In many oil production sites water injection is used as a piston to push the crude out of the well. Agitation of a water and crude oil mixture may give stable water-in-oil emulsion in which the water remains dispersed for a long period of time.
In many oil production sites water injection is used as a piston to push the crude out of the well. Agitation of a water and crude oil mixture may give stable water-in-oil emulsion in which the water remains dispersed for a long period of time.
In many oil production sites water injection is used as a piston to push the crude out of the well. Agitation of a water and crude oil mixture may give stable water-in-oil emulsion in which the water remains dispersed for a long period of time.
Water pH and surfactant addition eects on the stability
of an Algerian crude oil emulsion Mortada Daaou a, * , Dalila Bendedouch b a Department of Industrial Chemistry, Faculty of Sciences, University of Sciences and Technology of Oran, P.O. Box 1505, El mnaouer, Oran 31000, Algeria b Laboratory of Macromolecular Physical Chemistry, Faculty of Sciences, University of Oran (Es-senia), Oran 31000, Algeria Received 25 January 2011; accepted 29 May 2011 Available online 1 July 2011 KEYWORDS Emulsion stability; Test-bottle; Optical microscopy; pH; Crude oil; Surfactant Abstract In many oil production sites water injection is used as a piston to push the crude out of the well. As the age of the eld progresses, the ratio of water to oil produced increases. Agitation of a water and crude oil mixture may give stable water-in-oil emulsion in which the water remains dis- persed for a long period of time. These emulsions can cause severe problems in production and transport processes since they normally possess high stability and viscosity. The most important water properties which may contribute to the emulsion stability include pH and additive content. In this study, we report on the effect of both, water pH and the presence of surfactant molecules (anionic, cationic or non-ionic) on the stability of an Algerian crude oil (Haoudh el Hamra well) aqueous emulsion prepared by a mechanical agitation procedure. The stability was followed by the test-bottle method to measure the resolved water separated from the emulsion, and optical microscopy to visualize the dispersed water droplets in the oil phase. The results of the effects of varying the aqueous-phase pH suggest that the neutral medium is more efcient than acidic or basic environment for stabilizing the emulsions. The addition of non-ionic surfactants has a better poten- tial to improve crude oil emulsion stability with respect to both cationic and anionic surfactants which do not show any improvement in the oil/water phase compatibility. 2011 King Saud University. Production and hosting by Elsevier B.V. All rights reserved. 1. Introduction Water in oil emulsion formation occurs at many stages in the production and treatment of crude oil. Water is used as a pis- ton to push the crude out of the well during the process of oil production and to remove species such as chloride salts which poison renery catalysts and enhance corrosion problems dur- ing renery treatment. Agitation of a water and crude oil mix- ture may yield stable water-in-oil emulsion in which water remains dispersed for a long period of time. These emulsions can cause severe problems in production, transport and * Corresponding author. Tel.: +213 550444965. E-mail address: daaou_mortada@yahoo.fr (M. Daaou). 1319-6103 2011 King Saud University. Production and hosting by Elsevier B.V. All rights reserved. Peer review under responsibility of King Saud University. doi:10.1016/j.jscs.2011.05.015 Production and hosting by Elsevier Journal of Saudi Chemical Society (2012) 16, 333337 King Saud University Journal of Saudi Chemical Society www.ksu.edu.sa www.sciencedirect.com treatment processes since they normally possess high stability and viscosity. Water can form gas hydrates and is also respon- sible for corrosion problems. Thus, for other reasons too, it is of interest to dehydrate the crude oils. An understanding of the stabilization mechanism and knowledge of the factors which affect this stabilization is a major concern of several authors (Mingyuan et al., 1992; McLean and Kilpatrick, 1997b; Gafonova and Yarranton, 2001; Li et al., 2002; Havre and Sjo blom, 2003; Ese and Kilpatrick, 2004). It is shown (McLean and Kilpatrick, 1997a,b; Yarranton et al., 2000) that the stabil- ity of water in crude oil emulsion depends mainly on a rigid protective lm encapsulating the water droplets. It is believed that this interfacial lm is composed predominantly by natural surfactants contained in crude oil i.e. asphaltenes, resins and fatty acids (Sjo blom et al., 1992; Spiecker and Kilpatrick, 2004). These substances may accumulate at the wateroil inter- face and hinder the droplets to coalesce and phase separate. Among these components, asphaltenes are believed to be the major ones stabilizing the emulsion. Indeed, most of the time, the other two components, cannot alone produce stable emul- sions (Lee, 1999). Moreover, they may in some cases associate to asphaltene molecules and affect emulsion stability. In par- ticular, resins could solubilize asphaltenes in oil by the way preventing them from associating in order to form the interfa- cial lm and, therefore, lower the emulsion stability. The asphaltenes represent the heaviest and most polar fraction of the crude oil and their representative molecule contains mainly a sheet of more or less condensed aromatic rings with aliphatic side chains and various functional groups (Strausz et al., 1992; Daaou et al., 2006; Bouhadda et al., 2007; Daaou et al., 2009). With these structural characteristics, asphaltenes exhibit sur- face activity and act as natural emulsiers (see Fig. 1; Taylor, 1992; Sheu et al., 1995; Schildbreg et al., 1995; McLean and Kilpatrick, 1997a,b; Sztukowski et al., 2003). However, they do not operate as individual molecules, but through an aggre- gated state (McLean and Kilpatrick, 1997a). The interfacial lm is not monomolecular but is constituted by asphaltene aggregates which accumulate at the surface of the water drop- lets. Consequently, the propensity of asphaltenes to occulate in crude oil enhances the water-in-oil emulsion stability (Sztukowski et al., 2003). This is the case of the Algerian crude oil from the Haoudh El Hamra well in the Hassi Messaoud oil eld whose production is continuously perturbed by the aggre- gation and deposition of asphaltenes (Daaou et al., 2009). Therefore, it appeared of some interest to study the stability of aqueous emulsions containing this particular oil. The interfacial lm and hence the emulsion stability can be affected by many factors like water-pH and additive content (Schramm, 1992; Poteau et al., 2005; Fortuny et al., 2007). Lit- erature reports a multitude of pH and chemical addition effects on crude oil/water systems which show different behaviors for different oil origins (Strassner, 1968; Pathak and Kumar, 1995; McLean and Kilpatrick, 1997a; Goldszal et al., 2002). For in- stance, Poteau et al.(2005), show that pH has a strong inuence on interfacial properties of asphaltenes at the Venezuelan crude oil/water interface and that at high or low pH, asphalt- enes functional groups become charged, enhancing their sur- face activity. Recently, Fortuny et al. (2007) studied the effects of salinity, temperature, water content and pH on the stability of crude oil emulsions upon microwave treatment and found that the demulsication process was achieved with high efciencies for emulsions containing high water contents except when high pH and salt contents were simultaneously involved. Emulsion destabilization occurs in several steps (Graham et al., 2008): occulation, coalescence, and nally phase sepa- ration or sedimentation. The occulation of water droplets in water-in-oil emulsions involves their aggregation in order to form clusters. During the coalescence step, the clusters fuse to form larger droplets, this process can eventually lead to phase separation or sedimentation under the inuence of grav- ity. Emulsion stability may be determined by a number of methods, such as the bottle test and electrical methods (Wang and Alvarado, 2009). The most common method in the lab- scale is the simple bottle test: varied amounts of potential demulsiers are added into a series of tubes or bottles contain- ing each the same amount of an emulsion to be broken (Mat, 2006). More recently, Moradi et al. (2011) studied the effect of salinity on water-in-crude oil emulsion through the measure of droplet-size distribution visualized by an optical microscopy method. They indicate that emulsions are more stable at lower ionic strength of the aqueous phase, a result consistent with those obtained by electrorheology and bottle tests (Wang et al., 2010). The present work investigates the inuence of both water pH and the addition of surfactants (cationic, anionic and non ionic) on the stability of a model emulsion made of 40 vol.% of the Algerian Haoudh El Hamra crude oil and 60 vol.% of water. It is designed as an attempt to contribute to the understanding of this water-in-oil emulsion behavior in order to provide ultimately technologic responses to some oil production problems specic to this crude. Sodium dodecyl sulfate (SDS), dodecyl triphenylphosphonium bromide (DTPB) and decyl-tri-oxyethylene alcohol (C 10 E 3 ) are selected since they are well known compounds representative of each surfactant type. The optical microscopy is used to conrm Figure 1 Mechanism of emulsion stabilization: asphaltenic thin lm formation at the oil/water interface (McLean and Kilpatrick, 1997a,b). 334 M. Daaou, D. Bendedouch the water-in-oil emulsion type and the bottle test method is employed to evaluate the emulsion stability. 2. Experimental 2.1. Chemicals The oil is from Haoudh el Hamra well of the Algerian Hassi- Messaoud eld. Its general specications are given in Table 1 as determined by the Renery Company laboratory. The different chemicals used in this work were purchased from Sigma products Company with a nominal purity of 98%. 2.2. Emulsion preparation 2.2.1. Water pH effect The aqueous solutions of different pH were prepared by mix- ing adequate amounts of NH 4 OH in demineralized distilled water for basic solutions (pH: 813), whereas acidic medium (pH: 26) was prepared with HCl in water. The pH value for each solution was controlled by a digital pH meter Model IN-112 apparatus. Sixty milliliters of the aqueous phase at different pH was added to 40 ml of the crude oil. The mixture was then homog- enized by mechanical agitation (Ultra Turrax T 25 basic, IKA- Werke) at 2500 rpm during 15 min at 20 C. 2.2.2. Surfactant addition effect Sixty milliliters of brine water containing 3.5 wt% of NaCl and 100 ppm of one of the surfactants were added to 40 ml of crude oil and homogenized as described in the previous section. The operation was repeated for each surfactant. An aliquot of each sample was immediately poured into a 10 ml graduated bottle which was left to stand at 20 C up to 24 h until water sepa- rated (Daaou et al., 2005a,b). 2.3. Emulsion stability determination The stability was monitored by measuring the volume of sep- arated water from the emulsion by the test bottle method. In- deed, the lower the emulsion stability, the larger the water partition. The amount of separated water is directly correlated to the instability of the emulsion since destruction of the inter- facial lm and subsequent water droplet coalescence is the determinant step in the demulsication process (McLean and Kilpatrick, 1997a). 2.4. Water droplet dispersion visualization An Axiostar optical microscope (Carl Zeiss) using a 40 objec- tive with 0.45 lm resolution is used to visualize dispersed water droplets in the oil phase to conrm the existence of water in oil (w/o) type emulsion (Balinov et al., 1994; Nandi et al., 2003; Zhang et al., 2009; Moradi et al., 2011). The sample images corresponding to a stable emulsion are taken with a digital Sony camera. 3. Results and discussion 3.1. Effect of water pH The emulsion samples left to stand are observed and the results are depicted in Fig. 2a. Obviously, aqueous-phase pH affects the emulsion stability. For acidic medium, the separated water volume varies from 3 vol.% to 36 vol.% as water pH varies from 1 to 6. The largest volume (36%) is reached at pH = 6. In the basic medium (pH = 813), separated water is com- prised between 2 vol.% and 15 vol.%. The least stable emul- sion occurs for weakly acid environment. At pH = 7, the emulsion is the most stable since no water separates and the w/o emulsion type is conrmed by optical microscopy which visualizes the dispersion of water droplets in the oil phase (Fig. 2b). The system is also relatively stable at very low and moderately basic pH. These results are comparable to those obtained by Strassner (1968) who studied crude oil emulsions at different pH values and found that Venezuelan crude oil Table 1 General characteristics of Hassi-Messaoud crude oil. Density d 20 4 0.83 Total acid number (mg KOH/1 g) 0.28 Asphaltenes (wt%) 0.60 Resins (wt%) 6.50 Resins/asphaltenes 10.80 Figure 2 (a) Separated water volume for various water pH. (b) Water droplet dispersion in the crude oil at pH = 7 (optical microscopy). Water pH and surfactant addition effects on the stability of an Algerian crude oil emulsion 335 emulsions at pH < 6 are highly stable, while those at pH > 10 exhibit low stability or are highly unstable although at pH = 13 the emulsion was very stable. The pH effect on emulsion stability is usually attributed to ionization of polar groups of surface active components which induce sufcient electrostatic repulsive interactions to break down the interfacial lm cohesion (McLean and Kilpatrick, 1997a). The residual aqueous-phase pH after demulsication is plotted as a function of the corresponding initial pH in Fig. 3. The plot shows that it is consistently less acidic when the initial pH is acidic and less basic when the initial pH is basic. This suggests that the native surface active compounds in the crude adsorbed at the oil/water interface contain strongly basic as well as weakly to strongly acidic functional groups. Indeed, the total acid number of this Algerian crude oil, as given on Table 1 classes it among the less acidic crudes. Depending on the pH, the functional groups may dissociate into the aqueous phase upon emulsication giving rise to large surface charge densities and subsequent internal repulsion in the lmthat destroy the lmstructure (McLean and Kilpatrick, 1997a,b). 3.2. Effect of surfactant addition Fig. 4 is a plot of the amounts of separated water against added surfactant type (anionic, cationic and non-ionic) 24 h after the sample preparation. It is noticed that the maximum stability is observed for the emulsion containing the non-ionic surfactant, whereas the ionic surfactants confer lesser stability to the emulsion. Fig. 5 shows the kinetic emulsion stability for each of the three surfactants. After 24 h, separated water is equal to 85, 82 and 18 vol.% for added DTPB, SDS and C 10 E 3 , respec- tively. 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