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Guide To Autoclaving
Guide To Autoclaving
Guide To Autoclaving
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Ombar
1000mbar
2000mbar
3000mbar
START
VAC NEGATIVE PULSE POSITIVE PULSE STERILIZE DRYING AIR BREAK
Typical Fabrics Cycle Graph
Ombar
1000mbar
2000mbar
3000mbar
START
VAC POSITIVE PULSE STERILIZE DRYING AIR BREAK
COOLING
Typical Fluid Discard Cycle Graph
Media
Mixed
Discard
Fluid
Discard
Glassware
Unwrapped
Instruments
Wrapped
Instruments
Fabrics
Essential Recommended x Not Needed
(1) If dry load is required
(2) Vacuum & Heated Jacket required to ensure
drying of Fabric Loads
(3) To prevent excessive cycle time
Verification has become increasingly important, as
there is often a need to trace back through a series of
results to ensure that a particular Sterilzation process
has been carried out. There are a variety of options that
are available for this; these can either be mounted externally i.e
on an adjacent wall or shelf, or can be an integral part of the
autoclave. Printers, Chart Recorders or Dataloggers are the
preferred options. These instruments can provide either a hard
copy record of exactly what the microprocessor is registering, or
they can be completely independent from the microprocessor
and record independent results of chamber and load conditions.
Data Printers
Integral Data Printer
Built as an integral part of an autoclave this is the most popular
and cost effective way of monitoring the cycle. When the cycle
begins the printer records the starting time, cycle number,
program number (or name) and machine type. The printer will
print a complete record of cycle conditions, freesteam, sterilizing
start and finish time and pressure readings at one-minute
intervals. There is also provision for operator signature and
batch number.
Secureprint Data Printer
This is a Freestanding Data-
Printer independent of the
microprocessor, which is
designed to give an independent
printer verification of the sterilizing
function. Chamber temperature,
pressure, load and time is
displayed and printed with a dual
speed papersave feature.
(This printer will also operate with
any non Astell Autoclave)
Chart recorders
Chart recorders are the traditional method of printing the
Sterilization process. These show a graphical display of
pressure and/or temperature come with either one, two or three
pens, single pen recorders register chamber temperature, two
pen recorders register chamber temperature and load
temperature and the three pen recorders register chamber
temperature and load temperature via two wandering probes,
options also include measurement and display of pressure.
The recorders can either come in strip or circular format.
Circular Chart
Recorders
These are high
performance
microprocessor based
recorders with an
alphanumeric display
to provide more
information and easier
operation. The
recorders are available
with up to 1, 2 or 3
pens. Reading
accuracy is 1% of
Span of the
instrument. The
programme system allows full control of ranging, plus control of
the pen drive, lift and referencing, and display. The tactile
membrane switches are mounted at the front, alongside the
display, behind the door for security.
Strip Chart
Recorders
These are
microprocessor
controlled strip chart
recorders available
with 1,2 or 3 coloured
pens. Recording
accuracy is 1% of
span through the use
of accurate stepper
motors.
The recorder incorporates
a high definition
alphanumeric display, indicating temperatures and pressure.
Astell AutoSCRIBE Datalogger
The Astell datalogger is a purpose designed, wall mounted
datalogger with LCD display and keyboard.
The datalogger is specially configured to record temperature
and time parameters. The configuration of the AutoSCRIBE
allows maximum storage by only recording during the operation
cycle. The data is downloaded on demand to a laboratory
P.C. for analysis and archiving.
Monitoring the Sterilization process
Typical printout from integral or
Secureprint data printer.
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(6)
(5)
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(3)
The satisfactory performance of any Autoclave requires that it is
installed in accordance with the instructions supplied by the
manufacturer. Some small benchtop autoclaves require little or
no installation as they have an integral recirculation water tank;
therefore the machine requires no plumbing to a mains water
supply or drain. Where connection is required to the various
services (i.e water, drain, power etc) Astell supplies full
installation instructions and diagrams;
an example of which is shown.
Installation
It has become increasingly important to comply with Quality
Assurance procedures, which require validation that Sterilization
has been achieved. Validation is best defined as the
documented procedure of obtaining, recording and interpreting
results to ensure that the machine will consistently carry out a
defined process. This will involve carrying out multi-point
temperature mapping to establish suitable loading configurations
and cycle parameters to ensure that the process is controlled
within predetermined limits. Astell Scientific is a UKAS
accredited company.
For further details contact our Service Department.
1) Machine Power Switch
2) Power Supply= Switched FUSED connection unit
3) Chamber Exhaust carrying steam & condensate
4) Vent to external atmosphere or extraction hood
5) Connection to Drain- 35mm Copper. Must be
connected to drain with sealed plumbing
connection no gaps for steam to escape
6) Building Drain This must flow freely under gravity
away from machine;-Minimum diameter 50mm.
At no point must this slope uphill and there must
be no dead legs , loops or u-bends. Between
machine and the main drain system.
7) Chamber Drain for cleaning only. May be
plumbed to Building drain if required.
Validation
TEMPERATURE/PRESSURE CORRELATION
The table below shows Pressure and Temperature correlation for
Saturated Steam, and the Maximum/Minimum acceptable
Temperature display Values for a Correlation Accuracy of +/- 2%.
It applies to ASTELL Sterilizers only.
Pressure Temperature Temperature - Tolerance
Bar Deg C Min Temp Max temp
0.70 115.40 113.09 117.71
1.037 121.00 118.58 123.42
1.40 126.28 123.75 128.81
2.00 133.69 131.02 136.36
2.25 136.43 133.70 139.16
Typical installation (Electrically heated model)
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Astell Scientific have been pioneers in the manufacture and
validation of Scientific and Laboratory equipment for over 80
years. In the last decade the company has concentrated on
becoming market leaders in Sterilization technology and is now
one of the premier manufacturers in this field in Europe.
A wide range of standard front and top loading microprocessor
controlled Autoclaves are offered including circular section units
from 23-330 Litres and Square Section Sterilizers from 100-490
litres. In recent years Astell has successfully developed its
bespoke manufacturing facility and offers a wide range of non
standard units in capacities up to 1000 litres. All of the units
feature the secure micro-computer controller, which is user
friendly and fully programmable. A variety of options and
accessories can be supplied with all models to ensure
optimum performance and user flexibility in the most
demanding situations. These range from Data Printers,
Load Sensed Process timing and a variety of cooling options
to reduce cycle time.
The Astell range can be catogorised as follows:
NB. For further information on Astells Autoclaves and Sterilizers
please refer to our separate brochure: The Autoclave Range
or visit our Website at www.astell.com
Astell - Pioneers in Sterilization Technology
Swiftlock Compact Autoclaves,
23, 40 & 60 Litres
This range of circular section autoclaves from Astell offer
guaranteed precision and versatility for a wide range of
applications. Featuring many of the benefits associated with
Astells larger units these stylish yet economical models meet
the demanding requirements of current Sterilization procedures.
These are now available in the Classic and Autofill versions.
Secure micro-computer control
316L stainless steel pressure vessels
Temperature range 100-138C (0.2 2.4 Bar)
Super-quick New Swiftlock door mechanism
Compact ergonomic designs
Automatic cycle control
Built in drying system (Autofill version)
Integral reservoir and/or condensate bottle
10 Year Pressure Vessel Integrity Warranty
Media holdwarm feature (Classic version)
Autoclaves, Swiftlock, 90 to 330 Litres
A range of top loading and front loading microprocessor
controlled autoclaves in volumes from 90 to 330 Litres. The
easy open/close Swiftlock closure combines with a user-friendly
control system to ensure simple operation for all applications,
whilst a comprehensive range of safety features ensures peace
of mind for the user.
Cost Effective
Full Heated Jacket Available for Optimum Drying
Secure Microcomputer control
PIN restricted user programming
Single action closure
Holdwarm for Media Preparation
Timed freesteaming
316L Stainless Steel Vessels
Cooling locks for the safe Sterilization of liquids
Single or multi-program models available
Temperature Range 100-138
o
C (0.2 2.4 Bar)
Optional Vacuum/AirBallast.
10 Year Pressure Vessel Integrity Warranty
Autoclaves, Square Section
(including models with Vacuum & Air Ballast)
A comprehensive range of Square and Rectangular Section
front-loading autoclaves, in standard volumes from 100 to 490
litres
Maximum Space Utilisation
Easy Loading
PIN restricted user programming
Fully interlocked sliding door.
316L Stainless Steel Vessels
Temperature range 100 138
o
C (0.2 2.4 Bar)
Standard sectional jacket with water cooling.
Optional Vacuum & Air Ballast
Double door units available
10 Year Pressure Vessel Integrity Warranty
The modular internal chamber dimensions of these units ensure
maximum space utilisation for all Sterilization purposes. The
models with vacuum facility are especially suitable for difficult
discard loads, ensuring efficient air removal prior to Sterilization.
All units feature the widely acclaimed Secure microprocessor
control system.
For further information on Astells Autoclaves and Sterilizers
please refer to our separate brochure: The Autoclave Range
or visit our Website at www.astell.com
Continuing efforts to improve products may necessitate alterations
to specifications without notice.
Astell Scientific Limited, Powerscroft Road, Sidcup, Kent DA14 5DT United Kingdom
T (020) 8300 4311 F (020) 8300 2247 E sales@astell.com www. astell.com
Direct Sales: T (020) 8309 2024/3/2 F (020) 8309 2036 0594 Certificate No: Q536