This document presents a dynamic model of vinyl chloride suspension polymerization. The model accounts for heat transfer from reactants to the reactor wall and from the wall to the coolant jacket. Dynamic heat balances are derived for the reactor based on changes in mass and specific heat of reactants. The model can describe dynamic characteristics of the polymerization reaction and can estimate monomer conversion online based on heat balances as the reaction is exothermic. Model predictions are compared to a comprehensive kinetic model and found to be satisfactory. The dynamic model provides a basis for analyzing behavior, predictive process control, and optimization of vinyl chloride suspension polymerization.
This document presents a dynamic model of vinyl chloride suspension polymerization. The model accounts for heat transfer from reactants to the reactor wall and from the wall to the coolant jacket. Dynamic heat balances are derived for the reactor based on changes in mass and specific heat of reactants. The model can describe dynamic characteristics of the polymerization reaction and can estimate monomer conversion online based on heat balances as the reaction is exothermic. Model predictions are compared to a comprehensive kinetic model and found to be satisfactory. The dynamic model provides a basis for analyzing behavior, predictive process control, and optimization of vinyl chloride suspension polymerization.
This document presents a dynamic model of vinyl chloride suspension polymerization. The model accounts for heat transfer from reactants to the reactor wall and from the wall to the coolant jacket. Dynamic heat balances are derived for the reactor based on changes in mass and specific heat of reactants. The model can describe dynamic characteristics of the polymerization reaction and can estimate monomer conversion online based on heat balances as the reaction is exothermic. Model predictions are compared to a comprehensive kinetic model and found to be satisfactory. The dynamic model provides a basis for analyzing behavior, predictive process control, and optimization of vinyl chloride suspension polymerization.
This document presents a dynamic model of vinyl chloride suspension polymerization. The model accounts for heat transfer from reactants to the reactor wall and from the wall to the coolant jacket. Dynamic heat balances are derived for the reactor based on changes in mass and specific heat of reactants. The model can describe dynamic characteristics of the polymerization reaction and can estimate monomer conversion online based on heat balances as the reaction is exothermic. Model predictions are compared to a comprehensive kinetic model and found to be satisfactory. The dynamic model provides a basis for analyzing behavior, predictive process control, and optimization of vinyl chloride suspension polymerization.
Proceedings of the 5Ih WorldCongress onIntelligent Control
and Automation, J une 15-19, 2004, Hangzhou, P.R. China
Dynamic Modeling of Vinyl Chloride Suspension Polymerization Haitian Pan, Luyue Xia, Yijun Cai, Xiaofmg Sun, Mengfei Zhou College of Chemical and Materials Engineering, Zhejiang University of Technology, Hangzhou 3 10032 (E-mail: htpan@zjut.edu.cn) Abstract-A dynamic model of vinyl chloride suspension polymerization is studied. Based on heat transfer process form the reactants to the reactor wall and from the inner wall to the coolant in the jacket, the dynamic heat balances for the PVC reactor is found. Since the changes in both the mass of the reactants in the reactor and its specific heat are considered, the model can he used to exactly describe the dynamic characteristic of VCM suspension polymerization. Since VCM suspension polymerization reaction is exothermic, the monomer conversion is on-line estimated by using the model based on the heat balances of the PVC reactor. A comparison between predicted conversion based on the dynamic model and a comprehensive kinetic model is made, the result is satisfactory. The model provides the basis for dynamic behavior analysis, process predictive control and optimization ofVCM suspension polymerization: Keywords-vinyl chloride, suspension polymerization, dynamic modeling, conversion,.estimation. , . ' 0-7803-8273-0104/$20.00 02004 IEEE 3335 1 I & F, =mm(---)- P, Pp df 3336 b2, =?(T, 0 - - T J ) , - bZ2 =-F, 4 - Y Y ~ 3337 . .~~ I on .- Heal balance , - beti c model -~ I I B;f*F& TWR, %at. . I l Z %i l t Y . WZ: 4k%I!lLt!d&**, 1990. D.R. Lewin. Modelling and control of an industrial PVC suspension polymerization reactor, Compurers & Chemical Engineering, vol. 20, no. Suppl, pp. S8653870, 1996. T. Mejdell, T. Pettersen, C. Naustdal, et al. Modelling of industrial S-PVC reactor: Chemical Engineering Science, vol. 54, no. 13/14, pp. 2459-2466, 1999. %W%, BEB, BjlK%. I f &%m. o2~@w. 4kIB.a kE&S, e: 27, m: 4, E: 10-12,2000. Z. Nagy, S. Agachi. Model predictive control of a PVC batch reactor, Computers & Chemical Engineering, vol. 21, no. 6, pp. 571-591.1997. %%?b, 6&%. XE+Q%41E. %S: +Ei64k%M.% 1999. [7] D. Bonvin, P.D. Valliere and D.W. Rippin. Application of estimation techniques to batch reactors - I . modelling thermal effects, Computers & Chemical Engineering, vol. 13, no. 112, pp. 1-9, 1989. [8] D. Bonvin and P.D. Valliere. Application of estimation techniques to batch reactors - 11. experimental studies in state and parameter estimation, Computers & Chemical Engineering, vol. 13,no. 1/2,pp. 11-20. 1989. [9] G Maschio, 1. Ferrara, C. Bassani, et al. An integrated calorimetric approach for the scale-up of polymerization reactors, Chemical Engineering Science, vol. 54, no. 17/18, pp. 3273-3282, 1999. [ I O] J. Zeaiter, V.G Gomes, J .A. Romagnoli, et al. Inferential conversion monitoring and control in emulsion polymerization through calorimetric measwements, Chemical Engineering Journal, vol. 89, no. 1-3, pp. 3745,2002. [Ill C. Kiparissides, G Daskalakis, D.S. Achilias, et al. Dynamic simulation of industrial poly(viny1 chloride) batch suspension polymerization reactors, Indusfrial & Engineering Chemical Research, vol. 36, no. 4, pp. 1253-1267, 1997. [I21 G Talamini, A. Visentini and J. K ea Bulk and suspension polymerization of vinyl chloride: the two-phase model, Polymer, vol. 39,no. 10,pp. 1879.1891, 1998. [ I 31 T.Y. Xie, A.E. Hamielec, P.E. Wood, et al. Experimental investigation of vinyl chloride polymerization at high conversion: mechanism, kinetic and modelling, Polymer, vol. 32, no. 3, pp. 537-555, 1991. 3338