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Study of Mechanical Properties of The Available Brands of Steel Reinforcement in Kurdistan Iraq
Study of Mechanical Properties of The Available Brands of Steel Reinforcement in Kurdistan Iraq
TECHNOLOGY (IJCIET)
IJCIET
IAEME
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print),
ISSN 0976 6316(Online), Volume 5, Issue 11, November (2014), pp. 01-10 IAEME
Flexural design is ductile type which depends on the amount and type of rebars.
The satisfied flexural design required an earlier warning in terms of cracks before failure is
happened. It is well understood that concrete can not provides such warning as it is a brittle material
with a limit of strain equal to 0.0035. It is steel with a higher strain which gives enough ductility
allows for that depending to its type and amount. The under reinforced design provides rebars to
maintain the yielding in the same time of reaching the maximum strain in concrete.
Then, the steel rebars should posses such properties and limits for safety use including the
ultimate strength, yield strength, elongation at fracture, mass per meter length and stress ratio. The
geometries which provide the proper bonding with the surrounding concrete are bar size and surface
deformation of ribs and space between ribs and the resistance against corrosion which maintain
durability of the structural member.
One of the sources of producing rebar steel is from scarp materials as an attempt to create a
good sustainability. There are systems in USA and Europe to make steel and they provide code
numbers for all types of scarps. One of these brands used in this study is from scrap but without
referring to any code by these systems. It is understood that the rebar from scrap materials that they
do not provide the same quality as specified for basic materials.
The composition of these brands is not available as their sources were not possible to be
known. Therefore the ductility of these brands is not specified here. According to BS 4449 [1] there
are two categories for ductility known as 460A and 460B. These two types give the differences in the
elongation at fracture as the 460B has more elongation by 5%.
There are international standards in the world specify the properties and quality of rebar
steels like ASTM A 615/A 615M, A 706/A 706M [2],BS 4449 and EC2 (BS EN 10080) [3] . Both
ACI 318 [4]and EC2 [5] are generally written assuming reinforcement to be deformed (ribbed). ACI
318 allows plain round bars to be used only in spirals, while for EC2 some national annexes give
limited recommendations for plain round bars.
ACI 3.5.3.1a is a section for specification of deformed and plain billet-steel bars for concrete
reinforcement ASTM A615 M. It covers billet steel deformed bars that are currently the most
widely used type of steel bar in reinforced concrete construction in the United State and marked with
the letter S for type of steel. In ACI 318 there are two general grades for bars - f y = 60000 psi (420
MPa) and f y = 80000 psi (550 MPa). EC2 has three classes of reinforcement (A, B and C) -as shown
in table (1)- all of which are required to have at least minimum relative rib areas f R ,min which vary
with bar size as follow:
= 5 or 6 mm f R ,min = 0.035, = 6.5 to 12 mm f R ,min = 0.040, and = > 12 mm f R ,min = 0.056.
Table (1): Grade of steel reinforcement
Group
ACI
EC2
(1)
1
Grade 300
(1)
2
Grade 420
Class C( B450) (3)
Grade 420(2)
3
Grade 520(1)
Class A (B500) (3)
Class B (B500) (3)
(1)
Conforming to AASTM A 615/A615M
(2)
Conforming to AASTM A 706/A706M
(3)
Conforming to prEN1008-2005
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print),
ISSN 0976 6316(Online), Volume 5, Issue 11, November (2014), pp. 01-10 IAEME
According to EC2, the properties required for each of the three classes are in terms of
1)
2)
3)
Class B
Class C
For all 3 classes there are bend and bend/rebend test requirements
Beeby [6] explained the steel properties requirements that in BS449-1997, an only measure to
ductility was defined by the elongation to failure, but in the amended BS4449 there are two ductility
classes are defined as 460A and 460B.These classes, in addition to the elongation to failure, have the
same requirements as Class A and Class B in EC2.
In EC2, Class A is the only grade can be used where the moment re-distribution is less than
20% and may not be used for plastic analysis. Class B can be used for the moment re-distribution up
to 30% and in the case of plastic analysis but Class C is for the cases taken by Class B and is
required for seismic condition in the structure.
Table (2): Mechanical properties of group 2 and 3
Attributes
ASTM
EC2
615M
Tensile strength
706M
Class C: Ratio of Ultimate to
yield strength should be
620-G2
690-G3
550
420-G2
520 -G3
420
Elongation
10mm16mm
20mm
25mm
32mm
540
G2-9,G3=0
G2-9,G3=7
G2-8,G3=7
G2-7,G3=6
G2-14
G2-14
G2-12
G2-12
Class C:450
Class A and B:500
Class C=7.5
Class A =2.5
Class B =5.0
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print),
ISSN 0976 6316(Online), Volume 5, Issue 11, November (2014), pp. 01-10 IAEME
The British Standard for reinforcing steels (BS 4449) has been revised to consider the three
ductility classes of EC2. The characteristic yield strength has also been increased from 460 MPa to
500 MPa. The three grades introduced in BS 4449:2005 are B500A, B500B and B500C.
The strength of rebars is defined by two limits the elastic limit or yield strength and the
ultimate tensile strength. But this is not sufficient to specify the performance of rebar steel in
concrete without its ductility when overcomes the brittleness of concrete.
The ductility gives ability to the structure to redistribute moments and this well addressed by
ACI, EC 2 and CEB-FIP. EC2 2 allows the redistribution of moments as a function of the ductility
class of the steel. It allows redistribution up to 20%ductility for class A, and 30% redistribution for
classes B and C. This is more governs where the structure experiences any cyclic loading where
there is not possible to calculate the loadings precisely due to the nature of the loads and
redistribution of moments is envisage in these cases. The physical property of rebar, which is
responsible for ductility, is its elongation. The ductility refers to ability if dissipating energy and
large deformation.
In EC2:
Class A steel is not suitable for seismic regions, or for plastic theory design and the permissible
amount of redistribution of moments from elastic values is less than for classes B and C.
Class B steel is not normally for use in seismic regions, and the rotation capacity for plastic
design is lower than that of Class C.
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print),
ISSN 0976 6316(Online), Volume 5, Issue 11, November (2014), pp. 01-10 IAEME
A706/A706M. Moreover, IS1786 does not specify both the minimum and maximum yield strengths
for safeguarding against brittle shear failure. Therefore, they explained that is not possible for direct
comparison on elongation as different countries have different specifications for testing elongation.
The writers studied the efficiency of rebars from scrap materials which called re-roll rebars. This is
because more than 50 percent of the rebars in India are manufactured from scrap rails, automobile
scrap, defense scrap, ship breaking or discarded structures. They conclude that a careful control on
using scrap metal is necessary to obtain the required quality of rebars.
S.A. Reddi and S. Bhuvanesh [8] studied the reinforcement quality assurance and quality and
describe the certification and validation aspects. They endorse on the fact that the performance of the
structure gets affected seriously if the reinforcement in concrete is not of proper quality. Reddi et al.
explained the existing of only Fe 415 steel grade in India causes a problem of heavily congested
reinforcement leading to low quality structures. Also, there is no requirements for ductility is
addressed in the IS(Indian Standard). They also reported that the allowance of 0.3 percent of carbon
content in rebar composition by Indian Standard, whereas the international limit is 0.25percent,
caused the corrosion in many cases.
J. A. Shayan R. Peiris and Ramal V. Coorey [9] studied reinforcing steel bars used in Sir
Lanka. They tested four popular brands of steel having diameters 10 mm, 12 mm, 16 mm and 20 mm
and they compared the mechanical properties to each others based on standards in Sir Lanka like the
ultimate strength, yield strength, percentage elongation at fracture, mass per meter length and stress
ratio. They found that the steel reinforcement becomes less ductile when it is manufactured by work
hardening, then the ultimate strength increases.
Shayan et al. concluded that for the same brand the steel diameter did not show any influence
on ultimate strength and elongation. Also, for the same bar diameter there is not the same trend of
changing in ultimate strength and elongation.
H.Li, A.j Deeks, I.Liu and X. Su [10] Compared the steel reinforcement used in China and
Australia .They tested a series of steel reinforcements which having a similar chemical composition
with the diameters of 10,12,16, 18 and 25mm for Chinese steel and with the diameters of 10, 12, 16,
20 and 24mm for Australian steel. The obtained values for yield stress, tensile strength, steel yield
ratio and elongations for both brands were larger than the corresponding values provided in Chinese
standard GB 1499.2-2007 and Australian standard AS/NS 4671:2001. Both brands achieved the
requirements for 500MPa steel reinforcement. Chinese bars achieved an elongation of larger than10
and the steel yield ratio greater than 1.20 while the Australian average value of elongation and steel
ratio were 8.17 and 1.15 respectively which are below the Chinese values. The average yield stress
and ultimate tensile strength of all Chinese bars were 533.3MPa 680.76MPa and 556.8MPa and
646.4MPa for Australian bars. The higher values in Chinese bars were due to the higher percentage
of carbon. The ductility of Australian bars is somewhat lesser than Chinese bars due to containing
higher percentage of phosphorus and sulphur.
C. K. Kankam and M.A. Asamoah [11] studied the behavior of mild steel bar made from
scraps to investigate the flexural behavior in reinforced concrete beams. One hundred specimens
were randomly selected from several local steel manufacturing companies in Ghana. The carbon
contents were between 0.20-0.30. The ultimate strengths averaged between 500- 560 MPa and the
percentage elongations were between 9.6-11.8. The type of failure indicates brittle behavior of the
steel. Twelve beams were tested and reinforced with different percentages of steel in tension and
compression. The concrete beams were designed as under-reinforced, However, the beams failed in a
brittle manner with very little increased deflection prior to fail. They concluded that the strength of
locally produced steel bars is not reliable. And recommend that the building codes of practice should
place an upper limit value on the yield stress of the produced steel.
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print),
ISSN 0976 6316(Online), Volume 5, Issue 11, November (2014), pp. 01-10 IAEME
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print),
ISSN 0976 6316(Online), Volume 5, Issue 11, November (2014), pp. 01-10 IAEME
Brand
10
78.5
9.8
75.7
638
709
13.3
1.11
12
113.0
11.8
108.6
577
701
15.8
1.11*
16
201.0
16.0
201.5
649
720
15.0
1.11
301.3
621
689
20.0
1.11
(1)
20
314.0
19.6
10
78.5
9.9
77.4
589
656
19.3
1.11
12
113.0
11.8
16
Rm
RP 0.2
201.0
20
314.0
10
78.5
109.7
692
769
14.1
1.11
15.8
(2)
196.5
613
680
19.8
1.11
20.0
(3)
313.4
682
757
17.5
1.11
105.5
519
622
14.3
1.11*
12
113.0
16
201.0
15.9
198.0
663
736
19.2
1.11
20
314.0
10
78.5
12
113.0
12.1
113.0
642
714
18.5
1.11
16
201.0
20
314.0
20.1
317.2
503
598
21.2
1.11
10
78.5
12
113.0
11.6(5)
104.9
663
736
16.3
1.11
201.0
15.8
(6)
196.7
590
655
19.5
1.11
19.9
(7)
311.8
664
737
17.8
1.11
16
20
314.0
11.6
(4)
Rm is the ultimate strength, RP 0.2 is the percent proof stress and AG is the percentage elongation after
fracture.
Note: For yield strength Re the 0.2 percent proof stress RP 0.2 was determined.
A-D is brand with recognized origin
E is for bars with not-recognized origin.
(1-7) are steel diameters which are below the standard diameters by 1%
* the ratio of one sample is above the other two samples and makes the average to be above 1.11 by
11%
The values in italic are failed to satisfy the minimum requirement by ASTM specification
From Figs.(4) , it can observed that for each bar diameter there is a sole brand has the highest
stress A for 10mm,B for 12mm and C for 16mm and 20mm . The non-recognized brand (E) has
values between the recognized bars except in 20mm. Although, the elongations for all brands are
within the limits by the codes but Brand B showed higher elongation for 10mm and 16mm and
lowest for 12mm and 20mm.
7
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print),
ISSN 0976 6316(Online), Volume 5, Issue 11, November (2014), pp. 01-10 IAEME
750
Yield Strength(MPa)
700
650
A
600
B
C
550
D
E
500
450
400
8
10
12
14
16
18
20
22
(mm )
Fig.(1): the relationships between the yield strength and bar diameters for different brands
Ultimate Strength(MPa)
800
750
700
A
B
650
C
D
600
550
500
8
10
12
14
16
18
20
22
(mm )
Fig.(2): the relationships between the ultimate strength and bar diameters for different brands
22
Elongation(% )
20
18
A
B
16
C
D
14
12
10
8
10
12
14
16
18
20
22
(mm )
Fig.(3): the relationships between the elongation and bar diameters for different brands
Note: A, B, C and D are brands of recognized origins of reinforcement steels E is for not-recognized
origin of reinforcement steels
The different specifications by codes of practice make a difficult comparison on elongation
and stress ratio for ductility assessment. The ensuring of minimum stress ratio is required by EC2 but
not specified by ASTM 615 M, is important in evaluating the maximum strength capacity of
members where it should be different from its yield strength. It is rather significant for seismic
condition which required a higher value than other cases to guarantee the inelastic phase in the
assumed failure mechanism in the design.
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print),
ISSN 0976 6316(Online), Volume 5, Issue 11, November (2014), pp. 01-10 IAEME
The difficulties in obtaining the compositions of these imported and manufactured locally
steel bars, lead to be unsuccessful in recognizing the main reasons and reaching for any
recommendation to overcome these inadequacies.
According to EC2, all recognized and not-recognized brands do not meet the limits for stress
ratio value between 1.15 and 1.35% for Class C. This means these brands are not suitable for
seismic condition which is the case in Kurdistan where in the higher seismic zone according to the
UBC map and values. The dangerous with this is it makes the structure brittle and unsafe in the
occasion of any types of dynamic loading occurrence like wind, explosion and earthquake.
According to Uniform Building Code (UBC 1997) [13] Iraq (Baghdad) is within zone 3 but
Iran (Tabriz) is within zone 4 in Table 16-1 from Code. However, Kudistan city of Sulaimani, Arbil
are within Zone II and Dihok is within zone III in Iraqi Seismic Code 1997.
AlSianwi et al. [14] presented the seismic design regionalization of Iraq and found that the
seismic design parameters increases towards the east, northeast and north of Iraq where Kurdistan is
located , see the brown color as shown in Fig.(5).
Fig.(5): Seismic intensity map of Iraq 1900-1988 (duplicated from AlSinawi et al.(14))
Kurdistan is on the border of Iran and on the same seismic line of Tabriz, therefore the zone 4
is applied. The implication of this new value is the existing value in Iraqi Seismic Code is not valid
anymore in the design. This means the structural design needs to apply the seismic zone factor for
zone 4 equals to 0.4 which is much larger than 0.07 for Sulaimani and 0.09 for Arbil in Iraqi
Code. [15]
CONCLUSION
There are various brands of steel rebars are currently in construction use in Kurdistan of Iraq.
Two main groups of rebars have been considered in this study, which are classified as recognized
and non-recognized origins. Tensile tests were conducted on four diameters of 10, 12, 16 and 20 mm
from each brand depending on their availability in local bar market. The elastic properties and their
applicability to take sufficient role in reinforced concrete structure are investigated and compared to
the specifications by ACI, EC2 and BS449. The minimum requirements by design recommendations
are almost agreed for static load and elongations. Therefore all brands of recognized and nonrecognized origins are classified as G3 and Class B by ASTM and EC2 respectively. For cases of
9
International Journal of Civil Engineering and Technology (IJCIET), ISSN 0976 6308 (Print),
ISSN 0976 6316(Online), Volume 5, Issue 11, November (2014), pp. 01-10 IAEME
dynamic action such as earthquake, all brands are failed to achieve the ductility requirements in
terms of Rm / Re between 1.15 and 1.35%. It could be recommended that brand A (10mm), B
(12mm) and C (for 16 and 20) is preferred in structural design elements.. Also, there are differences
between nominal (where usually design based on it) and the actual cross sectional area when were
measured. In the light of these investigations, it is clearly required more cautious in design for the
provided area and high ductility details of the steel rebar used.
In order to obtain a better evaluation of these brands, it may be a comprehensive test program
is required.
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[1]
[2]
[3]
[4]
[5]
[6]
[7]
[8]
[9]
[10]
[11]
[12]
[13]
[14]
[15]
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