The document analyzes the stress concentration factor (SCF) and deflection of rectangular plates with an eccentric circular hole under transverse loading. Finite element analysis is conducted using ANSYS software. The plate material is considered as isotropic and orthotropic. The SCF is calculated for different ratios of hole radius to distance from plate edge (a/c ratio) under various boundary conditions. The SCF and deflection are found to vary with the a/c ratio and boundary conditions applied. Charts are presented showing the variation of SCF and normalized deflection with a/c ratio for different boundary conditions.
The document analyzes the stress concentration factor (SCF) and deflection of rectangular plates with an eccentric circular hole under transverse loading. Finite element analysis is conducted using ANSYS software. The plate material is considered as isotropic and orthotropic. The SCF is calculated for different ratios of hole radius to distance from plate edge (a/c ratio) under various boundary conditions. The SCF and deflection are found to vary with the a/c ratio and boundary conditions applied. Charts are presented showing the variation of SCF and normalized deflection with a/c ratio for different boundary conditions.
The document analyzes the stress concentration factor (SCF) and deflection of rectangular plates with an eccentric circular hole under transverse loading. Finite element analysis is conducted using ANSYS software. The plate material is considered as isotropic and orthotropic. The SCF is calculated for different ratios of hole radius to distance from plate edge (a/c ratio) under various boundary conditions. The SCF and deflection are found to vary with the a/c ratio and boundary conditions applied. Charts are presented showing the variation of SCF and normalized deflection with a/c ratio for different boundary conditions.
International Journal of Advances in Engineering Sciences Vol.
1, Issue 3, July, 2011
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F E Analysis of SCF, Deflection in Isotropic and Orthotropic Rectangular Plates with a Circular Hole near the Edge of the Plate Under Transverse Loading SHIVANAND C GALAVEEN Research Center, Department of Mechanical Engineering, SDM Collage of Engineering & Technology, Dhavalagiri, Dharwad, Karnataka, 580002, INDIA galaveen@gmail.com
SHIVAKUMARGOUDA P.S Research Center, Department of Mechanical Engineering, SDM Collage of Engineering & Technology, Dhavalagiri, Dharwad, Karnataka, 580002, INDIA
Dr. S K KUDARI Research Center, Department of Mechanical Engineering, SDM Collage of Engineering & Technology, Dhavalagiri, Dharwad, Karnataka, 580002, INDIA
Abstract: The study of stress concentration factor ( S C F ) for the rectangular plate with eccentric circular hole under transverse load is analyzed by numerically with the help of Finite Element Method. The material used for the plate is isotropic and orthotropic in nature, from this analysis author found that the variation in the SCF to a/c ratio (a/c ratio, where a is radius of circle and c is distance between longer edge of the plate to center of the circle) in the rang of 0.01 to 0.9. In this paper four boundary condition are applied and SCF was calculated. The results are shown in graphically and also discussed variation of SCF with the position of the hole. The finite element formulation is carried out by using the software ANSYS. The deflection behavior of a rectangular plate under transverse load is also presented in this paper.
Key words: Stress Concentration Factor; Finite Element Analysis; Eccentric Circular Hole; Deflection; Transverse Load. 1. Introduction: The stress concentration factor is very important in all structural problem especially in aerospace structures where discontinuities will appear in the element subjected to different types of load, The researchers are worked on structure with hole problems and analysis is carried out with help Finite element method and it is important now a days in industries, therefore the effect of stress concentration factor (SCF) on plate with hole and different shapes of component, fillet notches are presented by Petersons [1] ,The abrupt changes of geometric in the component under static loading for the isotropic materials was studied and it is useful in the design of machine component. The stress and stress formulation was studied by Roarks formulas [2] and Savin [3]. The SCF for different materials like composite materials are also presented [4]. The analytical method of solution is used for an irregular shaped hole in an orthotropic laminate [5, 6] and special types of cutouts are also presented, an analytical investigation is used to study the stress analysis of plates with different central cutout [7] So all these work is done for 2D analysis and The three-dimensional stress concentration factor is found to be a function of the thickness to root radius ratio and the aspect ratio (short to long axial length) of the elliptic hole under tensile loading is presented [8] . The stress concentration factor for different types of loading condition like torsion, bending, axial and dynamic loading is presented for notched plates [9]. The elastic stress fields of a finite thickness plate containing a circular hole subjected to out- of-plane bending is found that the stress concentration factors of the finite thickness plate are different except at the notch root of the free surface even if the plate is in elasticity state [10] the continuation of this Analysis of Stress Concentration and Deflection in Isotropic and Orthotropic Rectangular Plates with Central Circular Hole under Transverse Static Loading is presented by Dr. Nitin for 2D analysis [11] in their work with use of Finite element method.
There is a ample of scope to further study of plate with eccentric circular hole under transverse loading condition for the different types of materials isotropic, orthotropic and interest of this work is the analysis of the plate and effect of a/c ratio on SCF for the value of x and y and xy are found through this analysis was presented with respect to the different boundary conditions, under these boundary condition for the plate under transverse load the effect of deflection Uz with respect to a/c ratio is also presented in this work. The whole work is done with the use of finite element analysis ANSYS Software. 2. Statement of the problems: In this work the author taken a rectangular plate of 200mm x100mm and 1mm thickness, modeled in ansys International Journal of Advances in Engineering Sciences Vol.1, Issue 3, July, 2011 9
1. All edges are fixed 2. All edges are supported 3. Short edges are fixed, longer edges are supported 4. Longer edges are fixed, Short edges are supported
UX = 0 UZ=0
UX = 0 UZ=0 ALL DOF = 0 UX = 0 UZ=0
A L L
D O F
=
0
UX= 0 UZ=0
ALL DOF = 0 ALL DOF = 0 ALL DOF = 0
Y Z
=
0
U Z = 0
Figure.5 different types of boundary condition
A L L
D O F
=
0
Y Z
=
0
U Z = 0
A L L
D O F
=
0
A L L
D O F
=
0
Y Z
=
0
U Z = 0
Y Z
=
0
U Z = 0
and the position of circular hole in a plate with eccentric and very with a/c ration as shown in figure.1. Where a is radius of circular hole and c is the distance between center of the hole and longer edge of the plate. The load is applied on the surface of the plate in transverse direction with magnitude of 0.02 N. Different types of boundary condition are imposed is shown in figure 2,3 and figure.4. In this plate there are three types of materials systems are used for the analysis of isotropic, orthotropic -1 and orthotropic 2 .
Fig. 1. Geometrical Size of the Plate. 2.1. Materials Property for the analysis The analysis of the plate is carried out with different types of materials systems isotropic material, Orthotropic-1 and Orthotropic-2 materials. The elastic property for these materials systems as shown in the table .1 [11] Table 1. The materials properties of different materials are tabulated. Properties Isotropic Orthotropic-1 (E-glass/epoxy) Orthotropic-2 (Boron Aluminum)
Ex 39 GPa
39 GPa
235 GPa
Ey
8.6 GPa
137 GPa
Ez
8.6 GPa
137 GPa
Gxy
3.8 GPa
47 GPa
Gyz
.. 3.8 GPa
47 GPa
Gzx
3.8 GPa
47 GPa
xy
0.3 0.28
0.30
yz
0.28
0.30
zx
0.28
0.30
3. Finite Element Modeling and Analysis The geometric and F E model is carried out using Ansys by taking element edge length equal to 1 mm for finer mesh The element used in this analysis is shell 99. The F E model for the plate with a hole as shown in figure.4. The similar work is carried out by some authors with different geometry and showed the results. The boundary condition used for the plate analysis is showed in figure. 5.
The position of the circular hole is varies with a/c ratio and is started at the center of the plate and end with the edge of the plate. The results found that variation of SCF with respect to to x , y and xy was presented.
Figure. 4. Meshing of the Finite element modal near the hole
Results and Discussion: 4.1 The effect of SCF on the position of circular eccentric hole in the plate with Isotropic material under different boundary condition are discussed as follows International Journal of Advances in Engineering Sciences Vol.1, Issue 3, July, 2011 10
i) For the boundary condition 1, SCF for x is more at a/c ratio 0.3 and linearly diereses towards the a/c ratio of 0.8 with y < x and it reduces to words the a/c ration of 0.8 and xy is almost less in this case. ii) For the boundary condition 2, SCF for x and for y is almost constant and SCF xy is linearly increased from a/c ratio 0.2 to 0.8. iii) For the boundary condition 3, SCF for x is constant and for y , xy is maximum at a/c ratio 0.2 and reduce towards the a/c value 0.8. iv) For the boundary condition 4, the value of SCF for x and y is almost minimum and constant where as xy is maximum at a/c 0.2 and minimum at 0.4 and again linearly increase towards 0.8.
Figure 6. The effect of Stress concentration factor with a/c ratio for isotropic materials, for different types of boundary conditions.
4.2 Effect of (Uz/Uz*) on the position of circular eccentric hole in the plate for Isotropic material under different boundary condition are presented in figure 7. For the boundary condition 1, (Uz/Uz* ) is maximum at a/c ratio 0.2 and linearly reduces towards a/c ratio of 0.8 . For the boundary condition 2, (Uz/Uz*) is more at a/c ratio 0.2 and suddenly reduce towards a/c ratio of 0.4 and linearly increased towards 0.8. For the boundary condition 3, (Uz/Uz* ) is more at a/c ratio 0.2 and linearly reduce towards a/c ratio of 0.8 . For the boundary condition 4, (Uz/Uz* ) is more at a/c ratio 0.2 and suddenly reduce towards a/c ratio of 0.4 and linearly increased towards 0.8 .
Figure 7. The Deflection Uz/Uz* factor with a/c ratio for Isotropic materials, for different types of boundary conditions. International Journal of Advances in Engineering Sciences Vol.1, Issue 3, July, 2011 11
3 Effect of SCF on the position of circular eccentric hole in the plate for orthotropic 1 material under different boundary condition are discussed as follows a) For the boundary condition 1 , SCF for x is slightly increased at a/c ratio 0.4 and reduce towards a/c ratio of 0.6 and rapidly increased at 0.8 for y is increased up to 0.4 and constant towards 0.8 and xy is constant up to 0.2 slightly increased at 0.4 almost constant . b) For the boundary condition 2, SCF for x is slightly decreasing and it is varying up to 0.8. y and xy is linearly increased from a/c ratio 0.2 to 0.8. c) For the boundary condition 3, SCF for x is behaved as flexible first decreased at0.2 and increased as0.4 and decreased at 0.6 and again increased at0.8and for y rapidly increased at0.2 and constant up to 0.8 , xy is linearly increased up to 0.4 and constant up to 0.8. d) For the boundary condition 4, The value of SCF for x , xy and y is slightly reduces at 0.2 and linearly increased up to 0.8.
Figure 8. The effect of Stress concentration factor with a/c ratio for Orthotropic -1 material, for different types of boundary conditions
4.4 Effect of (Uz/Uz* ) on the position of circular eccentric hole in the plate for orthotropic 1 material under different boundary condition are discussed. For the boundary condition 1 , (Uz/Uz* ) is reduced at a/c ratio 0.2 and linearly increased towards a/c ratio of 0.8 afterwards it is constant. For the boundary condition 2 , (Uz/Uz* ) is reduced more at a/c ratio 0.2 as compared to B C 1and linearly increased towards a/c ratio of 0.4 and constant towards 0.8.For the boundary condition 3 , (Uz/Uz* ) is non linear between a/c ratio 0.2 to a/c ratio of 0.8 afterwards it is constant. Similarly for the boundary condition 4, (Uz/Uz* ) is reduced at a/c ratio of 0.2 and linearly increased towards the a/c ratio of 0.4 afterwards it is constant.
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4.5 Effect of SCF on the position of circular eccentric hole in the plate for orthotropic 2 material under different boundary condition are discussed as follows a) For the boundary condition 1, The variation of SCF (x , xy and y ) with a/c ratio from 0 to 0.2 is proportionality increasing afterward it is constant and it is reduced up to 0.4, then it is maintained up to 0.8. b) For the boundary condition 2, SCF for x and for y is almost constant and SCF xy is behaved as flexible like linearly increased at a/c ratio 0.2 and decreased at 0.4 and linearly increased to 0.8. c) For the boundary condition 3, The value of SCF for x, xy and y are behaved almost same like B C 1, that rapidly increased up to 0.2 and suddenly reduced to 0.4 and maintain constant up to 0.8. d) For the boundary condition 4, the value of SCF for x and xy is varying linearly and increased up to 0.2. also it is decreased at 0.4 an again increased towards 0.6 for y > x and xy
Figure 10. The effect of Stress concentration factor with a/c ratio for Orthotropic -2 materials, for different types of boundary conditions
4.5 Effect of (Uz/Uz*) on the position of circular eccentric hole in the plate for orthotropic 2 material under different boundary condition are presented. For the boundary condition 1 and boundary condition 3 (Uz/Uz* ) is rapidly reduced at a/c ratio 0.2 and suddenly increased towards a/c ratio of 0.4 and it is constant up to 0.8. For the boundary condition 2 and 4, (Uz/Uz*) is rapidly reduced at a/c ratio 0.2 and slightly increased towards a/c ratio of 0.4 and is constant up to 0.8.
International Journal of Advances in Engineering Sciences Vol.1, Issue 3, July, 2011 13
Figure 11. The Deflection uz/Uz* factor with a/c ratio for Orthotropic -2 materials, for different types of boundary conditions.
Table 2. Stresses and Deflection for full Plate
Material type B C stress X N/mm 2 Stress Y N/mm 2
Shear stress N/mm 2
Uz mm Isotropic 1 0.002803 0.006123 0.003377 2.85E-04 2 0.003415 0.00497 6.34E-04 7.10E-05 3 0.007151 0.005225 0.002061 2.37E-04 4 0.001516 0.005054 9.85E-04 7.32E-05 Ortho -1 1 0.006489 0.005293 0.003174 0.001203 2 0.007345 0.004542 5.77E-04 3.07E-04 3 0.013725 0.003225 0.001534 7.23E-04 4 0.002366 0.005149 9.27E-04 3.60E-04 Ortho -2 1 0.003783 0.006167 0.002558 8.74E-05 2 0.00474 0.004917 5.39E-04 2.38E-05 3 0.009351 0.00476 0.001697 6.58E-05 4 0.001672 0.005162 7.17E-04 2.54E-05 5. Conclusion: The behavior of the rectangular plate with eccentrically circular hole under transverse load for the isotropic and orthotropic material was presented with a/c ratio and Uz/Uz*.There are four boundary condition are used in this work, the value of SCF for x , y and xy and corresponding deflections under transverse loading is presented as follows.
a) For Isotropic material SCF for xy is more towards the edge of the plate and SCF for x and y is constant in BC (b). In plate (a) x is more and in plate (c) x is constant and y and xy is more at the center of the hole. In plate (d) and xy is more and x and y is constant b) For Orthotropic-1 materials the SCF in more as compared with isotropic material, SCF for x is more up to 5.7 for B C-1 and minimum as B C-2 and for B C-3 . B C-4 is up to 2.7 xy is more in B C 2 up to 6 and for y it is minimum in case of B C. c) For Orthotropic-2 materials SCF for y is maximum in B C 1,3,4 but it is minimum at B C-2. SCF for xy is more in case of B C-2 as compared with other B C. for x is minimum in all case of Boundary condition under transverse load. d) The variation of SCF for all stresses with respect to a/c ratio observed more in orthotropic plates as compare to isotropic plates for all boundary conditions. e) The deflection of plate under transverse load is more in case of isotropic material that is at a/ratio 0.2, and later behaved as flexible and deflection is minimum initially at a/c ratio 0.2 and as constant in case of Orthotropic material. Acknowledgments Author is thankful to Principal Dr. S Mohan kumar, SDMCET for providing all type of support and facilities to carry out this work. And also thankful to the department of mechanical Engineering to helped me to do this work. References [1] Walter D. Pilkey (1997): Stress Concentration Factors, Petersons 2nd Edition. [2] Young W C, Budynas R G. (2002): Roarks formulas for stress and strain, 7th ed. McGraw-Hill: New York. [3] Savin G N: (1961) Stress concentration around holes. New York: Pergamon Press. [4] Le-Chung Shiau : George C. Lee. (1993): Stress concentration around holes in composite laminates with variable fiber spacing, Volume 24, Issue 2, Pages 107-115 [5] Ukadgaonker: Vyasraj Kakhandki (2005): Stress analysis for an orthotropic plate with an irregular shaped hole for different in- plane loading conditions. Original Research Article Composite Structures, Volume 70, Issue 3, Pages 255-274. [6] Chun Ron Chiang: (1999); On Stress Concentration factors in Orthotropic materials,Taiwan 300, R.O.C. Journal of chinese institute of engineeres, volume 22, no. 3, pp 301-305 0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 0.6 0.8 1 Uz/Uz* a/c ratio B C - 4 uz / Uz* International Journal of Advances in Engineering Sciences Vol.1, Issue 3, July, 2011 14
[7] Rezaeepazhand J, Jafari M, (2005): Stress analysis of perforated composite plates Composite Structures. 71, Issues 3- 4, Pages463-468 [8] Chongmin She, Wanlin Guo, (2007): Three-dimensional stress concentrations at elliptic holes in elastic isotropic plates subjected to tensile stress. International Journal of Fatigue, Volume 29, Issue 2, Pages 330-335 [9] NDiaye A , Hariri S, G. Pluvinage : (2009) :Stress concentration factor analysis for welded, notched tubular T- joints under combined axial, bending and dynamic loading:international Journal of Fatigue, Volume 31, Issue 2, Pages 367-374 [10] ZhengYangChang : (2010): The stress and strain concentrations of out-of-plane bending plate containing a circular hole, International Journal of Mechanical Sciences 52 836846. [11] Dr. Jain N. K: (2009 ): Analysis of Stress Concentration and Deflection in Isotropic and Orthotropic Rectangular Plates with Central Circular Hole under Transverse Static Loading, , World Academy of Science, Engineering and Technology. [12] Shivanand C Galaveen, shivakumargouda P S, (2011): Effect of SCF on position of Hole in Isotropic, Orthotropic Plate under transverse loading, Proceedings of International Conference on Emerging trends in Engineering,Nitte 733-736