VA1 DEC 00100 M M1D CAL 8012 - RevB PDF

27 / 39
DOCUMENT SUBMISSION STATUS: AP

B 5.18.2012 second Issue

A 3.20.2011 Initial Issue

REV DATE DESCRIPTION DRWN CHKD APPN
OWNER

OWNERS CONSULTANT

EPC CONTRACTOR

EPC CONTRACTORS CONSULTANT

PROJECT TITLE
VUNG ANG 1 THERMAL POWER PLANT 2 x 600MW
M_LOT1D-BOP OF TURBINE
CONTRACT No. 290110/LILAMA-DEC

DRAWING TITLE

Design calculation for condensate polishing system
SUB-CONTRACTOR

FUNCTION NAME SIGN DATE
DRWN Yao J un

5.18.2012
CHKD Zhang Fei

5.18.2012
APPD J iang BaoCai

5.18.2012
DOCUMENT No. VA1-DEC-00100-M-M1D-CAL-8012
SCALE REV B
VIETNAM OIL AND GAS GROUP (PVN)
POYRY ENERGY LTD
VIETNAM MACHINERY
INSTALLATIONCORPPORATION (LILAMA)
FICHTNER GmbH & Co. KG
VUNG ANG 1 THERMAL POWER PLANT 2x600MW CONDENSATE POLISHING SYSTEM
2 / 39

Design calculation for condensate
polishing system

3 / 39

Approved by: J iang Bao Cai

Examined by: Zhang Fei

Checked by: Zhang Fei

Compiled by: Yao J un
4 / 39

Table of content
PART ONE EQUIPPMENTS DETERMINATION CALCULATION ....................... 5
PART TWO PUMP CALCULATION ........................................................................ 14
PART THREE THE PRESSER VESSEL WALL THICKNESS CALCULATION .. 25
PART FOUR WASTEWATER CALCULATION ..................................................... 27
PART FIVE WASTE WATER BASIN AND TRENCH CALCULATION .............. 37

5 / 39

PART ONE EQUIPPMENTS DETERMINATION CALCULATION
1. prefilters:
1.1 The condition of prefilters
Tag Number =10(20) LDB22BB001, 10(20) LDB23BB001, 10(20)
LDB24BB001
Configuration =3x50 %( Usually, 2 prefilters will be in operation, 1
perfilter will be reserved)
Incoming Condensate Water =1506m
3
Quantity =3 no
/h
Flow rate into each prefilter Q
1
=753 m
3
1.2 Filter element
/h
Filter area (S
1
) of one filter element=6.5m
Filter rate (V
2

1
) =0.7m
3
/m
2
Rated flow of each filter element q
h
1
=S
1
V
1
=6.50.7=4.55m
3
Quantity of filter element=
/h
5 . 165
55 . 4
753
1
1
= =
q
Q
no
Quantity of running filter element selected: 204
1.3 The Determination of prefilter
The Inside diameter is determined by the quantity of filter element, each prefilter
should include all the filter elements,
The appendix 1 is about the arrangement of the filter elements
Inside diameter =1700mm
Prefilter tube height depends on the filter element height, and to maintain the proper
operation of space. The filter element height is 1788mm.
Prefilter tube height =1788+247+365=2400mm
Where the 247mm means the distance from the bottom of the filter element to the
bottom of the prefilter;
The 365mm means the top of the filter element to the top of the prefilter;
6 / 39

The height of the prefilter is selected 2400mm

appendix 1 the arrangement of the filter elements

2. Mixed beds
2.1 The condition of mixed bed
Tag Number =10(20) LDF22BB001, 10(20) LDF23BB001, 10(20)
LDF24BB001
Configuration =3x50 %( Usually, 2 mixed beds will be in operation, 1
mixed bed will be reserved)
Incoming Condensate Water =1506m
3
Quantity =3 no
/h
Flow rate into each mixed bed Q
2
=753 m
3
2.2 The Determination of mixed bed
/h
The mixed beds are designed to spherical vessel
7 / 39

Flow velocity (V
2
Flow area (S
) =110m/h
2
2
2
2
84 . 6
110
753
m
V
Q
= = ) =
Inside diameterD
2
4
2
S
= = 2.95m
Inside diameterD
2
Volume of the resin =6.9m
selected =3000mm
Volume of the cation resin =4.6m
3

Volume of the anion resin =2.3m
3

3. Resin trap
3

3.1 The condition of resin traps
Tag Number =10(20) LDF22BB002, 10(20) LDF23BB002, 10(20)
LDF24BB002
Configuration =3x50 %( Usually, 2 resin traps will be in operation, 1 resin
trap will be reserved)
3.2 Design parameters
The flow area of the resin trap is designed to be 3 times as the area of the pipe, So
flow area of the resin trap(S)=30.07=0.21m
The filter wire width (b
2

1
The mesh of filter (b
) =1.9mm
2
The diameter of the filter element (d) =500mm
) =0.20mm
The filter area of rein trap is the total gap area of the filter element, the diameter of the
resin trap (D) is selected as 600mm
The quantity of the wire in 1 meter filter (N),
476
2 . 0 9 . 1
1000 1000
2 1
=
+
=
+
=
b b
N

The area of the mesh in 1 meter filter (S
1
2
2
149 . 0 0002 . 0 5 . 0 14 . 3 476 1 m b d N S = = =
)

The length of the filter element (L
1
)
8 / 39

mm 1410
149 . 0
21 . 0
1
1
= = =
S
S
L

The length of the resin trap (L)
mm 2260 650 200
1
= + + = L L
Where the 200mm means the distance from the bottom of the filter element to the
bottom of the resin trap;
The 650mm means the top of the filter element to the top of the resin trap;
The height of the resin trap is selected 2280mm
4. Resin separation tank
4.1 The condition of resin separation tank
Tag Number: =00LDP14BB001
Quantity =1 no
Inside diameter =1.6-0.010=1.59m (the straight part, the 0.010m is the
width of rubber lined)
the cross-sectional area (S1)
2 2
98 . 1 59 . 1
4
14 . 3
2
4
1 m Xd S = = =

4.2 The Determination of resin separation tank
4.2.1 The height of the straight tube
The resin separation tank is designed a straight tube on the bottom part and a cone
shape on the top part.
9 / 39

The resin separated tank outline
Because there will be 1 meter high residual resin in the resin separation tank, the
volume of the resin residue (V
m
3
98 . 1 0 . 1 1 m S V
m
= =
)

Volume of the cation resinV
c
=4.6m
3
Volume of the anion resinV
;
a
=2.3m
3
Volume of all the resin (V
;
1
3
1
88 . 8 98 . 1 3 . 2 6 . 4 m V V V V
m a c
= + + = + + =
)

Volume of the resin in the butterfly head (V
2
) =0.62m
Volume of the resin in the straight tubeV
3

3
=V-V
2
=8.88-0.62=8.26m
The resin height in the straight tube (H1)
3

10 / 39

m
S
V
H 172 . 4
98 . 1
26 . 8
1
1
1
= = =
Considering the resin inlet, the straight height of the separated tank is selected to
4400mm
4.2.2 The height of the top part (cone part)
The cone part must contain all the resin,
Area of the top cone part S
2 2 2
52 . 4 4 . 2
4
14 . 3
4
m D S
top
= = =
top

S
bottom
=S
1
=1.98m
m
S S S S
V
H
bottom top bottom top
190 . 2
3
2
=
+ +

=
2

H
2

selected =2700mm
5. Anion regeneration tank
5.1 The condition of anion regeneration tank
Quantity =1 no
the cross-sectional area (S
a
2 2
74 . 1 49 . 1
4
14 . 3
2
4
m Xd Sa = = =
)

5.2 Determination of anion regeneration tank
Anion regeneration tank is designed as a vertical and cylindrical vessel. The straight
height is determined by the volume of the anion resin.
Volume of the anion resin (V
a
) =2.3m
Volume in the butterfly bed (V
3

3
) =0.61m
Volume of the anion resin in the straight tube (V
3

1
)
11 / 39

3
3 1
69 . 1 61 . 0 3 . 2 m V V V
a
= = =
The height of the rein in the straight tubeH
1
m
S
V
H
a
971 . 0
74 . 1
69 . 1
1
1
= = =

the resin expansion heightH
2
m
S
V
H
a
a
322 . 1
74 . 1
3 . 2
2
= = =

H
2
The allowance height (H
selected =1300mm
3
The straight tube height H
) =200mm
mm H H H H 2470
3 2 1
= + + =

6. Cation regeneration tank
6.1 The condition of Cation regeneration tank
12 / 39

Quantity =1 no
the cross-sectional area (S
c
2 2
515 . 2 79 . 1
4
14 . 3
2
4
m Xd S
c
= = =
)

6.2 Determination of cation regeneration tank
Cation regeneration tank is designed as a vertical and cylindrical vessel. The straight
height is determined by the volume of the cation resin.
Volume of the anion resin (V
c
) =4.6m
Volume in the butterfly bed (V
3

3
) =0.79m
Volume of the anion resin in the straight tube (V
3

1
3
3 1
81 . 3 79 . 0 6 . 4 m V V V
c
= = =
)

The height of the rein in the straight tubeH
1
m
S
V
H
c
515 . 1
515 . 2
81 . 3
1
1
= = =

When the anion resin is transferred into the cation resin regeneration tank, the height
of the cation and anion resinH
2
m
S
V V V
H
c
a c
430 . 2
515 . 2
79 . 0 9 . 6
3
2
=
=
+
=

H
2
The expansion height (H
selected =2500mm
3
mm H H 1050 2500 42 . 0 % 42
2 3
= = =
)

The allowance heights (H
4
The straight tube height H
) =400mm
mm H H H H 3950
4 3 2
= + + =
13 / 39

14 / 39

PART TWO PUMP CALCULATION
1. Acid metering pump
1.1 The condition of acid metering pump:
Tag Number: =00LDN21AP001/00LDN21AP002
Quantity =2 no (Usually, 1 pump will be in operation, the other will
be reserved)
1.2 Design Data
fluid type =hydrochloric acid
concentration (C
HCL
density(
) =30%
HCL
) =1150kg/m
Cation resin regeneration velocity in the vesselV
3

c
The cross-sectional area (S
=5m/h
c
) =2.515m
1.3 The cation resin regeneration flow (Q
2

c
h m V S Q
c c c
/ 6 . 12 5 515 . 2
3
= = =
)

Diluted acid regeneration fluid density (
c
)
c
=1000kg/m
3
, the mass flow of acid
regeneration fluid (Q
mc
h Q Q
c c mc
/ kg 12600 1000 6 . 12 = = =
)

Diluted acid concentrationC
c
Acid mass flow rate Q
=5%
m1
=C
c
Q
mc
The needed acid volume flow (Q
=0.0512600=630kg/h
v1
h
C
Q
Q
HCL HCL
m
v
/ m 83 . 1
1150 30 . 0
630
3 1
1
=
)

The acid metering pump flow (Q
1
) =1.251.83=2.29m
3
The selected acid metering pump flow =2.5m
/h
3
The acid metering pump head is designed to be higher than the pressure of the pipe
where the acid is added, the pressure of the pipe where the acid is added is usually 0.3
0.4MPa, so the head of the acid metering pump is selected as 0.5MPa.
/h
15 / 39

2. Caustic metering pump
2.1 The condition of caustic metering pump:
Tag Number: =00LDN22AP001/00LDN22AP002
be reserved)
2.2 Design Data
fluid type =Sodium hydroxide
concentration (C
NaOH
density (
) =30%
NaOH
) =1370kg/m
Anion resin regeneration velocity in the vesselV
3

a
The cross-sectional area (S
=5m/h
a
) =1.74m
2.3 The anion resin regeneration flow (Q
2

a
h m V S Q
a a a
/ 7 . 8 5 74 . 1
3
= = =
)

Diluted acid regeneration fluid density (
a
)
a
=1000kg/m
3
, the mass flow of acid
regeneration fluid (Q
ma
h Q Q
a a ma
/ kg 8700 1000 7 . 8 = = =
)

Diluted concentrationC
a
Acid mass flow rate Q
=4%
m2
=C
a
Q
ma
The needed alkali volume flow (Q
=0.048700=348kg/h
v2
h
C
Q
Q
NaOH NaOH
m
v
/ m 85 . 0
1370 30 . 0
348
3 2
2
=
)

The caustic metering pump flow =1.250.85=1.06 m
3
The selected caustic metering pump flow =1.5 m
/h
3
The caustic metering pump head is designed to be higher than the pressure of the pipe
where the caustic is added, the pressure of the pipe where the caustic is added is
usually 0.30.4MPa, so the head of the caustic metering pump is selected as 0.5MPa.
/h
3. Backwashing pump
3.1 The condition of backwashing pump:
16 / 39

Tag Number: =00LDB10AP001/00LDB10AP002
be reserved)
3.2 Design Data
fluid type =demineralized water
density(
NaOH
) =1000kg/m
3.3 the backwashing pump rated flow
3

The backwashing pump flow is determined by the requirement of filter element, since
one filter elements backwashing flow is 0.55m
3
/h ,the backwashing pump
flow(Q
b
)=2040.55=112.2m
3
The pump flow rate is selected as 110m
/h
3
The pump rated head (H) =the pressure needed (25m) by the filter element added to
the pressure
/h.
H=25+6.57=31.57mH
2

O, the pump head is selected 35m

17 / 39

BACKWASHING PUMP HEAD CALCULATION
Equipment :Backwashing pump Tag Number :00LDB10AP001/00LDB10AP002
DESIGN DATA
1 Fluid type =Water
2 Viscosity =1.00 cP 1.000 cst
3 Specific gravity =1.00

Use the formula for pipe pressure loss
3 . 1
2
00107 . 0
j
d
V
I =
Where I :pressure loss for 1m length pipe(m/m)
d
j
V: Velocity inside pipe (m/s)
inside diameter(m)
4 the flow rate(Q) =110m
3
5 pipe size =130mm ID d
/h
j
6 pipe material =304SS

FORMULA d
j
V(m/s) (m) I(m/m) PIPE
LENGTH
PRESSURE
LOSS(m)
A) PIPE

3 . 1
2
00107 . 0
j
d
V
I =
0.13 2.49 0.099 30 2.97
B)FITTING
d
j
V(m/s) (m) K QTY
PRESSURE
LOSS(m)
Elbow 90
g
V
K
2
2

0.13 2.49 0.60 4 0.76
Equal Tee
Branch
0.13 2.49 0.84 1 0.27
C )VALVE
butterfly
g
V
K
2
2

0.13 2.49 0.63 1 0.2
check
0.13 2.49 7.5 1 2.37
6.57

18 / 39

4. Recirculating pump
4.1 The condition of recirculating pump
One recirculating pump is designed for one unit
Pump capacity required =0.6Q
2
=451.9m
3
Pump rated flow rate =470m
/h
3
4.2 Pump head
/h
The pump head is to overcome the friction loss when the water is passing the mixed
bed and resin trap
max friction loss passing mixed bed=0.175MPa
max friction loss passing resin trap=0.1MPa
Piping friction loss =2.584mH
2
Calculation result =0.175+0.1+0.026=0.301MPa
O
Pump head selected =0.32MPa

19 / 39

RECIRCULATING PUMP HEAD CALCULATION
Equipment :Recirculating pump Tag Number :10LDF20AP001/20LDF20AP001
DESIGN DATA
1 Fluid type =Water
3 Specific gravity =1.00
3 . 1
2
00107 . 0
j
d
V
I = where I :pressure loss for 1m length pipe(m/m)
d
j
inside diameter(m)
4 the flow rate(Q) =470m3/h
j

FORMULA d
j
V(m/s) (m) I(m/m) PIPE LENGTH PRESSURE LOSS(m)
A PIPE 0.258 2.48 0.039 10 0.39
B)FITTING d
j
V(m/s) (m) K QTY PRESSURE LOSS(m)
Elbow 90
g
V
K
2
2
0.258 2.48 0.60 3 0.565
C )VALVE
butterfly
g
V
K
2
2

0.258 2.48 0.70 1 0.219
check
0.258 2.48 4.5 1 1.41
2.584

20 / 39

5. ROOTS BLOWER
5.1 design condition
Tag Number: =00LDC21AN001/00LDC22AN001
Quantity =2 no (Usually, 1 air blower will be in operation, the other
will be reserved)
5.2 Design Data
fluid type =air
temperature =25
pressure in atmosphere =1.0110
5
5.3 The rated flow
Pa
the air from the roots blower outlet is used as the power source of the resin cleaning
based on the design standards:
the strength of the air washing (q) =3.6Nm
3
/m
2
the rated flow of the air blower(Q)=qS
min
where Sthe cross-sectional area of the resin separation tank or cation regeneration
tank or the anion regeneration tank; the largest one is the area of the cation
regeneration tank.
S =2.54m
Q =qS=3.62.54=9.14Nm
2

3
The selected =9.36Nm
/min
3
5.4 The rated head
/min
The air blower rated head (H) =the pressure needed (7m) for the resin washing added
to the pressure loss
H=7+0.3035=7.03mH
2
O, the air blower head is selected 8mH
2

O

21 / 39

ROOTS BLOWER HEAD CALCULATION
Equipment :air blower Tag Number ::00LDC21AN001/00LDC22AN001
DESIGN DATA
1 Fluid type =air
2 density =1.205kg/m
3

m / a 5 . 30 P I = where I :pressure loss for 1m length pipe(m/m)
based on the standards, I=30.5Pa/m
3 the flow rate(Q) =5.22m
3
/min(at the condition :200.08MPa)
j

FORMULA d
j
V(m/s) (m) I(Pa/m) PIPE
LENGTH
PRESSURE LOSS
pa)
A)PIPE 0.080 16.4 30.5 20 610
B)FITTING
kg./m3
V(m/s) K QTY
PRESSURE
LOSS(kg/m2)
Elbow 90
g 2
2
V
K

1.205 16.4 1 5 82.5
C )VALVE

kg./m3
V(m/s) K
QTY
PRESSURE
LOSS(kg/m2)
butterfly
g 2
2
V
K

1.205 16.4 0 1 0
check 1.205 16.4 0 1 0
silencer 1.205 16.4 10 1 165
3035 Pa(0.3035mH
2
O)

22 / 39

6. Flushing pump
6.1. design condition:
Tag Number: =00LDP10AP001/00LDP10AP002
be reserved)
6.2. Design Data
fluid type =Demineralized water
density =1000kg/m
6.3. the flushing pump rated flow
3

The flushing pump is used to supply water for the resin backwash, separation and
regeneration. When the resin is transferred, the flushing pump is also used to supply
water to transfer the resin. The maximum flow is the flow when the exhausted cation
resin is backwashed. The maximum flow is the rated flow of the flushing pump.
According to the characteristic of resin, the cation resin backwash velocity must reach
to 40m/h, the cation resin backwash expansion ratio can reach 100%

Here 1g/(mft
2
)=2.938m
3
/m
2
h, the backwash ratio of the cation resin (v)
23 / 39

V=2.93813.5=40m
3
/m
2
The cross-sectional area of the cation regeneration tank (S
hthe backwash ratio is selected 40m/h
c
) =2.515m
So the rated flow is Q
2

= = = 40 515 . 2 v S Q
c
100.6m
3
The rated flow is selected 100m
/h
3
In order to reduce the damage when the flushing pump is not used at the rated flow, a
return branch is designed.
/h
6.4. The flushing pump rated head
In order to maintain the resin transfer frequently, the resin need 0.35MPa pressure, the
outlet of the pump is designed a regulator valve to keep the pressure. The transfer
ratio is selected 3 m/s, the ratio in the main pipe is 1.13m/s
The pressure loss is 11.5mH
2
The rated head (H) =35+11.5=46.5 mH
O
2
O, the rated head is selected as 50 mH
2
FLUSHING PUMP HEAD CALCULATION
O
Equipment : Flushing pump Tag Number : 00LDP10AP001/00LDP10AP002
DESIGN DATA
1 Fluid type =Water
3 Specific density =1.00
3 . 1
2
00107 . 0
j
d
V
I =
where I :pressure loss for 1m length pipe(m/m)
d
j
inside diameter(m)
4 the transfer ratio (V) =3m/s
5 pipe size =80mom ID d
j

FORMULA d
j
V(m/s) (m) I(m/m) PIPE
LENGTH
PRESSURE
LOSS(m)
A) PIPE
24 / 39

3 . 1
2
00107 . 0
j
d
V
I =
0.08 3 0.257 40 10.28
B)FITTING
d
j
V(m/s) (m) K QTY
PRESSURE
LOSS(m)
Elbow 90
g
V
K
2
2

0.08 3 0.30 5 0.69
Equal Tee
Branch
0.08 3 0 1 0
C )VALVE
butterfly
g
V
K
2
2

0.13 1.13 0.65 1 0.04
check
0.13 1.13 7.5 1 0.49
11.5

25 / 39

PART THREE THE PRESSER VESSEL WALL THICKNESS CALCULATION

26 / 39

NO.
NAME ID(m
m)
Design
pressure(M
Pa)
Design
tempera
ture
()
Material Permiss
ible
stress(
MPa)
Formula
Welding
coefficient
Thickness by
calculation(mm)
Thicknes
s
selected(
mm)
1
Prefiliter
1700 4.0 60
Sa516Gr7
0
160
Tc T
P E S
R P
T
m r
+ +

=
6 . 0

Where
T
r
P: design pressure (MPa)
: thickness by
calculation(mm)
R:vesselsradius 0.5ID
S:permissible stress (MPa)
E:welding coefficient
Tm: negative deviation of the
material, 0.25mm
Tc: corrosion allowance,2mm
1.0 23.85 30
2
Resin trap
600 4.0 60
Sa516Gr7
0
160 1.0 9.86 14
3
Resin
separation
tank
1600 0.6 50 A36 133 0.85 7.22 10
4
Cation
regenerati
on tank
1800 0.6 50 A36 133 0.85 7.84 10
5
Anion
regenerati
on tank
1500 0.6 50 A36 133 0.85 6.91 8
6
Air tank A
and B
1800
1.0 50
Sa516Gr7
0
160 0.85 7.56 8
27 / 39

NO.
NAME ID(m
m)
Design
pressure(M
Pa)
Design
tempera
ture
()
Material Permiss
ible
stress(
MPa)
Formula
Welding
coefficient
Thickness by
calculation(mm)
Thicknes
s
selected(
mm)
7
Air tank C 1600
1.0 50
Sa516Gr7
0
160 0.85 6.97 8
8
Electric
water
heater
1800 0.6 99 304 138 0.85 7.64 10
9
Mixed
bed
3000 4.0 60
Sa516Gr7
0
160
Tc T
P E S
D P
T
m r
+ +

=
4

Where
T
r
P: design pressure (MPa)
:thickness by
calculation(mm)
D:vesselsinside diameter
S:permissible stress (MPa)
E:welding coefficient
Tm:negative deviation of the
material, 0.25mm
1.0 21.1 28
28 / 39

NO.
NAME ID(m
m)
Design
pressure(M
Pa)
Design
tempera
ture
()
Material Permiss
ible
stress(
MPa)
Formula
Welding
coefficient
Thickness by
calculation(mm)
Thicknes
s
selected(
mm)
Tc:corrosion allowance,2mm
27 / 39
PART FOUR WASTEWATER CALCULATION
There are two kind wastewaters in the process of condensate polishing system running:
a) the wastewater when the filter elements are backwashed
b) the wastewater when the resin is regenerated
1. backwash of the prefilter

process Times
seconds
Backwash
flow(m
3
Volume
of
discharge
/h)
(m
3
Remark
)
1
Pressure discharge 120

No water will be
discharged
2
Backwash and
discharge until to
the 2/3 level
140 110 6.31
Backwash water
volume :4.28
The drainage from
the prefilter:2.03
3
Backwash by the
compressed air and
water(first)
5 110 0.15
4
Backwash and
discharge until to
the 1/3 level
120 110 5.94
Backwash water
volume :3.67
The drainage from
the pre-filter:2.27
5
Backwash by the
compressed air and
water(second)
5 110 0.15
6
Backwash and
discharge until to
the bottom of the
filter element
100 110 4.24
Backwash water
volume :3.06
The drainage from
the pre-filter:1.18
7 Backwash by the 5 110 0.15
28 / 39

compressed air and
water(third)
8
Backwash and
discharge until to
the bottom of the
prefilter
120 110 4.97
Backwash water
volume :3.67
The drainage from
the pre-filter:1.30
9
Discharge until to
the level to the
bottom of the pre-
filter
120 ~0.05
Discharge without
pressure
10
Water filling until
to the top of the
pre-filter
120 110
No water will be
discharged
21.96 once

Usually the backwash will be done at less three times, so the total discharge water
volume is 21.963=65.88 m
3

2. the exhausted resins backwash and regeneration
Where SPT: resin separation tank;
CRT: cation regeneration tank
ART: anion regeneration tank
MB: mixed bed
2.1 the exhausted resin transfer from the mixed bed to the resin separation tank
process
time
seconds
flushing or
backwash
flow(m
3
Volume
of
discharge /h)
(m
3
remarks
)
1
Pressure
discharge of MB
30
2 Resin transfer 600 2.02 The water in the
29 / 39

by the
compressed air
mixed bed
3
Resin transfer
by the
compressed air
and the flushing
water
900 45 11.25
4
MB discharge
and the resin
pipe
flushing(first)
180
The resin
pipe
rush:45m
3
2.75
/h;
the resin pipe will be
flushed while the
residue
water(about~0.5m
3
) in
the mixed bed will be
discharged ,
5
MB discharge
and the resin
pipe
flushing(second)
60
The resin
pipe
flush:90m
3
1.5
/h;

17.52
2.2 the spare resin transfer from the cation regeneration tank to the mixed bed
process
time
seconds
Flushing or
backwash
flow(m
3
Volume of
discharge
/h) (m
3
remarks
)
1
The spair resin
transfer to MB
by the
compressed air
300
No water will
be discharged
2
The spair resin
transfer to MB
by the
compressed air
500 30
No water will
be discharged
30 / 39

and water
3
The flushing of
CRT
180 60 3
4
The resin pipe is
flushed while
MB is filled
600

45
7.5
5 CRT is filled 900
No water will
be discharged
10.5

2.3 the exhausted resin separation and transfer to the anion regeneration tank and the
cation regeneration tank
process
time
seconds
Flushing or
backwash
flow(m
3
Volume
of
discharge /h)
(m
3
remarks
)
1 SPT is filled 600
No water will be
discharged
2
Discharge of
SPT
180 8.88
The water above the
resin:8.88m
3
3
Pressure in the
SPT discharge
60
No water will be
discharged
4
Resin scrub by
the air from the
roots blower
900
No water will be
discharged
5
Backwash of
the resin in SPT
360 20
No water will be
discharged
6
SPT pressure
drainage
~6.05
7 flushing of the 60 36 0.6
31 / 39

upper part
8
Resin first
separation (1)
600 100 36.60
9
Resin first
separation (2)
600 50 18.30
10
Resin first
separation (3)
600 30 5
11
Resin first
separation (4)
600 15 2.5
12
Resin first
separation (5)
600 7.5 1.2
13
Anion resin is
waiting to be
transferred to the
ART
60 2 0.03
14
Anion resin is
transferred to
ART
420 18 2.1
15
second separation
prepare
120 2.5 0.07
16 Second seperstion 81.33
17
Cation resin transfer
prepare
120 2.5 0.07
18
Cation resin
transfer to CRT
360 20 2
19
flushing of the
resin pipe
120 60 2
20 ART filled 300
No water will be
discharged
21 CRT filled 600
No water will be
discharged
32 / 39

166.73
2.4 the regeneration of the cation and anion resin
process
time
seconds
flushing or
backwash
flow(m
3
Volume
of
discharge
/h)
(m
3
remarks
)
1
Anion resin
scrub
first

1-1
ART
discharge by
the
compressed
air
180 2.54
The water above the
anion resin
1-2
ART
discharge
30
No water will be
discharged
1-3
Anion resin
scrub by the
air from the
roots blower
120
No water will be
discharged
1-4
Anion resin
scrub by the
air and water
300 20
Water will be added into
the tank until the level is
above the resin
1-5
ART
pressured
20
No water will be
discharged
1-6
ART
discharge by
the air
90 0.8 Water above the resin
1-7 ART filled 360
No water will be
discharged
33 / 39

2
Cation resin
scrub
first

2-1
CRT
discharge by
the
compressed
air
180 5.9
Water above the cation
resin
2-2
CRT
discharge
30
2-3
Cation resin
scrub by the
air from the
roots blower
120
No water will be
discharged
2-4
Cation resin
scrub by the
air and water
300 30
above the resin
2-5
CRT
pressured
20
2-6
CRT
discharge by
the air
90 2.5
The water above the
resin
2-7 CRT filled 450 12
No water will be
discharged
3
Prepare for
regeneration
60 22 0.37
4 regeneration 3600 22 22
5
CRT/ART
exchange
2400 22 14.7
6 CRT/ART 1200 22 7.4
34 / 39

flushing
7
Anion resin
scrub
second

7-1
ART
discharge by
the
compressed
air
180 2.54
The water above the
resin
7-2
ART
discharge
30
7-3
Anion resin
scrub by the
air from the
roots blower
120
7-4
Anion resin
scrub by the
air and water
360 20
7-5
ART
pressured
20
7-6
ART
discharge by
the air
120 0.8
7-7 ART filled 480 20
8 ART rinse 1500 18 7.5
9
Cation resin
scrub
second

9-1
Cation resin
scrub
180 5.9
35 / 39

9-2
CRT
discharge by
the
compressed
air
30
9-3
CRT
discharge
120
No water will be
discharged
9-4
Cation resin
scrub by the
air from the
roots blower
360 30
above the resin
9-5
CRT
pressured
20
9-6
CRT
discharge by
the air
90 2.5
9-7 CRT filled 450 12
No water will be
discharged
10 CRT rinse 1500 36 15
11 Adjust 180
90.45
2.5 anion resin transfer to CRT
process
time
seconds
Flushing or
backwash
flow(m
3
Volume of
discharge
/h) (m
3
remarks
)
1 ART flushing 180 20 1.0
2
Anion resin
transfer to
CRT by the air
and water
300 10 0.83
36 / 39

3 ART flushing 60 20 0.33
4 Pipe flushing 60 60 1.0
5 ART filled 1200 20
No water will
be discarged
6 CRT filled 1200 20
No water will
be discarged
3.16
2.6 resin mix and rinse
process
time
seconds
flushing
or
backwash
flow(m
3
Volume
of
discharge
/h) (m
3
remarks
)
1
CRT
discharge
600 4.18
The water above the
mixed resin
2
Resin mixed
by the air
from roots
blower
600
No water will be
discharged
3
Resin mixed
while CRT
discharge
300 0.3
4 CRT filled 600
No water will be
discharged
5 CRT rinse 900 30 7.5
6 Pipe adjust 300
12.0

The total volume of the discharge: 17.52+10.5+166.73+90.45+3.16+12.0=300.36 m

3

37 / 39

PART FIVE WASTE WATER BASIN AND TRENCH CALCULATION
1. the calculation of waste water basin
the total drain when pre-filter backwashed: 67.77 m
the total drain when mixed bed regenerated: 300.36 m
3
the capacity of waste water pump : 60 m
3
3
the needed waste water basin volume: 300.36-60=240.36 m
/h
the recommended waste water basin volume: 250 m
3

LLM requested waste water basin volume: 60 m
3

2. the calculation of waste water trench
3

the capacity of backwash pump : 110 m
3
the capacity of flushing pump : 100 m
/h
3
the max drainage (Q
/h
d
) will not exceed 110+100=210 m
3
the drainage velocity v=0.6 m/s
/h
the needed trench area
v
Q
A
d
=
3600
=0.097 m
the chosen trench fullness coefficient: 0.5
2
the recommended trench area 2A=0.194 m
the width of recommended trench
2

A W = 2 =0.441 m
the chosen dimension of drainage trench is 600mm600mm(WH).

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