460

3.166666667
: PT Newmont
750 mm Friction Factor (f)
EP 500/4 f 0.03 Density Table
42 m Lo 49 TABEL 1
L 43 m TABEL 2
H 7 m Slope, Radiant 0.2
V 30 m/min 11.5 Degree K Value 0.625
Fly Ash 0.0625
Material density 0.72 T/Cu.m
Q' 77.76 Ton/hours = 60 min/jam x Area (A) x Material Density x Belt Speed (m/min)
0.06 Sq.m 0.72 T/cum 30 m/min A=K(0.9B-0.05)
2
= 0.060078
Weight of moving parts without material carried
Q 150 Ton/hours W 53
P1 = Power required to move empty belt (kW) Pt = Power to move Tripper (kW)
= 0.06 x f x W x V (L + Lo) 2.65
367
= 0.72 kW
P2 = Power required to move load on level (kW) 1.666666667
= f x Q (L + Lo) 628
367
= 1.13 kW
P3 = Power to Lift load (kW) P = Total Power
= H x Q ( + ) value for ascent conveyor = P1 + P2 + P3 + Pt
367 ( - ) value for descent conveyor = 7.37 kW
= 2.87 kW
11.06 kW Safety factor 1.5
Choice = 12.00 kW Safety factor 1.63
17.00 hp
= 6120 x P
FP V FRICTION FACTOR WEIGHT OF ROTATING PARTS OFCARRIER
= 1503.48 kg 0.2 Wc = 13.9 kg/set
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER
F2 0.5 Wr = 12.2 kg/set
= 751.74 kg TABEL
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR
F3 = 107.77 kg 13 kg/m Wm = Qt
0.06 x V
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
F4 3 m = 83.33 kg/m
= 243.75 kg
CARRY IDLER SPACING (Lc)
1 m
MINIMUM TENSION OF CARRIER SIDE
Counter Weight Calculation (Wt) ~ 2 x T2 = 1503.48 kg Choise the Larger Tension F4c = 12.5 Lc ( Wm + W1 )
~ 2 x T4 = 487.5 kg
= 1204.17 kg
= 7 5 ~ 10 MINIMUM TENSION OF RETURN SIDE
~ 2751.54 kg = Fp + F4c - Fr F4r = 12.5 Lr . W1
or 2034.88 kg = Fp + F4r - Fr
or 2255.22 kg = Fp + F2 = 487.50 kg
or 487.50 kg = Fp + F4r
= 2255.22 kg
Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)
= 75 cm
= 4 nos = -43.896 kg
Breaking Strength of tension layer = FM x SF
BW x n
= 52.6218 kg/cm.ply
= 210.4872 kg/cm
EP 500/4 Table Tensile Strength
Maximum Tension (FM)
Choice Bigest Tension
Number of ply (n)
CHOICE
Belt Width (BW)
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
POWER MOTOR & COUNTER WEIGHT CALCULATOR
PROJECT
Belt width
Tensile strength of belt
Safety factor (SF)
Material to handled
Calculation Conveyor Capacity
Conveyor Capacity
Effective tension (Te)
Slack Side Tension (T2)
Slope Tension (T3)
Sag Tension (T4)
m2
COUNTER WEIGHT CALCULATOR
: PT. CAMCO OMYA
450 mm Friction Factor (f)
EP500 f 0.03
200 m Lo 49
L 250 m
H 30 m
V 45 m/min
Calcium Carbonate Weight of moving parts without material carried
Q 60 Ton/hours W 28
P1 = Power required to move empty belt (kW)
= 0.06 x f x W x V (L + Lo)
367
= 1.85 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 1.47 kW
P3 = Power to Lift load (kW)
= H x Q ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 4.91 kW
= 6120 x P
V FRICTION FACTOR
= 1119.28 kg 0.2
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
0.418
= 467.86 kg
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)
= 337.5 kg 9 kg/m
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
3 m
= 168.75 kg
Counter Weight Calculation (Wt) ~ 2 x T2 = 935.72 kg Choise the Larger Tension
~ 2 x T4 = 337.5 kg
PROJECT
Effective tension (Te)
Slack Side Tension (T2)
Slope Tension (T3)
Sag Tension (T4)
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Belt speed
Material to handled
Conveyor Capacity
Height of level head pulley
Weight of moving parts without material carried
Pt = Power to move Tripper (kW)
P = Total Power
= P1 + P2 + P3 + Pt
= 8.23 kW
DRIVING COEFFECIENT FACTOR
BELT WEIGHT STANDART (W1)
RETURN IDLER SPACING (Lr)
Choise the Larger Tension
COUNTER WEIGHT CALCULATOR
: EMOMI
450 mm Friction Factor (f)
EP500 f 0.03
201.7 m Lo 49
L 98.7 m
H 21.3 m
V 90 m/min
ASH WASTE Weight of moving parts without material carried
Q 5 Ton/hours W 28
P1 = Power required to move empty belt (kW)
= 0.06 x f x W x V (L + Lo)
367
= 1.83 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 0.07 kW
P3 = Power to Lift load (kW)
= H x Q ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0.3 kW
= 6120 x P
V FRICTION FACTOR
= 149.6 kg 0.2
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 170.55 kg
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)
= 169.83 kg 7 kg/m
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
3 m
= 131.25 kg
Counter Weight Calculation (Wt) ~ 2 x T2 = 341.1 kg Choise the Larger Tension
~ 2 x T4 = 262.5 kg
PROJECT
Belt width
Tensile strength of belt
Horizontal length of conveyor
Sag Tension (T4)
Conveyor Capacity
Effective tension (Te)
Slack Side Tension (T2)
Slope Tension (T3)
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Belt Spesification : Scandura PN150 x 3 x 5 + 1.5
Weight of moving parts without material carried
Pt = Power to move Tripper (kW)
P = Total Power
= P1 + P2 + P3 + Pt
= 2.2 kW
DRIVING COEFFECIENT FACTOR
BELT WEIGHT STANDART (W1)
RETURN IDLER SPACING (Lr)
Choise the Larger Tension
COUNTER WEIGHT CALCULATOR
: EMOMI
450 mm Friction Factor (f)
PN150 x 3 f 0.03
93.647 m Lo 49
L 98.7 m
H 22.133 m
V 60 m/min
ASH WASTE Weight of moving parts without material carried
Q 10 Ton/hours W 28
P1 = Power required to move empty belt (kW)
= 0.06 x f x W x V (L + Lo)
367
= 1.22 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 0.13 kW
P3 = Power to Lift load (kW)
= H x Q ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0.61 kW
= 6120 x P
V FRICTION FACTOR
= 199.92 kg 0.2
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 227.91 kg
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)
= 175.66 kg 7 kg
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
3 m
= 131.25 kg
Counter Weight Calculation (Wt) ~ 2 x T2 = 455.82 kg Choise the Larger Tension
~ 2 x T4 = 262.5 kg
PROJECT
Belt width
Tensile strength of belt
Horizontal length of conveyor
Sag Tension (T4)
Conveyor Capacity
Effective tension (Te)
Slack Side Tension (T2)
Slope Tension (T3)
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Belt Spesification : Scandura PN150 x 3 x 5 + 1.5
Weight of moving parts without material carried
Pt = Power to move Tripper (kW)
P = Total Power
= P1 + P2 + P3 + Pt
= 1.96 kW
DRIVING COEFFECIENT FACTOR
BELT WEIGHT STANDART (W1)
RETURN IDLER SPACING (Lr)
Choise the Larger Tension
COUNTER WEIGHT CALCULATOR
: EMOMI
450 mm Friction Factor (f)
PN150 x 3 f 0.03
93.647 m Lo 49
L 97.947 m
H 22.133 m
V 72 m/min
ASH WASTE Weight of moving parts without material carried
Q 10 Ton/hours W 28
P1 = Power required to move empty belt (kW)
= 0.06 x f x W x V (L + Lo)
367
= 1.46 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 0.13 kW
P3 = Power to Lift load (kW)
= H x Q ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0.61 kW
= 6120 x P
V FRICTION FACTOR
= 187 kg 0.2
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 213.18 kg
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)
= 175.5 kg 7 kg/m
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
3 m
= 131.25 kg
Counter Weight Calculation (Wt) ~ 2 x T2 = 426.36 kg Choise the Larger Tension
~ 2 x T4 = 262.5 kg
PROJECT
Belt width
Tensile strength of belt
Horizontal length of conveyor
Sag Tension (T4)
Conveyor Capacity
Effective tension (Te)
Slack Side Tension (T2)
Slope Tension (T3)
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Belt Spesification : Scandura PN150 x 3 x 5 + 1.5
Weight of moving parts without material carried
Pt = Power to move Tripper (kW)
P = Total Power
= P1 + P2 + P3 + Pt
= 2.2 kW
DRIVING COEFFECIENT FACTOR
BELT WEIGHT STANDART (W1)
RETURN IDLER SPACING (Lr)
Choise the Larger Tension
: PT. FREEPORT Mc.MORRAN INDONESIA
750 mm Friction Factor (f)
NN200 x 5 X 5/1.5 f 0.03
13 m Lo 49
L 12.76 m
H 0 m
V 142 m/min
SPLIT STONE Weight of moving parts without material carried
Q 200 Ton/hours W 154
P1 = Power required to move empty belt (kW)
= 0.06 x f x W x V (L + Lo)
367
= 6.63 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 1.01 kW
P3 = Power to Lift load (kW)
= H x Q ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0 kW
= 6120 x P
V FRICTION FACTOR
= 329.28 kg 0.2
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 375.38 kg
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)
= 4.98 kg 13 kg/m
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
3 m
= 243.75 kg
Counter Weight Calculation (Wt) ~ 2 x T2 = 750.76 kg Choise the Larger Tension
~ 2 x T4 = 487.5 kg
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
COUNTER WEIGHT CALCULATOR
PROJECT
Belt width
Tensile strength of belt
Slope Tension (T3)
Sag Tension (T4)
Material to handled
Conveyor Capacity
Effective tension (Te)
Slack Side Tension (T2)
Weight of moving parts without material carried
Pt = Power to move Tripper (kW)
P = Total Power
= P1 + P2 + P3 + Pt
= 7.64 kW
DRIVING COEFFECIENT FACTOR
BELT WEIGHT STANDART (W1)
RETURN IDLER SPACING (Lr)
Choise the Larger Tension
COUNTER WEIGHT CALCULATOR
: PT. Krakatau Bandar Samudra
1000 mm Friction Factor (f)
EP800/4 f 0.03
25.5 m Lo 49
L 25 m
H 0 m
V 142 m/min
SOYBEANS Weight of moving parts without material carried
Q 600 Ton/hours W 154
P1 = Power required to move empty belt (kW)
= 0.06 x f x W x V (L + Lo)
367
= 7.94 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 3.63 kW
P3 = Power to Lift load (kW)
= H x Q ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0 kW
= 6120 x P
V FRICTION FACTOR
= 498.66 kg 0.2
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 568.48 kg
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)
= 9.75 kg 13 kg/m
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
3 m
= 243.75 kg
Counter Weight Calculation (Wt) ~ 2 x T2 = 1136.96 kg Choise the Larger Tension
~ 2 x T4 = 487.5 kg
Height of level head pulley
Belt speed
Slope Tension (T3)
Sag Tension (T4)
Material to handled
Conveyor Capacity
Effective tension (Te)
Slack Side Tension (T2)
COUNTER WEIGHT CALCULATOR
PROJECT
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Weight of moving parts without material carried
Pt = Power to move Tripper (kW)
P = Total Power
= P1 + P2 + P3 + Pt
= 11.57 kW
DRIVING COEFFECIENT FACTOR
BELT WEIGHT STANDART (W1)
RETURN IDLER SPACING (Lr)
Choise the Larger Tension
COUNTER WEIGHT CALCULATOR
: PT. FREEPORT Mc.MORRAN INDONESIA
750 mm Friction Factor (f)
NN200 x 5 X 5/1.5 f 0.03
25.5 m Lo 49
L 28.3 m
H 9.3 m
V 142 m/min
SPLIT STONE Weight of moving parts without material carried
Q 200 Ton/hours W 154
P1 = Power required to move empty belt (kW)
= 0.06 x f x W x V (L + Lo)
367
= 8.3 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 1.27 kW
P3 = Power to Lift load (kW)
= H x Q ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 5.07 kW
= 6120 x P
V FRICTION FACTOR
= 630.97 kg 0.2
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 719.31 kg
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)
= 131.94 kg 13 kg/m
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
3 m
= 243.75 kg
Counter Weight Calculation (Wt) ~ 2 x T2 = 1438.62 kg Choise the Larger Tension
~ 2 x T4 = 487.5 kg
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
COUNTER WEIGHT CALCULATOR
PROJECT
Belt width
Tensile strength of belt
Slope Tension (T3)
Sag Tension (T4)
Material to handled
Conveyor Capacity
Effective tension (Te)
Slack Side Tension (T2)
Weight of moving parts without material carried
Pt = Power to move Tripper (kW)
P = Total Power
= P1 + P2 + P3 + Pt
= 14.64 kW
DRIVING COEFFECIENT FACTOR
BELT WEIGHT STANDART (W1)
RETURN IDLER SPACING (Lr)
Choise the Larger Tension
COUNTER WEIGHT CALCULATOR
: PLN SURALAYA
1800 mm Friction Factor (f)
NN200 x 5 X 5/1.5 f 0.03
528.8 m Lo 49
L 548.5 m
H 9.8 m
V 198 m/min
COAL Weight of moving parts without material carried
Q 2400 Ton/hours W 154
P1 = Power required to move empty belt (kW)
= 0.06 x f x W x V (L + Lo)
367
= 89.36 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 117.23 kW
P3 = Power to Lift load (kW)
= H x Q ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 64.09 kW
= 6120 x P
V FRICTION FACTOR
= 8366.48 kg 0.2
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 9537.79 kg
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)
= 1207.73 kg 46 kg/m
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
3 m
= 862.5 kg
Counter Weight Calculation (Wt) ~ 2 x T2 = 19075.58 kg Choise the Larger Tension
~ 2 x T4 = 1725 kg
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
PROJECT
Belt width
Tensile strength of belt
Horizontal length of conveyor
Sag Tension (T4)
COUNTER WEIGHT CALCULATOR
Conveyor Capacity
Effective tension (Te)
Slack Side Tension (T2)
Slope Tension (T3)
Weight of moving parts without material carried
Pt = Power to move Tripper (kW)
P = Total Power
= P1 + P2 + P3 + Pt
= 270.68 kW
DRIVING COEFFECIENT FACTOR
BELT WEIGHT STANDART (W1)
RETURN IDLER SPACING (Lr)
Choise the Larger Tension
COUNTER WEIGHT CALCULATOR
COUNTER WEIGHT CALCULATOR
: EMOMI
450 mm Friction Factor (f)
PN150 x 3 f 0.03
93.647 m Lo 49
L 98.7 m
H 22.133 m
V 72 m/min
ASH WASTE Weight of moving parts without material carried
Q 10 Ton/hours W 28
P1 = Power required to move empty belt (kW)
= 0.06 x f x W x V (L + Lo)
367
= 1.47 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 0.13 kW
P3 = Power to Lift load (kW)
= H x Q ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0.61 kW
= 6120 x P
V FRICTION FACTOR
= 187.85 kg 0.2
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
1.14
= 214.15 kg
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)
= 175.66 kg 7 kg/m
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
3 m
= 131.25 kg
Counter Weight Calculation (Wt) ~ 2 x T2 = 428.3 kg Choise the Larger Tension
~ 2 x T4 = 262.5 kg
PROJECT
Belt width
Tensile strength of belt
Horizontal length of conveyor
Sag Tension (T4)
Conveyor Capacity
Effective tension (Te)
Slack Side Tension (T2)
Slope Tension (T3)
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Belt Spesification : Scandura PN150 x 3 x 5 + 1.5
Weight of moving parts without material carried
Pt = Power to move Tripper (kW)
P = Total Power
= P1 + P2 + P3 + Pt
= 2.21 kW
DRIVING COEFFECIENT FACTOR
BELT WEIGHT STANDART (W1)
RETURN IDLER SPACING (Lr)
Choise the Larger Tension
: MODIFIKASI CONV. BF11 / BF.12 PLN SURALAYA
1400 mm Friction Factor (f)
EP500/4 f 0.03
9.5 m Lo 49
L 8.5 m
H 0 m
V 165 m/min
COAL Weight of moving parts without material carried
Q 2000 Ton/hours W 154
P1 = Power required to move empty belt (kW)
= 0.06 x f x W x V (L + Lo)
367
= 7.17 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 9.41 kW
P3 = Power to Lift load (kW)
= H x Q ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 0 kW
= 6120 x P
FP V FRICTION FACTOR
= 614.97 kg 0.2
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
F2 0.638
= 392.36 kg
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)
F3 = 8.42 kg 33 kg/m
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
F4 3 m
= 618.75 kg
CARRY IDLER SPACING (Lc)
0.7 m
COUNTER WEIGHT CALCULATOR
PROJECT
Belt width
Tensile strength of belt
Material to handled
Conveyor Capacity
Effective tension (Te)
Slack Side Tension (T2)
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Slope Tension (T3)
Sag Tension (T4)
Counter Weight Calculation (Wt) ~ 2 x T2 = 784.72 kg Choise the Larger Tension
~ 2 x T4 = 1237.5 kg
= 7 5 ~ 10
~ 2598.66 kg = Fp + F4c - Fr
or 1779.73 kg = Fp + F4r - Fr
or 1007.33 kg = Fp + F2
or 1237.50 kg = Fp + F4r
= 2598.66 kg
= 140 cm
= 4 nos
Breaking Strength of tension layer = FM x SF
BW x n
= 32.48324085 kg/cm.ply
= 129.9329634 kg/cm
EP 500/4 Table Tensile Strength
Choice Bigest Tension
Belt Width (BW)
Number of ply (n)
CHOICE
Safety factor (SF)
Maximum Tension (FM)
Density Table
TABEL 1
TABEL 2
K Value
Weight of moving parts without material carried
Pt = Power to move Tripper (kW)
P = Total Power
= P1 + P2 + P3 + Pt
= 16.58 kW
20.73 kW Safety factor 25%
21.00 kW Round up
WEIGHT OF ROTATING PARTS OFCARRIER
Wc = 90 kg/set
DRIVING COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER
Wr = 27.5 kg/set
TABEL
BELT WEIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR
Wm = Qt
0.06 x V
RETURN IDLER SPACING (Lr)
= 202.02 kg/m
CARRY IDLER SPACING (Lc)
MINIMUM TENSION OF CARRIER SIDE
COUNTER WEIGHT CALCULATOR
Choise the Larger Tension F4c = 12.5 Lc ( Wm + W1 )
= 2056.43 kg
MINIMUM TENSION OF RETURN SIDE
F4r = 12.5 Lr . W1
= 1237.50 kg
Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)
= 72.7375 kg
: MODIFIKASI CON-1014, PLANT FEED CONVEYOR
750 mm Friction Factor (f)
PN450/3 f 0.03
74 m Lo 49
L 85 m
H 10.5 m
V 102 m/min
COAL Weight of moving parts without material carried
Q 360 Ton/hours W 154
P1 = Power required to move empty belt (kW)
= 0.06 x f x W x V (L + Lo)
367
= 10.33 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 3.95 kW
P3 = Power to Lift load (kW)
= H x Q ( + ) value for ascent conveyor
367 ( - ) value for descent conveyor
= 10.3 kW
= 6120 x P
FP V FRICTION FACTOR
= 1474.8 kg 0.2
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR
F2 0.638
= 940.93 kg
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1)
F3 = 430.65 kg 33
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
F4 3
= 618.75 kg
CARRY IDLER SPACING (Lc)
0.7
Counter Weight Calculation (Wt) ~ 2 x T2 = 1881.86 kg Choise the Larger Tension
~ 2 x T4 = 1237.5 kg
Slope Tension (T3)
Sag Tension (T4)
Height of level head pulley
Belt speed
Material to handled
Conveyor Capacity
Effective tension (Te)
Slack Side Tension (T2)
COUNTER WEIGHT CALCULATOR
PROJECT
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
= 7 5 ~ 10
~ 2455.25 kg = Fp + F4c - Fr
or 2889.29 kg = Fp + F4r - Fr
or 2415.73 kg = Fp + F2
or 1237.50 kg = Fp + F4r
= 2889.29 kg
= 75 cm
= 4 nos
Breaking Strength of tension layer = FM x SF
BW x n
= 67.41676667 kg/cm.ply
= 269.6670667 kg/cm
EP 500/4
Safety factor (SF)
Maximum Tension (FM)
Table Tensile Strength
Choice Bigest Tension
Belt Width (BW)
Number of ply (n)
CHOICE
Friction Factor (f)
Density Table
TABEL 1
TABEL 2
K Value
Weight of moving parts without material carried
Pt = Power to move Tripper (kW)
P = Total Power
( + ) value for ascent conveyor = P1 + P2 + P3 + Pt
( - ) value for descent conveyor = 24.58 kW
30.73 kW Safety factor 25%
15.00 kW Round up
FRICTION FACTOR WEIGHT OF ROTATING PARTS OFCARRIER
Wc = 90 kg/set
DRIVING COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER
Wr = 27.5 kg/set
TABEL
BELT WEIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR
kg/m Wm = Qt
0.06 x V
RETURN IDLER SPACING (Lr)
m = 58.82 kg/m
CARRY IDLER SPACING (Lc)
m
MINIMUM TENSION OF CARRIER SIDE
Choise the Larger Tension F4c = 12.5 Lc ( Wm + W1 )
= 803.46 kg
COUNTER WEIGHT CALCULATOR
MINIMUM TENSION OF RETURN SIDE
Fp + F4c - Fr F4r = 12.5 Lr . W1
Fp + F4r - Fr
= 1237.50 kg
Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)
= -176.99 kg
: PT. SELAT NASIK INDOKWARSA
750 mm Friction Factor (f)
EP 400/3 f 0.03 Density Table
47.5 m Lo 49 TABEL 1
L 50 m TABEL 2
H 15.5 m
V 65 m/min K Value
PASIR KWARSA
Q' 9.009 Ton/hours = Area (A) x Material Density x Belt Speed (m/min)
0.066 Sq.m 2.1 T/cum 65 m/min
Weight of moving parts without material carried
Q 20 Ton/hours W 154
P1 = Power required to move empty belt (kW) Pt = Power to move Tripper (kW)
= 0.06 x f x W x V (L + Lo)
367
= 4.87 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 0.17 kW
P3 = Power to Lift load (kW) P = Total Power
= H x Q ( + ) value for ascent conveyor = P1 + P2 + P3 + Pt
367 ( - ) value for descent conveyor = 5.89 kW
= 0.85 kW
8.84 kW Safety factor 1.5
Choice = 9.20 kW Safety factor 1.57
= 6120 x P
FP V FRICTION FACTOR WEIGHT OF ROTATING PARTS OFCARRIER
= 554.57 kg 0.2 Wc = 13.9 kg/set
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER
F2 1.14 Wr = 12.2 kg/set
= 632.21 kg TABEL
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR
F3 = 391 kg 23 kg/m Wm = Qt
0.06 x V
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
F4 3 m = 5.13 kg/m
= 431.25 kg
CARRY IDLER SPACING (Lc)
1 m
MINIMUM TENSION OF CARRIER SIDE
Counter Weight Calculation (Wt) ~ 2 x T2 = 1264.42 kg Choise the Larger Tension F4c = 12.5 Lc ( Wm + W1 )
~ 2 x T4 = 862.5 kg
= 351.60 kg
= 7 5 ~ 10 MINIMUM TENSION OF RETURN SIDE
~ 1182.28 kg = Fp + F4c - Fr F4r = 12.5 Lr . W1
or 1693.18 kg = Fp + F4r - Fr
or 1186.78 kg = Fp + F2 = 862.50 kg
or 862.50 kg = Fp + F4r
= 1182.28 kg
Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)
= 75 cm
= 4 nos = -276.112 kg
Breaking Strength of tension layer = FM x SF
BW x n
= 27.58663983 kg/cm.ply
= 110.3465593 kg/cm
EP 400/3
Belt Width (BW)
Number of ply (n)
Sag Tension (T4)
Calculation Conveyor Capacity
Slope Tension (T3)
Maximum Tension (FM)
COUNTER WEIGHT CALCULATOR
PROJECT
Belt width
Tensile strength of belt
Height of level head pulley
Belt speed
Horizontal length of conveyor
C to C conveyor length
Table Tensile Strength
Material to handled
Conveyor Capacity
Effective tension (Te)
Safety factor (SF)
CHOICE
Choice Bigest Tension
Slack Side Tension (T2)
: PT.PURABARUTAMA - KUDUS
1000 mm Friction Factor (f)
EP 400/3 f 0.03 Density Table
10 m Lo 49 TABEL 1
L 10 m TABEL 2
H 0 m
V 65 m/min K Value
PULP PAPER
Q' 15.288 Ton/hours = Area (A) x Material Density x Belt Speed (m/min)
0.112 Sq.m 2.1 T/cum 65 m/min
Weight of moving parts without material carried
Q 20 Ton/hours W 154
P1 = Power required to move empty belt (kW) Pt = Power to move Tripper (kW)
= 0.06 x f x W x V (L + Lo)
367
= 2.9 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 0.1 kW
P3 = Power to Lift load (kW) P = Total Power
= H x Q ( + ) value for ascent conveyor = P1 + P2 + P3 + Pt
367 ( - ) value for descent conveyor = 3 kW
= 0 kW
4.50 kW Safety factor 1.5
Choice = 4.50 kW Safety factor 1.5
= 6120 x P
FP V FRICTION FACTOR WEIGHT OF ROTATING PARTS OFCARRIER
= 282.47 kg 0.2 Wc = 13.9 kg/set
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER
F2 1.14 Wr = 12.2 kg/set
= 322.02 kg TABEL
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR
F3 = 6.9 kg 23 kg/m Wm = Qt
0.06 x V
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
F4 3 m = 5.13 kg/m
= 431.25 kg
CARRY IDLER SPACING (Lc)
1 m
MINIMUM TENSION OF CARRIER SIDE
Counter Weight Calculation (Wt) ~ 2 x T2 = 644.04 kg Choise the Larger Tension F4c = 12.5 Lc ( Wm + W1 )
~ 2 x T4 = 862.5 kg
= 351.60 kg
= 7 5 ~ 10 MINIMUM TENSION OF RETURN SIDE
~ 586.16 kg = Fp + F4c - Fr F4r = 12.5 Lr . W1
or 1097.06 kg = Fp + F4r - Fr
or 604.49 kg = Fp + F2 = 862.50 kg
or 862.50 kg = Fp + F4r
= 1097.06 kg
Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)
= 100 cm
= 3 nos = 47.908 kg
Breaking Strength of tension layer = FM x SF
BW x n
= 25.59806667 kg/cm.ply
= 76.7942 kg/cm
EP 400/3
COUNTER WEIGHT CALCULATOR
PROJECT
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Effective tension (Te)
Calculation Conveyor Capacity
Conveyor Capacity
Sag Tension (T4)
Safety factor (SF)
Slack Side Tension (T2)
Table Tensile Strength
Choice Bigest Tension
Belt Width (BW)
Number of ply (n)
CHOICE
Maximum Tension (FM)
Slope Tension (T3)
: PT. SUMATERA PRIMA FIBREBOARD
1200 mm Friction Factor (f)
EP 400/3 f 0.03 Density Table
47.5 m Lo 49 TABEL 1
L 70 m TABEL 2
H 5 m Slope, Radiant 0.104877
V 65 m/min 6.1 Degree K Value
WOOD CHIP
Q' 120 Ton/hours = Area (A) x Material Density x Belt Speed (m/min)
Sq.m T/cum 65 m/min
Weight of moving parts without material carried
Q 120 Ton/hours W 154
P1 = Power required to move empty belt (kW) Pt = Power to move Tripper (kW)
= 0.06 x f x W x V (L + Lo)
367
= 5.85 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 1.17 kW
P3 = Power to Lift load (kW) P = Total Power
= H x Q ( + ) value for ascent conveyor = P1 + P2 + P3 + Pt
367 ( - ) value for descent conveyor = 8.66 kW
= 1.64 kW
12.99 kW Safety factor 1.5
Choice = 22.00 kW Safety factor 2.55
= 6120 x P
FP V FRICTION FACTOR WEIGHT OF ROTATING PARTS OFCARRIER
= 815.38 kg 0.2 Wc = 13.9 kg/set
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER
F2 1.14 Wr = 12.2 kg/set
= 929.54 kg TABEL
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR
F3 = 163.3 kg 23 kg/m Wm = Qt
0.06 x V
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
F4 3 m = 30.77 kg/m
= 431.25 kg
CARRY IDLER SPACING (Lc)
1 m
MINIMUM TENSION OF CARRIER SIDE
Counter Weight Calculation (Wt) ~ 2 x T2 = 1859.08 kg Choise the Larger Tension F4c = 12.5 Lc ( Wm + W1 )
~ 2 x T4 = 862.5 kg
= 672.12 kg
= 7 5 ~ 10 MINIMUM TENSION OF RETURN SIDE
~ 1505.87 kg = Fp + F4c - Fr F4r = 12.5 Lr . W1
or 1696.25 kg = Fp + F4r - Fr
or 1744.92 kg = Fp + F2 = 862.50 kg
or 862.50 kg = Fp + F4r
= 1505.87 kg
Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)
= 120 cm
= 4 nos = -18.372 kg
Breaking Strength of tension layer = FM x SF
BW x n
= 21.96056603 kg/cm.ply
= 87.8422641 kg/cm
EP 400/3
COUNTER WEIGHT CALCULATOR
PROJECT
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Height of level head pulley
Belt speed
Material to handled
Effective tension (Te)
Calculation Conveyor Capacity
Conveyor Capacity
Sag Tension (T4)
Safety factor (SF)
Slack Side Tension (T2)
Table Tensile Strength
Choice Bigest Tension
Belt Width (BW)
Number of ply (n)
CHOICE
Maximum Tension (FM)
Slope Tension (T3)
: PT. ABC
1200 mm Friction Factor (f)
EP 630/4 f 0.03 Density Table
200 m Lo 49 TABEL 1
L 200 m TABEL 2
H 4 m Slope, Radiant 0.02
V 120 m/min 1.2 Degree K Value
BATUBARA
Material density 0.95 T/Cu.m
Q' 1012.32 Ton/hours = 60 min/jam x Area (A) x Material Density x Belt Speed (m/min)
0.148 Sq.m 0.95 T/cum 120 m/min
Weight of moving parts without material carried
Q 1000 Ton/hours W 154
P1 = Power required to move empty belt (kW) Pt = Power to move Tripper (kW)
= 0.06 x f x W x V (L + Lo)
367
= 22.57 kW
P2 = Power required to move load on level (kW)
= f x Q (L + Lo)
367
= 20.36 kW
P3 = Power to Lift load (kW) P = Total Power
= H x Q ( + ) value for ascent conveyor = P1 + P2 + P3 + Pt
367 ( - ) value for descent conveyor = 53.83 kW
= 10.9 kW
80.75 kW Safety factor 1.5
Choice = 80.00 kW Safety factor 1.49
= 6120 x P
FP V FRICTION FACTOR WEIGHT OF ROTATING PARTS OFCARRIER
= 2745.33 kg 0.2 Wc = 13.9 kg/set
= Te x 1/e (Driving Coeffecient Factor) DRIVING COEFFECIENT FACTOR WEIGHT OF ROTATING PARTS OF RETURN ROLLER
F2 1.14 Wr = 12.2 kg/set
= 3129.68 kg TABEL
= W1 ( H +/- f x L ) BELT WEIGHT STANDART (W1) WEIGHT OF MATERIAL PER METER LOADED ON CONVEYOR
F3 = 230 kg 23 kg/m Wm = Qt
0.06 x V
= 50/8 x Lr x W1 RETURN IDLER SPACING (Lr)
F4 3 m = 138.89 kg/m
= 431.25 kg
CARRY IDLER SPACING (Lc)
1 m
MINIMUM TENSION OF CARRIER SIDE
Counter Weight Calculation (Wt) ~ 2 x T2 = 6259.36 kg Choise the Larger Tension F4c = 12.5 Lc ( Wm + W1 )
~ 2 x T4 = 862.5 kg
= 2023.61 kg
= 7 5 ~ 10 MINIMUM TENSION OF RETURN SIDE
~ 4658.75 kg = Fp + F4c - Fr F4r = 12.5 Lr . W1
or 3497.64 kg = Fp + F4r - Fr
or 5875.01 kg = Fp + F2 = 862.50 kg
or 862.50 kg = Fp + F4r
= 5875.01 kg
Fr = f ( L + Lo)(w1 + Wr/Lr) - (H.W1)
= 120 cm
= 4 nos = 110.188 kg
Breaking Strength of tension layer = FM x SF
BW x n
= 85.67722917 kg/cm.ply
= 342.7089167 kg/cm
EP 630/4
Height of level head pulley
Belt speed
Safety factor (SF)
Material to handled
Calculation Conveyor Capacity
Conveyor Capacity
Effective tension (Te)
Slack Side Tension (T2)
Slope Tension (T3)
Sag Tension (T4)
POWER MOTOR & COUNTER WEIGHT CALCULATOR
PROJECT
Belt width
Tensile strength of belt
Horizontal length of conveyor
C to C conveyor length
Table Tensile Strength
Maximum Tension (FM)
Choice Bigest Tension
Number of ply (n)
CHOICE
Belt Width (BW)