E79000-2-04-13 FS Buch WWW

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Global Presence.
Local Expertise.
www.hydac.com
HYDAC FILTER SYSTEMS Industriegebiet
GMBH 66280 Sulzbach/Saar
Germany
Telephone:
+49 6897 509-01
Fax:
+49 6897 509-846
E-Mail: ltersystems@hydac.com
Internet: www.hydac.com
HYDAC Headquarters
HYDAC Companies
HYDAC Distributors and Service Partners
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Filter Systems.
Product Catalogue.
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HYDAC was founded in 1963 in Sulzbach /
Neuweiler, where the Group Headquarters
are still located today.
With over 7,000 employees, HYDAC is one
of the leading suppliers of fuid technology,
hydraulic and electronic equipment.
The corporation is made up of 16 independent
companies. Furthermore, you can contact
HYDAC quickly via its network of 50
subsidiaries and over 500 service partners
worldwide.
From components to systems, HYDAC has for
many years been supplying reliable products to
all sectors of industry and, as an experienced
partner, has supported its customers in the feld
of fuid conditioning.
... more than just flter systems
Founded in 2008, HYDAC
Filter Systems GmbH developed from
the Filtration Technology division into an
independent product division.
Hand in hand with our customers and partners,
we work tirelessly on new challenges to
develop new solutions. Direct contact with our
customers, proximity to the market and looking
beyond our own horizons are fundamental to
the continuous improvement and expansion of
our product range.
As a versatile supplier of fuid conditioning
products and services, fnding a solution for the
customer is our priority.
Our initial activities in fuid conditioning have
over the years been extended by close
cooperation with our customers and partners
and have developed into the closely related
areas of fuid monitoring and technical
cleanliness.
HYDAC FILTER SYSTEMS...
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Note
The information in this brochure
relates to the operating conditions and
applications described.
For applications and operating
conditions not described,
please contact the relevant technical
department.
Subject to technical modifcations.
HYDAC FILTER SYSTEMS GMBH
Industriegebiet
D-66280 Sulzbach / Saar
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
E-Mail: fltersystems@hydac.com

TABLE OF CONTENTS
Page
1. HYDAC Filter Systems for... 4
2. Industries and applications 5
3. Product navigator 6
3.1 Measurement and Analysis Systems 6
Fluid sensors
Sampling systems and
Laboratory equipment
Component analysis equipment
Software and controls
3.2 Fluid Conditioning Systems 7
3.2.1 Mobile fltration systems 7
Portable fltration units
Mobile fltration units
3.2.2 Stationary flter systems 8
Removal of solid particles
(with or without integrated fuid sensors)
3.2.3 Dewatering / degassing and
other fuid conditioning systems
8
Dewatering using vacuum or
coalescence techniques
Elimination of varnish
Elimination of acids and oil ageing products
Degassing and servicing of transformer oil
Removal of oil from water
3.3 Filter Elements 9
3.4 Hydraulic and Electrical Accessories 9
4. Products 10
4.1 Measurement and Analysis Systems 10
4.2 Fluid service Systems 104
4.3 Filter Elements 234
4.4 Hydraulic and Electrical Accessories 254
5. Addresses 291
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Fluid Condition Monitoring
Monitoring the operating uid from
hydraulic and lubrication systems to
design a condition-based maintenance
programme.
zMeasured variables: particle count,
contamination according to ISO/SAE/
NAS, water saturation
zSolutions for permanent system
integration, including hydraulic and
electrical adaptation (Online Condition
Monitoring)
zPlug & play measuring equipment for
short-term system analysis (offine
condition monitoring)
Fluid Conditioning
Stationary and mobile
fuid servicing systems for fltering,
dewatering, degassing and
conditioning operating fuids.
zRemoval of particle contamination,
water, oil ageing products and gases
z Mobile and stationary conditioning
systems
z Supplied ready for integration
of fuid sensors
z Filter element technology specifcally
for offine use
z High contamination retention capacity
z Low fltration ratings

Technical Cleanliness
Test equipment for analyzing
the technical cleanliness of
components and systems.
zExtraction processes: spraying,
rinsing, ultrasound (laboratory)
zSimple operation via PC-controlled
sequence
zIndirect cleanliness analysis of the
rinsing fuid via particle counter (end
use simulation)
zReliable and reproducible analysis
results
1. HYDAC FILTER SYSTEMS FOR...
Advantages:
zExtension of
maintenance intervals
zCritical machine conditions are
identifed in good time
zDefence against unjustifed
complaints
zBasis of a guaranteed availability
concept, maintenance scheduling,
etc.
zReduction in the
Life Cycle Cost (LCC)
Advantages:
zImprovement in service life for both
components and system flters
zGreater machine availability
zLonger oil change intervals
zReduction in the
Life Cycle Cost (LCC)
Advantages:
zReduction in costs as a result of
fewer production failures
zIdentifcation and elimination
of weak spots in processes
zReduction in production-stage
failures
zOptimization of all internal
and external handling processes
zDocumentation of the technical
cleanliness of components and
systems according to standards
ISO 16232 / ISO 18413
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The wide range of uses for the products from HYDAC Filter Systems enables
applications in numerous sectors of industry.
2. INDUSTRIES AND APPLICATIONS
Steel industry zFluid condition monitoring and fuid conditioning in
hydraulic circuits and lubrication systems e.g. of
presses, rolling mills, central hydraulics
Paper industry zFluid condition monitoring and fuid conditioning
on calenders, refners, dryer section/wet-end
Plastics industry zFluid condition monitoring and fuid conditioning to
increase machine availability
Power industry zFluid condition monitoring and fuid conditioning
of lubrication systems on turbines, boiler feed
pumps, transmissions etc.
Automotive zMonitoring the technical cleanliness of
components and systems.
zProcess chain analysis
zOptimization of industrial part washers which are
critical to cleanliness
zFluid condition monitoring and fuid conditioning
on hydraulic and lubrication systems of presses,
machine tools, plastic injection moulding
machines, test rigs
Machine tools zFluid condition monitoring and fuid conditioning
on hydraulic and lubrication systems
Mining zFluid conditioning on mining and conveyor
systems
Offshore zFluid condition monitoring and fuid conditioning
Marine zFluid condition monitoring and fuid conditioning
Aviation zFluid condition monitoring and fuid conditioning
on hydraulic and lubrication systems on test rigs,
fuid conditioning on kerosene flling stations
Wind power zFluid condition monitoring on gearboxes and
hydraulic systems
zFluid conditioning on gearboxes
Mobile hydraulics zTechnical cleanliness including monitoring of the
product delivery condition on fushing and function
test rigs
zOffine fltration and dewatering to condition
biodegradable fuids and hydraulic oils
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3. PRODUCT NAVIGATOR
3.1 MEASUREMENT AND ANALYSIS
SYSTEMS
HYDAC offers a comprehensive range of easy-to-use
measurement and analysis equipment. It is ideal for
dealing with particle or liquid contaminants, no matter
whether sporadic checks or permanent installation is
required, whether in the laboratory or in the feld. The
right tool for every application:
zFluid sensors (to measure
particle contamination and water saturation)
zSampling systems
zLaboratory equipment
zComponent analysis equipment
zSoftware and controls
Advantages:
zAvailability of systems and components can be planned
zPrevention of sudden breakdowns
zReduction of operational costs
zPrevention of catastrophic damage
to systems and the subsequent supply shortages
zPreventative and condition-based maintenance
3.1.1 Fluid sensors
(to measure particle contamination and water saturation)
MCS 1000 Page 29
MetallicContamination Sensor
Inductive particle sensor
FCU 1000 Page 33
FluidControl Unit
Portable particle measuring unit
FCU 2000 Page 35
FluidControl Unit
Portable particle measuring unit
FCU 8000 Page 41
FluidControl Unit with BottleSampling Unit
Portable particle counter with
bottle sample analysis unit
AS 1000 Page 45
AquaSensor
Water sensor to detect dissolved water
(water saturation in %)
AS 2000 Page 47
AquaSensor
Water sensor to detect dissolved water
(water saturation in %)
AS 3000 Page 49
AquaSensor
Water sensor to detect dissolved water (water
saturation in %) with integral display
AS 8000 Page 51
AquaSensor
Water sensor to detect free water
FMM Page 53
FluidMonitoring Module
Ready-to-connect module for determining levels of
particle contamination, water saturation and the oil
condition (version-dependent)

CS 1000 Page 11
ContaminationSensor
Compact optical particle counter
CS 2000 Page 15
ContaminationSensor
Optical particle counter
CSM 1000 Page 19
ContaminationSensor Module
Plug & Play unit to determine solid contamination
and water saturation (optional) in oil
CSM 2000 Page 23
Plug & Play unit to determine solid contamination
and water saturation (optional) in oil
CSM-Comfort Series Page 27
Plug & Play unit for constant monitoring of solid
contamination and water saturation (optional) in oil

3.1.2 Sampling Systems and Laboratory Equipment
ALPC 9000 Page 61
Automated Laboratory Particle Counter
Laboratory system for automatic analysis of
sample bottles (500 oil samples / day)
FAS Page 65
FluidAnalysis Set
Test kit for analyzing oil samples
FES Page 67
FluidSampling Set
Test kit for taking oil samples
MM Page 69
Measuring Microscopes
for laboratory applications
WTK 300 Page 73
WaterTest Kit
Test kit for determining the water content in the oil
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SMU 1200 Page 87
SensorMonitoring Unit
Microcontroller to display, store and transfer
measured values within a PC-network
SMU 1100 Page 89
Microcontroller to display, store and transfer
measured values within a PC-network
CSI-B-1 Page 91
ConditionSensor Interface
Interface converter
HSI analogue
CSI-B-2 Page 93
Interface converter
HSI RS 232 / RS 485
CSI-B-7 Page 95
Interface converter
HSI Ethernet
CSI-D-5 Page 97
Interface converter
RS 485 USB
FluMoS Page 99
FluidMonitoring Software
Software to transfer, display and process data
from HYDAC fuid sensors with HSI-interface
FluMoT Page 101
FluidMonitoring Toolkit
Driver package to link HYDAC fuid sensors to
customer's own PC software
3.1.3 Component analysis equipment / Extraction equipment
CTU 1000 Page 75
ContaminationTest Unit
Analysis equipment for determining the technical
cleanliness of components and systems
CTM-SC Page 77
ContaminationTest Module (Supply Control)
Module for fuid supply, control and data storage
CTM-EB Page 79
ContaminationTest Module (Extraction Box)
Extraction module for analyzing component
cleanliness
CTM-EF Page 83
ContaminationTest Module (Extraction Flushing)
Extraction module for analyzing component
cleanliness
CTM-FA Page 85
ContaminationTest Module (Fluid Analyzer)
Analysis module for automatic particle counting
3.1.4 Software and Controls
3.2 FLUID CONDITIONING SYSTEMS
3.2.1 Mobile Filter Systems
When conditioning several systems, there are
convenient mobile units for particle fltration:
zPortable fltration units
zMobile fltration units
Advantages:
zFilling and fushing is clean and effcient
zFlexible since can be used on different systems
zRelief for the main flters
zGreater system availability
zReduction in Life Cycle Cost
OF 7 Seite 105
Filtration Unit
Portable offine fltration unit
up to 15 l/min
OF 5 Mobile Page 109
Filtromat
Mobile offine fltration unit
up to 40 l/min
OF 5 with FCU Page 113
Filtromat
up to 40 l/min with integrated particle counter
TW 5 Page 117
Oil Transport and Filtration Trolley
up to 40 l/min, tank volume: 200 l
FCC Page 121
FluidCarrier Compact
up to 15 l/min, tank volume: 70 l
FCM Page 125
FluidCleaner Mobil
up to 100 l/min
FT5 Page 129
Barrel Transportation and Filtration Trolley
up to 40 l/min; for standard 200 l drums
OFU Page 133
Filter Pump Transfer Unit
up to 100 l/min
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3.2.2 Stationary Filter Systems
These units in their many versions are installed permanently
offine. Stationary flter systems from HYDAC are designed
to remove particles (with or without integrated fuid sensors)
Advantages:
zOffine flter for working fltration
zEasy to retroft to existing systems
zRelief for the main flters
OF 5 Page 139
Filtromat
Stationary offine fltration unit
up to 40 l/min
OF 5 Mini Page 143
Filtromat
up to 15 l/min
MRF Page 147
MultiRheo Filter
Stationary offine flter
up to 2,000 l/min
AMRF Page 159
Automotive MultiRheo Filter
Stationary offine flter (automotive)
up to 1,500 l/min
OLF 5 Page 167
OffLine Filter
Compact, stationary offine fltration unit
up to 15 l/min
OLF 15/30/45/60 Page 179
OffLine Filter
up to 60 l/min
OLFBD Page 183
OffLine Filter BiDirectional
Small, stationary flter without motor-pump unit for
fne fltration up to 5 l/min, up to 25 bar
OLFP 1 / 3 / 6 Page 185
OffLine Filter Pressure
Stationary offine flter to eliminate oil ageing
products, water and ultrafne contamination, up to
25 bar
3.2.3 Dewatering / degassing and other
uid conditioning systems
The HYDAC product range has both mobile and stationary
fuid conditioning systems.
zDewatering uses vacuum or coalescence techniques
zElimination of acids and oil ageing products
zElimination of varnish
zDegassing and conditioning of transformer oil
zRemoval of oil from water
FAM 5 Page 191
FluidAqua Mobil
Compact fuid conditioning unit for dewatering,
degassing and fltration
FAM 10 Page 195
FluidAqua Mobil
Mobile or stationary unit for dewatering,
FAM 25-95 Page 199
FluidAqua Mobil
Mobile or stationary unit for dewatering,
OLS Page 207
OffLine Separator
Stationary unit for dewatering
OLSW Page 211
OffLine Separator Water
Oil separator unit for washing fuids of densities
<900 kg/m
TCU Page 215
TransformerCare Unit
Conditioning unit for transformers online / onload
IXU Page 217
Ion eXchange Unit
Offine unit for servicing non-fam fuids
up to 9 l/min
VMU Page 223
VarnishMitigation Unit
Offine unit for fuid conditioning (removal of
varnish) of mineral oils up to 9 l/min
OXS Page 229
OXiStop
Tank solution with integrated degassing and
dewatering unit
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3.3 FILTER ELEMENTS
For the numerous offine flters in the product range,
there are different types of element for removing
particles and water, as surface or depth flters.
Advantages:
zExcellent fltration ratings
zLong service life as a result of high
contamination retention capacity
FM-P Page 235
Flexmicron Professional
Pleated elements for use in MRF / AMRF and as
Betaft
elements
FM-S Page 239
Flexmicron Standard
Depth flter elements for use in MRF / AMRF and
as Betaft
elements
FM-E Page 243
Flexmicron Economy
Depth flter elements for use in MRF / AMRF and
as Betaft
elements
N1TM, N3TM Page 247
Trimicron
Combined pleated and spun spray depth flter
elements to eliminate oil ageing products, water
and ultrafne contamination
Wombat Page 249
Pleated flter element for pre-fltration
of fuids
N5DM, N10DM, N5AM, N10AM
Dimicron / Aquamicron
Elements for removing particles from oil, also
water removal, as an option
N15DM
Dimicron
Elements with very high contamination retention
capacity for removing particles
3.4 HYDRAULIC AND
ELECTRICAL ACCESSORIES
There is a wide range of accessories available to
ensure the hydraulic and electrical integration of
HYDAC products into your system is achieved both
quickly and simply.
CM-RE Page 255
ConditioningModule-Reservoir Extraction
Vane pump up to 60 bar
REU Page 261
Reservoir Extraction Unit
Self priming motor-pump unit for measuring oil
cleanliness
SFK Page 263
Small Filtration Kit
Small fltration unit with
motor-pump unit
Additional hydraulic and Page 265
electrical accessories,
with connection examples.
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4. PRODUCTS
4.1. MEASUREMENT AND ANALYSIS SYSTEMS
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ContaminationSensor
CS 1000 Series
Description
The Contamination Sensor CS 1000
series is an online fuid sensor for
permanent monitoring of particle
contamination in fuids.
The cleanliness results can either be
given according to ISO/SAE or
ISO/NAS classifcations.
This instrument combines the latest
materials and technologies with
proven engineering and provides
the user with a compact and robust
stationary sensor.
The attractive price-performance ratio
makes it especially advantageous
in OEM applications for condition
monitoring.
Applications
zIndustrial hydraulic and lubrication
systems
zMobile hydraulics
Advantages
zAs an option, can be switched
between ISO 4406:1999 /
SAE AS 4059 and ISO 4406:1987 /
NAS 1638
zContinuous oil condition monitoring
zCondition-based maintenance
planning
Technical specifcations
General data
Self-diagnostics Continuous with error display via status LED
and display
Display (only with CS 1x2x) LED, 6-digit, each with 17 segments
Measured variables ISO 99 (ISO 4406:1999)
SAE (SAE AS 4059 (D)) or
ISO 87 (ISO4406:1987)
NAS (NAS 1638)
Additional variables Flow (Status)
Out (mA) or (VDC)
Drive (%)
Temp (C) and (F)
Mounting position Optional
(Recommended: Vertical direction of fow)
Ambient temperature range -30 C ... +80 C / -22 F ... +176 F
Storage temperature range -40 C ... +80 C / -40 F ... +176 F
Relative humidity Max. 95%, non-condensing
Material of seal FKM for CS1xx0 / EPDM for CS1xx1
Protection rating III (safety extra-low voltage)
Protection class IP67 (only with screwed connector)
Weight 1.3 kg
Hydraulic specifcations
Measuring range Sensor measures from Class ISO 9/8/7
(MIN) to Class ISO 25/24/23 (MAX)
calibrated in the range ISO
13/11/10...23/21/18
Accuracy +/- ISO class in the calibrated range
Operating pressure max. 350 bar / 5075 psi
Hydraulic connection Inline or hose connection (A,B): thread G1/4,
ISO 228 or fange connection (C,D): DN 4
Permitted measurement fow rate 30 ... 500 ml/min
Permitted viscosity range 1 ... 1000 mm/s
Fluid temperature range 0 ... +85 C, +32 ... +185 F
Electrical data
Connection, male M12x1, 8-pole, to DIN VDE 0627 or
IEC61984
Supply voltage 9 ... 36 VDC, residual ripple < 10%
Power consumption 3 Watt max.
Analogue output (4 conductor technique) 4 ... 20 mA output (active):
Max. ohmic resistance 330 or
0 ... 10 V output (active):
Min. load resistance 820
Switching output Passive, n-switching Power MOSFET:
max. current 1.5 A; normally open
RS485 interface 2-wire, half duplex
to transfer the HSI protocol in conjunction
with a PC
HSI (HYDAC Sensor Interface) 1-wire, half duplex
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Model code
CS 1 2 2 0 - A - 0 - 0 - 0 - 0 / - 000
Type
CS = ContaminationSensor
Series
1 = 1000 series,
4 particle size channels
Contamination codes
2 = ISO 4406 : 1999 ;
SAE AS 4059 (D) /
>4 m
(c)
>6 m
(c)

>14 m
(c)
>21 m
(c)

3 = ISO 4406 : 1987 ;
NAS 1638 / > 2 m > 5 m
> 15 m > 25 m
can be switched over
ISO 4406 : 1999 ;
SAE AS 4059 (D) / >4 m
(c)

>6 m
(c)
>14 m
(c)

>21 m
(c)
can be switched over
Options
1 = Without display
2 = With display (display can
be rotated through 270)
Media
0 = Based on mineral oil
1 = For phosphate ester
Analogue interfaces
A = 4 ... 20 mA
B = 0 ... 10 V
Switching output
0 = Switching output threshold
Digital interface
0 = RS485
Electrical connection type
0 = Male M12x1, 8-pole, pin,
to VDE0627 or IEC61984
Hydraulic connection (see Page 13)
0 = Inline or hose connection
1 = Flange connection
Modifcation number
000= Standard
Items supplied
ContaminationSensor
Calibration certifcate
Quick start manual
(German / English / French)
CD with "FluMoS Light"
(FluidMonitoring software to operate
and parameterize the sensor)
CD with detailed operating and
maintenance instructions in different
languages
(PDF viewer software required)
2 x O-rings
(only for fange connection version)
Accessories
Female connector with 2 m cable,
screened, 8-pole, M12x1,
Part No.: 3281220
Part No.: 3281239
Extension cable 5 m,
female connector 8-pole, M12x1 /
male connector 8-pole, M12x1,
Part No.: 3281240
Female connector with screw
terminal, 8-pole, M12x1,
Part No.: 3281243
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Dimensions
CS1x1x without display
CS1x2x with display
View of underside
Inline or hose connection
Flange connection
Hydraulic connection types
Inline or hose connection
Flange connection
Display rotation
Pressure/Viscosity range
O-ring
blanking
plug
p : pressure
: viscosity
O-ring
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Types of mounting
1 : with 2 x M8 (ISO 4762) or
2, 3 : with 4 x M6
for inline or hose connection for fange connection
Wall-mounted or console-mounted Mounting on fange plate,
connection plate or control block
Note
The information in this brochure relates to the operating conditions and applications
described.
For applications and operating conditions not described, please contact the relevant
technical department.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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ContaminationSensor
CS 2000 Series
Self-diagnostics Continuous with error indication via relays
and serial interface
Measuring range (calibrated) ISO 13/11/10 ... 23/21/18.
Sensor is calibrated within this range.
Displays from ISO class 12/10/09
up to ISO 25/23/21.
Operating pressure INLET:
depending on the model, max. 40 bar
OUTLET:
max. 10 bar, rated to 350 bar
Connections INLET:
Thread G 1/4, ISO 228
OUTLET:
Thread G 1/4, ISO 228
Measurement fow rate 10 ... 200 ml/min
Total fow rate
(depending on model)
10 ... 800 ml/min
(depending on pressure)
Fluid temperature range 0 ... +70 C
Supply voltage 24 V DC, 25%
Electrical data Output for ContaminationSensor Display
3 relay outputs:
- 1 x "ready" relay
- 2 x "limit" relays
PLC output
Additional electrical output
(see model code)
Ambient temperature range 0 ... +55 C
Storage temperature range -20 ... +85 C
Relative humidity max. 90%, non-condensing
Protection class IP65
Weight 4 kg
Description
The ContaminationSensor
CS 2000 series is a stationary sensor
for permanent monitoring of particle
contamination in fuids.
It has been developed for applications
in test rigs, lubrication systems and
critical hydraulic systems for which
dynamic trend measurement of the
contamination is required.
The ContaminationSensor CS 2000
series benefts from the feld-tested
sensor technology used in the
FCU 2000 series.
It has been developed for use in
conjunction with pressure connections
up to 40 bar (higher pressures
possible with external pressure relief
valve).
Applications
zIndustrial hydraulic and lubrication
systems
zMobile hydraulics
Advantages
zCombined hydraulic and electronic
compensation for fuctuations in
pressure and viscosity
zContinuous self-diagnostics
zAnalogue output (4 ... 20mA)
or digital output (RS 485/RS 232/
Ethernet)
zPLC output
zRelay outputs (operation, warning,
alarm)
zRS 232 interface for ISO Code
indication
16
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Model code
CS 2 2 3 0 - 1 - U - 3 - 2 / -
Type
CS = ContaminationSensor
Resolution
2 = 4 particle size channels
Contamination codes
0 = ISO 4406 : 1987; NAS 1638 / >5 m>15 m
>25 m>50 m
1 = ISO 4406 : 1991; NAS 1638 / >2 m >5 m
>15 m >25 m
2 = ISO 4406 : 1999; SAE AS 4059 (D) / >4 m
(c)

>6 m
(c)
>14 m
(c)
>21 m
(c)
Housing
3 = For stationary use
Fluids
0 = For standard mineral oils
1 = For phosphate esters
Options
1 = Standard, without options
Supply voltage
U = 24 VDC
Pressure/viscosity range
1
2
see "Pressure/viscosity range" graphs

3
4
Electrical output
0 = RS232 (DIN-66348 protocol)
1 = Analogue output (only SAE/NAS and particle counts) (4-20 mA)
5 = Ethernet (IEEE 802.3TCP / IP)
Supplementary details
without details =standard
Items supplied
CS 2000
Programming cable
Operating and maintenance
instructions
17
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Pressure / viscosity range
P
r
e
s
s
u
r
e

[
b
a
r
]
Viscosity [mm/s]
P
r
e
s
s
u
r
e

[
b
a
r
]
Viscosity [mm/s]
0
5
10
15
20
25
30
35
40
0 50 100 150 200 250 300 350 400 450 500
1
2
3
0
5
10
15
20
25
30
35
40
500 600 700 800 900 10001100120013001400150016001700180019002000
2
3
4
Outlet
Power supply
Dimensions
Signal
Inlet
18
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Accessories
FluMoS Light, Part No.: 3355176
FluMoS Professional, Part No.: 3371637

FluMoT, Part No.: 3355177

PC Software Package CoCoS Professional, Part No.: 3141522
Dimensions
ContaminationSensor Display CSD
CSD - 1 - U
ContaminationSensor Display
Display size
1 14 mm
2 57 mm
Supply voltage
U 24 VDC
Part No.
CSD-1-U 3078272
CSD-2-U 3078273
h i
g
f
c b a
d
e
a b c d e f g h i
CSD-1-U 48 96 8 ..6 70 44 90 92 45
CSD-2-U 96 336 3 ..6 61 88 328 329 89
Note
The information in this brochure relates
to the operating conditions and
conditions not described, please contact
the relevant technical department.
HYDAC FILTER SYSTEMS GMbH
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
FluMoS
FluidMonitoring Software to read, display
and process data from HYDAC fuid
sensors.
(Part No.: 3355176)
FluMoT
FluidMonitoring Toolkit to integrate
HYDAC sensors in customer-owned PC
software.
(Part No.: 3355177)
CoCoS
ContaminationControl Software for
convenient operation, graphic and
tabular display, processing and transfer
of CS 2000 measuring data.
19
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Technical details
CSM-1xxx-1 CSM-1xxx-2 CSM-1xxx-4
Operating pressure,
maximum
Pin (INLET)
Pout (OUTLET)
Pout (LEAKAGE)

-0.4 ... 0.5 bar
5 bar

0.4 ... 120 bar
5 bar
0.5 bar

-0.4 ... 80 bar
5 bar
Hydraulic connections
INLET
OUTLET
LEAKAGE
G 1/4, ISO 228
G 1/4, ISO 228
G 1/4, ISO 228

G 1/4, ISO 228
G 1/4, ISO 228
G 1/4, ISO 228
G 1/4, ISO 228
Total fow rate 100 ml/min 180 ml/min 250 ml/min

Permitted operating viscosity
range
10 ... 3000 mm/s 10 ... 3000 mm/s 10 ... 1000 mm/s
Permitted measurement
viscosity range
in measuring mode
10 ... 1000 mm/s 10 ... 1000 mm/s 10 ... 800 mm/s
Pump type Gear pump
Permitted outlet pressure 5 bar max.
Permitted fuids Hydraulic and lubrication fuids based on mineral oil
Power consumption
(motor pump unit)
0.18 kW @ 50 Hz

0.21 kW @ 60 Hz
Permitted fuid temperature
range
0 ... 70 C
Ambient temperature range 0 ... 40 C
Storage temperature range -40 ... 80 C
Weight when empty 18 kg
ContaminationSensor:
Self diagnostics Continuously with error display via status LED
Measurement range
(calibrated)
Display of Class ISO 9/8/7 (MIN) to Class ISO
25/24/23 (MAX)
Calibrated in the range ISO 13/11/10 ...
23/21/18
Supply voltage 9 ... 36 VDC, residual ripple < 10%
Electrical data - Analogue output 4 ... 20 mA
or 0 ... 10 V
- RS485 interface
- Switching output
CSM 1000 Series
Description
The ContaminationSensor Module
CSM 1000 is an online condition
monitoring system for detecting
particle contamination in hydraulic
and lubrication fuids containing a
high proportion of air bubbles.
Air bubble suppression is used to
dissolve the air bubbles so that they
are not detected as particles.
Moreover, it is the ideal solution for
analyzing the particle content of
fuids, independently of the rest of the
hydraulic system.
As an option, other condition
monitoring sensors such as
the Hydac AquaSensor can be
incorporated.
Applications
zLubrication oil system in paper,
steel and energy sectors
zFor condition-based, pro-active
maintenance
zMonitoring of component
cleanliness on test rigs
zMonitoring of oil cleanliness in oil
reservoirs
Advantages
zCost-effective, complete solution
zOnline monitoring of the oil
cleanliness with alarm function to
indicate:
- ingress of and increase in
contamination
- increase in contamination
as components start to
wear
- when there are fltration problems
zVerifcation of cleanliness on test
rigs
zVerifcation of changes in the
oil cleanliness as a result of
inadequate servicing.
20
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MODEL CODE
CSM 1 2 2 0 - 1 - 1 W/N/X60/O60
Items supplied
CSM
Operating and Maintenance
Instructions
CD with FluMoS light software and
operating manual
Calibration certifcate CS 1000
Hydraulic circuit diagram
OUT IN
Optional
Dimensions without PKZ (mm)
360
265
2
5
6
2
7
-

4
7
3
6
1
5
5
50
73
A A
4
6
3
.
5
220
30
18.5
8
7
5
OUT
G1/4
IN
G1/4
300
9
17
3
0
1
2
0
9
1
142
A-A
Type
CSM ContaminationSensor Module
Resolution of ContaminationSensor
Contamination codes
2 = ISO 4406:1999; SAE AS 4059 (D) /
> 4 m
(c)
> 6 m
(c)
> 14 m
(c)
> 21 m
(c)
3 = ISO 4406:1987; NAS 1638 / > 2 m
> 5 m > 15 m > 25 m
ISO 4406:1999; SAE AS 4059 (D) /
> 4 m
(c)
> 6 m
(c)
> 14 m
(c)
> 21 m
(c)

(switchable between standards)
Options
1 = without display
2 = with display (display can be rotated through 270)
Media
0 = based on mineral oil
Hydraulic version
1 = gear pump, standard
2 = gear pump, with increased inlet pressure, with leakage line
4 = gear pump, magnetic coupled, with increased inlet pressure, no leakage line
Electrical output of ContaminationSensor
1 = 4 ... 20 mA analogue output
2 = 0 ... 10 V analogue output
Supply voltage of motor pump unit
W/N/X60/O60 = 230 V, 50 Hz, 3Ph / 265 V, 60 Hz, 3Ph, delta connection
400 V, 50 Hz, 3Ph / 460 V, 60 Hz, 3Ph, star connection
N/AB/N60/AB60 = 400 V, 50 Hz, 3Ph / 400 V, 60 Hz, 3Ph, delta connection
690 V, 50 Hz, 3Ph / 690 V, 60 Hz, 3Ph, star connection
other voltages on request!
no details = standard
AS = with AquaSensor AS 1000
AS3 = with AquaSensor AS 3000
PKZ = on/off switch with motor protection, 10m cable,
male connector 3 phase 16A
21
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Dimensions with PKZ (mm)
Accessories for CS 1000
- PC Software Package FluMoS
Professional,
Part No.: 3141522

- PC Software Package FluMoS Light,
Part No.: 3355176

- PC Driver Package FluMoS,
Part No.: 3355177
- ContaminationSensor Interface CSI-D-5,
Part No.: 3249563
- Female connector with 2 m cable,
Part No.: 3281220
- Female connector with 5 m cable,
Part No.: 3281239
- Extension cable 5 m,
female connector, 8-pole, M12x1 /
male connector, 8-pole, M12x1,
Part No.: 3281240
- Female connector with screw terminal,
Part No.: 3281243
Accessories for AS 1000
- ZBE 08
Female connector, right-angled, 5-pole,
M12x1,
Part No.: 6006786
- ZBE 08S-02
Female connector, right-angled, with 2 m
cable, screened, 5-pole,
Part No.: 6019455
- ZBE 08S-05
M12x1, Part No.: 6019456
- ZBE 08S-10
cable, screened, 5-pole, M12x1,
Part No.: 6023102
360
265
3
6
1
5
4
9
0
2
7

-

4
7
2
5
6
2
0
0
1
6
0
90
A A
7
5
4
6
3
.
5
30
220
12.5
8
IN
G1/4
OUT
G1/4
9
1
142
A-A
LEAKAGE (OPTION)
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2

Note
to the operating conditions and applicati-
ons described.
For applications and operating conditi-
ons not described, please contact the
relevant technical department.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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Pump type Gear pump
Operating pressure
Pin (INLET)

Pout (OUTLET)
Pout (leakage line)

-0.4 ... 0.5 bar (standard pump)
-0.4 ... 120 bar (pump with increased inlet pressure)
5 bar
0.5 bar (pump with increased inlet pressure)
Permitted outlet pressure 5 bar max.
Connections INLET: Thread G 1/4, ISO 228
OUTLET: Thread G 1/4, ISO 228
LEAKAGE: Thread G 1/4, ISO 228
Total fow rate 100 ml/min (standard pump)
180 ml/min (pump with increased inlet pressure)
Permitted operating viscosity range 10 ... 3000 mm/s
Permitted measurement viscosity range 10 ... 1000 mm/s
Permitted temperature range of fuid 0 ... +70 C
Permitted fuids Hydraulic and lubrication fuids based on
mineral oil
Power consumption
(motor pump unit)
0.18 kW at 50 Hz

0.21 kW at 60 Hz
Ambient temperature range 0 ... +55 C
Weight 20 kg
ContaminationSensor:
Self-diagnostics Continuous with error display via relays and
serial interface
Measurement range (calibrated) ISO 13/11/10 ... 23/21/18.
Displays from ISO class 12/10/09 up to
ISO 25/23/21.
Supply voltage 24 V DC 25%
Electrical data - Output for ContaminationSensor Display
- 3 relay outputs:
1 x "ready" relay
2 x "limit" relays
- PLC output
- Additional electrical output
(see model code)
CSM 2000 Series
Description
The ContaminationSensor Module
CSM 2000 is an online condition
monitoring system for detecting
particle contamination in hydraulic
and lubrication fuids containing a
high proportion of air bubbles.
Air bubble suppression is used to
dissolve the air bubbles so that they
are not detected as particles.
Moreover, it is the ideal solution for
analyzing the particle content of
fuids, independently of the rest of the
hydraulic system.
As an option, other condition
monitoring sensors such as
the Hydac AquaSensor can be
incorporated.
Applications
zLubrication oil system in paper,
steel and energy sectors
zFor condition-based, pro-active
maintenance
zMonitoring of component
cleanliness on test rigs
zMonitoring of oil cleanliness in oil
reservoirs
Advantages
zCost-effective, self-contained
solution
zNumerous data interfaces
provide, amongst other things,
communication via WLAN, intranet
or internet
zOnline monitoring of the oil
cleanliness with alarm function to
indicate:
- ingress of and increase in
contamination
- increase in contamination
as components start to
wear
- when there are fltration problems
zVerifcation of cleanliness on test rigs
zVerifcation of changes in the
oil cleanliness as a result of
inadequate servicing.
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Model code
CSM 2 2 3 0 - 1 - 1 W/N/X60/O60
Type
CSM ContaminationSensor Module
Resolution of ContaminationSensor
Contamination codes
0 = ISO 4406 : 1987; NAS 1638 / >5 m>15 m
>25 m>50 m
1 = ISO 4406 : 1991; NAS 1638 / >2 m >5 m
>15 m >25 m
2 = ISO 4406 : 1999; SAE AS 4059 (D) / >4 m
(c)

>6 m
(c)
>14 m
(c)
>21 m
(c)
Housing of ContaminationSensor
3 = standard
Fluids
0 = for standard mineral oils
Hydraulic version
1 = standard pump
2 = pump with increased inlet pressure, with leakage line
Electrical output of ContaminationSensor
1 = analogue output (4-20 mA)
5 = Ethernet (IEEE 802.3 TCP/IP)
Supply voltage of motor pump unit
W/N/X60/O60 = 230 V, 50 Hz, 3Ph / 265 V, 60 Hz, 3Ph, delta circuit
400 V, 50 Hz, 3Ph / 460 V, 60 Hz, 3Ph, star circuit
N/AB/N60/AB60 = 400 V, 50 Hz, 3Ph / 400 V, 60 Hz, 3Ph, delta circuit
690 V, 50 Hz, 3Ph / 690 V, 60 Hz, 3Ph, star circuit
other voltages on request
no details =standard
AS = with AquaSensor AS 1000
AS3 = with AquaSensor AS 3000
PKZ = On-/Off switch with motor protection, 10m connection cable,
connector plug 3-phase 16A
Items supplied
CSM
Programming cable
instructions
Calibration certifcate CS 2000
Dimensions (mm)
OUT
IN
CS
AS
Optional
25
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Accessories
Dimensions
ContaminationSensor Display CSD
CSD - 1 - U
ContaminationSensor Display
Display size
1 14 mm
2 57 mm
Supply voltage
U 24 VDC
Part No.
CSD-1-U 3078272
CSD-2-U 3078273
h i
g
f
c b a
d
e
a b c d e f g h i
CSD-1-U 48 96 8 ..6 70 44 90 92 45
CSD-2-U 96 336 3 ..6 61 88 328 329 89
Note
HYDAC FIlTER SYSTEMS GMbH
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Accessories for AS 1000
ZBE 08S-02
Part No.: 6019455
ZBE 08S-05
M12x1, Part No.: 6019456
ZBE 08S-10
cable, screened, 5-pole, M12x1,
Part No.: 6023102
FluMoS light, Part No.: 3355176

FluMoT, Part No.: 3355177

PC Software Package CoCoS Professional, Part No.: 3141522
FloMoS
FluidMonitoring Software to read, display
and process data from HYDAC fuid
sensors.
(Part No.: 3355176)
FluMoT
FluidMonitoring Toolkit to integrate
HYDAC sensors in customer-own PC
software.
(Part No.: 3355177)
CoCoS
Contamination Control Software for
convenient operation, graphic and
tabular display, processing and transfer
of CS 2000 measuring data.
26
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2

General specifcations
Measured variables Contamination ISO 4406, SAE AS 4059, NAS
1638
Water content Level of saturation
Temperature C/F
Measurement ranges Contamination ISO 9/8/7 - ISO 25/24/23
Water content 0 100 %
Temperature -25 100 C
Calibration accuracy Contamination ISO-Code
in calibrated range of
ISO 13/11/10 - ISO 23/21/18
Water content max. 2% (Full scale)
Temperature max. 2% (Full scale)
Display/remote control/data storage SMU 1200 series Sensor Monitoring Unit sold separately.
Ambient temperature range: 0 - 55 C/32 - 131F
Storage temperature range -20 - 85 C/-4 - 185F
Protection class IP 54
Operating mode Pressurized operation
up to 80 bar primary pressure
Nominal operating mode Continuous operation S1 (24/7)
Operating pressure PIN

(INLET) -0.4 - 80 bar
POUT (OUTLET) 80 bar
POUT (LECKAGE) 0.5 bar
Total fow rate 180 ml/min
Permitted operating viscosity range 10 - 3000 mm/s
Permitted measurement viscosity
range
10 - 1000 mm/s
Permitted temperature range of fuid 0 - 70 C/32 - 158F
Seal material FKM (FPM/Viton
)
Ports INLET
OUTLET
LEAKAGE
G1/4 as per ISO 228
G1/4 as per ISO 228
G1/4 as per ISO 228
Suction strainer 400 m, metal mesh flter
Suction height max. 0.5 m
Electrical specifcations
Connection voltages 380 V, 50 Hz, 3 Ph (-10%/+10%)
400 V, 50 Hz, 3 Ph (-15%/+10%)
415 V, 50 Hz, 3 Ph (-10%/+6%)*
440 V, 60 Hz, 3 Ph (-10%/+10%)
460 V, 60 Hz, 3 Ph (-15%/+10%)
*As per DIN EN 60204 connection voltage must be 10% of
nominal voltage.
Connection, male Supply-side
Device-side
3 Ph +PE, CEE as per IEC309
Harting Han4A
Power supply Connection cable 10 m with main switch, device protection and
phase sequence check
Power consumption <200 Watt
Digital interface
(primary to SMU 1200)
Input jack M12x1, 5-pin
extension cable in 2 m, 3 m, 5 m and 10 m sold separately.
Analog interface
(4 - 20 mA to customer PLC)
Input jack M12x1, 8-pin
connection cable with open cable end in 2 m, 5 m and 10 m
sold separately.
CSM Comfort series
Description
The CSM Comfort Contamination
Sensor Module is the comfortable
plug-and-work solution for
permanently monitoring fuid
status by measuring solid particle
contamination and water saturation.
Designed for 24/7 operation, the
CSM-C can be used for all hydraulic
and lubrication applications. With its
own integrated power supply and
multi-voltage input, the CSM-C can
be used in any hydraulic conditions.
This makes it the ideal tool to
complement the FCU 1000 Fluid
Control Unit.
The CSM-C must be placed directly
on the measuring site; it can be easily
connected to the customer controller
(PLC) through its integrated analog
output.
The SMU 1200 Sensor Monitoring
Unit is designed to be used as
a remote control and display
accessory with reliable data storage
that integrates perfectly into the
housing on the CSM-C; it can also
be conveniently positioned in the
customer's feld of view using a
10-meter connecting cable.
Applications
zHydraulic and lubricating fuids
zContinuous 24/7 operation
Advantages
zAccessory to FCU 1000
zContinuous measurement in
lubricating fuids
zHousing for use near the measuring
site
zConvenient display using SMU
1200
28
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MODEL CODE
CSM-C - 1 - 3 - 2 - 0 N060 AS - 0
Type
CSM-C =Contamination Sensor Module - Comfort
Series
1 = 4 particle channels
Solid matter contamination coding
3 = ISO4406:1987; NAS1638
2-5 m, 5-15 m, 15-25 m, >25 m
switchable to
ISO4406:1999; SAE AS4059 (D)
>4 m(C), >6 m(C), >14 m(C), >21 m(C)
Housing
2 = for stationary use
Media
0 = mineral and synthetic oils
compatible with FKM (FPM / Viton
) seals
Nominal voltage
N060 = 400 V, 50 Hz, 3 Ph/460 V, 60 Hz, 3 Ph (-15%/+10%)
Integrated sensor
AS = Aqua Sensor - AS 1000 series
Power supply adapter
0 = standard
Includes
CSM-C
Power supply
instructions
Accessories
SMU Sensor Monitoring Unit
for display/remote control/data storage
SMU 1260-TU-00
Part No. 346 7005
SMU 1270-TU-00
Part No. 370 4282
Digital interface
Extension cable, length 2 m
ZBE30-02, Part No. 6040851
ZBE30-03, Part No. 6053924
ZBE30-05, Part No. 6040852
ZBE30S-10, Part No. 3729098
Software
FluMoS Professional
(Fluid Monitoring Software)
Part No. 3141522
FluMoT (Fluid Monitoring Toolkit)
Part No. 3355177
Analog interface
Connection cable, length 2 m
ZBE48S-02, Part No. 6072261
ZBE48S-05, Part No. 6070712
ZBE48S-10, Part No. 6072262
Hydraulic
INLET pressure hose
with threaded connection for
measurement coupling type 1620,
length 2m, Part No. 635820
INLET threaded coupling,
Part No. 629477
OUTLET/LEAKAGE return hose, open
end, length 2m, Part No. 92649
OUTLET/LEAKAGE threaded
coupling, Part No. 633244
1 CEE connection plug,
as per IEC309
2 - Cable, length 10 m
3 - Main switch with device protection
and phase sequence check
4 Connection plug to the CSM-C
(Harting Han4A)
Dimensions
Power supply
~512
9
71
2
71
5
71
8
7
95
2
9
8
4
5
5
245
9
7
1
2
7
1
5
7
4
3
2
1
L
E
A
K
A
G
E
O
U
T
L
E
T
I
N
L
E
T
(All dimensions in mm)
Note
ons described.
Industriegebiet
D-66280 Sulzbach/Saar
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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Technical Details
Hydraulic specifcations MCS 15xx MCS 14xx MCS 13xx
fow rate 10 ... 200 l/min 2 ... 40 l/min 0.4 ... 8 l/min
operating pressure Maximum 20 bar
Fluid temperature range -40 ... +85 C
Inlet / Outlet Flange
connection,
SAE 4"
to ISO 6162-1
Flange
connection,
SAE "
to ISO 6162-1
Flange
connection,
SAE "
to ISO 6162-1
Electrical data
Supply voltage 9 ... 36 V DC, residual ripple < 10%
Power consumption Max. 5 W
Electrical data
2 confgurable switch
outputs
(n-switching Power
MOSFET, normally-open)
1 x ferromagnetic particles (Fe)
1 x non ferromagnetic particles (nFe)
or
1 x ferromagnetic (Fe) +
non ferromagnetic (nFe) particles
1 x status signal
Switching logic Active Low or Active High
Length of switching pulse can be set from 5 ... 200 ms
Switch outputs max. 1.5A
RS485 interface 2 wire, half duplex
HSI interface 1 wire, half duplex
General data
Ambient temperature -40 ... +70 C
Diameter sensor cross-
section
1" (25.4 mm) " (12.7 mm) " (6.3 mm)
Protection class to DIN
40050
IP 67
Weight: 3.5 kg 2.5 kg 3.0 kg
Dimensions (L x W x H) 83 x 162 x
140 mm
83 x 120 x
120 mm
83 x 120 x
120 mm
Vibration
10 - 58 Hz
58 - 500 Hz

0.75 mm (amplitude)
10 g (acceleration)
Shock 40 g
Detection limits
Ferromagnetic (Fe)
particles
> 200 m > 100 m > 70 m
(particle with volume equivalent to that of a sphere with
given )
non-ferromagnetic (nFe)
particles
> 550 m > 300 m > 200 m
(particle with volume equivalent to that of a sphere with
given )
Particle rate > 25/s
Description
The MetallicContamination Sensor
MCS 1000 monitors metallic particle
contamination in lubrication fuid. The
particles are detected by inductive
measurement in which a coil system is
the core element of the sensor. It detects
metallic particles (ferromagnetic and
non-ferromagnetic) in the > 100 m size
range.
The MCS 1000 continuously monitors
the condition of the system and provides
information on any early-stage damage.
The sensor is therefore a reliable tool for
condition-based maintenance.
Certifed by Germanischer
Lloyd Industrial Service
GL Wind Order No. 4800/08/41043/254
For details, see page: 29.
Advantages
zEarly detection of impending damage
to gears
zPrevents costly plant downtime
zThe perfect complement to optical
sensors
zMeasurement of metallic particles
(ferromagnetic Fe and non-
ferromagnetic nFe) > 100 m
zMeasurement result is not affected by
air bubbles or liquid contamination in
the fuid
zCondition monitoring systems in wind
power plants which have already
been certifed by GL do not lose their
certifcation if the MCS 1000 is built into
the system after certifcation, as the
component itself is certifed.
MetallicContamination Sensor
MCS 1000 Series
30
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Type
MCS = MetallicContamination Sensor
Series
1 = 1000 Series
Contamination / Sensor cross section
3 = particles > 70 m / "
4 = particles > 100 m / "
5 = particles > 200 m / 1"
Options
1 = standard
Media
0 = mineral and synthetic oils
(particularly those used in wind energy sector)
Hydraulic connection
1 = fange connection, SAE " to ISO 6162-1
2 = fange connection, SAE " to ISO 6162-1
5 = fange connection, SAE 4" to ISO 6162-1
Electrical connection
0 = standard
Modifcation number
000 = Standard
Model code
MCS 1 5 1 0 - 5 - 0 / 000
Dimensions MCS 15xx (in mm)
Flange connection, SAE 4" to ISO 6162-1
MCS with accessory fange adaptor for pipe or hose connection 42L to
ISO8431-1
4x 17.5
7
7
.
8
1
3
2
130
162
83

2
2
7
162
130
7
7
.
8
1
3
2
4x 17.5

2
2
7
171
83
4
2
L
4
2
L
Items supplied
MCS 1000 Series
O-rings (NBR)
Installation and Maintenance
Instructions
Accessories
SAE 4" fange adapter set, for pipe
or hose connection, 42L according
to ISO 8431-1
Consisting of:
2x fange adapters
2x O-rings
8x hex. head screws
8x washers
8x spring washers
Part No.: 3435426
SAE " fange adapter set, for pipe
or hose connection, " according to
ISO 8431-1
Consisting of:
2x fange adapters
2x O-rings
8x hex. head screws
Part No.: 3588249
Flange adapter plate,
SAE 4" SAE 1 "
Part No.: 3442518
Part No.: 3281220
Part No.: 3281239
Extension cable 5 m,
female connector 8-pole, M12x1 /
Male connector 8-pole, M12x1,
Part No.: 3281240
Female connector with screw
terminal,
8-pole, M12x1,
Part No.: 3281243
31
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Flange connection, SAE " to ISO 6162-1
MCS with accessory fange adaptor for pipe or hose connection " to ISO8431-1
2
1
1
1
1
3
47.6
2
2
.
2
4x 11.5
120
83
2
1
1
1
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3
2
2
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2
47.6
120
5
3
83
155
G
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Certifed by Germanischer
Lloyd Industrial Service
The Metallic Contamination Sensor was
certifed in February 2010 as an "add on"
for condition monitoring systems in wind
power plants.
The certifcation was provided by
Germanischer Lloyd Industrial
Services GmbH.
GL - Renewables certifcation
GL is one of the leading certifcation
authorities in the wind energy sector,
performing tests, certifcation procedures
and approvals for wind power plants and
their components.
GL Wind Order No. 4800/08/41043/254
What is the basis of the
certifcation?
The Guideline for the Certifcation of
Condition Monitoring Systems (CMS)
for Wind Turbines, Edition 2007
This guideline states that the sensors
must be able to distinguish between
ferromagnetic and non-ferromagnetic
particles and that the installation location
in the cooling flter circuit is upstream of
the flter.
32
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NOTE
HYDAC FILTER SYSTEMS GMbH
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Flange connection, SAE " to ISO 6162-1
8.5
120
38.1
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33

FluidControl Unit
FCU 1000 Series
Description
The FCU 1000 is a portable
service unit designed for short-
term measurement of particle
contamination, humidity level in %
saturation and temperature of the
fuid in hydraulic systems.
The integral pump and hoses
supplied make it possible to use the
FCU 1000 series for the following
applications:
- control circuits
- pressure circuits
- unpressurized tanks
In the internal FCU 1310 memory,
all measured data (ISO, SAE/NAS, %
saturation and temperature in C or F)
is stored in fles (measured value fle)
and folders (test points).
Data is stored with a time stamp.
Evaluation can then be carried out
conveniently on a PC in MS Excel
or in our FluidMonitoring Software
(FluMoS), Version 1.30 or higher.
Applications
zHydraulic systems
zService for mobile hydraulics
zMaintenance
Advantages
zCleanliness classes to ISO and
SAE or NAS
zIntegrated AquaSensor AS 1000
for measuring humidity and
temperature
zSuitable for hydraulic fuids up to
350 mm/s (hydraulic fuids up to
ISO VG 68)
Technical Details
General data
Type of operation Intermittent duty
(S4, to DIN EN 60034/VDE 0530)
x x
Self diagnostics Continuously with error display via status
LED and display
x x
Display LED, 6 / 4 / 4-digit, each with 17 segments x
LED 6 with 17 segments x
Measured value Contamination after ISO 4406, SAE AS 4059 x x
NAS 1638 x
Water content as degree of saturation x
Temperature C / F x
Measuring range Contamination ISO 9/8/7 ... ISO 25/24/23 x x
Water content 0 ... 100 % x
Temperature -25 ... 100 C x
Accuracy Contamination ISO-Code
in calibrated range of
ISO 13/11/10 ... ISO 23/21/18
x x
Water content max. 2 % (Full scale) x
Temperature max. 2 % (Full scale) x
Material of seal FPM x x
Ambient temperature range: 0 ... +45 C / 32 ... 113 F x x
Storage temperature range -40 ... +80 C / -40 ... 176 F x x
Protection class IP50 in operation
IP67 when closed
x x
Weight: 13 kg x
9 kg x
Operating pressure

with adapter for pressure
lines
IN: - 0.5 ... 45 bar / -7.25 ... 650 psi
OUT: 0 ... 0.5 bar / 0 ... 7.5 psi

IN: 15 ... 345 bar / 217 ... 5000 psi
OUT: 0 ... 0.5 bar / 0 ... 7.5 psi
x x
Pressure max. 345 bar / 5000 psi x x
Sensor fow rate 180 ml/min (viscosity-dependent) x x
Max. suction height 0.5 m x x
Permitted viscosity range 10 ... 350 mm/s; 46 ... 1622 Sus
(for hydraulic oils up to ISO VG 68)
x x
Temperature range of
medium
0 ... +70 C / 32 ... 158 F
x x
Electrical data
Supply voltage 24 V DC 20%, residual ripple < 10%
The FCU must not be used with
on-board supply systems without load dump protection
of maximum 30 V DC.
x x
Max. power / current
consumption
100 Watt / 4000 mA
x x
Interfaces USB (A) for memory stick,
male connection 5-pole, M12x1 and
Bluetooth 1.2, class 3
(only HYDAC Sensor Interface - HSI)
x
F
C
U

1
2
1
0
F
C
U

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Model code
FCU 1 3 1 0 4 U AS 1
Type
FCU = FluidControl Unit
Series
1 = 1000 series, 4 particle size channels
Contamination codes
2 = ISO 4406:1999; SAE AS 4059 (D) / > 4 m
(c)
> 6 m
(c)
> 14 m
(c)
> 21 m
(c)

3 = ISO 4406:1987; NAS 1638 / 2-5 m, 5-15 m, 15-25 m, > 25 m
can be switched over to
ISO 4406:1999; SAE AS 4059 (D) / > 4 m
(c)
> 6 m
(c)
> 14 m
(c)
> 21 m
(c)
Housing
1 = for portable use (plastic case with external compartment for hoses and cables)
Media
0 = based on mineral oils
Options
4 = with integrated pump
Supply voltage
U = 24 V DC
Integrated sensor
AS = AquaSensor (AS 1000 series) (only 1310)
Z = without
1 = 100 ... 240 V AC / 50/60 Hz / 1 Phase / 5000 mA (Europe, USA/Canada, UK, Australia, Japan)
Items supplied
- FluidControl Unit FCU 1000
- Power supply adapter for Europe, USA/Canada, UK, Australia and Japan
- Adapter for pressure lines
- INLET pressure hose with screw connection for test point type 1620, black, length = 2 m
- INLET suction hose, open end, transparent, length = 0.3 m
- OUTLET return line hose, open end, transparent, length =1 m
- Operating and maintenance instructions / calibration certifcate
- USB memory stick (only FCU 1310)
Accessories
- Battery pack (p/n: 350 4605)
- Field Verifcation Start-Up Kit (p/n: 344 3253)
- Field Verifcation Kit (p/n: 344 3249)
- Cable with universal connection (for cigarette lighter or on-board power connection), length = 10 m (p/n: 330 6236)
Dimensions
NOTE
described.
For applications or operating conditions not described, please contact the relevant
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
FCU 1310
Open
FCU 1310
Closed
FCU 1210
Open
FCU 1210
Closed
450
300
340
2
2
0
2
2
0

4
2
0
3
4
0
3
4
0
450
300
340
2
2
0
2
2
0

4
2
0
3
4
0
3
4
0
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35

FluidControl Unit
FCU 2000 Series
Description
The Fluid Control Unit FCU 2000
is a portable service instrument for
measuring particle contamination in
hydraulic and lubrication systems.
The values are measured using
infrared technology and are given
according to ISO 4406, SAE 4059
and NAS 1638 classifcations.
Applications
zHydraulic and lubrication systems
zServicing
zTest rigs
zBottle sampling analysis
zTank analysis
Advantages
zRobust design
zCleanliness classes according to
ISO 4406, SAE 4059 and NAS
1638
zIntegrated graphics-capable printer
zData output on display or via
connection to a PC
zRS232 or RS485 interface
FCU 2xxx -1 FCU 2xxx -4
Continuous display of measured values via display (LCD)
Self-diagnostics Continuous with error indication on LCD
Measurement range
(calibrated)
ISO 12/10/9 ... 23/21/18
The instrument is calibrated within this range.
Will display up to class ISO 25/23/21.
Data memory
(battery back-up)
3000 measurements
Operating pressure:
Pressure inlet
Return line outlet

INLET: 1 - 350 bar, with clean flter element
OUTLET: max. 3 bar
Ports INLET (Pressure): Minimess test coupling type 1604;
the FCU can be connected to
standard 1620-type connectors using the test hose supplied
OUTLET: male coupling DN 7
INLET (suction): male shut-off coupling DN 6.4
Measurement fow rate 50 - 150 ml/min
Total fow rate 50 ... 800 ml/min (depending on pressure)
Permitted viscosity
range
1 ... 1000 mm/s 1 ... 1000 mm
2
/s
1 ... 150 mm
2
/s
(suction port, continuous
duty)
150 ... 350 mm
2
/s
(suction port, short-term
duty)
Supply voltage FCU 24 VDC, 25%
Power consumption 25 Watt max. 100 Watt max.
Built-in printer Dot-matrix printer
Serial interface Standard: RS232
Optional: RS485
Ambient
temperature range
0 ... +55 C
Storage temperature
range
-20 ... +85 C
Weight 11.3 kg 15.8 kg
Operating time
using battery
6 hours 6 hours without pump
2 hours with pump
FCU 2210-4 FCU 2210-1
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Model code
FCU 2 2 1 0 4 M /-BUS
Type
Resolution
ISO Code Format
0 =ISO 4406 : 1987; NAS 1638 / >5 m
>15 m>25 m>50 m
1 =ISO 4406 : 1987; NAS 1638 / >2 m
>5 m >15 m >25 m
2 =ISO 4406 : 1999; SAE AS 4059 (D) /
>4 m
(c)
>6 m
(c)
>14 m
(c)
>21 m
(c)
Housing
1 = for portable use
Fluids
0 =for standard mineral oils
1 =for phosphate esters (HFD-R)
Options
1 =standard, without options
4 =with integral pump (not for phosphate esters (HFD-R))
Supply voltage mains adapter
K =120VAC / 60 Hz / 1 Phase, USA/CDN
M =230VAC / 50 Hz / 1 Phase, Europe
N =240VAC / 50 Hz / 1 Phase, UK
O =240VAC / 50 Hz / 1 Phase, Australia
P =100VAC / 50 Hz / 1 Phase, J apan
No details =standard
- BUS =RS485 interface instead of RS232
Pressure required at FCU high-pressure port*
Items supplied
FCU
High pressure inlet hose DN 4
(2m long)
Low pressure outlet hose DN 7
(2m long)
Operating manual
PC software package CoCoS Light
Connection cable FCU / PC
Additional for FCU 2xxx - 4
Power supply adapter for integrated
pump
Suction hose DN 6 (1m long)
Suction hose DN 6 (0.2m long)
Accessories
Reservoir Extraction Unit REU
Inlet and outlet hoses 5 m length
PC software package CoCoS
Professional
Transport case (aluminium)
P
r
e
s
s
u
r
e

[
b
a
r
]
Viscosity [mm/s]
* For a fow rate of 100 ml/min, fow control valve fully open, new flter element
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Dimensions
A = High pressure port
B = Outlet
C = On/Off switch
D = Power input 24 Volt
E = Serial port for PC connector
F = Control port
G = Cover for flter
H = Suction port
I = Change-over ball valve
high pressure/suction port
J = Dot-matrix printer
K = LCD
L = Keypad
M = Flow control valve
Filter element
J
K
L
M
D C A B
E
H G
F
I G D
H B A C D
E
F
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Note
The information in this brochure relates to
the operating conditions and applications
described.
For applications and operating conditions
not described, please contact the relevant
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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FluidControl Unit
FCU 2000 Series
19" Panel Mounted Models
Description
The FluidControl Unit FCU 2000 for
19" Panel Mounting is designed for
measuring particle contamination in
hydraulic and lubrication systems.
The values are measured using
infrared technology and are given
according to ISO 4406, SAE 4059
and NAS 1638 classifcations.
Applications
Advantages
ISO 4406, SAE 4059 and NAS
1638
zData output on display or via
connection to a PC
zRS232 or RS485 interface
Self-diagnostics Continuous with error indication on display (LCD)
Measurement range
(calibrated)
ISO 12/10/9 ... 23/21/18
Will display up to class ISO 25/23/21.
Data memory
(battery back-up)
3000 measurements
Operating pressure:
Pressure connection
Return line connection

INLET: 1 - 350 bar, with clean flter element
OUTLET: max. 3 bar
Connections INLET: Minimess test coupling type 1604
Sensor fow rate 50 ... 150 ml/min
Outlet fow rate 50 ... 800 ml/min (depending on pressure)
Permitted viscosity
range
1 ... 1000 mm/s
Integrated printer Dot matrix printer
Serial interface Standard: RS 232
Option: RS 485
3 relay outputs 1x "ready" relay
2x "limit" relays
Ambient
temperature range
0 ... +55 C
Storage temperature
range
-20 ... +85 C
Protection rating II (double insulated)
Weight 16 kg
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Model code
FCU 2 1 3 0 1 M / -BUS
Type
Resolution
2 =4 particle size channels
ISO Code Format
0 =ISO 4406 : 1987; NAS 1638 / >5 m
>15 m>25 m>50 m
1 =ISO 4406 : 1987; NAS 1638 / >2 m
>5 m >15 m >25 m
2 =ISO 4406 : 1999 ; SAE AS 4059 (D) /
>4 m
(c)
>6 m
(c)
>14 m
(c)
>21 m
(c)
Housing
3 =for 19" panel mounting
Fluids
Options
Supply voltage
No details: standard
-BUS =RS 485 interface instead of RS 232
Note
described.
For applications or operating conditions
Items supplied
FCU
Mains cable
Operating manual
Accessories
Inlet and outlet hoses 5 m in length
Professional
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Pressure required at FCU high-pressure port*
Viscosity [mm/s]
* For a fow rate of 100 ml/min, fow control valve fully open, new flter element
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41

FluidControl Unit
FCU 8000 Series
Portable Laser Particle Counter
Description
The FluidControl Unit FCU 8000
is designed to measure particle
contamination in hydraulic and
lubrication systems. It can be used in
the feld as a portable laser particle
measuring instrument, or in the
laboratory in conjunction with the
Bottle Sampling Unit for analyzing oil
samples.
Applications
zField applications
zIn laboratories and at service
centres
Advantages
zAnalysis and storage of
measurement data
ISO 4406, SAE 4059 and
NAS 1638
zIntegrated graphics-capable printer
zRS232 or RS485 interface for data
output
zEasy operation
Self-diagnostics Continuous with error indication on display (LCD)
Measurement range
(calibrated, version-
dependent)
NAS 0 ... 12 / ISO 0/0/0 ... 23/21/18 / SAE 0 ... 12
Will display up to class
NAS 15 / ISO 25/23/21 / SAE 15
Data memory
(battery back-up)
3000 measurements
Operating pressure:
Pressure inlet
Return line outlet

INLET: 1 ... 350 bar, with clean flter element
OUTLET: max. 3 bar
Ports
(back of unit)
INLET: Minimess test coupling type 1620
Measurement fow rate 20 ... 80 ml/min
Outlet fow rate 20 ... 800 ml/min (pressure-dependent)
Permitted viscosity
range
1 ... 1000 mm/s
Supply voltage 24 V DC, 25%
Operating time with
rechargeable batteries
6 hours
Integral printer Dot matrix printer
Serial interface Standard: RS232
Optional: RS485
Ambient
temperature range
0 ... +55 C
Storage temperature
range
-20 ... +85 C
Weight 14 kg
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Model code
FCU 8 1 1 0 1 M /-BUS
Type
FCU =FluidControl Unit
Resolution
8 =6 particle size channels
ISO Code Format
1 =ISO Code >2/>5/>15 m,
NAS 2-5/5-15/15-25/25-50/50-100/>100 m
2 =ISO Code >4/>6/>14 m
(c)
,
SAE >4/>6/>14/>21/>38/>70 m
(c)
Housing
1 =for portable use
Fluids
Options
Supply voltage
- BUS =RS485 interface instead of RS232
Note
described.
Items supplied
FCU
High pressure inlet hose DN 2
(2m long)
Low pressure outlet hose DN 7
(2m long)
instructions
Connection cable FCU/PC
Accessories
Inlet and outlet hoses 5 m long
Bottle Sampling Unit BSU
Transport case (aluminium)
Professional
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Filter element
A = High pressure port
B = Outlet
C = On/Off switch
D = Power input 24 Volt
E = Serial interface for
PC connector
F = Control port
G = Cover for flter
H = Dot-matrix printer
I = LCD
J = Keypad
K = Flow control valve
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FluidControl Unit
FCU 8000 Series
Accessories
BottleSampling Unit
Description
The BottleSampling Unit BSU is
designed to be used in conjunction
with the particle counter FluidControl
Unit FCU 8000 to analyze oil sample
bottles in the laboratory.
Applications
zLaboratory
Advantages
zThis versatile combination enables
the operator to use the FCU both
as a portable feld unit (by removing
the FCU from the BSU) and also as
a BottleSampler (when the FCU is
replaced on the BSU again).
Permitted viscosity range 1 ... 120 mm
2
/s
Permitted fuids mineral oils (or raffnates based on
mineral oils), other fuids on request
Permitted rinsing fuid low viscosity fuids, mineral oils or
fuids based on mineral oils (preferably
kerosene), fash point > 55 C
Permitted fuid temperature range 0 ... 70 C
Permitted ambient temperature range 10 ... 40 C
Permitted storage temperature range - 20 ... +85 C
Permitted ambient humidity max. 70 %
Dimensions (H x D x W) 615 mm x 365 mm x 360 mm
(without FCU)
Weight 27 kg
Services required on site *
Compressed air supply max. 6 bar, fltered (min. 5 m) and dry
compressed air
Compressed air connection quick connector for hose DN6
*) not supplied
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Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Model code
BSU 8000 1 M
Type
BSU = BottleSampling Unit
Model
8000 = suitable for the FCU 8000 Series
Options
Supply voltage
K = 120VAC / 60 Hz / 1 Phase, USA/CDN
M = 230VAC / 50 Hz / 1 Phase, Europe
N = 240VAC / 50 Hz / 1 Phase, UK
O = 240VAC / 50 Hz / 1 Phase, Australia
P = 100VAC / 50 Hz / 1 Phase, Japan
Items supplied
BSU
FCU adapter
Sample bottles
Mains cable
Operating manual
Accessories
CompressedAir Unit CAU
BSU with FCU
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45

AquaSensor
AS 1000
Description
The AquaSensor AS 1000 is
the culmination of the continued
development of the successful
AS 2000 series for online detection of
water in oils, particularly as an OEM
sensor for condition monitoring.
It measures the water content relative
to the saturation concentration
(saturation point) and transmits the
saturation level as a 4 ... 20 mA
signal.
As an alternative, the AS 1000 is
equipped with two parameterizable
switch outputs. These are factory-set
to switch at a saturation level of 60%
(SP 2 - warning) and 80%
(SP1 - alarm).
In addition the AS 1000 measures
the temperature of the fuid and also
transmits this as a 4 .. 20 mA signal.
The AS 1000 therefore enables
hydraulic and lubrication oils to be
monitored accurately, continuously
and online.
Applications
zMobile hydraulics
zHydraulic and lubrication systems in
industry
Advantages
zReliable on account of its compact,
rugged design
zCost-effective sensor, also for use
in OEM applications
zNot necessary to calibrate sensor to
different types of oil
zPressure-resistant, even with
pulsations
zWide fuid temperature range
zEarly detection of water problems
thus preventing faults and
unnecessary interruption to
operations.
Input data
Saturation level 0 ... 100 %
Temperature -25 ... 100 C
Operating pressure -0.5 ... 50 bar
Pressure resistance max. 630 bar
Flow velocity max. 5 m/s
Parts in contact with fuid Mechanical connection:
Stainless steel / Vacuum-metallized ceramic
Seal:
Viton or EPDM for each type
Output data
Analogue output - Saturation level - Pin 2:
Analogue signal 4 ... 20 mA (corresponds to 0 ... 100 %)
ohmic resistance 500
Calibration accuracy 2 % Full Scale maximum
Accuracy when measuring in fuid 3 % Full Scale typical
Pressure dependence 0.2 % Full Scale bar
Analogue output - Temperature - Pin 4:
Analogue signal 4 ... 20 mA (corresponds to -25 ... +100 C)
ohmic resistance 500
Calibration accuracy 2 % Full Scale maximum
Switch output - Saturation level - Pin 2:
Version (parameterisable) PNP transistor output SP1
N/O / N/C
Factory setting: N/C
Assignment (parameterisable) Saturation level or temperature
Factory setting: saturation level, alarm at 80%
Switch current maximum 1 A
Switch output - Saturation level - Pin 4:
Version (parameterisable) PNP transistor output SP2
N/O / N/C
Factory setting: N/C
Assignment (parameterisable) Saturation level or temperature
Factory setting: saturation level, alarm at 60%
Switch current maximum 1 A
Digital output - Pin 5:
HSI HYDAC Sensor Interface
Ambient conditions
Nominal temperature range (saturation) 0 ... +90 C
Flow velocity <5m/s
Viscosity range 1 ... 5000 mm
2
/s
Fluid compatibility mineral oil based fuids, synthetic and natural esters
mark EN 61000-6-1 / 2 / 3 / 4
Protection class to DIN 40050 IP 67
Other data
Supply voltage 12 ... 32 V DC
Residual ripple of supply voltage 5 %
Mechanical connection G3/8 A DIN 3852
Torque value 25 Nm
Electrical connection M 12x1, 5 pole
Weight: 145 g
Note: reverse polarity protection, short circuit protection provided.
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Pin connections
Dimensions
NOTE
described.
For applications or operating conditions not described, please contact the relevant
MODEL CODE
AS 1 X 0 8 C 000
Type
AS =AquaSensor
Measuring range
1 =1000 Series
Medium
0 =Mineral oils
1 =Phosphate ester (HFD-R)
Mechanical connection
0 = G3/8 A DIN 3852
8 = male connection M12x1, 5-pole
(connector not supplied)
Signal technology
C = Output 1 Pin 2 saturation level (4 .. 20 mA)
Output 2 Pin 4 temperature (4 .. 20 mA)
2 =2 switching outputs
Modifcation number
000 = standard
Items supplied
AquaSensor
Operating manual
NOTE
On units with a different modifcation number, please read the label or the
technical amendment details supplied with the unit.
Pin AS 1X08-C AS 1X08-2
1 Voltage supply 12 .. 32 VDC
2 Saturation level 4 .. 20 mA SP1
3 GND supply voltage
4 Temperature 4 .. 20 mA SP2
5 HSI*
* HSI = HYDAC Sensor Interface
Accessories
ZBE 08
Female connector, right-angled,
5-pole, M12x1 open end
ZBE 08S-02
Female connector, right-angled,
with 2 m cable, screened,
ZBE 08S-05
Female connector, right-angled, with
5 m cable, screened, 5-pole, M12x1
open end
ZBE 08S-10
Female connector, right-angled, with
10 m cable, screened, 5-pole, M12x1
open end
ZBE 47S-05
Female connector, straight,
ZBE 47S-10
Female connector, straight,
Display and read-out options
The following interface adapters are
available to interpret the AS1000:
zCSI-B-2 (Condition Sensor Interface)
zSMU1000 Series
(Sensor Monitoring Unit)
The measured data can be evaluated
and displayed as spreadsheets or
graphically using:
zFluMoS (FluidMonitoring Software)
zFluMoT (FluidMonitoring Toolkit)
Information on other read-out options
can be found on our website at
www.hydac.com or please contact your
HYDAC representative.
1 2
3 4
5
M12x1, 5-pole, to DIN VDE 0627
27mm
elastomer
profle seal ring
DIN3869
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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AquaSensor
AS 2000
Description
The AquaSensor AS 2000 is
designed for online measurement
and indication of the percentage of
dissolved water in hydraulic fuids. It
also measures the temperature. The
AquaSensor measures the level of
saturation in percentage (volume %)
irrespective of the oil type, age and
temperature. The level of saturation
indicates how much water is
dissolved in the oil as a percentage
of the maximum possible (total
saturation). In other words 0% would
indicate oil which is free of water
and 100% would indicate oil which is
completely saturated with water.
Applications
Applications in test rigs, lubrication
systems and hydraulic systems for:
zDynamic trend measurement of the
water content
zLeakage monitoring
zMaintenance planning
Advantages
zWith or without integral display
zPossible to transfer the measured
values to a PC via RS 485 port
zAnalogue and switching outputs
Measurement range (calibrated) Level of saturation: 0 - 100 %,
Temperature: -20 .. 120 C
Accuracy Level of saturation: +/- 2 %,
Temperature: +/- 0.4 C at 5 .. +50 C
Operating pressure -0.5 .. 10 bar (-0.05 .. 1MPa)
Flow velocity max. 4.5 m/sec
Fluid temperature range 5 .. + 90 C
Ambient temperature -10 .. +70 C
Supply voltage 24 VDC (10 .. 30 VDC), max. 100 mA,
residual ripple <10 %
Analogue outputs
Level of saturation 4 .. 20 mA, resolution: 0.02 mA
Temperature 4 .. 20 mA, resolution: 0.02 mA
Max. ohmic resistance 500 W (Ohm)
Switching outputs 2 x saturation level (OG1/UG1)
2 x temperature (OG2/UG2),
Transistors via optical coupler switching to
+, max. 30VDC / 100mA / 3W
Housing Zinc die-casting GD-ZNAl 4
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Dimensions
Note
described.
Model code
AS 2 3 3 0 1 U
Type
AS = AquaSensor
Measuring range
2 = Saturation level 0 - 100%,
Temperature -20 .. 120 C
Version
0 = 4 .. 20 mA output
3 = 4 .. 20 mA output + display +
RS485 port +switching outputs
Housing
3 = For stationary use
Fluids
0 = For standard mineral oils
Length of cable (to tip of probe)
1 = 3000 mm
Supply voltage
U = 24 VDC
Items supplied
AS 2000
Stainless steel screw connection
1/2" with compression ring
Operating manual
Accessories
Calibration and adjustment kit
Part No.: 3122629
Stainless steel
screw connection
Industriegebiet
Tel.:+49 (0) 6897/509-01
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AquaSensor
AS 3000
Description
The AquaSensor AS 3000 is the
further development of the proven
AS 1000 series for the online
detection of water in oils, particularly
as a sensor for condition monitoring.
It records the water saturation and the
temperature of the operating fuid.
The current measured values
are shown on the display, and all
parameter settings are made there.
The measured values are output as
a 4 ... 20 mA signal and are the basis
for two parameterisable switching
outputs.
The AS 3000 thus enables hydraulic
and lubricating oils to be monitored
accurately, continuously and online.
Applications
zMobile hydraulics
industry
Advantages
z4 digit digital display, can be aligned
in two axes
zUser-friendly due to key
programming
zIndividual confguration
zReliable on account of its compact,
rugged design
zEconomical sensor
zNo calibration required for different
oil types
zPressure-resistant, even with
pulsations
zEarly detection of water problems
thus preventing faults and
unnecessary interruption to
operations
Input data
Level of saturation 0 ... 100 %
Temperature -25 100 C / -13 212 F
operating pressure -0.5 50 bar / -7.25 725 psi
Pressure resistance 630 bar / 9136 psi
Flow velocity max. 5 m/s
Parts in contact with fuid Mechanical connection: stainless steel /
vacuum-metallised ceramic
Seal: FKM or EPDM per type
Output data
Analogue output
Output signal (parameterisable) 4 20 mA ohmic resistance 500 or
0 10 V ohmic resistance 1 k
corresponds to the measurement range
factory setting selected in each case:
4 20 mA
Calibration accuracy 2 % FS max.
Accuracy in media measurements 3 % FS typ.
Pressure dependence 0.2 % FS / bar
Switching outputs
Version (parameterisable) PNP transistor outputs
Normally open or normally closed
Factory setting: normally closed
Allocation (parameterisable) Degree of saturation or temperature
Factory setting: degree of saturation
(alarm 80 % (SP 1), warning 60 % (SP 2),
activation temperature: 30 C / 86 F)
Switch current maximum 1.2 A per output
Switch cycles >100 million
Ambient conditions
Nominal temperature range (saturation) 0 +80 C / 32 176 F
Storage temperature range -40 +80 C / -40 176 F
Fluid temperature range -40 +80 C / -40 176 F
2
/s
Fluid compatibility mineral oil based fuids,
synthetic and natural esters per type
-mark EN 61000-6-1 / 2 / 3 / 4
Other data
Supply voltage 18 ... 32 V DC
Residual ripple of supply voltage 5 %
Electrical connection M 12x1, 5 pole
Display 4-digit, LED, 7-segment, red,
height of digits 7 mm
Mechanical connection G3/8 A acc. to DIN 3852
Torque value 25 Nm
Weight 110 g
Note: reverse polarity protection, short circuit protection provided.
FS (Full Scale) =relative to the full measuring range
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Pin connections
Dimensions
NOTE
described.
For applications and operating conditions not described, please contact the proper
HYDAC department.
Order details
AS 3 0 0 8 5 000
Type
AS = AquaSensor
Measuring range
3 = 3000 Series
Medium
0 = Mineral oils
1 = Phosphate ester (HFD-R)
Mechanical connection
0 = G 3/8 A DIN 3852
8 = Male connector M12x1, 5 pin
(female connector not supplied)
Signal technology
5 = 2 switch outputs / 1 analogue output
Modifcation number
000 = standard
Pin Assignment
1 Voltage supply 18-35 VDC
2 Analogue output
3 GND supply voltage
4 SP 1 (alarm)
5 SP 2 (warning)

Accessories
ZBE 08
Female connector, bent, shielded, 5 pin,
M12x1
Part no. 6006786
ZBE 08S-02
cable, shielded, 5 pin, M12x1
Part no. 6019455
ZBE 08S-05
cable, shielded, 5 pin, M12x1
Part no. 6019456
ZBE 47S-05
Female connector, straight, with 5 m
lead, shielded, 5 pin, M12x1
Part no. 3484562
Items supplied
AquaSensor
Operating manual
1 2
3 4
5
All dimensions in mm
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
M 12x1, 5 pole
170
170
135
135
12
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G3/8A
21.9
29.5
27
M12x1, 5pol
M x1
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-0,05
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AquaSensor
AS 8000
Description
The AquaSensor AS 8000 has been
developed to detect and measure the
free water in mineral and lubrication
fuids, i.e. water content in excess of
the saturation point.
This sensor is designed for
continuous online monitoring of the
water content in volume percent
(approx. 0.5% to 50%).
The signals are given via a decoder
as a 4 .. 20mA signal, via an RS232
interface or as switching signals.
The parameters for the AS 8000 can
be set easily via the RS 232 interface.
Applications
zSteel plants
zPaper industry
zMills
zMarine and offshore
zDewatering systems
zCooling systems
Advantages
zOnline monitoring of the volume of
free water in the oil
zPossible to detect water ingress
promptly, thus preventing
malfunctions and damage to
systems
zReduces costs caused by
downtimes and repairs
Measurement range (calibrated) Water content: 0.5 - 50%,
Temperature: 5 ... 80 C
Accuracy Water content: +/- 2%
Operating pressure max. 10 bar (1.0 MPa)
Fluid temperature range 5 ... + 80 C
Ambient temperature 0 ... 55 C - Sensor
0 ... 80 C - Decoder
Supply voltage 24 VDC (10...30 VDC),
max. 100 mA,
residual ripple <10 %
Analogue outputs
Water content

2 x 4 ... 20 mA
Max. ohmic resistance 300 (Ohm)
Switching outputs 3 x relays (1 x "ready" relay,
2 x relays for water content in vol-%
programmable)
max. 60V / 250 mA
Protection class IP 20 Decoder
IP 67 Sensor
Sensor material 2.0490
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Dimensions
Note
described.
Model code
AS 8 0 3 0 1 U
Type
AS =AquaSensor
Measuring range
8 =water content in volume percent
0.5 - 50 %
Version
0 = 4-20 mA output and RS232 interface
Housing
3 = for stationary use
Fluids
Cable lengths
1 =8000 mm
2 = 15000 mm
Supply voltage
U = 24 VDC
Items supplied
AS 8000 Sensor
AS 8000 Control Unit (decoder) for
2 sensors
Extension/connection cables
Operating manual
Accessories
Second sensor
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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Fluid Monitoring Module
FMM
Description
The FluidMonitoring Module FMM
series combines two of Hydac's
condition monitoring products, the
ContaminationSensor CS 1000 and
AquaSensor AS 1000, in one system.
It provides the user with a robust
and stationary system for online
measurement of
zparticle contamination and
zwater content (e.g. to detect
leakage) in hydraulic and lubrication
fuids.
The FMM series of blocks have all
the necessary connections and are
therefore easy to install in existing
hydraulic circuits.
Various models are available for
use in fltration & cooler/heater
circuits, pressure and high pressure
applications.
Advantages
zCost-effective installation
zContinuous oil condition monitoring
planning
General data
FMM - O - M - ... Offine circuits 6 ... 15 bar
FMM - P - S - ... Pressure circuits 15 ... 350 bar
FMM - P - M - ... Pressure circuits 15 ... 350 bar
FMM - P - L - ... Pressure circuits 15 ... 250/350 bar
FMM - A - S - ... Pressure circuits 15 ... 350 bar
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Dimensions
FMM - O - M - ...
(previously known as: FMM)
Mounting position vertical (fow from bottom to top)
Max. operating pressure 6 ... 15 bar / 87 ... 217 psi
Minimum differential pressure 6 bar / 87 psi (recommended)
(IN, OUT)
Test point type 1604 or
G 1/4" (ISO 228)
Material of seal FKM
Fluid temperature range 0 ... +85 C / +32 ... +185 F
Ambient temperature range -30 ... +80 C / -22 ... +176 F
Storage temperature range -40 ... +80 C / -40 ... +176 F
Weight 4.3 kg
Model code
See last page
Items supplied
1 FMM - O - M - ...
1 Operating manual
Accessories
A wide range of accessories can be found in the brochure
"Filter Systems Accessories" (E 7.623...), page 209 onwards.
2
6
7
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243
7
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6
.6
85
5
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x
M
6
7.5 35
CS
IN OUT
AS
TP1
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Dimensions
FMM - P - S - ...
(previously known as: FMMP)
Mounting position vertical (fow from bottom
to top)
Minimum differential pressure 15 bar / 217 psi
(IN, OUT)
G 1/4" (ISO 228)
Material of seal FKM / EPDM
Weight 4.3 kg
Model code
See last page
Items supplied
1 FMM - P - S - ...
1 Operating manual
Accessories
2
1
5
5
6
8
3
52
193
2x 9
5
4
18.5
71.5
1
0
5
3
x
1
0
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5
82.5
CS
IN OUT
min. 60
for element change
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Dimensions
FMM - P - M - ...
to top)
(IN, OUT)
G 1/4" (ISO 228)
Weight 6.5 kg
Model code
See last page
Items supplied
1 FMM - P - M - ...
1 Operating manual
Accessories
2
3
5
c
a
.
5
6
8
3
2x 9
62
203
5
4
1
0
5
18.5
71.5
82.5
3
x
1
0
.
5
CS
IN OUT
AS
min. 60
for element change
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Dimensions
FMM - P - L - ...
(previously known as: FMMHP)
to top)
Max. operating pressure
without hydraulic
accumulator
with hydraulic accumulator
15 ... 350 bar / 217 ... 5075 psi
15 ... 250 bar / 217 ... 3625 psi
(IN, OUT)
G 1/4" (ISO 228)
Weight 12.5 kg
Model code
See last page
Items supplied
1 FMM - P - L - ...
1 Operating manual
Accessories
99 60
1
0
7
5
1
9
0
4x 6.6
2
1
2
322
120
CS
IN OUT
AS
TP1 TP2
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Dimensions
Mounting position horizontal
(IN, OUT)
G 1/4" (ISO 228)
Weight 8.0 kg FMM-A-S...-1
7.8 kg FMM-A-S...-2
Model code
See last page
Items supplied
1 FMM - A - S - ...
1 Operating manual
Accessories
48
150
1
3
3
4
84
2
1
5
2x 6.6
126
m
i
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f
o
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e
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e
m
e
n
t

c
h
a
n
g
e
FMM - A - S - ... - 2 - ...
48
150
9
8
3
4
2x 6.6
84
3
0
0
119
Dimensions
m
i
n
.

7
5
f
o
r

e
l
e
m
e
n
t

c
h
a
n
g
e
FMM - A - S - ... - 1 - ...
CS
IN OUT
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Model code
FMM - O - M - 0 - CS 1 2 2 0 - A - AS - 0 - 0 - 0 / -000
TYPE
FMM = Fluid Monitoring Module
Hydraulic application
O = Offine (offine circuit < 15 bar) only sensor combination M
P = Pressure Line (pressure circuit >15 bar)
A = Adjustable Flow Control Valve (pressure circuit >15 bar)
only sensor combination S
Sensor combination
S = CS1000
M = CS1000 +AS1000
L = CS1000 +AS1000 +HydacLab *
Seal
0 = FKM
1 = EPDM
(not for FMM-O, not for hydraulic accumulator)
Contamination Sensor CS1000 Series
CS 1210 = ISO / SAE, without display (FPM)
CS 1220 = ISO / SAE, with display (FPM)
CS 1310 = ISO / SAE / NAS, without display (FPM)
CS 1320 = ISO / SAE / NAS, with display (FPM)
CS 1211 = ISO / SAE, without display (EPDM)
CS 1221 = ISO / SAE, with display (EPDM)
CS 1311 = ISO / SAE / NAS, without display (EPDM)
CS 1321 = ISO / SAE / NAS, with display (EPDM)
Analogue interface of the CS1000
A = 4 ... 20 mA
B = 0 ... 10 VDC
Additional sensor
Z = without
AS = AS1000
AS3 = AS3000
AS31 = AS3100
Z(AS) = set up for AS1000
Hydraulic accumulator
0 = without accumulator
1 = diaphragm accumulator SBO 250-0.075 (40 bar gas pressure) [not available in EPDM]
Filter
0 = without flter (not for FMM-O)
1 = protective flter (25m) (for FMM-P, optional with FMM-A)
2 = DF60 (5m) (optional with FMM-A)
Options
0 = no options
Modifcation number
000 = Modifcation number
* Set up for HydacLab
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Note
described.
Industriegebiet
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Automated Laboratory
Particle Counter
ALPC 9000 Series
Description
The Automated Laboratory
Particle Counter ALPC 9000 is a
fully automatic laboratory particle
measurement system for hydraulic
and lubrication oils.
Very short measuring times permit
analysis of up to 500 samples per
day.
Different versions of the ALPC offer
either automatic sample feed by
means of 5-axis robotic arm (batch
processing) or manual sample feed of
individual sample bottles.
Applications
zLaboratories
Advantages
zAutomatic and monitored
processing of measurement and
rinsing cycles.
zRapid sample analysis due to very
short cycle times for measurement
and rinsing.
zExcellent repeatability of the
measurement results by means of
replicated testing.
zOnly small sample quantities are
required ( 50 ml).
zUser-friendly operation and
graphical evaluation of the results
through the use of ALPC Desk
software.
zCalibrated to ISO11171 and
ISO4402: consequently analysis
according to NAS 1638 is also
possible.
zAll-in-one system including PC,
keyboard and monitor. Robotic arm
available as an option.
zBar code scanner compatible.
Self diagnostics Continuous display and
error indication on the PC
Measurement range (calibrated) ISO 0/0/0 ... 23/21/18
Calibration

ISO 4402 and
ISO 11171
Particle size

5, 10, 15, 20, 25, 50, 75, 100 m
4, 6, 10, 14, 18, 21, 38, 50 m(c)
Measured volume per sample bottle
(2 .. 5 individual measurements)
10 ... 25 ml
(min. sample bottle volume: 50 ml)
Sensor fow rate 30 ml/min
Measurement cycle time
(measuring and rinsing; typically)
75 seconds (excluding sample feed)
Permitted fuids Hydraulic and lubrication fuids based on
mineral oil
Permitted rinsing fuid See Page 2 "Services required on site"
Rinsing fuid consumption 50 ml / sample bottle
Permitted viscosity range 1 ... 320 mm
2
/ s
Permitted fuid temperature range 0 ... 50 C, 32 ... 122 F
Compressed air supply (provided by
customer)
6.5 ... 8 bar, 100 l/min
Power consumption 2000 W max. (230 V, max. 8.7 A)
Permitted ambient temperature range 10 ... 45 C, 50 ... 113 F
Depending on rinsing fuid. Higher
temperatures possible on request.
Permitted storage temperature range 0 ... 70 C, 32 ... 158 F
Permitted ambient humidity Max. 90%, non-condensing
Weight: ALPC 9000 -1: 100 kg
ALPC 9000 -2: 160 kg
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Equipment
Dimensions (all dimensions approximate in mm)
Sample bottle dimensions
(other dimensions on request)
Services required on site *
Supply voltage
Dry, clean compressed air (see Page 1)
Rinsing fuid: Mineral oil based fuids with fash point 56 C
(preferably kerosene). Cleanliness must be signifcantly better
(by a factor of 2-3) than the expected sample cleanliness
Reservoir for rinsing and waste fuids
(min. 2 x 10 l)
* not supplied
PC Software ALPC Desk
User-friendly processing and display of the measured
data using ALPC Desk software
ALPC 9000-2
ALPC 9000-1
9
9
0
6
8
0
9
5
0
1
6
5
0
8
0
0
1
9
8
0
ALPC
9000-1
ALPC
9000-2
Automatic measurement
Automatic rinsing
PC/Monitor/Keyboard
Individual sample bottle feed
Multiple sample feed of up to 50 samples
on pallet

Sample bottle shaker
5-axis robotic arm
ALPC Desk software
Degassing function incorporated into
robotic arm

Prepared for upgrade to
ALPC 9000-2

Bar code scanner compatible
A B C
ALPC
9000-1
ALPC
9000-2
<52 mm 60 ... 90 mm 25 ... 35 mm
<75 mm 60 ... 90 mm 25 ... 35 mm
A >
B
2
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Model code
ALPC 9000 1 M W7 DE
Type
ALPC =Automatic Laboratory Particle Counter
Series
9000
Sample feed
1 = manual
2 = automatic
Supply voltage
M =230 VAC, 50 / 60 Hz
Other voltage on request
PC operating system
W7 =Windows 7 (32-Bit)
Keyboard
BE =Belgium
CH =Switzerland
DE =Germany
DK =Denmark
ES =Spain
FR =France
GB =England
IT =Italy
NO =Norway
PO =Portugal
SF =Sweden, Finland
US =USA
Items supplied
ALPC 9000-1 / 9000-2
ALPC 9000-2 only: sample bottle
shaker, robotic arm with transparent
Makrolon
safety enclosure
PC, 19" TFT monitor, keyboard with
touchpad
Software ALPC Desk installed on
PC and on CD-ROM
Operating manual
Service documentation installed on
PC and on CD-ROM
ALPC
Dimensions (all dimensions approximate in mm)

5
0
0

1
0
0
0
PC

1
6
2
5

2
9
0

1
0
3
5
2050
PC
1250
800
Service area
Working area
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NOTE
described.
Industriegebiet
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Fax:+49 (0) 6897/509-846
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FluidAnalysis Set
FAS
Description
The FluidAnalysisSet is designed
to produce contamination monitors
from oil samples. These can be
used to analyze samples taken from
hydraulic and lubrication systems
with regard to solid contamination. By
comparing the microscopic evaluation
with reference photographs, a rapid
assessment of the fuid contamination
(cleanliness class classifcation to
ISO 4406, NAS 1638) can be made.
Advantages
Simple fuid monitoring
Confrmation of changes in oil
cleanliness
Support for condition-based
maintenance
Applicable standards
ISO 4405 / 4406 / 4407
Gravimetric methods for
determining the amount of
contamination in hydraulic fuids.
Model code
FAS M 3
Basic type
FAS
Supply voltage of vacuum pump
K =110 V / 60 Hz
M =230 V / 50 Hz
Z =without (hand vacuum pump)
Modifcation number
3 =The latest version is always supplied
Key to individual items:
1: Transport case
2: Silicone hose
3: Membrane flter discs
4: Electric vacuum pump
5: Tweezers
6: Vacuum fltration unit
7: Measuring cylinder 100 ml
8: Wide neck plastic bottle, 500 ml
9: Petri slides
10: Spray bottle with membrane flter
11: Contamination handbook (not shown)
12: Power supply for vacuum pump
(not shown)
Items supplied
C
C
C
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FluidSampling Set
FES
Description
The FluidSampling Set FES is
designed for taking static and
dynamic oil samples from hydraulic
and lubrication systems.
Advantages
zStatic and dynamic sampling
possible
zNumerous accessories included
Applicable standards
zISO 4021
zCETOP RP 95 H
Part No.
z349 334
Items supplied
Part no. Description
309 345 Manual vacuum pump with
gauge
309 349 Aluminum adapter
3143465 Set of 2 sample bottles
309 358 Spray bottle, 500 ml,
with removable nozzle
309 371 Disposable membrane flter for
spray bottle, 2 pieces
309 374 Plastic hose, length =2 m
309 342 Telescopic pointer 90 cm
627 500 Cable ties, 20 pieces
309 348 Dynamic sampler
309 350 Minimess test hose
(screw coupling / screw coupling)
309 351 Minimess test hose
(screw coupling / push-in coupling)
309 360 Wide neck plastic bottle 500 ml
637 561 Case
349 339 Contamination handbook
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Measuring Microscope
MM-S5-M
MM-S5-M-U
Description
These measuring microscopes are
designed mainly to measure particles
on flter membranes of oil samples.
The microscopes are stable and
robust in design.
In accordance with the requirements
of oil analysis, the optical equipment
has maximum luminous intensity and
consistent defnition over the whole
image range.
The body has the facility for coarse
and fne adjustment, and there is a
slide table with X and Y movements
as standard which enables easy
adjustment of the focus and subject
position.
The integrated LED lighting with
power supply provides suffcient
image brightness even at high
magnifcation.
The microscope case protects the
microscope from knocks and dust.
The microscope MM-S5-M-U can be
used with or without the CCD camera.
With the aid of the software supplied,
it is possible to process the image on
a PC or laptop. The camera images
can be embedded in many Windows

applications as fles.
The measuring scale in the camera
lens has a scale division of 1 mm in
100 parts.
Applications
zLaboratory
Advantages
zSimple analysis of membranes
(also on site)
MM-S5-M MM-S5-M-U
DIN Huygens eyepiece 10 x M
Achromatic lenses 4x, 10x, 20x
Magnifcations 40x, 100x, and 200x
Supply voltage 230 V 50 Hz
Body length 160 mm
Total height 330 mm
Image digitization CCD camera
Video system PAL colour system
Resolution Horizontal 460 lines / vertical 400
lines
PC interface USB port
System requirements min. Pentium 233 MHz,
Windows 98 / ME / 2000 / XP,
USB port, CD-ROM drive,
32 MB RAM
Model code
MM S5 M U
Basic model
MM = Measuring microscope
Lens system
S5 = Standard eyepiece
Supply voltage
M = 230 V 50 Hz
P = 110 V 60 Hz
Image digitization
No details =Standard illumination
U = CCD camera with USB
port to laptop or PC
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Measuring Microscope
MM-KKE-M-C-U
Description
This measuring microscope is
designed mainly to measure particles
on flter membranes of oil samples.
The microscope is stable and robust
in design and is convenient to use.
The body is adjusted by an easily
operated tangent screw for coarse
adjustment and a fne adjustment
tangent screw, thus ensuring optimum
focus at maximum magnifcation. The
integrated lighting with power supply
provides suffcient image brightness
even at a magnifcation of 200x. The
stand is ftted with a 3-part knurled
revolving unit and a slide table with X
and Y movements.
The optical equipment consists of the
achromatic lenses: 4:1, 10:1, 20:1.
These lenses are used in combination
with a micrometer eyepiece with
10x magnifcation. The measuring
scale in the eyepiece has a scale
division of 1 mm in 100 parts. By
using the micrometer eyepiece and
the enclosed measuring card, it is
possible to determine the size of the
subject directly with all three lenses.
The microscope case protects the
microscope from knocks and dust.
Applications
zLaboratories
Advantages
zSimple analysis of membranes
(also on site)
Huygens eyepiece 10 x M
Achromatic lenses 4x, 10x, 20x
Magnifcations 40x, 100x, and 200x
Body length 160 mm
Total height 330 mm
Paint colour Light grey
PC interface USB port
System requirements min. Pentium 233 MHz, Windows 98 /
ME / 2000 / XP, USB port, CD-ROM drive,
32 MB RAM
Model code
MM KKE M C U
Basic model
MM = Measuring microscope
Lens system
KKE = Triocular
Supply voltage
0 = 240 V 50 Hz (Australia)
M = 230 V 50 Hz (Europe)
P = 110 V 60 Hz (Japan)
Accessories
C = Cold light illumination
Image digitization
U = CCD camera with USB port
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WaterTest Kit
WTK300
Description
The WaterTest Kit is used for
quantitative analysis of water content
in volume percent in mineral and
lubricating oils. Simply adding 2
reagents to the contaminated oil
causes an increase in pressure in
the measuring cell. This pressure
increase can be read off the digital
display as water content in volume %
or ppm.
The following measurement ranges
can be selected: 0.02...1%; 0...10%
and 100...3000ppm
Time per test: approx. 2 minutes only
(excluding sample preparation)
Advantages
zPlastic housing is light, shock-
resistant and resistant to chemicals
zPressure sensor is easy to clean
and highly accurate
zHigh resolution in the lower
measuring range
Model code

WTK - 3 - 0 - 0/ - D
Type
WTK =WaterTest Kit
Series
3 =Measurement ranges:
0 - 10 %
0.02 - 1 %
100 - 3000 ppm
Option
0 =Standard
Modifcation number
0
Language version
D =German
E =English
F =French
Items supplied *
Item Quantity Description
1 1 Measuring cell
2 2 REAGENT A, 500 ml bottle
3 50 REAGENT B, sachets
4 3 Disposable syringe 5 ml
5 1 Tweezers
6 1 Scissors
7 10 Disposable syringe 1 ml
8 1 Measuring beaker, 100 ml
9 1 Case
10 1 Operating manual
Spare parts *
Description Part No.
Replacement pack, consisting of items 2 - 6 603 0669
* Quantity suffcient for 50 tests
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ContaminationTest Unit
CTU 1000 Series
Technical Details
Dimensions, overall
(Height x Width x Depth)
CTU10xx: 1800 mm x 985 mm x 835 mm
CTU12xx: 1800 mm x 910 mm x 1140 mm
Weight: CTU10xx: 270 kg
290 kg with ultrasonic unit
CTU12xx: 310 kg
Version mobile (mounted on casters)
Power consumption 600 W (800 W with ultrasonic unit)
Ambient temperature 15 ... 28 C
Analysis cabinet (clean box)
Material of Clean Box Polished stainless steel
Filling with analysis fuid via the analysis cabinet
Control PC controlled with user-friendly software, rinse
options and rinsing volume programmable
Storage and fltration module
Membrane holder for 47... 50 mm flter membranes
Vacuum nozzle for faster fltration of the analysis fuid
Diffuser For even distribution of analysis fuid over
membrane
operating pressure - 0.8 ... 6 bar
Reservoir, test fuid 2x 20 l (1x storage reservoir, 1x suction reservoir)
Reservoir switch-over Automatic
Filtration of analysis fuid Fine fltration to ISO4406 min. ISO 12/9
Filter size, fltration rating 2x LF BN/HC 60, 3 m (1xx0 series)
2x MRF-1-E/1, 1 m (1xx1 series)
Built-in drip tray 25 litres with drain
To be provided by the operator (not included)
Compressed air Pre-fltered (min. 5 m) and dry compressed air,
max. 6 bar,
Air fow rate: 60 l/min,
Connection: Nipple DN 7.2
Supply voltage according to order
Ultrasonic 100 W, 40 KHz
Basket for ultrasonic unit Dimensions: 200 x 110 x 40 mm
Mesh width: 4 mm
Description
The Hydac ContaminationTest Unit
CTU 1000 series is used to determine
the surface cleanliness of lightly
contaminated components.
The reason behind this are the ever
increasing demands on life
expectancy of individual components
and assemblies which has meant
growing demands for technical
cleanliness of components and
systems. Starting with production,
assembly and storage, this extends
right through to operation of the
complete system.
By analyzing the type, size and
quantity of the contamination, quality
standards can be verifed and
documented, and the required
measures for improvement can be
implemented.
Applications
zAutomotive and supplier industry
zTransmission and engine builders
zMobile hydraulics
zManufacturers of hydraulic and
lubrication systems and
components
Advantages
zIdentifcation and elimination of
weak processes
zReduction in start-up breakdowns
zOptimization of both internal and
external handling processes
zCustomized documentation of the
technical cleanliness of components
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Type
CTU = ContaminationTest Unit
Series
1 = 1000 Series
Size
0 = dimensions of analysis cabinet (Clean Box):
300 mm x 768 mm x 365 mm
(height (approx.) x width x depth)
2 = dimensions of analysis cabinet (Clean Box):
460 mm x 768 mm x 650 mm
(height (approx.) x width x depth)
Type
0 = Version 2005
3 = Version 2011
Software ConTes
1 m Filtration
automatic pressure control
Analysis fuid
0 = solvent A III class
fash point > 60 C, lower explosive limit > 0.6 Vol.%
1 = water with surfactants, permitted ph-values 6 ...10,
no deionized water
Supply voltage
K = 120 V AC / 60 Hz / 1 phase USA / Canada
M = 230 V AC / 50 Hz / 1 phase Europe
N = 240 V AC / 50 Hz / 1 phase UK
O = 240 V AC / 50 Hz / 1 phase Australia
P = 100 V AC / 50 Hz / 1 phase Japan
Extraction method
Z = spray, medium pressure
U = spray, medium pressure with additional ultrasonic cleaning
Z = standard
R = external rinsing connections 6 mm, between glove holes
Model code
CTU 1 0 3 0 - M - Z - Z
Dimensions
CTU 12xx
CTU 10xx
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
NOTE
Blank values
All data is dependent on the ambient conditions
Environment CTU 1xxx
Clean room 0.4 ... 0.6 mg
Laboratory 0.6 ... 1.0 mg
Separate
sampling room
0.6 ... 1.2 mg
Factory building 1.0 ... 1.4 mg
Max. particle size

[m]
Time and
effort
Cleaning time [h]
after brief
shutdown ( 24 h)
Cleaning time [h]
after extended
shutdown ( 24 h)
100* high 1.5 ... 4 3 ... 5
150* medium 1 ... 2 2 ... 4
250* low 0.5 ... 1.5 1 ... 3
* applies to a maximum membrane load of 0.8 mg
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General data
Dimensions
1.80 m x 0.90 m x 0.80 m
Housing material S235J R powder-coated
Coupling connection CPC coupling
Weight 250 kg (empty)
Reservoir, test fuid 2 x 20 litres
(1x reservoir, 1x collection tank)
Reservoir switch-over Automatic
Filtration of analysis fuid Fine fltration to ISO4406 min. 12/9
Filter size 2x MRF-1-E/1, 1 m
Drip tray, integral 25 litres with drain
Compressed air supply Nipple DN 7.2
Compressed air supply
(provided by customer)
Maximum 6 bar,
Air fow rate: 60 l/min.
Dry and pre-fltered to 5 m
Electrical data
Power consumption 600 Watt
800 Watt with ultrasound
Description
The ContaminationTest Module CTM
is a modular system designed to
analyze the technical cleanliness of
components. Solid contamination
is washed off the surface of the
component, samples are taken
from the fuid and are subsequently
analyzed using membranes.
The ContaminationTest Module
CTM-SC is the central module of the
CTM series. It serves as the fuid
supply and the control of the entire
extraction processes and contains the
graphical user interface.
Applications
zGear and engine builders
zMobile hydraulics
zProduction of hydraulic / lubrication
system components
zAircraft industry
Advantages
zIdentifcation and elimination of weak
process steps
zOptimization of internal and external
processes
cleanliness of components
Special features
zAnalysis fuid can be pulsed if
required
zAdjustment of compressed air
zFilling and drainage connection
zControl and monitoring of CTM-E
modules
zAutomatic pressure setting using
software
zUser-programmable extraction
procedure
ContaminationTest Module
Supply & Control
CTM-SC
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Model code
CTM SC 100 0 - M
Type
CTM =ContaminationTest Module
Module
SC = Supply & Control
Series
100 =Standard
Analysis fuid
(fash point > 60 C, lower explosion limit > 0.6 Vol.%)
1 =water with surfactants,
permitted pH values 6 ... 10, no deionized water
Supply voltage
N = 240 V AC / 50 Hz / 1 phase UK
Items supplied
CTM-SC
- incl. monitor and monitor bracket
- PC with Windows operating system
- PLC
- Keyboard with touchpad
- Foot switch
- CTM-SC Software
instructions
Note
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Dimensions
1
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0
800
1
3
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8
894
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Technical Details
General data
Dimensions
EB1200:
min. 1.50 ... max. 1.75 x 1.20 x 0.90 m
EB1400:
min. 1.50 ... max. 1.75 x 1.85 x 0.90 m
EB1600:
min. 1.55 ... max. 1.80 x 1.10 x 0.90 m
EB2000:
min. 1.70 ... max. 1.95 x 1.40 x 1.10 m
Housing material S235J R powder coated
Working height adjustment electrical
Working height adjustable EB1200 =from 1.02 to 1.27 m
EB1400 =from 1.02 to 1.27 m
EB1600 =from 1.02 to 1.27 m
EB2000 =from 1.08 to 1.33 m
Weight: EB1200 =200 kg (empty)
EB1400 =320 kg (empty)
Coupling connection CPC Coupling
Filtration of analysis fuid Fine fltration to ISO4406 min. ISO 12/9
Filter size 3x MRF1-E/1, 1 m
Extraction cabinet (clean box)
Material of Clean Box Polished stainless steel 1.4301
Maximum load capacity EB1200: Grid: 80 kg
Disk: 50 kg
EB1400: Grid: 80 kg
Disk: 50 kg
EB1600: Disk: 50 kg
EB2000: Disk: 50 kg
Opening of cover electrical
Membrane holder For 47 mm flter membranes
Electrical data
Power consumption 700 W
Description
is a module system designed to
components. Particle contamination
is removed from the surface of the
component, samples are taken from
the washing fuid and are subsequently
The extraction module CTM-EB
is designed for spray extraction in
conjunction with the CTM-SC.
Applications
zMobile hydraulics
zManufacture of hydraulic and
lubrication system components
zAircraft Industry
Advantages
process steps
processes
cleanliness of components
Extraction Box
CTM-EB
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Model code
CTM EB 12 0 0 - M - Z - Z /
Type
CTM =ContaminationTest Module
Module
EB =Extraction Box
Dimensions of analysis cabinet
(average height x width x depth)
12 =470 mm x 770 mm x 650 mm
14 =400 mm x 1400 mm x 400 mm
16 =710 mm x 700 mm x 620 mm
20 =860 mm x 900 mm x 900 mm
Filtration
0 =standard
Analysis fuid
0 = Solvent A III class (fash point > 60 C,
lower explosive limit > 0.6 Vol.%)
1 = water with surfactants, permitted ph-values 6 ... 10,
no deionized water
Supply voltage
N = 240 V AC / 50 Hz / 1 phase UK
Extraction method
Z =standard
Modifcations
= without modifcations
Items supplied
CTM-EB
Operating and
maintenance manual
Blank values
All data is dependent on the ambient conditions
Environment CTM-EB 1200 CTM-EB 1400 CTM-EB 1600 CTM-EB 2000
Clean room 0.4 ... 0.6 mg 0.4 ... 0.6 mg 0.4 ... 0.6 mg 0.6 ... 0.8 mg
Laboratory 0.6 ... 1.0 mg 0.4 ... 0.6 mg 0.4 ... 0.6 mg 0.6 ... 1.0 mg
Separate
sampling room
0.6 ... 1.2 mg 0.6 ... 1.2 mg 0.6 ... 1.2 mg 0.8 ... 1.4 mg
Factory building 1.0 ... 1.4 mg 1.0 ... 1.4 mg 1.0 ... 1.4 mg 1.0 ... 1.6 mg
CTM-EB 1200 / CTM-EB 1400 / CTM-EB 1600
Max.
particle size
[m]
Time and effort Cleaning time [h]
after brief
shutdown ( 24 h)
Cleaning time [h]
after extended
shutdown ( 24 h)
150* high 1 ... 4 3 ... 8
250* medium 1 ... 3 2 ... 6
500* low 1 ... 2 1 ... 3
* applies to a maximum membrane load of 0.8 mg
CTM-EB 2000
Max.
particle size
[m]
Time and effort Cleaning time [h]
after brief
shutdown ( 24 h)
Cleaning time [h]
after extended
shutdown ( 24 h)
150* high 2 ... 5 4 ... 10
250* medium 1 ... 4 3 ... 8
500* low 1 ... 3 2 ... 6
* Applies to a maximum membrane load of 0.8 mg
Accessories CTM-EB Disk
1200 = Part. No. 3439102
2000 = Part. No. 3422445
Item Designation
1 Disk
2 Guide rod
3 Holder
Bracket (only 1200 version)
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Dimensions (all dimensions in mm)
1400 1100
1850
900
m
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8
0
0

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.

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0

m
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-

m
a
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.

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m
i
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.

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1
5

-

m
a
x
.

2
8
6
5

m
i
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.

1
7
0
0

-

m
a
x
.

1
9
5
0
m
i
n
.

2
1
5
0

-

m
a
x
.

2
4
0
0

m
i
n
.

1
5
5
0

-

m
a
x
.

1
8
0
0
m
i
n
.

2
1
5
0

-

m
a
x
.

2
4
0
0

m
i
n
.

1
5
0
0

-

m
a
x
.

1
7
5
0
1200
900
1100 900
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Technical Details
General data
Membrane holder for 47 ... 50 mm flter membranes
Weight: 53 kg (empty)
Dimensions
1.82 x 0.42 x 0.65 m
Self-cleaning with an integrated nozzle
Fill level monitoring Ultrasonic sensor
Reservoir volume 4.5 litres
Reservoir material Polished stainless steel 1.4301
Housing material S235J R powder coated
Coupling connection CPC Coupling
Built-in drip tray 8 litres with drain
Electrical data
Description
is a module system designed to
components. Particle contamination
is removed from the surface of the
component, samples are taken from
the washing fuid and are subsequently
The CTM-EF extraction module is
used for fushing in connection with the
CTM-SC.
Applications
zMobile hydraulics
zManufacture of hydraulic and
lubrication system components
zAircraft Industry
Advantages
process steps
processes
Extraction Flushing
CTM-EF
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Model code
CTM EF 12 0 0 - Z - Z - Z /
Type
CTM = ContaminationTest Module
Module
EF = Extraction Flushing
Dimensions of analysis cabinet (height x width x depth)
12 = 200 x 800 mm, volume: 4.5 litres
Filtration
0 =without
Analysis fuid
(fash point > 60 C, lower explosion limit > 0.6 Vol.%)
1 = water with surfactants,
permitted pH values 6 - 10, no deionized water
Supply voltage
K = 120 V AC / 60Hz / 1 Phase USA / Canada
M = 230 V AC / 50Hz / 1 Phase Europe
N = 240 V AC / 50Hz / 1 Phase UK
O = 240 V AC / 50Hz / 1 Phase Australia
P = 100 V AC / 50Hz / 1 Phase Japan
Z =without
Extraction method
Z = standard
Modifcations
Items supplied
CTM-EF
Operation Instructions
Hydraulic Circuit
Item Description
A Quick release coupling "A"
B Quick release coupling "B"
R Quick release coupling "R"
1 Fluid level sensor
2 Reservoir
3 Breather flters
4 Membrane holder
5 Test item
Dimensions (all dimensions in mm)
1
8
1
6
6
4
6
420
R
B
A
1
2
3
4
X
5
NOTE
Industriegebiet
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Technical Details
Compressed air supply
(provided by customer)
Air pressure: 4 6 bar
Air fow rate: 60 l/min (+/- 10 %)
Compressed air conditioning
(provided by the customer)
Dry and prefltered to 5 m
Compressed air connection Nipple DN 7.2
Test fuid storage tank 5 litres
Nominal fow 2 l/min
Built-in drip tray > 5 litres with discharge
Dimensions
0.86 m x 0.50 m x 0.55 m
Housing material S235JR powder coated
Coupling connection Quick release coupling
Ambient temperature 15 28 C
Permitted temperature of medium 10 40 C
Supply voltage 100 240 V AC (according to order)
Data interface for CTM-SC Bus communication (RJ45)
Data format AQDEF (Advanced Quality Data Exchange
Format)
The date interface is certifed by Q-DAS.
Sensor data
Self diagnostics Continuous
Measured variables Particle counts based on ISO 16232
Seal material NBR
Description
The ContaminationTest Module
CTM is a module system designed
to analyze the technical cleanliness
of components. The solid particle
contamination is washed off the
surface of the component in a wet
sampling process. The fuid is analyzed
with the CTM Fluid Analyzer using
a particle counter according to ISO
16232 size classifcations.
The CTM-FA extraction module
includes the fuid treatment necessary
for this.
Applications
zGearbox and engine builders
zMobile hydraulics
zProduction of hydraulic components
Advantages
zQuick and instant analysis of
technical cleanliness
zSuitable for production-related usage
since system is enclosed
zSaves the high laboratory costs for
cleanliness analysis
zIdentifcation and elimination
of weak spots in processes
processes
Fluid Analyzer
CTM-FA
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Model code
CTM FA 10 8 0 - M - Z / -
Product
CTM = ContaminationTest Module
Module
FA = Fluid Analyzer
Series
10 = standard
Contamination coding
8 = based on ISO 16232 /
D 25-50 m, E 50-100 m, F 100-150 m,
G 150-200 m, H 200-400 m, I 400-600 m,
J 600-1000m, K* 1000-1500 m, L* 1500-2000 m,
M* 2000-2500 m, N* >2500 m
Analysis fuid
(fashpoint > 60 C, lower explosive limit
> 0.6 Vol. %)
Supply voltage
N = 240 V AC / 50 Hz / 1 phase UK
Z = standard
Modifcations
Items supplied
CTM-FA
Instructions
Dimensions (All dimensions in mm)
Note
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
550
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SMU 1200 Series
Description
The SensorMonitoring Unit SMU1200
is a display unit for HYDAC fuid
sensors and is designed to display
and store measured data.
The following combinations of fuid
sensors can be connected directly:
zContaminationSensor CS1000 and
AquaSensor AS1000
zMetallicContamination Sensor
MCS1000 and AquaSensor AS1000
Advantages
zSimple installation parallel to the
customer system (Hydac Sensor
Interface HSI for SMU1200, transfer
of the sensor's own analogue and
switching outputs).
zSimple installation using the
magnetic holder or top hat rails.
zHigh protection class IP67.
Installation in a switch cabinet is not
necessary
zPlug & Work unit including the
5m connection cable required for
direct connection of the sensors
(sensor connections via M12x1
male connectors, no programming
necessary).
zThe measured data is displayed on
the large display.
zSimple keypad operation.
zData is stored in the SMU with a
date and time stamp.
zMeasured values can be read from
the standard USB memory stick
supplied, via the USB master port.
zSimple data processing and data
evaluation using MS-Excel or
Hydac FluidMonitoring Software
FluMoS ('Light Version' available as
freeware at www.hydac.com).
zProgram restarts independently
once voltage is restored; no loss of
measured data.
Technical Details
Mounting position No orientation restrictions
Self diagnostics Continuously with error indication on
display
Display LED, 6/4/4-digit, each with 17 segments
Topple (according to IEC/EN 60068-2-31) Drop height 50 mm
Ambient temperature 0 C ... +55C
Storage temperature range -40 C ... +80C
Relative humidity Maximum 95%, non-condensing
Weight: 1 kg
Electrical data
Supply voltage 12 ... 24 V DC (10%)
The SMU must not be used with vehicle
supply systems without load dump
protection of maximum 30 V DC.
Residual ripple 5 %
Power consumption 15 Watt, 1.25 A max.
Accuracy of the real-time clock 5 s/day / 0.5 h/year
Clock buffer 20 years
Electrical data
USB Master port USB Type A
HSI (HYDAC Sensor Interface) 1-wire half duplex
or
Ethernet interface 10 Base-T / 100 Base-Tx
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MODEL CODE
SMU 1 2 6 0 - TU - 00 / 000
Type
SMU =SensorMonitoring Unit
Series
1 =1000 Series
Data input
2 =Digital
Interface
6 =HSI +USB Master
7 =Ethernet +USB Master
Application
0 =Standard
Supply voltage
TU =12 ... 24 V DC
Sensor combination
A B
00 =CS1000 AS1000
10 =MCS1000 AS1000
Customer modifcation number
000 = Customer modifcation number
NOTE
described.
Items supplied
1 SMU 1200 series
1 USB memory stick
1 connection cable 5 pole
with fying leads for
power supply, L =5m
2 connection cables appropriate for
the sensor combination, L =5m
1 FluMoS Light CD
1 Operating manual
1 top hat rail, L =20 cm
to DIN EN 60715 TH35
Accessories
Power supply PS5, 100-240 V AC /
50-60 Hz / 1.1 A 24 V DC /
1000 mA, Cable length =1.8 m,
Part no.: 3399939
Connection cable
Ethernet
ZBE 45-05, length 5 m
M12x1 RJ45, Patch 3346100
M12x1 RJ45, Patch 3346101
M12x1 RJ45, Cross 3346102
M12x1 RJ45, Cross 3346103
Dimensions
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
mm mm

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SMU 1100 Series
Description
The SensorMonitoring Unit
SMU 1100 is a compact control unit
for displaying and storing measured
values in a PC network. The
measured values are stored on an
interchangeable MMC memory card.
The measured values of all connected
sensors are shown in a rolling display.
The following sensors can be
connected directly:
zContaminationSensor CS 1000,
CS 2000
zAquaSensor AS 1000, AS 2000,
AS 8000
zOil condition sensor HYDACLab

HLB1000
zClogging Indicator VL X GW
Advantages
zSimple setup in parallel to the
customers system
zHigh protection class (no switch box
connection required)
zSensor connections via M12x1
male connector (no specialist
personnel required for installation)
zNo programming necessary
zRead-out of measured values from
the MMC memory card via a card
reader
zSimple data processing and
evaluation using FluMoS or
MS-Excel
zTransfer of the measured values via
an Ethernet interface using OPC
server
zProgram restarts independently
after a voltage loss
Mounting position Optional
Self-diagnostics Continuously with error indication on
display
Display LCD, 4 lines, 16 segments
Rough handling (to IEC/EN 60068-2-31) Drop height 50 mm
Ambient temperature -25 C ... 55 C
Storage temperature range -40 C ... 70 C
Weight 1.3 kg
Electrical data
Voltage supply 24 V DC (-15% / +20%)
Residual ripple 5 %
Accuracy of the real-time clock 5 s/day / 0.5 h/year
Clock buffer 72 h
Vibrations (IEC/EN 60028-2-6)
- constant amplitude 0.15 mm
- constant acceleration 2g

5 ... 9 Hz
8 ... 150 Hz
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Model code
SMU 1 1 1 0 - U - 00 / 000
Type
SMU =SensorMonitoring Unit
Series
1 =1000 Series
Data input
1 =analogue
Interface
1 =serial RS232 +Ethernet
Application
0 =Standard
Supply voltage
U = 24 V DC
Measurement sensor combination
A B C
00 =CS1000 HLB AS1000
01 =CS1000 HLB AS2000
02 =CS1000 HLB AS8000
03 =CS1000 HLB GW
04 =CS2000 HLB AS1000
05 =CS2000 HLB AS2000
06 =CS2000 HLB AS8000
07 =CS2000 HLB GW
08 =CS2000 GW AS1000
09 =CS2000 GW AS2000
10 =CS2000 GW AS8000
11 =CS2000 AS8000 AS1000
12 =CS2000 AS8000 AS2000
13 =CS1000 CS1000 CS1000
Modifcation number
000 = modifcation number
Note
described.
Items supplied
1 SMU 1100 series
1 MMC memory card 128 Mbyte
1 Connection cable 5 pole with fying leads for
power supply, L =5m
3 Connection cables appropriate for the sensor combination, L =5m
1 Support CD with OPC Server
1 FluMoS light CD
1 Operating manual
Accessories
Power supply, 100-230 V AC / 50-60 Hz / 1 A ->24 V DC / 1000 mA,
Cable length =1.8 m, Part No.: 3399939
Mounting plate for SMU1000 for mounting to a CSM1000 or CSM2000,
Part No.: 3403442 (see drawing)
Dimensions
Accessory: Mounting Plate
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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CSI-B-1
Description
The ConditionSensor Interface
CSI-B-1 is a further element in
the HYDAC Condition Monitoring
concept, connecting the sensor level
with the interpretation level. HYDAC
sensors supply an HSI-Signal, which
is converted into individual analogue
signals by the CSI-B-1. The type of
output can be selected for each channel
as a current or voltage signal.
In the transparent mode, the measured
values can be read with the aid of the
PC software FluMoS.
Special features
z1 input channel for HYDAC sensors
zDirect connection of the sensor via
screw terminals
zAutomatic sensor recognition
zVery compact design
zSuitable for mounting on DIN rails
zProtection class IP 40
Input data
HSI interface HYDAC Sensor Interface for digital
coupling of sensors to male X3
Output data
Analogue output
Switching output
- 4x analogue output 4 ... 20 mA or
4x analogue output 2 ... 10 V - male X2
- 4x relays male X4
Ambient conditions
Operating temperature range -25 ... +85 C
Relative humidity 0 ... 70%, non-condensing
mark
EN 61000-6-2, EN 61000-6-4
Other data
Supply voltage of the module 24 V DC 10% (male X3)
Current consumption (module) 25 mA
(in addition to the connected sensor)
Sensor supply 24 V DC (through the CSI)
Cross-section of connection max. 1.5mm
X1 : not used Male terminal block, 8 pole RM 3.5
X2 : Analogue output, 4 channels Male terminal block, 8 pole RM 3.5
X3 : Voltage supply +HSI Male terminal block, 8 pole RM 3.5
X4 : Switching output Male terminal block, 8 pole RM 3.5
USB B
Optional pass-through mode Can be programmed via HyperTerminal
Indication of the selected analogue output Green LED: voltage 2 ... 10 V
Red LED: current 4 ... 20 mA
Dimensions and Weight:
Housing dimensions 142 x 105 x 35 mm
Housing Housing to be mounted on rails (35mm)
to DIN EN 60715 TH 35
(formerly DIN EN 50022)
Weight 350 g
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Model code
CSI - B - 1 - 000
Product series
CSI = ConditionSensor Interface
Housing
B = DIN rail housing
Type of output
1 = HSI Analogue output
Customer modifcation
000 = Standard
Note
described.
Dimensions
Terminal assignment
Terminal block X1
Pin Signal Description
1 - Not used
2 - Not used
3 - Not used
4 - Not used
5 - Not used
6 - Not used
7 - Not used
8 - Not used
Terminal block X2
1 mA / V Analogue output 1
5 GND Ground
6 - Not used
7 - Not used
8 - Not used
Terminal block X3
1 +24 V Module
2 0 V Module
3 +24 V Sensor
4 0 V Sensor
5 HSI Interface
6 - Not used
7 - Not used
8 - Not used
Terminal block X4
1 R1 + Relay 1
2 R1 - Relay 1
3 R2 + Relay 2
4 R2 - Relay 2
5 R3 + Relay 3
6 R3 - Relay 3
7 R4 + Relay 4
8 R4 - Relay 4
Industriegebiet
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Fax:+49 (0) 6897/509-846
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Description
The condition monitoring interface
module CSI-B-2 is a further element
in the HYDAC Condition Monitoring
concept, connecting the sensor level
with the interpretation level. It is an
all-purpose electronic instrument for
converting the HSI signal from HYDAC
sensors into a standardised PC signal.
Using the HYDAC "FluMoS" PC
software, it is therefore possible to read
the data and measured values of the
connected sensors immediately.
The long-term memory can also be
read, as well as adjustments made
and parameters set on the connected
sensors (the setting options are sensor-
dependent).
The HSI signal can be converted either
into a RS 232 or a RS 485 signal. The
RS 232 port and possibly an additional
standard RS 232/USB adapter can be
used to connect the CSI-B-2 to any PC.
By using the RS 485 port and an
appropriate additional coupling module,
connection to higher-level control and/
or bus systems is also possible.
Special features
zInput channels for HYDAC sensors
zDirect connection of the sensors via
screw terminals
zIndication of the active interface via
LED (RS232 / RS485)
zSuitable for mounting on DIN rails
CSI-B-2
Input data
HSI interface HYDAC sensor interface for digital
coupling of sensors (HSI) to male
connection X2
Output data
Signal output Switchable:
RS 485 half-duplex or RS 232
- Male X1 (RS 485)
- SUB-D 9 pole female (RS 232)
Ambient conditions
mark
EN 61000-6-1 / 2 / 3 / 4
Other data
Supply voltage of the module 18 ... 35 V DC (male X1)
Current consumption (module +sensor) 30 mA to 300 mA max.
(depending on the supply voltage and the
sensor connected)
Sensor supply 15 V DC 5 % / 300 mA max.
at 23 C (male X2)
Cross-section of connection max. 1.5mm
X1 : module supply +RS232 / RS485 Male terminal block, 8 pole RM 3.5
X2 : sensor supply +HSI Male terminal block, 5 pole RM 3.5
SUB-D: RS 232 9 pole female with thumbscrews
Conversion mode options Option HSI - RS 232 or HSI - RS 485
via jumper (bridge):
X1.3 - X1.4 open: HSI - RS 232
X1.3 - X1.4 closed: HSI - RS 485
Indication of active conversion mode Green LED: HSI - RS 232
Yellow LED: HSI - RS 485
Housing dimensions 55 x 106 x 34 mm
to DIN EN 60715 TH 35
Weight 140 g
Note: Reverse polarity protection of the supply voltage, excess voltage, override
and short circuit protection are provided.
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Dimensions
Terminal block X1
Pin Signal
1 RS 485 (-)
2 RS 485 (+)
3 3 4 open: HSI to RS 232
4 3 4 closed: HSI to RS 485
5 RxD RS 232
(connected to Pin 3 SUB-D 9 pole)
6 TxD RS 232
7 0 V
8 +U
B
(18 .. 35 V DC) Module supply
Terminal block X2
Pin Signal
1 +U
B
(15 V DC) Sensor supply
2 0 V
3 HSI signal
4 0 V
5 0 V
CSI-B-2 Kit (3409462) consisting of:
1 x CSI-B-2
3 x Connecting cable ZBE 08S-05
1 x Connecting cable ZBE 42S-05
1 x Y Adapter ZBE 41
1 x RS232 cable / USB adapter
1 x CD "FluMoS Light"
Terminal assignment
CSI-B-2 Kit, items supplied
Note
Subject to technical modications.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Model code
CSI - B - 2 - 000
Product series
Housing
B = DIN rail housing
Output type
2 = HSI RS 232 / RS 485
Customer modifcation
000 = Standard
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CSI-B-7
Description
The ConditionSensor interface module
is used to convert digital sensor signals
(Hydac Sensor Interface HSI) into a
network protocol (HSI TCP/IP).
On the CSI-B-7 you can connect
up to two sensors via the screw
terminals and supply them with
power. Parameterise the desired IP
address and subnet mask once via
the 5 pin male connection M12x1. The
network connection is made using a
commercially available network cable
(patch) with an RJ 45 connector. The
interface module has been developed
for top hat rail installation in control
cabinets.
Special Features
z2 input channels for HYDAC
sensors
zDirect connection of the sensors via
screw terminals
zNetwork connection via RJ 45
socket
zSuitable for mounting on top hat
rails
Input data
HSI interface HYDAC Sensor Interface
for digital coupling of sensors
- screw terminals
Output data
Ethernet Protocol: HSI TCP/IP
10 Base-T / 100 Base-Tx
Ambient conditions
Operating temperature range -25 +85 C
Storage temperature range -30 +85 C
Relative humidity 0 70 %, non-condensing
- marked
EN 61000-6-2, EN 61000-6-4
Other data
Supply voltage 12 24 V DC 10%
(additionally the current consumption of
connected sensors)
Sensor supply 12 24 V DC (looped through)
Electrical connection - plug-in terminal block, 8 pin, RM 3.5
cross section max. 1.5 mm
- Ethernet RJ 45
Parameterisation via male connection M12x1, 5 pin,
according to DIN VDE 0627
Dimensions 106 x 72 x 47 mm
according to DIN EN 60715 TH 35
Weight: 350 g
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MODEL CODE
CSI - B - 7 - 000
Product series
CSI =ConditionSensor Interface
Housing
B =Top hat rail housing
Output type
7 =HSI Ethernet
Modifcation
000 =Standard
Note
described.
not described, please contact the proper
HYDAC department.
Dimensions
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Terminal assignment
Pin Signal DESCRIPTION
1 12 24 V DC CSI-B-7 +Supply voltage
2 GND CSI-B-7 GND supply voltage
3 S1 + Sensor 1 +Supply voltage
4 S1 GND Sensor 1 GND supply voltage
5 S1 HSI Sensor 1 HSI signal
6 S2 + Sensor 2 +Supply voltage
7 S2 GND Sensor 2 GND supply voltage
8 S2 HSI Sensor 2 HSI signal
All dimensions in mm.
1
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5
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CSI-D-5
Description
The ConditionSensor Interface
CSI-D-5 is a further element in the
HYDAC condition monitoring concept,
connecting the sensor level with the
interpretation level. The fuid sensors
ContaminationSensor CS 1000 and
the MetallicContamination Sensor
MCS 1000 supply an HSI signal via the
RS485 port, which is converted by the
CSI-D-5 to USB. This ensures simple
connection to the PC.
The measured values can be read with
the aid of the PC software FluMoS.
Special features
zDirect connection of the CS 1000 or
MCS 1000 sensors
zKit includes all accessories required
to read the measured values
Input data
RS485 interface HYDAC Sensor Interface (HSI) protocol -
male M12x1, 8-pole to DIN VDE 0627
Output data
USB (B) interface HSI Protocol
Ambient conditions
mark
EN 61000-6-2, EN 61000-6-4
Other data
Supply voltage of the module 12 V DC 10%
(in addition to the connected sensor)
Sensor supply 12 V DC (through the CSI)
Cross-section of connection max. 1.5 mm
USB B
Dimensions 150 x 108 x 47 mm
Housing Desktop
Weight 350 g
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Model code
CSI - D - 5 - 000
Product series
Housing
D = Desktop
Output type
5 = HSI USB
Modifcation
000 = Standard
Note
described.
Subject to technical modications.
Dimensions
CSI-D-5 Kit
CSI-D-5 Kit (3249563) consisting of:
1 x CSI-D-5
1 x Power supply PS2
1 x USB A <->B connecting cable,
L =1.8 m
1 x Extension/connection cable, L =5 m
ZBE 43-05
1 x CD "FluMoS Light"
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
CSI-D-5, items supplied
Height =45 mm
175 mm
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FluidMonitoring Software
FluMoS
Description
The FluidMonitoring Software FluMoS
is used to process the measured data
from HYDAC fuid sensors on a PC.
The data from the connected sensors
is displayed online as a table &
graphics and is also automatically
stored in fles.
The fles can be opened again in
the software and can be exported
in different formats (e.g. MS Excel
format, different graphics formats).
Moreover, the graphic currently
displayed can be printed using this
software.
FluMoS Light and Professional are two
different products.
FluMoS Professional can process up
to 16 sensors / instruments, FluMoS
Light on the other hand is limited to 3
sensors / instruments.
FluMoS Professional enables
communication and thus the
parameterization of the sensors /
instruments.
Furthermore, FluMoS Professional
releases can be updated for free within
the version purchased.
FluMoS Light is available as freeware
from www.hydac.com.
FluMoS Professional can be
purchased as a license product.
Purchase includes the license key.
Applications
zRemote monitoring of measured
data of up to 16 sensors /
instruments.
Special features
zSpreadsheet and graphic online
display of the measured values on
the PC
zAutomatic storage of the measured
values in fles on hard disk
zExport of stored fles e.g. in Microsoft
Excel format
zPrint function for the graphic
currently displayed
General data
For use in conjunction with zContaminationSensor CS 1000, CS 2000
zFluidControl Unit FCU1000, FCU2000, FCU8000
zMetallicContamination Sensor MCS 1000
zAquaSensor AS 1000
zOil Condition Sensor HYDACLab
HLB
PC Interfaces zRS232
zUSB
zRJ-45 (Ethernet)
Communication logs
for serial interfaces
zHSI (HYDAC Sensor Interface)
zDIN measurement bus
Communication logs
for Ethernet interfaces
zHSI (TCP/IP)
zDIN measurement bus (TCP/IP)
zHSITP (HSI text protocol)
System requirements for PC
Processor Pentium 200 MHz
RAM 64 MB
Graphics VGA graphics card, minimum resolution: 800 x 600
Hard drive 15 MB free memory
Interface 1 free serial or USB interface which is not being
used by any other program (e.g. terminal, modem or
network software)
1 network interface (RJ-45)
Operating system WINDOWS 2000, WINDOWS XP, WINDOWS Vista,
WINDOWS 7 (32 bit / 64 bit)
Internet Explorer 4.0
Access rights Administrator or software installation rights
Order details
zFluidMonitoring Software
FluMoS Professional
Part no. 3371637
zFluidMonitoring Software
FluMoS Light
Part No. 3355176 or freeware
download from www.hydac.com
Items supplied
zCD-ROM FluidMonitoring Software
FluMoS Professional
(with license key)
zCD-ROM FluidMonitoring Software
FluMoS Light
(without license key)
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NOTE
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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101
FluidMonitoring Toolkit
FluMoT
Description
The FluidMonitoring Toolkit FluMoT
is a package of drivers and programs
which is used for integrating HYDAC
fuid sensors into the customer's
existing software.
For this purpose the customer
has access to all HYDAC program
libraries, a detailed description, help
package and example programs in
various software languages.
FluMoT can be ordered as a licensed
product. Purchase includes the license
key.
After purchase of the license and
registration, the customer receives:
zSupport e-mail (to answer questions
about programming, etc.)
zOption to upgrade to new releases
within the version purchased
The driver package consists of the
following components:
zdll
- HSI
- HSITP incl. CS 2000 Ethernet
- DIN measurement bus
zExample programs
- Delphi
- LabVIEW
- VB/VBA
- C/C++
zOPC-Server
Applications
zTo integrate HYDAC fuid sensors
into customer's existing software
Special features
zONE driver package for ALL fuid
sensors
zFor use in customers existing
software
zSimple example programs included
in the delivery
General data
For use in conjunction with zContaminationSensor CS 1000, CS 2000
zFluidControl Unit FCU1000, FCU2000, FCU8000
zMetallicContamination Sensor MCS 1000
zAquaSensor AS 1000
zOil Condition Sensor HYDACLab
HLB
zPortable Data Recorder HMG 3000
zConditionMonitoring Unit CMU 1000
System requirements for PC
Processor Pentium 200 MHz
RAM 64 MB
Graphics VGA graphics card, minimum resolution: 800 x 600
Hard drive 15 MB free memory
Interface 1 free serial or USB interface which is not being
used by any other program (e.g. terminal, modem or
network software)
Operating system WINDOWS 2000, WINDOWS XP, WINDOWS Vista,
WINDOWS 7 (32bit)
Internet Explorer 4.0
Access rights Administrator or software installation rights
Order details
zFluidMonitoring Toolkit
FluMoT
Part No. 3355177
Items supplied
zCD-ROM FluidMonitoring Toolkit
FluMoT
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NOTE
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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4.2. FLUID SERVICE SYSTEMS
4.2.1 Mobile Filter Systems
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Filtration Unit
OF7
Description
The fltration unit OF7 is designed as a
portable service unit for flling hydraulic
systems, fushing small hydraulic
systems and for offine fltration.
As an option, the OF7 can be ordered
with the ContaminationSensor
CS 1000. This makes it possible to
simultaneously monitor the particle
contamination in the oil. The cleanliness
class is given according to ISO, SAE
and NAS classifcations.
Applications
Filtered or unfltered flling of
hydraulic systems
Temporary offine fltration for
hydraulic systems
Filtered or unfltered transfer of
fuids
Advantages
Improvement in service life for both
components and system flters
Extension of oil lifetime
Greater machine availability
Simple operation
Compact design
Option: continuous monitoring of
oil cleanliness during the cleaning
process through the use of
CS 1000 (OF7CM)
Option: built-in protection against
dry running and control cable for
remote maintenance (OF7K)
Option: version for viscosities up to
1000 mm/s and 180 flter cartridge
(OF7S90Px)
Technical specications
Max. fow rate OF7S 15 l/min
OF7K/OF7CM 10 l/min
Pump type Vane pump
Operating pressure 3.5 bar max
Permitted suction pressure at suction
port
-0.4 bar to +0.6 bar
Viscosity range OF7S10/OF7K10: 5 ... 350 mm/s
OF7CM: 5 ... 200 mm/s
OF7S90Px: 15 ... 1000 mm/s
Permitted operating fuid Mineral oil (DIN 51424)
Fluid temperature 0 ... 80 C
Ambient temperature -20 ... 40 C
Seals, gaskets NBR
Power cable, length 2.8 m
Length of hoses 2.5 m
Hoses Suction hose NW 20 with lance
Pressure hose NW 16 with lance
Weight OF7S10/OF7K10 12.5 kg (empty)
OF7S90Px/OF7CM 18.0 kg (empty)
Recommended standard models
Filtration unit Part No
OF7S10P1M1B03E 92 164
OF7S10P1M1B05E 92 161
OF7S10P1M1B10E 92 162
OF7S10P1M1P10E 92 165
OF7S10P1M1B20E 92 163
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Model code
OF7 S 10 P 1 M 1 B 10 E /-C1
Basic type
OF7
Model
S = standard
K = special model
CM = Fluid Condition Monitoring
Type code
10 = standard
90
(1)
= special model
Seals, gaskets
P = NBR (Perbunan)
Pump type
Code Nominal fow rate Max.
viscosity
1
(1)
15 l/min 350 mm/s
2 10 l/min 200 mm/s
X
(1)
other nominal fow rates on request
Motor
D
(1)
= pneumatic motor
K = 1x 120 V 50 Hz, 0,18 kW
M = 1x 230 V 50 Hz, 0,18 kW
N*
(1)
= 3x 380-420 V 50 Hz, 3x 440-480 V (60 Hz)
T = 12 V DC, 0,2 kW
U = 24 V DC, 0,2 kW
X
(1)
= other voltage on request
* without on/off switch, cable or connector
Filter size
1 = element 160 (spin-on cartridge)
2
(1)
= element 180 (spin-on cartridge)
Filter material
B = Betamicron
(BN)
L = empty flter cartridge
P = paper (P)
Filtration rating
03 = 3 m BN
05 = 5 m BN
10 = 10 m BN, P
20 = 20 m BN
Clogging indicator
E = pressure gauge
Supplementary details for model OF7CM
C1 = ContaminationSensor CS1320
Z = without ContaminationSensor

(1)
Not possible for OF7CM version
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Dimensions Hydraulic circuit diagram
OF7S10 / OF7K10 OF7S
OF7K
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OF7CM10 OF7CM
Cable length =
10 m standard
OF7S90 OF7S90
ca.640
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Filtromat
OF 5 mobile
Description
The fltration unit OF 5 mobile is
designed to fll hydraulic tanks
(whilst fltering the fuid). It can also
flter offine and pump hydraulic and
lubrication oils out of hydraulic tanks
(without fltration).
The mobile fltration unit can also be
equipped with a ContaminationSensor
CS 1000 as an option for
simultaneous monitoring of solid
particle contamination in the oil.
Applications
zHydraulic and lubrication oil
systems in a variety of industries
Advantages
zConvenient offine fltration
zSimple to operate
zReduction of Life Cycle Cost LCC
zFiltration and fuid monitoring
(optional) in one device
Pump type Vane type
Max. fow rate 30 l/min / 40 l/min
Operating pressure 4.5 bar
Permitted suction pressure at suction port -0.4 bar ... +0.6 bar
Viscosity range
OF 5 F / OF 5 L
OF 5 CM

15 ... 800 mm/s
15 ... 200 mm/s
Permitted operating fuid Mineral oil (others on request)
Fluid temperature -10 ... 80C
Ambient temperature -20 ... 40C
Seals NBR (Option: FKM)(FPM, Viton
)
Power cable, length 10 m
Hoses, length 3 m
Hose connections Suction hose NW 30 with lance
Weight
OF 5 F / OF 5 L
OF 5 CM

75 kg
85 kg
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Model code
OF 5 F 10 P 6 N 2 B 05 E / -
Basic type
OF 5
Versions
F = with change-over valve
L = without change-over valve
CM = without change-over valve with Fluid Condition Monitoring
Type code
10 = standard
special models on request
Seals
P = NBR (Perbunan)
V = FKM (FPM, Viton
)
Motor-pump unit
Code Theor. fow rate at 1450 1/min Max. viscosity Electric motor output at 50 Hz
3 30 l/min 250 mm/s 0.75 kW
4* 30 l/min 800 mm/s 1.5 kW
6* 40 l/min 800 mm/s 1.5 kW
* for CM version up to 200 mm/s
Electric motor voltage
M = 230V, 50 Hz, 1 Ph
M60 = 230V, 60 Hz, 1 Ph
N = 400V, 50 Hz, 3 Ph
N60 = 400V, 60 Hz, 3 Ph
S = 500V, 50 Hz, 3 Ph
X = special voltage
Other voltages on request
Filter size
1 = flter element 330
2 = flter element 1300
Filter material
B = Betamicron (BN4HC)
A = Aquamicron (BN4AM), (AM)
Filtration rating
03 = 3 m BN4HC; BN4AM
05 = 5 m BN4HC
20 = 20 m BN4HC;
40 = 40 m AM
Clogging indicator
E = standard, pressure gauge
B = option: differential pressure gauge - visual (VM 2 B.1)
C = option: differential pressure gauge - electrical (VM 2 C.1)
B, C not for version "L"
Monitoring devices (only for OF 5 CM)
CD = ContaminationSensor CS1320 (with display)
CS = ContaminationSensor CS1310 (without display) with SensorMonitoring Unit SMU1260
ACD = ContaminationSensor CS1320 (with display) and AquaSensor AS3000 (with Display)
ACS = ContaminationSensor CS1310 (without display) and AquaSensor AS1000 (without display)
with SensorMonitoring Unit SMU1270
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Dimensions
OF 5 F...
OF 5 L...
Dimensions
OF 5 CM

8
6
5
7
7
6
1
2
2
0
*
878
766 526
8
3
8
* Element removal height
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OF 5 L ...
OF 5 F ...

Replacement elements
Filter
size
Filtration
rating
Element type Part No.
1 3 m 0330 R 003 BN4HC/-KB (-V-KB) 1262999 (1263640)
1 5 m 0330 R 005 BN4HC/-KB (-V-KB) 1263000 (1263641)
1 10 m 0330 R 010 BN4HC/-KB (-V-KB) 1263001 (1263642)
1 20 m 0330 R 020 BN4HC/-KB (-V-KB) 1263002 (1263643)
1 40 m 0330 R 040 AM /-KB (-V-KB) 1272067 (1266563)
1 3 m 0330 R 003 BN4AM /-KB (-V-KB) 1272069 (1276690)
1 10 m 0330 R 010 BN4AM /-KB (-V-KB) 1272068 (1281126)
2 3 m 1300 R 003 BN4HC-/KB (-V-KB) 1263059 (1263760)
2 5 m 1300 R 005 BN4HC-/KB (-V-KB) 1263060 (1263761)
2 10 m 1300 R 010 BN4HC-/KB (-V-KB) 1263061 (1263762)
2 20 m 1300 R 020 BN4HC-/KB (-V-KB) 1263062 (1263763)
2 3 m 1300 R 003 BN4AM /-KB (-V-KB) 1267991 (1271839)
2 10 m 1300 R 010 BN4AM /-KB (-V-KB) 1270010 (1276060)
2 40 m 1300 R 040 AM /-KB 1267699
OF 5 CM ...
air bleed
drain
Option
= Emptying tank,
flter bypassed
= fltration
Inlet Outlet
lever V1 ball valve V2
ball valve V2
lever V1
detent
air bleed
drain
* Optional differential pressure indicator
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Filtromat
OF 5 with FCU
Description
The fltration unit OF 5 mobile is
designed to fll/flter and empty
hydraulic and lubrication tanks, and to
flter offine.
The built-in FluidControl Unit
FCU 2000 measures the particle
contamination and monitors the oil
cleanliness.
Applications
Advantages
zSimultaneous monitoring of the
particle contamination
zSimple to operate
zReduction in Life Cycle Cost LCC
Pump type Vane pump
Max. fow rate 40 l/min
Viscosity range 15 ... 300 mm/s
(version-dependent, see Model Code)
Fluid temperature -10 ... 70 C
Seals, gaskets NBR
Hoses, length 3 m
tare weight 92 kg
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Model code
OF5 C 20 P 6 N 2 B 05 C
Basic type
OF5
Versions
C = mobile, without change-over valve, with FCU
Type code
20 = with FCU 2010
21 = with FCU 2110
22 = with FCU 2210
Seals
P = NBR (Perbunan)
Motor-pump unit
Code Approx. fow rate at 1450 rpm Max. viscosity Electric motor output at 50 Hz
3 30 l/min 250 mm/s 0.75 kW
6 40 l/min 300 mm/s 1.5 kW
N = 3 x 380 - 420 V - 50 Hz; 3 x 440 - 480 V - 60 Hz
S = 3 x 500 - 600 V - 50 (60) Hz
X = special voltage
Filter size
2 = element 1300
Filter material
B = Betamicron
(BN4HC)
A = Aquamicron
Filtration rating
05 = 5 m BN3HC
20 = 20 m BN3HC
40 = 40 m AM
Clogging indicator
C = pressure gauge, electrical (VMF 2 C.0)
Dimensions
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OUT
Filter
size
Filtration
rating
2 3 m 1300 R 003 BN4HC/-KB (-V-KB) 1263059 (1263760)
2 5 m 1300 R 005 BN4HC/-KB (-V-KB) 1263060 (1263761)
2 10 m 1300 R 010 BN4HC/-KB (-V-KB) 1263061 (1263762)
2 20 m 1300 R 020 BN4HC/-KB (-V-KB) 1263062 (1263763)
2 40 m 1300 R 040 AM/-KB 1267699
2 3 m 1300 R 003 BN4AM/-KB (-V-KB) 1267991 (1271839)
2 10 m 1300 R 010 BN4AM/-KB (-V-KB) 1270010 (1276060)
IN
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Mobile Oil Transport
and Filtration Unit
TW 5
Description
The oil transport and fltration trolley
TW 5 is a mobile oil service unit
which is designed to transport oil. It
also flters hydraulic and lubrication
oil when flling systems and when
transferring oils. The unit has a 200 l
built-in tank.
A change-over valve on the unit
allows the operator to bypass the flter
when emptying the tank (optional).
Applications
Advantages
zEasy, safe oil transport
zEasy to operate
Tank size 200 l
Pump type Vane pump
Max. fow rate 30/40 l/min
Operating pressure 4.5 bar max.
(version-dependent, see Model Code)
Seals, gaskets NBR (Option FPM)
Hoses, length 3 m
Hose connections Suction hose NW 28
Pressure hose NW 25
Weight (empty) 160 kg
Accessories Pistol grip flling nozzle
Flow meter
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Model code
TW5 L 10 P 6 N 2 B 05 E
Basic type
TW 5 = Oil transport and fltration trolley
Versions
L =without change-over valve
F =with change-over valve
Type code
10 =standard
Special models on request
Seals
P = NBR (Perbunan)
V = FPM (Viton)
Motor-pump unit
3 30 l/min 250 mm/s 0.75 kW
6 40 l/min 800 mm/s 1.5 kW
M =1 x 230 V - 50 Hz
N =3 x 380-420 V - 50 Hz; 3 x 440-480 V - 60 Hz
S = 3 x 500-600 V - 50 (60) Hz
X =special voltage
Filter size
1 =Element 330
2 =Element 1300
Filter material
A = Aquamicron (BN/AM), (AM)
Filtration rating
03 = 3 m BN3HC; BN/AM
05 = 5 m BN3HC
10 =10 m BN3HC; BN/AM
20 =20 m BN3HC
40 =40 m AM
Clogging indicator
E = Standard, pressure gauge
B =Option: differential pressure gauge - visual
C =Option: differential pressure gauge - electrical
B and C not for version "L"
Dimensions
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Type L
T P
via flter
Transfer of fltered fuid from
the TW5 tank to an external
system
S P
via flter
Transfer with fltration
S T
without fltration
Transfer to the TW5 tank from
an external system
S P
via flter
T P
via flter
Version F
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Filter
size
Filtration
rating
1 3 m 0330 R 003 BN4HC/-KB (-V-KB) 1262999 (1263640)
1 5 m 0330 R 005 BN4HC/-KB (-V-KB) 1263000 (1263641)
1 10 m 0330 R 010 BN4HC/-KB (-V-KB) 1263001 (1263642)
1 20 m 0330 R 020 BN4HC/-KB (-V-KB) 1263002 (1263643)
1 40 m 0330 R 040 AM /-KB (-V-KB) 1272067 (1266563)
1 3 m 0330 R 003 BN/AM /-KB (-V-KB) 1272069 (1276690)
1 10 m 0330 R 010 BN/AM /-KB (-V-KB) 1272068 (1281126)
2 3 m 1300 R 003 BN4HC-/KB (-V-KB) 1263059 (1263760)
2 5 m 1300 R 005 BN4HC-/KB (-V-KB) 1263060 (1263761)
2 10 m 1300 R 010 BN4HC-/KB (-V-KB) 1263061 (1263762)
2 20 m 1300 R 020 BN4HC-/KB (-V-KB) 1263062 (1263763)
2 3 m 1300 R 003 BN/AM /-KB (-V-KB) 1267991 (1271839)
2 10 m 1300 R 010 BN4AM /-KB (-V-KB) 1270010 (1276060)
2 40 m 1300 R 040 AM /-KB 1267699
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FluidCarrierCompact
FCC
Description
The FluidCarrier Compact is designed
to clean and transfer the fuid in
machine tools with tank volumes of
up to 200 l.
Particularly when introducing TPM
(Total Productive Maintenance),
it is essential that hydraulic and
lubricating oils are fltered during
top-up and that mixing of different
types of oil is ruled out.
The FCC is designed to transport
as well as fll/flter small quantities
of fuids. It also has test points for
connecting particle counters (FCU) in
order to monitor the oil cleanliness.
By making use of the integrated
fltration unit (OLF Compact) smaller
systems can be cleaned offine.
In addition there is the option of
connecting a fow meter to log the
volume transferred.
Advantages
Easy, safe transport
70 litre volume for flling
small units,
easy operation
Filtration of flling fuid
via OlfCompact
(
2
>1000) resulting in
fewer breakdowns caused
by contamination in new oil
Monitoring
FCU and fow meter
available as options, providing
documentation of the volume
and/or cleanliness
following fuid service
Can also be used for offine
fltration
Filter element DIMICRON (2, 5, 10, 20 m absolute)
AQUAMICRON (3, 20 m absolute)
Flow rate FCC 5/4: 4 l/min
FCC 5/15: 15 l/min
Viscosity range FCC 5/4: 200-7000 mm/s
FCC 5/15: 15-1000 mm/s
Fluid temperature range 0 ... 80 C
Ambient temperature range 0 ... 40 C
Seals NBR
Protection class IP 55 (without FCU)
Weight 60 kg empty
Tank volume 70 l
Hoses, length 2.3 m
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Model code
FCC 5/15 S N N5DM002 BM / K-FA1
Basic type
FCC = Fluid Carrier Compact
Size & Flow rate
5/4 = 4 l/min
5/15 = 15 l/min
Pump type
S = Vane pump
Voltage
L = 115V - 1Ph G = 440V - 3Ph
M = 230V - 1Ph* O = 460V - 3Ph
W = 230V - 3Ph* B = 480V - 3Ph
C = 380V - 3Ph S = 500V - 3Ph
N = 400V - 3Ph* P = 575V - 3Ph
R = 415V - 3Ph
X = other voltages on request
M60 = operation at 60Hz
* Standard in Europe according to CENELEC HD472 S1 at 50 Hz
Filter element
N 5 DM 002 = DIMICRON fltration rating 2 m absolute
N 5 AM 002 = AQUAMICRON
fltration rating 4 m absolute

fltration rating 20 m absolute

Z = without flter element
Clogging indicator
BM = Differential pressure gauge, visual (VM2BM.1)
C = Differential pressure gauge, electrical (for versions FA1, FA2 and E) (VM2C.0)
K = Flow meter
FA1 = On/off switch with motor circuit breaker and cut-out when flter is clogged.
Requires neutral line. For voltages up to max. 240V, 1Ph, or max. 415V, 3Ph.
clogging indicator type C or D3 required.
FA2 = On/off switch with motor circuit breaker and cut-out when flter is clogged.
Does not require neutral line. All voltages. Clogging indicator type C required.
FCU*= Equipped for connection of FCU: includes holder, test points and change-over valve
E* = Electrical control unit for automatic control of the FCC by FCU (includes option FA1 and FCU)
* suitable for FCU 2000 series, please order FCU separately, see FCU brochure
Dimensions
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Standard model
Version with electrical control unit for automatic control of the FCC by FCU
Equipped for connection of FCU: includes test points and change-over valve
Types of operation
FCC - Transferring to on-board tank
FCC - Filtration of on-board tank
FCC - Transferring to external tank
FCC - Offine fltration of external tank
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FluidCleaner Mobil
FCM 60/100
Description
The FluidCleaner Mobil FCM is a
mobile oil service unit and is used for
offine fltration when flling systems
and when transferring hydraulic and
lubricating fuids.
With the FCM, HYDAC is providing
a fexible and reliable service unit for
conditioning oil, which signifcantly
increases the life expectancy of
operating media, components and
therefore of entire systems, resulting
in reduced operating costs.
Applications
different industries (for example,
machine tools, plastic injection
moulding machines, paper mills,
construction machinery, steel
industry, marine & offshore, mobile
industry)
Advantages
zPrevents costly component damage
and system failures
zReliable and convenient operation
zIncreased oil service life
Vane pump
version
Gear pump
version
Max. fow rate FCM 60 =60 l/min
FCM 100 =100 l/min
Operating pressure p
max
=6 bar p
max
=10 bar
Viscosity range 15 ... 400 mm/s 15 ... 1000 mm/s
Permitted operating fuid Mineral oil (DIN 51424)
Seals, gaskets NBR (Option: FPM)
Connections/Length of hoses
Suction hose
Pressure hose

NW 38 (1 ") / 2.5 m
NW 25 (M 36x2) / 4 m
Weight 135 kg (FCM 60) 145 kg (FCM 100)
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Model code
FCM 100 L N 3B03 C/ S5D5-V
Filtration unit
FluidCleaner Mobil
Flow rate
060 = 60 l/min
100 = 100 l/min
Versions
L = vane pump without change-over (standard)
F = vane pump with change-over
K = gear pump without change-over
G = gear pump with change-over
Connection voltage
M* = 230 V / 50 Hz (1 Ph + PE)
N = 400 V / 50 Hz (3 Ph + N + PE)
S = 500 V / 50 Hz (3 Ph + PE)
X = other voltage
Filter design
2 = flter size 1300
3 = flter size 2600
see next page
Clogging indicator
B = visual differential pressure indicator (Standard)
C = special model - differential pressure indicator electrical (VM2C.0) with automatic motor cut-out
when flter is contaminated
no details =standard
S5 = suction hose 5 m with lance
D5 = pressure hose 5 m with lance
V = FPM (Viton) seal
SK = suction hose with threaded connection
DK = pressure hose with threaded connection

* = for type FCM 60 (1.5 kW) only
Dimensions
Standard model Model with change-over
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Versions
Filter
size
Filtration
rating
2 3 m 1300 R 003 BN4HC-/KB (-V-KB) 1263059 (1263760)
2 5 m 1300 R 005 BN4HC-/KB (-V-KB) 1263060 (1263761)
2 10 m 1300 R 010 BN4HC-/KB (-V-KB) 1263061 (1263762)
2 20 m 1300 R 020 BN4HC-/KB (-V-KB) 1263062 (1263763)
2 40 m 1300 R 040 AM/-KB 1267699
2 10 m 1300 R 010 BN4AM/-KB (-V-KB) 1270010 (1276060)
2 3 m 1300 R 003 BN/AM/-KB (-V-KB) 1267991 (1271839)
3 3 m 2600 R 003 BN4HC/-KB (-V-KB) 1263071 (1263784)
3 5 m 2600 R 005 BN4HC/-KB (-V-KB) 1263072 (1263785)
3 10 m 2600 R 010 BN4HC/-KB (-V-KB) 1263073 (1263786)
3 20 m 2600 R 020 BN4HC/-KB (-V-KB) 1263074 (1263787)
3 40 m 2600 R 040 AM/-KB 306899
3 3 m 2600 R 003 BN/AM/-KB (-V-KB) 1268232 (1275329)
3 10 m 2600 R 010 BN/AM/-KB 1276840
Selection table for motor-pump unit
Version FCM 60 FCM 100
Vane pump 1.5 kW 2.2 kW
Gear pump 2.2 kW 3.0 kW
Viscosity [mm/s]
Vane
pump
(standard)
Gear
pump
Versions Versions
Viscosity [mm/s]
Vane
pump
(standard)
Gear
pump
1000
500
0
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Barrel Transportation and
Filtration Trolley
FT 5
Description
The barrel transportation and fltration
trolley FT 5 is a mobile oil service
unit. It flls/flters hydraulic and
lubrication tanks. The unit is designed
to carry a standard oil drum (200 l).
There is also the option to bypass the
flter when emptying tanks
(Version F).
Applications
Advantages
zEasy, safe transport of a 200 l
standard oil drum
zEasy to operate
zFilling to a defned cleanliness class
Max. fow rate 30/40 l/min
Viscosity range 15 ... 800 mm/s (version-dependent)
Permitted suction pressure at suction port -0.4 bar to +0.6 bar
Seals NBR (Option: FPM)
Hoses, length 3 m
Weight 160 kg
Accessories Pistol grip flling nozzle
Flow meter
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Model code
FT5 L 10 P 6 N 2 B 05 E
Type
FT5 = Barrel Transportation and Filtration Trolley
Versions
L = without change-over valve
F = with change-over valve
Type code
10 =Standard
Seals
P =NBR (Perbunan)
V =FPM (Viton)
Motor-pump unit
3 30 l/min 250 mm/s 0.75 kW
6 40 l/min 800 mm/s 1.5 kW
M = 1 x 230V - 50 Hz
N = 3 x 380 - 420 V - 50 Hz, 3 x 440 - 480 V - 60 Hz
S = 3 x 500 - 600 V - 50 (60)Hz
X =special voltage
Filter size
1 =Element 330
2 =Element 1300
Filter material
Filtration rating
05 = 5 m BN4HC
20 = 20 m BN4HC;
40 = 40 m AM
Clogging indicator
E =standard, pressure gauge
B =option: differential pressure gauge, visual
C =option: differential pressure gauge, electrical
D = option: differential pressure gauge, visual/electrical
B, C and D not for version "L"
Dimensions
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Version F
Version L
Filter
size
Filtration
rating
1 3 m 0330 R 003 BN4HC/-KB (-V-KB) 1262999 (1263640)
1 5 m 0330 R 005 BN4HC/-KB (-V-KB) 1263000 (1263641)
1 10 m 0330 R 010 BN4HC/-KB (-V-KB) 1263001 (1263642)
1 20 m 0330 R 020 BN4HC/-KB (-V-KB) 1263002 (1263643)
1 40 m 0330 R 040 AM/-KB (-V-KB) 1272067 (1266563)
1 3 m 0330 R 003 BN/AM/-KB (-V-KB) 1272069 (1276690)
1 10 m 0330 R 010 BN/AM/-KB 1272068
2 3 m 1300 R 003 BN4HC/-KB (-V-KB) 1263059 (1263760)
2 5 m 1300 R 005 BN4HC/-KB (-V-KB) 1263060 (1263761)
2 10 m 1300 R 010 BN4HC/-KB (-V-KB) 1263061 (1263762)
2 20 m 1300 R 020 BN4HC/-KB (-V-KB) 1263062 (1263763)
2 40 m 1300 R 040 AM/-KB 1267699
2 3 m 1300 R 003 BN/AM/-KB 1267991
2 10 m 1300 R 010 BN/AM/-KB (-V-KB) 1270010 (1276060)
Filtration
Emptying tank, flter
is bypassed
Filtration
V = Viton
KB = without bypass
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Note
described.
Industriegebiet
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Fax:+49 (0) 6897/509-846
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Filter Pump Transfer Unit
OFU
Description
The Filter Pump Transfer Unit OFU
is a mobile oil service unit and is
used to flter oil when flling systems
and when transferring hydraulic and
lubricating fuids.
Applications
Advantages
zEasy operation
Pump type Gear pump type
Operating pressure 10 bar max
Permitted suction pressure at suction port -0.4 bar to +0.6 bar
Permitted operating fuid Mineral oils (others on request)
Suction hose 2.5 m
Pressure hose 4 m
Hose connections Suction hose NW 38 with lance,
others on request
Pressure hose NW 25 with lance,
others on request
Weight 130 kg
Accessories Flow meter, hose with compression ends or
threaded couplings
E

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Model code
OFU 10 P 2 N 2 B 05 B
Filter pump transfer unit, mobile
OFU
Type code
10 =standard
special model on request
Seals
P =NBR (Perbunan)
V =FPM (Viton)
Flow rate and motor output
1 = 100 l/min, 3 kW
2 = 100 l/min, 4 kW
others on request
Connection voltage
N = 3 x 380 - 420 V - 50 Hz, 3 x 440 - 480 V - 60 Hz
S = 3 x 500 - 600 V - 50 (60) Hz
X =other
Filter housing
2 =element 1300
3 = element 2600
Filter material
A =Aquamicron (BN/AM), (AM)
B =Betamicron (BN3HC)
Filtration rating
05 = 5 m BN3HC
10 =10 m BN3HC; BN/AM
20 =20 m BN3HC;
40 = 40 m AM
Clogging indicator
B = standard: visual clogging indicator VM 2 B.1
C = special model: differential pressure switch, electrical (VM 2 C.0/-L220) with
automatic motor cut-out when flter is contaminated
D = special model: differential pressure switch, visual / electrical (VM 2 D.0/-L220) with
automatic motor cut-out when flter is contaminated
Dimensions
approx.
approx.
a
p
p
r
o
x
.
a
p
p
r
o
x
.
1 = for element 1300
2 = for element 2600
1
2
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Filter
size
Filtration
rating
2 3 m 1300 R 003 BN4HC-/KB (-V-KB) 1263059 (1263760)
2 5 m 1300 R 005 BN4HC-/KB (-V-KB) 1263060 (1263761)
2 10 m 1300 R 010 BN4HC-/KB (-V-KB) 1263061 (1263762)
2 20 m 1300 R 020 BN4HC-/KB (-V-KB) 1263062 (1263763)
2 40 m 1300 R 040 AM/-KB 1267699
2 10 m 1300 R 010 BN4AM/-KB (-V-KB) 1270010 (1276060)
2 3 m 1300 R 003 BN/AM/-KB (-V-KB) 1267991 (1271839)
3 3 m 2600 R 003 BN4HC/-KB (-V-KB) 1263071 (1263784)
3 5 m 2600 R 005 BN4HC/-KB (-V-KB) 1263072 (1263785)
3 10 m 2600 R 010 BN4HC/-KB (-V-KB) 1263073 (1263786)
3 20 m 2600 R 020 BN4HC/-KB (-V-KB) 1263074 (1263787)
3 40 m 2600 R 040 AM/-KB 306899
3 3 m 2600 R 003 BN/AM/-KB (-V-KB) 1268232 (1275329)
3 10 m 2600 R 010 BN/AM/-KB 1276840
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described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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138
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4.2.2 Stationary Filter Systems
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139

Filtromat
OF 5
Description
The stationary fuid service unit OF5
is designed to fll/flter hydraulic and
lubrication tanks and to flter offine.
There is also the option (Version S
only) to bypass the flter when
emptying tanks.
Applications
Advantages
zEasy to operate
zIncreased service life for oil and
components
Max. fow rate 30 l/min, 40 l/min
(version-dependent, see Model code)
Seals NBR (Option: FPM)
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Model code
OF5 S 10 P 6 N 1 B 05 E
Basic type
OF5
Versions
S = Stationary with change-over valve
N = Offine unit: stationary without change-over valve
Type code
10 = Standard
Seals
P = NBR (Perbunan)
V = FPM (Viton)
Motor-pump unit
3 30 l/min 250 mm/s 0.75 kW
6 40 l/min 800 mm/s 1.5 kW
M = 1 x 230 V - 50 Hz
N = 3 x 380-420 V - 50 Hz; 3 x 440-480 V - 60 Hz
S = 3 x 500-600 V - 50 (60) Hz
X = special voltage
Filter size
1 = Element 330
2 = Element 1300
3 = Element 2600
Filter material
Filtration rating
05 = 5 m BN4HC
10 = 10 m BN4HC;BN/AM
20 = 20 m BN4HC
40 = 40 m AM
Clogging indicator
B = Option: differential pressure gauge - visual
C = Option: differential pressure gauge - electrical
D = Option: differential pressure gauge - visual/electrical
B, C and D not for version "N"
Dimensions
1 2
2
1
3
flter element removal height
1 = connections on OF 5 S
2 = connections on OF 5 N
3 = air bleed screw
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OF5 S
I Emptying tank, flter is bypassed
A B
II Filtering offine A T
III Filling via flter B T
OF5 N
Filter
size
Filtration
rating
1 3 m 0330 R 003 BN4HC/-KB (-V-KB) 1262999 (1263640)
1 5 m 0330 R 005 BN4HC/-KB (-V-KB) 1263000 (1263641)
1 10 m 0330 R 010 BN4HC/-KB (-V-KB) 1263001 (1263642)
1 20 m 0330 R 020 BN4HC/-KB (-V-KB) 1263002 (1263643)
1 40 m 0330 R 040 AM/-KB (-V-KB) 1272067 (1266563)
1 3 m 0330 R 003 BN/AM/-KB (-V-KB) 1272069 (1276690)
1 10 m 0330 R 010 BN/AM/-KB 1272068
2 3 m 1300 R 003 BN4HC/-KB (-V-KB) 1263059 (1263760)
2 5 m 1300 R 005 BN4HC/-KB (-V-KB) 1263060 (1263761)
2 10 m 1300 R 010 BN4HC/-KB (-V-KB) 1263061 (1263762)
2 20 m 1300 R 020 BN4HC/-KB (-V-KB) 1263062 (1263763)
2 40 m 1300 R 040 AM/-KB 1267699
2 3 m 1300 R 003 BN/AM/-KB 1267991
2 10 m 1300 R 010 BN/AM/-KB (-V-KB) 1270010 (1276060)
3 3 m 2600 R 003 BN4HC/-KB (-V-KB) 1263071 (1263784)
3 5 m 2600 R 005 BN4HC/-KB (-V-KB) 1263072 (1263785)
3 10 m 2600 R 010 BN4HC/-KB (-V-KB) 1263073 (1263786)
3 20 m 2600 R 020 BN4HC/-KB (-V-KB) 1263074 (1263787)
3 40 m 2600 R 040 AM/-KB 306899
3 3 m 2600 R 003 BN/AM/-KB (-V-KB) 1268232 (1275329)
3 10 m 2600 R 010 BN/AM/-KB 1276840
V = Viton
KB = without bypass
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Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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143

Filtromat
OF 5 Mini
Description
The stationary fuid service unit
OF5 Mini is designed to fll/flter
hydraulic and lubrication tanks and to
flter offine. The change-over valve
is provided to bypass the flter when
emptying tanks.
Applications
zMobile hydraulics
Advantages
zReduction of Life Cycle Cost LCC
Pump type Gerotor or vane pump
Fluid temperature range -10 ... 80 C
Ambient temperature range -20 ... 40 C
Weight 20 kg
Electric motor output
Gerotor pump 0,37 kW @ 50 Hz
Vane pump 0,2 kW @ 50 Hz
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Model code
OF5 M 20 V 1 M 2 N5DM002 E - /
Basic type
OF5
Version
M = Stationary with change-over valve
Type code
20 = Standard
Seals
V = FPM (Viton)
Motor-pump unit
Code Approx. fow rate at 1450 rpm Electric motor input at 50 Hz
1 15 l/min (at 40 mm/s) 0.37 kW
other on request
Voltage
L = 115 V - 1 Ph T = 12V DC
M = 230 V - 1 Ph* U = 24V DC
N = 400 V - 3 Ph*
X = other voltages on request
M60 = operation at 60Hz
* Standard in Europe according to CENELEC HD472 S1 at 50 Hz
Filter size
2 = 1 Element N5
Filter element
N 5 DM 002 = DIMICRON
2 m absolute
5 m absolute
10 m absolute
20 m absolute
1 m absolute
2 m absolute
20 m absolute
Clogging indicator
Accessories (optional)
- OF5M anti-vibration mounting kit
for universal mounting
Part. No.: 3124658
Filtration rating Element type Part No
2 m (Dimicron
) N5DM002 349494
5 m (Dimicron
) N5DM005 3068101
10 m (Dimicron
) N5DM010 3102924
20 m (Dimicron
) N5DM020 3023508
1 m (Aquamicron
) N5AM001 3114428
2 m (Aquamicron
) N5AM002 349677
20 m (Aquamicron
) N5AM020 3040345
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Dimensions
I Emptying tank, flter is bypassed
A B
II Filtering offine A T III Filling via flter B T
A Suction port G1
B Transfer port G3/4
T Tank port G3/4
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Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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Model code
MRF 4 N / 17 Q 40 10 N E 0 /-OC
Type
MRF = Multi Rheo Filter
MRFD = Change-over Multi Rheo Filter
Size
1 = 76 mm housing diameter
Housing material For size
E = Stainless steel* 1 2 3 4 5 6 7
1)
N = Carbon steel, Aluminium* 1 2 3 4 5 6 7
1)
* or quality, see technical specifcations
Element quantity For size
1 = 1 flter element 1
5 = 5 flter elements 2
Hydraulic connection For size
D = G 1" 1 2 3
F = G 1 " 2 3
G = G 2" 2 3
L = SAE DN50 3
J = DIN DN 50 3
Q = DIN DN 80 4
R = DIN DN 100 5
V = DIN DN 150 6
W = DIN DN 200 7
Element length For size
10 = 10 " 1 2 3
20 = 20 " 1 2 3
30 = 30 " 1 2 3 4* 5* 6* 7* * only for stainless steel
40 = 40 " 1 2 3 4 5 6 7
Pressure range For size
10 = 10 bar 1 2 3 4 5 6 7
16 = 16 bar 2 3 4 5 6 7
25 = 25 bar 1
40 = 40 bar 1
Material of seal
N = NBR
F = FKM (FPM, Viton
)
E = EPDM
Clogging indicator for housing material E
C12 = Differential pressure indicator - electrical (PVD 2 C.0)
D17 = Differential pressure indicator - visual/electrical (PVD 2 D.0/-L220)
D18 = Differential pressure indicator - visual/electrical (PVD 2 D.0/-L24)
D32 = Differential pressure indicator - visual/electrical (PVL 2 GW.0/-V-113)
D33 = Differential pressure indicator - visual/electrical (PVL 2 GW.0/-V-111-16-)
Clogging indicator for housing material N
B = Differential pressure indicator - visual (VM 2 B.1)
C = Differential pressure indicator - electrical (VM 2 C.0)
D3 = Differential pressure indicator - visual/electrical (VM 2 D.0/-L220)
D4 = Differential pressure indicator - visual/electrical (VM 2 D.0/-L24)
D5 = Differential pressure indicator - visual/electrical (VD 2 LZ.1/-DB)
F = Pressure switch, electrical (VR 2 F.0)
O = Without clogging indicator
See Hydac brochure for Clogging Indicators (E 7.050...)
Modifcation number
0 = The latest version is always supplied
OE = without drain
L = Without stand / oil drip tray
1)
for FlexMicron S/E/P elements
MultiRheo Filter
MRF 1/2/3/4/5/6/7
Description
The MultiRheo flters of the MRF
series are flter housings for use in
open systems which are continually
exposed to contamination.
The candle flter elements protect
components such as nozzles, high
pressure pumps or working flters,
for example in function test rigs or
industrial part washers.
There are seven sizes of flter
available in single or change-over
versions.
Depending on the model, between 1
and 52 elements of different lengths
can be ftted.
Applications
zFunction test rigs
zIndustrial part washers
zMachining centres
zFilling stations
zEngine oils
zLubrication oil systems
Advantages
zEconomical operation ensured by
high quality standards, specifed
fltration rates and high separation
values
zCompact housing with high fow
rates
zEasy element change
zEffcient protection of system and
components
zEnvironmentally safe disposal of
elements (incinerable)
148
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MRFD-2
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
MRF-2
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
Filter calculation
The total pressure drop of the flter at a certain fow rate
is the sum of the housing p and the element p. The
housing pressure drop can be determined using the
following pressure drop curves. The flter element p is
calculated using the R-factors (see below).
Housing p: Housing pressure drop graphs
The higher curve in each pair of housing curves applies to
mineral oil with a density of 0.86 kg/dm and a kinematic
viscosity of 30 mm/s. The lower curve applies to water at 20
C. For turbulent fow, the differential pressure will change
proportionally to the density; for laminar fow, it will change
proportionally to the density and viscosity.
The fow velocity should not exceed 3 m/s at the flter inlet
for oil and 4 m/s for water.
Element p:
Pressure drop calculation for elements
The following calculation is based on clean flter
elements.
R = R factor
V = Viscosity [mm/s]
Q = Flow rate [l/min]
n = No. of elements
L = Element length [inch]
p [bar] = R x V [mm/s] x Q [l/min]
n x l [inch] x 1000
MRFD-1
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
MRF-1
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
Housing pressure drop graphs
(Housing-p)
MRF-3
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
MRFD-3
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
149
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MRF-7
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
MRF-6
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
MRF-5
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
MRF-4
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
MRFD-7
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
MRFD-6
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
MRFD-5
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
MRFD-4
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
150
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2
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S
W
5
0
56
M10
IN OUT
drain
G 1/4
element removal height
Element size A
10 = 10" 357.5
20 = 20" 610.5
30 = 30" 864.5
40 = 40" 1118.5
Dimensions and technical specifcations
Max. operating pressure 10 bar / 40 bar
Hydraulic connection (IN, OUT) G 1"
Permitted temp. range of fuid -10 ... 90 C
Weight (empty) 10": 4.5 kg
20": 5.9 kg
30": 7.4 kg
40": 8.8 kg
Volume of housing 10": 1.1 l
20": 2.2 l
30": 3.2 l
40": 7.4 l
Material of flter head Stainless steel 1.4581
Material of flter bowl Stainless steel 1.4571
Material of seals NBR, FPM, EPDM
Max. operating pressure 25 bar
20": 3.2 kg
30": 4.2 kg
40": 5.2 kg
Volume of housing 10": 1.9 l
20": 3.2 l
30": 4.6 l
40": 5.9 l
Material of flter head Aluminium AC-44100
Material of flter bowl Aluminium
MRF-1 E
MRF-1 N
Element size A
10 = 10" 332.5
20 = 20" 586.5
30 = 30" 816
40 = 40" 1094.5
151
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m
in
.
3
0
1
1
6
A
IN OUT
R
205
max. 730
m
a
x
.

4
1
0
423
56
M 10
2
3
6
.
5
connection for clogging indicator
element removal height
drain G 1/4
Element size A
10 = 10" 357.5
20 = 20" 610.5
30 = 30" 864.5
40 = 40" 1118.5
20": 14.0 kg
30": 16.0 kg
40": 20.6 kg
Volume of housing 10": 2x1.9 l
20": 2x3.2 l
30": 2x4.6 l
40": 2x5.9 l
Material of flter head Aluminium AC-44100
Material of flter bowl Aluminium
Material of connections Stainless steel
Material of clogging indicator Stainless steel
Weight (empty) 10": 14 kg
20": 17 kg
30": 20 kg
40": 23 kg
Volume of housing 10": 2 x 1.1 l
20": 2 x 2.2 l
30": 2 x 3.2 l
40": 2 x 7.4 l
Material of connections Stainless steel
Material of clogging indicator Stainless steel
MRFD-1 E
MRFD-1 N
Element size A
10 = 10" 332.5
20 = 20" 586.5
30 = 30" 816
40 = 40" 1094.5
152
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MRF-2
Hydraulic connection (IN, OUT) G 1", G1 1/2", G2"
20": 35 kg
30": 36 kg
40": 38 kg
Volume of housing 10": 16 l
20": 24 l
30": 32 l
40": 40 l
For housing material N
Material of connections
Material of clogging indicator

Carbon steel
Aluminium
For housing material E

Stainless steel
Stainless steel
MRF-2 16bar
20": 70 kg
30": 75 kg
40": 78 kg
20": 31 l
30": 40 l
40": 50 l
Material of seals FPM, NBR, EPDM

Carbon steel
Aluminium

Stainless steel
Stainless steel
air bleed G 1/2"
OUT G 2"
ISO 228
drain, clean side
G 1/2"
ISO 228
IN G 2"
ISO 228
drain, contaminated
side G 1/2"
ISO 228
153
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MRF-3
Hydraulic connection (IN, OUT) G1", G1 1/2", G2",
SAE DN50,
DIN DN50
20": 40 kg
30": 45 kg
40": 49 kg
20": 42 l
30": 56 l
40": 70 l

Carbon steel
Aluminium

Stainless steel
Stainless steel
MRFD-2 10bar
Hydraulic connection (IN, OUT) SAE DN 50
20": 130 kg
30": 135 kg
40": 144 kg
Volume of housing 10": 2 x 17 l
20": 2 x 26 l
30": 2 x 35 l
40": 2 x 45 l

Carbon steel
Aluminium

Stainless steel
Stainless steel
air bleed
inlet SAE 2"
outlet
SAE 2"
drain,
contaminated
side
drain, clean
side
pressure equalization line
154
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2

MRF-3 16bar
SAE DN 50,
DIN DN 50
20": 110 kg
30": 120 kg
40": 125 kg
20": 47 l
30": 60 l
40": 71 l

Carbon steel
Aluminium

Stainless steel
Stainless steel
drain,
contaminated
side G 1/2"
ISO 228
drain, clean
side
G 1/2"
ISO 228
air bleed
G 1/2"
ISO 228
MRFD-3
20": 150 kg
30": 170 kg
40": 180 kg
20": 2 x 47 l
30": 2 x 60 l
40": 2 x 71 l
Material of housing Stainless steel 1.4301
Material of drip tray S235JR powder-coated
Material of change-over valve EN-G35-400-15

Carbon steel
Aluminium
air bleed
G 1/2"
ISO 228
air bleed
G 1/2"
ISO 228
pressure
equalizing line
drain
G 1/2"
ISO 228
inlet
SAE DN 50
drain
G 1/2"
ISO 228
drain
contaminated side
G 1/2" ISO 228
drain, contaminated side
G 1/2" ISO 228
outlet SAE DN 50
IN
OUT
155
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MRF-4
MRFD-4
Hydraulic connection (IN, OUT) DN 80/ EN 1092
Permitted temperature range of fuid -10 ... 90 C
Weight (empty) 165 kg (10 bar)
Volume of housing 130 l
Material of flter head Carbon steel 1.0305, 1.0038/
Stainless steel 1.4301 or
higher
Material of flter bowl Carbon steel 1.0305, 1.0038/
higher

Carbon steel
Aluminium

Stainless steel
Stainless steel
Volume of housing 2 x 130 l
higher
higher

Carbon steel
Aluminium

Stainless steel
Stainless steel
156
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MRF-5
MRFD-5
higher
higher

Carbon steel
Aluminium
higher
higher

Carbon steel
Aluminium

Stainless steel
Stainless steel
157
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MRF-6
MRFD-6
higher
higher

Carbon steel
Aluminium
higher
higher

Carbon steel
Aluminium

Stainless steel
Stainless steel
158
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MRF-7
MRFD-7
higher
higher

Carbon steel
Aluminium
higher
higher

Carbon steel
Aluminium

Stainless steel
Stainless steel
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
NOTE
The information in this brochure relates to the operating
conditions and applications described.
For applications and operating conditions not described,
please contact the relevant technical department.
159
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0

Automotive MultiRheo Filter
AMRF 2/3/4/5/6/7
Model code
AMRF 4 E / 15 Q 40 10 F D32 0 / OE
Type
AMRF =Automotive MultiRheo Filter
AMRFD=Changeover Automotive
MultiRheo Filter
Size
Housing material
E =Stainless steel*
* For quality, see technical specifcations
Number of elements For size
Hydraulic connection For size
D =G 1" 2 3
F =G 1 " 2 3
G =G 2" 2 3
L =SAE DN50 2 3
J =DIN DN 50 2 3
Q =DIN DN 80 4
R =DIN DN 100 5
V =DIN DN 150 6
W =DIN DN 200 7
Element length For size
10 =10 " 2 3
20 =20 " 2 3
30 =30 " 2 3 4 5 6 7
40 =40 " 2 3 4 5 6 7
Pressure range For size
10 =10 bar 2 3 4 5 6 7
16 =16 bar 2 3 4 5 6 7
Material of seal
F =FPM (Viton)
Clogging indicator
D32 =differential pressure indicator (Gw.0/-V-113)
Dz =pipework for retroftting a differential pressure gauge
Z =without clogging indicator
See HYDAC brochure for Filter Clogging Indicators (E 7.050...)
Modifcation number
0 =The latest version is always supplied
OE =No drain
L =No stand / oil drip tray
E =Air bleed port
KL =Swing bolt
KLM =Toggle clamp
Description
The Automotive MultiRheo Filters
AMRF are offine fltration units for
open systems which are continually
exposed to contamination.
The flter elements protect
components such as nozzles, high
pressure pumps or working flters,
for example in function test rigs or
industrial part washers.
There are various sizes with a variety
of connection options available.
Applications
zFunction test rigs
zIndustrial part washers
zMachining centres
zFilling stations
zEngine oils
zLubrication systems
Advantages
zEconomical operation as a result
of high quality standards, defned
fltration rates and high separation
values
zCompact housing with high fow
rates
zEasy element change
zEffcient protection of system and
components
zEnvironmentally friendly since flter
elements are incinerable
160
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0

Filter calculation
The total pressure drop of the flter at a certain fow rate
is the sum of the housing p and the element p. The
housing pressure drop can be determined using the
following pressure drop curves. The element pressure
drop is calculated using the R-factors (see Filter Element
datasheet).
Housing p: Housing pressure drop graphs
The higher of each pair of housing curves applies to
mineral oil with a density of 0.86 kg/dm and a kinematic
viscosity of 30 mm/s. The lower of the housing curves
applies to water at 20 C. For turbulent fow, the
differential pressure will change proportionally to the
density; for laminar fow, it will change proportionally to
the density and viscosity. The fow velocity should not
exceed 3 m/s at the flter inlet for oil and 4 m/s for water.
AMRFD-2
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate l/min
Housing pressure drop curves
(Housing p)
AMRF-2
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate l/min
AMRF-3
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate l/min
AMRF-4
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate l/min
161
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/
1
1
.
1
0

AMRF-7
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
AMRF-6
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
AMRF-5
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate [l/min]
AMRFD-4
D
i
f
f
.

p
r
e
s
s
u
r
e

[
b
a
r
]
Flow rate l/min
162
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AMRF-2
AMRF-2 16bar
DIN DN 50
Permitted temp. range of fuid -10 .. 90 C
Weight 10": 30 kg
20": 35 kg
30": 36 kg
40": 38 kg
20": 24 l
30": 32 l
40": 40 l
Material of seals FPM
Weight 10": 66 kg
20": 70 kg
30": 75 kg
40": 78 kg
20": 31 l
30": 40 l
40": 50 l
G 1/2"
OUT
IN
163
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0

AMRFD-2 10bar
Weight 10": 120 kg
20": 130 kg
30": 135 kg
40": 144 kg
20": 2 x 26 l
30": 2 x 35 l
40": 2 x 45 l
AMRF-3
Hydraulic connection (IN, OUT) G1", G1 1/2", G2",
SAE DN50,
DIN DN50
Weight 10": 35 kg
20": 40 kg
30": 45 kg
40": 49 kg
20": 42 l
30": 56 l
40": 70 l
G 1/2"
IN
OUT
G 1/2"
G 1/2"
ISO 228
IN
OUT
G 1/2"
ISO 228
G 1/2"
164
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AMRF-3 16bar
SAE DN 50,
DIN DN 50
Weight 10": 105 kg
20": 110 kg
30": 120 kg
40": 125 kg
20": 47 l
30": 60 l
40": 71 l
AMRF-4
Hydraulic connection (IN, OUT) DN 80
Weight 165 kg (10 bar)
Material of flter head Stainless steel 1.4301 or
higher
Material of flter bowl Stainless steel 1.4301 or
higher
IN
OUT
165
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.
0
/
1
1
.
1
0

AMRFD-4
Permitted temp. range of fuid -10 .. 90 C.
higher
higher
AMRF-5
higher
higher
166
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0
/
1
1
.
1
0

AMRF-6
higher
higher
AMRF-7
higher
higher
Note
For applications and operating conditions not described,
please contact the relevant technical department.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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167

OffLine Filter
OLF 5
Description
The OLF 5 and 10 series flters are used
for the fne fltration of hydraulic oils
offine.
The series comprises numerous versions,
for example with or without motor-pump
unit, element removal from either top or
bottom, in-tank mounting, with optional
sensors for determining the cleanliness
code and water content, etc.
For every application HYDAC can
therefore provide the right unit.
Depending on the model, fow rates of up
to 15 l/min and viscosities of up to
7,000 mm/s can be handled.
The Dimicron elements used are
characterized by
a particularly high contamination
retention capacity
environmentally safe disposal
(incinerable) and
water absorption (optional).
Applications
zMachine tools
zPlastic injection moulding machines
zMobile hydraulics
zIndustrial hydraulics
zWind power
Advantages
zImprovement of component and
system flter lifetime
zMinimum space requirement due to
compact design
zVery easy maintenance
zElements have a high contamination
retention capacity
zOption: Continuous monitoring of
solid particle contamination and water
saturation in the oil during cleaning
Pump type Vane pump
Fluid temperature range 0 ... 80 C
Ambient temperature range -20 ... 40 C
Sealing material NBR or FKM
Supply voltage /
Power consumption
Depending on model
Electrical protection class IP 54
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168

Technical Details
OLF-5... OLF-5/4... OLF-5/15... OLF-10/15...
Nominal fow: 5 l/min 5 l/min 15 l/min 15 l/min
Operating pressure max. 3.5 bar 4.5 bar 4.5 bar 4.5 bar
2
/s 15 ... 7000 mm
2
/s 15 ... 1000 mm
2
/s 15 ... 1000 mm
2
/s
Sizes / types available
OLF-x-S ... x x x
OLF-x-SV ... x x x
OLF-x-E ... x
OLF-x-EV ... x
OLF-x-TV ... x x
OLFCM-x-TV ... x x
Permitted pressure at INLET port
OLF-x-S -0.4 ... 0.6 bar -0.4 ... 0.6 bar -0.4 ... 0.6 bar
OLF-x-SV -0.4 ... 0.6 bar -0.4 ... 0.6 bar -0.4 ... 0.6 bar
OLF-x-E 10 ... 50 bar
OLF-x-EV 10 ... 50 bar
OLF-x-TV -0.4 ... 0.6 bar -0.4 ... 0.6 bar
OLFCM-x-TV -0.4 ... 0.6 bar -0.4 ... 0.6 bar
Hydraulic connections according to ISO 228
OLF-x-S IN = " / OUT = " IN = 1" / OUT = 1" IN = 1" / OUT = 1"
OLF-x-E IN = " / OUT = "
OLF-x-F IN = " / OUT = "
OLF-x-T IN = " / OUT = " IN = 1" / OUT = 1"
Filtration rating
DIMICRON 2 m DIMICRON 2 m DIMICRON 2 m DIMICRON 2 m
AQUAMICRON 2 m AQUAMICRON 2 m AQUAMICRON 2 m AQUAMICRON 2 m
AQUAMICRON 20 m AQUAMICRON 20 m AQUAMICRON 20 m
Contamination retention capacity to ISO 16889 p = 2.5 bar
DIMICRON 240 g DIMICRON 240 g DIMICRON 240 g DIMICRON 480 g
AQUAMICRON 185 g
and 0.25 l water
AQUAMICRON 185 g
and 0.25 l water
AQUAMICRON 185 g
and 0.25 l water
AQUAMICRON 370 g
and 0.5 l water
Weight when empty
OLF-x-S 9 kg 11 kg 12 kg
OLF-x-S 4 kg
OLF-x-T 13 kg 15 kg
Filter element type / size
N5 N5 / Spin-on N5 N10
3
8
E

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169

Model code
OLF 5 S 120-N N5DM002 E /-C1
Basic model
OLF = OffLine Filter
OLFCM = OffLine Filter mit FluidCondition Monitoring
(only for size 5/15, 10/15 and Toploader version)
Size and nominal fow rate
5 = 5 l/min (not for Toploader version)
5/4 = 4 l/min (for lubrication systems)
5/15 = 15 l/min
10/15 = 15 l/min (for N10 elements, only for Toploader version)
5/Z = Filter only (only for Toploader version)
10/Z = Filter only (only fo Toploader version)
Version
S = with motor (OLF-5, OLF-5/15)
E = fow control valve (10 .. 50 bar) (OLF -5)*
T = Toploader with motor (OLF -5/15)*
F = flter only (OLF-S*)
* seal material: NBR, for versions in FKM (FPM, Viton
), add "V"
Voltage supply
OLF 5 OLF 5/4 OLF 5/15 OLF 10/15
120-N 120 W, 3x400 V 50 Hz
120-M 120 W, 1x230 V 50 Hz
120-K 120 W, 1x120 V 60 Hz
370-N 370 W, 3x400 V 50 Hz 370 W, 3x400 V 50 Hz 370 W, 3x400 V 50 Hz
370-M 370 W, 1x230 V 50 Hz 370 W, 1x230 V 50 Hz 370 W, 1x230 V 50 Hz
370-K 370 W, 1x120 V 60 Hz 370 W, 1x120 V 60 Hz 370 W, 1x120 V 60 Hz
200-U 200 W, 24 V DC 200 W, 24 V DC 200 W, 24 V DC
Z-Z no motor
not available
Others on request!
Element type
N 5 AM 002 = AQUAMICRON fltration rating 2 m absolute
M 160 B 03 = 0160 MA 03 BN, fltration rating 3 m absolute
Clogging indicator
E = pressure gauge (standard on OLF-5)
F = pressure switch - electrical (VR2F.0)
BM = differential pressure indicator - visual (VM2BM.1) (standard on OLF-5/15...)
C = differential pressure indicator - electrical (VM2C.0)
D = differential pressure indicator - visual/electrical (VM2D.0)
Z = without clogging indicator

BM, C, D not for sizes / model OLF-5-S
E, F not for sizes / model OLF-5/15
A = with AquaSensor AS 1000 series
C1 = with ContaminationSensor CS 1320
C2 = with ContaminationSensor CS 1310
7.5 = with 7.5 bar pressure relief valve
E

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170

Example:
OLF-5-S...
4
5
1
6 7 8
9
3
Dimensions
G 1/2
OUT
IN
G 1/2
S
i
z
e

7
1
8
4
9
3
5
6 7
N
5
.
.
.
N
5

a
d
a
p
t
e
r
1
4.5 bar
Example:
OLF-5/15-S...
G 1
OUT
IN
G 1
Application
Tank volumes up to approx. 800 l
Viscosity
[l/min]
[bar]
42.5 45 47.5 50
(OLF-5-E...)
SRV fow control valve curve
15 150 350 1000
15
5
Q [l/min]
OLF-5-...
OLF-5/15-...
Pressure at inlet
1 = Inlet
3 = Clogging indicator
4 = Outlet
5 = Clamp
6 = Filter bowl
7 = Drain
8 = Filter element
9 = Electric motor
3.5 bar
Viscosity
Viscosity range in which the max. fow rate will only be
achieved after approx. 10 minutes, if the pump is not
primed.
15 200 7000
4
Q [l/min]
OLF-5/4...
15 200 7000
4
Q[l/min]
OLF-5/4...
E

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171

Example:
OLF-5-E...
Example: OLF-5-F...
SR5E
4
5
8 7 6
3 1
3.5 bar
G 1/2
OUT
IN
G 3/8
Example: OLF-5/15-T...
1 = Inlet
4 = Outlet
5 = Clamp
6 = Filter bowl
7 = Drain
8 = Filter element

O
L
F
-
5
/
.
.
.

c
a
.
6
4
6
O
L
F
-
1
0
/
.
.
.

c
a
.
9
0
2
m
i
n
.
6
6
0
*
*
*
m
i
n
.
4
0
0
*
*
*
m
i
n
.
9
0
2
8
4
*
1
1
8
112
4x7
117
7
7
*
9
0
A
c
a
.
1
8
7
7
1
151
9
*** Height for element
removal
View A
drain
outlet inlet
for air inlet
air bleed
* Depending on the
manufacturer
of the electric motor
** space required
for maintenance
and repair work
60 min. 336
37
74
310
252
109
1
6
8
8
1
160
187
10 9
Clogging indicator
G

I
S
O

2
2
8
clamp
inlet
outlet
drain
flter element
flter bowl
Option:
differential
pressure
indicator (DPI)
1
0
0
*
160
3
7
1
0
O
L
F
-
5
-
T
-
Z
-
Z
-
N
5
.
.
.
-
x
x
3
8
6
1
O
L
F
-
5
-
T
-
Z
-
Z
-
N
1
0
.
.
.
-
x
x

6
4
2

1
9
5
6
.
5
3
1
7
1
6
4
2
1871
8
1
1
6
9
2
IN
ISO 228-1
G1/2
OUT
ISO 228-1
G1/2
2
2
81
3
* Height for element
removal
Example: OLF-5/Z-T...
E

7
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7
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0
1
.
1
3
172

Example:
OLFCM 5/15 / OLFCM 10/15
OUT
drain
IN
m
i
n
.
8
0
3
0
4
*
O
L
F
C
M
-
1
0
/
.
.
.

c
a
.
9
2
2
O
L
F
C
M
-
5
/
.
.
.

c
a
.
6
6
6
m
i
n
.
6
6
0
*
*
*
m
i
n
.
4
0
0
*
*
*
A
5
0
*
*
~235
1
9
2
9
112
7
7
*
9
0
4x7
1
3
8
117
*** Height for element
removal
View A
outlet inlet
for air inlet
drain
* Depending on the manufacturer
of the electric motor
** space required for
maintenance and repair work
Example: OLF-10/Z-T...
150
1
4
2
c
a
.
5
5
0
*
116.5
3
2
.
5
4
6
5
4
OUT
ISO 228 - G1
IN
ISO 228 - G1
clogging indicator
(optional)
drain
ISO 228 - G1/2
air bleed
ISO 228 - G1/4
HEXAGON NUT SW10
E

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173

Example:
OLF-5/4-SP-...
B
G
/
S
i
z
e

7
1
8
4
9
3
5
6 7
N
5
.
.
.
N
5

a
d
a
p
t
e
r
1
370-M
370-K
370-M
370-K
8
(0160)
4
3
1
9
8
(0180)
B
G
/
S
i
z
e

7
1
M
F
-
A
d
a
p
t
e
r
3
Example:
OLF-5/4-S-...
BG = Size
1 = Inlet
4 = Outlet
5 = Clamp
6 = Filter bowl
7 = Drain
8 = Filter element
9 = Electric motor
E

7
.
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/
0
1
.
1
3
174

NOTE
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Accessories
Tank adapter kit OLF-5-TAK

Part No. 3039235

Quick retroft kit to connect the OLF
to hydraulic systems.

Can be ftted to systems which
have a breather flter with an
interface to DIN 24557/Part 2.
Element type Part number
N 5 DM 002 349494
N 5 AM 002 349677
N 5 DM 005 3068101
N 5 DM 010 3102924
N 5 DM 020 3023508
N 5 AM 020 3040345
N 10 DM 002 3539235
N 10 DM 005 3539237
N 10 DM 010 3539238
N 10 DM 020 3539242
N 10 AM 002 3582637
M 160 B 03 314609
M 160 B 05 315621
M 160 B 10 314022
M 160 B 20 315485
M 180 B 03 310475
M 180 B 05 315622
M 180 B 10 315726
M 180 B 20 315623
1 = breather flter
2 = adapter *
3 = return line *
4 = suction line *
5 = tank
* Items supplied
E

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175

OffLine Filter
OLF 5 Lubrication Line
Description
The compact fuid service units of the
OLF 5 Lubrication Line are designed
to flter hydraulic and lubrication fuids
offine.
Different versions are available with
or without motor-pump units.
On the Toploader version, the
element is removed "from the top".
The Dimicron elements used in
this flter have the following special
features:
zParticularly high contamination
retention capacity
zEnvironmentally safe disposal
(incinerable) and
zWater absorption (optional)
Applications
zMachine tools
zPlastic injection moulding machines
zMobile machines
zWind power
Advantages
zImprovement of component and
system flter lifetime
zLonger intervals between oil
changes
compact design
zHigh contamination retention
capacity of elements
Size 5/4
Filter element Dimicron ( 1m*)
Dimicron ( 2m*)
Dimicron ( 5m*)
Dimicron (10m*)
Dimicron (20m*)
Aquamicron ( 2m)
Aquamicron (20m)
0160 MA 03 BN ( 3m)
0160 MA 05 BN ( 5m)
0160 MA 10 BN (10m)
0160 MA 20 BN (20m)
0180 MA 03 BN ( 3m)
0180 MA 05 BN ( 5m)
0180 MA 10 BN (10m)
0180 MA 20 BN (20m)
Pump type Vane pump
Contamination retention capacity DIMICRON 200g ISOMTD
Dp=2.5 bar
AQUAMICRON 185g ISOMTD
Dp=2.5 bar
(water absorption approx. 0.5 l at Dp=2.5 bar)
0160 MA approx. 60g ISOMTD
Dp=2.5 bar
0180 MA approx. 100g ISOMTD
Dp=2.5 bar
Permitt. negative pressure across the
suction port of the unit
-0.4 bar ... 0.6 bar
(see Page 162: Application)
Permitted temperature range of fuid 0 ... 80 C
Weight OLF-5/4-S... 11 kg
OLF-5/4-SP... 11 kg
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Model code
OLF 5/4 S 370-N N5DM002 BM
Basic model
OLF = OffLine Filter
Size and nominal volume
5/4 = 4 l/min (for lubrication systems)
Version
S = standard
SP = spin-on flter
Motor output voltage
4 l/min
370-N 370 W, 3x380 - 420 V (50 Hz)
3 x 440 - 480 V (60 Hz)
370-M 370 W, 1x230 V 50 Hz
370-K 370 W, 1x120 V 60 Hz
Filter element
Clogging indicator
BM = standard, differential pressure indicator - visual (VM2BM.1)
C = differential pressure indicator - electrical (VM2C.0)
D = differential pressure indicator - visual-electrical (VM2D.0)
Z = without clogging indicator
Application
Viscosity
Viscosity range in which the max. fow rate will only be
achieved after approx. 10 minutes if the pump is not
primed.
Replacement flter elements
Element type Part Number
N5DM001 3106549
N5DM002 349494
N5DM005 3068101
N5DM010 3102924
N5DM020 3023508
N5AM002 349677
N5AM020 3040345
0160 MA 03 BN 314609
0160 MA 05 BN 315621
0160 MA 10 BN 314022
0160 MA 20 BN 315485
0180 MA 03 BN 310475
0180 MA 05 BN 315622
0180 MA 10 BN 315726
0180 MA 20 BN 315623
15 200 7000
4
Q [l/min]
OLF-5/4...
15 200 7000
4
Q[l/min]
OLF-5/4...
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BG = Size
1 = Inlet
2 = Option: differential pressure indicator
3 = Clogging indicator (optional)
Example:
OLF-5/4-SP-...
Example:
OLF-5/4-S-...
B
G

7
1
8
4
9
3
5
6 7
N
5
.
.
.
N
5
-
A
d
a
p
t
e
r
1
370-M
370-K
Dimensions
370-M
370-K
8
(0160)
4
3
1
9
8
(0180)
B
G

7
1
M
F
-
A
d
a
p
t
e
r
4 = Outlet
5 = Clamp
6 = Filter bowl
7 = Drain
8 = Filter element
9 = Electric motor
3
3
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178

Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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179

OffLine Filter
OLF 15/30/45/60
Description
The OLF 15/30/45/60 series of
fltration units are robust off-line flters
for stationary applications in hydraulic
and lubrication systems with a large
fuid volume.
The Dimicron elements used in these
flters are noted for their particularly
high contamination retention capacity
and an environmentally safe method
of disposal (incinerable).
The optional monitoring equipment
ContaminationSensor CS1000 is
used to monitor the solid particle
contamination in the oil. The
AquaSensor AS1000 measures the
water saturation (in %) as well as the
temperature of the fuid.
To display the measurements, you
can choose between the sensor
displays or a central display with data
storage using the SensorMonitoring
Unit SMU 1200.
The measurements can simply be
transferred from this to a PC using a
USB memory stick or can be integra-
ted into a plant control system using
analogue outputs.
Applications
zMachine tools
zPlastic injection machines
Advantages
zImproved service life of components
and system flter
zElements have a high
zOptional sensors available to
monitor the contamination in the oil
OLF-15 OLF-30 OLF-45 OLF-60
Filter element N15DMxxx
(1x)
N15DMxxx
(2x)
N15DMxxx
(3x)
N15DMxxx
(4x)
Contamination retention capacity
to ISO 4572
500 g 1000 g 1500 g 2000 g
Filtration performance data
based on ISO 4572
b
2, 10, 20, 30
> 1000 at Dp = 2 bar
Permitted Dp across the element 4 bar
Material of housing Stainless steel 1.4301
Weight of flter element 3.1 kg 6.2 kg 9.3 kg 12.4 kg
Volume of housing 20 l 40 l 60 l 78 l
Max. operating pressure 6 bar (others on request)
Material of seals (standard) NBR
Weight without motor 25 kg 30 kg 40 kg 45 kg
Fluid temperature 10 ... 80C
Technical details for motor-
pump unit
15 l/min 30 l/min 45 l/min 60 l/min
Operating pressure of the pump 4.5 ... 5.5 bar
Permitted suction pressure at
suction port
-0.4 ... +0.5 bar
Viscosity range with vane pump
OLF
15 ... 500 mm/s
Viscosity range with vane pump
OLFCM
15 ... 200 mm/s
Viscosity range with gear pump 15 ... 1000 mm/s
Viscosity range with centrifugal
pump
1 ... 20 mm/s
Motor output
Vane pump OLF
Vane pump OLFCM
Gear pump
Centrifugal pump

370
370
370
750

750
1500
750
750

1500
1500
1500
1500

1500
1500
1500
1500
Weight of vane pump 9.8 kg 17.2 kg 23 kg 23 kg
Weight of gear pump 12.3 kg 17.6 kg 29 kg 29 kg
Weight of centrifugal pump 21.1 kg 21.1 kg 27.5 kg 27.5 kg
Material of pump seals
(standard)
NBR (Option: FKM)
Ambient temperature -10 ... +40 C
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Model code
OLF -30/15 -S -N60 -N15DM002 -E/ -PKZ -V -ACD
Basic model
OLF = OffLine Filter stationary (with pressure gauge and drain valve)
OLFCM = OffLine Filter stationary with ConditionMonitoring
Filter size and nominal fow rate
15 l/min 30 l/min 45 l/min 60 l/min
15/15 X X X 1 flter element
30/15 30/30 X X 2 flter elements
45/15 45/30 45/45 X 3 flter elements
60/15 60/30 60/45 60/60 4 flter elements
15/ Z ; 30/ Z ; 45/ Z ; 60/ Z = without pump
X = not available
Pump type
S = vane pump (required for OLFCM)
G = gear pump
W = centrifugal pump
Z = without pump
Voltage
L = 115V - 1 Ph
M = 230V - 1 Ph*
W = 230V - 3 Ph*
C = 380V - 3 Ph
N = 400V - 3 Ph*
R = 415V - 3 Ph
G = 440V - 3Ph
O = 460V - 3Ph
B = 480V - 3Ph
S = 500V - 3Ph
P = 575V - 3Ph
X = other voltage on request
L60,M60,.... = operation at 60Hz
Z = without motor
Protection class: IP55
* Standard in Europe according to CENELEC HD472 S1 at 50Hz
Filter element
N15DM002 = DIMICRON 2 m absolute
Clogging indicator
B = differential pressure gauge - visual (VM 2 BM.1)
C = differential pressure indicator - electrical (VM 2 C.0)
D3 = differential pressure indicator - visual/electrical (VM 2 D.0/-L220)
D4 = .../.../... (VM 2 D.0/-L24)
D5 = .../.../... (VM 2 LZ.1/-DB)
F = pressure switch - electrical
PKZ = On/off switch with motor circuit breaker
FA0 = On/off switch with motor circuit breaker and voltage supply for the sensors on OLFCM version.
FA1 = On/off switch with motor circuit breaker and cut-out when flter is clogged. Requires neutral line.
Only for voltages up to max. 240 V, 1-phase or max. 415 V, 3-phase.
FA2 = On/Off switch with motor circuit breaker and cut-out when flter is clogged. Neutral line not required.
All voltages possible. Clogging indicator C required.
FA3 = On/Off switch with motor circuit breaker and cut-out when flter is clogged and/or target cleanliness is achieved.
No neutral line required. All voltages possible. Clogging indicator C required (only for OLFCM).
V = with FKM seals
MP = Minimess test point before flter for FCU incl. restrictor valve
L = Filter housing only, without motor-pump unit, without drip tray
Monitoring devices
C = ContaminationSensor CS1310 (without display)
CD = ContaminationSensor CS1320 (with display)
CS = ContaminationSensor CS1310 (without display) with SensorMonitoring Unit SMU1270
AC = Contamination Sensor CS1310 (without display) with AquaSensor AS1000 (without display)
ACD = ContaminationSensor CS1320 (with display) and AquaSensor AS3000 (with display)
ACS = ContaminationSensor CS1310 (without display) and AquaSensor AS1000 (without display)
with SensorMonitoring Unit SMU1270
Note: When operating at 60 Hz the fow rate can increase by approx. 20%.
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181

Dimensions
Hydraulic circuit
OLF without motor-pump unit
OLF with motor-pump unit
OLFCM 15-60
Example OLF-15/Z
Connections
Vane
pump
Gear
pump
Centri-
fugal
pump
Inlet
(OLF15,
OLFCM15)
G 3/4 G 3/4 G 1
Inlet
(OLF30)
G 1 1/4 G 1 G 1
Inlet
(OLFCM30)
M45

Inlet
(OLF45, OLF60)
G 1 1/4 G 1 1/2 G 1 1/4
Inlet
(OLFCM45,
OLFCM60)
M45

Differential pressure at 15 l/min.
Viscosity (mm
2
/s)
D
i
f
f
e
r
e
n
t
i
a
l

p
r
e
s
s
u
r
e

(
b
a
r
)
Element pressure drop
N15DM020
N15DM02
N15DM030
pressure
gauge
inlet 1"
drain 1"
outlet 1"
N15DM010
0.00
0.50
1.00
1.50
2.00
2.50
3.00
3.50
4.00
0 100 200 300 400 500 600 700 800 900 1000
DPI*
outlet
inlet
drain
air bleed
DPI*
M
outlet
inlet
drain
air bleed
* DPI = Differential pressure indicator
4
2
1
421

1
2
9
2

9
5
6

1
5
6
0

6
8
8
3
5
0
3
5
0
drain
outlet
Option
air bleed
inlet
OLF
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182

Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Dimensions
OLFCM
Optional differential pressure indicator
82
O
L
F
-
1
5

L
=
6
8
8
O
L
F
-
3
0

L
=
9
5
6
3
5
0
*
3
5
0
*
600
56
1
5
2
6
5
7
(
7
5
4
)
421
136
210.5
5
7
6
190
1
1
9
112
510
3
6
0
4
x
1
2
210.5
1
5
2
2
0
6
152
311
* element removal height
Option
SMU1xxx
Option
ASxxx
Outlet G1
(DIN ISO 228-1)
Inlet G 3/4
(DIN ISO 228-1)
Drain G1
(DIN ISO 228-1)
Optional differential pressure indicator
Outlet M36x2
(ISO 8434-1)
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183

OLFBD
Description
The OffLine Filter OLFBD is a small,
stationary flter unit, without a motor
pump assembly, for the fne fltration
of hydraulic and lubricating fuids, and
for removing water from the system.
The direction of fow through the flter
element is freely selectable (from
inside to outside or vice versa).
Applications
in industry
zMobile hydraulics
Special Features
zImproved service life of component
and system flter
zSelectable direction of fow through
the flter element (from inside to
outside or vice versa)
zOffine fow is drawn from the
cooling-fltration circuit
zThe usable volume is limited by an
orifce in the flter element
(no parts are moved mechanically)
zFlow rate max. 5 l/min, others on
request
Flow maximum 5 l/min
Operating pressure 25 bar / 362 psi
Pressure at inlet (IN) maximum 25 bar / 362 psi
Pressure at outlet (OUT) maximum 20 bar / 290 psi
Operating temperature range -10 80 C / 14 176 F
Storage temperature range 5 40 C / 41 104 F
Filter housing material EN AW-6060 / Al MgSi
Seal material NBR / FKM (FPM, VITON
)
Filter housing volume 1 litres
Connection IN / OUT see flter housing model code
Filter element type 1x EBD xx EA xxx - x - x
Weight when empty 3.5 kg
Type code - Filter housing:
OLFBD 20 A N Z
Filter type
Size
20 = 20
A = G according to ISO 228
Seal material
N = NBR
F = FKM (FPM, VITON
)
Type of clogging indicator
Z = without port, no clogging indicator
Type code - Filter element:
EBD 20 EA 005 N 4
Filter element type
EBD
Size
20 = 20
Filter material
EA = Standard
Filtration rating
005 = 5 m (others on request)
Seal material
N = NBR
F = FKM (FPM, VITON
)
Orifce
4 = standard (others on request)
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Dimensions
Note
described.
not described, please contact the proper
HYDAC department.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Items supplied
1x OLFBD
(Filter housing without flter element)
Input
G
DIN ISO 228
Venting
G
DIN ISO 228
Element
removal
Output
G
DIN ISO 228
1
2
.
6
4
6
131.5
1
1
1
69
97
1
9
0
*
2
0
0
~

2
4
2
2
2
8
8
20
OLFBD-20-A-N-Z
Drain
G
DIN ISO 228
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185

OffLine Filter Pressure
OLFP 1 / 3 / 6
Description
The OffLine Filter Pressure OLFP is
a stationary offine flter and is used
to remove oil ageing products, water
and solid particles from hydraulic and
lubrication fuids.
Its compact construction also makes
the OLFP ideally suited for use in the
smallest of installation spaces. The
housings are pressure resistant up to
20 bar. Since the housing material is
aluminium, the flters are also suitable
for low-temperature applications.
The fow can be taken directly from
the main fow through an orifce and
the orifce determines the fow rate.
Optionally, the OffLine Filters can be
equipped with a motor-pump unit and
with a particle counter on inductive
basis.
The Trimicron series of flter
elements NxTMxxx have been
specially developed for the combined
removal of fne particles, water
and oil ageing products. The most
modern flter materials with reliable
separation characteristics and high
contamination retention capacity are
used to manufacture these elements.
Applications
z Wind turbines
zIndustrial gears
Special Features
zRemoval of oil ageing products,
solid particles and water
zImprovement in component lifetime
compact design
zElements have a high
Technical Details
OLFP 1 OLFP 3 OLFP 6
Operating pressure max. 25 bar max. 20 bar max. 20 bar
Fluid temperature range* -30 80 C -30 80 C -30 80 C
Max. operating viscosity 1,000 mm
2
/s
Ambient temperature
range*
-30 80 C -30 80 C -30 80 C
Survival temperature* -40 C -40 C -40 C
Storage temperature
range*
-40 30 C -40 30 C -40 30 C
Material of flter head Aluminium Aluminium Aluminium
Material of flter bowl Aluminium Aluminium Aluminium
Seal material FKM / NBR FKM / NBR FKM / NBR
Filter housing volume 9 litres 27 litres 43 litres
Hydraulic port
(IN / OUT)
See table "Hydraulic connections"
Filter element type 1x N1TMxxx 1x N3TMxxx 2x N3TMxxx
Weight when empty 21 kg 37 kg 41 kg
* Housing only; motor-pump unit on request
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186

Items supplied
(Preference models,
designed for 6 bar inlet pressure)
OffLine Filter OLFP 1
- OffLine Filter OLFP-1/2-OZ-Z-TM-NZ
Part No. 3738168
Part No. 3712592
Part No. 3712591
Order details
OLFP 1 / 2 G M M TM N E
Basic model
OLFP = OffLine Filter Pressure
OLFPCM = OffLine Filter Pressure with CM
Size
1 = Size 1 (1x flter element*)
3 = Size 3 (1x flter element*)
6 = Size 6 (2x flter elements*)
Nominal fow rate/Orifce type
2 = 2 l/min (orifce A)
3 = 3 l/min (orifce B)
6 = 6 l/min (orifce C)
Z = variable (without orifce, without pump)
Pump type
O = with orifce (for fow rate, see Graph
"Flow rate against orifce")
G = with gear pump (only for sizes 3+6)
Z = without
Voltage
M = 230 V / 50 Hz / 1Ph / 0.37 kW
N = 400 V / 50 Hz / 3Ph / 0.37 kW
AB = 690 V / 50 Hz / 3Ph / 0.37 kW
N60, M60 = operation at 60 Hz
Z = without motor (for pump type O and Z)
Other voltages on request
Measurement technology
M = MCS 14xx MetallicContamination Sensor
A = AS 1000 Aqua Sensor
Z = without (for basic type OLFP)
Filter element type*
TM = Trimicron
Seal material
N = NBR
F = FKM (FPM, Viton
)
Clogging indicator
B = differential pressure indicator, visual (VM2BM.x)
C = differential pressure indicator, electrical (VM2C.x)
D3 = differential pressure indicator, visual/electrical (VM2D.x)
D38 = differential pressure gauge, electrical VL x GW.0 /-V-113
Z = without
* Filter element not supplied. These must be ordered separately.
Replacement element
Housing Trimicron flter element
Size 1 N1TM003 / -N (3 m)
Size 3 N3TM003 / -N (3 m)
Size 6 2x N3TM003 / -N (3 m)
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Replacement element
Type Nominal fow rate Orifce Line
OLFP x/2 2 l/min A =
OLFP x/3 3 l/min B =
OLFP x/6 6 l/min C =
OLFP x/z variable - =
Hydraulic connection types
Type Connection size
IN OUT
SAE 2" SAE 3/4" G 3/4" G 1/2" SAE 2" G 3/4" G 1/2"
OLFP-1/Z-ZZ-Z-TM-NZ
OLFP-1/2-OZ-Z-TM-NZ
OLFP-3/Z-ZZ-Z-TM-NZ
OLFP-3/3-OZ-Z-TM-NZ
OLFP-6/3-GN-Z-TM-NZ
OLFPCM-6/3-GN-MA-TM-NZ
Pressure [bar]
Values are valid for clean elements only.
Valid for viscosities from 0 200 mm/s.
F
l
o
w

r
a
t
e

[
l
/
m
i
n
]
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188

Note
For applications or operating conditions not described, please
contact the relevant technical department.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Dimensions of OLFP 1 Dimensions of OLFP 3 / OLFP 6
280
125 55
2
5
0
2
5
4
7
9
5
0
4
3
(
7
1
)
170
1
6
6
4
x

1
3
,
5
300
(
1
8
0
)
7
1
6
1
5
6
2
6
6
3
1
2
*
295
4x 13
1
2
4
3
0
0
*
*
3
5
0
*
O
L
F
P

6

8
1
7
O
L
F
P

3

5
8
6
4
x

M
1
2
2
4
8
1
2
8
4
x

M
1
0
3
4
2
360
03535272
*
* Element removal
height
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X
X
.
0
/
0
1
.
0
7
189
E

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9
.
0
0
0
.
2
/
0
4
.
1
3

E

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.
7
X
X
.
0
/
0
1
.
0
7
190
E

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9
.
0
0
0
.
2
/
0
4
.
1
3

4.2.3 Dewatering / Degassing and other
Fluid Service Systems
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191

FluidAqua Mobil
FAM 5
Description
The FluidAqua Mobil FAM 5 is
designed for dewatering, degassing
and fltering hydraulic and lubrication
fuids.
It operates on the principle of vacuum
dewatering to eliminate free and
dissolved water as well as free and
dissolved gases. By using HYDAC
Dimicron flter technology which has a
high contamination retention capacity
and fltration effciency, the FAM 5 is
extremely cost effective.
Its compact and mobile design makes
it ideally suited for service work.
The version designed for permanent
installation provides continuous
protection for applications where
operating fuids require optimal
conditioning, where valuable bio-oils or
fre-resistant operating fuids are used,
or where water frequently gets into the
system.
Special features
zSmall, compact and easy-to-use
unit for prompt deployment during
service calls or emergencies
zReliable and convenient for fxed
and permanent use due to extensive
monitoring functions
zOptional integrated heater to
increase dewatering performance,
especially for cold or high viscosity
oils
zOptional integrated water content
and particle measurement
technology with continuous display
of the measurements and storage of
the values
zVery low residual water content, gas
content and particle contamination
result in longer oil change intervals,
improved life expectancy of
components, higher machine
availability and as a result, a
reduction in the Life Cycle Cost
(LCC)
Flow rate at 50 Hz 5 l/min
Permitted fuids** Fluids compatible with NBR seals:
Mineral oils to DIN 50524
Gear oils to DIN 51517, 51524
Operating fuids compatible with FKM
(FPM,Viton
) seals:
Synthetic esters (HEES) DIN 51524/2
Vegetable oils (HETG, HTG)
HFD fuids (not for pure phosphate esters
which require EPDM seals)
Sealing material NBR or FKM (FPM,Viton
)
see model code "Operating fuid"
Filter size of fuid flter OLF 5
Filter element for fuid flter
(xxx = fltration rating)
N5DMxxx
Filter element must be ordered separately,
see table "Filter elements for fuid flters".
Clogging indicator Differential pressure switch with cut-off
function when flter is clogged
Type of vacuum pump Rotary vane vacuum pump
Pump type for flling & draining Gear pump
Operating pressure 0 8 bar / 0 116 psi
Permitted pressure at suction port
(without suction hose)
-0.2 +1 bar / -2.9 14.5 psi
Permitted
operating viscosity range**
15 350 mm/s (without integrated heater)
15 ... 550 mm/s (with integrated heater)
Permitted viscosity range for particle
measurement
15 200 mm/s -
with ACS measuring equipment
Fluid temperature range** 10 80 C / 50 176 F
Ambient temperature ** 0 40 C / 32 104 F
Storage temperature range** 0 40 C / 32 104 F
Relative ambient humidity ** maximum 90%, non-condensing
Electrical power consumption
(without heater) / required external
fuse*
1 kW /
16 A for circuit breakers with trip
characteristics type C
Heating output (optional) max. 2.4 kW (depending on the nominal
voltage, see model code)
Length of power cable / plug 10 m / CEE (depending on the nominal
voltage, see model code)
Length of connection hoses 5 m (mobile version only)
Material of hoses see model code
Hydraulic connections see table "Connection summary"
Achievable
residual water content
< 100 ppm - Hydraulic and lube oils
< 50 ppm - Turbine oils (ISO VG 32/46)
< 10 ppm - Transformer oils ***
* Maximum specifcations given, depends on equipment
** For other fuids, viscosities or temperature ranges, please contact us
*** Units are not suitable for "Online" and "Onload" operation (transformer in operation and connected to grid).
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Order details
FAM 5 M 2 A 05 R H B ACS 00/V
Basic model
FAM = FluidAqua Mobil
Size
5 = ~ 5 l/min
Operating fuid
M = Mineral oil - NBR seals, NBR hoses, tested with mineral oil*
I = Insulating oil - NBR seals, NBR hoses,
tested with insulating oil (e.g. Shell Diala)* / **
X = HFD-R fuids - FKM (FPM,Viton
) seals, UPE/PE-PA hoses,

tested with HFD-R fuid (e.g. Fyrquel)*
B = Biodegradable (ester-based) - FKM (FPM, Viton
)
seals, NBR hoses, tested with biodegradable
operating fuid based on esters*
Mechanical type
1 = Stationary (with feet)
2 = Mobile (with castors and connection hoses)
Voltage / Frequency / Power supply
A = 400 V/50 Hz/3Ph+PE
B = 415 V/50 Hz/3Ph+PE
E = 220 V/60 Hz/3Ph+PE
H = 440 V/60 Hz/3Ph+PE
1)
K = 480 V/60 Hz/3Ph+PE
1)
M = 230 V/50 Hz/1Ph+PE
O = 460 V/60 Hz/3Ph+PE
1)
P = 230 V/60 Hz/1Ph+PE
S = 380 V/50 Hz/3Ph+PE
AD = 220 V/60 Hz/1Ph+PE
Filter size of fne flter
05 = OLF5
Type of vacuum pump
R = Rotary vane vacuum pump
Heater
H = Heater
Z = Without Heizer (for 200 ... 359 V = 1 kW,
for 360 ... 690 V = 2.4 kW, heater only possible from 200 V)
Control concept
B = basic
Measuring equipment
Z = without
AD = AquaSensor 3000, with display directly on the sensor,
without control function.
ACS = AquaSensor AS 1000 + ContaminationSensor CS 1000 + SensorMonitoring Unit.
Display and storage of the measurements, without control function.
Modifcation number
00 = The latest version is always supplied.
No details = standard
CSI = with GSM Wi-Fi module (HYDAC CSI-F-10)
V = FKM (FPM,Viton
) seals for "M" and "I" fuids

1) Supplied without connector
* Residues of test fuid will remain in the unit after testing
** Units not suitable for "Online" and "Onload" operation (transformer in operation and connected to grid)
Sizing
As a rough guide, the FluidAqua Mobil
can be sized according to the tank
volume of the system.
Tank volume in
litres
Size
< 1,500 FAM 5
1,000 7,000 FAM 10/15 *
7,000 15,000 FAM 25 **
15,000 25,000 FAM 45 **
25,000 35,000 FAM 60 **
35,000 45,000 FAM 75 **
> 45,000 FAM 95 **
* see brochure no. 7.949 FluidAqua Mobil FAM 10
** see brochure no. 7.613 FluidAqua Mobil FAM
25/45/60/75/95 series
In general, it must however be noted that
sizing will depend on the application,
the fuid, the temperature of the fuid
and the ambient temperature, the fuid
quantity and the water ingress into the
system. These have a great affect on
the dewatering effciency. Therefore
the specifcations can only serve as an
indication.
Dewatering rate
Water content

Fluid
temperature

Detergent
additives

FAM
fow rate

Heater
By using the built-in heater, the
dewatering capacity can be increased,
particularly in the case of high viscosity
fuids or fuids at low temperatures.
If the temperature of the fuid is raised
by 10 C then the dewatering capacity
increases by up to 50 %. The ideal
temperature for dewatering is
50 ... 60 C.
Generally speaking, for operating
viscosities of between 350 800 mm
2
/s
the heater option must be selected and
the heater must be used.
Instrumentation
If the water and particle measuring
options (AquaSensor and
ContaminationSensor) are included, it
is possible to display the water content
relative to the saturation point (saturation
level, relative humidity), as well as the
particle contamination and temperature
of the fuid. The measured data is stored
in the SensorMonitoring Unit with a
date and time stamp and can be easily
transferred using a USB memory stick.
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Measurements Hydraulic circuit
2
2
6
466
205
610
5
0
5
0
1
2
8
205
466
1
0
4
8
1
1
4
5
Item Description
1.0 Drip tray
1.04 "Drip pan full" foat switch
3.0 Vacuum column
3.38 Level sensor for vacuum column
3.68 Needle valve to regulate the necessary vacuum in the vacuum column
3.73 Breather flter
3.85 3/2 directional valve
4.0 Motor pump assembly
4.02 Suction screen
4.54 Flow divider
5.0 ContaminationSensor CS1000 (optional)
6.0 Fluid flter for elimination of solid particles, with differential pressure switch for
flter monitoring
7.0 Vacuum pump
8.0 Heater (optional)
12.0 AquaSensor AS 1000 / AS 3000 (optional)
Type of vacuum pump
The vacuum pump used is an oil
lubricated rotary vane pump.
The air discharged by the vacuum
pump can, in addition to water, contain
constituent elements of the operating
fuid concerned, as well as any gases it
contained.
Therefore, please ensure that the area in
which the FAM is operated is adequately
ventilated.
Fluid flter element
Please order the flter element for the fuid flter separately and install it before
commissioning.
You will need one of the following flter elements for the fuid flter:
Type Filtration rating Seals Part number
N5DM002 2 m FKM 349494
N5DM005 5 m FKM 3068101
N5DM010 10 m FKM 3102924
N5DM020 20 m FKM 3023508
air vent
drain
air inlet
alarm
drain
drain
Optional components
inlet outlet
air bleed
drain
max.
Min. outlet
inlet
FAM Stationary
FAM Mobil
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Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Items supplied
z FluidAqua Mobil
z With suction and return hose
(only on mobile version)
z 1 litre vacuum pump oil for
initial flling of vacuum pump
z Control cabinet key
z Technical documentation:
- Operating and Maintenance Manual
- Electrical wiring diagram
- Test certifcate
- CE declaration of conformity
*) Connection Form D to ISO 8434-1 Series L (corresponds to ISO 12151, Form S, Series L)
**) Screw-in spigot to ISO 1179-2 (Form E)
*** ) Connection Form N to ISO 8434-4 Series L (corresponds to ISO 12151, Form SWS, Series L)
Items 1 ... 4 are supplied with the stationary FAM.
Items 1 ... 8 are supplied with the mobile FAM.
Accessories
Description Material Part number
Lance set for suction and return hose, consisting of:
2x lances 18 mm, length = 0.5 m
FKM 3685146
Connection summary
1
3
2
5
6
4
7
8
Item FAM 5
1 - FAM inlet connector 28L / M36x2 (male thread)*
2 - Adapter Adapter G1 A (male thread)**
3 - FAM outlet connector 18L / M26x1.5 (male thread)*
4 - Adapter Adapter G A (male thread)**
5 - Suction hose connection 28L / M36x2 (female thread)***
6 - Adapter Adapter G1 A (male thread)**
7 - Pressure hose connection 18L / M26x1.5 (female thread)***
8 - Adapter Adapter G A (male thread)**
inlet
outlet
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Dewatering
and Filtration Unit
FluidAqua Mobil
FAM 10
Description
The FluidAqua Mobil FAM 10 series
operates on the principle of vacuum
dewatering to eliminate free and
dissolved water as well as free and
dissolved gases from hydraulic and
lubrication fuids.
Since it uses HYDAC offine flter
element technology with its high
and fltration effciency, the unit is
extremely economical.
All units have an AquaSensor AS1000
for continuous monitoring of the
water content and for controlling
the unit. A particle sensor CS1000
can also be supplied as an option
for simultaneous monitoring of solid
particle contamination.
To increase the dewatering capacity,
for high viscosity fuids or for low fuid
temperatures an optional heater can
be built in or even retroftted.
The Siemens S7 series of
programmable logic control (PLC) in
combination with a Siemens control
panel guarantees simple and reliable
operation in many languages.
Advantages
Extremely low residual water levels,
gas levels and particle contamination
in the operating fuids make for:
zImproved component service life
zReduction in the LifeCycle Cost
(LCC)
Flow rates at 50 Hz 10 l/min (FAM-10), 15 l/min (FAM-10/15)
Flow rates at 60 Hz 12 l/min (FAM-10), 18 l/min (FAM-10/15)
z Mineral oils to DIN 50524
z Gear oils to DIN 51517, 51524
Fluids compatible with FKM (Viton
) seals:
z Synthetic esters (HEES) DIN 51524/2
z Vegetable oils (HETG, HTG)
z HFD fuids (not for pure phosphate
ester which requires EPDM seals).
Fluids compatible with EPDM seals:
z Aviation phosphoric acid esters e. g.
Skydrol
or Hyjet

Sealing material see model code
Filter size of fne flter OLF-5
Filter elements of fne flter xxx= Filtration rating N5DMxxx (please order separately.)
Contamination retention capacity to ISO 4572 200 g
Clogging indicator VM 2 C.0
Setting pressure of differential pressure clogging
indicator
2 bar
Pump type, fltration unit Vane pump
Pump type, drainage pump Gear pump
Pump type, vacuum pump Rotary vane vacuum pump
Operating pressure max. 4.5 bar
Max. permitted pressure at suction port
(without suction hose)
-0.2 ... +1 bar
Fluid temperature range** 10 ... 80 C (10 ... 70 C)
Ambient temperature ** 10 ... 40 C
Electrical power consumption
FAM 10 / 10/15 *
standard: 1800/2000 W
with heater: 4700/4900 W
External fuse required 16 A or 32 A (see Model code) for circuit
breakers with trip characteristics type C
Heating output (optional) 2900 W
only for 3 phase version
Hoses, length 5 m
INLET connection see "FAM Connection summary"
OUTLET connection see "FAM Connection summary"
Typical dewatering speed 0.8 l/h
Achievable
<100 ppm hydraulic and lubrication oils
< 50 ppm turbine oils (ISO VG 32/46)
< 10 ppm transformer oils ***
Special models on request.
* Maximum specifcations given, equipment-dependent
** For other fuids, viscosities or temperature ranges, please contact us.
*** Units not suitable for "Online" and "Onload" operation (transformer in operation and connected to grid).
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Model code
FAM 10 M 1 A 05 R H B AC1 00 /-V
Basic model
Size and nominal fow rate
10 = 10 l/min (for 50 Hz operation), 12 l/min (for 60 Hz operation)
10/15 = 15 l/min (for 50 Hz operation), 18 l/min (for 60 Hz operation)
Operating fuid
M = Mineral oil - NBR seals, NBR hoses, tested using mineral oil *
I = Insulating oil - NBR seals, NBR hoses, tested using insulating oil **
X = HFD-R phosphoric acid ester fuids - FKM seals,UPE hoses
tested using HFD-R fuid *
P = Aviation phosphoric acid ester fuid e.g. Skydrol
or Hyjet
,
EPDM seals tested using Hyjet

B = Rapidly biodegradable oils (based on esters) - FKM seals,
NBR hoses, tested using rapidly biodegradable fuid
(based on esters) *
Mechanical type
2 = Mobile (with castors and hose attachment)
Voltage/Frequency/Power supply
A = 400 V/50 Hz/3Ph+PE
B = 415 V/50 Hz/3Ph+PE
C = 200 V/50 Hz/3Ph+PE
1)

D = 200 V/60 Hz/3Ph+PE
1)

E = 220 V/60 Hz/3Ph+PE
1)

F = 230 V/60 Hz/3Ph+PE
1)

G = 380 V/60 Hz/3Ph+PE
H = 440 V/60 Hz/3Ph+PE
J = 230 V/50 Hz/3Ph+PE
1)

K = 480 V/60 Hz/3Ph+PE
L = 220 V/50 Hz/3Ph+PE
1)

M = 230 V/50 Hz/1Ph+PE (possible without heater)
N = 575 V/60 Hz/3Ph+PE
O = 460 V/60 Hz/3Ph+PE
05 = OLF-5
Type of vacuum pump
Heater
H = heater (only for 3-phase version)
Z = without heater
Control type
B = Basic
(Control panel language: German/English/French/Spanish/Portuguese
(other languages on request))
Monitoring sensors
A = AquaSensor
AC1 = AquaSensor + ContaminationSensor ISO4406:1999
AC2 = AquaSensor + ContaminationSensor SAE AS 4059(D)
AC3 = AquaSensor + ContaminationSensor NAS 1638
Modifcation number
00 = the latest version is always supplied
V = FKM seals for operating fuid "M" and "I" (if non-standard seal required for the particular operating fuid
(see Model Code under "Operating fuid") : Example:. FAM-10-M....-/V)
1)
For heater option with 32 A plug, otherwise 16 A
* Residues of test fuid will remain in the unit after testing.
** Units not suitable for "Online" and "Onload" operation (transformer in operation and connected to grid).
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Measurements
Sizing
As a rough guide, the FluidAqua Mobil can
be sized according to the tank volume of the
system. If the water ingress per hour is
known, then a unit can be selected
according to the typical dewatering
capacities of the various sizes.
Tank volume FAM
< 1,500 l FAM 5**
1,000 7,000 FAM 10, 10/15
7,000 15,000 FAM 25 *
15,000 25,000 FAM 45 *
25,000 35,000 FAM 60 *
35,000 45,000 FAM 75 *
> 45,000 FAM 95 *
* See brochure no. E 7.613... FluidAqua Mobil
FAM 25/45/60/75/95 Series
** see brochure no. E 7.639... FluidAqua Mobil
FAM 5
In general, it must however be noted that
sizing will depend on the application, the
fuid, the temperature of the fuid and the
ambient temperature, the fuid quantity and
the water ingress into the system. These
have a great affect on the dewatering
effciency. Therefore the specifcations can
only serve as an indication.
Dewatering rate
Water content

Fluid
temperature
Detergent
additives
Flow rate of the
FAM
mobile
stationary
1
7
6
0
9
2
3
8
0
0
800 800
8
0
0
6
2
0
1010
980
510
1
2
102 110
5
5
6
A
1
7
6
0
9
2
3
8
0
0
800 800
8
0
0
6
2
0
1007
980
1
2
102 110
5
5
6
112
5
1
0 8
x
1
8
802 14
Required working
area
View A
1 Suction flter 15 Pressure sensor for measuring
the pre-set vacuum
2 AquaSensor AS 1000 16 Vacuum pump
3 Filling pump 19 Level sensor for vacuum column
4 Check valve 20 Pump for ContaminationSensor CS1000
(optional)
5 Vacuum column 21 ContaminationSensor CS1000 (optional)
6 Heater (optional) 22 Pressure relief valve for CS1000 (optional)
7 Drain pump 23 Pressure relief valve for CS1000 (optional)
8 Check valve 24 Leakage indicator for oil drip tray
9 Fluid flter for eliminating solid particles 25 Drain for vacuum column
10 Differential pressure switch for monitoring
the flter
26 Return valve
11 Drain for fuid flter 27 Temperature sensor (for the heater (6) option)
13 Air flter and dryer 28 Drain for vacuum pump
14 Needle valve for vacuum setting 29 Level sensor for vacuum pump
Option Contamination Sensor
* Option
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Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Filter elements for fne flter
Filter elements for the fne flter must be ordered separately and must be ftted before commissioning on site.
FAM-10
OLF 5: 1 flter element of the type N5DMxxx is required.
Part number Description Filtration rating Seal
349494 N5DM002 2 m FKM
3068101 N5DM005 5 m FKM
3102924 N5DM010 10 m FKM
3023508 N5DM020 20 m FKM
FAM connection summary
1
3
2
5
6
4
7
8
inlet
outlet
*) Connection Form D to ISO 8434-1 Series L
(corresponds to ISO 12151, Form S, Series L)
*** ) Connection Form N to ISO 8434-4 Series L
(corresponds to ISO 12151, Form SWS, Series L)
Items 1 ... 4 are supplied with the stationary
FAM.
With the mobile FAM, items 5 ... 8 are also
supplied with the connection hoses, in addition.
Item FAM 10
1 - FAM inlet connection 28L / M36x2
(male thread)*
2 - Adapter Adapter G1 A
(male thread)**
3 - FAM outlet connection 18L / M26x1.5
(male thread)*
4 - Adapter Adapter G A
(male thread)**
5 - Suction hose connection 28L / M36x2
(female thread)***
(male thread)**
7 - Pressure hose
connection
18L / M26x1.5
(female thread)***
8 - Adapter Adapter G A
(male thread)**
Items supplied
FluidAqua Mobil, ready-for-connection
Suction and pressure hoses supplied
with mobile version
Key, square 6 mm (for switch cabinet
and cover panel)
Vacuum pump oil (1 litre) for initial flling
of vacuum pump
Technical documentation consisting of:
- Electrical circuit diagram
- Test certifcate
- CE conformity declaration
Heater option
temperature for dewatering is between
50 ... 60 C.
viscosities of between 350 ... 800 mm
2
/s
the heater option is recommended and
the heater should be in operation.
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FluidAqua Mobil
FAM 25/45/60/75/95 Series
Description
The FluidAqua Mobil
FAM 25/45/60/75/95 series operates
on the principle of vacuum dewatering
to eliminate free and dissolved water
as well as free and dissolved gases
from hydraulic and lubrication fuids.
By using HYDAC offine flter element
technology with its high contamination
retention capacity and fltration
effciency, the unit is extremely
economical.
All units have an AquaSensor AS1000
for continuous monitoring of the
water content and for controlling
the unit. A particle sensor CS1000
can also be ftted as an option for
simultaneous monitoring of solid
particle contamination.
To increase the dewatering capacity,
for high viscosity fuids or for low fuid
temperatures an optional heater can
be built in or even retroftted.
The Siemens S7 series of
programmable logic control (PLC) in
combination with a Siemens control
panel guarantees simple and reliable
operation in many languages.
Advantages
Extremely low residual water levels,
gas levels and particle contamination
in the operating fuids make for:
zImproved component service life
zReduction in the LifeCycle Cost
(LCC)
FAM 25 45 60 75 95
Flow rates at 50 Hz 25 l/min 45 l/min 60 l/min 75 l/min 95 l/min
Flow rates at 60 Hz 30 l/min 54 l/min 72 l/min 90 l/min 114 l/min
z Mineral oils to DIN 50524
z Gear oils to DIN 51517, 51524
Operating fuids compatible with FKM (FPM,Viton
) seals
z Synthetic esters (HEES) DIN 51524/2
z Vegetable oils (HETG, HTG)
z HFD fuids (not for pure phosphate ester for which EPDM seals
are required).
Sealing material see model code
OLF-10
2600
MRF 3/11/40
Filter elements of fne flter
xxx= Filtration rating
N10DMxxx
2600RxxxBN4HC/-KB (-V-KB)
N40FMxxx
Clogging indicator VM 2 C.0 VM 2 C.0 VM 2 C.0 VM 2 C.0 VM 2 C.0
Pump type, vacuum pump Rotary vane
vacuum pump
Rotary vane vacuum pump or
Water ring vacuum pump
Pump type, others Gear pumps
Operating pressure 0 4.5 bar
Permitted pressure at suction
port (without suction hose)
-0.2 ... +1 bar
Operation viscosity range** 15 ... 350 mm/sec (without built-in heater)
15 ... 550 mm/sec (with built-in heater)
Fluid temperature range ** 10 ... 80 C
Ambient temperature ** 10 ... 40 C
Storage temperature range ** 10 ... 40 C
Relative humidity (ambient) ** max. 90%, non-condensing
Electrical
power consumption *
Without heater 3.5 kW 4.5 kW 5.9 kW 7.5 kW 7.5 kW
With heater 10.5 kW 13.5 kW 19.5 kW 25.5 kW 25.5 kW
Heating output (optional) 6.75 kW 9 kW 13.5 kW 18 kW 18 kW
Protection class IP 54 IP 55 IP 55 IP 55 IP 55
Length of electric cable / plug 10 m / CEE (depending on the nominal voltage, see model code)
Hoses, length 5 m (mobile FAMs only)
Connection, inlet/outlet see table "Connection summary"
Weight when empty 410 kg 430 kg 550 kg 590 kg 620 kg
Dimensions
(L x W x H (with heater))
1375 x 690 x
1700 (1877)
1375 x 690 x
1700 (1877)
1800 x 850 x
1895 (1960)
1800 x 850 x
1895 (1960)
1800 x 850 x
1895 (1960)
Achievable
<100 ppm hydraulic and heavy oils
< 50 ppm turbine oils (ISO VG 32/46)
< 10 ppm transformer oils ***
* Maximum specifcations given, depends on equipment
** For other fuids, viscosities or temperature ranges, please contact us.
*** Units not suitable for "Online" and "Onload" operation (transformer in operation and connected to grid).
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Model code
FAM 75 M 2 A 40 R H B AC1 00 /V
Basic model
Size
25 = 25 l/min 45 = 45 l/min 60 = 60 l/min
75 = 75 l/min 95 = 95 l/min (50 Hz)
Operating medium
M = Mineral oil - NBR seals, NBR hoses, tested with mineral oil*
I = Insulating oil - NBR seals, NBR hoses,
tested with insulating oil (Shell Diala)**
X = HFD-R fuids - FKM seals, UPE hoses,
tested with HFD-R fuid (Fyrquel)*
B = Biodegradable oils (based on esters) - FKM seals,
NBR hoses, tested with biodegradable oils based on esters*
Mechanical type
2 = Mobile (with castors and hose attachment)
Voltage, frequency, power supply
A = 400 V, 50 Hz, 3 Ph F = 230 V, 60 Hz, 3 Ph L = 220 V, 50 Hz, 3 Ph
B = 415 V, 50 Hz, 3 Ph G = 380 V, 60 Hz, 3 Ph N = 575 V, 60 Hz, 3 Ph
1)

C = 200 V, 50 Hz, 3 Ph
1)
H = 440 V, 60 Hz, 3 Ph
1)
O = 460 V, 60 Hz, 3 Ph
1)

D = 200 V, 60 Hz, 3 Ph
1)
I = 500 V, 50 Hz, 3 Ph X = other voltages
E = 220 V, 60 Hz, 3 Ph K = 480 V, 60 Hz, 3 Ph
1)
on request
10 = OLF 10 Toploader (FAM 25/45 only)
26 = OFU 2600 (FAM 60/75/95 only)
40 = MRF 3/11/40 (FAM 60/75/95 only)
Vacuum pump type
W = Water ring vacuum pump (for FAM 60/75/95 only)
WA = Water ring vacuum pump with automatic water supply (for FAM 60/75/95 only)
Heater
H = Heater appropriate for the size (see technical data)
for available voltages, see following pages
Z = without heater
Control type
B = Basic
(Control panel language: German/English/French/Spanish/Portuguese
(other languages on request))
Measuring equipment
A = AquaSensor
AC1 = AquaSensor + ContaminationSensor ISO4406:1999
AC2 = AquaSensor + ContaminationSensor SAE AS 4059(D)
AC3 = AquaSensor + ContaminationSensor NAS 1638
Modifcation number
00 = the latest version is always supplied
V = FKM seals for operating medium "M" and "I" (if non-standard seal required for the particular operating medium
(see Model Code under "Operating medium") : Example:. FAM-25-M....-/V)
1)
Supplied without plug
* Residues of test fuid will remain in the unit after testing.
** Units not suitable for "Online" and "Onload" operation (transformer in operation and connected to grid).
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FAM connection summary
1
3
2
5
6
4
7
8
inlet
outlet
*) Connection Form D to ISO 8434-1 Series L (corresponds to ISO 12151, Form S, Series L)
*** ) Connection Form N to ISO 8434-4 Series L (corresponds to ISO 12151, Form SWS, Series L)
Items 1 ... 4 are supplied with the stationary FAM.
With the mobile FAM, items 5 ... 8 are also supplied, in addition.
Item FAM 25 FAM 45 FAM 60 FAM 75 FAM 95
1 - FAM inlet connector 42L / M52x2
(male thread)*
42L / M52x2
(male thread)*
42L / M52x2
(male thread)*
42L / M52x2
(male thread)*
42L / M52x2
(male thread)*
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
3 - FAM outlet connector 28L / M36x2
(male thread)*
28L / M36x2
(male thread)*
28L / M52x2
(male thread)*
28L / M52x2
(male thread)*
28L / M52x2
(male thread)*
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
5 - Suction hose connection 42L / M52x2
(female thread)***
42L / M52x2
(female thread)***
42L / M52x2
(female thread)***
42L / M52x2
(female thread)***
42L / M52x2
(female thread)***
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
7 - Pressure hose
connection
28L / M36x2
(female thread)***
28L / M36x2
(female thread)***
42L / M52x2
(female thread)***
42L / M52x2
(female thread)***
42L / M52x2
(female thread)***
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
Adapter G1 A
(male thread)**
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Sizing
As a rough guide, the FluidAqua Mobil
can be sized according to the tank
volume of the system.
Tank volume in litres FAM
< 1,500 FAM 5 *
1,000 7,000 FAM 10/15 * / 10*
7,000 15,000 FAM 25
15,000 25,000 FAM 45
25,000 35,000 FAM 60
35,000 45,000 FAM 75
> 45,000 FAM 95
* see brochure no. 7.949.1 FluidAqua Mobil
FAM 10, see brochure for FAM 5
In general, it must however be
noted that sizing will depend on the
application, the fuid, the temperature of
the fuid and the ambient temperature,
the fuid quantity and the water ingress
into the system. These have a great
affect on the dewatering effciency.
Therefore the specifcations can only
serve as an indication.
Dewatering rate
Water content

Fluid
temperature
Detergent
additives
Flow rate of the
FAM
Heater option
temperature for dewatering is
50 ... 60 C.
viscosities of between
350 ... 550 mm
2
/sec the heater option
must be selected and the heater must
be in operation.
1 Suction flter 16 Vacuum pump
2 AquaSensor AS 1000 17 Oil mist separator
3 Filling pump 18 Vacuum suction nozzle for
the oil mist separator
4 Check valve 19 Level sensor for vacuum column
5 Vacuum column 20 Pump for ContaminationSensor
CS1000 (optional)
6 Heater (optional) 21 ContaminationSensor CS1000
(optional)
7 Drain pump 22 Pressure relief valve for CS1000
(optional)
8 Check valve (FAM-25/45 only) 23 Pressure relief valve for CS1000
(optional)
9 Fluid flter for eliminating solid particles 24 Leakage indicator for oil drip tray
10 Differential pressure switch for monitoring
the flter
25 Drain for vacuum column
11 Drain for fuid flter 26 Return valve
12 Check valve (only for FAM-60/75/95) 27 Temperature sensor (heater 6 also
available as option)
13 Air flter and dryer 28 Drain for vacuum pump
14 Needle valve for vacuum setting 29 Level sensor for vacuum pump
15 Pressure sensor for measuring
the pre-set vacuum
Type of vacuum pump
The vacuum pump used for sizes FAM
25/45 is an oil-lubricated rotary vane
vacuum pump.
For FAM 45/60/95 we recommend
the reliable water ring vacuum pump,
which only requires mains water as the
operating medium, instead of a special
vacuum pump oil.
Since the vacuum produced is 100% oil-
free, this pump has many advantages:
a high level of operating reliability,
excellent compatibility with water
vapour and condensate, low operating
costs and cool, clean and, above all,
odourless discharged air.
In addition some of the water removed
from the oil is recovered within the
water ring vacuum pump and returned
to the service water circuit of the pump.
Depending on the operating conditions,
the water ring vacuum pump is therefore
completely self-suffcient in water.
Tank
F
A
M
-
6
0
-
9
5
F
A
M
-
2
4
-
4
5
Alarm
Max
Min
Option: ContaminationSensor
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Measurements
Available voltages and required external fuse
Applicable only when automatic fuses with trip characteristics type C are used.
FAM-25/45
2
1
1
3
9
5
1
8
0
0

1
8
8
0
1
9
1
5
*
115
7
8
08
9
5
566
1
2
6
9
0
1340
1370
1480
8
0
0
8
0
0
800 800
Inlet, see table "Connection summary"
Outlet, see table "Connection summary"
Required working area
Stationary option
FAM size
Voltages F
A
M

-

2
5
F
A
M

-

2
5

w
i
t
h

h
e
a
t
e
r
F
A
M

-

4
5
F
A
M

-

4
5

w
i
t
h

h
e
a
t
e
r
F
A
M

-

6
0
F
A
M

-

6
0

w
i
t
h

h
e
a
t
e
r
F
A
M

-

7
5
F
A
M

-

7
5

w
i
t
h

h
e
a
t
e
r
F
A
M

-

9
5
F
A
M

-

9
5

w
i
t
h

h
e
a
t
e
r
A = 400 V, 50 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
B = 415 V, 50 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
C = 200 V, 50 Hz, 3 Ph 32 A 63 A 63 A 63 A 63 A 63 A
D = 200 V, 60 Hz, 3 Ph 32 A 63 A 63 A 63 A 63 A 63 A
E = 220 V, 60 Hz, 3 Ph 32 A 63 A 32 A 63 A 63 A 63 A 63 A
F = 230 V, 60 Hz, 3 Ph 32 A 63 A 32 A 63 A 63 A 63 A 63 A
G = 380 V, 60 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
H = 440 V, 60 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
I = 500 V, 50 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
K = 480 V, 60 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
L = 220 V, 50 Hz, 3 Ph 32 A 63 A 32 A 63 A 63 A 63 A 63 A
N = 575 V, 60 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
O = 460 V, 60 Hz, 3 Ph 16 A 32 A 16 A 32 A 32 A 63 A 32 A 63 A 32 A 63 A
Special edition, only on request.
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Filter elements for fne flter
Filter elements for the fne flter must be ordered separately and must be ftted before commissioning on site.
FAM-25/45
OLF 10: 1 flter element of the type N10DMxxx is required.
3539235 N10DM002 2 m FKM
3539237 N10DM005 5 m FKM
3539238 N10DM010 10 m FKM
3539242 N10DM020 20 m FKM
FAM 60/75/95
OFU 2600: 1 flter element of the type 2600RxxxBN4HC/-KB (-V-KB) is required.
1263071 (1263784) 2600R003BN4HC/-KB (-V-KB) 3 m NBR (FKM)
MRF 3/11/40: 11 flter elements of the type N40MRxxx-PES1F are required.
3509897 N40FM-P001-PES1F 1 m FKM
3536452 N40FM-P003-PES1F 3 m FKM
3506155 N40FM-P005-PES1F 5 m FKM
3506053 N40FM-P010-PES1F 10 m FKM
3491730 N40FM-P020-PES1F 20 m FKM
FAM-60/75/95
Filter elements for suction flter
The suction flter is supplied ftted with a flter element.
FAM-25/45
1 flter element of the type 0160 D 200 W/HC is required.
1250304 0160 D 200 W/HC 200m NBR
1265447 0160 D 200 W/HC/-V 200m FKM
FAM-60/75/95
1 flter element of the type 0280 D 200 W/HC is required.
1269748 0280 D 200 W/HC 200m NBR
1271978 0280 D 200 W/HC/-V 200m FKM
1
2
1
7
8
0
9
8
0

1
9
6
0

1
8
9
5

2
2
4
5
*
530
785
1
2
8
5
0
1940
1830
1800 800
8
0
0
800
8
0
0
Inlet, see table "Connection summary"
Outlet, see table "Connection summary"
Required working area
Stationary option
Measurements
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Items supplied
FluidAqua Mobil, ready-for-connection (without cover panel package, see Accessories).
Suction and pressure hoses supplied with mobile version
Vacuum pump oil (1 litre) for initial flling of rotary vane vacuum pump (for FAM-x-x-x-x-x-R-... only)
Key, square 6 mm (for switch cabinet and cover panel)
Technical documentation consisting of:
- Electrical circuit diagram
- Test certifcate
- CE conformity declaration
Accessories
Cover panel package: 2 x side sections, 1 x rear cover
FAM-25/45
Part number Description
3334212 Cover panel FAM 25/45
FAM-60/75/95
Part number Description
3334177 Cover panel FAM 60/75/95
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Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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OffLine Separator
OLS 10
Description
The OffLine Separator OLS is a
dewatering unit for hydraulic oils, light
gear oil and diesel fuels with densities
of less than 950 kg/m
3
.
The dewatering process works
according to the coalescence principle
which means that tiny water droplets
are combined into larger drops in the
coalescing unit and separated from the
oil by force of gravity.
The OLS is installed offine, but can
also be used as a transfer unit for diesel
fuel, with an optional pre-flter.
Applications
zMarine and offshore applications for
sensitive systems such as steering
gear, drives or deck machinery
zDiesel oil / fuel dewatering to
reduce wear on engine injection
nozzles and injection pumps
zTransfer lines to reduce downtimes
zTurbine lubrication oil
Advantages
zCost-effective dewatering without
causing deterioration in the oil
zWater separation is unlimited
because no absorbent flter
elements are used
zStainless steel housing to prevent
internal corrosion
zSimple connection as offine unit
Flow rate 5 l/min
Permitted fuids Mineral oils to DIN 50524
Gear oils to DIN 51517, 51524
Diesel fuel
Fluid temperature Mineral oil -10 ... 80 C
Diesel -10 ... 50 C
Permitted viscosity range 15 ... 500 mm/sec (pump type S, G)
2 8 mm/sec (pump type GD)
Operating pressure Maximum 6 bar
Permitted pressure at inlet -0.4 0.6 bar (with pump)
0.5 2 bar (without pump)
Permitted pressure at water drain Not pressurized
Housing material Stainless steel 1.4301
Material of seal NBR (FPM)
Inlet connection G 1"
Outlet connection G 1"
Connection for water drain G "
Electrical data
Supply voltage See model code
Power consumption Without heater 1 kW
With heater max. 3 kW
External fuse required 16 amperes
Power cable, length 10 meters
(only on options PKZ and FA2)
General data
Storage temperature range 10 ... 40 C
Weight Small drip tray 80 Kg
Large drip tray 150 Kg
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Model code
OLS 10 / 5 - S - N - 20 - Z - BM - Z - Z - Z / V
Basic type
OLS = OffLine Separator
Size
10 =number of coalescing elements
Nominal fow rate
5 =5 l/min
Pump type
Z =without pump
G =gear pump
GD =gear pump for diesel fuel
S =vane pump
Supply voltage
B =480 V - 3 Ph
C =380 V - 3 Ph
G =440 V - 3 Ph
L =115 V - 1 Ph
M =230 V - 1 Ph*
N =400 V - 3 Ph*
O =460 V - 3 Ph
P =575 V - 3 Ph
S =500 V - 3 Ph
R =415 V - 3 Ph
W =230 V - 3 Ph*
X =other voltage (on request)
L60, M60, ...=operation at 60 Hz
Z =without motor
*) Standard in Europe according to
CENELEC HD472 S1 at 50 Hz
Element length
20 =coalescing element 20" N20WRxxx
Pre-flter
1 =OLF 5/4 Toploader
Z = without pre-flter
Clogging indicator
BM =visual differential pressure indicator (VMxBM.1)
C =electrical differential pressure indicator (VMxC.0)
Z =without clogging indicator
E =VMF 0.6KO (pressure indicator)
Heater
1 =1 kW heater
2 =2 kW heater
Z =without heater
Water drain
1 =automatic
Z =manual
Measuring equipment
Z =without measuring equipment
Additional details
PKZ = On/Off switch with motor circuit breaker
FA2 = On/Off switch with motor circuit breaker and cut-off when flter is clogged.
Does not require neutral wire. All voltages. Clogging indicator C required.
V = Viton (FPM) seals
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1000
910
(4x) 12
1000
1
0
0
0
1
8
1
0
360
421
1
2
8
0
535
5
0
0
500
135
210

1
5
0
285
510
(4x) 12
600
650
360
1
8
1
0
421
500
1
2
8
0
135
285
1
5
0
210
1
0
0
0
1000
Dimensions (in mm)
Dimensions depend on the type of OLS:
Dimensions with large drip tray
Dimensions with small drip tray
flter (OLF-5/4) *
coalescing tank
heater *
motor pump unit *
oil inlet G1"
water drain G 1/2"
oil outlet G1"
vent
working area
working area
e
l
e
m
e
n
t

r
e
m
o
v
a
l

h
e
i
g
h
t
e
l
e
m
e
n
t

r
e
m
o
v
a
l

h
e
i
g
h
t
flter (OLF-5/4) *
coalescing tank
oil inlet G1"
water drain G 1/2"
oil outlet G1"
vent
* optional equipment, see model code
The small drip tray version is used with the
following combinations of pump, heater, water
drain. For codes, see Model Code.
Pump type S,G,GD Z Z
Heater Z 1,2 Z
Water drain Z Z 1
The large drip tray version is used with the
following combinations of pump, heater, water
drain. For codes, see Model Code.
Pump type S,G,GD S,G,GD Z S,G,GD
Heater 1,2 Z 1,2 1,2
Water drain Z 1 Z 1
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Items supplied
Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
OLS
instructions
OLS 10/5 (minimum equipment)
No. Description
1. Coalescing tank
2. Clogging indicator on coalescing tank
(differential pressure 0.8 bar)
3. Manual water drain
OLS 10/5 (maximum equipment without measuring equipment)
INLET
OIL G1"
Drain, water
G1/2"
OUTLET
OIL G1"
INLET
OIL G1"
Drain, water
G1/2"
OUTLET
OIL G1"
No. Description
1. Motor pump unit
2. Pre-flter (OLF-5/4)
3. Clogging indicator on pre-flter
(differential pressure 2 bar)
4. Heater
5. Coalescing tank
6. Clogging indicator on coalescing tank
(differential pressure 0.8 bar)
7. Automatic water drain
Elements
Coalescing element:
3277940 - N20WR005-1F (5 m)
3361569 - N20WR070-1F (70 m)
The OLS 10 has 10 coalescing
elements
Filter elements for pre-flter:
349494 - N5DM002 (2 m)
3023508 - N5DM020 (20 m)
3060493 - N5WHC025 (25 m)
Recommendation:
2 m pre-flter for N20WR005
20 m or 25 m pre-flter for
N20WR070
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OLSW
Description
The OffLine Separator Water is used
to remove oil from contaminated
washing liquids with densities of
<900 kg/m (water with mineral oil
<10 Vol%).
The oil removal unit works according
to the coalescence principle. This
means that tiny oil droplets combine
into larger drops in the coalescing
elements and these large drops rise
to the top due to the buoyant force of
the water.
The OLSW is installed offine; a
preflter is available as an option.
Applications
zIndustrial part washing systems
Advantages
zExtended service life
zImproved cleanliness
zPlug & Work unit
zOil separation is virtually unlimited
since the flter elements are non-
adsorbing
zStainless steel housing
zAutomatic oil drain, allowing unit to
function independently
zOptional:
Version M:
Mobile verson with 100-litre drip tray.

Version B1:
Coalescence tank only, electrical
equipment/connection provided by
customer.
Nominal fow: for OLSW 11/20: 20 l/min
Maximum permitted pressure max. 6 bar
Permitted pressure at inlet
INLET WATER
-0.6 ... 0.4 bar (with pump)
1.5 5 bar (without pump)
Permitted pressure at drain
DRAIN OIL
Not pressurized
INLET / OULTLET WATER
G1/2
DRAIN OIL
G1/2
Electrical specifcations
Supply voltage version-dependent, see Model Code
Permitted fuids Water-based cleaning fuids, contaminated
with mineral oil
Permitted fuid temperature up to 80 C
Permitted ambient temperature 5 40 C
Capacity of coalescing tank 65 litres
Number of coalescing elements 11 pieces
Number of flter elements 1 piece
Weight Standard version 165 kg
Version M 185 kg
Version B1 50kg
Dimensions Standard version 1420 X 1120 X 545 mm
Version M 1864 X 1000 X 535 mm
Version B1 400 X 393 X 1350 mm
Materials:
Filter housing/Foot Stainless steel / steel, painted
Seals FPM
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MODEL CODE
OLSW 11 / 20 - W - N - 20 - 1 - D18 - 1 / Z
Basic model
OLSW =
Elements
11 =number of elements
Nominal fow rate
20 =20 l/min
Pump
Z =without pump
W =centrifugal pump
Supply voltage
B = 480 V - 3 Ph
C = 380 V - 3 Ph
G = 440 V - 3 Ph
L = 115 V - 1 Ph
M = 230 V - 1 Ph*
N = 400 V - 3 Ph*
O = 460 V - 3 Ph
P = 575 V - 3 Ph
S = 500 V - 3 Ph
R = 415 V - 3 Ph
W = 230 V - 3 Ph*
X = other voltage (on request)
L60, M60, ...=operation at 60 Hz
Z =without motor
*) Standard in Europe according to
CENELEC HD472 S1 at 50 Hz
Element length
20 =coalescing element 20"
Pre-flter
1 =MRF1
Z =without
Clogging indicator
D18 = electrical clogging indicator
Oil drain
1 =oil drain, automatic, into 22 litre oil tank
with manual discharge
2 =oil drain, automatic, into 100 litre oil tank
with manual discharge
M =mobile
H =heater with 10 kW heat output =H10
I =insulation
Z =without electric control
B1 =electric control provided by customer
M
1
2
3
4
5
6
7
8
9
Item Description
1 Motor-pump assembly
2 Pre-flter
3 Clogging indicator
4 Flow restrictor
5 Coalescing tank
6 Clogging indicator
7 Quick release coupling
8 Oil drain valve (automatic drain)
9 Oil tank / drip tray with fuid level sensor
IN
WATER
G 1/2
OUT
WATER
G 1/2
OUT
OIL
G 1/2
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General view - Standard version
22-litre oil tank
Items supplied
OLSW
(without elements)
Instructions
General view - Version M
100-litre drip tray
General view - Version B1
Electrical integration to be carried out by customer
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Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
215
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technical specifcations
General data
Suitable for transformer sizes 5 ... 1100 MVA
Flow rate (50 Hz) 15 m / week for 24 hour operation
Degassing capacity 155 litres / 24 h for 10% gas content
14 litres / 24 h for 2% gas content
Dewatering capacity
(adjusted to prevent excessive drying out
of the cellulose insulation)
Temperature of medium 50 C,
10 ppm water content
12 ml / 24 h for 10% gas content
1.12 ml / 24 h for 2% gas content
Lower limit of water content
10 ppm.
Possible to have additional cooling of
the vacuum pump for better effciency, if
required.
Operating pressure 0 ... 35 bar
(35 bar if outlet shut-off)
Sealing material NBR (FPM)
Permitted pressure at suction port 0.1 ... 0.5 bar
Filtration rating 3 m
Operating viscosity 5 ... 300 mm/s
Ambient temperature range -35 ... +50 C
Inlet / outlet connection G 3/4" / G 3/8"
Mounting position 1 metre above the oor
Type of mounting Mounting via 4 bore holes on the back of
the unit
Dimensions (L x W x H) 395 x 785 x 750 mm
Noise level max. 78 dBA, at distance of 1 m,
90 from the wall
electrical data
Voltage supply (See model code)
Description
The TransformerCare Unit TCU is a
service unit designed to extend the
operating life of oil-flled transformers
and reactors.
The continuous degassing, dewatering
and fltration of the insulating oil ensures
that the oxygen content, water content
and particle contamination in the
transformer is kept low, the breakdown
voltage of the insulating oil is increased
and as a result the service life of the
insulation is also increased. Typically
the remaining service life of the
transformer can be extended by a factor
of three.
The ow rate is approx. 15 m / week,
which prevents the formation of
damaging turbulence in the transformer.
The TCU is used throughout the life of
the transformer, while the transformer is
connected and in operation.
The volume of fault gases removed
using the TCU corresponds to the gas
formation rate in the transformer, which
can be interpreted in accordance with
DIN EN 60599* or DGA (Dissolved Gas
Analysis). In addition, humidity and total
gas content in the insulating oil can be
monitored online, and an alarm can be
triggered in good time in the event of
signifcant changes.
Advantages
Preserves the insulating property of
the transformer oil
Increased operating reliability
Fault gas analysis is possible, similar
to DGA
Extends the remaining service life of
the transformer by slowing down the
process of cellulose ageing.
* DIN EN 60599 - Mineral-oil impregnated
electrical equipment in service - Guide to
the interpretation of dissolved and free gas
analysis.
TransformerCare Unit
TCU Series
Filtration System
216
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Model code
TCU - 1 - I - 1 - M - 3 - 3 - Z - Z - Z - 00 /
Basic type
TCU =TransformerCare Unit
Size
1 15 m
3
/week
Operating medium
I =Insulating oil, NBR seals,
tested with insulating oil based on mineral oil
(residues of the test oil remain in the
unit after testing)
Mechanical design
1 =stationary unit
Voltage / Frequency / Power supply
A = 400 V, 50 Hz, 3 Ph I = 500 V, 50 Hz, 3 Ph
B = 415 V, 50 Hz, 3 Ph K = 480 V, 60 Hz, 3 Ph
C = 200 V, 50 Hz, 3 Ph L = 220 V, 50 Hz, 3 Ph
D = 200 V, 50 Hz, 3 Ph M = 230 V, 50 Hz, 1 Ph
E = 220 V, 60 Hz, 3 Ph N = 575 V, 60 Hz, 3 Ph
F = 230 V, 60 Hz, 3 Ph O = 460 V, 60 Hz, 3 Ph
G = 380 V, 60 Hz, 3 Ph X = Other voltage
H = 440 V, 60 Hz, 3 Ph
Filter size
3 =Type 3
Filtration rating
3 =3 m
Cooler
Z =without cooler
Additional equipment
GS =GasSampling Unit
Z =without GasSampling Unit
Measuring equipment
Z =without
A =AquaSensor AS 1000, sensor only connected hydraulically
Modifcation number
000 =the latest version is always supplied
V =FPM seals
Items supplied
TCU
Operating and
maintenance manual
Protective cover
(weather protection)
Note
HYDAC FIlter SYSteMS GMBH
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Dimensions (in mm)
Hydraulic Circuit
1. Transformer
2. Electric motor and pump
3. Redfox C
4. Particle flter
5. Manual shut-off valve
6. Vacuum pressure gauge
7. Test point
8. Air bleed valve
9. Automatic shut-off valve
10. Test point
13. Filter pressure switch
14. Float switch
15. Inlet
16. Outlet
19. Check valve 0.5 bar
20. Top connection
21. Bottom connection
22. Pressure relief valve
23. Gas test point (optional)
24. GasSampling Unit GSU (optional)

I
t
e
m
s

s
u
p
p
l
i
e
d
217
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Hydraulic data *
Neutralization number achievable <0.1 mg KOH / g
Typically, possible to use up to max. TAN 1 mg KOH / g oil
Nominal fow: IXU -1 2.2 l/min
IXU -4 8.9 l/min
Fluid temperature range +30 ... +60 C
Operating pressure max. 8 bar
Permitted pressure at suction port N -0.2 ... 1 bar
Permitted operating fuids HFD-R
Fire-resistant hydraulic fuids based on
phosphate ester
Connections IN / OUT "
Pump type Gear pump / without pump
Electrical data *
Electrical power consumption 0.25 ... 0.6 kW
External fuse required 16 A
Ambient conditions
Operating temperature range 0 ... +40 C
Storage temperature range 0 ... +60 C
Relative humidity 0 ... 80 %, non-condensing
General data *
Length of power cable 10 m (for versions PKZ, FA1, FA2)
Length of suction / pressure hose 5 m (for versions S5D5, SKDK)
Sealing material FKM
Noise level at 1m < 80 dB(A)
Weight (empty) IXU 1 70 kg
IXU 4 300 kg
Required fuid cleanliness ISO 19/17/14 (ISO 4406:1999)
9A/9B/9C (SAE AS4059)
We recommend that the IXU is only
operated with the pre-flter, which is
available as an option, to guarantee the
required fuid cleanliness.
* Others on request
Description
The IXU series of easy-maintenance
ion exchange units is designed to
condition fre-resistant hydraulic and
lubrication fuids based on phosphate
esters (HFD-R).
They are effective in removing the
acidic products of degradation resulting
from hydrolysis and/or oxidation of the
fuid as well as metal soaps present in
the fuid.
The units are used offine with fow
rates of up to 9 l/min on hydraulic
and lubrication oil tanks.
Mobile or stationary IXUs are available.
HYDAC's own Ion eXchange Elements
(IXE), flled with ion exchange resins,
are deployed in the IXU.
Special Features
zEffective removal of acids and
metal soaps.
zFree from extractable metals or
particles, in contrast to fuller's earth
or activated aluminium oxide.
zUnits are easy to service.
zAvailable as a complete unit for
oil service work, and as a modular
system for retroftting in existing
offine circuits or for OEMs.
In addition we recommend that
dewatering is carried out continuously
using, for example, a FluidAqua
Mobile FAM.
Advantages
zReduces functional problems, e.g.
on servo valves
zExtended service life of the
operating fuid
zIncreased machine and system
availability
Ion eXchange Unit
IXU 1/4 Series
218
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MODEL CODE
IXU - 4 - M - G - A - 1 - C - Z /-S5D5-PKZ
Basic type
IXU =Ion eXchange Unit
Size
1 =1 Ion eXchange element
IXE2xx 2.2 l/min
4 =4 Ion eXchange element
IXE2xx 8.9 l/min
Mechanical design
M =mobile
S =stationary
Pump type
G = gear pump with motor
Z = without pump
A =400 V, 50 Hz, 3 Ph
B = 415 V, 50 Hz, 3 Ph
C =200 V, 50 Hz, 3 Ph
D =200 V, 60 Hz, 3 Ph
E =220 V, 60 Hz, 3 Ph
F =230 V, 60 Hz, 3 Ph
G = 380 V, 60 Hz, 3 Ph
H =440 V, 60 Hz, 3 Ph
I =500 V, 50 Hz, 3 Ph
K = 480 V, 60 Hz, 3 Ph
L =220 V, 50 Hz, 3 Ph
M =230 V, 50 Hz, 1 Ph
N =575 V, 60 Hz, 3 Ph
O =460 V, 60 Hz, 3 Ph
X =other voltage (please specify)
Z = without
Pre-flter
1 = with pre-flter (OLF5 Toploader)
Clogging indicator
C = differential pressure indicator electrical, for protective flter,
pre-flter with visual differential pressure indicator (VM2BM.1)
Measuring equipment
AS =AquaSensor AS1000. Hydraulic connection only.
Additional equipment such as HYDAC HMG 3000 or HMG500
is required for display and data storage.
Z = without
S5D5 = suction/return line hose with lance, length = 5 metres
SKDK = suction/return line hose with threaded connection, length = 5 metres
FA1 = on/off switch with motor circuit breaker and cut-off when
flter is clogged. Requires neutral wire. For voltages up to
max. 240V, 1Ph, or max. 415V, 3Ph. Clogging indicator type C
or D3 required.
flter is clogged. Does not require neutral line. All voltages.
Clogging indicator type C required.
Sizing
Tank volume Ion eXchange Unit
<3,500 litres = IXU-1
3,500 15,000 litres = IXU-4
>15,000 litres = 2x IXU-4
Graph
Example of acidifcation in HFD fuids with
and without Ion eXchange Unit:

0.5
0
1.0
1.5
2.0
2.5
t
mgKOH/g
without Ion eXchange Unit
with Ion eXchange Unit
Items supplied
IXU with protective flter and
additional equipment as per model
code
Operating manual

Ion eXchange elements and flter
elements for pre-flter and protective
flter must be ordered separately.
Ion eXchange elements
and flter elements
Ion eXchange element
IXE200:
removes acids and metal soaps -
Part No. 3348961
IXE210:
removes metal soaps -
Part No. 3416370
IXE220:
removes acids - Part No. 3464744
Filter elements for pre-flter and
protective flter
N5DM005 (5m) - Part No. 3068101
N5DM010 (10m) - Part No. 3102924
One flter element per flter required.
Example of required order quantity:
IXU- 4 -M-G-A -1-BM-Z /-S5D5-PKZ
4 x IXE200 element
2 x N5DM010
(for pre-flter and protective flter)
IXU- 4 -M-G-A -Z-BM-Z /-S5D5-PKZ
4 x IXE200 element
1 x N5DM010 (only for protective
flter)
IXU- 1 -M-G-A -1-BM-Z /-S5D5-PKZ
1 x IXE200 element
2 x N5DM010
219
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Dimensions - IXU-1 stationary
Dimensions - IXU-1 mobile
5
5
0
1
1
3
4
260
600
1
2
5
240
~

9
4
8
~

1
0
6
9
~158
~

1
5
2
~166
~388
~

1
3
0
3
5
7
3
~

8
5
~
~

4
0
0
~

1
1
0
0
~362 ~402
~

8
2
~

3
2
2
0
580
~

2
7
390 106
*element removal height
outlet
M30x2
drain
M26x1.5
inlet
M30x2
outlet
M30x2
inlet
M30x2
drain
M26x1.5
~

4
0
0
*
9
3
0
1
0
6
4
~

5
6
8
~166
~387
~

1
4
7
~158
7
6
0
7
5
100
3
8
0
6
x
1
1
190
1
7
0
17
~

2
6
3
~

2
9
2
~

2
0
8
~362 ~402
3x
6
6
A
~

1
1
0
0
*
~

8
0
View A
outlet
M30x2
drain
M26x1.5
inlet
M30x2
outlet
M30x2
drain
M26x1.5
inlet
M30x2
vent G1/4
pressure gauge
outlet
M30x2
drain
M26x1.5
inlet
M30x2
220
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Dimensions - IXU-4 stationary
Dimensions - IXU-4 mobile

~

4
0
0

m
m
*
1
0
0
7
1
5
0
2
5
5
6
~

4
6
8
580 127
1005
447
6
4
4
8x 18
112
4
1
7
2
3
5
120
~

~
~

1
1
0
0
*
~194
*element removal
height
outlet
M30x2
Outlet
M30x2
Inlet
M30x2
inlet
M30x2
drain
M26x1.5
~

3
3
3
~

5
5
9
~194
~

4
0
0

m
m
*
~

1
1
0
0
*
9
2
2
1
4
1
7
3
8
3
1005
5
5
6
7
0
0
~15
~

1
1
6
~

1
9
1
outlet
M30x2
inlet
M30x2
drain
M26x1.5
outlet
M30x2
inlet
M30x2
4x vent screw
G1/4
4x pressure gauge
outlet
M30x2
inlet
M30x2
221
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Hydraulic circuit
*optional
Item Description
1 Motor/pump assembly*
2 Preflter*
2.1 Clogging indicator -
visual
3 Ion exchange column
3.1 Pressure gauge
4 Drain
5 Protective flter
electrical
6 On/Off switch with -
motor protection*
11 inlet
12 outlet
222
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Note
ons described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
223
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Hydraulic data
MPC values achievable <20
Nominal fow: VMU-1 ~2.2 l/min
VMU-4 ~8.9 l/min
Permitted fuid temperature range 30 60 C / 86 140 F
Operating pressure max. 8 bar / 116 psi
Permitted pressure at suction port IN -0.2 1 bar / 2.9 14.5 psi
Viscosity range 15 80 mm/s / 15 80 cSt
Permitted operating fuids Mineral oils
Connections IN / OUT to ISO 228
Pump type Gear pump / without pump
Electrical data *
Electrical power consumption 0.25 0.6 kW
External fuse required 16 A
Ambient conditions
Operating temperature range 0 40 C / 32 104 F
Storage temperature range 0 60 C / 32 140 F
Relative humidity 0 80 %, non-condensing
General data *
Length of power cable 10 m (for versions PKZ, FA1, FA2)
Length of suction / pressure hose 5 m (for versions S5D5, SKDK)
Sealing material FKM
Noise level at 1m < 80 dB(A)
Weight when empty VMU-1 ~ 70 kg
VMU-4 ~ 300 kg
* Others on request
Description
The VarnishMitigation Units VMU are
designed to condition mineral oils and
are easy to use. They are particularly
effective at removing oil ageing products
(so-called varnish) from mineral oils.
Varnish are insoluble oil ageing
products which settle in the tank, in
valves or in bearings. These can be
non-flterable gels or solid paint-type
deposits.
The VMU series units are used offine.
The removal of varnish is on the basis
of adsorption on an active surface.
Special features
zRemoval of solid or gel-type oil
ageing products
zAvailable as a complete unit for
retroftting to existing systems, as
well as a modular system for new
systems
Advantages
zOperating reliability of the system is
increased because there are fewer
deposits in hydraulic valves
zExtended service life of the
operating fuid
VMU Series
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Model code
VMU - 4 - M - G - A 1 - BM Z /-S5D5-PKZ
Basic model
VMU = VarnishMitigation Unit
Size
1 = 1 VarnishMitigation element
VME7xx ~ 2.2 l/min
4 = 4 VarnishMitigation elements
VME7xx ~ 8.9 l/min
Mechanical design
M =mobile
S =stationary
Pump type
G = gear pump with motor
Z = without pump
A =400 V, 50 Hz, 3 Ph
B =415 V, 50 Hz, 3 Ph
C =200 V, 50 Hz, 3 Ph
D =200 V, 60 Hz, 3 Ph
E =220 V, 60 Hz, 3 Ph
F =230 V, 60 Hz, 3 Ph
G =380 V, 60 Hz, 3 Ph
H =440 V, 60 Hz, 3 Ph
I = 500 V, 50 Hz, 3 Ph
K = 480 V, 60 Hz, 3 Ph
L =220 V, 50 Hz, 3 Ph
M =230 V, 50 Hz, 1 Ph
N =575 V, 60 Hz, 3 Ph
O =460 V, 60 Hz, 3 Ph
X = other voltage (please state clearly)
Z = without
Pre-flter
1 = with pre-flter (OLF5 Toploader)
Clogging indicator
C = differential pressure gauge, electrical, for protective flter (VM2C.0)
pre-flter with optical differential indicator (VM2BM.1)
Measuring equipment
AS = AquaSensor AS1000. Hydraulic connection only.
Additional equipment such as HYDAC HMG 3000 or HMG500
is required for display and data storage.
Z = without
S5D5 = suction/return line hose with lance, length = 5 m
SKDK = suction/return line hose with threaded connection, length = 5 m
flter is clogged. Requires neutral wire. For voltages up to
max. 240V, 1Ph, or max. 415V, 3Ph. Clogging indicator C
is required.
flter is clogged. Does not require neutral wire. All voltages.
Clogging indicator C is required.
Sizing
Tank volume VarnishMitigation Unit
<16,000 litres = VMU-1
16,000 litres 60,000 litres = VMU-4
Example
Filter membrane WITHOUT
Filter membrane WITH
Items supplied
zVMU with protective flter and
additional equipment as per model
code
zOperating manual
VarnishMitigation elements and flter
elements for pre-flter and protective
flter must be ordered separately.
VarnishMitigation Elements
VME and flter elements
VarnishMitigation Elements
zVME730:
removes varnish from turbine oils
(others on request)
Filter elements for pre-flter and
protective flter
zN5DM005 (5m)
Part No. 3068101
One flter element per flter required.
Example of required
order quantity:
VMU- 4 -M-G-A -1-BM-Z /-S5D5-PKZ
4 x VME730 Element
2 x N5DM005
VMU- 1 -M-G-A -1-BM-Z /-S5D5-PKZ
1 x VME730 Element
2 x N5DM005
225
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Dimensions - VMU-1 stationary
Dimensions - VMU-1 mobile
~

4
0
0
*
9
3
0
1
0
6
4
~

5
6
8
~166
~387
~

1
4
7
~158
7
6
0
7
5
100
3
8
0
6
x
1
1
190
1
7
0
17
~

2
6
3
~

2
9
2
~

2
0
8
~362 ~402
3x
6
6
A
~

1
1
0
0
*
~

8
0
View A
outlet
M30x2
drain
M26x1.5
inlet
M30x2
outlet
M30x2
drain
M26x1.5
inlet
M30x2
vent G1/4
pressure
gauge
outlet
M30x2
drain
M26x1.5
inlet
M30x2
~

4
0
0
*
~

1
1
0
0
*
~

9
4
8
~

1
0
6
9
106
~166
~388
~158
~

1
3
0
3
~

5
8
5
~

8
5
~

1
4
7
390
~362 ~402
2
2
0
580
~

8
7
c
a
.
3
~

3
2
5
5
0
1
1
3
4
260
600
1
2
5
240
outlet
M30x2
drain
M26x1.5
inlet M30x2
outlet
M30x2
drain
M26x1.5
inlet
M30x2
vent G1/4
pressure
gauge
outlet
M30x2
drain
M26x1.5
inlet
M30x2
226
E

7
.
6
4
3
.
0
/
0
1
.
1
3

Dimensions - VMU-4 stationary
Dimensions - VMU-4 mobile
*element removal
height
~

3
3
3
~

5
5
9
~194
~

4
0
0

m
m
*
~

1
1
0
0
*
9
2
2
1
4
1
7
3
8
3
1005
5
5
6
7
0
0
~15
~

1
1
6
~

1
9
1
outlet
M30x2
inlet
M30x2
drain
M26x1.5
outlet
M30x2
inlet
M30x2
4x vent screw
G1/4
4x pressure
gauge
outlet
M30x2
inlet
M30x2
447
~

6
4
4
8x18
112
~

4
1
7
2
3
5
120
~194
~

4
0
0

m
m
*
1
0
0
7
1
5
0
2
~

1
1
0
0
*
580 127
~

4
6
8
5
5
6
1005
drain
M26x1.5
outlet
M30x2
outlet M30x2
inlet
M30x2
inlet
M30x2
4x vent screw
G1/4
4x pressure gauge
outlet
M30x2
inlet
M30x2
227
E

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6
4
3
.
0
/
0
1
.
1
3

*optional
Item Description
1 Motor/pump assembly*
2 Preflter*
visual
3 Varnish Mitigation column
3.1 Pressure gauge
4 Drain
5 Protective flter
electrical
6 On/Off switch with -
motor protection*
11 Inlet
12 Outlet
228
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1
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3

Note
ons described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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229

OXiStop
OXS
Description
HYDAC's OXiStop is a tank solution
for hydraulic systems with integrated,
hydraulically driven degassing and
dewatering unit.
An integrated membrane prevents
direct contact with the ambient air.
This means that the tank can be
designed for the differential operating
volume actually needed, reducing
its size. The pump fow rate is not
important for the tank design.
The fuid reaches a very low gas and
water content.
Thanks to the membrane, which
keeps the fuid "vacuum packed",
it is also possible to install the
OXiStop in extremely dusty or humid
environments.
HYDAC offers three standard sizes
for a differential operating volume up
to 70 liters**. Additionally, customer
specifc solutions can be realised.
The OXiStop can be equipped with
an optional return line flter, water / oil
cooler as well as with the AquaSensor
AS and the ContaminationSensor CS.
Advantages
zOil volume reduction typically by a
factor of 10
zIncreased oil service life due to
- 80 % less oxygen content and
- reduced contamination ingression
(solid, liquid, gaseous)
because of closed system by
membrane
zReduced noise due to reduced
cavitation by continuous degassing
Technical data
OXS 30 OXS 45 OXS 70
Hydraulic data
Differential operating volume ** up to 30 l up to 45 l up to 70 l
Total tank volume 110 l 135 l 185 l
Typical gas removal rate * 9 l/h
Viscosity range 15 300 mm/s
Maximum fuid fow rate
IN / OUT
900 l/min
Fluid temperature range 10 80 C
Ambient temperature range ** -20 40 C
Filtration unit OLF 5
Filter element (fltration unit) N5DM002
Contamination retention capacity 200 g ISOMTD p = 2.5 bar
Pump type, fltration unit Vane pump
Flow rate (fltration unit) 7.5 l/min
Operating pressure fltration unit 10 bar
Clogging indicator Differential pressure indicator, visual (VM2BM.1)
Connection A (IN / OUT) 2 x SAE 3 3000PSI
Connection B (IN / OUT) 2 x SAE 3 3000PSI
Electrical data (fltration unit)
Electrical connection (motors) See model code
Electrical power consumption 370 1,500 W, depending on type
Protection class to DIN 40050 IP54
General data
Permissible fuids ** Mineral oils acc. to DIN 50524
Sealing material ** NBR
Membrane material ** PU
* Typical values for ISO VG 46 @ 40 C. The gas removal rate depends on the total gas content in the oil,
the oil temperature and especially on the oil viscosity. With increasing viscosity, the gas removal rate is reduced.
** others on request
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Typenschlssel
OXS 30 N 1 5 2 2 1 ACD /-
Product
OXS = OXiStop
Size
30 = Differential operating volume up to 30 l
Supply voltage (motors)
N = 400 Volt / 50Hz / 3 Ph
Sealing material / mebrane material
1 = NBR seals, PU membrane
Return line flter *
Z = without
1 = NF160 for flter element 0160 R xx xxxx xx
Cooler (with vane pump MFZP-2**
Z = without
1 = HYDAC HEX S615, 20 plates
2 = HYDAC HEX S615, 40 plates
Vacuum pressure monitoring degassing unit
1 = Pressure gauge
2 = Electronic pressure sensor (EDS)
Level / temperature monitoring
1 = Level MIN switch / temperature MAX switch (FSK)
2 = Electronic distance sensor (HLS) /
electronic temperature transmitter (ETS)
3 = Electronic distance sensor (HLS) /
temperature MAX switch (FSK)
Measurement equipment
Z = without
ACD = AquaSensor (AS 3008) + ContaminationSensor (CS1320-A-0-0-0-1)
without details = standard
* The return line flter is supplied without flter element and clogging indicator.
Please order separately. For information about design and for technical details
see brochure 7.112 NF inline flter
** For information about design and for technical details of the cooler, see brochure
5.804 Plate-type heat exchanger
Accessories
zFilter elements for bypass fow
flter OLF 5 (1 x N5DM002 already
installed)
Part no.: Designation
349494 N5DM002 (2 m)
3068101 N5DM005 (5 m)
3102924 N5DM010 (10 m)
3023508 N5DM020 (20 m)
zFilter elements for optional return
line flter, see brochure 7.112 NF
inline flter
zElectric clogging indicators, see
brochure 7.112 NF inline flter
zSilicone heater for attaching to the
surface of the tank, self-adhesive,
approx. 500 W (on request)
Sizing
The size required by the OXiStop can
be calculated based on the actual
volume differences of cylinders,
accumulators, etc. that can occur in a
system. In addition, it is necessary to
consider a required volume for the
thermal expansion of the oil and
possible continuous oil losses. This
volume can be doubled, as a safety
margin.
Rule of thumb:
Total volume difference of cylinders, etc
+ Temperature expansion volume
Necessary volume
Differential operating volume OxiStop =
2 x necessary volume
Also, it is necessary to check whether
the total oil volume in the system
needs to be returned to the tank
when maintenance work is carried
out.
Scope of delivery
zOXiStop tank acc. to model
code incl. tank with integrated
membrane, MiniOx degassing
unit, bypass fow fltration unit with
optional ContaminationSensor CS
1000 and AquaSensor AS 3000,
electronic or optical fuid level
indicator, breather flter and piping
of the individual components
zOperating and maintenance
instructions for installed
components
zOXiStop flling instructions
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Dimensions
Hydraulic circuit
H
h
45 635
900
6
6
6 7
8
4
217.5 200
1
4
1
M
i
n
.

4
0
0
2 x SAE3" 3000PSI
1
1
7
90100
A
B
3
4
8
2 x G1-1/2"
3
4
8
217.5 200 217.5
1
4
1
2 x SAE3" 3000PSI
440
5
9
5
4 x 15
H
h
45 635
900
6
6
6 7
8
4
217.5 200
1
4
1
M
i
n
.

4
0
0
2 x SAE3" 3000PSI
1
1
7
90100
A
B
3
4
8
2 x G1-1/2"
3
4
8
217.5 200 217.5
1
4
1
2 x SAE3" 3000PSI
440
5
9
5
4 x 15
Position Component
1 OxiStop tank with integrated tank
membrane
2 MiniOX degasifcation and
dewatering unit
3 OLF 5 offine fltration unit
4 Optical fuid level indicator with
integrated level and temperature
switch (optional)
5 Electronic fuid level indicator
(optional)
6 Cooler HEXS615 (optional)
7 Cooler pump MFZP-2, approx. 60 l/
min @ 50Hz (optional)
8 Return line flter NFxxx (optional)
9 Air flter
10 Vacuum pressure monitoring
degassing unit
A, B Hydraulic connectors
Space for element
replacement
h H
OXS 30 580 963
OXS 45 690 1073
OXS 70 905 1288
A B
NF160 205 160
NF240 264 220
NF280 360 400
NF330 294 170
NF500 375 250
NF750 726 600
Space for element
replacement
H
h
45 635
900
6
6
6
7
8
4
217.5 200
1
4
1
M
i
n
.

4
0
0
2 x SAE3" 3000PSI
1
1
7
90100
A
B
3
4
8
2 x G1-1/2"
3
4
8
217.5 200 217.5
1
4
1
2 x SAE3" 3000PSI
440
5
9
5
4 x 15
3
9
2
10
5
4
8
6
(B)
(A)
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Note
The information in this brochure relates to the operating conditions and
For applications and operating conditions not described, please contact
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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4.3. FILTER ELEMENTS
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Flexmicron P
(Premium)
Description
The flter elements of the FlexMicron
P (Premium) product line are durable
elements in pleat technology,
manufactured in meltblown or high-
quality fbreglass technique.
They are used particularly in
applications requiring highest levels
of cleanliness.
Applications
zHigh-end industrial part washing
systems (aqueous & hydrocarbon
up to 100 C)
zFlushing rigs (after part washing
systems)
zTest rigs (fuel injection, braking and
steering systems)
zSuperfnishing with cooling
lubricants (honing, grinding, turning,
milling, deburring)
zOffine fltration in large hydraulic
systems
zOffine fltration in lubrication
systems
zFilling systems used in cleanliness
applications
zMining and metallurgy
zMetal-forming (e.g. hydroforming)
Special features
z-values up to 20,000
zFiltration effciency up to 99.99%
zFiltration rating 1 ... 40 m
zVery low starting p
zHigh differential pressure stability
zExcellent fltration effciency,
also under pulsation conditions
(pressure and fow rate pulsation)
zWide range of adapters
zMaterials: Polyester, glass fbre
zPleat technology
zExcellent fuid compatibility
zCommonly used element geometry
Technical Details
General data
Length 10", 20", 30", 40"
Filtration rating 1 ... 40 m
x
-values up to 20,000
Filtration effciency up to 99.99 %
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Model code
N 40 FM-P 005 - PES 1 F
Element length
10 = 10"
20 = 20"
30 = 30"
40 = 40"
Element type
FM-P = Flexmicron P (Premium)
Filtration rating
001 = 1 m
003 = 3 m
005 = 5 m
010 = 10 m
020 = 20 m
030 = 30 m
040 = 40 m
Filter material
PES = Polyester
GF = Glass fbre
End cap type
1 = plug-in adapter (1x 222 O-ring), fat end cap, element 64 mm
5 = plug-in adapter (2x 222 O-ring), locating spigot, element 70 mm
7 = bayonet (2x 226 O-ring), locating spigot, element 70 mm
10 = open (gasket DOE), element 64 mm
12 = Cuno adapter (hanging elements), element 64 mm
others on request
Seal material
F = FKM (FPM, Viton
)
N = NBR
E = EPDM
Other types of element on request
R (Resistance) factors
Aqueous
fuids
Oils
PES* PES* GF**
F
i
l
t
r
a
t
i
o
n

r
a
t
i
n
g
1 m 32.0 10.4 5.4
3 m 24.0 7.5 -
5 m 18.0 4.4 4.3
10 m 17.0 1.8 3.2
20 m 15.0 1.8 -
30 m 14.0 0.9 -
40 m 14.0 0.9 -
* > 5,000
** > 20,000
Maximum differential pressure p
max

and permitted temperature range at the
element:
Fluid
temperature
Filter material
PES
-10 ... 30 C 8 bar
-10 ... 60 C 6.5 bar
-10 ... 100 C 5 bar
Sizing
The total pressure drop of the flter
at a certain fow rate is the sum of
the housing p and the element p.
The housing pressure drop can be
determined using the pressure drop
curves. The pressure drop of the
elements is calculated using the R
factors.
The following calculation is based on
clean flter elements.
p [bar] =
R x V (mm/s) x Q (l/min)
n x l (inch) x 1000
R = R factor
V = Viscosity (mm/s)
Q = Flow rate (l/min)
n = No. of elements
l = Element length (inch)
Maximum permitted fow rate
Element length Maximum permitted
fow rate
10" 20 l/min
13" 26 l/min
20" 40 l/min
30" 60 l/min
40" 80 l/min
Other fow rates on request.
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Dimensions of Flexmicron P Elements
Description L1 in mm L2 in mm
N10FM-P... 263 18
N13FM-P... 339 18
N20FM-P... 517 18
N30FM-P... 771 18
N40FM-P... 1025 18
N10FM-P... 263 18
N13FM-P... 339 18
N20FM-P... 517 18
N30FM-P... 771 18
N40FM-P... 1025 18
N10FM-P... 263 18
N13FM-P... 339 18
N20FM-P... 517 18
N30FM-P... 771 18
N40FM-P... 1025 18
N10FM-P... 263 18
N13FM-P... 339 18
N20FM-P... 517 18
N30FM-P... 771 18
N40FM-P... 1025 18
Description L1 in mm
N10FM-P... 254
N13FM-P... 330
N20FM-P... 508
N30FM-P... 762
N40FM-P... 1016
N40MR-P...-990 988
N37FM-P... 977
N10FM-P... 241
N13FM-P... 317
N20FM-P... 495
N30FM-P... 749
N40FM-P... 1003
4
5
.
5
L2 L1
6
4
4
5
.
5
L2 L1
6
4
7
0
L2 L1
4
5
.
5
L2
7
0
25.5 L1
4
5
.
5
5
8
.
5
22.5 25.5
7
0
L1
14
6
4
L1
3
5
5
6
1
6
5
L1
6.5
6
4
Type 1: Plug-in adapter 1 x O-ring (-222), fat end cap
Type 5: Plug-in adapter 2x O-ring (-222), locating spigot
Type 7: Bayonet, 2x O-ring (-226), locating spigot
Type 10: Gasket (DOE), open
Type 12: Cuno adapter (suspended elements)
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NOTE
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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Flexmicron S
(Standard)
Description
The flter elements in the Flexmicron
S (Standard) product line are
SpunSpray depth flter elements
produced using melt-blown
technology.
applications where a high level of
fuid cleanliness and material purity is
required.
Applications
(aqueous up to 60 C)
zTransmission test rigs, hydraulic
test rigs
zSuperfnishing with cooling
lubricants
zPaints and coatings
zCooling circuits on machines
zFilling systems
zRefneries, chemical industry
zSemiconductor industry
zOffine fltration in large hydraulic
systems
systems
Special features
zMaterial purity
zCaps welded, not glued
zGood price/performance ratio
zMaterials: Polypropylene,
Polyamide
zSpunSpray technology, material not
wound
zHigh level of cleanliness due to
graded depth flter construction
zHigh contamination retention due
to large depth effect of the flter
material
zStandard element geometry
General data
Length 10", 20", 30", 40"
Filtration effciency 99.8 %
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Model code
N 40 FM-S 005 - PP 1 F
Element length
10 = 10"
20 = 20"
30 = 30"
40 = 40"
Element type
FM-S = Flexmicron S (Standard)
Filtration rating
001 = 1 m
003 = 3 m
005 = 5 m
010 = 10 m
020 = 20 m
030 = 30 m
040 = 40 m
050 = 50 m
070 = 70 m
090 = 90 m
Filter material
PP = Polypropylene
PA = Polyamide
End cap type
0 = compression ring (DOE), no cap or seal ( 63 mm)
1 = plug-in adapter (1x 222 O-ring), fat end cap ( 64 mm)
10 = gasket (DOE) ( 63 mm)
13 = plug-in adapter (2x 222 O-ring), locating spigot ( 64 mm)
14 = bayonet (2x 226 O-ring), locating spigot ( 64 mm)
others on request
Seal material
F = FPM (Viton)
N = NBR
E = EPDM
Other element types on request.
Aqueous
fuids
PA PP
F
i
l
t
r
a
t
i
o
n

r
a
t
i
n
g
1 m 274 321
3 m 116 186
5 m 42 132
10 m 15 99
20 m 11 54
30 m 6 16
40 m 3.8 12
50 m 1.9 10
70 m 1.1 8
90 m 0.6 6
max

element:
Fluid
temperature
Filter material
PA PP
-10..30 C 7 bar 4 bar
-10...60 C 5.5 bar 2 bar
-10...100 C 3.5 bar
Sizing
factors.
p [bar] =
n x l (inch) x 1000
R = R factor
n = No. of elements
Max. permitted fow rate
Element length Max.
permitted fow rate
10" 15 l/min
20" 30 l/min
30" 45 l/min
40" 60 l/min
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Designation L1 in mm
N10FM-S... 254
N20FM-S... 508
N30FM-S... 762
N40FM-S... 1016
N10FM-S... 254
N20FM-S... 508
N30FM-S... 762
N40FM-S... 1016
Designation L1 in mm L2 in mm
N10FM-S... 263 20
N20FM-S... 517 20
N30FM-S... 771 20
N40FM-S... 1025 20
N10FM-S... 263 20
N20FM-S... 517 20
N30FM-S... 771 20
N40FM-S... 1025 20
N10FM-S... 241
N20FM-S... 495
N30FM-S... 749
N40FM-S... 1003
N10FM-S... 263
N20FM-S... 517
N30FM-S... 771
N40FM-S... 1025
Dimensions of Flexmicron S Elements
Type 0: Compression ring (DOE), no cap or seal
Type 1: Plug-in adapter, 1 x O-ring (-222), fat end cap
Type 10: Gasket (DOE)
Type 13: Plug-in adapter, 2 x O-ring (-222), locating spigot
Type 14: Bayonet, 2 x O-ring (-226), locating spigot
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Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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Flexmicron E
(Economy)
Designation
The flter elements in the Flexmicron
E (Economy) product line are depth
flter elements produced using melt-
blown technology.
applications where an average level
of fuid cleanliness and material purity
is required and they provide a cost-
effective solution.
Applications
(aqueous up to 60 C)
zPaints and coatings
zCooling circuits on machinery
zRefneries, chemical industry
zProcesses using cooling lubricants
Special features
zFiltration effciency 95 %
zMaterial purity
zEnd caps welded, not glued
zCost-effective
zMaterials: Polypropylene
zSpunSpray technology, material not
wound
zStandard element geometry
zGood level of cleanliness due to
graded depth flter construction
zHigh contamination retention due
to large depth effect of the flter
material
zManufactured without any contact
with oil or silicon, so can be used to
flter paints and coatings
General data
Length 10", 20", 30", 40"
Filtration effciency 95 %
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Model code
N 40 FM-E 005 - PP 1 F
Element length
10 = 10"
20 = 20"
30 = 30"
40 = 40"
Element type
FM-E = Flexmicron E (Economy)
Filtration rating
001 = 1 m
003 = 3 m
005 = 5 m
010 = 10 m
020 = 20 m
030 = 30 m
040 = 40 m
050 = 50 m
070 = 70 m
Filter material
PP = Polypropylene
End cap type
0 = compression ring (DOE), no cap or seal ( 63 mm)
10 = gasket (DOE) ( 63 mm)
13 = plug-in adapter (2x 222 O-ring), locating spigot ( 64 mm)
14 = bayonet (2x 226 O-ring), locating spigot ( 64 mm)
others on request
Seal material
F = FPM (Viton)
N = NBR
E = EPDM
Other types of element on request.
R (Resistance) Factors
Aqueous
fuids
PP
F
i
l
t
r
a
t
i
o
n

r
a
t
i
n
g
1 m 37
3 m 29
5 m 20
10 m 11
20 m 8
30 m 6.8
40 m 5.4
50 m 4.2
70 m 3.1
max

element:
Fluid
temperature
Filter material
PP
-10..30 C 4 bar
-10...60 C 2 bar
-10...100 C
Sizing
factors.
p [bar] =
n x l (inch) x 1000
R = R factor
n = No. of elements
Max. permitted fow rate
Element length Max.
permitted fow rate
10" 15 l/min
20" 30 l/min
30" 45 l/min
40" 60 l/min
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N10FM-E... 254
N20FM-E... 508
N30FM-E... 762
N40FM-E... 1016
N10FM-E... 254
N20FM-E... 508
N30FM-E... 762
N40FM-E... 1016
N10FM-E... 263 20
N20FM-E... 517 20
N30FM-E... 771 20
N40FM-E... 1025 20
N10FM-E... 263 20
N20FM-E... 517 20
N30FM-E... 771 20
N40FM-E... 1025 20
N10FM-E... 241
N20FM-E... 495
N30FM-E... 749
N40FM-E... 1003
N10FM-E... 263
N20FM-E... 517
N30FM-E... 771
N40FM-E... 1025
Dimensions of Flexmicron E Elements
Type 10: Gasket (DOE)
Type 13: Plug-in adapter, 2 x O-ring (-222), locating spigot
Type 14: Bayonet, 2 x O-ring (-226), locating spigot
Type 0: Compression ring (DOE), no cap or seal
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Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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Trimicron Filter Element
N1TM, N3TM
Description
The flter elements in the Trimicron
series have been specially developed
for the combined fltration of:
zFinest solid particle contamination
zWater
zOil ageing product
from hydraulic and lubrication oils in
the bypass fow.
They are a combination of pleated
and SpunSpray depth flter elements.
The flter layers used are produced
using melt-blown technology
(synthetic fbres).
Applications
systems (e.g. in wind turbines)
zOffine fltration in hydraulic systems
zTransmission and hydraulic test rigs
Special features
zExcellent fltration performance
(
5 (c)
> 1000)
zLow initial differential pressure
zHigh contamination retention
capacity
zFine particle contamination, water
and oil ageing products removed by
depth flter material
zBroad range of fuid compatibility
zSimple element change
N1 N3
Contamination retention capacity
ISOMTD at P = 2.5 bar
410 g 2500 g
Water retention capacity 680 ml 2.2 l
Beta value
5 (c)
@ 2 bar > 1,000 > 1,000
Filtration rating 3 m
Differential pressure at starting point < 0.1 bar
Permitted fuid temperature range -10 ... 80 C
Storage temperature range 5 40 C
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Order details
N 1 TM 003 /- F
Nominal fow rate
1 = nominal fow rate 1 l/min
3 = nominal fow rate 3 l/min
Element type
TM = Trimicron
Filtration rating
003 = 3 m
Seal material
N = NBR
F = FKM (FPM, Viton
)
Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
viscosity / (mm
2
/s)
0
0
0.5
1.0
1.5
2.0
2.5
3.0
200 400 600 800 1000
Q

=

5

l/
m
in
Q
= 2 l/m
in
Q = 1 l/min
Element differential pressure N1TM
Element differential pressure N3TM
Viscosity in mm
2
/s
Viscosity in mm
2
/s
P

i
n

b
a
r
P

i
n

b
a
r
0
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
200 400 600 800 1000
Q

=

6

l
/
m
i
n
Q
=
3
l/m
in
Q
= 1 l/m
in
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Wombat Filter Element
WB
Description
The Wombat element is a pleated
flter element designed to fow from
the inside outward and flter high
amounts of contamination with high
effciency.
The Wombat element can be installed
in bag flter housings and replace the
existing flter bag. An adapter kit is
needed for fltration. This only needs
to be installed once and consists of a
retainer basket and seal. Bar magnets
are available as an accessory for
fltering magnetic particles.
Applications
Filtering cleaning and processing
liquids
Pre-fltering fuids in hydraulic and
lubrication systems
As a working and police flter in
cleaning systems (washing bays)
As a protective flter in machine
tools
Advantages vs. lter bags
Very high fuid purity
Longer service life
Greater contamination retention
capacity
Lower loss of pressure
(up to 30%)
More stable element design
High temperature stability
Conical design for faster element
change
Technical specications
General specications
Size N100WB N200WB
Max. differential pressure 2.5 bar 2.5 bar
Filtration rating 1 - 90 m 1 - 90 m
Degree of separation > 99.8 % > 99.8 %
Filter material Polyester (PES) Polyester (PES)
Cap material Polypropylene (PP) Polypropylene (PP)
Max. temperature 70 C 70 C
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Model code
N 200 WB 005 - PES F
Element size
100 = for flter bag size 1
200 = for flter bag size 2
Element type
WB = Wombat
Filtration rating
001 = 1 m
003 = 3 m
005 = 5 m
010 = 10 m
020 = 20 m
030 = 30 m
040 = 40 m
A, B, C, D, E = special models (see table below for degree of separation)
Filter material
PES = Polyester
Sealing material
F = FPM
N = NBR
for water-based media
R factors N 100 N 200
F
i
l
t
r
a
t
i
o
n

r
a
t
i
n
g
1 m 0.20 0.12
3 m 0.18 0.10
5 m 0.14 0.08
10 m 0.13 0.07
20 m 0.13 0.07
30 m 0.11 0.06
A 0.09 0.05
B 0.08 0.04
C 0.07 0.04
D 0.06 0.03
E 0.05 0.02
Sizing
factors.
p [mbar] =
n
R = R factor
V = viscosity (mm/s)
Q = fow rate (l/min)
n = no. of elements
Degree of separation for special models A - E:
Smallest particle size (m) with a degree of separation greater than
Model > 99.8% 99% 95% 80%
A 60 40 30 25
B 70 50 40 30
C 85 65 50 40
D 105 85 70 60
E 135 110 95 85
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Bar magnet insert
for fltering magnetic particles from fuid
Bar Magnet Insert N100
Mat. No. 3633896
for Wombat element N100
L1
Bar magnet insert
N100
196
Bar Magnet Insert
N200
540
Bar Magnet Insert N200
Mat. No. 3601237
for Wombat element N200

Separation Element for Bar Magnet
Mat. No. 3639116

3
0
L1
Accessories
Adapter kits
for installing the Wombat element in bag flter housing
Adapter Kit TL-100-F, Mat. No. 3674956
for e.g. Eaton Topline Housing BG 1
L1
Adapter Kit TL-100-F 302
Adapter Kit TL-200-F 710
Adapter Kit TL-200-F, Mat. No. 3549057
for e.g. Eaton Topline Housing BG 2

Adapter Kit EL-100-F, Mat. No. 3683976
for e.g. Eaton Ecoline Housing BG 1
L1
Adapter Kit EL-100-F 317
Adapter Kit EL-200-F 720
Adapter Kit FL-100-F 317
Adapter Kit FL-200-F 720
Adapter Kit EL-200-F, Mat. No. 3681844
for e.g. Eaton Ecoline Housing BG 2
Adapter Kit FL-100-F, Mat. No. 3691554
for e.g. Eaton Flowline Housing BG 1
Adapter Kit FL-200-F, Mat. No. 3691595
for e.g. Eaton Flowline Housing BG 2
Others on request

1
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Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
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4.4. HYDRAULIC AND
ELECTRICAL ACCESSORIES
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Conditioning Module
Reservoir Extraction
CM-RE
Description
The Conditioning Module Reservoir
Extraction CM-RE is designed
as an accessory to the CS
ContaminationSensors and the FCU
FluidControl Units.
The CM-RE is a self-priming motor-
pump unit that makes it possible
for the CS/FCU to measure oil
cleanliness in unpressurized
reservoirs, tanks or leakage lines.
The oil to be analyzed is drawn
through the suction strainer at the
inlet port. The gear pump supplies the
oil at a maximum pressure of 60 bar
(870 psi) to the pressure port so that it
can be analyzed by the CS / FCU.
The pressure relief valve relieves any
positive pressure via connection (T)
as leakage oil.
For modules with a pump with
increased inlet pressure (CM-RE-2...),
internal leakage oil is drained from
the pump via the separate LEAKAGE
connection.
Applications
Advantages
zMotor-pump unit to supply CS/FCU
zOptimum fow rate for carrying out
measurements
General data
Temperature of fuid 0 ... 70 C (32 ... 158 F)
Ambient temperature 0 ... 40 C ( 32 ... 104 F)
Weight 8.5 kg
Hydraulic
specifcations
CM-RE-1-x-x CM-RE-2-x-x CM-RE-4-x-x
Permitted pressure
at inlet (IN)
- 0.4 bar ... 0.5 bar - 0.4 bar ... 120 bar - 0,4 bar ... 80 bar
Max. pressure
at outlet (P)
30 bar* / 60 bar* 30 bar* / 60 bar* 60 bar
Pump type Gear pump Gear pump Gear pump,
solenoid coupled
Max. suction height 500 mm 500 mm 500 mm
Sealing material NBR / FKM* NBR / FKM* NBR / FKM*
Inlet (IN) G G G
Outlet (P) G G G
Outlet (T) G G G
Leakage oil
(LEAKAGE)
G
*) Depending on model
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256

Electrical data CM-RE-x-x-W/N/X60/O60
Voltage (delta circuit) 230 V, 50 Hz, 3 Ph 265 V, 60 Hz, 3 Ph
Voltage (star circuit) 400 V, 50 Hz, 3 Ph 460 V, 60 Hz, 3 Ph
Current consumption 1.23 A ( ) /
0.71 A ()
1.18 A ( ) /
0.68 A ()
Power consumption 0.18 kW 0.21 kW
Duty 100% 100%
Revolutions per minute 1425 rpm 1710 rpm
Protection class IP55 IP55
Insulation class F F
Viscosity range
CM-RE-1
CM-RE-2
CM-RE-4
10 ... 3000 mm/s
10 ... 3000 mm/s
10 ... 1000 mm/s
10 ... 3000 mm/s
10 ... 3000 mm/s
10 ... 1000 mm/s
Total fow rate
CM-RE-1
CM-RE-2
CM-RE-4
90 l/min
180 l/min
250 l/min
110 l/min
220 l/min
300 l/min
Electrical data CM-RE-x-x-N/AB/N60/AB60
Voltage (delta circuit) 400 V, 50 Hz, 3 Ph 400 V, 60 Hz, 3 Ph
Voltage (star circuit) 690 V, 50 Hz, 3 Ph 690 V, 60 Hz, 3 Ph
Current consumption 0.71 A ( ) /
0.41 A ()
0.57 A ( ) /
0.33 A ()
Power consumption 0.18 kW 0.18 kW
Duty 100% 100%
Revolutions per minute 1425 rpm 1755 rpm
Protection class IP55 IP55
Insulation class F F
Viscosity range
CM-RE-1
CM-RE-2
CM-RE-4
10 ... 3000 mm/s
10 ... 3000 mm/s
10 ... 1000 mm/s
10 ... 3000 mm/s
10 ... 3000 mm/s
10 ... 1000 mm/s
Total fow rate
CM-RE-1
CM-RE-2
CM-RE-4
90 l/min
180 l/min
250 l/min
110 l/min
220 l/min
300 l/min
Electrical data CM-RE-x-x-U
Voltage max. 24 V DC
Current consumption max. 3.0 A (S4)
Duty 100% (max. 1.75 A)
Revolutions per minute depending on voltage max. 3700 rpm
Insulation class E
Viscosity range 10 ... 350 mm/s (S4)
Total fow rate CM-RE-1 220 ml/min
CM-RE-2 440 ml/min
(at max. voltage/rpm)
Weight 2.4 kg
Electrical data CM-RE-x-x-U170
Voltage 24 V DC
Current consumption max. 20 A
Duty 100% (max. 5A)
Revolutions per minute depending on voltage max. 4200 rpm
Insulation class B
Total fow rate CM-RE-1 250 ml/min
CM-RE-2 500 ml/min
(at max. voltage/rpm)
Weight 3.9 kg
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Model code
CM - RE - 1 - 0 - W/N/X60/O60 - Z
Designation
CM =ConditioningModule
Type
RE =Reservoir Extraction
Pump
1 =Gear pump, standard
2 =Gear pump, increased inlet pressure with separate leckage line
3 =Gear pump, increased inlet pressure without separate leckage line
Pump protection
0 =Pump protection 30 bar
1 =Pump protection 60 bar
(only for CS 1000)
Supply voltage**
W/N/X60/O60 = 230 V, 50 Hz, 3Ph / 265 V, 60 Hz, 3Ph,
400 V, 50 Hz, 3Ph / 460 V, 60 Hz, 3Ph,
N/AB/N60/AB60 = 400 V, 50 Hz, 3Ph / 400 V, 60 Hz, 3Ph,
690 V, 50 Hz, 3Ph / 690 V, 60 Hz, 3Ph,
U = 24 V DC, 32 W
U170 = 24 V DC, 170 W
**Other voltages on request
Modifcation
O =with adjustable throttle valve,
pressure gauge and
connection hose for pressure gauge
Z =without accessories
only for CM-RE-1 / CM-RE-2
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258

Dimensions (3-phase model) Hydraulic circuit diagram
CM-RE-1...
CM-RE-2...
(increased inlet pressure, with
leakage oil line)
P
P
LEAKAGE
CM-RE-4...
P
-04 ... +80 bar
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259

Note
described.
CM-RE-1..., CM-RE-4...
CM-RE-2...
IN = suction connection
P = pressure
connection
T = unpressurized
return line
LEAKAGE = leakage /
unpressurized
return line
(3-phase model only is shown. The
connections of the DC model have the
same confguration.)
Notes on piping / hoses
In order to keep the pressure drop as
low as possible, use as few threaded
connections as possible.
The pressure drop in a hydraulic line
depends on:
z Flow rate
z Kinematic viscosity
z Dimensions of pipe
z Density of medium
It can be estimated for hydraulic oils as
follows:
This applies to straight pipe runs and
hydraulic oils. Additional threaded
connections and pipe bends increase
the pressure differential.
Ensure that the difference in height
between the unit and the oil level is as
small as possible.
Hoses must be suitable for suction
pressures of at least -0.5 bar.
Constrictions in connecting pipes must
be avoided since they reduce capacity
and increase the risk of cavitation.
The nominal bore of the connecting
hoses/pipes must be at least as large as
the inlet port sizes.
NOTE:
The maximum pressure across the IN
suction port must be:
z for CM-RE-1 =-0.4 bar ... 0.5 bar
z for CM-RE-2 =-0.4 bar ... 120 bar
z for CM-RE-4 =-0.4 bar ... 80 bar
Dp [bar] 6.8
L
Q u r
d
4
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
LEAKAGE
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261

Reservoir Extraction Unit
REU
Description
The ReservoirExtraction Unit REU
is delivered as an accessory to the
FluidControl Unit. The REU is a
self-priming motor-pump assembly
which makes it possible to perform
measurements of oil cleanliness
with the FCU, even in depressurised
reservoirs, tanks or leakage oil lines.
The operating fuid to be analysed is
suctioned through the suction strainer
at the suction port (s). It is conveyed
through the gear pump at a maximum
pressure of 20 bar (290 psi) in the
direction of the pressure port (P) so
that it can be measured by the FCU.
The pressure relief valve allows oil
under overpressure to fow out of the
connection (R) as leakage oil.
Applications
Advantages
zMotor-pump assembly for supplying
FCU 2000 and FCU 8000.
zPortable device for service work.
zAlso suitable for use with highly
viscous fuids.
zContinuous operation possible.
Technical Data
Suction port Plug nipple for included suction hose DN 7
Pressure port Minimess coupling type 1620
Max. suction height 500 mm
Flow rate 0.5 l/min at 100 mm/s
Ambient temperature 0 ... +40 C
Seals NBR
Weight 4.5 kg
Duty cycle 100%
Model code
REU 14 3 0 - 1 - M
Type
REU = Reservoir Extraction Unit
Model
14 = standard
Motor/pump
3 = standard
Fluids
0 = for standard mineral oils
Options
1 = standard, without options
Power supply
K = 110 VAC / 60 Hz / 1 phase, USA/CDN
M = 230 VAC / 50 Hz / 1 phase, Europe
Scope of delivery
REU
Suction hose DN 7 (2m long)
Operating instructions
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Note
described.
FILTER SYSTEMS GMBH
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
Dimensions
Pressure port
type 1620
Leakage port
Suction port
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263

Small Filtration Kit
SFK
Description
The Small Filtration Kit SFK is a small
fltration unit complete with motor
pump unit for fltering fuids based on
mineral oil.
With a fow rate of 0.4 l/min and an
inline flter size LF60 it is used in
conjunction with particle counters in
laboratories and workshops.
The SFK is ideal for cleaning mineral
oils being used as fushing fuids for
particle counters such as the ALPC or
FCU from Hydac.
Applications
zLaboratories
zWorkshops
Advantages
zComplete kit including one 3 m
flter element and Tygothane tubing
zPlug & Work
zFlow rate in appropriate range
Max. suction height 1 m
Flow rate 0.4 l/min at 1,500 rpm (4.3 mm/s, 10 bar)
Hydraulic connection (IN, OUT) Hose nipple
Material of seal NBR
Relative humidity Max. 95 %, non-condensing
Supply voltage As per model code
Power consumption 180 W for type M
Weight 7.5 kg
Model code
SFK 0 M
Type
SFK = Small Filtration Kit
Media
O = based on mineral oil
Supply voltage
K = 110 V / 60 Hz
M = 230 V / 50 Hz
Spare parts
Part no. Description
3494773 Replacement tubing 1m
incl. crimp clip
1260901 Filter element 3 m (0060 D 003 BN4HC)
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Note
described.
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
300

~

4
3
0
3
0
5
85
215
~210
Dimensions
265
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Hydraulic
Accessories
Test hose (high pressure)
Length Part No.
1604 DN4 1604 1 m 6015331

1604 DN4 1604 2 m 6001212
1604 DN4 1620 1 m 6052790
1604 DN4 1620 2 m 349150
1604 DN4 1620 5 m 1251557
1620 DN2 1620 1 m 623634
1620 DN2 1620 1.5 m 682858
1620 DN2 1620 2 m 682859
Adapter
Part No.
1615 1620 629636
female male
Low pressure hose (suction/return line hose)
Length Part No.
Female coupling DN7 Male coupling

DN7 0.6 m PVC 1204401
DN7 1 m PVC 3300054
DN7 2 m PVC 349151
DN7 5 m PVC 1251558
DN7 2 m PA
1)
349434
DN7 5 m PUR 3348206
1)
only for HFD-R fuids
266
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Suction hose
Length Part No.
1604 DN6 open end 0.3 m 3297276

1604 DN6 open end 0.6 m 3411391
1604 DN6 open end 1.5 m 3325744
Length Part No.
Female coupling DN6 Male coupling 0.25 m 3068209

FCU 2000 Suction Strainer Length Part No.

Pressure gauge kit
Part No.
0 - 40 bar 1604 / 1620 3491971
0 - 60 bar 1604 / 1620 3491973
0 - 400 bar 1604 / 1620 3491974
Mounting block, AS1000
Part No.
Mounting block, AS1000 3182134
IN: G 1/4"
OUT: G 1/4"
Part No.
Mounting block, AS1000 3436505
IN: G 1/2"
OUT: G 1/2"
267
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ConditioningModules
ConditioningModule Strainer [CM-S] Part No.
Application Inlet CS: protective flter 400 m (cone strainer) 3194913
IN G (female thread)
OUT G (male thread; for screwing directly into the inlet of the
CM-I)
Pressure range up to 350 bar
Setting range not adjustable
Permitted viscosity
range
1 ... 1000 mm/s
Items supplied CM-S
ConditioningModule Inlet [CM-I] Part No.
Application Inlet CS: Stabilizes pressure fuctuations across the inlet
of the CS by opening the return line via the adjustable
pressure relief valve. A max. of 600 ml/min will be drawn
off the main system.
3226048
IN Minimess test connection 1604 (in connection G )
OUT Threaded connection with male thread G for screwing
directly into the inlet of the CS
Return line: DN7 male connection (in connection G )
Setting range 0 ... 30 bar (DB4E)
Permitted viscosity
range
1 ... 1000 mm/s
Connection G1/4 for pressure gauge
Items supplied CM-I , Return line hose 2m
ConditioningModule Outlet [CM-O] Part No.
Application Outlet CS: Suppresses air bubbles by pressurizing the
test line and limits the fow during operation of the CS in
bypass mode or with separate pump (CM-RE)
3226051
IN Threaded connection with male thread G for screwing
directly into the outlet of the CS
OUT DN7 male connection (in port G )
Setting range 0 ... 30 bar (DB4E)
Recommendation: 5 ... 10 bar (for hydraulic oils)
20 ... 25 bar (for lubrication oils)
Permitted viscosity
range
1 ... 1000 mm/s
Connection G1/4 for pressure gauge
Items supplied CM-O , Return line hose 2m
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ConditioningModules
ConditioningModule Flow Control [CM-FC] Part No.
Application Outlet CS 2000: Proportional control of the fow using
separate fow rate sensor which is not sensitive to
contamination.
3226053
OUT Connection G (female thread)
Permitted viscosity
range
10 ... 1000 mm/s
Note Only available when ordering a CS 2xxx-1-U/-4-1. When
using the CM-FC, the digital outputs (RS232, RS485 or
ethernet) are no longer available.
Items supplied CM-FC, Connection cable
ConditioningModule Fluid Sensor [CM-FS] Part No.
Application Outlet CS 2000: separate fow rate sensor. 3264341
OUT Connection G (female thread)
Permitted viscosity
range
10 ... 1000 mm/s
Note Only available in conjunction with an order for a CS 2xxx
Items supplied CM-FS, Connection cable
Condition Module Reservoir-Extraction CM-RE
The Condition Module Reservoir-Extraction CM-RE is designed as an accessory to the CS
ContaminationSensors and the FCU FluidControl Units.
The CM-RE is a self-priming motor-pump unit that makes it possible for the CS/FCU to measure oil
cleanliness in unpressurized reservoirs, tanks or leakage lines.
The oil to be analyzed is drawn through the suction strainer at the inlet port. The gear pump
supplies the oil at a maximum pressure of 60 bar (870 psi) to the pressure port so that it can be
analyzed by the CS / FCU.
The pressure relief valve relieves any positive pressure via connection (T) as leakage oil.
For modules with a pump with increased inlet pressure (CM-RE-2), internal leakage oil is drained
from the pump via the separate LEAKAGE connection.
The Reservoir Extraction Unit REU is designed as an accessory to the FluidControl Units. The REU
is a self-priming motor-pump unit that makes it possible for the FCU to measure oil cleanliness in
unpressurized reservoirs, tanks or leakage lines.
The oil to be analyzed is drawn through the suction strainer at the inlet port (IN). The gear pump
supplies the oil at a maximum pressure of 13.5 bar (200 psi) to the pressure port so that it can be
analyzed by the FCU.
The pressure relief valve relieves any positive pressure via connection (T) as leakage oil.
SmallFiltration Kit SFK
The SmallFiltration Kit SFK is a small fltration unit complete with motor-pump unit for fltering
mineral oil based fuids.
With a fow rate of 0.4 l/min and an inline flter type LF60, the SFK is designed for use in
conjunction with particle counters in laboratories and workshops.
Mineral oils used as rinsing fuids for particle counters such as the ALPC or the FCU from HYDAC
can be cleaned using the SFK.
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FluidMonitoring Modules for CS1000
ConditioningModules for CS2000
Connection examples
Hydraulic accessories
M
15 - 300 bar
217 - 4350 psi
6 - 15 bar
15 - 217 psi
15 - 250 bar
217 - 3625 psi
FMM-O-M
FMM-A-S-1 FMM-A-S-2
AS 1000
AS 1000
AS 1000
FMM-P-S FMM-P-M FMM-P-L
M
kg
kg
Q

=

1
0
0
m
l
/
m
in
.
400 m
CM-RE
ConditioningModule
Reservoir Extraction
CM-I
ConditioningModule Inlet
CM-S
ConditioningModule Strainer
CM-S
Conditioning Module Strainer
400 m
M
CM-FC
Conditioning Module Flow Control
CM-FS
Conditioning Module Flow Sensor
CM-O
Conditioning Module Outlet
CS 2000 Series
m
a
x
.

3
0

b
a
r
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Connector, female

Part No.
Female connector with screw terminal, 5-pole, M12x1,
to DIN VDE 0627
6049128
Female connector with screw terminal, shielding, 5-pole,
M12x1, to DIN VDE 0627
ZBE 08 6006786
Female connector with screw terminal, 8-pole, M12x1,
to DIN VDE 0627
ZBE 44 3281243
Female connector with screw terminal, 8-pole,
M12x1, to DIN VDE 0627
ZBE 0P 6055444
Connection cable, shielding
Connector, female

Cable end open Length Part No.
+ shield 2 m ZBE 42S-02 3281220
+ shield 5 m ZBE 42S-05 3281239
+ shield 5 m ZBE 47S-05 3527626
+ shield 10 m ZBE 47S-10 3527627
+ shield 2 m ZBE 08S-02 6019455
+ shield 5 m ZBE 08S-05 6019456
+ shield 10 m ZBE 08S-10 6023102
+ shield 30 m ZBE 08S-30 6035063

Electrical
Accessories
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Connection cables
Connector, female

Cable end open Length Part No.
2 m ZBE 0P-02 6052697
2 m ZBE 08-02 6006792
5 m ZBE 08-05 6006791
5 m ZBE 47-05 3484562
10 m ZBE 47-10 3484564

Extension/connection cables
Connector, female

Connector, male Length Part No.
5 m ZBE 43-05 3281240
10 m ZBE 43-10 3519768
2 m ZBE 30-02 6040851
3 m ZBE 30-03 6053924
5 m ZBE 30-05 6040852

Connecting cables - CS 2000
Connector, female

RJ45 Length Part No.
Patch
5 m ZBE 45-05 3346100
Patch
10 m ZBE 45-10 3346101
Cross
5 m ZBE 46-05 3346102
Cross
10 m ZBE 46-10 3346103
* For CS 2000 only (D-coded to: IEC 61076-2-101)
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Adapter
For: AS 1000 / HYDACLab HMG

Part No.
Connector, female Connector, male ZBE 36 909737
Y-Adapters
For AS 1000 / HYDACLab HMG

Part No.
Connector, female
Connector, male
ZBE 26 3304374
Connector, male
Colour: blue
For: HMG 500 / HMG 3000
To double the number of input sockets

Part No.
Connector, male
Connector, female
ZBE 38 3224436
Connector, female
Colour: black
For CS 1000 <->CSI / HMG

Part No.
Connector, female
Connector, male
ZBE 41 910000
Connector, male
Colour: yellow
Dust caps
Part No.
Male M12 - nickel-plated 6079195
Power supply
Power supply

Connector, female Length Part No.
100 240 V AC, 50-60 Hz, 0.4 A 15 V DC, 500 mA
1.8 m PS1 3376530

Example: CS 1000
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100 240 V AC, 50-60 Hz, 1,1 A 24 V DC, 1000 mA
1.8 m PS5 3399939

Example: SMU 1000 series
100 240 V AC, 50-60 Hz, 0.5 A 12 V DC, 550 mA
2
.
5
5
.
5
1.8 m PS2 6076711
Example: CSI-D-5
100 240 V AC, 50-60 Hz, 2 A 12 V DC, 2000 mA
2
.
5
5
.
5
1.8 m PS7 6099121
Example: FAS
100 240 V AC, 50-60 Hz, 2 A 24 V DC, 5000 mA
1.8 m PS3 6059933

Without connecting cable
Example: FCU 1000 / MBS 1000
100 240 V AC, 50-60 Hz, 1.1 A 24 V DC, 2200 mA
2
5
1.8 m PS4 3090803
Example: FCU 2000-x
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90 240 V AC, 47-63 Hz 12 V DC, 6600 mA
1.6 m PS6 6066586

Example: FCU 1000, Field Verifcation Kit
Connecting cable for power supply (PS3 / PS4)
Mains plug, male

2 m 6008448
Europe EN50075
2 m 6008447
United Kingdom
2 m 6008446
USA
2 m 6008449
Australia A.S. 3112
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Power supply cable
Connector, male

max. 24 V DC
10 m 3306236
Example: FCU 1000
max. 24 V DC
1 m 3524138
Example: FCU 1000
Battery clamps

max. 24 V DC 24 V DC
+
-
+
-
0.35 m 6051653
Example: FCU 1000
Parallel extension/connection cable
Connector, male

2
5

p
o
l
e
CENTRONICS
interface
3 m 349157
Example: FCU 2000 -> external printer
Serial extension/connection cable
Connector, female

1
5

p
o
l
e
9

p
o
l
e
2 m 349204
Example: FCU 2000 -> PC
Connector, female

Connector, male Length Part No.
9

p
o
l
e
9

p
o
l
e
1.8 m 629269
Example: ConditionSensor Interface <-> Adapter / PC (RS232 cable)
276
E

7
.
6
2
3
.
1
/
0
4
.
1
1

Extension/connection cable - USB
Connector, female

1.8 m 6064126
5 m 6064127
Bluetooth/USB adapter
Part No.
Bluetooth USB (A)
6074886
Converter
Connector, female

Terminal strip Part No.
RS 232 RS 485

6013281
USB (B) RS 485

6042337
Connector, female

Connector, male Part No.
USB (A) RS 232
6048267
277
E

7
.
6
2
3
.
1
/
0
4
.
1
1

CSI-B-1
3308212
CSI-B-2 KIT
Consisting of:
- CSI-B-2
- Connection cable ZBE08S-05
- Connection cable ZBE42S-05
- RS232 cabel
- Y-Adapter ZBE41
- Converter RS232/USB
- CD FluMoS Light
3409462
Protection class CSI-B-2: IP40
CSI-D-5 KIT
Consisting of:
- CSI-D-5
- Power supply PS2
- USB cable, L=1.8m
- Extension/connection cable
ZBE43-05
- CD FluMoS Light
3249563
Protection class CSI-D-5: IP40
278
E

7
.
6
2
3
.
1
/
0
4
.
1
1

Connection examples
Electrical accessories
FCU1000 - Bluetooth
279
E

7
.
6
2
3
.
1
/
0
4
.
1
1

CSI-B-1 - CS1000 / AS1000 / HLB
280
E

7
.
6
2
3
.
1
/
0
4
.
1
1

CSI-B-2 - CS1000 / AS1000
281
E

7
.
6
2
3
.
1
/
0
4
.
1
1

CSI-B-2 - CS1000 / AS1000 / FCU1000
282
E

7
.
6
2
3
.
1
/
0
4
.
1
1

CSI-D-5 Kit - CS1000
CSI-D-5 Kit - MCS1000
283
E

7
.
6
2
3
.
1
/
0
4
.
1
1

CS1000 in the RS485 BUS
Item Description
1 Converter RS232 <--> RS485
1 Converter USB <--> RS485
2.1 Extension/connection cable RS232, 9-pole
2.2 Extension/connection cable USB [A] <--> USB [B]
3 Cable Twisted pair recommended
4 Terminating resistor 120 W
284
E

7
.
6
2
3
.
1
/
0
4
.
1
1

MCS1000 in the RS485 BUS
Item Description
1 Converter RS232 <--> RS485
1 Converter USB <--> RS485
2.1 Extension/connection cable RS232, 9-pole
2.2 Extension/connection cable USB [A] <--> USB [B]
3 Cable Twisted pair recommended
4 Terminating resistor 120 W
285
E

7
.
6
2
3
.
1
/
0
4
.
1
1

CMU1000 - CS1000 / AS1000 / FCU1000
286
E

7
.
6
2
3
.
1
/
0
4
.
1
1

HMG3000 / HMG500 - CS1000 / AS1000
Optional
HMG3000 / HMG500 - FCU1000
HMG 500
287
E

7
.
6
2
3
.
1
/
0
4
.
1
1

HMG3000 - MCS1000
HMG3000
SMU1200 / CSI-B-2 / HMG3000 - MCS1000
288
E

7
.
6
2
3
.
1
/
0
4
.
1
1

SMU1200 / CSI-B-2 / HMG3000 - CS1000
Note
Industriegebiet
Tel.:+49 (0) 6897/509-01
Fax:+49 (0) 6897/509-846
289
E

7
9
.
0
0
0
.
2
/
0
4
.
1
3

290
E

7
9
.
0
0
0
.
2
/
0
4
.
1
3

E

7
9
.
0
0
0
.
2
/
0
4
.
1
3

07
M
E
X MEXICO

HYDAC International SA de CV
Pirul, 212
54090 Los Reyes Ixtacala
Tlalnepantla (Edo. de Mexico)
MEXICO
Tel.: (0052) 555 / 565 85 11
Fax: (0052) 555 / 390 23 34
N
NORGE

HYDAC AS
Postboks 657
N-1401 SKI
Tel.: (0047) 64 85 86 00
Fax: (0047) 64 85 86 01
E-mail: firmapost@hydac.no
N
L
NETHERLANDS

HYDAC B.V.
Vossenbeemd 109
NL-5705 CL Helmond
Tel.: (0031) 492 / 597470
Fax: (0031) 492 / 597480
E-mail: info@hydac.nl
N
Z
NEW ZEALAND

HYDAC Ltd.
Unit 14, 13 Highbrook Drive
East Tamaki
NZ-Auckland
Tel.: (0064) 9271 4120
Fax: (0064) 9271 4124
P
PORTUGAL

Gustavo Cudell Lda.
Rua Eng. Ferreira Dias, 954
P-4149-008 Porto
Tel.: (00351) 22 / 6158000
Fax: (00351) 22 / 6158011
Internet: www.cudell.pt
E-Mail: info-es@cudell.pt
MOVICONTROL S.A.
Rua Prof. Henrique de Barros 5 B
2685-339 Prior Velho
P-1801 Lisboa Codex
Tel.: (00351) 219 429 900
Fax: (00351) 219 413 500
Internet: www.movicontrol.pt
E-Mail: geral@movicontrol.pt
P
L
POLSKA
(Lithuania, Latvia)

HYDAC Sp. z o.o.
ul. Reymonta 17
PL-43-190 Miko ow
Tel.: (0048) 32 226 26 55, 32 326 29 00
Fax: (0048) 32 226 40 42, 32 326 29 01
E-Mail: info@hydac.com.pl
P
R
C CHINA

HYDAC Technology (Shanghai) Ltd.
28 Zhongpin Lu
Shanghai Minhang Economic &
Technological Development Zone
P.R.C.-Shanghai 200245
Tel.: (0086) 21 / 64633510
Fax: (0086) 21 / 64300257
E-mail: hydacsh@hydac.com.cn
R
U
S RUSSIA

HYDAC International
ul. 4-ya Magistralnaya, 5, office 31
Tel.: (007) 495 980 80 01-03
Fax: (007) 495 980 70 20
E-Mail: info@hydac.com.ru
Internet: www.hydac.com.ru
Technical Office St. Petersburg
Obvodnyi chanel emb., 138,
blok 101, of 401
Tel.: (007) 812 495 94 62
Fax: (007) 812 495 94 63
E-Mail: petersb@hydac.com.ru
Technical Office Novokuznetsk
ul. Nevskogo, 1, office 300
Kemerovskaya Obl.
Tel.: (007) 3843 99 13 46
Tel./Fax: (007) 3843 99 13 45
E-Mail: novokuz@hydac.com.ru
Technical Office Ulyanovsk
ul. Efremova, 29, office 418
Tel.: (007) 8422 61 34 53
Fax: (007) 8422 61 34 52
E-Mail: uljan@hydac.com.ru
R
A
ARGENTINA

HYDAC TECHNOLOGY
ARGENTINA S.R.L.
Av. Belgrano 2729
(B1611DVG) Don Torcuato
RA-Tigre / Buenos Aires
Tel.: (0054) 11 4727-1155/0770/2323
Celular 15 32 96 9797
E-Mail: argentina@hydac.com
R
C
H CHILE

HYDAC Chile
Las Araucarias # 9080 - 9110
Parque Industrial Las Araucarias
Quilicura
RCH-8720041 Santiago de Chile
Tel.: (0056) 2 /5 84 67 54
Fax: (0056) 2 /5 84 67 55
guillermo.viertel@hydac.com
MAURICIO HOCHSCHILD S.A .I.C.
Avenida Senador
Jaime Guzman 3535
RCH-Renca-Santiago
Tel.: (0056) 2 / 6 41 44 91, 6 41 11 95
Fax: (0056) 2 / 6 41 13 23
R
I
INDONESIA

Hydac Technology Pte Ltd
Rep Office Indonesia
Perwate Tower - CBD Pluit
6th Floor, Suite A
Jl. Pluit Selatan Raya
Tel.: (006221) 300 27505
Fax: (006221) 300 27506
E-mail: info@hydac.co.id
Internet: www.hydac.co.id
R
O
K KOREA

HYDAC Duwon Co.
4
th
floor Wonwook Bldg.
768-12 Bangbae, Seocho
ROK-Seoul 137-069
Tel.: (0082) 2/591 09 31
Fax: (0082) 2/591 09 32
E-mail: johnkim@hydackorea.co.kr
R
O
M
ROMANIA

HYDAC SRL
Str. Vanatori Nr. 5 B
RO-100576 Ploiesti
Tel.: (0040) 244 57 57 78
Fax: (0040) 244 57 57 79
E-Mail: hydac@hydac.ro
S
SVERIGE

HYDAC Fluidteknik AB
Domnarvsgatan 29
S-16308 Spnga
Tel.: (0046) 8 / 4452970
Fax: (0046) 8 / 4452990
Internet: www.hydac.se
E-mail: hydac@hydac.se
S
G
P SINGAPORE

Hydac Technology Pte Ltd.
2A Second Chin Bee Road
Singapore 618781
Tel.: (0065) 6741 7458
Fax: (0065) 6741 0434
S
K
SLOVAKIA

HYDAC, s.r.o.
Schmidtova 14
SK-03601 Martin
Tel.: (00421)-43-4135893, 4237394
4220875
Fax: (00421)-43-4220874
E-mail: hydac@hydac.sk
S
L
SLOVENIA

HYDAC d.o.o. Slovenia
Zagrebska c. 20
SL-2000 Maribor
Tel.: (00386) 2 /460 15 20
Fax: (00386) 2 /460 15 22
E-mail: info@hydac.si
T
THAILAND

Aerofluid Co. Ltd.
169/4, 169/5 Moo 1
Rangsit-Nakhonnayok Rd.
Lampakkud, Thanyaburi
Patumthanee 12130
Tel.: (0066) 2577 2999 (30 lines)
Fax: (0066) 2577 2700
Email: info@aerofluid.com
T
R
TURKEY

HYDAC Ltd. ti.
Namk Kemal Mahallesi
Adile Nait Bulvar
174 Sok. No.9
TR-Esenyurt - stanbul
Tel.: (0090) 212 / 428 25 25
Fax: (0090) 212 / 428 70 37
E-mail: info@hydac.com.tr
T
W
TAIWAN

HYDAC Technology Ltd.
No. 18 Shude 1st Lane, South District
TW-Taichung City/Taiwan 40242
Tel.: (00886) 4 / 2260 22 78
Fax: (00886) 4 / 2260 23 52
E-Mail: sales@hydac.com.tw
U
K
R UKRAINE

HYDAC Ukraine
Bro Kiev
ul. Novokonstantinovskaya, 9,
Korpus 13, 2 Etage
UA 04080 Kiev
Tel.: (0038) 044 495 33 96
(0038) 044 495 33 97
Fax: (0038) 044 495 33 98
E-mail: info@hydac.com.ua
U
S
A USA

HYDAC TECHNOLOGY CORPORATION
HYCON Division
2260 City Line Road
USA-Bethlehem, PA 18017
Tel.: (001) 610 266-0100
Fax: (001) 610 266-3540
Internet: www.hydacusa.com
E-mail: sales@hydacusa.com
V
N
VIETNAM

HYDAC International
E-Town Building, Mezzanine Floor
Executive office, Room 7,
364, Cong Hoa Street,
Tan Binh District
VN-Ho Chi Minh City
Tel.: (00848) 812 0545 Etx: 215 & 214
Fax: (00848) 812 0546
Z
A
SOUTH-AFRICA
(Namibia, Zimbabwe)

HYDAC Technology Pty Ltd.
165 Van der Bijl Street
Edenvale 1614
ZA-Johannesburg
Tel.: (0027) 11 723 90 80
Fax: (0027) 11 453 72 37
hydacza@hydac.com
Hytec S.A.
P.O. Box 538
113 Koornhof Str. Meadowdale
ZA-Edenvale 1610
Tel.: (0027) 11 / 573 5400
Fax: (0027) 11 / 573 5401
E-mail: olivern@hytec.co.za
A
STERREICH
(Slovenia, Croatia, Bosnia-
Herzegovina, Serbia and
Montenegro, Macedonia)

HYDAC Hydraulik Ges. m.b.H.
Industriestr. 3
A-4066 Pasching
Tel.: (0043) 72 29 / 6 18 11-0
Fax: (0043) 72 29 / 6 18 11-35
E-mail: info@hydac.at
A
U
S AUSTRALIA

HYDAC Pty. Ltd.
111 Dohertys Road, Altona North.
AUS-Vic. 3025
postal address:
P.O. Box 224, Altona North.
AUS-Vic. 3025
Tel.: (0061) 3 / 92 72 89 00
Fax: (0061) 3 / 98 360 80 70
E-mail: info@hydac.com.au
B
BELGIQUE

HYDAC sprl
Overhaemlaan 33
B-3700 Tongeren
Tel.: (0032) 12 260 400
Fax: (0032) 12 260 409
B
G
BULGARIA

HYDAC EOOD
Business Center Iskar Yug
Mnchen-Str. 14
BG-1528 Sofia
Tel.: (00359) 2 970 6000,
(00359) 2 970 6060
Fax: (00359) 2 970 6075
E-mail: office@hydac.bg
Internet: www.hydac.bg
B
L
R
BELARUS

HYDAC Belarus
Timirjazeva 65a, biura 504-505
BY 220035 Minsk Belarus
Tel.: (00375) 17 209 01 32-33
Fax: (00375) 17 209 01 35
E-Mail: info@hydac.com.by
Internet: www.hydac.com.by
B
R
BRASIL

HYDAC Limitada
Rua Fukutaro Yida, 225
CEP 09852-060
BR-Sao Bernardo do Campo-SP
Tel. (0055) 11/43 93 66 00
Fax: (0055) 11/43 93 66 17
E-mail: hydac@hydac.com.br
C
D
N CANADA

HYDAC Corporation
14 Federal Road
Welland, Ontario
L3B 3P2
Tel.: (001) 905 / 7149322
Fax: (001) 905 / 7144664
Internet: www.hydac.ca
E-mail: sales@hydac.ca
C
H
SCHWEIZ

HYDAC Engineering AG
Allmendstr. 11
Tel.: (0041) 41 / 747 03 20
Fax: (0041) 41 / 747 03 29
E-mail: hydac-engineering-AG@hydac.com
Internet: www.hydac.ch
HYDAC S.A.
Zona Industriale 3, Via Sceresa
Tel.: (0041) 91 / 935 57 00
Fax: (0041) 91 / 935 57 01
E-mail: info.coolingsystems@hydac.ch
Internet: www.hydac.ch
C
Z
ESK REPUBLIKA

HYDAC S.R.O.
Kanadska 794
CZ-39111 Plan nad Luznici
Tel.: (00420) 381/20 17 11
Fax: (00420) 381/29 12 70
E-mail: hydac@hydac.cz
D
DEUTSCHLAND

HYDAC-Bro Berlin
IBH Ingenieurbro und
Handelsvertretung Hammer GmbH
Kaiser-Wilhelm-Str. 17
D-12247 Berlin
Tel.: 0 30 / 7 72 80 50
Fax: 0 30 / 7 73 80 80

HYDAC-Bro Sdost
Wiesestr. 189
D-07551 Gera
Tel.: 03 65 / 73 97-320
Fax: 03 65 / 73 97-600

HYDAC-Bro Nordost
Pankstrae 8-10 (Gebude H)
D-13127 Berlin
Tel.: 0 30 / 475 98 40
Fax: 0 30 / 475 98 4-29

D-27572 Bremerhaven

HYDAC-Bro Hamburg
Mhlenweg 131-139
D-22844 Norderstedt
Tel.: 040 / 52 60 07-0
Fax: 040 / 52 60 07-15

HYDAC-Bro Nord
Kirchhorster Str. 39
D-30659 Hannover
Tel.: 05 11 / 56 35 35-0
Fax: 05 11 / 56 35 35-56

HYDAC-Bro West
Riedinger Str. 6
D-45141 Essen
Tel.: 02 01 / 3 20 89-0
Fax: 02 01 / 32 84 41

HYDAC-Bro Mitte
Dieselstr. 9
D-64293 Darmstadt
Tel.: 0 61 51 / 81 45-0
Fax: 0 61 51 / 81 45-22

HYDAC-Bro Sdwest
Rehgrabenstr. 3
D-66125 Dudweiler
Tel.: 0 68 97 / 509-01
Fax: 0 68 97 / 509-1422

HYDAC-Bro Sd
Dieselstrae 30
D-71546 Aspach
Tel.: 0 71 91 / 34 51-0
Fax: 0 71 91 / 34 51-4033

HYDAC-Bro Mnchen
Danziger Str. 21
D-82194 Grbenzell
Tel.: 0 81 42 / 6 52 77-0
Fax: 0 81 42 / 6 52 77-22

HYDAC-Bro Nrnberg
Bauhofstrae 4
D-90571 Schwaig
Tel.: 09 11 / 24 46 43-0
Fax: 09 11 / 24 46 43-4260
D
K
DENMARK

HYDAC A/S
Havretoften 5
DK-5550 Langeskov
Tel.: (0045) 702 702 99
Fax: (0045) 63 13 25 40
E-Mail: hydac@hydac.dk
E
ESPAA

HYDAC TECHNOLOGY SL
Capcir 5, P.O. Box 162
E-08211 Castellar del Valles
Tel.: (0034) 93 / 747 36 09
Fax: (0034) 93 / 715 95 42
E
T
EGYPT

Yasser Fahmy Hydraulic Eng.
65-66-68 Saudi Building, Kobba
P.O. Box 6550 Sawah 11813
ET-Cairo
Tel.: (0020) 2 / 45 20 192, 45 30 922
45 30 923, 45 01 970
Fax: (0020) 2 / 45 30 638
E-Mail: yasserf@yf-hydraulic.eg
F
FRANCE

HYDAC S..r.l.
Technople Forbach Sud
BP 30260
F-57604 Forbach Cedex
Tel.: (0033) 3 87 29 26 00
Fax: (0033) 3 87 85 90 81
E-Mail (sige):
hydac_france@hydac.com
E-Mail (agence Nord-Est):
ag_nest@hydac.com

AGENCE DE PARIS:
Tel.: (0033) 1 60 13 97 26
E-mail: ag_paris@hydac.com
AGENCE DE LYON:
Tel.: (0033) 4 78 87 83 02
E-mail: ag_lyon@hydac.com
AGENCE DE BORDEAUX:
Tel.: (0033) 5 57 54 25 20
AGENCE DE CHATEAUNEUF
LES MARTIGUES:
Tel.: (0033) 4 42 49 61 35
F
I
FINLAND
(Estonia)

HYDAC OY
Kisllintie 5
FI-01730 Vantaa
Tel.: (00358) 10 773 7100
Fax: (00358) 10 773 7120
E-Mail: hydac@hydac.fi
G
B
GREAT BRITAIN

HYDAC TECHNOLOGY Limited
De Havilland Way, Windrush Park
OX29 0YG
Tel.: (0044) 1993 866366
Fax: (0044) 1993 866365
Internet: www.hydac.co.uk
E-Mail: info@hydac.co.uk
G
R
GREECE

Delta-P Technologies Ltd.
2, Grevenon Str.
GR-11855 Athens
Tel.: (0030) 210 3410181
Fax: (0030) 210 3410183
E-Mail: delta_pi@otenet.gr
H
MAGYARORSZG

HYDAC Hidraulika
s Szrstechnika Kft.
Jsz u. 152/A
H-1131 Budapest
Tel.: (0036) 1 359 93 59
Fax: (0036) 1 239 73 02
E-mail: hydac@axelero.hu
H
K
HONG KONG

Hydac Technology (Hongkong) Ltd.
Unit 02 E, 10/F
East Ocean Centre
No. 98 Granvilla Road
Tsim Sha Tsui, Kln. Hong Kong
Tel.: (00852) 23 69 35 68
Fax: (00852) 23 69 35 67
I
ITALIA

HYDAC S.p.A.
Via Archimede, 76
I-20041 Agrate Brianza
Tel.: (0039) 039 / 642211
Fax: (0039) 039 / 6899682
Internet: www.hydac.it
E-mail: hydac@hydac.it
I
N
D
INDIA

HYDAC (India) Pvt. Ltd.
A-58 TTC Industrial Area
MIDC, Mahape
Tel. (0091) 22-41 11 88 88/12/79
Fax: (0091) 22-27 78 11 80
E-mail: k.venkat@hydacindia.com
I
R
IRAN

Iran Hydraulic Systems Co. Ltd.
310, Mirdamad Ave.
Bazar Bozorg Mirdamad
P.O. Box 19395-3636
IR-Teheran
Tel.: (0098) 21 / 8 88 35 18
Fax: (0098) 21 / 8 88 90 89
J
JAPAN

HYDAC Co. Ltd.
KSK Bldg. Main-2F
3-25-7 Hatchobori, Chuo-ku
Tel.: (0081) 3 / 3537-3620
Fax: (0081) 3 / 3537-3622
L
LUXEMBURG

FRIEDERICH-HYDROPART S.A.R.L.
Route dEsch, C.P. 38
L-3801 Schifflange
Tel.: (00352) 54 52 44
Fax: (00352) 54 52 48
M
A
L MALAYSIA

HYDAC Technology Sdn. Bhd.
No. 16 Jalan Pengacara U1/48
Temasya Industrial Park
MAL-40150 Shah Alalm
Tel.: (0060) 3 - 55670250
Fax: (0060) 3 - 55670252
E-mail: common@hydac.com.my

E79000-2-04-13 FS Buch WWW

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E

G 1/4, ISO 228

Total fow rate 100 ml/min 180 ml/min 250 ml/min

fltration rating 4 m absolute

fltration rating 20 m absolute

) seals, UPE/PE-PA hoses,

) seals for "M" and "I" fuids

Viscosity range 15 ... 800 mm/s

1604 DN4 1604 1 m 6015331

Female coupling DN7 Male coupling

1604 DN6 open end 0.3 m 3297276

Female coupling DN6 Male coupling 0.25 m 3068209

Female coupling DN6 Male coupling 0.25 m 3487290

+ shield 2 m ZBE 42S-02 3281220

+ shield 5 m ZBE 42S-05 3281239

+ shield 5 m ZBE 47S-05 3527626

+ shield 10 m ZBE 47S-10 3527627

+ shield 2 m ZBE 08S-02 6019455

+ shield 5 m ZBE 08S-05 6019456

+ shield 10 m ZBE 08S-10 6023102

+ shield 30 m ZBE 08S-30 6035063

2 m ZBE 0P-02 6052697

2 m ZBE 08-02 6006792

5 m ZBE 08-05 6006791

5 m ZBE 47-05 3484562

10 m ZBE 47-10 3484564

5 m ZBE 43-05 3281240

10 m ZBE 43-10 3519768

2 m ZBE 30-02 6040851

3 m ZBE 30-03 6053924

5 m ZBE 30-05 6040852

1.8 m PS1 3376530

1.8 m PS5 3399939

1.8 m PS3 6059933

1.6 m PS6 6066586

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