Roll Crusher Roll Crusher

Type: DRC 1250 x 1500

Client: Nordkalk Schweden
Place of installation: Lrbro / Gotland
Supplied in: 1988
Feed material: Limestone
Feed size: 90 250 / 300 mm
Product size: < 150 mm
Throughput rate: 800 t/h
Drive: 2 x 132 kW
ThyssenKrupp Frdertechnik GmbH Tel.: +49 (2524) 30-0
Processing Fax: +49 (2524) 2252
Schleebergstrae 12 E-Mail: info.tkfen@thyssenkrupp.com
D-59320 Ennigerloh http://www.tk-processing.com
Processing
ThyssenKrupp Roll Crusher
The different way of crushing
ThyssenKrupp Roll Crusher
The different way of crushing
Fields of application
Roll Crushers are used for the crushing of medikum-hard rock as well as for sticky and soft
materials, i.e. lignite and mineral coal, clay, marl, limestone and similar raw materials.
Functioning
The feed material is crushed by shear- and tensile forces being generated by high rotor
torques at high circumferential speeds. The individual crushing tools are arranged to allow
fines in the feed material to flow unrestrained between the crushing rolls similar to
screening by roller screens. Because of that, the specific power requirement, the wear rate
and the fines content in the finished product are considerably lower than with other crushing
machines.
Crushing tools
The type of crushing tool and fastening system employed depends on the application. The
crushing tools can be executed as crushing ring, segments or picks thus ensuring an easy
handling.
Roll Crushers for primary, secondary and tertiary crushing
Depending on its design and application Roll Crushers achieve crushing ratios ranging between
3:1 and 6:1. Different sizes with throughput rates of up to 14,000 t/h are available. The Roll
Crusher is designed to accept lumps with edge lengths of up to 1,700 mm for use in a primary
function and of up to < 8 mm for use in a tertiary function.
Hydraulic overload protection system
The hydraulic system consists of a hydraulic power
unit and two cylinders and is utilized for the
adjustment of the crusher gap and overload
protection. The floating roll is moved manually with
the help of the hydraulic system and the crusher gap
is adjusted with shim plates. During automatic
operation, a pre-pressure applied by the hydraulic
cylinders keeps the floating roll in its crushing
position. To protect the crusher from undue damage,
the floating roll retracts parallel in an overload
situation thus relieving the separation forces and
allowing the foreign object to pass.
Drive
The crushing rolls are driven by two drive lines arranged on either side of the housing. The
drive unit can be designed as V-belt drive or direct drive.
Processing