1-4 Data Base Documentation Issue 09/01 MAN Roland Druckmaschinen AG - Offenbach
1.2 Settings PU1
Setting Adjustment value Comments Transfer from swing gripper to infeed drum 78 Frontlays in highest position 150 Cover guides in highest position 160 Sheet at the frontlays 180 Feeder start Transfer from infeed drum to impression cylinder PU1 220 Frontlay scan 260 1 Sidelay air on 260 1 From series 732 220 Sidelay air off 320 340 from series 726 Pull distance > series 725 10 mm Pull distance > series 726 14 mm Swing gripper, gripper closes 353.5 Frontlay and cover guides start to move 355.5absolut start 358 (+1-0,5) at 0,1mm Swing gripper starts to move 2 2 nd press revolution Suction rollers start sucking 180 Transfer from impression cylinder PU1 to Transferter PU2 221 2nd press revolution Angular displacement from printing unit to printing unit 83.8 1 corresponds to 2.61 mm on the impression cylinder gauge ring Press degree number in the PU1 trend display More detailed explanations are given in the individual chapters
The setting values and press degree numbers listed are engineering values. As the press gets older and wears, some of the values can change without affecting press function.
Proper press function is more important than exactly maintaining these values.
But still the values given should be maintained as far as possible.
C 95A 6427 39 15.10.2003
Service Training Mechanical Roland 700
Settings, Technical Data
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Data Base Documentation Issue 09/01 MAN Roland Druckmaschinen AG - Offenbach 1-5
1.3 Transfer settings
The transfer length for the impression cylinder and Transferter cams is:
- 6 mm up to series 729 - 8 mm from series 730 onwards
Paper in the gripper at frontlay zero position = 6 mm. (middle possition)
Gripper margin adjustable from 5 7 mm..
Table - Center of Transfer
Setting values Center of Transfer Swing gripper to Infeed drum 78 Infeed drum to Impression cylinder 220 PU 1 Impression cylinder to Transferter PU 2 220.95 Transferter to Impression cylinder 262.85 PU 2 Impression cylinder to Transferter 304.75 Transferter to Impression cylinder 346.65 PU 3 Impression cylinder to Transferter 28.55 Transferter to Impression cylinder 70.45 PU 4 Impression cylinder to Transferter 112.35 Transferter to Impression cylinder 154.25 PU 5 Impression cylinder to Transferter 196.15 Transferter to Impression cylinder 238.05 PU 6 Impression cylinder to Transferter 279.95 Transferter to Impression cylinder 321.85 PU 7 Impression cylinder to Transferter 3.75 Transferter to Impression cylinder 45.65 PU 8 Impression cylinder to Transferter 87.55 Transferter to Impression cylinder 129.45 PU 9 Impression cylinder to Transferter 171.35 Transferter to Impression cylinder 213.25 PU 10 Impression cylinder to Delivery, old ~ 295.95
Transfer to new delivery (Airglide) Same as transfer to Transferter
C 95A 6427 39 15.10.2003
Service Training Mechanical Roland 700
1
Settings, Technical Data
1-6 Data Base Documentation Issue 09/01 MAN Roland Druckmaschinen AG - Offenbach
1.4 Gripper settings
Swing gripper
Before making any adjustments, the press must be secured to prevent it turning.
Position the press at 22. Loosen the lockscrew. Turn the setting screw (setting position) to: 0.6 (up to series 715) 0.8 (from series 716 onwards) Loosen gripper contact to the gripper pad Set the grippers. Move the graduated collar back to 0 (up to series 715) 0.2 (from series 716 onwards)
- Check that the transfer distance = 1.5 mm to the middle of transfer. - Center of transfer is 78.
- Gripper pretensioning is 18 N. - With this pretensioning, the setting screw protrudes 2 threads out of the gripper housing.
Infeed drum gripper
Position the press at 356. Turn the scale to 0.2. Insert a 1 mm feeler gauge between cam and roller lever. Loosen gripper contact to the gripper pad Set the grippers.
- Gripper pretensioning: 48 N = 2.5 mm distance between clamp ring and housing. - Check that the transfer distance = 1.5 mm to the middle of transfer. - Center of transfer is 220. - Pretensioning of the torsion bar spring: 55 Nm.
C 95A 6427 39 15.10.2003
Service Training Mechanical Roland 700
Settings, Technical Data
1
Data Base Documentation Issue 09/01 MAN Roland Druckmaschinen AG - Offenbach 1-7
Impression cylinder grippers
Loosen the cam follower fastening nut. Turn the cam follower to the "setting" position.(low position) Tighten the fastening nut. Loosen gripper contact to the gripper pad Set the grippers with 0.03 mm Japan paper. Turn the cam follower back to working position. (high position) Lock the cam follower fastening nut. Repeat the setting procedure with the second gripper shaft.
- Gripper pretensioning: 90 N = 5 mm distance between clamp ring and housing. - Check that the transfer distance = 3 mm up series 730 4 mm to the middle of transfer. - Pretensioning of the torsion bar spring: 65 - 70 Nm
Transferter
Set the scale to 0.2. Place the Transferter in a vertical position. Pinch a 17.3 mm setting gauge between the cam and roller lever. Loosen gripper contact to the gripper pad Set the grippers with 0.03 mm Japan paper.
- Gripper pretensioning: 2 mm between clamp ring and housing. - Check that the transfer distance = 3 mm up series 730 4 mm to the middle of transfer. - Pretensioning of the torsion bar spring: 55 - 60 Nm.
C 95A 6427 39 15.10.2003
Service Training Mechanical Roland 700
1
Settings, Technical Data
1-8 Data Base Documentation Issue 09/01 MAN Roland Druckmaschinen AG - Offenbach
Delivery gripper systems
Place an 0.2 mm feeler gauge underneath the stop of the delivery system. Loosen gripper contact to the gripper pads. Set the grippers with an 0.03 mm feeler gauge. Remove the 0.2 mm feeler gauge.
Pretensioning of the torsion bar spring: 10 Nm.
C 95A 6427 39 15.10.2003
Service Training Mechanical Roland 700
Settings, Technical Data
1
Data Base Documentation Issue 09/01 MAN Roland Druckmaschinen AG - Offenbach 1-9
1.5 Makeready mode from series 717
Preconditions: - Machine does not - No automatic procedure is preselected ( like PPL ) - All green lights for machine run functions are Activtion Deactivation Positioning reverse At control panel of the selected unit: Positioning forward Ink form ll ON/OFF Ink form rollers ON Ink form ll ON/OFF Security Stop Button + Roller wash up device ON Water form ll ON/OFF Dampening rollers ON Security Stop Button + Blanket wash up device ON Water form ll ON/OFF Spontaneou iimpression OFF Impression ON ( step 1 and 2 ) At control panel of the selected unit At control panel of the unit before ( for unit 1: +B A 3 A ) with guard S 3 open:
C 95A 6427 39 15.10.2003
Service Training Mechanical Roland 700
1
Settings, Technical Data
1-10 Data Base Documentation Issue 09/01 MAN Roland Druckmaschinen AG - Offenbach