Feature

Feature

System (CMS)RBI

(API)

API RP 571
(Damage Mechanisms Affecting Fixed Equipment

Licensor

in the Refining Industry)API RP

LicensorEPC

581 (Risk-Based Inspection)

RBI(Risk Based Inspection)

EPC
HSE
RBISafety
TAKREER RUWAIS
Refinery Expansion ProjectAlkylation
Project1012
RAPIDEPC
RBICorrosion Monitoring
API
AUG 2014 421

19


Feature

Feature
API RP 750 Process Hazards

API RP 510 Pressure Vessel Inspection

API RP 570 Piping Inspection

API RP 653 Tank Inspection, Repair, Alteration,

and Reconstruction

API RP 571 Failure Mechanisms

API RP 580 Qualitative Risk Base Inspection

RBI

API RP 581 Quantitative Risk Base Inspection

API RP 571

API RP 579 Fitness for Service

Damage Mechanisms
(NDT) Application

RBI

RBI

RBI

(CMS) RBI

10-

DNVOrbit Onshore

20%80-100%

RBI

(CMS)

Probe

RBI

RBI

API Codes
RBI

20

421

AUG

2014


Feature

1. API RP 581
RBI(

(PIDPFDProcess Description

Process Operation ManualPlot PlanPiping

Material SpecificationEquipment List

Equipment Design Data SheetMaterial

Balance)

2.

API RP 570Class 1

Class 2Class 3RBI(

PFD Markup

RBI

3.

Pressures and

temperaturesFluids, phases, inventory groups

Materials of constructionExpected damage

mechanisms, their form, severity and corrosion

circuits -(Corrosion expertise needed)

1. PFD

MarkupPFD

2. PFD Mark up

3.
4.

(coating,
gladding)
5.
PFD Markup
AUG 2014 421

21


Feature

Feature

(Polythionic Acid Stress Corrosion Cracking)

1.

ClSCC (Chloride Stress Corrosion Cracking)

(Uniform or Localized
Loss of Thickness)(Pitting

HTHA (High Temperature

Hydrogen Attack)

corrosion)(Crevice corrosion)

(Galvanic corrosion)

(Intergranular corrosion)
(Environmentally-assisted cracking)
(SCC, Stress corrosion cracking)

885F
Sigma

(HIC, Hydrogen Induced Cracking)

(Corrosion fatigue)(Microbial

RBI

corrosion)(Stray current)

= *

(Erosion)(Fretting

wear)(Cavitation)(High

temperature corrosion)

2.

1.

API RP 571

Material of Construction

H2SCUI

(Damage Mechanism Active)

(Corrosion Under Insulation)

/(/)

(Corrosion Rate)/(Damage
Severity)/

3.

CUI

SSCHIC/SOHIC(Stress Oriented Hydrogen

Induced Cracking)HSC-HF (Hydrogen
Stress Cracking-HF)HIC/SOHIC-HFPTA
(Risk Matrix)

22

421

AUG

2014


Feature

2.
(Damage Mechanisms)
(Damage Rate) (Damage Rate)

Vibration Monitoring(Universal
Subfactor)ContinuityStabilityRelief
Valves

(Management Systems

Evaluation Factor)% (API

RP 750API

(Damage Tolerance)

(TMSF,
Technical Module Sub Factor)
(Damage Mechanisms)
(The Composite Technical Module Sub Factor)

4.

NFPA

(PoF)

RBI

(
)

3. API RP 581

x x
(Generic Equipment Failure

Frequencies)Centrifugal Pump, Column,

Filter, Heat Exchanger, Piping, Pressure Vessel,

Storage Tank

(Equipment Modification

(Gas Jet)(Liquid Jet)

Factor)4

(Two Phase Flow)(Flash)

( Te c h n i c a l M o d u l e S u b f a c t o r )

(Evaporization)

D a m a g e r a t e I n s p e c t i o n E ff e c t i v n e s s

(Universal Subfactor)

(Guassian

Plant ConditionCold WeatherSeismic

model) (

Activity(Universal Subfactor)

)3-D

Equipment ComplexityConstruction

(Computational Fluid Dynamics, CFD)

CodeLife CycleSafety Factors

(Pool Fire)(Jet

AUG 2014 421

23


Feature

Feature
Fire)(Fire Ball)

(NDT)

(Boiling Liquid Expanding Vapor

Explosion, BLEVE)

ASNT11

(NDT)

(PT)(MT)(RT)

)(Effect Models)

(UT)(ET)

(T/IR)(VT)7

(AET)(VAT)

()

(LT)(NRT)

(A)
(B)(C)
[(
)](D)
=A+B+C+D

(NDT)

PH, H2S, O2, CO2, Temperature, Pressure,

Velocity

24

421

AUG

2014


Feature

mm/yr)

--

(Corrosion Coupon)

--

(ER)--

(mpymm/yr)

(Electric Resistance, ER)

5mpy (0.125

AUG 2014 421

25


Feature

Feature
10 mV
E

Electrical Resistance ER

LPR

ER

26

LPR-

20

MV

LPR

LPR

(LPR)--

RpRs

icorr

--MICROCOR

(Linear

Polarization Resistance, LPR)LPR

421

AUG

2014


Feature

()

()

()

()

-----

/ /

/ / / /

RBI

RBI

RBI

RBI

RBIRBI

1. (Corrosion Monitoring System,

CMS)
2. API-581, Corrosion Mechanism, Corrosion Manual,
Corrosion Monitoring System Training Course
3.

AUG 2014 421

27