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A030Y071 (Issue 1) 3-2010 Instruction Sheet WINTERIZATION KIT A029X022 The winterization kit is used on the Home Standby Generator Set for poweringuptothreeheaters tofa- cilitate starting in cold temperatures. The kit can provide power to carburetor and engine oil heaters, and an alternator heater/dryer. The kit contains the following parts for installation. Part Description Qty. (Single) Heater Harness (A030B023) Incudes All Heaters 1 Copper Sealing Washer (0509--0395) 1 Bushing (0508--1268--01) 1 Entrance Box (A029M283) 1 Box Cover (A029W602) 1 J--Clips (0518--0515) 2 Hex Flange Nut (0870--2065--02) 1 Warning Label (A030B038) 1 Set Screw (0815--0157) 1 Pan Head Screw (0815--0839) 1 Figure 1 illustrates the heater harness. The proce- dures that follow describe harness and heater installations. FIGURE 1. HEATER KIT ASSEMBLY A030Y071 (Issue 1) Page 2 of 4 HEATER KIT INSTALLATION 1. Shut downthegenerator set, anddisconnect all power from the house to the generator set. WARNING Hazardous Voltage. Disconnect the source that supplies 120 Vfor the heater kit before installing the kit. 2. Remove the roof, service doors, finger guard, and back panel. WARNING Accidental or remote starting can cause severe personal injury or death. Disconnect the negative (- ) cable at the bat- tery to prevent the engine from starting be- fore installing the kit. 3. Removethenegative(--) cablefromthebattery. 4. Install the entrance box on the side panel. See Figure 3. 5. Attach a J--clip to the muffler bracket bolt. See Figure 2. 6. Attach the heater harness to the J--clip. 7. Route the wires for the AC power connection through the knockout on the side panel into the entrance box mounted on the opposite side. See Figure 2. MUFFLER BRACKET J--CLIP SIDE PANEL KNOCKOUT FIGURE 2. J--CLIP AND SIDE PANEL KNOCKOUT LOCATIONS INSTALLING THE ALTERNATOR HEATER/DRYER 1. Make sure the alternator is clean to ensure that the heater/dryer will stick. 2. Peel the backing from one side of the heater/ dryer, and adhere it to the end of the alternator near the side panel (top, bottom, or under- neath). 3. Connect the heater/dryer to the harness con- nector. INSTALLING THE OIL HEATER 1. Drain all the oil from the engine. 2. Route the heater harness behind the alternator to the back rear of the engine, securing it to the engine harness with tie wrap. 3. Remove the rear engine oil drain plug. See Fig- ure 3. 4. Thread the oil heater into the engine, making sure to use the copper ring to seal. Torque the heater to 24 ft--lbs (30 N--m). 5. Connect the oil heater to the harness. 6. Refill the engine with 1.7 quarts (1.6 liters) of Mobil1 0W-40 engine oil. Page 3 of 4 A030Y071 (Issue 1) THREADED OIL HEATER REAR ENGINE OIL PLUG COPPER RING SEAL ALTERNATOR HEATER/DRYER CARBURETOR HEATER ENTRANCE BOX, COVER, AND WARNING LABEL FIGURE 3. VIEW OF BACK OF ENGINE AND OIL HEATER INSTALLATION A030Y071 (Issue 1) Page 4 of 4 CONNECTING THE CARBURETOR HEATER 1. Route the heater cable underneath the engine to the front. 2. Attach a J--clip to a bolt on the front of the en- gine. See Figure 4. 3. Remove three bolts to remove the air cleaner base. See Figure 5. 4. Loosen the set screwon the carburetor spacer. 5. Insert the carburetor heater into the hole in the spacer (on the side of the spacer that faces the side panel). See Figure 6. 6. Tighten the set screw to secure the carburetor heater. 7. Coat where the carburetor heater meets the face of the spacer with RTV sealant. 8. Attach the air cleaner base, making sure the breather hose is securely attached with the spring clip. 9. Connect the carburetor heater to the harness. BOLT FOR P--CLAMP FIGURE 4. FRONT OF ENGINE AND J--CLIP AT- TACHMENT BOLT THREE BOLTS FOR REMOVAL OF AIR CLEANER BASE FIGURE 5. AIR CLEANER BASE SPACER HOLE FIGURE 6. CARBURETOR INSTALLATION IN SPACER HOLE AC CONNECTIONS 1. Bring utility AC power into the entrance box mounted on the side panel. 2. Connect the AC utility power to the heater har- ness. 3. Attach the entrance box cover. 4. Apply the warning label to the cover. 5. Verify operation of the heaters. 6. Reinstall the back panel, finger guard, service door, and roof.