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Hormann Technical Manual For Industrial Sectional Door
Hormann Technical Manual For Industrial Sectional Door
Hormann Technical Manual For Industrial Sectional Door
Contents
Contents
Spring Shaft
Track Application NB
Normal tracks
Track Application HB
High-lift tracks
Track Application KG
Track Application RB
Track Application TG
High-lift tracks with low-mounted torsion spring shaft and steep track
Track Application VB
Vertical tracks
Track Application WB
10
Track Application MG
11
Sideroom Clearances
12
Headroom Details
13
Floor Details
14
15
15
Track Supports
16
17
18
19-20
20
DPU with
Direct Operator
21
Track Application HB
22
23
Door leaf:
Double-skinned, hot-galvanized steel sections, with evenly spaced horizontal ribbing (appearance not identical with
SPU 40), stucco-embossed. Door sections 500 mm high, overall thickness 80 mm. Polyester-primed surface protection.
Door sections with compound windows are possible within the size range shown. Fewer compound windows or different
arrangements are available subject to the minimum clearances.
External view:
375/
500
91
76
244602
R6
38,5 500
38,5 500
R6
52
635
320
56,5
245
76
710
91
52
320
375/
500
56,5
635
min. 125
245
710
min. 80
680
680
210
R5
132
210
132
R5
Type A
38,5 500
227,5
X
FFL
Centre of window
500
1 = x + 227,5
O
38,5 500
320
Size range: Within the size range shown below, any door width can be made in 10 mm increments and any door height in 500 mm
modules subject to the minimum ceiling height. Intermediate heights are possible by shortening the top door section.
[B]
5000
10
4500
4500
up to 4730 = 9
4000
4000
up to 4230 = 8
3500
3500
up to 3730 = 7
3000
3000
up to 3230 = 6
2500
2500
up to 2730 = 5
2000
2000
up to 2230 = 4
from 2000
width
[A]
[B]
5750
5500
5250
5000
4750
4500
4250
4000
3750
3500
3250
3000
2750
2500
2250
Field 2
Field 1
Ordering height
[A]
5000
Track Application: NB
Normal tracks
ET
DH
DM
DM
235
750
DA
WE
RM + 365
RM + 178
RM + 130
RM - 180
RM = LDH
BW
Ceiling height
550
INSIDE
FFL
min. 125
min. 125
200
INSIDE
The clearance required for fitting the door must be free of installations,
heater fans, etc.
Track size
Headroom
NB 1
500
NB 2
500
HB / KG 4
880
HB / KG 5
910
RB / TG 4 / 5
VB 6 / 7
1810
RM + 590
VB 7
RM + 780*
WB 6 / 7
RM + 350
RM + 350
MG 6 / 7
DPU 40
= 400 N/m
Note min. sideroom, see page 12
NB 1/2
LDH
RM
BW
ET
DH
DM
WE
H
DA
H
500
WE
160
DA
370
Note:
Approved size range on page 3 must be observed!
Track Application: HB
High-lift tracks
ET
DH
DM
min. 150
LH = track height
LH - 310
550
RM = LDH
BW
Ceiling height
265
WE
DA min.
DM
750
INSIDE
FFL
min. 150
300
INSIDE
The clearance required for fitting the door must be free of installations,
heater fans, etc.
LH min.
5460
5335
5210
5085
4960
4835
4710
4585
4460
4335
4210
4085
3960
3835
3710
3585
3460
3335
3210
3085
2960
2835
2710
2585
2460
LH max.
7700
7575
7450
7325
7200
7075
6950
6825
6700
6575
6450
6325
6185
5935
5685
5435
5185
4935
4685
4435
4185
3935
3685
3435
3185
HB 5, WE = 180
RM
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
2250
2125
2000
HB 4, WE = 160
Door height
=
=
=
=
HB 4 + 5
LDH
RM
LH
BW
2x RM - LH + 1155
2x RM - LH + 685
2x RM - LH + 915
2x RM - LH + 685
DH
= rear track support =
= HB 4 + HB 5 = 2 x RM LH + 653 (long spring buffer)
= HB 4 + HB 5 = 2 x RM LH + 413 (short spring buffer)
= HB 4 + HB 5 = 2 x RM LH + 413 (long spring buffer + WA 400)
DM
= centre track support = see page 16
WE
= shaft distance (see table 1)
H
= min. headroom see page 4
DA min = HB 4 = 420
l DA min = HB 5 = 450, 625 with double spring shaft
Other versions on request
Note min. sideroom, see page 12
Note:
Approved size range on page 3 must be observed!
Track Application: KG
High-lift tracks
with steep track
(application track for loading ramp doors)
ET
DH
DM
LH = track height
LH - 310
550
RM = LDH
BW
Ceiling height
250
WE
DA min.
DM
750
INSIDE
FFL
min. 150
min. 150
INSIDE
The clearance required for fitting the door must be free of installations,
heater fans, etc.
LH min.
5460
5335
5210
5085
4960
4835
4710
4585
4460
4335
4210
4085
3960
3835
3710
3585
3460
3335
3210
3085
2960
2835
2710
2585
2460
LH max.
7700
7575
7450
7325
7200
7075
6950
6825
6700
6575
6450
6325
6185
5935
5685
5435
5185
4935
4685
4435
4185
3935
3685
3435
3185
KG 5, WE = 180
RM
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
2250
2125
2000
KG 4, WE = 160
Door height
=
=
=
=
KG 4 + 5
LDH
RM
LH
BW
2x RM - LH + 1115
2x RM - LH + 645
2x RM - LH + 875
2x RM - LH + 645
DH
= rear track support =
= KG 4 + KG 5 = 2 x RM LH + 613 (long spring buffer)
= KG 4 + KG 5 = 2 x RM LH + 373 (short spring buffer)
= KG 4 + KG 5 = 2 x RM LH + 373 (long spring buffer + WA 400)
DM
= centre track support = see page 16
WE
= shaft distance (see table 2)
H
= min. headroom see page 4
DA min = KG 4 = 420
DA min = KG 5 = 450, 625 with double spring shaft
Other versions on request
Note min. sideroom, see page 12
Note:
Approved size range on page 3 must be observed
(Door width LZ 3500)!
Track Application: RB
ET
DH
DM
DM
DA
550
min. 150
LH = track height
LH - 310
RM + 400
550
RM = LDH
Ceiling height
850
WE
INSIDE
FFL
min. 150
300
INSIDE
The clearance required for fitting the door must be free of installations,
heater fans, etc.
Door height
RM
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
LH min.
6510
6385
6260
6135
6010
5885
5760
5635
5510
5385
5260
5135
5010
4885
4760
4635
4510
4385
4260
4135
4010
3885
LH max.
7700
7575
7450
7325
7200
7075
6950
6825
6700
6575
6450
6325
6185
5935
5685
5435
5185
4935
4685
4435
4185
3935
RB 4, WE = 355
RB 5, WE = 375
LDH
RM
LH
2x RM - LH + 1120
2x RM - LH + 680
2x RM - LH + 880
2x RM - LH + 680
DH
= rear track support =
= RB 4 + RB 5 = 2 x RM LH + 663 (long spring buffer)
= RB 4 + RB 5 = 2 x RM LH + 423 (short spring buffer)
= RB 4 + RB 5 = 2 x RM LH + 423 (long spring shaft + WA 400)
DM
= centre track support = see page 16
WE
= shaft distance from lintel (see table 3)
H
= min. headroom see page 4
DA min. = 300
Other versions on request
Note min. sideroom, see page 12
Explanation of the
shaded fields
on request
Note:
Approved size range on page 3 must be observed!
Track Application: TG
High-lift tracks
with low-mounted torsion spring shaft
and steep track
(application track for loading ramp doors)
ET
DH
DM
min. 150
LH = track height
LH - 310
RM + 400
500
RM = LDH
Ceiling height
850
DA
DM
INSIDE
FFL
min. 150
INSIDE
The clearance required for fitting the door must be free of installations,
heater fans, etc.
Door height
RM
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
LH min.
6510
6385
6260
6135
6010
5885
5760
5635
5510
5385
5260
5135
5010
4885
4760
4635
4510
4385
4260
4135
4010
3885
LH max.
7700
7575
7450
7325
7200
7075
6950
6825
6700
6575
6450
6325
6185
5935
5685
5435
5185
4935
4685
4435
4185
3935
TG 4, WE = 355
TG 5, WE = 375
LDH
RM
LH
2x RM - LH + 1080
2x RM - LH + 640
2x RM - LH + 840
2x RM - LH + 640
DH
= rear track support =
= TG 4 + TG 5 = 2 x RM LH + 632 (long spring buffer)
= TG 4 + TG 5 = 2 x RM LH + 383 (short spring buffer)
= TG 4 + TG 5 = 2 x RM LH + 383 (long spring shaft + WA 400)
DM
= centre track support = see page 16
WE
= shaft distance from lintel (see table 4)
H
= min. headroom see page 4
DA min. = 300
Other versions on request
Note min. sideroom, see page 12
Explanation of the
shaded fields
on request
Note:
Approved size range on page 3 must be observed
(Door width LZ 3500)!
Track Application: VB
Vertical tracks
min. 800
WE
Ceiling height
INSIDE
RM = LDH
BW
min. 500
FFL
min. 150
min. 150
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
2250
2125
2000
1875
from 2000
6000
5750
5500
5250
5000
4750
4500
4250
4000
3750
3500
3250
3000
2750
on request
2500
Dimensions
in mm
Note:
Approved size range on page 3 must be
observed!
2250
VB 7
VB 6
Ordering height
300
INSIDE
width
Track Application: WB
Vertical tracks
with low-mounted torsion spring shaft
INSIDE
RM + 400
RM = LDH
550
Ceiling height
800
WE
FFL
min. 150
min. 150
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
2250
2125
2000
1875
10
from 2000
6000
5750
5500
5250
5000
4750
4500
4250
4000
3750
3500
3250
3000
2750
on request
2500
Dimensions
in mm
Note:
Approved size range on page 3 must
be observed!
2250
WB 7
WB 6
Ordering height
300
INSIDE
width
Track Application: MG
850
WE
Ceiling height
INSIDE
RM + 400
RM = LDH
475
FFL
min. 125
min. 125
INSIDE
5000
4875
4750
4625
4500
4375
4250
4125
4000
3875
3750
3625
3500
3375
3250
3125
3000
2875
2750
2625
2500
2375
2250
2125
2000
1875
from 2000
6000
5750
5500
5250
5000
4750
4500
4250
4000
3750
3500
3250
3000
2750
on request
2500
Dimensions
in mm
Note:
Approved size range on page 3 must
be observed!
2250
MG 7
MG 6
Ordering height
width
11
Sideroom Clearances
Required sideroom S
S
Track application/designation
NB
125
150
Hand pulley
NB
140
VB, WB, MG
150
page 15
pages 17-20
page 23
Direct operators
S
Self-tapping screw
84
B 8 x 22
54
54
Door leaf
INSIDE
min. 125
54
min. 250
54
54
min. 165
54
Post
120 x 60
Post 160 x 60
Door leaf
Door leaf
INSIDE
12
Headroom Details
= LDH = RM
8383
5050
Normal headroom
Lintel variation up to 50 mm high
Door leaf
INSIDE
8383
= LDH = RM
PU fascia panel
for lintel variation from 100 mm high
Door leaf
INSIDE
13
Floor Details
13
RM
INSIDE
RM
INSIDE
10
Drainage
RM
INSIDE
Drainage
14
Track Application
NB
NB
165
165
HB
HB
185
185
RB
RB
185
185
KG
KG
185
185
TG
TG
185
185
WB
WB
165
165
215
215
MG
MG
165
165
S
420
420
NB: 140
HB, KG: 150
335
335
150
150
412
412
150
150
15
Track Supports
H
1
1
1
DH
DM
DH/2
DH/3
0.5 up to 1 %
inclination
DM
X (mm)
X (mm)
17,5
34,9
52,4
69,9
87,5
105,1
122,8
140,5
158,4
176,3
194,4
212,6
230,9
249,3
267,9
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
28,67
30,57
32,49
34,43
36,40
38,39
40,40
42,45
44,52
46,63
48,77
50,95
53,17
55,43
57,74
286,7
305,7
324,9
343,3
364,0
383,9
404,0
424,5
445,2
466,3
487,7
509,5
531,7
554,3
577,4
L = 1145
C 45
16
C 45
C 45
C 45
1,75
3,49
5,24
6,99
8,75
10,41
12,28
14,05
15,84
17,63
19,44
21,26
23,09
24,93
26,79
L = 469
1
1
12
13
14
15
16
17
18
19
10
11
12
13
14
15
L = 883
L = 1499
DM
C 45
L 55 x 29
400400
The operator can be attached, as shown, on either the right or left (viewed from the inside).
20
BW
20
10
10
max. 575
LZ
NB: 280*
HB: 300*
KG: 300*
VB: 280*
max. 380
LZ
NB: 280*
HB: 300*
KG: 300*
VB: 280*
LZ
WB: 270*
MG: 270*
RB: 290*
TG: 290*
Note:
* Dim. + 75 mm when using a rigid crank handle
400400
The operator can be attached, as shown, on either the right or left (viewed from the inside).
on request
20
20
10
10
max. 745
LZ
WB: 270*
MG: 270*
RB: 290*
TG: 290*
max. 545
Note:
* Dim. + 75 mm when using a rigid crank handle
17
910
The operator can be attached, as shown, on either the right or left (viewed from the inside).
Note: In installation example 5 the operator is attached on the side opposite the door locking side.
Installation example
right
Installation example
right
10
950
910
BW
BW
10
NB: 200**
HB: 220**
KG: 220**
VB: 200**
10
max. 590
10
LZ
max. 375
NB: 330*
HB: 340*
KG: 340*
VB: 330*
Note:
* Dim. + 75 mm when using a rigid crank handle
** Dim. + 40 mm when using a rigid crank handle
right
max. 545
Note:
* Dim. + 75 mm when using a rigid crank handle
** Dim. + 40 mm when using a rigid crank handle
950
on request
950
LZ
right
10
max. 545
LZ
950
950
10
18
Installation example
on request
Installation example
500
500
NB
NB 1
1
NB
NB 2
2
B 460 FU
H min.
F min.
H min.
F min.
610
610
610
610
48
48
48
48
675
675
675
675
45
45
45
45
RM
RM
Track
application
RM
HB
HB 4
4
HB
HB 5
5
500
500
500
500
F min.
50
50
50
50
B 460 FU
DA min.
540
540
540
540
LH
Track
application
F min.
45
45
45
45
RM
LH
DA
DA
530
530
300
300
300
min. 1510
975
975
975
680
680
RM
300
300
400
400
400
min. 1510
min. 1810
726
726
726
640
640
RM
300
300
400
400
400
726
726
726
975
975
975
min. 1810
300
300
300
Note: As a central motor combined with a double spring shaft, the WA 400 can only be used with track applications RB and WB!
19
500
800
500
800
800
800
500
500
VB 6: 2 x RM + 590
VB 7: 2 x RM + 590
300
VB 6: 2 x RM + 590
VB 7: 2 x RM + 590
300
300
300
Note: As a central motor combined with a double spring shaft, the WA 400 can only be used with track applications RB and WB!
400
726
300
300
Track
NB1
NB2
HB4
HB5
KG4
KG5
RB4
RB5
TG4
TG5
VB6
VB7
WB6
WB7
MG6
MG7
[1]
30 rpm
24 rpm 600
24/19 rpm [1]
19/16 rpm [1]
24/19 rpm [1]
19/16 rpm [1]
24/19 rpm [1]
19/16 rpm [1]
24/19 rpm [1]
19/16 rpm [1]
19 rpm
16 rpm
19 rpm
16 rpm
19 rpm
16 rpm
max. speed
in mm/s
open and close
Chain drive
max. speed
in mm/s
open and close
Framemounted
operator
Chain drive
190
210
230
230
230
230
230
230
230
230
230
230
230
230
230
230
30 rpm
24 rpm
24/19 rpm [1]
19/16 rpm [1]
24/19 rpm [1]
19/16 rpm [1]
24/19 rpm [1]
19/16 rpm [1]
24/19 rpm [1]
19/16 rpm [1]
19 rpm
16 rpm
19 rpm
16 rpm
19 rpm
16 rpm
190
210
230
230
230
230
230
230
230
230
230
230
230
230
230
230
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
yes
20
[2]
300
400
400
726
600
726
600
1000
1000
RM
RM
400
726
1000
1000
without tandem
track roller
with tandem
track roller
max. speed
in mm/s
open and close
max. speed
in mm/s
open and close
300/200
300/200
300/200
300/200
300/200
300/200
300/200
300/200
300/200
300/200
440/200 [2]
480/200 [2]
440/200 [2]
480/200 [2]
440/200 [2]
480/200 [2]
300/200
470/200
400/200
520/200
400/200
520/200
400/200
520/200
400/200
520/200
600
Tandem rollers are not required for track applications VB, WB and MG!
Door leaf:
Double-skinned, hot-galvanized steel sections, with evenly spaced horizontal ribbing (appearance not identical with
SPU 40), stucco-embossed. Door sections 500 mm high, overall thickness 80 mm. Polyester-primed surface protection.
Door sections with compound windows are possible within the size range shown. Fewer compound windows or different
arrangements are available subject to the minimum clearances.
External view:
375/
500
210
Note: from a door width of LZ > 6000 mm, glazing is only possible
for a maximum of 2 door sections!
1 = x + 227,5
O
x = sum of door section heights
+ 60 mm from FFL
38,5 500
38,5 500
R5
R5
245
38,5 500
FFL
680
132
210
227,5
R6
R6
38,5 500
680
132
320
244602
from FFL
76
Centre of window
91
52
500
56,5
76
635
Type A
320
91
52
710
56,5
635
min. 125
320
375/
500
710
245
min. 80
Size range: Within the size range shown below, any door width can be made in 10 mm increments and any door height in 500 mm
modules subject to the minimum ceiling height. Intermediate heights are possible by shortening the top door section.
[A]
[B]
8000
16
up to 8000 = 16
7500
15
up to 7730 = 15
7000
14
up to 7230 = 14
6500
6500
13
up to 6730 = 13
6000
6000
12
up to 6230 = 12
5500
5500
11
up to 5730 = 11
5000
5000
10
up to 5230 = 10
4500
4500
up to 4730 = 9
4000
4000
up to 4230 = 8
3500
3500
up to 3730 = 7
3000
3000
up to 3230 = 6
2500
2500
up to 2730 = 5
2000
2000
up to 2230 = 4
from 2000
Number of compound
windows per door section
9500
10
9250
9000
8750
8500
8250
8000
7750
7500
7250
7000
6750
6500
6250
6000
5750
5500
5250
5000
4750
4500
4250
4000
3750
3500
3250
3000
2750
2500
2250
Field 2
Ordering height
Field 1
7000
9750
[A]
[B]
7500
10000
8000
width
21
ET
DH
750
265
WE
DA min.
DM
DM
LH = track height
LH - 325
RM = LDH
BW
Ceiling height
550
INSIDE
FFL
min. 150
min. 150
300
INSIDE
The clearance required for fitting the door must be free of installations,
heater fans, etc.
LDH =
RM
=
LH
=
LH min. =
LH max. =
BW
=
LZ
DH
6000
HB 8
Rear Suspension
815 1555
1556 7970
815 1555
> 6000
1556 3720
3721 5970
DH
DM
WE
2x RM - LH + 850
2x RM - LH + 700
=
=
=
=
=
WE
RM
Cable drum
145
6000
250
210
> 6000
355
H
= min. headroom = 1300
DA min. = HB 8 = 840
Other versions on request
Note min. sideroom, see page 12
Note:
Approved size range on page 21 must be observed!
22
RM > 6000
645
320
160
RM
355
H min. = 1300
215
160
RM
645
250
210
H min. = 1300
145
280
280
73
395
LZ
73
450
460
LZ
450
Door-leaf speed
Control 445 R and 460 R
Direct
operator
S75
S75
S140
S140
Max. speed
in mm/s
open/close
110
170
80
120
23
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