This document provides product information for a Grundfos NK 65-315/272 R-AQAE non-self priming centrifugal pump. It includes specifications for the pump such as materials of construction, performance curves, electrical data, and dimensional drawings. The pump is designed for pumping thin, clean or slightly contaminated liquids up to 120 m3/h to a head of 98.4 m at 2970 rpm. It has a stainless steel housing and impeller, bronze wear rings, and an AQAE mechanical shaft seal.
This document provides product information for a Grundfos NK 65-315/272 R-AQAE non-self priming centrifugal pump. It includes specifications for the pump such as materials of construction, performance curves, electrical data, and dimensional drawings. The pump is designed for pumping thin, clean or slightly contaminated liquids up to 120 m3/h to a head of 98.4 m at 2970 rpm. It has a stainless steel housing and impeller, bronze wear rings, and an AQAE mechanical shaft seal.
This document provides product information for a Grundfos NK 65-315/272 R-AQAE non-self priming centrifugal pump. It includes specifications for the pump such as materials of construction, performance curves, electrical data, and dimensional drawings. The pump is designed for pumping thin, clean or slightly contaminated liquids up to 120 m3/h to a head of 98.4 m at 2970 rpm. It has a stainless steel housing and impeller, bronze wear rings, and an AQAE mechanical shaft seal.
1 Price on request NK 65-315/272 R-AQAE Note! Product picture may differ from actual product Non-self priming, single-stage centrifugal pump according to EN 1092-2. The pump is for the pumping of thin, clean or slightly contaminated liquids without abrasive or long-fibred solids. Pump and 3-phase AC motor are mounted as separate units on a common baseplate and connected via a Spacer-coupling. The impeller is hydraulically as well as dynamically balanced. The pump has the following characteristics: - flange dimensions according to EN 1092-2, - Stainless steel 1.4517volute pump housing, - stainless steel shaft and Stainless steel 1.4517impeller and bronze wear rings, - unbalanced mechanical shaft seal according to EN 12756. Liquid: Liquid temperature range: 0 .. 120 C Liquid temp: 20 C Density: 998.2 kg/m Technical: Speed for pump data: 2970 rpm Actual calculated flow: 120 m/h Resulting head of the pump: 98.4 m Actual impeller diameter: 272 mm Shaft seal: AQAE Secondary shaft seal: NONE Maximum operating pressure: 16 bar Materials: Pump housing: Stainless steel 1.4517 DIN W.-Nr. 1.4517 ASTM CD4MCuN Impeller: Stainless steel 1.4517 DIN W.-Nr. 1.4517 ASTM CD4MCuN Installation: Maximum ambient temperature: 60 C 1/5 Printed from Grundfos CAPS Position Qty. Description Single Price Maximum operating pressure: 16 bar Flange standard: EN 1092-2 Pump inlet: DN 80 Pump outlet: DN 65 Pressure stage: PN16 Coupling type: Spacer Electrical data: Motor type: MMG250MA IE Efficiency class: IE2 Number of poles: 2 Rated power - P2: 55 kW Mains frequency: 50 Hz Rated voltage: 3 x 380-420D/660-725Y V Rated current: 99,5-90,0/57,0-52,0 A Starting current: 750-750 % Cos phi - power factor: 0,9 Rated speed: 2970-2970 rpm IE efficiency: IE2 93,4% Motor efficiency at full load: 93,4-93,4 % Motor efficiency at 3/4 load: 93,0-93,0 % Motor efficiency at 1/2 load: 91,4-91,4 % Enclosure class (IEC 34-5): 55 Insulation class (IEC 85): F Lubricant type: Grease Others: Net weight: On request kg Gross weight: On request kg Shipping volume: 1.91 m3 2/5 Printed from Grundfos CAPS Q(m/h) 0 20 40 60 80 100 120 140 H (m) 0 10 20 30 40 50 60 70 80 90 100 eta (%) 0 10 20 30 40 50 60 70 80 P (kW) 0 10 20 30 40 50 NPSH (m) 0 2 4 6 8 10 P2 P1 NK 65-315/272, 50 Hz P2 =45.5 kW P1 =48.8 kW NPSH =4.33 m Q =120 m/h H =98.4 m n =2975 rpm Liquid temperature =20 C Density =998.2 kg/m Eta pump =70.8 % Eta pump+motor =65.9 % Description Value Product name: NK 65-315/272 R-AQAE Product No: On request EAN number: On request
Technical: Speed for pump data 2970 rpm Actual calculated flow: 120 m/h Resulting head of the pump: 98.4 m Actual impeller diameter: 272 mm Shaft seal: AQAE Secondary shaft seal: NONE Shaft diameter: 32 mm Maximum operating pressure 16 bar
Materials: Pump housing: Stainless steel 1.4517 DIN W.-Nr. 1.4517 ASTM CD4MCuN Impeller: Stainless steel 1.4517 DIN W.-Nr. 1.4517 ASTM CD4MCuN Material code: R
Installation: Maximum ambient temperature: 60 C Maximum operating pressure 16 bar Flange standard: EN 1092-2 Pump inlet: DN 80 Pump outlet: DN 65 Pressure stage: PN16 Coupling type: Spacer Wear ring(s): neckring(s)
Liquid: Liquid temperature range 0 .. 120 C Liquid temp: 20 C Density: 998.2 kg/m
Electrical data: Motor type: MMG250MA IE Efficiency class: IE2 Number of poles: 2 Rated power - P2: 55 kW Mains frequency: 50 Hz Rated voltage: 3 x 380-420D/660-725Y V Rated current: 99,5-90,0/57,0-52,0 A Starting current 750-750 % Cos phi - power factor: 0,9 Rated speed: 2970-2970 rpm IE efficiency: IE2 93,4% Motor efficiency at full load: 93,4-93,4 % Motor efficiency at 3/4 load: 93,0-93,0 % Motor efficiency at 1/2 load: 91,4-91,4 % Enclosure class (IEC 34-5): 55 Insulation class (IEC 85): F Motor protec: PTC Motor No: 83K15138 Lubricant type: Grease
Others: Net weight: On request kg Gross weight: On request kg Shipping volume: 1.91 m3 3/5 Printed from Grundfos CAPS NK 65-315/272 50 Hz Q(m/h) 0 20 40 60 80 100 120 140 H (m) 0 10 20 30 40 50 60 70 80 90 100 eta (%) 0 10 20 30 40 50 60 70 80 P (kW) 0 10 20 30 40 50 60 NPSH (m) 0 2 4 6 8 10 12 P2 P1 NK 65-315/272, 50 Hz P2 =45.5 kW P1 =48.8 kW NPSH =4.33 m Q =120 m/h H =98.4 m n =2975 rpm Liquid temperature =20 C Density =998.2 kg/m Eta pump =70.8 % Eta pump+motor =65.9 % 4/5 Printed from Grundfos CAPS Note! All units are in [mm] unless others are stated. Disclaimer: This simplified dimensional drawing does not show all details. NK 65-315/272 50 Hz 2 8 0 8 0 6 5 O n
r e q u e s t 2 8 1 2 0 0 1 0 0 7 3 0 6 7 0 6 0 0 N A 3 5 5 4
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1 9 1 2 5 = = 1 8 0 0 9 0 5/5 GRUNDFOS NB/NK PERFORMANCE PERFECTION Sprinting into the WORLD ELITE Combining tradition with forward thinking Despite their somehow sturdy build and solid appearance, the Grundfos end-suction pumps are ready to sprint into the top of their field with eminent skills, strategic timing, innovative moves and amazing performance and flexibility. Introducing an array of new superior components and increased performance and reliability, all wrapped in a more refined body and interior, the Grundfos end-suction pumps are well prepared for the future race. Survival of the fittest The Grundfos end-suction pumps are designed to work hard in the most demanding industrial environments, where only the fittest pumps will survive in the long run. The pumps are ultra reliable and efficient, making themextremely suitable for a wide range of applications pumping large volumes of water or other liquids for industrial processes, cooling, heating, water supply, air-conditioning, cleaning and fire systems. 2 3 COMPLETE END-SUCTION RANGE The Grundfos end-suction range comprises a complete series of close-coupled and long-coupled pumps in full compliance with EN733 and ISO2858 standards. Grundfos end-suction pumps offer you a future-oriented pump solution based on the fundamental principles and advantages of modularity. They are built around standard modular compo- nents, enabling easy configuration, customised solutions, and facilitated service. A multitude of different pump variants are available to suit your requirements to performance, application and environment. RELIABILITY IN FOCUS PAGE 4-5 With Grundfos end-suction pumps you are guaranteedoutstand- ingreliability andperformanceduringtheir entirelifetime. NB/NK pumps radiate quality inside out, because we never compromise when it comes to selecting quality materials. By introducing surface treatment of all pump parts, stainless steel shafts, closed ball bearings and refined casting processes, the newend-suction pump is simply the best around. LCC THE TOTAL PERSPECTIVE PAGE 6-7 Choosing the most energy-efficient solution paves the way for dramatic savings on operating costs. As Grundfos is a frontrun- ner for global energy-saving ideas within the pump industry, all Grundfos end-suction pumps are now available with the mar- kets most energy-efficient EFF1 motors. Other cost-saving factors such as extensive component modu- larity, high-quality materials, improved hydraulics and impeller design, and integrated frequency converters also add positively to the total Life Cycle Cost calculation. CUSTOMISED TO YOUR NEEDS PAGE 8-9 A Grundfos end-suction pump solution can be configured and customised for seamless operation in your industry-specific ap- plication. The optimum solution with regard to performance and energy consumption can be designed by using Grundfos intelligent product configurator Web/WinCAPS. It contains extensive in- formation about the entire end-suction range, different compo- nents and materials, performance curves, energy consumption rates and more. So whatever your need, we have the solution. Innovative newdesign It is an indisputable fact that extreme conditions call for extreme reliability. That is why all the new end-suction pumps are de- signed to demonstrate unsurpassed reliability and endurance in demanding applications, no matter how hard and how long you make themrun. We have optimised the design in a number of ways, which make a notable difference. Surface treatment of all pump components means an altogether better look and feel coupled with improved durability and corrosion resistance. Other newand strong design features are improved housing and impeller design, all stainless steel shafts, closed ball bearings and different pump materials for different applications and environments. Fine-tuned flowgeometries Keeping the hydraulic friction as low as possible is a vital pa- rameter for overall pump performance and efficiency. To allow essentially unimpeded liquid flow through the pump, the flow geometries of both the impeller and the pump casing have been fine-tuned by means of special 3D simulations and computer cal- culations. Maximumcompatibility between these two key com- ponents means a minimum of aquadynamic disturbance and thus reduced backflowand energy consumption. The partner you can RELY ON Performance curves 4 5 Extensive R&D behind it all Grundfos has one of the largest R&D departments in the pump industry, employing nearly 500 engineers and technicians. Absolutely nothing is left to chance when we release a new pump series into the market, the Grundfos end-suction range be- ing no exception. Extensive research and development lie behind the improved end-suction range to ensure unsurpassed reliability and per- formance during the lifetime of the pump. Our dedicated R&D engineers have looked into every aspect of pump technology to optimise pump performance and find innovative and energy- saving solutions. Laboratory research has been backed by in-depth field testing in representative industrial installations to verify that the pump performs satisfactorily in demanding applications and environ- ments. Step-by-step quality control Grundfos pumps are renowned for their high quality and supe- rior performance all over the world, and rightly so. We focus on quality in the entire value chain from initial purchase of raw materials to final logistics and service. Grundfos end-suction pumps are manufactured and quality tested in accordance with ISO 9001 and ISO 14001 standards, which is your guarantee for meticulous attention to every detail.
Quality management is appliednot only in-house but alsotoevery link in the supply chain. This means that all our specialist suppliers are rigorously evaluated with regards to material quality, produc- tion processes, supply security and environmental standards. Before being dispatched to the customer, the pump is subject to a thorough factory acceptance test (FAT) at our high-technology production and testing facilities. Factory acceptance tests are performed in accordance with ISO 9906, Annex A, and all test data are logged for subsequent documentation and generation of test certificates. Optimised hydraulics in housing and impeller = unimpeded liquid flow O-ring seal between pump housing and cover = no risk of leakage Housing, impeller and wear ring in different materials = improved corrosion resistance All stainless steel shafts = improved corrosion resistance, no sticking elements Closed ball bearings = correct lubrication, no dust instrusion
H [m] 200 150 100 80 60 40 20 10 4 4 10 20 40 100 200 400 1000 2000 Q [m 3 /h] End-suction 50 Hz H [m] 200 150 100 60 40 20 10 4 4 10 20 40 60 100 200 400 Q [m 3 /h] End-suction in cast stainless steel 50 Hz LIFE CYCLE COSTS are what really matters Thinking ahead is a good investment Focusing exclusively on the purchase price when selecting your pumps is most certainly an unwise approach. An overlooked rule of thumb is that the initial investment represents only 5% of the total cost of owning a pump during its lifetime. Maintenance costs swallow about 5% of the total life cycle costs and energy costs a staggering 90%. This is to say that the long-termcost reduction that results from making the right purchase is so significant that it will affect the profitability of your installation as a whole. By looking at the to- tal cost of ownership, the payback time of the investment will be much shorter than you think. Cost efficiency that speaks for itself Dramatic savings on operating costs can be gained by selecting the most energy-efficient pump solution. Cost efficiency and innovation have been the ultimate goals and the driving forces behind the development of the newGrundfos end-suction range, as energy costs are a crucial factor for all industries and a major component of an end-suction pumps Life Cycle Costs. Cost-reducing factors Higher efficiency rates of pumps and motors have been achieved partly by improving housing and impeller design and partly by incorporating high-efficiency motors in the pumps. We have analysed and refined the casting mould for the housing, as all tests showthat the better the casting mould, the better the pump performance. Optimised flow geometries of the impeller and pump casing have reduced the hydraulic friction and thus the amount of energy consumed. The third crucial cost-reducing factor of the new Grundfos end- suction range is the use of Efficiency 1 motors, as Efficiency 1 motors consume a minimumof electrical power while keeping a high level of performance. All the pumps in the Grundfos NB/NK range are available with high efficiency Eff1 motors. Being an environmentally responsi- ble company, Grundfos attaches great importance to supply cli- ents with low energy-consuming products that meet the strict demands stated in EUs CEMEP agreement concerning the reduc- tion of harmful impacts on the environment.
6 7 Savings from day one Demonstrating significantly better efficiency and operating per- formance than its predecessors, the newend-suction pumps will bring you substantial energy savings fromday one. Grundfos software tool WinCAPS enables you to select and fine- tune each important part in your pump system. Based on these input data, the configurator suggests the most effective way of operation and selects the motor with the highest efficiency for the specific task. The dimensioning features of the configura- tor illustrate the consequences of changing parameters in your pump system or mode of operation, and compares Life Cycle Costs between alternative solutions.
Correct dimensioning makes all the difference Another important factor, when we talk money, is correct dimen- sioning of the pump. Getting the best possible overall efficiency out of your pump is a matter of reducing the gap between pump capacity and the required pressure and volume or in other words avoiding over-dimensioning of the pump. The extensive range of end-suction models, selected by means of intelligent product configuration, makes it possible to find the best pump for the job at hand, thus eliminating the efficiency drop associated with over-dimensioned pumps. Your pump solu- tion can be configured and dimensioned to your exact needs and requirements no more, no less. With the pump configuration software it is possible to select the rigth solution frommore than 1 million variants of the same pump. Efficiency and LCC calculations clearly demonstrate howmuch difference a Grundfos end-suction pump will mean to your business. Selecting the right SOLUTION Getting it right from the start Grundfos can make a significant contribution to your decision- making process and answer your questions about which fac- tors to consider. Our specialists have a sound knowledge of the pumps and the systems they are used in. They are therefore equipped to discuss the bigger picture with you and help find the best combination of components and materials for your specific application. Multiple choices The configuration possibilities of the Grundfos end-suction pumps are many. Available in different variants and basic materi- als and a number of configurations near the one million mark, the end-suction programme is one of the most extensive and comprehensive on the market. Take advantage of intelligent product configuration We have developed an intelligent product configurator that makes it even easier for you and us to find the optimum pump for your application. While discussing requirements with the Grundfos sales technician, he can use the software to find the appropriate pump and place your order immediately. You can also mix and match between the various components yourself, until you find the end-suction pump that best suits your application in no time at all. Use Grundfos WinCAPS to do the configuration, or contact our specialists, who are ready with ex- pert advice and configuration assistance. Every year we execute more than 11,000 orders on special pump variants, so do not hesitate to challenge us!
Correct installation is a must Correct installation and alignment of your pump is equally im- portant to finding and sizing the right pump for your application. Optimisedpump operation is achievedonly if the pump is aligned correctly. Perfect alignment is ensured by means of a special la- ser alignment tool, which can be made available fromyour local Grundfos service partner. If you are in any doubt of howto install or service your Grundfos pump, a comprehensive selection of information material is just a few keystrokes away. From our on-line catalogue, WebCAPS, you can download product brochures, installation and operating instructions, CAD drawings, data booklets and service manuals. 8 Maintenance made simple and cost effective The Grundfos end-suction pumps are designed with a back pull- out system, which makes maintenance and servicing simple and cost-effective. Both models allow for removal of the impeller without dismantling the pump housing or pipework. On the NB close-coupled models, motor and impeller can be re- moved as one unit without dismantling the pump. On the long- coupled NK pump models, the use of a spacer coupling enables the motor to remain in place when impeller and shaft section are removed for maintenance and service checks. This eliminates the need for realigning the installation afterwards. Maintenance is further facilitated by a unique system with im- peller wear rings which means that you only need to change the high-wear pump parts. The easily replaceable wear rings also sig- nificantly prolong the life of the pump. Global service network The Grundfos name is synonymous with dependable, high-quali- ty pumps that are unlikely ever to cause any trouble. However, if you do need service, rest assured that the global Grundfos service network is geared to move fast and efficiently. Grundfos is represented by own sales and service companies in 39 countries around the world, and more than 350 authorised Grundfos service partners supplement our presence and offer effective global service coverage. There is a Grundfos approved service partner near you and you can get in touch with one around the clock. MIX AND MATCH NEXT PAGES With Grundfos intelligent pump configurator software it is pos- sible to select the right solution from more than 1 million vari- ants of the same pump. The tool contains extensive amounts of technical pump data that ensures pump design is in accordance with over 1,500 regulations. FULL OVERVIEW On the next page you can get a full overview of the many con- figuration possibilities that your Grundfos end-suction pump offers. 9 So many CHOICES and yet so simple Shaft seal PTC sensor or thermal switch Canadian / US approval Industrial multiple plug Single-phase motors Four-pole motors Anti -con- densation unit WIDE RANGE OF APPLICATIONS PROTECTION CSA/UL APPROVED HARTING PLUG SINGLE PHASE FOUR POLE MOTOR HEATER M O T O R S H A F T
S E A L P U M P S E L E C T I O N CEMEP Eff1 motors HIGH EFFICIENCY ATEX approved EXPLOSION PROOF FIRE FIGHTING INDUSTRIAL WASHING WATER TREATMENT INDUSTRIAL COOLING INDUSTRIAL CLEANING SEAWATER CHEMICAL LIQUIDS WATER SUPPLY AIR-CON HEATING OVERSIZED OR UNDERSIZED VOLTAGE ENCLOSURE CLASS MOUNTING Alternative viscosity or density Special voltage Alternative IP class Alternative terminal box position SEALS PACKING RINGS Cast iron (EN-GJL-250) for non-bronze application Lowlead bronze impellers (CuSn10) Wear ring in EN-GJL-250 IMPELLER HOUSING Stainless steel impellers in two variants: 1.4408 and 1.4517 WEAR RING Wear ring in 1.4517 with graflon All baseplates are according to ISO3661 and avai- lable for grouting COUPLINGS Bloc pumps are available with and without housing feets Bloc pumps can be mounted as required Alternative drive with diesel or other motor brands Flange connections are available accor- ding to EN1092-2 and AS (PN16) Customised paint finish Many pump and material certifi- cates available DIESEL DRIVE BASE PLATES FLANGE CONNECTIONS ALTERNATIVE COLOURS CERTIFICATES ISSUED Pump dimen- sions according to EN733 and ISO2858 DUTY POINT BLOC PUMP ALTERNATIVE MOUNTING A duty point specific is available for both bloc and normpumps IRRIGATION PUMP DIMENSION GENERAL INDUSTRY MOTORS NB/NK motors are available in many different configurations to meet the requirements presented by the power supply, the pump- ing environment and/or the pumped liquid itself. Power supply systems vary in terms of frequency, voltage and protection methods. Your environment may be explosive, very hot and/or very humid. Special conditions also apply at great altitudes. The liquid pumped can call for a special motor solution. High or lowviscosities and/or high or lowdensities may require non-standard motor sizes. You may also need an explosion-proof variant. SHAFT SEALS A range of shaft seals suitable for different liquids, liquid tempera- tures or pressure areas is available. All shaft seals comply with the EN 12 756 standard. The end-suction pumps are available for liquids up to 140C without need for external cooling of the seal. Many seal face materials and a variety of rubber materials are available for media temperatures from -25 to +140C. Also, stuff- ing boxes are available for a variety of media. PUMP MATERIALS As a standard, the end-suction pumps are equipped with cast iron impellers, however, as an option, impellers made of bronze and stainless steel are also available. These improve corrosion resist- ance when pumping chlorinated water or other aggressive liquids. For high-salinity water, such as brackish or seawater, or other cor- rosive liquids, all stainless steel models are available. Likewise, the pump housing is available in cast iron and two stain- less steel grades. The easily replaceable wear rings come in different materials de- pending on your needs. PUMP OPTION You can specify your Grundfos end-suction pump with a specific duty point, order it in alternative colours, with different flange con- nections, with or without certificates, with standard or spacer cou- pling, with special mounting devices and so on. We guarantee that we can meet your every need. Wear ring in CuSn10 Wear ring in 1.4517 Cast iron (EN-GJL- 250) pump hous- ing for clean water applications Stainless steel housing in 1.4408 for chemical media Stainless steel housing in 1.4517 as seawater resistant Standard seals Rubber bellows seal O-ring seal Balanced o-ring seal Packing rings Packing rings with distribution ring The spacer coupling provides supreme service availability Standard coupling 10 11 www.grundfos.com BE Being responsible is our foundation. We know that we have a responsibility towards the people who are Grundfos, to- wards the innovative soul of Grundfos, as well as towards the surrounding world. Whatever we do, we make sure that we have a rm and sustainable basis for doing it. THINK Thinking ahead makes innovation possible. We encourage a certain Grundfos way of thinking that is founded on the belief that everyone must contribute by using his or her judgment and foresight. We are looking for commitment and ideas in everything we do in order to make the best solutions. We think and then we act. INNOVATE Innovation is the essence. It is the innovations that make Grundfos unique. We stand out because of our ability to constantly create new solutions to the ever-changing de- mands of the pump business. We meet every challenge, and we are never afraid of taking the initiative remaining true to our ideals is the basis for our ongoing renewal. In- novation is the soul of Grundfos. Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence V 7
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1 1 0 6 PERFORMANCE PERFECTION GRUNDFOS NB/NK STAINLESS STEEL MAKING THE MOST OF STAINLESS STEEL Strength and efciency are the hallmarks of this newly developed Grundfos end-suction pump range. These powerful single-stage pumps are designed to work hard in the most demanding industrial environments, where only the ttest pumps will survive in the long run. Grundfos NB close-coupled and Grundfos NK long-coupled end-suction pumps in stainless steel ofer increased reliability in demanding application areas. They include industries, such as: > Water treatment > Textiles > Aqua farming > Washing machines > Biofuel plants > Chemical industries > Marine > Pulp and paper > Power plants All Grundfos NB/NK stainless steel end-suction pumps are excellent solutions for industrial applications where both small and large volumes of media need to be transferred or circulated. Exceptional performance when pumping clean, slightly dirty, or aggressive media is just an example of the many benets the pumps can provide. These media primarily include: > Drinking water > Aggressive industrial water > Swimming pool water > Seawater > Cleaning agents > Dyes > Fats and oils > Wastewater > Liquid soap > Solvent > Distillation Optimised hydraulics in housing and impeller = free liquid ow Loose anges = for easy installation Double shaft-seal = ensures 100% leak-free pumping All stainless steel shafts = improved corrosion resistance, no sticking elements Heavy-duty bearing brackets = correct lubrication, long lifetime FEATURES AND BENEFITS FULL LINE Grundfos is a global market leader within the pump industry. We manufacture over 16 million pumps and pump systems annually. Grundfos was the rst pump company to using stainless steel intensively, begining in 1968 and today is one of the biggest producers of stainless steel pumps. We are specialists: it is our business to know all there is to know about pumping. Our highly efcient worldwide organisation of sales, support and service professionals spans 46 countries in close cooperation with more than 530 service partners. STANDARDS All pump components comply with DIN EN 733 and ISO 2858 standards for end-suction centrifugal pumps. Each Grundfos pump is rigorously tested before leaving the factory, ensuring proper operation when installed and commissioned. Grundfos manufacturing plants are certied according to the ISO 9001 standard for quality management. ALL THE INFORMATION YOU NEED IS ONLINE Extensive technical specications for thousands of pump variants and more are available in Grundfos WebCAPS, our own internet-based pump sizing tool. You can nd perfor- mance curves, technical literature, illustrations, and even installation and operation manuals. All you need is an in- ternet connection. NB/NK Stainless Steel Flow, Q max. 800 m 3 /h Head, H max. 160 m Liquid temperature -25 C to +160 C Operating pressure max. 25 bar TECHNICAL DATA PERFORMANCE CURVE 4 10 20 50 100 200 500 Q [m/h] 6 10 20 50 100 200 H [m] 1000 Range of materials: GG, bronze, 1.4408 (316), 1.4517 (Duplex) Being responsible is our foundation Thinking ahead makes it possible Innovation is the essence 9 6 9 0 7 6 8 2
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THE NB/NK STAINLESS STEEL RANGE: PART OF THE GRUNDFOS PORTFOLIO These highly reliable end-suction pumps ensure maximum efciency at all times. They are part of the much wider Grundfos portfolio of pump technology, systems, and solutions a palette which features innovative cleantech, services, and more. Key areas served include: > Heating > Cooling > Water supply > Wastewater > Fire ghting > Dosing and Disinfection > Industrial processes Explore the Grundfos portfolio at www.grundfos.com. It is probably larger than you think. GRUNDFOS MANAGEMENT A/S Poul Due Jensens Vej 7 DK-8850 Bjerringbro Tel: +45 87 50 14 00 www.grundfos.com/industry The name Grundfos, the Grundfos logo, and the payof BeThinkInnovate are registrated trademarks owned by Grundfos Management A/S or Grundfos A/S, Denmark. All rights reserved worldwide. 16 bar End Suction Pumps Water supply, boosting, circulation and for liquid trans- fer in industry, agriculture, horticulture, fire fighting, environmental engineering etc. In accordance with DIN 24 256 and ISO 2858. Pump flange sizes: DN 32-300 Maximum system pressure: 16 bar Liquid temperature: 40C to +160C 50 Hz NKG T M 0 1 2 2 4 1 3 6 9 8 Contents 2 General Data Applications Page 3 Type Key Page 4 Codes for Stuffing Box Page 4 Codesfor Mechanical Shaft Seal Page 4 Configuration Number Key Page 5 Selection of Pumps for Various Liquids Page 6 Stuffing Boxes Page 8 Mechanical Shaft Seals Page 9 DIN - ISO correspondance Page 10 Operating Range Page 10 Sectional Drawing Page 11 Pump Material List Page 14 Motors Page 15 Spare Parts Page 15 Technical Data 2-pole Electrical Data Page 16 4-pole Electrical Data Page 17 6-pole Electrical Data Page 18 Pump Dimensions and Weights Page 19 Unit Dimensions and Weights Page 22 Quotation Drawings Page 28 Performance Ranges Curve Conditions Page 32 Performance Tests Page 32 Certificates Page 32 Performance Range 2900 min -1 Page 33 Performance Range 1450 min -1 Page 34 Performance Range 970 min -1 Page 35 Performance Curves 2900 min -1 NKG 32-xxx Page 36 NKG 40-xxx Page 39 NKG 50-xxx Page 43 NKG 65-xxx Page 47 NKG 80-xxx Page 52 NKG 100-xxx Page 56 NKG 125-250 Page 59 NKG 150-315 Page 60 Performance Curves 1450 min -1 NKG 32-xxx Page 61 NKG 40-xxx Page 64 NKG 50-xxx Page 68 NKG 65-xxx Page 72 NKG 80-xxx Page 77 NKG 100-xxx Page 82 NKG 125-xxx Page 86 NKG 150-xxx Page 89 NKG 200-xxx Page 91 NKG 250-xxx Page 93 NKG 300-360 Page 97 Performance Curves 970 min -1 NKG 100-200 Page 98 NKG 125-250 Page 99 NKG 150-315 Page 100 NKG 200-xxx Page 101 NKG 250-xxx Page 103 NKG 300-360 Page 107 3 General Data NKG Applications The pump is suitable for the pumping of thin, clean and non-aggressive liquids without solid particles or fibres in: District heating Water supply Airconditioning Cooling plants Industry Fire fighting Environment engineering Operating Conditions Pump Non-self-priming single-stage centrifugal volute pump with axial suction port, radial discharge port and hori- zontal shaft components. The NKG pumps have dimensions and nominal performances according to DIN 24 256 (16 bar). Types outside of the official DIN-norm (NKG 200 and up) will be called "oversize". Dimensions can differ from other suppliers. The suction and discharge flanges are according to DIN 2501 PN 16. All pumps are dynamically balanced according to ISO 1940 class 6.3 and impellers are hydraulically balanced. Pump and motor are mounted on a common baseplate in accordance with DIN 24 259 in all-welded steel. Oversizes have profile base frames. Due to the pump design the complete bearing assembly including impeller and shaft seal can be dismantled without removing the volute casing from the pipe system (back-pull-out system ). Flexible Coupling Standard version or a spacer coupling which allows the motor to remain in place during the abovementioned dismantling to avoid subsequent alignment. If the pump housing, motor or the entire unit is moved, alignment is always neccessary. Bearing Assembly with Shaft The bearing assembly includes two sturdy antifriction bearings lubricated for life. Oversize pumps with shaft d5=55mm however, have open bearings with grease nipples. A thrower on the shaft prevents liquid from entering the bearing housing. In stuffing box versions the shaft is protected by a stain- less steel sleeve at the shaft seal. All the NKG pumps according to DIN 24 256 are covered by only four sizes of shaft, shaft seal and bear- ings, and the oversizes by an additional three sizes. Due to the ample sizes of the bearings and shaft the pump can be driven by a belt drive, belt variator or a diesel engine, if required. Shaft Seal The standard version is provided with a mechanical Burgmann shaft seal according to DIN 24 960, Grundfos type AQAE. Depending on pumped liquid and operating conditions other types and stuffing boxes are available. Back-to-back double mechanical shaft seals, and "quench", are available for all variants on request. Motor The motor is a totally enclosed, fan-cooled squirrel- cage Grundfos MMG motor dimensioned to IEC publi- cation 72 and complying with IEC 34 and DIN 42 950. NKG units with 60 Hz motors and NKE units with MGE motors are also available, but are described in seperate booklets. Other brands of motors can be mounted on request. Surface Treatment Minimum 40 m black water based laquer. Various RAL colors are available on request. Flow Max. 2000 m 3 /h. Head Max. 150 m. Liquid Temperature 40C up to +160C. Operating Pressure Max. 16 bar. *) Operating pressure = inlet pressure + pressure against a closed valve (Q = 0). Inlet Pressure Max. 9 bar. Max. 7 bar for 400 mm impellers or bigger. *) Optional executions for 10 or 25 bar on request. T M 0 1 1 6 6 6 5 0 9 7 3 Spacer coupling Mounting Designation B3 (IM 1001) Enclosure Class IP 55 Insulation Class F (100 C) Ambient Temperature Max. 40C Voltages, 50/(60) Hz 3 x 220-240/380-415 V, (3 x 220-275/380-480 V), 3 x 380-415 V, (3 x 380-480 V) Thermistor TP 211 acc. DIN 44082 when P2 3 kW 4 General Data NKG Type Key For units without motor the motor data are left out, and for bare shaft pumps the coupling and motor data are left out. The example describes an NKG 100-200 with 198 mm impeller, in cast iron with neck rings, with BAQE shaft seal, standard coupling and a 4-pole 5.5 kW motor. *) Oversize pumps are not available in GG 25 cast iron. Specification of pump materials see Pump Material List on page 14. Codes for Stuffing Box Codesfor Mechanical Shaft Seal Example NKG100-200/198 /AW/BAQE/1 /5.5 /4 Type range Nominal diameter of discharge port Nominal impeller diameter Actual impeller diameter Code for materials: A(01) = Cast iron GG 25 *) B(03) = GG 25 with bronze impeller *) C(04) = Ductile cast iron GGG 40 G = GGG 40 with bronze impeller Z(07) = All bronze W = Neck ring(s) Code for shaft seal Coupling type 1 = standard 2 = spacer Motor power in kW 2, 4 or 6 pole motor Position Code Short Description of Seal 1 S Packing type stuffing box Position Code Cooling 2 N Uncooled stuffing box K Cooled stuffing box Position Code Barrier fluid 3 E With internal liquid F With external liquid O Without barrier fluid Position Code Short Description of Seal 1 A O-ring seal with fixed seal driver B Rubber bellows seal C O-ring seal with spring as seal driver D Balanced O-ring seal G Rubber bellows seal with reduced seal faces M Metal bellows seal X Other Position Code Material 2 & 3 A Metal-impregnated carbon B Synthetic-resin-impregnated carbon C Other types of carbon S Chromium steel U Tungsten carbide Q Silicon carbide V Aluminium oxide (ceramic) X Other types of ceramic/carbide Position Code Material 4 P Nitrile (NBR) S Silicone rubber T PTFE E EPDM V FKM M PTFE-coated O-ring 5 General Data NKG Configuration Number Key Each of the 8 digits in the configuration number describes one or more possibilities of variation in the construction of the pump (unit). The number is configured from the tables shown below: Example: The fourth digit determins if the pump is a NK or NKG pump as well as which material version. Nominal Code Code NKG Pump Material Code Coupling Impeller Diameter [mm] F Cast iron GG25 0 Without coupling *) 125 1 G GG25 w. Bronze impeller 1 Standard 160 2 H Ductile cast iron GGG40 2 Spacer 200 3 I GGG40 w. Bronze impeller *) Bare shaft pump 250 4 J All bronze 315 5 All models have neck ring(s) 360 7 Code P2 kW max. 400 8 0 Bare shaft pump 500 9 1 0.37 310 A 2 0.55 330 B 3 0.75 Code Single Shaft Seal 4 1.1 1 BAQE *) 5 1.5 3 DAQM *) 6 2.2 Pump Type NK(G) Code 5 BQQV *) 7 3 32 1 7 BAQV *) 8 4 40 2 8 AQAE 9 5.5 50 3 9 AQAV *) A 7.5 65 0-55 kW 4 A SNE *) B 11 80 0-55 kW 5 B SNO *) C 15 100 0-90 kW 6 C SNF *) D 18.5 125 0-90 kW 7 D SKO *) E 22 150 0-188 kW 8 E GQQE *) F 30 F GQQV *) G 37 65 56-200 kW *) A G BQQE *) H 45 80 56-200 kW *) B H AQQE *) K 55 100 91-200 kW *) C I AQQV *) L 75 125 91-188 kW *) D J DQQE *) M 90 200 0-300 kW *) E K DQQV *) N 110 250 0-300 kW *) F Code Double Shaft Seal P 132 300 0-300 kW *) G M BAQE *) Q 160 150 189-495 kW *) H N DAQM *) R 200 *) Oversize, not available in cast iron GG 25 R AQAE *) S 250 V AQQE *) T 315 W AQQV *) U 355 *) Optional Code Voltage Pole 0 Exclusive motor 1 3X220-240/380-415V 50 Hz, 3X220-275/380-480V 60 Hz 2 2 3X380-415V 50 Hz, 3X380-480V 60 Hz 2 3 3X220-240/380-415V 50 Hz, 3X220-275/380-480V 60 Hz 4 4 3X380-415V 50 Hz, 3X380-480V 60 Hz 4 Configuration number K E 8 F 1 1 P 4 5 MGE-motor 3X380-415V 50/60 Hz 2 Bare shaft pump 0 0 0 6 MGE-motor 3X380-415V 50/60 Hz 4 Unit excl. motor 0 7 3X380-415V 50 Hz, 3X380-480V 60 Hz 6 Complete unit 6 General Data NKG Selection of Pumps for Various Liquids Pumped Liquids Max. limits solution, temperature, pressure Materials and Shaft Seal Notes A (01) Cast Iron B (03) Bronze Impeller C (04) Sph. Graphite Cast Iron Z (07) All Bronze Stuffing Box Mech. Seal Stuffing Box Mech. Seal Stuffing Box Mech. Seal Stuffing Box Mech. Seal Ammonia water Max. 10%, 40C, 16/12 bar SNF BAQE Metals in pump must be all-ferrous Double seal 16/16 bar AQAE Airconditioning 0C to 30C, 10/7 bar SNE/SNO BQQE 16/16 bar DAQE Brackish water Max. 40C, 10/7 bar SNE/SNO BQQV Hastelloy 16/16 bar DQQV Brake fluid Max. 40C, 16/12 bar SNE/SNO BAQE 16/16 bar AQAE Fire fighting water 16/12 bar SNE/SNO BAQE 16/16 bar AQAE Fixative salt (sodium thiosulphate) Max. 25C, 16/12 bar SNE/SNO BAQV Metals in pump must be all-ferrous 16/16 bar AQAV Glycol-water mix -20C to 80C, 16/12 bar SNE/SNO BAQE If oil deposits choose Viton 16/16 bar AQAE Glycol-water mix with additives 0C to 80C, 10/7 bar SNE/SNOBQQE -20C to 0C, 10/7 bar SNE/SNOGQQE -40C to -20C, 16/12 bar SNE/SNOAQQE Salt brine Max. 15%, 0C, 16/12 bar SNE/SNO BAQE Double seal Max. 15%, -30 to 0C, 10/7 bar SNE/SNO AQQE 16/16 bar DQQV Other coolants -40C to -20C, 16 bar SNE/SNO AQAE Contact Grundfos District heating water Max. 120C, 16 bar SNE/SNO BAQE Nominal shaft diam. 42mm Max. 120C, 12 bar SNE/SNO BAQE Nominal shaft diam. 48mm Max. 120C, 16 bar SNE/SNO AQAE 120C to 140C, 16 bar SNE/SNO AQAE 140C to 160C, 16 bar SKO DAQM Cooling, Contact Grundfos Milk of lime (calcium hydroxide) Max. 10%, 25C, 10/7 bar SNF BQQE Flush before long standstill periods 16/16 bar DQQE 7 General Data NKG 16/16 bar, 16/12 bar and 10/7 bar The first figure is maximum pressure for nominal shaft diameters 42mm. The second for nominal shaft diameters 48mm. Nominal shaft diameter is the diameter of the pump shaft end (dimension d5 on pages 19 - 21). SNE/SNO SNE for inlet pressure < 4 bar SNO for inlet pressure > 4 bar. Hastelloy Hastelloy shaft seal metal parts for bronze pumps. Condensate 0C to 100C, 16/12 bar SNE/SNO BAQE 16/16 bar AQAE Cooling water 0C to 120C, 16/12 bar SNE/SNO BAQE 16/16 bar AQAE Sea water Max. 40C, 10/7 bar SNE/SNO BQQV North Sea, Baltic Sea water. Hast- elloy 16/16 bar DQQV Max. 25C, 10/7 bar SNE/SNO BQQV 16/16 bar DQQV Soda lye (P3) Max. 20%, 100C, 10/7 bar SNE/SNO BQQE 16/16 bar DQQE Fuel oil, diesel oil 16/12 bar BAQV 16/16 bar AQAV Oil-water emulsion 16/12 bar SNE/SNO BAQV 16/16 bar AQAV Clean water 16/12 bar SNE/SNO BAQE 16/16 bar AQAV Raw water 10/7 bar SNE/SNO BQQV 16/16 bar DQQV Swimming pool water (fresh water) 16/12 bar SNE/SNO BAQV 16/16 bar AQAV Soda (sodium carbonate) Saturated solution, 25C, 10/7 bar SNE/SNO BQQE Double seal 16/16 bar DQQE Water from storage reservoirs 10/7 bar SNE/SNO BQQE 16/16 bar DQQE Partially demineralized water Max. 100C, 16/12 bar SNE/SNO BAQE 16/16 bar AQAE Drinking water Max. 100C, 16/12 bar SNE/SNO BAQE 16/16 bar AQAE Contaminated water Max. 100C, 10/7 bar SNF BQQV Contact Grundfos 16/16 bar DQQV For liquids not mentioned in this table please contact Grundfos. Pumped Liquids Max. limits solution, temperature, pressure Materials and Shaft Seal Notes A (01) Cast Iron B (03) Bronze Impeller C (04) Sph. Graphite Cast Iron Z (07) All Bronze Stuffing Box Mech. Seal Stuffing Box Mech. Seal Stuffing Box Mech. Seal Stuffing Box Mech. Seal
Gas-Engines and Producer-Gas Plants
A Practice Treatise Setting Forth the Principles of Gas-Engines and Producer Design, the Selection and Installation of an Engine, Conditions of Perfect Operation, Producer-Gas Engines and Their Possibilities, the Care of Gas-Engines and Producer-Gas Plants, with a Chapter on Volatile Hydrocarbon and Oil Engines