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Catalogo WILDEN
Catalogo WILDEN
Catalogo WILDEN
Op e r a t i o n &
Ma i n t e n a n c e
Original
Backed
-10C to 137C 14F to 280F
Wil-Flex -40C to 107.2C (-40F to 225F)
NOTE: Not all materials are available for all
models. Refer to Section 2 for material options
for your pump.
CAUTION: When choosing pump materials, be
sure to check the temperature limits for all wetted
components. Example: Viton
pumps can
also be used in submersible applications.
CAUTION: Tighten all hardware prior to installation.
S e c t i o n 1
C A U T I O N S R E A D F I R S T !
WILDEN PUMP & ENGINEERING, LLC 2 WIL-10320-E-07
S e c t i o n 2
WI L D E N P U MP D E S I G N AT I O N S Y S T E M
P8/PX8 METAL
51 mm (2") Pump
Maximum Flow Rate:
675 lpm (178 gpm)
LEGEND
PX8 / XXXXX / XXX / XX / XXX / XXXX
O-RINGS
MODEL
VALVE SEAT
VALVE BALLS
DIAPHRAGMS
AIR VALVE
CENTER BLOCK
AIR CHAMBERS
WETTED PARTS & OUTER PISTON
SPECIALTY
CODE
(if applicable)
NOTE: MOST ELASTOMERIC MATERIALS USE COLORED DOTS FOR IDENTIFICATION.
NOTE: Not all models are available with all material options.
Nordel
and Viton
PX8 = PRO-FLO X
XPX8 = PRO-FLO X ATEX
WETTED PARTS & OUTER PISTON
AA = ALUMINUM / ALUMINUM
SS = STAINLESS STEEL /
STAINLESS STEEL
WW = CAST IRON / CAST IRON
AIR CHAMBERS
A = ALUMINUM
C = PTFE COATED
N = NICKEL-PLATED
S = STAINLESS STEEL
V = HALAR
COATED
ALUMINUM (P8 only)
CENTER BLOCK
A = ALUMINUM (PX8 only)
N = NICKEL-PLATED (PX8 only)
P = POLYPROPYLENE
S = STAINLESS STEEL (PX8 only)
AIR VALVE
A = ALUMINUM (PX8 only)
N = NICKEL-PLATED (PX8 only)
P = POLYPROPYLENE
S = STAINLESS STEEL (PX8 only)
DIAPHRAGMS
XBS = CONDUCTIVE BUNA-N (Two
Red Dots)
BNS = BUNA-N (Red Dot)
FSS = SANIFLEX
[Hytrel
(Cream)]
EPS = EPDM (Blue Dot)
NES = NEOPRENE (Green Dot)
PUS = POLYURETHANE (Clear)
TEU = PTFE W/EPDM
BACK-UP (White)
TNU = PTFE W/NEOPRENE
BACK-UP (White)
TSU = PTFE W/SANIFLEX BACK-
UP (White)
BNU = BUNA-N, ULTRA-FLEX
EPU = EPDM, ULTRA-FLEX
NEU = NEOPRENE, ULTRA-FLEX
VTU = VITON
, ULTRA-FLEX
VTS = VITON
(White Dot)
WFS = WIL-FLEX [Santoprene
(Orange Dot)]
TSS = FULL STROKE PTFE
W/SANIFLEX BACK-UP
TWS = FULL STROKE PtTFE
W/WIL-FLEX BACK-UP
VALVE BALL
BN = BUNA-N (Red Dot)
FS = SANIFLEX [Hytrel
(Cream)]
EP = NORDEL
(Blue Dot)
NE = NEOPRENE (Green Dot)
PU = POLYURETHANE (Clear)
TF = PTFE (White)
VT = VITON
(Silver
or White Dot)
WF = WIL-FLEX
[Santoprene (Orange Dot)]
VALVE SEAT
A = ALUMINUM
BN = BUNA-N (Red Dot)
FG = SANIFLEX [Hytrel
(Cream)]
H = ALLOY C
M = MILD STEEL
ND = NORDEL
(Blue Dot)
NE = NEOPRENE (Green Dot)
PU = POLYURETHANE (Clear)
S = STAINLESS STEEL
VT = VITON
(Silver
or White Dot)
WF = WIL-FLEX
[Santoprene (Orange Dot)]
VALVE SEAT O-RING
TF = PTFE
WIL-10320-E-07 3 WILDEN PUMP & ENGINEERING, LLC
S e c t i o n 3
H O W I T WO R K S P U MP
The Wilden diaphragm pump is an air-operated, positive displacement, self-priming pump. These drawings show ow pattern
through the pump upon its initial stroke. It is assumed the pump has no uid in it prior to its initial stroke.
FIGURE 1 The air valve directs pressurized
air to the back side of diaphragm A. The
compressed air is applied directly to the
liquid column separated by elastomeric
diaphragms. The diaphragm acts as
a separation membrane between the
compressed air and liquid, balancing the
load and removing mechanical stress
from the diaphragm. The compressed
air moves the diaphragm away from
the center of the pump. The opposite
diaphragm is pulled in by the shaft
connected to the pressurized diaphragm.
Diaphragm B is on its suction stroke; air
behind the diaphragm has been forced
out to atmosphere through the exhaust
port of the pump. The movement of
diaphragm B toward the center of the
pump creates a vacuum within chamber B.
Atmospheric pressure forces uid into
the inlet manifold forcing the inlet valve
ball off its seat. Liquid is free to move
past the inlet valve ball and ll the liquid
chamber (see shaded area).
FIGURE 2 When the pressurized diaphragm,
diaphragm A, reaches the limit of its discharge
stroke, the air valve redirects pressurized
air to the back side of diaphragm B. The
pressurized air forces diaphragm B away
from the center while pulling diaphragm A
to the center. Diaphragm B is now on its
discharge stroke. Diaphragm B forces the
inlet valve ball onto its seat due to the
hydraulic forces developed in the liquid
chamber and manifold of the pump. These
same hydraulic forces lift the discharge
valve ball off its seat, while the opposite
discharge valve ball is forced onto its seat,
forcing uid to ow through the pump
discharge. The movement of diaphragm A
toward the center of the pump creates a
vacuum within liquid chamber A. Atmos-
pheric pressure forces uid into the inlet
manifold of the pump. The inlet valve ball
is forced off its seat allowing the uid being
pumped to ll the liquid chamber.
FIGURE 3 At completion of the stroke,
the air valve again redirects air to the
back side of diaphragm A, which starts
diaphragm B on its exhaust stroke. As
the pump reaches its original starting
point, each diaphragm has gone through
one exhaust and one discharge stroke.
This constitutes one complete pumping
cycle. The pump may take several cycles
to completely prime depending on the
conditions of the application.
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S U C T I O N L I F T C U R V E S
PX8 Metal Performance 21 WILDEN PUMP & ENGINEERING, LLC
Suction lift curves are calibrated for pumps operating
at 305 m (1,000') above sea level. This chart is meant
to be a guide only. There are many variables which
can affect your pumps operating characteristics. The
number of intake and discharge elbows, viscosity of
pumping uid, elevation (atmospheric pressure) and
pipe friction loss all affect the amount of suction lift
your pump will attain.
P X 8 ME TA L S U C T I O N
L I F T C A PA B I L I T Y
22069 Van Buren St. Grand Terrace, CA 92313-5651
Tel 909-422-1730 Fax 909-783-3440 www.wildenx.com
V B S G d T CA 92313 5
T
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WIL-10320-E-07 23 WILDEN PUMP & ENGINEERING, LLC
S e c t i o n 6
S U G G E S T E D I N S T A L L AT I O N
Wilden pumps are designed to meet the performance
requirements of even the most demanding pumping
applications. They have been designed and manufactured
to the highest standards and are available in a variety of
liquid path materials to meet your chemical resistance
needs. Refer to the performance section of this manual for
an in-depth analysis of the performance characteristics of
your pump. Wilden offers the widest variety of elastomer
options in the industry to satisfy temperature, chemical
compatibility, abrasion resistance and ex concerns.
The suction pipe size should be at least the equivalent or
larger than the diameter size of the suction inlet on your
Wilden pump. The suction hose must be non-collapsible,
reinforced type as these pumps are capable of pulling a high
vacuum. Discharge piping should also be the equivalent
or larger than the diameter of the pump discharge which
will help reduce friction losses. It is critical that all ttings
and connections are airtight or a reduction or loss of pump
suction capability will result.
INSTALLATION: Months of careful planning, study,
and selection efforts can result in unsatisfactory pump
performance if installation details are left to chance.
Premature failure and long term dissatisfaction can be
avoided if reasonable care is exercised throughout the
installation process.
LOCATION: Noise, safety, and other logistical factors usually
dictate where equipment will be situated on the production
oor. Multiple installations with conicting requirements
can result in congestion of utility areas, leaving few choices
for additional pumps.
Within the framework of these and other existing conditions,
every pump should be located in such a way that six key
factors are balanced against each other to maximum
advantage.
ACCESS: First of all, the location should be accessible. If
its easy to reach the pump, maintenance personnel will
have an easier time carrying out routine inspections and
adjustments. Should major repairs become necessary, ease
of access can play a key role in speeding the repair process
and reducing total downtime.
AIR SUPPLY: Every pump location should have an air line
large enough to supply the volume of air necessary to
achieve the desired pumping rate. Use air pressure up to
a maximum of 8.6 bar (125 psig) depending on pumping
requirements. Bleed port is to be left open unless being
used with the submersible option. Please see page 27 for
the submersible option.
For best results, the pumps should use a 5 (micron) air
lter, needle valve and regulator. The use of an air lter
before the pump will ensure that the majority of any pipeline
contaminants will be eliminated.
SOLENOID OPERATION: When operation is controlled by a
solenoid valve in the air line, three-way valves should be
used. This valve allows trapped air between the valve and
the pump to bleed off which improves pump performance.
Pumping volume can be estimated by counting the number
of strokes per minute and then multiplying the gure by the
displacement per stroke.
MUFFLER: Sound levels are reduced below OSHA
specications using the standard Wilden mufer. Other
mufers can be used to further reduce sound levels, but
they usually reduce pump performance.
ELEVATION: Selecting a site that is well within the pumps
dynamic lift capability will assure that loss-of-prime issues will
be eliminated. In addition, pump efciency can be adversely
affected if proper attention is not given to site location.
PIPING: Final determination of the pump site should not be
made until the piping challenges of each possible location
have been evaluated. The impact of current and future
installations should be considered ahead of time to make
sure that inadvertent restrictions are not created for any
remaining sites.
The best choice possible will be a site involving the shortest
and straightest hook-up of suction and discharge piping.
Unnecessary elbows, bends, and ttings should be avoided.
Pipe sizes should be selected to keep friction losses within
practical limits. All piping should be supported independently
of the pump. In addition, the piping should be aligned to
avoid placing stress on the pump ttings.
Flexible hose can be installed to aid in absorbing the forces
created by the natural reciprocating action of the pump. If the
pump is to be bolted down to a solid location, a mounting
pad placed between the pump and the foundation will assist
in minimizing pump vibration. Flexible connections between
the pump and rigid piping will also assist in minimizing
pump vibration. If quick-closing valves are installed at any
point in the discharge system, or if pulsation within a system
becomes a problem, a surge suppressor (SD Equalizer
)
should be installed to protect the pump, piping and gauges
from surges and water hammer.
If the pump is to be used in a self-priming application, make
sure that all connections are airtight and that the suction lift is
within the models ability. Note: Materials of construction and
elastomer material have an effect on suction lift parameters.
Please refer to the performance section for specics.
When pumps are installed in applications involving ooded
suction or suction head pressures, a gate valve should be
installed in the suction line to permit closing of the line for
pump service.
Pumps in service with a positive suction head are most efcient
when inlet pressure is limited to 0.50.7 bar (710 psig).
Premature diaphragm failure may occur if positive suction
is 0.7 bar (10 psig) and higher.
SUBMERSIBLE APPLICATIONS: Pro-Flo X pumps can be
used for submersible applications, when using the Pro-Flo
X submersible option.
NOTE: Pro-Flo
air distribution
system. The PX800 metal pump utilizes the Pro-Flo
X air distribution system.
Proprietary composite seals reduce the co efcient of friction and allow lube-free
operation. Constructed of polypropylene or aluminum, the Pro-Flo
air distribution
system is designed to perform in on/off, non-freezing, non-stalling, tough duty
applications.
Step 1
Loosen the air valve bolts utilizing
a 3/16" hex head wrench and then
remove mufer plate screws.
Step 2
Remove mufer plate and air valve
bolts from air valve assembly
exposing mufer gasket for
inspection. Replace if necessary.
Step 3
Lift away air valve assembly
and remove air valve gasket for
inspection. Replace if necessary.
WILDEN PUMP & ENGINEERING, LLC 30 WIL-10320-E-07
Step 4
Remove air valve end cap to expose
air valve spool by simply lifting up
on end cap once air valve bolts are
removed.
Step 5
Remove air valve spool from air
valve body by threading one air
valve bolt into the end of the spool
and gently sliding the spool out of
the air valve body. Inspect seals for
signs of wear and replace entire
assembly if necessary. Use caution
when handling air valve spool to
prevent damaging seals.
NOTE: Seals should not be
removed from assembly. Seals are
not sold separately.
Step 6
Remove pilot spool retaining snap
ring on both sides of center section
with snap ring pliers.
A I R V A L V E / C E N T E R S E C T I O N D I S A S S E MB L Y
Step 7
Remove air chamber bolts with
1/4" hex head wrench.
Step 8
Remove pilot spool bushing from
center block.
Step 9
With o-ring pick, gently remove the
o-ring from the opposite side of the
notched end of the spool. Gently
remove the pilot spool from sleeve
and inspect for nicks or gouges and
other signs of wear. replace pilot sleeve
assembly or outer sleeve o-rings if
necessary. During re-assembly never
insert the pilot spool into the sleeve
with the notched" end side rst, this
end incorporates the urethane o-ring
and will be damaged as it slides over
the ports cut in the sleeve.
NOTE: Seals should not be
removed from pilot spool. Seals
are not sold separately.
WIL-10320-E-07 31 WILDEN PUMP & ENGINEERING, LLC
Step 10A
Check center block shaft seals for
signs of wear. If necessary, remove
shaft seals with o-ring pick and
replace.
Step 10B
NOTE: Threaded sleeves (see A)
are removable and can be replaced
if necessary. Sleeves can be press
t by hand. Pro-Flo
ONLY.
A I R V A L V E / C E N T E R S E C T I O N D I S A S S E MB L Y
A
Step 2
Next, install an optional submersible air valve gasket
(04-2621-52). The submersible air valve gasket can
be purchased as a spare part or included with the
purchase of a new Pro-Flo X pump.
Step 1
Install a 1/4 NPT pipe plug
(00-7010-08) into the pilot spool
bleed port located at the front of the
center block.
Non-Submersible Submersible
S U B ME R S I B L E P R O - F L O X
ARO
Other
WILDEN PUMP & ENGINEERING, LLC 34 WIL-10320-E-07
S e c t i o n 8
E X P L O D E D V I E W & PA R T S L I S T I NG
P8 METAL
F u l l S t r o k e D i a p h r a g m - F i t t e d E X P L O D E D V I E W
ALL CIRCLED PART IDENTIFIERS ARE INCLUDED IN REPAIR KITS (see section 9).
FULL STROKE PTFE-FITTED
WIL-10320-E-07 35 WILDEN PUMP & ENGINEERING, LLC
P8 METAL
F u l l S t r o k e D i a p h r a g m- F i t t e d P A R T S L I S T I N G
No. Part Description Qty.
P8/AAAPP
P/N
P8/ WWAPP
P/N
P8/SSAPP
P/N
P8/SSAPP/0070
P/N
1 Pro-Flo
EPDM
Pro-Flo
EPDM
Pro-Flo X Original Metal 08-9582-51 08-9582-52 08-9582-53 08-9582-54
Pro-Flo X Original Metal (Ultra-Flex) 08-9586-51 08-9586-52 08-9586-53 08-9586-54
DESCRIPTION REDUCED STROKE PTFE WIL-FLEX SANIFLEX POLYURETHANE
Pro-Flo X Original Metal 08-9582-55 08-9582-58 08-9582-56 08-9582-50
E L A S T O M E R K I T S
Elastomer & ADS Repair Kits
All Sizes Available
PTFE, Rubber & TPE Elastomers
One Part Number Simplies Inventory
Eliminates Order Errors
Reduces Re-Build Time
Rejuvenates Your Pump
Program Details:
NOTE: See Section 9.
AlF FE0uLAT0F
0Y
Ll0ul
SlE
lAFhFA0M
AlF SlE
Phase 1
AlF FE0uLAT0F
0Y
Ll0ul
SlE
lAFhFA0M
AlF SlE
Phase 2
A compressed air line attached to the air regula-
tor body sets and maintains pressure on the air side
of the diaphragm. As a reciprocating pump begins its
stroke, liquid discharge presure increases which exes
the Equalizer
diaphragm to ex outward
displacing the uid into the discharge line (phase 2).
This motion provides the supplementary pumping action
needed to minimize pressure uctuation.
Item # Serial #
Company Where Purchased
Company Name
Industry
Name Title
Street Address
City State Postal Code Country
Telephone Fax E-mail Web Address
Number of pumps in facility? Number of Wilden pumps?
Types of pumps in facility (check all that apply):
Diaphragm
Centrifugal
Gear
Submersible
Lobe
Other
Media being pumped?
How did you hear of Wilden Pump?
Trade Journal
Trade Show
Internet/E-mail
Distributor
Other
PUMP I NFORMATI ON
PLEASE PRINT OR TYPE AND FAX TO WILDEN
YOUR I NFORMATI ON
ONCE COMPLETE, FAX TO (909) 783-3440
NOTE: WARRANTY VOID IF PAGE IS NOT FAXED TO WILDEN
WILDEN PUMP & ENGINEERING, LLC
WA R R A N T Y
Each and every product manufactured by Wilden Pump and Engineering, LLC is built to meet the highest
standards of quality. Every pump is functionally tested to insure integrity of operation.
Wilden Pump and Engineering, LLC warrants that pumps, accessories and parts manufactured or supplied by
it to be free from defects in material and workmanship for a period of ve (5) years from date of installation or
six (6) years from date of manufacture, whichever comes rst. Failure due to normal wear, misapplication, or
abuse is, of course, excluded from this warranty.
Since the use of Wilden pumps and parts is beyond our control, we cannot guarantee the suitability of any pump
or part for a particular application and Wilden Pump and Engineering, LLC shall not be liable for any consequential
damage or expense arising from the use or misuse of its products on any application. Responsibility is limited
solely to replacement or repair of defective Wilden pumps and parts.
All decisions as to the cause of failure are the sole determination of Wilden Pump and Engineering, LLC.
Prior approval must be obtained from Wilden for return of any items for warranty consideration and must be
accompanied by the appropriate MSDS for the product(s) involved. A Return Goods Tag, obtained from an
authorized Wilden distributor, must be included with the items which must be shipped freight prepaid.
The foregoing warranty is exclusive and in lieu of all other warranties expressed or implied (whether written or oral)
including all implied warranties of merchantability and tness for any particular purpose. No distributor or other
person is authorized to assume any liability or obligation for Wilden Pump and Engineering, LLC other than expressly
provided herein.