Ray ny E DX-700HS/800HS/900HS SERVICE MANUAL Installation of this unit may be dangerous task. Only qualified Shirnadzu service engineers may install this unit; the user is prohibited fiom attempting installation. This manual is intended solely for the use of Shirnadzu service SHIMADZU CORPORATI0N ANALYTICAL & MEASURING INSTRUMENTS DIVISION KYOTO, JAPAN Contents Chapter l Installation 1 . lnstallation Requirements ..................................................................................................... . 1.1 An example of layout 1 3 . 1.2 Installation conditions .................................................................................................... 1 4 ......................................................................................................... 1.3 Power requirement 1 . 5 .................................................................. . 1.4 Refrigerant for a detector (Liquid nitrogen) 1 5 ..................................................................................................................... . 1.5 Helium gas 1 6 ................................................................................ . 1.6 Check list of Installation condition 1 8 2 . Installation Procedure ................................................. 2.1 Installation (Wiring. piping. replenishment included) ...................................................................... 2.1.1 Checking installation environment ............................................................................... 2.1.2 Installing the EDX main unit ......................................................... 2.1.3 Checking the appearance of the instrument .................................................................. 2.1.4 Checking the contents of the packing ......................................................................................... 2.1 . 5 Installing the SDT unit ................ 2.1.6 Installing the personal computer (PC, Display. keyboard) and printer .................................................................................. 2.1.7 Connecting the SCSI cable 2.1 . 8 Adding liquid nitrogen ......................................................................................... ..................... 2.1.9 Adjusting the positions of cover closing-part's inclination sensors (One at each of the right and left sides) .......................................................................... . 2.1 10 Installing the evacuation system (Regarding other options, refer to the corresponding Instruction Manual.) 2.2 Energizing (Starting the instrument) ............................................................................ ..................................................................................................... 2.2.1 EDX main unit ....................................................................................... 2.2.2 Starting the workstation ............................... 2.3 Checking the EDX main unit operation (On the operation panel) ............................................... 2.3.1 Checking the cover open/close-part for operation 2.4 Installing the System Sheet .......................................................................................... 2.4.1 Installing the Device Information sheet ............................................................... ............................................................................. 2.5 Setting the instrument environment ....................................... 2.5.1 Change to EDX-900 environment (EDX-9OOHS only) ........................................................................ 2.5.2 Environment utility "eu3" setting ..................................................... 2.5.3 Setting and checking instrument environment (All instruments Including EDX-900HS) 2.6 Checking the EDX main unit for operation (by the EDX software) ............................ 2.6.1 Starting the EDX software ................................................................................... 2.6.2 Initializing the instrument .................................................................................... ............................................................... 2.6.3 Checking each drive unit for operation ............................................................ 2.6.4 Checking the position of the detector cap ........... 2.6.5 Checking functions of the standard accessory (Liquid sample adapter) ................................................................................................................... 2.7 Adjustment ....... 2.7.1 Starting the instrument (Turning ON the X-ray and detector high voltage.) ................................................ 2.7.2 Changing to the adjustrnent/inspection directory .............................................................................. 2.7.3 Checking the energy position (Carry out the calibration and data check at least one hour after energization.) .................................................................... 2.7.4 Carrying out the Energy Calibration .......................................................................................... 2.8 Inspection (Standard units) 2.8.1 Checking the position after the Energy Calibration ............................................. ......................................................................................................... 2.8.2 Repeatability ........................................................................................... 2.8.3 FP Qual-Quantitative ..................................................................................... 2.8.4 Resolution Confirmation .................................................................. 2.8.5 Carbon Analysis (EDX-800HS only) 2.9 Inspection (Option units) ............................................................................................. ...................................................................... 2.9.1 Atmosphere Control: Vaccum Unit ................................................................... 2.9.2 Atmosphere Control: He Purge Unit 2.9.3 Turret ................................................................................................................... 2.9.4 Collimator ............................................................................................................ ............................................................................................... 2.9.5 CCD Camera Unit ........................................................................................................... 2.9.6 Pilot Lamp .................................................................................... 2.10 Checking option configuration ................................................................................................... 2.11 Checking traceability 2.12 Checking instrument information ................................................................................ 2.13 Operational explanation ............................................................................................... 2.14 Reporting completion of installation ........................................................................... Chapter 2 Maintenance* Adjustment Maintenance . Adjustmant Procedure of Unit Replacement ............................ . 1 . 1 Adjustment Item and Check Item according to the unit replacement 2 3 . 1.2 Replacing the detector ................................................................................................... 2 5 . 1.2.1 Replacing the detector of EDX-700HS 1 800HS ................................................... 2 5 . 1.2.2 Replacing the detector of EDX-900HS ................................................................. 2 9 ....................................................................................................... . Replacing the tube 2 13 . Replacing the belts (Shutterlfilter. collimator) ............................................................. 2 14 . Replacing the belt for operating the cover ................................................................... 2 15 .................................................................................................. . X-ray indicator lamp 2 16 . Adjusting the cover closing-part's inclination sensor ................................................. 2 17 . . . Adjustmg the cover operation sensor ........................................................................... 2 17 . Adjusting the liquid mode proximity sensor ................................................................ 2 18 . Adjusting the liquid mode fiber sensor (for a turret) ................................................... 2 19 . ........................................................ Offset adjustment of shutterlfilter and collimator 2 20 . . . Adjusting the turret stop pos~tion ................................................................................. 2 24 . . . Adjusting the turret ongm ............................................................................................ 2 25 ................................................................................... . Checking the degree of vacuum 2 26 MCA PCB .................................................................................................................... 2 . 27 ........................................................................................ . 3 . 1. 1 Checking input voltage 2 27 ........................ . 3 . 1 . 2 Adjusting the LLD level controller R2 (Only the PCB possible) 2 27 3.1.3 Checking adjustment of the offset level controller R1 (Only the PCB possible) 2 . 29 .................................. . . . 3 1 4 MCA PCB Check TerminalLED Display Function Table 2 30 ........................................................................................... . 3.1.5 Replacing the ROM 2 31 ................................................................................................................... 3.2 CTRL PCB 2 . 33 3.2.1 Checking input and output voltage ...................................................................... 2 . 33 3.2.2 Adjusting the M5 offset controller VR1 .............................................................. 2 . 34 . 3.2.3 CTRL PCB Display LED Function Table ............................................................ 2 34 . 3.2.4 CTRL PCB Check Terminal Function Table ....................................................... 2 36 ........................................................................ 3.3 AMP PCB (only EDX.700HSlSOOHS) 2 . 37 3.3.1 Adjusting the gain of the amplifier ..................................................................... 2 . 37 ............................................................. . 3.3.2 AMP PCB Display LED Function Table 2 39 . ......................................................... 3.3.3 AMP PCB Check Terminal Function Table 2 40 3.4 PSPCB ........................................................................................................................ 2- 41 . 3.4.1 Adjusting the detector bias .................................................................................. 2 41 . 3.4.2 PS PCB Check Terminal Function Table ............................................................. 2 41 . Stepping drive motor .................................................................................................... 2 42 Mounting the turret drive unit ...................................................................................... 2 . 43 . Installation orders of collimator ................................................................................... 2 44 . Mounting the X-ray indication lamp ............................................................................ 2 47 FP Sensitivity Coefficient Input Method ..................................................................... 2 . 48 Registering collimator standard intensity .................................................................... 2 . 57 . Checking the PV ratio .................................................................................................. 2 59 Procedure of installing the EDX software ................................................................... 2 . 61 Settings for Windows XP ............................................................................................. 2 . 64 .Instruction for settings ........................................................................................................ 2 - 66 ..................... [Reference] Settings of Administrator (Normally you do not need to set.) 2 - 73 [Reference21 Comparison Window style (English) ......................................................... 2 - 74 About the identification of the instrument ....................................................................... 2 - 77 Chapter 3 Consumable and Maintenance Parts . 1.1 EDX Assembling structure (EDX-700HS El800HS E) ................................................. 3 2 . 1.2 EDX Assembling structure (EDX-900HS E) ................................................................ 3 4 . 1.3 EDX Assembling structure (EDX-700HS CEl800HS CE) ..................................... 3 6 . 1.4 EDX Assembling structure (EDX-900HS CE) .............................................................. 3 8 . 2 . Consumables List ......................................................................................................... 3 10 . 3 . Maintenance Parts List ................................................................................................. 3 11 Chapter 4 Electronical Circuit Diagram Chapter 5 Trouble Shooting . 1 . Error message ................................................................................................................ 5 2 Chapter l Installation 1 . Installation Requirements ........................................................................................................ 1 . l An example of layout 1 - 3 ....................................................................................................... 1.2 Installation conditions 1 - 4 ............................................................................................................ 1.3 Power requirement 1 - 5 ...................................................................... 1.4 Refrigerant for a detector (Liquid nitrogen) 1 - 5 ........................................................................................................................ 1.5 Helium gas 1 - 6 ................................................................................... 1.6 Check list of Installation condition 1 - 8 2 . Installation Procedure .................................................... 2.1 Installation (Wiring, piping, replenishment included) 1 - 10 Checking installation environment ....................................................................... ................................................................................ Installing the EDX main unit .......................................................... Checking the appearance of the instrument Checking the contents of the packing ................................................................... Installing the SDT unit .......................................................................................... ................. Installing the personal computer (PC. Display. keyboard) and printer Connecting the SCSI cable ................................................................................... . . Addlng liquid nitrogen .......................................................................................... ...................... Adjusting the positions of cover closing-part's inclination sensors (One at each of the right and left sides) Installing the evacuation system ........................................................................... (Regarding other options. refer to the corresponding Instruction Manual.) ............................................................................. . 2.2 Energizing (Starting the instrument) 1 17 2.2.1 EDXmainunit ...................................................................................................... 1- 17 ........................................................................................ . 2.2.2 Starting the workstation 1 17 .................................. . 2.3 Checking the EDX main unit operation (On the operation panel) 1 17 . ................................................ 2.3.1 Checking the cover open/close-part for operation 1 17 ............................................................................................. 2.4 Installing the System Sheet 1 . 17 ................................................................ 2.4.1 Installing the Device Information sheet 1 - 17 ................................................................................ 2.5 Setting the instrument environment ........................................ 2.5.1 Change to EDX-900 environment (EDX-9OOHS only) ......................................................................... 2.5.2 Environment utility "eu3" setting ...................................................... 2.5.3 Setting and checking instrument environment (All instruments Including EDX-900HS) ............................... 2.6 Checking the EDX main unit for operation (by the EDX software) .................................................................................... 2.6.1 Starting the EDX software . . . ..................................................................................... 2.6.2 Initializing the instrument 2.6.3 Checking each drive unit for operation ................................................................ 2.6.4 Checking the position of the detector cap ........................................................... ............ 2.6.5 Checking functions of the standard accessory (Liquid sample adapter) ...................................................................................................................... 2.7 Adjustment 2.7.1 Starting the instrument (Turning ON the X-ray and detector high voltage.) ........ 2.7.2 Changing to the adjustment/inspection directory ................................................. ............................................................................... 2.7.3 Checking the energy position (Carry out the calibration and data check at least one hour after energization.) ..................................................................... 2.7.4 Carrying out the Energy Calibration .............................................................................................. 2.8 Inspection (Standard units) .............................................. 2.8.1 Checking the position after the Energy Calibration ......................................................................................................... 2.8.2 Repeatability ............................................................................................ 2.8.3 FP Qual-Quantitative ...................................................................................... 2.8.4 Resolution Confirmation ................................................................... 2.8.5 Carbon Analysis (EDX-800HS only) 2.9 Inspection (Option units) ................................................................................................. ....................................................................... 2.9.1 Atmosphere Control: Vaccum Unit 2.9.2 Atmosphere Control: He Purge Unit .................................................................... .................................................................................................................... 2.9.3 Turret ............................................................................................................. 2.9.4 Collimator ................................................................................................ 2.9.5 CCD Camera Unit 2.9.6 Pilot Lamp ............................................................................................................ ........................................................................................ 2.10 Checking option configuration 2.11 Checking traceability ...................................................................................................... ................................................................................... 2.12 Checking instrument information .................................................................................................. 2.13 Operational explanation ............................................................................... 2.14 Reporting completion of installation 1. Installation Requirements 1 .l An example of layout Figure 1 shows an example of layout when the EDX-700HSl800HS is placed on a table. In the figure, a PC, printer and EDX-700HSl800HS are placed on the table of 1,800 (W) X 800 (D) X 700 mm (H). The EDX main unit weighs approximately 80 kg. Place a table sturdy enough to load the EDX main unit, PC and printer (min. withstand load: 120 kg). The EDX-700HSl800HS requires space around its main unit for maintenance. As shown in the example, place a movable PC and printer around the main unit. Also, keep at least a 80 cm distance between the EDX main unit and the wall and units difficult to move. * In case that a rotary pump is attached as an option Place the rotary pump on a stable floor. The piping attached to the rotary pump has a length of 1,500 mm and therefore, you must set the rotary pump on the floor behind the table. Keep a 30 cm distance between the table rear panel and the wall. CE type only . Fig. 1. Example of Layout Humidity: Installation site: Others: Installation conditions Ambient temperature: 10 to 30C Temperature fluctuation: & 5C at a temperature of 10 to 30C Temperature change: 2"CIhour or less, a sudden change not permissible 40 to 70% (No condensation allowed) Sturdy table or testing bench of about 1,800 (W) X 800 (D) X 700 mm (H) (min. withstand load: 120 kg). If the instrument is provided with a rotary pump as an optional feature, keep at least 30 cm space behind the table. To assure optimum performance of the instrument, the installation room should have less interfering elements like heavy dust particles, vibration, electric magnetic field noise, corrosive gases. To keep its optimum performance, choose an installation site taking the following points into account. Do not subject the instrument to; A strong magnetic field, electric field, or radio frequency. (They may deteriorate analysis accuracy.) Vibration Heavy dust particles, much humidity and corrosive gases Direct sunlight and also, Keep fluctuation of supply voltage to the minimum. Secure the instrument as a countermeasure against earthquake. Ground the main unit appropriately to prevent electrical accidents. (Grounding Workpiece Regulations, Solid grounding: 100Q or less ) 1.3 Power requirement The instrument must be powered by power supply protected by a leakage breaker. The EDX main unit of standard type requires power supply of 100 VAC, 15 A and 50160Hz (single phase). The EDX main unit of CE type requires power supply of 1000VA, 22012301240VAC and 50160Hz (single phase). Do not use other type power supply for the instrument. To assure its performance, the following stability is required for power supply: voltage fluctuation of k 10% and frequency off 5%. If power supply of the above specification is not available, the power supply facility must be changed. l .4 Refrigerant for a detector (Liquid nitrogen) You need liquid nitrogen to cool a detector during operation of the instrument. Also, you need tools to feed liquid nitrogen to the detector (liquid nitrogen container, take-out unit (CRY0 JET) ). Have at hand the following or the equivalent. Table 1.2 Tools To Supply Liquid Nitrogen (Recommended Units) The numbers with * are Part Nos. from Shimadm. Liquid nitrogen container 038-00909-02* 038-00909-03* * Liquid nitrogen is liquid of extremely low temperature (-196C). You may get a burn if the skin is exposed to it. Special care must be taken to handling of liquid nitrogen. Liquid nitrogen take-out unit If you use it in a small room, be sure to ventilate the room well. Otherwise, you may be suffocated by vaporized liquid gas. Refer to the Instruction Manual, "Precautions on Safety Use", "4. Liquid Nitrogen". Manu facturer Shievel- l 0 Shievel-20 Manu facturer Capacity Part No. Part No. Model Model 10L 20L Touri Touri 038-00920-02* 038-00920-03 * Cryojetshievel-l0 10L Cryojetshievel- l0 20L Touri Touri 1.5 Helium gas If the instrument is provided with an optional unit, He replacement measurement unit P/N 212-22495, you need helium gas as replacement gas. The required gas type, its purity and gas pressure are as follows. Gas and a pressure governor are attached as standard features. Table 1.3 Gas Specification and Pressure Governor The numbers with * are Part Nos. from Shimadzu. A piping unit (vinyl hose) between the helium gas cylinder and the EDX-7001800 is included in the He replacement measurement unit. Pressure governor YBR-2501CGA Model : 040-72016-52 Gas Table 1.4 Piping Unit I Part No. I Part Name I Inner dia. X Thickness I Gas pressure 15MPa TY pe He gas He Purity 99.995% or more The number with * is Part No. from Shimadzu. If you place the gas cylinder outside of the room, you must lay another piping to a place within 2.5 m radius of the instrument. If you lay piping above, be careful about points below. (a) Use a stainless pipe for piping. (b) Be careful not to use a helium gas piping unit too narrow to feed the gas. Generally, the required inner diameter of the piping unit is 6 mm, min. (c) At the end of the gas piping unit, attach a hose nipple (outer dia.: 6.5 to 7.0 mm) which can accept the attached gas supply hose (inner dia.: 6.0 mm). 016-31329* Vinyl hose, length: 3.0 m 6mm X 2mm Precautions on handling a high pressure gas cylinder To a gas cylinder you will use, the High-pressure Gas Control Law is applied. Be sure to observe the Law for use. General precautions 1. The gas cylinder should be placed in a well-ventilated place not subjected to direct sunlight and the gas should be introduced indoors through piping. 2. Do not allow ambient temperature to be higher than 40C, nor fire to enter a 2 m radius of the cylinder. 3. When you use a high pressure gas, be sure to ventilate the site well and check for gas leakage using soap-and-water solution before starting daily work. Particularly when you use a combustible gas, NEVER smoke or use fire in a 5 m radius of the unit to use the gas. Also, the site should be provided with an effective fire extinguisher. 4. Secure the cylinder with rope or the like to prevent it from turning over or falling. 5. A pressure regulator must be one for which oil is not allowed to use. The gas goes through its pipe and therefore, never use one of which pipe inner face is stained with oil. 6. On completion of use of the gas, close the main cock of the cylinder. 7. You are required to get a permission by the Law if you store cylinders of 300 m 3 or more. Refer to the High-pressure Gas Control Law, the Regulations for General High-pressure Gas Safety and the Fire Laws. 1.6 Check list of Installation condition detector (EDX-900HS does not need 1 - 1 Temperature 1-2 Humidity 1-3 Installation space Installation bench space Strength Rear space Side space Space for options 1-4 Installation site 2-1 Fluctuation Voltage fluctuation (Performance guarantee) Frequency fluctuation (Performance guarantee) 2-2 Power requirement EDX Grounding (Grounding resistance) 2-3 Position of power supply terminal Length of EDX main unit cable: 2.0m The following items are required. 3-1 Liquid nitrogen 3-2 Container 3-3 Take-out unit (CRY0 JET) Prior registration at the Labor Standards Bureau required. Condition Fluctuation : f SC at a temperature of 10 to 30C, Temperature change: 2OChour or less 40 to 70% (No condensation allowed) Width Depth Height 1,800 X 800 X 700 - 800 mm Min. withstand load: 120 kg 200 mm, min. Space of min. 800 mm should be assured for maintenance. Refer to "4. Options". No units which generate strong magnetic field, electric field, or radio hquency should be placed near the instrument. No heavy vibration No heavy dust particles, humidity, nor comsive gases No direct sunlight Fluctuation of power supply should be kept to the minimum. Secure the instrument as a countermeasure against earthquake. f 10% of the rated voltage 100VAC, 15A, 50160Hz (Standard type) or 1000VA, 220/230/240VAC, 50160Hz (CE type) Within a 1 .S m radius of the instrument 3 liter. min. One which can store liquid nitrogen. (5 1, min.) One which can supply liquid nitrogen from the container to EDX Must be submitted at least 30 days before using the unit. C M Mark 0 0 5. Options 6. Other options 7. Others 5-1 Vacuum measurement unit PM 2 12-22460 (with RP) 2 12-22460-01 (without RP) Installation place of the rotary pump Length of the attached piping: 1.5 m 5-2 He replacement measurement unit P/N 2 12-22495 (with He Gas Cylinder) PM 2 12-22495-0 1 (without He Gas Cylinder) Installation place of the helium gas cylinder Length of the attached piping: 3.0 m Configurations of options required by customers 7-1 Consumable and maintenance parts required by customers Between the table rear panel and the wall At least a 300 mm distance from the instrument Within a 2.5 m radius of the instrument Consult us. As required 2. Installation Procedure 2.1 Installation (Wiring, piping, replenishment included) 2.1 .l Checking installation environment Check that the installation conditions are conformed to referring to the Installation Manual. 2.1.2 Installing the EDX main unit Open the transport box and install the main unit. Unlatching l. Opmthe cover; 2. Remove the intermediate cushion. 3. Take out the instrument. i Intermediate cushion is. < , ? t 8 ,I* Insert your hands on the recessed parts 2 1"" 4' 1 )-, , J- - - on the right and left. Lift the main unit /G' '* ' l + Counterclockwise % rotate it 180'. +A * - " v a - L - - &' i' ;,&/ , . ' S + P y * -&$$/" , \.** hands here. Unlatch. Fig. 1.3 (a) Fig. 1.3 (b) 2.1.3 Checking the appearance of the instrument Check for damage after installing the instrument. If you complete checking, give a check to the "Check mark" (0). 2.1.4 Checking the contents of the packing Check the contents of the packing against the Instruction Manual "1.3 Standard accessory list". If you finish checking, give a check to the "Check mark" (U). Table 1.5 Standard Accessory List - - - No. 1 2 3 4 I @ standard sample AI 212-21650-17 1 I Part Name EDX device floppjr ASSY (1 sheet) DXP-700 media ASSY (4sheets) 5 EDX instruction manual kit SCSI cable (with ferrite core) Part No. 212-22512-91 2 12-29232-91 Standard pack standard sam~l e SUS Philips type driver @ Liquid sample adapter ASSY @ Sample cell (3529, for general use, with cover) @ Sample cell (3577, for small amount sample) Sample cell (357 1, for general use, open type) @ Mylar 6pm (1 001set) W' 1 set 1 set 2 12-29709-91 212-22615-91 @l Molycote grease @I Vacuum grease I ($3 SDT unit 230V ASSY (CE type only) 212-23018-94 1 I 1 1 2 12-22490 212-21650-02 086-1 1002 2 12-22687-91 2 16-85000-02 219-85000-04 2 19-85000-05 212-86501-55 @ Oil pen I @ Screws (CE type only) 020-46546 8 I l set 1 1 1 5 5 5 1 0 17-270 14-05 017-30812-01 286-7 102 1 Nos. 1 and 2 are included in the FLOPPY DISK FILE case. 1 1 1 I 2.1.5 Installing the SDT unit Install the SDT unit using 8 screws backside in table 1 S. See Fig 1.4 (a). At first, insert the AC cord attached the SDT unit to the EDX Main unit. And then install the SDT Unit using the 8 screws. I LAC cord for IOOV Fig.l.4 SDT Unit 2.1.6 Installing the personal computer (PC, Display, keyboard) and printer After unpacking, install the personal computer and connect cables. 2.1.7 Connecting the SCSI cable Connect the EDX main unit to the PC using the SCSI cable. (The end with a ferrite core must come to the main unit side.) 2.1.8 Adding liquid nitrogen Open the upper cover, remove the Dewar cap and replenish it with 3 liter of liquid nitrogen. Liquid nitrogen should be procured by the user. 2.1.9 Adjusting the positions of cover closing-part's inclination sensors (One at each of the right and left sides) The cover closing-part's inclination sensors are secured at displaced positions before shipment to prevent damage due to vibration during transportation. Fig. 1.5 Detach the right and left covers. After that, align the cover closing-part's inclination sensors of the right and left lifts with the dog of the shaft and then secure them. After setting, check that the LED 11 (left) and LED 5 (right) of the CTRL board turn ONIOFF simultaneously with inclination of the cover. 2.1.10 Installing the evacuation system (Regarding other options, refer to the corresponding Instruction Manual.) @ Fit a brass coupling into the air outlet port on the system rear panel. Mount a vacuum hose to it and secure it with a hose band. @ Change the RP set voltage from 200 to 110 V. (Refer to the setting change procedures below.) Attach a centering unit to the RP air inlet port. Place the valve ASSY on it and then secure it with a clamp. @ Connect a hose coming from the main unit to the opening of the upper part of the valve ASSY. Then, secure it with a hose band. @ Detach the KF flange at the RP air outlet port and secure the mist trap with insulating tape. (Be sure to check the mist trap for mounting orientation.) @ Connect the cable to the EDX main unit, RP and valve ASSY. @l Detach the right and left covers. Then, connect the Pirani gauge cable to the CTRL Board J2 and the hermetic H3 under the casting of the sample chamber. I Centering unit + clamp Fig. 1.6 Remove the oil filling plug and put RP oil into the RP. Put the oil until it reaches just the MAX level indicated on the upper edge of the sight glass frame. If the oil level exceeds the MAX, detach the drain plug to discharge excessive oil. In about a few minutes, check oil level again. If you find it is below the MAX by checking, add oil again. @ Through the "Extras" of the EDX software, set conditions for evacuation. (Regarding the setting method, refer to the "2.5 Setting and checking instrument environment". <Changing set voltage> a Find four screws which secure the cover plate (1) and remove them. Now, you can detach the cover plate. Remove the cover plate and take out the voltage display panel (4). @ Press the voltage select switch (3) to change the set voltage. @ Face the panel reversibly so that you can see the changed voltage on the voltage display panel and place it back in the pump. @ Mount back the cover plate and secure it with the four screws. A Upper side of the motor B Motor interior viewed from the top 1. Cover plate 2. Power connector 3. Voltage select switch 4. Voltage display panel 5. Power switch 6. "0" position (OFF) 7. " I " position (ON) Fig. 1.7 <Names of RV pump components> The names of the RV pump components are shown in the left-sided figure. <Setting the mode selector> Set the High Vacuum Mode, the condition set before shipment. <Setting the gas ballasp Set 0, the condition set before shipment. 1. Power connector 5. Gas ballast controller 11. Mode selector 2. Voltage display panel 6. Oil filling plug 12. Power switch 3. Handle for carrying 7. NW25 outlet (Single acting pump only) (Fixture for lifting for RV8 8. Oil level sight glass 1 3. Motor fan cover and RV 1 2 pumps) 9. Oil drain plug 14. Correct adjusting direction 4. NW25 inlet 10. Rubber leg (4) Fig. 1.8 2.2 Energizing (Starting the instrument) 2.2.1 EDX main unit Turn ON the power switch on the right side of the EDX main unit. 2.2.2 Starting the workstation Turn ON the computer. After a short time, the Windows XP starts, displaying a screen to input a password. Type exactly as displayed on the Display. <When a message "Unknown device detected" appears at the start-up of Windows> @ Select the "Next". (Select it several times until you are brought to the screen for selecting the2Complete".) @ Finally, select the "Complete" to exit the Wizard window. If you select it, a message "No driver for this device found" appears, but it is no problem. The driver is already incorporated and therefore, you do not have to install it on this window. If you run all the steps up till the selection of this "Complete", no message will be displayed at the next and subsequent start-up. 2.3 Checking the EDX main unit operation (On the operation panel) 2.3.1 Checking the cover openlclose-part for operation Check the cover openlclose part's operation by pressing the "OPEN" and "CLOSE" buttons of the main unit operation panel. 2.4 Installing the System Sheet 2.4.1 Installing the Device Information sheet @ Insert the Device Information sheet into the floppy drive. @ Click the "3 112 Floppy", and then the contents of FD are displayed. @ Double click the "flpy2sys.bat", and then some files for device information are copied. 2.5 Setting the instrument environment 2.5.1 Change to EDX-900 environment (EDX-QOOHS only) (A) Change to Monitor, Qual-Quantitative and Quantitative of system groups for 900HS environment. Change the EDX-900's environment by opening the Auto* window. And then below settings are changed. a) The Monitor is changed to 900 Monitor. b) Activating Correcting Impurity Lie. (The "inpurity.inf' are changed.) c) The default setting of system groups are changed for 900. Integral time: Real Time 100s -+ Live Time 40s DT%: 25 + 10 I DT% Qual-Quantitative Integration Using the "Explorer", double-click the "autofp.exe" in the "(C:)Xedx%in". @ The "AutofjY' dialog box opens. Quantitative System Group 10% Time Live Time 40s User Group The same setting as 1 default default The same setting as I default System Group 10% User Group The same setting as Live Time 40s default The same setting as @l In the "l.Prepare", click the "EDX-900" if EDX-900 has no Sample Observation Unit or click "900-CCD if EDX-900 has a Sample Observation Unit. @ Don't execute the "2/3/4/5". Then close the Autofp dialog box. 2.5.2 Environment utility "eu3" setting In environment utility "eu3" window, we set the X-ray output and filter. < Setting procedure > a Open the "Explorer", and run eu3 in the "c:XedxXbinW by double clicking the @l And then the eu3 window is displayed. Fixed Collimator Select 10. If installed the fixed collimator of special specifications, select the diameter. Xrav Max. Power Select "50" Filter Click the "new" button. And then the Polymer filter is changed to the MO filter and the Ni filter's thickness is changed from 20.0 to 100.0. Set the thickness of Ni filter to 20. 2.5.3 Setting and checking instrument environment (All instruments Including EDX-9OOHS) Set instrument environment according to the optional configuration specified by the user. Even if no option is attached, you must check it. Model Name EDX-700HS/800HS/900HS <Steps> a To open the "Extras" of the "EDX-Main Menu", exit the EDX software screen other than the "EDX-Main Menu" window. @ Click on the "Extras" to display the "Environment Utility". @ On the "Environment" panel, click on the "Instrument" to display the The thickness of Ni filter p 20 "Instrument Environment" window. @ On this window, set a condition for optional configuration specified by the user. @ After setting, click the "Save" button to send the Instrument Environment. <When a vaccum unit is attached as an optional feature> Setting meth Left click on If you see a the setting is od: the 0. check mark completed. there, Fig. 1.11 As options, the following features are available. Option Configuration OAtmosphere Control 1 0 Vacuum Unit OHe Redacement 0 Turret OCollimator CCD Camera Unit U Indicator 1,amn 0 8-Sample 0 16-Sample(for liquid samples) 0 8-Sample with Spinner .U r- f3 Stage 0 16-Sample (for solid samples) Auto selection unit of 4 type 0 l , 3, 5, lOmm 0 00. 3, 1,3, lOmm 0 Sample Observation Unit X-rav Pilot 1 ,amn 2.6 Checking the EDX main unit for operation (by the EDX software) 2.6.1 Starting the EDX software Double click on the "EDX software" icon to start the EDX software. On an initial screen, the "Main Menu" and "Analysis" window appear. 2.6.2 Initializing the instrument a Click on the "Maintenance" of the "EDX-Main Menu" window to display the "Maintenance" window. @l Click on the "Initialization" of the "Control" panel on the "Maintenance" ~ ~ ~ p ~ p ~ p - p-p p p- - pp p-p p- window. 2.6.3 Checking each drive unit for operation Check for operation of each of cover, cover opedclose-part's tilting sensors and shutterlfilter. Also, check options for operation (collimator, turret, others) if attached. <Cover operation> Check cover operation with the right and left cover removed. a Click on the "Maintenance" of the "EDX-Main Menu" window to display the "Maintenance" window. @ On the "Control" panel of the "Maintenance" window, click on the "Manual Control" to display the "Manual Control" window appears. Click on the Cover: "OPEN" or "CLOSE" of the "Sample Chamber" panel to operate the cover. Check that no noise is heard and no excessive load is given to the wiring during the operation. <Operation of the cover openlclose tilting sensors> Click on the "OPEN button of the operation panel to open the cover to the maximum. Place an object (book or box) at the cover-closing path, and then, click the "CLOSE" button. The alarm should be given when the cover touches the object and the cover closing operation should stop. Check that it correctly functions. <Shutterhilter operation> Check for shutterlfilter operation without sample plate. a Click on the Shutter: "OPEN" or "CLOSE" of the "Sample Chamber" panel to operate the shutter. Check that no noise is heard and no unit touches the wiring and the sensors during the operation. @ Click on each position given for the "Filter:" of the "Sample Chamber" panel to move it. Check that no noise is heard and no unit touches the wiring and the sensors during the operation. 2.6.4 Checking the position of the detector cap Check that the detector cap is correctly touching the stopper without clearance. a Click on the Filter: "MO" of the "Sample Chamber" panel to move the filter to the MO position. If a collimator is attached as an option, click on the Collimator: "10 mm" to move it to a - 10 mm position. Detector cap Fig. 1.12 @ Check that the detector cap is placed at the stopper. If not, manually push it in until it touches the stopper. CAUTION : Since the detector window is inside the detector cap, special care must be taken to handling the cap. (Never touch the detector window. Even if it is contaminated, never wipe it with chemical or the like.) 2.6.5 Checking functions of the standard accessory (Liquid sample adapter) Check that the "LIQUID MODE of the operation panel lights when the liquid sample adapter is set. Afier checking it, give a check to the "Check mark" (17) of the Installation Report. 2.7 Adjustment 2.7.1 Starting the instrument (Turning ON the X-ray and detector high voltage.) a Click on the "Maintenance" of the "EDX-Main Menu" window to display the "Maintenance" window appears. @ Through the "State of Instrument" panel of the "Maintenance" window, check that all units functions normally. @ After checking, click on the "Manual Control" of the "Control" panel to display the "Manual Control" window appears. @ Carry out aging through the "X-ray Power Supply" panel to boot the X-ray to the level of 50 kV-500 pA. - P P P P P P - - - - <Tube aging> If this is the first time to use the tube or the tube has not been used for a long time, boot the tube carrying out aging in conformance with the tube aging conditions. a TurnONthetubeat 10kV-1OpA. @ Increase current up to 15 kV-1000pA for three minutes and wait 10 minutes. Then, decrease the current once. @ Increase voltage up to 50 kV-100pA for five minutes. @ Increase current up to 50 kV-500pA and wait 10 minutes. <Tube aging conditions> Step Tube voltage [ k y Tube current [p41 Waiting time [min.] 1 10 10 1.0 2.7.2 Changing to the adjustmentlinspection directory Since the adjustrnent/inspection groups is in the (C:) BedxXusrXtest directory, change the directory. @ Click on the "Extras" of the "EDX-Main Menu" window to display the "Extras" window. @ Click on the "Data Process" of the "Environment" panel to open the "Data Process Environment" window. On the "Directory" panel, set the directory of Qual-Quantitative and Quantitative conditions and data to (C:) BedxBusrXtest. @ After setting, click on the "Save". P P - P P P P P P P - P The list for group name Ad measurement conditions used for EDX adjustment/inspection are shown below. EDX Series Adjustment and Inspection Group's Table Qual-Quantitative Confirmation of Energy Poin FP Qual-Qnantitative Quantitative I I Item I GroupName I I Simple-Repeatability Repeatability 9-Simple-Repeat Long-Time-Rept Long time Repeatability 9-Long-Time-Rept Registration of Turret Turret Pos Correct standard intensity 9 Tnrret Pos Corn Repeatability of option's He replacement (m the case of 9-He-Replacement Repeatability of option's He replacement (in the case of vac) 9-He-Replacement_Vac Registration of Collimator standard intensity Auto Integration time c mn 4 Real T i e Intensity Analysis controd Live T i e F calculation range 60 25 0.99-1.99 Analysis 0-40 2.7.3 Checking the energy position (Carry out the calibration and data check at least one hour after energization.) Before the Energy Calibration, measure a standard sample A750 to get reference data. <Steps> -Setting an analytical group- a Click on the "Analysis" of the "EDX-Main Menu". (Usually, the "Analysis" window is booted.) a Click on the "Analytical Group" of the "Next sample" panel in the "Analysis" window. Then, the "Select-Analytical Gi6ip"windowappears. @ Click on the "Qual-Quantitative" of the "Select-Analytical Group" window. Also, set the "User Group" for the "Owner of Analytical Group". @ After checking the group name, in the case of EDX-700HS/800HS7 click on the "Energy - Position", and in the case of EDX-900HS, click on the "9 - Energy - Position". (If you click on it, the group name is highlighted in blue.) After selecting it, click on the "OK". @ You do not have to set a sample name. As a result, a measurement date is automatically input as a sample name. -Setting a sample and starting an analysis- @ Place a standard sample A750 at the measurement position. @l Click on the "START" of the "Analysis" window. -Printing data- @ Click on the "View Data" of the "Current Sample" in the "Analysis" window. Then, the "Profile [Qual-Quant.1 [Datel)' windows open. Click on the Printer icon, or left click on the "File (F)" and left click on the "Print a". Then, the "Print: [Qual-Quant.] [Multiple Profile]" appears. @ On the "Print Items" panel, set four items: Meas. Cond., Profile, Qual. Result and Peak List. After completing setting, click on the "Print". 2.7.4 Carrying out the Energy Calibration Using a standard sample A750, carry out the EnergyIFWHM Calibration. <Steps> a Place a standard sample A750 at the measurement position. Click on the "Maintenance" of the "EDX-Main Menu". Then, the "Maintenance" window appears. Click on the "Instrument Calibration" of the "Control" panel in the "Maintenance" window. Then, the "Instrument Calibration" window appears. @ On the "EnergyIFWHM Calibration" panel of the ''Instrument Calibration" window, select the "Yes". On the "Intensity Calibratign" panel, select the "No". Now, click on the "Start". 2.8 Inspection (Standard units) 2.8.1 Checking the position after the Energy Calibration Following the Steps a to @ given in the section "Checking the energy position", collect data of a standard sample A750 and check the following items. <Standard and ResulB Check the following items against the Peak List. Check that the energy position of 40: , "z to the specification, $. OY 2 0.0 eC 4S%++M@(keV). Enter the value on the Inspection Sheet. @ Check that the spectra of SnKa (L line included), AlKa, CuKa and NiKa are identified. Identification Spectra List I Channel name I Line I Channel name 1 Line of the Inspection Ti-U Sheet. Also, attach data to the Inspection Sheet. After checking, give a check at "Check mark" in (U) SnKa SnLa -Fdch CuKa NiKa Na-Sc SnLa -FdCs CuKa NiKa AlKa 2.8.2 Repeatability Check for repeatability by repeating analyses of A1 and Sn 10 times using a standard sample A750. <Steps> -Setting an analytical group- a Click on the "Analysis" of the "EDX-Main Menu". (Usually, the "Analysis" window is booted.) @ Click on the "Sample Schedule" of the "Next sample" panel in the "Analysis" window to dispIay the "Sample Schedule" window. @ CTick on thT"SfipleRegis5ation"~of~EpESchedule" window to display the "Sample Registration" window. @ Click on the "Analytical Group" of the "Sample Registration" window to display the "Analytical Group" window. @ Click on the "Quantitative" of the "Select Analytical Group" window. Set the "User Group" for the "Owner of Analytical Group". After checking the group name, click on the "Simple Repeatability". (If you click on it, the group name is highlighted in blue.) After selecting it, click on the "OK. a Click on the "Option" of the "Option" panel to display the "Sample Registration Option" window. On the "Repeat Measurement" of the "Sample Registration Option" window, set as follows. Repeat measurements. (Left click on the white box on the left.) Times: 10 Print statistic data. (Left click on the white box on the left.) After setting, click on the "OK". @ On the "Sample Name" panel, input "A750" as a sample name. @ After inputting it, click on the "Apply", and then, click on the "Close". -Setting a sample and starting an analysis- @ Place a standard sample A750 at the measurement position. Click on the "START" of the "Analysis" window. -Printing data- @ Click on the "Report" of the "EDX-Main Menu" window to display the "Report" window. Click on the "Select Group" of the "Searching Condition" panel to display the "Select Analytical Group" window. @ In the case of EDX-700HS/800HS, left click on the "Simple-Rept" in the "Group Name List", and in the case of EDX-900HS, left click on the "9-Simple-Rept". (If you click on it, the group name is highlighted in blue.) After selecting it, click on the "OK". Q Click on the "Search" of the "Report" window to display the data obtained by the "Inspection: Simple Repeat". @ Select A750 (1) to (10). Click on the "Print". - P P P - P P Pp-P P <Standard and Result> Check the following items against the Report data. Check that the measured CV (coefficient of variation) is equal to three times the theoretical CV or less. After checking, give a check to the "Check mark" (0) of the Inspection Sheet. Enter values of the theoretical CV, measured CV and ratio, (Measured CVITheoretical CV) on the Inspection Sheet. Attach all data to the Inspection Sheet. <Reference> Measured CV: Coefficient of variation (%) of the Report data. Theoretical CV: Calculation formula, 1/@x 100 = (11~vera~e X Current X Integration Time) X 100 Ex.: Sn (In case of Average 117.588cps/pA, Current 15pA, Integration Time 90 sec.) 17.588 X 15 X 90) X 100 = 0.24899 = 0.25 (The third decimal place rounded) 2.8.3 FP Qual-Quantitative Measure a standard sample SUS by the FP Qual-Quantitative method and check the quantitative value. <Steps> -Setting an analytical group- a Click on the "Analysis" of the "EDX-Main Menu" window. (Usually, the "Analysis" window is booted.) @ Click on the "Analytical Group" of the "Next sample" panel in the "Analysis" window to display the "Select Analytical Group" window. Click on thFQual-Q=titative" of thPSeTEi tAnalyticalri%upTwindow. Also, set the "User Group" for the "Owner of Analytical Group". @ After checking the group name in the case of EDX-700HS/800HS, click on the "FP-Qual-Quant", and in the case of EDX-900HS, click on the "9 - FP - Qual-Quant". (If you click on it, the group name is highlighted in blue.) After selecting it, click on the "OK. @ You do not have to set a sample name. As a result, a measurement date is automatically input as a sample name. -Setting a sample and starting an analysis- @ Place a standard sample SUS at the measurement position. a Click on the "START" of the "Analysis" window. -Printing data - (After the analysis) 8 Click on the "View Data" of the "Current Sample" panel in the "Analysis" window to display the "Profile [Qual-Quant.] [Datel)' window. Click on the Printer icon, or left click on the "File (F)" and left click on the "Print (P)" to display the "Print: [Qual-Quant.] [Multiple Profile]" window. On the "Print Item" panel, set five items: Meas. Cond., Profile, Qual. Result, Peak List and Qual. Result. @ After completing setting, click on the "Print". On completion of the Print processing, click on the "Close" to end the "Print": [Qual-Quant.] [Single Profile] window. <Standard and Result> Check that the resulted quantitative values of Fe, Cr, Ni and Mn are within the allowable range. After checking it, give a check to the "Check mark" (0) of the Inspection Sheet. Enter the values on the Inspection Sheet. Attach all data to the Inspection Sheet. Allowable Range of Quantitative Value of Standard Sample SUS 2.8.4 Resolution Confirmation Confirm the energy resolution of "FeKa", using FP Qual-Quantitative data. Quantitative element - re--- -Reading SUS data- @ Click the "Data" in the "EDX-Main Menu" window. @ Double-click the name of which sample already has been measured. And then the profile is displayed. @ Change the "Multiple Profile" to the "Single Profile" pressing button. @ Click the "Intensity Calculation" in the "Process" menu. And then the "Intensity Calculation- Qual-Quant" is displayed. @ Move the frame of display items to the right. And then the "FWHM(eV)" hiding in right hand is displayed. @ Click the "Calculate", and the real FWHM is calculated.(The displayed value at first is theoretical value. Allowable range - m - m m - Quantitative element - - m - -- Allowable range --6m?&-m% < Standard & Result > Confirm that the calculated FeKa FWHM(eV) in @ is 170eV or less. 2.8.5 Carbon Analysis (EDX-800HS only) Analyze C using 6p Mylar of a standard accessory and check that peak is detectable. -Setting conditions- a Click on the "Analysis" of the "EDX-Main Menu" window. (Usually, the "Analysis" window is booted.) @ Click on the "Analytical Group" of the "Next sample" panel in the "Analysis" window to display the "Select Analytical Group" window. @l Click on the "Qual-Quantitative" of the "Select Analytical Group" window. Also, set the "User Group" for the "Owner of Analytical Group". @ After checking the group name, click on the "Carbon Measurement". (If you click on it, the group name is highlighted in blue.) After selecting it, click on the "OK". @ You do not have to set a sample name. As a result, a measurement date is automatically input as a sample name. -Setting a sample and starting an analysis- @ Using a standard accessory (sample cell (3571 for general use, open), 6y Mylar), set a piece of Mylar in the sample cell. Then, place the cell at the measurement position. Click on the "START" of the "Analysis" window. -Printing data- (After the analysis) @ Click on the "View Data" of the "Current Sample" of the "Analysis" window to open the "Profile [Qual-Quant.] [Dater window. pp -p-p p p p-p -P P On this window, left click on the "View" and leftclick on the ''channel Single (S)". @ Left click on the "View" and then, left click on the "Display Region Setting". On the "Display Region Setting" window, change setting for the Horizontal from 0.0-1 .O. After that, click on the "OK". By this operation, The value for the Width is changed. Left click on the "View" and left click on the "Vertical Axis Unit" to set a value for the "Counts". @ Adjust the display scale by clicking icons and m until the peak of C (0.277 keV) appears approximately at the half the full scale of the Vertical-axis. Click on the Printer icon, or left click on the "File" and left click on the "Print". Then, the "Print: [Qual-Quant.] [Single Profile]" window appears. @ On the "Print Items" panel, set four items: Meas. Cond., Profile, Qual. Result and Peak List. @ After completing setting, click on the "Print". On completion of the Print, click on the "Close". Exit the "Print: [Qual-Quant] [Single Profile]" window by this operation. <Standard and Result> Check that the peak of C is detected based on the obtained data. After checking it, give a check to the "Check mark" (0) of the Inspection Sheet. Attach all data to the Inspection Sheet. 2.9 Inspection (Option units) 2.9.1 Atmosphere Control: Vaccum Unit Checking the voltage setting of the vacuum pump The voltage display panel is provided on the motor cover. Check that it reads l00 v. Checking an evacuation time until the degree of vacuum reaches 30 Pa. <Steps> a Click on the "Maintenance" of the "EDX-Main Menu" window to display the "Maintenance" window. @ Cfick on the "ManualContrd" on the "Control" panel, Then, the "Manual control" window appears. @ Check that no sample is placed in the sample chamber. @ Click on the "Cover: CLOSE on the "Sample Chamber" panel to close it. @ To check the degree of vacuum in the analysis chamber, click on the "Monitor" of the "EDX-Main Menu" window to display the "Instrument Monitor" window. In the "Instrument Monitor" window, you see the item "Pressure: D Pa". See the value to check the degree of vacuum. Select the "Vac." of the "Atmosphere" panel and click on the "Execute". Note the time when you clicked on the "Execute". <Standard and Result> Check that the time between when the "Pressure" of the "Monitor" window reads 30 Pa and when you clicked on the "Execute2 is 2.5 minutes or less. After checking it, give a check to the "Check mark" (U) of the Inspection Sheet. Enter the values on the Inspection Sheet. 2. 5 mi n r l n 1 1 cwr @l CO //c 3,s l ( 11 l , 1, s o * 2.9.2 Atmosphere Control: He Purge Unit Check for repeatability by repeating analyses of A1 10 times using a standard sample A750. <Steps> -Setting an analytical group- a Click on the "Analysis" of the "EDX-Main Menu". (Usually, the "Analysis" window is booted.) a Click on the "Sample Schedule" of the "Next sample" panel in the "Analysis" window to display the "Sample Schedule" window. @l Click on the "Sample Registration" of the "Sample Schedule" window to display the "Sample Registration" window. @ Click on the "Analytical Group" of the "Sample Registration" window to display the "Select Analytical Group" window. @ Click on the "Quantitative" of the "Select Analytical Group" window. Set "User Group" for the "Owner of Analytical Group". After checking the group name, click on the "He Replacement". (If you click on it, the group name is highlighted in blue.) After selecting it, click on - - - - - - the "OK". a Click on the "Option" of the "Option" panel to display the "Sample Registration Option" window. On the "Repeat Measurement" of the "Sample Registration Option" window, set as follows. Repeat measurements. (Left click on the white box on the left.) Times: 10 Print statistic data. (Left click on the white box on the left.) @ After setting, click on the "OK. @ On the "Sample Name" panel, input "A750" as a sample name. After inputting it, click on the "Apply", and then, click on the "Close". -Setting a sample and starting an analysis- @ Place a standard sample A750 at the measurement position. Click on the "START" of the "Analysis" window. -Printing data- @ Click on the "Report" of the "EDX-Main Menu" window to display the "Report" window appears. @ Click on the "Select Group" of the "Searching Condition" panel to display the "Select Group" window. @ Left click on the "He Replacement" in the "Group Name List 7 '. (If you click on it, the group name is highlighted in blue.) After selecting it, click on the "Load". @l Click on the "Search" of the "Report" window to display the data obtained by the "He Replacement". Select A750 (1) to (10). @ Click on the "Print". <Standard and Result> Check the following items against the Report data. Check that the measured CV (coefficient of variation) is equal to three times the theoretical CV or less. After checking, give a check to the "Check mark" (0) of the Report. Enter values of the theoretical CV, measured CV and ratio, (Measured CVITheoretical CV) and average on the Inspection Sheet. 2.9.3 Turret Check the turret for operation through the "Maintenance". <Steps> a Click on the "Maintenance" of the "EDX-Main Menu" window to display the "Maintenance" window. @ Click on the "Manual Control" of the "Control" panel to display the "Manual control" window. Click on the "Cover: OPEN" on the "Sample Chamber" panel to open the cover of the Sample Chamber. @ Detach the sample chamber stand. (The X-ray must be OFF.) @ Move each turret to the corresponding position by specifying it for the "Turret:" of the "Sample Chamber" panel. <Standard and Result> Check the initialize position and also check that they stops at correct analysis positions. Furthermore, check that no noise is heard during the operation and they do not touch the wiring and sensors. After checking them, give a check to the "Check mark" (0) of the Inspection sheet. 2.9.4 Collimator Check the collimator for operation. <Steps> - Same as the Steps for Turret a to @. @ Click on each position at the "Collimator:" of the "Sample Chamber" panel. By this operation, the collimator moves. Check the operation. <Standard and Result> Check that no noise is heard during the operation and they do not touch the wiring and sensors. After checking them, give a check to the "Check mark" (0) of the Inspection Sheet. 2.9.5 CCD Camera Unit Check images and registration values using EyeXRF-E software. <Steps> a Double click the icon of "EyeXRF" on the desktop and display the image. @ Seta &h& name em! a & ~ p ~ a s ~ - ~ ~ e & h e Shimadzu logo. <Standard and Result> After click Display Settings in the View(V) menu, Display settings screen is displayed. Then confirm that the X and Y values of this screen are same as the X and Y values of X-ray irradiation position sheet. @ Check that the quality of the displayed image is almost same as the quality of the image file ( c:Xpcx&temp). After checking, give a check to the "check mark" (0) of the Inspection Sheet. 2.9.6 Pilot Lamp Check that the X-ray rotation beacon lights with the X-ray ON. <Steps> Click on the "Maintenance" of the "EDX-Main Menu" window to display the "Maintenance" window. @ Click on the "Manual Control" on the "Control" panel to display the "Manual control" windows. @ On the "X-ray Power Supply" panel, set X-ray: ON, X-ray voltage: 50 kV and X-ray current: 100 pA, and then, click on the "Execute". <Standard and Result> After clicking the "Execute", check that the X-ray lamp lights. Then, give a check to the "check mark" (0) of the Inspection Sheet. 2.10 Checking option configuration The following shows option configuration. The option configuration includes features below. Option Configuration Table Option Configuration 1 OAtmos~here Control 0 Collimator 0 CCD Camera Unit Vacuum Unit He Redacement I 0 8-Sample 0 16-Sample(for liquid samples) 8-Sample with Spinner 0 r-Wage 0 16-Sample (for solid samples) Auto selection unit of 4 type 01, 3, 5, lOmm4 00.3,-1, 3, 1Omm-c@ - Sam~l e Observation Unit X-rav Pilot lam^ I If an option is provided, give a check to the corresponding 0. If not, enter nothing. 2.11 Checking traceability Traceable units includes the following. Traceability Unit Table I Unit I Model Traceability Unit I 1 vacuum P U ~ D I RV3 I Data Processim Unit I I Printer I Ver Re1 Ver Re1 Regarding a vacuum pump (if provided as an option), data processing unit, Display and printer, enter their models and S/N. Regarding software, enter its version. To check software version, click on the "Version Information" through the "Help" of the "EDX-Main Menu 7 ' window. <Untraceable units> Units not from our factory, for example, ones procured by users are not guaranteed. Therefore, give a check to for them. 2.12 Checking instrument information Enter a value for each of the following instrument information items and attach data. Instrument Information Table Detector Offset Collimator Standard Intensitv X-ray Irradiation Center Position Sensitivity coefficient Print out the Sensitivity Coefficient List through the Quantitative System Group, Instrument Information Sysmetal and attach the data to Inspection Sheet. 0-40 KeV Gain : 0-40 KeV Offset : a To open the "Extras" of the "EDX-Main Menu" window, exit all EDX software windows other than the "EDX-Main Menu" window. @ Click on the "Extras" to display the "Extras". @ Click on the "Instrument" of the "Environment" panel to display the "Instrument Environment" window. @ Note the value given on the "Detector" panel of this "Instrument Environment" window. 0-20 KeV Gain : 0-20 KeV Offset : <Offset> 0-0 Same as the Steps a to @ for the Detector described above. @ Click on the "Options" of the "Instrument Environment" window to display the "Instrument Environment: More Options" window. @ Note the value given on the "Offset" panel of this window. Temperature "C ShutterJFilter Collimator . - pp Irnm 5mm X r-0 : r : 0 : p - - P P p-- p 3mm l Ornm Y <Collimator Standard Intensity> a Run c:Yedx!&bin$eu-smz.bat using the explorer. Double-click on the file, "en-smz.batn in the "c:Xedx%in" . @ Click on the "Options" of the "Instrument Environment" of the "Extras" window to display the "Instrument Environment : More Options" window. @l Click the "Intensity Calibration" button on the lower right of this window to display the "Intensity Calibration Information" window. @ Note the values given on the "Standard Intensity" column of each collimator. (Values to be input for the Standard Intensity column are the same.) - p -- - - - p- -p - p <CCD Camera Unit> Note registration values using EyeXRF-E software. <Steps> a Double click the icon of "EyeXRF" on the desktop and display the image. @ After click Display Settings in the View(V) menu, Display settings screen is displayed. @l Note the X and Y values given on the "Adjustment of Center Position". <Sensitivity coefficient> <Steps> @ Click on the "Condition" of the "EDX-Main Menu" window to display the "Select Analytical Group" window. @ Click on the "Quantitative" of the "Select Analytical Group" window. Set "System Group" for the "Owner of Analytical Group". @l Select the "sysmetal" for the "Group Name" and left click on it. Then, the group name, sysmetal, is highlighted in blue. @ Click on the "Edit" to display the "Group Condition: [Quantitative] [sysmetal]" window. @ On this window, click on the "Analysis Information" to display the "Analysis Information [Quantitative] [sysmetal]" window. @ On this window, click on the "Sensitivity Coefficient List" to display the "Sensitivity Coefficient List" window. a On the appeared window, set the "Sensitivity Coefficient List". Click on the "Print" to print out the "Sensitivity Coefficient List". <Result> Attach the printed-out sensitivity coefficient list to the Report. 2.1 3 Operational explanation Based on the following operational explanation list, give an explanation of basic operation and maintenance to users. If you finish it, give a check to the "Check mark" (0) of the Inspection Sheet. Basic operational explanation kern 1. Startinglstopping the instrument 2. Simple Analysis 3. QualitativeIQuantitative Date Processing 4. Setting a QualitativeIQuantitative group (Measurement of bulk and dioxide) 5. Setting a quantitative group (FP method with a standard sample) Shut Down p-pppp Setting based on the Sample schedule - Details From Power-ON to X-ray-ON Maintenance-Manual Control- Remarks Starting (Reserve included) Stopping Gr ou~ measurement condition I Atmos~here. Vacuum Explanation of the SystemGroup and User Group Displaying Multiple Profile Displaying Single Profile Displaying Result of Quantitative Analysis Changing over Channels to display Expanding and shrinking data Adding, deleting, changing peaks Page layout of display of Multiple Profile Sam~l e form I Bulk. Film Disposable, with collar, open, for small amount samples Comoound form I Metal. Oxide Measurement channel I Elements Included I I Data collection ranee (0-20 keVlO-40 keW Setting measurement conditions Selecting voltage level, 50, 15 or 5 kV Current: Auto. Fixed Saving groups Group measurement condition Sample form Measurement channel Setting element information Setting a standard sample Setting an analysis range Setting a measurement time About Real Time, Live Time and Dead Time Atmosphere, Vacuum Bulk, Film Selecting elements included in a sample Quantitative, Fixed, Balance Calibration method, FP method Registering standard sample names Setting a standard value Calculating theoretical intensity ltem 6. Processing of quantitative data P 7. Report - 8. Environment setting Details Measuring a standard sample Starting an analysis Calculating sensitivity coefficient Saving a group Analyzing an unknown sample Reprocessing based on the Single Profile p - -- Disdavine KLM marker Remarks Setting by the Analysis Schedule Selecting Standard Sample Measurement - P - Checking measurement intensity Calculating sensitivity coefficient Smoothing Peak Catch Identification Intensity Calculation Quantitative Calculation p - P - P Manual input of Display Region Details of setting for print Editing quantitative condition I Deleting an element from the calculation 1 Changing a comoound form Explanation of Maintenance Selecting a group Displaying result of the Report Printing result of the Report Making Report in the CSV format Changing directories Saving data onto a floppy By the Extras and Explorer Instrument Calibration Item General maintenance Analysis Chamber I the state of instrument is all normal. Adding liquid nitrogen 1 Check the date of oil replenishment. Details Instrument configuration Startinglstopping the instrument Maintenance window Monitor window Initializing the instrument Energy Calibration Remarks On the Maintenance window, check that Check after calibration Once a month (At least one hour after instrument power-ON) Carry out the simple analysis using standard sample A750 to check that energy positions of FeKa (should be 6.336-6.446), SnKa (La line included), Cleaning of the sample stage AlKa, CuKa and Nika are identified. Anytime if contaminated Cover operation unit Shutterlfilter Grease up of 0 rings Grease up of the drive unit of the sample Option (Evacuation system) Option (4-type collimator unit) Twice a year chamber cover Grease up of the drive unit of the shutterlfilter Twice a year Oil level of the vacuum pump Grease up of the drive unit of the collimator For detail information, refer to the Instruction Manual. Twice a year 2.14 Reporting completion of installation Submit the Installation Completion Report, Installation Report and Data (original) to the user. Together with the user, confirm that all inspection items conform to the specifications. After the confirmation, get the person's signature in presence for the items, Name: , Unit/Dept.: and User: on the Reports. Produce one copy of Installation Completion Report and Installation Report and send it to the Technical Service. Inspection Item Table Item 3. Standard accessories and their functions 4. Energy Calibration 5. Repeatability 6. FP QualitativeIQuantitative 7. Confirmation of Resolution 8. Operational Explanation Standard and Result Installition conditions fokfi e m~n u n i t Tk u l d be conformed to. No defects which may imvair the functions should be found. No missing units and no damage should be found. The energy position of FeKa should be 6.336 to 6.464 (KeV). The svecified svectra should be identified. Should be three times the theoretical C.V or less. Measurement values of the following elements should be within the allowable range. F3: 68.50 to 73.00% Cr: 16.00 to 20.50% Ni: 6.00% to 10.50% Mn: 0.50 to 3.50% Confirm the Energy Resolution is less than 170eV using the FP Qual-Quantative data. Give a basic operational explanation. Judgement 1. Atmosphere Control (Evacuation system) Voltage setting Evacuation speed EDX-800LHS only Accuracy at the time of He replacement 2. Turret operation 3. Collimator operation 4. CCD Camera Unit 9. Carbon Measurement 5. Indicator lamp operation The peak of C should be detected. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Within 3 minutes (60 Hz) Should be three times the theoretical C.V or less. I Should normally function. Should normally function. Confirm that the X and Y of adjustment of center position in EyeXRF software are same as those of the X-ray irradiation I position sheet. ,.,.,.,.,......-, ",.,~*.,.....,.,.,.,.....,.....,.,..~.~~....-~.,-~~~...~...,.,..~.,.,...........,.,.,.....,..-....,.,-,.,..-,-.-,..-,....-.,-,-.-.-.- l Confirm that the quality of the displayed image is almost same as the aualitv of the image file (c:~ocxrf%temu). I Should normally function. Chapter 2 Maintenance Adjustment Maintenance Adjustmant Procedure of Unit Replacement ............................... 1 . 1 Adjustment Item and Check Item according to the unit replacement 2 . 3 1-2 r, .................................. ........-.... ...S...<......... i.i.i...<r<~...r.-.i..i . . . . . C. . ..+...... 2 . 5 .................................................... 1.2.1 Replacing the detector of EDX-700HS / 800HS 2 . 5 .................................................................. . 1.2.2 Replacing the detector of EDX-900HS 2 9 ........................................................................................................... Replacing the tube 2 . 13 Replacing the belts (Shutterlfilter. collimator) ................................................................ 2 . 14 Replacing the belt for operating the cover ...................................................................... 2 . 15 ....................................................................................................... X-ray indicator lamp 2 . 16 ..................................................... Adjusting the cover closing-part's inclination sensor 2 - 17 Adjusting the cover operation sensor .............................................................................. 2 - 17 Adjusting the liquid mode proximity sensor ................................................................... 2 - 18 Adjusting the liquid mode fiber sensor (for a turret) ...................................................... 2 - 19 ........................................................... Offset adjustment of shutterlfilter and collimator 2 - 20 Adjusting the turret stop position ................................................................................... 2 - 24 . . Adjusting the turret orlgm ............................................................................................. 2 - 25 Checking the degree of vacuum ...................................................................................... 2 - 26 MCA PCB ....................................................................................................................... 2 . 27 3.1.1 Checking input voltage ......................................................................................... 2 . 27 3.1.2 Adjusting the LLD level controller R2 (Only the PCB possible) ......................... 2 . 27 3.1.3 Checking adjustment of the offset level controller R1 (Only the PCB possible) . 2 . 29 3.1.4 MCA PCB Check TerminaVLED Display Function Table ................................... 2 . 30 3.1.5 Replacing the ROM .............................................................................................. 2 . 31 3.2 CTRL PCB ...................................................................................................................... 2 . 33 3.2.1 Checking input and output voltage ....................................................................... 2 . 33 3.2.2 Adjusting the M5 offset controller VR1 ............................................................... 2 . 34 3.2.3 CTRL PCB Display LED Function Table ............................................................. 2 . 34 3.2.4 CTRL PCB Check Terminal Function Table ........................................................ 2 . 36 3.3 AMP PCB (only EDX-700HS/800HS) ........................................................................... 2 . 37 3.3.1 Adjusting the gain of the amplifier ....................................................................... 2 . 37 3.3.2 AMP PCB Display LED Function Table .............................................................. 2 . 39 3.3.3 AMP PCB Check Terminal Function Table .......................................................... 2 . 40 . . . . . . ....... . . . . . -ppp---pp-pp-p-- .......... 3.4 PS PCB ......................................................................................................................... 2 - 41 3.4.1 Adjusting the detector bias ................................................................................... 2 . 41 3 A.2 PS PCB Check Terminal Function Table .............................................................. 2 . 41 3.5 Stepping drive motor ....................................................................................................... 2 . 42 Mounting the turret drive unit ......................................................................................... 2 . 43 Installation orders of collimator ...................................................................................... 2 . 44 Mounting the X-ray indication lamp .............................................................................. 2 . 47 FP Sensitivity Coefficient Input Method ........................................................................ 2 . 48 Registering collimator standard intensity ..................................................................... 2 . 57 Checking the PV ratio ..................................................................................................... 2 . 59 Procedure of installing the EDX software ..................................................................... 2 . 61 Settings for Windows XP ................................................................................................ 2 . 64 Instruction for settings ..................................................................................................... 2 . 66 . [Reference] Settings of Administrator (Normally you do not need to set.) ......................... 2 . 73 . [Reference21 Comparison Window style (English) ............................................................. 2 74 About the identification of the instrument ......................................................................... 2 . 77 1 .l Adjustment ltem and Check ltem according to the unit replacement Adjustment item OAdjusting the gain of the amplifier (AMP PCB) (For this procedure, refer to 3.3.1 Adjusting the gain of the amplifier of Chapter 2 Maintenance and Adjustment @Energy calibration (software) ~ L L D level setting (MCA PCB) (For this procedure, refer to 3.1.2 -7 volume of Chapter 2 Maintenance and Adjustment.) @Renewal of sensitivity coefficient Check item @Check the exhaust time until it reaches 30 Pa. - - - - - - - - - - - m - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - @check the energy position @Checking PV ratio (For this procedure, refer to 5.3 Checking nf PV Maintenance and Adjustment.) @C measurement (For this procedure, refer to 2.8.4 Carbon analysis of Chapter 1 Installation.) ---------..-------------.-------------------. @Checking SUS quantitative analisis ofA750 @Aging of tube (For this procedure, refer to 2.7.1 Starting the instrument of Chapter 1 Installation.) ......................................... @Renewal of sensitivity coefficient - -- L! - . - - - - LP- I , m - - - -- - - - - - - - - - - - - - - - - - - - - - - - - - - m - - - - - - - - - - . @Checking energy position (For this procedure, refer to Sensitivity Coefficient Input Method of Chapter 2 Maintenance and Adjustment (For this procedure, refer to 5.1 FP @Check the evacuation time until it reaches 30 Pa. (For this procedure, refer to 2.9.1 Atmosphere control : Vacuum unit of Cha~ter 1 Installation.) I Atmosphere control : Vacuum unit of Chapter 1 Installation.) @Checking SUS determination (For this procedure, refer to 2.8.3 FP Qual-Quantitative of Chapter 1 Installation.) @Checking repeat reproducibility accuracy by A750 (For this procedure, refer to 2.8.2 Repeatability of Chapter 1 Installation.) Replacement of MCA PCB Replacement of AMP PCB l Replacement of PS PCB Replacement of X-ray power Adjustment item OSetting offset level @Setting LLD level PCB pp -p - @Adjustment of detector bias (For this procedure, refer to 3.4.1 Adjusting the detector bias of Chapter 2 Maintenance and Adjustment.) Check item @Checking energy position ..*..*.....................-..-.......--.--.--., @Checking SUS quantitative ................................................ @Checking repeatability by repeating analisis @checking energy position procedure, refer to 2.6.3 Checking each drive unit for operation of Chapter 1 Installation.) -.- -.--.--.--..-.--.--.--.--..-..-...---.-----.. @Checking energy position -..----.--------.--.--------.--.---.-.--.--.---. @Checking SUS quantitative -..-.--.--.....-.--.--.--.--.--..-..-.--.--.--.. @Checking repeat reproducibility accuracy bv A750 @Checking energy position ofA750 supply @Checking energy position ................................................ @Checking SUS quantitative -.--.--.--.-......-..-..-.-...-..-..-.--..-..-.. @Checking repeatability by repeating analisis of A750 supply l .2 Replacing the detector 1.2.1 Replacing the detector of EDX-700HS I 800HS 1. Open the cover of the analysis chamber and keep it open. The filter must be a polymer filter. 2. Turn OFF the power, unplug the instrument and wait five minutes until the detector high voltage is discharged. 3. Detach the right and left covers, rear panel, the cover of the upper part of the Dewar. Detach the detector connectors on the right face. (5 connectors) Fig. 2.1 4. Detach a fixture of the Dewar receiver from the rear side. 5. Remove the PS Assy securing screws. Fig. 2.2 6. Detach the PS Assy bracket (with a SW) and displace it together with the PS Assy to the right. RA By doing this, the detector Assy becomes movable backward. 7. Detach the liquid sample check proximity sensor together with the bracket. 8. Loosen the two detector securing bolts (M6) alternately. Remove the bolts while supporting the detector to prevent it from falling. (Keep the detector window cap in position, if possible. If the instrument is provided with a He replacement unit, they are connected through piping each other. Be sure to detach it.) Fig. 2.3 9. Without giving a shock to the detector, slowly pull it out backward. 10. Detach the cover of a new detector and set it without giving damage to the window (without touching it) as follows (use vacuum grease). Be careful to prevent the pipe, wiring and other units from being caught. Fig. 2.4 2 - 6 11. Set the new detector where the old detector was positioned. As shown in the figure to the right, set each unit and lead in the detector flange. Do not tighten the bolts excessively. Excessive tightening causes abrasion of the 0 ring. Tighten the right and left bolts evenly. / Bushing Fig. 2.5 12. Make the rear tank free and lead it in with the two bolts. Check that the flange face is set in position stably. Secure the Dewar holding fixture at the rear side so that it will support the Dewar without breaking it. 13. Secure the switch bracket and PS Assy. 14. Connect the detector and the connectors. 15. Mount the proximity sensor (with the window cap), sample plate and cover. 16. Check the degree of vacuum and put liquid nitrogen. After cooling is complete, check for operation by carrying out an analysis. 2 - 7 Precautions on replacing the detector If you replace the detector with the shutterlfilter, collimator and sample plate removed, follow the steps below. 1. Do not remove the detector cap if possible. Tape the hole at the center of the cap to prevent something from entering. Fig. 2.7 2. If you must remove the cap to detach units, attach the cover to the detector front face using corrugated board before starting the steps. The cover must be at least 30 mm in dia. and 2 to 3 mm in thickness. Attach the cover by aligning it with the center of the detector window. Tape Fig. 2.8 2 - 8 1.2.2 Replacing the detector of EDX-9OOHS Detector and control unit is adjusted together in the factory. So even though detector unit or control unit has some troubles, exchange both detector and control unit. Notes about detector exchange: 1) Registration of the Sensitivity Coefficient 2) Remaking Calibration Curve (in the case of quantitative analysis using Calibration Curve) ~~~~~ Step 1 for detector exchange Follow the orders below. 1. Remove the left and right covers of EDX main body. 2. Remove the upper cover of control unit's upper part. 3. Remove the rear panel. If the EDX main unit is CE type, remove the SDT Unit at first. 4. Remove the power cable from the power supply of 24V. Standard type: The red cable connects with No.2. The blue cable connects with No.4. There is one switching-regulator only. CE type: The red cable connects with No.12. The blue cable connects with No. 14. There are two switching-regulators. Fig. 2.9 5. Remove the 2 cables that connects with the detector. The is a cable for temperature detection. The m is a cable for signal and power. Fig. 2.10 6. Remove the cable connected with PCB ASSY S10 fiom the control unit. (m) Fig. 2.11 7. Remove the control unit fiom the EDX main body by removing the left and right screws used for fixing. Fig. 2.12 2 - 10 8. The base of control unit for fixing to the EDX main body is used for the control unit for exchange again. Remove the base from the control unit. Fig. 2.13 9. For removing the detector unit, remove the sample plate, the sensor for liquid sample detection and the plate that samples prevent from dropping down. 10. While you are supporting the detector unit by your hand, remove the 2 screws of irradiation room in below figure. The LED for CCD camera unit is fixed with the detector cone using the insulok. So when removing the detector unit, pull out the detector unit from the insulok. Fig. 2.14 11. Remove the flange for fixing the detector unit in the irradiation room, the detector cone (aperture) and the parts for vacuum seal. These parts are used for the exchange detector Fig. 2.15 0 Step 2 for detector exchange Follow the orders below. 1. Install the flange and the detector cone. At first, remove the cover. The detector cone is installed at the same place as the cover. The inclination of flange: Fix the flange at 5 mm to the detector edge The height of flange: When there is no CCD camera unit, fix the flange so that the distance between the edge of detector body and the top of flange is 19 mm. When there is a CCD camera unit, fix the flange so that the distance is 24 mm. (A spacer is inserted between the flange and detector body.) Fig. 2.16 2. Install the base of control unit. 3. According to the contrary orders to the "Step 1 for detector exchange", install the detector unit and the control unit to the EDX main body. 1.3 Replacing the tube a Turn off the X-ray. @ Open the lid of sample compartment. Remove the 4 flat head screws and then remove the sample plate. @ Remove the left and right side panels. @ Remove the front panel with LEDs. This panel is connected with flat-cable. So before removing the panel, take off the flat-cable from the panel. Fig. 2.17 Remove the high-voltage cable, the earth wire and the filament cable from the tube. If needed, remove the amplifier for the sensor to detect the liquid sample adapter. Fig. 2.18 *As the tip of high-voltage cable may be charged, discharge compulsorily the high-voltage by contacting the tip with the cast metal of the EDX main unit. a While supporting the tube by your hand, remove the 4 screws to fix and remove the tube from the cast metal. Fig. 2.19 The tube is assembled with the thermal switch. This thermal switch and the copper tape are used for the exchange tube again. So remove the thermal switch and the copper tape politely. Install the thermal switch and the tube according to the contrary orders from a to B. 1.4 Replacing the belts (Shutterlfilter, collimator) 1. Turn OFF the power. Detach the right or left cover of the instrument (left one for the shutterlfilter, right one for the collimator). 2. Detach the motor cover (M3). 3. Loosen the motor securing bolts (M4) and reduce the shaft-to-shaft distance. 4. Replace the belt with new one. Attach a new belt and slightly stretch it to a level that it will not come out. Too tight stretching may give an excessive load to the motor, causing step out and excessive abrasion. 5. Secure the motor and mount back the motor cover. 6. Initialize the instrument and check for operation. 7. Mount back the cover. 1.5 Replacing the belt for operating the cover 1. Have space under the instrument. For example, place the instrument on a spacer as shown below. Fig. 2.20 2. Raise the cover of the instrument and turn OFF the power. Detach each of the right, left and front covers. 3. Loosen the bolts which secure the base with the front right cover operation motor (induction). (If you press in the motor, the pulleys also move in. Accordingly, the belt is loosened.) 4. Replace the belt being careful not to allow the right and left pulleys to rotate. Pull the motor toward you and attach a new belt and stretch it. After that, tighten the bolts. Check that the right and left lifts are positioned at a same distance from the bearing face of the base. If there is a difference of 1 mm or more in distance, loosen the belt and rotate the both pulleys until they come in position. After that, stretch the belt. 5. Mount back the cover and check for operation. Fig. 2.21 Fig. 2.22 1.6 X-ray indicator lamp 1) Outer dimensions and each unit's name Lamp bracket -l Pole 1 I Mounting hole Hole of 10 in dia. for Bottom View Fig. 2.23 2) Replacing the bulb @ To attach and detach the lamp lens, be sure to hold the pole or lamp bracket and then, turn the lamp lens. Do not give excessive force; otherwise, the case may be damaged. @ Do not wipe the lamp lens, lamp bracket and case using paint thinner, benzine, gasoline, oil or the like. @ UseaglassbulbT10withabaseE10for12V,O.11A. It is a bulb for a small-size indicator lamp and available on the market. @ Be sure to turn OFF the power before replacing the bulb. 2.1 Adjusting the cover closing-part's inclination sensor 1. Detach the right and left covers. 2. Raise the cover. 3. Adjust the sector angle so that the right and left sensors are turned OFF when the cover comes to a 3 mm above or below the front edge in free condition. (Sensor operation range: 6 mm) Note : You can check ONIOFF of the sensors by the LEDs of the control panel (5 for the right one, 11 for the left one). Adjust the angle H Fig. 2.24 2.2 Adjusting the cover operation sensor 1. Detach the right and left covers. 2. Close the cover and find a sensor with a larger pressing edge. (Generally, the right one) 3. The sensor you found by the Step 2 above is a stop sensor. Move it up and down and check that the vacuum production is done correctly in the cover-close and auto mode. 4. If it is not correctly done, adjust timing when the right and left pressing plates press the sensor. 5. The sensor with a smaller pressing edge is a cover-close check sensor. This sensor must be ON only when the cover is tightly closed. Adjust the pressing plate so that it will never be turned ON when the cover is raised even a little. (Regarding the cover-open check sensor, check only that the pressing plate certainly presses it.) 2.3 Adjusting the liquid mode proximity sensor On the "Extras", set a turret for a liquid sample. 1. Check that protrusion of the liquid sample adapter's pin is 6 mm. (If not, adjust it to 6 mm.) 2. The sensor is attached in the hole of 4 in dia. on the inner right of the measurement position of the sample plate. Find it. Check that the distance of the sensor from bolt edge is 6 . 4 mm- 6 . 8 ~. If not, remove the sample plate and loosen the nut of the sensor bracket. Then, adjust height of the sensor face and tighten the nut. Mount back the sample plate. Fig. 2.26 3. Detach each of the right, left and front covers. A switch and controller are provided on the amplifier upper face of the relay socket on the front left side. Adjust them. The switch is a NO/NC selector switch. Set it at NC. Fig. 2.27 2 - 18 4. Next, rotate the controller viewing the Liquid Mode lamp of the instrument. Stop it when the lamp is OFF. 5. Place the adapter and check that the lamp is turned ON. If not, adjust the controller to a position where the lamp is turned ON. 6. Detach the adapter and check that the lamp is tuned OFF. If not, repeat the Steps 4 to 6 to set the controller where, Lamp ON when placing the adapter Lamp OFF when removing the adapter (Note: If the above condition is not obtained, carry out the adjustment in 1.2 again. If still not, the sensor or amplifier is suspected of being defective.) 2.4 Adjusting the liquid mode fiber sensor (for a turret) 1. Through the "Extras", set the Turret Mode. 2. Detach the turret or sample plate. Check that red light is emitted from the detector window on the front left side and no debris is attached to it. Set a turret disk. -@ 3. Detach each of the right, left and front covers. An amplifier is secured to the front left leg of the analysis chamber. 4. A DARK ONILIGHT ON selector switch is attached to the amplifier. Check that it is set at DARK ON. If not, set it at DARK ON. 5-a) In case that the turret is not for a liquid sample (in case that it is for a solid or large size sample) Fig. 2.28 [ Adjust the amplifier controller so that, The liquid mode lamp is turned OFF by initializing the turret. The liquid mode lamp is turned ON by manually rotating the turret to slightly displace it. 5-b) In case that the turret is for a liquid sample Adjust the controller so that, 3. The Liquid Mode lamp is turned ON by initializing the turret. The Liquid Mode lamp is turned OFF by detaching the turret. 6. Mount back the cover and other units to their original positions. Now, the adjustment is complete. 2.5 Offset adjustment of shutterlfilter and collimator <Jigs for adjustment> Jig A: for shutter and filter adjustment SHUTTER ADJUSTER 776-02 174 Jig B: for collimator adjustment NOB 776-02 175 SHAFT 776-02 176 Fig. 2.29 <Preparation> 1. Turn off the X-ray. 2. Open the sample compartment lid and then remove the sample plate. Fig. 2.30 3. We execute the "ad.exem. Double-click the "ad.exeV file in "&edx$bin" using the "Explorer". 4. And the "EDX-Adiust" widow is displayed. Fig. 2.31 <Offset adjustment of shutter/filter> We adjust offset values for shutterlfilter using the "Adjust Filter" panel. cc 5. Click the Initialize collimator = [lmml " button. (After initialization, the collimator is set as 10mm position.) 6. Click the "Set filter [OUT] position" button. And then the filter is set as "OPEN" position. 7. Click the "Set collimator [lOmm]". (After initialization, the collimator is set as 1 Omrn position. So the collimator doesn't move.) 8. Insert the Jig A into the "OUT" hole of shutterlfilter. It is the center position that you can smoothly insert the Jig A to the end. The height of Jig A is lower than the height of collimator plate. Fig. 2.32 2- 21 -In the case that the hole of shutterlfilter is shifting to the right- Move the shutterlfilter to the right. In the "Adjust Filter Offset" panel, set movement width as 5. And then move by clicking the '+' button. (1 pulse correspond to 4p.m.) -In the case that the hole of shutterlfilter is shifting to the left- Move the shutter or filter to the right. In the "Adjust Filter Offset" panel, set movement width as 5. And then move by clicking the '-' button. (1 pulse correspond to 4p.m.) After moving, confirm if the Jig A is inserted smoothly trying to insert the Jig A into "OUT" hole or pull out. Repeating this movement and this confirmation, find out the best position. -Note- While the Jig A is been inserting into the "OUT" hole, do not move the shutterlfilter absolutely. 9. After adjusting, register the offset value by clicking the "Save current collimator-offset" button. If you continuously adjust the offset value of collimator, leave the inserted state as it is. <Offset adjustment of collimator> We adjust offset values for collimator using the "Adjust Collimator" panel. 10. Click the "Set collimator [lmm]" button. 11. Insert the Jig B into the "lmm" hole of collimator and the hole of Jig A. It is the center position that you can smoothly insert the Jig B to the end. Fig. 2.33 -In the case that the hole of collimator is shifting to the right- Move the collimator to the left. In the "Adjust Collimator Offset" panel, set movement width as 5. And then move by clicking the '+' button. (1 pulse correspond to 4pm.) -In the case that the hole of collimator is shifting to the left- Move the shutter or filter to the right. In the "Adjust Collimator Offset" panel, set movement width as 5. And then move by clicking the '-' button. (1 pulse correspond to 4w.) After moving, confirm if the Jig B is inserted smoothly trying to insert the Jig B into "OUT" hole or pull out. Repeating this movement and this confirmation, find out the best position. -Note- While the Jig B is been inserting into the "OUT" hole, do not move the collimator absolutely. 12. After adjusting, register the offset value by clicking the "Save current collimator-offset" button. If you continuously adjust the offset value of collimator, leave the inserted state as it is. 1 3. Pull out the Jig B. 14. Click the "Set collimator [IOrnrn]" button. 15. Pull out the Jig A. (If you cannot pull out the Jig A, pinch and pull out the Jig A using a pliers and so on. 16. Install the sample plate. 17. Run the instrument initialization in the maintenance window. <Registration of collimator standard intensity> After adjusting offsets, you have to confirmation and registration of collimator standard intensity. Refer the "5.2 Registering collimator standard intensity". Below table displays the intensity of each collimator and the intensity ratio to the " 4 10". (These values of standard intensity are references. These values are different each instrument.) Diameter of collimator Intensity (cps/uA) Intensity ratio to 4 l Omm 4 lOmm 222.9395 1 4 5mm 132.1838 111.7 4 3mm 49.6530 114.5 4 lmm 6.0050 1/37 2.6 Adjusting the turret stop position Adjust the turret stop position when the turret bottom hole does not align with the analysis window. Fig. 2.34 1. Detach each of the right, left and front covers. 2. On the turret drive motor, two sensors are provided; the upper one is an origin sensor and the lower one is a feed pitch sensor. Here, the sector angle of the lower one should be adjusted. Feed the turret through the "Manual Control" until the sector securing screw comes to one pitch right to the sensor front face. (It should be next to the origin.) Fig. 2.35 3. Loosen the securing screw with the ball screwdriver. Displace the sector. 4. Feed it back one pitch, then feed it again and check the stop position. 5. Repeat the Steps 3 and 4 until the turret stops at the correct position. Secure it at the correct position and secure the securing screw. 6. Initialize it and check that the it synchronizes the origin sensor. Mount back the cover. If an origin error occurs, adjust the origin. 2.7 Adjusting the turret origin If an origin error occurs at the time of initialization of the turret, adjust the origin sensor. 1. Detach each of the right, left and front covers. On the turret drive motor, two sensors are provided; the upper one is an origin sensor and the lower one is a feed pitch sensor. Here, the sector angle of the upper one should be adjusted. 2. First, disconnect the connector of the origin sensor S23 and insert the short-circuit connector (dummy origin). 3. Carry out initialization. When doing this, Table No.1 is not always set for it and therefore, bring it to the analysis position. Remove the short-circuit connector and connect the cable connector CH1 1 to it to S23. 4. A disk is attached to the upper position. Immediately under it, the disk securing screw (setscrew) is provided. Two setscrews are accessible at positions of 30" to the right and 60" to the left when the notch is positioned at the front. Loosen them using the ball screwdriver and secure them at positions where the LED 1 of the control PCB is turned ON. Fig. 2.36 5. Check that the sensor is placed in position by the initialization. If an error occurs, repeat the Steps 2 to 4 until the sensor comes to the correct position. 2.8 Checking the degree of vacuum 1. Click on the "Manual Control" of the "Maintenance" window. 2. After closing the cover, carry out evacuation. 3. If the analysis chamber is seasoned, the degree of vacuum will be recovered to 30 Pa or less within three minutes. 4. If it is not recovered, you must suspect that vacuum sealing of the recently assembled or replaced units are not good enough. Disassemble and clean such units and apply vacuum grease to them. 5. Also, if it has been exposed to the air for a long time, the degree recovered easily. If it is not recovered to 30 Pal3 min. or of vacuum is not less even after disassembling, cleaning and applying vacuum grease to the units above, carry out continuous evacuation for about one hour and then try measurement again. 6. If the poor degree of vacuum is still resulted, turn OFF high voltage of the X-ray detector and pour petroleum ether to locate a leaking position. Then, take a corrective action. 3.1 MCAPCB 3.1.1 Checking input voltage @ Turn ON the power of the MCA. @ Check that voltage of 5 V, + 15 V are correctly supplied. Table 2.1 - - p- CPll + 15 3.1.2 Adjusting the LLD level controller R2 (Only the PCB possible) vhi s is not necessary in the case of EDX-SOOHS] @ Connect the GND of the tester to the CP5 [AG] and + of the tester to the CP4 [LLD]. Measure a range with DC. a Connect the power supply of + 15 V and 5 V. @ Turn ON the power of the MCA. @ Control the controller R2 until the LLD reads the following. EDX-700: 50 f 2 mV EDX-800: 15 f 5 mV Function Analog grounding Digital power (5 V) --pp---- + 15 V analog power supply - 15 V analog power supply <Adjusting the LLD on the EDX-800HS> On the EDX-800HS, you should adjust the value of the LLD within 15 mV + 5 mV. Depending on the spectrum waveform of the carbon peak, decide a value to set. 1. Measuring the PV ratio Set the LLD at 10 mV and then, measure the PV ratio using styrene. (Refer to "MaintenanceIAdjustment 5, Others 5.3 Checking the PV ratio".) 2. Calculating the LLD set voltage Calculate the LLD set voltage depending on the energy position of the valley of the obtained spectrum waveform. For example, if the energy position of the valley is 200 eV, set LLD set voltage at 20 mV, namely, LLD set voltage [mV] = Energy position of the valley [eV]/10. Standard value - + 5V + 15V - 15V Tolerance - f 0.25V f 0.75V f 0.75V Base potentia - CP l 0 (DG) pp-- CPO5 (AG) CPO5 (AG) ~ 3. Setting the LLD By adjusting the trimmer R2 of the MCA PCB, adjust a LLD set value to the calculated value. 4. Checking the carbon peak Checking the carbon peak using styrene. 5. Setting the LLD again The adjustment is complete if a single peak is obtained just at the carbon position (around 270 eV) of the obtained spectrum waveform and also identified by the CKa marker. If it is not a single peak or the peak form is not symmetric, adjust the LLD p- set value in increments/decrements of 2 mV until a single peak is obtained and also identified by the CKa marker. 6. Printing and recording results Print out the spectrum waveform of the carbon peak with the identified CKa marker and record it with the waveform of which a PV ratio was measured. 7. Example of adjustment defect 7.1 The following causes should be suspected if the LLD set value is below 10 mV or over 20 mV. 7.1.1 The offset adjustment of the MCA PCB may have not been completed. Readjust it and carry out energy calibration. 7.1.2 The energy calibration of the instrument may not have been completed. Recalibrate it. 7.2 The following causes should be suspected if the PV ratio of the carbon spectrum is poor. 7.2.1 The wiring inside the main unit is not correctly laid; particularly, the wiring from 24 V and 5 V power supply units is sometimes laid under the aluminurn housing of the detector or liquid nitrogen Dewar; or it may touch the detector. In this case, the detector may be affected by power noise, producing an abnormal carbon spectrum or poor PV ratio. Be sure to secure the wiring away from the detector. 7.2.2 The instrument may be affected by external noise. Check that its cover is correctly secured, it is appropriately grounded, and the computer is powered from the service receptacle of the main unit. (A big grounding wire loop makes the instrument be easily affected by noise.) 7.2.3 The detector is secured by a hexagon bolt. Its head may contact the proximity sensor for liquid adaptor detection. Particularly, if the detector is absorbed into the analysis chamber at the time of measurement in vacuum, its head, which does not contact the sensor in atmosphere, may contact it in vacuum. If it happens, the detector may be easily affected by noise, resulting in an abnormal carbon spectrum. Slightly screw in the bolt, displace the sensor, or wrap insulation tape around the sensor to prevent it from contacting. 7.2.4 The high voltage connector (HV) fixing screw of the detector preamplifier may be loosened. 7.2.5 The instrument becomes easily affected by noise sometimes, producing an abnormal carbon spectrum. Tighten the fixing screw. 3.1.3 Checking adjustment of the offset level controller RI (Only the PCB possible) phis is not necessary in the case of EDX-SOOHS] a Connect the GND of the tester to the CP5 [AG] and + of the tester to the CP8 [SH]. Measure a range with DC. @l Take out the connecter from J1 "SIG. @ Adjust the controller R1 until votage of the [PHI reaches 0 f 3 mV while checking a value indicated by the tester with the MCA PCB in stable condition (at least 15 minutes after power-ON). (The setting voltage of both EDX-700 and EDX-800 is common.) 3.1.4 MCA PCB Check TerminalILED Display Function Table CPO 1 I SIG 1 I n ~u t signal monitor 1 I I CPO5 (AG) Reference No. Display CP02 CP03 CP07 C'OS -r CP09 CPlO Function I Input signal level buffer output CP04 I LLD I Low level discriminator setting CPl l I + l 5 I CPO5 (AG) I Input signal differential buffer output I ( CPO5 (AG) Standard value I CPO5 (AG) CP13 ( PD I Peak detection signal output ( TTL level ( ( CPlO @G) Analog grounding Peak detection gate signal Peak hold circuit output Sample ho1- Digital power supply (5V) Digital grounding + 15V analog power supply - 15V analog power supply CP14 I REJ I Rejection signal input I TTL level I ( CPlO (DG) Tolerance CP15 I BSY I Busy signal input I TTL level I I CPlO(DG) Base potential v TTL level + 5V - + 15V - 15V - TTL level rt 0.25V - + 0.75V * 0.75V CP16 CP17 LED0 1 - CP05 (AG) CPO5 (AG) 05 (AGJ- CPlO (DG) - CP05 (AG) CP05 (AG) CRM DG Count rate meter input Digital grounding Lights up when 5V power supply is i n~ut . TTL level - - CPlO (DG) - 3.1.5 Replacing the ROM <Steps> a Stop the instrument following the Steps below. Then, turn ON the power of the EDX main unit. Carry out the Stopping the instrument (Ending analyses), Stopping the X-ray, Ending the EDX software and Ending the Windows. Upper Right . cover : cover Left cover SCSI cable Rear panel Fig. 2.37 Disconnect the power plug of the main unit. Disconnect the power plugs of the PC and printer. @ Disconnect the SCSI cable from the main unit. Chassis B AMP PCB CTRL PCB Connector CN9 - MCA PCB Fig. 2.38 2 - 31 @ Detach each of the right, left and front covers. Loosen the four securing screws (truss screw, M4 X 8) and detach the right and left covers. Loosen the four securing screws (SUS sems with a hexagon socket head, M4 X 16) and detach the upper cover. @ Detach the rear panel. Detach the rear panel by loosening the five securing screws (SUS sems, M4 X 8) and disconnecting the fan cable connector CN9. Since the fan is secured to the rear panel, be careful about the cables when detaching the panel. @l Detach the chassis A of the controller. - - P -P - - - View the instrument main unit from behind. Find the chassis A which is secured by three screws (SUS sems with a hexagon socket head, M4 X 6) and remove them. @ Detach the chassis B of the controller. View the instrument main unit from behind. Find three securing screws of the chassis B which secures the amplifier PCB. Remove two of them at the front. Loosen one at the furthest position and incline the chassis B to facilitate replacement of the ROM on the MCA PCB. Fig. 2.39 @ Replace the ROM M23. Detach the ROM of the old version and detach one of a new version. @ To reassemble the ROM after the replacement, reversibly follow the Steps Q to 8. 3.2 CTRLPCB 3.2.1 Checking input and output voltage a Turn ON the power of the CTRL PCB. @ Check each voltage. Input: 5 V, 24 V (CP08, CP15) Output: 5 V (CP09, insulation power for the sensors, from 5 V) f 12 V (CP1 l, CP12, insulation power for the Pirani gauge, fiom 5 V) f 15 V (CP13, CP14, insulation power for X-ray control, from 5 V) 8 V (CP20, for the pressure sensor, from + 15 V) f 5 V (CP25, CP26, for ADC, starting at 15 V) 8 V (CP18, for the spinner, starting at 24 V) Standard voltage: - 10 V (CP04, standard voltage DAC) + 5 V (CP24, standard voltage ADC) CP04 I RF I DAC standard voltage I -1OV I +O.lV I CPOl(AG) I Reference No. CPO l Display AG CP07 I DG I Digital ground CP25 1 + 5 ] + 5V analog power supply I +5V I k 0.25V I CPOl (AG) I l I I CPO8 CP09 CPlO CPl l CP12 CP13 CP14 CP15 CP16 CP18 CP20 CP24 CP26 1 - 5 1 - 5V analog power supply I -5V I f0. 25V I CPO1 (AG) ( Function Analog ground - - 5V I5 IG + 12 - 12 + 15 - 15 24 PG SPN + 8 R5 Standard value - Digital power supply (5V) Insulation digital power supply (5V) Insulation digital grounding + 12V analog power supply - 12V analog power supply + 15V analog power supply - 15V analog power supply + 24V control power supply + 24V control power supply grounding Spinner drive power supply Tolerance - Base potential - + 5V + 5V - + 12V - 12V + 15V - 15V + 24V - - . + 8V f 0.25V f 0.25V - f 0.6V + 0.6V f 0.75V f 0.75V f 1.2V - f 0.8V + 8V analog power supply ADC standard voltage CP07 (DG) CPlO (IG) - CPOl (AG) CPOl (AG) CPOl (AG) CPOl (AG) CP 16 (PG) - CP16 (PG) - + 0.4V f 0.05V + 8V + 5V CPOl (AG) CPOl (AG) 3.2.2 Adjusting the M5 offset controller VR1 a Connect the GND of the tester to the CP1 [AG] and + of the tester to the CP28 [AD]. Measure a range with DC. @ Adjust the controller VR1 until output voltage reaches 0 to 1 mV while checking a value indicated by the tester with the CTRL PCB in stable condition (at least 15 minutes after power-ON). (The setting voltage of both EDX-700 and EDX-800 is common.) 3.2.3 CTRL PCB Display LED Function Table LED02 I I Detects liauid disk I OFF if detected Reference No. LED0 l LED03 I I Detects liauid ada~t er I OFF if detected LED04 I I Detects shutter is closed 1 ON if detected Display LED 14 I I Detects collimator limit (l 0 mm) I OFF if detected Function Detects X-ray Dower ON LED05 LED06 LED07 LED08 LED09 LED l 0 LED l l LED 12 LED 1 3 LED 15 I I Detects collimator origin (1 mm) I OFF if detected Lighting condition ON if detected LED 16 I I Detects shutterlfilter limit ( o~en) I OFF if detected Detects right cover tilting Detects left cover is closed (Detection of cover tilting is invalid) Detects cover is opened Detects right cover is closed (AUX-IN2) Detects left cover tilting Detects turret pitch Detects turret origin OFF if detected ON if detected (ON at short-circuit) OFF if detected ON if detected (ON at short-circuit) OFF if detected ON if detected ON if detected LED17 I Detects shutterhilter origin (close) I ON if detected LED 1 8 LED25 I I START SW input I set SW to ON I X-ray tube thermal switch input ( OFF if detected LED1 9 LED20 LED2 1 LED22 LED23 LED24 LED26 I I STOP SW i n~ut I set SW to ON Detects 9 origin Detects R limit Detects R origin AUX-SW input CLOSE-S W input OPEN-S W input LED28 I I S~i nner drive I ON at drive OFF if detected OFF if detected OFF if detected Set SW to ON Set SW to ON Set SW to ON LED27 I X-ray power supply ON command I ON when command is output LED3 1 I I Vacuum leak valve drive I ON at drive I Reference No. LED29 LED30 LED32 I I Vacuum D U ~ D drive I ON at drive I LED33 I I Turret CW drive I ON at drive I Display LED34 I I Turret CCW drive I ON at drive I LED35 I Cover drive brake I (ON at drive) I Function He replacement drive (He high flash) Lighting condition ON at drive (ON at drive) - LED44 I I Detects X-rav over current I On if detected I LED36 LED37 LED38 Cover open drive Cover close drive (AUX-OUT2) LED40 LED4 1 LED42 LED43 ON at drive ON at drive (ON at drive) / A T T V N T T l \ pp - (Lock solenoid open) (Lock solenoid close) Detects X-ray tube over heating Detects X-ray over voltage I (ON at drive) (ON at drive) On if detected On if detected 3.2.4 CTRL PCB Check Terminal Function Table Reference No. Display I I Function Standard Tolerance Base I value I I ~otential CPO l CP02 CP03 CP04 CP05 I AG VM KV RF IM CP06 I MA I X-ray tube current command I I CP18 1 SPN I Spinner drive power supply I + 8V I f 0.4V I CP16(PG) I CPOl (AG) CP07 I DG I Digital grounding CP OS - - CP09 CPlO CPl l CP12 CP13 CP14 CP15 CP16 CP17 Analog grounding X-ray tube voltage monitor X-ray tube voltage command DAC standard voltage X-ray tube current monitor - 5V I5 IG + 12 - 12 + 15 - 15 24 PG INT I - - 1OV CP19 I PRN l Pirani gauge signal CP20 CP2 1 CP22 CP23 CP24 CP25 CP26 CP27 CP28 - Digital power supply W- Insulation digital power supply (5V) Insulation digital ground + 12V analog power supply - 12V analog power supply + 15V analog power supply - 15V analog power supply + 24V control power supply + 24V control power supply grounding X-ray generation interlock signal I CPOl (AG) - f 0. l V - + 8 PH PL SE R5 + 5 - 5 DG AD - CPOl (AG) CPOl (AG) CPOl(AG) CPOl (AG) + 5 V + 5V + 12V - 12V + 15V - 15V + 24V - + 8V analog power supply Pirani gauge high gain signal Pirani gauge low gain signal Air sensor signal ADC standard voltage + 5V analog power supply - 5V analog power supply Digital grounding (same with CP07) ADC input signal - . + 0 2 5 ~ f 0.25V - f 0.6V + 0.6V f 0.75V + 0.75V f 1.2V - CPlO (IG) - CPOl (AG) CPO l (AG) CPOl (AG) CPOl (AG) CP16 (PG) - CP 1 6 (PG) + 8V + 5V + 12V - 12V - + 0.4V + 0.05V f 0.25V f 0.254 - CPOl (AG) CPOl (AG) CPOl (AG) CPOl (AG) CPOl (AG) CPOl (AG) CPOl (AG) - CPOl (AG) 3.3 AMP PCB (only EDX-700HSl800HS) 3.3.1 Adjusting the gain of the amplifier Coarse adjustment Getting instrument environment> 1. To open the "Extras" of the "EDX-Main Menu", exit the EDX software screen other than the "EDX-Main Menu" window. 2. Click on the "Extras" to display the "Extras". 3. On the "Environment" panel, click on the "Instrument" to display the "Extras" window. 4. Set 127 for each of Gain and Offset of 0-40 keV and 0-20 keV of the - - "Detector" panel. 5. After that, click the "Save" button to close the window. Creating an adjustment group> 6. Click on the "Condition" of the "EDX-Main Menu" window to display the "Select Group" window. 7. Select the "Qual-Quant" of the "Select Group" window. Set "User Group" for the "Owner of Analytical Group" and after that, click on the "Create" to display the "Create As New Group 7 ' window. 8. Input "Adjust AMP" for the "Group Name" on the "Create As New Group" window and click on the "OK". 9. Set group conditions in accordance with the following. AMP adjustment group measurement condition (Qual-Quantitative) <Adjustment setup> 10. Detach the cover of the left side face and the upper cover. 11. Start the instrument from the "Maintenance" window. Detector HT : ON X-ray : 50 kV- 100 pA Adjustment sample A750 Atmosphere Air AMPPCB Channel Ti-U Voltage 50 Current 100 Auto Current control 0 Integration Time Acq. Range 0-40 Real Live l m e Real Time Display Range 0-40 sec 100 Analysis Range 040 DT % 25 <Reading the analytical groups> 12. Click on the "Analytical Group" of the "Next sample" panel of the "Analysis" window. 13. Read the group "Adjust AMP" made by the steps above. <Displaying the KLM marker> 14. Open the "KLM Marker" through the "View" of the "Analysis" window. 15. Display Sn (50), A1 (13), and Cu (29). Fig. 2.40 <Starting an analysis> 16. Set A750 and click on the "START". <Adjusting the amplifier gain> 17. Adjust it so that the spectrum of SnKb is centered on the SnKb line of the KLM maker by rotating the controller VR2 on the amplifier PCB. (Clockwise rotating the controller raises the energy position of the peak. On the other hand, counterclockwise rotating lowers the energy position of the peak.) After rotating the controller, be sure to restart the analysis. Fine adjustment (Instrument Calibration) <Carrying out energy calibration> 18. Set A750 and then, click on the "Instrument Calibration yy of the "Maintenance" window. 19. Set the "Yes" for the "EnergyIEWHM Calibration" and click on the "Start". 20. On completion of the calibration operation, exit the "Instrument Calibration" window. <Confirm> 21. On the "Data Process Environment" of the "Extras" window, change the - p - -- -- --pp-- -- - quantitative group and data to the directory below. Qual-Quant. Condition : c X edx Y user Y test Qual-Quant. Data : c Y edx Y user B test 22. Using the group "Inspection: Energy Position", measure the standard sample A750. As a result, the energy position of FeKa should be within 6.336 to 6.464 (KeV) and the spectra of SnKa (L line included) AlKa, CuKa, and NiKa should be identified. 3.3.2 AMP PCB Display LED Function Table I Reference No. I Dis~lav Function Linhtina condition I I 1 I I exist or thermal sensor is disconnected. 1 LD 1 LD2 LD3 LD4 TEMP. L PUR DISC ERROR RESET DET. BIAS ON TEMP. H Detector low temperature error X-ray signal exists Detector high voltage reset signal Detector high voltage ON Detector high temperature error Lights up when thermal sensor is short-circuit. I I LD6 Lights up when X-ray signal is input. Extinguishes at reset Lights up when high voltage is ON Lights up when liquid nitrogen does not 2014OkeV AMP channel change-over Lights up when full scare is 40keV. l 3.3.3 AMP PCB Check Terminal Function Table CP14 CP15 BUSY Function I Standard value P Input buffer output AMP initial output (?) AMP calibration output AMP gain change-overladjustment output Filter 1 output Filter 2 output AMP output Analog COM I Digital COM Pulse output for rate meter (TTL level) H at pulse count AID conversion prohibition signal H when AID conversion is prohibited. While X-ray signal is being outputheset H while signal is being output or reset. Reset pulse of detector is input H during reset - 12V -12V f 0.6V + 12V +12V + 0.6V - 24V -24V f 1.2V Detector tem~erature monitor I 0 . 8 ~ at - 175C Gain calibration standard voltage I 0-- 1OV + ~ O V standard voltage I + ~ O V f 0 . 1 ~ Slow discriminator innut I Offset calibration standard voltage - 0.1--+ 0.1V First discriminator output (TTL level) Slow discriminator output (TTL level) Discriminator automatic level 5-20mV 3.4 PS PCB 3.4.1 Adjusting the detector bias phis is not necessary in the case of EDX-SOOHS] a Connect the GND and + of the tester to TS3 and CP7, respectively. Measure a range with DC. @ Detach the right side face cover. @ Remove the connector 54 of the prearnplifier. @ Turn ON the power of the PS PCB. @ Set " ON for the "Detector HT" of the "Manual Control" through the "Maintenance". @ Adjust the voltage at CP7 within 0.8 V f 10 mV by rotating the controller R27. (The set voltage is common to the EDX7001800.) @l After the adjustment, set OFF for the Detector and turn off the power. @ Connect the connector to 54 of the preamplifier. Mount back the right side face cover. 3.4.2 PS PCB Check Terminal Function Table Ref. No. Display + Function Standard Value + 15V + 15V f 0.75V Detector bias monitor value I 0.8V f lOrnV I Detector bias monitor set value I 0.8V f lOmV I 3.5 Stepping drive motor Driver function selector switches and current setting controller The switches and dial of the driver should be used without changing setting done before shipment. Check that it conforms to the following. The (white) of the function selector switch signifies the protruded part. Automatic current down function selector switch - ACD - Step angle selector switch - F/H - Pulse inqutmethod selector switch - ~ - pp -------p 1PI2P Supply voltage selector switch - 2 4 1 3 6 ~ Display ACD F / H 1P/ 2P 24 /36V Switch name Automatic current down function selector switch Step angle selector switch Pulse input method selector switch Supply voltage selector switch Setting ON F 2P 24V ONIOFF ON ON OFF ON 4.1 Mounting the turret drive unit 1 . Detach the right, left and front covers of the instrument. 2. Find the lid at the turret shaft position of the casting in the analysis chamber. Detach it from below. (M4,4 pieces) Note: The 0 rings and bolts are used again. Be carehi not to contaminate them. 3. Apply vacuum grease to the working faces of the 0 rings. After that, mount the 0 rings and introducing shaft Assy (212-22332) from the bottom. 4. Replace the sample plate and mount the ring onto the analysis position. Align the disk with the pin-split position of the disk mounting face. Align the position No. 1 of the disk with the inner side of the analyzer. 5. Secure the four legs of the spacer for the drive (motor). Rotate the gear to allocate the sector around the center of origin sensor. Analysis Position No Fig. 2.42 6. Bring the sensor toward you and mount the drive (motor) to the casting in the analysis Chamber. (M4 X 10, 3 pieces). Wire the sockets (212-22697). (CN13/Motor, CN12/0rigin, CNI 11Pitch) 7. Operation check Carry out "Extras", initialize the turret (the number of turret pan) and check that Pan No. 1 is brought to the analysis position. Also, check for feed operation. 8. If the evacuation system is provided, carry out vacuum production to check that 30 pa is reached in three minutes. If it has been open to atmosphere for a long time, continue vacuum production about one hour and then, check the degree of vacuum. If leakage is found, check the 0 rings for debris, flaws, etc. P p P - P -P 4.2 Installation orders of collimator Installation contents 1. Installing the origin sensor and the limit sensor. 2. Installing the collimator plate. 3. Installing the collimator rod. 4. Installing the motor driver. 5. Installing the collimator motor and the timing belt. 6. Installing the PPMC. 7. Offset adjustment of collimator. 8. Registering values of collimator standard intensity. 1. Installing the origin sensor and the limit sensor. Fix the "S2l"(left side: origin) and the "S22"(right side: limit). And then fix the extra part by using the band and connect this ASSY with the H4 of hermetic seal connector. Fig. 2.43 Next, we wire from the cast metal of sample compartment to the CTRL PCB ASSY. l~ollimator Sensor ~ 4 1 - > - > - > b30 (CTRL PCB ASSY I 2. Installing the collimator plate. Insert the collimator plate into the upper row of the guide roller from right side. 3. Installing the collimator rod. Grease the BARRIERTA grease at the 0-ring part of collimator rod. While turning the collimator rod with your hand, insert the collimator rod from collimator plate and fix it. Note) when turning the collimator rod with your hand, confirm if it can move smoothly. If it is hard to turn the collimator rod, loosen the screws of base below the guide roller and adjust the screws so that the guide roller can be parallel with the collimator plate. 4. Installing the motor driver. Install the motor driver next to the standard motor driver. 5. Installing the collimator motor and the timing belt. Install the motor on the right of cart metal of sample compartment. And install the timing belt so that the edge of timing belt can be at about 5mrn to the edge of wheel on the side contrary to the motor. Next wire according to below figure. Motor Driver CN~ ] - > m1- > - > bollimator motod r I 6. Installing the PPMC. Install the PPMC for collimator. (M65) Fig. 2.44 7. Offset adjustment of collimator. 7.1 Turn on the EDX main body. And select the "4-Type Changeable" in the ''Instrument Environment" and save it. 7.2 Initialization of collimator moves to the origin sensor (LED15) at first, and moves to the direction of the limit sensor secondary. At this time, install the limit sensor at the most right position so as not to sense the limit sensor (LED14). Note 1) at this time, if the limit sensor is sensed, the "Acceleration/reduction operation error" happens. Note 2) when both these sensors are sensed, the LED14 and LED1 5 are turned off. 7.3 Adjusting using the Jigs for collimator adjustment. Refer the "2.5 Offset adjustment of shutterlfilter and collimator". Note 3) plus offset is good. To be plus offset, you should move the origin sensor. 8. Registering values of collimator standard intensity. Refer the "5.2 Registering collimator standard intensity". 4.3 Mounting the X-ray indication lamp 1. Detach the left side face from the instrument. 2. Put the cable inside and attach the indication lamp on the rear side. (M4 X 8, 2 pieces) 3. Disconnect the socket at 527 of the control panel and insert the indication lamp socket. (cf 2 12-22702) 4. Mount back the cover. 5. Check the instrument for operation. After that, check that the lamp lights up after the X-ray operation starts. Fig. 2.45 2 - 47 5.1 FP Sensitivity Coefficient Input Method <Information of Sensitivity Coefficient Measurement Group and Standard Sample for No. 1 2 3 4 5 6 7 8 9 10 11 (14 samples, 18 elements) 12 13 14 Group Name CaCO3-15-Air Ti-50-Air SUS2-50-Air Cu-50-Air Zr02-50-Air Measurement Element C, F Na AI Si S P, K For 700HSl800HS CF2-15-Vac NaC1-1 5-Vac A1203-15-Vac Si-15-Vac Na2S04-15-Air KH2P04-15-Air Sn-50-Air BaC03-50-Air Pb-50-Air For 9OOHS 9-CF2-15-Vac 9-NaC1-15-Vac 9-A1203_15-Vac 9-Si-15-Vac 9- Na2S04-15-Air 9- KH2P04-15-Air 9- CaC03-15-Air 9- Ti-50-Air 9- SUS2-50-Air 9- Cu-50-Air 9- Zr02-50-Air Standard Sample Name CF2 NaCl A1203 Si Na2S04 KH2PO4 9- Sn-50-Air 9- BaC03-50-Air 9- Pb-50-Air Ca Ti Fe, Ni, Cr Cu Zr Sample Form Teflon, plate Salt, powder Alumina, bead Silicon wafer Sodium sulfide, powder Disodium hydrogen Sn Ba Pb Remarks only 800HS All All All All All CaC03 Ti SUS2 Cu Zr02 Sn BaC03 Pb phosphate, powder Calcium carbonate, powder Titanium, plate Stainless, plate Copper, plate Ziroconium oxide, powder All All All All All Tin, plate Barium oxide, powder Lead, plate All All All <Updating sensitivity coeficient> 1. On the "Data Process Environment" of "Extras", record the current quantitative group and data directories. After that, change them to the directories below. Quant Condition : c\edx\user\fp Quant Data : c\edx\user\fpdata Fig. 2.46 2. Read fp 700.blk through the "Fi1e""Read Routine" of the "Sample Schedule" window in case of the EDX-700HS, and read fjI 800.blk in case of the EDX-800HS, and read fjI-900.blk in case of the EDX-900HS. Fig. 2.47 3. In order of the read analysis sample name, set a standard sample to measure it. 4. After the measurement, run the "Calculate Theoretical Intensity" for each group. Fig. 2.48 * Regarding SUS, input the standard value again and then, run the "Calculate Theoretical Intensity". (The standard value of the SUS2 is registered as the default.) 5. Calculate a sensitivity coefficient for the element measured for each group and set it. Fig. 2.49 6. Select the quantitative system group, sysmetal, and display the "Sensitivity Coefficient List". 7. On the "Sensitivity Coeficient List" window, confirm that "Measurement" is set for elements actually measured and "Interpolation" is set for other elements. (EDX-700HSl900HS are 16 elements. EDX-800HS is 18 elements.) If not, change setting and click on the "Register Coefficient". Fig. 2.50 2 - 51 8. From the "Sensitivity Coefficient List" tab, select the measured group for the measured element. Selecting it automatically updates its coefficient. Fig. 2.51 9. After that, run the "Interpolate". After interpolation calculation finishes, click on the "Register Coefficient". 10. Print out the Sensitivity Coefficient List of quantitative system group, sysmetal. Fig. 2.52 2 - 52 11. Next, you should run sscopysys.exe. To do it, open the "Explorer", double click on the file, sscopysys.exe, which resides in c\edx\bin\sscopysys.exe. JGKB Application Extension 31'10/99 12:OOAM 41KB Applidon Extension 3tl W99 1200AM 42KB Applicatin 3lW9912OOAM 2KB Application 3 1 0/99 1200 AM 31KB Application 3/1 0199 12:OOAM 34KB Application WW9912:OOAM 328KB Application 31'10/99 1200AM 24KB Application 8KB Application 45KB Application 11 4KB Application 28XB Application 3/1 0199 12:OOAM 75KB Applicalion 31'10199 lZOOAh4 25SKB Application 3?10/99 12:OOAM Fig. 2.53 As a result, the sensitivity coefficients made by sysmetal are copied into five files below. sysoxide, sysmetal 15kV, sysmetal50kV, sysoxide 1 5kV, sysoxide 50kV 12. On the "Data Process Environment" of the "Extras" window, return the quantitative group and data into the original directory recorded by Step 1. <Confirmation> 13. On the "Data Process Environment" of the "Extras" window, change the quantitative group and data to the directory below. Qual-Quantitative condition : c\edx\user\test Qual-Quantitative data : c\edx\user\test 14. Using the group "Inspection: FP Qual-Quantitative", measure the FP standard sample SUS to check that the quantitative value of each of four elements Fe, Cr, Ni and MO is within a range of a standard value + 2%. 15. Next, you should back up six system groups which reside in the (C:)\edx\ shimadm \grp with updated sensitivity coefficients, onto the "Device Information" sheet. Load the sheet into the floppy disk drive and update and using the "Explorer", save the six system groups on it. Atmosphere I vacuum I vacuum I vacuum I vacuum I vacuum <Measurement condition list of each element> AI Ka Element Spectrum Filter Tube voltage (kV) Tube current (uA) Current auto control Energy of neighbor peak setting Energy of neighbor peak value Si Ka F Ka C Ka Nothing 15 100 OK Real Time Live Time lOOsec 40sec 25% 10% Fitting 0.17-0.4 Integration method Integration Time DT% Element Spectrum Atmosphere Filter Tube voltage (kV) Na Ka 700HSl800HS 900HS 700HSl800HS 900HS 700HSl800HS 900HS - - Nothing 15 100 OK Real Time Live Time l OOsec 40sec 25% 10% Fitting 0.44-0.84 Intensity calculation method Analysis range P Ka Air Nothing 15 Tube current (uA) Current auto control Energy of neighbor peak setting Energy of neighbor peak value - - 100 OK Real Time Live Time lOOsec 40sec 25% 10% Fitting 1.82-2.22 Integration method Integration Time DT% Nothing 15 100 OK Real Time Live Time 100sec 40sec 25% 10% Fitting 0.8-1.24 S Ka Air Nothing 15 700HSl800HS 900HS 700HSl800HS 900HS 700HSl800HS 900HS - - OK 0.88 100 OK Real Time Live Time l OOsec 40sec 25% 10% Fitting 2.12-2.52 Intensity calculation method Analysis range Nothing 15 100 OK Real Time Live Time l OOsec 40sec 25% 10% Fitting 1.3-1.7 K Ka Air Nothing 15 - - Nothing 15 100 OK Real Time Live Time l OOsec 40sec 25% 10% Fitting 1.54-1.94 - - Ca Ka Air Nothing 15 100 OK Real Time Live Time lOOsec 40sec 25% 10% Fitting 3.12-3.52 - - 100 OK Real Time Live Time l OOsec 40sec 25% 10% Fitting 3.5-3.86 - - - - Current auto control I OK I OK I OK I OK I OK Element Spectrum Atmosphere Filter Nothing Tube voltage (kV) Tube current (uA) Ti Ka Air Nothing 50 10 Integration method Integration Time I Element Zr Sn Ba Pb I Cr Ka Air Nothing 50 20 700HSl800HS 900HS DT% I Filter 700HSl800HS 900HS Tube voltage &V) Tube current (uA) Current auto control Integration Time 700HSl800HS Fe Ka Air Nothing 50 20 Real Time Live Time 700HS/800HS 900HS lOOsec 40sec Intensity calculation method Analysis range Energy of neighbor peak setting Energy of neighbor peak value lOOsec l OOsec lOOsec lOOsec 40sec 40sec 40sec 40sec N i Ka Air Nothing 50 20 Real Time Live Time 25% 10% 1 G, Air 1 Ni 50 3 OK Intensitv calculation method Cu Ka Air Nothing 50 1 l OOsec 40sec Fitting 4.32-4.72 - - Analvsis range Real Time Live Time 25% 10% Real Time Real Time Real Time Real Time Live Time Live Time Live Time Live Time Ka Air Nothing 50 100 OK l OOsec 40sec Fitting 5.22-5.62 - - Real Time Live Time 25% 10% La Air Nothing 50 17 OK Fitting 15.34-16.1 Real Time Live Time l OOsec 40sec Fitting 6.18-6.62 - - Lbl Air Nothing 50 100 OK Energy of neighbor peak setting lOOsec 40sec 25% 10% Fitting 24.66-25.72 Energy of neighbor peak value 25% 10% Fitting 7.26-7.72 - - I - Fitting 7.68-8.28 - - Fitting 4.26-4.64 - Fitting 12.4-12.86 - - - - - - <Standard sample information> I Standard No I sam~l e name Measured element: content (%) C : 24.02 F : 75.98 Salt, powder Alumina, bead Unmeasured element: content (%) Teflon, plate Na : 39.34 A1 : 52.93 Si : 100.00 S : 22.57 K : 28.73 Silicon wafer Sodium sulfide, powder Disodium hydrogen Sample form C1 : balance 0 : balance Li2B407 : l 0 times Na204 : balance H2O4 : balance Ca : 40.04 I CO7 : balance I Calcium carbonate, powder P : 22.76 Ti : 100.00 I I Titanium. dat e I phosphate, powder Cr : each determination I Si : each determination Fe : each determination 1 Mn : balance Zr : 74.03 I 0 : balance Ni : each determination Cu : 100.00 Stainless, plate MO : each determination Copper, plate Zirconium, vowder Sn : 100.00 I I Tin, vlate Ba : 74.28 1 CO2 : balance 1 Barium oxide. ~owder Pb : 100.00 I I Lead, alate (14 Samples, 18 elements) Registering collimator standard intensity <Setup> 1. Collimator Standard Intensity Measurement Groups (4 Groups: collimator 10, collimator5, collimator3, collimatorl) reside in the a:\collimator directory of the "EDX (DXP) Adjustment Group Program V1.OO". Using the "Explorer", copy them into c\edx\user\test. 2. On the "Data Process Environment" of the "Extras" window, change the quantitative group to the directory below. Qual-Quant Condition : c\edx\user\test Qual-Quant Data : c\edx\user\test 3. Check that the "4-type Changeable" is set for the "Collimator" on the "Instrument Environment" of the "Extras" window. <When "4-type Changeable" is not set> Give a check mark to the "4-type Changeable" on the "Collimator" panel. After checking, set it by clicking on the "Save". <Measurement> 4. Set a SUS sample. 5. Select collimator 10 from the Quantitative Group of the "Analysis" window and measure the sample. 6. After the measurement, note down the FeKa intensity displayed on the "Result Display". 7. In the same manner, carry out measurements regarding groups collimator5, collimator3, and collimatorl and note down the resulted intensities. <Register> 8. For registration, you should run c\edx\bin\eu smzbat using the "Explorer". Double click on the file eu srnzbat which resides in c: \edx\ bin\. 9. Click on the "Options" of the "Instrument Environment" of the "Extras" window to display the "Instrument Environment: More Options" window. 10. Click the "Intensity Calibration" button on the lower right of this window to display the "Intensity Calibration Information" window. 11. Input the previously measured intensity for the "Standard Intensity" column of each collimator. (Values to be input for the Standard Intensity column should be the same.) Fig. 2.54 12. On completion of the input, click on the "OK". After that, exit this window to exit the "Instrument Environment: More Options" window. 13. Click on the "Save" of the "Instrument Environment" window to save the setting. 14. Exit the "Extras" window. <Confirm> 15. Open the quantitative group, collimatorl0, on the "Condition" window and change collimator dia. to 5 mm. 16. Check that the coefficient value of calibration curve of Fe is set at the value (Standard Intensity by 5 mdstandard Intensity by 10 mm). Note: Do not save this group. 5.3 Checking the PV ratio Set Discrete level at 10 mV. Measure C using a styrene sample (a hard case of a floppy disk) to check the PV ratio. After that, set the Discrete level again. Regarding the setting method, refer to the "3.1.2 Adjusting the LLD level controller W'. <Setting Discrete level at 10 mV> 1. Connect the GND of the tester to the CP5 [AG] and + of the tester to the CP4 [LLD] on the MCA PCB. Measure a range with DC. 2. Set voltage between CP5 and CP4 at 10 mV by rotating the LLD level controller R2. (Setting should be done with the MCA PCB stable (15 minutes after power-ON). <Setup> 3. On the "Data Process Environment" of the "Extras", record the current quantitative group and data directories. After that, change to the directory below. 4. Click on the "Analysis" of the "EDX-Main Menu" window. (Usually, the "Analysis" window has been already booted.) 5. Click on the "Analytical Group" of the "Next sample" panel of the "Analysis" window. 6. Click on the "Qual-Quant" on the "Select Analytical Group" window. Set the "User Group" for the "Owner of Analytical Group". 7. From the group names, find "Inspection: Carbon Analysis" and click on it. (After that, the group is highlighted in blue.) Then, click on the "OK". 8. Do not set a sample name. Accordingly, a date of measurement is automatically input as a sample name. <Measurement> 9. Place a styrene sample on the measurement position. 10. Click on the "START" of the "Analysis" window. <Data processing after measurement> 11. Click on the "Data Process" on the "Current Sample" panel of the "Analysis" window. Then, the "Profile [Qual-Quant] [Dater window appears. 12. On the "Profile [Qual-Quant] [Dater' window, left click on the "Display (D)" and also, left click on the "Channel Single (S)". 13. Left click on the "Display (D)" and then, left click on the "Display Region Setting (R)". On the appeared "Display Region Setting" window, change setting for the X-axis to 0.0-1.0. Then, click on the "OK". By this operation, the value for "Width" is updated. 14. Left click on the "Display (D)" and then, left click on the "Vertical Axis Unit (U)" to set "Counts m'. 15. Next, to adjust the display scale, click on the icons (a) and (m) so that the peak of C (0.277 keV) may be displayed at a position nearly half of the full scale of the vertical-axis. 16. Click on the Icon for the printer or left click on the "File (F)" and then, left click on the "Print m'. Then, the "Print: [Qual-Quant][Single Profile] window appears. 17. On the "Print Item" panel, set four items, "Measurement Condition", "Profile", "Qualitative Result", and "Peak List". 18. After setting, click on the "Print". After printing finishes, click on thenClose" to exit the "Print: [Qual-Quant] [Single Profile] window. <Confirm> 19. Plot the profile and calculate the P N ratio. Check that the result is 1.4 or more. <How to calculate the P N ratio> [Counts] Fig. 2.55 a Draw the vertical Line A which goes through the CKa peak using a ruler. @ Measure the distance (dl) between the CKa peak and the point where Line A crosses the X-axis using a ruler. Draw the vertical Line B which goes through the bottom of the valley made by the CKa peak and the noise. @ Measure the distance (d2) between the bottom of the valley and the point where Line B crosses the X-axis using a ruler. @ Calculate the P N ratio by the calculation formula below. PN=d l Id2 5.4 Procedure of installing the EDX software EDX software (DXP-700) is installed using CD-R media after Ver.l .OO Re1 .Ol3. This section is explained about how to re-install or do version-up. And when you do the version-up, do backup the files in "c:Xedx~shimadzu" directory copying to other directory. (1) Inserting the CD-R media. Insert the CD-R media in the CD-ROM drive and then display the content in the CD-R media by using explorer of Windows. (2) Executing set-up. Double-click "setup" or "setup.exe" and then set-up program starts. after starting, the below window is displayed. Click the "OK" button. Fig. 2.56 And after a while, the set-up window is displayed. Fig. 2.57 Go to the next window by clicking the "Next" button. (3) Selecting how to set up. When you install this software for the first time, select the "Custom". When the software is already installed, select the "Minimum". And for version-up, select the "Minimum". Fig. 2.58 If you select the "Custom", the all values of instrument adjustment file are initialized. So select the "Minimum" when you do version-up. When below window is displayed, click the "Next" button. Fig. 2.59 (4) End After finishing set-up, below window is displayed. Fig. 2.60 (5) Note When the EDX software before Ver. 1 .OO Re1.012 or of Ver 1 .OO Re1.012 is installed, the "EDX" icon is newly made in "desk-top". If there is already the "EDX icon in "desk-top", delete the "EDX icon before installing the software. 5.5 Settings for Windows XP Overvi ew Here explains how to setup Windows XP for EDX. Following settings are for better performance and for setting appearance to the same as Windows 2000. These setup is not having not set up so that it may be easy to manage, and surely, not operating, unless it makes it this setup, when there are some troubles when there is a certain question about PC from a user or. These settings are set up so that it may be easy to manage when there is a question about PC from a user, or when there are some troubles. * means that it is a required setting. For other items, you do not necessarily need to setup. L i s t of settings Here lists the items to be set. See the next section "Instruction for settings" for how to set these items. [General Settings] 1. Computer Name *Computer Name edxpc 2. User Account *Add "edx" user as Administrator. Empty password and it never expires. Default user is "edx" when logon. Use "Welcome" screen. 3. LAN Settings DHCP Do not use IP Address 192.168.100.100 [Settings for edx user] 4. Display Properties Theme Windows Classic Background None Screen Resolution 1024 X 768 Color Quality 16bit *Font size Normal(96dpi) 5. Start Menu Classic start menu 6. Control Panel Switch to Classic View 7. Performance Virtual Memory Set about 1.5 times to real memory Visual Effects Adjust for best performance Error Reporting Disable 8. Windows Messenger Do not run this program when Windows starts Do not allow this program to run in the background 9. Power Options *Power Schemes : Always ON [Settings after EDX software installation] 10. Installing ASP1 driver [EDX software Ver. l .OORe1.013 or later] *Execute "c:XedxXdriverXaspi-v47 1Yinstall-xp.bat" to install ASP1 driver. Ex e c u t e aspichkexe to check if the version of wnaspi32.dll is 4.71.2 or not. [EDX software Ver. l .OO Re1.0121 Floppy disk for Windows 2000 includes the above files. Install ASP1 driver as the above. 1 1. Internet Explorer Set initial page to "c:YedxXhelpYindex.html". W Instruction for settings Appearance of Control Panel is different in Windows2000 between WindowsXP. So change appearance of Control Panel of WindowsXP to the same as Windows2000. Create "edx" first, because each user can have its own display settings. A. User Accounts A- 1. Add edx user A-11. Shows "User Accounts" by the following operations. Start Menu Control Panel User Accounts A-1-2. In "User Accounts" window, click "Create a new account". A- 1-3. Input "edx" in "Type a name for the new account". Then click [Next]. A- 1-4. Pick an account type. Select "Computer administrator". Then click [Create Account]. A-2. Log on as "edx" user A-2-1. Log off from start menu. A-2-2. Logon as edx user. A-3. Set password When you create a new "edx" user in A-l, settings will be the following. Empty password Password never expires If you want to change or confirm the settings, operate as the following order. [Control Panel is in Category View] Start Menu Control Panel Performance and Maintenance Administrative Tools in "or Pick a Control Panel icon" Computer Management Local Users and Groups Users edx edx Properties [Control Panel is in Classic View] Start Menu Control Panel Administrative Tools Computer Management Local Users and Groups Users edx edx Properties A-4. Initial user If only "edx" user exists, usually logon as "edx" user when Windows starts. A-5. "Welcome" Screen "Welcome screen" is enabled by default when you create "edx" user in A- l . If you want to change or confirm the settings, operate as the following order. Start Menu Control Panel User Accounts Click "Change the way users log on or off". Check "Use the Welcome screen" in "Select logon and logoff options". ( If the window for offline file settings appears, cancel it. ) B. Display Properties B-1. Display Properties Show "Display Properties" window by the following operation. Show right-button-menu in the screen background and select "Properties". Or the following operations also can show the "Display Properties" window. [Control Panel is in Category View] Control Panel Appearance and Themes "Display" in "or Pick a Control Panel icon" [Control Panel is in Classic View] Control Panel Display B-2. Select Theme Select "Themes" tab in "Display Properties" window. Then select "Windows Classic" in "Theme". B-3. Background Select "Desktop" tab in "Display Properties" window. Then select "None" in "Background". B-4. Resolution and color quality Select "Settings" tab in "Display Properties" window. Select " 1024x768" in "Screen resolution". (You can select bigger resolution when you use LCD which has bigger resolution than 1024x768.) Select " 16-bit" in "Color quality". (Software works in 24-bit mode or 32-bit mode. But if you use USB capture cable, you must select 16-bit here.) B-5. Font size Select "Settings" tab in "Display Properties" window. And click [Advanced]. In advanced window, select "General" tab. Select "Normal size(96dpi)" in "DPI settings" of "Display". And click [OK]. B-6. Apply changes Click [OK] in "Display Properties" window to apply changes. C. Control Panel Display C- l . Switch to Classic View Show "Control Panel" fiom Start menu. Click "Switch to Classic View" at the left part of the Control Panel. If "Switch to Classic View" or "Switch to Category View" is not displayed at the left part of the Control Panel, the setting of "Show common tasks in folders" might be disabled. To enable "Show common tasks in folders", select "Tools" -- "Folder Options" -- "General tab". D. Settings of Start Menu D- l . Display Start Menu Properties Select "Properties" in right-button-menu of "Start" to show "Taskbar and Start Menu Properties" window. Select "Classic Start menu" in "Start Menu'' tab. Or you can show "Taskbar and Start Menu Properties" window from the "Taskbar and Start Menu" of the "Control Panel". Then select "Classic Start menu" in "Start Menu" tab. E. Performance settings E- l . System Properties Display system properties from "System" of the "Control Panel". E-2. Performance Settings Select "Advanced" tab in "System Properties" window. Then click [Settings] of "Performance" to show "Performance Options" window. Select "Adjust for best performance" in "Visual Effect" tab. And click [OK]. E-3 .Virtual Memory Select "Advanced" tab in "System Properties" window. Then click [Change] of "Virtual Memory" to show "Virtual Memory" window. Select "custom size" and input "initial size" as about 1.5 times of real memory. And input "maximum size" as two times of "initial size". (How to know the size of real memory) The size of real memory is shown in the lower part of "System Properties". But this value is less than the size of real memory in some hardware. E-4. Error Reporting Select "Advanced" tab in "System Properties" window. Then click [Error Reporting] to show "Error Reporting" window. Select "Disable error reporting" and select "But Notify me when critical errors occur". F. Power Options F- l. Power Options Click "Power Options" of the "Control Panel" to show "Power Options Properties" window. Select "Always On" of "Power Schemes" and click [OK]. G. Windows Messenger G- l. Windows Messenger If you find an icon of "Windows Messenger" from the lower right end of the screen, click it to open "Windows Messenger". (In case of "<<" mark is displayed in that region, some icons are hidden, so display all icons and check them.) If ".NET Passport Wizard" window appears, ignore and cancel it. G-2. Settings of Windows Messenger Select "Options" of "Tools" menu in Windows Messenger to open "Options" window. Select "Preference" tab and check off the first two items of "General". "Run this program when Windows starts" -- OFF "Allow this program to run in the background" - OFF H. LAN settings H- l. Network Connections Open "Network Connections" window from "Network Connections" of "Control Panel". H-2. Local Area Connection Properties Click "Local Area Connection" of "LAN of High-speed Internet" to open "Local Area Connection Properties". H-3. TCP/IP Settings Double-click "Internet Protocol(TCP/IP)" in "General" tab. Select "Use the following IP address" and input IP address. I. Computer name I- l. System Properties Open "System Properties" from "System" of "Control Panel". 1-2. Computer name Select "Computer Name tt tab. Click [Change] of "To rename this computer or join a domain, click Change". Input computer name in "Computer Name Changes" window and click [OK1 1-3. Restart When you change computer name, "You must restart this computer for the changes to take effect" message appears. Click [OK] here and click [OK] in "System Properties". "Do you want to restart your computer now ?" message appears, then click [Yes] to restart computer. J. Install ASP1 driver ASP1 driver must be installed before using EDX software. EDX software Ver.l.OO Re1.013 includes installer of ASP1 driver, so install the EDX software first. J- 1. Install ASP1 driver [EDX software Ver. 1 .OO Re1.013 or later] Execute "c:XedxXdriverYaspi-v47 l%install-xp.batU to install ASP1 driver. Execute aspichkexe to check if the version of wnaspi32.dll is 4.71.2 or not. [EDX software Ver. l .OO Re1.0 121 Floppy disk for Windows 2000 includes the above files. Install ASP1 driver as the above. K. Internet Explorer Settings K- l. Initial Page Show right-button-menu at the icon of Internet Explorer and select ''Properties tt to open "Internet Options" window. Select "General" tab and input "c:XedxXhelpXindex.html" in "Home Page". Then click [OK]. M. Connection to EDX instrument M- l . Recognition of EDX instrument M- l - l . Found New Hardware Wizard In case of EDX instrument is connected for the first time, system detects EDX instrument as a new device and shows "Found New Hardware Wizard". M- 1-2. Select installation type Select "Install from a list or specific location" and click [Next]. M- 1-3. Search and installation options Select "Search for the best driver in these locations". And check "Include this location in the search". Then select a "c:XedxXdriver" directory from [Browse]. And click [Next]. M- 1-4. Finish installation During the installation, Windows will give a warning that the driver does passed the Windows Logo test, select "Continue Anyway". Then the installation will complete. M-2. Confirmation If the installation successes, EDX-7001800 appears in the "Other device" as "Device Manager" from "Hardware" of "System Properties". N. Register a printer You must register a printer for EDX software. [Reference] Settings of Administrator (Normally you do not need to set.) 1. Logon as Administrator When you set the above operations, you will not see the window for logon as Administrator. Normally you do not need logon as Administrator because "edx" user has "Administrator" account type. But there may be a case you have to logon as Administrator for trouble- shooting or any reasons. You can logon as Admistrator as the following procedure. Click "Change the way users log on or off' in "User Accounts" of "Control Panel". Turn off "Use the Welcome screen" in "Select logon and logoff options" and click [Apply Options]. Select "Logoff' from Start Menu. Then "Log On to Windows" appears and you can input logon name as "Administrator". If "Logoff" menu does not appear in Start Menu, select "Shutdown" then select "Logoff' in "Shut Down Windows". [Reference21 Comparison Window style (English) Default Fig. 2.61 After changing styles Fig. 2.62 5.6 EDX series The EDX series are displayed as follows It is EDX HS Series to which it was formally announced below the doublet by business report (200319126). I I P/N I PM I Ai h me I Airfr;ime serial number seal I X-ray I X-ray filter I P/N of MCA I ROM 1 ROM P/N I Fan guard to cool l I for Japan I f;OE~gn I nameplate 1 I I outpit 1 -l 1 PCB As, I version I Model name Number Thickness Polymera tube I . Custom-designed EDX-900 (for I - I I EDX-900 I Pannnn Tnr 1 EUA-aUU \ LE) - 94 CUA-OUU CUA-OUU VL I J LJW LUUUl l Vl U 92 L.Ul Custom-designed 212-22204- 2 12-22204- --a Custom-desipned - - - - - - - - , S 212-22525- 3.03B 212-22525- I Q234 I 50w 1 1 0 1 MO l 97 1 4.00 1 I Front, back, left and 212-29273 right sides (4 places) EDX-700 (Standard) EDX-800 (Standard) EDX-900 (Standard) EDX-700 (Custom- designed HS) EDX-800 (Custom- designed HS) EDX-900 (Custom- designed HS) EDX-700 (CE) . . . . X7 "nn fr...\ Ll L- LYLLt Y 212-29271 CUA- I UUIlJ 2 12-22202- 9 1 212-22203- 91 212-22204- 0 1 212-22202- 98 212-22203- 98 212-22204- 08 - (2 places) Front, back, left and right sides (4 places) EDX-700HS EDX-8OOHS right sides (4 places) Front, back, left and right sides (4 places) Front, back, left and right sides (4 places) 2 12-22202- 92 212-22203- 92 212-22204- 02 212-22202- 99 212-22203- 99 212-22204- 10 212-22202- 94 212-22203- EDX-900HS 212-23702- EDX-900HS EDX-900HS50 Q227 50w 20um MO 212-22525- , ,,, , , , ,,,,, Front, back, left and 212-23702 o1 95 212-23700 212-23701 EDx-700 EDx-800 EDx-900 EDX-700 EDX-800 EDx-900 EDx-700 ,,, ,,, 212-23700- o1 212-23701- o1 EDX-700 EDX-800 EDX-900 EDX-700HS EDX-8OOHS EDX-900HS EDX-700 FT\- onn EDX-700HS EDX-800HS Q207 Q208 Q209 Q223 Q224 Q212 nnqq EDX-700HS50 EDX-800HS50 25w 25w 25w 45w 4 5 ~ 45w 25w * C___ Q225 Q226 of NI filter 2Oum 20um 20um 20um 20um 2Oum 20um -R___ 5 0 ~ 50w Mn MO MO MO MO M0 MO MO 20um 20um 212-22525- 9 1 212-22525- 9 1 212-22525- 93 212-22525- 98 212-22525- 98 212-22525- 99 212-22525- 92 212-22525- MO ( 1 2 5 ~ ) MO 3.03 1.09A 1.09A 3.03A 2.01 , ,, 212-22525- 94 212-22525- 94 212-29225- 91 212-29225- 91 212-29265 212-29266 212-29266 212-29267 212-29249 , , , ,,,,, 1.U3.D 1.09B Front and back sides (2 places) Front and back sides (2 places) Front and back sides (2 Front and back sides (2 Front and back sides laces Front and back sides (2 Front and back sides l_ Front and back sides Ll L- LYLI V 212-29270 right sides (4 places) Front, back, left and About the identification of the instrument In the case of "700" case, it is not possible to distinguish Standard EDX and custom-designed HS, using the name plate attached with the lid of sample compartment. Identify it by confirming type-identifier that has been described to the airfiame number seal. In the case of standard EDX-700, "EDX-700" as type-identifier is written on the airframe number seal. In the case of custom-designed EDX-700 HS, "EDX-700HS" as type-identifier is written on the airfi-ame number seal. Difference of instruments X-ray output A special type for 45W and the HS specification and Canon Inc. is 50W output in a standard type to 25W and request for price quotation HS specifications as understood fiom the above-mentioned table. Standard instruments are 25 W, custom-designed HS instruments are 45 W and both HS and custom-designed HS for Cannon Inc. are 50W as understood from the above-mentioned table. Airfiame nameplate The airframe nameplate becomes HS from HS. Airframe number seal It identifies it as shown in the above-mentioned table as it becomes easy to identifl. Thickness of Ni filter In a custom-designed instrument for Canon Inc., the thickness of the Ni filter is 100um. The setting is set on the eu3 window. Refer to "Setting of environmental setting eu3 at 2.5.2 installations" for the use of eu3. There are about five instruments that are adopted lOOum for the Ni filter besides custom-designed instruments for Canon Inc. in custom-designed HS produced at the early times. (The corresponding instruments are below. It is necessary to note the instruments before and behind that for attention though it is considerably thought the accurate intelligence. ) However, the lOOum filter absorbs X rays much stronger than the 20um filter. So the intensity of X-rays may not be enough to measure Cd or Pb. We again changed from the 100um filter to the 20um filter. I think that there is a customer who changes the Ni filter from 100urn to 20um. EDX-700 Q20741000446, 447 EDX-700 (request for price quotation HS specification) Q2234 100000 1-3 MO filter The latter products of a standard type and HS use the MO filter instead of the Polymer filter. Below instruments numbers display the numbers of the latter products of a standard type. a MCAPCB Assy It is not possible to change a setting of an X-ray maximum output by using software only. The ROM must be changed to raise the X-ray power. Confirm using the upper table in the details. Therefore, if you exchange MCA PCB Assy, the ROM loaded on the broken PCB may be used. If the MCA PCB Assy of HS specification breaks down and the new MCA PCB Assy loads the ROM of standard specification, the maximum output becomes 50Wa25W regardless of the setting of the maximum output by eu3 (software). Fan guard for tube cooling If the X-ray output is 25W7 fan guard is none. If 45W, fan guard are the back and forth (two places). If 50W, fan guard is the front, back, left and right (four places). Adding fan guard raises the air volume. I think that you consent upper if you see the instrument though it becomes such this expression in the word. About the custom-designed instrument of EDX-900 for Canon Inc. The following work is separately done compared with standard 900. 1) To adjust the X-ray tube output to 50W or less, ROM is assumed to be 3.03B. 2) The leakage inspection of X-rays is executed by 50W output. 3) The added guards of right and left make the temperature raise of tube cooled. 4) A special inspection is executed. The calibration curve is made with the Cd standard samples and the lower limit of detection is found. Moreover, repeatability is confirmed. 5) The result of a special inspection is appended to the device. 6) The calibration curve group made at 4) is copied in the Device Information sheet disk. When installing, the inspection similar to 4) is done. So use the calibration curve group then. Moreover, the data of the inspection in the factory becomes reference when installing. 7) X-ray output (50W) and filter (Ni:lOOum) are set by device environment setting software, "eu3 " . (When installing, it is necessary to set the setting of an X-ray output again.) 8) Device type-identifier of the instrument number seal is assumed to be custom-designed EDX-900 type. About notes when installing Using device environment setting software, "eu3" sets the maximum value of X-ray output. And, please confirm the kind and the thickness about the setting of the filter. (If HS, the filter is MO and the thickness of Ni filter is 20um.) See the "2.5.2 Environment utility "eu3" setting" about "eu3". 1) Chapter 3 Consumable and Maintenance Parts )I 1. 1 EDX Assembling structure (EDX-700HS El800HS E) .................................................... 3 - 2 .................................................................... 1.2 EDX Assembling structure (EDX-900HS E) 3 - 4 1.3 EDX Assembling structure (EDX-700HS CE1800HS CE) ........................................ 3 - 6 ................................................................. 1.4 EDX Assembling structure (EDX-900HS CE) 3 - 8 2 . Consumables List ............................................................................................................ 3 - 10 .................................................................................................... 3 . Maintenance Parts List 3 - 11 1 .l EDX Assembling structure (EDX-7OOHS E1800HS E) EDX-700HS/800HS(Assembling structure) 2 12-22209-04 - EDX I1S WI N I N T ASSY A 212-22210-01 3 A 2 12-222 12-04 PCDASR ASSY 11s 1 PC FAN ASQY E A 212-22225 A 2 12-22650-91 PC MEASIJMENT 1 PC SAMPIX 130\57, WELDING ASY CI umvx ASSY A 212-22236 I PC SENSOR ASSY(%,SB) A 212-22237 F 1 PC SENSORASSY(S10) A 212-22240 3 A 212-22241. PC CCIVER OPENING A S Y ' ~ C P C C O V E R WEJ ,111NC.r ASSY A 2 12-22300 "-""""" PC SHUTTER FIL'I'EI2 ASSY A 2 12-22450-9 l - PC WAR PANEL ASSY A 212-22550-92 - WIIUNG DIAGRAM A 212-22620 K 5 0 W 50W INVERTER ASSY A 212-22529-91 - 1 PC C'I'E PCB ASSY A 21 2-22SS-!N - 1 PC W A PCU ASSY EIS A 212-22533-91 I PC AMI) PC13 ASSY 31 A 212-2235 1 PC SENSOR ASSYfS7,SS) 3 A 212-22212 1 Yil FAN ASSY FOR XRM GROUNIlING 3 2 12-22598-9 1 CABLE ASSY 13 3 212-22599-91 CALIIX ASSY 14 3 2 12-22600-91 CAWE ASSY 15 3 212-22601-91 CABLE ASSY 1 G 3 212-221@2-9 1 CABLE ASSY 17 3 212-22603-91 CABLE ASSY 18 - # 2 12-22Cfi3-92 CABLE ASSY 19 3 2 12-22604-9 1 CAR1.E ASSY 20 3 232-22Cfi5-91 CAll1.f: ASSY 21 3 2 12-22(i06-9 1 CARIX A S Y 22 3 2 12-22607-91 CABI'F, ASSY 23 3 212-2261 5-91 I PC SCSI CA131,E FOR BDX A 212-22621 -f--T- I PL > O N KWEK.RTER PCB ASSI' A 212-22470 Ec o VER ASSY A 2 3 2-22575-9 1 - A 212-22537-91 1 PC POWER SUPPLY ASSY A 212-22576-91 A 21 2-22590-91 I PC TRANSFOMLR ASSY 3 't A 212-22588-91 1 PC POWER SUl'I'LY WI KING IIXOIIAM A 2 12-22552-91 - 3 A 212-22557 1 PC CONTROL UNIT 1 W 13RACKF1'4 ASSY CFIMSIS ASSY 1 PC PANEL El3ASSY A 2 1 2-22490-9 1 - A 2 12-2 1650-02 1'C EDX STANllAK1> KIT 1 PC S'I'ANIMRD SAMPIX ASSY SIR32 A 2212-216513-17 l PC STANDARD SAW1 ,E ASSY A73) A 2 12-22687-9 1 1 IT LIQUID SAMI'IE AIIAP'WK A 202-85501 -55 E I I)(: MILER A 212-22W-91 2 A212-2241-91 A 2 12-22567-9 1 PC DE'TEC'TOR ASSY 1 I T l'lU3AMPLIFIEK ASSY 1 PC PWAM13LIFIER KB ASSY (FOR 700) A 212-22402-91 2 2 2-22400-92 1 PC CONNECVXnK Fl ANOE ASSY I)EI'I~C?'OK ASSY F A 2 1 2-22566-9 1 {FOR 800) 1 PC PML~MYI~IFIER 2 A 212-22407-91 WIRING IIIGRAM ~ P C ~ ~ T E C ' T I N G IXNtT 2 A212-22421-91 3 A 21 2-22322-92 1 PC JOINT HANGH ASSY HI.: 1 K JOINT FLANGl:' (FOR 700) WEX.1IING ASSY 21 2-2242 1 -92 IODiTI:LANGE ASSY tl' l W (FOR 800) 2 A 212-22427-91 - 1 re VAI , ~ : FLANGE ASSY 2 A 212-22429-91 ~ w F K I W ~ WIRE ASSY 2 A 212-22439-93 ~ W I N I X ) W CAP ASSY 2 A212-22719-91 P A C K A G E IIE'IXCTOIl A 212-225 10-93 A 212-22510 ~ Dx P - 7 OOE ASSY EOX X>AVI'A P1tOCBSSINli ASSY E A 2 12-29232-9 1 1 PC 13XP-70E MIUIA ASSY A 212-29769-91 E 1 PC 11x1'-7001' 1XISTRIIC'IION KI T A 212-22512-91 - I PC El3X 1)EVICE f;l,CtPPY ASSY A 212-22219-91 1.2 EDX Assembling structure (EDX-9OOHS E) EDX-900HS(Assembling structure) 3 A 2 12-222 12-04 1 PC FAN ASSY 11 3 A 2 12-22650-71 2 2 2 2 2 2 2 2 3 1 A 2 12-22237 1 PC SENSOR ASSY(SI0) 3 A 212-22241 =COVER WEI.DWG ASSY C - 11 1 - l - I 5 5 0 k V SOWINVERTER ASSY A 212-22529-91 1 PC CTRL PCN ASSY A 232-22525-95 ~ M C A PCU ASSY 9001iS A 212-22885-91 1 PC S10 K W ASSY 1 PC MCYI'OR ASSY 3 A 212-22364 (SYCW'I'EIZI FIL'TEK PLATE ASSY . , 3 L A 212-22395 1 PC SENSOR ASSYW7Sg) 3 1.3 2 12-22212 1 PC FAN ASSY 31 A 212-22615-91 1 PC SCSl CABLE FOR EllX A 212-22621 NYER7'lR PCA ASRY A 212-22470 I'CC'OVI:R ASSY A 212-22575-91 A 212-22537-91 I PC ITIWER SIIPIJI,Y ASSY l I'C 1's PCB ASSY A 2 12-22576-9 1 l 1%CASE ASSY A 212-22471 I PC COVHl (COVER) A 212-22472 - I 1'0 COVER (~mmt') A 212-22473 - 1 IT COVER (arorrr) A 2 12-22474 - I X' C CC)VX (X,! 'F7) A 2 1 2-22475 I I'C COVER (IPPI3K) A 21 2-22476 - I PC COVER A 2 12-2247'7 1 I T TA131X l:K/\hE A 212-22571-9I I PC PANX!I, t'CH ASSY 1.3 EDX Assembling structure (EDX-700HS CE1800HS CE) EDX-700HS/800HS(Assembling structure) A 2 12-22300 1 PC SEJUTlER FIL'IEK ASSY t 3 A 2 12-22212-04 1 PC FAN ASSY E 2 2 2 3 A 212-22241 ICCOWR WEI.,DRJCr ASSY A 212-22450-YI 1 PC WAK PANEL ASSY A 2 12-22550-91 WIRING IIIAGIZAM A 212-22620 A 212-22250 2 PC SFSTSOR hSSY 3 A 212-22390 'k 1 PC MO'I'OR ASSY 1 PC 5OkV SOW MVERTEK ASSY 3 I PC SENSOR ASSYfS7,SS) 3 A 2 12-22212 1 PC FAN ASSY A 212-22550 WIKINC IIIAGIUM A 2 12-22595-06 1 PC CABLE ASSY FOR XRM GROWI NG A 2 12-22598-91 I PC CABLE ASSY 13 h 2 I2-22W-9l l PC CABLE ASSY l4 3 A 2 12-22600-9 1 1 PC CAt3LE ASSY 15 I PC SCST CABLE FOR EllX A 212-2262] INVERTER PCB ASSY 3 1 A 21 2-22630 1 PC 50kV CASCADE ASSY A 212-22471) ITCOVfiN ASSY ( 2 lZ-23O80 1 PC CE IEIvlODEJJNG KIT 2 A 212-22471 ~ C O W , k (COVER) A 2 12-22472 1 PC C O I ~ (FRONT) A 2 12-22473 - 1 PC COViiK (IUtiIl'l') A 212-22474 - 1 PC COW'K (1,EFl.) A 2 32-22475 1 PC COVER ( IIIYBK) A 2 12-22476 - 1 PC COVER A 2 12-22477 1 PC 'CAI3XE FRAME A 212-22371-91 I PC PANEL I'CR ASSY 3 A 212-22537-91 IPS PCB ASSY 3 A 212-22557 1 X BKACWX 4 ASSY R 212-2251043 2 A212-22510 1 1YDXP-7Wfi ASSY -EDX UrZ'I'A PIIOCESSING ASSY I! l .4 EDX Assembling structure (EDX-9OOHS CE) EDX-900HS(Assembling structure) lJMT ASSY A 212-22210-01 PCDAST! ASSY I IS A 212-22225 PCmm~mr C1 IAMBER ASSY A 212-22240 - PC COVET\. OPmVXNO ASSY (AUTOMATIC) A 2 12-22620 ETsnw sow INVERTER ASSY A 212-23010-91 K C ~ ' I % L ~ K13 ASSY 3 A 2 12-22212-04 1 PC FAN ASSY E 3 A 212-22241 ~ C O W R WF;I.,DXNCI ASSY A 212-22391 1 PC MUI'OR ASSY(h42) 'l- 3 ( A 212-22'395 l PC SENSOR ASSY(S7S8) 3 A 212-22212 1 PC FAN ASS Y 3 1 A 212-22630 1 PC 5OkV CASCADE ASSY A 2 12-23035 - A 212-22537-91 1 PC POWER SUPPLY2 ASSY 1 PC PS PCR ASSY A 2 12-22576-9 1 1 PC CASE ASSY A 2 12-22590-91 1 PC TRANSFOMER ASSY A 212-22588-91 1 PC POWER SUPPLY WRMG DIGRAM A 2 12-23003 - 3 A 2 12-22557 1 PC CONTIiQL UNIT 1 PC BRACKET 4 ASSY CHASSIS ASSY A 212-22470 - PC COVER ASSY A 2 i 2-22490-9 1 A 212-22510-93 - 1 PC DXP fTS E ASSY [[ 1 PC COVER 212-22471 (COVER) A 21 2-22472 1 PC COVER (FRONT) A 212-22473 1 PC COVER (RIGHT) A 2 12-22474 I PC COVER (LEFT) A 21 2-22475 t IJC COVER (Ul'PI'R) A 21 2-22476 1 IT COVER 2 A 212-22477 1 PC' TA1 ?I ,l 3 12RrZMI' 2 A 212-22571-91 A 212-22512-91 1 PC EDX IXVICE FI.OF'PY ASSY 2. Consumables List Standard unit ShutterIFilter ASSY 2 12-22300 Cover open/close ASSY 2 12-22240 Parts name I PIN I Remarks I I 1 I Grease, silicon H.V.G. 57G 1 0 17-308 12-0 1 1 1 pclyear, Grease for vacuum I No. 1 2 Option unit PIN 0 17-27014-05 2 12-22688 Parts name LG grease Leadnut Remarks 1 pclyear, Molykote grease 2 pcs17 year Vacuum exhaust unit 2 12-22460 Small sample cover 2 12-22290 4 types collimator automatic change-over unit 21 2-22320 I No. I Parts name I PIN I Remarks I No. 1 2 3 PIN 017-30163-01 040-82712 . 036-15502-78 Parts name RP oil, Ultragate 19 MS, FCT-150-20 0 ring, AS568A-278-1A No. 1 Remarks 1 pc16 months Oil mist trap 1 pclyear, 0 ring for cover of analysis chamber PIN 01 7-308 12-01 Parts name Grease, silicon H.V.G 57G 1 Remarks 1 pclyear, Grease for vacuum Grease, silicon H.V.G 57G 1 017-30812-01 1 l pclyear 3. Maintenance Parts List Base ASSY 2 12-222 10-0 1 I No. I Parts name I PIN I Remarks I Measuring chamber 2 12-22225 1 2 3 4 5 6 1 2 1 Sensor ASSY (S6, S9) FanASSY E Fan, 9 6 12246402 Rubber foot, UK- 12 Driver, CSD2 1 12-P Socket, relay PYF08A Amplifier. E2C-GE4A No. 1 1 3 I Sensor. E2C-X1A 1 066-81532 1 4 1 Plug. socket CN-834-7 1 071-60645 2 12-222 12-04 042-60475 11 037-30023-04 077-79704-92 070-73013-01 066-8 1532- 12 Parts name Sample bowl welding ASSY 1 5 1 Switch. micro S-5GL-2A 1 064-33003 For cooling of X-ray tube Rubber foot for EDX main unit For shutter and filter For detection of liquid sample For detection of liauid sample PIN 2 12-22650-91 1 14 1 Fastner seal, DS-1-4SUS 1 036-2220 1-01 6 7 8 9 10 11 12 13 1 15 1 Grease. silicon H.V.G 57G 1 017-30812-01 1 16 I Hose. spring l 5 x 22 1 035-91091-06 Sensor ASSY (S10) Sensor, FRIEBC Amplifier, F2R X-ray tube, XTF-501 1A PB- l Pirani tube filament 0 ring, 1A P12.5 0 ring, 1A P6 0 ring, 1A G40 1 17 1 Hose clamn 22 1 037-61002 2 12-22237 070-70630-1 1 070-70630-01 219-91001 200-47686 036-10214 036- l0204 036- l2004 p- Remarks Sample vlate (standard) 19 20 21 S6: Shutter close, S9: For liquid sample adapter detection S9: For liquid sample adapter detection Valve, check CV-1-0.01 Thermal switch ASSY Sensitivity switch, TR-50B-50 S6: Shutter close I 040-045 1 1-7 1 212-22613-91 2 19-9200 1-0 1 S10: For liquid sample adapter detection Pirani filament For shutterlfilter shaft Fix turret unit I For fixing detector I For vacuum seal I For vacuum hose main unit (700 mm) I For vacuum hose main unit I Cover openlclose ASSY 2 12-22240 3 4 5 6 7 8 9 10 11 12 13 14 ShutterIFilter ASSY 2 12-22300 Remarks Cover close detecting sensor (Left and right, 2 pcs) 15 16 17 18 19 20 21 Parts name Shutterlfilter plate ASSY 2 12-22364 212-22391 Motor, PK245-01A 077-79099-55 PIN 212-22287-01 064-33805-01 No. 1 2 Sensor ASSY S4R Sensor ASSY S4L Photo interrupter Timing pulley 1 Collar, SCS15-12 Timing pulley 2 Lock ring PT008 X 021RE.S Lead nut Motor ASSY Motor, 5RK60A-AF Sensor ASSY NC Sensor, SS-5GL2-F 4 1 Sensor ASSY 6 7 . S8) 1 212-22395 Parts name Sensor ASSY NO Sensor, SS-5GL2-F Ball bush, SMK20W Shaft clamp, SHF20 BRG, DDRF- 1980HHR BRG, DDRF-228OHHR Screw, TM16 X 3-L394 0 ring, AS568A-278-1A Timing belt, 396 X T9.5 5 1 Photo interrunter. TLP1 OO6A 1 06 1-7 15 1 8-04 212-22250-0 1 2 12-22250-02 061-71518-03 212-2225 1 026-68003-1 6 2 12-22252 032-47205-03 212-22688 212-22390 077-40391-01 2 12-22287-02 064-33805-0 1 Cover tilting detecting sensor (Right) Cover tilting detecting sensor (Left) For cover opedclose motor Cover opedclose screw unit (2 pcs) Cover opedclose screw unit (2 pcs) 2 pcs17 years Cover opedclose motor Cover open detecting sensor 03 1-41235-06 03 1-690 12-05 03 1-20624 03 1-20423 219-83029 036-15502-78 032-22870-03 Remarks Cover opedclose shaft unit (upper) Cover opedclose shaft unit (lower) Cover openlclose screw unit (upper) Cover opedclose screw unit (lower) Screw 0 ring for cover sample chamber Timing belt for cover open/close 6 7 8 9 -- Motor for shutterlfilter S7: Origin, S8: Limit S7: Origin S8: Limit Photo interrupter, TLP-1007A Oring 1AP6 Belt, 106M X L6.4 Sensor ASSY (S6,S9) 0 ring for shutterlfilter shaft (2 pcs) 061-715 18-03 036-10204 032-21922-03 2 12-22236 Timing belt for shutterlfilter S6:Shutter close S9:Liauid sample adapter detecting Rear panel ASSY 2 12-22450-91 No. 1 2 3 4 5 50KV50W Inverter ASSY 212-22620 20 1 LED, GL-8KG21 1 061-78044-01 I D l (POWER) I I I No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Parts name Fan guard T30F FanASSY F Fan, 9G1224G402 SCSI cable, for EDX Ferrite, SCF-8 Remarks Inverter power (Shimadzu) Shimadzu inverter No. 1 2 2 1 LED, GL8HY2 1 PIN 042-609 14-05 2 12-222 12-05 042-60452-08 212-22615-91 075-08032-04 Parts name 50KV50W ASSY for exchange 50KV Inverter ASSY Okl type Remarks For EDX-700HS E1800HS El900HS E For EDX-700HS CEl800HS CEl900HS CE For EDX-700HS EI800HS El900HS E MCA ROM for EDX-700HS E/8OOHS E MCA ROM for EDX-900HS CE MCA ROM for EDX-700HS CE 1800HS CE MCA ROM for EDX-900HS CE For EDX-700HS CEJSOOHS CEl900HS CE F1, F2 (for vacuum pump) F3, F4 F5, F6 (k 24V DC) F7, F8 (k 15V DC) Buttons only for panel BZ l (BUZZER) Parts name CTRLPCBASSY CTRL2 PCB ASSY MCA PCB ASSY HS MCA HS ROM ASSY MCA 900HS ROM ASSY MCA HSCE ROM ASSY MCA 900HS ROM ASSY IC, M27C512-15F1 AMPPCBASSY POWER SUPPLY ASSY POWER SUPPLY2 ASSY PS PCBASSY Fuse, 216 010 Fuse, 218 3.15 Fuse, DMlO Fuse, DM32 3.2A PANEL PCB ASSY Button, LZlllO BUZZER, TMB-05 22 23 24 25 26 27 28 29 Remarks For cooling of power supply unit Connection cable between EDX main unit and data vrocessing svstem Ferrite core PIN 212-22619 212-22620-88 PIN 212-22529-91 2 12-2301 0-91 212-22525-94 212-29270 212-29271 2 12-29272 212-29273 075-26458-02 212-22533-91 212-22575-91 21 9-85000-5 1 212-22537-91 072-02004-26 072-02004-21 072-013 19-03 072-013 19-06 212-22571-91 064-53205-14 078-20159-01 , LED, GL-8KG21 LED, GL-8KG21 LED, GL-8KG21 LED, GL-8HD21 SW, LTM-01 SW, LTM-01 SW, LTM-01 SW, LTM-01 061-78044-01 061 -78044-0 1 061-78044-01 061-78044-05 064-53205-05 064-53205-05 064-53205-05 064-53205-05 D 3 (SHUTTER CLOSE) D 4 (READY) D 5 (LIQUID MODE) D 6 (ERROR) S l (CLOSE) S 2 (START) S 3 (OPEN) S 4 (STOP) 2 1 Cover (fiont) 1 212-22472 Cover ASSY 5 1 Cover (upper) 2 12-22475 No. 1 3 4 EDX standard kit 2 12-22490-9 1 PIN 2 12-2247 1 Parts name Cover (cover) No. I Parts name Remarks Cover (right) Cover (left) 1 Standard sample, SUS 2 Standard sample, A1 3 Driver 4 Liquid sample adapter ASSY 5 Sample container, 3527 large quantity 6 Samele container. 3529 2 12-22473 2 12-22474 7 1 Sarnele container. 3561 with color 8 1 Samde container. 3577 trace auantitv 9 1 Sam~l e container. 3571 oDen 10 Mylor 6mm l l Handle Remarks I Standard sample (SUS) Samvle container lOOPCs I 500 sheets I Grease for vacuum Oil brush I 73mm (width) X 92m role Detector ASSY (EDX-700HS EI700HS CEI800HS El800HS CE) No. - 1 - 2 3 4 - 5 - 6 Parts name I PIN 1 Remarks Detector ASSY Detector ASSY 0 ring. 1A V34 1 036-13003 I Insulation bush unit Detector ASSY Detector ASSY Insulation bush Bush 0 ring, lAPlO 2 12-22400-92 2 12-22400-88 Detector ASSY (EDX-900HS El900HS CE) For EDX-800HS El800HS CE O/H ASSY 2 12-22400-9 1 2 12-22400-87 2 12-22435 212-22707 036-1 0208 0 ring, 1A P6 Svacer for EDX-800HS El800HS CE For EDX-700HS El700HS CE OlH ASSY for EDX-700HS El700HS CE For fixing detector (2 pcs) Detector side to bush (2 pcs) 036-10204 212-22708 No. I Parts name 1 Fastener seal, DS- 1H-6 Analysis side to bush (2 pcs) Insulation bush side 1 2 3 Sample compartment side to bush (2PCs) PIN Other Remarks X-ray detector D3 12-130-50 0-ring,lAPlO 0-ring, 1A V34 I No. I Parts name I PIN I Remarks 239-45300 036-10208 036-13003 8 1 EDX device floppy ASSY 1 212-22512-91 I Characteristics information of device (l sheet) For EDX-900HS El900HS CE Detector side to bush (2PCs) 0 ring of bush part for heat insulation 1 2 3 4 5 6 7 1 9 1 MOLY-LG Grease. Cartridge 1 017-27014-05 1 MOLYKOTE 1 10 1 Grease. Silicone H.V.G 57G 1 017-30812-01 1 Grease for vacuum DXP-700 media ASSY EDX-HS instruction manual Label, EDX-800HS Label, EDX-800HS Name Plate, EDX-900HS Cap BOX, EDX 2 12-29232-9 1 305-32102 212-21057-37 212-21057-36 212-21057-38 2 12-22652-01 2 12-22698 EDX program sheet (4 sheets) Instruction manual Label (EDX-800HS50) Label (EDX-700HS50) Name Plate (EX-900HS50) Cap of detector BOX Vacuum exhaust unit 2 12-22460 ~- - - ~ - - No. I Parts name 1 2 PIN 3 4 5 Sample for FP Sensitivity Coefficient Remarks RV3 RV3 6 7 8 9 10 RV31-lOOVR.PO/H RP oil, Ultragate 19 Bonded valve ASSY (V1) 5 l Siwafer 1 017-47005-01 1 I 042-00 146-0 1 042-00146-1 1 EFM 10 MS, FCT-150-20 Centering, KF25 18327 Clamp NW20125954-7886 Fuse, 218 010 No. 1 2 3 4 6 1 Sample, press Na2S04 1 212-22704-94 I AC lOOV AC l OOV with a mist trap (EFM- 10) 210-14120-87 017-30163-01 2 12-22467 for Overhaul Oil for pump Leak valve for ~o we r failure 042-00124-32 040-82712 035-02404-04 035-29414-03 072-02004-26 Parts name Standard Sample set FP SamplePETE Sample, press CaC03 Samde. bead A1701 Auto Selection Unit of 4 Types of Collimators 212-22320, -03 Mist-filter Oil mist trap F1, F2 (2 pcs) 7 8 9 10 11 12 13 14 15 PIN 2 12-22706-92 2 12-2248 1-07 212-22704-93 212-22705-91 1 I Sensor ASSY (S2 1, S22) 1 212-22396 I S2 1 :origin, S22:limitation l Remarks 14 Sample set for FP Sensitivity Coefficient Sample, press KH2P04 Sample, press NaCl Sample Ti Sample SUS Sample Cu Sample, press Zr02 Sample Sn Sample, press BaC03 Sample Pb Parts name 1 2 I Belt. 106MXL6.4 1 032-21922-03 1 I 212-22704-95 2 12-22704-98 212-22653-9 1 2 12-2248 1-0 1 2 12-2248 1-04 2 12-22704-96 212-22481-08 2 12-22704-97 212-22653-93 1 3 I Motor ASSY (M1 1) 1 212-22391-01 1 I I PIN 4 l 0 ~ i n ~ lAP6 1 036-10204 I Collimator Shaft 0 Ring (2 pieces) I Remarks Turret Drive Unit 2 12-22685-91 No. I Parts name I PIN I Remarks I 1 2 3 4 5 6 Motor ASSY (M12) Sensor ASSY S23 Sensor ASSY S24 Helium Purge Unit 2 12-22495 - 0 Ring, 1AP6 Ring Sensor ASSY (S10) 2 3 4 2 12-22392 212-22344-91 2 12-22344-92 No. 1 Cover for small samples 2 12-22290 X-ray polot lamp 212-22454, -01 Origin Limitation 036-1021 1 2 12-22694 2 12-22237 PIN 040-7201 6-52 Parts name Regulator, YBR-250 1 CGA Flow Meter, RK1650- 100B-* TaigonT3/32~1/32~5/32 Vinyl hose, 6x2 CL Sample Observation Camera Unit 2 12-22750-94 S 10:Amplifier for detecting liquid sample disk. Remarks Remarks No. 1 080-685 16- 18 016-3 1425 016-31329 No. 1 2 No. l Piping in Sample Compartment Connecting Regulator and Helium Purge main unit Parts name 0 Ring, 1A G75 PIN 212-22753-01 046-6 1824-0 1 Parts name Window Camera, CCD GP-KX12 1 PIN 036-12012 Remarks Parts name Lamp, For MS-12 PIN 062-6202 1-01 Remarks Chapter 4 Electronical Circuit Diagram Fig. 4.1.1 Fig. 4.1.2 Fig. 4.1.3 Fig. 4.1.4 Fig. 4.1.5 Fig. 4.1.6 Fig. 4.1.7 Fig. 4.1.8 Fig. 4.2 Fig. 4.3 Fig. 4.4 Fig. 4.5.1 Fig. 4.5.2 Fig. 4.6.1 Fig. 4.6.2 Fig. 4.7.1 Fig. 4.7.2 Fig. 4.7.3 Fig. 4.7.4 Fig. 4.7.5 WIRING (Standard) WIRING (Standard) WIRING (Standard) WIRING (Standard) WIRING (CE) WIRING (CE) WIRING (CE) WIRING (CE) PREAMP PCB ASSY PREAMP PCB PREAMP WIRING 50KV INVERTER SCHEMATIC 50KV CASCADE SCHEMATIC CTRL PCB ASSY CTRL2 PCB ASSY CTRL PCB SCHEMATIC (Standard) CTRL PCB SCHEMATIC (Standard) CTRL PCB SCHEMATIC (Standard) CTRL PCB SCHEMATIC (Standard) CTRL PCB SCHEMATIC (Standard) Fig. 4.7.6 Fig. 4.7.7 Fig. 4.7.8 Fig. 4.7.9 Fig. 4.7.10 Fig. 4.7.1 1 Fig. 4.8 Fig. 4.9.1 Fig. 4.9.2 Fig. 4.10 Fig. 4.11.1 Fig. 4.11.2 Fig. 4.11.3 Fig. 4.12 Fig. 4.13.1 Fig. 4.13.2 Fig. 4.13.3 Fig. 4.14.1 Fig. 4.14.2 Fig. 4.15 Fig. 4.16 Fig. 4.17 CTRL PCB SCHEMATIC (Standard) CTRL2, PCB SCHEMATIC (CE) CTRL2, PCB SCHEMATIC (CE) CTRL2, PCB SCHEMATIC (CE) CTRL2, PCB SCHEMATIC (CE) CTRL2, PCB SCHEMATIC (CE) MCA PCB ASSY MCA PCB SCHEMATIC MCA PCB SCHEMATIC AMP PCB ASSY AMP PCB SCHEMATIC AMP PCB SCHEMATIC AMP PCB SCHEMATIC PS PCB ASSY PS PCB SCHEMATIC PS PCB SCHEMATIC PS PCB SCHEMATIC POWER SUPPLY WIRING (Standard) POWER SUPPLY WIRING (CE) PANEL PCB ASSY PANEL PCB SCHEMATIC S10 PCB ASSY Fig. 4.18 S10 PCB SCHEMATIC X-Rr/ Tube XTFSDl IA Fan - Fig. 4.1.1 WIRING (Standard) 212-22550 (114) 4 - 3 - 4 I I I I I " i I I l l I I I -- L i d h;+ SW t N3 I Fan - Lid t$-br - :q Fig. 4.1.2 WIRING (Standard) 212-22550 (214) 4 - 5 - 6 Fig. 4.1.3 WIRING (Standard) 21 2-22550 (314) 4 - 7 - 8 Fig. 4.1.4 WIRING (Standard) 212-22550 (414) 4 - 9 - 1 0 Fig. 4.1.5 WIRING (CE) 212-23050 (114) 4 - 11 - 12 I/ Attached Cable CABLE ASSY 101 CSO2Il2-P Fig. 4.1.6 WIRING (CE) 212-23050 (214) 4 - 13 - 14 n n n n n 1-4 Fig. 4.1.7 WIRING (CE) 21 2-23050 (314) 4 - 15 - 16 Fig. 4.1.8 WIRING (CE) 212-23050 (414) 4 - 17 - 18 -- --L- L 3 C24 ---I ( ~ 4 ) @SH I MADZU us MADE I N JAPAN Fig. 4.2 PREAMP PCB ASSY 212-22567 (111) -- --L- 'L - C24 --d CJ4> R43 ~ S H I M A D Z U us c25 MADE IN JAPAN Fig. 4.2 PREAMP PCB ASSY 212-22567 ( I l l ) J2 INHIBIT Fig. 4.3 PREAMP PCB 212-22570 (111) 4 - 21 - 22 HERMFiTC SEAL P I N 1 CYV) DETAIL l3 212- 2256'7 REAMP PC8 ASSY I DETAIL 8 - =P@ DETAIL E 76 OUT 52 m1 eIT 33 PowER SUPPLY L swfs! -- 55 TO LNz JS- GND TERMINAL GLQ%& <FFr7Dlk!) 3s - ENTER CMJTACT r p r I I q ? C LUG -ER TO PCB W E P N SCHEMATIC DIAGRAM @B@ m T ~Ee hEnc DETAIL F Fig. 4.4 PREAMP WIRING 212-22566 (111) 4 - 23 - 24 Fig. 4.5.1 50KV INVERTER SCHEMATIC 212-22622 (111) 4 - 25 - 26 Fig. 4.5.2 50KV CASCADE SCHEMATIC 212-22631 (111) 4 - 27 - 28 Fig. 4.6.1 CTRL PCB ASSY 212-22529 (1/1) 4 - 29 - 30 Fig. 4.6.2 CTRL2 PCB ASSY 212-23010 (111) 4 - 31 - 32 Fig. 4.7.1 CTRL PCB SCHEMATIC (Standard) 212-22532 (116) 4 - 33 - 34 X-ray Pi l ot Lamp Fig. 4.7.2 CTRL PCB SCHEMATIC (Standard) 212-22532 (216) 4 - 35 - 36 Fig. 4.7.3 CTRL PCB SCHEMATIC (Standard) 212-22532 (316) 4 - 37 - 38 PourEft 'X- RAY RWY W C LOSE Fig. 4.7.4 CTRL PCB SCHEMATIC (Standard) 212-22532 (416) 4 - 39 - 40 Fig. 4.7.5 CTRL PCB SCHEMATIC (Standard) 212-22532 (516) 4 - 41 - 42 Fig. 4.7.6 CTRL PCB SCHEMATIC (Standard) 212-22532 (616) Fig. 4.7.7 CTRL2 PCB SCHEMATIC (CE) 212-23012 (115) 4 - 45 - 46 Fig. 4.7.8 CTRL2 PCB SCHEMATIC (CE) 212-23012 (215) 4 - 47 - 48 CCD Fig. 4.7.9 CTRL2 PC6 SCHEMATIC (CE) 212-23012 (315) 4 - 49 - 50 THETA TftETFF RWY LIQUID NODE Fig. 4.7.10 CTRL2 PCB SCHEMATIC (CE) 212-23012 (415) 4 - 51 - 52 Fig. 4.7.11 CTRL2 PCB SCHEMATIC (CE) 212-23012 (515) 4 - 53 - 54 S I L K PARTS c : c33 m1 il- 4% m' ?? il- C75 1 S 2 i t - 'II I J MCA PCB f 26 (.171 2 BOARD 212-22526A ._.I ASSY 212-225250 Fig. 4.8 MCA PCB ASSY 212-22525 (111) 4 - 55 - 56 AC~P, ~@, ~R, R~Y , m. C M OUT Fig. 4.9.1 MCA PCB SHEMATIC 212-22528 (112) 4 - 57 - 58 , 31s, LcU( .Cm m, my J ncsP,PCSj,@,M I Fig. 4.9.2 MCA PCB SHEMATIC 212-22528 (212) 4 - 59 - 60 Fig. 4.10 AMP PCB ASSY 212-22533 (111) Fig. 4.11.1 AMP PCB SCHEMATIC 212-22536 (113) 4 - 63 - 64 39 CRM Fig. 4.11.2 AMP PCB SCHEMATIC 212-22536 (213) Fig. 4.12 PS PCB ASSY 212-22537 (111) 4 - 69 - 70 Fig. 4.13.2 PS PCB SHEMATIC 212-22540 (213 4 - 73 - 74 Fig. 4.13.3 PS PCB SHEMATIC 212-22540 (313) 4 - 75 - 76 POWER SUPPLY PCB ASSY 1 63 l-q~~--r -- -- 7- -+-I-!== CPS l L ~ - { T + - - -- -- 7- -+-I-!== CPS l TI;AME ASSY Fig. 4.14.1 POWER SUPPLY WIRING (Standard) 212-22588 (IH) COM P9 C CM1 Cl41 7\ ? T ~ I 1 ACt u U3 3 3 IG/Y 3 AEm L ~ ~ ' ~ \S 5 - FG CABLE ASY 10 5v> /,to#+ RECEPTACLE ASSY luY Fig. 4.14.2 POWER SUPPLY WIRING (CE) 212-23039 (111) 4 - 79 - 80 Q \ m m m m o m m m m a m m m m m BOARD 272-22572 Fig. 4.15 PANEL PCB ASSY 212-22571 (111) Fig. 4.16 PANEL PCB SCHEMATIC 212-22574 (111) 4 - 83 - 84 Fig. 4.17 S10 PCB ASSY 212-22886 (111) OND S*) m aoa U) y. l c M U N ONO DID m1 om DBI m4 m W on mu IIIFIUA. Fig. 4.18 SIO PC6 SCHEMATIC 212-22889 (111) 4 - 87 - 88 Chapter 5 Trouble Shooting 1. Error message ..................................................................................................... 5 - 2 l. Error message X-ray generator 1 106 1 Maximum output setting error ShutterIFilter 1 201 1 PPMC status read error at initialization Power supply of detector 1 604 Collimator 1 70 1 Collimator 1 705 1 Constant speed operation error r-a stage 1 801 1 PPMC status read error at initialization of r drive Room temperature warning (Cooling) PPMC status read error at initialization Collimator Collimator Collimator r-q stage 1 804 l PPMC error r drive r-q stage 1 805 1 Constant speed operation error q drive 702 703 704 1 V r-q stage r-q stage High speed operation error Acceleration/reduction operation error PPMC error 802 803 r-q stage r-q stage r-q stage r-q stage High speed operation error of r drive Acceleration/reduction operation error r drive r-q stage Turret Turret 81 1 8 12 8 13 8 14 PPMC status read error at initialization of q drive High speed operation error of q drive Acceleration/reduction operation error q drive PPMC error q drive 8 15 100 1 1002 Constant speed operation error q drive Initialization time out error Time out error during drive
Evaluation of Green Building in The Existing Building of The Department of The Environment of DKI Jakarta Province in The Order of Reducing Greenhouse Gas Emissions
International Journal of Innovative Science and Research Technology