This document outlines the performance guarantee test procedure for the 150 MLD Nemmeli desalination plant. It details the scope, guarantee values, reference documents, test organization responsibilities, and test procedure. The test will evaluate the plant's overall performance and validate that it meets the guaranteed values for various parameters like permeate quality and quantity, power consumption, and recovery rate. Key equipment will undergo individual performance tests prior to the plant-level testing. The test data will be collected, compiled into reports, and submitted for client/consultant approval.
This document outlines the performance guarantee test procedure for the 150 MLD Nemmeli desalination plant. It details the scope, guarantee values, reference documents, test organization responsibilities, and test procedure. The test will evaluate the plant's overall performance and validate that it meets the guaranteed values for various parameters like permeate quality and quantity, power consumption, and recovery rate. Key equipment will undergo individual performance tests prior to the plant-level testing. The test data will be collected, compiled into reports, and submitted for client/consultant approval.
This document outlines the performance guarantee test procedure for the 150 MLD Nemmeli desalination plant. It details the scope, guarantee values, reference documents, test organization responsibilities, and test procedure. The test will evaluate the plant's overall performance and validate that it meets the guaranteed values for various parameters like permeate quality and quantity, power consumption, and recovery rate. Key equipment will undergo individual performance tests prior to the plant-level testing. The test data will be collected, compiled into reports, and submitted for client/consultant approval.
This document outlines the performance guarantee test procedure for the 150 MLD Nemmeli desalination plant. It details the scope, guarantee values, reference documents, test organization responsibilities, and test procedure. The test will evaluate the plant's overall performance and validate that it meets the guaranteed values for various parameters like permeate quality and quantity, power consumption, and recovery rate. Key equipment will undergo individual performance tests prior to the plant-level testing. The test data will be collected, compiled into reports, and submitted for client/consultant approval.
Performance Guarantee Test Procedure| 2 P135/CMWSSB Nemmeli esalination Plant Contract No! CNT/WSS/"CB/G#"/$S%&/''5/2''()'* Performance Guarantee Test Procedure| 3 Client C+ennai Metro,olitan Water Su,,l- and Se.a/e Board No!10 Pum,in/ Station 1oad0 C+intadri,et0 C+ennai)2'' ''20 Tamil Nadu Performance Guarantee Test Procedure| 3 Consultant M$C#N &imited No4 (*0sout+ end road 0 Basa5an/udi Ban/alore )52'''3 0 "ndia Performance Guarantee Test Procedure| 5 Contractor 6%T$C7 W%B%G &td Wa8a/ 7ouse0 2'' 9eet MM1T 1oad0 C+ennai)2'' 11: Performance Guarantee Test Procedure| 2 Contents! Pa/e Nos4 14'4 #5er 5ie.4 3 1414 Sco,e4 3 Performance Guarantee Test Procedure| : 1424 Guarantee 6alues4 3 1434 1eference ocuments and codes4 5 143414 ocuments4 5 Performance Guarantee Test Procedure| ( 143424 Codes and standards4 5 24'4 Test #r/ani;ation and res,onsi8ilities4 5 34'4 Test Procedure4 2 Performance Guarantee Test Procedure| * 3414 Conduction of Test4 2 3424 Selected Main $<ui,ment Test and Preliminar- C+ec=s 2 3434 Preliminar- Tests and %d>ustments4 2 Performance Guarantee Test Procedure| 3434 Conditions for test and duration4 2 3454 9re<uenc- of readin/s and sam,lin/s4 ( 3424 %ccurac- of t+e instruments4 1' Performance Guarantee Test Procedure| 34:4 Test ata Collection and su8mission4 1' 34(4 6alidation of t+e test 11 34*4 Test 1e,ort 11 Performance Guarantee Test Procedure| 34'4 Test results and Calculations 12 3414 Total Permeate ,roduction 12 3424 Total Po.er Consum,tion 12 Performance Guarantee Test Procedure| 3434S,eci?c Po.er Consum,tion 12 343 1eco5er- 12 3454 Net ,roduct .ater <uantit- 13 Performance Guarantee Test Procedure| Appendices: LOG SHEETS 14 "nta=e %rea! @iA "nta=e s-stem ,arameters lo/ s+eet @iiA Sea .ater %nal-sis re,ort @iiiA "nta=e s-stem ,um,s ,arameters re,ort Performance Guarantee Test Procedure| 24 Pretreatment area !@iA Pretreatment s-stem Parameters lo/ s+eet @iiA "ndi5idual B9 s=id <ualit- ,arameters @iiiA "ndi5idual B9 s=ids ,erformance ,arameters 34 1# s-stem %rea ! @iA 1# s-stem ,arameters lo/ s+eet @iiA 1# feed and ,ermeate .ater anal-sis Performance Guarantee Test Procedure| @iiiA Cartrid/e ?lter feed ,um,s lo/ s+eet @i5A 7i/+ Pressure ,um,s lo/ s+eet @5A Booster ,um, lo/ s+eet @5iA 1# indi5idual s=ids ,erformance s+eet @5iiA $1 Performance lo/ s+eet4 34 Post treatment area ! @iA Post treatment Section lo/ s+eet @iiA Pota8le .ater %nal-sis Performance Guarantee Test Procedure| @iiiA Post treatment ,um,s ,erformance 54 1e>ect and B9 Bac=.as+ %rea ! @iA 1e>ect CB9 8ac=.as+ lo/ s+eet @iiA 1e>ect and B9 Bac=.as+ ,um, ,erformance s+eet 24 C+emical %rea ! @iA C+emical consum,tion lo/ s+eet Performance Guarantee Test Procedure| :4 S,eci?c Po.er consum,tion lo/ s+eet CHECKLISTS a4 "nstrument c+ec=list4 Annexures iA #r/ano/ram for acti5it- .ise man,o.er allocation4@to 8e includedA Performance Guarantee Test Procedure| iiA %dditional resources / instruments to 8e ,rocured for Performance testin/4@to 8e includedA 1.0. Over view: 141 Sco,e! T+e sco,e of t+is document is to de?ne t+e ,erformance /uarantee testin/ ,rocedure for t+e 1'' M& Nemmeli esalination Plant4 Performance Guarantee Test Procedure| 142 Guarantee 6alues!@%s ,er Cl4114241 of C+a, )1 of 6ol ""% of contract s,eci?cation A Table1 Sl4N o escri,tion Bnit 6alue inclusi5e of desi/n Manufacture and all Performance Guarantee Test Procedure| ot+er tolerances includin/ measurement uncertaint- 1 !er"ea#e $a#er %uali#& ' %uan#i#& a# #(e )u#le# )* S$+O s,ids a# -1.00 pp" inle# T/S and 01 de2.C aA Boron ,,m as B MaD4 1 Performance Guarantee Test Procedure| 8A TS ,,m E3:5 Net ,ermeate Fo. from eac+ B9 S=id m 3 / +r G 315 cA Net ,ermeate <uantit- for12 S=ids m 3 /+r G 32'' dA 1eco5er- H G 3543H 1 !)#able wa#er a*#er p)s# #rea#"en# aA Pota8le .ater <ualit- "S 1'5'' as ,er Performance Guarantee Test Procedure| ,arameters ta8le )2 8A &an/elier Saturation "ndeD @&S"A ,ositi5e cA 1esidual c+lorine ,,m 1 dA Net ,roduct .ater <uantit- m3 / +r G 312: 3 !re#rea#ed wa#er %uali#& aA S" of ultra ?lter I3 Performance Guarantee Test Procedure| ,ermeate 8A Min4 reco5er- in B9 s=ids *'H Net ,ermeate Fo. from eac+ B9 S=id m3 / +r G 315 cA Net B9 ,ermeate <uantit- for 3' S=ids m3/+r G *255 Performance Guarantee Test Procedure| dA C+lorine inlet at 1# Nil - 9or t+e com,lete desalination ,lant aA S,eci?c ,o.er consum,tion for com,lete Plant at sea .ater TS 31*'' ,,m4 32JC at ?ft+ -ear of KW/m 3 34(3 Performance Guarantee Test Procedure| o,eration 8A Noise le5el of rotatin/ e<ui,ment in esalination ,lant d8% I (5 1.0 +e*erence /)cu"en#s and c)des: 143414 ocuments! Contract ocument 6olume " and "" %0 ""B 1of 2 C ""B 2 of 24 Performance Guarantee Test Procedure| 143424 Codes and standards! 9ollo.in/ standards .ill 8e follo.ed durin/ t+e ,erformance test! %STM 31*5 Standard /uide for .ater anal-sis for 1e5erse #smosis %,,lications %STM 3:3* Calculation and ad>ustment of t+e &an/elier Saturation "ndeD @&S"A for 1# Performance Guarantee Test Procedure| %STM 31(* Silt ensit- @S"A of .ater4 %STM 31*3)#,eratin/ C+aracteristics of 14#4e5ices4 %STM 3512)Standardisin/ 14#4Performanceata4 @ 7-dranauticLs normali;ation ,ro/ramA %STM 35(2)Calculation and ad>ustment of t+e StiM and a5is sta8ilit- indeD for 14#4 Performance Guarantee Test Procedure| %STM 32*2)Calculation and %d>ustment of Sulfate Scalin/ Salts for 14#4 %STM 3**3)Calculation and %d>ustment of Silica scalin/ for 1#4 1.0. Tes# Or2ani3a#i)n and resp)nsibili#ies: Performance Guarantee Test Procedure| T+e test or/ani;ation s+all 8ein sco,e of contractor@ 9ield Test Coordinator) 9TCA T+e 9TC .ill 8e res,onsi8le for t+e follo.in/! ) To ma=e ,reliminar- test run and set t+e ,arameters4 ) To or/ani;e t+e test team Performance Guarantee Test Procedure| ) To 5erif- all necessar- testin/ instruments are in ,lace and to c+ec= t+eir correct installation and functionalit- ) To ?nali;e t+e testin/ date and intimate to client t+rou/+ consultant ) To direct t+e test ) To ,re,are t+e c+ec=list and lo/ s+eets for recordin/ t+e data ) To collect all test data as $lectronic re,orts from CS or as lo/ s+eet entr-4 Performance Guarantee Test Procedure| ) Com,ilation C Su8mission of test data and re,orts to client/consultant for a,,ro5al 1.1 4anp)wer res)urceu#ili3a#i)n Or2an)2ra": T+e man,o.er to 8e en/a/ed in t+e ,erformance /uarantee testin/ acti5it- alon/ .it+ t+eir res,onsi8ilities is ,ro5ided in t+e #r/ano/ram c+art4 Performance Guarantee Test Procedure| 0.0. Tes# !r)cedure: 341 Conduction of Test! T+e test ,rocedure in t+is document s+all consider t+e ,erformance of t+e ,lant as a .+ole unit4 "ndi5idual e<ui,ment ,erformance /uarantee tests sti,ulated in t+e contract a/reement s+all 8e carried Performance Guarantee Test Procedure| out se,aratel- 8ased on t+e a,,ro5ed test sc+edule and test ,rocedure @se,arate test ,rocedureA from t+e client4 %t t+e end of t+e test0 t+e data .ill 8e consolidated 8- t+e contractorand t+e test results .ill 8e com,iled in t+e form of re,orts for su8mission and a,,ro5al from client/consultant4 Performance Guarantee Test Procedure| 342 Selected Main $<ui,mentTest and Preliminar- C+ec=s! Prior to start of t+e ,erformance test for t+e ,lant as a .+ole unit0indi5idual ,erformance test on t+e main e<ui,ment suc+ as sea.ater ,um,s0 ra. .ater ,um,sC0 cartrid/e ?lter feed ,um,s .ill8e ,erformed to c+ec=and ascertain t+eir?eld ,erformance data as Performance Guarantee Test Procedure| sti,ulated in t+e tec+nical s,eci?cation of t+e contract a/reement c+a,ter 20 5ol)""%4 "n case t+e indi5idual e<ui,ment site ,erformance /uarantee test cannot 8e carried out due to re<uirement for uninterru,ted drin=in/ .ater su,,l- to t+e cit-0 a ,rior a,,ro5al from t+e client s+all 8e o8tained in .ritin/ for t+is eDem,tion47o.e5er0 t+e contractor s+all see= ,rior ,ermission from t+e client in .ritin/ indicatin/ t+e sc+edule Performance Guarantee Test Procedure| of testin/ and also ,ro5idin/ t+e time ,eriod re<uired for testin/ of t+e indi5idual e<ui,ment alon/ .it+ t+e corres,ondin/ antici,ated reduction in ,roduction ca,acit- durin/ testin/4 9urt+er0 ,rior to start of PG test for t+e ,lant as a .+ole unit0 satisfactor- .or=in/ status of instruments .ill 8e con?rmed as ,er t+e "nstrument c+ec=list and clearance from client/consultant s+all 8e o8tained 8- t+e contractor in .ritin/ to ,roceed .it+ t+e test4 Performance Guarantee Test Procedure| Performance testin/ ,rocedure for t+e .+ole ,lant t+erein com,rises ,erformance testin/ ofons+ore C oMs+ore inta=e s-stem0 B9 s-stem0 1# s-stem 0Pressure $Dc+an/ers s-stem07i/+ ,ressure and 8ooster ,um,in/ s-stem0 ,ost treatment s-stemfor assessin/ t+e ,erformance of t+e ,lant as a .+ole for t+e ,erformance /uarantee ,arameters s,eci?ed in cl4 142 a8o5e4 T+e test ,rocedure includes t+e details of )normali;ation,rocedure for ,ro5idin/ t+e Performance Guarantee Test Procedure| normali;ed ,erformance data considerin/ t+e mem8rane a/e and sea .ater TS of 31*'' ,,m4 Considerin/ t+at 7-dranautics ma=e0 SWC5 maD 1# mem8ranes are used in t+e ,lant0 t+e normali;ation cur5es for 7-dranautics ma=e a5aila8le in t+e contract a/reement 5ol4""%0 c+a,ter)"" s+all 8e used for e5aluatin/ t+e ,lant ,erformance .4r4t 1# ,ermeate <ualit-0 feed ,ressure 0sea .ater tem,erature0s,4 Po.er consum,tion and noise le5el4%s t+e ,lant Performance Guarantee Test Procedure| +as 8een ,roducin/ and su,,l-in/ drin=in/ .ater to t+e cit- since 234'24130 t+e mem8rane a/e for normali;ation s+all 8e considered for PGT test as 2nd -ear of o,eration4 T+e ,erformance of ,lant units for t+e inte/rated PGT .ill 8e e5aluated for its desi/n ca,acit- C ,roduct <ualit- as ,er t+e follo.in/! a5 In#a,e s&s#e" 6 Performance Guarantee Test Procedure| iA ca,acit- ) 11'2' m3/+r to ,roduce net B9 ,ermeate NO *255 m3/+r4 T+e same .ill 8e e5aluated 8- measurement of inta=e c+am8er sum, le5el at 11'2' m 3/+r of sea .ater ,um,in/ and com,arin/ .it+ desi/n .ater le5els antici,ated iiA Performance of sodium +-,oc+lorite dosin/ s-stem at oMs+ore sea .ater inta=e s+all 8e e5aluated 8- measurement of free Performance Guarantee Test Procedure| residual c+lorine at t+e inta=e c+am8er4 No sodium +-,oc+lorite dosin/ s+all 8e carried at t+e inta=e c+am8er4 iiiAMeasurement of sea .ater <ualit- ,arameters4 b5!re#rea#"en# s&s#e" iA T+e net ,ermeate ca,acit- of indi5idual B9 units NO 315 m3/+r and t+e total net ,ermeate <uantit- NO *255 s+all 8e Performance Guarantee Test Procedure| e5aluated 8- measurin/ t+e ,er da- total B9 ,ermeate ,roduction and t+e B9 ,ermeate utili;ation for c+emical cleanin/ and 8ac=.as+in/ of B9 mem8ranes4 iiA T+e B9 ,ermeate reco5er- s+all 8e e5aluated 8- measurin/ t+e ,er da- total feed Fo. to t+e B9 mem8ranes and t+e total net B9 ,ermeate ,roduction4 Performance Guarantee Test Procedure| iiiA T+e B9 ,ermeate .ater <ualit- s+all 8e e5aluated 8- t+e measurement of Silt densit- "ndeD of t+e B9 ,ermeate .ater4 c5 +O s&s#e" iA T+e 1# reco5er- s+all 8e e5aluated 8- measurin/ t+e ,er da- total feed Fo. to t+e 1# mem8ranes and t+e total net 1# ,ermeate ,roduction i4eNO 32'' m3/+r for 12 s=ids4 Performance Guarantee Test Procedure| iiA T+e feed and 1# ,ermeate .ater <ualit- s+all 8e e5aluated 8- t+e measurement of TS and la8 anal-sis for its constituents includin/ 8oron concentration4 iiiA 1# inlet c+lorine0 feed ,ressure and tem,erature i5A Pressure eDc+an/er @PPA ,erformance for salinit- increase Qmem8ranes @24:HA/QPP @5HA0 5olumetric miDin/ @2HA0 lu8rication Fo./arra- @:m3/+rA0 PP o5erall eRcienc- Performance Guarantee Test Procedure| @*54*HA/PP net transfer eRcienc- @*54:HA0 noise I (5 d8 at 1 m distance4 5A Normalisation cur5es Post Treatment iA Net ,roduct .ater <uantit- after eDcludin/ internal consum,tion NO312: m3/+r4 Performance Guarantee Test Procedure| iiA Pota8le .ater <ualit- as ,er "S)1'5'' for its constituents t+rou/+ la8 anal-sis0 residual c+lorine @1 ,,mA0 ,ositi5e &an/lier saturation indeD @&S"A 1e>ect is,osal S-stem! Performance Guarantee Test Procedure| 1A TS of re>ect at t+e dis,osal ,oint in t+e sea for measurement to.ards com,liance to 8rine dis,ersion as a,,ro5ed 8- M#$94 Com,lete desalination ,lant! 14 Plant S,eci?c ,o.er consum,tion after normali;ation for feed TS0 tem,erature and mem8rane a/e4 24 Noise le5el Performance Guarantee Test Procedure| 34 ail- C+emical consum,tion .4r4t to sodium +-,oc+lorite0 sul,+uric acid0 sodium 8i sul,+ite0 antiscalant0 caustic soda C limestone 343 Preliminar- Tests and Necessar- settin/s! Prior to resum,tion of test contractor .ill ma=e ,reliminar- runs .it+ t+e ,ur,ose of Performance Guarantee Test Procedure| ) %scertainin/ ,lantLs suita8ilit- for t+e ,erformance test4 T+is s+all include t+e c+ec=in/ and ascertainin/ of ,lant C e<ui,ment installation to t+e re<uirements contract a/reement and s,eci?cation4 %,art from t+e com,liance of defect lists/8alance >o8s as mentioned in 6%T$C letter no4 P135/6%TWS/N$MM$&/523 % and in ,articular full com,liance to defects ,ertainin/ to n-lon net at t+e inta=e0 Plant re>ects dis,osal includin/ 1# re>ects0 B9 Performance Guarantee Test Procedure| and disc ?lter 8ac=.as+ .aste t+rou/+ re>ect outfall ,i,eline and ,um,in/ s-stem0recti?cation of outfall ,i,eline0PP acoustics and ?eld and control room instrumentation and controls includin/ .ireless communication s-stem s+all 8e necessaril- ,ro5ided4 ) $B ,lanned s+utdo.n in t+e testin/ ,eriod ) Ma=in/ settin/s as re<uired .it+ or .it+out ,lant s+utdo.n4 Performance Guarantee Test Procedure| ) B9/1# Mem8rane and PP cleanin/ if re<uired4 "nta=e ,i,e cleanin/ if found to 8e essential4 Necessar- s+utdo.n to 8e ,ro5ided 8- t+e client4 ) C+ec=in/ instruments and e<ui,ment status4 ) 9amiliari;in/ t+e ,ersonnel nominated for t+e test4 ) C+ec=in/ and ensurin/ t+e a5aila8ilit- of s,ares4 Performance Guarantee Test Procedure| 3434 Conditions for test and duration! T+e Plant test .ill 8e conducted 8- contractor in t+e ,resence of Consultant CClient4 T+e #$M re,resentati5es for Sea .ater and ra. .ater ,um,s0 isc ?lters 0 B9 mem8ranes 0 Cartrid/e ?lter feed ,um,s0 re>ect transfer ,um,s0 1# mem8ranes 0 7i/+ ,ressure and 8ooster ,um,s0 Pressure eDc+an/ers 0 s+all 8e made a5aila8le durin/ t+e Performance Guarantee Test Procedure| test for .itnessin/ t+e ,erformance of t+e res,ecti5e e<ui,ment/units4 T+e test record of t+e rele5ant units/e<ui,ment are to 8e 5etted 8- t+e manufacturer for its site ,erformance4 1eadiness for t+e ,erformance test .ill 8e intimated 8- contractorin .ritin/ to t+e Client and t+e Consultant atleast 15 da-s in ad5ance alon/ .it+ t+eir com,liance re,ort mentioned in clause 343 a8o5e4 T+e com,liance re,ort s+all 8e 8ac=ed 8- >oint Performance Guarantee Test Procedure| certi?cate from t+e consultants C contractor to ascertain t+at t+e defect lists/8alance >o8s +a5e 8een attended for acce,tance4 #nl- on recei,t of t+e a8o5e0 t+e client C consultant .ill indicate t+eir consent for t+e suita8le mutuall- a/reed date of test4 T+e ,lant s+all 8e o,erated at ,roduct .ater ca,acit- of 1'' M&4 T+e test for t+e sta8ili;ed ,erformance of t+e com,lete s-stem for:2 +ours uninterru,ted test duration s+all 8e carried out4 9ield and Performance Guarantee Test Procedure| control room data .ill 8e lo//ed durin/ t+is test duration0 at t+e fre<uenc- in t+e lo/ format formin/ a ,art of t+is document4 %ll installed instruments used for test data measurements s+all +a5e a 5alid cali8ration certi?cate on t+e date of test44 %ll t+e eDternal and master instruments re<uired for PGT s+all 8e of ade<uate accurac- limits and ,ossess 5alid cali8ration certi?cate from a,,ro5ed inde,endent a/enc-/re,uted la8orator-/institute Performance Guarantee Test Procedure| @N%B& accreditedA 4 "n case of ne. instruments manufacturerLs certi?cate s+all 8e ,ro5ided .it+ 5alid date4 S+ould t+e PG test of SW1# ,lant 8e aMected or interru,ted for reasons includin/ 9orce Ma>eures related to relia8ilit- or ,erformance of e<ui,ment0 t+e test s+all 8e sto,,ed and re,eated in full .+en faults +a5e 8een remedied 8- im,lementin/ ade<uate solutions4 Performance Guarantee Test Procedure| "n t+e e5ent t+at t+e ,lant fails to meet t+e ,erformance criteria0 t+e tests s+all 8e re)run after t+e re<uirednecessar- correcti5e action +as 8een ta=en4 S+ould t+e results of t+e ,erformance test s+o. t+at t+e e<ui,ment+as failed to meet t+e s,eci?ed /uarantees0 t+e contractor s+all carr- out t+e modi?cation0 at +is o.n cost to meet t+e /uaranteed 5alues4 "n suc+ a case0 t+e ,erformance C Performance Guarantee Test Procedure| /uarantee test s+all 8e re,eated 8- t+e contractor as soon as t+e e<ui,ment is read- after correcti5e actions4 T+e correcti5e actions and t+e ,erformance0 tests s+all 8e carried out till t+e s,eci?ed /uarantee ,arameters are ac+ie5ed4 @T# B$ "NC&B$ "N "N"6"B%& $SB"PM$NT PGT ACurrent0 5olta/e0 8earin//motor .indin/ tem,erature0 6i8ration and noise Performance Guarantee Test Procedure| le5el of ,um,s s+all 8e recorded and demonstrated atsite as a ,art of Performance /uarantee test4 %ll interloc=s and ,rotections relatin/ to t+e ,um,s0 motors and motori;ed 5al5es C ,neumatic o,erated 5al5es s+all 8e demonstrated /tested as ,er control lo/ic4 T+e met+odolo/- to demonstrate t+e interloc=s and ,rotections for t+e a8o5e e<ui,ment s+all 8e ,ro5ided as a ,art of t+e PGT ,rocedure4 Performance Guarantee Test Procedure| Contractor s+all demonstrate t+e /uaranteed S,eci?c Po.er Consum,tion furnis+ed in t+e /uaranteed 5alues on da- 8asis4T+e /uaranteed s,eci?c ,o.er consum,tion is furnis+ed in t+e contract for sea .ater esi/n TS of 310*'' ,,m at 32JC at t+e end of t+e ?ft+ -ear o,eration for 1'' M& @312: m3/+rA ,roduct .ater +a5in/ <ualit- as ,er "S 1'5'' indicated in ta8le)24 "n Performance Guarantee Test Procedure| case of lo.er or +i/+er TS C tem,erature durin/ t+e ,erformance /uarantee test run0 t+e S,eci?c ,o.er consum,tion s+all 8e suita8l- corrected and modi?ed 8- eDtra,olatin/ C Normali;in/ 8ased on t+e normali;in/ TS C tem,erature correctin/ /ra,+s furnis+ed alon/ .it+ t+e contract4 T+e successful ,erformance test run s+all 8e for a minimum of uninterru,ted :2 7ours o,eration of t+e com,lete ,lant4 An& Performance Guarantee Test Procedure| e%uip"en#0 ins#ru"en# s 0 tools and tac=les re<uired for t+e test .ould 8e ,ro5ided 8- contractor4 T+e test s+all also include measurement of 5i8ration0 noise le5el and 8earin/ tem,erature rise for ,um,s and motors4 Noise measurement s+all 8e done as ,er 7-draulic "nstitute Standard@7"SA4 T+e tests s+all 8e carried out .it+ t+e mac+ine Performance Guarantee Test Procedure| o,eratin/ at t+erated S,eed4 Correction for 8ac=/round noise s+all 8e a,,lied in line .it+ 7"S 4 3454 9re<uenc- of readin/s and sam,lin/s! urin/ t+e test t+e follo.in/ readin/s .ill 8e ta=en in t+e lo/s+eets from ?eld instruments as .ell as from t+e control room Performance Guarantee Test Procedure| CS as ,er t+e fre<uenc- indicated4T+e ta/ nos4 for t+e ins#alled 7eld ins#ru"en#s to 8e ,ro5idedfrom .+ic+ t+e follo.in/ readin/s are o8tained4 T+e sam,lin/ locations / ,ro5isions for ta,,in/s s+all 8e identi?ed and indicated in t+e ,rocedure4 a5 In#a,e Area : Performance Guarantee Test Procedure| @iA Sea .ater <ualit- ,arameter anal-sis s+all 8e carried out at e5er- ( +rs4 T+e ,arameters to 8e anal-sed is ,ro5ided in Sea .ater %nal-sis re,ort @1e,ort no4 A @iiA Sea .ater conducti5it- 0 TS @calculatedA0 ,70 tur8idit- 0 91C0 sea .ater c+am8er sum, le5el 0 s+all 8e Performance Guarantee Test Procedure| recorded from t+e CS at e5er- 2 +our inter5al and t+e sea .ater T#C at e5er- 3 +our inter5al4 @iiiA Sea .ater sam,le for TSS measurement s+all 8e collected at e5er- ( +ours and .ill 8e anal-sed in t+e la8orator-4 @i5A 1a. .ater ,70 conducti5it- 0 TS@ calculatedA 0tur8idit- 0 91C s+all 8e recorded from t+e CS at e5er- 2 +our Performance Guarantee Test Procedure| inter5al and 1a. .ater TSS measurement s+all 8e carried out in t+e la8 at e5er- ( +our inter5al4 @5A T+e ,erformance ,arameters for inta=e s-stem ,um,s in o,eration 0 i4e40 Sea .ater ,um,s 0 1a. .ater ,um,s and irt- .ater transfer ,um,s .ill 8e recorded as ,er t+e follo.in/4 Performance Guarantee Test Procedure| ) Pum,s disc+ar/e ,ressureC isc+ar/e Fo. Q 2+rs inter5al 0 s,eed of rotation 0 5i8ration 0 motor .indin/ tem,erature0 Noise le5el at e5er- 3 +ours inter5al s+all 8e recorded in t+e ?eld usin/ ?eld instruments4 Performance Guarantee Test Procedure| ) Pum, sum, le5el0 Motor %m,s0 6olta/e 0Motor KW s+all 8e recorded in t+e CS/Control room @for electrical ,arametersAat e5er- 2 +our inter5al4 b5!re#rea#"en# Area @iA 9or indi5idual B9 s=ids @3' nos4A ) T+e feed ,70 9eed tur8idit-0 9eed TSS0 9eed 91C 0 ,ermeate ,70 Permeate Performance Guarantee Test Procedure| tur8idit- 0Permeate S"0 Permeate 91C s+all 8e carried out once in a da- 8- sam,le collection and la8 anal-sis4 T+e indi5idual s=id ,erformance ,arameters includin/ feed Fo. 0 ,ermeate Fo.0 feed inlet ,ressure 0 ,ermeate ,ressure 0 TMP0 per"eabili#& 8 9ux and rec)ver& s+all 8e recorded for e5er- 2 +ours from t+e CS4 Performance Guarantee Test Procedure| @iiA T+e S" 0 91C0 ,70 for t+e common B9 ,ermeate s+all 8e recorded at e5er- t.o +ours from t+e la8 4T+e tur8idit- of t+e common B9 ,ermeate at e5er- 2 +ours is recorded from t+e CS4 Performance Guarantee Test Procedure| @iiiA T+e total B9 feed Fo.0 B9 ,ermeate Fo. and t+e Total Bac=.as+ Fo. .ill 8e recorded on a ,er da- 8asis from t+e CS4 c5 +O Area Performance Guarantee Test Procedure| @iA T+e 1# common feed .ater and Permeate <ualit- ,arameter anal-sis s+all 8e carried out at e5er- ( +our inter5al 8- &a84 @iiA T+e 1# common feed .ater ,70 conducti5it- 0 TS@calculatedA0 91C0 #1P 0S" and tem,erature s+all 8e recorded at e5er- 2 +our inter5al from CS4 T+e 1# feed T#C s+all 8e monitored at e5er- 3 +our inter5al from CS4 Performance Guarantee Test Procedure| @iiiA T+e total 1# feed Fo. rate and t+e total 1# ,ermeate Fo. rate s+all 8e recorded on a ,er da- 8asis from t+e CS4 @i5A T+e 1# indi5idual s=ids @12 nos4A ,erformance data s+all 8e recorded at e5er- 2 +ours from t+e CS4 @5A T+e ,erformance data for indi5idual e<ui,ment Pressure $Dc+an/er units s+all 8e recorded as ,er t+e follo.in/ Performance Guarantee Test Procedure| ) 9or cartrid/e ?lter feed ,um,s Suction Pressure 0Total disc+ar/e Fo. 0 Current 0 6olta/e 0 KW is recorded from CS /Control room @for electrical ,arametersA and isc+ar/e Pressure from ?eld at e5er- 2 +ours 0 r,m 05i8ration 0.indin/ tem,erature0 noise le5el from ?eld at e5er- 3 +our inter5al4 Performance Guarantee Test Procedure| ) 9or 7i/+ ,ressure ,um,s C Booster ,um,s0 "ndi5idual o,eratin/ ,um,s suction 0disc+ar/e ,ressures 0 disc+ar/e Fo.s 0r,m0 motor current 0 6olta/e 0KW s+all 8e recorded from CS/ Control room @for electrical ,arametersA at 2 +r inter5al and 5i8ration 0 Windin/ tem,erature0 and noise le5el at e5er- 3 +our inter5al from ?eld measurement4 Performance Guarantee Test Procedure| ) 9or indi5idual o,eratin/ Pressure $Dc+an/er de5ices t+e ,erformance data .ill 8e recorded from t+e CS4 T+e sound le5el measurement s+all 8e carried out from t+e ?eld at e5er- 3 +our inter5al4 d5!)s# #rea#"en# Sec#i)n Performance Guarantee Test Procedure| @iA Pota8le .ater <ualit- ,arameter anal-sis s+all 8e carried out 8- la8 at e5er- ( +rs4 @iiA T+e ,erformance ,arameters for ,um,s in t+e ,ost treatment area are recorded as follo.s4 ) T+e ,um, ,erformance ,arameters of +ecarb)na#i)n #)wer *eed pu"ps 0a8sor8er feed 8ooster ,um,s0 and ser5ice .ater ,um,s for suction/disc+ar/e ,ressuresCFo. at Performance Guarantee Test Procedure| e5er- 2 +our inter5al 0 s,eed of rotation 0 5i8ration 0 noise le5el 0 .indin/ tem,erature s+all 8e recorded at e5er- 3 +ours inter5al at ?eld 4 T+e ,um, ,erformance ,arameters for Current0 5olta/e0 KW s+all 8e recorded from t+e CS /Control room @for electrical ,arametersA for e5er- 2 +our inter5al4 Performance Guarantee Test Procedure| @iiiA T+e ,ota8le .ater <uantit- /enerated s+all 8e recorded on ,er da- 8asis from CS4 Com,lete inor/anic anal-ses @"onic concentrationsA4 Conducti5it-0 ,70 Tur8idit-0 TS0 #r/anics and residual c+lorine0 lan/lier saturation "ndeD @&S"A as ,er t+e ,arameters @Ta8le 2 8elo.4A and t+eir s,eci?ed ran/e stated from "S)1'5''! 1**1 Performance Guarantee Test Procedure| Ta8le )2 S.No Parameter Units Limit Sample frequency 1 Color, Max Hazen 5 Once in sift 2 O!our Uno"#ectiona"le Once in sift 3 $aste %&reea"le Once in sift 3 $ur"i!ity, Max N$U Once in sift Performance Guarantee Test Procedure| 5 pH 'alue (.5 to ).5 Once in sift 2 $otal Har!ness as CaCO*, Max m&+l *,, Once in sift : -ron as .e, Max m&+l ,.* Once in sift ( Clori!es as Cl, Max m&+l /5, Once in sift * 0esi!ual .ree Clorine, Max m&+l ,./ Once in sift 1' .luori!e as ., Max m&+l 1.5 Once in sift 11 2issol'e! Soli!s, Max m&+l 5,, Once in sift Performance Guarantee Test Procedure| 12 Calcium as Ca, Max m&+l 35 Once in sift 13 Ma&nesium as M&, Max m&+l *, Once in sift 13 Copper ac Cu, Max m&+l ,.,5 Once in sift 15 Man&anese as Mn, Max m&+l ,.1 Once in sift 12 Sulpate as SO4, Max m&+l /,, Once in sift 1: Nitrate as NO*, Max m&+l 45 Once in sift 1( Penolic Compoun!s as C(H5OH, Max m&+l ,.,,1 Once in a !ay Performance Guarantee Test Procedure| 1* Mercury as H&, Max m&+l ,.,,1 Once in a !ay 2' Ca!mium as C!, Max m&+l ,.,1 Once in a !ay 21 %rsenic as %s, Max m&+l ,.,1 Once in a !ay 22 Cyani!e as CN, Max m&+l ,.,5 Once in a !ay 23 Lea! as P", Max m&+l ,.,5 Once in a !ay 23 5inc as 5n, Max m&+l 5 Once in a !ay 25 Cromium as Cr(6, Max m&+l ,.,5 Once in a !ay Performance Guarantee Test Procedure| 22 %luminum as %l, Max m&+l ,.,* Once in a !ay 2: 7oron as 7, Max m&+l 1 Once in a !ay 2( %l8alinity, Max m&+l /,, Once in a !ay 2* Lan&lier Saturation -n!ex positi'e Once in a !ay e5 :; bac,was( and re<ec# area Performance Guarantee Test Procedure| @iA T+e Total B9 8ac=.as+ Fo. rate on ,er da- 8asis is recorded from t+e CS4 @iiA T+e re>ect concentration at dis,osal ,oint @diMuser outlet A s+all 8e measured in line .it+ M#$9 re<uirements on a ,er da- 8asis from t+e ?eld and recorded4 Performance Guarantee Test Procedure| @iiiA T+e B9 8ac=.as+ ,um, ,arameters s+all 8e recorded as follo.s ) T+e ,um, suction /disc+ar/e ,ressures at e5er- 2 +our inter5al and motor .indin/ tem,erature0 noise le5el0 5i8ration s+all 8e recorded at e5er- 3 +ours from ?eld4 T+e ,erformance ,arameters of Fo. 0 Current 0 s,eed0 Performance Guarantee Test Procedure| 5olta/e 0 KW s+all 8e recorded from CS /Control room @for electrical ,arametersA at e5er- 2 +our inter5al4 @i5A T+e re>ect dis,osal ,um, ,arameters s+all 8e recorded as follo.s ) T+e ,um, suction /disc+ar/e ,ressures0 Fo. at e5er- 2 +ours C motor .indin/ tem,erature0 noise le5el0 5i8ration s+all 8e recorded at e5er- 3 +ours from ?eld4 T+e ,erformance Performance Guarantee Test Procedure| ,arameters of Fo. 0 Current 0 s,eed0 5olta/e 0 KW s+all 8e recorded from CS /Control room @for electrical ,arametersAat e5er- 2 +our inter5al4 *5 C(e"ical Area Performance Guarantee Test Procedure| 25 T(e c(e"ical c)nsu"p#i)n *)r An#iscalan#8 S)diu" bisulp(a#e8 =aOH8 H 1S O -8 =aOCl8 CO1 and li"es#)ne s(all be rec)rded *)r ever& > ()ur in#erval *r)" #(e /CS4Po.er consum,tion ,er cu8ic meter of ,roduct .ater ,roduced4 T+e readin/s for ,o.er consum,tion s+all 8e lo//ed from t+e ener/- meter installed at t+e ,lant4 3424 %ccurac- of t+e instruments! Performance Guarantee Test Procedure| %ccurac- of "nstruments to 8e ,ro5ided 8- t+e contractor for testin/ s+all 8e as follo.s4 Sl. = ) !ara"e#ers Ins#ru"en# Accurac& C$1T"9"C%T$ %CCB1%CT 1 ?)l#a2e 4ul#i"e#er@Cla"p "e#er A @ 0.BC U/)'4:HU 2 di/its Performance Guarantee Test Procedure| Curren# Cla"p "e#er A 0.BC U/)2H 1 Speed Tac() "e#er n)n c)n#ac# #&pe A @ 1rp" U/)1r,m 0 Te"pera#ure /i2i#al #(er") "e#er A@ 0.1de2 C U/)2H de/ C - ?ibra#i)n I+/ 00> )r E%uivalen# A 0.B C N% B =)ise Level /ecibel "e#er A@ 1 db U/)145H Performance Guarantee Test Procedure| D !ressure Gau2e A@0.BC U/)'41H Trans"i##er A@0.1C U/)'4':5H E Ti"e S#)p wa#c( A@ 0.BC U/)'45H > ;l)w ;l)w ele"en# A@1.BC U/)1H Performance Guarantee Test Procedure| 34: Test ata Collection and su8mission! Test data lo/ s+eets.itnessed >ointl- 8- t+e Consultant/Clients and contractor/#$MSand dul- si/ned 8- t+em .ill 8e collectedC com,iled 8- t+e contractor4 9or instruments connected to CS0 necessar-re,orts+all 8e o8tained4@etailin/A Performance Guarantee Test Procedure| 3 co,ies of test re,orts are to 8e made44 34(4 6alidation of t+e test! "f durin/ t+e test or durin/ su8se<uent anal-sis or inter,retation of t+e o8ser5ed/recorded data and o85ious inconsistenc- is found Performance Guarantee Test Procedure| .+ic+ eMects t+e 5alidit- of t+e results0 t+e ,arties s+ould 8e ma=e eMort to ad>ust or eliminate t+e inconsistenc- 34*4 Test 1e,ort! #n com,letion of ,erformance test0 .it+in t.o .ee=s0 contractor s+all su8mit a test re,ort to t+e Client .it+ a co,- su8mitted to t+e consultant statin/! Performance Guarantee Test Procedure| aA W+et+er t+e s-stem +as ,assed or failed t+e ,erformance test accom,anied 8- suRcient data and calculations to demonstrate t+e le5el of ,erformance attained .it+ res,ect to t+e /uaranteed ,arameters4 8A T+e le5el of ,erformance ac+ie5ed .it+ res,ect to t+e desired le5el of ,erformance4 T+e re,ort s+all include t+e follo.in/! Performance Guarantee Test Procedure| FI5 escri,tion of test ,rocedure4 FII5 Standards t+at .ere used4 FIII5 "nstrumentation details and cali8ration FI?5 ;ull sc(e"a#ic dia2ra"s wi#( indica#i)n )* ins#ru"en# #es# l)ca#i)n and iden#i7ca#i)n #a2 nu"bers . F?5 Test lo/s and summar- of test readin/s used for ,erformance calculations4 F?I5 Com,utation of test results Performance Guarantee Test Procedure| F?II5 Conclusion of ,erformance test! Test ,assed or not4 34' 4Test 1esults and Calculations! - .Tes# +esul#s and Calcula#i)ns: 3414 Net ,ermeate Fo. from eac+ B9 S=id @m3/+rA! Performance Guarantee Test Procedure| =e# !er"ea#e T)#al :; !er"ea#e :; Gac,was( 9)w ;l)w *r)" eac( H !r)duc#i)n in 1- ()urs in 1- ()urs "0@(r :; s,ids 00 F=) )* s,ids in 7l#ra#i)n5I 1- Performance Guarantee Test Procedure| Total B9 Permeate Production in 23 +oursO ;IJK:; !E+4 @"nitial)9inal 6alues ta=en from Totali;erA4 B9 Bac=.as+ Fo. in 23 +ours H :;K1 #) 1B G$A :;K 1D #) 00 G$ @"nitial)9inal 6alues ta=en from Totali;erA4 3424 Net Permeate Suantit- for 12 1# S=ids @m3/+rA! Performance Guarantee Test Procedure| =e# !er"ea#e Juan#i#& *)r H +O !er"ea#e pr)duc#i)n in1- (rs."0@(r 11 +O S,ids 1- 1# Permeate ,roduction in 23 +rs4 O ;IJK+O !E+4 F"nitial) 9inal 6alues ta=en from Totali;erA4 Performance Guarantee Test Procedure| 3434 1# 1eco5er- @HA! +O +ec)ver& H +O !er"ea#e ;l)w in 1- (rs.I 100 C +O ;eed ;l)w in 1- (rs. Performance Guarantee Test Procedure| 1# Permeate 9lo. in 23 +rs4O;IJK+O !E+4 @"nitial)9inal 6alues ta=en from Totali;erA4 1# 9eed 9lo. in 23 +rs4O;IJKC; ;EE/@"nitial)9inal 6alues ta=en from Totali;erA4 3434 Net ,roduct .ater <uantit- @m3/+rA! Performance Guarantee Test Procedure| =e# !r)duc# $a#erH +O !er"ea#e ;l)w in 1-(rsService $a#er ;l)w in 1- (rs Juan#i#& "0@(r 1- 1# Permeate 9lo. in 23 +rs4O;IJK+O !E+4 @"nitial)9inal 6alues ta=en from Totali;erA4 Performance Guarantee Test Procedure| Ser5ice .ater Fo. in 23 +rs4 O ;IJKSE1 @"nitial)9inal 6alues ta=en from Totali;erA 3454 1eco5er- in B9 s=ids @HA! :; S,ids +ec)ver&H =e# per"ea#e 9)w *r)" all :; S,id in 1- (rs Performance Guarantee Test Procedure| =e#:; ;eed ;l)w in 1- (rs =e# :; ;eed ;l)w H Gr)ss :; ;eed FT)p ' G)##)" ;lus( ;l)wA Se# Cr)ss ;l)w5 Total B9 Permeate Production in 23 +rsO ;IJK:; !E+4 @"nitial)9inal 6alues ta=en from Totali;erA4 Performance Guarantee Test Procedure| Gross B9 9eed Fo. in 23 +rsH;IJK:; ;EE/ F"nitial)9inal 6alues ta=en from Totali;erA To, C Bottom 9lus+ in 23 +rs4 O;IJK:; T'G ;lus( @"nitial) 9inal 6alues ta=en from Totali;erA 3424 S,eci?c Po.er Consum,tion! Performance Guarantee Test Procedure| T+e a5era/e s,eci?c ener/- consum,tion can 8e o8tained 8- means of follo.in/ calculations4 Speci7c Ener2& F E S! 5 H T)#al p)wer c)nsu"ed durin2 #(e #es# peri)d C)nsu"p#i)n T)#al !er"ea#e pr)duc#i)n durin2 #(e #es# peri)d Performance Guarantee Test Procedure| E S! H E T @J T in =.+/m 3 T)#al !)wer C)nsu"p#i)n F E T 5: Plant total ,o.er consum,tion @$ T A is /i5en 8- Total =W+ recorded on t+e 11' K6 incomer of Main 1ecei5in/ Su8station @M1SSA meter after deductin/ &CT @M1SSA ,o.er feeder meter readin/ from t+e start of t+e test run until t+e com,letion of test run on da- 8asis4 Performance Guarantee Test Procedure| $ M1SS =W+ recorded at M1SS from start to ?nis+ of test run on da- 8asis4 $ &CT =W+ recorded at & C T @M1SSA from start to ?nis+ of test run on da- 8asis4 E T H E 4+SS E L'T in =W+