Copyright 2007 Serveron Corporation All rights reserved
Serveron, TrueGas, and LoadGuide are registered trademarks of Serveron Corporation.
All other trademarks, registered trademarks, service marks, and trade names are the property of their respective owners. 810-1647-01 Rev C On-Line Transformer Monitor Site Preparation Guide 1 of 23 Table of Contents Customer Information ............................................................................................................................................ 3 Transformer Information ................................................................................................................................................ 4 Transformer Oil ................................................................................................................................................................ 4 Required Photographs ..................................................................................................................................................... 4 Product Overview ................................................................................................................................................... 5 Environmental Conditions .................................................................................................................................... 6 Items Needed for Installation ................................................................................................................................ 7 Configured Items ............................................................................................................................................................. 8 Optional Accessories ....................................................................................................................................................... 8 Site Preparation Procedure .................................................................................................................................... 9 Choosing an Oil Supply and Return Port ...................................................................................................... 10 Oil Supply Port ............................................................................................................................................................... 10 Bleed Fixture/Oil Return Port ...................................................................................................................................... 11 Choosing a Mounting Location ....................................................................................................................... 12 Mounting Stand .............................................................................................................................................................. 12 Mounting the Stand to a Concrete Pad ....................................................................................................................... 12 Transformer or Wall Mounting .................................................................................................................................... 13 Mounting to the Transformer or Wall ......................................................................................................................... 13 Providing power ............................................................................................................................................... 13 Determining need for Oil Inlet Cooler ........................................................................................................... 14 Choosing a Communication Interface & Protocol ........................................................................................ 14 Connections - Power, Sensor and Communication cables .......................................................................... 14 LoadGuide.......................................................................................................................................................... 15 Oil Moisture and Temperature (optional) ..................................................................................................... 15 Helium Cylinder ............................................................................................................................................... 15 Ordering Helium ............................................................................................................................................... 16 Ordering Stainless Steel Tubing and Required Fittings .............................................................................. 16 Site Checklist ...................................................................................................................................................... 17 Appendix ................................................................................................................................................................ 18 Transformer Monitor Dimensions .................................................................................................................. 18 Concrete Pad Layout ........................................................................................................................................ 19 Wire Termination Drawing ............................................................................................................................. 20 Helium Specification and Ordering Information ......................................................................................... 21 Helium Suppliers ........................................................................................................................................................... 21 Tubing Specification and Ordering Information .......................................................................................... 22 Tubing Suppliers ............................................................................................................................................................ 22 Shipping Containers ......................................................................................................................................... 23
On-Line Transformer Monitor Site Preparation Guide 810-1647-01 Rev C 2 of 23 Table of Figures Figure 1: Oil circulation and gas extraction schematic ...................................................................................... 5 Figure 2: Installation schematic ............................................................................................................................. 9 Figure 3: Serveron Oil Supply Port Assy ........................................................................................................... 10 Figure 4: Installed bleed fixture .......................................................................................................................... 11 Figure 5: On-Line Transformer Monitor and mounting stand ....................................................................... 12 Figure 6: On-Line Transformer Monitor wall mount ...................................................................................... 13 Figure 8: Overall dimensions .............................................................................................................................. 18 Figure 9: Concrete pad dimensions .................................................................................................................... 19 Figure 10: Wire termination drawing ................................................................................................................. 20 Figure 11: Shipping containers ............................................................................................................................ 23
Table of Tables Table 1: Customer information form .................................................................................................................... 3 Table 2: Transformer information form ............................................................................................................... 4 Table 3: Transformer oil information form.......................................................................................................... 4 Table 4: Required photographs checklist ............................................................................................................. 4 Table 5: Items shipped ............................................................................................................................................ 7 Table 6: Configured Items ...................................................................................................................................... 8 Table 7: Optional Accessories ................................................................................................................................ 8
810-1647-01 Rev C On-Line Transformer Monitor Site Preparation Guide 3 of 23 Customer Information In order to facilitate installation of your On-Line Transformer Monitor, please fill out the following customer information form and mail, fax, or e-mail it to: mail: Serveron Corporation Attn: Customer Support 3305 NW Aloclek Hillsboro, OR 97124 USA fax: +1 (503) 924-3290 e-mail: support@serveron.com Customer Information Company
Installation Site Site Address City State Zip Country
Primary Contact Title Address City State Zip Country Phone Mobile Pager Fax Email
Secondary Contact Title Address City State Zip Country Phone Mobile Pager Fax Email Table 1: Customer information form On-Line Transformer Monitor Site Preparation Guide 810-1647-01 Rev C 4 of 23 Transformer Information Make: Type: Year: Years in Service: kVA Rating: kV Rating: conservator nitrogen blanketed other: Total Dissolved Gas (ppm): (sum of all measured gases, including nitrogen)
attach all available DGA data Table 2: Transformer information form Transformer Oil Oil Capacity: gallons / liters Manufacturer: Type: Certified PCB free: yes / no Table 3: Transformer oil information form Required Photographs Attach photographs of the following items and illustrate them in the space provided: Oil Supply Port Note thread size and units of measure: Oil Return Port Note thread size and units of measure: Control Panel Mounting location of monitor Table 4: Required photographs checklist 810-1647-01 Rev C On-Line Transformer Monitor Site Preparation Guide 5 of 23 Product Overview This section describes the basic operational essentials for the Serveron On-Line Transformer Monitor TM series and the most common methods of collecting data. The On-Line Transformer Monitor technology from Serveron Corp. is a remotely deployed laboratory grade gas chromatograph which can be safely installed onto an energized or non- energized transformer. The purpose of this monitor is to detect and measure fault gases found in electrical power transformer s insulating oil. This monitor is designed and constructed to resist environmental conditions relevant to a transformer substation. The On-Line Transformer Monitor is a precision device. The heart of the monitor is a specially constructed gas chromatograph designed to measure fault gases. Serveron offers two versions of products, application dependant. The TM8 measures eight IEEE recommend fault gases- hydrogen (H2), oxygen (O2), carbon dioxide (CO2), carbon monoxide (CO), methane (CH4), ethylene (C2H4), ethane (C2H6), and acetylene (C2H2). The TM3 measures the three Duval Triangle fault gases- methane (CH4), ethylene (C2H4), and acetylene (C2H2). The On-Line Transformer Monitor may be used on conservator or nitrogen blanketed transformers however in all cases the sample of gas is extracted directly from the oil within the transformer. Oil is circulated from transformer, to the monitor, and then returned to the transformer through -inch O.D. stainless steel tubing. Stainless steel tubing is used in conjunction with compression fittings to minimize the risk of leaks. The monitor is outfitted with an internal gas extraction system which removes dissolved gases from the circulating transformer oil. Helium is used as a carrier gas to help transport the extracted sample gases through the gas chromatograph. The oil circulation and gas extraction paths in the On-Line Transformer Monitor are shown below.
Data is collected in the monitor each time a gas chromatograph (GC) analysis is completed. The GC analysis takes approximately 40 minutes. Once an analysis has been completed, the optional Serveron Monitoring Service (SMS) or TM View software can be used to view the monitors data. The monitor is set up to perform a sample analysis once every four hours (default). All data captured during an analysis is stored on compact flash memory within the monitor. The compact flash memory holds approximately (2) years of data. The TM View software or Serveron Monitoring Service (SMS) will allow the end user to track the gas ppm levels over time and monitor the gas levels against user defined caution and alarm settings. The On-Line Transformer Monitor includes Ambient Temperature and LoadGuide sensing devices. An optional Oil Moisture and Temperature sensor is available along with spare 4-20ma inputs for use with other external devices. External sensor information can also be correlated with fault gas information to allow a complete diagnostic overview of the transformers condition.
Figure 1: Oil circulation and gas extraction schematic Gas Chromatograph Oil Return to Transformer Oil Supply from Transformer Gas Side Oil Side Gas supply to GC Gas Extractor Unit Gas supply to GC On-Line Transformer Monitor Site Preparation Guide 810-1647-01 Rev C 6 of 23 Environmental Conditions
The TM series are designed to operate within the following outdoor conditions: Altitude 4572 m Humidity Range 5% to 95% Temperature Range -50C to 55C Installation Category II Pollution Degree 2
Please note that the altitude, humidity, and temperature ranges indicated are considered extended environmental conditions from the minimum ranges required by UL 61010-1, Clause 1.4.1. 810-1647-01 Rev C On-Line Transformer Monitor Site Preparation Guide 7 of 23 Items Needed for Installation Upon receipt of your On-Line Transformer Monitor it is important to verify the contents of the shipping carton with the packing list. Inspect the contents Please notify Serveron directly if there are any signs of damage that may have occurred in transit. Part # Description 140-0170-XX Sunshield 250-0130-XX (2) In-line Oil Filters, 1/4 SS Swagelok 250-0144-XX (2) Nut and Ferrule Set, 1/4 OD, SS 252-0013-XX (3) 10-32 Nut 253-0066-XX (6) 10-32x3/8 Screw 270-0004-XX (1) Helium Dryer, Q5 Copper Catalyst (TM8 only) 290-0017-XX 290-0021-XX (1) Verification gas cylinder (TM8 only) OR (1) Verification gas cylinder (TM3 only) Note: The verification gas cylinder is shipped separately from the monitor because of UN1956 classified non-flammable gas shipping requirements and may ship at a later date depending upon installation. 291-0014-XX (2) Helium Dryer Mounting Clips (TM8 only) 292-0018-XX (1) Helium Regulator, high purity, for cylinder valve type CGA-580 300-0004-XX (1) LoadGuide, Current Transformer 456-0022-XX (1) Valve, Oil Return Assy. 456-0023-XX (1) Valve, Sample Port / Secondary Shutoff Assy. 456-0026-XX (1) Oil Supply Port Assy. 610-0110-XX (1) Cable, 14, RJ45, 8 Cond. 610-0121-XX (1) Adapter Assy., RS232 610-0192-XX (1) Serial Adapter, USB RS-232 DB-9 Male 750-0088-XX (1) 10 Helium Supply Line (TM8 only) 750-0089-XX (1) 120 Helium Supply Line 900-0055-XX 900-0065-XX 900-0070-XX 900-0075-XX 900-0076-XX 900-0077-XX (1) On-Line Transformer Monitor, Model TM8 (115V) OR (1) On-Line Transformer Monitor, Model TM8 (230V) OR (1) On-Line Transformer Monitor, Model TM8 (230V Chinese) OR (1) On-Line Transformer Monitor, Model TM3 (115V) OR (1) On-Line Transformer Monitor, Model TM3 (230V) OR (1) On-Line Transformer Monitor, Model TM3 (230V Chinese) 900-0053-XX (1) Bleed Fixture 910-0018-XX 910-0022-XX (1) TM View Transformer Monitor Software CD (English) OR (1) TM View Transformer Monitor Software CD (Chinese) Note: CDs include 810-1644-XX Installation Guide Table 5: Items shipped On-Line Transformer Monitor Site Preparation Guide 810-1647-01 Rev C 8 of 23
Configured Items Part # Description 900-0064-XX 900-0059-XX 610-0179-XX 610-0180-XX 610-0181-XX (1) Kit, Junction Box with Cables OR (1) Junction Box (1) AC Power Cable (black 3-wire) (1) Sensor Cable (black) (1) Communication Cable (gray) 900-0063-XX 610-0182-XX 610-0183-XX 610-0184-XX (1) Kit, External 23 ft. Cables (1) AC Power Cable 23 ft. (black 3-wire) (1) Sensor Cable, 23 ft. (black) (1) Communication Cable, 23 ft. (gray) 900-0057-XX (1) Transformer Pad Mount OR 900-0066-XX (1) Transformer Tank Mount Table 6: Configured Items
Optional Accessories Part # Description 900-0082-XX Kit , Oil Moisture and Temperature Sensor 900-0058-XX Oil Inlet Cooler 900-0060-XX GSM Cellular Modem, USA 900-0085-XX GSM Cellular Modem, Europe 900-0062-XX Kit, Fiber Optic Ethernet 900-0067-XX Kit, Wireless Radio, Serial 900-0068-XX TM Configuration Utility Kit Table 7: Optional Accessories
810-1647-01 Rev C On-Line Transformer Monitor Site Preparation Guide 9 of 23 Site Preparation Procedure Site Preparation consists of the completing the following steps: Choosing an oil supply and return port Choosing a mounting location Providing power Determining need for (optional) Oil Inlet Cooler Choosing a communication interface & protocol Communication/Power/Sensor Cable Connections LoadGuide Moisture and Oil Temperature sensor (optional) Ordering Helium Ordering stainless steel tubing Site Checklist
Figure 2: Installation schematic On-Line Transformer Monitor Site Preparation Guide 810-1647-01 Rev C 10 of 23 Choosing an Oil Supply and Return Port The On-Line Transformer Monitor removes oil from the transformer, analyzes the oil, and then returns the oil to the transformer. The locations where the oil is removed (oil supply port) and returned (oil return port) are vital for the accurate analysis of the gases within your transformer. Typically, oil is removed at the top of the transformer, and returned at the bottom of the transformer. The location of the oil supply port should produce a sample that is a well-mixed representation of the transformer oil. In this section we will discuss how to select the locations and what fittings are required. CAUTION: Maximum Oil Inlet Pressure to the monitor is 45 psi (3 bar) Oil Supply Port An Oil Supply Assy, part # 456-0026-XX, is provided with the TM monitor. The assembly consists of a 2 black iron tee, 2 x reducing bushing, plug, ball valve, and a NPT x Tube fitting (see figure 3). The assembly is integral to the installation and commissioning process to help remove air and bubbles from entering into the transformer tank when the transformer oil supply port is opened. It is important to sample oil from a location on the tank where the oil is constantly mixing in order to provide a well-mixed representation of oil within the transformer. Typically a top tank valve is used for the oil supply. For Nitrogen blanketed transformers the oil supply port must be at least 6 below the transformers oil level at all times. If the optional Moisture and Oil Temperature sensor is to be installed, please refer to the Moisture and Oil Temperature Sensor section below for additional configuration of the oil supply port.
1) Select an appropriate oil supply port on the transformer 2) Verify the port valve is closed and remove any plugs or caps securing the end of the port 3) Thoroughly clean the inside of the port of any residue or pipe sealing compound 4) Determine the thread size of the selected oil supply port 5) Purchase the necessary nipple and reducing bushing, as required to mount the 2 Oil Supply Assy, part # 456-0026-XX. Note: Depending on the Oil Supply Port valve size, alternate parts can be purchased instead of using the 2 assembly provided. If parts are purchased for the transformer valve size, they must be black iron, brass or stainless steel and the street side to the tee should be NPT. 6) Install nipple and reducing bushing as required to the oil supply port using Teflon tape or pipe dope. Note: It is important for the street side of the tee be oriented in the vertical direction
Serveron does not recommend sampling oil from cooling loops or pressurized oil passages; doing so may void the warranty.
Figure 3: Serveron Oil Supply Port Assy 810-1647-01 Rev C On-Line Transformer Monitor Site Preparation Guide 11 of 23 Bleed Fixture/Oil Return Port Typically the bottom drain valve is used for the oil return port. The return port should not be located on the transformer cooling system or any pressurized oil passage. An air bleed fixture and bubble trap is required at the oil return port to allow air removal during commissioning of the monitor. This fixture is referred to as a Bleed Fixture. The Bleed Fixture assembly is included with the TM monitor. 1) Select an appropriate oil return port on the transformer 2) Verify the port valve is closed and remove any plugs or caps closing the end of the port 3) Thoroughly clean the inside of the port of any residue or pipe sealing compound 4) Determine the thread size of the selected oil return port 5) Acquire necessary fittings to attach the bleed fixture to the oil return port Note: The Serveron Bleed Fixture is designed to fit on a 2 NPT nipple. When using the Serveron Bleed Fixture, adapt the oil return port to accommodate a 2NPT female thread. 6) Secure the bleed fixture to the oil return port using Teflon tape or pipe dope Serveron does not recommend sampling oil from cooling loops or pressurized oil passages; doing so may void the warranty.
Figure 4: Installed bleed fixture Serveron Oil Return Assy Part # 456-0022-XX On-Line Transformer Monitor Site Preparation Guide 810-1647-01 Rev C 12 of 23
Choosing a Mounting Location The monitor should be located in a position where it will not interfere with transformer maintenance or access requirements. The front of the monitor must be accessible for commissioning and maintenance. There at two types of mounting types for the TM monitors; pedestal mounting stand or transformer mounting kit. Items to consider when choosing a location for the monitor are: Location of oil supply and oil return ports Location of power supply Transformer maintenance points Access to the monitor Mounting of the monitor stand The monitor must be mounted and operated in an upright position. Failure to do so will void the warranty. Mounting Stand The Mounting Stand is a post style, requiring some assembly, and is intended to be mounted to a concrete pad. The hardware required for assembly and fastening to the concrete pad are included. Figure 5 illustrates a typical mounting. See the appendix for mounting and layout dimensions. For stand assembly, refer to the On-Line Transformer Monitor Installation Guide, part # 810-1644-XX.
Mounting the Stand to a Concrete Pad 1) Position the stand in the predetermined mounting location 2) Using the stand as a template, mark four holes onto the concrete pad 3) Remove the stand and drill four 3/8-inch x 3-inch deep holes in the marked locations 4) Insert the four 3/8-inch concrete anchors included with the stand into the holes 5) Position the stand over the four mounting bolts and secure the stand checking to make sure the stand is plumb and level 6) Tighten retaining nuts/concrete anchors
Figure 5: On-Line Transformer Monitor and mounting stand
810-1647-01 Rev C On-Line Transformer Monitor Site Preparation Guide 13 of 23 Transformer or Wall Mounting The transformer mounting kit includes the necessary hardware to mount the monitor, junction box, helium dyer and helium cylinder to unistrut (unistrut is not included). Serveron recommends using 1, 5/8-inch deep channel unistrut. To mount the monitor and its components. A quantity of two 4-foot lengths of unistrut are required. The figures below are examples of tank and wall mount applications. Mounting to the Transformer or Wall 1) The bottom rung of unistrut must be mounted a. A minimum of 40-inches from grade if the helium cylinder will be secured to the unistrut. b. A minimum 12-inches above grade or water threat if helium will not be secured to the unistrut. 2) Secure the bottom unistrut rung in the predetermined mounting location in accordance with the appropriate height suggested in item 1. 3) Measure up from the center of the bottom rung 19.85-inches and mark the mounting location for the second rung. 4) Secure the top unistrut rung.
Figure 6: On-Line Transformer Monitor wall mount
Providing power The monitor has a built-in AC to DC power converter and surge protector capable of utilizing 115 or 230 VAC 15% (50/60Hz); 6A max. @ 115 V; 3A max @ 230V. NOTE: Serveron recommends installing a properly rated and marked switch or circuit breaker in close proximity to the monitor as a mains voltage disconnect device.
On-Line Transformer Monitor Site Preparation Guide 810-1647-01 Rev C 14 of 23 Determining need for Oil Inlet Cooler The On-Line Transformer Monitor operates with transformer inlet oil temperatures ranging between 0C to +55C. If your transformer oil temperature frequently deviates outside of this range please notify the Serveron technical support team for assistance in determining whether or not an Oil Inlet Cooler is needed. Choosing a Communication Interface & Protocol The On-Line Transformer Monitor offers a range of communication options. The monitor can communicate over multiple interfaces and protocols simultaneously. The different communication options are as follows: Internal modem - connects to any standard analog phone line (POTS). RS-232 - connection is provided to allow serial communications with an external computer as well as interface to a cellular or external modem. RS-485 - connection is provided. Ethernet connection can be configured as DHCP or a static IP address. The monitor is supplied with a copper interface. A fiber optic interface kit can be purchased using Serveron part # 900-0062-XX. Modbus or DNP3 connection can be configured over all hardware interfaces including Ethernet, RS-232, RS-485, and modem. For more information regarding these protocols, please contact Serveron Technical Support. An active communication channel is required for Serveron Monitoring Service (SMS) or to enable Serveron access for remote calibration and troubleshooting. All communications require an authenticated username and password. Connections - Power, Sensor and Communication cables The standard monitor package includes (3) short cables used in conjunction with the Serveron Junction Box. If longer cables are required, 23 ft cables can be purchased as an option using Serveron part # 900-0063-XX. Typically these cables are terminated at the junction box terminal strip that is included with the standard monitor package or at the transformer control cabinet. If the junction box was not purchased, a terminal strip will be required for cable termination. A 27-position terminal strip is recommended for flexibility of wiring connections. Depending on the wiring connections used, a larger terminal strip maybe required. See the appendix for the recommended wiring diagram. Cable names and part numbers; Power Cable, (black 3-wire) 610-0179-XX or 610-0182-XX 115 to 230 VAC 15% (50/60Hz) 6A max @ 115 V; 3A max @ 230V Communications Cable, (gray) 610-0181-XX or 610-0184-XX Modem RS-232 RS-485 Auxiliary 12VDC, 1A max. (isolated) 810-1647-01 Rev C On-Line Transformer Monitor Site Preparation Guide 15 of 23
Sensor Cable, (black) 610-0180-XX or 610-0183-XX LoadGuide (Transformer Load) Programmable Relay (NO/NC/C) Power Relay (NO/NC/C) (3) 4-20mA inputs (2 used for optional Oil Moisture and Temperature) Helium Pressure Switch (optional with regulator)
Figure 7: Serveron Junction Box panel
LoadGuide The On-line Transformer Monitor LoadGuide can be used to correlate transformer load to transformer gassing. The LoadGuide sensor consists of a current clamp that is placed over a 0 to 5 amp high or low side CT. It is important that the CT give a good representation of total transformer load. Transformer load will be displayed on a relative scale with 0 indicating no load and 100% indicating full load. The standard cable length is 8 ft. Additional cable of 22 AWG or larger can be added to the LoadGuide sensor cable if required. Oil Moisture and Temperature (optional) An optional sensor is available to provide oil moisture in parts per million (ppm) or as percent relative saturation (%RS) and oil temperature (C). Depending on the location of the sensor, the oil temperature can be representative of top oil temperature. It is recommended the Oil Moisture and Temperature Sensor be installed on the top valve of the transformer. The necessary adapters are provided with the moisture sensor to install the moisture sensor at the Oil Supply Assy. If the moisture sensor will be installed in an alternative location, a reducing bushing made from black iron, brass, or stainless steel may be required. Helium Cylinder The helium gas cylinder should be securely mounted to the On-line Transformer Monitor mounting stand or some other permanent surface. A mounting bracket that meets all compressed gas cylinder restraining requirements is provided. Serveron also provides the necessary 1/8-inch O.D. SS-tubing to connect the helium cylinder to the monitor. Junction Box On-Line Transformer Monitor Site Preparation Guide 810-1647-01 Rev C 16 of 23 Ordering Helium Helium carrier gas is vital to the performance of the chromatograph within the On-Line Transformer Monitor. Using helium that does not meet the described specifications will substantially reduce the life of the monitor and void the warranty. See the appendix for ordering information.
Ordering Stainless Steel Tubing and Required Fittings Stainless steel tubing is used to connect the monitor to the transformer for circulating the transformer oil for measurement. The amount of tubing you will need to purchase is based on the location of your monitor in relation to the valves on your transformer. Note: Stainless steel is the only material that should be used. The use of any other tubing material will void the warranty of your monitor. It is recommended that the tubing between the transformer and the monitor be installed as one continuous piece, reducing the possibility of oil leaks. Listed below are items to consider when choosing where to route the tubing to the monitor: Make sure tubing will not interfere with regular maintenance of the transformer Avoid long unsupported tubing runs Route tubing so that it will not be tripped over or damaged by activities in the vicinity of the transformer If the length of the oil supply or return path exceeds 20-feet, a 1/4-inch stainless steel union will have to be purchased and on site at the time of installation It is recommended that your tubing be secured every 2~4-feet using stainless steel cable ties or other adequate clamps
Carefully measure the predetermined tubing route from the transformer oil supply port to the monitor. Take into consideration any corners or other obstacles that may add to the overall length of tubing. Tubing is typically supplied in 20-foot lengths and will require a union if any section exceeds 20-feet. Determine the number of 20-foot lengths and unions required for the installation. If the overall tubing length exceeds 50-feet supply and return contact serveron for assistance. Tubing and fittings must be on sight the day of installation. See the appendix for ordering information. 810-1647-01 Rev C On-Line Transformer Monitor Site Preparation Guide 17 of 23 Site Checklist The following is a checklist that will help ensure that all the proper steps have been completed. Customer Information form filled out and returned to Serveron A location for mounting the On-Line Transformer Monitor has been identified, and the monitor mounting stand is secured in place The transformer oil supply valve (On-Line Transformer Monitor oil supply port) and the transformer oil return valve (On-Line Transformer Monitor oil return port) have been selected Bleed fixture and oil supply fittings installed (additional fittings required if Oil Moisture sensor is to be installed) Power is present and available at the installation site for the monitor Communication is available to the monitor A cylinder of chromatographic grade helium (99.9999% pure with < 0.2 ppm of H2O) has been purchased and is on location A 0-5 Amp CT has been identified for the LoadGuide sensor All shipped items and optional accessories have been located Electrical conduit and enclosures have been installed (as required)
On-Line Transformer Monitor Site Preparation Guide 810-1647-01 Rev C 18 of 23 Appendix Transformer Monitor Dimensions
Figure 8: Overall dimensions 810-1647-01 Rev C On-Line Transformer Monitor Site Preparation Guide 19 of 23 Concrete Pad Layout
Figure 9: Concrete pad dimensions On-Line Transformer Monitor Site Preparation Guide 810-1647-01 Rev C 20 of 23 Wire Termination Drawing
User Defined User Defined LoadGuide (Brown) Input (White/Black/BRN) Input (White/Orange) Input (White/Violet) +24vdc (White) +24vdc (Orange) +24vdc (Violet) SGND (Black) GND (White/Red) AGND (Blue) Helium NC (Red) LoadGuide COM(White/Yellow) NO(Green) NC(Grey) COM (Yellow) Programmable Relay 4-20mA Input Channel 3 4-20mA Input Channel 1 4-20mA Input Channel 2 TXD(Yellow) NO(White/Green) NC(White/Grey) Power Relay He Pressure Switch(optional) DCD(White/Violet) CTS(White/Green) RTS(Green) GND(White/Black) DTR(Grey) RI(White/Red) DSR(WhiteGrey) RXD(White/Yellow) LINE (Brown) TIP(White/Blue) RING (Blue) GND(White/Black/BRN) RCVB (+) (Orange) RCVA (-) (White/Orange) TXB (+) (Brown) TXA (-) (White/Brown) +12V (Red) 12V GND (Black) NEUTRAL (Blue) EARTH GND (Green/Yellow) Sensor Cable White/Blue - Not Connected White/Brown - Not Connected White/Black - Not Connected RS232 RS485 12V@1A Internal Modem Communication Cable White - Not Used Violet - Not Used F r o m
A n a l y z e r Sensor Cable (black) PN #610-0180-00 (3.5ft) PN # 610-0183-00 (23ft) Communication Cable (gray) PN # 610-0181-00 (3.5ft) PN # 610-0184-00 (23ft) AC Power Cable (black 3-wire) PN # 610-0179-00 (2ft) PN # 610-0182-00 (23ft) Input/Outputs Communications AUX 12VDC Output AC Power 3 1 4 2 5 1 9 10 11 21 20 19 18 17 16 15 14 26 25 24 23 27 12 6 7 8 9 10 11 13 22 Notes:
Figure 10: Wire termination drawing 810-1647-01 Rev C On-Line Transformer Monitor Site Preparation Guide 21 of 23
Helium Specification and Ordering Information Helium Specification: 99.9999% pure, Chromatographic or Research Grade NO MORE than 0.2ppm H2O Cylinder Size: 49.6-liter water capacity 9 inches x 60 inches including cap Depending on vendor, cylinder size is indicated by: 300, 049, 49, 1L, A, K, T or UT Cylinder Material: High-pressure steel Cylinder Valve Type: CGA 580 Table 8: Helium specification and ordering information Use of helium other than 99.9999% pure research grade or chromatographic grade with less than 0.2-ppm H2O content will greatly decrease the life of the monitor system components and VOID the warranty.
Helium Suppliers
(800) 772-9247 www.praxair.com When ordering, please specify part number HE 6.0 RS T.
(323) 568-2201 www.airgas.com When ordering, please specify part number HER 300-CT. Table 9: Helium suppliers On-Line Transformer Monitor Site Preparation Guide 810-1647-01 Rev C 22 of 23 Tubing Specification and Ordering Information Specification: 1/4-inch OD x 0.028 (or 0.035) wall T316 seamless steel tubing. Order Information: Purchase in 20-foot lengths Table 10: Tubing specification and ordering information Contact tubing suppliers for tube unions.
Stainless steel is the only material that should be with the monitor; the use of any other tubing material will VOID the warranty of your monitor. Tubing Suppliers
www.swagelok.com See website for local sales contact number Table 11: Tubing suppliers 810-1647-01 Rev C On-Line Transformer Monitor Site Preparation Guide 23 of 23 Shipping Containers