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Illustrated Parts Manual

MODELS
1930ES, 2030ES,
2630ES,
2646ES & 3246ES
SN 0200198014
TO PRESENT &
SN B200000100
TO PRESENT
3121275
March 14, 2014

REVISION LOG
NOTES:
NOTE: Country of Manufacture - The ES Scissor Lifts are manufactured by JLG Industries in the following countries:
USA, Belgium or China. Refer to the Serial Number Tag to identify the country of manufacture. ES Scissors manufactured in the USA will have a serial number prefix of 02 (i.e. 02XXXXXXXX), ES Scissors manufactured in Belgium will
have a prefix of 12 (i.e. 12XXXXXXXX) and ES Scissors manufactured in the China will have a serial number prefix of B2
(i.e. B2XXXXXXXX).

NOTE: 1930ES, 2030ES, 2630ES, 2646ES & 3246ES Global Illustrated Parts Manual P/N 3121167 has been replaced
by multiple manuals. Review machine SN and use the Global Illustrated Parts Manual for the correct serial number
range:
USA Built Machines Prior to SN 0200135154 Use manual p/n 3121246.
USA Built Machines SN 0200135154 to SN 0200152825 Use manual p/n 3121247.
USA Built Machines SN 0200152825 to SN 0200198014 Use manual p/n 3121248.
USA Built Machines SN 0200198014 to Present Use manual p/n 3121275.
Belgium Built Machines Prior to SN 1200004293 Use manual p/n 3121246.
Belgium Built Machines SN 1200004293 to SN 1200008481 Use manual p/n 3121247.
Belgium Built Machines SN 1200008481 to Present Use manual p/n 3121248.
China Built Machines SN B200000100 to Present Use manual p/n 3121275.

NOTE: Drive Module Identification - The module is located inside a compartment on the frame behind the front drive
wheels. Remove the cover and identify the drive module by part number or visual identification (See illustration below).
Also, identify the country of manufactured by referring to the SN nameplate before ordering parts (See note above).
USA built machines: All machines built before to SN 0200198014 use the 1600346 Drive Module. All Machines built
SN 0200198014 to present machines use the 001092456 Drive Module.
Belgium built machines: All machines use the 1600346 Drive Module.
China built machines: All machines use the 1001092456 Drive Module.

P/N
1600346
(Color: Blue)

P/N
1001092456
(Color: Black)

MANUAL REVISION LOG:


July 22, 2011 - Original Issue of Manual (Edited B/M 0010588 Revision B)
October 7, 2011 - Revised Manual (Edited B/M 0010588 Revision C)
January 10, 2012 - Revised Manual (Edited B/M 0010588 Revision D)
June 20, 2012 - Revised Manual (Edited B/M 0010588 Revision H)
August 23, 2012 - Revised Manual (Edited B/M 0010588 Revision H)
January 10, 2013 - Revised Manual (Edited B/M 0010588 Revision H)
April 15, 2013 - Revised Manual (Edited B/M 0010588 Revision H)
July 10, 2013 - Revised Manual (Edited B/M 0010588 Revision H)

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REVISION LOG
October 9, 2013 - Revised Manual (Edited B/M 0010588 Revision H)
March 14, 2014 - Revised Manual (Edited B/M 0010588 Revision Q)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

TABLE OF CONTENTS
FIGURE NO.

TITLE

PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1


1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9

STEERING, DRIVE AND REAR AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . 1-2


WHEEL DRIVE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS . . . . . . . . . . . . . . . 1-12
POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES) . . . . . . . . . . . 1-16
POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) . . . . . . . . . . . . . . . . . . 1-18
BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER) . . . 1-20
BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI & CSA SPEC MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
INVERTER INSTALLATION (WITHOUT BATTERY CHARGER)
(OPTIONAL ON ANSI SPEC MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-26
LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATION . . . . . . 1-30

SECTION 2 - GROUND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1


2-1
2-2
2-3

BATTERIES AND COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2


GROUND CONTROL ASSEMBLY & INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL
INDICATOR) GAUGE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

SECTION 3 - SCISSOR ARMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1


3-1
3-2
3-3
3-4

SCISSOR ARMS INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2


SCISSOR ARMS INSTALLATION - 2030ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
SCISSOR ARMS INSTALLATION - 2630ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
SCISSOR ARMS INSTALLATION - 2646ES/3246ES . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1


4-1
4-2
4-3
4-4
4-5
4-6
4-7

PLATFORM INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2


RAIL (FIXED) INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
RAIL (FOLD-DOWN) INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
RAIL INSTALLATION - 2030ES/2630ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
RAIL INSTALLATION - 2646ES/3246ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
PLATFORM CONSOLE BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
DRIVE/STEER CONTROLLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1


5-1
5-2
5-3
5-4

LIFT CYLINDER ASSEMBLY (TEXAS HYDRAULICS) . . . . . . . . . . . . . . . . . . . . . . . . 5-2


LIFT CYLINDER ASSEMBLY (SH-PAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8
STEER CYLINDER ASSEMBLY (TEXAS HYDRAULICS) . . . . . . . . . . . . . . . . . . . . . . 5-10
STEER CYLINDER ASSEMBLY (SH-PAC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1


6-1

HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1


7-1
7-2
7-3

3121275

1930ES ELECTRICAL COMPONENTS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . 7-2


2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . 7-14
2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . 7-26

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

TABLE OF CONTENTS
FIGURE NO.

TITLE

PAGE NO.

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1


8-1
8-2
8-3

DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2


DECALS INSTALLATIONS (ANSI EXPORT SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8
DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS) . . . . . . . . . . . . . .8-14

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1


SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 1
FRAME

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-1

SECTION 1 FRAME

117

111

2
10

13

2
10

1 7

302

112

108

301

401

101

401

208
207

206

101

205
204
202
201

206

301

206

105

203

FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS

1-2

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS
ITEM #

PART NUMBER

0272371
0273227
0274546
0272371
1001131074
0273227
1001131075
0274546
1001131076
1
2

3
4

0440259
0701016
0701020
1380153

QTY.
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
2
4

4
1

1684237
1684456

1684237
1001129267

5 to 6
7
8
9
10
11 to 12
13

1684456
1001129268
Not Used
3423037
4812000
4846757
0100011
Not Used
2110404

1001117032
1001114882
1001117033
101
102 to 104
105
106 to 107
108
109 to 110

3121275

0630580
Not Used
2780266
Not Used
3760463
Not Used

4
4
2
AR
2
Ref
Ref
Ref
Ref

DESCRIPTION
STEERING INSTALLATION
USA Built Machines:
1930ES
2030ES/2630ES
2646ES/3246ES
China Built Machines:
1930ES (SN B200000100 to SN B200014593)
1930ES (SN B200014593 to Present)
2030ES/2630ES (SN B200000100 to SN B200014593)
2030ES/2630ES (SN B200014593 to Present)
2646ES/3246ES (SN B200000100 to SN B200014593)
2646ES/3246ES (SN B200014593 to Present)

REV.

J
I
E
J
B
I
C
E
B

Bearing, Flanged
Bolt M10 Options:
40mm Length
60mm Length
E-Clip
Steer Cylinder Assembly (See CYLINDER SECTION for
Breakdown):
USA Built Machines
1930ES/2030ES/2630ES
2646ES/3246ES
China Built Machines
1930ES/2030ES/2630ES
SN B200000100 to SN B200014593
SN B200014593 to Present
2646ES/3246ES
SN B200000100 to SN B200014593
SN B200014593 to Present
Pin, Clevis
Flatwasher M10
Lug, Steer
Compound, Locking
Fitting, Straight
DRIVE INSTALLATION
1930ES
2030ES/2630ES
2646ES/3246ES

20

Bolt, Wheel

Hub Assembly (See Items 201-208 for Breakdown)

Ring, Retaining

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

A
C
B

1-3

SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (CONTINUED)
ITEM #

PART NUMBER

QTY.

111
112
113 to 116
117

4740524
4740564
Not Used

2
2

Thrustwasher M60
Washer, Spindle Retaining

Wheel Drive Assembly Options (See WHEEL DRIVE


ASSEMBLY for Breakdown):
1930ES
2030ES/2630ES/2646ES/3246ES
2646ES/3246ES

1001092737
1001092738
1001092738

201
202
203
204
205
206
207
208

2780266

Ref
Ref

Use 1001102354
Use 3300423
Use 3450406
Use 4740468
Use 1001102351
Not Available
Use 1001102353
Use 1001102349

1
1
1
1
1
1
1
1
Ref

301

2
0440264
0440265

302

AR
3128601
3128703

0010588

Ref
Ref

0010588

Ref

0010588

Ref

Use 2915012
Use 2915013

AR
Ref
4
4

401

1-4

DESCRIPTION

REV.

HUB ASSEMBLY
Note: Qtys shown for 1 Assembly. Two Assemblies required
per machine.

Cap, Dust (was p/n 7012524)


Nut, Slotted (was p/n 7010641)
Pin, Cotter 2in x 3/16in (was p/n 7010642)
Washer (was p/n 7019697)
Bearing, Cone - Outer (was p/n 7026185)
Hub (Purchase Complete Hub p/n 2780266)
Bearing, Cone - Inner (was p/n 7026183)
Seal (was p/n 7026184)
FRAME WELDMENTS
Bushing Options:
1930ES
2030ES/2630ES/2646ES/3246ES
Kingpin Rework Instruction Options (Provides rework procedure
for damaged kingpins):
1930ES/2030ES/2630ES
2646ES/3246ES
TIRE & WHEEL INSTALLATION
1930ES USA Built Machines SN 0200198014 to Present &
China Built Machines SN B200000100 to Present
2030ES/2630ES USA Built Machines SN 0200198014 to
Present & China Built Machines SN B200000100 to Present
2646ES/3246ES USA Built Machines SN 0200198014 to
Present & China Built Machines SN B200000100 to Present
Tire and Wheel Assembly Options:
Note: Must replace Tire & Wheel Assys in pairs per axle.
1930ES (was p/n 4520565, 1001100840 & 1001114467)
2030ES/2630ES/2646ES/3246ES (was p/n 4520676,
1001100894 & 1001114466)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

1-5

SECTION 1 FRAME
FIGURE 1-2.WHEEL DRIVE ASSEMBLY

17
13

103

105
109
12

110
111

104

112

1
106
9
32

107

25

114

9
10

113

14
16
9
OR

15
28

26A
26B
14
26B
27

24

OR

26A
6

4
7

25
5
25
23

19
21

18

29

20
11

1-6

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 1 FRAME

201
202
203
204
205A
205B
205C
205D
206

207
208
209
210A
210B
211A
211B

OR

108A

125

108B

127

151
153

128

154

152

126

STYLE A

3121275

STYLE B

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-7

SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY
ITEM #

PART NUMBER

QTY.

1001092737
1001092738

Ref
Ref
Ref
Ref

Ref
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
26A
26B
27
28
29
30 to 31
32

Not Available
Use Item 206
Use Item 204
Use Item 203
Use Item 203
Use Item 203
Use Item 203
Use Item 203
Use Item 207
Use Item 207
Use Item 201
7024757
See Note
See Note
Use Item 207
70001739
7024786
Use Item 203
Use Item 201
70000191
Use Item 201
Not Used
Use Item 203
Use Item 203
See Note
See Note

See Note
Use Item 207
Use Item 201
Not Used
Use Item 207

1
1
1
1
3
3
1
1
3
3
1
1
1
2
1
1
1
3
1
1
1
1
1
9
AR
66
6
1
1
2
3
Ref

101 to 102
103
104
105
106

1-8

Not Used
Use Item 208
70000790
70000791
Use Item 208

1
2
1
1

DESCRIPTION

REV.

WHEEL DRIVE ASSEMBLY (ADVANCED)


1930ES
2030ES/2630ES/2646ES/3246ES
Note: Due to service updates, drive motors may use any of
the various parts listed below. Visual identification will be
required.

G
I

HUB ASSEMBLY
Spindle
Hub
Ring, Input
Gear, Input Sun
Gear, Input Planet
Pin, Planet Gear
Carrier
Gear, Output Sun
Gear, Output Planet
Pin, Output Planet
Cover
Bushing Kit, Kingpin (Includes 2 Bushings)
Motor, Electric (Note: Use item 205A, 205B, 205C or 205D)
Bearing, Main (Note: Use Item 202, 204, 206 or 207)
Bearing, Shaft
Seal, Lip
Seal, Lip
Ring, Retaining
Ring, Retaining
O-Ring
Thrustwasher
Plate, Thrust
Ring, Retaining
Thrustwasher (Note: Use Item 203 or 207)
Bearing/Bushing Options (Note: Use Item 203 or 207):
Bearing, Needle
Bushing
Ring, Retaining (Note: Use Item 204, 206 or 207)
Ring, Retaining
Plug
Washer, Tanged
BRAKE & MOTOR COMPONENTS

Brush & Terminal Assembly


Spring, Brush
Box, Brush
Ring, Retaining

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY (CONTINUED)
ITEM #

PART NUMBER

QTY.

107
108
108A

Use Item 208

1
1

108B

Use 1001099628
Use 1001099676
1001091502
Use 1001134012

1001132439

109
110
111
112
113
114
115 to 124

125
126
127
128
129 to 150

151
152
153
154

70000792
Use Item 209
7024785
Use Item 209
See Note
See Note
Not Used

See Note
See Note
70000383
See Note
Not Used

See Note
70001949
See Note
See Note

1
1
1
1
2
2

7024747
7024748
7024749
7024758

Style A Brake Cover


Plate, Cover (Note: Use Item 211A or 211B)
O-Ring (Note: Use Item 210A, 210B, 211A or 211B)
Connector, Strain Relief
Cover (Note: Use Item 211A or 211B)

Ref
1
1
1
1

Style B Brake Cover


Plate, Cover (Note: Use Item 211A or 211B)
Gasket, Cover
Cover, Top (Note: Use Item 211A or 211B)
Cover, End (Note: Use Item 211A or 211B)

205A
205B

Use 1001100819
Use 1001100820

205C
205D
206
207

70001263
70001345
7024756
7024750

3121275

1
1
1
1
1

1
1

REV.

Bearing
Harness, Electrical Cable Options:
1930ES (was p/n 7024770)
2030ES/2630ES/2646ES/3246ES
(was p/n 7024770 & 7024775)
1930ES
2030ES/2630ES/2646ES/3246ES USA Built Machines
SN 0200198014 to SN 0200207814 & China Built
Machines SN B200000100 to SN B200000242 (was p/n
1001091843)
2030ES/2630ES/2646ES/3246ES USA Built Machines
SN 0200207814 to Present & China Built Machines
SN B200000242 to Present
Commutator
Disc, Reaction
Disc, Friction
Brake Assembly
Flatwasher (Note: Use Item 210A or 210B)
Bolt (Note: Use Item 210A or 210B)

Ref
1
1
1
1

Ref
201
202
203
204
205

DESCRIPTION

KIT OPTIONS
Cover Kit (Includes Items 11,19,20,21 & 29)
Main Seal Kit (Includes Qty 1 of Items 14,16 & 20)
Input Carrier Kit (Includes Items 4-8,18,20 & 23-26)
Input Ring Kit (Includes Item 3,20,27 & Qty 1 of Item 14)
Motor Kit Options (Includes Items 13,17,103-114 & 151-154):
Motors with Item #108A Style Electrical Cable
1930ES (was p/n 7024774)
2030ES/2630ES/2646ES/3246ES (was p/n 7024777)
Motors with Item #108B Style Electrical Cable
1930ES
2030ES/2630ES/2646ES/3246ES
Hub Kit (Includes Items 2,16,20,27 & Qty 1 of Item 14)
Output Planet Kit (Includes Items 9,10,15,20,25-28,32 & Qty 1
of Item 14)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-9

SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY (CONTINUED)
ITEM #

PART NUMBER

QTY.

DESCRIPTION

208
209
210
210A
210B
211
211A
211B

7024771
7024772

1
1
1

Motor Brush & Bearing Kit (Includes Items 103, 106 & 107)
Brake Kit (Includes Items 110, 111 & 112)
Motor Hardware Kit (Includes 113 & 114)
1930ES
2030ES/2630ES/2646ES/3246ES
Brake Cover Kit Options:
Style A (Includes Items 125 - 128)
Style B (Includes Items 151 - 154)

1-10

7024773
7024776
1
7024787
70001265

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121275

SECTION 1 FRAME
FIGURE 1-2. WHEEL DRIVE ASSEMBLY (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

1-11

SECTION 1 FRAME
FIGURE 1-3. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS
6

6A
6B

19
25
31

21C
21G
21B
21F

25

25

25
8
20
24

23

21D
OR
10
12
16
21A
21E

17
7

105
1
6
9
10
11

10
OR

102
17
10

18

1-12

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 1 FRAME
FIGURE 1-3. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS
ITEM #

PART NUMBER

1001092739
1001117032
1001092740
1001114882
1001092741
1001117033
1
2 to 3
4
5
6
6A
6B
7

8
9
10
11
12
13 to 15
16
17
18
19
20
21

0100083
Not Used
3290605
0700619
1001092456
70002683
70002682

1671132
1001115170
1671133
0700624
4191706
4191708
3740150
4191709
Not Used
4831700
4751400
4240147
3290606
0700819

QTY.
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

DRIVE MODULE INSTALLATION


1930ES:
USA Built Machines
China Built Machines
2030ES/2630ES:
USA Built Machines
China Built Machines
2646ES/3246ES:
USA Built Machines
China Built Machines

AR

Grease, Heat Transfer

AR
AR
1
1
1
1

Locknut M6
Bolt M6 x 55mm
Module, Drive
Fuse
Bussbar
Cover Options:
1930ES/2030ES/2630ES
USA Built Machines
China Built Machines
2646ES/3246ES
Bolt M6 x 80mm
Bolt M6 x 12mm
Bolt M6 x 20mm
Relay
Bolt M6 x 25mm

AR
AR
AR
1
AR
AR
AR
1
AR
AR
AR
Ref

21A
21B
21C

3574714
1001091492
1001094301

1
1
2

21D
21E
21F
21G
22
23

1320162
3574714
1001091492
1001094301
Not Used
4340751

1
1
1
2

3121275

DESCRIPTION

AR

REV.

D
A
D
B
D
B

Lockwasher M6
Flatwasher 1/4in Wide
Strap, Anti-Static
Locknut M6
Bolt M8 x 55mm
Clamp, Cable Options:
Note: Due to service updates, cable clamps may be any
of the various designs listed below. Visual identification
will be required.
All except UL Spec
Clamp (Available on All Models)
Clamp (Available on 1930ES)
Clamp (Available on 2030ES/2630ES/2646ES/3246ES)
UL Spec
Clamp (Available on All Models)
Clamp (Available on 1930ES)
Clamp (Available on 1930ES)
Clamp (Available on 2030ES/2630ES/2646ES/3246ES)
Mount, Cable Clamp (UL Spec Only)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-13

SECTION 1 FRAME
FIGURE 1-3. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS (CONTINUED)
ITEM #

PART NUMBER

QTY.

24
25
26 to 29
30

4811900
4811700
Not Used
4923602

AR
AR

31

1001094124

AR

0272810
1001114885
0273966
1001114886
0273443
1001114924
0272811
1001114925
0272722
0272913

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

101
102
103 to 104
105

1-14

Not Used
0140043
Not Used
4191706

DESCRIPTION

REV.

Flatwasher M8
Flatwasher M6
Harness, Field Wire Connection (Not Shown - See
ELECTRICAL SECTION for Breakdown)
Block, Spacer (1930ES With Service Upgrade Only)
ALARM INSTALLATIONS
ANSI & ANSI Export & UL Specs (USA Built Machines)
ANSI & ANSI Export & UL Specs (China Built Machines)
ANSI Export & Japanese Specs (USA Built Machines)
ANSI Export & Japanese Specs (China Built Machines)
Australian Specs without Overload (USA Built Machines)
Australian Specs without Overload (China Built Machines)
Australian & CE Specs with Overload (USA Built Machines)
Australian & CE Specs with Overload (China Built Machines)
Descent Alarm
Motion Alarm

Alarm

Screw M6 x 12mm

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

F
A
C
A
D
A
F
A
A
A

3121275

SECTION 1 FRAME
FIGURE 1-3. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

1-15

SECTION 1 FRAME

16

19

6
9

1-16

1B

1D

1C

1A

15

10

11

10

12

10

13

22

10

12

10

21

17

20

14

18 (RIGHT SIDE #17)

FIGURE 1-4. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 1 FRAME
FIGURE 1-4. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
ITEM #

PART NUMBER

1001117265
1001126898
1001115173
1001126900
1
1A
1B
1C
1D
2
3
4
5
6
7
8
9
10
11

12
13
14

Purchase
Individual Pieces
0060091
3760115
4160202
4220287
Not Used
3900351
3010158
3291005
3423045
3423189
3423267
3574176
0440263
3760348
4010415
4031512
4740086
4812000
4846775
4846816
0440263

15

16
17
18
19
20
21
22

4846861
4846863
0440263
3290405
1001109232
1001109233
3290605
4811700
0700614
1001109088
1001126905

3121275

QTY.
Ref
Ref
Ref
Ref
Ref
Ref
Ref
1
1
1

4
2
4
4
4
2
2
4
16
4

4
4
1

4
1

4
4
1
1
4
4
4
2

DESCRIPTION
POTHOLE PROTECTION INSTALLATION
1930ES
All Specs except UL Spec
UL Spec
2030ES/2630ES
All Specs except UL Spec
UL Spec
Actuator Assembly (was p/n 0060090)

REV.

A
A
A
A
A

Actuator Weldment
Ring, Retaining
Spring
Pad
Screw, Button Head M10 x 30mm
Link
Locknut M10
Pin
Pin
Pin
Link
Bushing
Ring, Retaining
Screw Options:
Screw M4 x 35mm
Screw M4 x 40mm
Thrustwasher
Flatwasher M10
Bar, Pothole Support (Right)
1930ES (Not Shown)
2030ES/2630ES
Bushing
Bar, Pothole Support (Left)
1930ES (Not Shown)
2030ES/2630ES
Bushing
Locknut M4
Plate, Attach (Right)
Plate, Attach (Left)
Locknut M6
Flatwasher M6
Screw M6 x 30mm
Switch, Limit Options:
All Specs except UL Spec
UL Spec

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-17

SECTION 1 FRAME

16
6

22

1B

10
7

15

10

11

12

13

10

1C

10

12

1D

1E

10

1A

19

21

20

18 (RIGHT SIDE #17)

14

FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)

1-18

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 1 FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)
ITEM #

1
1A
1B
1B
1C
1D
1E
2
3
4
5
6
7
8
9
10
11

12
13
14
15
16
17
18
19
20
21
22

PART NUMBER

QTY.

1001117266
1001126903

Ref
Ref
Ref

Purchase
Individual Pieces
0060093
0962292
3423289
3760115
4160202
4220293
Not Used
0701015
3010158
3291005
3423045
3423189
3423267
3574176
0440263
3760348
4010415
4031512
4740086
4812000
4846811
0440263
4846862
0440263
3290405
1001109232
1001109233
0700614
3290605
4811700
1001109088
1001126905

3121275

1
1
4
2
2
2
2
4
2
4
4
4
2
2
4
16
4

4
4
1
4
1
4
4
1
1
4
4
4
2

DESCRIPTION
POTHOLE PROTECTION INSTALLATION
All Specs except UL Spec
UL Spec
Actuator Assembly (was p/n 0060092)

REV.
A
A
B

Actuator
Bushing, Garmax
Pin
Ring, Retaining
Spring
Pad
Screw M10 x 35mm
Link
Locknut M10
Pin
Pin
Pin
Link
Bushing
Ring, Retaining
Screw Options:
Screw M4 x 35mm
Screw M4 x 40mm
Thrustwasher
Flatwasher M10
Bar, Pothole Support (Right)
Bushing
Bar, Pothole Support (Left)
Bushing
Locknut M4
Plate, Attach (Right)
Plate, Attach (Left)
Screw M6 x 30mm
Locknut M6
Flatwasher M6
Switch, Limit Options:
All Specs except UL Spec
UL Spec

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-19

SECTION 1 FRAME
FIGURE 1-6. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)

301

103

201

107
106

102

104
105

2
104
105
4
5

101
6

1-20

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 1 FRAME
FIGURE 1-6. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
ITEM #

1
2

4
5
6
7

PART NUMBER

QTY.

1001112111

Ref

Not Available
4460648
Not Available
4460424
4460227
Not Available
4460899
4460464
Not Available
Not Available
Not Available
Not Available

1
1
1
1
2
1
1
6
1
1
1
1

0275079
0275088
1001113574
0272874
0272875
1001113576
101
102

1001112111

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
1
1

1060688
1001103257
1060689
1001103258
103

1
1320136
1321293

104

105
106
107

3121275

2
4191706
4191707
4811700
1001102258
1001102489

2
1
1

DESCRIPTION
BATTERY CHARGER ASSEMBLY

REV.
F

Harness with Plug


Plug, Anderson Battery Cable
Harness with Connector
Connector, Female - 2 Position
Pin, Male
Harness with Connector
Connector, Female - 6 Position
Pin, Male
Connector, Strain Relief
Connector, Strain Relief
Connector, Strain Relief
Harness with Connector
BATTERY CHARGER INSTALLATION
1930ES:
AC Cable Has Factory Supplied Plug
AC Cable Has Locally Supplied Plug
AC Cable Has Locally Supplied Plug (Australian Spec Only)
2030ES/2630ES/2630ES/2646ES/3246ES:
AC Cable Has Factory Supplied Plug
AC Cable Has Locally Supplied Plug
AC Cable Has Locally Supplied Plug (Australian Spec Only)

E
E
C
K
K
C

Battery Charger Assembly (See Items 1-7 for Breakdown):


Cable, AC Options:
Factory Supplied Plug (Black)
Factory Supplied Plug (Orange)
Locally Supplied Plug (Black)
Locally Supplied Plug (Orange)
Clamp Options:
Insulated Clamp
Non-Insulated Clamp
Screw M6 Options:
12mm Length
16mm Length
Flatwasher M6
Decal - AC Label (Australian Spec Only)
Decal - Charger Label (Australian Spec Only)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-21

SECTION 1 FRAME
FIGURE 1-6. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
ITEM #

PART NUMBER

201
Not Available
Not Available
0275666
4461196
0275667
4461199
0275665
4461249
0275663
4461202
0275664
4461205
301

1-22

Use 2915230

QTY.
1
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

DESCRIPTION
PLUG OPTIONS:
ANSI Spec Plug (Use Item 102 p/n 1060688)
Australian & Japanese Specs (Purchase Locally)
CE Spec Options:
IEC Yellow Receptacle Installation
Receptacle, IEC Yellow
IEC Blue Receptacle Installation
Receptacle, IEC Blue
AFSINT 107 Keyed Ground Receptacle Installation
Receptacle, AFSINT 107 Keyed Ground
CEE 7 Post Ground Receptacle Installation
Receptacle, CEE 7 Post Ground
CEE 7 Side Ground Receptacle Installation
Receptacle, CEE 7 Side Ground

REV.

A
A
A
A
A

BATTERY CHARGER REPROGRAM CONTROLLER KIT


(WAS P/N 1600466)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 1 FRAME
FIGURE 1-6. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

1-23

SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI & CSA SPEC MACHINES)

1-24

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI & CSA SPEC MACHINES)
ITEM #

1
2
3

4
5

6
7
8
9

10
11
12 to 17
18
19

PART NUMBER

QTY.

0275103
0275104
0275105

Ref
Ref
Ref
Ref

0100011
1001093839
0760812
0760814
3290805
0902780
0903444
0903319
1320043
1705052
2820239
4191706
4191707
4811700
4740562
Not Used
1706749

1706765
1001136847

3121275

AR
1
4

1
1

1
1
1
AR

2
4
1
1

DESCRIPTION
BATTERY CHARGER ASSEMBLY
1930ES
2030ES/2630ES
2646ES/3246ES

REV.
F
E
E

Compound, Locking
Charger/Inverter Assembly
Hardware Options:
Bolt M8 x 25mm
Bolt M8 x 30mm
Nut M8
Bracket, Mounting (Remote Switch)
Bracket, Mounting (Charger/Inverter)
1930ES
2030ES/2630ES/2646ES/3246ES
Clamp
Decal - On/Off
Insulation, Charger Mounting
Screw M6 Options:
12mm Length
16mm Length
Flatwasher M6
Washer, Special
Decal - Inverter (Not Shown - Located on Frame Near Inverter)
Decal - Hazardous Voltage Options (Not Shown - Located on
Platform Near AC Box):
English Language
Spanish Language

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-25

SECTION 1 FRAME
FIGURE 1-8. INVERTER INSTALLATION (WITHOUT BATTERY CHARGER)
(OPTIONAL ON ANSI SPEC MACHINES)

14

1-26

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 1 FRAME
FIGURE 1-8. INVERTER INSTALLATION (WITHOUT BATTERY CHARGER) (OPTIONAL ON
ANSI SPEC MACHINES)
ITEM #

1
2
3

4
5

PART NUMBER

QTY.

1001154515
1001154516
1001154518

Ref
Ref
Ref
Ref

0760408
0760610
0760612
0700510
0902780

4
2
4

1
4

3290405
3290505
6

7
8
9

10
11
12
13
14

15
16
17
18
19
20
21

22

23
24

3121275

AR
3290605
3290505
3740150
4360336
4740362
4811600
4751500
4811400
4811700
1001136757
1001138008
1001154752
1001138008
1001138967
1001139009
1001142174
1001143009
1001143010
1001145762
1001145763
4460418
4460419
4460464
4460465
1001145881
1001157513
1001157790
4460138
4460968
4740120
1001157547

1
1
AR
4
8
1
4
4
1
AR
2
2
1
1
1
4
1
1
1
1
1
2
2
1
1
1
3
1
1
4
1

DESCRIPTION
BATTERY CHARGER ASSEMBLY
1930ES
2030ES
2646ES/3246ES

REV.
A
A
A

Bolt M4 x 16mm
Bolt M6 x 20mm
Bolt Options:
Bolt M6 x 25mm
Bolt M5 x 20mm
Bracket
Locknut M4
Locknut M4
Locknut M5
Locknut Options:
Locknut M6
Locknut M5
Relay
Switch, Toggle
Washer Options:
Washer, Fender (1930ES & 2030ES)
Washer 5mm (2646ES/3246ES)
Flatwasher
Flatwasher 4mm
Flatwasher 6mm
Inverter Assembly
Bracket Options:
1930ES
2030ES
2646ES/3246ES
Cable (Battery Positive to Relay)
Shield
Washer, Special
Decal - Inverter
Decal - ON/OFF Inverter
Cable (Inverter to Positive Side of Relay)
Harness, Inverter
Receptacle, Female - 3 Position
Terminal
Pin, Male
Socket, Female
Harness, AC Extension
Connector - 3 Position
Socket, Female
Plug, Male
Strain Relief
Washer
AC Filter

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-27

SECTION 1 FRAME
FIGURE 1-8. INVERTER INSTALLATION (WITHOUT BATTERY CHARGER) (OPTIONAL ON
ANSI SPEC MACHINES) (CONTINUED)
ITEM #

PART NUMBER

QTY.

25

1001157645
4460779
1001158712
4460891
4460465
4460897
4460464
1001116956
4460464
1704905
4240017
1001155292

1
1
1
1
2
1
2
1
1
1
12
1

26

27
28
29

1-28

DESCRIPTION

REV.

Harness, AC Extension
Receptacle, Female
Harness, Inverter Switch/Relay
Plug, Male - 2 Position
Socket, Female
Receptacle, Female - 2 Position
Pin, Male
Connector
Pin, Male
Decal - No Pressure Wash
Tie, Strap
Bracket (2646ES/3246ES)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 1 FRAME
FIGURE 1-8. INVERTER INSTALLATION (WITHOUT BATTERY CHARGER) (OPTIONAL ON
ANSI SPEC MACHINES) (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

1-29

SECTION 1 FRAME
FIGURE 1-9. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATION
3
4

303
304

301A

303
302A
1
203
205

202

209
204
201

2030ES
2630ES

206
208

3
303
304

301A

303
302A

103

105

105

101

301B

1930ES

303

104

304

102A

101
303

105

302B

105

103
104
102B

1-30

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

2646ES
3246ES

3121275

SECTION 1 FRAME
FIGURE 1-9. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATION
ITEM #

1
2
3
4

PART NUMBER

QTY.

0272887
0272888

Ref
Ref
Ref

0701016
3291005
4420070

4
4
3
1

4846812
4846813

0275120
0275212
101

Ref
Ref
Ref
4

0700615
0700617
102
102A
102B
103

104
105

201
202

203

204
205
206
207
208
209

3121275

1
2930005
3576349
4
3290605
3290607
4420080
4751400

1
AR

0272309
0274012
0272980

Ref
Ref
Ref
Ref

0760410
0902905
0903086
0902906
2920161
7016319
7016372
3290405
4060865
4191707
Not Used
4811700
4750800

2
1

DESCRIPTION
LADDER INSTALLATIONS
2030ES
2630ES

REV.
B
B

Bolt M10 x 40mm


Locknut M10
Tape, Anti-Skid
Ladder Options:
2030ES
2630ES
LADDER INSTALLATIONS
1930ES
2646ES/3246ES

C
C

Bolt M6 Options:
35mm Length
45mm Length
Ladder Options:
1930ES
2646ES/3246ES
Locknut Options:
1930ES
2646ES/3246ES
Tape, Anti-Skid
Flatwasher 1/4in Wide
BEACON LIGHT INSTALLATIONS
1930ES (Not Shown)
2030ES/2630ES
2646ES/3246ES

1
1
1
2
1
2

Bolt M4 x 20mm
Bracket Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Light, Beacon
Bulb, Replacement
Len, Replacement
Locknut M4
Guard
Screw M6 x 16mm

AR
2

Flatwasher M6
Flatwasher #8 (Wide)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

D
B
D

1-31

SECTION 1 FRAME
FIGURE 1-9. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATION
ITEM #

PART NUMBER

1001105108
1001105109
301
301A
301B
302
302A
302B
303
304

1-32

QTY.

DESCRIPTION

Ref
Ref

ROTARY ANGLE SENSOR COVER KIT


Note: This kit is an optional aftermarket add-on for USA Built
Machines SN 0200198014 to Present Only. Not Available on
previous SNs due to changes in frame design. Kit also
includes instructions. Parts listed below are for service.
1930ES/2030ES/2630ES
2630ES/3246ES

Ref
Ref
1

1001103029
1001103030
2
0760610
0760612
4811700
3290605

4
2

REV.

Cover Options:
Cover for 1930ES/2030ES/2630ES
Cover for 2646ES/3246ES
Bolt M6 Options:
Bolt 20mm Length for 1930ES/2030ES/2630ES
Bolt 25mm Length for 2646ES/3246ES
Flatwasher 6mm
Locknut M6

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 2
GROUND COMPONENTS

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

2-1

SECTION 2 GROUND COMPONENTS


FIGURE 2-1.BATTERIES AND COVERS INSTALLATION

17

2-2

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 2 GROUND COMPONENTS


FIGURE 2-1. BATTERIES AND COVERS INSTALLATION
ITEM #

PART NUMBER

QTY.

0275020
0275022
0275480
0275021

Ref
Ref
Ref
Ref
Ref
Ref

0275042
0275044
0275043

Ref
Ref
Ref
Ref

0275401
1001132233
1001159192

Ref
Ref
Ref
Ref

1
0400216
1001112112
0400215
2

3
4 to 7
8

9
10
11
12
13
14
15
16

0700615
0700616
4031713
0760610
Not Used
3574981
3574984
3290605
1001127269
0100051
Not Used
4191707
4811700
Not Used

AR
4
4
4
AR

AR
1
AR

3121275

D
D
E
D

C
C
C

C
A
A

Plate, Slide Stop Options:


Left Side
Right Side
Locknut M6
Temperature Sensor Kit (Includes Sensor, Wire Nut &
Instructions) (was p/n 1001112113)
Grease, Terminal

Tray Assembly Options (See Items 101-106 for Breakdown):


USA & Belgium
UL Spec
Cover Options:
Cover with Decals & Standard Latches
Cover with Decals & Lockable Latches
Cover, UL Spec with Decals & Lockable Latches
Cover, Battery Less Decals & Latches
(Note: Must Purchase Decals & Latches Separately)

REV.

Battery Options:
Battery Type EV-145-WNL (Not Available on 1930ES)
Battery Type EVGC6A-A
Battery Type GC-110-WNL
Bolt Options:
Bolt M6 x 35mm
Bolt M6 x 40mm
Bolt, Sockethead M6 x 40mm
Bolt M6 x 20mm

Screw M6 x 16mm
Flatwasher M6

2
1671202
1671204
1671204
1671203

BATTERIES AND COVERS INSTALLATION


GC Type with 225 AH Rating Batteries:
All Models (Standard Covers)
All Models (Locking Covers)
1930ES (UL Spec with Locking Covers)
2030ES/2630ES/2646ES/3246ES (UL Spec with Locking
Covers)
EV Type with 244 AH Rating Batteries:
2030ES/2630ES/2646ES/3246ES with Standard Covers
2030ES/2630ES/2646ES/3246ES with Locking Covers
2030ES/2630ES/2646ES/3246ES (UL Spec) with Locking
Covers
AGM & EVG Type with 225 AH Rating Batteries:
All Models (Standard Covers)
All Models (Locking Covers)
All Models (Locking Covers) (UL Spec)

8
8

0273698
0861678
17

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

D
D
D

2-3

SECTION 2 GROUND COMPONENTS


FIGURE 2-1. BATTERIES AND COVERS INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.

17A

17B
17C
17D
18
19
20
21

4
2940174
2940175
7027863
4750800
1706350
1705754
Not Used
4240172
1321130
Not Available
1001110826

4
1
1
1
Ref
Ref
Ref

108
109

2-4

Purchase Item 16
Not Used
3820032
4811600

4220252
4220253
Not Used
3577076

1
AR
AR
Ref
1
1
2

REV.

Latch Options (2 Per Cover):


Standard
Locking
Key
Flatwasher #8 (2 Per Cover) (was p/n 4071102 Shim)
Decal - Cover
Decal - JLG

4
2
1

0273698
0861678
101
102 to 104
105
106
107

DESCRIPTION

Strap, Battery (UL Spec)


Clamp (UL Spec) (1930ES Only)
Handle, Disconnect (UL Spec) (1930ES Only)
Bracket, Disconnect Mounting (UL Spec) (1930ES Only)
TRAY ASSEMBLY OPTIONS:
USA & Belgium
UL Spec

G
D

Tray, Battery
Rivet
Washer
Stop, Battery Box Options:
NOTE: Requires (2) 3820032 Rivet & (1) 4811600 Washer
LH
RH
Bar

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 2 GROUND COMPONENTS


FIGURE 2-1. BATTERIES AND COVERS INSTALLATION (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

2-5

SECTION 2 GROUND COMPONENTS


FIGURE 2-2.GROUND CONTROL ASSEMBLY & INSTALLATION

18

1
8
8
19
20

15
14

16

13
12
10

21

2
4
6
17
17
11
104

2-6

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 2 GROUND COMPONENTS


FIGURE 2-2. GROUND CONTROL ASSEMBLY & INSTALLATION
ITEM #

1
2
3
4

PART NUMBER

QTY.

DESCRIPTION

1001114929
1001114932
1001114931

Ref
Ref
Ref
Ref

1001114932

Ref

1001114930

Ref

GROUND CONTROL ASSEMBLY


ANSI & ANSI Export & UL Specs
ANSI Export & Japanese Specs
Australian Specs without Overload (USA Built Machines
SN 0200198014 to SN 0200203604 & China Built Machines SN
B200000100 to SN B200002114)
Australian Specs without Overload (USA Built Machines
SN 0200203604 to Present & China Built Machines SN
B200002114 to Present)
Australian & CE Specs with Overload

0380025
0610161
1671105

1
1
1
1

1705696
1705697
1705696

1705697

5
6
7

8
9
10
11
12
13
14
15

1705697
1705698
2420172
3520193
2920026
2920094
3900336
3900338
3900339
3900356
4340739
4360069
4360328

1
1
1

AR
6
6
2
4
1
1
1
1

4360469
4360470

4360469

16

17
18

3121275

2860030
4360475
7020175
7020176
1001114933
1001114937

1
1
1
1
1
1

REV.
A
A
A

Box, Ground Control


Board, PC (Battery Charger LED)
Cover, Front
Decal - LED Options:
ANSI, ANSI Export & UL Specs
ANSI Export, CE & Japanese Specs
Australian Specs without Overload (USA Built Machines
SN 0200198014 to SN 0200203604 & China Built Machines
SN B200000100 to SN B200002114)
Australian Specs without Overload (USA Built Machines
SN 0200203604 to Present & China Built Machines SN
B200002114 to Present)
Australian Spec with Overload
Decal - Function
Hourmeter
Component Options:
Plug
Lamp
Bulb (Optional)
Screw, Torx #10-32NF x 1/2in
Screw, Torx M4 x 20mm
Screw, Plastite #6 x 1/2in
Screw, Torx M3.5 x 16mm
Plate, Mounting
Breaker, Circuit - 10 Amp
Switch, Toggle
Keyswitch Options:
ANSI, ANSI Export, Japanese & UL Specs
Australian Specs without Overload (USA Built Machines
SN 0200198014 to SN 0200203604 & China Built Machines
SN B200000100 to SN B200002114)
Australian Specs without Overload (USA Built Machines
SN 0200203604 to Present & China Built Machines SN
B200002114 to Present)
Key, Replacement (Fits All Specs)
Switch, Emergency Stop
Cap
Block, Contact
Module, Tilt (Includes Module & Mounting Plate & Hardware)
Mount, Harness Bulkhead (Ground Control)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

2-7

SECTION 2 GROUND COMPONENTS


FIGURE 2-2. GROUND CONTROL ASSEMBLY & INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.

19
20
21

3321005
4751000
1001114935

4
4
1

Locknut #10-32NF
Flatwasher #10 Wide
Harness, Control Box (See ELECTRICAL SECTION for
Breakdown)

1001114885
1001114886
1001114924

Ref
Ref
Ref
Ref

1001114886

Ref

1001114925

Ref

GROUND CONTROL BOX INSTALLATION


ANSI & ANSI Export & UL Specs
ANSI Export & Japanese Specs
Australian Specs without Overload (USA Built Machines
SN 0200198014 to SN 0200203604 & China Built Machines
SN B200000100 to SN B200002114)
Australian Specs without Overload (USA Built Machines
SN 0200203604 to Present & China Built Machines
SN B200002114 to Present)
Australian & CE Specs with Overload

Not Used
0700615

0272878

Ref

1671124

101 to 103
104

2-8

DESCRIPTION

REV.

A
A
A

Bolt M6 x 35mm
ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)

Cover, Lockable Ground Control Box

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 2 GROUND COMPONENTS


FIGURE 2-2. GROUND CONTROL ASSEMBLY & INSTALLATION (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

2-9

SECTION 2 GROUND COMPONENTS


FIGURE 2-3.BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL
INDICATOR) GAUGE INSTALLATIONS

4
5

6
8

2-10

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 2 GROUND COMPONENTS


FIGURE 2-3. BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL INDICATOR)
GAUGE INSTALLATIONS
ITEM #

1
2
3
4
5
6
7
8
9

3121275

PART NUMBER

QTY.

DESCRIPTION

REV.

0275530

Ref

MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE & BRAKE


RELEASE INSTALLATION

1706679
1001094203
4360387
4031607
0100011
0100048
4811600
1001092454
1001093556

1
1
1
2
AR
AR
2
1
1

Decal - Brake Release


Bracket
Switch, Push Button
Capscrew M5 x 16mm
Compound, Locking
Grease, Dielectric
Flatwasher M5
Gauge, MDI (Multifunction DIgital Indicator)
MDI Harness (Not Shown - See ELECTRICAL SECTION for
Breakdown)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

2-11

SECTION 2 GROUND COMPONENTS


FIGURE 2-3. BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL INDICATOR)
GAUGE INSTALLATIONS (CONTINUED)
ITEM #

2-12

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121275

SECTION 3
SCISSOR ARMS

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3-1

SECTION 3 SCISSOR ARMS


FIGURE 3-1.SCISSOR ARMS INSTALLATION - 1930ES
ITEM #27 SHOWN
HERE FOR CLARITY

25

OR

25

24A
27

OR

24B

24A
24B

20
22
17
10

28
13
13
8

20
22
17
10

28

20

11
13

10
17

22

22

20

10
17

28

22

20

10

19

13
28
6

15
5

10

22

16
10
20
22

20
22

20

20

13
22

16
13

13

16

16

10

13
28

28
28

28
3

16
10
20
22

13
28

104

20

13
22
10

10
20
23

22

16

16

28
28

26

21
113

18
18
21
28

118

26

102
110
105

108

103

3-2

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 3 SCISSOR ARMS


FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES
ITEM #

PART NUMBER

0274841
0200838

0274841
1001131019
0200838
1001131027
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

Not Used
0200825
0200810
0200824
0200823
0200822
0200821
0200815
0440266
0440264
3574159
Not Used
0701022
Not Used
3340962
3423031
3423032
3423038
3423042
3760115
0761014
4740531

QTY.
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

Arm - Lower Inboard


Arm - Lower Outboard
Arm - Mid Inboard
Arm - Mid Outboard (Left Side)
Arm - Mid Outboard (Right Side)
Arm - Upper Inboard
Arm - Upper Outboard
Bearing
Bearing
Prop, Safety

14

Bolt M10 x 70mm

16
9
4
2
1
14
2
15
1

Pad
Pin
Pin
Pin
Pin
Ring, Retaining
Bolt M10 x 30mm
Washer, Special
Lift Cylinder Assembly Options (See CYLINDER SECTION
for Breakdown):
USA Built Machines
Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil
China Built Machines
Machines with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
Machines with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
Hardware Options:
Pin, Cotter 3/3in x 3/4in
Ring, Split

1684484
1001129288
1684526
1001131033

3121275

2
3450303
3760170

SCISSOR ARMS ASSEMBLY - 1930ES


USA Built Machines:
Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil
China Built Machines:
Machines with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
Machines with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present

1
1
1
1
1
1
1
4
28
1

1684484
1684526

24
24A
24B

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

M
I

M
B
I
B

3-3

SECTION 3 SCISSOR ARMS


FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

25
26
27
28

4812000
3841143
3576093
3291007

2
2
1
16

2902455

0274874
0275692

0274874
1001131004
0275692
1001131009
101
102
103
104
105
106 to 107
108
109
110
111 to 112
113
114
115

116
117
118

3-4

Not Used
0701022
3291005
3340964
3423239
Not Used
1001092354
Not Used
3200454
Not Used
4191706
Not Used
1061036
7020218
70001878
3321402
4160078
4420070

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

DESCRIPTION
Flatwasher M10
Keeper, Pin
Bar, Cable Carrier
Locknut M10 (was p/n 3291005)

Arms Kit - 1930ES (Includes Items 2-11)


SCISSOR ARMS INSTALLATIONS - 1930ES
USA Built Machines:
Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil
China Built Machines:
Machines with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
Machines with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present

1
1
2
1

Bolt M10 x 70mm


Locknut M10
Pad, Slide
Pin, Sensor

Switch, Rotary Angle Sensor (was p/n 4360526)

Mount, Switch

Screw M6 x 12mm

1
1
1
1
1
1

Cable, Manual Descent (Not Shown)


T-Handle (with 1/4in-20 Threads)
T-Handle (with 5mm Threads)
Jam Nut (Not Shown)
Spring, Compression (Not Shown)
Tape, Anti-Skid

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

G
E

G
B
E
B

3121275

SECTION 3 SCISSOR ARMS


FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3-5

SECTION 3 SCISSOR ARMS


FIGURE 3-2.SCISSOR ARMS INSTALLATION - 2030ES

15

25

10

22

17

16

28

21

11

PART OF
ITEM 1

12

15

5
11

18
9

13

12

15

27

24

F
D
3

11

20
9

15

27

16

4
H

24

106

2
B

110

105

11

102
19
9

15

26
27
116

109

24

11

35
23

113
26
24

3-6

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

15

27

3121275

SECTION 3 SCISSOR ARMS


FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES
ITEM #

PART NUMBER

0275018
0200839

0275018
1001131020
0200839
1001131028

1
2
3
4
5
6
7
8
9
10
11
12
13

0200799
0200802
0200803
0200804
0200807
0200816
0200834
0440266
0440267
0701015
0701022
1180382

QTY.
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

Arm - Mid Inboard


Arm - Lower Outboard
Arm - Mid Outboard (Left Side)
Arm - Mid Outboard (Right Side)
Arm - Upper Outboard
Arm - Upper Inboard
Arm - Lower Inboard
Bearing
Bearing
Bolt M10 x 35mm
Bolt M10 x 70mm
Carrier, Cable
Lift Cylinder Assembly Options (See CYLINDER SECTION
for Breakdown):
USA Built Machines
Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil
China Built Machines
Machines with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
Machines with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present

16
16
2
7
1
4
1
1
1
14
1

Locknut M10
Pad, Arm
Ring, Split
Pin
Pin
Pin
Pin
Pin
Bar, Prop Attach
Ring, Retaining
Keeper, Pin

1684487
1001129289

14
15
16
17
18
19
20
21
22
23
24
25

3121275

SCISSOR ARMS ASSEMBLY - 2030ES


USA Built Machines:
Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil
China Built Machines:
Machines with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
Machines with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present

1
1
1
1
1
1
1
4
28
1
15
1
1

1684487
1684527

1684527
1001131034
Not Used
3291007
3340962
3760170
3422997
3423014
3423036
3423038
3423067
3574161
3760387
3841143

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

M
K

M
B
K
B

3-7

SECTION 3 SCISSOR ARMS


FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

26
27
28
30 to 34
35

4071094
4740438
4812000
Not Used
3423014

AR
14
2

2902499

0275016
0275693

0275016
1001131005
0275693
1001131010
101
102
103

104
105
106
107
108
109
110
111
112
113
114 to 115
116

3-8

Not Used
0701022
1061034
7020218
70001878
Not Used
3200454
3291005
Not Used
3321402
3340957
3423259
Not Used
4160078
4191706
Not Used
1001092354

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

DESCRIPTION

REV.

Shim, Spacer
Washer, Special
Flatwasher M10
Pin

Scissor Arm Kit - 2030ES (Includes Items 2-9,12 & 23)


SCISSOR ARMS INSTALLATIONS - 2030ES
USA Built Machines:
Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil
China Built Machines:
Machines with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
Machines with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present

1
1
1
1

Bolt M10 x 70mm


Cable, Manual Descent (Not Shown):
T-Handle (with 1/4in-20 Threads)
T-Handle (with 5mm Threads)

1
1

Mount, Switch
Locknut M10

1
2
1

Nut, Jam 1/4in-28NF (Not Shown)


Pad, Slide
Pin, Sensor

1
3

Spring, Compression (Not Shown)


Screw M6 x 12mm

Switch, Rotary Angle Sensor (was p/n 4360526)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

G
E

G
B
E
B

3121275

SECTION 3 SCISSOR ARMS


FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3-9

SECTION 3 SCISSOR ARMS


FIGURE 3-3.SCISSOR ARMS INSTALLATION - 2630ES

10

10

10

3
C

D
G

37

17
10

15

15

A
G

C
C

20

16

7
18

7
G

C
E

C
1
5
6

21

K
K

21

C
C
9

F
B

109

4
109

3-10

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 3 SCISSOR ARMS


28

106

110

38
13

102

105

27
116

14
20
113

PART OF
SCISSOR
ARMS

16
17

14

23

22

11

36

20

35
31

33

H
29

14

26

12

11

37

20

35

20

31

32

24

14
25
11

20

13

34

20

35
31
14
45
30
11

K
20

34 35
31

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3-11

SECTION 3 SCISSOR ARMS


FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES
ITEM #

PART NUMBER

0275019
0200840

0275019
1001131021
0200840
1001131029
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

0200799
0200800
0200801
0200802
0200803
0200804
0200805
0200807
0200834
0440266
0440267
0701015
0701017
0701022
0701029
1180382
1180383

QTY.
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

3-12

SCISSOR ARMS ASSEMBLY - 2630ES


USA Built Machines:
Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil
China Built Machines:
Machines with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
Machines with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present

N
L

N
B
L
B

Arm - Lower Mid Inboard


Arm - Upper Mid Inboard
Arm - Upper Inboard
Arm - Lower Outboard
Arm - Lower Mid Outboard (Left Side)
Arm - Lower Mid Outboard (Right Side)
Arm - Upper Mid Out board
Arm - Upper Outboard
Arm - Lower Inboard
Bearing
Bearing
Bolt M10 x 35mm
Bolt M10 x 45mm
Bolt M10 x 70mm
Bolt M10 x 120mm
Carrier, Cable
Carrier, Cable
Lift Cylinder Assembly Options (See CYLINDER SECTION
for Breakdown):
USA Built Machines
Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil
China Built Machines
Machines with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
Machines with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present

24
24
2
13
1
1
4

Locknut M10
Pad, Arm
Ring, Split
Pin
Pin
Pin
Pin

1684488
1001129290

19
20
21
22
23
24
25
26

REV.

1
1
1
1
1
1
2
1
1
4
42
1
1
18
4
1
1
1

1684488
1684528

1684528
1001131035
Not Used
3291007
3340962
3760170
3422997
3422998
3423014
3423036

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 3 SCISSOR ARMS


FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

27
28
29
30
31
32
33
34
35
36
37
38
39 to 44
45

3423038
3423039
3423067
3574161
3760387
3841143
3860107
4071094
4740438
4812000
4846752
3291007
Not Used
3423014

1
1

2902500

0275017
0275694

0275017
1001131006
0275694
1001131011
101
102
103

104
105
106
107
108
109
110
111
112
113
114 to 115
116

3121275

Not Used
0701022
1061034
7020218
70001878
Not Used
3200454
3291005
Not Used
3321402
3340957
3423259
Not Used
4160078
4191706
Not Used
1001092354

1
20
1
1
AR
20
2
1
1
2
1

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

DESCRIPTION

REV.

Pin
Pin
Pin
Bar, Prop Attach
Ring, Retaining
Keeper, Pin
Roller
Shim, Spacer
Washer, Special
Flatwasher M10
Kicker, Arm
Locknut M10
Pin

Scissor Arm Kit - 2630ES (Includes Items 1-11,16,17, 30 &


37)
SCISSORS ARMS INSTALLATION
USA Built Machines:
Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil
China Built Machines:
Machines with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
Machines with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present

1
1
1
1

Bolt M10 x 70mm


Cable, Manual Descent (Not Shown):
T-Handle (with 1/4in-20 Threads)
T-Handle (with 5mm Threads)

1
1

Mount, Switch
Locknut M10

1
2
1

Nut, Jam 1/4in-28NF (Not Shown)


Pad, Slide
Pin, Sensor

1
3

Spring, Compression (Not Shown)


Screw M6 x 12mm

Switch, Rotary Angle Sensor (was p/n 4360526)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

G
E

G
B
E
B

3-13

SECTION 3 SCISSOR ARMS


FIGURE 3-4.SCISSOR ARMS INSTALLATION - 2646ES/3246ES
17

8
17

C
C

52

17

7
H

C
118

17

A
52

LIFT CYLINDER
UPPER PIN

E NEAR
SIDE
C FAR
SIDE

H
C

16

5
22

51
C

F
C

NEAR
SIDE
FAR
SIDE

3
22

118

6
9

G
C
BOTH
SIDES

D
B

LIFT CYLINDER
LOWER PIN

107

2
107

3-14

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 3 SCISSOR ARMS

25

A
F

56

13

55

18

12

56

34
30

23

105
13
56

108

102

104

13
14

23

18

56

34
30

114

111

H
D

PART OF
SCISSOR
ARMS

52

15

28

18

19

56

34

53

30

56

32

31

11

13

27
18

24

56

54

49

34
30

36

10

13
26
56

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3-15

SECTION 3 SCISSOR ARMS


FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES
ITEM #

PART NUMBER

0274880
0200841
0274878
0200842

0274880
1001131024
0200841
1001131030
0274878
1001131026
0200842
1001131031
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

0200832
0200783
0200831
0200830
0200829
0200828
0200827
0200789
0200826
0440257
0701016
0701020
0701022
0701027
0701029

1684489
1684529
1684490
1684530

1684489
1001129291
1684529
1001131036

3-16

QTY.
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
1
1
1
1
1
1
1
1
1
2
1
1
19
2
2
1

DESCRIPTION

REV.

SCISSOR ARMS ASSEMBLIES - 2646ES/3246ES


USA Built Machines:
2646ES with Standard Hydraulic Oil
2646ES with Biodegradeable Hydraulic Oil
3246ES with Standard Hydraulic Oil
3246ES with Biodegradeable Hydraulic Oil
China Built Machines:
2646ES with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
2646ES with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
3246ES with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
3246ES with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present

K
I
K
I

K
B
I
B
K
B
I
B

Arm - Lower Inboard


Arm - Lower Outboard
Arm - Lower Mid Inboard
Arm - Upper Mid Outboard (Right Side)
Arm - Upper Mid Inboard
Arm - Lower Mid Outboard (Right Side)
Arm - Upper Inboard
Arm - Upper Outboard
Arm - Lower Mid Outboard (Left Side)
Bearing
Bolt M10 x 40mm
Bolt M10 x 60mm
Bolt M10 x 70mm
Bolt M10 x 100mm
Bolt M10 x 120mm
Lift Cylinder Assembly Options (See CYLINDER SECTION
for Breakdown):
USA Built Machines
2646ES with Standard Hydraulic Oil
2646ES with Biodegradeable Hydraulic Oil
3246ES with Standard Hydraulic Oil
3246ES with Biodegradeable Hydraulic Oil
China Built Machines
2646ES with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
2646ES with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 3 SCISSOR ARMS


FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

16 (contd)

4
40
4

3246ES with Standard Hydraulic Oil


SN B200000100 to SN B200014578
SN B200014578 to Present
3246ES with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
Bearing
Bearing
Ring, Split

24
17
1
1
2
1
2

Pad, Arm
Pin
Pin
Pin
Pin
Pin
Pin

20
1
1

Ring, Retaining
Keeper, Pin
Roller

20

Washer, Special

Prop, Safety

Kicker, Arm

1684490
1001129292

17
18
19
20 to 21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37 to 48
49
50
51
52
53
54
55
56

1684530
1001131037
0440266
0440267
3760170
Not Used
3340962
3422997
3422998
3423009
3423011
3423014
3423026
Not Used
3760387
3841143
3860104
Not Used
4740438
Not Used
3574161
Not Used
4846684
Not Used
0200820
1180380
4812000
4071094
3423170
3291007

1
2
4
AR
1
25

2902475

0274879
0275695
0274881
0275696

0274879
1001131008

3121275

DESCRIPTION

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

Arm - Upper Mid Outboard (Left Side)


Carrier, Cable
Flatwasher M10
Shim, Spacer
Pin
Locknut M10

Scissor Arm Kit - 2646ES/3246ES (Includes Items 110,17,18,36, 49,51 & 52)
SCISSOR ARMS INSTALLATIONS - 2646ES/3246ES
USA Built Machines:
2646ES with Standard Hydraulic Oil
2646ES with Biodegradeable Hydraulic Oil
3246ES with Standard Hydraulic Oil
3246ES with Biodegradeable Hydraulic Oil
China Built Machines:
2646ES with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

F
E
F
E

F
B

3-17

SECTION 3 SCISSOR ARMS


FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #

PART NUMBER
0275695
1001131012
0274881
1001131007
0275696
1001131013

101
102
103
104
105
106
107
108
109 to 110
111
112 to 113
114
115

116
117
118
119

3-18

Not Used
0701022
Not Used
3200454
3291005
Not Used
3340957
3423255
Not Used
4191706
Not Used
1001092354
1061034
7020218
70001878
3321402
4160078
4420070
4420080

QTY.
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

DESCRIPTION
2646ES with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
3246ES with Standard Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present
3246ES with Biodegradeable Hydraulic Oil
SN B200000100 to SN B200014578
SN B200014578 to Present

Bolt M10 x 70mm

1
2

Mount, Switch
Locknut M10

2
1

Pad, Slide
Pin, Sensor

Screw M6 x 12mm

1
1
1
1
1
1
AR
AR

REV.
E
B
F
B
E
B

Switch, Rotary Angle Sensor (was p/n 4360526)


Cable, Manual Descent (Not Shown)
T-Handle (with 1/4in-20 Threads)
T-Handle (with 5mm Threads)
Nut, Jam 1/4in-28NF (Not Shown)
Spring, Compression (Not Shown)
Tape, Anti-Skid (3 Pcs 41mm X 279mm Each)
Tape, Anti-Skid (1 Pc 60mm X 279mm) (Not Shown Located on Bottom Step - Part of Frame)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 4
PLATFORM

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-1

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION

106

113

105

101

NOTE: REPLACEMENT DECALS


MUST BE ORDERED SEPARATELY
- SEE DECAL SECTION.
109

1
110

102

112
107
108

200A
200B
200C

111

4-2

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION
ITEM #

PART NUMBER

0274817
1001134933
0274991
0274930
0275029
0274992
0274931

QTY.

DESCRIPTION

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

PLATFORM INSTALLATIONS
All Specs Except CE & Japanese Specs
1930ES (Original Equipment)
1930ES (Service Replacement)
2030ES/2630ES
2646ES/3246ES
CE & Japanese Specs Only
1930ES
2030ES/2630ES
2646ES/3246ES
Note: All versions are available on ANSI Export & Australian
Specs.

1
Use 1001134934
0274971
0274929

2
3340976
3340965
1001134951

3
4

5
6
7

0561520
3900351

AR
2
2
2

0701022
0701027

4
4
AR
2
2

0701029

0701024

0701027

Not Used
3291005

8
4

3423049
See Note
8
9

3121275

3574067
4812000

2
4

REV.

E
A
C
B
F
C
B

Platform Assembly (See Items 101-113 for Breakdown):


1930ES (Service Replacement) (Original Equipment was p/n
0274818)
2030ES/2630ES
2646ES/3246ES
Block, Slide Options:
1930ES (Front Block)
1930ES (Rear Block)
1930ES (Spacer Sleeve Used with Rear Block) (Service
Replacement Platforms Only)
2030ES/2630ES/2646ES/3246ES
Bolt M10 x 30mm
Bolt M10 Options:
70mm Length (Front Slide Block - 1930ES)
100mm Length (Rear Slide Block - 1930ES) (was p/n
0701026 - 90mm Length)
120mm Length (Rear Slide Block - 1930ES) (Service
Replacement Platform Only)
80mm Length (Front Slide Block - 2030ES/2630ES/2646ES/
3246ES)
100mm Length (Rear Slide Block - 2030ES/2630ES/2646ES/
3246ES)
Locknut M10
Pin Options:
All Machines except CE & Japanese Specs
CE & Japanese Spec Machines
(Note: Refer to JLG Supplement p/n 3124288)
Plate, Extension Stop
Flatwasher M10

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-3

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)
ITEM #

101
102
103 to 104
105
106
107

PART NUMBER

QTY.

0274818
1001134934
0274971
0274929

Ref
Ref
Ref
Ref
Ref

0630565
3291005
Not Used
3860118
4340914

8
8
4
4
AR
3
3
5
AR
3
5
8
1

4420071
4420075
4420073
108

109
110

4420072
4420074
4812000
Use 1001134935
3510892
3510890

111

112
113

1
4846768
4846764
2540045
0903574

1
1

Ref
200

200A
200B
200C

4-4

AR

2915241
2915240
2915241

1
1
1

DESCRIPTION

REV.

PLATFORM ASSEMBLY
1930ES (Original Equipment)
1930ES (Service Replacement)
2030ES/2630ES
2646ES/3246ES

B
A
C
B

Bolt, Carriage M10 x 50mm


Locknut M10
Roller
Mount
Tape, Anti-Skid Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Tape, Anti-Skid Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Flatwasher M10
Platform Weldment Options:
1930ES (Service Replacement) (Original Equipment was p/n
3510888)
2030ES/2630ES
2646ES/3246ES
Extension Weldment Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Grommet
Bracket, Stop (Use with p/n 0274818, 0274971 & 1001134934
Platform Assemblies Only)
SLIDE BLOCK MOUNT REPAIR KITS
Fixed Mount Repair Kit (Kit includes components & instructions to
repair weld cracks in fixed mounting block supports on aluminum
platforms
1930ES Fixed Mount Repair Kit
2030ES/2630ES Fixed Mount Repair Kit
2646ES/3246ES Fixed Mount Repair Kit

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

4-5

SECTION 4 PLATFORM
FIGURE 4-2.RAIL (FIXED) INSTALLATION - 1930ES
317
321

NOTE: REPLACEMENT DECALS


MUST BE ORDERED SEPARATELY
- SEE DECAL SECTION.

103

310
313
319
102

10
6

314

315

308

302
4
316
322
320

304
306

12
13
14

303
305

309
318

307
15

311

OR
205
206

307
1
7
11

8
9
105

202
206
203

4-6

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES
ITEM #

1
2 to 3
4

5
6
7
8
9
10
11
12
13
14
15

PART NUMBER

QTY.

0274985
0274816

Ref
Ref
Ref

RAIL INSTALLATION - 1930ES


Rails with Gate Closure
Rails with Chain Closure

12

Bolt, Carriage M10 x 55mm

Rail Assembly Options (See Items 301-322 for Breakdown):


Rails with Gate Closure
Rails with Chain Closure

4
12
2
2
2
12
4
4
4
2

Capnut M6
Locknut M10
Rod, Fiberglass
Screw M6 x 40mm
Screw M6 x 50mm
Flatwasher M10
Screw M8 x 75mm
Capnut M8
Flatwasher M8
Cap-Plug

0630565
Not Used
2902448
2902496
Not Used
3290606
3291005
3841716
4010616
4010618
4812000
0700823
3290806
4811900
3520072
0274985

101
102
103
104
105

Not Used
2080040
2600281
Not Used
3080007
0274816

201
202
203
204
205
206

301
302
303
304
305

3121275

Not Used
1260136
2820097
Not Used
1001101076
3010088

Ref
Ref

DESCRIPTION

GATE CLOSURE COMPONENTS


Note: For Australian Spec Machines with magnetic gate
latch, see SPECIAL OPTIONS SECTION.

8
2

Fastener, Huck
Hinge

Magnet, Gate

Ref

1.75ft/53cm
1.67ft/51cm

1
2

2902496
2902448

Ref
Ref
Ref

Not Used
1271617
1271618
3576645
3574184

1
1
1
1

CHAIN CLOSURE COMPONENTS

REV.
D
D

Chain (was 2ft/61cm)


Cover, Chain (was 2ft/61cm)
Snap Latch Repair Kit (was p/n 2940064) (Includes Item 206)
Link
RAIL ASSEMBLY - 1930ES
Rails with Gate Closure
Rails with Chain Closure

L
J

Rail, Slide (Left)


Rail, Slide (Right)
Plate, Billboard (Upper)
Plate, Billboard (Lower)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-7

SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322

3641604
3641605
3641606
4569305
2560191
4846723
Not Used
1380132
2080040
2560088
3290606
3290806
3340612
3820019
3860111
3900345
4010618

1
1
1
1
2
1

2902449

4-8

2
8
2
2
2
18in/46cm

2
2
2
2

DESCRIPTION

REV.

Rail, Side (Left)


Rail, Side (Right)
Rail, Extension Platform (Front)
Rail (Rear)
Handle, Extension
Gate (2902496 Rail Assembly Only)
Clip, Gripper
Fastener, Huck
Cover, Handle
Capnut M6
Capnut M8
Pad, Rail
Rivet
Roller
Screw M8 x 45mm
Screw M6 x 50mm

Rails Kit - 1930ES (Includes Items 302-310)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

4-9

SECTION 4 PLATFORM
FIGURE 4-3.RAIL (FOLD-DOWN) INSTALLATION - 1930ES
126
121
5

104
117
124
4

7
13

127
120

107

119

115

118
114

120
125

115

123
106

102

123
110
103

111

114

109

122

108
105

111
112
3
8
14
10
116
113

120
128
125

2
9
15

129
110
11

NOTE: REPLACEMENT DECALS


MUST BE ORDERED SEPARATELY
- SEE DECAL SECTION.

4-10

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

120
127

12

3121275

SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127

3121275

PART NUMBER

QTY.

0275429

Ref
Ref

2902535
0630565
0700825
2080040
2600281
3080007
3290606
3290806
3291005
3520072
3841716
4010616
4010618
4811900
4812000

1
12
4
8
2
1
4
4
12
4
2
2
2
4
12

2902535

Ref
Ref

Not Used
1271617
1271618
2560191
3574184
3576932
3641619
3641620
3641650
3641651
3641652
3641653
3641654
4568667
4569404
4569428
1380132
2080040
2560088
3290606
3290806
3340612
3423278
3820019
3860111
3900345
4010617

1
1
2
1
1
1
1
1
1
2
1
1
2
2
1
2
8
2
14
2
18in/46cm

4
2
2
2
12

DESCRIPTION
RAIL INSTALLATION - 1930ES
Rails with Gate Closure

REV.
D

Rail Assembly (See Items 101-129 for Breakdown)


Bolt, Carriage M10 x 55mm
Bolt M8 x 85mm
Fastener, Huck
Hinge
Magnet, Gate
Capnut M6
Capnut M8
Capnut M10
Cap-Plug
Tube, Slide (Mid)
Screw M6 x 40mm
Screw M6 x 50mm
Flatwasher M8
Flatwasher M10
RAIL ASSEMBLY - 1930ES
Rails with Gate Closure

Rail, Slide (Left)


Rail, Slide (Right)
Handle, Extension
Plate, Billboard (Lower)
Plate, Billboard (Upper)
Rail (Front Upper)
Rail (Front Mid)
Rail (Left Lower Side)
Rail (Right Lower Side)
Rail (Both Upper Sides)
Rail (Left Rear Upper)
Rail (Right Rear Upper)
Tube, Folding (Both Mid Side)
Tube, Folding (Both Front)
Rail (Rear)
Clip, Gripper
Fastener, Huck
Cover, Handle
Capnut M6
Capnut M8
Pad, Rail
Snap Pin/Lanyard Kit
Rivet
Roller
Capscrew M8 x 45mm
Screw M6 x 45mm

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-11

SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

128
129

4010618
4846723

2
1
Ref

2902536

4-12

DESCRIPTION
Screw M6 x 50mm
Gate
Note: For Australian Spec Machines with magnetic gate
latch, see SPECIAL OPTIONS SECTION.

Rails Kit - 1930ES (Includes Items 102-116)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121275

SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

4-13

SECTION 4 PLATFORM
FIGURE 4-4.RAIL INSTALLATION - 2030ES/2630ES
322
328

103

326
318

NOTE: REPLACEMENT DECALS


MUST BE ORDERED SEPARATELY
- SEE DECAL SECTION.
302

310
315

320
102

319

312
4
332

314
303
332

321
327
330

314

314

309

304

313
314

323

311

309
305
316

306

331

307

1
7
11

328
321

OR
205

308

206
308

9
105

10
328 6
321

206
202
203

4-14

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES
ITEM #

1
2 to 3
4

5
6
7
8
9
10
11

PART NUMBER

QTY.

0274944
0274943

Ref
Ref
Ref

0630565
Not Used
2902493
2902492
Not Used
3290606
3291005
3520072
3841716
4010616
4812000
0274944

101
102
103
104
105

Not Used
2080040
2600281
Not Used
3080007
0274943

201
202
203
204
205
206

301
302
303
304
305
306
307
308
309

3121275

Not Used
1260136
2820097
Not Used
1001101076
3010088

DESCRIPTION
RAIL INSTALLATION - 2030ES/2630ES
Rails with Gate Closure
Rails with Chain Closure

12

Bolt, Carriage M10 x 55mm

Rail Assembly Options (See Items 301-332 for Breakdown):


Rails with Gate Closure
Rails with Chain Closure

2
12
4
2
2
12

Capnut M6
Locknut M10
Cap-Plug
Rod, Fiberglass
Screw M6 x 40mm
Flatwasher M10

Ref
Ref

GATE CLOSURE COMPONENTS


Note: For Australian Spec Machines with magnetic gate
latch, see SPECIAL OPTIONS SECTION.

8
2

Fastener, Huck
Hinge

Magnet, Gate

Ref

1.67ft/51cm
1.58ft/49cm

1
2

2902493
2902492

Ref
Ref
Ref

Not Used
2560191
3576932
3574184
3641614
3641615
3641616
3641617
3641618

2
1
1
1
1
1
1
2

CHAIN CLOSURE COMPONENTS

REV.
D
D

Chain (was 2ft/61cm)


Cover, Chain (was 2ft/61cm)
Snap Latch Repair Kit (was p/n 2940064) (Includes Item 206)
Link
RAIL ASSEMBLY - 2030ES/2630ES
Rails with Gate Closure
Rails with Chain Closure

N
N

Handle, Extension
Plate, Billboard (Upper)
Plate, Billboard (Lower)
Rail, Upright (Left Rear)
Rail, Upright (Right Rear)
Rail, Side (Left)
Rail, Side (Right)
Rail, Platform (Top)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-15

SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

310
311
312
313
314
315
316
317
318
319
320
321
322
323
324 to 325
326
327
328
329
330
331
332

3641619
3641620
3641621
3641622
4568667
4569404
4569319
Not Used
1380132
2080040
2560088
3290606
3290806
3340612
Not Used
3820019
3860111
3900345
4010617
4010618
4846723
3423278

1
1
1
1
4
2
1

Rail, Extension (Top)


Rail, Extension (Mid)
Rail, Slide (Left)
Rail, Slide (Right)
Tube, Folding Post (Platform)
Tube, Folding Post (Extension)
Rail (Rear)

2
10
2
20
2

Clip, Gripper
Fastener, Huck
Handle
Capnut M6
Capnut M8
Pad, Rail

2902494

4-16

18in/46cm

2
2
2
24
2
1
4

DESCRIPTION

Rivet
Roller
Screw M8 x 45mm
Screw M6 x 45mm
Screw M6 x 50mm
Gate (2902493 Assembly Only)
Snap Pin/Lanyard Kit

Rails Kit - 2030ES/2630ES (Includes Items 302-316)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121275

SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

4-17

SECTION 4 PLATFORM
FIGURE 4-5.RAIL INSTALLATION - 2646ES/3246ES
NOTE: REPLACEMENT DECALS
MUST BE ORDERED SEPARATELY
- SEE DECAL SECTION.

321
327
302

307

12
6

314
330
303

317
325

314

318
319
313

309
1

12
6

332
313

306
9
320
326
329

320
328

304

328
320

313

308
315
322

313

310
306

311

320
328

103
104

305

11
6
312

105
8
331

OR
2
7
13

205

305
10

206

320
328

11

203
204
206

4-18

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES
ITEM #

PART NUMBER

QTY.

0274932
0274933

Ref
Ref
Ref

2
3 to 5
6
7
8
9
10
11
12
13

1
2902490
2902491
0630565
Not Used
3290606
3291005
3300477
3520072
3841716
4010616
4010618
4812000
0274932

101 to 102
103
104
105

201 to 202
203
204
205
206

301
302
303
304
305
306
307
308
309
310

3121275

RAIL INSTALLATION - 2646ES/32646ES


Rails with Gate Closure
Rails with Chain Closure

18

Rail Assembly Options (See Items 301-332 for Breakdown):


Rails with Gate Closure
Rails with Chain Closure
Bolt, Carriage M10 x 55mm

2
18
2
2
2
3
3
18

Capnut M6
Locknut M10
Nut, Acorn
Cap-Plug
Rod, Fiberglass
Screw M6 x 40mm
Screw M6 x 50mm
Flatwasher M10

Ref
Ref

Not Used
2080040
2600281
3080007

8
2
1

0274933

Ref

Not Used
1260136
2820097
1001101076
3010088

DESCRIPTION

1.75ft/53cm
1.67ft/51cm

1
2

2902490
2902491

Ref
Ref
Ref

Not Used
2560191
3576646
3641607
3641608
3641609
3641610
3641611
3641612
3641613

2
1
1
1
2
1
1
1
1

GATE CLOSURE COMPONENTS


Note: For Australian Spec Machines with magnetic gate
latch, see SPECIAL OPTIONS SECTION.

REV.
C
C

Fastener, Huck
Hinge
Magnet, Gate
CHAIN CLOSURE COMPONENTS

Chain (was 2ft/61cm)


Cover, Chain (was 2ft/61cm)
Snap Latch Repair Kit (was p/n 2940064) (Includes Item 206)
Link
RAIL ASSEMBLY - 2030ES/2630ES
Rails with Gate Closure
Rails with Chain Closure

M
L

Handle, Extension
Plate, Billboard
Rail, Side (Left Lower)
Rail, Side (Right Lower)
Rail, Platform (Top)
Rail, Extension (Top)
Rail, Extension (Mid)
Rail, Slide (Left)
Rail, Slide (Right)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-19

SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

311
312
313
314
315
316
317
318
319
320
321
322
323 to 324
325
326
327
328
329
330
331
332

3641614
3641615
4568667
4569404
4569310
Not Used
1380132
2080040
2560088
3290606
3290806
3340612
Not Used
3820019
3860111
3900345
4010617
4010618
4420037
4846723
3423278

1
1
4
2
1

Rail, Side (Left Rear)


Rail, Side (Right Rear)
Tube, Folding Post (Platform)
Tube, Folding Post (Extension)
Rail (Rear)

2
6
2
18
2

Clip, Gripper
Fastener, Huck
Handle
Capnut M6
Capnut M8
Pad, Rail

2902489

4-20

18in/46cm

2
2
2
24
2
AR
1
4

DESCRIPTION

Rivet
Roller
Screw M8 x 45mm
Screw M6 x 45mm
Screw M6 x 50mm
Tape, Insulation
Gate (2902490 Assembly Only)
Snap Pin/Lanyard Kit

Rails Kit - 2646ES/3246ES (Includes Items 302-315)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121275

SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-21

SECTION 4 PLATFORM
FIGURE 4-6.PLATFORM CONSOLE BOX INSTALLATION
13
24
50D

28

12
50C
50D

50B
50C
50D

28

14
23
50D

2
19
50D

6
16
11

14
23
50D

17

202

201
20 204

204
203

21

3
18

25

21

10
9
8
17
20
22

101C

17
15
27

101D
101B
101A

4-22

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION
ITEM #

PART NUMBER

QTY.

1001091153
1001091153

Ref
Ref
Ref

1001091154

Ref

1001091154

Ref

1
2
3
4

0140011
Use Item 50D
1380156
Use 1001134438

5
6

1671098

1
1

1
1

1001091272
1001091272

1001091275

23
24
25
26

1001091275
1705676
2560179
1001091277
1001091278
1001091279
1001091280
3300473
3340968
3380475
See Note
3900333
4160203
4191306
4191407
4191409
4360475
7020175
7020176
4360538
4360539
4568738
4922870

27
28
29 to 49

1703819
1001091396
Not Used

7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22

3121275

1
1
1
1
1
1
4
2
2
1
4
1
5
8
6
1
1
1
2
1
1
1
1
6

DESCRIPTION
CONSOLE BOX ASSEMBLY
All Specs except Australian & CE Spec
Australian Spec USA Built Machines SN 0200198014 to
SN 0200211631 & China Built Machines SN B200000100
to SN B200007193
Australian Spec USA Built Machines SN 0200211631 to
Present & China Built Machines SN B200007193 to Present
CE Spec

REV.
F
F

F
F

Alarm
Platform Box Control Module (was p/n 1600439)
E-Clip
Drive/Steer Controller Assembly (was p/n 1600402) (See
DRIVE/STEER CONTROLLER ASSEMBLY for Breakdown)
Latch
Decal - Icon Options:
All Specs except Australian & CE Spec
Australian Spec USA Built Machines SN 0200198014 to
SN 0200211631 & China Built Machines SN B200000100
to SN B200007193
Australian Spec USA Built Machines SN 0200211631 to
Present & China Built Machines SN B200007193 to Present
CE Spec
Decal - Emergency Stop Ring
Handle, Latch
Housing, Joystick (Lower)
Mount, Joystick
Housing, Module Mounting (Lower) (was p/n 2760115)
Housing, Module Mounting (Upper)
Nut M6
Button (Includes Black Button Only)
Panel, Side
Plate, Decal (Note: Use Items 50B, 50C or 50D)
Screw M6 x 190mm
Spring, Compression
Screw M3.5 x 12mm
Screw M4 x 16mm
Screw M4 x 25mm
Switch, Emergency Stop
Cap
Block, Contact
Strip, Switch & Membrane
Switch, Toggle
Tube, Spacer
Harness, Platform Box (Not Shown - See ELECTRICAL
SECTION for Breakdown)
Decal - Directional Arrow
Screw M3.5 x 12mm

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-23

SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.

50
50A
50B

Not Used
1001091968

50C

1001091393

50D

1001091965

0272878

Ref

1671131

Use 1001118216

Ref
Ref

1001118216

Ref

Use 1001118215

201
202
203
204

4-24

REV.

Kit Options:

101

101A
101B
101C
101D

DESCRIPTION

1001118215
0760808
1380159
Use Item 101
3290805

4
4
1
4

0274386

Ref

3290405
3575794
3900338
4811400

2
1
2
4

Decal Kit (Includes Items 6, 16 & 28)


Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. For Australian Spec refer
to Item 6 for decal usage. Use decal required for applicable spec. Dispose of the decal not used.
Decal & Housing Kit (Includes Items 6, 12, 16 & 28)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. For Australian Spec refer
to Item 6 for decal usage. Use decal required for applicable spec. Dispose of the decal not used.
Decal, Housing & PC Board Kit (Includes Items 2, 6, 12, 14,
16, 19, 23, 24 & 28)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. For Australian Spec refer
to Item 6 for decal usage. Use decal required for applicable spec. Dispose of the decal not used.
ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)

Cover, Lockable Platform Console Box


PLATFORM BOX COVER INSTALLATION
USA Built Machines SN0200152825 to SN0200202718 & All
Belgium Machines & China Machines SN B200000100 to SN
B200001526 (was p/n 0273841)
USA Built Machines SN0200202718 to 0200198014

A/C

Kit, Platform Box Shield Options:


USA Built Machines SN0200152825 to SN0200202718 & All
Belgium Machines & China Machines SN B200000100 to SN
B200001526 (was p/n 0273841)
USA Built Machines SN0200202718 to 0200198014
Bolt M8 x 16mm
Clip, Cover Mounting
Cover, Platform Box
Locknut M8
PLATFORM BOX HANGER INSTALLATION (OPTIONAL)

Locknut M4
Plate, Bracket
Screw M4 x 20mm
Flatwasher M4

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

4-25

SECTION 4 PLATFORM
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY

4-26

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 4 PLATFORM
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY
ITEM #

1
2
3

3121275

PART NUMBER

QTY.

DESCRIPTION

REV.

See Note

1
Ref

DRIVE/STEER CONTROLLER ASSEMBLY


Note: Use p/n 1001134438 as replacement (was p/n 1600402).

70001250
70001252
70001251
70003650

1
1
1
1

70000084
70000082
7027766
7027365
70001253
70000683
70000685
70000686
70000684
7027367
7027765

1
1
1
1
1
4
2
2
2
1
1

Boot, Panel
Gasket, Mounting
Bezel, Mounting
Handle Repair Kit (Includes handle gasket, item#4 push button
and item #4 lever installed in front handle half, back handle half,
top actuator, boot and hardware.)
Cap, Rubber
Microswitch
Ring, Retaining
Actuator, Handle
Gasket, Handle
Washer, Neoprene
Spacer, Plastic
Screw (Top)
Screw (Bottom)
Switch, Push Button
Lever, Enable

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-27

SECTION 4 PLATFORM
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (CONTINUED)
ITEM #

4-28

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121275

SECTION 5
CYLINDER

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

5-1

SECTION 5 CYLINDER
FIGURE 5-1.LIFT CYLINDER ASSEMBLY (TEXAS HYDRAULICS)

251A
251B
251C
252A
252B

216

216

223
205
201

203
204
224
225B

207
227

210

202

225A

OR
208

9
222

206
208

1930ES
ONLY

317
206
208

316
315

215
213

7
226
214

5-2

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

221

3121275

SECTION 5 CYLINDER
102D
102B

102C
1
103K

106D

103J

8
102A

106J
106E

103H

103
103D
103H

103A
103E
103B
106B

4
104
103G

106K
106H
106G
106C
105

105A

106F
104A

107
106A

107A
101C

107
103F
103C

101B
101A
107B

5 3

219
220
212

107

101
220

2
6

217
218
OPPOSITE SIDE OF
CYLINDER PORT BLOCK

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

5-3

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (TEXAS HYDRAULICS)
ITEM #

1
2
3
4
5
6
7

8
9

PART NUMBER

QTY.

1684484
1684526
1684487
1684527
1684488
1684528
1684489
1684529
1684490
1684530

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

7023577
Not Available
Not Available
7023589
Not Available
7023539

7023558
7023549
7023568
7023557
7023535
70003646
70003645
Not Available

2
2
1

7023558
7023549
7023568
7023557
7023535

1
Ref
Ref
Ref
Ref
Ref

101

101A
101B
101C

5-4

2
1
1
4
2
1
1

1
7023569
7023587
7023585
7023578
7023583
7023593
Use Item 101
Use Item 101

1
4
1

DESCRIPTION

REV.

LIFT CYLINDER ASSEMBLY


1930ES with Standard Hydraulic Oil
1930ES with Biodegradeable Hydraulic Oil
2030ES with Standard Hydraulic Oil
2030ES with Biodegradeable Hydraulic Oil
2630ES with Standard Hydraulic Oil
2630ES with Biodegradeable Hydraulic Oil
2646ES with Standard Hydraulic Oil
2646ES with Biodegradeable Hydraulic Oil
3246ES with Standard Hydraulic Oil
3246ES with Biodegradeable Hydraulic Oil

F
E
F
E
F
E
F
E
F
E

O-Ring
Capscrew (All except 1930ES Models)
Locknut (All except 1930ES Models)
Capscrew
Flatwasher (All except 1930ES Models)
Clamp (All except 1930ES Models)
Power Pack Assembly - Complete Options (See Items 101-107B
for Breakdown):
1930ES
2030ES
2630ES
2646ES
3246ES
Pin, Dowel
Rollpin
Cylinder Assembly Only (See Items 201-227 for Breakdown)
POWER PACK ASSEMBLY - COMPLETE
1930ES (1684484/1684526 Cylinders)
2030ES (1684487/1684527 Cylinders)
2630ES (1684488/1684528 Cylinders)
2646ES (1684489/1684529 Cylinders)
3246ES (1684490/1684530 Cylinders)
Tank Kit Options (Note: Includes Tank & Item 101A-101C):
1930ES
2030ES
2630ES
2646ES
3246ES
Plug, Fill
Screw
Magnet

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (TEXAS HYDRAULICS) (CONTINUED)
ITEM #
102
102A
102B
102C
102D
103
103
103A
103B
103C
103D
103E
103F
103G
103H
103J
103K
104

104A
105
105A
106
106A
106B
106C
106D
106E
106F
106G
106H
106J

106K
107

107A
107B

3121275

PART NUMBER

QTY.

7023570
70000658
Not Available
7023579
70000659
Not Available
Not Available
7023571
7023571
70000335
Use Item 103
Use Item 103
Use Item 103
See Note
Use Item 103
2220883
Use Item 103
Use Item 103
Use Item 103

AR
1
1
2
1
1
4
4
1
1
1
1
1
1
1
1
2
3
1
1
1

7023572
7023588
7023580
See Note
7023573
7023591
Not Available
See Note
Not Available
Use Item 106J
Use Item 106J
See Note
Not Available
Not Available
7023574
7023581
Not Available
7023575
7023586
7023582
7023584
Use Item 107
7023576

1
1
1
AR
1
1
1
1
1
1
1
1
1

4
1

1
1

DESCRIPTION

REV.

Motor Options:
1930ES/2030ES/2630ES Motor
Brush Kit - 7023570 Motor
Screw
2646ES/3246ES Motor
Brush Kit - 7023579 Motor
Screw
Washer
Adapter
Adapter Kit
O-Ring
Screw
Screw
Adapter
Seal (Note: Use Item 252A or 252B)
Retainer
Plug
Plug
Breather 9/16in- 12UNC
Breather 9/16in- 18SAE
Pump Options:
Note: Shaft Seal is only Repair Part Available. No Other
Service Parts Available - Replace Complete Pump.
1930ES/2630ES Pump
2030ES Pump
2646ES/3246ES Pump
Seal, Shaft (Note: Use Item 252A or 252B)
Relief Valve Assembly
Sealing Washer
Power Pack Miscellaneous Service Parts
Seal
Seal (Note: Use Item 252A or 252B)
Screw
Sleeve (1930ES/2030ES/2630ES Only)
Rollpin (1930ES/2030ES/2630ES Only)
Seal (Note: Use Item 252A or 252B)
Tab, Locking
Retainer, Tube
Coupler Kit Options:
1930ES/2030ES/2630ES (Includes Items 106D & 106E)
2646ES/3246ES
Screw
Tube Kit Options:
1930ES
2030ES/2630ES
2646ES
3246ES
Strainer
Filter Element (Includes Seal)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

5-5

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (TEXAS HYDRAULICS) (CONTINUED)
ITEM #

PART NUMBER

QTY.
Ref

201
202
203
204
205
206

See Note
See Note
See Note
See Note
See Note
See Note

1
1
2
1
1

207
208
209
210
211
212
213
214
215

See Note
See Note
Not Used
Not Available
2220883
2220882
7023543
7023542

2
2

1
4
8
1
1
2

0962257
0962006
216

217
218
219
220
221
222

2
0962257
0962181
7023538
7023537
7023536
70000798
70000799

1
1
1
3
1
1

7023553
7023548
7023556
7023534
223

1
7023552
7023547
7023533

224

1
7023551
7023546
7023532

225
225A
225B
225B
226
227

1
7023550
7023545
7023531
7023530
Not Required
7023529

5-6

AR
0
1

DESCRIPTION

REV.

CYLINDER ASSEMBLY ONLY COMPONENTS


O-Ring (Note: Use Item 251A or 251B)
O-Ring (Note: Use Item 251A or 251B)
O-Ring (Note: Use Item 251A or 251B)
Seal (Note: Use Item 251A or 251B)
Wiper (Note: Use Item 251A or 251B)
Seal (Note: Use Item 251A or 251B)
(Note: This is a 3 piece seal. Assembly may be required)
Ring, Wear (Note: Use Item 251A or 251B)
Ring, Wear (Note: Use Item 251A or 251B)
Locknut
Plug, Steel (SAE #4) (Not Shown)
Plug, Steel (SAE #3)
Valve, Proportional (Lift Down)
Valve, Relief (Steer)
Bushing Options:
1930ES
2646ES/3246ES
Bushing Options:
1930ES
2646ES/3246ES
Valve, Check
Directional Control Valve (Steer)
Directional Control Valve (Lift Up)
Coil (Steer & Lift Up)
Coil (Lift Down)
Barrel Options:
1930ES
2030ES/2630ES
2646ES
3246ES
Rod Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Head Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Piston Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Emergency Release Assembly
Spacer Options:
1930ES/2646ES
3246ES

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (TEXAS HYDRAULICS) (CONTINUED)
ITEM #

PART NUMBER

QTY.
Ref

251
251A
251B
251C
252

7023554
7023544
7023528

252A
252B

70001709
70001982

0274874
0275692
0275016
0275693
0275017
0275694
0274879
0275695
0274881
0275696
301 to 314
315

316
317

3121275

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

DESCRIPTION

REV.

SEAL KIT OPTIONS


Seal Kit - Cylinder Options (Includes Items 201-208):
1930ES
2030ES/2630ES
2646ES/3246ES
Seal Kit - Reservoir/Pump Options (Includes 103A, 103E, 104A,
106B & 106F):
1930ES/2030ES/2630ES
2646ES/3246ES
MANUAL DESCENT COMPONENTS
1930ES with Standard Hydraulic Oil
1930ES with Biogradeable Hydraulic Oil
2030ES with Standard Hydraulic Oil
2030ES with Biogradeable Hydraulic Oil
2630ES with Standard Hydraulic Oil
2630ES with Biogradeable Hydraulic Oil
2646ES with Standard Hydraulic Oil
2646ES with Biogradeable Hydraulic Oil
3246ES with Standard Hydraulic Oil
3246ES with Biogradeable Hydraulic Oil

G
E
G
E
G
E
F
E
F
E

Not Used
1
1061036
1061034
1061034
7020218
70001878
3321402
4160078

1
1
1
1

Cable, Pull Options:


1930ES - 9ft/2.74m Length
2030ES/2630ES - 12.5ft/3.81m Length
2646ES/3246ES - 12.5ft/3.81m Length
T-Handle (with 1/4in-20 Threads)
T-Handle (with 5mm Threads)
Nut, Jam 1/4in-18NF
Spring

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

5-7

SECTION 5 CYLINDER
FIGURE 5-2.LIFT CYLINDER ASSEMBLY (SH-PAC)

317

5-8

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 5 CYLINDER
FIGURE 5-2. LIFT CYLINDER ASSEMBLY (SH-PAC)
ITEM #

1 to 300

PART NUMBER

QTY.

1001129288
1001131033
1001129289
1001131034
1001129290
1001131035
1001129291
1001131036
1001129292
1001131037

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

LIFT CYLINDER ASSEMBLY


1930ES with Standard Hydraulic Oil
1930ES with Biodegradeable Hydraulic Oil
2030ES with Standard Hydraulic Oil
2030ES with Biodegradeable Hydraulic Oil
2630ES with Standard Hydraulic Oil
2630ES with Biodegradeable Hydraulic Oil
2646ES with Standard Hydraulic Oil
2646ES with Biodegradeable Hydraulic Oil
3246ES with Standard Hydraulic Oil
3246ES with Biodegradeable Hydraulic Oil

Ref

Note: Not Available at Time of Printing.

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

MANUAL DESCENT COMPONENTS


1930ES with Standard Hydraulic Oil
1930ES with Biogradeable Hydraulic Oil
2030ES with Standard Hydraulic Oil
2030ES with Biogradeable Hydraulic Oil
2630ES with Standard Hydraulic Oil
2630ES with Biogradeable Hydraulic Oil
2646ES with Standard Hydraulic Oil
2646ES with Biogradeable Hydraulic Oil
3246ES with Standard Hydraulic Oil
3246ES with Biogradeable Hydraulic Oil

316
317

3121275

REV.
B
B
B
B
B
B
B
B
B
B

Not Used

1001131004
1001131009
1001131005
1001131010
1001131006
1001131011
1001131008
1001131012
1001131007
1001131013
301 to 314
315

DESCRIPTION

B
B
B
B
B
B
B
B
B
B

Not Used
1
1061036
1061034
1061034
7020218
70001878
3321402
4160078

1
1
1
1

Cable, Pull Options:


1930ES - 9ft/2.74m Length
2030ES/2630ES - 12.5ft/3.81m Length
2646ES/3246ES - 12.5ft/3.81m Length
T-Handle (with 1/4in-20 Threads)
T-Handle (with 5mm Threads)
Nut, Jam 1/4in-18NF
Spring

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

5-9

SECTION 5 CYLINDER
FIGURE 5-3. STEER CYLINDER ASSEMBLY (TEXAS HYDRAULICS)

10

12

3
9

5
13
2
6
14
3

12
1
2

14

5
11

15
51A
51B

5-10

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 5 CYLINDER
FIGURE 5-3. STEER CYLINDER ASSEMBLY (TEXAS HYDRAULICS)
ITEM #

1
2
3
4
5
6
7
8
9
10

PART NUMBER

QTY.

1684237
1684456

Ref
Ref
Ref

See Note
See Note
See Note
See Note
See Note
See Note
Not Used
7023564
2110404

O-Ring (Note: Use Item 51A or 51B)


O-Ring (Note: Use Item 51A or 51B)
Ring, Back-Up (Note: Use Item 51A or 51B)
Seal (Note: Use Item 51A or 51B)
Wiper (Note: Use Item 51A or 51B)
Seal (Note: Use Item 51A or 51B)

1
2
1

Ring, Retaining
Fitting, Straight Adapter
Tube Assembly Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Rod Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Head
Piston
Spacer Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Bushing

12
13
14

15
16 to 50
51
51A
51B

3121275

1
7023562
70000110
7023561
7023560
Not Required
7023565
0440259
Not Used

2
1
0
2
2

1
7023559
70000107

STEER CYLINDER ASSEMBLY


1930ES/2030ES/2630ES
2646ES/3246ES

1
2
2
2
2
1

7023563
70000108
11

DESCRIPTION

REV.
I
F

Seal Kit - Cylinder Options (Includes Items 1-6):


1930ES/2030ES/2630ES
2646ES/3246ES

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

5-11

SECTION 5 CYLINDER
FIGURE 5-4. STEER CYLINDER ASSEMBLY (SH-PAC)

5-12

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 5 CYLINDER
FIGURE 5-4. STEER CYLINDER ASSEMBLY (SH-PAC)
ITEM #

PART NUMBER

QTY.

1001129267
1001129268

Ref
Ref
Ref

1
70004245
70004243

1
70004244
70004242
70004241
See Note
See Note
See Note
See Note
See Note
See Note
0440259
2110404

2
2
2
2
2
2
1
2
2

Not Required
70004240

0
1
0
1

14 to 50

Not Required
See Note
Not Used

51

70004239

3
4
5
6
7
8
9
10
11
12

13

3121275

DESCRIPTION
STEER CYLINDER ASSEMBLY
1930ES/2030ES/2630ES
2646ES/3246ES

REV.
C
C

Tube Assembly Options:


1930ES/2030ES/2630ES
2646ES/3246ES
Rod Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Head
Wiper (Note: Use Item 51)
Seal (Note: Use Item 51)
Ring, Wear (Note: Use Item 51)
O-Ring (Note: Use Item 51)
Ring, Back-Up (Note: Use Item 51)
Seal (Note: Use Item 51)
Bushing
Fitting, Straight Adapter
Spacer Options:
1930ES/2030ES/2630ES
2646ES/3246ES
O-Ring Options:
1930ES/2030ES/2630ES
2646ES/3246ES (Note: Use Item 51)

Seal Kit - Cylinder (Includes Items 4-9 & 13)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

5-13

SECTION 5 CYLINDER
FIGURE 5-4. STEER CYLINDER ASSEMBLY (SH-PAC) (CONTINUED)
ITEM #

5-14

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121275

SECTION 6
HYDRAULIC

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

6-1

SECTION 6 HYDRAULIC
FIGURE 6-1.HYDRAULIC DIAGRAM

6-2

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM
ITEM #

PART NUMBER

0272371
0273227
0274546

0272371
1001131074
0273227
1001131075
0274546
1001131076
2792599
2792599
1001143663
1 to 4
5

6 to 12
13

2755056
1001113888
2753883
Not Used
2110404

HYDRAULIC COMPONENTS
USA Built Machines:
Steer Hydraulics (1930ES)
Steer Hydraulics (2030ES/2630ES)
Steer Hydraulics (2646ES/3246ES)
China Built Machines:
Steer Hydraulics (1930ES)
SN B200000100 to SN B200014593
SN B200014593 to Present
Steer Hydraulics (2030ES/2630ES)
SN B200000100 to SN B200014593
SN B200014593 to Present
Steer Hydraulics (2646ES/3246ES)
SN B200000100 to SN B200014593
SN B200014593 to Present
Hydraulic Schematic
USA Built Machines:
China Built Machines:
SN B200000100 to SN B200014593
SN B200014593 to Present

Hose Options:
1930ES
2030ES/2630ES
2646ES/3246ES

Fitting, Straight

1684456
1001129268

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

Not Used
2110404

1684237
1001129267

3121275

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

DESCRIPTION

REV.

J
I
E

J
B
I
C
E
B
F
F
B

Not Used

1684237
1684456

101 to 108
109

QTY.

STEER CYLINDER ASSEMBLY


USA Built Machines:
1930ES/2030ES/2630ES
2646ES/3246ES
China Built Machines:
1930ES/2030ES/2630ES
SN B200000100 to SN B200014593
SN B200014593 to Present
2646ES/3246ES
SN B200000100 to SN B200014593
SN B200014593 to Present

I
F

I
B
F
B

Fitting, Straight Adapter

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

6-3

SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)
ITEM #

6-4

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121275

SECTION 7
ELECTRICAL

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-1

SECTION 7 ELECTRICAL
FIGURE 7-1. 1930ES ELECTRICAL COMPONENTS INSTALLATION
BRAKE
RELEASE
SWITCH

6
4
5
409A

409

3
410A
1
4
410

103
124
101A
104
106M

503A
503G

503B

503D

201B
204A

201C
203A

107A

107B

503C
606A

102
105
109

106L

606C
606B

106P

503K

101
503L (CE ONLY)

408

506A
106B

MDI

ROTARY ANGLE
SENSOR

RELAY
404A 404
401D
401D

106K
401A

GROUND
CONTROL
BOX
201

106

106D
408A

OR
DIAGNOSTIC
ANALYZER
506
503F
503H
503J
506B
503E

106

106R
201A
202

107A

503F

123A

122
125 101B
123

LIFT
CYLINDER
VALVE
BLOCK

107

PLATFORM
RECEPTACLE

101
121

107A

OR

BRAKE
DISCONNECT
SWITCH

PLATFORM
CONSOLE
BOX

2
123B

504C
504B 504A

401
204
RIGHT DRIVE
MOTOR
201D

401C

401B

401C

LEFT DRIVE
MOTOR

203

403

7-2

402

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

402 403

3121275

SECTION 7 ELECTRICAL

POTHOLE
PROTECTION
SWITCHES

505H
505G
505J
505D
505C
505E

505F
505P
106J
505R

501

505L
505K

110
305A 304A

304

305

505M
505B

501A
106C

301

301

505A

305B

302B

505N

304B

302A

302
ALARM

502

302

106A
505T
106
301

505S

502A
106K

301
106

INVERTER
POWER
SWITCH
BATTERY
CHARGER/
INVERTER

BEACON LIGHT

302B

302A
306B

307A
309A

505V
301

301

505U

106
405

BATTERIES

CONTACTOR
RELAY

307

306

108B
309
106K
405A

306A

303B
309A
303

401
106F

PUMP/MOTOR/
RESERVOIR
106

309

DRIVE
CONTROLLER

406A

303A

J1

308B
+B

108A

*106A

308A

406E

406D
+BF2

106N

J2

106

308B

412

BATTERY
CHARGER

407
406G
411

F1 F2

406F
307A
308

3121275

108B
106J
406C
412A 108

307

+BF1

106E
406B

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

308

BATTERY
TEMP
SENSOR

7-3

SECTION 7 ELECTRICAL
FIGURE 7-1. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.
Ref

1
2

3
4
5
6

4922870
4461016
4460464
4460466
4460496
4460497
4460265
4460267
2540042
Not Available
4461057

1
1
5
9
1
1
1
8
2
1
1

1001116630
1001116631

Ref
Ref
Ref

101

101A

101B

102
103
104
105
106
106A

106B

7-4

1
1001094154
1001094332
4460930
4460465
4460944
4460466
0840061
2820026
2820028
4460930
4460465
4460944
4460466
0840061
2820026
2820028
1380158
1320318
0100048
4740545
1001116634
1001115126
4460320

1
4
3
1
1
AR
AR
1
4
3
1
1
AR
AR
AR
AR
AR
AR
1

4460226
1001097347
4460374
4460375

2
1
1
3

DESCRIPTION

REV.

CONSOLE BOX COMPONENTS


Platform Box Harness
Connector - 14 Position
Pin, Male
Plug, Sealing
Lockwasher
Nut, Panel
Plug, Male - 9 Position
Pin, Male
Grommet 90
Receptacle, Female - 3 Position
Plug, Male - 16 Position

PLATFORM CABLES INSTALLATION


ANSI, ANSI Export, Japanese & UL Specs
Australian & CE Specs

B
B

Platform to Ground Harness Options:


ANSI, ANSI Export, Japanese & UL Specs:
Australian & CE Specs:
Plug, Male - 8 Position
Socket, Female
Socket, Female (Gold)
Plug, Sealing
Boot, 8 Position Plug
Insulation, Clear Tubing
Heat Shrink
Plug, Male - 8 Position
Socket, Female
Socket, Female (Gold)
Plug, Sealing
Boot, 8 Position Plug
Insulation, Clear Tubing
Heat Shrink
Retainer
P-Clamp 3/4in
Grease, Dielectric
Washer, Special Cable
Chassis Harness
Wiring Diagram - Chassis
Plug, Male - 2 Position (Note: Connection to this plug used
only when footswitch or battery interlock options are
required)
Socket, Female
Relay
Plug, Relay
Terminal

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

D
C

E
A

3121275

SECTION 7 ELECTRICAL
FIGURE 7-1. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

106C

4460539
4460465
4460539
4460465
4460648
4460873
4460871
Not Used
Not Used
4460894
4460465
4460897
4460464
4460899
4460464
4460931
4460464
4460943
0840058
1001096138
4460871
4460761
4460227
1001115076
4460465
4460942
1001115002
4460891
4460465
4460894
4460465
0840059
4923647

1
2
1
3
1
1
26

106D
106E
106F
106G
106H
106J
106K
106L
106M

106N
106P
106R

107
107A
107B

108
108A

108B
109

Not Available
Not Available
0840041

1
4
4
8
1
6
1
4
3
1
1
13
1
4
1
14
2
1
4
8
1
6
1
1
1

2
AR

0760610
0760614
0760615
110

111
112 to 120

3121275

1
0903339
1001110826
0760615
3290605
4811702
1001116635
Not Used

1
1
2
Ref

DESCRIPTION

REV.

Plug, Male - 3 Position


Socket, Female
Plug, Male - 3 Position
Socket, Female
Connector, Anderson
Plug, Male - 35 Position
Socket, Female

Plug, Male - 6 Position


Socket, Female
Receptacle, Female - 2 Position
Pin, Male
Connector, Female - 6 Position
Pin, Male
Receptacle, Female - 8 Position
Pin, Male
Pin, Male (Gold)
Boot
Plug, Male - 23 Position
Socket, Female
Receptacle, Female - 4 Position
Pin, Male
Plug, Male - 18 Position
Socket, Female
Socket, Female
Lift Cylinder Harness
Plug, Male - 2 Position
Socket, Female
Plug, Male - 6 Position
Socket, Female
Boot
Power to Pump Motor Harness
Connector, Anderson Options:
Red
Gray
Boot, Terminal (Red)
Screw M6 Options:
20mm Length
30mm Length
35mm Length
Bracket, Battery Connector Options:
Non-UL Machines
UL Machines
Screw M6 x 35mm
Locknut M6
Flatwasher M6
Battery Cable Kit (See Item 301- 309 for Breakdown)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-5

SECTION 7 ELECTRICAL
FIGURE 7-1. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

DESCRIPTION

121

1001094175
4010616
3290606
1001094180

AR
AR
AR
4

0760606

3290606

1001096705
4460931
4460464
4460943
4460466
0840058
2820026
2820028
4460754
4460465
4460944
4460466
3730119
4460493
2820026
1321716
3900351
4812000
3291005
1001155042

1
1
4
3
1
1
AR
AR
1
4
3
4
1
1
AR
2
AR
AR
AR
4

Clamp, Post
Screw M6 x 40mm
Nut, Acorn M6
Clamp, Rail
(USA Built Machines SN 0200198014 to SN 0200226731 &
China Built Machines SN B200000100 to SN B20014593)
Screw M6 x 12mm
(USA Built Machines SN 0200198014 to SN 0200226731 &
China Built Machines SN B200000100 to SN B20014593)
Nut, Acorn M6
(USA Built Machines SN 0200198014 to SN 0200226731 &
China Built Machines SN B200000100 to SN B20014593)
Platform to Control Box Coiled Cable Harness
Receptacle, Female - 8 Position
Pin, Male
Pin, Male (Gold)
Plug, Sealing
Boot, 8 Position Receptacle
Insulation, Clear Tubing
Heat Shrink
Connector -14 Position
Socket, Female
Socket, Female
Plug, Sealing
Resistor
Cap, Dust
Insulation, Clear Tubing
P-Clamp, Double 1in
Capscrew M10 x 30mm
Flatwasher M10
Locknut M10
Strap, Cable Tie (USA Built Machines SN 0200226731 to
Present & China Built Machines SN B20014593 to Present)

122

123
123A

123B

124

125

Ref
201
201A
201B
201C
201D
202
203
203A
204

7-6

1001114935
Not Available
Not Available
4460961
4460267
4461077
4460928
Use 4460418
Use 4460419
1001114937
Use 1001114933
4461076
4460929
Use 0610161

1
1
16
1
4
1
4
1
3
1
1
1
4
1

REV.

GROUND CONTROL BOX COMPONENTS


Control Box Harness
Receptacle, Female - 18 Position
Socket, Female
Receptacle, Female - 4 Position
Pin, Male
Plug, Male - 4 Position
Socket, Female
Receptacle, Female - 3 Position
Terminal
Mount, Harness Bulkhead
Harness, Tilt Sensor (Includes Sensor)
Receptacle, Female - 4 Position
Pin, Male
Harness, Charger LED (Includes PC Board

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 7 ELECTRICAL
FIGURE 7-1. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

204A

4460321
4460268

1
3

1001116635
0275480

Ref
Ref

0840060
1060998
Not Available
Not Available
1001114992
Not Available
Not Available

8
2
2
2
1
1
1
1

301
302
302A
302B
303
303A
303B
304

4923365
Use 1001127523
304A

304B
305

Not Available
Not Available
Not Available

1
1
1
1
1

4923366
4923414
305A
Not Available
Not Available

1
1
1
1

Not Available
Not Available
4923367
Not Available
Not Available
Not Required
4923648

1
1
1

305B

306
306A
306B
307 & 307A
308
308A

308B
309
309A

Not Available
Not Available
0840041
4923374
Not Available

2
1

1
1
2
Ref

401
401A
401B

3121275

1001091502
4460891
4460465
70001442
Not Available

2
2
4
2
4

DESCRIPTION

REV.

Plug, Male - 4 Position


Socket, Female

BATTERY CABLE KIT


BATTERY CABLE COMPONENTS (UL SPEC ONLY)
Boot, Terminal (Gray) (Covers only the Battery Terminal Base)
Cable, Battery (Battery Positive to Battery Negative)
Boot, Terminal (Black) (1 Per Cable Assembly)
Boot, Terminal (Red) (1 Per Cable Assembly)
Cable, Battery (Contactor to Drive Module B+)
Boot, Terminal (Black)
Boot, Terminal (Red)
Cable, Battery (LH Battery to Disconnect)
Single Pole
Two Pole (was p/n 4923413)
Connector, Anderson Options:
Single Pole (Purchase p/n 4923365)
Two Pole (Purchase p/n 4923414)
Boot, Terminal (Red)
Cable, Battery (RH Batteries to Disconnect) Options:
Single Pole
Two Pole
Connector, Anderson Options:
Single Pole (Purchase p/n 4923366)
Two Pole (Purchase p/n 4923413 & 1001127523)
Boot, Terminal Options:
Black
Red
Cable, Battery (RH Battery to Contactor)
Boot, Terminal (Black)
Boot, Terminal (Red)
Cable, Battery (Power to Pump Motor)
Connector, Anderson Options:
Red
Gray
Boot, Terminal (Red)
Cable, Battery (LH Battery to Contactor)
Boot, Terminal (Red)

E
E

C
C/E

B
E

STANDARD HARNESSES
Drive Motor/Brake Harness
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Plug, Male - 2 Position (1 Per Harness) (To Brake)
Socket, Female (2 Per Harness) (To Brake)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-7

SECTION 7 ELECTRICAL
FIGURE 7-1. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

401C

70001443
70001444

2
4
AR
1
1
2

401D

402

403

404
404A
405
405A
406
406A
406B
406C

4461261
4460509
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
4923602
4461260
4460508
3740150
4460891
4460465

2
4
2
2
4
2
2
2
1
1
2
Ref

406D

Not Available
4460648
4460899
4460464
Not Available

1
1
6
1

406E

4460424

4460227
Not Available
Not Available

2
1
1
1

406F
406G
407

408
408A
409
409A
410
410A

1001103257
1001103258
1001092354
4460536
4460464
4360539
Not Available
Not Available
4460266
4460226

411

1
1
3
1
1
1
1
8
1

Not Available
Not Available
0275666
4461196
0276667

7-8

Ref
Ref

DESCRIPTION

REV.

Plug, Male - 2 Position (1 Per Harness) (To Motor)


Socket, Female (2 Per Harness) (To Motor)
Connector Options:
Plug, Male - 1 Position
Terminal
Harness, Brake (Internal Connections - Purchase Complete
Brake)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Motor (Internal Connections - Purchase Complete Motor)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Field Wire Connection
Receptacle, Female - 1 Position
Terminal
Contactor Relay Harness (Includes Relay)
Plug, Male - 2 Position
Socket, Female
Battery Charger Components
DC Harness/Cord Set
Plug, Anderson
Connector, Female - 6 Position
Pin, Male
Harness with Connector
(Note: Connection to this plug used only when battery interlock
options are required)
Connector, Female - 2 Position (Note: Connection to this plug
used only when battery interlock options are required)
Pin, Male
AC Harness/Cord Set
Connector, Female
Cable, AC Power to Charger Options:
Cable with Factory Supplied Plug (Orange)
Cable with Locally Supplied Plug (Orange)
Rotary Angle Sensor and Harness (Separate Harness Not
Available) (was p/n 4360526)
Receptacle, Female - 3 Position
Pin, Male
Toggle Switch and Harness (No Separate Harness Available)
Plug, Male - 3 Position
Joystick Harness
Receptacle, Female - 9 Position
Socket, Female
Plug Options:
ANSI Spec Plug (Use p/n 1001103257)
Australian & Japanese Specs (Purchase Locally)
CE Spec Options:
IEC Yellow Receptacle Installation
Receptacle, IEC Yellow
IEC Blue Receptacle Installation

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

A
A

3121275

SECTION 7 ELECTRICAL
FIGURE 7-1. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

411 contd

412

4661199
0275665
4661249
0275663
4661202
0275664
4661205
Use 1001127269

412A

4460465

QTY.
Ref
Ref
Ref
1
2
Ref

501
501A
502
502A

0140043
4460536
4460464
2920161
4460891
4460465

0272839
0272843

1
1
3
1
1
2
Ref
Ref
Ref
Ref

0272843

Ref
Ref

0275487
0272843

Ref
Ref
Ref

Use 0275488

Ref

0275486

Ref

0275472

Ref

0275489

Ref

0275485

Ref

1001096628

Ref

0275490

Ref

503

1
1703464
3252507

3121275

DESCRIPTION
Receptacle, IEC Blue
AFSINT 107 Keyed Ground Receptacle Installation
Receptacle, AFSINT 107 Keyed Ground
CEE 7 Post Ground Receptacle Installation
Receptacle, CEE 7 Post Ground
CEE 7 Side Ground Receptacle Installation
Receptacle, CEE 7 Side Ground
Battery Temperature Sensor Harness (Includes Sensor and
Instructions) (was p/n 1001112113)
Socket, Female

REV.
A
A
A

OPTIONAL HARNESSES
Alarm and Harness (Separate Harness Not Available)
Receptacle, Female - 3 Position
Pin, Male
Beacon Light and Harness (Separate Harness Not Available)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Platform Electrical Outlet Components
ANSI, ANSI Export, CSA, Japanese & UL Specs Options:
110V with Receptacle & Plug
220V without Receptacle & Plug (Locally Supplied
Components)
Australian Specs Options:
220V without Receptacle & Plug (Locally Supplied
Components)
CE Specs Options:
110V with IEC Yellow Receptacle & Plug & Circuit Breaker
220V without Receptacle & Plug (Locally Supplied
Components)
220V with IEC Blue Receptacle & Plug & Circuit Breaker (was
p/n 02754887)
220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70x70 Box)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Single Box)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Dual Boxes)
Note: Qty shown is for single Receptacle Box. Double Qty
listed for Dual Receptacle Boxes.
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70x70 Box)
Decal - AC Power (Not Shown)
110V
220V

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

H
F

C
F
C
C
C
D
C
A

7-9

SECTION 7 ELECTRICAL
FIGURE 7-1. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

0861731

AR
1

Not Available
4460315
0861781
See Note

0
1
1
1

1001141967

1671207
Not Available
4461244
4461245

AR
1
0
1
1

4461246
4461198
4461201
Use 1001100343

1
1
1
1

Use 1001100344

1001141968
1001141969
4460662

1
1
AR
1

Not Available
4461257

0
1

4461258

4460633
4460428
4460346
Not Available
4461244
4461245

1
1
AR
1
0
1
1

4461246
4461198
4461201
Use 1001100343

1
1
1
1

Use 1001100344

503A

503B

503C

503D

7-10

DESCRIPTION

REV.

Box, Switch Options:


0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0272839 Installation (Terminal, Spade) (Not Shown)
0275487 & 0275488 Installations
0275774/0275775 Installations (Note: Was
p/n0861782 which is no longer available. Use p/n
1001100344 CEE 7 Side Ground Service Kit or p/n
1001100343 CEE 7 Post Ground Service Kit. Kits
includes Box p/n 1001141967 & items 503B, 503D &
503E.)
1001100343, 1001100344, 1001141970 & 1001141971
Service Kits
Cover Options:
0272839 Installation
0272843 Installation (Purchase Locally)
0275472 Installation (Includes Receptacle)
0275485 & 1001096628 Installations (Includes
Receptacle)
0275486 Installation (Includes Receptacle)
0275487 Installation (Includes Receptacle)
0275488 Installation (Includes Receptacle)
0275489 Installation (Includes Receptacle) (was
p/n 4461204 & 1001141971)
0275490 Installation (Includes Receptacle) (was
p/n 4461207 & 1001141970)
1001100343 & 1001141971 Service Kits
1001100344 & 1001141970 Service Kits
Connector, Strain Relief Options:
0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0275487, 0275488, 0275489 & 0275490 Installations
(90)
0275487, 0275488, 0275489 & 0275490 Installations
(Adapter)
0275520 & 0275521 Installations
0275522 & 0275523 Installations
Receptacle, Electrical Options:
0272839 Installation
0272843 Installation (Purchase Locally)
0275472 Installation (Includes Cover)
0275485 & 1001096628 Installations
(Includes Receptacle)
0275486 Installation (Includes Cover)
0275487 Installation (Includes Cover)
0275488 Installation (Includes Cover)
0275489 Installation (Includes Receptacle) (was
p/n 4461204 & 1001141971)
0275490 Installation (Includes Receptacle) (was
p/n 4461207 & 1001141970)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 7 ELECTRICAL
FIGURE 7-1. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

503D contd

1001141968
1001141969
4460138
Not Available
4461202

1
1
AR
1
0
1

4461203

4461205

4461206

4461249
4461250
4461196
4461197
4461199
4461200
4461202
4461203
4461205
4461206

1
1
1
1
1
1
1
1
1
1
AR

503E

503F
4010405
4010408
4010612
4191706
4191708
0760619
3290405
3290605
3290607
4811400
1001091102
4811700
503G

503H

503J

Not Required

AR
0

0903569
0903484
0903566

1
1
1

01001096627

Use 2902541

AR
1

1001109475
1001109482
4460957

3121275

DESCRIPTION
1001100343 & 1001141971 Service Kits
1001100344 & 1001141970 Service Kits
Plug End Options:
0272839 Installation (Male)
0272843 Installation (Purchase Locally)
0275472/0275489 Installations & 1001100343/
1001141971 Service Kits (Male)
0275472/0275489 Installations & 1001100343/
1001141971 Service Kits (Female)
0275485/1001096628 Installations & 1001100344/
1001141970 Service Kits (Male)
0275485/1001096628 Installations & 1001100344/
1001141970 Service Kits (Female)
0275486 Installation (Male)
0275486 Installation (Female)
0275487 Installation (Male)
0275487 Installation (Female)
0275488 Installation (Male)
0275488 Installation (Female)
0275489 Installation (Male)
0275489 Installation (Female)
0275490 Installation (Male)
0275490 Installation (Female)
Hardware Options:
Screw M4 x 10mm
Screw M4 x 16mm
Screw M6 x 16mm
Screw M6 x 12mm
Screw M6 x 20mm
Screw M6 x 55mm
Locknut M4
Locknut M6
Locknut M6
Flatwasher M4
Flatwasher M4 Oversize
Flatwasher M6
Bracket, Receptacle Box Mounting Options:
0272839, 0272843, 0275472, 0275485, 0275486 &
1001096628 Installations
0275487, 0275488, 0275489 & 0275490 Installations
1001096628 Installation (2nd Receptacle Box Only)
Bracket, Circuit Breaker Mounting (Required Only on CE
Spec Installations Except 0272843 Installation)
Bracket, Circuit Breaker Mounting (Required Only on CE
Spec 1001096628 Installation)
Circuit Breaker Box Assembly (Required Only on CE Spec
Installations Except 0272843 Installation):
Circuit Breaker Options:
Circuit Breaker - 16A
Circuit Breaker - 30mA
Terminal Block

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

7-11

SECTION 7 ELECTRICAL
FIGURE 7-1. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

503J contd
503K

4460956
1001097150

1
1

503L

1060908

55in/1.4m

503M

1060908

55in/1.4m

2902431

0275216

0275217

0275452

Use 1001100343

0275453

Use 1001100344

0275454

504
504A

504B
504C
505
505A
505B
505C
505D
505E
505F
505G
505H
505J
505K
505L
505M
505N
505P

7-12

4922944
1060680
4240003
4360613
4360387
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
Use 1001091479
4460138
Not Available
4923390
4460779
Not Available
4923391
Not Available

1
1
15ft/2.7m
1
1
1
Ref
1
1
1
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION

REV.

Barrier, Terminal Block


Connector, Strain Relief (Required Only on CE Spec
Installations Except 0272843 Installation)
Cable, Extension (Required Only on CE Spec Installations
Except 0272843 Installation)
Cable, Electrical (Required Only on CE Spec 1001096628
Installation) (Not Shown - Connects 2 Receptacle Boxes)

Receptacle Box Kit (110V GFI) (Includes Item 503A-503D)


(0272839 Installation)
Receptacle, Box & Plug Kit (110V IEC Yellow) (Includes
Items 503A, 503B, 503C & Male 503E Plug End) (0275487
Installation)
Receptacle, Box & Plug Kit (220V IEC Blue) (Includes
Items 503A, 503B, 503D & Male 503E Plug End) (0275488
Installation)
Receptacle Box Kit (220V CEE 7 Post Ground with 2x4
Box) (Includes Items 503A, 503B, 503D & Male 503E Plug
End) (0275472 Installation)
Receptacle, Box & Plug Kit (220V CEE 7 Post Ground with
70x70 Box) (Includes Items 503A, 503B, 503D & 503E)
(0275489 Installation) (was p/n 0275218 & 1001141971)
Receptacle Box Kit (220V CEE 7 Side Ground with 2x4
Box) (Includes Item 503A, 503B, 503D & Male 503E Plug
End) (0275485 & 1001096628 Installations)
Receptacle, Box & Plug Kit (220V CEE 7 Side Ground with
70x70 Box) (Includes Items 503A, 503B, 503D & 503E)
(0275490 Installation) (was p/n 0275219 & 1001141970)
Receptacle, Box & Plug Kit (220V AFSINT 107 Keyed
Ground) (Includes Items 503A, 503B, 503D & Male 503E
Plug End) (0275486 Installation)
Brake Disconnect /Release Switch Components
Brake Disconnect Harness & Switch
Cable, Electrical 18/2
Strap, Cinch (Not Shown)
Switch, Limit
Brake Release Switch
Battery Charger/Inverter Components (ANSI & CSA Option Only):
AC Output Harness (Internal Part of Inverter)
Receptacle, Female - 4 Position (Conxall T9014)
AC Input Harness (Internal Part of Inverter)
Receptacle, Female - 4 Position (Conxall T9016)
Remote Control Harness (Internal Part of Inverter)
Plug, Male - 8 Position (Conxall 7281-8PG-300)
AC Input Harness (was p/n 4923389)
Plug, Male
Plug, Male - 4 Position (Conxall T9017)
AC Output Harness
Receptacle, Female
Plug, Male - 4 Position (Conxall T9015)
Data Interface Harness
Plug, Male - 8 Position (Conxall 6280-8SG-318)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

C
1/A

1/A

1/A

B/A

1/A

B/A

1/A

A/D

3121275

SECTION 7 ELECTRICAL
FIGURE 7-1. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

505R

4460899
4460464
4460466
3990010
4360336
4460424
4460267
4923392
4923393
1001093556
4460321
4460226
4460868
4460877
1001094105

1
4
2
1
1
2
2
1
1
1
1
4
1
4
1

505S
505T
505U
505V
506
506A
506B

Ref
601
602
603
604
605
606
606A
606B
606C
607

3121275

7002821
7002823
4460467
4460510
7002828
2901443
1600244
1060633
4460321
4460226
1001137005

1
1
AR
AR
1
1
1
1
2
8
1

DESCRIPTION
Receptacle, Female - 6 Position
Pin, Male
Plug, Seal
Diode 6A/600V
Switch, Toggle
Receptacle, Female - 2 Position
Pin, Male
Cable, Battery + to Inverter +
Cable, Battery to Inverter
MDI Harness
Plug, Male
Socket, Female
Plug, Male - 6 Position
Terminal
Boot

REV.

A
A
B

TOOLS FOR SERVICE


Crimper, Wire (Not Shown)
Extractor, Pin - Universal (Not Shown)
Extractor, Pin #16 Gauge (Not Shown)
Extractor, Pin #12 Gauge (Not Shown)
Stripper, Wire (Not Shown)
Analyzer Kit (Not Shown)
Analyzer
Cable, Analyzer
Plug, Male - 4 Position
Socket, Female
Software Cables Kit (Not Shown)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-13

SECTION 7 ELECTRICAL
FIGURE 7-2. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
BRAKE
RELEASE
SWITCH

6
4
5
409A

409

3
410A
1
4
410

103
124
101A
104
106M

503A
503G

503B

503D

201B
204A

201C
203A

107A

107B

503C
606A

102
105
109

106L

606C
606B

106P

503K

101
503L (CE ONLY)

408

506A
106B

MDI

ROTARY ANGLE
SENSOR

RELAY
404A 404
401D
401D

106K
401A

GROUND
CONTROL
BOX
201

106

106D
408A

OR
DIAGNOSTIC
ANALYZER
506
503F
503H
503J
506B
503E

106

106R
201A
202

107A

503F

123A

122
125 101B
123

LIFT
CYLINDER
VALVE
BLOCK

107

PLATFORM
RECEPTACLE

101
121

107A

OR

BRAKE
DISCONNECT
SWITCH

PLATFORM
CONSOLE
BOX

2
123B

504C
504B 504A

401
204
RIGHT DRIVE
MOTOR
201D

401C

401B

401C

LEFT DRIVE
MOTOR

203

403

7-14

402

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

402 403

3121275

SECTION 7 ELECTRICAL

POTHOLE
PROTECTION
SWITCHES

505H
505G
505J
505D
505C
505E

505F
505P
106J
505R

501

505L
505K

110
305A 304A

304

305

505M
505B

501A
106C

301

301

505A

305B

302B

505N

304B

302A

302
ALARM

502

302

106A
505T
106
301

505S

502A
106K

301
106

INVERTER
POWER
SWITCH

302A

BATTERY
CHARGER/
INVERTER

BEACON LIGHT

302B

306B

307A
309A

505V
301

301

505U

106
405

BATTERIES

CONTACTOR
RELAY

307

306

108B
309
106K
405A

306A

303B
309A
303

401
106F

PUMP/MOTOR/
RESERVOIR
106

309

DRIVE
CONTROLLER

406A

303A

J1

308B
+B

108A

*106A

308A

406E

406D
+BF2

106N

J2

106

308B

412

BATTERY
CHARGER

407
406G
411

F1 F2

406F
307A
308

3121275

108B
106J
406C
412A 108

307

+BF1

106E
406B

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

308

BATTERY
TEMP
SENSOR

7-15

SECTION 7 ELECTRICAL
FIGURE 7-2. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.
Ref

1
2

3
4
5
6

4922870
4461016
4460464
4460466
4460496
4460497
4460265
4460267
2540042
Not Available
4461057

1
1
6
8
1
1
1
8
2
1
1

1001114883
1001114920
1001114884
1001114921

Ref
Ref
Ref
Ref
Ref

101

101A

101B

102
103
104
105
106
106A

1
1001094155
1001094333
1001094156
1001094334
4460930
4460465
4460944
4460466
0840061
2820026
2820028
4460930
4460465
4460944
4460466
0840061
2820026
2820028
1380158
Not Required
0100048
4740545
1001114934
1001115126
4460320

4460226

7-16

1
4
3
1
1
AR
AR
1
4
3
1
1
AR
AR
AR
AR
AR
1
1

DESCRIPTION

REV.

CONSOLE BOX COMPONENTS


Platform Box Harness
Connector - 14 Position
Pin, Male
Plug, Sealing
Lockwasher
Nut, Panel
Plug, Male - 9 Position
Pin, Male
Grommet 90
Receptacle, Female - 3 Position
Plug, Male - 16 Position

PLATFORM CABLES INSTALLATION


2030ES (ANSI, ANSI Export, Japanese & UL Specs)
2030ES (Australian & CE Specs)
2630ES (ANSI, ANSI Export, Japanese & UL Specs)
2630ES (Australian & CE Specs)

C
B
C
B

Platform to Ground Harness Options:


2030ES ANSI, ANSI Export, Japanese & UL Specs
2030ES Australian & CE Specs
2630ES ANSI, ANSI Export, Japanese & UL Specs
2630ES Australian & CE Specs
Plug, Male - 8 Position
Socket, Female
Socket, Female (Gold)
Plug, Sealing
Boot, 8 Position Plug
Insulation, Clear Tubing
Heat Shrink
Plug, Male - 8 Position
Socket, Female
Socket, Female (Gold)
Plug, Sealing
Boot, 8 Position Plug
Insulation, Clear Tubing
Heat Shrink
Retainer

D
B
D
B

Grease, Dielectric
Washer, Special Cable
Chassis Harness
Wiring Diagram - Chassis
Plug, Male - 2 Position (Note: Connection to this plug used
only when footswitch or battery interlock options are
required)
Socket, Female

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

F
A

3121275

SECTION 7 ELECTRICAL
FIGURE 7-2. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

106B

1001097347
4460374
4460375
4460539
4460465
4460539
4460465
4460648
4460873
4460871
Not Used
Not Used
4460894
4460465
4460897
4460464
4460899
4460464
4460931
4460464
4460943
0840058
1001096138
4460871
4460761
4460227
1001115076
4460465
4460942
1001115002
4460891
4460465
4460894
4460465
0840059
1001096794

1
1
3
1
2
1
3
1
1
26

106C
106D
106E
106F
106G
106H
106J
106K
106L
106M

106N
106P
106R

107
107A
107B

108
108A

108B
109

110

Not Available
Not Available
0840041
0760610
0760614
4031713
3290605

111

112 to 120

3121275

1001096799
1001115022
Not Used

1
4
4
8
1
6
1
4
3
1
1
13
1
4
1
14
2
1
4
8
1
6
1
1
1

2
AR

1
1
1

DESCRIPTION

REV.

Relay
Plug, Relay
Terminal
Plug, Male - 3 Position
Socket, Female
Plug, Male - 3 Position
Socket, Female
Connector, Anderson
Plug, Male - 35 Position
Socket, Female

Plug, Male - 6 Position


Socket, Female
Receptacle, Female - 2 Position
Pin, Male
Connector, Female - 6 Position
Pin, Male
Receptacle, Female - 8 Position
Pin, Male
Pin, Male (Gold)
Boot
Plug, Male - 23 Position
Socket, Female
Receptacle, Female - 4 Position
Pin, Male
Plug, Male - 18 Position
Socket, Female
Socket, Female
Lift Cylinder Harness
Plug, Male - 2 Position
Socket, Female
Plug, Male - 6 Position
Socket, Female
Boot
Power to Pump Motor Harness
Connector, Anderson Options:
Red
Gray
Boot, Terminal (Red)
Screw M6 Options:
20mm Length
30mm Length
Capscrew M6 x 45mm
Locknut M6
Battery Cable Kit Options (See Item 301- 309 for Breakdown):
USA Built Machines
China Built Machines

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-17

SECTION 7 ELECTRICAL
FIGURE 7-2. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

DESCRIPTION

121

1001094175
4010616
3290606
1001094180

AR
AR
AR
5

0760606

3290606

1001096706
4460931
4460464
4460943
4460466
0840058
2820026
2820028
4460754
4460465
4460944
4460466
3730119
4460493
2820026
1321716
0760610
4751400
3290605
3290601
1001155042

1
1
4
3
1
1
AR
AR
1
4
3
4
1
1
AR
2
AR
AR
AR
AR
5

Clamp, Post
Screw M6 x 40mm
Nut, Acorn M6
Clamp, Rail
(USA Built Machines SN 0200198014 to SN 0200226731 &
China Built Machines SN B200000100 to SN B20014593)
Screw M6 x 12mm
(USA Built Machines SN 0200198014 to SN 0200226731 &
China Built Machines SN B200000100 to SN B20014593)
Nut, Acorn M6
(USA Built Machines SN 0200198014 to SN 0200226731 &
China Built Machines SN B200000100 to SN B20014593)
Platform to Control Box Coiled Cable Harness
Receptacle, Female - 8 Position
Pin, Male
Pin, Male (Gold)
Plug, Sealing
Boot, 8 Position Receptacle
Insulation, Clear Tubing
Heat Shrink
Connector -14 Position
Socket, Female
Socket, Female
Plug, Sealing
Resistor
Cap, Dust
Insulation, Clear Tubing
P-Clamp, Double 1in
Capscrew M6 x 20mm
Flatwasher 1/4in Wide
Locknut M6
Nut M6
Strap, Cable Tie (USA Built Machines SN 0200226731 to
Present & China Built Machines SN B20014593 to Present)

122

123
123A

123B

124

125

201
201A
201B
201C
201D
202
203
203A

7-18

1001114935
Not Available
Not Available
4460961
4460267
4461077
4460928
Use 4460418
Use 4460419
1001114937
Use 1001114933
4461076
4460929

Ref

GROUND CONTROL BOX COMPONENTS

1
1
16
1
4
1
4
1
3
1
1
1
4

Control Box Harness


Receptacle, Female - 18 Position
Socket, Female
Receptacle, Female - 4 Position
Pin, Male
Plug, Male - 4 Position
Socket, Female
Receptacle, Female - 3 Position
Terminal
Mount, Harness Bulkhead
Harness, Tilt Sensor (Includes Sensor)
Receptacle, Female - 4 Position
Pin, Male

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121275

SECTION 7 ELECTRICAL
FIGURE 7-2. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

204
204A

Use 0610161
4460321
4460268

1
1
3

1001096799
1001115022

Ref
Ref
Ref

301
302
302A
302B
303
303A
303B
304
304A
304B
305
305A
305B
306
306A
306B
307
307A
308
308A

308B
309 & 309A

0840060
1060998
Not Available
Not Available
1001114992
Not Available
Not Available
Use 1001127523
4460618
Use 2560205
Not Available
4923414
4460618
Not Available
1001115471
Not Available
Not Available
1001115472
Not Available
1001096795
Not Available
Not Available
0840041
Not Required

8
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1

Ref
401

2
Use 1001134012

1001132439
401A
401B
401C
401D

3121275

4460891
4460465
70001442
Not Available
70001443
70001444
4461261
4460509

2
4
2
4
2
4
1
1

DESCRIPTION

REV.

Harness, Charger LED (Includes PC Board


Plug, Male - 4 Position
Socket, Female
BATTERY CABLE KITS
USA Built Machines
China Built Machines
Boot, Terminal (Gray) (Covers only the Battery Terminal Base)
Cable, Battery (Battery Positive to Battery Negative)
Boot, Terminal (Black) (1 Per Cable Assembly)
Boot, Terminal (Red) (1 Per Cable Assembly)
Cable, Battery (Contactor to Module B+)
Boot, Terminal (Black)
Boot, Terminal (Red)
Cable, Battery (LH Battery to Disconnect) (was p/n 4923413
Connector, Anderson
Handle, Connector
Boot, Terminal (Red)
Cable, Battery (RH Batteries to Disconnect)
Connector, Anderson
Boot, Terminal (Black)
Cable, Battery (RH Battery to Contactor)
Boot, Terminal (Black)
Boot, Terminal (Red)
Cable, Battery (LH Battery to Connector B)
Boot, Terminal (Black)
Cable, Battery (Power to Pump Motor)
Connector, Anderson Options:
Red
Gray
Boot, Terminal (Red)

C
L

C/E

A
C

STANDARD HARNESSES
Drive Motor/Brake Harness Options:
Cable USA Built Machines SN0200198014 to SN 0200207814 &
China Built Machines SN B200000100 to SN B200000242 (was
p/n 1001091843)
Cable USA Built Machines SN 0200207814 to Present &
China Built Machines SN B200000242 to Present
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Plug, Male - 2 Position (1 Per Harness) (To Brake)
Socket, Female (2 Per Harness) (To Brake)
Plug, Male - 2 Position (1 Per Harness) (To Motor)
Socket, Female (2 Per Harness) (To Motor)
Plug, Male - 1 Position
Terminal

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

A/G

7-19

SECTION 7 ELECTRICAL
FIGURE 7-2. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

402

Not Available

Not Available
Not Available
Not Available
Not Available
Not Available
4923602
4461260
4460508
3740150
4460891
4460465

2
4
2
2
4
2
2
2
1
1
2
Ref

403

404
404A
405
405A
406
406A
406B
406C
406D

Not Available
4460648
4460899
4460464
Not Available

1
1
6
1

406E

4460424

4460227
Not Available
Not Available

2
1
1
1

406F
406G
407

408
408A
409
409A
410
410A

1001103257
1001103258
1001092354
4460536
4460464
4360539
Not Available
Not Available
4460266
4460226

411

1
1
3
1
1
1
1
8
1

Not Available
Not Available
0275666
4461196
0276667
4661199
0275665
4661249
0275663
4661202

7-20

Ref
Ref
Ref
Ref

DESCRIPTION

REV.

Harness, Brake (Internal Connections - Purchase Complete


Brake)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Motor (Internal Connections - Purchase Complete Motor)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Field Wire Connection
Receptacle, Female - 1 Position
Terminal
Contactor Relay Harness (Includes Relay)
Plug, Male - 2 Position
Socket, Female
Battery Charger Components
DC Harness/Cord Set
Plug, Anderson
Connector, Female - 6 Position
Pin, Male
Harness with Connector
(Note: Connection to this plug used only when battery interlock
options are required)
Connector, Female - 2 Position (Note: Connection to this plug
used only when battery interlock options are required)
Pin, Male
AC Harness/Cord Set
Connector, Female
Cable, AC Power to Charger Options:
Cable with Factory Supplied Plug
Cable with Locally Supplied Plug
Rotary Angle Sensor and Harness (Separate Harness Not
Available) (was p/n 4360526)
Receptacle, Female - 3 Position
Pin, Male
Toggle Switch and Harness (No Separate Harness Available)
Plug, Male - 3 Position
Joystick Harness
Receptacle, Female - 9 Position
Socket, Female
Plug Options:
ANSI Spec Plug (Use p/n 1001103257)
Australian & Japanese Specs (Purchase Locally)
CE Spec Options:
IEC Yellow Receptacle Installation
Receptacle, IEC Yellow
IEC Blue Receptacle Installation
Receptacle, IEC Blue
AFSINT 107 Keyed Ground Receptacle Installation
Receptacle, AFSINT 107 Keyed Ground
CEE 7 Post Ground Receptacle Installation
Receptacle, CEE 7 Post Ground

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

A
A
A
A

3121275

SECTION 7 ELECTRICAL
FIGURE 7-2. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

411 contd

Ref

412

0275664
4661205
Use 1001127269

412A

4460465

Ref
501
501A
502
502A

0140043
4460536
4460464
2920161
4460891
4460465

0272839
0272843

1
1
3
1
1
2
Ref
Ref
Ref
Ref

0272843

Ref
Ref

Use 0275487

Ref
Ref

0272843

Ref

Use 0275488

Ref

Use 0275486

Ref

Use 0275472

Ref

Use 0275489

Ref

Use 0275485

Ref

1001096628

Ref

Use 0275490

Ref

503

1
1703464
3252507
503A

3121275

0861731

AR
1

Not Available
4460315
0861781

0
1
1

DESCRIPTION
CEE 7 Side Ground Receptacle Installation
Receptacle, CEE 7 Side Ground
Battery Temperature Sensor Harness (Includes Sensor and
Instructions) (was p/n 1001112113)
Socket, Female

REV.
A

OPTIONAL HARNESSES
Alarm and Harness (Separate Harness Not Available)
Receptacle, Female - 3 Position
Pin, Male
Beacon Light and Harness (Separate Harness Not Available)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Platform Electrical Outlet Components
ANSI, ANSI Export, CSA, Japanese & UL Specs Options:
110V with Receptacle & Plug
220V without Receptacle & Plug (Locally Supplied
Components)
Australian Specs Options:
220V without Receptacle & Plug (Locally Supplied
Components)
CE Specs Options:
110V with IEC Yellow Receptacle & Plug & Circuit Breaker
(was p/n 0275513)
220V without Receptacle & Plug (Locally Supplied
Components)
220V with IEC Blue Receptacle & Plug & Circuit Breaker (was
p/n 0275514)
220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker (was p/n 0275512)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box) (was p/n 0275510)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70x70 Box) (was p/n 0275515)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Single Box) (was p/n 0275511)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Dual Boxes)
Note: Qty shown is for single Receptacle Box. Double Qty
listed for Dual Receptacle Boxes.
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70x70 Box) (was p/n 0275516)
Decal - AC Power (Not Shown)
110V
220V
Box, Switch Options:
0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0272839 Installation (Terminal, Spade) (Not Shown)
0275487 & 0275488 Installations

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

H
F

C
F
C
C
C
D
C
A

7-21

SECTION 7 ELECTRICAL
FIGURE 7-2. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

503A contd

See Note

1001141967

1671207
Not Available
4461244
4461245

AR
1
0
1
1

4461246
4461198
4461201
Use 1001100343

1
1
1
1

Use 1001100343

1001141968
1001141969
4460662

1
1
AR
1

Not Available
4461257

0
1

4461258

4460633
4460428
4460346
Not Available
4461244
4461245

1
1
AR
1
0
1
1

4461246
4461198
4461201
Use 1001100343

1
1
1
1

Use 1001100344

1001141968
1001141969

1
1

503B

503C

503D

7-22

DESCRIPTION

REV.

0275774/0275775 Installations (Note: Was


p/n 0861782 which is no longer available. Use p/n
1001100344 CEE 7 Side Ground Service Kit or p/n
1001100343 CEE 7 Post Ground Service Kit. Kits
includes Box p/n 1001141967 & items 503B, 503D &
503E.)
1001100344,1001100344, 1001141970 & 1001141971
Service Kits
Cover Options:
0272839 Installation
0272843 Installation (Purchase Locally)
0275472 Installation (Includes Receptacle)
0275485 & 1001096628 Installations (Includes
Receptacle)
0275486 Installation (Includes Receptacle)
0275487 Installation (Includes Receptacle)
0275488 Installation (Includes Receptacle)
0275489 Installation (Includes Receptacle) (was
p/n 4461204 & 1001141971)
0275490 Installation (Includes Receptacle) (was
p/n 4461207 & 1001141970)
1001100343 & 1001141971 Service Kit
1001100344 & 1001141970 Service Kit
Connector, Strain Relief Options:
0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0275487, 0275488, 0275489 & 0275490 Installations
(90)
0275487, 0275488, 0275489 & 0275490 Installations
(Adapter)
0275520 & 0275521 Installations
0275522 & 0275523 Installations
Receptacle, Electrical Options:
0272839 Installation
0272843 Installation (Purchase Locally)
0275472 Installation (Includes Cover)
0275485 & 1001096628 Installations (Includes
Receptacle)
0275486 Installation (Includes Cover)
0275487 Installation (Includes Cover)
0275488 Installation (Includes Cover)
0275489 Installation (Includes Receptacle) (was
p/n 4461204)
0275490 Installation (Includes Receptacle) (was
p/n 4461207)
1001100343 & 1001141971 Service Kit
1001100344 & 1001141970 Service Kit

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 7 ELECTRICAL
FIGURE 7-2. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

4460138
Not Available
4461202

AR
1
0
1

4461203

4461205

4461206

4461249
4461250
4461196
4461197
4461199
4461200
4461202
4461203
4461205
4461206

1
1
1
1
1
1
1
1
1
1
AR

503E

503F
4010405
4010408
4010612
4191706
4191708
0760619
3290405
3290605
3290607
4811400
1001091102
4811700
503G

503H

503J

Not Required

AR
0

0903569
0903484
0903566

1
1
1

01001096627

2902541

AR
1

1001109475
1001109482
4460957
4460956

3121275

1
1

DESCRIPTION
Plug End Options:
0272839 Installation (Male)
0272843 Installation (Purchase Locally)
0275472/0275489 Installations & 1001100343/
1001141971 Service Kits (Male)
0275472/0275489 Installations & 1001100343/
1001141971 Service Kits (Female)
0275485/1001096628 Installations & 1001100344/
1001141970 Service Kits (Male)
0275485 & 1001096628 Installations & 1001100344/
1001141970 Service Kits (Female)
0275486 Installation (Male)
0275486 Installation (Female)
0275487 Installation (Male)
0275487 Installation (Female)
0275488 Installation (Male)
0275488 Installation (Female)
0275489 Installation (Male)
0275489 Installation (Female)
0275490 Installation (Male)
0275490 Installation (Female)
Hardware Options:
Screw M4 x 10mm
Screw M4 x 16mm
Screw M6 x 16mm
Screw M6 x 12mm
Screw M6 x 20mm
Screw M6 x 55mm
Locknut M4
Locknut M6
Locknut M6
Flatwasher M4
Flatwasher M4 Oversize
Flatwasher M6
Bracket, Receptacle Box Mounting Options:
0272839, 0272843, 0275472, 0275485, 0275486 &
1001096628 Installations
0275487, 0275488, 0275489 & 0275490 Installations
1001096628 Installation (2nd Receptacle Box Only)
Bracket, Circuit Breaker Mounting (Required Only on CE
Spec Installations Except 0272843 Installation)
Bracket, Circuit Breaker Mounting (Required Only on CE
Spec 1001096628 Installation)
Circuit Breaker Box Assembly (Required Only on CE Spec
Installations Except 0272843 Installation):
Circuit Breaker Options:
Circuit Breaker - 16A
Circuit Breaker - 30mA
Terminal Block
Barrier, Terminal Block

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

7-23

SECTION 7 ELECTRICAL
FIGURE 7-2. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

503K

1001097150

503L

1060908

55in/1.4m

503M

1060908

55in/1.4m

2902431

0275216

0275217

0275452

Use 1001100343

0275453

Use 1001100344

0275454

504
504A

504B
504C
505
505A
505B
505C
505D
505E
505F
505G
505H
505J
505K
505L
505M
505N
505P

7-24

4922944
1060680
4240003
4360613
4360387
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
Use 1001091479
4460138
Not Available
4923390
4460779
Not Available
4923391
Not Available

1
1
15ft/2.7m
1
1
1
Ref
1
1
1
1
1
1
1
1
1
1
1
1
1
1

DESCRIPTION

REV.

Connector, Strain Relief (Required Only on CE Spec


Installations Except 0272843 Installation)
Cable, Extension (Required Only on CE Spec Installations
Except 0272843 Installation)
Cable, Electrical (Required Only on CE Spec 1001096628
Installation) (Not Shown - Connects 2 Receptacle Boxes)

Receptacle Box Kit (110V GFI) (Includes Item 503A-503D)


(0272839 Installation)
Receptacle, Box & Plug Kit (110V IEC Yellow) (Includes
Items 503A, 503B, 503C & Male 503E Plug End) (0275487
Installation)
Receptacle, Box & Plug Kit (220V IEC Blue) (Includes
Items 503A, 503B, 503D & Male 503E Plug End) (0275488
Installation)
Receptacle Box Kit (220V CEE 7 Post Ground with 2x4
Box) (Includes Items 503A, 503B, 503D & Male 503E Plug
End) (0275472 Installation)
Receptacle, Box & Plug Kit (220V CEE 7 Post Ground with
70x70 Box) (Includes Items 503A, 503B, 503D & 503E)
(0275489 Installation) (was p/n 0275218 & 1001141971)
Receptacle Box Kit (220V CEE 7 Side Ground with 2x4
Box) (Includes Item 503A, 503B, 503D & Male 503E Plug
End) (0275485 & 1001096628 Installations)
Receptacle, Box & Plug Kit (220V CEE 7 Side Ground with
70x70 Box) (Includes Items 503A, 503B, 503D & 503E)
(0275490 Installation) (was p/n 0275219 & 1001141970)
Receptacle, Box & Plug Kit (220V AFSINT 107 Keyed
Ground) (Includes Items 503A, 503B, 503D & Male 503E
Plug End) (0275486 Installation)
Brake Disconnect /Release Switch Components
Brake Disconnect Harness & Switch
Cable, Electrical 18/2
Strap, Cinch (Not Shown)
Switch, Limit
Brake Release Switch
Battery Charger/Inverter Components (ANSI & CSA Option Only):
AC Output Harness (Internal Part of Inverter)
Receptacle, Female - 4 Position (Conxall T9014)
AC Input Harness (Internal Part of Inverter)
Receptacle, Female - 4 Position (Conxall T9016)
Remote Control Harness (Internal Part of Inverter)
Plug, Male - 8 Position (Conxall 7281-8PG-300)
AC Input Harness (was p/n 4923389)
Plug, Male
Plug, Male - 4 Position (Conxall T9017)
AC Output Harness
Receptacle, Female
Plug, Male - 4 Position (Conxall T9015)
Data Interface Harness
Plug, Male - 8 Position (Conxall 6280-8SG-318)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

C
1

B/A

B/A

A/D

3121275

SECTION 7 ELECTRICAL
FIGURE 7-2. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

505R

4460899
4460464
4460466
3990010
4360336
4460424
4460267
4923392
4923393
1001093556
4460321
4460226
4460868
4460877
1001094105

1
4
2
1
1
2
2
1
1
1
1
4
1
4
1

505S
505T
505U
505V
506
506A
506B

Ref
601
602
603
604
605
606
606A
606B
606C
607

3121275

7002821
7002823
4460467
4460510
7002828
2901443
1600244
1060633
4460321
4460226
1001137005

1
1
AR
AR
1
1
1
1
2
8
1

DESCRIPTION
Receptacle, Female - 6 Position
Pin, Male
Plug, Seal
Diode 6A/600V
Switch, Toggle
Receptacle, Female - 2 Position
Pin, Male
Cable, Battery + to Inverter +
Cable, Battery to Inverter
MDI Harness
Plug, Male
Socket, Female
Plug, Male - 6 Position
Terminal
Boot

REV.

A
A
B

TOOLS FOR SERVICE


Crimper, Wire (Not Shown)
Extractor, Pin - Universal (Not Shown)
Extractor, Pin #16 Gauge (Not Shown)
Extractor, Pin #12 Gauge (Not Shown)
Stripper, Wire (Not Shown)
Analyzer Kit (Not Shown)
Analyzer
Cable, Analyzer
Plug, Male - 4 Position
Socket, Female
Software Cables Kit (Not Shown)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-25

SECTION 7 ELECTRICAL
FIGURE 7-3. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
BRAKE
RELEASE
SWITCH

6
4
5
409A

409

3
410A
1
4
410

103
124
101A
104
106M

503A
503G

503B

503D

201B
204A

201C
203A

107A

107B

503C
606A

102
105
109

106L

606C
606B

106P
106D
408A

OR
DIAGNOSTIC
ANALYZER
506
503F
503H
503J
506B
503E

503K

106

106R
201A
202

107A

503F

123A

122
125 101B
123

LIFT
CYLINDER
VALVE
BLOCK

107

PLATFORM
RECEPTACLE

101
121

107A

OR

BRAKE
DISCONNECT
SWITCH

PLATFORM
CONSOLE
BOX

2
123B

504C
504B 504A

101
503L (CE ONLY)

408

506A
ROTARY ANGLE
SENSOR
106B

MDI

RELAY
404A 404
401D
401D

106K
401A

GROUND
CONTROL
BOX
201

106

401
204
RIGHT DRIVE
MOTOR
201D

401C

401B

401C

LEFT DRIVE
MOTOR

203

403

7-26

402

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

402 403

3121275

SECTION 7 ELECTRICAL

POTHOLE
PROTECTION
SWITCHES

505H
505G
505J
505D
505C
505E

505F
505P
106J
505R

501

505L
505K

110
305A 304A

304

305

505M
505B

501A
106C

301

301

505A

305B

302B

505N

304B

302A

302
ALARM

502

302

106A
505T
106
301

505S

502A
106K

301
106

INVERTER
POWER
SWITCH
BATTERY
CHARGER/
INVERTER

BEACON LIGHT

302B

302A
306B

307A
309A

505V
301

301

505U

106
405

BATTERIES

CONTACTOR
RELAY

307

306

108B
309
106K
405A

306A

303B
309A
303

401
106F

PUMP/MOTOR/
RESERVOIR
106

309

DRIVE
CONTROLLER

406A

303A

J1

308B
+B

108A

*106A

308A

406E

406D
+BF2

106N

J2

106

308B

412

BATTERY
CHARGER

407
406G
411

F1 F2

406F
307A
308

3121275

108B
106J
406C
412A 108

307

+BF1

106E
406B

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

308

BATTERY
TEMP
SENSOR

7-27

SECTION 7 ELECTRICAL
FIGURE 7-3. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.
Ref

1
2

3
4
5
6

4922870
4461016
4460464
4460466
4460496
4460497
4460265
4460267
2540042
Not Available
4461057

1
1
6
8
1
1
1
8
2
1
1

1001116632
1001116633

Ref
Ref
Ref

101

101A

101B

102
103
104
105
106

106A

106B

7-28

1
1001094157
1001094335
4460930
4460465
4460944
4460466
0840061
2820026
2820028
4460930
4460465
4460944
4460466
0840061
2820026
2820028
1380158
1320318
0100048
4740545
1001116636
1001115126
3990013
4460320
4460226
1001097347
4460374
4460375

1
4
3
1
1
AR
AR
1
4
3
1
1
AR
AR
21
1
AR
8
1
2
1
2
1
1
3

DESCRIPTION

REV.

CONSOLE BOX COMPONENTS


Platform Box Harness
Connector - 14 Position
Pin, Male
Plug, Sealing
Lockwasher
Nut, Panel
Plug, Male - 9 Position
Pin, Male
Grommet 90
Receptacle, Female - 3 Position
Plug, Male - 16 Position

PLATFORM CABLES INSTALLATION


2646ES/3246ES (ANSI, ANSI Export, Japanese & UL Specs)
2646ES/3246ES (Australian & CE Specs)
Platform to Ground Harness Options:
ANSI, ANSI Export, Japanese & UL Specs
Australian & CE Specs
Plug, Male - 8 Position
Socket, Female
Socket, Female (Gold)
Plug, Sealing
Boot, 8 Position Plug
Insulation, Clear Tubing
Heat Shrink
Plug, Male - 8 Position
Socket, Female
Socket, Female (Gold)
Plug, Sealing
Boot, 8 Position Plug
Insulation, Clear Tubing
Heat Shrink
Retainer
Clamp, Hose
Grease, Dielectric
Washer, Special Cable
Chassis Harness
Wiring Diagram - Chassis
Diode 1 Amp/400V (Not Shown)
Plug, Male - 2 Position (Note: Connection to this plug used
only when footswitch or battery interlock options are required)
Socket, Female
Relay
Plug, Relay
Terminal

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

C
B

C
B

E
A

3121275

SECTION 7 ELECTRICAL
FIGURE 7-3. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

106C

4460539
4460465
4460539
4460465
4460648
4460873
4460871
Not Used
Not Used
4460894
4460465
4460897
4460464
4460899
4460464
4460931
4460464
4460943
0840058
1001096138
4460871
4460761
4460227
1001115076
4460465
4460942
1001115002
4460891
4460465
4460894
4460465
0840059
1001093693

1
2
1
3
1
1
26

106D
106E
106F
106G
106H
106J
106K
106L
106M

106N
106P
106R

107
107A
107B

108
108A

108B
109

110
111
112 to 120
121

3121275

Not Available
Not Available
0840041
0760610
0760614
4031713
3290605
1001116637
Not Used
1001094175
4010616
3290606

1
4
4
8
1
6
1
4
3
1
1
13
1
4
1
14
2
1
4
8
1
6
1
1
1

2
AR

1
1
1
AR
AR
AR

DESCRIPTION

REV.

Plug, Male - 3 Position


Socket, Female
Plug, Male - 3 Position
Socket, Female
Connector, Anderson
Plug, Male - 35 Position
Socket, Female

Plug, Male - 6 Position


Socket, Female
Receptacle, Female - 2 Position
Pin, Male
Connector, Female - 6 Position
Pin, Male
Receptacle, Female - 8 Position
Pin, Male
Pin, Male (Gold)
Boot
Plug, Male - 23 Position
Socket, Female
Receptacle, Female - 4 Position
Pin, Male
Plug, Male - 18 Position
Socket, Female
Socket, Female
Lift Cylinder Harness Options:
Plug, Male - 2 Position
Socket, Female
Plug, Male - 6 Position
Socket, Female
Boot
Power to Pump Motor Harness
Connector, Anderson Options:
Red
Gray
Boot, Terminal (Red)
Screw M6 Options:
20mm Length
30mm Length
Capscrew M6 x 45mm
Locknut M6
Battery Cable Kit (See Item 301- 309 for Breakdown)

Clamp, Post
Screw M6 x 40mm
Nut, Acorn M6

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-29

SECTION 7 ELECTRICAL
FIGURE 7-3. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

DESCRIPTION

122

1001094180

0760606

3290606

1001096707
4460931
4460464
4460943
4460466
0840058
2820026
2820028
4460754
4460465
4460944
4460466
3730119
4460493
2820026
1321716
0700814
4751400
3290605
3290601
1001155042

1
1
4
3
1
1
AR
AR
1
4
3
4
1
1
AR
2
AR
AR
AR
AR
4

Clamp, Rail
(USA Built Machines SN 0200198014 to SN 0200226731 &
China Built Machines SN B200000100 to SN B20014593)
Screw M6 x 12mm
(USA Built Machines SN 0200198014 to SN 0200226731 &
China Built Machines SN B200000100 to SN B20014593)
Nut, Acorn M6
(USA Built Machines SN 0200198014 to SN 0200226731 &
China Built Machines SN B200000100 to SN B20014593)
Platform to Control Box Coiled Cable Harness
Receptacle, Female - 8 Position
Pin, Male
Pin, Male (Gold)
Plug, Sealing
Boot, 8 Position Receptacle
Insulation, Clear Tubing
Heat Shrink
Connector -14 Position
Socket, Female
Socket, Female
Plug, Sealing
Resistor
Cap, Dust
Insulation, Clear Tubing
P-Clamp, Double 1in
Capscrew M6 x 20mm
Flatwasher 1/4in Wide
Locknut M6
Nut M6
Strap, Cable Tie (USA Built Machines SN 0200226731 to
Present & China Built Machines SN B20014593 to Present)

123
123A

123B

124

125

Ref
201
201A
201B

201C
201D
202
203
203A

7-30

REV.

GROUND CONTROL BOX COMPONENTS

1001114935
Not Available
Not Available
4460961
4460267

1
1
16
1
4

Control Box Harness


Receptacle, Female - 18 Position
Socket, Female
Receptacle, Female - 4 Position
Pin, Male

4461077
4460928
Use 4460418
Use 4460419
1001114937
Use 1001114933
4461076
4460929

1
4
1
3
1
1
1
4

Plug, Male - 4 Position


Socket, Female
Receptacle, Female - 3 Position
Terminal
Mount, Harness Bulkhead
Harness, Tilt Sensor (Includes Sensor)
Receptacle, Female - 4 Position
Pin, Male

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 7 ELECTRICAL
FIGURE 7-3. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

204
204A

Use 0610161
4460321
4460268

1
1
3

1001116637

Ref

0840060
1060998
Not Available
Not Available
1001114992
Not Available
Not Available
4923401
4460618
Use 2560205
Not Available
4923402
4460618
Not Available
4923406
Not Available
Not Available
4923409
Not Available
1001096796

8
2
2
2
1
1
1
1
1
1
p1
1
1
1
1
1
1
1
1
2
1

301
302
302A
302B
303
303A
303B
304
304A
304B
305
305A
305B
306
306A
306B
307
307A
308
308A

308B
309
309A

Not Available
Not Available
0840041
Not Required
Not Required

1
1
2
Ref

401

2
Use 1001134012

1001132439
401A
401B
401C
401D

3121275

4460891
4460465
70001442
Not Available
70001443
70001444
4461261
4460509

2
4
2
4
2
4
1
1

DESCRIPTION

REV.

Harness, Charger LED (Includes PC Board


Plug, Male - 4 Position
Socket, Female
BATTERY CABLE KITS
Boot, Terminal (Gray) (Covers only the Battery Terminal Base)
Cable, Battery (Battery Positive to Battery Negative)
Boot, Terminal (Black) (1 Per Cable Assembly)
Boot, Terminal (Red) (1 Per Cable Assembly)
Cable, Battery (Contactor to Drive Module B+)
Boot, Terminal (Black)
Boot, Terminal (Red)
Cable, Battery (LH Battery to Disconnect)
Connector, Anderson
Handle, Connector
Boot, Terminal (Red)
Cable, Battery (RH Batteries to Disconnect)
Connector, Anderson
Boot, Terminal (Black)
Cable, Battery (RH Battery to Contactor)
Boot, Terminal (Black)
Boot, Terminal (Red)
Cable, Battery (LH Battery to Connector B)
Boot, Terminal (Black)
Cable, Battery (Power to Pump Motor)
Connector, Anderson Options:
Red
Gray
Boot, Terminal (Red)
Cable, Battery (LH Battery to Contactor)
Boot, Terminal (Red)

B
B

STANDARD HARNESSES
Drive Motor/Brake Harness Options:
Cable USA Built Machines SN0200198014 to SN 0200207814 &
China Built Machines SN B200000100 to SN B200000242 (was
p/n 1001091843)
Cable USA Built Machines SN 0200207814 to Present &
China Built Machines SN B200000242 to Present
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Plug, Male - 2 Position (1 Per Harness) (To Brake)
Socket, Female (2 Per Harness) (To Brake)
Plug, Male - 2 Position (1 Per Harness) (To Motor)
Socket, Female (2 Per Harness) (To Motor)
Plug, Male - 1 Position
Terminal

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

A/G

7-31

SECTION 7 ELECTRICAL
FIGURE 7-3. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

402

Not Available

Not Available
Not Available
Not Available
Not Available
Not Available
4923602
4461260
4460508
3740150
4460891
4460465

2
4
2
2
4
2
2
2
1
1
2
Ref

403

404
404A
405
405A
406
406A
406B
406C
406D

Not Available
4460648
4460899
4460464
Not Available

1
1
6
1

406E

4460424

4460227
Not Available
Not Available

2
1
1
1

406F
406G
407

408
408A
409
409A
410
410A

1001103257
1001103258
1001092354
4460536
4460464
4360539
Not Available
Not Available
4460266
4460226

411

1
1
3
1
1
1
1
8
1

Not Available
Not Available
0275666
4461196
0276667
4661199
0275665
4661249
0275663
4661202
0275664

7-32

Ref
Ref
Ref
Ref
Ref

DESCRIPTION

REV.

Harness, Brake (Internal Connections - Purchase Complete


Brake)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Motor (Internal Connections - Purchase Complete Motor)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Field Wire Connection
Receptacle, Female - 1 Position
Terminal
Contactor Relay Harness (Includes Relay)
Plug, Male - 2 Position
Socket, Female
Battery Charger Components
DC Harness/Cord Set
Plug, Anderson
Connector, Female - 6 Position
Pin, Male
Harness with Connector (Note: Connection to this plug used
only when battery interlock options are required)
Connector, Female - 2 Position (Note: Connection to this plug
used only when battery interlock options are required)
Pin, Male
AC Harness/Cord Set
Connector, Female
Cable, AC Power to Charger Options:
Cable with Factory Supplied Plug
Cable with Locally Supplied Plug
Rotary Angle Sensor and Harness (Separate Harness Not
Available) (was p/n 4360526)
Receptacle, Female - 3 Position
Pin, Male
Toggle Switch and Harness (No Separate Harness Available)
Plug, Male - 3 Position
Joystick Harness
Receptacle, Female - 9 Position
Socket, Female
Plug Options:
ANSI Spec Plug (Use p/n 1001103257)
Australian & Japanese Specs (Purchase Locally)
CE Spec Options:
IEC Yellow Receptacle Installation
Receptacle, IEC Yellow
IEC Blue Receptacle Installation
Receptacle, IEC Blue
AFSINT 107 Keyed Ground Receptacle Installation
Receptacle, AFSINT 107 Keyed Ground
CEE 7 Post Ground Receptacle Installation
Receptacle, CEE 7 Post Ground
CEE 7 Side Ground Receptacle Installation

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

A
A
A
A
A

3121275

SECTION 7 ELECTRICAL
FIGURE 7-3. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

411 contd
412

4661205
Use 1001127269

412A

4460465

2
Ref

501
501A
502
502A

0140043
4460536
4460464
2920161
4460891
4460465

0272839
0272843

1
1
3
1
1
2
Ref
Ref
Ref
Ref

0272843

Ref
Ref

Use 0275487

Ref
Ref

0272843

Ref

Use 0275488

Ref

Use 0275486

Ref

Use 0275472

Ref

Use 0275489

Ref

Use 0275485

Ref

1001096628

Ref

Use 0275490

Ref

503

1
1703464
3252507
503A

3121275

0861731

AR
1

Not Available
4460315
0861781

0
1
1

DESCRIPTION

REV.

Receptacle, CEE 7 Side Ground


Battery Temperature Sensor Harness (Includes Sensor and
Instructions) (was p/n 1001112113)
Socket, Female
OPTIONAL HARNESSES
Alarm and Harness (Separate Harness Not Available)
Receptacle, Female - 3 Position
Pin, Male
Beacon Light and Harness (Separate Harness Not Available)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Platform Electrical Outlet Components
ANSI, ANSI Export, CSA, Japanese & UL Specs Options:
110V with Receptacle & Plug
220V without Receptacle & Plug (Locally Supplied
Components)
Australian Specs Options:
220V without Receptacle & Plug (Locally Supplied
Components)
CE Specs Options:
110V with IEC Yellow Receptacle & Plug & Circuit Breaker
(was p/n 0275520)
220V without Receptacle & Plug (Locally Supplied
Components) (All Models)
220V with IEC Blue Receptacle & Plug & Circuit Breaker
(was p/n 0275521)
220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker (was p/n 0275519)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box) (was p/n 0275517)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70x70 Box) (was p/n 0275522)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Single Box) (was p/n 0275518)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Dual Boxes)
Note: Qty shown is for single Receptacle Box. Double Qty
listed for Dual Receptacle Boxes.
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70x70 Box) (was p/n 0275523)
Decal - AC Power (Not Shown)
110V
220V
Box, Switch Options:
0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0272839 Installation (Terminal, Spade) (Not Shown)
0275487 & 0275488 Installations

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

H
F

C
F
C
C
C
D
C
A

7-33

SECTION 7 ELECTRICAL
FIGURE 7-3. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

503A contd

See Note

1001141967

1671207
Not Available
4461244
4461245

AR
1
0
1
1

4461246
4461198
4461201
Use 1001100343

1
1
1
1

Use 1001100344

1001141968
1001141969
4460662

1
1
AR
1

Not Available
4461257

0
1

4461258

4460633
4460428
4460346
Not Available
4461244
4461245

1
1
AR
1
0
1
1

4461246
4461198
4461201
Use 1001100343

1
1
1
1

Use 1001100344

1001141968
1001141969

1
1
AR
1
0

503B

503C

503D

503E
4460138
Not Available

7-34

DESCRIPTION

REV.

0275774/0275775 Installations (Note: Was


p/n 0861782 which is no longer available. Use p/n
1001100344 CEE 7 Side Ground Service Kit or p/n
1001100343CEE 7 Post Ground Service Kit. Kits
includes Box p/n 1001141967 & items 503B, 503D &
503E.)
1001100343, 1001100344, 1001141970 & 1001141971
Service Kits
Cover Options:
0272839 Installation
0272843 Installation (Purchase Locally)
0275472 Installation (Includes Receptacle)
0275485 & 1001096628 Installations (Includes
Receptacle)
0275486 Installation (Includes Receptacle)
0275487 Installation (Includes Receptacle)
0275488 Installation (Includes Receptacle)
0275489 Installation (Includes Receptacle) (was
p/n 4461204 & 1001141971)
0275490 Installation (Includes Receptacle) (was
p/n 4461207 & 1001141970)
1001100343 & 1001141971 Service Kits
1001100343 & 1001141970 Service Kits
Connector, Strain Relief Options:
0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0275487, 0275488, 0275489 & 0275490 Installations
(90)
0275487, 0275488, 0275489 & 0275490 Installations
(Adapter)
0275520 & 0275521 Installations
0275522 & 0275523 Installations
Receptacle, Electrical Options:
0272839 Installation
0272843 Installation (Purchase Locally)
0275472 Installation (Includes Cover)
0275485 & 1001096628 Installations (Includes
Receptacle)
0275486 Installation (Includes Cover)
0275487 Installation (includes Cover
0275488 Installation (Includes Cover)
0275489 Installation (Includes Receptacle) (was
p/n 4461204 & 1001141971)
0275490 Installation (Includes Receptacle) (was
p/n 4461207 & 1001141970)
1001100343 & 1001141971 Service Kits
1001100343 & 1001141970 Service Kits
Plug End Options:
0272839 Installation (Male)
0272843 Installation (Purchase Locally)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 7 ELECTRICAL
FIGURE 7-3. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

503E contd

4461202

4461203

4461205

4461206

4461249
4461250
4461196
4461197
4461199
4461200
4461202
4461203
4461205
4461206

1
1
1
1
1
1
1
1
1
1
AR

503F
4010405
4010408
4010612
4191706
4191708
0760619
3290405
3290605
3290607
4811400
1001091102
4811700
503G
Not Required

AR
0

0903569
0903484
0903566

1
1
1

1001096627

503J

2902541

AR

503K

1001109475
1001109482
4460957
4460956
1001097150

1
1
1

503L

1060908

55in/1.4m

503H

3121275

DESCRIPTION
0275472/0275489 Installations & 1001100343/
1001141971 Service Kits (Male)
0275472/0275489 Installations & 1001100343/
1001141971 Service Kits (Female)
0275485/1001096628 Installations & 1001100344/
1001141970 Service Kits (Male)
0275485/1001096628 Installations & 1001100344/
1001141970 Service Kits (Female)
0275486 Installation (Male)
0275486 Installation (Female)
0275487 Installation (Male)
0275487 Installation (Female)
0275488 Installation (Male)
0275488 Installation (Female)
0275489 Installation (Male)
0275489 Installation (Female)
0275490 Installation (Male)
0275490 Installation (Female)
Hardware Options:
Screw M4 x 10mm
Screw M4 x 16mm
Screw M6 x 16mm
Screw M6 x 12mm
Screw M6 x 20mm
Screw M6 x 55mm
Locknut M4
Locknut M6
Locknut M6
Flatwasher M4
Flatwasher M4 Oversize
Flatwasher M6
Bracket, Receptacle Box Mounting Options:
0272839, 0272843, 0275472, 0275485, 0275486 &
1001096628 Installations
0275487, 0275488, 0275489 & 0275490 Installations
1001096628 Installation (2nd Receptacle Box Only)
Bracket, Circuit Breaker Mounting (Required Only on CE
Spec Installations Except 0272843 Installation)
Bracket, Circuit Breaker Mounting (Required Only on CE
Spec 1001096628 Installation)
Circuit Breaker Box Assembly (Required Only on CE Spec
Installations Except 0272843 Installation):
Circuit Breaker Options:
Circuit Breaker - 16A
Circuit Breaker - 30mA
Terminal Block
Barrier, Terminal Block
Connector, Strain Relief (Required Only on CE Spec
Installations Except 0272843 Installation)
Cable, Extension (Required Only on CE Spec Installations
Except 0272843 Installation)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

7-35

SECTION 7 ELECTRICAL
FIGURE 7-3. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

503M

1060908

55in/1.4m

2902431

0275216

0275217

0275452

Use 1001141971

0275453

Use 1001141970

0275454

504
504A

504B
504C
505
505A
505B
505C
505D
505E
505F
505G
505H
505J
505K
505L
505M
505N
505P
505R

505S

7-36

4922944
1060680
4240003
4360613
4360387
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
Use 1001091479
4460138
Not Available
4923390
4460779
Not Available
4923391
Not Available
4460899
4460464
4460466
3990010
4360336

1
1
15ft/2.7m
1
1
1
Ref
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1

DESCRIPTION

REV.

Cable, Electrical (Required Only on CE Spec 1001096628


Installation) (Not Shown - Connects 2 Receptacle Boxes)

Receptacle Box Kit (110V GFI) (Includes Item 503A-503D)


(0272839 Installation)
Receptacle, Box & Plug Kit (110V IEC Yellow) (Includes
Items 503A, 503B, 503C & Male 503E Plug End) (0275487
Installation)
Receptacle, Box & Plug Kit (220V IEC Blue) (Includes
Items 503A, 503B, 503D & Male 503E Plug End) (0275488
Installation)
Receptacle Box Kit (220V CEE 7 Post Ground with 2x4
Box) (Includes Items 503A, 503B, 503D & Male 503E Plug
End) (0275472 Installation)
Receptacle, Box & Plug Kit (220V CEE 7 Post Ground with
70x70 Box) (Includes Items 503A, 503B, 503D & 503E)
(0275489 Installation) (was p/n 0275218 & 1001141971)
Receptacle Box Kit (220V CEE 7 Side Ground with 2x4
Box) (Includes Item 503A, 503B, 503D & Male 503E Plug
End) (0275485 & 1001096628 Installation)
Receptacle, Box & Plug Kit (220V CEE 7 Side Ground with
70x70 Box) (Includes Items 503A, 503B, 503D & 503E)
(0275490 Installation) (was p/n 0275219 & 1001141970)
Receptacle, Box & Plug Kit (220V AFSINT 107 Keyed
Ground) (Includes Items 503A, 503B, 503D & Male 503E
Plug End) (0275486 Installation)
Brake Disconnect /Release Switch Components
Brake Disconnect Harness & Switch
Cable, Electrical 18/2
Strap, Cinch (Not Shown)
Switch, Limit
Brake Release Switch
Battery Charger/Inverter Components (ANSI & CSA Option Only):
AC Output Harness (Internal Part of Inverter)
Receptacle, Female - 4 Position (Conxall T9014)
AC Input Harness (Internal Part of Inverter)
Receptacle, Female - 4 Position (Conxall T9016)
Remote Control Harness (Internal Part of Inverter)
Plug, Male - 8 Position (Conxall 7281-8PG-300)
AC Input Harness (was p/n 4923389)
Plug, Male
Plug, Male - 4 Position (Conxall T9017)
AC Output Harness
Receptacle, Female
Plug, Male - 4 Position (Conxall T9015)
Data Interface Harness
Plug, Male - 8 Position (Conxall 6280-8SG-318)
Receptacle, Female - 6 Position
Pin, Male
Plug, Seal
Diode 6A/600V
Switch, Toggle

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

C
1

B/A

B/A

A/D

3121275

SECTION 7 ELECTRICAL
FIGURE 7-3. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

505T

4460424
4460267
4923392
4923393
1001093556
4460321
4460226
4460868
4460877
1001094105

2
2
1
1
1
1
4
1
4
1

505U
505V
506
506A
506B

Ref
601
602
603
604
605
606
606A
606B
606C
607

3121275

7002821
7002823
4460467
4460510
7002828
2901443
1600244
1060633
4460321
4460226
1001137005

1
1
AR
AR
1
1
1
1
2
8
1

DESCRIPTION
Receptacle, Female - 2 Position
Pin, Male
Cable, Battery + to Inverter +
Cable, Battery to Inverter
MDI Harness
Plug, Male
Socket, Female
Plug, Male - 6 Position
Terminal
Boot

REV.

A
A
B

TOOLS FOR SERVICE


Crimper, Wire (Not Shown)
Extractor, Pin - Universal (Not Shown)
Extractor, Pin #16 Gauge (Not Shown)
Extractor, Pin #12 Gauge (Not Shown)
Stripper, Wire (Not Shown)
Analyzer Kit (Not Shown)
Analyzer
Cable, Analyzer
Plug, Male - 4 Position
Socket, Female
Software Cables Kit (Not Shown)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-37

SECTION 7 ELECTRICAL
FIGURE 7-3. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

7-38

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121275

SECTION 8
DECALS

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-1

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
9

16

LIFT
CYLINDER
DETAIL

142
35
174
1
LIFT CYLINDER
HARDWARE
DETAIL

22

1930ES

16

21

1930ES

27

1930ES

22

143
32
47
17
144

21

2030ES
2630ES
2646ES
3246ES

27

2030ES
2630ES
2646ES
3246ES

21

1930ES

2030ES
2630ES
2646ES
3246ES

5
171
18

44

15

2030ES/2630ES/
2646ES/3246ES

22

144
14
15

18

12 144 14

2646ES
3246ES

12

8-2

18

2030ES
2630ES

15

OR
5
171

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 8 DECALS

REAR OF
PLATFORM
MODELS
3246ES

130

13

3246ES

16

17

143
32
17
144
10
22

1930ES

22

2030ES
2630ES
2646ES
3246ES

21

1930ES

130

47
130

2030ES
2630ES
2646ES
3246ES

130

11

1930ES 1930ES
2030ES 2030ES
2630ES 2630ES
2646ES

22

21

11

2646ES
3246ES

1930ES
2030ES

21

2030ES
2630ES
2646ES
3246ES

27

1930ES

27

2030ES
2630ES
2646ES
3246ES

130

2646ES
3246ES

11

1930ES
2030ES
2630ES

15

14

144

1930ES 1930ES 1930ES

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-3

SECTION 8 DECALS
PLATFORM DECAL
PANEL DETAILS

131

19

26

24

172

130
174

46

25

23

MODELS 2030ES & 2630ES

172 19

23

24

174
130

46
26
25

MODELS 2646ES & 3246ES

26

24

46

19

130
13
2

8-4

23

25

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
ITEM #

1
2
3
4

PART NUMBER

QTY.

0275220
0272870

Ref
Ref
Ref

2080040
0860520
Not Used

Fastener
Box, Manual Storage

Decal - Patent Options:


USA Built Machines SN 0200198014 to SN 0200205405 &
China Built Machines SN B200000100 to SN B200003185
USA Built Machines SN 0200205405 to Present & China Built
Machines SN B200003185 to Present
Fastener

1001131270

40 to 43
44
45
46
47

3121275

2080057
Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used
1705694
1705695
1705686
1705680
1705679
1705681
1703813
Not Used
1705781
Not Used
1702773
Not Used
1703464
3252507
Not Used
1701499
Not Used
1001094359
1001146794

DECALS INSTALLATION
1930ES/2030ES/2630ES/2646ES/3246ES
JLG Decals

4
1

1700584

5
6 to 8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28 to 31
32
33 to 34
35
36 to 38
39

DESCRIPTION

4
1
1
1
2
1
1
4
3
3
4
1
1

REV.
B
2

Decal - Hydraulic Oil


Decal - Safety Prop
Decal - Forklift
Decal - Battery Disconnect
Decal - Manual Reference
Decal - Lifting Lugs
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Directional Arrow
Decal - Manual Descent
Decal - Control Box Location

4
4
1
1
1
1
2

Decal - Crushing Hazard


Decal - Danger Electrocution
Decal - Legend
Decal - Danger/Warning
Decal - Inspection
Decal - Electrocution
Decal - Warning Battery Vent

Decal - JLG

Decal - JLG

Decal - AC Power Options:


120-60Hz
220V-50/60Hz

Decal - No Lift

1
2

Decal - Troubleshooting
Decal - Battery Service (USA Built Machines SN 0200215384 to
Present & China Built Machines SN B200011011 to Present
Only)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-5

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #

101 to 129
130

PART NUMBER

QTY.

2902267
2902522

1
1

0010588
Not Used

Ref
AR

1705638
1705699
1705639

2
1
3

1705941
1705880
1705941
1705640
1705641

1
1
1
3
3
1

131

132 to 141
142
143

1001092071
Not Required
Not Used
1001116915

1
2

1001099919
1001099920
1001099921
1001099922
1001099923
144

145 to 170
171
172 to 173
174

4
1705647
1706310
1706311
Not Used
Not Available
Not Used
3251813

8-6

REV.

Decal Kit 1 (Includes Items 9-19 & 44)


Decal Kit 2 (Includes Items 21-27 & 39)

B
B

DECAL OPTIONS
Decal - Capacity Options:
1930ES:
500lbs/227kg (Platform Box & Platform Entry Locations)
500lbs/227kg (Ground Control Box Location)
2030ES: 800lbs/363kg (All Locations)
2630ES:
Platform Console Box Decal - 500lb/227kg & 800lb/360kg
Platform Entry Decal - 500lb/227kg & 800lb/360kg
Ground Control Box - 500lb/227kg & 800lb/360kg
2646ES: 1000lbs/454kg
3246ES: 700lbs/317kg
Decal - No Pipe Racks/Panel Carriers Options:
1930ES
2030ES/2630ES/2646ES/3246ES
Decal - Hardware Retention (was p/n 1001116928)
Decal - Model Designation Options:
1930ES
2030ES
2630ES
2646ES
3246ES
Decal - Max Tire Load Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Nameplate - Serial Number

1
1

1001149795
1001149796
1001149797
1001149798
1001149799

DESCRIPTION

Decal - Made in USA

Complete Decal Kit Options (Includes Items 4, 9-46 & 130-174):


1930ES
2030ES
2630ES
2646ES
3246ES

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

A
A
A
A
A

3121275

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #

3121275

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

8-7

SECTION 8 DECALS
FIGURE 8-2.DECALS INSTALLATIONS (ANSI EXPORT SPEC)
9

16

LIFT
CYLINDER
DETAIL

142
35
174
1

22

LIFT CYLINDER
HARDWARE
DETAIL

1930ES

41

1930ES

21

16

1930ES

40

1930ES

22

2030ES
2630ES
2646ES
3246ES

41

27

1930ES

143
32
47
40

17
144

21

40

2030ES
2630ES
2646ES
3246ES

2030ES
2630ES
2646ES
3246ES

27

2030ES
2630ES
2646ES
3246ES

1930ES

21

2030ES
2630ES
2646ES
3246ES

5
171
18

44

15

41

2030ES/2630ES/
2646ES/3246ES

22

144
14

18

15

2646ES
3246ES

12 144 14

15

172

12

8-8

18

2030ES
2630ES

OR
5
171

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 8 DECALS

REAR OF
PLATFORM
MODELS
3246ES

13
130

3246ES

16

17
43
2
3

143
32
17
144
10

130

1930ES
2030ES
2630ES
2646ES

41

41

1930ES

22

1930ES

22

2030ES
2630ES
2646ES
3246ES

27

1930ES

40

40

1930ES

47
130

2030ES
2630ES
2646ES
3246ES

11

1930ES
2030ES
2630ES

39

41

22 21

11

2646ES
3246ES

21

130

1930ES
2030ES

2030ES
21
2630ES 1930ES
2646ES
3246ES

2030ES
2630ES
2646ES
3246ES

27

2030ES
2630ES
2646ES
3246ES

40

130

2030ES
2630ES
2646ES
3246ES

2646ES
3246ES

11

1930ES
2030ES
2630ES

15

14

144

1930ES 1930ES 1930ES

3121275

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-9

SECTION 8 DECALS

PLATFORM DECAL
PANEL DETAILS

131

19

26

24

172

130
174

46

25

23

MODELS 2030ES & 2630ES

172 19

23

24

174
130

46
26
25

MODELS 2646ES & 3246ES

26

24

43

19

4
46
130
13
2
3

8-10

23

25

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC)
ITEM #

1
2
3
4

PART NUMBER

QTY.

0275225
0275226
0275223
0275227
0275224
0272870

Ref
Ref
Ref
Ref
Ref
Ref
Ref

2080040
0860520
1060279

4
1
1
1

1700584

1700584

1001131270
5
6 to 8
9
10
11
12
13
14
15
16
17
18
19
20
21

2080057
Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used

4
1
1
1
2
1
1
3
3
3
4
1
1
4

1705694
1705722
22

4
1705695
1703834

23

1
1705726
1705946
1705723
1706057
1705720

24

1
1705680
1705894

3121275

DESCRIPTION
DECALS INSTALLATION - ANSI EXPORT SPECS
Brazilian Spec (Portuguese/Spanish Spec)
Chinese Specs (English/Chinese Spec)
CSA Spec (English/French)
Korean Spec
Latin American Spec (English/Spanish)
JLG Decals

REV.
B
B
B
B
B
2

Fastener
Box, Manual Storage
Cable, Lanyard
Decal - Patent Options:
All Specs Except CSA Spec
(USA Built Machines SN 0200198014 to SN 0200205405 &
China Built Machines SN B200000100 to SN B200003185)
CSA Spec
USA Built Machines SN 0200198014 to SN 0200205405 &
China Built Machines SN B200000100 to
SN B200003185
USA Built Machines SN 0200205405 to Present & China
Built Machines SN B200003185 to Present
Fastener
Decal - Hydraulic Oil
Decal - Safety Prop
Decal - Forklift
Decal - Battery Disconnect
Decal - Manual Reference
Decal - Lifting Lugs
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Directional Arrow
Decal - Manual Descent
Decal - Control Box Location
Decal - Crushing Hazard
All Specs Except Brazilian Spec
Brazilian Spec
Decal - Danger Electrocution
All Specs Except Brazilian Spec
Brazilian Spec
Decal - Legend
Brazilian Spec
Chinese Spec
CSA Spec
Korean Spec
Latin American Spec
Decal - Danger/Warning
All Specs Except Brazilian Spec
Brazilian Spec

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-11

SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #

PART NUMBER

25

QTY.
1

1705679
1705727
26

1
1705681
1705721

27

28 to 31
32
33 to 34
35
36 to 38
39

2
1704341
1704344
1704340
1703856
1704339
Not Used
1705781
Not Used
1702773
Not Used

Decal - JLG

Decal - JLG

Decal - AC Power Options:


120-60Hz
220V-50/60Hz
Decal - Crushing Hazard Options:
Brazilian & Latin American Specs
CSA Spec
Chinese Spec
Korean Spec
Decal - Electrocution Options:
Brazilian & Latin American Specs
CSA Spec
Chinese Spec
Korean Spec

4
1705725
1705717
1705943
1706052

41

42
43

44
45
46
47

4
1705724
1705718
1705944
1706056
Not Used
1
1705719
3252098
1705945
1706053
1701499
Not Used
1001094359
1001146794

2902267
Use 2902526
Use 2902528
Use 2902524
Use 2902532
Use 2902525

8-12

1
1
2

1
1

REV.

Decal - Inspection
All Specs Except Brazilian Spec
Brazilian Spec
Decal - Electrocution
All Specs Except Brazilian Spec
Brazilian Spec
Decal - Warning Battery Vent
Brazilian Spec
Chinese Spec
CSA Spec
Korean Spec
Latin American Spec

1703464
3252507
40

DESCRIPTION

Decal - Warning/Danger Options:


Brazilian & Latin American Specs
CSA Spec (English/French)
Chinese Spec
Korean Spec
Decal - No Lift
Decal - Troubleshooting
Decal - Battery Service (USA Built Machines SN 0200215384 to
Present & China Built Machines SN B200011011 to Present
Only)

Decal Kit 1 (Includes Items 9-19 & 44)


Decal Kit 2 Options (Includes Items 21-27 & 40-41):
Brazilian Spec (was p/n 2902302)
Chinese Spec (was p/n 2902335)
CSA Spec (was p/n 2902278)
Korean Spec (was p/n 2902378)
Latin American Spec (was p/n 2902301)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

B
B
B
B
2
B

3121275

SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #
101 to 129
130

PART NUMBER

QTY.

0010588
Not Used

Ref
AR

1705638
1705699
1705639

2
1
3

1705941
1705880
1705941
1705640
1705641

1
1
1
3
3
1

131

132 to 141
142
143

1001092071
1001120623
1001092580
1001120622
1001120621
1001120629
Not Required
Not Used
1001116915

1
2

1001099919
1001099920
1001099921
1001099922
1001099923
144

145 to 170
171
172

173
174
175
176

3121275

4
1705647
1706310
1706311
Not Used
Not Available
1705303
Not Required
Not Used
3251813
Not Used
1705880

AR
1
0

DESCRIPTION
DECAL OPTIONS

REV.
83

Decal - Capacity Options:


1930ES:
500lbs/227kg (Platform Box & Platform Entry Locations)
500lbs/227kg (Ground Control Box Location)
2030ES: 800lbs/363kg (All Locations)
2630ES:
Platform Console Box Decal - 500lb/227kg & 800lb/360kg
Platform Entry Decal - 500lb/227kg & 800lb/360kg
Ground Control Box - 500lb/227kg & 800lb/360kg
2646ES: 1000lbs/454kg
3246ES: 700lbs/317kg
Decal - No Pipe Racks/Panel Carriers Options:
1930ES
ANSI Export/UL Specs
Brazilian & Latin American Specs (was p/n 1001092071)
CSA Spec
Chinese Spec (was p/n 1001092071)
Korean Spec (was p/n 1001092071)
Latin American Spec (was p/n 1001092071)
2030ES/2630ES/2646ES/3246ES
Decal - Hardware Retention (was p/n 1001116928)
Decal - Model Designation Options:
1930ES
2030ES
2630ES
2646ES
3246ES
Decal - Max Tire Load Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Nameplate - Serial Number
Decal - CSA Options:
CSA Spec (English/French)
Latin American Spec (English/Spanish)/(English/Chinese Spec)

Decal - Made in USA

Decal - Capacity (Platform Entry) (800lbs/363kg - 500lbs/227kg)


(2630ES)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-13

SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS)
9

16

LIFT
CYLINDER
DETAIL

142
35

1
LIFT CYLINDER
HARDWARE
DETAIL

22

1930ES

125

16

21

1930ES

27

1930ES

22

2030ES
2630ES
2646ES
3246ES

32 143
17
144

21
109A 109B
44

15
109C

47
21

27

2030ES
2630ES
2646ES
3246ES

2030ES
2630ES
2646ES
3246ES

1930ES
5
171
18

2030ES/2630ES/
2646ES/3246ES

109B 109A 22

144
14
15

18

12 144 14

2646ES
3246ES

12

8-14

18

2030ES
2630ES

15

OR
5
171

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 8 DECALS
130

19

22
131

1930ES

22

46
19
4

46

13

4
130
13

2
3
PLATFORM DETAIL
MODELS 2646ES & 3246ES

16

17
REAR OF
PLATFORM
MODELS
3246ES

143

130

3246ES

32

33

17
144
10
22

1930ES

22

21

2030ES
2630ES
2646ES
27
1930ES 3246ES

130

2646ES
3246ES

1930ES

47
130

2630ES
2646ES
3246ES

11

1930ES
2030ES
2630ES

3121275

22

21

11

2646ES
3246ES

21

2030ES
2630ES
2646ES
3246ES

130

2030ES

27

2030ES
2630ES
2646ES
3246ES

11

1930ES
2030ES
2630ES

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

15

14

144

1930ES 1930ES 1930ES

8-15

SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS)
ITEM #

PART NUMBER

QTY.

0275222
0275221
0272870

Ref
Ref
Ref
Ref

DESCRIPTION

REV.

DECALS INSTALLATION - ANSI EXPORT SPECS


Australian Spec
CE & Japanese Specs
JLG Decals

B
B
2

1
2
3
4

2080040
0860520
Not Used
1700584

4
1

Fastener
Box, Manual Storage

5
6 to 8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23 to 26
27
28 to 31
32
33 to 34
35
36 to 38
39

2080057
Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used
1705673
1705671
Not Used
1705670
Not Used
1705781
Not Used
1702773
Not Used

4
1
1
1
2
1
1
3
3
3
4
1
1

Decal - Patent (USA Built Machines SN 0200198014 to


SN 0200205405 & China Built Machines SN B200000100 to SN
B200003185)
Fastener

40 to 43
44
45
46
47

1703464
3252507
Not Used
1701499
Not Used
1001094359

4
5

Decal - Crushing Hazard


Decal - Danger Electrocution

Decal - Warning Battery Vent

Decal - JLG

Decal - JLG

Decal - AC Power Options:


120-60Hz
220V-50/60Hz

Decal - No Lift

1
2

Decal - Troubleshooting
Decal - Battery Service Options (USA Built Machines
SN 0200215384 to Present & China Built Machines
SN B200011011 to Present Only)
Australian & Japanese Specs
CE Specs

Decal Kit 1 (Includes Items 9-19 & 44)


Decal Kit 2 (Includes Items 21, 22 & 27)
Decal Kit CE (Includes qty1 of p/n 1702928 CE Decal)

1001146794
1001146795
2902267
2902523
2890186

8-16

Decal - Hydraulic Oil


Decal - Safety Prop
Decal - Forklift
Decal - Battery Disconnect
Decal - Manual Reference
Decal - Lifting Lugs
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Directional Arrow
Decal - Manual Descent
Decal - Control Box Location

1
1
1

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

B
1
1

3121275

SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS) (CONTINUED)
ITEM #

101 to 108
109

109A
109B
109C
110 to 124
125

126 to 129
130

PART NUMBER

QTY.

0010588

Ref

AR
0273454
1001135753
0273454
1703811
1703814
0240055
3574636
Not Used

2
2
1
1
AR

0272721
0272862
4420051
4420051
Not Used

1.3m
1.2m
1

1705942

1705942
1705668
1705819

1705704

1705704
131

1
Use 1001092497
Not Required
Not Used
1001116915
1001099919
1001099920
1001099921
1001099922
1001099923

3121275

DECAL OPTIONS

REV.
83

Not Used

1705666
1705667
1705887

132 to 141
142
143

DESCRIPTION

1
2

Lifting Lug & Decals (Standard on Australian & Japanese Specs/


Optional on CE Specs)
1930ES (All Specs except Australian Spec)
1930ES (Australian Specs)
2030ES/2630ES/2646ES/3246ES
Decal - Lifting Lug
Decal - Tie-Down
Attach, Lifting Lug
Bar, Mounting (Located Behind Item 109C)
Decal - Corner Stripe Options:
1930ES/2030ES/2630ES
2646ES/3246ES
1930ES/2030ES/2630ES
2646ES/3246ES

B
A
B

B
B

Decal - Capacity Options:


230kg Indoor/120kg Outdoor (1930ES)
360kg (2030ES)
230kg (2630ES) (Australian Specs - USA Built Machines
SN 0200198014 to SN 0200211631 & China Built Machines
SN B200000100 to SN B200007193)
230kg/360kg (2630ES) (Australian Specs - USA Built Machines
SN 0200211631 to Present & China Built Machines
SN B200007193 to Present)
230kg/360kg (2630ES) (CE Specs)
450kg (2646ES)
320kg/450kg (3246ES) (Australian Specs - USA Built Machines
SN 0200198014 to SN 0200211631 & China Built Machines
SN B200000100 to SN B200007193)
320kg (3246ES) (Australian Specs - USA Built Machines
SN 0200211631 to Present & China Built Machines
SN B200007193 to Present)
320kg (3246ES) (CE Spec)
Decal - No Pipe Racks/Panel Carriers Options:
1930ES (was p/n 1001092071 for Australian Spec)
2030ES/2630ES/2646ES/3246ES
Decal - Hardware Retention (was p/n 1001116928)
Decal - Model Designation Options:
1930ES
2030ES
2630ES
2646ES
3246ES

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-17

SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS) (CONTINUED)
ITEM #

PART NUMBER

144

145 to 170
171

8-18

QTY.
4

1705648
1706310
1706312
Not Used
Not Available

DESCRIPTION

REV.

Decal - Max Tire Load Options:


1930ES
2030ES/2630ES
2646ES/3246ES
Nameplate - Serial Number

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 9 RECOMMENDED SERVICE


PARTS STOCK
MODEL ES
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

Description
STANDARD PARTS

4360069
4360328
2860030
4360475
4360387
1001092354
1001134438
4360538
4360539
7027367
70000798
70000799
7023593
7023576
1001097347

Breaker, Circuit - 10 Amp


Switch, Toggle
Key, Replacement
Switch, Mushroom
Switch, Push Button
Switch, Rotary Angle Sensor
Controller, Drive
Switch & Membrane
Switch, Toggle
Switch, Push Button
Coil (Texas Hydraulics)
Coil (Texas Hydraulics)
Plug, Fill (Texas Hydraulics)
Filter (Texas Hydraulics)
Relay
VARIABLE PARTS

1001092456
3740150
1001114933
4360469
4360470
3080007
1001101076
1001091965
1001109088
1001126905
1001109475
1001109482
4360613
4360336
4360336
3990010

3121275

Drive Module (Frame)


Relay (Non-UL Spec)
Tilt Module
Switch, Key (ANSI/ANSI Export/Australian Spec)
Switch, Key (CE Spec)
Magnet, Latch (Machines with Platform Gate Entry)
Snap Latch Repair Kit (Machines with Platform Chain Entry)
Control Module (Platform)
Switch, Limit (All Specs except UL Spec)
Switch, Limit (UL Spec)
Breaker, Circuit 16 Amp (CE Spec Machines with Platform Electrical Outlet)
Breaker, Circuit 30 mA (CE Spec Machines with Platform Electrical Outlet)
Limit Switch (Machines with Optional Brake Disconnect)
Switch, Toggle (ANSI & CSA Spec Machines with Optional Battery Charger/
Inverter Combo)
Switch, Toggle (ANSI Spec Machines with Optional Battery Inverter Without
Battery Changer)
Diode 6 Amp (ANSI & CSA Spec Machines with Optional Battery Charger/
Inverter Combo)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Qty./Machine
Ref
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

9-1

SECTION 9 RECOMMENDED SERVICE


PARTS STOCK
MODEL ES
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

Description
MAINTENANCE KITS

1001101329
1001101330

9-2

Annual Hydraulic Maintenance Kit - 1930ES/2030ES/2630ES (w/Standard


Hydraulic Oil)
Annual Hydraulic Maintenance Kit - 2646ES/3246ES (w/Standard Hydraulic
Oil)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Qty./Machine
Ref
1
1

3121275

SECTION 10 SPECIAL OPTIONS


Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

101

Ref

DESCRIPTION

Ref
Ref
Ref
Ref
Ref

Airline Installation (1/2in)


1930ES
2030ES
2630ES
2646ES/3246ES

0275432
2902331
4922944
0275530

Ref
Ref
Ref
Ref
Ref

See Note

Ref

Brake Disconnect/Release Kit Options


Brake Disconnect Cable Kit (Optional All Specs)
Brake Mount Kit (includes Mounting Bracket & Setscrew)
Brake Switch & Harness
Brake Release Switch (Optional ANSI, ANSI Export, CSA &
UL Specs/Standard on Australian & CE Specs) For
Machines without Pressure Checks)
Brake Release Switch (Optional ANSI, ANSI Export, CSA &
UL Specs/Standard on Japanese Specs) (For Machines
with Pressure Checks) (Was p/n 0275603)
Note: Use Both p/ns 0275530& 0273859.

2915016

Ref

Battery Charger Mounting Kit

Ref
Ref
Ref

Decal Options:
Decals - Boels
USA Built Machines SN 0200198014 to SN 0200224417 &
China Built Machines SN B200000100 to SN B200014822
1930ES CE Spec - Dutch Belgium
1930ES CE Spec - Dutch Netherlands
1930ES CE Spec - French
1930ES CE Spec - German Austria
1930ES CE Spec - German Deutchland
1930ES CE Spec - TJECH
2030ES CE Spec - Dutch Belgium
2030ES CE Spec - Dutch Netherlands
2030ES CE Spec - French
2030ES CE Spec - German Austria
2030ES CE Spec - German Deutchland
2030ES CE Spec - TJECH
2646ES/3246ES CE Spec - Dutch Belgium
2646ES/3246ES CE Spec - Dutch Netherlands
2646ES/3246ES CE Spec - French
2646ES/3246ES CE Spec - German Austria
2646ES/3246ES CE Spec - German Deutchland
2646ES/3246ES CE Spec - TJECH

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

REV.

SPECIAL OPTIONS LIST

0274516
0274370
0274517
0274446

1001110179
1001106715
1001109207
1001110176
1001109146
1001109210
1001110180
1001106716
1001109208
1001110177
1001109147
1001109211
1001110181
1001106717
1001109209
1001110178
1001109148
1001109212

3121275

QTY.

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

10-1

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

10-2

PART NUMBER

QTY.

Continued

Ref
Ref

1001154509
1001154507
1001154508
2890186
0272721
0272862
0273603

Ref
Ref
Ref
Ref
Ref
Ref
Ref

1705304

Ref

0274545
0273603
0274527
0273543

Ref
Ref
Ref
Ref

1001128998

Ref

1001128999

Ref

1001129000

Ref

0272877
0273544
0274242

Ref
Ref
Ref

0274251

Ref

0275900
1705304
1706922
0272872
0274179
1001151156
0274126
1001126013
0272871
1001103307
1001141655
1001141656

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

1001141657

Ref

DESCRIPTION

REV.

Decals - Boels
USA Built Machines SN 0200224417 to Present &
China Built Machines SN B200014822 to Present
1930ES ANSI Export & CE Specs
2030ES/2630ES ANSI Export & CE Specs
2646ES/3246ES ANSI Export & CE Specs
Decals - CE Kit
Decals - Corner Stripes (1930ES/2030ES/2630ES)
Decals - Corner Stripes (2646ES/3246ES)
Decals - Commercial Solutions Group (ANSI & CSA Specs
Only)
Decals - Service Support (Commercial Solutions Group
Only) (ANSI, CSA & UL Specs Only)
Decals - FedEx (ANSI, CE, CSA & UL Specs Only)
Decals - Grainger Spec (ANSI, CSA & UL Specs Only)
Decals - Head & Engquist Equipment (ANSI Specs Only)
Decals - Hertz (All Models - USA Built SN 0200198014 to
SN 0200202469, Belgium Built Machines SN 1200008481 to
SN1200024983 & China Built Machines SN B200000100
to SN B200001839)(ANSI, CSA & UL Specs Only)
Decals - Hertz (1930ES - USA Built SN 0200202469 to
Present & China Built Machines SN B200001839 to Present)
(ANSI, CSA & UL Specs Only)
Decals - Hertz (2030ES/2630ES - USA Built SN 0200202469
to Present & China Built Machines SN B200001839 to
Present) (ANSI, CSA & UL Specs Only)
Decals - Hertz (2646ES/3246ES - USA Built SN 0200202469
to Present & China Built Machines SN B200001839 to
Present) (ANSI, CSA & UL Specs Only)
Decals - Home Depot (ANSI, CSA & UL Specs Only)
Decals - Nations Rent (ANSI, CSA & UL Specs Only)
Decals - Nations Equipment Services (1930ES/2030ES/
2630ES) (ANSI, CSA & UL Specs Only)
Decals - Nations Equipment Services (2646ES/3246ES)
(ANSI, CSA & UL Specs Only)
Decals - RSC Equipment Rental (ANSI & CSA Specs Only)
Decals - Service Support (ANSI & CSA Specs Only)
Decals - Service Support (ANSI & CSA Specs Only)
Decals - Sunbelt (ANSI, CSA & UL Specs Only)
Decals - Sunstate (ANSI, CSA & UL Specs Only)
Decals - Titan Rentals (ANSI & CSA Specs Only)
Decals - UL Specs (EE Rating) (USA Built Machines)
Decals - UL Specs (EE Rating) (China Built Machines)
Decals - United Rentals (ANSI, CSA & UL Specs Only)
Decals - UPS (ANSI Spec Only)
Decals - Volvo Rents (1930ES) (ANSI & CSA Specs Only)
Decals - Volvo Rents (2030ES/2630ES) (ANSI & CSA Specs
Only)
Decals - Volvo Rents (2646ES/3246ES) (ANSI & CSA Specs
Only)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

QTY.

1001148902
1001148903
1001148904
1001148905
1001148906

Ref
Ref
Ref
Ref
Ref
Ref

Electrical Connector Kits


Amp/Tyco Electrical Connector Kit
Deutsch DT Electrical Connector Kit
Deutsch HD Electrical Connector Kit
Packard Electrical Connector Kit
Various Electrical Connectors Kit

Ref
Ref

Electricians Package (Work Station in the Sky Accessory)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
Without DC Converter
With DC Converter

0273950
0273955

Ref
Ref
Ref
Ref

3121275

DESCRIPTION

1001102549
0274153

Ref
Ref

Electricians Tree (Work Station in the Sky Accessory)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
Without DC Converter
With DC Converter

0274849

Ref

Fire Extinguisher Installation (ANSI)

2300028
70010346
2300042

Ref
AR
AR
AR

Fluids
Fluid, Hydraulic - Mobil DTE 10 Excel 15 (Bulk)
Fluid, Hydraulic - Mobil DTE 10 Excel 15 (1 Gallon)
Fluid, Hydraulic - Synthetic Biodegradeable

0273761
0273762

Ref
Ref
Ref

Footswitch Installation Options (Japanese Spec)


1930ES
2030ES/2630ES/2646ES/3246ES

3128145

Ref

Inspection Packet (ANSI & ANSI Export Specs Only)

0274341

Ref

Interlock Override for Battery Charger Installation (ANSI)

0272876
0273070
0273071
2460042
4360482
1705051
1705052

Ref
Ref
Ref
Ref
1
1
1
1

Inverter Installations (ANSI, ANSI Export & Japanese Specs)


1930ES
2030ES/2630ES
2646ES/3246ES
Inverter Assembly
Switch, Toggle
Decal - Instructions
Decal - On-Off

0273454
1001135753
0273454

Ref
Ref
Ref
Ref

Lifting Lugs Installations


1930ES (All Specs except Australian Spec)
1930ES Australian Spec
2030ES/2630ES/2646ES/3246ES

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

10-3

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

DESCRIPTION

Ref

REV.

1001101329
1001101330

Ref
Ref

Maintenance Kits - Annual Hydraulic (Not for Machines with


Biodegradeable Hydraulic Fluid)
1930ES/2030ES/2630ES
2646ES/3246ES

2902405

Ref

Motor Band Kit (UL Specs Only)

3125053

Ref

Operator Video (ANSI & ANSI Export Specs Only)

Ref
Ref

Panel Carrier Installations (All Specs Except U/L Spec)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
1930ES:
ANSI, ANSI Export & CSA Specs (was p/n 0274970)
Australian, CE & Japanese Specs (was p/n 0274969)
2030ES & 2630ES:
ANSI, ANSI Export & CSA Specs
Australian, CE & Japanese Specs
2646ES & 3246ES:
ANSI, ANSI Export & CSA Specs (2 in Wide Channel)
ANSI, ANSI Export & CSA Specs (7in Wide Channel)
(2646ES Only)
Australian, CE & Japanese Specs

0274980
1001121695

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

0274981

Ref

1001092074

Ref

1001092073

Pipe Racks Installations (Not Available on 1930ES)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
Pipe Racks Assembly

1001135316
1001135317
1001140336

Ref
Ref
Ref
Ref

Platform Latch - Magna-Latch Side Pull


1930ES/2030ES/2630ES (All Specs Except Australian Spec)
2646ES/3246ES (All Specs Except Australian Spec)
All Machines (Australian Specs)

Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref
Ref

Platform Limit Switches & Rail Padding Installations


1930ES without Limit Switches (All Specs)
1930ES with Limit Switches Options:
Non-UL Spec (ANSI & ANSI Export Specs Only)
UL Spec (ANSI & UL Specs Only)
2030ES/2630ES without Limit Switches (All Specs)
2030ES/2630ES with Limit Switches Options:
Non-UL (ANSI & ANSI Export Specs Only)
UL Spec (ANSI & UL Specs Only)
2646ES/3246ES without Limit Switches
2646ES/3246ES with Limit Switches
Non-UL Spec (ANSI & ANSI Export Specs Only)
UL Spec (ANSI & UL Specs)

No Longer Available
No Longer Available

0275006
0275007

0275078
0275080
1001100029
0275077
0275081
1001092701
0275076
0275082
1001092702

10-4

QTY.

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

QTY.

Continued
1001098162

Ref
Ref

1001121295

Ref

0272850
0272851
0272852
0272853
0275937

Ref
Ref
Ref
Ref
Ref
Ref

Platform Worklights Installations


1930ES (Without UL Specs)
2030ES (Without UL Specs)
2630ES (Without UL Specs)
2646ES/3246ES (Without UL Specs)
2646ES/3246ES (With UL Specs)

0273951

Ref

Plant Maintenance Package (Work Station in the Sky


Accessory)
Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.

Ref

REV.

Platform Limit Switches & Rail Padding Installations


2646ES with Limit Switches without Padding (CE Spec
Only)
2646ES with Limit Switches with Padding (ANSI Export
Spec Only)

0273951

Ref
Ref

Plumbers Package (Work Station in the Sky Accessory)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.

0273859

Ref

Pressure Check Installation (All Specs Except Australian &


CE Specs)

1001171015

Ref

RCD Box Installation (Brazil Spec Only)

7002821
7002823
4460467
4460510
7004275
7004276
7002826
7016654
7002822
7002828
2901443
4341055
1706331
70000555
2915230
1001137005

Ref
1
1
AR
AR
1
1
1
1
1
1
1
1
1
1
1
1

Tools for Service


Crimper, Wire
Extractor, Pin - Universal
Extractor, Pin #16 Gauge
Extractor, Pin #12 Gauge
Installer, Cylinder Seal - 1"
Installer, Cylinder Seal - 1 1/2"
Installer, Cylinder Seal - 2"
Screwdriver, Magnetic
Screwdriver, Potentiometer
Stripper, Wire
Analyzer Kit
Service Safety Prop
Decal - ES Service Prop
Relief Valve Removable Tool (For Older Style Relief Valves)
Battery Charger Reprogram Controller Kit
Software Cables Kit

Ref
Ref

Vise Installation (Work Station in the Sky Accessory)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.

0240093

3121275

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

10-5

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

QTY.
Ref
Ref

0272879
0275072

Ref
Ref

0272880
0275073

Ref
Ref

0272881
0275074

Ref
Ref

0272882
0275075

Ref
Ref

Ref
Ref

10-6

0273965
0240087
0273955

Ref
Ref
Ref

0273955

Ref

0240071

Ref

DESCRIPTION

REV.

Welder Installations (All Specs Except U/L Spec)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
1930ES Complete Kit
1930ES Kit (Includes Fire Extinguisher & Power Cable
Only)
2030ES Complete Kit
2030ES Kit (Includes Fire Extinguisher & Power Cable
Only)
2630ES Complete Kit
2630ES Kit (Includes Fire Extinguisher & Power Cable
Only)
2646ES/3246ES Complete Kit
2646ES/3246ES Kit (Includes Fire Extinguisher & Power
Cable Only)
Work Station in the Sky Accessories Installations
Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
Work Station without DC Converter Installation
Work Station without DC Converter Assembly
Work Station with DC Converter Installation (1930ES/
2030ES)
Work Station with DC Converter Installation (2630ES/
2646ES/3246ES)
Work Station with DC Converter Assembly

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121275

SECTION 11 PART NUMBER INDEX

Part Number

Page

0010588 1-4, 8-6, 8-13, 8-17


0060090 .............. 1-17, 1-19
0060091 ....................... 1-17
0060093 ....................... 1-19
0100011 .......1-3, 1-25, 2-11
0100048 2-11, 7-4, 7-16, 7-28
0100051 ......................... 2-3
0100083 ....................... 1-13
01001096627 ...... 7-11, 7-23
0140011 ....................... 4-23
0140043 1-14, 7-9, 7-21, 7-33
0200783 ....................... 3-16
0200789 ....................... 3-16
0200799 ................ 3-7, 3-12
0200800 ....................... 3-12
0200801 ....................... 3-12
0200802 ................ 3-7, 3-12
0200803 ................ 3-7, 3-12
0200804 ................ 3-7, 3-12
0200805 ....................... 3-12
0200807 ................ 3-7, 3-12
0200810 ......................... 3-3
0200815 ......................... 3-3
0200816 ......................... 3-7
0200820 ....................... 3-17
0200821 ......................... 3-3
0200822 ......................... 3-3
0200823 ......................... 3-3
0200824 ......................... 3-3
0200825 ......................... 3-3
0200826 ....................... 3-16
0200827 ....................... 3-16
0200828 ....................... 3-16
0200829 ....................... 3-16
0200830 ....................... 3-16
0200831 ....................... 3-16
0200832 ....................... 3-16
0200834 ................ 3-7, 3-12
0200838 ......................... 3-3
0200839 ......................... 3-7
0200840 ....................... 3-12
0200841 ....................... 3-16
0200842 ....................... 3-16
0240055 ....................... 8-17
0240071 ....................... 10-6
0240087 ....................... 10-6
0240093 ....................... 10-5
0272309 ....................... 1-31
0272371 .................. 1-3, 6-3
0272721 .............. 8-17, 10-2
0272722 ....................... 1-14
0272810 ....................... 1-14
0272811 ....................... 1-14
0272839 .......7-9, 7-21, 7-33
0272843 .......7-9, 7-21, 7-33
0272850 ....................... 10-5
0272851 ....................... 10-5
0272852 ....................... 10-5
0272853 ....................... 10-5

3121275

Part Number
0272862
0272870
0272871
0272872
0272874
0272875
0272876
0272877
0272878
0272879
0272880
0272881
0272882
0272887
0272888
0272913
0272980
0273070
0273071
0273227
0273443
0273454
0273543
0273544
0273603
0273698
0273761
0273762
0273841
0273859
0273950
0273951
0273955
0273965
0273966
0274012
0274126
0274153
0274179
0274242
0274251
0274341
0274370
0274386
0274446
0274516
0274517
0274527
0274545
0274546
0274816
0274817
0274818
0274841
0274849
0274874
0274878
0274879
0274880

Page

.............. 8-17, 10-2


....... 8-5, 8-11, 8-16
....................... 10-2
....................... 10-2
....................... 1-21
....................... 1-21
....................... 10-3
....................... 10-2
................ 2-8, 4-24
....................... 10-6
....................... 10-6
....................... 10-6
....................... 10-6
....................... 1-31
....................... 1-31
....................... 1-14
....................... 1-31
....................... 10-3
....................... 10-3
.................. 1-3, 6-3
....................... 1-14
.............. 8-17, 10-3
....................... 10-2
....................... 10-2
....................... 10-2
.................. 2-3, 2-4
....................... 10-3
....................... 10-3
....................... 4-24
....................... 10-5
....................... 10-3
....................... 10-5
.............. 10-3, 10-6
....................... 10-6
....................... 1-14
....................... 1-31
....................... 10-2
....................... 10-3
....................... 10-2
....................... 10-2
....................... 10-2
....................... 10-3
....................... 10-1
....................... 4-24
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-2
....................... 10-2
.................. 1-3, 6-3
......................... 4-7
......................... 4-3
.................. 4-3, 4-4
......................... 3-3
....................... 10-3
.................. 3-4, 5-7
....................... 3-16
................ 3-17, 5-7
....................... 3-16

Part Number
0274881
0274929
0274930
0274931
0274932
0274933
0274943
0274944
0274969
0274970
0274971
0274980
0274981
0274985
0274991
0274992
0275006
0275007
0275016
0275017
0275018
0275019
0275020
0275021
0275022
0275029
0275042
0275043
0275044
0275072
0275073
0275074
0275075
0275076
0275077
0275078
0275079
0275080
0275081
0275082
0275088
0275103
0275104
0275105
0275120
0275212
0275216
0275217
0275218
0275219
0275220
0275221
0275222
0275223
0275224
0275225
0275226
0275227
0275401

Page

...... 3-17, 3-18, 5-7


..................4-3, 4-4
......................... 4-3
......................... 4-3
....................... 4-19
....................... 4-19
....................... 4-15
....................... 4-15
....................... 10-4
....................... 10-4
..................4-3, 4-4
....................... 10-4
....................... 10-4
......................... 4-7
......................... 4-3
......................... 4-3
....................... 10-4
....................... 10-4
..................3-8, 5-7
................3-13, 5-7
......................... 3-7
....................... 3-12
......................... 2-3
......................... 2-3
......................... 2-3
......................... 4-3
......................... 2-3
......................... 2-3
......................... 2-3
....................... 10-6
....................... 10-6
....................... 10-6
....................... 10-6
....................... 10-4
....................... 10-4
....................... 10-4
....................... 1-21
....................... 10-4
....................... 10-4
....................... 10-4
....................... 1-21
....................... 1-25
....................... 1-25
....................... 1-25
....................... 1-31
....................... 1-31
.... 7-12, 7-24, 7-36
.... 7-12, 7-24, 7-36
.... 7-12, 7-24, 7-36
.... 7-12, 7-24, 7-36
......................... 8-5
....................... 8-16
....................... 8-16
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
....................... 8-11
......................... 2-3

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Part Number

Page

0275429 ....................... 4-11


0275432 ....................... 10-1
0275452 ..... 7-12, 7-24, 7-36
0275453 ..... 7-12, 7-24, 7-36
0275454 ..... 7-12, 7-24, 7-36
0275472 ....... 7-9, 7-21, 7-33
0275480 .................. 2-3, 7-7
0275485 ....... 7-9, 7-21, 7-33
0275486 ....... 7-9, 7-21, 7-33
0275487 ....... 7-9, 7-21, 7-33
0275488 ....... 7-9, 7-21, 7-33
02754887 ....................... 7-9
0275489 ....... 7-9, 7-21, 7-33
0275490 ....... 7-9, 7-21, 7-33
0275510 ....................... 7-21
0275511 ....................... 7-21
0275512 ....................... 7-21
0275513 ....................... 7-21
0275514 ....................... 7-21
0275515 ....................... 7-21
0275516 ....................... 7-21
0275517 ....................... 7-33
0275518 ....................... 7-33
0275519 ....................... 7-33
0275520 ....................... 7-33
0275521 ....................... 7-33
0275522 ....................... 7-33
0275523 ....................... 7-33
0275530 .............. 2-11, 10-1
0275603 ....................... 10-1
0275663 1-22, 7-9, 7-20, 7-32
0275664 1-22, 7-9, 7-21, 7-32
0275665 1-22, 7-9, 7-20, 7-32
0275666 1-22, 7-8, 7-20, 7-32
0275667 ....................... 1-22
0275692 .................. 3-4, 5-7
0275693 .................. 3-8, 5-7
0275694 ................ 3-13, 5-7
0275695 ....... 3-17, 3-18, 5-7
0275696 ....... 3-17, 3-18, 5-7
0275900 ....................... 10-2
0275937 ....................... 10-5
0276667 ....... 7-8, 7-20, 7-32
0380025 ......................... 2-7
0400215 ......................... 2-3
0400216 ......................... 2-3
0440257 ....................... 3-16
0440259 ....... 1-3, 5-11, 5-13
0440263 .............. 1-17, 1-19
0440264 .................. 1-4, 3-3
0440265 ......................... 1-4
0440266 3-3, 3-7, 3-12, 3-17
0440267 ....... 3-7, 3-12, 3-17
0561520 ......................... 4-3
0610161 2-7, 7-6, 7-19, 7-31
0630565 4-4, 4-7, 4-11, 4-15,
4-19
0630580 ......................... 1-3
0700510 ....................... 1-27

11-1

SECTION 11

Part Number
0700614
0700615
0700616
0700617
0700619
0700624
0700814
0700819
0700823
0700825
0701015
0701016
0701017
0701020
0701022

0701024
0701027
0701029
0760408
0760410
0760606
0760610
0760612
0760614
0760615
0760619
0760808
0760812
0760814
0761014
0840041
0840058
0840059
0840060
0840061
0860520
0861678
0861731
0861781
0861782
0902780
0902905
0902906
0903086
0903319
0903339
0903444
0903484
0903566
0903569
0903574
0962006
0962181
0962257

11-2

PART NUMBER INDEX

Page

.............. 1-17, 1-19


.........1-31, 2-3, 2-8
......................... 2-3
....................... 1-31
....................... 1-13
....................... 1-13
....................... 7-30
....................... 1-13
......................... 4-7
....................... 4-11
.......1-19, 3-7, 3-12
.......1-3, 1-31, 3-16
....................... 3-12
................ 1-3, 3-16
3-3, 3-4, 3-7, 3-8, 312, 3-13, 3-16,
3-18, 4-3
......................... 4-3
................ 3-16, 4-3
.......3-12, 3-16, 4-3
....................... 1-27
....................... 1-31
.......7-6, 7-18, 7-30
1-27, 2-3, 7-5, 7-17,
7-18, 7-29
....................... 1-27
.......7-5, 7-17, 7-29
......................... 7-5
.....7-11, 7-23, 7-35
....................... 4-24
....................... 1-25
....................... 1-25
......................... 3-3
7-5, 7-7, 7-17, 7-19,
7-29, 7-31
7-5, 7-6, 7-17, 7-18,
7-29, 7-30
.......7-5, 7-17, 7-29
.......7-7, 7-19, 7-31
.......7-4, 7-16, 7-28
.......8-5, 8-11, 8-16
.................. 2-3, 2-4
.....7-10, 7-21, 7-33
.....7-10, 7-21, 7-33
.....7-10, 7-22, 7-34
.............. 1-25, 1-27
....................... 1-31
....................... 1-31
....................... 1-31
....................... 1-25
......................... 7-5
....................... 1-25
.....7-11, 7-23, 7-35
.....7-11, 7-23, 7-35
.....7-11, 7-23, 7-35
......................... 4-4
......................... 5-6
......................... 5-6
......................... 5-6

Part Number

Page

0962292 ........................1-19
1001091102 7-11, 7-23, 7-35
1001091153 ..................4-23
1001091154 ..................4-23
1001091272 ..................4-23
1001091275 ..................4-23
1001091277 ..................4-23
1001091278 ..................4-23
1001091279 ..................4-23
1001091280 ..................4-23
1001091393 ..................4-24
1001091396 ..................4-23
1001091479 7-12, 7-24, 7-36
1001091492 ..................1-13
1001091502 ............ 1-9, 7-7
1001091843 . 1-9, 7-19, 7-31
1001091965 .......... 4-24, 9-1
1001091968 ..................4-24
1001092071 . 8-6, 8-13, 8-17
1001092073 ..................10-4
1001092074 ..................10-4
1001092354 3-4, 3-8, 3-13, 318, 7-8, 7-20, 732, 9-1
1001092454 ..................2-11
1001092456 .......... 1-13, 9-1
1001092497 ..................8-17
1001092580 ..................8-13
1001092701 ..................10-4
1001092702 ..................10-4
1001092737 ............ 1-4, 1-8
1001092738 ............ 1-4, 1-8
1001092739 ..................1-13
1001092740 ..................1-13
1001092741 ..................1-13
1001093556 ... 2-11, 7-13, 725, 7-37
1001093693 ..................7-29
1001093839 ..................1-25
1001094105 7-13, 7-25, 7-37
1001094124 ..................1-14
1001094154 ....................7-4
1001094155 ..................7-16
1001094156 ..................7-16
1001094157 ..................7-28
1001094175 . 7-6, 7-18, 7-29
1001094180 . 7-6, 7-18, 7-30
1001094203 ..................2-11
1001094301 ..................1-13
1001094332 ....................7-4
1001094333 ..................7-16
1001094334 ..................7-16
1001094335 ..................7-28
1001094359 . 8-5, 8-12, 8-16
1001096138 . 7-5, 7-17, 7-29
1001096627 ..................7-35
1001096628 . 7-9, 7-21, 7-33
1001096705 ....................7-6
1001096706 ..................7-18

Part Number
1001096707
1001096794
1001096795
1001096796
1001096799
1001097150
1001097347

Page

................. 7-30
................. 7-17
................. 7-19
................. 7-31
........7-17, 7-19
7-12, 7-24, 7-35
7-4, 7-17, 7-28,
9-1
1001098162 ................. 10-5
1001099628 ................... 1-9
1001099676 ................... 1-9
1001099919 .8-6, 8-13, 8-17
1001099920 .8-6, 8-13, 8-17
1001099921 .8-6, 8-13, 8-17
1001099922 .8-6, 8-13, 8-17
1001099923 .8-6, 8-13, 8-17
1001100029 ................. 10-4
1001100343 ...7-10, 7-12, 722, 7-24, 7-34
1001100343CEE .......... 7-34
1001100344 ...7-10, 7-12, 722, 7-24, 7-34
1001100819 ................... 1-9
1001100820 ................... 1-9
1001100840 ................... 1-4
1001100894 ................... 1-4
1001101076 4-7, 4-15, 4-19,
9-1
1001101329 .......... 9-2, 10-4
1001101330 .......... 9-2, 10-4
1001102258 ................. 1-21
1001102349 ................... 1-4
1001102351 ................... 1-4
1001102353 ................... 1-4
1001102354 ................... 1-4
1001102489 ................. 1-21
1001102549 ................. 10-3
1001103257 1-21, 7-8, 7-20,
7-32
1001103258 1-21, 7-8, 7-20,
7-32
1001103307 ................. 10-2
1001105108 ................. 1-32
1001105109 ................. 1-32
1001106715 ................. 10-1
1001106716 ................. 10-1
1001106717 ................. 10-1
1001109088 .1-17, 1-19, 9-1
1001109146 ................. 10-1
1001109147 ................. 10-1
1001109148 ................. 10-1
1001109207 ................. 10-1
1001109208 ................. 10-1
1001109209 ................. 10-1
1001109210 ................. 10-1
1001109211 ................. 10-1
1001109212 ................. 10-1
1001109232 ........1-17, 1-19
1001109233 ........1-17, 1-19

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Part Number

Page

1001109475 ... 7-11, 7-23, 735, 9-1


1001109482 ... 7-11, 7-23, 735, 9-1
1001110176 ................. 10-1
1001110177 ................. 10-1
1001110178 ................. 10-1
1001110179 ................. 10-1
1001110180 ................. 10-1
1001110181 ................. 10-1
1001110826 ............ 2-4, 7-5
1001112111 ................. 1-21
1001112112 ................... 2-3
1001112113 2-3, 7-9, 7-21, 733
1001113574 ................. 1-21
1001113576 ................. 1-21
1001113888 ................... 6-3
1001114466 ................... 1-4
1001114467 ................... 1-4
1001114882 .......... 1-3, 1-13
1001114883 ................. 7-16
1001114884 ................. 7-16
1001114885 .......... 1-14, 2-8
1001114886 .......... 1-14, 2-8
1001114920 ................. 7-16
1001114921 ................. 7-16
1001114924 .......... 1-14, 2-8
1001114925 .......... 1-14, 2-8
1001114929 ................... 2-7
1001114930 ................... 2-7
1001114931 ................... 2-7
1001114932 ................... 2-7
1001114933 2-7, 7-6, 7-18, 730, 9-1
1001114934 ................. 7-16
1001114935 2-8, 7-6, 7-18, 730
1001114937 2-7, 7-6, 7-18, 730
1001114992 . 7-7, 7-19, 7-31
1001115002 . 7-5, 7-17, 7-29
1001115022 ........ 7-17, 7-19
1001115076 . 7-5, 7-17, 7-29
1001115126 . 7-4, 7-16, 7-28
1001115170 ................. 1-13
1001115173 ................. 1-17
1001115471 ................. 7-19
1001115472 ................. 7-19
1001116630 ................... 7-4
1001116631 ................... 7-4
1001116632 ................. 7-28
1001116633 ................. 7-28
1001116634 ................... 7-4
1001116635 ............ 7-5, 7-7
1001116636 ................. 7-28
1001116637 ........ 7-29, 7-31
1001116915 . 8-6, 8-13, 8-17
1001116928 . 8-6, 8-13, 8-17

3121275

SECTION 11

Part Number
1001116956
1001117032
1001117033
1001117265
1001117266
1001118215
1001118216
1001120621
1001120622
1001120623
1001120629
1001121295
1001121695
1001126013
1001126898
1001126900
1001126903
1001126905
1001127269
1001127523
1001128998
1001128999
1001129000
1001129267
1001129268
1001129288
1001129289
1001129290
1001129291
1001129292
1001131004
1001131005
1001131006
1001131007
1001131008
1001131009
1001131010
1001131011
1001131012
1001131013
1001131019
1001131020
1001131021
1001131024
1001131026
1001131027
1001131028
1001131029
1001131030
1001131031
1001131033
1001131034
1001131035
1001131036
1001131037
1001131074
1001131075
1001131076

3121275

Page

................. 1-28
.......... 1-3, 1-13
.......... 1-3, 1-13
................. 1-17
................. 1-19
................. 4-24
................. 4-24
................. 8-13
................. 8-13
................. 8-13
................. 8-13
................. 10-5
................. 10-4
................. 10-2
................. 1-17
................. 1-17
................. 1-19
.1-17, 1-19, 9-1
2-3, 7-9, 7-21, 733
.......... 7-7, 7-19
................. 10-2
................. 10-2
................. 10-2
...1-3, 5-13, 6-3
...1-3, 5-13, 6-3
............ 3-3, 5-9
............ 3-7, 5-9
.......... 3-12, 5-9
.......... 3-16, 5-9
.......... 3-17, 5-9
............ 3-4, 5-9
............ 3-8, 5-9
.......... 3-13, 5-9
.......... 3-18, 5-9
.......... 3-17, 5-9
............ 3-4, 5-9
............ 3-8, 5-9
.......... 3-13, 5-9
.......... 3-18, 5-9
.......... 3-18, 5-9
................... 3-3
................... 3-7
................. 3-12
................. 3-16
................. 3-16
................... 3-3
................... 3-7
................. 3-12
................. 3-16
................. 3-16
............ 3-3, 5-9
............ 3-7, 5-9
.......... 3-12, 5-9
.......... 3-16, 5-9
.......... 3-17, 5-9
............ 1-3, 6-3
............ 1-3, 6-3
............ 1-3, 6-3

Part Number
1001131270
1001132233
1001132439
1001134012
1001134438
1001134933
1001134934
1001134935
1001134951
1001135316
1001135317
1001135753
1001136757
1001136847
1001137005
1001138008
1001138967
1001139009
1001140336
1001141655
1001141656
1001141657
1001141967
1001141968
1001141969
1001141970

1001141971

1001142174
1001143009
1001143010
1001143663
1001145762
1001145763
1001145881
1001146794
1001146795
1001148902
1001148903
1001148904
1001148905
1001148906
1001149795
1001149796
1001149797
1001149798
1001149799
1001151156
1001154507
1001154508
1001154509
1001154515
1001154516

Page

.......... 8-5, 8-11


................... 2-3
. 1-9, 7-19, 7-31
. 1-9, 7-19, 7-31
. 4-23, 4-27, 9-1
................... 4-3
............ 4-3, 4-4
................... 4-4
................... 4-3
................. 10-4
................. 10-4
........ 8-17, 10-3
................. 1-27
................. 1-25
... 7-13, 7-25, 737, 10-5
................. 1-27
................. 1-27
................. 1-27
................. 10-4
................. 10-2
................. 10-2
................. 10-2
7-10, 7-22, 7-34
... 7-10, 7-11, 722, 7-34
... 7-10, 7-11, 722, 7-34
... 7-10, 7-12, 722, 7-24, 7-34,
7-36
... 7-10, 7-12, 722, 7-24, 7-34,
7-36
................. 1-27
................. 1-27
................. 1-27
................... 6-3
................. 1-27
................. 1-27
................. 1-27
. 8-5, 8-12, 8-16
................. 8-16
................. 10-3
................. 10-3
................. 10-3
................. 10-3
................. 10-3
................... 8-6
................... 8-6
................... 8-6
................... 8-6
................... 8-6
................. 10-2
................. 10-2
................. 10-2
................. 10-2
................. 1-27
................. 1-27

Part Number

PART NUMBER INDEX

Page

1001154518 ................. 1-27


1001154752 ................. 1-27
1001155042 7-6, 7-18, 7-30
1001155292 ................. 1-28
1001157513 ................. 1-27
1001157547 ................. 1-27
1001157645 ................. 1-28
1001157790 ................. 1-27
1001158712 ................. 1-28
1001159192 ................... 2-3
1001171015 ................. 10-5
1060279 ....................... 8-11
1060633 .... 7-13, 7-25, 7-37
1060680 .... 7-12, 7-24, 7-36
1060688 . 1-21, 1-22, 7-8, 720, 7-32
1060689 ....................... 1-21
1060908 7-12, 7-24, 7-35, 736
1060998 ...... 7-7, 7-19, 7-31
1061034 3-8, 3-13, 3-18, 5-7,
5-9
1061036 .......... 3-4, 5-7, 5-9
1180380 ....................... 3-17
1180382 ................3-7, 3-12
1180383 ....................... 3-12
1260136 ...... 4-7, 4-15, 4-19
1271617 ................4-7, 4-11
1271618 ................4-7, 4-11
1320043 ....................... 1-25
1320136 ....................... 1-21
1320162 ....................... 1-13
1320318 ................7-4, 7-28
1321130 ......................... 2-4
1321293 ....................... 1-21
1321716 ...... 7-6, 7-18, 7-30
1380132 4-8, 4-11, 4-16, 4-20
1380153 ......................... 1-3
1380156 ....................... 4-23
1380158 ...... 7-4, 7-16, 7-28
1380159 ....................... 4-24
1600244 .... 7-13, 7-25, 7-37
1600402 ..............4-23, 4-27
1600439 ....................... 4-23
1600466 ....................... 1-22
1671098 ....................... 4-23
1671105 ......................... 2-7
1671124 ......................... 2-8
1671131 ....................... 4-24
1671132 ....................... 1-13
1671133 ....................... 1-13
1671202 ......................... 2-3
1671203 ......................... 2-3
1671204 ......................... 2-3
1671207 .... 7-10, 7-22, 7-34
1684237 ........ 1-3, 5-11, 6-3
1684456 ........ 1-3, 5-11, 6-3
1684484 ..................3-3, 5-4
1684487 ..................3-7, 5-4

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Part Number
1684488
1684489
1684490
1684526
1684527
1684528
1684529
1684530
1700584
1701499
1701509
1702155
1702773
1702928
1703464
1703811
1703813
1703814
1703819
1703822
1703834
1703856
1704016
1704277
1704339
1704340
1704341
1704344
1704412
1704905
1705051
1705052
1705303
1705304
1705638
1705639
1705640
1705641
1705647
1705648
1705666
1705667
1705668
1705670
1705671
1705673
1705676
1705679
1705680
1705681
1705686
1705692
1705693
1705694
1705695
1705696
1705697
1705698

Page

................ 3-12, 5-4


................ 3-16, 5-4
....... 3-16, 3-17, 5-4
.................. 3-3, 5-4
.................. 3-7, 5-4
................ 3-12, 5-4
................ 3-16, 5-4
....... 3-16, 3-17, 5-4
....... 8-5, 8-11, 8-16
....... 8-5, 8-12, 8-16
....... 8-5, 8-11, 8-16
....... 8-5, 8-11, 8-16
....... 8-5, 8-12, 8-16
....................... 8-16
7-9, 7-21, 7-33, 8-5,
8-12, 8-16
8-5, 8-11, 8-16, 8-17
......................... 8-5
8-5, 8-11, 8-16, 8-17
4-23, 8-5, 8-11, 8-16
....... 8-5, 8-11, 8-16
....................... 8-11
....................... 8-12
....... 8-5, 8-11, 8-16
....... 8-5, 8-11, 8-16
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-12
....... 8-5, 8-11, 8-16
....................... 1-28
....................... 10-3
.............. 1-25, 10-3
....................... 8-13
....................... 10-2
................ 8-6, 8-13
................ 8-6, 8-13
................ 8-6, 8-13
................ 8-6, 8-13
................ 8-6, 8-13
....................... 8-18
....................... 8-17
....................... 8-17
....................... 8-17
....................... 8-16
....................... 8-16
....................... 8-16
....................... 4-23
................ 8-5, 8-12
................ 8-5, 8-11
................ 8-5, 8-12
......................... 8-5
....... 8-5, 8-11, 8-16
....... 8-5, 8-11, 8-16
................ 8-5, 8-11
................ 8-5, 8-11
......................... 2-7
......................... 2-7
......................... 2-7

11-3

SECTION 11

Part Number
1705699
1705704
1705717
1705718
1705719
1705720
1705721
1705722
1705723
1705724
1705725
1705726
1705727
1705754
1705781
1705819
1705880
1705887
1705894
1705941
1705942
1705943
1705944
1705945
1705946
1706052
1706053
1706056
1706057
1706310
1706311
1706312
1706331
1706350
1706679
1706749
1706765
1706922
1930ES
2080040

2080057
2110404
2220882
2220883
2300028
2300042
2420172
2460042
2540042
2540045
2560088
2560179
2560191
2560205
2600281
2753883
2755056

11-4

PART NUMBER INDEX

Page

................ 8-6, 8-13


....................... 8-17
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11
....................... 8-12
....................... 8-11
....................... 8-11
....................... 8-12
....................... 8-12
....................... 8-11
....................... 8-12
......................... 2-4
.......8-5, 8-12, 8-16
....................... 8-17
................ 8-6, 8-13
....................... 8-17
....................... 8-11
................ 8-6, 8-13
....................... 8-17
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11
.......8-6, 8-13, 8-18
................ 8-6, 8-13
....................... 8-18
....................... 10-5
......................... 2-4
....................... 2-11
....................... 1-25
....................... 1-25
....................... 10-2
.......................... 1-1
4-7, 4-8, 4-11, 4-15,
4-16, 4-19, 4-20,
8-5, 8-11, 8-16
.......8-5, 8-11, 8-16
1-3, 5-11, 5-13, 6-3
......................... 5-6
.................. 5-5, 5-6
....................... 10-3
....................... 10-3
......................... 2-7
....................... 10-3
.......7-4, 7-16, 7-28
......................... 4-4
4-8, 4-11, 4-16, 4-20
....................... 4-23
4-8, 4-11, 4-15, 4-19
.............. 7-19, 7-31
4-7, 4-11, 4-15, 4-19
......................... 6-3
......................... 6-3

Part Number
2760115
2780266
2792599
2820026
2820028
2820097
2820239
2860030
2890186
2901443
2902267
2902278
2902301
2902302
2902331
2902335
2902378
2902405
2902431
2902448
2902449
2902455
2902475
2902489
2902490
2902491
2902492
2902493
2902494
2902496
2902499
2902500
2902522
2902523
2902524
2902525
2902526
2902528
2902532
2902535
2902536
2902541
2915012
2915013
2915016
2915230
2915240
2915241
2920026
2920094
2920161
2930005
2940064
2940174
2940175
3010088

Page

........................4-23
.................. 1-3, 1-4
..........................6-3
7-4, 7-6, 7-16, 7-18,
7-28, 7-30
7-4, 7-6, 7-16, 7-18,
7-28, 7-30
....... 4-7, 4-15, 4-19
........................1-25
.................. 2-7, 9-1
........................10-2
7-13, 7-25, 7-37, 105
....... 8-6, 8-12, 8-16
........................8-12
........................8-12
........................8-12
........................10-1
........................8-12
........................8-12
........................10-4
..... 7-12, 7-24, 7-36
..........................4-7
..........................4-8
..........................3-4
........................3-17
........................4-20
........................4-19
........................4-19
........................4-15
........................4-15
........................4-16
..........................4-7
..........................3-8
........................3-13
..........................8-6
........................8-16
........................8-12
........................8-12
........................8-12
........................8-12
........................8-12
........................4-11
........................4-12
..... 7-11, 7-23, 7-35
..........................1-4
..........................1-4
........................10-1
.............. 1-22, 10-5
..........................4-4
..........................4-4
..........................2-7
..........................2-7
1-31, 7-9, 7-21, 7-33
........................1-31
....... 4-7, 4-15, 4-19
..........................2-4
..........................2-4
....... 4-7, 4-15, 4-19

Part Number

Page

3010158 ..............1-17, 1-19


3080007 . 4-7, 4-11, 4-15, 419, 9-1
3121275 ......................... 1-1
3125053 ....................... 10-4
3128145 ....................... 10-3
3128601 ......................... 1-4
3128703 ......................... 1-4
3200454 3-4, 3-8, 3-13, 3-18
3251813 ................ 8-6, 8-13
3252098 ....................... 8-12
3252507 7-9, 7-21, 7-33, 8-5,
8-12, 8-16
3290405 1-17, 1-19, 1-27, 131, 4-24, 7-11,
7-23, 7-35
3290505 ....................... 1-27
3290601 ..............7-18, 7-30
3290605 1-13, 1-17, 1-19, 127, 1-31, 2-3, 75, 7-11, 7-17, 718, 7-23, 7-29,
7-30, 7-35
3290606 1-13, 4-7, 4-8, 4-11,
4-15, 4-16, 4-19,
4-20, 7-6, 7-18,
7-29, 7-30
3290607 1-31, 7-11, 7-23, 735
3290805 ..............1-25, 4-24
3290806 4-7, 4-8, 4-11, 4-16,
4-20
3291005 1-17, 1-19, 1-31, 34, 3-8, 3-13, 318, 4-3, 4-4, 4-7,
4-11, 4-15, 4-19,
7-6
3291007 3-4, 3-7, 3-12, 3-13,
3-17
3300423 ......................... 1-4
3300473 ....................... 4-23
3300477 ....................... 4-19
3321005 ......................... 2-8
3321402 3-4, 3-8, 3-13, 3-18,
5-7, 5-9
3340612 4-8, 4-11, 4-16, 4-20
3340957 .......3-8, 3-13, 3-18
3340962 3-3, 3-7, 3-12, 3-17
3340964 ......................... 3-4
3340965 ......................... 4-3
3340968 ....................... 4-23
3340976 ......................... 4-3
3380475 ....................... 4-23
3422997 .......3-7, 3-12, 3-17
3422998 ..............3-12, 3-17
3423009 ....................... 3-17
3423011 ....................... 3-17
3423014 3-7, 3-8, 3-12, 3-13,
3-17

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Part Number
3423026
3423031
3423032
3423036
3423037
3423038
3423039
3423042
3423045
3423049
3423067
3423170
3423189
3423239
3423255
3423259
3423267
3423278
3423289
3450303
3450406
3510888
3510890
3510892
3520072
3520193
3574067
3574159
3574161
3574176
3574184
3574636
3574714
3574981
3574984
3575794
3576093
3576349
3576645
3576646
3576932
3577076
3641604
3641605
3641606
3641607
3641608
3641609
3641610
3641611
3641612
3641613
3641614
3641615
3641616
3641617
3641618
3641619
3641620

Page

....................... 3-17
......................... 3-3
......................... 3-3
................ 3-7, 3-12
......................... 1-3
......... 3-3, 3-7, 3-13
....................... 3-13
......................... 3-3
.............. 1-17, 1-19
......................... 4-3
................ 3-7, 3-13
....................... 3-17
.............. 1-17, 1-19
......................... 3-4
....................... 3-18
................ 3-8, 3-13
.............. 1-17, 1-19
..... 4-11, 4-16, 4-20
....................... 1-19
......................... 3-3
......................... 1-4
......................... 4-4
......................... 4-4
......................... 4-4
4-7, 4-11, 4-15, 4-19
......................... 2-7
......................... 4-3
......................... 3-3
....... 3-7, 3-13, 3-17
.............. 1-17, 1-19
....... 4-7, 4-11, 4-15
....................... 8-17
....................... 1-13
......................... 2-3
......................... 2-3
....................... 4-24
......................... 3-4
....................... 1-31
......................... 4-7
....................... 4-19
.............. 4-11, 4-15
......................... 2-4
......................... 4-8
......................... 4-8
......................... 4-8
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
.............. 4-15, 4-20
.............. 4-15, 4-20
....................... 4-15
....................... 4-15
....................... 4-15
.............. 4-11, 4-16
.............. 4-11, 4-16

3121275

SECTION 11

Part Number
3641621
3641622
3641650
3641651
3641652
3641653
3641654
3730119
3740150
3760115
3760170
3760348
3760387
3760463
3820019
3820032
3841143
3841716
3860104
3860107
3860111
3860118
3900333
3900336
3900338
3900339
3900345
3900351
3900356
3990010
3990013
4010405
4010408
4010415
4010612
4010616

4010617
4010618
4031512
4031607
4031713
4060865
4071094
4071102
4160078
4160202
4160203
4191306
4191407
4191409
4191706

3121275

Page

....................... 4-16
....................... 4-16
....................... 4-11
....................... 4-11
....................... 4-11
....................... 4-11
....................... 4-11
.......7-6, 7-18, 7-30
. 1-13, 1-27, 7-8, 720, 7-32, 9-1
.......1-17, 1-19, 3-3
3-3, 3-7, 3-12, 3-17
.............. 1-17, 1-19
.......3-7, 3-13, 3-17
......................... 1-3
4-8, 4-11, 4-16, 4-20
......................... 2-4
3-4, 3-7, 3-13, 3-17
4-7, 4-11, 4-15, 4-19
....................... 3-17
....................... 3-13
4-8, 4-11, 4-16, 4-20
......................... 4-4
....................... 4-23
......................... 2-7
................ 2-7, 4-24
......................... 2-7
4-8, 4-11, 4-16, 4-20
.........1-17, 4-3, 7-6
......................... 2-7
7-13, 7-25, 7-36, 9-1
....................... 7-28
.....7-11, 7-23, 7-35
.....7-11, 7-23, 7-35
.............. 1-17, 1-19
.....7-11, 7-23, 7-35
. 4-7, 4-11, 4-15, 419, 7-6, 7-18, 729
.....4-11, 4-16, 4-20
4-7, 4-8, 4-11, 4-12,
4-16, 4-19, 4-20
.............. 1-17, 1-19
....................... 2-11
.......2-3, 7-17, 7-29
....................... 1-31
.......3-8, 3-13, 3-17
......................... 2-4
3-4, 3-8, 3-13, 3-18,
5-7, 5-9
.............. 1-17, 1-19
....................... 4-23
....................... 4-23
....................... 4-23
....................... 4-23
1-13, 1-14, 1-21, 125, 3-4, 3-8, 313, 3-18, 7-11,
7-23, 7-35

Part Number

Page

4191707 1-21, 1-25, 1-31, 2-3


4191708 1-13, 7-11, 7-23, 735
4191709 ....................... 1-13
4220252 ......................... 2-4
4220253 ......................... 2-4
4220287 ....................... 1-17
4220293 ....................... 1-19
4240003 ..... 7-12, 7-24, 7-36
4240017 ....................... 1-28
4240147 ....................... 1-13
4240172 ......................... 2-4
4340739 ......................... 2-7
4340751 ....................... 1-13
4340914 ......................... 4-4
4341055 ....................... 10-5
4360069 .................. 2-7, 9-1
4360328 .................. 2-7, 9-1
4360336 1-27, 7-13, 7-25, 736, 9-1
4360387 2-11, 7-12, 7-24, 736, 9-1
4360469 .................. 2-7, 9-1
4360470 .................. 2-7, 9-1
4360475 ......... 2-7, 4-23, 9-1
4360482 ....................... 10-3
4360526 3-4, 3-8, 3-13, 3-18,
7-8, 7-20, 7-32
4360538 ................ 4-23, 9-1
4360539 .. 4-23, 7-8, 7-20, 732, 9-1
4360613 7-12, 7-24, 7-36, 9-1
4420037 ....................... 4-20
4420051 ....................... 8-17
4420070 ....... 1-31, 3-4, 3-18
4420071 ......................... 4-4
4420072 ......................... 4-4
4420073 ......................... 4-4
4420074 ......................... 4-4
4420075 ......................... 4-4
4420080 .............. 1-31, 3-18
4460138 1-27, 7-11, 7-12, 723, 7-24, 7-34,
7-36
4460226 7-4, 7-8, 7-13, 7-16,
7-20, 7-25, 7-28,
7-32, 7-37
4460227 1-21, 7-5, 7-8, 7-17,
7-20, 7-29, 7-32
4460265 ....... 7-4, 7-16, 7-28
4460266 ....... 7-8, 7-20, 7-32
4460267 7-4, 7-6, 7-13, 7-16,
7-18, 7-25, 7-28,
7-30, 7-37
4460268 ....... 7-7, 7-19, 7-31
4460315 ..... 7-10, 7-21, 7-33
4460320 ....... 7-4, 7-16, 7-28
4460321 .. 7-7, 7-13, 7-19, 725, 7-31, 7-37

Part Number
4460346
4460374
4460375
4460418
4460419
4460424

4460428
4460464

4460465

4460466

4460467
4460493
4460496
4460497
4460508
4460509
4460510
4460536
4460539
4460618
4460633
4460648
4460662
4460754
4460761
4460779
4460868
4460871
4460873
4460877
4460891

4460894
4460897
4460899

PART NUMBER INDEX

Page

.... 7-10, 7-22, 7-34


...... 7-4, 7-17, 7-28
...... 7-4, 7-17, 7-28
1-27, 7-6, 7-18, 7-30
1-27, 7-6, 7-18, 7-30
. 1-21, 7-8, 7-13, 720, 7-25, 7-32,
7-37
.... 7-10, 7-22, 7-34
1-21, 1-27, 1-28, 74, 7-5, 7-6, 7-8,
7-9, 7-13, 7-16,
7-17, 7-18, 7-20,
7-21, 7-25, 7-28,
7-29, 7-30, 7-32,
7-33, 7-36
1-27, 1-28, 7-4, 7-5,
7-6, 7-7, 7-8, 79, 7-16, 7-17, 718, 7-19, 7-20,
7-21, 7-28, 7-29,
7-30, 7-31, 7-32,
7-33
7-4, 7-6, 7-13, 7-16,
7-18, 7-25, 7-28,
7-30, 7-36
7-13, 7-25, 7-37, 105
...... 7-6, 7-18, 7-30
...... 7-4, 7-16, 7-28
...... 7-4, 7-16, 7-28
...... 7-8, 7-20, 7-32
...... 7-8, 7-19, 7-31
7-13, 7-25, 7-37, 105
7-8, 7-9, 7-20, 7-21,
7-32, 7-33
...... 7-5, 7-17, 7-29
..............7-19, 7-31
.... 7-10, 7-22, 7-34
1-21, 7-5, 7-8, 7-17,
7-20, 7-29, 7-32
.... 7-10, 7-22, 7-34
...... 7-6, 7-18, 7-30
...... 7-5, 7-17, 7-29
1-28, 7-12, 7-24, 736
.... 7-13, 7-25, 7-37
...... 7-5, 7-17, 7-29
...... 7-5, 7-17, 7-29
.... 7-13, 7-25, 7-37
1-28, 7-5, 7-7, 7-8,
7-9, 7-17, 7-19,
7-20, 7-21, 7-29,
7-31, 7-32, 7-33
...... 7-5, 7-17, 7-29
1-28, 7-5, 7-17, 7-29
1-21, 7-5, 7-8, 7-13,
7-17, 7-20, 7-25,

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Part Number
4460928
4460929
4460930
4460931
4460942
4460943
4460944
4460956
4460957
4460961
4460968
4461016
4461057
4461076
4461077
4461196

4461197
4461198
4461199
4461200
4461201
4461202
4461203
4461204
4461205
4461206
4461207
4461244
4461245
4461246
4461249
4461250
4461257
4461258
4461260
4461261
4520565
4520676
4568667
4568738
4569305
4569310
4569319
4569404
4569428
4661199
4661202
4661205
4661249

Page

7-29, 7-32, 7-36


....... 7-6, 7-18, 7-30
....... 7-6, 7-18, 7-30
....... 7-4, 7-16, 7-28
7-5, 7-6, 7-17, 7-18,
7-29, 7-30
....... 7-5, 7-17, 7-29
7-5, 7-6, 7-17, 7-18,
7-29, 7-30
7-4, 7-6, 7-16, 7-18,
7-28, 7-30
..... 7-12, 7-23, 7-35
..... 7-11, 7-23, 7-35
....... 7-6, 7-18, 7-30
....................... 1-27
....... 7-4, 7-16, 7-28
....... 7-4, 7-16, 7-28
....... 7-6, 7-18, 7-30
....... 7-6, 7-18, 7-30
..1-22, 7-8, 7-11, 720, 7-23, 7-32,
7-35
..... 7-11, 7-23, 7-35
..... 7-10, 7-22, 7-34
1-22, 7-11, 7-23, 735
..... 7-11, 7-23, 7-35
..... 7-10, 7-22, 7-34
1-22, 7-11, 7-23, 735
..... 7-11, 7-23, 7-35
..... 7-10, 7-22, 7-34
1-22, 7-11, 7-23, 735
..... 7-11, 7-23, 7-35
..... 7-10, 7-22, 7-34
..... 7-10, 7-22, 7-34
..... 7-10, 7-22, 7-34
..... 7-10, 7-22, 7-34
1-22, 7-11, 7-23, 735
..... 7-11, 7-23, 7-35
..... 7-10, 7-22, 7-34
..... 7-10, 7-22, 7-34
....... 7-8, 7-20, 7-32
....... 7-8, 7-19, 7-31
......................... 1-4
......................... 1-4
..... 4-11, 4-16, 4-20
....................... 4-23
......................... 4-8
....................... 4-20
....................... 4-16
..... 4-11, 4-16, 4-20
....................... 4-11
....... 7-9, 7-20, 7-32
....... 7-9, 7-20, 7-32
....... 7-9, 7-21, 7-33
....... 7-9, 7-20, 7-32

11-5

SECTION 11

Part Number
4740086
4740120
4740362
4740438
4740468
4740524
4740531
4740545
4740562
4740564
4750800
4751000
4751400
4751500
4811400
4811600
4811700

4811702
4811900
4812000

4831700
4846684
4846723
4846752
4846757
4846764
4846768
4846775
4846811
4846812
4846813
4846816
4846861
4846862
4846863
4922870
4922944
4923365
4923366
4923367
4923374
4923389
4923390
4923391
4923392
4923393
4923401
4923402
4923406

11-6

PART NUMBER INDEX

Page

.............. 1-17, 1-19


....................... 1-27
....................... 1-27
.......3-8, 3-13, 3-17
......................... 1-4
......................... 1-4
......................... 3-3
.......7-4, 7-16, 7-28
....................... 1-25
......................... 1-4
................ 1-31, 2-4
......................... 2-8
1-13, 1-31, 7-18, 730
....................... 1-27
1-27, 4-24, 7-11, 723, 7-35
.......1-27, 2-4, 2-11
1-14, 1-17, 1-19, 121, 1-25, 1-27,
1-31, 2-3, 7-11,
7-23, 7-35
......................... 7-5
.......1-14, 4-7, 4-11
1-3, 1-17, 1-19, 3-4,
3-8, 3-13, 3-17,
4-3, 4-4, 4-7, 411, 4-15, 4-19,
7-6
....................... 1-13
....................... 3-17
4-8, 4-12, 4-16, 4-20
....................... 3-13
......................... 1-3
......................... 4-4
......................... 4-4
....................... 1-17
....................... 1-19
....................... 1-31
....................... 1-31
....................... 1-17
....................... 1-17
....................... 1-19
....................... 1-17
4-23, 7-4, 7-16, 7-28
7-12, 7-24, 7-36, 101
......................... 7-7
......................... 7-7
......................... 7-7
......................... 7-7
.....7-12, 7-24, 7-36
.....7-12, 7-24, 7-36
.....7-12, 7-24, 7-36
.....7-13, 7-25, 7-37
.....7-13, 7-25, 7-37
....................... 7-31
....................... 7-31
....................... 7-31

Part Number

Page

4923409 ........................7-31
4923413 ................ 7-7, 7-19
4923414 ................ 7-7, 7-19
4923602 1-14, 7-8, 7-20, 7-32
4923647 ..........................7-5
4923648 ..........................7-7
70000082 ......................4-27
70000084 ......................4-27
70000107 ......................5-11
70000108 ......................5-11
70000110 ......................5-11
70000191 ........................1-8
70000335 ........................5-5
70000383 ........................1-9
70000555 ......................10-5
70000658 ........................5-5
70000659 ........................5-5
70000683 ......................4-27
70000684 ......................4-27
70000685 ......................4-27
70000686 ......................4-27
70000790 ........................1-8
70000791 ........................1-8
70000792 ........................1-9
70000798 ................ 5-6, 9-1
70000799 ................ 5-6, 9-1
70001250 ......................4-27
70001251 ......................4-27
70001252 ......................4-27
70001253 ......................4-27
70001263 ........................1-9
70001265 ......................1-10
70001345 ........................1-9
70001442 ..... 7-7, 7-19, 7-31
70001443 ..... 7-8, 7-19, 7-31
70001444 ..... 7-8, 7-19, 7-31
70001709 ........................5-7
70001739 ........................1-8
70001878 .. 3-4, 3-8, 3-13, 318, 5-7, 5-9
70001949 ........................1-9
70001982 ........................5-7
70002682 ......................1-13
70002683 ......................1-13
70003645 ........................5-4
70003646 ........................5-4
70003650 ......................4-27
70004239 ......................5-13
70004240 ......................5-13
70004241 ......................5-13
70004242 ......................5-13
70004243 ......................5-13
70004244 ......................5-13
70004245 ......................5-13
70010346 ......................10-3
7002821 7-13, 7-25, 7-37, 105
7002822 ........................10-5
7002823 7-13, 7-25, 7-37, 10-

Part Number

Page

5
7002826 ....................... 10-5
7002828 7-13, 7-25, 7-37, 105
7004275 ....................... 10-5
7004276 ....................... 10-5
7010641 ......................... 1-4
7010642 ......................... 1-4
7012524 ......................... 1-4
7016319 ....................... 1-31
7016372 ....................... 1-31
7016654 ....................... 10-5
7019697 ......................... 1-4
7020175 ................ 2-7, 4-23
7020176 ................ 2-7, 4-23
7020218 3-4, 3-8, 3-13, 3-18,
5-7, 5-9
7023528 ......................... 5-7
7023529 ......................... 5-6
7023530 ......................... 5-6
7023531 ......................... 5-6
7023532 ......................... 5-6
7023533 ......................... 5-6
7023534 ......................... 5-6
7023535 ......................... 5-4
7023536 ......................... 5-6
7023537 ......................... 5-6
7023538 ......................... 5-6
7023539 ......................... 5-4
7023542 ......................... 5-6
7023543 ......................... 5-6
7023544 ......................... 5-7
7023545 ......................... 5-6
7023546 ......................... 5-6
7023547 ......................... 5-6
7023548 ......................... 5-6
7023549 ......................... 5-4
7023550 ......................... 5-6
7023551 ......................... 5-6
7023552 ......................... 5-6
7023553 ......................... 5-6
7023554 ......................... 5-7
7023556 ......................... 5-6
7023557 ......................... 5-4
7023558 ......................... 5-4
7023559 ....................... 5-11
7023560 ....................... 5-11
7023561 ....................... 5-11
7023562 ....................... 5-11
7023563 ....................... 5-11
7023564 ....................... 5-11
7023565 ....................... 5-11
7023568 ......................... 5-4
7023569 ......................... 5-4
7023570 ......................... 5-5
7023571 ......................... 5-5
7023572 ......................... 5-5
7023573 ......................... 5-5
7023574 ......................... 5-5

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Part Number
7023575
7023576
7023577
7023578
7023579
7023580
7023581
7023582
7023583
7023584
7023585
7023586
7023587
7023588
7023589
7023591
7023593
7024747
7024748
7024749
7024750
7024756
7024757
7024758
7024770
7024771
7024772
7024773
7024774
7024775
7024776
7024777
7024785
7024786
7024787
7026183
7026184
7026185
7027365
7027367
7027765
7027766
7027863

Page

......................... 5-5
.................. 5-5, 9-1
......................... 5-4
......................... 5-4
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
.................. 5-4, 9-1
......................... 1-9
......................... 1-9
......................... 1-9
......................... 1-9
......................... 1-9
......................... 1-8
......................... 1-9
......................... 1-9
....................... 1-10
....................... 1-10
....................... 1-10
......................... 1-9
......................... 1-9
....................... 1-10
......................... 1-9
......................... 1-9
......................... 1-8
....................... 1-10
......................... 1-4
......................... 1-4
......................... 1-4
....................... 4-27
................ 4-27, 9-1
....................... 4-27
....................... 4-27
......................... 2-4

3121275

3121275

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations


JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia

JLG Latino Americana Ltda.


Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil

+61 2 65 811111
+61 2 65 813058

+55 19 3295 1025

JLG Deutschland GmbH


Max-Planck-Str. 21
D - 27721 Ritterhude - Ihlpohl
Germany
+49 (0)421 69 350 20
+49 (0)421 69 350 45

+55 19 3295 0407

JLG Equipment Services Ltd.


Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N. T.
Hong Kong
(852) 2639 5783

JLG Industries (UK) Ltd


Bentley House
Bentley Avenue
Middleton
Greater Manchester
M24 2GP - England
+44 (0)161 654 1000
+44 (0)161 654 1001
JLG Industries (Italia) s.r.l.
Via Po. 22
20010 Pregnana Milanese - MI
Italy
+39 029 359 5210
+39 029 359 5845

(852) 2639 5797


Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755 Castellbisbal, Barcelona
Spain
+34 93 772 4700
+34 93 771 1762

JLG France SAS


Z.I. de Baulieu
47400 Fauillet
France
+33 (0)5 53 88 31 70
+33 (0)5 53 88 31 79

Oshkosh-JLG Singapore
Technology Equipment Pte Ltd
29 Tuas Ave 4,
Jurong Industrial Estate
Singapore, 639379
+65-6591 9030
+65-6591 9031

JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
+46 (0)850 659 500
+46 (0)850 659 534

www.jlg.com

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