This document provides information on diagnostic tools and functions for SINAMICS S120 drives. It discusses LED diagnostics, fault and warning buffers that record error histories, parameter diagnostics to monitor drive status values, and diagnostic tools available through STARTER engineering software including drive navigation, control panels, measuring functions, trace recording, and a function generator for testing.
This document provides information on diagnostic tools and functions for SINAMICS S120 drives. It discusses LED diagnostics, fault and warning buffers that record error histories, parameter diagnostics to monitor drive status values, and diagnostic tools available through STARTER engineering software including drive navigation, control panels, measuring functions, trace recording, and a function generator for testing.
This document provides information on diagnostic tools and functions for SINAMICS S120 drives. It discusses LED diagnostics, fault and warning buffers that record error histories, parameter diagnostics to monitor drive status values, and diagnostic tools available through STARTER engineering software including drive navigation, control panels, measuring functions, trace recording, and a function generator for testing.
Date: 21.07.2009 Diagnostic Educational-goals: You are informed over Diagnostic via LEDs Diagnostic with AOP30 Diagnostic with STARTER Messages for Faults and Warnings Diagnostic functions Fault finding and testing SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 LEDs while the control unit is booting SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 LEDs after the CU has booted SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 LEDs other Components Motor Module Active Line Module SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Properties of the fault buffer: A new fault incident encompasses one or more faults and is entered in fault incident 1. The entries are arranged in the buffer according to their time of occurrence. If a new fault incident occurs, the fault buffer is reorganized. This history is recorded in fault incidents 2 to 8. If the cause of at least one fault in fault incident 1 is remedied and acknowledged, the fault buffer is reorganized. The faults which have not been remedied remain in fault incident 1. When 8 faults have been entered in fault incident 1 and a new fault occurs, the fault in the parameters in index 7 is overwritten by the new fault. r0944 is incremented each time the fault buffer changes. A fault value (r0949) can be output for a fault. The fault value is used to diagnose the fault accurately; please refer to the fault description for details of the meaning. Clearing the fault buffer: POWER ON clears the entire buffer. The fault buffer is reset as follows: p0952 = 0. Properties of the fault buffer: A new fault incident encompasses one or more faults and is entered in fault incident 1. The entries are arranged in the buffer according to their time of occurrence. If a new fault incident occurs, the fault buffer is reorganized. This history is recorded in fault incidents 2 to 8. If the cause of at least one fault in fault incident 1 is remedied and acknowledged, the fault buffer is reorganized. The faults which have not been remedied remain in fault incident 1. When 8 faults have been entered in fault incident 1 and a new fault occurs, the fault in the parameters in index 7 is overwritten by the new fault. r0944 is incremented each time the fault buffer changes. A fault value (r0949) can be output for a fault. The fault value is used to diagnose the fault accurately; please refer to the fault description for details of the meaning. Clearing the fault buffer: POWER ON clears the entire buffer. The fault buffer is reset as follows: p0952 = 0. Fault Buffer SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Diagnostic with fault buffer SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Diagnostic with warning buffer Properties of the warning buffer: The entries are arranged in the buffer according to their time of occurrence. When 8 warnings have been entered in the warning buffer and a new warning occurs, the warning in the parameters in index 7 is overwritten by the new warning. r2121 is incremented each time the warning buffer changes. A warning value (r2124) can be output for a warning. The warning value is used to diagnose the warning accurately; please refer to the warning description for details of the meaning. Clearing the warning buffer: POWER ON clears the entire buffer. The warning buffer is reset as follows: p2111 = 0 Properties of the warning buffer: The entries are arranged in the buffer according to their time of occurrence. When 8 warnings have been entered in the warning buffer and a new warning occurs, the warning in the parameters in index 7 is overwritten by the new warning. r2121 is incremented each time the warning buffer changes. A warning value (r2124) can be output for a warning. The warning value is used to diagnose the warning accurately; please refer to the warning description for details of the meaning. Clearing the warning buffer: POWER ON clears the entire buffer. The warning buffer is reset as follows: p2111 = 0 SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Configuration of warnings and faults Fault or Alarm? The fault response ? Acknowledge mode? SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Diagnostic via parameter r0002 Drive status r0046 missing enable signals r0050 active CDS r0721 actual terminal value CU320 Dig. I/O r0747 status of dig. Outputs CU320 r4022 status of TM31 DI r4047 status of TM31 DO r0002 Drive status r0046 missing enable signals r0050 active CDS r0721 actual terminal value CU320 Dig. I/O r0747 status of dig. Outputs CU320 r4022 status of TM31 DI r4047 status of TM31 DO SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Diagnostics with STARTER: Current actual value, phase SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Diagnostic by STARTER Control panel Control panel Status Status SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Drive navigator SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Diagnostics drives C) Entire diagnostic A) Control/status word, Status parameter, missing enables B) Interconnections SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Diagnostic by STARTER: comparisation of parameters SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Function generator Operating modes of the function generator: 1. Connector output 2. Current setpoint downstream of filter (current setpoint filter) 3. Disturbing torque (downstream of current setpoint filter) 4. Speed setpoint downstream of filter (speed setpoint filter) 5. Current setpoint upstream of filter (current setpoint filter) 6. Speed setpoint upstream of filter (speed setpoint filter) parameterizable signal shapes -- Square--wave -- Staircase -- Triangular -- PRBS (pseudo random binary signal, white noise) -- Sinusoidal The function generator can be used to generate different signal shapes. Depending on the mode setting, this setpoint can then be fed into the control system, for example as a current setpoint, disturbing torque or speed setpoint. The impact of superimposed control loops is automatically suppressed. 6 3 4 2 5 SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Trace Functions The trace function can be used to record measured values over a defined period depending on trigger conditions. Trigger signals Trigger start Trace recorder Diagram types: Time diagram FFT-Diagram Bode diagram Recording duration Trigger definition Trace 1 with 4 signals Trace 2 with 4 signals 2 Triggers (differently or resembles) SINAMICS S120 Siemens Ltda. 2009. All rights reserved. Date: 21.07.2009 Measuring functions Current controller setpoint change (behind the current setpoint filter) Current controller reference frequency response (behind the current setpoint filter) Speed controller setpoint change (behind the speed setpoint filter) Speed controller disturbance step change (fault behind the current setpoint filter) Speed controller reference frequency response (behind the speed setpoint filter) Speed controller reference frequency response (upstream of the speed setpoint filter) Speed controller interference frequency response (fault behind the current setpoint filter) Speed-controlled system (excitation downstream of current setpoint filter) Optimization of a drive with prepared suppression of the overlaid rule-circles. Very clearly programmable. Already prepares Function-generator Trace channel Speed controller setpoint change Speed controller reference frequency response