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  • User Manual of XJ550 Workover Rig

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    juan2610
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    This document is the parts manual for an XJ550 workover rig. It contains 47 sections, each covering a different assembly or system of the rig. Each section includes the drawing number, a parts list for the assembly, and 2-4 pages of details. The sections cover major systems like the power and hydraulic systems, as well as specific assemblies like the mast, drawworks, and suspension.

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    This document is the parts manual for an XJ550 workover rig. It contains 47 sections, each covering a different assembly or system of the rig. Each section includes the drawing number, a parts list for the assembly, and 2-4 pages of details. The sections cover major systems like the power and hydraulic systems, as well as specific assemblies like the mast, drawworks, and suspension.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    2K views121 pages

    User Manual of XJ550 Workover Rig

    Uploaded by

    juan2610
    This document is the parts manual for an XJ550 workover rig. It contains 47 sections, each covering a different assembly or system of the rig. Each section includes the drawing number, a parts list for the assembly, and 2-4 pages of details. The sections cover major systems like the power and hydraulic systems, as well as specific assemblies like the mast, drawworks, and suspension.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    Download as pdf or txt
    of 121

    Parts Manual

    XJ550 Workover Rig (for India)


    SJ Petroleum Machinery Co .

    .....XJ550 Workover Rig Parts Manual

    Table of contents
    S/N Drawing NO. Description Page
    1. Z01020000131AA Power system 1-3
    2. Z01030300006AA Lubrication system I of transfer case 4-5
    3. Z01030300007AA Lubrication system II of transfer case 6-7
    4. Z01140000004AA Transfer case assembly 8-10
    5. Z02030000015AA Steering mechanism 11-12
    6. Z02030900001AA Steering assist power cylinder 13-15
    7. Z02040000003AA Rear suspension assembly 16-17
    8. Z02040000004AA Air suspension assembly (right) of 5th axle 18-19
    9. Z02040000005AA Front suspension assembly 20-21
    10. Z02040000006AA Air suspension assembly 22-23
    11. Z03010000035AA Main drum 24-27
    12. Z03020000030AA Brake system of main drum 28-31
    13. Z03060000009AA Drawworks power input and output shield 32-34
    14. Z03070000008AA Right angle gear box 35-38
    15. Z03110000007AA Water circulation system 39-41
    16. Z04000000282AA Mast assembly 42-43
    17. Z04120000015AA Crown block assembl y 44-45
    18. Z04160000020AA Racking board 46-47
    19. Z04190000010AA Tong balance device 48-49
    20. Z04200000003AA Cathead at driller's side 50-51
    21. Z04200000004AA Cathead cylinder off driller's side 52-53
    22. Z04210000005AA Guyline assembly 54-55
    23. Z05010000148AA Telescoping substructure 56-58
    24. Z06030000007AA Chain drive case, rotary table 59-61
    25. Z06070000058AA Driving diagram(with 34m mast and WCB224) 62-63
    26. Z06110000003AA Driving device of rotary table 64-68
    27. Z07000000003AA Raising cylinder 69-71
    28. Z07000000126AA Hydraulic diagram 72-74
    29. Z07130000011AA Telescoping cylinder 75-76
    30. Z07140000004AA Jack cylinder 77-78
    31. Z07150000002AA Cathead cylinder I 79-80
    32. Z07150000003AA Cathead cylinder II 81-82
    33. Z07170000004AA Hydraulic oil tank 83-85
    34. Z08200000001AA Air cylinder, crown saver 86-87
    35. Z08210000002AA Front axle drive control air cylinder 88-89
    36. Z08240000001AA Valve saver 90-91
    37. Z08270000003AA Schematic diagram of chassis air system 92-93
    38. Z08280000081AA Carrier air system diagram 94-96
    39. Z09010000056AA Electric diagram 97-99
    I-1

    .....XJ550 Workover Rig Parts Manual

    40. Z09030000055AA Carrier lights diagram 100-101
    41. Z09190000004AA Wire connection diagram, upper section of mast 102-103
    42. Z09200000003AA Wire connection diagram, lower section of mast 104-105
    43. Z15010000080AA 3'' single standpipe assembly 106-107
    44. Z16120100011AA Traveling block assembly 108-109
    45. Z16120200001AA Hook assembly 110-112
    46. Z16140000009AA ZP205 rotary table assembly 113-115
    47. Z16160100009AA ATD-324-H push disc clutch 116-117

    I-2
    1. Z01020000131AA) Power system (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    1
    Parts list of power system
    XJ550 Workover Rig Parts Manual
    2
    Parts list of power system
    XJ550 Workover Rig Parts Manual
    3
    2. Z01030300006AA) Lubrication system I of transfer case (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    4
    Parts list of lubrication system
    XJ550 Workover Rig Parts Manual
    5
    3. Z01030300007AA) Lubrication system II of transfer case (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    6
    Parts list of lubrication system
    XJ550 Workover Rig Parts Manual
    7
    4. Z01140000004AA) Transfer case assembly (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    8
    Parts list of transfer case assembly
    XJ550 Workover Rig Parts Manual
    9
    Parts list of transfer case assembly
    XJ550 Workover Rig Parts Manual
    10
    5. Z02030000015AA) Steering mechanism (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    11
    Parts list of steering mechanism
    XJ550 Workover Rig Parts Manual
    12
    6. Z02030900001AA) Steering assist power cylinder (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    13
    Parts list of steering assist power cylinder
    XJ550 Workover Rig Parts Manual
    14
    Parts list of steering assist power cylinder
    XJ550 Workover Rig Parts Manual
    15
    7. Z02040000003AA) Rear suspension assembly (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    16
    Parts list of rear suspension assembly
    XJ550 Workover Rig Parts Manual
    17
    8. Z02040000004AA) Air suspension assembly (right) of 5th axle (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    18
    Parts list of air suspension assembly (right) of 5th axle
    XJ550 Workover Rig Parts Manual
    19
    9. Z02040000005AA) Front suspension assembly (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    20
    Parts list of front suspension assembly
    XJ550 Workover Rig Parts Manual
    21
    10. Z02040000006AA) Air suspension assembly (left) of 5th axle (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    22
    Parts list of air suspension assembly (left) of 5th axle
    XJ550 Workover Rig Parts Manual
    23
    XJ550 Workover Rig Parts Manual
    11. Z03010000035AA) Main drum (Drawing NO.:
    24
    XJ550 Workover Rig Parts Manual
    Parts list of main drum
    25
    Parts list of main drum
    XJ550 Workover Rig Parts Manual
    26
    Parts list of main drum
    XJ550 Workover Rig Parts Manual
    27
    12. Z03020000030AA) Brake system of main drum (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    28
    Parts list of brake system of main drum
    XJ550 Workover Rig Parts Manual
    29
    Parts list of brake system of main drum
    XJ550 Workover Rig Parts Manual
    30
    Parts list of brake system of main drum
    XJ550 Workover Rig Parts Manual
    31
    13. Z03060000009AA) Drawworks power input and output shield (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    32
    Parts list of drawworks power input and output shield
    XJ550 Workover Rig Parts Manual
    33
    Parts list of drawworks power input and output shield
    XJ550 Workover Rig Parts Manual
    34
    14. Z03070000008AA) Right angle gear box (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    35
    Parts list of right angle gear box
    XJ550 Workover Rig Parts Manual
    36
    Parts list of right angle gear box
    XJ550 Workover Rig Parts Manual
    37
    Parts list of right angle gear box
    XJ550 Workover Rig Parts Manual
    38
    15. Z03110000007AA) Water circulation system (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    39
    Parts list of water circulation system
    XJ550 Workover Rig Parts Manual
    40
    Parts list of water circulation system
    XJ550 Workover Rig Parts Manual
    41
    16. Z04000000282AA) Mast assembly (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    42
    Parts list of mast assembly
    XJ550 Workover Rig Parts Manual
    43
    17. Crown block assembly (Drawing NO.: Z04120000015AA)
    XJ550 Workover Rig Parts Manual
    44
    Parts list of crown block
    XJ550 Workover Rig Parts Manual
    45
    18. Z04160000020AA) Racking board (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    46
    Parts list of racking board
    XJ550 Workover Rig Parts Manual
    47
    19. Z04190000010AA) Tong balance device (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    48
    Parts list of tong balance device
    XJ550 Workover Rig Parts Manual
    49
    20. Z04200000003AA) Cathead at driller's side (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    50
    Parts list of cathead at driller's side
    XJ550 Workover Rig Parts Manual
    51
    21. Z04200000004AA) Cathead cylinder off driller's side (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    52
    Parts list of cathead cylinder off driller's side
    XJ550 Workover Rig Parts Manual
    53
    22. Guyline assembly (Drawing NO.: Z04210000005AA)
    XJ550 Workover Rig Parts Manual
    54
    Parts list of guyline assembly
    XJ550 Workover Rig Parts Manual
    55
    23. Z05010000148AA) Telescoping substructure (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    56
    Parts list of telescoping substructure
    XJ550 Workover Rig Parts Manual
    57
    Parts list of telescoping substructure
    XJ550 Workover Rig Parts Manual
    58
    24. Z06030000007AA) Chain drive case, rotary table (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    59
    Parts list of chain drive case, rotary table
    XJ550 Workover Rig Parts Manual
    60
    Parts list of chain drive case, rotary table
    XJ550 Workover Rig Parts Manual
    61
    XJ550 Workover Rig Parts Manual
    25. Z06070000058AA) Driving diagram(with 34m mast and WCB224) (Drawing NO.:
    62
    XJ550 Workover Rig Parts Manual
    Parts list of driving diagram
    63
    26. Z06110000003AA) Driving device of rotary table (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    64
    Parts list of driving device, rotary table
    XJ550 Workover Rig Parts Manual
    65
    Parts list of driving device, rotary table
    XJ550 Workover Rig Parts Manual
    66
    Parts list of driving device, rotary table
    XJ550 Workover Rig Parts Manual
    67
    Parts list of driving device, rotary table
    XJ550 Workover Rig Parts Manual
    68
    27. Z07000000003AA) Raising cylinder (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    69
    Parts list of raising cylinder
    XJ550 Workover Rig Parts Manual
    70
    Parts list of raising cylinder
    XJ550 Workover Rig Parts Manual
    71
    28. Z07000000126AA) Hydraulic diagram (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    72
    Parts list of hydraulic diagram
    XJ550 Workover Rig Parts Manual
    73
    Parts list of hydraulic diagram
    XJ550 Workover Rig Parts Manual
    74
    29. Z07130000011AA) Telescoping cylinder (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    75
    Parts list of telescoping cylinder
    XJ550 Workover Rig Parts Manual
    76
    30. Z07140000004AA) Jack cylinder (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    77
    Parts list of jack cylinder
    XJ550 Workover Rig Parts Manual
    78
    31. Z07150000002AA) Cathead cylinder I (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    79
    Parts list of cathead cylinder I
    XJ550 Workover Rig Parts Manual
    80
    32. Z07150000003AA) Cathead cylinder II (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    81
    Parts list of cathead cylinder II
    XJ550 Workover Rig Parts Manual
    82
    33. Z07170000004AA) Hydraulic oil tank (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    83
    Parts list of hydraulic oil tank
    XJ550 Workover Rig Parts Manual
    84
    Parts list of hydraulic oil tank
    XJ550 Workover Rig Parts Manual
    85
    34. Z08200000001AA) Air cylinder, crown saver (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    86
    Parts list of air cylinder, crown saver
    XJ550 Workover Rig Parts Manual
    87
    35. Z08210000002AA) Front axle drive control air cylinder (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    88
    Parts list of front axle drive control air cylinder
    XJ550 Workover Rig Parts Manual
    89
    36. 08240000001AA) Valve saver (Drawing NO.: Z
    XJ550 Workover Rig Parts Manual
    90
    Parts list of valve saver
    XJ550 Workover Rig Parts Manual
    91
    XJ550 Workover Rig Parts Manual
    37. Z08270000003AA) Schematic diagram of chassis air system (Drawing NO.:
    92
    XJ550 Workover Rig Parts Manual
    Parts list of chassis air system
    93
    38. Z08280000081AA) Carrier air system diagram (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    94
    Parts list of carrier air system
    XJ550 Workover Rig Parts Manual
    95
    Parts list of carrier air system
    XJ550 Workover Rig Parts Manual
    96
    39. Z09010000056AA) Electric diagram (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    97
    Parts list of electric diagram
    XJ550 Workover Rig Parts Manual
    98
    Parts list of electric diagram
    XJ550 Workover Rig Parts Manual
    99
    40. Z09030000055AA) Carrier lights diagram (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    100
    Parts list of carrier lights diagram
    XJ550 Workover Rig Parts Manual
    101
    41. Z09190000004AA) Wire connection diagram, upper section of mast (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    102
    Parts list of wire connection diagram, upper section of mast
    XJ550 Workover Rig Parts Manual
    103
    42. Z09200000003AA) Wire connection diagram, lower section of mast(Drawing NO.:
    XJ550 Workover Rig Parts Manual
    104
    Parts list of wire connection diagram, lower section of mast
    XJ550 Workover Rig Parts Manual
    105
    43. Z15010000080AA) 3'' single standpipe assembly (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    106
    Parts list of 3'' single standpipe assembly
    XJ550 Workover Rig Parts Manual
    107
    44. Z16120100011AA) Traveling block assembly (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    108
    Parts list of traveling block assembly
    XJ550 Workover Rig Parts Manual
    109
    45. Z16120200001AA) Hook assembly (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    110
    Parts list of hook
    XJ550 Workover Rig Parts Manual
    111
    Parts list of hook
    XJ550 Workover Rig Parts Manual
    112
    2
    0
    5
    Z
    P
    46. Z16140000009AA) ZP205 rotary table assembly (Drawing NO.:
    XJ550 Workover Rig Parts Manual
    113
    Parts list of ZP205 rotary table assembly
    XJ550 Workover Rig Parts Manual
    114
    Parts list of ZP205 rotary table assembly
    XJ550 Workover Rig Parts Manual
    115
    47. 16160100009AA) ATD-324-H push disc clutch (Drawing NO.: Z
    XJ550 Workover Rig Parts Manual
    116
    Parts list of ATD-324-H push disc clutch
    XJ550 Workover Rig Parts Manual
    117
    JINGZHOU CITY, HUBEI PROVINCE, CHINA
    FAX:86-716-8427888 TEL:86-716-8429107/8429169
    E-MAIL: BWL@SJPETRO.CN
    HTTP://WWW.SJPETRO.COM

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