Professional Documents
Culture Documents
Pheonwj M Spe 0025 1
Pheonwj M Spe 0025 1
Page
All
All
4 of 49
All
6 of 49
17 of 49
All
43-44 of 49
Date
Revision
document number:
25-June-2012
Change
Old No. : PHEONWJ-X-SPE-0003 New No.: PHEONWJ-M-SPE-0023
25-June-2012
Old
Old No. : PHEONWJ-X-SPE-0003 New No.: PHEONWJ-M-SPE-0023
1.Correction on Scope
25-June-2012
PHEONWJ-L-SPE-0001 Painting Specification for External Metal
Surface
25-June-2012
Replace text PHE ONWJ Ltd. with PT. PHE ONWJ
25-June-2012
Revise
Add Terms
25-June-2012
Revise Deck Piping Subsea Pipeline become Piping Pipeline
25-June-2012
pipe schedule 160 inside diameter for lines class E, F, XA, XB, XD,
XE and XF.
25-June-2012
Deleted
for Ball, Check, Gate and Globe Valve for line class WH1 and WH2
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 2
Table of Contents
1. Scope .................................................................................................................................. 4
2. Reference ............................................................................................................................ 4
4. Abreviation .......................................................................................................................... 6
5.11 Material Protection, Painting & Corrosion Under Insulation (CUI) ......................... 10
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 3
1. Scope
This specification defines the minimum general requirements and material specifications for
the design of Process and Utility Piping Systems of offshore and onshore facility to be
installed in the facilities area of PT. PHE ONWJ, hereafter referred to as COMPANY.
CONTRACTOR shall obtain COMPANY written approval for any deviations from the
This Specification applies to piping for all fluids, including raw, intermediate, and
finished chemicals
x Petroleum products
x Fluidized solids
x Refrigerants
x Cryogenic fluids
This Specification excludes piping material related to inspection, alteration, repair and
2. Reference
The latest editions of all applicable codes, specifications and references shall define the
minimum requirements applicable to the subject work and no statement contained in this
Wherever conflicts or omissions between codes, specifications and contract occur, the most
onerous condition shall apply. CONTRACTOR is responsible for reviewing the list below and
informing the COMPANY of any omissions. All conflicts shall be formally brought to the
PHEONWJ-M-SPE-0021
PHEONWJ-M-SPE-0023
PHEONWJ-M-SPE-0024
Valve Specifications
ASME B31.3
ASME B31.4
ASME B31.8
ASME B 1.1
ASME B 1.2
ASME B 1.20.1
ASME B 16.5
ASME B 16.9
ASME B 16.10
ASME B 16.11
ASME B 16.20
ASME B 16.21
ASME B 16.34
Process Piping
Liquids
Steel Valves
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 4
ASME B 16.36
ASME B 16.47
ASME B 18.2.1
ASME B 18.2.2
ASME B 36.10M
ASME B 36.19M
MSS SP 25
MSS SP 97
API 5L
API 6D
API 6FA
API 594
API 598
API 600
API 602
API 605
API 607
API 609
Line Pipe
The following order of priority shall apply to the various documents, codes and standards
Datasheets
3.1 Definitons
The following Definitions as used in this specification assume the meanings given below:
COMPANY
PT. PHE ONWJ.
CONTRACTOR
The Company or Consortium which is awarded the main PT. PHE
PURCHASER
The party which places the order or signs the contract (This may be
VENDOR
The COMPANY on which the order or contract for supply of the
3.2 Terms
Throughout this document, the words will, may, should, shall & must, when used in the
Will
Used normally in connection with an action by PHE ONWJ rather than by a contractor
or supplier.
May
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 5
Should
Shall
Must
4. Abreviation
Common abbreviations is used in piping material specification documents are listed below:
Abbrev
Description
Abbrev
Description
BW
Butt Welded
NPS
Nominal Pipe Size
C
Carbon RF
Raised Face
CE
Carbon Equivalent
RMS
Root Mean Square
CPVC
Chlorinated Polyvinil Chloride RT
Reducing Tee
Cr
Chromium
RTJ
Ring Type Joint
CS
Carbon Steel
Sch
Schedule
Cu
Cooper SS
Stainless
Steel
DN
Nominal Diameter
Std.
Standard
EFW
Electric Fusion Welded
SW
Socket Welded
ERW
Electric Resistance Welded
T&C
Threaded & Coupled
Fe
Ferrum TE
Threaded End
FRP
Fiberglass Reinforced Pipe
Temp
Temperature
Galv.
Galvanized
UNC
Unified Coarse Thread
Gr.
Grade
V
Vanadium
HDPE
High density Polyethylene
WN
Welding Neck
Mn
Mangan
Wt
Weight
Mo
Molybdenum
XS
Extra Strong
MSS
Manufacturers Standardization
Society
XXS
Double Extra Strong
Ni
Nickel
5. General Requirements
CONTRACTOR shall provide all piping materials with the exception of those furnished by
COMPANY, and specifically noted as COMPANY furnished items. Unless noted otherwise, all
Unless otherwise noted, all piping components shall be supplied in accordance with the
Substitution of materials by CONTRACTOR may not be made without prior written approval of
COMPANY.
Piping shall have continuous longitudinal marking of material grade and cast number when
specified by PT. PHE ONWJ. If not specified, marking shall be carried out in accordance with
Piping components e.g. elbows, spool pieces, flanges and reducers shall have the following
additional information marked upon them using the appropriate coding system and method of
marking:
Nominal size.
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 6
For cast fittings the melt reference should also be indicated if possible.
Normally only stainless steel pipe is continuously stenciled for the full length. Carbon steel
pipe greater than DN 50 (NPS 2) is normally stenciled or stamped at one end and pipe under
this size has only bundle labelling with no marking on individual pipes.
Pipe and piping components shall be legibly marked for identification using an indelible, heat
For austenitic and nickel base steels, the mark shall be such that it shall have a life of at least
a year in unheated storage under cover. The dried film shall not contain more than 250 ppm
of lead, zinc, tin or copper and paints shall be as free as practicable from sulphur and
halogens. Limits on these elements will be specified by COMPANY. Adhesive tapes shall not
be used.
5.3 Certifications
Materials shall be supplied with the certification called for in the relevant codes and standards
and in the purchase specifications, including material test reports and certificates to identify
All piping materials including valve pressure containing or load bearing parts shall require a
material certificate in accordance with BS EN 10204 (2004) type 2.1, 2.2, 3.1 and 3.2. Wetted
parts other than above shall require a material certificate in accordance with BS EN 10204 for
carbon steel and 3.1.B for stainless steel and low temperature carbon steel.
The CONTRACTOR or Supplier shall allow access for COMPANY Inspectors review of all
The actual ultimate tensile strength of any steel component shall not exceed the minimum
required by the relevant specification by more than 150 MPa (22 000 psi).
The pressure-temperature rating of the valves and flanges composing the piping material
class shall be determined on the basis of the material used, fluid characteristics and operating
conditions, design pressure, and design temperature in accordance with ASME B16.5 and
B16.47. If process design conditions require design pressures and temperatures within the
5.6 Pipe
Process pipe shall be seamless up to specified size in the piping material class.
Welded pipe ERW (Electric Resistance Welded) will be used with the following condition.
Unless restricted by c) below, use of ERW piping is permitted only in the following
services:
x Category D service, or
x Used only on a Project basis, and shall not to be used for maintenance, except
x ii) Inventory controlled and removed upon completion of project. Procedures for
control of ERW pipe shall be submitted to PT. PHE ONWJ Inspector for review
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 7
can cause stress corrosion cracking or hydrogen attack. Due to ERW is not
shows that preferential corrosion along the weld seam will not occur.
Electric Fussion Welded (EFW) pipe may be used for severe cyclic duty, only when a weld
factor of 1 (0.9 for non toxic duty) can be applied to the longitudinal weld, i.e. 100% NDE of
Pipe incorporating longitudinal or spiral welded seams shall meet the material, thickness and
5.7 Fitting
The thickness of reducing fitting shall match to the wall thickness of the pipe wall at larger
end. The smaller end then shall be tapered on a 1: 4 to ensure fitting wall thickness matches
Fitting shall confirm to the requirement of ASME B16.9 and ASME B16.11. Fitting shall not be
5.8 Flange
Flange shall be welding Neck for size 2" and above and socket weld for 1" and smaller.
The bore of the weld neck flanges shall be the same as the ID of the pipe to which it is to be
welded.
Where metallic flange are bolted to non metallic flange both flange face shall be flat face and
Flange shall be in accordance with ASME B16.5 for size up to DN 600 (NPS 24") while steel
flange DN 650 (NPS 26") through DN 1500 (NPS 60"), up to and including Class 900 shall be
specified as confirming to ASME B16.47 series A (MSS SP-44), except series B flange (same
as API 605) shall be specified as required to meet with valve or equipment flange.
Flange specification requirement for Tie-in flow line to Xmas Tree shall be in accordance with
API 6A.
5.9 Gasket
Material, dimension, tolerances and marking of gasket shall meet requirement B16.20 for
metallic gasket and B16.21 for non-metallic gasket, use of asbestos gasket is prohibited.
Spiral wound gasket with flexible graphite filler, inner and outer ring shall be used in
conjunction with rise face flange up to class 900. Inner ring material shall be suitable for the
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 8
Graphite should not be used on process with Sulphuric Acid, Nitric Acid, Hypochlorites,
Permanganate and Oxygen above 500 C (930 F). The used of plain Graphite Gasket is not
High Performance Nitrile Rubber base reinforced sheet, containing Non-respirable Glass
Faiber maybe use in utility service cass 150 and 300, where the temperature is below than
100 C.
Metallic oval ring type joint should be used for class 1500 and class 2500 flanges. For
hydrogen service class 900 flange should also have ring type joint unless otherwise specified
by COMPANY. Soft iron or Carbon Steel ring joint should be cadmium or zinc plated.
Isolating gasket shall be provided when dissimilar materials are connected or when complete
electrical isolation of flange assembly is required. Isolating kit material (gasket, washer,
Particular attention shall be given in bolting design and material selection to prevent
Different materials for bolting and flanges are used at elevated or low temperatures.
Alloy steel B7 bolts should be specified as the minimum grade for use on chemical,
Bolting in sour service shall not be denied atmospheric exposure (e.g. fanges
be used and lower strengths, if applicable, shall be taken into consideration in the
Bolting for carbon steel, stainless steel and high-alloy steel fanges and piping
components, with temperature ranges from -254C (-425F) to 540C (1 000F), shall
Bolting for austenitic stainless steel flanges and piping components operating above
x
x
ASTM A194, Gr. 8A or 8M nuts.
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 9
Allowable Temperature
Range C (F)
Insulated Flanges
-250 to 540 (-425 to 1000) ASTM A320, Gr. B8, Cl. 1 studs
Uninsulated Flanges
N/A
N/A
N/A
N/A
N/A
* May also use ASTM A320, Gr. L7 studs with ASTM A194, Gr. 4 nuts
** If furnished in a quenched and tempered condition, this material may be used at a temperature
Fluorocarbon coated shall be applied on stud bolt and nut. Minimum thickness
requirement is 35 micron.
External environmental considerations should be taken into account at all stages. Special
PT. PHE ONWJ may specify protection of austenitic stainless steel piping against chloride
attack.
5.12 Exclusions
Low melting point materials including brasses, aluminum, and brittle materials including cast,
nodular or malleable iron are not acceptable for hydrocarbon, other flammable or toxic duty or
for fire mains unless specified otherwise by COMPANY. Brittle materials shall not be used on
steam or other gaseous duty. Because of the possibility of failure in the event of fire or shock
loading.
The pipe schedules given on the piping material specification sheets attached hereto are
Design pressure equal to the flange cold working pressure rating per ASME B16.5,
except where specifically noted otherwise. In other words, the flanges shall be the
"weak link" in the piping system (not the pipe), unless otherwise noted.
Threading allowance, where applicable, per ASME B1.20.1 and API-RP 14E, and as
Pipe OD as detailed by the nominal pipe size on the piping material specification
sheets.
Mill tolerance of 12.5% on wall thickness of seamless A-106-B pipe, A333-6 pipe and
API-5L Grade B seamless pipes. The mill tolerance is 10% on wall thickness of API-
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 10
The required pipe wall thickness for pipe sizes, materials, design pressures, corrosion
allowance, other than those detailed on the piping material specification sheets, shall be
determined by the following formula, and in no case should be less than 0.375" (9,52 mm).
Note that pipe wall thickness less than 0.375" (9,52 mm) is allowed, if it is in accordance with
t
m
MT
Y
c
MT
allowable stresses for pipe material (psi), per tables in ASME B31.3
(Appendix A)
factor to account for mill tolerance on pipe wall thickness. 0.875 for seamless
A-106 Gr. B pipe, A333 Gr 6 and seamless API-5L Gr. B pipe. 0.90 for API-5L
PD
c
t
m
2
(
SE
PY
)
PD
c
SE
PY
)
MT
Where:
T
Tm
P
D
S
Notes:
where
This formula should only be used for t less than D/6 and for P/SE less than or equal
to 0.385.
This formula is derived from the basic formula for internal pressure design thickness
from ASME B31.3 (ASME B31.4 and B31.8 have different formula). A minimum
corrosion allowance of 0.0625" (1/16") is recommended for all carbon steel piping. A
services.
Threading allowances are as follows (from ASME B1.20.1, ASME B31.3, Sections
Inspection
x
x
x
x
x
All welds shall be visually inspected. No cracks, undercut, slag inclusions, other
Special care shall be taken in the inspection of branch welds and reinforcing pad
welds. For flange ratings, ASME 900# and higher, all welds shall merge
smoothly with the surface of the pipe with no notches or undercut permitted.
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 11
Testing
x
x
x
x
All material shall be suitable for the hydrostatic test temperatures. Special
Copper pipe shall be solid drawn to ASTM B42 with maximum bismuth content of 0.003%,
Copper nickel alloy pipe shall be SEAMLESS solid drawn to ASTM B466 up to DN 400 (NPS
Fittings in certain materials (e.g. cupro-nickel) are not normally covered by international
standards. These should only be used where there is evidence of proof testing acceptable to
COMPANY.
EEMUA Publications No. 144, 145 and 146 provide guidance for Cu - Ni piping components
for offshore applications. The chemical composition, by check analysis, of steels to be welded
Carbon
Carbon equivalent
where:
Ceq= C + Mn + Cr + Mo + V + Cu + Ni
6
5
15
Carbon content:
Steels with less than 2% Cr. (nominal): carbon content 0.17% max.
Steels with more than 2% Cr. (nominal): carbon content 0.15% max.
Residual elements:
Copper
0.30% max.
Nickel
0.40% max.
Tungsten
0.10% max.
Tin
0.015% max.
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 12
Branch connections shall be made in accordance with the branch connection tables as shown
42
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
OL
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
10
RT
RT
RT
RT
RT
RT
RT
12
RT
RT
RT
RT
RT
RT
RT
14
RT
RT
RT
RT
RT
RT
RT
16
RT
RT
RT
RT
RT
RT
RT
RT
18
RT
RT
RT
RT
RT
RT
RT
20 RT RT RT RT RT RT
(IN)
22
36
OL
OL
OL
32
OL
OL
OL
28
OL
OL
OL
24
OL
OL
OL
22
OL
OL
OL
20
OL
OL
OL
18
OL
OL
OL
16
OL
OL
OL
14
OL
OL
OL
12
OL
OL
OL
10
OL
OL
OL
8
OL
OL
OL
6
OL
OL
OL
4
OL
OL
OL
3
OL
OL
OL
2
OL
OL
OL
1
RT
RT
RT
T
RT
RT
RT
RT
RT
T
24
RT
RT
RT
RT
28
32
36
42
RT
RT
RT
T
RT
RT
T
RT
T
1
RT
RT
T
T : Tee
RT : Reducing Tee
OL : Olet,
Line)
Note:
1) For a header and branch of different schedule, the respective header and branch
3) Reducing Tee (RT) for nominal run size , 1 and 1 are not typical for class A, B and
D.
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
RT
T
Page 13
24
SB
SB
SB
SB
SB
SB
SB
SB
SB
SB
SB
SB
SB
SB
RTF
RT/S
RT/S
RT/S
RT/S
RT/S
RT/S
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
RT
10
RT
RT
RT
RT
RT
RT
12
RT
RT
RT
RT
RT
14
RT
RT
RT
RT
16
RT
RT
RT
18
RT
RT
20
RT
(IN)
22
RT
24
20
SB
SB
SB
18
SB
SB
SB
16
SB
SB
SB
14
SB
SB
SB
12
SB
SB
SB
10
SB
SB
SB
8
SB
SB
SB
6
SB
SB
SB
4
SB
SB
SB
3
SB
SB
SB
2
SB
SB
SB
1
RT
RT
RT
T
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
1
RT
RT
T
RT
T
T : Tee
RT : Reducing Tee
Page 14
1
1
2
3
4
6
8
10
12
14
16
18
20
(IN)
24
24
OL
OL
OL
W
W
W
W
W
W
W
W
RT
RT
RT
20
OL
OL
OL
W
W
W
W
W
W
W
RT
RT
RT
T
18
OL
OL
OL
W
W
W
W
W
W
RT
RT
RT
T
16
OL
OL
OL
W
W
W
W
W
RT
RT
RT
T
14
OL
OL
OL
W
W
W
W
RT
RT
RT
T
12
OL
OL
OL
W
W
W
RT
RT
RT
T
10
OL
OL
OL
W
W
RT
RT
RT
T
8
OL
OL
OL
W
RT
RT
RT
T
6
OL
OL
OL
W
RT
RT
T
4
OL
OL
OL
RT
RT
T
3
OL
OL
RT
RT
T
2
OL
RT
RT
T
1
RT
RT
T
1
RT
T
T : Tee
RT : Reducing Tee
W : Weldolet
OL :Olet (Sockolet orThread Olet)
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 15
Class
A
B
D
E
F
FW
H
Service
Design
Temp. (F)
Pressure
Corrosion
Rating
(psig) at min
Allowance
temp
Min Max
150#
285
-20
600
0.1
0.1
300#
740
-20
600
600#
1480
0.1
-20
500
900#
2250
-20
500
0.1
1500#
3705
-20
500
0.1
150#
150
None
200
150#
125
None
110
150#
285
0.1
100
150#
285
0.1
100
300#
740
0.1
100
150#
285
0.1
100
150#
100
None
200
150#
285
0.1
600#
1480
None
-20
2240
None
S
T
150#
285
None
150#
285
0.1
150#
150
None
W
X
XA
XB
XD
XE
XF
WH1
WH2
SA
SB
SD
SE
SF
ZA
150#
150#
150#
300#
600#
900#
1500#
3000#
5000#
150#
300#
600#
900#
1500#
150#
200
200
285
740
1480
2250
3705
3000
5000
230
600
1200
1800
3600
285
None
None
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
0.1
0.1
0.1
0.1
0.1
0.1
0.1
None
None
None
None
None
0.2
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
-20
Piping Material
Service
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
Carbon Steel
FRP
CPVC
Carbon Steel
(Galv)
Carbon Steel
(Galv)
Carbon Steel
(Galv)
Carbon Steel
(Galv)
Process Hydrocarbon
Process Hydrocarbon
Process Hydrocarbon
Process Hydrocarbon
90-10 Cu Ni
Potable
(Inside Ling Quarter)
Steel
100
Carbon
(Galv)
Instrument gas, Utility Gas
500
Carbon Steel
Process
Piping)
100
316 SS
Chemical Injection, Sample Line
100
316 SS
Brine Water (Concentrated) Helicopter
Jet Fuel
100
Carbon Steel
Drain (Downstream of last block valve
200
FRP
Firewater, Drain
200
90:10 Cu - Ni Fire Water, Utility Water
200
HDPE
Black Water
600
Carbon Steel Piping Pipeline
600
Carbon Steel Piping Pipeline
500
Carbon Steel Piping Pipeline
500
Carbon Steel Piping Pipeline
500
Carbon Steel Piping Pipeline
200
Carbon Steel Tie-in to Xmas Tree/Flow Line
200
Carbon Steel Tie-in to Xmas Tree/Flow Line
500
Duplex SS
High CO2 Process Hydrocarbon
500
Duplex SS
High CO2 Process Hydrocarbon
500
Duplex SS
High CO2 Process Hydrocarbon
500
Duplex SS
High CO2 Process Hydrocarbon
500
Duplex SS
High CO2 Process Hydrocarbon
600
Carbon Steel High CO2 Process Hydrocarbon
Page 16
Radiography
Hydrotest
Rev. 0
Service
Temp (
F)
Allow Press (psig)
0.1
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
-20 to 100
200
300
400
285
260
230
200
500
170
600
140
Size (in)
1
1
2
Joint Construction
Socket Weld
Sch
Sch 80
Pipe
Nipple
SW Fittings
(Note 2)
Flanges
(Note 2, 3, 4) 150# RF SW A105
BW Fitting
V
A
Ball
Check
Valve Group D
Valve Group D
L (Note 5)
V
E
S
Gate
Globe
Butterfly
Plug
Valve Group D
Valve Group D
10
12
14
16
18
20
24-36
Butt Welded
Std. Wt.
API-5L Gr B, WELD
Valve Group A
Valve Group A
150# RF WN A105
Valve Group A
Valve Group A
Valve Group A
Valve Group A
Valve Group D
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
0.175 thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Thrd. Fitting :
Notes:
1. Threaded joints not allowable for hydrocarbon and chemical service, corrosive fluid
SW Fitting :
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 17
Radiography
Hydrotest
Rev. 0
Service
PROCESS HYDROCARBON
Temp (
F)
Allow Press (psig)
0.1
PROJECT NO.:
Rating
Class
RF ANSI 300
ASME B16.5
-20 to 100
200
300
400
740
675
655
635
500
600
600
550
Size (in)
1
1
2
10
12
14
16
Joint Construction
Socket Weld
Butt Welded
Sch
Sch 80
Std. Wt.
Pipe
Nipple
SW Fittings
(Note 2)
Flanges
(Notes 2, 3, 4)
300# RF SW A105
BW Fitting
V
A
L (Note 5)
V
E
S
Ball
Check
Gate
Globe
Butterfly
Plug
Valve Group D
Valve Group D
Valve Group D
Valve Group D
18
20
24-36
XS
30
API-5L Gr B, WELD
Valve Group B
Valve Group B
Valve Group B
Valve Group B
Valve Group B
Valve Group B
300# RF WN A105
Valve Group D
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
0.175 thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Thrd. Fitting :
Notes:
1. Threaded joints not allowable for hydrocarbon and chemical service, corrosive fluid
SW Fitting :
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 18
Radiography
Hydrotest
Rev. 0
Service
PROCESS HYDROCARBON
Temp (
F)
Allow Press (psig)
0.1
PROJECT NO.:
Rating
Class
RF ANSI 600
ASME B16.5
-20 to 100
200
300
400
1480
1350
1315
1270
500
1200
Size (in)
1
1
2
10
12
14
Joint Construction
Socket Weld
Butt Welded
Sch
Sch 80
Pipe
Nipple
SW Fittings
16
18
20
24-36
API-5L Gr B, WELD
BW Fitting
(Note 2)
Flanges
(Notes 2, 3, 4)
600# RF SW A105
600# RF WN A105
V
Ball
Valve Group D
A
Check
Valve Group D
L (Note 5)
Gate
Valve Group D
V
Globe
Valve Group D
E
Butterfly
S
Plug
Valve Group D
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
0.175 thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Thrd. Fitting :
Notes:
1. Threaded joints not allowable for hydrocarbon and chemical service, corrosive fluid
SW Fitting :
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 19
Radiography
Hydrotest
Rev. 0
Service
PROCESS HYDROCARBON
0.1
PROJECT NO.:
Rating
RF ANSI 900
ASME B16.5
-20 to 100
200
300
400
2250
2025
1970
1900
Temp (
F)
Allow Press (psig)
Class
500
1795
Size
1
1
2
Joint Construction
Socket Weld
Sch
Sch 160
80 (XS)
120
Pipe
Nipple
SW Fittings
BW Fitting
(Note 2)
97)
Flanges
4)
Ball
Check
Gate
Globe
Butterfly
Plug
12
14
16
18
20
24-36
Butt Welded
100
API-5L Gr B, WELD
(Notes 2, 3,
900# RF SW A105
V
A
L (Note 5)
V
E
S
10
Valve Group F
Valve Group F
Valve Group F
Valve Group F
900# RF WN A105
Valve Group E
Valve Group E
Valve Group E
Valve Group E
Valve Group F
Valve Group E
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
0.175 thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
or
approval equal.
Thrd. Fitting :
Notes:
1. Threaded joints not allowable for hydrocarbon and chemical service, corrosive fluid
2. Schedule to match with pipe sch unless for to 1 Swage use XXS
SW Fitting :
4.
Flanges larger than 24 shall be
6. Pay attention shall be taken for Thermowell connection in pipe schedule 160 inside
diameter.
Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 20
Radiography
Hydrotest
Rev. 0
Service
PROCESS HYDROCARBON
Temp (
F)
Allow Press (psig)
0.1
PROJECT NO.:
Rating
Class
RTJ 1500
ASME B16.5
-20 to 100
200
300
400
3705
3375
3280
3170
500
2995
Size
Joint Construction
Sch
1
1
2
Socket Weld
10
12
14
16
18
20
24-36
Butt Welded
Sch 160
To be
calculated
Pipe
Swage
Nipple
SW Fittings
BW Fitting
(Note 2)
A234 WPB
(Note 2)
Flanges
(Notes 2, 3, 4)
1500# RTJ SW A105
1500# RTJ WN A105
V
Ball
Valve Group F
A
Check
Valve Group F
L (Note 5) Gate
Valve Group F
V
Globe
Valve Group F
E
Butterfly
S
Plug
Valve Group F
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
Oval ring type joint, soft iron or carbon steel ring should be cadmium or zinc plated, and have a 30-40
Thrd. Fitting :
Notes:
1. Threaded joints not allowable for hydrocarbon and chemical service, corrosive fluid
3.
For piping 2 and larger, use 2 RTJ WN flanges 120 to 140 RMS.
SW Fitting :
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
6. Pay attention shall be taken for Thermowell connection in pipe schedule 160 inside
diameter.
Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 21
Radiography
None
Hydrotest
225 psig
Rev. 0
Service
FIREWATER SERVICE
PROJECT NO.:
Rating
Class
FW
FF ANSI 150
None
100
150
Temp (
F)
Allow Press (psig)
Size (in)
Joint Construction
Sch
(mm)
Pipe
1
1
Screwed
1.5
(Note 1)
EMUA 144 90-10 Cu Ni
Fittings
Fireproofing
(Note 3)
10
12
14
16
18
20
24-36
All piping shall have a minimum wall thickness of 5mm for all
unprotected pipe and at least 3 mm wall thickness for pipe with external
fire protection
shall be utilized on all dry FRP piping and all joint areas on wet FRP piping
(except within quarters ling areas or on the butt and wrap joints)
Flanges
(Notes 2, 4)
ASTM A193 Gr B7/A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron. (washers should always be placed behind each stud head and nut prior to milting)
Gaskets shall he manufactured from Buna-N Nitrite, EPDM, or a fluorocarbon based elastomer.
Gaskets
Notes:
1. Dimensions of piping shall be determined accordance with ASTM D3567 for ID, OD, weight
Approved Manufacture:
and total wall thickness. Approved FRP firewater piping products and their recommended
Pipe Fitting/Coupling
2. Minimum wall thicknesses of at least 5mm for unprotected components and at least 3mm wall
thickness for components with external fire protection. Elbows, tees, nipples, couplings, nozzle
Specialty (Fiberbond 20-FR-E)
couplings, and adapters shall all be provided by the FRP pipe manufacturer and are
Plastics
considered proprietary items. The only allowable nozzle coupling for sprinkler head installation
will be a 360 degree coupling to the pipe that is fitted with a stainless steel NPT threaded insert
Smith
that can accept a sprinkler head. No saddle clamp nozzle couplings are allowable.
3. Coating materials shall prove a standard hydrocarbon free endurance of at least twenty
Fireproofing:
minutes. An approved alternate fireproof coating shall be defined as one which (a) has
PPG (Pitt Char)
been proven via a Company or 3rd party-witnessed fire test to adhere to FRP pipe in a
Textron (Chartex-4)
hydrocarbon fire at a thickness which is sufficient to keep the dry pipe surface
Thermal Design (K-Mass)
temperature below 300F for 20 minutes (b) does not require additional reinforcement
Carboline (Intumastic 285)
such as wire mesh, steel banding, etc. to maintain adherence to the pipe and (c) does
not add sufficient weight to the pipe such that additional pipe supports will be
necessary.
4. Fixed flanges shall be flat faced with the flange face perpendicular to the axis within degree.
Filament reinforced plastic lap flanges with steel backing rings may be utilized for
connecting FRP systems to raised face steel flanged systems, Dimensions of RFP
Branch Connection Table:
flanges should be compatible with existing steel flanges according to the dimension, in
Refer to Table 6.4.B
ANSI B16.5.
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 22
Rev. 0
Service
Material: CPVC
Corr. Allowance
PROJECT NO.:
Rating
Class
FF ANSI 150
ASME B16.5
Fitting)
Radiography
None
PRESSURE DESIGN CONDITION
Hydrotest
150 psig
Temp (
F)
110
Allow Press (psig)
125
Size (in)
1
1
2 3 4 6 8 10 12 14 16 18 20
Joint Construction
Sch
Pipe
Flanges
Ball Valve
Check Valve
Miscellaneous
Gaskets
Socket
SEALER
Screwed
Welded
24-36
Socket type
Sch 80
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex, with hot dip spun galvanized
Clean thoroughly with P primer before applying P cement, Celanese heavy duty industrial garde or
equal.
Teflon Tape
All joints 3 and larger shall be back welded after cementing in place using a heat gun and CPVC rod.
Socket Type :
Notes:
1. Fitting with screwed end may be furnished to mate with connection of Vendor
2. Seal welded a heat gun and P rod shall be a heat gun and CPVC rod. Used for welded
Plug, Reducer
3. Long exposed runs of CPVC piping shall be run in structural channel of sufficient size
4.
2 CPVC pipe and smaller shall be supported at a maximum distance of 6 -0 between
Branch Table shall be as per
Manufacture standard
5.
3 CPVC pipe and larger shall be supported at a maximum distance of 9 -0 between
6. The mechanical contractor shall be responsible to see that minimum stresses are
imposed on the CPVC pipe due to testing, operating conditions, thermal expansion,
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 23
Radiography
Hydrotest
Rev. 0
Service
0.1
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
Temp (
F)
Allow Press (psig)
100
285
Size
1
1
2
Joint Construction
Thrd/Coupled (T & C)
Sch
Sch 80
Pipe
(Note 1)
(Note 1, 2)
A234 WPB
Nipple
10
12
14
16
18
20
24-36
Butt Welded
Sch 40
API-5L Gr B, WELD
Flanges (Notes 1, 2, 3, 5)
150# RF Thrd A105
150# RF WN A105
V
Ball
Valve Group K
Valve Group A
A
Check
Valve Group K
Valve Group A
L (Note 6) Gate
Valve Group K
Valve Group A
V
Globe
Valve Group K
Valve Group A
E
Butterfly
Valve Group A
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets
Notes:
1.
Hot dipped galvanized for to 2.
2.
Schedule match with pipe sch for to thrd nipple use sch 160 and 1 to 1 sch
Union (GJ Integral Seat)
4.
Use sch 160, TBE for size to
A.
Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 24
Radiography
Hydrotest
Rev. 0
Service
0.1
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
100
285
Temp (
F)
Allow Press (psig)
Size
Joint Construction
Sch
Pipe
(Note 1)
Thrd/Coupled (T & C)
Sch 80
ASTM A106 GR. B SEAMLESS
Swage
(Note 1, 2)
A234 WPB
Nipple
10
12
14
16
18
20
24-36
Butt Welded
Sch 60
API-5L Gr
WELD
B,
V
Ball
Valve Group K
Valve Group A
A
Check
Valve Group K
Valve Group A
L (Note 5) Gate
Valve Group K
Valve Group A
V
Globe
Valve Group K
Valve Group A
E
Butterfly
Valve Group A
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets
Notes:
1.
Hot dipped galvanized for to 2.
BW Fitting
Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 25
Radiography
Hydrotest
Rev. 0
Service
0.1
PROJECT NO.:
Rating
Class
RF ANSI 300
ASME B16.5
Temp (
F)
Allow Press (psig)
100
740
Size
1
1
2
Joint Construction
Thrd/Coupled (T & C)
Sch
Sch 80
Pipe
(Note 1)
(Note 1, 2)
A234 WPB
Nipple
10
12
14
16
18
20
24-36
Butt Welded
Sch 60
API-5L Gr B, WELD
Flanges (Notes 1, 2, 3, 5)
300# RF Thrd A105
300# RF WN A105
V
Ball
Valve Group D
Valve Group B
A
Check
Valve Group D
Valve Group B
L (Note 6)
Gate
Valve Group D
Valve Group B
V
Globe
Valve Group D
Valve Group B
E
Butterfly
Valve Group B
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets
Notes:
1.
Hot dipped galvanized for to 2.
5.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
Elbolet, Latrolet
BW Fitting
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 26
Radiography
20% All Weld
Pneumatic Test 100 psig
Hydrotest
450 psig
Size
Joint Construction
Sch
Pipe
Rev. 0
Service
Temp (
F)
Allow Press (psig)
1
1
2
0.1
10
12
14
16
18
20
Butt Welded
Sch 40
Swage
(Note 1, 2)
A234 WPB
Nipple
RF ANSI 150
ASME B16.5
100
285
Thrd/Coupled (T & C)
Sch 80
(Note 1)
PROJECT NO.:
Rating
Class
API-5L
WELD
24-36
To be
calcul
ated
Gr B,
Flanges (Notes 1, 2, 3, 5)
150# RF Thrd A105
150# RF WN A105
V
Ball
Valve Group K
Valve Group A
A
Check
Valve Group K
Valve Group A
L (Note 6) Gate
Valve Group K
Valve Group A
V
Globe
Valve Group K
Valve Group A
E
Butterfly
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets
Notes:
4.
Use sch 160, TBE for size to .
5.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
BW Fitting
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 27
Rev. 0
Service
Material: Cu Ni
Corr. Allowance
Radiograph
None
y
Hydrotest
None
PROJECT NO.:
Rating
NONE
NONE
Class
Temp (
F)
Allow Press (psig)
200
100
Size (in)
1
1
2
Joint Construction
SW/Thrd
Sch
Pipe/Tubing
SW Fitting
SW 90-10 Cu-Ni
Screwed Fitting
V
A
L
(Note 2)
V
E
10
12
14
16
18
20
24-36
Flanges
Ball
Check
Gate
Globe
Plug
Miscellaneous
Gaskets
Valve Group P
Valve Group P
Valve Group P
Valve Group P
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Notes:
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 28
ASME B31.3
Radiography
Hydrotest
Pneumatic test
Rev. 0
Service
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
0.1
Temp (
F)
Allow Press
(psig)
100
285
Size (in)
1
1
Joint Construction
Socket Weld
BW
Sch
Sch 80
Pipe
(Note 1)
A234 WPB
Nipple
(Note 1, 2)
BW Fitting (Note 1, 2)
10
12
14
16
18
20
24-36
A234
WPB
Flanges
(Notes 2, 3)
150# RF Thrd A105
V
Ball
Valve Group Q
A
Check
Valve Group Q
L (Note 5)
Gate
Valve Group Q
V
Globe
Valve Group Q
E
Butterfly
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets
0.175 thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
4.
Use sch 160 for size to .
BW Fitting :
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 29
Radiography
Hydrotest
Rev. 0
Service
Temp (
F)
Allow Press (psig)
NONE
PROJECT NO.:
Rating
Class
RF ANSI 600
ASME B16.5
-20 to 100
200
300
400
1480
1350
1315
1270
500
1200
Size (in)
1
1
2
Joint Construction
Socket Weld
Butt Welded
Sch
XXS
Sch 80
Pipe
Nipple
SW Fittings
(Note 2)
Flanges
(Notes 2, 3)
600# RF SW A105
600# RF WN A105
V
Ball
Valve Group D
A
Check
Valve Group D
L
Gate
Valve Group D
V (Note 4) Globe
Valve Group D
E
Butterfly
S
Plug
Valve Group D
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
0.175 thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16. 20
Thrd. Fitting :
Notes:
1. Threaded joints not allowable for hydrocarbon and checmical service, corrosive fluid
SW Fitting :
BW Fitting
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 30
PIPE SPEC S
Design Code
Rev. 0
Service
ASME B31.3
Radiography
Hydrotest
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
No Flange
None
100
2240
Size (in)
Joint Construction
Pipe/Tubing
(Note 1)
Swage
Nipple
Fittings
Threaded Fitting
BW Fitting
Flanges
V
A
L (Note 2)
V
E
S
1/8
1/4
5/16
3/8
1/2
FLARELESS TYPE
0.028
0.035 0.035 0.049 0.065
Annealed SMLS ASTM A269 F316
5/8
0.083
3/4
0.083
Ball
Check
Gate
Globe
Needle
Plug
Miscellaneous
Gaskets
Valve Group S
Valve Group S
Valve Group S
Valve Group S
Notes:
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 31
Rev. 0
Service
FUEL
Radiograph
20% All Weld
y
Pneumatic
100 psig
Test
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
None
Temp (
F)
100
285
Size (in)
Joint Construction
Sch
Pipe
Swage
(Note 1, 5)
Nipple
(Note 1, 2)
SW
Fitting
BW Fitting
(Note 2)
Socket Weld
Sch 80
ASTM A312 TP 316 SEAMLESS
ASTM A182 F316
F316
1
1
2
10
12
14
16
18
20
24-36
Butt Welded
Sch 40
Flanges
(Notes 2, 3,
150# RF SW A182-
150# RF WN A182-F316
4)
F316
V
Ball
Valve Group T
A
Check
Valve Group T
L (Note 6) Gate
Valve Group T
V
Globe
Valve Group T
E
Butterfly
S
Plug
Miscellaneous
Gaskets
(API 601)
0.175 thick, spiral wound, 316 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Thrd. Fitting :
Notes:
SW Fitting :
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 32
Rev. 0
Service
PFD)
Radiogr
Not Required
aphy
Hydrote
450 psig (close drain)
st
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
0.1
Temp (
F)
100
Allow
Press
285
(psig)
Size (in)
1
1
2
Joint Construction
Socket Weld
Sch
Sch 80
Pipe
(Note 5)
A234 WPB
Nipple
(Note 2)
ASTM A106 GR. B
SW
Fittings
BW Fitting
(Note 2)
10
12
14
16
18
20
24-36
Butt Welded
Std. Wt.
API-5L Gr B, WELD
Flanges
(Notes 2, 3, 4)
150# RF SW A105
150# RF WN A105
V
Ball
Valve Group D
Valve Group A
A
Check
Valve Group D
Valve Group A
L (Note
Gate
Valve Group D
Valve Group A
6)
V
Globe
E
Butterfly
Valve Group A
S
Plug
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
0.175 thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Thrd. Fitting :
Notes:
1. Threaded joints not allowable for hydrocarbon and checmical service, corrosive
(For Instrument connection only)
fluid
SW Fitting :
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
5. Use sch XS
Butt
Weld Fitting :
Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 33
Rev. 0
Service
Material: FRP
Corr. Allowance
WATER, FIREWATER,
ASME B31.3
COOLING WATER, UTILITY
DRAIN
Radiography
Hydrotest
N/A
225 psig
Temp (
F)
Allow
Press
(psig)
N/A
PROJECT NO.:
Rating
Class
RF ANSI 150
ASME B16.5
200
200
150
225
Size (in)
Joint Construction
Sch
Pipe
(Note 1)
Fitting
2
3
4
6
8 10 12 14 16 18 20 24-36
(Note 1)
Flanges (Notes 1, 2, 3, 4)
V
A
L (Note 5)
V
E
S
Miscellaneous
Gaskets
Ball
Check
Gate
Globe
Butterfly
Plug
Valve Group V
Valve Group V
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
1/8 thick
Notes:
1. Joining method for fitting to pipe, pipe to flange and fitting to fitting shall be
elastomeric O ring nylon key lock. Bell and spigot, epoxy-type adhesive bonded
2. Flange shall be drilled to ASME B16.5 class 150 lb pattern and shall be flat face
with raised sealing ring for flat face be elastomeric O ring nylon key lock.
3. Filament Reinforce plastic lap Flange with steel backing rings may be utilized for
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
General Notes :
item.
2. Handling,
fabrication
&
manufactures
recommendation.
between
flange
without
detrimental distortion
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 34
Rev. 0
Material: 90-10 Cu Ni
Corr. Allowance
Service
ASME B31.3
Radiography
Hydrotest
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
RF ANSI 150
ASME B16.5
None
Class
200
200
Size (in)
1
2
10
12
Joint Construction
Sch (mm)
1.5
Pipe
Fitting
(Notes 1, 4)
Threaded
Butt Welded
1.5
1.5
1.5 1.5 2.0 2.5 2.5
3.5
4.0 5.0
Flanges
(Notes 2)
90-10 Forge Fe Cu-Ni
V
Ball
Valve Group W
A
Check
Valve Group W
L (Note 5) Gate
Valve Group W
V
Globe
Valve Group W
E
Butterfly
Valve Group W
S
Plug
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
Gaskets
(Note 3)
High performance nitrile Rubber based reinforced sheet containing non respirable glass fibres.
Notes:
painted with polyamide epoxy p aint. Composite weld neck with 90Cu
4- 12 X 2 TE and SW
10Ni inner flange & CS outer flange, Inner flange dimension to DIN
2- 12 X 1 Welding type (Sockolet)
86037. Composite slip on with 90Cu 10Ni inner flange & CS outer flange,
3- 12 X 3 Butt welding type (weldolet)
Inner flange dimension to BS 4504 part 2 and Table 16/23 of DIN 86036.
4- 12 X 4 Butt welding type (weldolet)
REDUCED AVAILABLE
12
10, 8, 6
6
4, 3, 2
10
8, 6, 4
4
3, 2
8
6, 4, 3
3
2
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 35
Radiography
Hydrotest
Rev. 0
Service
Material: HDPE
Corr. Allowance
BLACK WATER
N/A
137 psig
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
RF ANSI 150
ASME B16.5
None
68
86
104
122
92
87
75
63
Class
140
56
158
47
Size (in)
Joint Construction
Sch
Pipe
Fittings (Note 1)
Nipple (Note 2)
Flanges (Note 1, 2)
Ball Valve
(Note 3)
Miscellaneous
Gaskets
1
1
2
Valve Group X
Valve Group X
Valve Group X
10
12
14
16
18
20
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Hot dipped spun galvanized.
1/8 thick soft neoprene rubber, flat face, Garlock 8314 or approved equal
Notes:
Manufacturer Standard.
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 36
Radiography
100%
All
Weld
Hydrotest
450 psig
Rev. 0
Service
PIPING PIPELINE
PROJECT NO.:
Rating
Class
XA
RF ANSI 150
ASME B16.5
0.1
Temp (
F)
Allow Press (psig)
-20 to 100
285
200
260
300
230
400
200
500
170
600
140
Size (in)
Joint Construction
Sch
Pipe
Socket Weld
Sch 160
ASTM A106 Gr. B
SMLS
Swage
(Note 1)
Nipple
(Note 1)
SW Fittings
BWFitting
(Note 1)
Flanges (Notes 1, 2, 3)
1
1
2
10
12
14
16
18
Butt Welded
To be calculated
20
24-36
Welded
150# RF SW A694-
F52
V
Ball
Valve Group D
Valve Group A
A
Check
Valve Group D
Valve Group A
L (Note 4)
Gate
Valve Group D
Valve Group A
V
Globe
Valve Group D
Valve Group A
E
Butterfly
Valve Group A
S
Plug
Valve Group D
Valve Group A
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
Thrd. Fitting :
Notes:
3.
Flange larger than 24, shall be in accordance with ASME B16.47 Series
A.
SW Fitting :
5. Pay attention shall be taken for Thermowell connection in pipe schedule 160
Cap, Coupling, Elbow, Tee, Olet, Union
inside diameter.
Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 37
LAUNCHER)
Radiography
100% All Weld
Hydrotest
1125 psig
Rev. 0
Service
PIPING PIPELINE
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
XB
RF ANSI 300
ASME B16.5
0.1
-20 to 100
200
300
400
740
675
655
635
500
600
600
550
Size (in)
1
1
2
10
12
14
16
18
20
24-36
Joint Construction
Sch
Pipe
Socket Weld
Butt Welded
Sch 160
To be calculated
SMLS
Swage
Nipple
SW Fittings
BWFitting
(Note 1)
Flanges (Notes 1, 2, 3)
300# RF SW A694-
F52
V
Ball
Valve Group D
Valve Group B
A
Check
Valve Group D
Valve Group B
L (Note 4) Gate
Valve Group D
Valve Group B
V
Globe
Valve Group D
Valve Group B
E
Butterfly
Valve Group B
S
Plug
Valve Group D
Valve Group B
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
0.175 thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Thrd. Fitting :
Notes:
3.
Flange larger than 24, shall be in accordance with ASME B16.47 Series
A.
SW Fitting :
5. Pay attention shall be taken for Thermowell connection in pipe schedule 160
Cap, Coupling, Elbow, Tee, Olet, Union
inside diameter.
Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 38
Radiography
100% All Weld
Hydrotest
2225 psig
Rev. 0
Service
PIPING PIPELINE
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
RF ANSI 600
ASME B16.5
0.1
-20 to 100
200
300
400
1480
1350
1315
1270
XD
500
1200
Size (in)
1
1
2
Joint Construction
Socket Weld
Sch
Sch 160
Pipe
(Note
A105 or A234 WPB
Nipple
1)
1)
(Note
SW Fittings
BWFitting
(Note 1)
Flanges (Notes 1, 2, 3)
V
A
L (Note 4)
V
E
Ball
Check
Gate
Globe
Butterfly
600# RF SW A694-F52
Valve Group D
Valve Group D
Valve Group D
Valve Group D
10
12
14
16
18
Butt Welded
To be calculated
20
24
36
Welded
Valve Group D
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
0.175 thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Thrd. Fitting :
Notes:
3.
Flange larger than 24, shall be in accordance with ASME B16.47 Series
A.
SW Fitting :
5. Pay attention shall be taken for Thermowell connection in pipe schedule 160 inside
Cap, Coupling, Elbow, Tee, Olet,
diameter.
Plug
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 39
LAUNCHER)
Radiography
100% All Weld
Hydrotest
3350 psig
PIPING PIPELINE
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
XE
RF ANSI 900
ASME B16.5
0.1
-20 to 100
200
300
400
2250
2025
1970
1900
500
1795
Size (in)
1
1
2
10
12
14
16
18
20
24-36
Joint Construction
Sch
Pipe
Swage
(Note 1)
Nipple
(Note 1)
SW Fittings
BW Fitting
(Note 1)
Socket Weld
Butt Welded
Sch 160
120
100
Flanges
(Notes 1, 2, 3)
900# RF SW A694-F52
900# RF WN ASTM A694-F52
V
Ball
Valve Group E
A
Check
Valve Group E
L (Note 4)
Gate
Valve Group E
V
Globe
Valve Group E
E
Butterfly
S
Plug
Valve Group E
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
0.175 thick, spiral wound, 304 SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Thrd. Fitting :
Notes:
3.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series A.
SW Fitting :
5. Pay attention shall be taken for Thermowell connection in pipe schedule 160 inside
Cap, Coupling, Elbow, Tee, Olet, Union
diameter.
Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 40
LAUNCHER)
Rev. 0
Service
PIPING PIPELINE
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
XF
ASME B16.5
0.1
-20 to 100
200
300
400
3705
3375
3280
3170
500
2995
Size (in)
Joint Construction
Sch
Pipe
Swage
Socket Weld
Sch 160
ASTM A106 GR. B SMLS
A105 or A234 WPB
1
1
2
10
12
14
16
18
Butt Welded
To be calculated
20
24-36
Welded
(Note 1)
Nipple
(Note 1)
SW Fittings
BW Fitting
(Note
1)
(Refer to ASME
B16.9
97)
Flanges
(Notes 1, 2, 3)
1500# RTJ SW A694-F52
1500# RTJ WN ASTM A694-F52
V
Ball
Valve Group F
A
Check
Valve Group F
L (Note 4)
Gate
Valve Group F
V
Globe
Valve Group F
E
Butterfly
S
Plug
Valve Group F
Miscellaneous
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
Oval ring type joint, soft iron or carbon steel ring should be cadmium or zinc plated, and have a 30-40
Thrd. Fitting :
Notes:
SW Fitting :
3.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
5. Pay attention shall be taken for Thermowell connection in pipe schedule 160 inside
diameter.
Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 41
Rev. 0
Service
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
3000 API 6A
0.1
WH1
-20 to 100
200
3000
3000
Size (in)
Joint Construction
Sch
Pipe
Swage
Nipple
SW Fittings
BW Fitting
(Note 1)
Flanges
(Notes 1, 2, 3)
V
A
L
V
E
S
1-13/16
SW
Sch 160
2-1/16
2-9/16
3-1/16
3-1/8
4-1/16
5-1/8
Butt Welded
To be calculated
7-1/16
3000 API RF
SW A105
Ball
Check
Gate
Globe
Butterfly
Plug
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
Octagonal Ring joint soft iron, per API 6A, type RX 90 HB Max.
Notes:
Thrd. Fitting :
The flange standards API 6A and ASME/ANSI B16.5 are similar dimensionally, but
API 6A flanges are rated for higher pressures as shown in the table below :
SW Fitting :
Flange
ANSI B16.5
API 6A
ANSI B16.5
API 6A
Weld
Neck
600
900
1500
600
Blind and
900
Threaded
1500
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
2000
3000
5000
2000
3000
5000
24
1
13/16
- 11
1
13/16
- 21
1/4
1
13/16
- 20
3/4
1
13/16
- 11
Elbolet, Latrolet
Page 42
Rev. 0
Service
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
5000 API 6A
0.1
WH2
-20 to 100
200
5000
5000
Size (in)
1-13/16
2-1/16
Joint Construction
SW
Sch
160
Pipe
Swage
Nipple
SW Fittings
BW Fitting
(Note 1)
Flanges
(Notes 1, 2, 3)
V
A
L (Note 4)
V
E
S
SW A105
2-9/16
3-1/16
To be calculated
7-1/16
Ball
Check
Gate
Globe
Butterfly
Plug
ASTM A193 Gr B7 / A194 Gr 2H SF Heavy Hex with Fluorocarbon coated, minimum thickness 35
micron.
Gaskets
Octagonal Ring joint soft iron, per API 6A, type RX 90 HB Max.
Thrd. Fitting :
Notes:
The flange standards API 6A and ASME/ANSI B16.5 are similar dimensionally, but
SW Fitting :
API 6A flanges are rated for higher pressures as shown in the table below :
Flange
ANSI B16.5
API 6A
ANSI B16.5
API 6A
Elbolet, Latrolet
600
2000
Weld
900
3000
Neck
1
13/16
- 11
1500
5000
24
600
2000
1
13/16
- 21
1/4
13/16
3/4
Blind and
900
3000
1
- 20
Threaded
1500
13/16
5000
1
- 11
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 43
Rev. 0
Service
ASME B31.3
Steel
Corr. Allowance
Radiograph
100% All Weld
y
Hydrotest
345 psig
None
PROJECT NO.:
Rating
Class
SA
RF ANSI 150
ASME B16.5
Temp (
F)
Allow Press (psig)
-20 to 100
230
200
195
300
175
400
160
500
145
Size (in)
1
1
2
10
12
14
16
18
20
24-36
Joint Construction
Sch
Pipe
Swage
(Note 2)
Nipple
SW Fittings
BW Fitting
(Note 2)
Socket Weld
Butt Welded
Sch 80
To be calculated
(Note1)
Flanges (Notes 2, 3, 4)
150# RF SW A182 F316L
150# RF WN A182 F316L
V
Ball
Valve Group SD
Valve Group SA
A
Check
Valve Group SD
Valve Group SA
L (Note 5)
V
E
S
Gate
Globe
Butterfly
Plug
Valve Group SD
Valve Group SA
Valve Group SD
Valve Group SA
Valve Group SD
Valve Group SA
Miscellaneous
Gaskets
(API 601)
0.175 thick, spiral wound, 316L SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Thrd. Fitting :
Notes:
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series A.
SW Fitting :
General Note
1. Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for
2. All 316 SS flanges or 316 SS flanged valves shall have Isolating kit when connected to
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Elbolet, Latrolet
Page 44
Radiography
Hydrotest
Rev. 0
Service
Corr. Allowance
Rating
Class
Temp (
F)
Allow Press (psig)
SB
RF ANSI 300
ASME B16.5
None
-20 to 100
200
300
400
600
505
455
415
500
380
Size (in)
1
1
2
10
12
14
16
18
20
24-36
Joint Construction
Sch
Pipe
Swage
(Note 2)
Nipple
SW Fittings
BW Fitting
(Note 2)
Socket Weld
Butt Welded
Sch 80
To be calculated
(Note1)
Flanges (Notes 2, 3, 4)
300# RF SW A182 F316L
300# RF WN A182 F316L
V
Ball
Valve Group SD
Valve Group SB
A
Check
Valve Group SD
Valve Group SB
L (Note 5)
V
E
S
Gate
Globe
Butterfly
Plug
Miscellaneous
Gaskets
(API 601)
Valve Group SD
Valve Group SB
Valve Group SD
Valve Group SB
Valve Group SD
Valve Group SB
0.175 thick, spiral wound, 316L SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
General Note
1. Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for each
specific application.
2. All 316 SS flanges or 316 SS flanged valves shall have Isolating kit when connected to
Thrd. Fitting :
SW Fitting :
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 45
Radiography
Hydrotest
Rev. 0
Service
Temp (
F)
Allow Press (psig)
None
PROJECT NO.:
Rating
Class
SD
RF ANSI 600
ASME B16.5
-20 to 100
200
300
400
1200
1015
910
825
500
765
Size (in)
Joint Construction
Sch
Pipe
Swage
(Note 2)
Nipple
SW Fittings
BW Fitting
(Note 2)
1
1
2
Socket Weld
Sch XS
Gate
Globe
Butterfly
Plug
Miscellaneous
Gaskets
(API 601)
10
12
14
16
18
20
24-36
Butt Welded
To be calculated
(Note1)
Flanges (Notes 2, 3, 4)
600# RF SW A182 F316L
V
Ball
Valve Group SD
A
Check
Valve Group SD
L (Note 5)
V
E
S
Valve Group SD
Valve Group SD
Valve Group SD
0.175 thick, spiral wound, 316L SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
General Note
1. Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for each
specific application.
2. All 316 SS flanges or 316 SS flanged valves shall have Isolating kit when connected to
Thrd. Fitting :
SW Fitting :
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 46
Rev. 0
Service
Corr. Allowance
Rating
Class
Radiography
Hydrotest
Temp (
F)
Allow Press (psig)
SE
RF ANSI 900
ASME B16.5
None
-20 to 100
200
300
400
1800
1520
1360
1240
500
1145
Size (in)
Joint Construction
Sch
Pipe
Swage
(Note 2)
Nipple
SW Fittings
1
1
2
Socket Weld
Sch XS
Gate
Globe
Butterfly
Plug
Miscellaneous
Gaskets
(API 601)
10
12
14
16
18
20
24-36
Butt Welded
To be calculated
(Note1)
A182-F316L
BW Fitting
(Note 2)
Flanges (Notes 2, 3, 4)
900# RF SW A182 F316L
V
Ball
Valve Group SF
Valve Group SE
A
Check
Valve Group SF
Valve Group SE
L (Note 5)
V
E
S
Valve Group SF
Valve Group SE
Valve Group SF
Valve Group SE
Valve Group SF
Valve Group SE
0.175 thick, spiral wound, 316L SS Windings Flexible graphite filler SS inner & outer ASME B16.20
Notes:
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
General Note
1. Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for
2. All 316 SS flanges or 316 SS flanged valves shall have Isolating kit when connected to
Thrd. Fitting :
SW Fitting :
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 47
Radiography
Hydrotest
Temp (
F)
Allow Press (psig)
PROJECT NO.:
Rating
Class
ASME B16.5
None
-20 to 100
200
300
400
3600
3095
2795
2570
SF
500
2390
Size (in)
1
1
2
10
12
14
16
18
20
24-36
Joint Construction
Sch
Pipe
Swage
(Note 2)
Nipple
SW Fittings
Socket Weld
Butt Welded
Sch 80
To be calculated
(Note1)
A182-F316L
BW Fitting
(Note 2)
Flanges (Notes 2, 3, 4)
1500# RTJ SW A182
F316L
V
Ball
Valve Group SF
A
Check
Valve Group SF
L (Note 5)
V
E
S
Gate
Globe
Plug
Needle
Valve Group SF
Valve Group SF
Valve Group SF
Valve Group SJ
Miscellaneous
Gaskets
(API 601)
0.175 thick, spiral wound, 316L SS Windings Flexible
graphite filler SS inner & outer ASME B16.20
Thrd. Fitting :
Notes:
only)
4.
Flanges larger than 24 shall be in accordance with ASME B16.47 Series
A.
SW Fitting :
General Note
1. Strength calculation shall be provided for Pipe / fitting wall thickness, flanged , bolt for
Butt Weld Fitting :
2. All 316 SS flanges or 316 SS flanged valves shall have Isolating kit when connected to
Cap,
Weldolet, Elbolet, Latrolet
PHEONWJ-M-SPE-0025, Rev 1
Paper Copies are Uncontrolled
Page 48