Problem Statement:

1. Cutting Consumption(Arafat)
2. Size and Color wise order cutting complete(Arafat)
3. Size and color wise input closing(Arzu vai)
4. Bundle wise piping shading(Arafat)
5. Bundle Refill with in 2 hrs (After Cutting complete) (Arzu vai)
6. Print Part matching (Arzu vai)
7. Part shade reduction (Arafat)
8. Before Cutting PP Meeting arrange (Arafat and khyrul)
9. Zero tolerance in cutting quality ( Arzu vai , Jony and Nur Alom)

1. Cutting Consumption (Arafat) :


2. Size and Color wise order cutting complete(Arafat):


Consumption check in every cut no if possibilities to save fabric or extra fabric explain it and
get the soluation
Time September 2014
Cutting will receive from store by using roll number and roll count
Time 9th september
Fabric will issue individual cut program wise (Cut plan implement)
Time September 2014
Bundle Shorting and quality checking
Time Hourly
Order Size and color wise cutting report
Time Every morning and evening
Fabric delivery report checking
Time Every morning and evening
3. Size and color wise input closing(Arzu vai):


4. Bundle wise piping shading(Arafat):

Proposal: It will be best if we can add a cell in bundle card which is Shade band .
5. Bundle Refill with in 2 hrs (After Shortout complete) (Arzu vai):

Check with Inpur
Time Every morning and evening
Check with refill area and quality
Time Every hour
Order reconsilation
Time Every morning and evening
Input shade wise
Cut Fabric Shade band (A,B,C,D) Wise
Fabric receive batch shade band wise
Time September 2014
Deliver Shade band Finishing quality to cutting
Time september 2014
Oder style and color wise Shade group make(A, B,C,D Shade Band make)
Time September 2014
Bundle refill Shade band wise
Time September 2014
Check Cutting wise and person wise
Time September 2014
Cutting compete to Short out with in 2 hrs
Time September 2014
6. Print Part matching (Arzu vai):

7. Part shade reduction (Arafat):


8. Before Cutting PP Meeting arrange (Arafat and khyrul):





Print part Short and rejection analysis
Time Style po color and size wise
print part Bundle matching
Time Hourly
Print part receive cut no wise
Time Hourly
Refill shade wise
Time Hourly
Batch and shade wise cutting
Time Hourly
Arrange a pp meeting before bulk cutting start
Time Style , po and color wise daily
After test cutting concern with test cutting dept about any cutting problem
Time Daily
Before test cutting analysis style
Time Daily
9. Zero tolerance in cutting quality ( Arzu vai , Jony and Nur Alom):

Take correction to improve better quality
Time Daily
Check cutting quality report
Time Hourly