VOITH

A Li
D n thu in A Li
B iu tc ca tuabin k thut s Hycon

TM

2AGC06-0300-00550879
Phin bn

GC 412

Work Statement
B iu tc s ca tuabin HyCon GC 412
Ti liu dng

Du ph duyt:

Thng tin
Ph duyt
D N:

D N THU IN A LI
Hp ng s 82/CHP-DEC-VSHK/ALUOI
CH U T:
CHP

CHP

CNG TY C PHN
THU IN MIN TRUNG

NH THU:

A LUOI CONSORTIUM DEC-VHH

Rev.

Trang

M t

To bi

Ph duyt
bi

Ngy

A
B
C
D
E
F

Executing OU
VHH

Created by
Name
Sarodnik

Signature
RSar

Checked by
Name
Moser

Signature
FM

-1-

Approved by
Name
Gttken

Signature
MGt

Issue Date
2010-04-19

VOITH
A Li
D n thu in A Li
B iu tc ca tuabin k thut s Hycon

TM

GC 412

2AGC06-0300-00550879
Phin bn

NI DUNG
1. Khi qut
1.1 Bn quyn
1.2 Ngi cung cp h thng
2. Phm vi cung cp
3. M t v chc nng thit b
3.1 M t phn cng
3.1.1
Cc mun in t
3.1.2
T iu khin ti ch
3.1.3
B khuych i u ra dng iu khin van t l
3.1.4
Ngun in
3.1.5
B khuych i m
3.1.6
Cc thit b pht sinh ?
3.1.7
B d tc d cht lng cao
3.1.8
B chuyn i v tr
3.1.9
o p lc/ct nc tnh
3.1.10
o tn s tnh
3.1.11
D tm ti
3.1.12
Trao i tn hiu
3.2 Cc yu cu k thut (h thng d liu ca b iu tc s ca tuabin)
3.3 Cc chc nng chnh ca b iu tc
3.3.1
Vng iu chnh tc
3.3.2
Tnh ton/iu khin lu lng
3.3.3
iu khin ti
3.3.4
Chuyn i khng dao ng
3.3.5
S thay i im t
3.3.6
D tm li c lp
3.3.7
Cc gii hn
3.3.8
Quan h vi phun-b li tia ca cc tuabin Pelton
3.4 Cc chc nng b sung ca b iu tc
3.4.1
Khi ng
3.4.2
Dng
3.4.3
Tt
3.4.4
Hin th thng s/u vo thng s
3.4.5
S hnh thnh gi tr gii hn
3.4.6
Gim st
3.4.7
iu khin vi phun trong khi khi ng
3.4.8
iu khin nhiu kim phun
4. Khi nim thit k
4.1 Cu trc v quy cch my mc

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VOITH
A Li
D n thu in A Li
B iu tc ca tuabin k thut s Hycon
4.1.1
4.1.2

TM

GC 412

V
i y bn trong

4.1.3
Cc u ni
4.1.4
Cc hp u ni
4.2
Khi qut phn cng
4.3
Thit b o
4.3.1 Bng iu khin LCD ca b iu tc s
4.3.2 Hin th
4.3.3 Phn t iu khin
4.3.4 V d cc mn hnh ca bng iu hnh LCD ca b iu tc s
4.4
Cc m v tiu chun p dng
5.

Nguyn vt liu

6.

Cc ph tng

7.

Ph tr

8.

Cc thit b v dng c

9.

Vn chuyn, lp t v chy nghim thu

10.

Th nghim

11.

o to

12.

Vn hnh v bo tr

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2AGC06-0300-00550879
Phin bn

VOITH
A Li
D n thu in A Li
B iu tc ca tuabin k thut s Hycon

TM

GC 412

2AGC06-0300-00550879
Phin bn

1 General information:

1. Khi qut:

This document contains the description of the concept proposed for the
Digital Turbine Governor System of the A Luoi hydro power plant. The
solution described is based on the work package definition and later
discussions.

Ti liu ny gm c nhng m t v khi nim d kin c trong h thng

b iu tc s ca tuabin cho nh my thu in A Li. Cc gii php
c m t trong ny u da trn cc nh ngha gi thu v ca cc ln
tho lun mi nht.

This concept provides a solution fulfilling all necessary basic functions

with high availability.

Khi nim ny s cung cp gii php hon thnh tt c cc chc nng

c bn cn thit c hiu lc cao.

We reserve the right to make any technical changes to representations

and data given in this work statement that may become necessary to
improve the machine/plant.

Chng ti bo lu cc quyn khi thc hin cc thay i k thut gii

thiu v nhng d liu c a ra trong work statement ny c th rt
cn thit ci thin my mc/nh my.

1.1 Copyright

1.1 Bn quyn:

Copyright by Voith Hydro. All rights reserved. No part of the complete

documentation set of this system may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, graphic,
electronic, mechanical, photocopying, recording, taping, or otherwise
without the prior permission of the copyright owner.

Bn quyn ca Voith Hydro. Gi trn bn quyn. Khng c phn no

trong b ti liu hon thin ca h thng ny l bn sao hay c lu tr
trong mt h thng tm kim hoc c truyn i di bt c hnh thc
hay bt c phng tin, biu , in t, c kh, copy, ghi li, thu bng
hay ngc li m cha c s cho php ca ch s hu bn quyn.

1.2 System provider

1.2 Ngi cung cp h thng:

Voith Hydro GmbH & Co. KG Alexanderstrae 11

89522 Heidenheim GERMANY
Tel. +49 (7321) 37-0 Fax +49 (7321) 37-7000
Email: marketing.vhh@voith.com

Voith Hydro GmbH & Co. KG Alexanderstrae 11 89522 Heidenheim

GERMANY
Tel. +49 (7321) 37-0 Fax +49 (7321) 37-7000
Email: marketing.vhh@voith.com
-4-

VOITH
A Li
D n thu in A Li
B iu tc ca tuabin k thut s Hycon

TM

GC 412

2AGC06-0300-00550879
Phin bn

Internet: http://www.voithhydro.com
Spare parts can be obtained from the system provider.

Internet: http://www.voithhydro.com
C th nhn cc ph tng t nh cung cp h thng.

2. Scope of supply:

2. Phm vi cung cp:

The concept for the digital turbine control system considers the
following assumptions:

Khi nim h thng iu khin k thut s ca tuabin cc xt n cc gi

thit sau y:

- Standalone solution Standalone Pelton Turbine Governor;

- Local control panel
- Hardwired interface communication to unit control PLC;
- Standardization of hardware and interface signals

- Gii php c lp B iu tc tuabin Pelton c lp.

- T iu khin ti ch.
- Thng tin giao din hu tuyn n PLC iu khin t my.
- Chun ha phn cng v cc tn hiu giao din.

The digital turbine governor program routines will run in a S7 315-2DP

single CPU, which will be assembled inside the digital turbine governor
cubicle.
The signal interchanges between digital governor and automation
system is done via hardwired connections, with the unit control PLC as
master and governor PLC as slave.

Cc th tc chng trnh ca b iu tc s ca tuabin s chy trong mt

CPU n S7 315-2DP, b phn ny s c t hp bn trong t iu tc .

Field signals that come from the turbine such as nozzle/deflector

position, speed rotation and other digital signals are read into the I/O
modules which are plugged into the S7-300 rack.
Speed sensors for detection of turbine speed for digital turbine
governor are provided by Voith Hydro. Additionally terminal boxes for
feedback signals of turbine speed and nozzle/deflector position are
included in the shipment of Voith Hydro.
The cables for wiring of all digital governor related sensors/actuators
(speed sensor 1/2, pressure transducer, feedback of nozzle/deflector

Vic trao i tn hiu gia b iu tc s v h thng t ng c thc

hin thng qua cc lin kt hu tuyn, vi PLC iu khin t my c
xem nh l ch v PLC ca b iu tc c xem nh l n l ? Ph/ th
cp.
Cc tn hiu kch thch n t tuabin nh v tr ca b li tia/vi phun,
vng quay tc v cc tn hiu s khc c c trong cc m un I/O
cm trong khe S7-300.
Cc cm bin tc dng d tc ca tuabin cho b iu tc s ca
tuabin do Voith Hydro cung cp. Cc hp u ni pht sinh s dng cho
cc tn hiu phn hi tc tuabin v v tr ca vi phun/b li tia u c
trong chuyn hng ca Voith Hydro.
Cc si cp dng i dy cho tt c cc b iu tc s lin quan n cc
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VOITH
A Li
D n thu in A Li
B iu tc ca tuabin k thut s Hycon

TM

GC 412

position, proportional valves) are delivered by Voith Hydro.

2AGC06-0300-00550879
Phin bn

3 Equipment description and functions

cm bin/cc b dn ng (cm bin tc , b chuyn i p sut,

phn hi v tr vi phun/b li tia, cc van t l) cng do Voith Hydro cung
cp.
Phm vi cung cp lun lun lin quan n cc iu kin k thut khi giao
hng.
3. M t thit b v cc chc nng thit b:

3.1 Hardware description

3.1 M t phn cng:

The hardware of the digital turbine governor consists of the

programmable logic controller (PLC), the operating panel for local
operation, the output amplifiers as well as the additional equipment for
measured-value detection, signal decoupling or signal conversion.
External sensors are provided for speed detection. All required devices,
additional amplifiers, measuring transducers etc. are integrated in the
governor cabinet. These individual groups are described in the
following.
3.1.1 Electronic modules

Phn cng ca b iu tc s ca tuabin bao gm b iu khin lgic kh

trnh (PLC), bng iu khin (cho iu khin ti ch), b khuych i tn
hiu u ra cng vi thit b ph tr cho o lng, cch ly v bin i tn
hiu. Cc cm bin bn ngoi dng d tc . Tt c cc thit b c
yu cu, cc b khuych i ph tr, cc b chuyn i o lng c
tch hp trong t iu tc. Nhng nhm ny s c m t di y.

The digital governor cubicle consists of standard, high-quality

industrial grade components (see technical data):

T iu tc s gm c cc b phn cp cng nghip chun, cht lng cao

(xem bng d liu k thut):

- Main supply with DC/DC converters

- Programmable logic controller
- CPU with program and data memory
- Local control panel
- binary input / output modules
- analog input / output modules with counter inputs
- Frequency-current converter for PLC-independent speed detection
and overspeed contact

- Ngun chnh c cc b chuyn i DC/DC

- B iu khin logic kh trnh.
- CPU c chng trnh v b nh d liu.
- Bng iu khin ti ch.
- Cc m un u vo/ra nh phn.
- Cc m un u vo/ra tng t cng vi cc u vo ca b m.
- B chuyn i dng in-tn s pht hin tc c lp ca PLC v
tip im lng tc.

The scope of supply always refers to the delivery specification.

3.1 Cc m un in t:

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VOITH
A Li
D n thu in A Li
B iu tc ca tuabin k thut s Hycon

TM

GC 412

2AGC06-0300-00550879
Phin bn

- Output amplifier for proportional valves

- B khuych i tn hiu u ra ca cc van t l.

For safety reasons no storage devices with moving parts are used. In
order to be able to operate the governor without problems even after a
power failure, the actual status of all adjustable parameters is stored in
resident memory and on a non-volatile storage volume (MMC).

m bo an ton, khng c s dng cc thit b lu tr c cc b

phn di ng. c th vn hnh b iu tc m khng gp phi s c
thm ch nu c s c in xy ra th trng thi thc ca tt c cc thng
s iu chnh c s c lu trong mt b nh thng trc v trn mt
b nh/a bt kh xm phm (MMC).
Cc m un u vo/u ra c yu cu s c ch nh theo cc chc
nng ring ca nh my.

The required input and output modules are assigned according to the
specific plant functions.
In order to detect breakdown or disturbances of the digital turbine
governor, a watchdog relay is provided to release protective functions
(emergency shut down).
3.1.2 Local control panel
The operation of the turbine governor is done by an operating panel.
This unit includes a liquid crystal display (LCD) with graphics
capability and a membrane keyboard with programmable
function keys and a numerical input field. The operating panel is
connected to the governor controller via bus interface (MPI).
3.1.3 Output amplifier for proportional valve control
Digital output amplifier for the control of the positioning devices are
delivered. On them the opening setpoint is compared with the opening
actual value (4-20 mA) and, depending on the difference, the pertinent
servo valve is controlled via an adjustable gain (positioning control
loop).

pht hin cc h hng hay cc ri lon ca b iu tc s ca tuabin,

th c mt r le bo hiu dng gii phng cc chc nng bo v
(ngng khn cp).
3.1.2 T iu khin ti ch:
Vic vn hnh ca b iu tc tuabin c thc hin thng qua mt bng
iu khin. Bng ny gm c mt mn hnh tinh th lng (LCD) c cc
kh nng ho v mt bn phm c mng mn che cng vi cc phm
chc nng kh trnh v mt trng u vo s. Bng iu khin ny c
ni ti b iu khin iu tc thng qua mt giao din kiu thanh dn
(MPI).
3.1.3 B khuych i u ra dng iu khin van t l:
S giao b khuych i tn hiu u ra s dng iu khin cc thit b
nh v. Trn chng, c th so snh im t m cnh hng vi gi tr
thc ca m cnh hng (tng ng t 4-20mA) v tu vo s sai bit
ny m c th iu khin v tr van servo tng ng thng qua mt dy
iu chnh (vng iu khin nh v).
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VOITH
A Li
D n thu in A Li
B iu tc ca tuabin k thut s Hycon

TM

GC 412

2AGC06-0300-00550879
Phin bn

For nozzle/deflector control during and after inspection, manual

emergency control by means of an adjustable setpoint control is
provided on the output amplifiers. The opening of the actuator follows
the position of the manual amplifier setpoint independently of the
setpoint of the governor. I.e. manual emergency control is possible
without operative governor. In this mode of operation there is no speed
control. Further information are available in the separate description for
the output amplifier.

iu khin vi phun/b li tia trong v sau khi kim tra, iu khin

khn cp bng tay bng phng php cung cp mt b iu khin im
t c th iu chnh c trn cc b khuych i u ra. Lc ny, m
ca b dn ng theo v tr ca im t b khuych i bng tay m
khng ph thuc vi im t ca b iu tc. V d: c th iu khin
khn cp bng tay m khng ph thuc vo s vn hnh ca b iu tc.
ch vn hnh ny khng c ch iu chnh tc . bit thm
chi tit tham kho m t ca b khuych i u ra.

3.1.4 Power supply

3.1.4 Ngun cp:

The governor requires an earthed 24V DC power supply. This will be

made by two independent DC/DC-converters in redundant version. If
one converter fail, the other will supply the energy to the cabinet and a
separate warning is sent to the unit control system (digital output for
DC converter fail).

B iu tc ny cn mt ngun in 24V DC tip t. Ngun ny s c

to thnh bi hai b chuyn i DC/DC c lp trong phin bn d d
phng?. Nu vic chuyn i tht bi, th ngun khc s cung cp nng
lng cho t in v s c mt tn hiu cnh bo ring bit c gi n
h thng iu khin t my (u ra s ca b chuyn i DC tht bi/ b
hng s c?).

3.1.5 Buffer amplifier

3.1.5 B khuych i m:
The buffer amplifiers have a galvanic isolation between input and
output as well as between power supply and input or output. The load
at the output has no influence on the input.

Cc b khuych i m c s dng c s cch ly in ha/ganva gia

u vo v u ra cng nh gia ngun cp vi u vo hoc u ra. Ti
u ra khng nh hng i vi u vo.
3.1.6 Cc thit b ph tr:

3.1.6 Additional devices

The devices necessary for the measuring value detection (speed,
position transducer, etc.) are arranged on the machine or in the digital
governor cabinet. Additional amplifiers, measuring transducers, relays,

Cc thit b cn thit dng d tm cc gi tr o lng (nh tc , b

chuyn i nh v) c b tr trn my hoc trong t iu tc. Cc b
khuych i ph tr, cc b chuyn i o lng, cc r le, cc u ni
quang hc th c t hp trong t iu tc.
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VOITH
A Li
D n thu in A Li
B iu tc ca tuabin k thut s Hycon

TM

GC 412

2AGC06-0300-00550879
Phin bn

optocouplers etc. are integrated in the digital governor cabinet.

3.1.7 u d tc d cht lng cao:
3.1.7 High quality redundant speed detection
Vic o tc s c thc hin ng thi bi hai cm bin cm ng
The speed measurement is made simultaneously by two sensor
c iu khin bi mt a quay loi bnh rng lp trn trc tuabin.
inductive guided for a tooth disk installed in the axis of the Turbine.
Nhng thit b ny pht ra mt tn hiu sng vung cung cp cho s
These devices generate a square wave signal provided for the tooth disk truyn ng ca a quay bnh rng np n mt thit b b m.
motion which is fed to a counter device.
Khi thit b b m c tch hp trong m un I/O Simatic SM335 trong
One counter device is integrated in the I/O module Simatic SM335 in
gi iu tc (o tc ch th s). Tc ny c tnh ra khi gii
the governor rack (digital speed measurement). The speed is calculated hn tn hiu sng vung. Phng php ny cho ra mt gi tr o lng
out of the time period of the square wave signal. This solution supplies chnh xc cho ton dy di o.
an exact measurement for nearly the whole range.
u d tc d (vt tc?) th hai s dng cc tip im cm ng ln
cn. Tn hiu ny c cp cho mt b bin i tn s-dng din. u ra
ca thit b l mt tn hiu dng in 4-20 mA tng ng vi tc 0The second redundant speed detection uses the second inductive
200% c truyn n b iu tc (o tc tng t) v n h thng
proximity switch. This signal is fed to a frequency-current converter.
iu khin t my (u d tc c lp - PLC). Khi tuabin ch
The output of the device is a current signal 4-20 mA corresponding to
quay danh nh, pht ra tn s 50Hz th b iu tc s nhn mt tn hiu
0-200% speed transferred to the governor (analog speed measurement) sng vung 100Hz. Tn hiu dng in c s dng trong b iu tc
and to unit control system (PLC-independent speed detection). When
dng d phng (t ng chuyn i) trong trng hp tn hiu tc
the turbine is in nominal rotation, generating 50Hz, the governor will
chnh c s c.
receive a square wave sign of 100Hz. The current signal is used in the
governor for backup (automatic transfer) in the case of a failure of the
i vi u d lng tc d/ vt tc, b chuyn i tn s-dng in s
main speed signal.
cung cp mt tip im lng tc ring (lng tc 2).
For redundant overspeed detection the frequency-current converter
provides a separate overspeed contact (Overspeed 2).
3.1.8 Position transducers

3.1.8 Cc b chuyn i nh v:
V tr ca cc vi phun/b li tia s c xc nh bi cc b chuyn i
nh v tuyn tnh. V tr ng tng ng vi mt tn hiu u ra 4mA cn
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VOITH
A Li
D n thu in A Li
B iu tc ca tuabin k thut s Hycon

TM

GC 412

2AGC06-0300-00550879
Phin bn

v tr m tng ng vi mt tn hiu 20mA.

The position of the nozzles/deflectors are detected by transsonar linear
position transducers. The closed position corresponds to an output
signal of 4 mA, the open position corresponds to a signal of 20 mA.

3.1.9 o p lc/o ct nc lm vic:

3.1.9 Pressure/ net head measurement

p sut ca ng ng p lc s c xc nh bi mt b chuyn i p
lc ring bit c lp ti ng ng p lc, trc MIV. Tn hiu ct nc
lm vic s c tnh bi tn hiu p lc ny.

The penstock pressure is detected by a separate pressure transducer

which is installed at the penstock before main inlet valve. The net head
signal is calculated by this pressure signal.

3.1.10 o tn s lm vic:

3.1.10 Net frequency measurement

The network frequency measurement is necessary for the frequency
preset function or slip control during synchronization. A separate
device (VFU2) serves for galvanic isolation and signal conditioning.
The VFU2 outputs a 100 Hz signal at nominal frequency. This signal is
connected to a counter input of analog input/output module in the PLC
which is used for network frequency measurement.
3.1.11 Load detection

Vic o tn s h thng l cn thit i vi chc nng tn s ci t trc

hay i vi vic iu khin trt trong khi ng b ho. B VFU2
c dng cch ly in ho/ganva v bin i tn hiu. Ti tn s danh
nh, thit b ny s a ra tn hiu 100Hz. Tn hiu ny s c ni ti
mt u vo ca b m ca m un u vo/u ra tng t trong PLC
dng o tn s h thng.
3.1.11 D ti:
Gi tr ti thc t c tnh bi h thng iu khin t my nh tn hiu 0
20mA, tng ng vi mt u ra ca my pht 20100MW.

The load actual value is estimated by the unit control system either as
020 mA signal, corresponding to a generator output of -20100MW. 3.1.12 Trao i tn hiu:
3.1.12 Signal exchange
For signal exchange with outside supplies, floating contacts are
provided. For binary input/output signals relays are used to isolate the
digital input/output. Analog signals are decoupled via buffer amplifiers.

i vi vic trao i tn hiu vi ngun cp bn ngoi, s cung cp cc

tip im phao. i vi cc tn hiu u vo/u ra phn nh, s s dng
r le d cch ly cc u vo/u ra s. Cc tn hiu tng t s b tch
ring thng qua b khuych i m. Cc tn hiu bn ngoi cc ngun
cng c mong i/ d phng trc l cc tip im phao.
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VOITH
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D n thu in A Li
B iu tc ca tuabin k thut s Hycon

TM

GC 412

Signals from outside supplies are also expected as floating contacts.

For more details of signals, please, refer to the signal list of the digital
turbine governor.
3.2 Technical requirements (system data of digital turbine governor)
Hardware:
Siemens Simatic S7-300

bit thm chi tit v cc tn hiu, hy tham kho danh mc tn hiu ca

b iu tc s ca tuabin.
3.2 Cc yu cu k thut (d liu h thng ca b iu tc s)
Phn cng:
Siemens Simatic S7-300
CPU:
Siemens Simatic S7 315-2DP, CPU n

CPU:
Siemens Simatic S7 315-2DP, single CPU

B nh:
256 kByte RAM
Micro Memory Card (MMC) dng d phng

Memory:
256 kByte RAM
Micro Memory Card (MMC) for backup

K thut lp rp:
Cc thit b m un cng vi thanh ci lp ray

Mounting Technique:
Modular devices with bus for mounting rail
Speed control:
Setting range of the setpoint adjustment
Permanent speed droop (bp)
Proportional gain (Kp)
Damping time constant (Td)
Derivative gain (Kv)
Derivative decay time (T1v)
Insensitivity (ix/2)
Derivative: o hm/vi phn Decay: suy gim
Load control:

2AGC06-0300-00550879
Phin bn

-10 ...
+10 %
0 ...
10%
0.1 ...
20
0.1 ...
100s
0 ...
10
0 ...
10s
< 2 x 10 -4

iu chnh tc :
Phm vi ci t khi iu chnh im t
-10 ...
+10 %
Vng tc c nh dc ca c tnh tc (bp) 0 ...
10%
Di H s t l (Kp)
0.1 ...
20
Hng s thi gian gim chn vi phn (Td)
0.1 ...
100s
Di pht sinh vi phn (Kv)
0 ...
10
Thi gian gim pht sinh Thi gian (st gim?) vi phn (T1v) 0 ...10s
khng nhy cm (ix/2)
< 2 x 10 -4
iu khin ti:
Phm vi ci t khi iu chnh im t
Di t l (Kp)
- 11 -

0 ...

100%
0.02 ... 10

VOITH
A Li
D n thu in A Li
B iu tc ca tuabin k thut s Hycon
Setting range of the setpoint adjustment
Proportional gain (Kp)
Damping time constant (Td)
Frequency / load droop (bp)

0 ...
0.02 ...
0.1 ...
0.1 ...

TM

GC 412

100%
10
100s
10%

Flow control / Flow limitation:

Setting range of the setpoint adjustment
0 ...
100%
Start-up opening
0 ...
100%
Positioning times for external setpoint adjustments:
separately adjustable
10 ... 200s
Adjustment of ranges can be limited or expanded at will.
Positioning: v tr
Ambient Conditions:
Ambient temperature: during operation
0 ...
+45C
transport and storage
- 20 ... +65 C
Relative humidity:
< 75 % annual
mean
95 % short-time
Condensing not
permissible
Atmospheric pressure
1080 ... 795 hPa
corresponding to an altitude of
-1000 ... 2000 m

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Hng s thi gian gim chn vi phn (Td)

Gim tn s/ti (bp)

0.1 ...
0.1 ...

100s
10%

iu khin lu lng/gii hn lu lng:

Phm vi ci t ca im t c th iu chnh c 0 ...
100%
Bt u m
0 ...
100%
S ln nh v i vi im t
10 ... 200s
bn ngoi c th iu chnh c (c th iu chnh ring bit)
iu chnh cc phm vi c th c gii hn hn ch hoc m rng theo
mun.
Cc gii hn iu chnh
iu kin mi trng:
Nhit mi trng:

trong khi vn hnh

Vn chuyn v lu kho

m tng i:
bnh hng nm

0 ... +45C
- 20 ... +65 C
< 75 % trung
95 % thi gian ngn
khng cho php c

s ngng t
p sut kh quyn
tng ng vi cao

1080 ... 795 hPa

-1000 ... 2000 m

On request: Cooling system and/or heater, tropicalization

Theo yu cu: h thng lm mt v/hoc b sy, nhit i ho.

Electromagnetic compatibility:

Tnh tng hp in t:

According to IEC 61000-4-2/3/4/6, EN55011

Theo tiu chun IEC 61000-4-2/3/4/6, EN55011

3.3 Governor main functions

3.3 Cc chc nng chnh ca b iu tc:

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3.3.1 Speed control loop:

3.3.1

Vng iu chnh tc :

The speed governor is a PID(P) governor (governor parameters variable iu khin theo tc l kiu iu khin theo tham s PID (P), ngha l
according to the operating condition). There are 3 sets of parameters:
cc tham s iu tc ny thay i theo iu kin vn hnh. C ba b iu
chnh tham s:
- one for no-load operation (optimized for synchronization);
- Cho vn hnh khng ti: dng ti u ha cho ng b;
- one for isolated operation (high damping);
- Cho trng hp vn hnh c lp: khi c s dao ng ln;
- and one for network parallel operation (low damping).
- Cho trng hp vn hnh song song vi h thng: khi dao ng b.
3.3.2 Flow control/ Flow calculation

3.3.2 iu khin/tnh ton lu lng:

Flow control is possible in network parallel operation only, i.e. the

circuit breaker must be closed and the speed has to be within the speed
band. The flow controller uses as actual value the calculated turbine
flow which is determined as a function of nozzle opening and the head
based. This calculation is performed using the turbine characteristics
programmed in the governor. If available, a measured flow signal can
be used as well. Flow setpoint and actual value are shown and adjusted
by means of the display. The setpoint can be given by an external
analog signal. If required, flow control is activated automatically after
closing the generator circuit breaker. The flow controller is a PI-control
loop whose calculated value is transferred to the opening control loop
via the signal selection.

Vic iu khin lu lng ch c th thc hin c khi vn hnh song

song vi h thng, v d khi my ct c ng v tc phi nm
trong di iu chnh tc ca h thng. B iu khin lu lng s dng
nh l gi tr lu lng thc t ca tuabin c tnh ton, gi tr m c
xc nh nh mt chc nng ca m vi phun v ct nc c s. Vic
tnh ton ny c thc hin bng cch s dng cc c tnh tuabin c
lp trnh trong b iu tc. Nu c sn th cng c th s dng mt tn
hiu lu lng o. im t lu lng v gi tr thc c hin th v
iu chnh bng phng php hin th. Nu cn, vic iu khin lu lng
s c kch hot t ng sau khi my ct my pht ng. B iu khin
lu lng l vng iu khin kiu PI c gi tr tnh ton c truyn n
vng chu trnh iu khin cnh hng thng qua vic chn tn hiu.

3.3.3 Load control

3.3.3 iu khin ti:

Load control is possible in network parallel operation only, i.e. the

circuit breaker must be closed and the speed has to be within the speed
band. In order to achieve a quick response to alterations of the power

Vic iu khin ti cng ch c th thc hin c khi vn hnh song song

vi h thng, v d khi my ct ng v tc phi nm trong di iu
chnh tc ca h thng. phn hi nhanh i vi cc thay i ca gi
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reference value a pilot characteristic (flow as function of power) is

included which may be head dependent. The output of this
characteristic is added to the output signal of the power controller
without delay. By this means the actual output value follows the
setpoint as fast as admitted by the control elements and the typically
relatively slow PI power controller has just to balance the inaccuracies
or influences not acquired. If required, power control is activated
automatically after closing the generator circuit breaker.

tr tham chiu cng sut th mt c tnh iu khin (lu lng nh chc

nng ca cng sut) c a ra, ph thuc vo ct nc. u ra ca c
tnh ny c thm vo tn hiu u ra ca b iu khin cng sut m
khng b chm tr. Ngha l gi tr u ra thc t theo im t c thc
hin ngay bi nhng phn t iu khin v b iu khin cng sut tng
i chm PI va cn bng khng chnh xc hoc cc nh hng khng
c thu nhn. Nu cn, vic iu khin cng sut s c kch hot t
ng sau khi my ct my pht ng.

Due to an adjustable frequency power droop, the machine may

participate in maintaining the network frequency. To meet ambitious
requirements in case of a weak grid the governor uses a solution with
an extra speed control loop and power control loop additively
connected, i.e. both controllers are active at the same time.

Nh s gim cng sut tn s (c th iu chnh c) nn thit b c th

tham gia vo qu trnh bo tr duy tr tn s h thng. t c nhng
yu cu nh th khi mng li yu th b iu tc s s dng mt gii
php c thm vng chu trnh iu chnh tc v kt ni thm vng chu
trnh iu khin cng sut, chng hn: c hai b iu khin hot ng
cng mt lc.

External analog load setpoint:

im t ti tng t bn ngoi:
For fast response to the demands of a dispatch center or a joint (group)
controller an external analog load setpoint input may be switched on.
This is used instead of higher / lower commands to control the unit
output.
3.3.4 Bumpless changeover:
Bumpless: gim chn ?
All control loops currently not active are followed up in order to
guarantee a bumpless changeover at any time, e.g. in case of any
governor mode changes the servomotor position does not change and
thus the output fed to the grid is kept constant.
Special demands for isolated grid operation may require a fixed speed

p ng nhanh cc yu cu ca mt trung tm iu hay ca mt b

iu khin lin kit (nhm) th kch hot mt im t ti tng t bn
ngoi. Phng php ny c s dng thay cho cc lnh trn/di iu
khin u ra t my.
3.3.4 S chuyn i khng rung ng:
Chng li/ hn ch s thay i qu mc (vt qu mc thay i) hp l hn?
Tt c cc vng chu trnh iu khin hin thi khng hot ng s c
theo di m bo s chuyn i khng rung ng khng qu gii hn
vo bt c lc no; chng hn: ch vn hnh ca b iu tc thay i
th v tr servomotor khng i theo, nh vy gi tr u ra c cung cp
cho li c gia n nh.
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setpoint instead of a follow-up speed setpoint.

3.3.5 Setpoint ramp
For all control modes the actual valid setpoints will follow the external
setpoints using parameterizable ramps. So during normal operation
there will be no setpoint jumps.
3.3.6 Isolated grid detection
In case of network parallel operation the turbine governor checks
permanently if the adjustable speed band is violated. This function
guarantees a safe and reliable detection of grid disturbances. If the
speed band is violated the governor switches automatically to speed
control with isolated mode parameters, and the speedsetpoint is set to
100%+bp/2 (bp = permanent speed droop). Now the operator has to
change the speedsetpoint according to the requirements of the network
and the current situation of the network.

Cc lnh c bit dng vn hnh li c lp c th cn mt im t

tc c nh thay v mt im t tc thay i (cn phi theo di).
3.3.5 bin i ca im t:
i vi tt c cc ch iu khin, cc im t thc t hp l s theo
cc gi tr bn ngoi s dng cc bin i tham s ho. V th, trong
sut qu trnh vn hnh bnh thng s khng c s nhy vt ca cc im
t.
3.3.6 Vic d tm li c lp:

Trong trng hp t my ang hot ng song song vi h thng nu nh

di iu chnh tc b vi phm th b iu tc s thc hin kim tra
thng xuyn. Chc nng ny m bo rng s dao ng ca li c th
c nhn bit mt cch an ton v ng tin cy. Nu di iu chnh tc
b vi phm, b iu tc s t ng chuyn mch iu chnh tc
ch c lp; v im t tc s c ci t n 100%+bp/2 (bp=
gim tc c nh). By gi ngi vn hnh phi thay i im t tc
The width of the speed band and the bp can be adjusted by means of the theo cc yu cu ca h thng v thc trng dng in ca h thng.
parameter input function.
C th iu chnh rng ca di iu chnh tc v bp bng cc chc
When the network is getting stability the governor don't switches
nng u vo thng s.
automatically to another control mode. The governor must be switched
to e.g. power control by the command from the automation system.
Khi h thng tr nn n nh hn, b iu tc s khng t ng chuyn
sang ch iu khin khc. N phi c chuyn mch. V d: iu
3.3.7 Limitations
khin cng sut bi cc lnh t h thng t ng.
Flow limitation:
The flow limitation can be adjusted at will, e.g. to limit the generator

3.3.7 Cc gii hn:

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load temporarily, but usually it is set to 100 %. The flow limitation is

effective in all control modes, even during start-up of the turbine.

Gii hn lu lng:
C th iu chnh gii hn lu lng khi mun, chng hn nh gii hn
ti my pht hin ti, nhng thng th gii hn ny c ci t l 100%.
Maximum opening:
Vic gii hn lu lng l rt hiu qu trong tt c cc ch iu khin
thm ch trong khi khi ng tuabin.
Each nozzle opening can be limited separate by a fixed maximum value m cc i (ln nht):
(adjustable via the parameter input).
m ca mi vi phun c th b gii hn bi mt im t c nh ln
Minimum flow:
nht (c th iu chnh c thng qua u vo thng s).
Additionally, a minimum limitation is possible that becomes effective
after closing the circuit breaker (adjustable via the parameter input).
Power limitation:
The generated power of each machine can be limited, even with a
higher set point or under frequency influence. Normally such limitation
is used under maintenance recommendation and, at the same time,
keeps to unit in operation. The Joint Control can be used with such
limited machine, but the load distribution wont be uniform if the load
is set to a higher value.
Limitation of the operation area:
In order to consider the overload limits of the generator or cavitation
limits of the turbine the maximum value of nozzle opening is calculated
as a function of the operation point. For this purpose the maximum
flow is programmed as a function of head. The tabulated points may be
changed at will using the parameter input function. This module helps
to use the full admissible operation area of the machine in any case.

Lu lng ti thiu: nh nht

Thm vo , c th p dng gii hn lu lng ti thiu nh nht sau khi
ng my ct (c th iu chnh c thng qua u vo thng s).
Gii hn cng sut:
Cng sut pht ra ca mi t my c th b gii hn thm ch vi im t
cao hn hay thp hn s nh hng ca tn s. Thng thng, cc gii
hn nh th thng c s dng trong ch bo tr v ng thi gia
cho t my vn hnh. Vic iu khin ch ni c th c s dng cng
vi thit b gii hn , nhng vic phn b ti s khng ng u nu ci
t ti gi tr qu cao.
Gii hn vng vn hnh:
xt n cc gii hn qu ti ca my pht hay cc gii hn xm thc
ca tuabin th m cc i ln nht ca vi phun s c tnh nh l
mt chc nng ca im vn hnh. Nhm p ng mc ch ny, lu
lng cc i s c lp trnh nh l mt chc nng ca ct nc. Cc
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3.3.8 Nozzle-deflector relationship for Pelton turbines

In relation to the nozzle opening the deflector is controlled via a
programmed relationship. The basic values for the characteristics are
defined in the governor program, but can be modified by parameter
input.

im trong bng tnh c th thay i khi mun bng cch s dng chc
nng u vo thng s. M un ny gip s dng ton b vng vn hnh
ca ng c trong bt c trng hp no.
3.3.8 Mi quan h gia vi phun v b li tia ca cc tuabin Pelton:

3.4 Additional governor functions

Lin quan ti m ca vi phun, cc b li tia s c iu khin thng

qua mt mi quan h c lp trnh sn. Cc gi tr c bn ca cc c
tnh c xc nh trong chng trnh ca b iu tc v ch c th c
chnh sa thng qua u vo thng s.

3.4.1 Startup

3.4 Cc chc nng ph tr ca b iu tc:

The turbine start-up is controlled via 2 head dependent starting

openings in such a way that the machine can be synchronized to the
grid as fast as possible without respect to boundary conditions (e.g.
changing head).

3.4.1

Via two adjustable speed limits the commands for switching on the
excitation and the synchronizer are issued.
3.4.2 Stopping
In case of a normal stop the nozzles are closed at an adjustable rate
down to closed position. When the circuit breaker has been opened the
nozzles are closed at maximum hydraulic closing speed to closed
position.
The deflector follows the nozzle according to the programmed nozzledeflector relationship. In this case all nozzles are closed simultaneously
(no multi-needle control).

Khi ng:

Vic khi ng ca tuabin s c iu khin thng qua m cnh

hng ph thuc vo ct nc, theo cch m c th ng b ho ng c
vi mng li rt nhanh m khng phi ch n cc iu kin bin (v
d nh thay i ct nc).
Thng qua hai gii hn tc c th iu chnh c, s c cc lnh
chuyn mch ln kch t v b ng b ho c ban hnh.
3.4.2

Ngng:

Trong trng hp dng bnh thng,cc vi phun ng li tc c th

iu chnh c xung n v tr ng. Khi my ct va m, cc vi phun
ng tc ng thu lc cc i ln nht xung v tr ng.
B li tia ph thuc vi phun theo mi quan h gia vi phun-b li tia
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After reaching the no-load flow a signal is issued that can be used to
open the generator circuit breaker.
3.4.3 Shutdown
In case of an external failure a separate input for shutdown is activated.
By this the governor is set to stop too, but nozzles and deflectors are
closed at maximum speed.
3.4.4 Parameter input / Parameter indication
Without programming unit this function allows the indication and
editing of parameters, ranges, limit values and tabulated points for
curves (e.g. nozzle-deflector relationship). This function offers a
powerful but still easy to handle tool to perform most of the
maintenance work ever necessary during operation of the digital
governor. This can be done without using a complex programming
device.
If necessary all parameters can be changed using this function provided the user has appropriate access rights (controlled by password
input).
The parameters can be changed from the local operating panel.
The parameters such adjusted are also maintained in the event of a
power failure.
3.4.5 Limit value generation
The limit values of shaft speed and nozzle opening required by the

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c lp trnh. Trong trng hp ny, tt c cc vi phun cng ng li

(khng c iu khin nhiu kim phun).
Sau khi t n lu lng khng ti, s c mt tn hiu c ban hnh
dng m my ct my pht.
3.4.3

Tt my:

Khi c s c bn ngoi, mt u vo c lp dng cho vic tt my c

s kch hot. Nh , b iu tc s c ci t l ngng li, nhng cc
vi phun v b li tia th ng tc cc i.
3.4.4

u vo thng s/hin th thng s:

Khng c b lp trnh th chc nng ny chp nhn vic hin th v hiu

chnh cc thng s, cc phm vi, cc gi tr gii hn v cc im lp bng
dng cho cc ng cong (v d nh mi quan h gia vi phun-b li
tia). D chc nng ny c cng sut ln nhng vn d dng x l dng c
thc hin hu ht cc cng vic bo tr cn thit trong sut qu trnh
vn hnh b iu tc s. C th thc hin vic ny khng cn phi s
dng thit b lp trnh phc tp.
Nu cn th c th thay i tt c cc thng s bng cch s dng chc
nng ny min l ngi s dng c quyn truy cp thch hp (phi c u
vo mt khu).
Cng c th thay i cc thng s t bn iu khin ti ch. Cc thng s
c iu chnh cng c bo tr khi c s c v ngun in.
3.4.5 S hnh thnh gi tr gii hn:
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power plant automation system are generated by the governor. All limit
values can be adjusted via the parameter input. Additional limit values
from any signal can be output by the governor on request.
3.4.6 Monitoring
All analog signals read into the governor are 4-20 mA signals and are
monitored for signal failure. The speed signal is checked as a function
of the nozzle position, i.e. if the nozzle have been opened for a certain
time, a speed signal must be available. In this way a failure of the speed
sensor is also monitored. Furthermore the setpoint-actual value
deviations of the nozzle / deflector position are monitored, i.e. a failure
of the opening control loop as well as a failure in the hydraulic
positioning devices are detected and a fault signal is issued.
The function of the governor program is monitored by a watchdog
relay.
Failure signal outputs:

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Cc gi tr gii hn ca tc trc v m vi phun c yu cu bi

h thng t ng ca nh my s c pht ra t b iu tc. C th iu
chnh tt c cc gi tr gii hn thng qua u vo thng s. B iu tc s
cho ra cc tr s gii hn pht sinh t bt c tn hiu no theo yu cu.
3.4.6 Gim st:
Tt c cc tn hiu tng t c c trong b iu tc l cc tn hiu 420mA, c gim st liu c s c v tn hiu. Tn hiu v tr c kim
tra nh l mt chc nng ca v tr vi phun, v d nu vi phun m trong
mt khong thi gian xc nh, th s c mt tn hiu tc . Bng cch
ny, s c ca cm bin tc cng s c gim st. Hn th na, sai
lch gia im t v gi tr thc t v v tr b li tia v vi phun cng
c gim st, chng hn nh s c ca vng iu khin m cnh
hng cng nh s c ca cc thit b nh v thu lc c pht hin v
lc s c mt tn hiu s c c ban hnh.
Chc nng ca chng trnh iu tc c gim st bi mt r le bo tn
hiu.

The turbine governor issues a collective warning as well as a collective

alarm. The latter generally causes the machine to be shut down via the
protection system.
If required additional individual alarm outputs can be issued.

Cc u ra tn hiu s c:

Detailed alarm messages are available in the local operating panel.

Nu cn th n c th ban hnh thm cc u ra bo ng cnh bo ring

l.

B iu tc tuabin ban hnh mt lnh cnh bo tp th cng nh mt bo

ng tp th. Thng sau thng qua h thng bo v my s tt.

3.4.7 Nozzle control during startup

For multi-jet Pelton turbines with individual servomotors for start-up

C th tm thy chi tit ca cc tin nhn bo ng trong bng iu khin

ti ch.
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all 6 nozzles are used. After reaching an adjustable speed 4 nozzles are
closed and only 2 nozzles are used to get a precise control during
synchronization. After closing the generator breaker the other nozzles
are activated if required in steps.
3.4.8 Multi-needle control
Due to the nonlinear nozzle characteristics the machine efficiency of
multiple-jet Pelton turbines with individual servomotors can be
improved by deactivating nozzles in case of part load condition. The
multi-needle control module calculates at any time the optimal number
of active nozzles for the actual operation point in order to get optimal
turbine efficiency. Furthermore the module manages changeover
conditions (when nozzles are activated/deactivated) in such a way that
flow is kept constant. Multi-needle control is a sub control of the
current active control mode and will only be used in network parallel
operation.
The order of the nozzles which will be activated / deactivated can be
defined via parameters using priorities for the individual nozzles.
Order: bc, th t, trnh t/ Lnh define: xc nh via: theo ng
Priorities: u tin. Individual: ring, c bit.
Example:

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3.4.7 iu khin vi phun trong khi khi ng:

i vi cc tuabin Pelton c nhiu l phun vi cc servomotor ring dng
khi ng, th s s dng c 6 vi phun. Sau khi t n mc tc c
th iu chnh c, 4 vi phun ng v ch c 2 vi phun cn li c
dng t c s iu khin mt cch chnh xc trong sut qu trnh
ng b ho. Sau khi ng my ct my pht, nu cn th cc vi phun
khc s tng bc c kch hot.
3.4.8 iu khin nhiu kim phun:
Do cc c tnh phi tuyn tnh ca cc vi phun nn hiu sut ng c ca
cc tuabin Pelton nhiu l phun vi cc servomotor ring ch c th c
ci thin bng cch ng ngng kch hot cc vi phun khi trng thi ti
mt phn cha y ti?. Bt c lc no, cc m un iu khin nhiu kim
phun cng c th tnh s cc vi phun hot ng ti u cho im vn hnh
thc t nhm t c hiu sut ti u cho tuabin. Hn th na, cc m
un cng qun l cc trng thi chuyn i (khi cc vi phun c kch
hot/khng kch hot) theo cch m lu lng vn khng i. Vic iu
khin nhiu kim phun l iu khin ph ca ch iu khin hot ng
ca dng in (ch iu khin c kch hot bi dng in ?) v s
ch c s dng khi vn hnh song song vi h thng.
Ch c th c trt t? Trnh t ca cc vi phun m c kch hot hoc
khng kch hot nh vo cc thng s u tin s dng cc vi phun ring
l.
Lnh kch hot / ngng kch hot cc kim phun c th c xc nh
thng qua (hay s dng) cc thng s u tin cc kim phun ring bit.
V d:
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A) S cc vi phun mi cao hn s cc vi phun c:

A) The new number of nozzles is higher than the old number of
nozzles:

Cc vi phun mi hot ng mi s m ti khong bin i theo c

tuyn n im t mi. B iu tc s u tin cao nht i vi cc vi
phun khng hot ng. Cc vi phun m hot ng th s ng li trn
The new active nozzle will open on a ramp ( dc/ bin i?) to the bin i n im t mi. Tt c cc vi phun m tham gia vo hot
new setpoint. The governor will take the nozzle with the highest
ng ny th s cng lc t n mt im t mi. Chnh v vy m vic
priority of the non-active nozzles. The nozzles which are already active chuyn mch (qu) thay i s khng rung ng t bin. Khi t n cc
close on a ramp to the new setpoint. All nozzles which take part in this trng thi n nh, tt c cc vi phun ang hot ng s c cng mt
action will reach the new setpoint at the same time. Therefore the
m.
changeover will be bumpless. When stable conditions are reached, all
active nozzles have the same opening.
B) S cc vi phun mi thp nh hn s cc vi phun c:
B) The new number of nozzles is lower than the old number of nozzles:
The nozzle with the lowest priority of the active nozzles will be closed
on a ramp. The rest of active nozzles will open on a ramp to the new
setpoint. All nozzles which take part in this action will reach the new
setpoint at the same time. Therefore the changeover will be bumpless.
When stable conditions are reached, all active nozzles have the same
opening.

Vi phun m c tnh u tin thp nht trong s cc vi phun ang hot

ng s c ng li trn bin i. Phn cn li ca cc vi phun
ang hot ng s m trn bin i theo dc c tnh n im t
mi. Tt c cc vi phun tham gia vo hot ng ny s cng lc t n
im t mi. Chnh v th m vic chuyn mch s khng c dao ng.
Khi t n cc trng thi n nh, tt c cc vi phun ang hot ng s
c cng m.

If the difference between the new and old number of active nozzles is
higher than one, the action will take place step by step. That means that
in normal operation one nozzle after the other will be activated /
deactivated.

Nu s chnh lch gia cc s cc vi phun hot ng mi hoc c cao

hn s cc vi phun c/mi khng hot ng, hot ng ny s din ra
trong vng vi giy. iu ny c ngha l ch vn hnh bnh thng
th mt vi phun sau vi phun khc s c kch hot hoc khng kch
hot.

4 Design concept

4. Khi nim thit k:

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D n thu in A Li
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The hardware of the digital turbine governor consists of the PLC, the
operating panel for the local operation, the output amplifiers for control
of the needles and deflectors as well as the additional equipment for the
measured value detection, signal decoupling or signal conversion. All
devices are mounted within the digital governor cubicle.

Phn cng ca b iu tc s ca tuabin gm c PLC, bng iu khin

dng vn hnh ti ch, cc b khuych i u ra dng iu khin
cc vi phun v b li tia cng nh cc thit b ph tr dng d tm gi
tr o lng, cch ly v bin i tn hiu. Tt c cc thit b ny c treo
trong t iu tc.

4.1 Mechanical dimensions and structure

4.1 Cu trc v quy cch c hc:

The dimensions of the cubicle is 2000x1200x600mm (HxWxD) with

addition 200 mm plinth. The cubicle will have a double door in front.
The cubicle is fixed on base frames. No rear access is necessary. The
cubicle colour code for the digital governor system is RAL 7035.

Quy cch ca t in l 2000x1200x600mm (DxRxC) c thm chn

200mm. T ny c mt ca kp trc v c lp c nh trn khung
chnh. Khng cn phi c li vo cui. M mu ca t in dng cho h
thng b iu tc s l RAL 7035.

Terminals will be on lower part of the mounting-plate. Equipment and

PLC are mounted on the upper part of mounting plate. Cable entrance
is from bottom. Cubicle bottom plates will be split. Furthermore a
earthing bus bar of copper with dimensions 30x5 mm will be provided
with at least 10 terminals Phoenix type. Shield bar 10x3 mm for
analogue control cables is provided. The cabinet is protected against
corrosion according to Rittal standard.

Cc u ni s nm phn di ca mt lp rp. Thit b v PLC s c

treo phn trn ca mt lp rp. Li vo ca cp nm pha di y.
Bng y ca t in s c chia nh ra. Bn cnh mt thanh ci tip
a bng ng 30x5mm s c cp t nht 10 u ni loi phng hong.
Thanh chn/bo v 10x3mm dng cho cp iu khin tng t cng s
c cung cp. Theo tiu chun Rittal, t in s c bo v khi n
mn.

4.1.1 Housing

4.1.1 Ging iu tc:

Governor with additional devices installed in control cabinet:

Fabricat: ch to, xy dng
Fabricat:
RITTAL TS 8
Protective Category: IP 54
Standard color:
RAL 7035 structured
Dimensions:
width x depth x height = 1200 x 600 x 2200 mm
Weight:
Governor complete, installed in control cabinet:

B iu tc cng vi mt s thit b pht sinh b sung c lp trong t

iu khin.
Fabricat: Ch to
RITTAL TS 8
Lp bo v:
IP 54
Mu chun:
RAL 7035 structured
Quy cch:Cc kch thc DxRxC = 1200 x 600 x 2200 mm
Trng lng:
Trn b iu tc, c lp trn t iu khin: c 400
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approx. 400 kg
Example for digital governor cabinet:

kg.
Di y l mu t iu tc:

B iu tc k thut s
Bng iu khin LCD

Cng tt tc
T xa/Ti ch

4.1.2 Internal wiring

4.1.2 i dy bn trong:

All wiring will be multi stranded copper conductor with PVC insulation.

Tt c cc dy phi l dy dn bn ng bc ng vn xon c lp cch

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Power circuit wiring will be separate from control circuit. Wiring to door
mounted devices will be done similar to the internal wiring. Core
identification tags of internal wires are not realized.
Identification: nh dng, nhn bit Realized: thc hin
4.1.3 Terminals

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in PVC. Dy cp ngun s c tch ra khi mch iu khin. Vic i

dy n cc thit b treo trn ca? bn ngoi t s c thc hin tng
t nh i dy bn trong. Nhn nhn dng li dy ca cc dy bn trong
s khng thy c. Nhn thng s ca cc si cp s khng cn lm?
4.1.3 Cc u ni:

For control circuits type UK5N and also for measurement circuits and
analog-signals type UK5-MTK-P/P terminals will be provided. Both
types are screw terminals from make Phoenix and suitable for cable cross
sections of up to 2,5 mm. All terminals will be marked.
All I/Os of electronic cards will be connected to terminals.

i vi cc mch iu khin loi UK5N v cc mch o lng cng nh

cc tn hiu tng t loi UK5-MTK-P/P, chng s c cung cp cc
u ni. C hai loi ny l cc u vt loi hng kp thch hp vi mt
ct ngang ca cp dy tit din 2,5mm2. S phi nh du tt c cc u
ni.Tt c cc u dy phi c k hiu.
Tt c cc cc in t ca I/O s c ni ti cc u ni.

4.1.4 Terminal boxes

4.1.4 Cc hp u ni:
Separate terminal boxes for feedback signals of each nozzle and deflector
are provided by VHH. Terminal boxes are assembled in the turbine pit.
Additionally a terminal box for the speed signals for digital turbine
governor is supplied.
4.2

Cc hp u ni ring bit dng cho cc tn hiu phn hi ca mi b li

tia v vi phun s c cung cp bi VHH. Chng c t hp trong
ging tuabin. Thm vo , s c mt hp u ni dng cho cc tn hiu
tc ca b iu tc s ca tuabin cng s c cung cp.

Hardware overview:
4.2 Khi qut phn cng:

Drwg.-No.: 2.48-009384
4.3
Instrumentation
4.3.1 Digital governor LCD operator panel

Bn v s: 2.48-009384
4.3 Thit b o:
4.3.1 Bng iu khin LCD ca b iu tc s:

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D n thu in A Li
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4.3.2 Indications

4.3.2 Hin th:

Among other things the following indications are provided at the digital
governor LCD operator panel:
- Speed (actual value and setpoint)
- Load (actual value and setpoint)
- Flow (actual value and setpoint)
- Flow limitation (actual value and setpoint)
- Head
- Deflector position of each deflector
- Nozzle position of each nozzle

Sau y l cc hin th s hin trn bng iu khin LCD ca b iu tc

s:
- Tc (gi tr thc t v im t)
- Ti (gi tr thc t v im t)
- Lu lng (gi tr thc t v im t)
- Gii hn lu lng (gi tr thc t v im ci t)
- Ct nc.
- V tr ca mi b li tia.
- V tr ca mi vi phun.
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- Number of active nozzles

- Alarm is active
- No load operation.
4.3.2 Control elements:

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- S cc vi phun hot ng.

- Bo ng Cnh bo ang hot ng.
- Vn hnh khng ti.
4.3.3 Cc yu t phn t iu khin:

Following main functions can be activated at the digital governor cabinet: Sau y l cc chc nng c th c kch hot ti t iu tc:
- Governor stop
- Governor start
- Emergency stop by a separate pushbutton
- Actual setpoint raise/lower
- Flow limitation raise/lower
- Switchover between the control modes
- Manual control of nozzles and deflectors
- Changing of parameters
- Switchover between local/remote and manual/auto
- Acknowledge of alarm messages
- Changing parameters
4.3.4 Examples for screens of digital governor LCD operator panel

- Ngng b iu tc.
- Khi ng b iu tc.
- Ngng khn cp bng mt nt n ring.
- Tng/gim im t thc t.
- Tng/gim gii hn lu lng.
- Chuyn mch gia cc ch iu khin.
- iu khin b li tia v vi phun bng tay.
- Thay i cc thng s.
- Chuyn mch gia iu khin ti ch/t xa, iu khin t ng/bng
tay.
- Nhn bit cc tin nhn bo ng.
- Thay i cc thng s.
4.3.4 Mt s mn hnh mu ca bng iu khin LCD b iu tc s

General overview

Khi qut:

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D n thu in A Li
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Alarm screen

Mn hnh bo ng:

Parameter screen

Mn hnh thng s:
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Nozzle pattern screen

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Mn hnh th vi phun:

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D n thu in A Li
B iu tc ca tuabin k thut s Hycon

TM

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4.4 Applicable Standards and Codes

4.4 M v tiu chun p dng:

The following standards are applicable:

p dng cc tiu chun sau y:

IEC 60308: Hydraulic turbines - Testing of control systems

IEC 61632: Guide to specification of hydraulic turbine control systems
IEEE 125: Specification of speed-governing of hydraulic turbines
The governors are manufactured and tested according to the relevant
European and German standards and codes.

IEC 60308: tuabin thu lc th nghim h thng iu khin.

IEC 61632: Hng dn v cc c im k thut ca cc h thng iu
khin tuabin thu lc.
IEEE 125: c im k thut ca iu tc ca cc tuabin thu lc
Cc b iu tc c sn xut v th nghim theo cc m v tiu chun
lin quan ca c v Chu u.

5 Materials
Please refer to the device list of the digital turbine governor. Device list

5. Nguyn vt liu:
Hy tham kho danh mc thit b ca b iu tc s ca tuabin. Danh
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will be provided in the engineering phase.

mc thit b s c cung cp trong giai on xy dng.

6 Spare Parts

6. Cc ph tng:

Spare parts are delivered according to the contract. Spare part list with
devices in detail is provided after detailed engineering
7 Auxiliaries
Not applicable.

Cc b phn ph tng s c giao theo hp ng. Danh mc ca chng

cng vi chi tit ca thit b s c cung cp sau khi xy dng chi tit.
7. Ph tr:
Khng p dng.

8 Tools, Instruments, Devices

8. Cc thit b v dng c:

All tools, instruments and devices except those which are specially listed
for permanent supply and included in the price sheets will be provided on
temporary basis only and removed from site and returned after
completion of the work.

Tt c cc thit b v dng c, ngoi tr nhng ci c lit k ring

dng phc v lu di v c trong cc bng gi s c cung cp theo
hin ti v s c di chuyn khi cng trng v gi tr li sau khi
hon thnh cng vic.

Except otherwise stated, the permanently supplied tools, instruments and

devices will also be used during the installation, testing and
commissioning work.

Ngoi nhng ci trnh by, cc thit b v dng c c cung cp lu

di cng c s dng khi lp, th nghim v chy nghim thu.

9 Transportation, Erection and Commissioning

9. Vn chuyn, lp t v chy nghim thu:

Voith Hydro will be responsible for the supervision of the complete

equipment assembly and will provide a qualified supervising engineer to
attend the on-site assembly, who is fully authorized to act as
representative of Voith Hydro in all issues related to the scope of supply.

Voith Hydro s chu trch nhim gim st ton b vic t hp thit b v

s cung cp cc k s gim st c trnh tay ngh cao tham d t
hp ti cng trng, ngi ny s hon ton c u quyn nh l i
din ca Voith Hydro gii quyt tt c cc vn lin quan n phm vi
cung cp.

The supervisor will be bound to keep the contractor fully informed about
any technical and time problems that may exist at site, considering that

Gim st vin nht nh s thng bo cho nh thu v cc vn thi

gian cng nh vn k thut c th xy ra ti cng trng, min l

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the correctness of the full assembly of the equipment is part of the scope
of his work. The installation of the equipment by the contractor shall be
done by skilled workers in a workmanlike manner.

chnh xc ca vic t hp thit b l mt phn phm vi cng vic ca anh

ta. Vic lp thit b thc hin bi nh thu s c thc hin bi cc
cng nhn lnh ngh lm vic mt cch thit thc v kho lo.

The commissioning of the described equipment will be performed under

the responsibility of Voith Hydro by qualified commissioning engineers
and technicians.
10 Tests

Vic chy nghim thu ca thit b c m t s c thc hin di

trch nhim ca Voith Hydro bi cc k s v k thut vin chy nghim
thu c nng lc.
10. Th nghim:

According to chapter 10. of Inspection and Test Plan for Pelton

Turbine. (Drwg.-No. 4.90-000447)

Theo chng 10 ca k hoch kim tra v th nghim tuabin Pelton

(bn v s 4.90-000447).

11 Training

11. o to:

The operators personnel will receive instruction in operating the

equipment while the commissioning of the first unit is performed. Special
training measures and/or classroom training are not included in our scope
of supply and services.

Nhn vin vn hnh s nhn c hng dn vn hnh thit b trong khi

thc hin chy nghim thu t my 1. Cc phng php hun luyn c
bit v/hoc o to dng lp hc khng nm trong phm vi cung cp v
trong cc dch v ca Voith.

12 Operation and Maintenance

12. Vn hnh v bo tr:

Separate operation and maintenance manual will be provided in the

execution phase.

Cc ch vn hnh v bo tr bng tay ring bit s c cung cp

trong giai on thi cng.

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