This document calculates the head requirements for three different fuel oil pumps used in a 270 MW thermal power plant: an LDO unloading pump, FO unloading pump, and drain oil pump. It provides input data on fuel properties and pipe dimensions. Calculations are shown to determine the suction pressure, discharge pressure, and total dynamic head required for each pump based on flow rates, pipe lengths and fittings, fluid properties, and elevation changes. The required head is adopted as the pump specification.
This document calculates the head requirements for three different fuel oil pumps used in a 270 MW thermal power plant: an LDO unloading pump, FO unloading pump, and drain oil pump. It provides input data on fuel properties and pipe dimensions. Calculations are shown to determine the suction pressure, discharge pressure, and total dynamic head required for each pump based on flow rates, pipe lengths and fittings, fluid properties, and elevation changes. The required head is adopted as the pump specification.
This document calculates the head requirements for three different fuel oil pumps used in a 270 MW thermal power plant: an LDO unloading pump, FO unloading pump, and drain oil pump. It provides input data on fuel properties and pipe dimensions. Calculations are shown to determine the suction pressure, discharge pressure, and total dynamic head required for each pump based on flow rates, pipe lengths and fittings, fluid properties, and elevation changes. The required head is adopted as the pump specification.
This document calculates the head requirements for three different fuel oil pumps used in a 270 MW thermal power plant: an LDO unloading pump, FO unloading pump, and drain oil pump. It provides input data on fuel properties and pipe dimensions. Calculations are shown to determine the suction pressure, discharge pressure, and total dynamic head required for each pump based on flow rates, pipe lengths and fittings, fluid properties, and elevation changes. The required head is adopted as the pump specification.
Input Data LDO specification LDO unloading pump capacity, Q P m 3 /hr Temperature of fuel oil, T deg.C Density of fuel oil, kg/m 3 Kinematic viscosity of fuel oil at 50 deg.C cSt Absolute roughness (for steel commercial pipe), mm Calculation Suction Side Pressure Flow through pipe, Q m 3 /hr Pipe size, NB Pipe o.d., d o mm Thickness, t mm Straight length, L m Fittings - 90 deg elbow, N 1 nos. 45 deg elbow, N 2 nos. Straight Tee, N 3 nos. Branch Tee, N 4 nos. Gate Valve, N 5 nos. Check Valve, N 6 nos. Globe Valve, N 7 nos. Plug Valve, N 8 nos. 18 1 3 135 0 0 340 0 0 60 1 0 13 0 0 16 1 0 20 0 10 L/D 20 1 5 4.80 6.02 8.0 140.0 80 100 88.0 114.3 Pipe line 1-2 Pipe line 2-3 3.1 25.0 15 0.0457 CALCULATION OF LDO UNLOADING PUMP HEAD 25 50 860 As per IS 1460 1 2 3 4 5 E I G H T
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LDO TANK LDO UNLOADING PUMP McNally Bharat Engineering Company Ltd, Kolkata ( 2-BP01-DC0-U-2-0001-R0) Page 1 of 9 Ideal Energy Projects Ltd 1 x 270 MW Thermal Power Project Pipe i.d., d i [=d o -2xt] mm Equivalent length, L E [=L + (L/D)xNxd i ] m Velocity of fluid, V m/sec Kinematic viscosity, m 2 /sec Reynold's Number, Re Friction factor, f Friction drop in suction pipeline, h f1 mwc Total suction line friction drop with 10% margin, h fs mwc Misc. item pressure drop (strainer), h f2 mwc Static height between tanker & pump centerline, h S mlc = mwc Pump suction pressure, P S [=h S -(h fs +h f2 )] mwc Discharge Side Pressure Flow through pipe, Q m 3 /hr Pipe size, NB Pipe o.d., d o mm Thickness, t mm Straight length, L m Fittings - 90 deg elbow, N 1 nos. 45 deg elbow, N 2 nos. Straight Tee, N 3 nos. Branch Tee, N 4 nos. Gate Valve, N 5 nos. Check Valve, N 6 nos. Globe Valve, N 7 nos. Plug Valve, N 8 nos. Pipe i.d., d i [=d o -2xt] mm Equivalent length, L E [=L + (L/D)xNxd i ] m Velocity of fluid, V m/sec Kinematic viscosity, m 2 /sec Reynold's Number, Re Friction factor, f Friction drop in discharge pipeline, h f1 mwc Pipe line 2-3 135 3.41 18 4 Pipe line 1-2 7.6E+03 0.034 1.46 1.50E-05 77.92 83.3 1 340 0 60 0 13 0 16 0 20 1 50.0 L/D 20 10 88.9 5.49 25.0 80 1.0 0.86 -4.34 Pipe line 4-5 0.02 1.98 2.20 3.00 9.4E+02 5.8E+03 0.068 0.037 0.18 0.85 1.50E-05 1.50E-05 78.40 102.26 16.9 176.2 McNally Bharat Engineering Company Ltd, Kolkata ( 2-BP01-DC0-U-2-0001-R0) Page 2 of 9 Ideal Energy Projects Ltd 1 x 270 MW Thermal Power Project Total discharge line friction drop with 10% margin, h fd mwc Misc. item pressure drop (Flow Meter), h f2 mwc Static height between pump centerline & LDO tank inlet, h D mlc = mwc Pump discharge pressure, P D [=h D +(h fd +h f2 )] mwc Pump TDH, H [=P D -P S ] mwc Pump TDH (adopted) mwc 8.60 13.35 17.70 3.75 18.00 10.0 1.00 McNally Bharat Engineering Company Ltd, Kolkata ( 2-BP01-DC0-U-2-0001-R0) Page 3 of 9 Ideal Energy Projects Ltd 1 x 270 MW Thermal Power Project
Input Data Furnace Oil specification FO unloading pump capacity, Q P m 3 /hr Temperature of fuel oil, T deg.C Density of fuel oil, kg/m 3 Kinematic Viscosity of fuel oil at 50 deg.C cSt Absolute roughness (for steel commercial pipe), mm Calculation Suction Side Pressure Flow through pipe, Q m 3 /hr Pipe size, NB Pipe o.d., d o mm Thickness, t mm Straight length, L m Fittings - 90 deg elbow, N 1 nos. 45 deg elbow, N 2 nos. Straight Tee, N 3 nos. Branch Tee, N 4 nos. Gate Valve, N 5 nos. Check Valve, N 6 nos. Globe Valve, N 7 nos. Plug Valve, N 8 nos. 3 18 1 135 0 0 340 0 0 60 1 0 13 0 0 16 1 0 20 0 10 L/D 20 1 5 4.80 7.11 8.0 145.0 80 150 88.0 168.3 Pipe line 1-2 Pipe line 2-3 3.1 25.0 180.0 0.0457 CALCULATION OF FUEL OIL UNLOADING PUMP HEAD 25 50 960 Grade MV2 as per IS 1593 1 2 3 4 5 E I G H T
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FO TANK FO UNLOADING PUMP McNally Bharat Engineering Company Ltd, Kolkata (2-BP01-DC0-U-2-0001-R0) Page 4 of 9 Ideal Energy Projects Ltd 1 x 270 MW Thermal Power Project
Pipe i.d., d i [=d o -2xt] mm Equivalent length, L E [=L + (L/D)xNxd i ] m Velocity of fluid, V m/sec Kinematic viscosity, m 2 /sec Reynold's Number, Re Friction factor, f Friction drop in suction pipeline, h f1 mwc Total suction line friction drop with 10% margin, h fs mwc Misc. item pressure drop (strainer), h f2 mwc Static height between tanker & pump centerline, h S mlc = mwc Pump suction pressure, P S [=h S -(h fs +h f2 )] mwc Discharge Side Pressure Flow through pipe, Q m 3 /hr Pipe size, NB Pipe o.d., d o mm Thickness, t mm Straight length, L m Fittings - 90 deg elbow, N 1 nos. 45 deg elbow, N 2 nos. Straight Tee, N 3 nos. Branch Tee, N 4 nos. Gate Valve, N 5 nos. Check Valve, N 6 nos. Globe Valve, N 7 nos. Plug Valve, N 8 nos. Pipe i.d., d i [=d o -2xt] mm Equivalent length, L E [=L + (L/D)xNxd i ] m Velocity of fluid, V m/sec Kinematic viscosity, m 2 /sec Reynold's Number, Re Friction factor, f 18 4 Pipe line 2-3 1 0 1 13 Pipe line 1-2 135 340 60 4.8E+02 0.133 0.85 1.80E-04 102.26 87.8 0 16 0 20 0 40.0 L/D 20 10 114.3 6.02 25.0 100 0.5 0.48 -4.77 Pipe line 4-5 1.77 2.25 3.00 7.8E+01 3.2E+02 0.817 0.201 0.28 0.37 1.80E-04 1.80E-04 78.40 154.08 16.9 199.5 0.18 McNally Bharat Engineering Company Ltd, Kolkata (2-BP01-DC0-U-2-0001-R0) Page 5 of 9 Ideal Energy Projects Ltd 1 x 270 MW Thermal Power Project
Friction drop in discharge pipeline, h f1 mwc Total discharge line friction drop with 10% margin, h fd mwc Flow meter pressure drop, h f2 mwc Static height between pump centerline & FO tank inlet, h D mlc = mwc Pump discharge pressure, P D [=h D +(h fd +h f2 )] mwc Pump TDH, H [=P D -P S ] mwc Pump TDH (adopted) mwc 26.00 14.5 13.92 19.32 24.09 4.00 4.40 1.00 McNally Bharat Engineering Company Ltd, Kolkata (2-BP01-DC0-U-2-0001-R0) Page 6 of 9 Ideal Energy Projects Ltd 1 x 270 MW Thermal Power Project Input Data DO pump capacity, Q P m 3 /hr Temperature of fuel oil, T deg.C Density of fuel oil, kg/m 3 Kinematic Viscosity of fuel oil at 50 deg.C cSt Absolute roughness (for steel commercial pipe), mm Calculation Suction Side Pressure Flow through pipe, Q m 3 /hr Pipe size, NB Pipe o.d., d o mm Thickness, t mm Straight length, L m Fittings - 90 deg elbow, N 1 nos. 45 deg elbow, N 2 nos. Straight Tee, N 3 nos. Branch Tee, N 4 nos. Gate Valve, N 5 nos. Check Valve, N 6 nos. Globe Valve, N 7 nos. Plug Valve, N 8 nos. 18 1 135 0 340 0 60 0 13 0 16 0 20 1 3.0 L/D 20 4 88.0 5.40 Pipe line 1-2 5.0 80 180.0 0.0457 CALCULATION OF DRAIN OIL PUMP HEAD 5 50 960 1 2 3 4 FO TANK DRAIN OIL PUMP DRAIN OIL TANK McNally Bharat Engineering Company Ltd, Kolkata (2-BP01-DC0-U-2-0001-R0) 7 of 9 Ideal Energy Projects Ltd 1 x 270 MW Thermal Power Project Pipe i.d., d i [=d o -2xt] mm Equivalent length, L E [=L + (L/D)xNxd i ] m Velocity of fluid, V m/sec Kinematic viscosity, m 2 /sec Reynold's Number, Re Friction factor, f Friction drop in suction pipeline, h f1 mwc Total suction line friction drop with 10% margin, h fs mwc Misc. item pressure drop , h f2 mwc Static height between tank & pump centerline, h S mlc = mwc Pump suction pressure, P S [=h S -(h fs +h f2 )] mwc Discharge Side Pressure Flow through pipe, Q m 3 /hr Pipe size, NB Pipe o.d., d o mm Thickness, t mm Straight length, L m Fittings - 90 deg elbow, N 1 nos. 45 deg elbow, N 2 nos. Straight Tee, N 3 nos. Branch Tee, N 4 nos. Gate Valve, N 5 nos. Check Valve, N 6 nos. Globe Valve, N 7 nos. Plug Valve, N 8 nos. Pipe i.d., d i [=d o -2xt] mm Equivalent length, L E [=L + (L/D)xNxd i ] m Velocity of fluid, V m/sec Kinematic viscosity, m 2 /sec Reynold's Number, Re Friction factor, f Friction drop in discharge pipeline, h f1 mwc 135 1 16 0 20 18 2 6.64 1.9E+02 0.342 0.64 1.80E-04 52.48 50.5 0 60 13 0 340 1 L/D 20 10 3.91 30.0 50 60.3 0.11 Pipe line 3-4 5.0 0.37 0.00 0.5 0.48 0.503 0.34 1.80E-04 1.3E+02 12.1 0.30 Pipe line 1-2 77.20 McNally Bharat Engineering Company Ltd, Kolkata (2-BP01-DC0-U-2-0001-R0) 8 of 9 Ideal Energy Projects Ltd 1 x 270 MW Thermal Power Project Total discharge line friction drop with 10% margin, h fd mwc Stainer pressure drop, h f2 mwc Static height between pump centerline & FO tank inlet, h D mlc = mwc Pump discharge pressure, P D [=h D +(h fd +h f2 )] mwc Pump TDH, H [=P D -P S ] mwc Pump TDH (adopted) mwc 26.00 17.0 16.32 24.63 24.52 7.31 1.00 McNally Bharat Engineering Company Ltd, Kolkata (2-BP01-DC0-U-2-0001-R0) 9 of 9