This document contains calculations for several components that are part of a high-pressure steam vent silencer tagged PRAE-J-1435-F. The components include a diffuser pipe, pipe cap, silencer shell, silencer dished head, and connecting pipe. The calculations check the required thickness of each component based on the design pressure, temperature, material properties, and stress equations in the ASME Boiler and Pressure Vessel Code. All components were found to be safe and meet the required thickness based on the design conditions.
This document contains calculations for several components that are part of a high-pressure steam vent silencer tagged PRAE-J-1435-F. The components include a diffuser pipe, pipe cap, silencer shell, silencer dished head, and connecting pipe. The calculations check the required thickness of each component based on the design pressure, temperature, material properties, and stress equations in the ASME Boiler and Pressure Vessel Code. All components were found to be safe and meet the required thickness based on the design conditions.
This document contains calculations for several components that are part of a high-pressure steam vent silencer tagged PRAE-J-1435-F. The components include a diffuser pipe, pipe cap, silencer shell, silencer dished head, and connecting pipe. The calculations check the required thickness of each component based on the design pressure, temperature, material properties, and stress equations in the ASME Boiler and Pressure Vessel Code. All components were found to be safe and meet the required thickness based on the design conditions.
This document contains calculations for several components that are part of a high-pressure steam vent silencer tagged PRAE-J-1435-F. The components include a diffuser pipe, pipe cap, silencer shell, silencer dished head, and connecting pipe. The calculations check the required thickness of each component based on the design pressure, temperature, material properties, and stress equations in the ASME Boiler and Pressure Vessel Code. All components were found to be safe and meet the required thickness based on the design conditions.
Location HHP STEAM VENT SILENCER - TAG PRAE-J-1435-F - Design Pressure 10.689 MPa Design Temperature 540 o C 500 NPS x 60 THK. - 508 x 60 OD x Nominal thickness Material SA387 Gr.22 CL.2 - Joint efficiency 85 % Corrosion allowance 2 mm Mill tolerance 0 % Allowable stress 52.66 MPa Available thickness 58.00 mm Condition 1 PASS - Condition 2 PASS - Condition 3 PASS - Required thickness based on circumferential stress 54.08 mm Required thickness based on longitudinal stress 22.11 mm Conclusion DIFFUSER PIPE CALCULATION According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27 Size SAFE Description Value Unit Component Name PIPE CAP - Location HHP STEAM VENT SILENCER - TAG PRAE-J-1435-F - Design Pressure 10.689 MPa Design Temperature 540 o C 500 NPS x 53 THK. Formed - 2:1 SEMI ELLIPSOIDAL 508 x 53 OD x Nominal thickness Material SA387 Gr.22 CL.2 - Joint efficiency 100 % Corrosion allowance 2 mm Mill tolerance 0 % Thinning allowance 15 % Allowable stress 52.66 MPa Crown radius 361.80 mm Knuckle radius 68.34 mm Available thickness 43.05 mm Condition PASS - Required thickness 41.64 mm Conclusion PIPE CAP CALCULATION According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 32 Size SAFE Description Value Unit Component Name SILENCER SHELL - Location HHP STEAM VENT SILENCER - TAG PRAE-J-1435-F - Design Pressure 0.147 MPa Design Temperature 540 o C Size 3600 x 10 THK OD x Nominal thickness Material SA387 Gr.22 CL.2 - Joint efficiency 85 % Corrosion allowance 2 mm Mill tolerance 0 % Allowable stress 52.66 MPa Available thickness 8.00 mm Condition 1 PASS - Condition 2 PASS - Condition 3 PASS - Required thickness based on circumferential stress 5.89 mm Required thickness based on longitudinal stress 2.94 mm Conclusion SILENCER SHELL CALCULATION According to ASME Section VIII Division I Edition 2010 Addenda 2011a - UG 27 SAFE Description Value Unit Component Name SILENCER DISHED HEAD - Location HHP STEAM VENT SILENCER - TAG PRAE-J-1435-F - Design Pressure 0.147 MPa Design Temperature 540 o C Size 3600 x 12 THK OD x Nominal thickness Material SA387 Gr.22 CL.2 - Joint efficiency 100 % Corrosion allowance 2 mm Mill tolerance 0 % Thinning allowance 15 % Allowable stress 52.66 MPa Crown radius 3218.40 mm Knuckle radius 607.92 mm Available thickness 8.20 mm Condition PASS - Required thickness 4.99 mm Conclusion Nozzle size 508 x 60 OD x Nominal thickness Required thickness of nozzle 54.08 mm Allowable stress of nozzle 52.66 MPa Nozzle inside projection 500 mm Pad plate provision YES - Pad plate thickness 12 - Pad plate width 200 - Compensation area required 1937.12 mm 2 compensation area available 4332.27 mm 2 Conclusion SILENCER DISHED HEAD CALCULATION According to ASME Section VIII Division I Edition 2010 Addenda 2011a - UG 32 & UG 37 SAFE SAFE Description Value Unit Component Name CONNECTING PIPE - Location HHP STEAM VENT SILENCER - TAG PRAE-J-1435-F - Design Pressure 10.689 MPa Design Temperature 540 o C 450 NPS x 53 THK. - 457 x 53 OD x Nominal thickness Material SA387 Gr.22 CL.2 - Joint efficiency 85 % Corrosion allowance 2 mm Mill tolerance 0 % Allowable stress 52.66 MPa Available thickness 51.00 mm Condition 1 PASS - Condition 2 PASS - Condition 3 PASS - Required thickness based on circumferential stress 48.92 mm Required thickness based on longitudinal stress 20.00 mm Conclusion SAFE CONNECTING PIPE CALCULATION According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27 Size FLANGE SA182 F22 MATERIAL 2500# IS REQUIRED. Description Value Unit Component Name DIFFUSER PIPE - Location HHP STEAM VENT SILENCER - TAG PRAE-J-1435-F - Design Pressure 10.689 MPa Design Temperature 540 o C 500 NPS x 30 THK. - 508 x 30 OD x Nominal thickness Material SA387 Gr.91 CL.2 - Joint efficiency 85 % Corrosion allowance 2 mm Mill tolerance 0 % Allowable stress 111 MPa Available thickness 28.00 mm Condition 1 PASS - Condition 2 PASS - Condition 3 PASS - Required thickness based on circumferential stress 27.23 mm Required thickness based on longitudinal stress 12.41 mm Conclusion DIFFUSER PIPE CALCULATION According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27 Size SAFE Description Value Unit Component Name PIPE CAP - Location HHP STEAM VENT SILENCER - TAG PRAE-J-1435-F - Design Pressure 10.689 MPa Design Temperature 540 o C 500 NPS x 30 THK. Formed - 2:1 SEMI ELLIPSOIDAL 508 x 30 OD x Nominal thickness Material SA387 Gr.91 CL.2 - Joint efficiency 100 % Corrosion allowance 2 mm Mill tolerance 0 % Thinning allowance 15 % Allowable stress 111 MPa Crown radius 403.20 mm Knuckle radius 76.16 mm Available thickness 23.50 mm Condition PASS - Required thickness 21.78 mm Conclusion Size SAFE PIPE CAP CALCULATION According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 32 Description Value Unit Component Name SILENCER SHELL - Location HHP STEAM VENT SILENCER - TAG PRAE-J-1435-F - Design Pressure 0.147 MPa Design Temperature 540 o C Size 3600 x 6 THK OD x Nominal thickness Material SA387 Gr.91 CL.2 - Joint efficiency 85 % Corrosion allowance 2 mm Mill tolerance 0 % Allowable stress 111 MPa Available thickness 4.00 mm Condition 1 PASS - Condition 2 PASS - Condition 3 PASS - Required thickness based on circumferential stress 2.80 mm Required thickness based on longitudinal stress 1.40 mm Conclusion SILENCER SHELL CALCULATION According to ASME Section VIII Division I Edition 2010 Addenda 2011a - UG 27 SAFE Description Value Unit Component Name SILENCER DISHED HEAD - Location HHP STEAM VENT SILENCER - TAG PRAE-J-1435-F - Design Pressure 0.147 MPa Design Temperature 540 o C Size 3600 x 10 THK OD x Nominal thickness Material SA387 Gr.91 CL.2 - Joint efficiency 100 % Corrosion allowance 2 mm Mill tolerance 0 % Thinning allowance 15 % Allowable stress 111 MPa Crown radius 3222.00 mm Knuckle radius 608.6 mm Available thickness 6.50 mm Condition PASS - Required thickness 2.37 mm Conclusion Nozzle size 508 x 30 OD x Nominal thickness Required thickness of nozzle 27.23 mm Allowable stress of nozzle 111 MPa Nozzle inside projection 500 mm Pad plate provision YES - Pad plate thickness 10 - Pad plate width 200 - Compensation area required 1062.14 mm 2 compensation area available 3162.70 mm 2 Conclusion According to ASME Section VIII Division I Edition 2010 Addenda 2011a - UG 32 & UG 37 SAFE SAFE SILENCER DISHED HEAD CALCULATION Description Value Unit Component Name CONNECTING PIPE - Location HHP STEAM VENT SILENCER - TAG PRAE-J-1435-F - Design Pressure 10.689 MPa Design Temperature 540 o C 450 NPS x 53 THK. - 457 x 53 OD x Nominal thickness Material SA387 Gr.91 CL.2 - Joint efficiency 85 % Corrosion allowance 2 mm Mill tolerance 0 % Allowable stress 111 MPa Available thickness 28.00 mm Condition 1 PASS - Condition 2 PASS - Condition 3 PASS - Required thickness based on circumferential stress 24.13 mm Required thickness based on longitudinal stress 10.99 mm Conclusion SAFE CONNECTING PIPE CALCULATION According to ASME Section VIII Division I Edition 2010 Addenda 2011a -UG 27 Size FLANGE SA182 F91 MATERIAL 1500# IS REQUIRED.