Professional Documents
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Welding Consulmables Handbook 14 PDF
Welding Consulmables Handbook 14 PDF
Welding Consulmables Handbook 14 PDF
WELDING CONSUMABLES
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www.hyundaiwelding.com
WELDING
CONSUMABLES
2014-07-16 5:51:59
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INDEX BY PRODUCTS
15
SMAW
123
SAW
193
GMAW
251
GTAW
279
FCAW
459
Non-FERROUS
APPENDIX
483
APPENDIX
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2014-07-17 10:07:34
Index by Products
SMAW [Stick Electrodes]
Mild steels
Product
AWS
JIS
EN
S-4301.I
Z3211 E4319
Page
16
S-4303.V
Z3211 E4303
18
S-4303.T
Z3211 E4303
19
S-6010.D
Z3211 E4310
20
S-6011.D
Z3211 E4311
21
S-6013.LF
Z3211 E4313
22
S-6013.V
Z3211 E4313
24
S-6027.LF
Z3211 E4327
25
S-7014.F
27
S-7024.F
Z3211 E4924
28
S-7016.O
Z3211 E4316
30
S-7016.M
Z3211 E4316
31
AWS
JIS
EN
S-7016.H
Z3211 E4916
32
S-7016.HR
Z3211 E4916 H5
33
S-7016.LF
Z3211 E4916
35
S-7016.G
Z3211 E4916
36
S-7018.G
Z3211 E4918
37
S-7018.GH
Z3211 E4918 H5
38
S-7028.F
Z3211 E4928
40
S-7048.V
Z3211 E4948
42
S-8016.G
Z3211 E5516
43
S-8018.G
Z3211 E5518
44
S-9016.G
Z3211 E5716
45
S-10016.G
Z3211 E6916-N4CM1 U
757 E55 0 B 1 2
46
S-11016.G
47
S-9018.M
757 E50 4 B 4 2
48
S-11018.M
757 E62 4 B 4 2
49
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Page
2014-07-17 10:07:34
AWS
JIS
EN
S-7018.W
Z3214 DA5026G
Page
50
S-8018.W
Z3214 DA5826W
51
AWS
JIS
EN
Page
S-7018.1
Z3211 E4918
52
S-7018.1H
Z3211 E4918 H5
53
S-76LTH
Z3211 E4916-N1 AP L
55
S-78LTH
57
S-7016.LS
Z3211 E4916-N1 AP L
59
S-8016.C1
Z3211 E5516-N5 AP L
61
S-8016.C2
Z3211 E5516-N7 AP L
62
S-8016.C3
Z3211 E5516-N2
63
S-8018.C1
Z3211 E5518-N5 AP L
64
S-8018.C3
Z3211 E5518-N2
65
AWS
JIS
EN
S-7010.A1
66
S-7016.A1
Z3223 E4916-1M3
1599 - E Mo B 1 2
67
S-7018.A1
Z3223 E4918-1M3
1599 - E Mo B 3 2
68
S-8016.B1
1599 - E CrMo0.5 B 1 2
69
S-8016.B2
Z3223 E5516-1CM
1599 - E CrMo1 B 1 2
70
S-8018.B2
Z3223 E5518-1CM
1599 - E CrMo1 B 3 2
71
S-8018.B2R
Z3223 E5518-1CM
1599 - ECrMo1 B 3 2 H5
72
S-9016.B3
Z3223 E6216-2C1M
1599 - ECrMo2 B 1 2
74
S-9018.B3
Z3223 E6218-2C1M
1599 - ECrMo2 B 3 2
75
S-9018.B3R
Z3223 E6218-2C1M
1599 - ECrMo2 B 3 2 H5
76
S-8016.B5
1599 - ECrMo5 B 1 2
78
S-8016.B6
Z3223 DT2516
1599 - ECrMo5 B 1 2
79
S-9015.B9
Z3223 E6215-9C1MV
1599 - ECrMo91 B 4 2 H5
81
S-9016.B9
Z3223 E6216-9C1MV
1599 - ECrMo91 B 3 2 H5
83
S-9015(6).B92
85
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Page
2014-07-17 10:07:34
Index by Products
Hardfacing applications
Product
AWS
JIS
EN
S-240A.R
Z3251 DF2A-250-R
Page
87
S-350A.R
Z3251 DF2A-350-R
88
S-260A.B
Z3251 DF2A-300-B
89
S-350B.B
Z3251 DF2A-400-B
90
S-450B.B
Z3251 DF2A-450-B
91
S-500B.B
Z3251 DF2B-500-B
92
S-600B.B
Z3251 DF2B-600-B
93
S-700B.B
Z3251 DF3C-600-B
94
S-711
Z3251 DFCrA-600-BR
95
S-13MN.B
Z3251 DFMA-250-B
96
Stainless steels
Product
AWS
JIS
EN
S-308.16N
Z3221 ES308-16
ISO 3581-A-E 19 9 R
97
S-308H.16
98
S-308L.16N[17]
Z3221 ES308L-16
ISO 3581-A-E 19 9 L R
99
Z3221 ES308L-17
ISO 3581 E 19 9 L R
S-308Mo.16
Z3221 ES308Mo-16
ISO 3581-A-E 20 10 3
101
S-308LT.16
Z3221 ES308L-16
ISO 3581-A-E 19 9 L R
102
S-309.16N
Z3221 ES309-16
ISO 3581-A-E 23 12 R
103
S-309L.16[17]
Z3221 ES309L-16
ISO 3581-A-E 23 12 L R
104
Z3221 ES309L-17
ISO 3581-A-E 23 12 L R
S-309Mo.16
Z3221 ES309Mo-16
ISO 3581-A-E 23 12 2 R
106
S-309MoL.16
Z3221 ES309LMo-16
ISO 3581-A-E 23 12 2 L R
107
S-310.15
Z3221 ES310-15
ISO 3581-A-E 25 20 B
108
S-310.16
Z3221 ES310-16
ISO 3581-A-E 25 20 R
109
S-312.16
Z3221 ES312-16
ISO 3581-A-E 29 9 R
110
S-316.16N
Z3221 ES316-16
ISO 3581-A-E 19 12 3 R
111
S-316L.16N[17]
Z3221 ES316L-16
ISO 3581-A-E 19 12 3 L R
112
Z3221 ES316L-17
ISO 3581-A-E 19 12 3 L R
Z3221 ES316L-16
ISO 3581-A-E 19 12 3 L R
S-316LT.16
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Page
114
2014-07-17 10:07:34
S-317.16
Z3221 ES317-16
115
S-347.16
Z3221 ES347-16
ISO 3581-A-E 19 9 Nb R
116
S-2209.16
Z3221 ES2209-16
ISO 3581-A-E 22 9 3 N L
117
S-2594.16
ISO 3581-A-E 25 9 4 N L
118
Product
AWS
JIS
EN
Page
S-NCI
Z3252 DFCNi
119
S-NFC
Z3252 DFCNiFe
120
S-FCF
Z3252 DFCFe
ISO 1071 - E Z 1
121
Cast iron
AWS
JIS
EN
Page
S-777MX H-14
Z3183 S502-H
124
S-777MXT H-14
126
S-777MXT A-2
(B-2)
S-777MXH H-14
Z3183 S502-H
130
S-777MXH A-3
Z3183 S584-H
132
S-727 L-8(L-12)
Z3183 S502-H
134
S-707 L-8
Z3183 S502-H
136
S-737 H-14
Z3183 S502-H
138
S-717 M-12K
Z3183 S502-H
140
S-707T H-14
Z3183 S502-H
142
S-707TP H-14
Z3183 S502-H
144
S-787TB H-14
Z3352 S A FB 1
146
Superflux55ULT H-14
Z3183 S502-H
148
Superflux787 H-12K
Z3183 S502-H
150
Superflux787 H-14
Z3183 S502-H
152
S-787TT H-12K
154
Z3183 S502-H
(M-12K)
(H-14)
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128
2014-07-17 10:07:34
Index by Products
Superflux55LP H-14
Z3183 S502-H
156
Superflux800T M-12K
158
S-800WT M-12K
160
Superflux600 H-14
Z3183 S502-H
162
Z3183 S584-H
Z3183 S502-H
Z3183 S582-H
Z3183 S502-H
Z3183 S502-H
Z3183 S582-H
Z3183 S584-H
S-800CM B-2
170
S-800SP M-12K
Z3183 S502-H
172
Z3183 S582-H
Z3183 S502-H
Z3183 S582-H
S-460Y H-14
Z3183 S584-H
176
S-100 F-3
178
(A-2)
(A-3)
S-800MX A-G
(A-3)
S-800P M-12K
(H-14)
S-800P A-G
(A-3)
(A-2)
S-900SP M-12K
(A-2)
(M-4)
164
166
168
174
S-705EF H-14
180
S-705HF H-14
182
S-400HF SC-414S,
ISO 14174 S A AB 3
184
Stainless steel
Product
AWS
JIS
EN
Page
Superflux300S YS-308(L)
Z3324 FSS-B1/YS308(L)
ISO 14174 S A AB 2
185
Superflux300S YS-309(L)
Z3324 FSS-B1/YS309(L)
ISO 14174 S A AB 2
187
Superflux300S YS-316(L)
Z3324 FSS-B1/YS316(L)
ISO 14174 S A AB 2
189
Superflux209 YS-2209
ISO 14174 S A AF 2
191
192
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AWS
JIS
SM-70
Z3312 YGW12
EN
Page
194
SM-70EN
Z3312 YGW12
SM-70G
Z3312 YGW11
198
SM-70S
Z3312 YGW16
200
SM-70GS
Z3312 YGW15
202
196
AWS
JIS
EN
Page
SM-1N
204
SM-55H
Z3312 YGW18
206
SM-80G
208
SM-100
A5.28 ER100S-G
210
SM-110
A5.28 ER110S-G
212
SM-80CM
Z3317 YG1CM-A
214
AWS
JIS
EN
Page
SM-307Si
ISO 14343-A G 18 8 Mn
216
SM-308
Z3321 YS308
ISO 14343-A G 19 9
218
SM-308L
Z3321 YS308L
ISO 14343-A G 19 9L
220
SM-308LSi
Z3321 YS308LSi
ISO 14343-A G 19 9L Si
222
SM-309
Z3321 YS309
ISO 14343-A G 23 12
224
SM-309L
Z3321 YS309L
226
SM-309LSi
Z3321 YS309LSi
228
SM-309MoL
Z3321 YS309LMo
ISO 14343-A G 23 12 2L
230
SM-310
Z3321 YS310
ISO 14343-A G 25 20
232
SM-312
Z3321 YS312
ISO 14343-A G 25 20
234
SM-316
Z3321 YS316
ISO 14343-A G 19 12 3
236
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2014-07-17 10:07:34
Index by Products
SM-316L
Z3321 YS316L
ISO 14343-A G 19 12 3L
238
SM-316LSi
Z3321 YS316LSi
ISO 14343-A G 19 12 3L Si
240
SM-347
Z3321 YS347
ISO 14343-A G 19 9 Nb
242
SM-2209
Z3321 YS2209
ISO 14343-A G 22 9 3N L
244
SM-410
Z3321 YS410
ISO 14343-A G 13
246
SM-430LNb
Z3321 YS430LNb
248
AWS
JIS
EN
Page
ST-50G
Z3316 YGT50
ISO 636-A-W3Si1
252
ST-50.6
Z3316 YGT50
ISO 636-A-W3Si1
253
ST-50.3
ISO 636-A-W2Si
254
ST-72
Z3316 YGT50
255
ST-1N
256
ST-80CM
Z3317 YG1CM-A
257
Z3316 YGT1CM
Stainless steels
Product
AWS
JIS
EN
Page
ST-308
Z3321 YS308
ISO 14343-A W 19 9
259
ST-308L
Z3321 YS308L
ISO 14343-A W 19 9L
260
ST-309
Z3321 YS309
ISO 14343-A W 23 12
261
ST-309L
Z3321 YS309L
262
ST-309MoL
Z3321 YS309LMo
ISO 14343-A W 23 12 2L
263
ST-310
Z3321 YS310
ISO 14343-A W 25 20
264
ST-312
Z3321 YS312
ISO 14343-A W 29 9
265
ST-316
Z3321 YS316
ISO 14343-A W 19 12 3
266
ST-316L
Z3321 YS316L
ISO 14343-A W 19 12 3L
267
ST-347
Z3321 YS347
ISO 14343-A W 19 9 Nb
268
SMT-2594
ISO 14343-A G 25 9 4 NL
269
ST-2209
Z3321 YS2209
ISO 14343-A W 22 9 3N L
271
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2014-07-17 10:07:34
SMT-904L
Z3321 YS385
272
ST-410
Z3321 YS410
ISO 14343-A W 13
274
275
ST-91B9
276
ST-92B9
277
AWS
JIS
EN
Page
SF-71
ISO 17632-A-T 42 0 P C 1
280
SF-71LF
282
Supercored 71
ISO 17632-A-T 42 2 PC 1
284
SC-71LH
ISO 17632-A-T 42 2 P C 1 H5
286
Supercored 71H
288
SC-71HJ
290
Supercored 71MAG
ISO 17632-A-T 42 3 P M 1
292
SC-71LHM Cored
ISO 17632-A-T 46 3 P M 1 H5
294
SF-71MC
ISO 17632-A-T 46 3 P M 1
296
/-1M/-9C/-9M/-12C/-12M
ISO 17632-A-T 46 2 P C 1
SC-71MJ
298
SF-70MX
ISO 17632-A-T 42 0 R C 3
300
SC-70H Cored
ISO 17632-A-T 42 2 R C 3
302
Supercored 70MXH
ISO 17632-A-T 42 2 R C 3 H5
304
SC-70T Cored
ISO 17632-A-T 42 2 M C 1
306
ISO 17632-A-T 46 2 M M 1 H5
SC-70Z Cored
308
Supercored 70NS
ISO 17632-A-T T 42 3 M M 3 H5
310
Supercored 70B
ISO 17632-A-T42 4 B M 3 H5
312
Supercored 70SB
ISO 17632-A-T 42 3 B C 2 H5
314
SC-EG2 Cored
Z3319 YFEG-22C
316
SC-EG3
317
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2014-07-17 10:07:34
Index by Products
High tensile steels
Product
AWS
JIS
EN
Page
SC-55 Cored
318
SC-55F Cored
320
Supercored 81
322
SF-80MX
324
SC-80M
ISO 17632-A T 46 4 M M 3 H5
326
SC-90M
ISO 18276-A T 55 Z Z M M 1 H5
328
SC-91
330
SC-90
332
SC-91LP
334
SC-91P
ISO 18276-A-T55 0 Z P M 1
335
SC-91K2 Cored
336
Supercored 110
338
SC-110M Cored
340
AWS
JIS
EN
Page
SF-70W
Z3320 YFA-50W
342
SF-80W
Z3320 YFA-58W
344
SC-81WM
A5.29 E81T1-W2M
346
AWS
JIS
EN
Page
SC-71SR
348
/-9C-J/-12C-J H4
SC-71MSR
350
SC-70ML
ISO 17632-A-T46 4 M M 2 H5
352
SC-80MR
354
Supercored 81MAG
356
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2014-07-17 10:07:34
Supercored 81-K2
358
SC-460
360
SC-81LT
362
SC-81Ni2
364
SC-81Ni2M
366
Supercored 81-K2MAG
368
SC-80K2
370
AWS
JIS
EN
Page
SC-81B2
372
SC-91B3
373
SC-91B9
A5.29 E91T1-B9M
374
SC-80D2
Z3318 YFM-G
375
Supercored 1CM
Z3318 YF1CM-G
377
Product
AWS
JIS
EN
Page
Supershield 11
ISO 17632-A-T 42 Z Z Z N 1
379
Supershield 71GS
ISO 17632-A-T 42 Z Z V N 1
380
Supershield 4
ISO 17632-A-T 42 Z Z W N 3
381
Supershield EG-72T
382
Supershield EG-82T
383
Product
AWS
JIS
EN
Page
SW-410 Cored
A5.22 E410T1-1/-4
Z3323 TS410-FB1
384
SW-307NS Cored
ISO 17633-A-T 18 8 Mn M M
386
SW-308L Cored
Z3323 TS308L-FB1
387
SW-308LT
Z3323 TS308L-FB1
389
Self-shielded
Stainless steels
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Index by Products
SW-309L Cored
Z3323 TS309L-FB1
391
SW-309LNS Cored
Z3323 TS309L-MA0
ISO 17633-A-T 23 12 L M M
393
SW-309MoL Cored
Z3323 TS309LMo-FB1
394
SW-316L Cored
Z3323 TS316L-FB1
396
SW-316LT
Z3323 TS316L-FB1
398
SW-317L Cored
Z3323 TS317L-FB1
400
SW-347 Cored
Z3323 TS347-FB1
402
Z3323 TS410NiMo-FB1
404
SW-2209 Cored
Z3323 TS2209-FB1
406
Supercored 308L
Z3323 TS308L-FB0
408
Supercored 309L
Z3323 TS309L-FB0
410
Supercored 309MoL
Z3323 TS309LMo-FB0
412
Supercored 316L
Z3323 TS316L-FB0
414
SF-409Ti
Z3323 TS409-MA0
416
SF-430
Z3323 TS430-MA0
417
SF-430Nb
Z3323 TS430Nb-MA0
12072 G Z 17 L Nb
418
SF-436
419
SC-439Ti Cored
420
Hardfacing application
Product
AWS
JIS
EN
Page
Supershield CrC
421
Supershield CrCW
423
Supershield CrCH
425
Supershield CrCNb5
426
Supershield CrCNb
427
Supershield CrCMo
429
Supershield CrCV1
430
Supershield CrCB
431
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2014-07-17 10:07:34
Supershield AP-O
432
Supershield 16Mn-O
434
Supershield 309L-O
436
SC-BU Cored
437
Supershield 430-O
439
Supershield 410NiMo-O
440
SC-410NiMoS
441
SC-414S
442
SC-420S
443
SC-420SG
444
SC-423S
445
SC-430S
446
SC-30S
447
SC-45S
448
SC-55S
449
SC-A4S
450
SC-42H
451
SC-250H
Z3326 YF2A-C-250
452
SC-350H
Z3326 YF2A-C-350
453
SC-450H
Z3326 YF2A-C-450
454
SC-600H
Z3326 YF3B-C-600
455
SC-600HM
456
SC-700H
Z3326 YF3B-C-700
457
.indb 13
2014-07-17 10:07:34
Index by Products
Non-ferrous metal Welding Consumables
Nickel Based Alloys
Product
AWS
JIS
EN
Page
SR-133
Z3224 DNiCrFe-2
460
SR-182
Z3224 DNiCrFe-
461
SR-134
Z3225 D9Ni-1
462
SR-08
463
SR-625
Z3224 DNiCrMo-3
Superflux300 SA-625
SMT-625
Z3334 SNi6625(NiCr22Mo9Nb)
SW-625
468
SMT-08
Z3334 SNi1008(NiMo19WCr)
469
SMT-825
Z3334 SNi8065(NiFe30Cr21Mo3)
470
SM-455 / ST-455
Z3334 SNi6455(NiCr16Mo16Ti)
471
SMT-22
472
SM-82 / ST-82
Z3334 SNi6082(NiCr20Mn3Nb)
473
SM-276 / ST-276
474
SM-400 / ST-400
Z3334 SNi4060(NiCu30Mn3Ti)
475
SM-718 / ST-718
476
SM-60 / ST-60
Z3334 SNi2061(NiTi3)
477
SMT-7030
Z3341 YCuNi-3
478
SM-9010 / ST-9010
Z3341 YCuNi-1
479
Superflux300 SA-82
480
S-Ni2 SA-08
481
.indb 14
465
2014-07-17 10:07:34
SMAW
Stick Electrodes
.indb 15
2014-07-17 10:07:35
S-4301.I
Type : Ilmenite
Conformances
AWS A5.1 / ASME SFA5.1 E6019
LR 3
BV 3
EN
DNV 3
KR 3
GL 3
ABS 3
NK KMW3
Applications
General fabrication
Shipbuilding
Features
Suitable for butt and fillet welding of thin and medium-thick
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
AC or DC
Redrying Conditoins
70~100C (158~212F) X 0.5~1hr
Diameter / Packaging
Diameter Length
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14)
400 (16)
4.0 (5/32)
450 (18)
4.5 (11/64) 400 (16)
400 (16)
5.0 (3/16)
450 (18)
6.0 (15/64) 450 (18)
16 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:35
S-4301.I
Typical Chemical Composition of All-Weld Metal (%)
Si
0.10
Mn
0.37
P
0.021
S
0.014
SMAW
C
0.05
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
382 (55,500)
437 (63,500)
31.2
0 (32)
-20 (-4)
88 (65)
56 (42)
SAW
Condition
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
4.5 (11/64)
5.0 (3/16)
6.0 (15/64)
Length
mm (in)
350 (14)
350 (14)
400 (16)
450 (18)
400 (16)
400 (16)
450 (18)
450 (18)
F & HF
V-up, OH
50~85A
45~70A
80~130A
60~110A
120~180A
110~150A
145~200A
120~180A
170~250A
130~200A
240~310A
-
GTAW
Diameter
mm (in)
GMAW
FCAW
Non-FERROUS
APPENDIX
17
.indb 17
2014-07-17 10:07:35
S-4303.V
Type : Lime-Titania
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
KR 3
ABS 3
LR 3
Current
BV 3
AC or DC
DNV 3
GL 3
Redrying Conditoins
NK KMW3
Applications
Diameter / Packaging
General fabrication
Diameter Length
Shipbuilding
mm (in) mm (in)
Features
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.15
Mn
0.47
P
0.021
S
0.012
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
433 (62,800)
470 (68,100)
33.6
0 (32)
-20 (-4)
110 (81)
72 (53)
2.6 (3/32)
350 (14)
65~100A
50~90A
3.2 (1/8)
350 (14)
100~140A
80~130A
4.0 (5/32)
400 (16)
140~190A
110~170A
5.0 (3/16)
400 (16)
200~260A
140~210A
6.0 (15/64)
450 (18)
250~330A
-
18 | H Y U N D A I W E L D I N G
.indb 18
2014-07-17 10:07:35
S-4303.T
Type : Lime-Titania
Conformances
Welding Position
EN
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
General fabrication
Current
Automotive
SAW
AC or DC
Machinery
Redrying Conditoins
Features
Diameter / Packaging
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.16
Mn
0.48
P
0.019
S
0.014
Non-FERROUS
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
436 (63,300)
489 (71,000)
28.9
0 (32)
98 (73)
2.6 (3/32)
350 (14)
65~100A
50~90A
3.2 (1/8)
350 (14)
100~140A
80~130A
4.0 (5/32)
400 (16)
140~190A
110~170A
5.0 (3/16)
400 (16)
200~250A
140~210A
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
GMAW
6.0 (15/64)
450 (18)
250~330A
-
19
.indb 19
2014-07-17 10:07:35
S-6010.D
Type : Cellulosic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Current
DC +
Redrying Conditoins
70~100C (158~212F) X 0.5~1hr
Diameter / Packaging
Applications
Diameter Length
Pipe line
mm (in) mm (in)
General fabrication
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
Features
Standard in the pipe welding industry
350 (14)
350 (14)
400 (16)
400 (16)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Deep penetration
High ductility (root pass)
Typical Chemical Composition of All-Weld Metal (%)
C
0.10
Si
0.17
Mn
0.42
P
0.015
S
0.017
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
447 (64,900)
517 (75,000)
32.3
-30 (-22)
62 (46)
2.6 (3/32)
300 (12)
50~75A
50~75A
3.2 (1/8)
350 (14)
75~125A
75~125A
4.0 (5/32)
350 (14)
90~165A
90~165A
5.0 (3/16)
350 (14)
140~220A
140~220A
20 | H Y U N D A I W E L D I N G
.indb 20
2014-07-17 10:07:35
S-6011.D
Type : Cellulosic
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Current
SAW
AC or DC +
Redrying Conditoins
70~100C (158~212F) X 0.5~1hr
Applications
Diameter / Packaging
General fabrication
Diameter Length
Shipbuilding
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
Features
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
GMAW
Pipe line
FCAW
Si
0.16
Mn
0.51
P
0.015
S
0.012
Non-FERROUS
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
468 (68,000)
558 (81,000)
29.7
-30 (-22)
51 (38)
Diameter mm (in)
Length mm (in)
F & HF
V-up, OH
2.6 (3/32)
300 (12)
50~75A
50~75A
3.2 (1/8)
350 (14)
75~125A
75~125A
4.0 (5/32)
350 (14)
90~165A
90~165A
APPENDIX
21
.indb 21
2014-07-17 10:07:35
S-6013.LF
Type : Rutile
Conformances
AWS A5.1 / ASME SFA5.1 E6013
BV 2
DNV 2
EN
GL 2
KR 2
NK KMW2
ABS 2
NAKS
LR 2
Applications
General fabrication
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Suitable for butt and fillet welding of thin plates
Current
AC or DC
Good restriking
Good bead appearance
Easy to remove slag
Smooth arc and low fume
Redrying Conditoins
70~100C (158~212F) X 0.5~1hr
Diameter / Packaging
Diameter Length
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
2.6 (3/32) 350 (14)
400 (16)
4.0 (5/32)
450 (18)
400 (16)
5.0 (3/16)
450 (18)
6.0 (15/64) 450 (18)
22 | H Y U N D A I W E L D I N G
.indb 22
2014-07-17 10:07:35
S-6013.LF
Typical Chemical Composition of All-Weld Metal (%)
Si
0.23
Mn
0.35
P
0.022
S
0.017
SMAW
C
0.05
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
439 (63,700)
488 (70,900)
26.8
0 (32)
67 (50)
SAW
Condition
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
400 (16)
450 (18)
450 (18)
160~230A
120~220A
220~300A
-
Length mm (in)
350 (14)
350 (14)
400 (16)
450 (18)
F & HF
V-up, OH
50~95A
45~90A
80~130A
60~120A
120~180A
100~160A
GMAW
Diameter mm (in)
GTAW
FCAW
Non-FERROUS
APPENDIX
23
.indb 23
2014-07-17 10:07:36
S-6013.V
Type : Rutile-Cellulosic
Conformances
Welding Position
1G 2F 3G(3D)
(PA) (PB) (PG)
KR 2
ABS 2
Current
LR 2
AC or DC
NK KMW2
CWB CSA W48 E4313
Redrying Conditoins
TV EN ISO 2560-A - E 38 0 RC 1 1
Applications
Diameter / Packaging
General fabrication
Diameter Length
mm (in) mm (in)
Features
Suitable for butt and fillet welding of thin plates
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
350 (14)
350 (14)
400 (16)
400 (16)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.32
Mn
0.48
P
0.017
S
0.012
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
460 (66,700)
550 (79,800)
27.5
0 (32)
65 (48)
2.6 (3/32)
350 (14)
60~100A
45~90A
3.2 (1/8)
350 (14)
100~140A
60~120A
4.0 (5/32)
400 (16)
140~190A
100~160A
5.0 (3/16)
400 (16)
190~240A
120~220A
24 | H Y U N D A I W E L D I N G
.indb 24
2014-07-17 10:07:36
S-6027.LF
Type : High recovery Rutile
Conformances
LR 3,3G
BV 3
EN
DNV 3
KR 3
GL 3
ABS 3
NK KMW3
SAW
Applications
SMAW
Welding Position
General fabrication
Features
GMAW
1G 2F
(PA) (PB)
Current
AC or DC +
GTAW
Low fume
Good welding performance in manual and gravity welding
Redrying Conditoins
70~100C (158~212F) X 0.5~1hr
FCAW
Diameter Length
mm (in) mm (in)
550 (22)
700 (28)
700 (28)
700 (28)
700 (28)
700 (28)
700 (28)
APPENDIX
4.0 (5/32)
4.5 (11/64)
5.0 (3/16)
5.5 (7/32)
6.0 (15/64)
6.4 (1/4)
7.0 (9/32)
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
Non-FERROUS
Diameter / Packaging
25
.indb 25
2014-07-17 10:07:36
S-6027.LF
Typical Chemical Composition of All-Weld Metal (%)
C
0.07
Si
0.32
Mn
0.76
P
0.023
S
0.013
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
448 (65,100)
499 (72,500)
32.0
-30 (-22)
47 (35)
4.0 (5/32)
4.5 (11/64)
5.0 (3/16)
5.5 (7/32)
6.0 (15/64)
6.4 (1/4)
7.0 (9/32)
Length
mm (in)
550 (22)
550 (22)
700 (28)
700 (28)
700 (28)
700 (28)
700 (28)
700 (28)
F
GW
140~180
150~180
170~210
160~200
180~230
180~240
210~250
210~260
240~290
230~290
260~310
250~310
280~330
280~330
26 | H Y U N D A I W E L D I N G
.indb 26
2014-07-17 10:07:36
S-7014.F
Type : High recovery Rutile
Conformances
Welding Position
EN
KR
2, 2Y
2, 2Y
Current
AC or DC
DNV 2
GL 2Y
SAW
2, 2Y
BV
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ABS 2Y
LR
SMAW
Redrying Conditoins
NK KMW52
General fabrication
Diameter Length
mm (in) mm (in)
Features
High welding speed
Easy horizontal fillet and groove welding
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Mn
0.66
P
0.022
S
0.015
Non-FERROUS
C
0.07
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
449 (65,200)
510 (74,100)
30.9
0 (32)
83 (61)
APPENDIX
3.2 (1/8)
400 (16)
95~140
4.0 (5/32)
400 (16)
140~200
GTAW
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
GMAW
Applications
5.0 (3/16)
400 (16)
180~250
6.0 (15/64)
450 (18)
240~310
27
.indb 27
2014-07-17 10:07:36
S-7024.F
Type : High recovery Rutile
Conformances
AWS A5.1 / ASME SFA5.1 E7024
LR
DNV 2 (25 t)
EN
NK
ABS 2
Applications
Heavy steel fabrication
Shipbuilding
Features
Highly efficient fillet welding
2, 2Y, 2YG
KMW2, KMW52
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
AC or DC
Redrying Conditoins
70~100C (158~212F) X 0.5~1hr
Diameter / Packaging
Diameter Length
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
3.2 (1/8) 400 (16)
450 (18)
4.5 (11/64)
700 (28)
450 (18)
5.0 (3/16)
700 (28)
450 (18)
6.0 (15/64)
700 (28)
28 | H Y U N D A I W E L D I N G
.indb 28
2014-07-17 10:07:36
S-7024.F
Typical Chemical Composition of All-Weld Metal (%)
Si
0.42
Mn
0.82
P
0.022
S
0.014
SMAW
C
0.08
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
513 (74,400)
561 (81,400)
23.4
0 (32)
61 (45)
SAW
Condition
4.0 (5/32)
Length mm (in)
400 (16)
450 (18)
100~150
140~200
4.5 (11/64)
5.0 (3/16)
6.0 (15/64)
450 (18)
700 (28)
180~230
450 (18)
700 (28)
200~250
450 (18)
700 (28)
260~300
GMAW
Diameter mm (in)
GTAW
FCAW
Non-FERROUS
APPENDIX
29
.indb 29
2014-07-17 10:07:36
S-7016.O
Type : Basic
Conformances
Welding Position
KR
3H10, 3YH10
ABS 3H10, 3Y
LR
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
3, 3YH15
AC or DC +
DNV 3YH10
NK KMW53HH
Redrying Conditoins
NAKS
300~350C (572~662F) X
0.5~1hr
Applications
Pipe line
Diameter / Packaging
Diameter Length
Features
Suitable for one side welding of pipe
mm (in) mm (in)
Stable arc
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
350 (14)
350 (14)
400 (16)
400 (16)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.45
Mn
1.10
P
0.015
S
0.007
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
511 (74,200)
597 (86,700)
31.2
-30 (-22)
82 (61)
2.6 (3/32)
350 (14)
60~90
50~80
30~65
3.2 (1/8)
400 (16)
90~130
80~120
60~110
4.0 (5/32)
400 (16)
130~190
110~180
90~150
5.0 (3/16)
400 (16)
180~240
150~210
130~180
30 | H Y U N D A I W E L D I N G
.indb 30
2014-07-17 10:07:36
S-7016.M
Type : Basic
Conformances
Welding Position
KR
3H10, 3YH10
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ABS 3H10, 3Y
Current
NK KMW53HH
Applications
SAW
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
Shipbuilding
GMAW
0.5~1hr
Pressure vessels
Diameter / Packaging
Features
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.64
Mn
1.18
P
0.018
S
0.009
Non-FERROUS
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
539 (78,300)
617 (89,600)
26.5
-20 (-4)
73 (54)
2.6 (3/32)
350 (14)
55~85
50~80
3.2 (1/8)
350 (14)
90~140
80~130
4.0 (5/32)
400 (16)
140~190
110~170
5.0 (3/16)
400 (16)
190~250
160~210
APPENDIX
GTAW
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~320
-
31
.indb 31
2014-07-17 10:07:36
S-7016.H
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
Applications
Heavy steel fabrication
Diameter / Packaging
Shipbuilding
Diameter Length
Pressure vessels
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Features
Suitable for butt and fillet welding of heavy structure
Good crack resistance and X-ray performance
Good mechanical properties
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.62
Mn
1.22
P
0.017
S
0.011
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
560 (81,300)
620 (90,700)
28.5
-30 (-22)
80 (59)
2.6 (3/32)
350 (14)
55~85
50~80
3.2 (1/8)
350 (14)
90~130
80~120
4.0 (5/32)
400 (16)
130~180
110~170
5.0 (3/16)
400 (16)
180~240
150~200
6.0 (15/64)
450 (18)
250~310
-
32 | H Y U N D A I W E L D I N G
.indb 32
2014-07-17 10:07:36
S-7016.HR
Type : Basic
Conformances
SMAW
Applications
Welding Position
Shipbuilding
Pressure vessels
SAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features
Extra low hydrogen electrode
Good mechanical properties
Current
AC or DC +
GTAW
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
FCAW
Diameter Length
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
350 (14)
350 (14)
400 (16)
400 (16)
APPENDIX
mm (in) mm (in)
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
Non-FERROUS
Diameter / Packaging
33
.indb 33
2014-07-17 10:07:36
S-7016.HR
Typical Chemical Composition of All-Weld Metal (%)
C
0.064
Si
0.56
Mn
1.00
P
0.012
S
0.005
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
493 (71,500)
561 (81,400)
30.4
-30 (-22)
173 (128)
2.6 (3/32)
3.2 (1/8)
Length mm (in)
350 (14)
350 (14)
F &HF
V-up, OH
50~95A
50~95A
90~140A
90~130A
4.0 (5/32)
5.0 (3/16)
400 (16)
450 (18)
130~180A
120~160A
400 (16)
450 (18)
180~240A
150~200A
34 | H Y U N D A I W E L D I N G
.indb 34
2014-07-17 10:07:37
S-7016.LF
Type : Basic
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
SAW
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
Applications
GMAW
0.5~1hr
Diameter / Packaging
Pressure vessels
Diameter Length
mm (in) mm (in)
Features
Good crack resistance and X-ray performance
Good mechanical properties
Low fume
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.62
Mn
1.29
P
0.016
S
0.011
Non-FERROUS
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
550 (79,900)
605 (87,800)
29.0
-30 (-22)
75 (56)
2.6 (3/32)
350 (14)
55~85
50~80
3.2 (1/8)
350 (14)
90~130
80~130
4.0 (5/32)
400 (16)
130~180
110~170
5.0 (3/16)
400 (16)
180~240
150~200
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~310
-
35
.indb 35
2014-07-17 10:07:37
S-7016.G
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
AC or DC +
Shipbuilding
Pressure vessels
Redrying Conditoins
300~350C (572~662F) X
Features
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.66
Mn
1.40
P
0.017
S
0.011
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
560 (81,300)
641 (93,100)
30.4
-30 (-22)
68 (50)
2.6 (3/32)
350 (14)
55~90
50~80
3.2 (1/8)
350 (14)
90~130
85~120
4.0 (5/32)
400 (16)
130~180
110~170
5.0 (3/16)
400 (16)
180~240
150~200
6.0 (15/64)
450 (18)
250~310
-
36 | H Y U N D A I W E L D I N G
.indb 36
2014-07-17 10:07:37
S-7018.G
Type : Basic
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
SAW
AC or DC +
Redrying Conditoins
300~350C (572~662F) X 0.5~1hr
Applications
Diameter / Packaging
Shipbuilding
Diameter Length
Pressure vessels
mm (in) mm (in)
Features
Good crack resistance and X-ray performance
Good mechanical properties
Iron powder and low hydrogen type electrode (high efficiency)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
450 (18)
C
0.06
Si
0.50
Mn
1.20
P
0.017
FCAW
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
504 (73,200)
572 (83,100)
29.8
-30 (-22)
111 (82)
Non-FERROUS
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
5.5 (7/32)
6.0 (15/64)
Standard / P.V.C
packet
carton
5kg(11lbs) 20kg(44lbs)
GMAW
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
5.5 (7/32)
6.0 (15/64)
Length mm (in)
350 (14)
-
350 (14)
400 (16)
400 (16)
450 (18)
400 (16)
450 (18)
450 (18)
450 (18)
F
V-up, OH
60~90
50~80
90~140
80~120
130~190
120~170
180~240
150~200
220~260
-
250~300
-
APPENDIX
Diameter mm (in)
37
.indb 37
2014-07-17 10:07:37
S-7018.GH
Type : Basic
Conformances
AWS A5.1 / ASME SFA5.1 E7018
Applications
Welding Position
Features
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
38 | H Y U N D A I W E L D I N G
.indb 38
2014-07-17 10:07:37
S-7018.GH
Typical Chemical Composition of All-Weld Metal (%)
Si
0.42
Mn
1.21
P
0.018
S
0.006
SMAW
C
0.07
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
488 (70,800)
566 (82,100)
27.4
-30 (-22)
126 (93)
SAW
Condition
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Length mm (in)
350 (14)
-
350 (14)
400 (16)
400 (16)
450 (18)
400 (16)
450 (18)
450 (18)
F
V-up, OH
60~90
50~80
90~140
80~120
130~190
120~170
180~240
150~200
250~300
-
GMAW
Diameter mm (in)
GTAW
FCAW
Non-FERROUS
APPENDIX
39
.indb 39
2014-07-17 10:07:37
S-7028.F
Type : High recovery Basic
Conformances
AWS A5.1 / ASME SFA5.1 E7028
LR
3, 3Y, 3YG
BV
3, 3Y
EN
DNV 3 (25 t)
KR 3Y
GL 3Y
ABS 3, 3Y
NK
Applications
KMW3, KMW53
Welding Position
1G 2F
(PA) (PB)
Features
Current
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
Diameter / Packaging
Diameter Length
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
mm (in) mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
4.0 (5/32) 550 (22)
550 (22)
4.5 (11/64)
700 (28)
5.0 (3/16)
5.5 (7/32)
6.0 (15/64)
6.4 (1/4)
7.0 (9/32)
700 (28)
700 (28)
700 (28)
700 (28)
700 (28)
40 | H Y U N D A I W E L D I N G
.indb 40
2014-07-17 10:07:37
S-7028.F
Typical Chemical Composition of All-Weld Metal (%)
Si
0.29
Mn
1.08
P
0.027
S
0.015
SMAW
C
0.07
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
478 (69,400)
546 (79,300)
32.0
-20 (-4)
63 (47)
SAW
Condition
Length
mm (in)
F
4.0 (5/32)
550 (22)
150~220
4.5 (11/64)
550 (22)
700 (28)
170~220
5.0 (3/16)
5.5 (7/32)
6.0 (15/64)
6.4 (1/4)
7.0 (9/32)
700 (28)
700 (28)
700 (28)
700 (28)
700 (28)
190~250
220~280
260~320
270~340
330~360
GMAW
Diameter
mm (in)
GTAW
FCAW
Non-FERROUS
APPENDIX
41
.indb 41
2014-07-17 10:07:37
S-7048.V
Type : Basic
Conformances
Welding Position
1G 2F 3G(3D)
(PA) (PB) (PG)
Current
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
Applications
0.5~1hr
Diameter / Packaging
Machinery
Diameter Length
mm (in) mm (in)
Features
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
350 (14)
350 (14)
400 (16)
400 (16)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.54
Mn
1.05
P
0.011
S
0.009
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
473 (68,700)
564 (81,900)
30.8
-30 (-22)
68 (50)
3.2 (1/8)
400 (16)
100~160
4.0 (5/32)
450 (18)
140~210
4.5 (11/64)
450 (18)
180~240
5.0 (3/16)
450 (18)
220~270
42 | H Y U N D A I W E L D I N G
.indb 42
2014-07-17 10:07:37
S-8016.G
Type : Basic
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
Applications
Shipbuilding
SAW
AC or DC +
Redrying Conditoins
Offshore structure
300~350C (572~662F) X
GMAW
0.5~1hr
Features
Diameter / Packaging
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
C
0.08
Si
0.34
Mn
1.44
P
0.011
S
0.009
FCAW
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
519 (75,400)
613 (89,000)
28.8
-20 (-4)
-30 (-22)
160 (119)
141 (104)
Non-FERROUS
2.6 (3/32)
350 (14)
55~90
50~80
3.2 (1/8)
350 (14)
90~130
85~120
4.0 (5/32)
400 (16)
130~180
110~170
5.0 (3/16)
400 (16)
180~240
150~200
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~310
-
43
.indb 43
2014-07-17 10:07:37
S-8018.G
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
AC or DC +
Shipbuilding
Offshore structure
Redrying Conditoins
300~350C (572~662F) X
Features
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.61
Mn
1.29
P
0.016
S
0.012
Ni
0.83
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
542 (78,700)
622 (90,300)
30.2
0 (32)
-20 (-4)
147 (109)
103 (76)
2.6 (3/32)
350 (14)
60~90
50~80
3.2 (1/8)
350 (14)
90~140
80~120
4.0 (5/32)
400 (16)
130~190
120~170
5.0 (3/16)
400 (16)
180~240
150~200
6.0 (15/64)
450 (18)
250~300
-
44 | H Y U N D A I W E L D I N G
.indb 44
2014-07-17 10:07:38
S-9016.G
Type : Basic
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
Applications
Shipbuilding
SAW
AC or DC +
Redrying Conditoins
Offshore structure
300~350C (572~662F) X
GMAW
0.5~1hr
Features
Diameter / Packaging
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
C
0.06
Si
0.52
Mn
1.09
P
0.016
S
0.010
Ni
0.56
FCAW
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
570 (82,800)
655 (95,100)
27.2
0 (32)
-20 (-4)
125 (93)
78 (58)
Non-FERROUS
2.6 (3/32)
350 (14)
55~90
50~80
3.2 (1/8)
350 (14)
90~130
85~120
4.0 (5/32)
400 (16)
130~180
110~170
5.0 (3/16)
400 (16)
180~240
150~200
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~310
-
45
.indb 45
2014-07-17 10:07:38
S-10016.G
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
757 E55 0 B 1 2
Current
Applications
AC or DC +
Redrying Conditoins
Power plant
300~350C (572~662F) X
0.5~1hr
Features
Good crack resistance
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.69
Mn
1.41
P
0.013
S
0.012
Ni
1.49
Mo
0.12
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
710 (103,130)
762 (110,680)
24.0
0 (32)
110 (81)
2.6 (3/32)
350 (14)
55~90
50~80
3.2 (1/8)
350 (14)
90~130
85~120
4.0 (5/32)
400 (16)
130~180
110~170
5.0 (3/16)
400 (16)
170~240
150~200
6.0 (15/64)
450 (18)
250~310
-
46 | H Y U N D A I W E L D I N G
.indb 46
2014-07-17 10:07:38
S-11016.G
Type : Basic
Conformances
Welding Position
EN
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
SAW
AC or DC +
Pressure vessels
Redrying Conditoins
300~350C (572~662F) X
Features
Good mechanical properties
GMAW
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.45
Mn
1.56
P
0.017
S
0.013
Cr
0.20
Ni
2.25
Mo
0.40
Non-FERROUS
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
760 (110,300)
790 (114,600)
24.0
-20 (-4)
130 (96)
2.6 (3/32)
350 (14)
60~90
50~80
3.2 (1/8)
350 (14)
90~130
85~120
4.0 (5/32)
400 (16)
130~180
110~170
5.0 (3/16)
400 (16)
180~240
150~200
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~310
-
47
.indb 47
2014-07-17 10:07:38
S-9018.M
Type : Basic
Conformances
Welding Position
757 E50 4 B 4 2
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
AC or DC +
Pressure vessels
Redrying Conditoins
Features
300~350C (572~662F) X
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.46
Mn
1.21
P
0.017
S
0.011
Ni
1.47
Mo
0.22
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
585 (85,000)
646 (93,800)
27.6
-50 (-58)
89 (66)
2.6 (3/32)
350 (14)
70~100
60~80
3.2 (1/8)
350 (14)
90~140
80~120
4.0 (5/32)
400 (16)
130~190
120~170
5.0 (3/16)
400 (16)
180~240
150~200
6.0 (15/64)
450 (18)
250~300
-
48 | H Y U N D A I W E L D I N G
.indb 48
2014-07-17 10:07:38
S-11018.M
Type : Basic
Conformances
Welding Position
EN
757 E62 4 B 4 2
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
SAW
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
GMAW
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.48
Mn
1.62
P
0.023
S
0.012
Ni
2.04
Cr
0.21
Mo
0.35
Non-FERROUS
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
722 (104,900)
796 (115,600)
21.6
-50 (-58)
50 (37)
2.6 (3/32)
350 (14)
55~90
50~80
3.2 (1/8)
350 (14)
90~130
80~120
4.0 (5/32)
400 (16)
130~190
120~170
5.0 (3/16)
400 (16)
190~240
150~200
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~300
-
49
.indb 49
2014-07-17 10:07:38
S-7018.W
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
AC or DC +
Features
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.56
Mn
0.62
P
0.015
S
0.013
Ni
0.23
Cr
0.24
Cu
0.37
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
505 (73,300)
573 (83,200)
31.3
-20 (-4)
100 (74)
2.6 (3/32)
350 (14)
60~90
50~80
3.2 (1/8)
350 (14)
90~140
80~120
4.0 (5/32)
400 (16)
130~190
120~170
5.0 (3/16)
400 (16)
180~240
150~200
6.0 (15/64)
450 (18)
250~300
-
50 | H Y U N D A I W E L D I N G
.indb 50
2014-07-17 10:07:38
S-8018.W
Type : Basic
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
SAW
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
GMAW
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.54
Mn
0.95
P
0.014
S
0.011
Ni
0.57
Cr
0.56
Cu
0.38
Non-FERROUS
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
604 (87,700)
648 (94,100)
27.4
-20 (-4)
117 (87)
2.6 (3/32)
350 (14)
60~90
50~80
3.2 (1/8)
350 (14)
90~140
80~120
4.0 (5/32)
400 (16)
130~190
120~170
5.0 (3/16)
400 (16)
180~240
150~200
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~300
-
51
.indb 51
2014-07-17 10:07:38
S-7018.1
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
Applications
0.5~1hr
Diameter / Packaging
Offshore structure
Diameter Length
mm (in) mm (in)
Features
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard / P.V.C
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.25
Mn
1.25
P
0.017
S
0.012
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
480 (69,700)
550 (79,800)
30.2
-45 (-49)
94 (70)
2.6 (3/32)
350 (14)
60~90
50~80
3.2 (1/8)
350 (14)
90~140
80~120
4.0 (5/32)
400 (16)
130~190
120~170
5.0 (3/16)
400 (16)
180~240
150~200
6.0 (15/64)
450 (18)
250~300
-
52 | H Y U N D A I W E L D I N G
.indb 52
2014-07-17 10:07:38
S-7018.1H
Type : Basic
Conformances
BV
DNV 4YH5
EN
GL 4YH5
ABS 4Y H5
LR
4Y HHH
SMAW
4Y H5
SAW
Applications
Welding Position
Features
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Offshore structure
Current
AC or DC +
GTAW
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
FCAW
Diameter Length
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
350 (14)
350 (14)
400 (16)
400 (16)
APPENDIX
mm (in) mm (in)
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
Non-FERROUS
Diameter / Packaging
53
.indb 53
2014-07-17 10:07:39
S-7018.1H
Typical Chemical Composition of All-Weld Metal (%)
C
0.06
Si
0.25
Mn
1.35
P
0.014
S
0.005
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
493 (71,500)
566 (82,100)
30.8
-45 (-49)
152 (112)
2.6 (3/32)
350 (14)
60~90
50~80
3.2 (1/8)
400 (16)
90~140
80~120
4.0 (5/32)
450 (18)
130~190
120~170
5.0 (3/16)
450 (18)
180~240
150~200
54 | H Y U N D A I W E L D I N G
.indb 54
2014-07-17 10:07:39
S-76LTH
Type : Basic
Conformances
ABS 5Y, 5Y400 H5
DNV 5Y40H5
EN
NV4-4L
Applications
SMAW
Welding Position
Offshore structure
LPG, LNG storage tank
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features
SAW
Current
AC or DC +
GTAW
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
FCAW
Diameter Length
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
350 (14)
350 (14)
400 (16)
400 (16)
APPENDIX
mm (in) mm (in)
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
Non-FERROUS
Diameter / Packaging
55
.indb 55
2014-07-17 10:07:39
S-76LTH
Typical Chemical Composition of All-Weld Metal (%)
C
0.08
Si
0.35
Mn
1.35
P
0.013
S
0.004
Ni
0.45
Ti
0.018
B
0.0015
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
540 (78,400)
590 (85,600)
30.0
-46 (-51)
-60 (-76)
190 (137)
100 (72)
2.6 (3/32)
350 (14)
60~90
50~80
3.2 (1/8)
400 (16)
90~140
80~120
4.0 (5/32)
450 (18)
130~190
120~170
5.0 (3/16)
450 (18)
180~240
150~200
56 | H Y U N D A I W E L D I N G
.indb 56
2014-07-17 10:07:39
S-78LTH
Type : Basic
Conformances
EN
SMAW
Applications
Welding Position
SAW
Offshore structure
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Iron powder and low hydrogen type electrode (high efficiency)
GMAW
Low-Hydrogen electrode
Current
AC or DC +
Redrying Conditoins
GTAW
FCAW
Diameter Length
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
350 (14)
350 (14)
400 (16)
400 (16)
APPENDIX
mm (in) mm (in)
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
Non-FERROUS
Diameter / Packaging
57
.indb 57
2014-07-17 10:07:39
S-78LTH
Typical Chemical Composition of All-Weld Metal (%)
C
0.06
Si
0.23
Mn
1.25
P
0.015
S
0.004
Ni
0.73
Ti
0.023
B
0.003
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
525 (76,100)
600 (87,000)
32
-45 (-51)
-60 (-76)
165 (121)
113 (83)
2.6 (3/32)
350 (14)
60~90
50~80
3.2 (1/8)
400 (16)
90~140
80~120
4.0 (5/32)
450 (18)
130~190
120~170
5.0 (3/16)
450 (18)
180~240
150~200
58 | H Y U N D A I W E L D I N G
.indb 58
2014-07-17 10:07:39
S-7016.LS
Type : Basic
Conformances
LR 5Y40H15
BV
EN
DNV 5YH10
KR
SMAW
3, 3YHH (-60C 34 J)
SAW
H
5Applications
Welding Position
Features
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Current
AC or DC +
GTAW
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
FCAW
Diameter Length
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
350 (14)
350 (14)
400 (16)
400 (16)
APPENDIX
mm (in) mm (in)
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
Non-FERROUS
Diameter / Packaging
59
.indb 59
2014-07-17 10:07:39
S-7016.LS
Typical Chemical Composition of All-Weld Metal (%)
C
0.06
Si
0.30
Mn
0.98
P
0.013
S
0.008
Ni
0.80
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
538 (78,100)
589 (85,500)
30.0
-45 (-49)
-60 (-76)
95 (70)
73 (54)
2.6 (3/32)
350 (14)
55~85
50~80
3.2 (1/8)
350 (14)
90~130
80~115
4.0 (5/32)
400 (16)
130~180
110~170
5.0 (3/16)
400 (16)
180~240
150~200
6.0 (15/64)
450 (18)
250~310
-
60 | H Y U N D A I W E L D I N G
.indb 60
2014-07-17 10:07:39
S-8016.C1
Type : Basic
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
Applications
Offshore structure
SAW
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
Features
GMAW
0.5~1hr
FCAW
Si
0.52
Mn
1.03
P
0.012
S
0.006
Ni
2.38
Condition
YS
TS
Mpa(lbs/in2) Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Heat Treatment
AW
32.0
-60 (-76)
116 (86)
2.6 (3/32)
350 (14)
55~90
50~80
3.2 (1/8)
350 (14)
90~130
80~120
4.0 (5/32)
400 (16)
130~190
120~170
5.0 (3/16)
400 (16)
190~240
-
APPENDIX
Non-FERROUS
Diameter mm (in)
Length mm (in)
F
V-up, OH
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~300
-
61
.indb 61
2014-07-17 10:07:39
S-8016.C2
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
Applications
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
Features
0.5~1hr
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.50
Mn
0.90
P
0.011
S
0.006
Ni
3.20
YS
TS
Mpa(lbs/in2) Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Heat Treatment
AW
30.0
-75 (-103)
60 (44)
2.6 (3/32)
350 (14)
55~90
50~80
3.2 (1/8)
350 (14)
90~130
80~120
4.0 (5/32)
400 (16)
130~190
120~170
5.0 (3/16)
400 (16)
190~240
-
6.0 (15/64)
450 (18)
250~300
-
62 | H Y U N D A I W E L D I N G
.indb 62
2014-07-17 10:07:39
S-8016.C3
Type : Basic
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
Applications
Offshore structure
SAW
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
Features
GMAW
0.5~1hr
FCAW
Si
0.54
Mn
1.12
P
0.015
S
0.006
Ni
0.96
Non-FERROUS
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
540 (78,400)
620 (90,000)
26.0
-40 (-40)
80 (59)
2.6 (3/32)
350 (14)
55~90
50~80
3.2 (1/8)
350 (14)
90~130
80~120
4.0 (5/32)
400 (16)
130~190
120~170
5.0 (3/16)
400 (16)
190~240
-
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~300
-
63
.indb 63
2014-07-17 10:07:39
S-8018.C1
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
Applications
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
Features
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.66
Mn
0.70
P
0.011
S
0.009
Ni
2.40
YS
TS
Mpa(lbs/in2) Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Heat Treatment
AW
30.2
-60 (-76)
78 (58)
3.2 (1/8)
350 (14)
90~130
80~120
4.0 (5/32)
400 (16)
130~180
120~170
5.0 (3/16)
400 (16)
190~240
-
6.0 (15/64)
450 (18)
250~300
-
64 | H Y U N D A I W E L D I N G
.indb 64
2014-07-17 10:07:40
S-8018.C3
Type : Basic
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
Applications
Offshore structure
SAW
AC or DC +
Redrying Conditoins
300~350C (572~662F) X
Features
GMAW
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.59
Mn
1.00
P
0.020
S
0.009
Ni
0.94
Non-FERROUS
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
AW
540 (78,400)
619 (89,900)
30.8
-40 (-40)
76 (56)
2.6 (3/32)
350 (14)
55~90
50~80
3.2 (1/8)
350 (14)
90~130
80~120
4.0 (5/32)
400 (16)
130~190
120~170
5.0 (3/16)
400 (16)
190~240
-
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~300
-
65
.indb 65
2014-07-17 10:07:40
S-7010.A1
Type : Cellulesic
Conformances
Welding Position
5G Up/Down
(PFPG)
LR 2Y
Applications
Current
DC
Pipe line
Redrying Conditoins
Features
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
350 (14)
350 (14)
400 (16)
400 (16)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.12
Mn
0.32
P
0.015
S
0.015
Mo
0.61
TS
Mpa(lbs/in2)
EL
(%)
Heat Treatment
552 (80,000)
575 (83,400)
28.4
2.6 (3/32)
300 (12)
55~80A
50~70A
3.2 (1/8)
350 (14)
80~120A
70~110A
4.0 (5/32)
350 (14)
120~160A
110~150A
5.0 (3/16)
350 (14)
160~210A
-
66 | H Y U N D A I W E L D I N G
.indb 66
2014-07-17 10:07:40
S-7016.A1
Type : Basic
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
1599 - E Mo B 1 2
Current
Applications
Pressure vessels
SAW
AC, DC
Redrying Conditoins
300~350C (572~662F) X
Features
GMAW
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.50
Mn
0.80
P
0.012
S
0.008
Mo
0.60
Non-FERROUS
TS
Mpa(lbs/in2)
EL
(%)
Heat Treatment
560 (81,000)
650 (94,000)
28.0
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~130A
80~120A
4.0 (5/32)
400 (16)
130~190A
120~170A
5.0 (3/16)
400 (16)
190~240A
-
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~300A
-
67
.indb 67
2014-07-17 10:07:40
S-7018.A1
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
1599 - E Mo B 3 2
Current
Applications
AC, DC
Redrying Conditoins
300~350C (572~662F) X
Features
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.77
Mn
0.88
P
0.018
S
0.010
Mo
0.52
TS
Mpa(lbs/in2)
EL
(%)
Heat Treatment
477 (69,300)
617 (89,600)
32.8
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~130A
80~120A
4.0 (5/32)
400 (16)
130~190A
120~170A
5.0 (3/16)
400 (16)
190~240A
-
6.0 (15/64)
450 (18)
250~300A
-
68 | H Y U N D A I W E L D I N G
.indb 68
2014-07-17 10:07:40
S-8016.B1
Type : Basic
Conformances
Welding Position
EN
1599 - E CrMo0.5 B 1 2
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Low alloy steel (0.5%Cr-0.5%Mo)
Current
Pressure vessels
SAW
AC, DC
Power plant
Redrying Conditoins
Features
300~350C (572~662F) X
GMAW
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.57
Mn
0.85
P
0.012
S
0.005
Cr
0.51
Mo
0.51
Non-FERROUS
TS
Mpa(lbs/in2)
EL
(%)
Heat Treatment
505 (73,300)
589 (85,500)
31.0
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~130A
80~120A
4.0 (5/32)
400 (16)
130~190A
120~170A
5.0 (3/16)
400 (16)
190~240A
-
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~300A
-
69
.indb 69
2014-07-17 10:07:40
S-8016.B2
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
1599 - E CrMo1 B 1 2
Current
AC, DC
Applications
Low alloy steel (1.25%Cr-0.5%Mo)
Redrying Conditoins
Pressure vessels
300~350C (572~662F) X
Power plant
0.5~1hr
Features
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.51
Mn
0.66
P
0.012
S
0.008
Cr
1.22
Mo
0.54
TS
Mpa(lbs/in2)
EL
(%)
Heat Treatment
537 (78,000)
622 (90,300)
29.8
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~130A
80~120A
4.0 (5/32)
400 (16)
130~190A
120~170A
5.0 (3/16)
400 (16)
190~240A
-
6.0 (15/64)
450 (18)
250~300A
-
70 | H Y U N D A I W E L D I N G
.indb 70
2014-07-17 10:07:40
S-8018.B2
Type : Basic
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
1599 - E CrMo1 B 3 2
Current
Low alloy steel (1.25%Cr-0.5%Mo)
SAW
AC, DC
Applications
Redrying Conditoins
300~350C (572~662F) X
Features
GMAW
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.32
Mn
0.75
P
0.012
S
0.005
Cr
1.20
Mo
0.50
Non-FERROUS
TS
Mpa(lbs/in2)
EL
(%)
Heat Treatment
563 (82,000)
641 (93,000)
27.6
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~130A
80~120A
4.0 (5/32)
400 (16)
130~190A
120~170A
5.0 (3/16)
400 (16)
190~240A
-
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~300A
-
71
.indb 71
2014-07-17 10:07:40
S-8018.B2R
Type : Basic
Conformances
AWS A5.5 / ASME SFA5.5 E8018-B2
JIS Z3223 E5518-1CM
EN
1599 - ECrMo1 B 3 2 H5
Applications
Low alloy steel (1.25%Cr-0.5%Mo)
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
AC, DC
(X-Factor 15ppm)
Low-Hydrogen electrode (HDM 5ml/100g)
Iron powder type electrode (high efficiency)
Good impact value at low temperature
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
350 (14)
350 (14)
400 (16)
400 (16)
72 | H Y U N D A I W E L D I N G
.indb 72
2014-07-17 10:07:40
S-8018.B2R
Typical Chemical Composition of All-Weld Metal (%)
Si
0.57
Mn
0.82
P
0.007
S
0.010
Cr
1.32
Mo
0.58
Sn
0.0050
As
0.0020
Sb
0.0010
X-factor(ppm)
10.4
SMAW
C
0.069
SAW
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Heat Treatment
608 (88,200)
684 (99,200)
25.4
0 (32)
-20 (-4)
144 (106)
62 (46)
606 (87,900)
661 (95,900)
27.2
0 (32)
-20 (-4)
143 (106)
91 (67)
GMAW
YS
Mpa(lbs/in2)
3.2 (1/8)
350 (14)
90~130A
80~120A
4.0 (5/32)
400 (16)
130~190A
120~180A
5.0 (3/16)
400 (16)
190~240A
-
GTAW
Diameter mm (in)
Length mm (in)
F & HF
V-up, OH
FCAW
Non-FERROUS
APPENDIX
73
.indb 73
2014-07-17 10:07:40
S-9016.B3
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
1599 - ECrMo2 B 1 2
Current
Applications
AC, DC
Redrying Conditoins
Power plant
300~350C (572~662F) X
0.5~1hr
Features
Maximum service temperature at 600C (1112F)
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.57
Mn
0.82
P
0.022
S
0.012
Cr
2.32
Mo
1.07
TS
Mpa(lbs/in2)
EL
(%)
Heat Treatment
554 (80,500)
663 (96,300)
25.6
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~130A
80~120A
4.0 (5/32)
400 (16)
130~190A
120~170A
5.0 (3/16)
400 (16)
190~240A
-
6.0 (15/64)
450 (18)
250~300A
-
74 | H Y U N D A I W E L D I N G
.indb 74
2014-07-17 10:07:41
S-9018.B3
Type : Basic
Conformances
Welding Position
1599 - ECrMo2 B 3 2
KR
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
AC, DC
DNV H10
SAW
LR
SMAW
Redrying Conditoins
300~350C (572~662F) X
Applications
GMAW
0.5~1hr
Diameter / Packaging
Features
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.64
Mn
0.83
P
0.020
S
0.011
Cr
2.11
Mo
1.0
Non-FERROUS
TS
Mpa(lbs/in2)
EL
(%)
Heat Treatment
570 (82,800)
677 (98,300)
24.2
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~130A
80~120A
4.0 (5/32)
400 (16)
130~190A
120~170A
5.0 (3/16)
400 (16)
190~240A
-
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
6.0 (15/64)
450 (18)
250~300A
-
75
.indb 75
2014-07-17 10:07:41
S-9018.B3R
Type : Basic
Conformances
AWS A5.5 / ASME SFA5.5 E9018-B3
JIS Z3223 E6218-2C1M
EN
1599 - ECrMo2 B 3 2 H5
Applications
Low alloy steel (2.25%Cr-1%Mo)
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
AC, DC
(X-Factor 15ppm)
Low-Hydrogen electrode (HDM 5ml/100g)
Iron powder type electrode (high efficiency)
Good impact value at low temperature
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
350 (14)
350 (14)
400 (16)
400 (16)
76 | H Y U N D A I W E L D I N G
.indb 76
2014-07-17 10:07:41
S-9018.B3R
Typical Chemical Composition of All-Weld Metal (%)
Si
0.62
Mn
0.79
P
0.009
S
0.010
Cr
2.22
Mo
0.97
Sn
0.0060
As
0.0020
Sb
0.0070
X-factor(ppm)
13.1
SMAW
C
0.072
SAW
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Heat Treatment
632 (91,700)
721 (104,600)
23.8
0 (32)
-20 (-4)
121 (89)
81 (60)
606 (87,900)
703 (102,000)
25.2
0 (32)
-20 (-4)
132 (97)
105 (77)
GMAW
YS
Mpa(lbs/in2)
3.2 (1/8)
350 (14)
90~130A
80~120A
4.0 (5/32)
400 (16)
130~190A
120~180A
5.0 (3/16)
400 (16)
190~240A
-
GTAW
Diameter mm (in)
Length mm (in)
F & HF
V-up, OH
FCAW
Non-FERROUS
APPENDIX
77
.indb 77
2014-07-17 10:07:41
S-8016.B5
Type : Basic
Conformances
Welding Position
1599 - ECrMo5 B 1 2
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
AC, DC
Features
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.48
Mn
0.59
P
0.019
S
0.009
Cr
0.51
Mo
1.0
TS
Mpa(lbs/in2)
EL
(%)
Heat Treatment
555 (80,600)
663 (96,300)
27.8
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~130A
80~120A
4.0 (5/32)
400 (16)
130~190A
120~170A
5.0 (3/16)
400 (16)
190~240A
-
6.0 (15/64)
450 (18)
250~300A
-
78 | H Y U N D A I W E L D I N G
.indb 78
2014-07-17 10:07:41
S-8016.B6
Type : Basic
Conformances
SMAW
1599 - ECrMo5 B 1 2
Applications
Welding Position
SAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features
Current
AC, DC
GTAW
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
FCAW
Diameter Length
mm (in) mm (in)
APPENDIX
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
Non-FERROUS
Diameter / Packaging
79
.indb 79
2014-07-17 10:07:41
S-8016.B6
Typical Chemical Composition of All-Weld Metal (%)
C
0.06
Si
0.57
Mn
0.85
P
0.005
S
0.004
Cr
5.45
Ni
0.02
Mo
0.51
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Heat Treatment
570 (82,700)
670 (97,200)
22
0 (32)
136 (100)
2.6 (3/32)
350 (14)
50~90
50~80
3.2 (1/8)
350 (14)
80~120
70~110
4.0 (5/32)
400 (16)
120~160
90~130
5.0 (3/16)
400 (16)
160~210
-
80 | H Y U N D A I W E L D I N G
.indb 80
2014-07-17 10:07:41
S-9015.B9
Type : Basic
Conformances
SMAW
1599 - ECrMo91 B 4 2 H5
Applications
Welding Position
SAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features
Current
DC
Redrying Conditoins
GTAW
300~350C (572~662F) X
0.5~1hr
FCAW
Diameter Length
mm (in) mm (in)
APPENDIX
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
Non-FERROUS
Diameter / Packaging
81
.indb 81
2014-07-17 10:07:41
S-9015.B9
Typical Chemical Composition of All-Weld Metal (%)
C
0.10
Si
0.24
Mn
0.90
P
0.008
S
0.006
Cr
9.25
Ni
0.50
Mo
0.99
V
0.25
Nb
0.023
N
0.043
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Heat Treatment
604 (87,600)
684 (99,200)
746 (108,200)
733 (106,300)
22.2
25.2
20 (68)
20 (68)
71 (52)
85 (63)
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~130A
80~120A
4.0 (5/32)
350 (14)
400 (16)
130~190A
130~190A
120~180A
120~180A
5.0 (3/16)
400 (16)
190~240A
-
82 | H Y U N D A I W E L D I N G
.indb 82
2014-07-17 10:07:41
S-9016.B9
Type : Basic
Conformances
SMAW
1599 - ECrMo91 B 3 2 H5
Applications
Welding Position
SAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features
Current
AC, DC
GTAW
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
FCAW
Diameter Length
mm (in) mm (in)
APPENDIX
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
Non-FERROUS
Diameter / Packaging
83
.indb 83
2014-07-17 10:07:41
S-9016.B9
Typical Chemical Composition of All-Weld Metal (%)
C
0.10
Si
0.24
Mn
1.00
P
0.009
S
0.006
Cr
9.07
Ni
0.45
Mo
1.00
V
0.22
Nb
0.036
N
0.035
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Heat Treatment
660 (95,700)
762 (110,500)
24.8
20 (68)
71 (52)
2.6 (3/32)
350 (14)
80~110A
70~100A
3.2 (1/8)
350 (14)
110~150A
100~140A
4.0 (5/32)
350 (14)
400 (16)
150~200A
150~200A
140~200A
140~200A
5.0 (3/16)
400 (16)
190~240A
-
84 | H Y U N D A I W E L D I N G
.indb 84
2014-07-17 10:07:41
S-9015(6).B92
Type : Basic
Conformances
SMAW
Applications
Welding Position
SAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features
Current
AC, DC
GTAW
Redrying Conditoins
300~350C (572~662F) X
0.5~1hr
FCAW
Diameter Length
mm (in) mm (in)
APPENDIX
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 5kg(11lbs) 20kg(44lbs)
Non-FERROUS
Diameter / Packaging
85
.indb 85
2014-07-17 10:07:42
S-9015(6).B92
Typical Chemical Composition of All-Weld Metal (%)
C
0.08
Si
0.24
Mn
0.60
P
0.006
S
0.004
Cr
9.18
Ni
0.45
Mo
0.40
V
0.25
Nb
0.050
N
0.045
W
1.45
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Heat Treatment
670 (97,200)
779 (113,000)
20.2
20 (68)
23 (17)
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~130A
80~120A
4.0 (5/32)
350 (14)
400 (16)
130~190A
130~190A
120~180A
120~180A
5.0 (3/16)
400 (16)
190~240A
-
86 | H Y U N D A I W E L D I N G
.indb 86
2014-07-17 10:07:42
S-240A.R
Type : Rutile
Conformances
Welding Position
SMAW
1G 2F 3G
(PA) (PB) (PF)
Applications
Hardfacing of rollers, gears, crane wheels and abrasive parts
Current
SAW
AC or DC
Features
Redrying Conditoins
Stable arc
Diameter / Packaging
Low spatter
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
GMAW
Mn
0.49
P
0.017
S
0.009
Cr
0.89
FCAW
C
0.10
Heat Treatment
150 (302)
-
650C(1202F) Tempering
900C(1652F), O.Q
Hardness
(HB)
Non-FERROUS
240
200
330
Diameter mm (in)
Length mm (in)
F & HF
V-up, OH
2.6 (3/32)
350 (14)
50~85A
45~70A
3.2 (1/8)
350 (14)
80~130A
70~120A
4.0 (5/32)
400 (16)
130~180A
120~160A
5.0 (3/16)
400 (16)
180~240A
-
APPENDIX
87
.indb 87
2014-07-17 10:07:42
S-350A.R
Type : Rutile
Conformances
Welding Position
1G 2F 3G
(PA) (PB) (PF)
Applications
Hardfacing of rollers, gears, crane wheels and abrasive parts
Current
AC or DC
Features
Medium abrasive resistance, impact resistance
Redrying Conditoins
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.50
Mn
1.00
P
0.010
S
0.007
Cr
2.40
Postheat
Heat Treatment
150 (302)
-
650C(1202F) Tempering
850C(1562F), O.Q
Hardness
(HB)
370
280
430
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~140A
80~130A
4.0 (5/32)
400 (16)
140~190A
110~160A
5.0 (3/16)
400 (16)
190~240A
-
6.0 (15/64)
450 (18)
220~300A
-
88 | H Y U N D A I W E L D I N G
.indb 88
2014-07-17 10:07:42
S-260A.B
Type : Basic
Conformances
Welding Position
SMAW
1G 2F 3G
(PA) (PB) (PF)
Applications
Hardfacing of rollers, gears, crane wheels and abrasive parts
Current
SAW
AC or DC
Features
Redrying Conditoins
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
GMAW
Low spatter
Mn
2.15
P
0.015
S
0.007
Cr
0.05
FCAW
C
0.15
Heat Treatment
150 (302)
-
650C(1202F) Tempering
900C(1652F), O.Q
Hardness
(HB)
Non-FERROUS
260
240
380
Diameter mm (in)
Length mm (in)
F & HF
V-up, OH
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~140A
80~130A
4.0 (5/32)
400 (16)
140~190A
110~160A
5.0 (3/16)
400 (16)
190~240A
-
APPENDIX
89
.indb 89
2014-07-17 10:07:42
S-350B.B
Type : Basic
Conformances
Welding Position
1G 2F 3G
(PA) (PB) (PF)
Applications
Hardfacing of rollers, gears, crane wheels and abrasive parts
Current
AC or DC
Features
Medium abrasive resistance, impact resistance
Redrying Conditoins
Machining possible
Low spatter
Good bead appearance
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.82
Mn
1.44
P
0.015
S
0.009
Cr
1.88
Postheat
Heat Treatment
150 (302)
-
650C(1202F) Tempering
850C(1562F), O.Q
Hardness
(HB)
390
280
470
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~140A
80~130A
4.0 (5/32)
400 (16)
140~190A
110~160A
5.0 (3/16)
400 (16)
190~240A
-
6.0 (15/64)
450 (18)
220~300A
-
90 | H Y U N D A I W E L D I N G
.indb 90
2014-07-17 10:07:42
S-450B.B
Type : Basic
Conformances
Welding Position
SMAW
1G 2F 3G
(PA) (PB) (PF)
Applications
Hardfacing of rollers, gears, crane wheels and abrasive parts
Current
SAW
AC or DC
Features
Redrying Conditoins
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
GMAW
Diameter / Packaging
Mn
0.56
P
0.019
S
0.01
Cr
1.64
FCAW
C
0.30
Mo
0.63
Heat Treatment
650C(1202F) 6hr.F.C
625C(1157F) 6hr.F.C
Non-FERROUS
Hardness
(HB)
420
380
410
330
Diameter mm (in)
Length mm (in)
F & HF
V-up, OH
2.6 (3/32)
350 (14)
55~90A
50~80A
3.2 (1/8)
350 (14)
90~140A
80~130A
4.0 (5/32)
400 (16)
140~190A
110~160A
5.0 (3/16)
400 (16)
190~240A
-
APPENDIX
91
.indb 91
2014-07-17 10:07:42
S-500B.B
Type : Basic
Conformances
Welding Position
1G 2F
(PA) (PB)
Applications
Hardfacing of rollers, gears, crane wheels and abrasive parts
Current
AC or DC
Features
Under-lay with low hydrogen type carbon steel electrode
Redrying Conditoins
Machining difficult
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
0.75
Mn
1.73
P
0.018
S
0.007
Cr
1.60
Mo
0.86
Postheat
Heat Treatment
Hardness
(HB)
150 (302)
300 (572)
520
480
2.6 (3/32)
350 (14)
55~90A
3.2 (1/8)
350 (14)
90~140A
4.0 (5/32)
400 (16)
140~190A
5.0 (3/16)
400 (16)
190~240A
6.0 (15/64)
450 (18)
220~300A
92 | H Y U N D A I W E L D I N G
.indb 92
2014-07-17 10:07:42
S-600B.B
Type : Basic
Conformances
Welding Position
SMAW
1G 2F
(PA) (PB)
Applications
Hardfacing of rollers, gears, crane wheels and abrasive parts
Current
SAW
AC or DC
Features
Redrying Conditoins
C
0.52
Si
1.10
Mn
1.61
P
0.022
S
0.009
Cr
3.90
FCAW
Postheat
Heat Treatment
Hardness
(HB)
150 (302)
300 (572)
600 (1112)
540
500
450
Non-FERROUS
APPENDIX
2.6 (3/32)
350 (14)
55~90A
3.2 (1/8)
350 (14)
90~140A
4.0 (5/32)
400 (16)
140~190A
5.0 (3/16)
400 (16)
190~240A
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
GMAW
6.0 (15/64)
450 (18)
220~300A
93
.indb 93
2014-07-17 10:07:42
S-700B.B
Type : Basic
Conformances
Welding Position
1G 2F
(PA) (PB)
Applications
Hardfacing of rollers, gears, crane wheels and abrasive parts
Current
AC or DC
Features
Preheat at more than 150C(302F)
Redrying Conditoins
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Standard
packet
carton
5kg(11lbs) 20kg(44lbs)
Si
1.26
Mn
1.67
P
0.029
S
0.011
Cr
4.06
Mo
1.84
Postheat
Heat Treatment
Hardness
(HB)
150 (302)
300 (572)
610
580
2.6 (3/32)
350 (14)
55~90A
3.2 (1/8)
350 (14)
90~140A
4.0 (5/32)
400 (16)
140~190A
5.0 (3/16)
400 (16)
190~240A
6.0 (15/64)
450 (18)
220~300A
94 | H Y U N D A I W E L D I N G
.indb 94
2014-07-17 10:07:42
S-711
Type : Basic
Conformances
Welding Position
SMAW
1G 2F
(PA) (PB)
Applications
Mills to crush clinker in cement industry
Current
Features
SAW
AC or DC
Redrying Conditoins
Diameter Length
mm (in)
FCAW
Mn
1.11
P
0.018
S
0.014
Cr
0.01
Mo
33.87
Non-FERROUS
C
3.47
Postheat
Heat Treatment
Hardness
(HB)
300 (572)
610
APPENDIX
3.2 (1/8)
350 (14)
90~140A
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
mm (in)
5kg(11lbs) 20kg(44lbs)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
GMAW
4.0 (5/32)
400 (16)
140~190A
5.0 (3/16)
400 (16)
190~240A
95
.indb 95
2014-07-17 10:07:43
S-13MN.B
Type : Basic
Conformances
Welding Position
1G 2F
(PA) (PB)
Applications
Light impact abrasion, crusher hammers, jaws, rolls and
Current
buckets
AC or DC
Features
Redrying Conditoins
Diameter / Packaging
Diameter Length
mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Standard
packet
carton
mm (in)
5kg(11lbs) 20kg(44lbs)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
Si
0.06
Mn
14.5
P
0.030
S
0.003
Cr
1.16
Mo
1.57
Postheat
Heat Treatment
Hardness
(HB)
220
480
3.2 (1/8)
350 (14)
90~140A
4.0 (5/32)
400 (16)
140~190A
5.0 (3/16)
400 (16)
190~240A
6.0 (15/64)
450 (18)
220~300A
96 | H Y U N D A I W E L D I N G
.indb 96
2014-07-17 10:07:43
S-308.16N
Type : Rutile
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 3581-A-E 19 9 R
KR RD308
ABS AWS A5.4 E308-16
Current
DNV 308
SAW
AC or DC
Redrying Conditoins
Applications
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.66
Mn
0.87
P
0.026
S
0.014
Cr
19.2
Ni
10.2
Non-FERROUS
EL
(%)
562 (81,600)
47.8
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Low spatter
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
GMAW
Diameter / Packaging
Features
5.0 (3/16)
350 (14)
135~180A
-
97
.indb 97
2014-07-17 10:07:43
S-308H.16
Type : Rutile
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
AC or DC
Redrying Conditoins
Features
Diameter / Packaging
Diameter Length
Low spatter
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
Si
0.65
Mn
0.90
P
0.03
S
0.02
Cr
18.9
Ni
9.9
EL
(%)
590 (85,500)
40.0
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
5.0 (3/16)
350 (14)
135~180A
-
98 | H Y U N D A I W E L D I N G
.indb 98
2014-07-17 10:07:43
S-308L.16N[17]
Type : Rutile, Rutile-acid
Conformances
DNV 308L
NK KD308L
EN
BV 308L
ISO 3581-A-E 19 9 L R
SMAW
TV EN ISO 3581-A - E 19 9 L R
KR RD308L
CE
DB
CCS 304L
SAW
LR 304L
GMAW
Applications
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GTAW
Features
Good resistance to corrosion and oxidizing environments
Current
AC or DC
FCAW
Redrying Conditoins
350C (662F) X 1hr
Diameter Length
mm (in)
APPENDIX
2.0 (5/64)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 2.5kg(11lbs) 10kg(22lbs)
300 (12)
300 (12)
350 (14)
350 (14)
350 (14)
Non-FERROUS
Diameter / Packaging
99
.indb 99
2014-07-17 10:07:43
S-308L.16N[17]
Typical Chemical Composition of All-Weld Metal (%)
Product name
S-308L.16N
S-308L.17
C
0.02
0.02
Si
0.67
0.63
Mn
0.87
0.98
P
0.028
0.028
S
0.018
0.017
Cr
19.2
19.0
Ni
10.0
9.9
TS
Mpa(lbs/in2)
EL
(%)
S-308L.16N
S-308L.17
561 (81,500)
570 (82,800)
44.0
49.0
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
5.0 (3/16)
350 (14)
135~180A
-
100 | H Y U N D A I W E L D I N G
.indb 100
2014-07-17 10:07:43
S-308Mo.16
Type : Rutile
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 3581-A-E 20 10 3
Current
Applications
SAW
AC or DC
Redrying Conditoins
Features
Low spatter
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.65
Mn
0.77
P
0.032
S
0.017
Cr
18.5
Ni
9.7
Mo
2.3
Non-FERROUS
EL
(%)
621 (90,200)
42.3
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
GMAW
Smooth welding
5.0 (3/16)
350 (14)
135~180A
-
101
.indb 101
2014-07-17 10:07:43
S-308LT.16
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 3581-A-E 19 9 L R
Current
AC or DC
Applications
Stainless steel (308L)
Redrying Conditoins
Diameter / Packaging
Diameter Length
mm (in) mm (in)
Low spatter
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
Si
0.77
Mn
1.74
P
0.023
S
0.012
Cr
19.2
Ni
9.9
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
576 (83,500)
49.8
-196 (-321)
36 (27)
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
5.0 (3/16)
350 (14)
135~180A
-
102 | H Y U N D A I W E L D I N G
.indb 102
2014-07-17 10:07:43
S-309.16N
Type : Rutile
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 3581-A-E 23 12 R
KR RD309
ABS AWS A5.4 E309-16
Current
DNV 309
SAW
AC or DC
LR SS/CMn
Redrying Conditoins
350C (662F) X 1hr
Applications
Diameter / Packaging
Diameter Length
Features
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.79
Mn
1.10
P
0.025
S
0.016
Cr
23.4
Ni
12.5
Non-FERROUS
EL
(%)
579 (84,100)
38.6
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
GMAW
5.0 (3/16)
350 (14)
135~180A
-
103
.indb 103
2014-07-17 10:07:43
S-309L.16[17]
Type : Rutile, Rutile-acid
Conformances
AWS A5.4 / ASME SFA5.4 E309L-16
DNV 309L
NK KD309L
GL 4332
KR RD309L
TV EN ISO 3581-A - E 23 12 L R
CE
DB
LR SS/CMn
CCS 309L
BV UP
Applications
Welding of dissimilar steels
Buffer layer for bulid-up
Features
Good resistance to heat and corrosion
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
AC or DC
Redrying Conditoins
350C (662F) X 1hr
Diameter / Packaging
Diameter Length
mm (in)
2.0 (5/64)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 2.5kg(11lbs) 10kg(22lbs)
300 (12)
300 (12)
350 (14)
350 (14)
350 (14)
104 | H Y U N D A I W E L D I N G
.indb 104
2014-07-17 10:07:43
S-309L.16[17]
Typical Chemical Composition of All-Weld Metal (%)
C
0.02
0.02
Si
0.76
0.63
Mn
1.21
1.15
P
0.028
0.028
S
0.018
0.017
Cr
22.9
23.1
Ni
12.7
12.8
SMAW
Product name
S-309L.16
S-309L.17
EL
(%)
S-309L.16N
S-309L.17
563 (81,800)
570 (82,800)
43.0
43.0
SAW
Product name
GMAW
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
5.0 (3/16)
350 (14)
135~180A
-
GTAW
FCAW
Non-FERROUS
APPENDIX
105
.indb 105
2014-07-17 10:07:44
S-309Mo.16
Type : Rutile
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 3581-A-E 23 12 2 R
Current
AC or DC
Applications
Welding of dissimilar steels (root pass)
Redrying Conditoins
350C (662F) X 1hr
Features
Good resistance to heat and crack
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
Si
0.77
Mn
1.21
P
0.026
S
0.015
Cr
23.3
Ni
12.6
Mo
2.4
EL
(%)
662 (96,100)
35.7
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
5.0 (3/16)
350 (14)
135~180A
-
106 | H Y U N D A I W E L D I N G
.indb 106
2014-07-17 10:07:44
S-309MoL.16
Type : Rutile
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 3581-A-E 23 12 2 L R
Current
CE
AC or DC
EN ISO 3581-A-E 23 12 2 L R
SAW
DB
SMAW
Redrying Conditoins
350C (662F) X 1hr
Applications
Welding of low carbon 22%Cr-12%Ni-2.5%Mo stainless steel
Diameter / Packaging
Diameter Length
mm (in) mm (in)
Features
Easy to remove slag
Good bead appearance
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.72
Mn
1.30
P
0.027
S
0.013
Cr
23.3
Ni
12.7
Mo
2.4
Non-FERROUS
EL
(%)
690 (99,000)
33.8
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
GMAW
5.0 (3/16)
350 (14)
135~180A
-
107
.indb 107
2014-07-17 10:07:44
S-310.15
Type : Basic(Lime)
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 3581-A-E 25 20 B
Current
Applications
DC
Redrying Conditoins
Features
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
Si
0.60
Mn
1.90
P
0.018
S
0.013
Cr
26.5
Ni
20.6
EL
(%)
610 (88,400)
35.0
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
5.0 (3/16)
350 (14)
135~180A
-
108 | H Y U N D A I W E L D I N G
.indb 108
2014-07-17 10:07:44
S-310.16
Type : Rutile
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 3581-A-E 25 20 R
Current
Applications
SAW
AC or DC
Redrying Conditoins
Features
Diameter Length
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.60
Mn
1.90
P
0.018
S
0.013
Cr
26.5
Ni
20.6
Non-FERROUS
EL
(%)
610 (88,400)
35.0
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
GMAW
5.0 (3/16)
350 (14)
135~180A
-
109
.indb 109
2014-07-17 10:07:44
S-312.16
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 3581-A-E 29 9 R
Current
Applications
AC or DC
Redrying Conditoins
350C (662F) X 1hr
Features
Good crack resistance
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
Si
0.49
Mn
1.41
P
0.021
S
0.013
Cr
29.5
Ni
9.5
EL
(%)
803 (116,600)
22.0
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
5.0 (3/16)
350 (14)
135~180A
-
110 | H Y U N D A I W E L D I N G
.indb 110
2014-07-17 10:07:44
S-316.16N
Type : Rutile
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 3581-A-E 19 12 3 R
KR RD316
ABS AWS A5.4 E316-16
Current
UP (E316-16, -20C)
AC or DC
DNV 316
SAW
BV
SMAW
Redrying Conditoins
350C (662F) X 1hr
Applications
Diameter / Packaging
Diameter Length
Features
Good resistance to corrosion and oxidizing environments
Good heat resistance
Low spatter
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
Si
0.77
Mn
0.9
P
0.03
S
0.029
Cr
18.7
Ni
12.3
Mo
2.5
Non-FERROUS
EL
(%)
572 (83,100)
40.8
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
APPENDIX
GTAW
mm (in) mm (in)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
GMAW
5.0 (3/16)
350 (14)
135~180A
-
111
.indb 111
2014-07-17 10:07:44
S-316L.16N[17]
Type : Rutile, Rutile-acid
Conformances
AWS A5.4 / ASME SFA5.4 E316L-16
BV
DNV 316L
NK KD316L
KR RD316L
TV EN ISO 3581-A - E 19 12 3 L R
CE
DB
LR 316L
Applications
Stainless steel (low carbon 18%Cr-12%Ni-2%Mo)
UP (E316L-16, -20C)
EN ISO 3581-A-E 19 12 3 L R
CCS 316L
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Good resistance to corrosion and oxidizing environments
Current
AC or DC
Redrying Conditoins
350C (662F) X 1hr
Diameter / Packaging
Diameter Length
mm (in)
2.0 (5/64)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
Standard
Vacuum
P.V.C
packet
carton
packet
carton
packet
carton
packet
carton
mm (in)
5kg(11lbs) 20kg(44lbs) 1.5kg(3.3lbs) 15kg(3.3lbs) 5kg(11lbs) 20kg(44lbs) 2.5kg(11lbs) 10kg(22lbs)
300 (12)
300 (12)
350 (14)
350 (14)
350 (14)
112 | H Y U N D A I W E L D I N G
.indb 112
2014-07-17 10:07:44
S-316L.16N[17]
Typical Chemical Composition of All-Weld Metal (%)
C
0.02
0.02
Si
0.75
0.73
Mn
1.10
1.33
Cr
18.5
23.1
Ni
12.7
12.8
Mo
2.5
2.5
SMAW
Product name
S-316L.16N
S-316L.17
EL
(%)
S-316L.16N
S-316L.17
557 (80,900)
560 (81,300)
45.2
48.0
SAW
Product name
GMAW
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
5.0 (3/16)
350 (14)
135~180A
-
GTAW
FCAW
Non-FERROUS
APPENDIX
113
.indb 113
2014-07-17 10:07:44
S-316LT.16
Type : Basic
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 3581-A-E 19 12 3 L R
Current
AC or DC
Applications
Stainless steel (18%Cr-12%Ni-2%Mo)
Redrying Conditoins
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
Low spatter
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
Si
0.55
Mn
1.59
P
0.021
S
0.016
Cr
18.5
Ni
13.5
Mo
2.5
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
538 (78,000)
34.4
-196 (-321)
36 (27)
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
5.0 (3/16)
350 (14)
135~180A
-
114 | H Y U N D A I W E L D I N G
.indb 114
2014-07-17 10:07:44
S-317.16
Type : Rutile
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
Features
SAW
AC or DC
Redrying Conditoins
FCAW
Si
0.63
Mn
1.05
P
0.029
S
0.018
Cr
18.3
Ni
12.6
Mo
3.2
Non-FERROUS
EL
(%)
558 (85,400)
38.4
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
GMAW
5.0 (3/16)
350 (14)
135~180A
-
115
.indb 115
2014-07-17 10:07:45
S-347.16
Type : Rutile
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 3581-A-E 19 9 Nb R
Current
Applications
AC or DC
Redrying Conditoins
Features
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
Si
0.75
Mn
0.82
P
0.027
S
0.014
Cr
18.5
Ni
9.8
Nb
0.35
EL
(%)
603 (87,600)
42.4
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
5.0 (3/16)
350 (14)
135~180A
-
116 | H Y U N D A I W E L D I N G
.indb 116
2014-07-17 10:07:45
S-2209.16
Type : Rutile
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 3581-A-E 22 9 3 N L
Current
Applications
SAW
AC or DC
Redrying Conditoins
Features
Diameter Length
PREN 35
mm (in) mm (in)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
C
0.029
Si
0.78
Mn
1.03
Cr
23.1
Ni
9.2
Mo
3.1
FCAW
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
830 (120,400)
28.0
-20(-4)
-50(-58)
50 (37)
45 (33)
Non-FERROUS
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
APPENDIX
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
GMAW
5.0 (3/16)
350 (14)
135~180A
-
117
.indb 117
2014-07-17 10:07:45
S-2594.16
Type : Rutile
Conformances
Welding Position
ISO 3581-A-E 25 9 4 N L
1G 2F
(PA) (PB)
Applications
Welding of super duplex stainless steel (UNS S32750, S32760)
Current
AC or DC
Features
Redrying Conditoins
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
Si
0.58
Mn
0.53
Cr
25.17
Ni
8.9
Mo
3.9
N
0.22
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
830 (120,400)
28.0
-20(-4)
-50(-58)
35 (25)
30 (22)
2.0 (5/64)
300 (12)
25~55A
20~50A
2.6 (3/32)
300 (12)
50~85A
45~80A
3.2 (1/8)
350 (14)
70~115A
65~110A
4.0 (5/32)
350 (14)
95~145A
85~135A
5.0 (3/16)
350 (14)
135~180A
-
118 | H Y U N D A I W E L D I N G
.indb 118
2014-07-17 10:07:45
S-NCI
Type : Basic
Conformances
Welding Position
SMAW
1G 2F
(PA) (PB)
Applications
Current
SAW
AC or DC
Features
Redrying Conditoins
GMAW
FCAW
Mn
0.36
P
0.004
S
0.003
Fe
0.58
Ni
98.3
Non-FERROUS
C
1.38
APPENDIX
2.6 (3/32)
300 (12)
55~80
GTAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
3.2 (1/8)
350 (14)
80~130
4.0 (5/32)
350 (14)
110~160
119
.indb 119
2014-07-17 10:07:45
S-NFC
Type : Basic
Conformances
Welding Position
1G 2F
(PA) (PB)
Applications
Current
AC or DC
Features
Redrying Conditoins
Diameter / Packaging
Diameter Length
mm (in) mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
Si
0.80
Mn
1.2
P
0.010
S
0.003
Fe
54.0
Ni
Bal
3.2 (1/8)
350 (14)
80~130
4.0 (5/32)
350 (14)
110~160
120 | H Y U N D A I W E L D I N G
.indb 120
2014-07-17 10:07:45
S-FCF
Type : Basic
Conformances
Welding Position
SMAW
1G 2F
(PA) (PB)
ISO 1071 - E Z 1
SAW
Applications
Current
AC or DC
Features
Redrying Conditoins
GMAW
Diameter / Packaging
Diameter Length
350 (14)
350 (14)
400 (16)
400 (16)
450 (18)
FCAW
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
6.0 (15/64)
GTAW
mm (in) mm (in)
P.V.C
packet
carton
2.5kg(5.5lbs) 10kg(22lbs)
Mn
0.45
P
0.024
S
0.024
Fe
99.6
Non-FERROUS
C
2.47
APPENDIX
2.6 (3/32)
300 (12)
55~80
3.2 (1/8)
350 (14)
80~130
4.0 (5/32)
350 (14)
110~160
5.0 (3/16)
400 (16)
150~200
121
.indb 121
2014-07-17 10:07:45
Note
.indb 122
2014-07-17 10:07:45
SAW
Wire/Flux
Combination
.indb 123
2014-07-17 10:07:46
S-777MX X H-14
Type : Neutral
Applications
Conformances
Packages (Flux)
Miniature
tanks,
spiral F7A(P)Z-EH14
pipes, agricultural implements
AWS
A5.17LPG
/ ASME
SFA5.17
Tin Can2M,
20kg(44lbs)
LR
2YM
PE BagA2M,
20kg(44lbs)
BV
A2YM
EN
DNV
DNV IIYM
KR 2M, 2YM
Features
ABS 2M, 2YM
ABS
Excellent slag detachability in narrow groove
GL 2YM
GL
Current
NK KAW2M, KAW52M
AC, DC +
Suitable for high speed welding and horizontal and flat fillet
Applications
welding
Current
Basicity Index
AC, DC +
0.5
3
LPG
Miniature
tanks
LPG tanks,
spiral pipes, agricultural implements
Density
: 1.0g/cm
Pipe line
General fabrication
Features
Basicity Index
0.5
Easy
to remove slag
welding
Packages (Flux)
3
High
speed
welding
Density
: 1.0g/cm
PE Bag 20kg(44lbs)
Density : 1.0g/cm3
Flux Composition
Consumable
Al2O3 + TiO2
55
S-777MX
CaO + MgO
20
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
124 | H Y U N D A I W E L D I N G
.indb 124
2014-07-17 10:07:46
S-777MX X H-14
Typical Chemical Composition of All-Weld Metal(%)
C
0.08
Si
0.53
Mn
0.94
P
0.021
S
0.014
BM
SS400
Th.(mm)
25
SMAW
Wire
H-14
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
H-14
560 (81,000)
-
620 (90,000)
530 (76,900)
27
-
0 (32)
-
90 (66)
-
SS400
SM490
25
20
Dia.
(mm)
Th.
(mm)
H-14
4.0
25
H-14
4.8
20
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
Speed
Remarks
(cm/min)
1~13
570
30
40
AWS
A5.17
800
850
36
37
25
45
Both
Single
pass
GTAW
Wire
GMAW
SAW
Wire
FCAW
Non-FERROUS
APPENDIX
125
.indb 125
2014-07-17 10:07:46
S-777MXT X H-14(M-12K)
Type : Neutral
Conformances
AWS A5.17/ASME SFA5.17 F7A0-EH14
AWS A5.17/ASME SFA5.17 F7A(P)Z-EM12K
EN
Applications
Current
LPG tanks
AC, DC +
Boiler(Fin tube)
Basicity Index
Features
0.5
Packages (Flux)
Density : 1.0g/cm3
Flux Composition
Consumable
Al2O3 + Fel2O3
55
S-777MXT
SiO2 + CaO
15
Diameter / Packaging
H-14 :
M-12K :
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
126 | H Y U N D A I W E L D I N G
.indb 126
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S-777MXT X H-14(M-12K)
Typical Chemical Composition of All-Weld Metal(%)
C
0.09
0.06
Si
0.52
0.52
Mn
1.18
0.73
P
0.023
0.024
S
0.013
0.016
BM
SS400
SS400
Th.(mm)
25
25
SMAW
Wire
H-14
M-12K
TS
Mpa(lbs/in2)
EL
(%)
H-14
M-12K
550 (79,800)
510 (74,000)
600 (87,000)
560 (81,200)
29.8
28.6
BM
Th.(mm)
SS400
SS400
25
25
Dia.
(mm)
Th.
(mm)
H-14
(M-12K)
4.0
25
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~13
570
30
Speed
Remarks
(cm/min)
40
AWS
A5.17
GTAW
Wire
GMAW
SAW
Wire
FCAW
Non-FERROUS
APPENDIX
127
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S-777MXT X A-2(B-2)
Type : Neutral
Conformances
AWS A5.23/ASME SFA5.23 F8PZ-EA2-A2
AWS A5.23/ASME SFA5.23 F8PZ-EB2-B2
EN
Applications
Current
AC, DC +
Fin-tube
Basicity Index
Features
0.5
Packages (Flux)
Density : 1.0g/cm3
Flux Composition
Consumable
Al2O3 + Fe2O3
55
S-777MXT
SiO2 + CaO
15
Diameter / Packaging
A-2 :
B-2 :
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
128 | H Y U N D A I W E L D I N G
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S-777MXT X A-2(B-2)
Typical Chemical Composition of All-Weld Metal(%)
C
0.05
0.05
Si
0.68
0.68
Mn
0.75
0.75
P
0.020
0.020
S
0.010
0.010
Cr
1.06
Mo
0.46
0.44
BM
Th.(mm)
SM570
25
A387-Gr11
25
SMAW
Wire
A-2
B-2
TS
Mpa(lbs/in2)
EL
(%)
PWHT
CVN-Impact Value
J (ftlbs) 0C (32F)
BM
Th.(mm)
A-2
B-2
B-2
580 (84,100)
630 (91,400)
560 (81,200)
640 (92,800)
720 (104,400)
640 (92,800)
28.0
20.8
25.0
As welded
As welded
690CX1hr
32 (24)
45 (33)
SM570
A387-Gr.11
A387-Gr.11
25
25
25
GMAW
Th.
(mm)
A-2
(B-2)
4.0
B-2
2.4
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
Speed
Remarks
(cm/min)
25
1~13
570
30
40
AWS
A5.23
12
400
28
200
Fin tube
of boiler
GTAW
Wire
SAW
Wire
FCAW
Non-FERROUS
APPENDIX
129
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S-777MXH X H-14
Type : Neutral
Conformances
AWS A5.17 / ASME SFA5.17 F7A(P)2-EH14
BV
EN
GL
2YT, 3YM
KR
NK
KAW3M, KAW53M
KAW2T, KAW52T
LR
Applications
Current
LPG tanks
AC, DC +
General fabrication
Structural fabrication
Basicity Index
0.9
Features
Easy to remove slag
Packages (Flux)
PE Bag 20kg(44lbs)
Density : 1.2g/cm3
Flux Composition
Consumable
Al2O3 + Fe2O3
35
S-777MXH
SiO2 + CaF2
30
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
130 | H Y U N D A I W E L D I N G
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S-777MXH X H-14
Typical Chemical Composition of All-Weld Metal(%)
C
0.07
0.12
H-14
Si
0.30
0.30
Mn
1.37
1.43
P
0.028
0.024
S
0.021
0.012
BM
SS400
SM490
Th.(mm)
25
20
SMAW
Wire
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
H-14
520 (75,500)
-
570 (87,700)
560 (81,300)
30
-
-29 (-20)
0 (32)
120 (88)
70 (52)
SS400
SM490
25
20
Dia.
(mm)
Th.
(mm)
H-14
4.0
H-14
4.8
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
Speed
Remarks
(cm/min)
25
1~13
570
30
40
AWS
A5.17
20
1st
2nd
800
850
34
36
25
25
Both Side
Singlepass
GTAW
Wire
GMAW
SAW
Wire
FCAW
Non-FERROUS
APPENDIX
131
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S-777MXH X A-3
Type : Neutral
Conformances
AWS A5.23 / ASME SFA5.23 F8A4-EA3-G
JIS Z3183 S584-H
EN
Applications
Current
LPG tanks
AC, DC +
General fabrication
Structural fabrication
Basicity Index
0.9
Features
Easy to remove slag
Packages (Flux)
PE Bag 20kg(44lbs)
Density : 1.2g/cm3
Flux Composition
Consumable
Al2O3 + Fe2O3
35
S-777MXH
SiO2 + CaF2
30
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
132 | H Y U N D A I W E L D I N G
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S-777MXH X A-3
Typical Chemical Composition of All-Weld Metal(%)
C
0.04
Si
0.28
Mn
1.30
P
0.025
S
0.015
Mo
0.50
BM
SM570
Th.(mm)
25
SMAW
Wire
A-3
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
A-3
630 (91,500)
-
660 (95,900)
640 (93,000)
26
-
-40 (-40)
-20 (-4)
40 (30)
70 (52)
SM570
API5L65
25
17.5
Wire
Dia.
(mm)
Th.
(mm)
A-3
4.0
25
A-3
Pass
Amp.
(A)
Volt.
(V)
Speed
(cm/min)
Remarks
1~13
570
30
40
AWS A5.23
1st
(L)770
(T)640
32
40
110
2nd
(L)1050
(T)750
32
42
120
17.5
T(AC):4.0
GTAW
L(DC+):4.0
Groove Design
(mm)
GMAW
SAW
Wire
Both Side
Single-pass
(tandem)
FCAW
Non-FERROUS
APPENDIX
133
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S-727 X L-8(L-12)
Type : Active
Conformances
AWS A5.17 / ASME SFA5.17 F7A2-EL8(EL12)
LR
2TM, 2YTM
2YMH5 (L-12)
EN
BV
A2TM, A2YTM
KR
2TM, 2YTM
DNV IIYTM
GL 2YTM
NK
KAW2TM, KAW52TM
Applications
Current
Steel industry
AC, DC +
General fabrications
Basicity Index
Features
1.1
PE Bag 20kg(44lbs)
Flux Composition
Consumable
MgO + MnO
20
S-727
TiO2 + FeO
15
Diameter / Packaging
L-8 :
L-12 :
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
134 | H Y U N D A I W E L D I N G
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S-727 X L-8(L-12)
Typical Chemical Composition of All-Weld Metal(%)
C
0.08
Si
0.35
Mn
1.45
P
0.030
S
0.020
BM
SS400
Th.(mm)
25
SMAW
Wire
L-8
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
L-8
480 (69,400)
-
560 (81,000)
550 (79,900)
30
-
-29 (-20)
0 (32)
50 (30)
50 (30)
SS400
SM490A
25
28
Dia.
(mm)
Th.
(mm)
L-8
4.0
L-8
4.8
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
Speed
Remarks
(cm/min)
25
1~14
570
30
40
AWS
A5.17
20
1st
2nd
880
970
34
35
28
33
Both side
Single
pass
GTAW
Wire
GMAW
SAW
Wire
FCAW
Non-FERROUS
APPENDIX
135
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2014-07-17 10:07:47
S-707 X L-8
Type : Active
Conformances
AWS A5.17 / ASME SFA5.17 F7A4-EL8
BV
DNV IIIYTM
EN
GL 3YTM
KR
3TM, 3YTM
NK
A3TM, A3YTM
KAW3TM, KAW53TM
RS 3YTM
3TM, 3YTM
Applications
Current
Shipbuilding
AC, DC +
Features
Basicity Index
1.6
Packages (Flux)
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
15
S-707
CaF2
15
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
136 | H Y U N D A I W E L D I N G
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S-707 X L-8
Typical Chemical Composition of All-Weld Metal(%)
C
0.07
0.08
L-8
Si
0.40
0.32
Mn
1.40
1.29
P
0.028
0.015
S
0.015
0.014
BM
SS400
AH36
Th.(mm)
25
25
SMAW
Wire
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
L-8
490 (71,000)
-
560 (81,000)
570 (82,800)
31
-
-40 (-40)
-20 (-4)
70 (52)
40 (30)
SS400
AH36
25
25
Dia.
(mm)
Th.
(mm)
L-8
4.0
L-8
4.8
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
Speed
Remarks
(cm/min)
25
1~13
570
30
40
AWS
A5.17
25
1st
2nd
950
1100
34
37
40
30
Both side
Single
pass
GTAW
Wire
GMAW
SAW
Wire
FCAW
Non-FERROUS
APPENDIX
137
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S-737 X H-14
Type : Neutral
Conformances
AWS A5.17 / ASME SFA5.17 F7A(P)4-EH14
LR
EN
DNV IIIYM
KR
3M, 3YM
GL 3YM
3M, 3YM
Applications
Current
Storage tanks
AC, DC +
Pressure vessels
Shipbuilding
Basicity Index
1.6
Features
Good performance and bead appearance
Packages (Flux)
Density : 1.1g/cm3
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
CaF2
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
138 | H Y U N D A I W E L D I N G
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S-737 X H-14
Typical Chemical Composition of All-Weld Metal(%)
C
0.08
0.07
H-14
Si
0.31
0.40
Mn
1.60
1.53
P
0.025
0.020
S
0.019
0.013
BM
SS400
SM490
Th.(mm)
25
28
SMAW
Wire
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
H-14
510 (74,000)
-
570 (82,800)
540 (78,400)
31
-
-40 (-40)
-20 (-4)
110 (81)
60 (44)
SS400
SM490
25
28
Wire
Dia.
(mm)
Th.
(mm)
H-14
4.0
25
3.2
Pass
Amp.
(A)
Volt.
(V)
Speed
(cm/min)
Remarks
1~13
570
30
40
AW A5.17
1
2~4
450
500
28
26
35
50
1st
5
6~8
450
500
28
26
35
50
GTAW
H-14
Groove Design
(mm)
GMAW
SAW
Wire
Horizontal ML
28
FCAW
Non-FERROUS
APPENDIX
139
.indb 139
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S-717 X M-12K
Type : Neutral
Conformances
AWS A5.17 / ASME SFA5.17 F7A(P)6-EM12K
NK KAW53M
RS 3YM
EN
KR
3M, 3YM
TV EN ISO 14174 - S A AB 1
LR 3YM
CE
BV
DB
A3, A3YM
DNV IIIYM
GL 3YM
Applications
Current
Pressure vessels
AC, DC +
Windtower
Basicity Index
Structural steels
1.9
Features
Packages (Flux)
Density : 1.1g/cm
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
10
S-717
CaF2
10
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
140 | H Y U N D A I W E L D I N G
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S-717 X M-12K
Typical Chemical Composition of All-Weld Metal(%)
C
0.09
0.08
M-12K
Si
0.26
0.54
Mn
1.40
1.47
P
0.023
0.025
S
0.004
0.018
BM
SS400
BS4360-Gr,50D
Th.(mm)
25
44
SMAW
Wire
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
M-12K
555 (80,500)
510 (74,000)
614 (89,100)
580 (84,200)
29
28
-51 (-60)
-20 (-4)
60 (44)
70 (52)
SS400
BS4360-Gr,50D
25
44
Wire
Dia.
(mm)
Th.
(mm)
M-12K
4.0
25
4.0
Pass
Amp.
(A)
Volt.
(V)
Speed
Remarks
(cm/min)
1~13
570
30
40
AWS
A5.17
1
2~14
500
600
32
36
40
50
1st
Back Gouging
44
500
600
32
36
ML
40
50
2nd
FCAW
15
16~23
GTAW
M-12K
Groove Design
(mm)
GMAW
SAW
Wire
Non-FERROUS
APPENDIX
141
.indb 141
2014-07-17 10:07:48
S-707T X H-14
Type : Neutral
Conformances
AWS A5.17/ASME SFA5.17 F7A(P)6-EH14
BV
EN
GL
4YM, 3YT
KR
NK
KAW53T, KAW54M
CE
Applications
Current
Shipbuilding
AC, DC +
Features
Basicity Index
1.5
Packages (Flux)
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + Al2O3
50
S-707T
MnO + FeO
5
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
142 | H Y U N D A I W E L D I N G
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S-707T X H-14
Typical Chemical Composition of All-Weld Metal(%)
C
0.10
0.14
0.11
H-14
Si
0.37
0.41
0.29
Mn
1.54
1.43
1.52
P
0.020
0.018
0.018
S
0.012
0.008
0.009
BM
SS400
EH36
DH36
Th.(mm)
25
20
25
YS
TS
EL Position of
Mpa(lbs/in2) Mpa(lbs/in2) (%) fracture
H-14
570 (82,800)
-
605 (87,900)
570 (82,800)
580 (84,200)
28.0
23.0
BM
-
Th.
(mm)
H-14
4.0
Groove Design
(mm)
Amp.
(A)
Volt.
(V)
25
1~13
550
30
20
L(DC+)
T(AC)
L(DC+)
2nd
T(AC)
1100
700
1200
700
37
42
37
42
1150
35
1st
H-14
H-14
4.8
4.8
25
Speed
Remarks
(cm/min)
40
AWS
A5.17
100
Tandem
100
SL
20
FAB
OSW
(DC+)
FCAW
Pass
GTAW
Wire
GMAW
Wire
SAW
SMAW
Wire
Non-FERROUS
APPENDIX
143
.indb 143
2014-07-17 10:07:48
S-707TP X H-14
Type : Neutral
Conformances
AWS A5.17 / ASME SFA5.17 F7A(P)6-EH14
LR
3M, 3YM
BV
A3M, A3YM
EN
DNV IIIYM
KR
3M, 3YM
GL 3YM
NK
KAW3M, KAW53M
Applications
Current
Shipbuilding
AC, DC +
Machinery
Pressure vessels
Basicity Index
1.8
Features
Good mechanical properties with multi-layer welding
Packages (Flux)
currents
PE Bag 20kg(44lbs)
Density : 1.2g/cm3
Flux Composition
Consumable
SiO2 + TiO2
20
S-707TP
CaF2
15
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
144 | H Y U N D A I W E L D I N G
.indb 144
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S-707TP X H-14
Typical Chemical Composition of All-Weld Metal(%)
C
0.09
0.11
H-14
Si
0.25
0.29
Mn
1.40
1.60
P
0.020
0.022
S
0.016
0.014
BM
SS400
EH36
Th.(mm)
25
32
SMAW
Wire
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
H-14
510 (74,000)
550 (76,800)
570 (82,800)
590 (85,700)
28
-
-51 (-60)
-40 (-40)
80 (59)
60 (44)
SS400
EH36
25
32
Wire
Dia.
(mm)
Th.
(mm)
H-14
4.0
4.8
Pass
Amp.
(A)
Volt.
(V)
Speed
Remarks
(cm/min)
25
1~13
570
30
40
AWS
A5.17
32
1
2
3
4~8
9~
200
280
600
700
800
28
32
32
34
36
20
25
35
40
40
(FCAW)
(FCAW)
Both
Multipass
GTAW
H-14
Groove Design
(mm)
GMAW
SAW
Wire
FCAW
Non-FERROUS
APPENDIX
145
.indb 145
2014-07-17 10:07:48
S-787TB X H-14
Type : Neutral
Conformances
AWS A5.17 / ASME SFA5.17 F7A(P)8-EH14
JIS Z3352 S A FB 1
EN ISO 14174 S A FB 1 / EN ISO 14171 S4
KR 3T, 3YT, 4Y40M (-60C 41 J)
ABS 3T, 3YT, 5Y400M
LR 3YT, 5Y40M
BV A5Y40M, A3T, A3YT
Applications
Current
Offshore structure
AC, DC +
Pressure vessels
Cryogenic applications
Basicity Index
2.4
Features
Good impact value at low temperature
Packages (Flux)
Density : 1.2g/cm3
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
15
S-787TB
CaF2
15
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
146 | H Y U N D A I W E L D I N G
.indb 146
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S-787TB X H-14
Typical Chemical Composition of All-Weld Metal(%)
Si
0.25
0.12
Mn
1.53
1.12
P
0.020
0.012
S
0.015
0.005
Ti
0.020
0.021
B
0.0020
0.0024
BM
SS400
API-2HGr.50
Th.(mm)
25
80
BM
Th.(mm)
SAW
H-14
C
0.09
0.06
SMAW
Wire
SS400
25
API-2H Gr.50
80
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
580 (84,200)
620 (90,000)
31
470 (68,200)
550 (76,800)
34
-62 (-80)
-40 (-40)
-62 (-80)
90 (66)
90 (66)
70 (52)
GMAW
Th.
(mm)
H-14
4.0
25
H-14
4.0
80
Groove Design
(mm)
Amp.
(A)
Volt.
(V)
1~13
570
30
1
2
3~25
220
26
450
28
600
34
Back Gouging
450
28
600
34
26
27~36
Speed
Remarks
(cm/min)
40
55
30
30
30
30
AWS
A5.17
(FCAW)
1st
FCAW
Pass
GTAW
Wire
2nd
Non-FERROUS
APPENDIX
147
.indb 147
2014-07-17 10:07:48
Superflux55ULT X H-14
Type : Neutral
Conformances
AWS A5.17/ASME SFA5.17 F7A(P)8-EH14
JIS Z3183 S502-H
EN ISO 14174 S A FB 1 / EN ISO 14171 S4
KR 4Y40M H5 (-60C 41 J)
ABS 5Y400MH5, 4YT
LR 4YT, 4Y40M H5
BV A5Y40M HHH, A4YT
DNV VY40MH5, IVYT / VYT (T:t20mm)
GL 6Y40H5M, 4YT
NK KAW54T, KAW54Y40MH5
(-60C 41 J)
TV EN ISO 14174 - S A FB 1
EN ISO 14171-A - S4
CE
DB DIN EN 760-S A FB1
DIN EN ISO 14171-A-S4
Applications
Current
Offshore
AC, DC +
Shipbuilding
Basicity Index
Cryogenic applications
2.5
Features
Packages (Flux)
PE Bag 20kg(44lbs)
Density : 1.2g/cm
Flux Composition
Consumable
Superflux55ULT
SiO2 + TiO2
20
CaF2
15
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
148 | H Y U N D A I W E L D I N G
.indb 148
2014-07-17 10:07:49
Superflux55ULT X H-14
Typical Chemical Composition of All-Weld Metal(%)
Si
0.21
0.26
Mn
1.34
1.40
Th.(mm)
25
83
SAW
H-14
C
0.09
0.08
SMAW
Wire
P
0.019
0.020
S
0.012
0.009
Ti
0.018
0.020
B
0.0015
0.0018
BM
SS400
EH36-TM
YS
TS
Mpa(lbs/in2) Mpa(lbs/in2)
EL
(%)
H-14
530 (76,900)
510 (74,000)
30
32
580 (84,200)
570 (82,800)
Wire
Dia.
(mm)
Th.
(mm)
H-14
4.0
25
4.8
Pass
Amp.
(A)
Volt.
(V)
1~13
570
30
40
220
25
270
30
550
30
650
34
Back Gouging
550
30
650
34
21
25
35
40
2nd
28
29~51
83
AWS
A5.17
(FCAW)
(FCAW)
Both Side
Multipass
35
40
FCAW
1st
1
2
3
4~27
Speed
Remarks
(cm/min)
GTAW
H-14
Groove Design
(mm)
GMAW
Non-FERROUS
APPENDIX
149
.indb 149
2014-07-17 10:07:49
Superflux787 X H-12K
Type : Neutral
Conformances
AWS A5.17/ASME SFA5.17 F7A(P)8-EH12K
JIS Z3183 S502-H
EN
Applications
Current
Offshore
AC, DC +
Pressure vessels
Pipeline
Basicity Index
2.5
Features
Low hydrogen content
Packages (Flux)
PE Bag 20kg(44lbs)
Density : 1.2g/cm3
Flux Composition
Consumable
MgO + MnO
35
Superflux787
Al2O3 + SiO2
30
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
150 | H Y U N D A I W E L D I N G
.indb 150
2014-07-17 10:07:49
Superflux787 X H-12K
Typical Chemical Composition of All-Weld Metal(%)
C
0.09
Si
0.30
Mn
1.50
P
0.018
S
0.010
BM
AH36
Th.(mm)
25
SMAW
Wire
H-12K
PWHT
condition
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
H-12K
540 (78,400)
450 (45,300)
620C1hr
-62 (-80)
-62 (-80)
101 (75)
110 (81)
AH36
AH36
25
25
580 (84,200)
520 (75,500)
32.0
33.0
Wire
Dia.
(mm)
Th.
(mm)
H-12K
4.0
25
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~13
570
30
Speed
Remarks
(cm/min)
40
GMAW
SAW
Wire
AWS
A5.17
GTAW
FCAW
Non-FERROUS
APPENDIX
151
.indb 151
2014-07-17 10:07:49
Superflux787 X H-14
Type : Neutral
Conformances
AWS A5.17 / ASME SFA5.17 F7A(P)8-EH14
BV A4YM
DNV IVYM
EN
GL 4YM
KR 4YM
NK KAW54M
CCS 4YM
LR
3M, 4YM
Applications
Current
Offshore
AC, DC +
Pressure vessels
Pipeline
Basicity Index
2.5
Features
Low hydrogen content
Packages (Flux)
PE Bag 20kg(44lbs)
Density : 1.2g/cm3
Flux Composition
Consumable
MgO + MnO
35
Superflux787
Al2O3 + SiO2
30
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
152 | H Y U N D A I W E L D I N G
.indb 152
2014-07-17 10:07:49
Superflux787 X H-14
Typical Chemical Composition of All-Weld Metal(%)
C
0.10
0.06
H-14
Si
0.07
0.13
Mn
1.43
1.37
P
0.018
0.016
S
0.010
0.007
BM
SS400
SM490
Th.(mm)
25
39
SMAW
Wire
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
470 (68,200)
560 (81,300)
26
550 (76,800)
-62 (-80)
-40 (-40)
-62 (-80)
130 (96)
80 (59)
50 (37)
H-14
BM
Th.(mm)
SS400
25
SM490
39
GMAW
Th.
(mm)
H-14
4.0
25
H-14
4.0
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
Speed
Remarks
(cm/min)
1~13
570
30
40
AWS
A5.17
1
2~7
500
600
28
32
35
30
1st
35
30
2nd
GTAW
Wire
SAW
Wire
Back Gouging
39
500
600
28
32
FCAW
8
9~13
Non-FERROUS
APPENDIX
153
.indb 153
2014-07-17 10:07:49
S-787TT X H-12K(H-14)
Type : Neutral
Conformances
AWS A5.17/ASME SFA5.17 F7A(P)8-EH12K
AWS A5.17/ASME SFA5.17 F7A(P)8-EH14
JIS Z3183 S502-H
EN
Applications
Current
Shipbuilding
AC, DC +
Offshore
Pipeline
Basicity Index
2.4
Features
Single and multi electrode welding applicable
Packages (Flux)
Density : 1.2g/cm3
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
20
S-787TT
CaF2
15
Diameter / Packaging
H-12K :
H-14 :
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
154 | H Y U N D A I W E L D I N G
.indb 154
2014-07-17 10:07:49
S-787TT X H-12K(H-14)
Typical Chemical Composition of All-Weld Metal(%)
C
0.10
0.09
0.10
Si
0.31
0.28
0.11
Mn
1.33
1.46
1.41
P
0.019
0.013
0.019
S
0.007
0.016
0.005
BM
SS400
API 2H Gr.50
SS400
Th.(mm)
25
25.4
25
YS
TS
Mpa(lbs/in2) Mpa(lbs/in2)
EL
(%)
H-12K
H-12K
H-14
510 (74,000)
521 (75,600)
26
29
590 (85,600)
560 (81,200)
550 (79,800)
Th.
(mm)
H-12K
(H-14)
4.0
25
Groove Design
(mm)
Amp.
(A)
Volt.
(V)
1~13
570
30
(L)580
(T)500
(L)750
(T)550
(L)700
(T)550
32
32
32
34
32
34
1st
H-12K
L(DC+):4.0
T(AC):4.0
25.4
1
2
2nd
3-4
Speed
Remarks
(cm/min)
40
AWS
A5.17
60
50
Both Side
Multipass
60
FCAW
Pass
GTAW
Wire
GMAW
Wire
SAW
SMAW
Wire
H-12K
H-12K
H-14
Non-FERROUS
APPENDIX
155
.indb 155
2014-07-17 10:07:49
Superflux55LP X H-14
Type : Neutral
Conformances
AWS A5.17/ASME SFA5.17 F7A(P)8-EH14
LR
4Y40M H10
BV
A5Y40M HH
EN
GL
6Y40M H10
Applications
Current
Shipbuilding
AC, DC +
Offshore structure
Basicity Index
Features
2.5
Packages (Flux)
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
20
Superflux55LP
CaF2
10
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
156 | H Y U N D A I W E L D I N G
.indb 156
2014-07-17 10:07:49
Superflux55LP X H-14
Typical Chemical Composition of All-Weld Metal(%)
C
0.10
Si
0.15
Mn
1.45
P
0.020
S
0.005
Mo
-
BM
SS400
Th.(mm)
25
SMAW
Wire
H-14
SAW
Wire
Th.
(mm)
H-14
4.0
25
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~13
570
30
Speed
Remarks
(cm/min)
40
GMAW
Wire
AWS
A5.17
GTAW
FCAW
Non-FERROUS
APPENDIX
157
.indb 157
2014-07-17 10:07:49
Superflux800T X M-12K(A-2)
Type : Neutral
Conformances
AWS A5.17/ASME SFA5.17 F7A8-EM12K
CE
EN
EN 756 - S2 Mo
Applications
Current
Windtower
AC, DC +
Power plant
Basicity Index
Features
2.4
Packages (Flux)
Density : 1.1g/cm3
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
10
Superflux800T
CaF2
15
Diameter / Packaging
M-12K :
A-2 :
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
158 | H Y U N D A I W E L D I N G
.indb 158
2014-07-17 10:07:50
Superflux800T X M-12K(A-2)
Typical Chemical Composition of All-Weld Metal(%)
C
0.09
0.09
0.10
Si
0.35
0.24
0.35
Mn
1.40
1.48
1.40
P
0.023
0.020
0.020
S
0.006
0.006
0.007
Mo
0.43
-
BM
SM490
SM570
S355NL
Th.(mm)
25
25
45
Th.
(mm)
25
25
45
M-12K
(A-2)
4.0
25
M-12K
40
18
M-12K
4.0
45
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~13
570
30
Speed
Remarks
(cm/min)
AWS
A5.17/
A5.23
40
Both Side
Multipass
Both Side
Multipass
Non-FERROUS
1
550
28
40
2~4
600
32
40
Out
5
650
34
40
1
600
30
40
In
2~24 600~650 30~32
40~45
Sealing : SM-70(1.2mm)
25
650
30
40
Out
26~27 650
32
35
In
FCAW
Dia.
(mm)
GTAW
Wire
GMAW
SAW
SMAW
Wire
M-12K
A-2
M-12K
APPENDIX
159
.indb 159
2014-07-17 10:07:50
S-800WT X M-12K
Type : Neutral
Conformances
AWS A5.17/ASME SFA5.17 F7A8-EM12K
CE
EN
Applications
Current
Windtower
AC, DC +
Power plant
Basicity Index
Features
2.7
Packages (Flux)
Density : 1.1g/cm3
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
10
S-800WT
CaF2
15
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
160 | H Y U N D A I W E L D I N G
.indb 160
2014-07-17 10:07:50
S-800WT X M-12K
Typical Chemical Composition of All-Weld Metal(%)
C
0.090
Si
0.20
Mn
1.45
P
0.020
S
0.010
Ti
0.008
B
0.0020
BM
SM490
Th.(mm)
25
SMAW
Wire
M-12K
M-12K
520 (75,400)
-
570 (82,700)
550 (79,800)
32.0
BM
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
-60 (-76)
-60 (-76)
130 (95)
100 (74)
SM490
S355NL
25
25
Wire
Dia.
(mm)
Th.
(mm)
M-12K
4.0
25
4.8
Pass
Amp.
(A)
Volt.
(V)
1~13
570
30
40
1
1st
320
(L)750
(T)650
(L)900
(T)650
28
28
34
32
38
70
60
60
65
65
25
2nd
Speed
Remarks
(cm/min)
AWS
A5.17
SM-1N
Both Side
Singlepass
(tandem)
GTAW
M-12K
Groove Design
(mm)
GMAW
SAW
Wire
FCAW
Non-FERROUS
APPENDIX
161
.indb 161
2014-07-17 10:07:50
Superflux600 X H-14(A-3)
Type : Neutral
Conformances
AWS A5.17/ASME SFA5.17 F7A(P)6-EH14
JIS Z3183 S502-H
AWS A5.23/ASME SFA5.23 F8A(P)4-EA3-G
JIS Z3183 S584-H
EN
Applications
Current
AC, DC +
Features
Basicity Index
1.9
Packages (Flux)
Density : 1.2g/cm3
Flux Composition
Consumable
SiO2 + TiO2
15
Superflux600
CaF2
20
Diameter / Packaging
H-14 :
A-3 :
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
162 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:50
Superflux600 X H-14(A-3)
Typical Chemical Composition of All-Weld Metal(%)
C
0.08
0.07
0.05
Si
0.20
0.21
0.28
Mn
1.50
1.45
1.50
P
0.020
0.018
0.017
S
0.006
0.006
0.003
Mo
0.45
0.42
BM
SS400
SM570
HSB600
Th.(mm)
25
25
80
Th.
(mm)
25
25
45
Th.
(mm)
H-14
(A-3)
4.0
25
A-3
4.8
80
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~13
570
30
40
500
28
40
2~18
550~650 28~32
Speed
Remarks
(cm/min)
AWS
A5.17/
A5.23
18~40
20~40
FCAW
Back Gouging
Both Side
Multipass
GTAW
Wire
GMAW
Wire
SAW
SMAW
Wire
H-14
A-3
A-3
Non-FERROUS
APPENDIX
163
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2014-07-17 10:07:50
S-800MX X A-G(A-3)
Type : Neutral
Conformances
AWS A5.23/ASME SFA5.23 F8A0-EG-G
KS (JIS) B0531 (Z3183) S502-H
AWS A5.23/ASME SFA5.23 F8AZ-EA3-G
KS (JIS) B0531 (Z3183) S582-H
EN
Applications
Current
Structural fabrication
AC, DC +
Features
Basicity Index
0.8
Packages (Flux)
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
40
800MX
Al2O3 + MnO
35
Diameter / Packaging
A-G :
A-3 :
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
164 | H Y U N D A I W E L D I N G
.indb 164
2014-07-17 10:07:50
S-800MX X A-G(A-3)
Typical Chemical Composition of All-Weld Metal(%)
C
0.09
0.08
Si
0.40
0.35
Mn
1.20
1.15
P
0.025
0.020
S
0.010
0.010
Mo
0.45
BM
SM520B
SM570
SMAW
Wire
A-G
A-3
TS
Mpa(lbs/in2)
EL
(%)
A-G
A-3
590 (85,600)
650 (94,300)
630 (91,400)
690 (100,000)
27
25
BM
Th.(mm)
SM520B
SM570
25
25
Dia.
(mm)
Th.
(mm)
A-G
(A-3)
4.0
25
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~13
570
30
Speed
Remarks
(cm/min)
40
AWS
A5.23
GTAW
Wire
GMAW
SAW
Wire
FCAW
Non-FERROUS
APPENDIX
165
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2014-07-17 10:07:51
S-800P X M-12K(H-14)
Type : Neutral
Conformances
AWS A5.17/ASME SFA 5.17 F7A2-EM12K
JIS Z3183 S502-H
AWS A5.17/ASME SFA 5.17 F7A(P)6-EH14
JIS Z3183 S502-H
EN
Applications
Current
Structural fabrication
AC, DC +
Pipe line
Basicity Index
Features
1.9
Packages (Flux)
Density : 1.2g/cm3
Flux Composition
Consumable
SiO2 + TiO2
20
800P
Al2O3 + CaF2
35
Diameter / Packaging
M-12K :
H-14 :
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
166 | H Y U N D A I W E L D I N G
.indb 166
2014-07-17 10:07:51
S-800P X M-12K(H-14)
Typical Chemical Composition of All-Weld Metal(%)
C
0.08
0.10
Si
0.47
0.29
Mn
1.06
1.56
P
0.024
0.022
S
0.012
0.011
SMAW
Wire
M-12K
H-14
TS
Mpa(lbs/in2)
EL
(%)
M-12K
H-14
460 (66,800)
490 (71,100)
540 (78,400)
570 (82,800)
32.0
30.0
Wire
Dia.
(mm)
Th.
(mm)
M-12K
(H-14)
Pass
Amp.
(A)
Volt.
(V)
Speed
Remarks
(cm/min)
1st
800
34
40
2nd
900
36
35
20
Both Side
Singlepass
GTAW
4.8
Groove Design
(mm)
GMAW
SAW
Wire
FCAW
Non-FERROUS
APPENDIX
167
.indb 167
2014-07-17 10:07:51
S-800P X A-G(A-3)
Type : Neutral
Conformances
AWS A5.23/ASME SFA5.23 F8A4-EG-G
JIS Z3183 S582-H
AWS A5.23/ASME SFA5.23 F8A4(P2)-EA3-G
JIS Z3183 S584-H
EN
Applications
Current
Pipe line
AC, DC +
Structural fabrication
Basicity Index
Features
1.9
Packages (Flux)
Density : 1.2g/cm3
Flux Composition
Consumable
SiO2 + TiO2
20
800P
Al2O3 + CaF2
35
Diameter / Packaging
A-G :
A-3 :
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
168 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:51
S-800P X A-G(A-3)
Typical Chemical Composition of All-Weld Metal(%)
C
0.09
0.08
Si
0.30
0.32
Mn
1.57
1.54
P
0.019
0.022
S
0.008
0.010
Mo
0.40
SMAW
Wire
A-G
A-3
TS
Mpa(lbs/in2)
EL
(%)
A-G
A-3
520 (75,500)
630 (91,500)
610 (88,500)
680 (98,700)
28.0
24.0
Wire
Dia.
(mm)
Th.
(mm)
Groove Design
(mm)
Pass
L(DC+):4.0
T(AC):4.0
20
17.5
Speed
Remarks
(cm/min)
40
30~35
40
35
120
120
Both Side
Multipass
GTAW
A-3
4.8
Volt.
(V)
Both Side
Singlepass
(tandem)
FCAW
1
600
30
2~4 600~650 30~32
Back Gouging
5
650
30
2nd
6
650
32
(L)850
34
1st
(T)650
40
(L)1000
34
2nd
(T)650
40
1st
A-G
Amp.
(A)
GMAW
SAW
Wire
Non-FERROUS
APPENDIX
169
.indb 169
2014-07-17 10:07:51
S-800CM X B-2
Type : Neutral
Conformances
AWS A5.23/ASME SFA5.23 F8P2-EB2-B2
EN
Applications
Current
AC, DC +
Boiler
Basicity Index
Features
3.2
Packages (Flux)
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable
Al2O3 + Fe2O3
20
S-800CM
SiO2 + CaO
25
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
170 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:51
S-800CM X B-2
Typical Chemical Composition of All-Weld Metal(%)
C
0.08
Si
0.25
Mn
0.84
P
0.017
S
0.004
Cr
1.21
Mo
0.45
BM
A387 Grade II
Th.(mm)
25
SMAW
Wire
B-2
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
B-2
610 (88,500)
665 (96,400)
25.6
-29 (-20)
40 (34)
A387 Grade II
25
SAW
Wire
Th.
(mm)
B-2
4.0
25
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~13
570
30
Speed
Remarks
(cm/min)
40
GMAW
Wire
AWS
A5.23
GTAW
FCAW
Non-FERROUS
APPENDIX
171
.indb 171
2014-07-17 10:07:51
S-800SP X M-12K(A-2)
Type : Neutral
Conformances
AWS A5.17/ASME SFA5.17 F7A4-EM12K
JIS Z3183 S502-H
AWS A5.23/ASME SFA5.23 F9TA4G-A2 / F8A2-EA2-G
JIS Z3183 S582-H
EN
Applications
Current
Pipe line
AC, DC +
Features
Basicity Index
1.2
Packages (Flux)
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
20
S-800SP
CaF2
20
Diameter / Packaging
M-12K :
A-2 :
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
172 | H Y U N D A I W E L D I N G
.indb 172
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S-800SP X M-12K(A-2)
Typical Chemical Composition of All-Weld Metal(%)
C
0.07
0.09
0.08
Si
0.35
0.27
0.23
Mn
1.30
1.20
1.40
P
0.020
0.018
0.013
S
0.006
0.007
0.004
Mo
0.39
0.14
BM
SS400
SM570
API 5L X65
Th.(mm)
25
25
11.1
Th.
(mm)
M-12K
(A-2)
4.0
25
A-2
L(DC+):4.0
T(AC):4.0
11.1
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~13
570
30
34
40
34
40
40
200
200
AWS
A5.17/
A5.23
Both Side
Singlepass
(tandem)
FCAW
(L)1050
In
1st
side
(T)620
Out
(L)1000
2nd
side
(T)660
Speed
Remarks
(cm/min)
GTAW
Wire
GMAW
SAW
SMAW
Wire
M-12K
A-2
A-2
Non-FERROUS
APPENDIX
173
.indb 173
2014-07-17 10:07:51
S-900SP X M-12K(A-2)
Type : Neutral
Conformances
AWS A5.17/ASME SFA5.17 F7A4(P2)-EM12K
NAKS (S-900SPA-2)
Applications
Current
Pipe line
AC, DC +
Features
Basicity Index
1.5
Packages (Flux)
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
15
S-900SP
CaF2
10
Diameter / Packaging
M-12K :
A-2 :
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
174 | H Y U N D A I W E L D I N G
.indb 174
2014-07-17 10:07:52
S-900SP X M-12K(A-2)
Typical Chemical Composition of All-Weld Metal(%)
C
0.09
0.11
0.08
Si
0.35
0.26
0.23
Mn
1.55
1.51
1.54
P
0.024
0.019
0.013
S
0.004
0.006
0.004
Mo
0.39
0.15
BM
SS400
SM570
API 5L X70
Th.(mm)
25
25
15.9
Th.
(mm)
M-12K
(A-2)
4.0
25
A-2
L(DC+):4.0
T(AC):4.0
15.9
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~13
570
30
34
38
39
40
40
100
110
AWS
A5.17/
A5.23
Both Side
Singlepass
(tandem)
FCAW
(L)980
In
1st
side
(T)800
Out
(L)1000
2nd
side
(T)780
Speed
Remarks
(cm/min)
GTAW
Wire
GMAW
SAW
SMAW
Wire
M-12K
A-2
A-2
Non-FERROUS
APPENDIX
175
.indb 175
2014-07-17 10:07:52
S-460Y X H-14
Type : Neutral
Conformances
AWS A5.23/ASME SFA5.23 F8A8-EH14-G
DNV VY46M(H5)
GL 6Y46MH5
EN
NK KAW5Y46MH5,
KR 5Y46MH5
KAW63Y47MH5
ABS 5YQ460M H5
(-20C 53J)
LR
5Y46 H5
BV
A5Y46M HHH
Applications
Current
Shipbuilding
AC, DC +
2.5
strength
Single and multi electrode welding applicable
Density : 1.2g/cm
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
20
S-460Y
CaF2
15
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
176 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:52
S-460Y X H-14
Typical Chemical Composition of All-Weld Metal(%)
C
0.10
Si
0.28
Mn
1.50
P
0.020
S
0.005
BM
SM570
SMAW
Wire
H-14
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
H-14
610 (88,500)
640 (92,800)
27.0
-60 (-76)
100 (74)
SM570
25
SAW
Wire
Th.
(mm)
H-14
4.0
25
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~13
570
30
Speed
Remarks
(cm/min)
40
GMAW
Wire
AWS
A5.23
GTAW
FCAW
Non-FERROUS
APPENDIX
177
.indb 177
2014-07-17 10:07:52
S-100 X F-3(M-4)
Type : Neutral
Conformances
AWS A5.23/ASME SFA5.23 F9A(P)8-EF3-F3
AWS A5.23/ASME SFA5.23 F11A(P)8-EG-M4
EN
Applications
Current
Shipbuilding
AC, DC +
Offshore structure
Basicity Index
Features
3.0
Packages (Flux)
Density : 1.1g/cm3
Flux Composition
Consumable
S-100
Al2O3 + MnO
20
SiO2 + TiO2
15
178 | H Y U N D A I W E L D I N G
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S-100 X F-3(M-4)
Typical Chemical Composition of All-Weld Metal(%)
Si
0.27
0.28
Mn
1.71
1.55
P
0.014
0.015
S
0.004
0.008
Cr
0.05
0.48
Ni
0.98
2.26
Mo
0.44
0.47
BM
A516 Gr.70
A516 Gr.70
Th.(mm)
25
25
SAW
C
0.09
0.08
SMAW
Wire
F-3
M-4
TS
Mpa(lbs/in2)
EL
(%)
PWHT
condition
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
660 (95,700)
641 (93,000)
771 (111,800)
706 (102,400)
709 (102,800)
698 (101,200)
803 (116,500)
796 (115,400)
25
28
24
25
As welded
620C1hr
As welded
620C1hr
-62 (-80)
-62 (-80)
-62 (-80)
-62 (-80)
46 (34)
38 (28)
83 (61)
41 (30)
A516 Gr.70
A516 Gr.70
A516 Gr.70
A516 Gr.70
25
25
25
25
GMAW
YS
Mpa(lbs/in2)
Th.
(mm)
F-3
(M-4)
4.0
25
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~13
570
30
Speed
Remarks
(cm/min)
40
AWS
A5.23
GTAW
Wire
FCAW
Non-FERROUS
APPENDIX
179
.indb 179
2014-07-17 10:07:52
S-705EF X H-14
Conformances
EN
BV
KR
2SMR, 2YSMR
A2M, A2YM
GL 2YM
ABS 2, 2Y
NK
LR
KAW52SP
2A, 2YA
Applications
KAW2, KAW52-SMP
Current
AC, DC +
Features
Basicity Index
4.5
Packages (Flux)
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
15
S-705EF
FeO
30
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
180 | H Y U N D A I W E L D I N G
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S-705EF X H-14
Typical Chemical Composition of All-Weld Metal(%)
Si
0.20
1.29
Mn
1.23
0.014
P
0.017
0.010
S
0.011
0.90
Mo
0.80
AH36
BM
AH36
20
Th.(mm)
15
25
SAW
C
0.10
0.21
SMAW
Wire
H-14
0.10
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
H-14
430 (62,400)
400 (58,000)
560 (81,300)
550 (79,800)
23
23
0 (32)
0 (32)
60 (44)
60 (44)
AH36
AH36
15
20
Dia.
(mm)
Th.
(mm)
H-14
4.8
H-14
4.8
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
Speed
Remarks
(cm/min)
15
900
35
22
20
1000
36
20
GTAW
Wire
GMAW
FCAW
Non-FERROUS
APPENDIX
181
.indb 181
2014-07-17 10:07:52
S-705HF X H-14
Conformances
EN
KR
GL
3Y-SR
3YM, 3Y
NK KAW53-SMP
ABS 3Y
LR 3YA
KAW53SP
BV A3YM
Applications
Current
AC, DC +
Features
Basicity Index
4.2
Packages (Flux)
Tin Can 20kg(44lbs)
PE Bag 20kg(44lbs)
Flux Composition
Consumable
SiO2 + TiO2
15
S-705HF
FeO
30
Diameter / Packaging
Diameter Spool
Basket
Coil
Pac
20kg 25kg 100kg 25kg 100kg 200kg 250kg 300kg 500kg 200kg 250kg 300kg 350kg 400kg
mm (in)
(44lbs) (55lbs) (220lbs) (55lbs) (220lbs) (440lbs) (551lbs) (661lbs) (1102lbs) (440lbs) (551lbs) (661lbs) (771lbs) (881lbs)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
4.8 (3/16)
6.4 (1/4)
182 | H Y U N D A I W E L D I N G
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S-705HF X H-14
Typical Chemical Composition of All-Weld Metal(%)
C
0.103
Si
0.26
Mn
1.44
P
0.014
S
0.006
Mo
0.021
Ti
0.028
B
0.0045
BM
EH36
Th.(mm)
25
SMAW
Wire
H-14
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
BM
Th.(mm)
H-14
509 (73,800)
618 (89,600)
22.6
-20 (-4)
80 (59)
EH36
25
SAW
Wire
Th.
(mm)
H-14
4.8
25
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1000
36
Speed
Remarks
(cm/min)
GMAW
Wire
16
GTAW
FCAW
Non-FERROUS
APPENDIX
183
.indb 183
2014-07-17 10:07:52
Conformances
EN
Current
ISO 14174 S A AB 3
AC, DC +
Applications
Basicity Index
Features
Packages (Flux)
PE Bag 20kg(44lbs)
Density : 1.1g/cm
Flux Composition
Consumable
SiO2 + TiO2
15
S-400HF
CaF2
20
C
0.10
0.04
0.33
0.29
Si
0.5
0.4
0.8
0.7
Mn
1.4
1.3
1.8
1.5
Cr
14.9
17.5
12.6
13.9
Ni
2.7
3.0
0.5
0.2
Mo
1.0
1.2
1.9
-
Nb
0.20
0.20
0.18
0.17
W
1.4
-
V
0.4
0.4
0.4
-
Dia.(mm)
2.4/3.2
3.2
3.2
3.2
Hardness (HRc)
43-47
52-56
52-56
184 | H Y U N D A I W E L D I N G
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Superflux300S X YS-308(L)
Type : Neutral
Conformances
EN
SMAW
Applications
Current
AC, DC +
SAW
Features
Basicity Index
2.0
GMAW
Packages (Flux)
Density : 1.2g/cm3
GTAW
FCAW
Non-FERROUS
APPENDIX
Flux Composition
Consumable
300S
SiO2 + TiO2
30
CaF2
10
185
.indb 185
2014-07-17 10:07:53
Superflux300S X YS-308(L)
Typical Chemical Composition of All-Weld Metal(%)
Wire
YS-308
YS-308L
C
0.05
0.03
Si
0.92
0.90
Mn
1.30
1.30
Cr
20.3
20.3
Ni
9.7
9.8
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
YS-308
YS-308L
610 (88,500)
600 (87,000)
40
42
-20 (-4)
-196 (-321)
70 (52)
40 (30)
Dia.
(mm)
Th.
(mm)
YS-308
YS-308L
4.0
20
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~10
550
32
30
Speed
Remarks
(cm/min)
50
JIS
Z3324
186 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:53
Superflux300S X YS-309(L)
Type : Neutral
Conformances
EN
SMAW
Applications
Current
AC, DC +
SAW
Features
Basicity Index
2.0
GMAW
Packages (Flux)
Density : 1.2g/cm3
GTAW
FCAW
Non-FERROUS
APPENDIX
Flux Composition
Consumable
300S
SiO2 + TiO2
30
CaF2
10
187
.indb 187
2014-07-17 10:07:53
Superflux300S X YS-309(L)
Typical Chemical Composition of All-Weld Metal(%)
Wire
YS-309
YS-309L
C
0.05
0.03
Si
0.91
0.93
Mn
1.40
1.40
Cr
22.6
22.5
Ni
12.5
12.8
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
YS-309
580 (84,200)
36
-20 (-4)
-196 (-321)
70 (52)
40 (30)
YS-309L
570 (82,700)
38
-196 (-321)
40 (30)
Dia.
(mm)
Th.
(mm)
YS-309
YS-309L
4.0
20
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~10
550
32
30
Speed
Remarks
(cm/min)
50
JIS
Z3324
188 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:53
Superflux300S X YS-316(L)
Type : Neutral
Conformances
EN
ISO 14174 S A AB 2
(-60C 34 J)
BV
UP (KV -60C 27 J)
SMAW
(YS-316L)
SAW
Applications
Current
Features
AC, DC +
Basicity Index
GMAW
2.0
Packages (Flux)
Density : 1.2g/cm3
GTAW
PE Bag 20kg(44lbs)
FCAW
Non-FERROUS
APPENDIX
Flux Composition
Consumable
300S
SiO2 + TiO2
30
CaF2
10
189
.indb 189
2014-07-17 10:07:53
Superflux300S X YS-316(L)
Typical Chemical Composition of All-Weld Metal(%)
Wire
YS-316
YS-316L
C
0.05
0.03
Si
0.90
0.90
Mn
1.40
1.40
Cr
19.3
19.2
Ni
12.2
12.1
Mo
2.1
2.1
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
YS-316
580 (84,200)
40
-20 (-4)
-196 (-321)
80 (59)
40 (30)
YS-316L
550 (79,800)
38
-196 (-321)
40 (30)
Dia.
(mm)
Th.
(mm)
YS-316
YS-316L
4.0
20
Groove Design
(mm)
Pass
Amp.
(A)
Volt.
(V)
1~10
550
32
30
Speed
Remarks
(cm/min)
50
JIS
Z3324
190 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:53
Superflux209 X YS-2209
Conformances
ISO 14174 S A AF 2
AC, DC +
SMAW
EN
Current
1.8
Offshore
SAW
Petrochemical
Packages (Flux)
Chemical industry
Features
GMAW
GTAW
Consumable
SiO2 + TiO2
10
Superflux209
FCAW
Flux Composition
CaF2
50
Non-FERROUS
Si
0.49
Mn
1.28
P
0.017
S
0.003
Cr
22.8
Ni
8.15
Mo
2.99
Cu
0.20
N
0.20
APPENDIX
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
805 (116,800)
28
-46 (-50)
70 (52)
191
.indb 191
2014-07-17 10:07:53
Current
DC +
Applications
Basicity Index
Features
Packages (Flux)
Flux Composition
Consumable
SiO2 + TiO2
5
S-300EM
CaF2
60
C
0.01
0.01
0.02
0.01
0.01
0.02
Mn
1.7
1.6
1.1
1.8
2
2
Si
0.3
0.4
0.4
0.4
0.3
0.3
S
0.001
0.002
0.001
0.001
0.001
0.011
P
0.015
0.01
0.018
0.016
0.018
0.018
Ni
10.4
13.4
10.5
12.6
13.8
12.0
Cr
20.3
24.2
19.7
18.1
20.3
21.2
Mo
0.1
0.1
2.9
2.7
0.1
Nb
0.5
0.6
N
0.044
0.054
0.043
0.047
0.081
0.049
C
0.02
0.03
0.03
0.03
0.03
0.03
Mn
1.45
1.45
0.95
1.5
1.52
1.36
Si
0.55
0.7
0.9
0.63
0.49
0.37
Ni
10.9
11
10.5
12.5
13.1
10.4
Cr
19.3
19.5
19.5
18.5
18.2
18.9
Mo
Nb
2.5
2.36
0.05
0.04
0.48
N
0.054
0.045
0.038
0.045
0.061
0.024
F.N
8
6
6
7
5
5
192 | H Y U N D A I W E L D I N G
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GMAW
.indb 193
2014-07-17 10:07:54
SM-70
Mild Steel & 490 Mpa high tensile steels
Conformances
AWS A5.18 / ASME SFA5.18 ER70S-6
BV
DNV IIIYMS
SA3, SA3YM
EN
GL 3YS
KR
3SG, 3YSG(C)
NK KSW53G(C)
LR
NAKS
RS 3YSM
DB
CE
Applications
Welding Position
General fabrication
Steel Industry
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Automotive
Features
Current
DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
Pac
250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
194 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:54
SM-70
Typical Chemical Composition of the Wire(%)
Si
0.83
Mn
1.48
P
0.011
S
0.015
SMAW
C
0.07
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
460 (67,000)
495 (72,000)
495 (72,000)
555 (80,000)
585 (85,000)
590 (85,600)
29.3
27.5
26.4
-29 (-20)
-29 (-20)
-29 (-20)
85 (63)
113 (83)
101 (74)
Diameter, Polarity
Shielding Gas
CTWD
mm(in)
20 (3/4)
20 (3/4)
20 (3/4)
20 (3/4)
18.5
25
31
17.5
24
30
150
200
280
150
200
280
2.9 (6.4)
4.5 (9.9)
7.3 (16.1)
1.9 (4.2)
3.1 (6.8)
5.6 (12.3)
29
34
36
28
32
35
250
300
340
250
300
340
6.1 (13.4)
8.3 (18.3)
10.1 (22.2)
4.6 (10.1)
6.0 (13.2)
6.6 (14.5)
34
37
43
30
34
38
320
340
390
320
340
390
7.8 (17.2)
8.5 (18.7)
10.6 (23.3)
5.6 (12.3)
6.0 (13.2)
7.4 (16.3)
APPENDIX
20 (3/4)
Melt-Off Rate
kg/hr (lb/hr)
Non-FERROUS
Approx.
Current
(amps)
FCAW
20 (3/4)
1.2mm (0.045in), DC +
5.8 (230)
9.0 (350)
14.5 (570)
3.7 (145)
6.2 (244)
11.2 (440)
1.4mm (0.052in), DC +
8.8 (346)
12.0 (472)
14.6 (575)
6.6 (260)
8.7 (343)
9.5 (374)
1.6mm (1/16in), DC +
8.6 (339)
9.4 (370)
11.7 (460)
6.2 (244)
6.6 (260)
8.2 (322)
Voltage
(volts)
GTAW
GMAW
SAW
YS
Mpa(lbs/in2)
195
.indb 195
2014-07-17 10:07:54
SM-70EN
Mild Steel & 490 Mpa high tensile steels
Conformances
AWS A5.18 / ASME SFA5.18 ER70S-6
CE
DNV IIIY40MS
EN
GL 3Y40S
EN
Applications
Welding Position
Structural fabrication
Automotive
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Machinery
Steel Industry
Features
Current
DC +
Mixed gas
Good bead appearance and low spatter
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
Pac
250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
196 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:54
SM-70EN
Typical Chemical Composition of the Wire(%)
Si
0.95
Mn
1.7
P
0.012
S
0.015
SMAW
C
0.08
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
477 (69,000)
492 (71,300)
540 (86,000)
585 (85,000)
28.5
27.9
-29 (-20)
-29 (-20)
101 (75)
100 (74)
Diameter, Polarity
Shielding Gas
CTWD
mm(in)
20 (3/4)
20 (3/4)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
17.5
24
30
150
200
280
1.9 (4.2)
3.1 (6.8)
5.6 (12.3)
28
32
35
250
300
340
4.6 (10.1)
6.0 (13.2)
6.6 (14.5)
30
34
38
320
340
390
5.6 (12.3)
6.0 (13.2)
7.4 (16.3)
FCAW
20 (3/4)
1.2mm (0.045in), DC +
3.7 (145)
6.2 (244)
11.2 (440)
1.4mm (0.052in), DC +
6.6 (260)
8.7 (343)
9.5 (374)
1.6mm (1/16in), DC +
6.2 (244)
6.6 (260)
8.2 (322)
Voltage
(volts)
GTAW
GMAW
SAW
YS
Mpa(lbs/in2)
Non-FERROUS
APPENDIX
197
.indb 197
2014-07-17 10:07:54
SM-70G
Mild Steel & 490 Mpa high tensile steels
Conformances
AWS A5.18 / ASME SFA5.18 ER70S-G
BV
DNV IIIYMS
SA3, 3YM
EN
GL 3YS
KR
NK
KSW53G, KAW53MG(C)
KSW3G, KSW53G(M2)
LR 3YSH15
KAW3MG, KAW53MG(M2)
Applications
Welding Position
Structural fabrication
Shipbuilding
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Transportation equipment
Heavy equipment
Bridge construction
Current
Features
DC +
Shielding Gas
Deep penetration
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
Pac
250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
198 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:54
SM-70G
Typical Chemical Composition of the Wire(%)
Si
0.82
Mn
1.5
P
0.011
S
0.010
Ti
0.18
SMAW
C
0.05
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
518 (75,000)
534 (77,400)
554 (80,300)
591 (86,000)
600 (87,000)
630 (91,400)
30.4
28.6
27.4
-29 (-20)
-29 (-20)
-29 (-20)
92 (68)
102 (76)
95 (70)
Diameter, Polarity
Shielding Gas
CTWD
mm(in)
20 (3/4)
20 (3/4)
20 (3/4)
20 (3/4)
31
34
37
30
33
36
280
320
350
280
320
350
7.3 (16.1)
8.6 (19.0)
10.6 (23.3)
5.6 (12.3)
6.5 (14.3)
7.1 (15.7)
34
36
39
32
34
35
300
340
360
300
340
360
8.3 (18.3)
10.1 (22.2)
11.0 (24.2)
6.0 (13.2)
6.6 (14.5)
6.9 (15.3)
37
43
44
34
38
38
340
390
400
340
390
400
8.5 (18.7)
10.6 (23.3)
11.1 (24.4)
6.0 (13.2)
7.4 (16.3)
7.8 (17.2)
APPENDIX
20 (3/4)
Melt-Off Rate
kg/hr (lb/hr)
Non-FERROUS
Approx.
Current
(amps)
FCAW
20 (3/4)
1.2mm (0.045in), DC +
14.5 (570)
17.0 (670)
21.0 (830)
11.2 (440)
12.8 (503)
14.0 (551)
1.4mm (0.052in), DC +
12.0 (472)
14.6 (575)
15.8 (622)
8.7 (343)
9.5 (374)
10.0 (394)
1.6mm (1/16in), DC +
9.4 (370)
11.7 (460)
12.2 (480)
6.6 (260)
8.2 (322)
8.6 (339)
Voltage
(volts)
GTAW
GMAW
SAW
YS
Mpa(lbs/in2)
199
.indb 199
2014-07-17 10:07:55
SM-70S
Mild Steel & 490 Mpa high tensile steels
Conformances
AWS A5.18 / ASME SFA5.18 ER70S-3
LR
EN
3S, 3YSH15
Applications
Welding Position
Automotive
Galvanized steel
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Machinery
Features
Current
DC +
Mixed gas
Galvanized steel applicable
Shielding Gas
Ar + 20~25% CO2
Low slag
Good bead appearance
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
Pac
250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
200 | H Y U N D A I W E L D I N G
.indb 200
2014-07-17 10:07:55
SM-70S
Typical Chemical Composition of the Wire(%)
Si
0.65
Mn
1.14
P
0.011
S
0.008
SMAW
C
0.07
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
455 (66,000)
467 (67,700)
533 (77,300)
551 (79,800)
31.2
30.6
-20 (-4)
-20 (-4)
168 (124)
166 (123)
Diameter, Polarity
Shielding Gas
CTWD
mm(in)
20 (3/4)
20 (3/4)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
17.5
24
30
150
200
280
1.9 (4.2)
3.1 (6.8)
5.6 (12.3)
28
32
35
250
300
340
4.6 (10.1)
6.0 (13.2)
6.6 (14.5)
30
34
38
320
340
390
5.6 (12.3)
6.0 (13.2)
7.4 (16.3)
FCAW
20 (3/4)
1.2mm (0.045in), DC +
3.7 (145)
6.2 (244)
11.2 (440)
1.4mm (0.052in), DC +
6.6 (260)
8.7 (343)
9.5 (374)
1.6mm (1/16in), DC +
6.2 (244)
6.6 (260)
8.2 (322)
Voltage
(volts)
GTAW
GMAW
SAW
YS
Mpa(lbs/in2)
Non-FERROUS
APPENDIX
201
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SM-70GS
Mild Steel & 490 Mpa high tensile steels
Conformances
AWS A5.18 / ASME SFA5.18 ER70S-G
LR 3YSH15
Applications
Welding Position
Shipbuilding
Structural fabrication
1G 2F
(PA) (PB)
Transportation equipment
Heavy equipment
Features
Current
Mixed gas
DC +
Shielding Gas
Low slag
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
Pac
250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
202 | H Y U N D A I W E L D I N G
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SM-70GS
Typical Chemical Composition of the Wire(%)
Si
0.62
Mn
1.21
P
0.013
S
0.007
Ti
0.10
SMAW
C
0.06
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
480 (69,600)
515 (74,600)
550 (79,700)
556 (80,600)
28.0
27.4
-20 (-4)
-20 (-4)
186 (128)
173 (119)
Diameter, Polarity
Shielding Gas
CTWD
mm(in)
20 (3/4)
20 (3/4)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
28
30
33
250
280
320
5.1 (11.2)
5.6 (12.3)
6.5 (14.3)
32
34
35
300
340
360
6.0 (13.2)
6.6 (14.5)
6.9 (15.3)
34
38
38
340
390
400
6.0 (13.2)
7.4 (16.3)
7.8 (17.2)
FCAW
20 (3/4)
1.2mm (0.045in), DC +
10.1 (397)
11.2 (440)
12.8 (503)
1.4mm (0.052in), DC +
8.7 (343)
9.5 (374)
10.0 (394)
1.6mm (1/16in), DC +
6.6 (260)
8.2 (322)
8.6 (339)
Voltage
(volts)
GTAW
GMAW
SAW
YS
Mpa(lbs/in2)
Non-FERROUS
APPENDIX
203
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SM-1N
High tensile steels
Conformances
AWS A5.28/ ASME SFA5.28 ER80S-Ni1
ABS AWS A5.28 ER80S-Ni1(-50)
Applications
Welding Position
Structural fabrication
Shipbuilding
1G 2F
(PA) (PB)
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
Pac
250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
204 | H Y U N D A I W E L D I N G
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SM-1N
Typical Chemical Composition of the Wire(%)
Si
0.62
Mn
1.15
P
0.011
S
0.01
Ni
0.93
Cu
0.08
SMAW
C
0.08
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
500 (72,500)
585 (84,900)
27.8
-45
-60
115 (85)
62 (45)
Diameter, Polarity
Shielding Gas
CTWD
mm(in)
20 (3/4)
20 (3/4)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
30
33
36
280
320
350
5.6 (12.3)
6.5 (14.3)
7.1 (15.7)
32
34
35
300
340
360
6.0 (13.2)
6.6 (14.5)
6.9 (15.3)
34
38
38
340
390
400
6.0 (13.2)
7.4 (16.3)
7.8 (17.2)
FCAW
20 (3/4)
1.2mm (0.045in), DC +
11.2 (440)
12.8 (503)
14.0 (551)
1.4mm (0.052in), DC +
8.7 (343)
9.5 (374)
10.0 (394)
1.6mm (1/16in), DC +
6.6 (260)
8.2 (322)
8.6 (339)
Voltage
(volts)
GTAW
GMAW
SAW
YS
Mpa(lbs/in2)
Non-FERROUS
APPENDIX
205
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SM-55H
High tensile steels
Conformances
JIS Z3312 YGW18
EN
Applications
Welding Position
Heavy equipment
1G 2F
(PA) (PB)
Structural fabrication
Features
Current
DC +
CO2 gas
High efficiency
Shielding Gas
Deep penetration
100% CO2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
Pac
250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
206 | H Y U N D A I W E L D I N G
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SM-55H
Typical Chemical Composition of the Wire(%)
Si
0.89
Mn
1.95
P
0.013
S
0.007
Ti
0.18
SMAW
C
0.07
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
550 (79,800)
630 (91,500)
28
0 (32)
110 (81)
SAW
YS
Mpa(lbs/in2)
20 (3/4)
20 (3/4)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
31
34
37
280
320
350
7.3 (16.1)
8.6 (19.0)
10.6 (23.3)
34
36
39
300
340
360
8.3 (18.3)
10.1 (22.2)
11.0 (24.2)
37
43
44
340
390
400
8.5 (18.7)
10.6 (23.3)
11.1 (24.4)
FCAW
20 (3/4)
1.2mm (0.045in), DC +
14.5 (570)
17.0 (670)
21.0 (830)
1.4mm (0.052in), DC +
12.0 (472)
14.6 (575)
15.8 (622)
1.6mm (1/16in), DC +
9.4 (370)
11.7 (460)
12.2 (480)
Voltage
(volts)
GTAW
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
207
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SM-80G
High tensile steels
Conformances
AWS A5.28 / ASME SFA5.28 ER80S-G
JIS Z3312 G 59J A 1 U C 3M1T
EN
Applications
Welding Position
Pressure vessels
1G 2F
(PA) (PB)
Machinery
Features
Current
DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
Pac
250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
208 | H Y U N D A I W E L D I N G
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SM-80G
Typical Chemical Composition of the Wire(%)
Si
0.81
Mn
1.85
P
0.013
S
0.007
Mo
0.27
Ti
0.15
SMAW
C
0.06
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
571 (77,100)
651 (94,400)
668 (96,800)
645 (93,500)
715 (103,600)
732 (106,140)
26.6
25.6
22.8
-20 (-4)
-20 (-4)
-20 (-4)
117 (86)
72 (53)
65 (48)
Diameter, Polarity
Shielding Gas
CTWD
mm(in)
20 (3/4)
20 (3/4)
20 (3/4)
20 (3/4)
31
34
37
30
33
36
280
320
350
280
320
350
7.3 (16.1)
8.6 (19.0)
10.6 (23.3)
5.6 (12.3)
6.5 (14.3)
7.1 (15.7)
34
36
39
32
34
35
300
340
360
300
340
360
8.3 (18.3)
10.1 (22.2)
11.0 (24.2)
6.0 (13.2)
6.6 (14.5)
6.9 (15.3)
37
43
44
34
38
38
340
390
400
340
390
400
8.5 (18.7)
10.6 (23.3)
11.1 (24.4)
6.0 (13.2)
7.4 (16.3)
7.8 (17.2)
APPENDIX
20 (3/4)
Melt-Off Rate
kg/hr (lb/hr)
Non-FERROUS
Approx.
Current
(amps)
FCAW
20 (3/4)
1.2mm (0.045in), DC +
14.5 (570)
17.0 (670)
21.0 (830)
11.2 (440)
12.8 (503)
14.0 (551)
1.4mm (0.052in), DC +
12.0 (472)
14.6 (575)
15.8 (622)
8.7 (343)
9.5 (374)
10.0 (394)
1.6mm (1/16in), DC +
9.4 (370)
11.7 (460)
12.2 (480)
6.6 (260)
8.2 (322)
8.6 (339)
Voltage
(volts)
GTAW
GMAW
SAW
YS
Mpa(lbs/in2)
209
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SM-100
High tensile steels
Conformances
AWS A5.28 ER100S-G
Applications
Welding Position
1G 2F
(PA) (PB)
Features
Current
DC +
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
Pac
250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
210 | H Y U N D A I W E L D I N G
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SM-100
Typical Chemical Composition of the Wire(%)
Si
0.48
Mn
1.76
P
0.013
S
0.012
Cr
0.28
Ni
1.76
Mo
0.23
SMAW
C
0.081
EL
(%)
711 (103,100)
756 (109,600)
20.4
724 (105,000)
766 (111,100)
18.9
Temp
C(F)
CVN-Impact Value
J (ftlbs)
-20 (-4)
-40 (-40)
-20 (-4)
-40 (-40)
114 (84)
83 (61)
106 (79)
78 (57)
GMAW
SAW
YS
Mpa(lbs/in2)
CTWD
mm(in)
20 (3/4)
20 (3/4)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
30
33
36
280
320
350
5.6 (12.3)
6.5 (14.3)
7.1 (15.7)
32
34
35
300
340
360
6.0 (13.2)
6.6 (14.5)
6.9 (15.3)
34
38
38
340
390
400
6.0 (13.2)
7.4 (16.3)
7.8 (17.2)
FCAW
20 (3/4)
Non-FERROUS
1.2mm (0.045in), DC +
11.2 (440)
12.8 (503)
14.0 (551)
1.4mm (0.052in), DC +
8.7 (343)
9.5 (374)
10.0 (394)
1.6mm (1/16in), DC +
6.6 (260)
8.2 (322)
8.6 (339)
Voltage
(volts)
GTAW
APPENDIX
211
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SM-110
High tensile steels
Conformances
AWS A5.28 ER110S-G
Applications
Welding Position
1G 2F
(PA) (PB)
Features
Current
DC +
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
Pac
250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
212 | H Y U N D A I W E L D I N G
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SM-110
Typical Chemical Composition of the Wire(%)
Si
0.75
Mn
1.83
P
0.011
S
0.012
Cr
0.30
Ni
1.9
Mo
0.52
SMAW
C
0.089
EL
(%)
700 (103,000)
858 (124,400)
19.4
725 (105,100)
871 (126,300)
17.2
Temp
C(F)
CVN-Impact Value
J (ftlbs)
-40 (-40)
60 (-76)
-40 (-40)
60 (-76)
82 (60)
69 (51)
71 (53)
60 (45)
GMAW
SAW
YS
Mpa(lbs/in2)
CTWD
mm(in)
20 (3/4)
20 (3/4)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
30
33
36
280
320
350
5.6 (12.3)
6.5 (14.3)
7.1 (15.7)
32
34
35
300
340
360
6.0 (13.2)
6.6 (14.5)
6.9 (15.3)
34
38
38
340
390
400
6.0 (13.2)
7.4 (16.3)
7.8 (17.2)
FCAW
20 (3/4)
Non-FERROUS
1.2mm (0.045in), DC +
11.2 (440)
12.8 (503)
14.0 (551)
1.4mm (0.052in), DC +
8.7 (343)
9.5 (374)
10.0 (394)
1.6mm (1/16in), DC +
6.6 (260)
8.2 (322)
8.6 (339)
Voltage
(volts)
GTAW
APPENDIX
213
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2014-07-17 10:07:56
SM-80CM
Heat resistance low alloy steel
Conformances
AWS A5.28 / ASME SFA5.28 ER80S-G
JIS Z3317 YG1CM-A
EN
Applications
Welding Position
Structural fabrication
Offshore structure
1G 2F
(PA) (PB)
Pressure vessels
Machinery
Chemical industry
Current
Features
DC +
Shielding Gas
100% Ar
Ar + 2% O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
Pac
250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
214 | H Y U N D A I W E L D I N G
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SM-80CM
Typical Chemical Composition of the Wire(%)
Si
0.67
Mn
1.02
Cr
1.19
Mo
0.45
SMAW
C
0.09
630 (91,500)
27
As welded with Ar + 2% O2
680 (98,000)
23
Temp
C(F)
CVN-Impact Value
J (ftlbs)
0 (32)
-20 (-4)
0 (32)
-20 (-4)
140 (103)
120 (88)
140 (103)
115 (85)
GMAW
SAW
YS
Mpa(lbs/in2)
CTWD
mm(in)
Ar + 2% O2
20 (3/4)
Ar + 2% O2
20 (3/4)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
16
22
29
150
200
280
2.3 (5.1)
3.9 (8.6)
5.9 (13.0)
30
32
33
300
340
360
5.0 (11.0)
6.0 (13.2)
6.6 (14.5)
32
36
37
340
390
400
7.7 (15.4)
9.3 (20.5)
9.8 (21.6)
FCAW
20 (3/4)
Non-FERROUS
1.2mm (0.045in), DC +
4.5 (177)
7.7 (303)
11.7 (460)
1.4mm (0.052in), DC +
7.2 (283)
8.6 (339)
9.5 (374)
1.6mm (1/16in), DC +
7.7 (303)
10.2 (402)
10.8 (425)
Voltage
(volts)
GTAW
Ar + 2% O2
APPENDIX
215
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SM-307Si
STS 304 & high Mn steels
Conformances
EN
ISO 14343-A G 18 8 Mn
Applications
Welding Position
Structural fabrication
Automotive
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Machinery
Features
Current
DC +
High efficiency
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
216 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:56
SM-307Si
Typical Chemical Composition of the Wire(%)
Si
0.87
Mn
7.17
Cr
19.6
Ni
9.3
Mo
0.12
SMAW
C
0.08
Temp
C(F)
CVN-Impact Value
J (ftlbs)
PWHT
610 (88,600)
42
0 (32)
-20 (-4)
83 (63)
59 (43)
690C 1Hr
SAW
TS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
CTWD
mm(in)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Non-FERROUS
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
APPENDIX
217
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SM-308
Stainless steel
Conformances
AWS A5.9 / ASME SFA5.9 ER308
JIS Z3321 YS308
EN
ISO 14343-A G 19 9
Applications
Welding Position
Structural fabrication
Petrochemical
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
High efficiency
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
218 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:56
SM-308
Typical Chemical Composition of the Wire(%)
Si
0.41
Mn
1.65
Cr
19.9
Ni
9.8
SMAW
C
0.04
Temp
C(F)
CVN-Impact Value
J (ftlbs)
590 (85,600)
40
0 (32)
-20 (-4)
100 (74)
50 (37)
SAW
TS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
CTWD
mm(in)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Non-FERROUS
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
APPENDIX
219
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2014-07-17 10:07:56
SM-308L
Low carbon 18%Cr-8%Ni steel
Conformances
AWS A5.9 / ASME SFA5.9 ER308L
JIS Z3321 YS308L
EN
ISO 14343-A G 19 9L
Applications
Welding Position
Structural fabrication
Petrochemical
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
High efficiency
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
220 | H Y U N D A I W E L D I N G
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SM-308L
Typical Chemical Composition of the Wire(%)
Si
0.35
Mn
1.60
Cr
19.9
Ni
10.1
SMAW
C
0.02
Temp
C(F)
CVN-Impact Value
J (ftlbs)
560 (81,300)
42
0 (32)
-20 (-4)
90 (66)
50 (37)
SAW
TS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
CTWD
mm(in)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Non-FERROUS
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
APPENDIX
221
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2014-07-17 10:07:56
SM-308LSi
Low carbon 18%Cr-8%Ni steel
Conformances
AWS A5.9 / ASME SFA5.9 ER308LSi
JIS Z3321 YS308LSi
EN
ISO 14343-A G 19 9L Si
Applications
Welding Position
Structural fabrication
Petrochemical
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
High efficiency
Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
222 | H Y U N D A I W E L D I N G
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SM-308LSi
Typical Chemical Composition of the Wire(%)
Si
0.79
Mn
1.96
Cr
20.78
Ni
10.02
Mo
0.1
SMAW
C
0.027
610 (88,500)
40.4
SAW
TS
Mpa(lbs/in2)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
223
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2014-07-17 10:07:57
SM-309
22%Cr-12%Ni steel, 18%Cr-8%Ni clad steel, STS-CrMo, STS-Carbon steel
Conformances
AWS A5.9 / ASME SFA5.9 ER309
JIS Z3321 YS309
EN
ISO 14343-A G 23 12
Applications
Welding Position
Structural fabrication
Petrochemical
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
High efficiency
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
224 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:57
SM-309
Typical Chemical Composition of the Wire(%)
Si
0.39
Mn
1.60
Cr
23.5
Ni
12.8
SMAW
C
0.09
660 (95,700)
36
SAW
TS
Mpa(lbs/in2)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
225
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2014-07-17 10:07:57
SM-309L
22%Cr-12%Ni steel, 18%Cr-8%Ni clad steel, STS-CrMo, STS-Carbon steel
Conformances
AWS A5.9 / ASME SFA5.9 ER309L
JIS Z3321 YS309L
EN
Applications
Welding Position
Structural fabrication
Petrochemical
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
High efficiency
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (28lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
226 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:57
SM-309L
Typical Chemical Composition of the Wire(%)
Si
0.41
Mn
1.58
Cr
23.5
Ni
12.8
SMAW
C
0.03
640 (92,900)
38
SAW
TS
Mpa(lbs/in2)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
227
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2014-07-17 10:07:57
SM-309LSi
22%Cr-12%Ni steel, 18%Cr-8%Ni clad steel, STS-CrMo, STS-Carbon steel
Conformances
AWS A5.9 / ASME SFA5.9 ER309LSi
JIS Z3321 YS309LSi
EN
Applications
Welding Position
Structural fabrication
Petrochemical
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
High efficiency
Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
228 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:57
SM-309LSi
Typical Chemical Composition of the Wire(%)
Si
0.79
Mn
1.61
Cr
24.11
Ni
13.97
Mo
0.1
SMAW
C
0.022
571 (82,800)
40.2
SAW
TS
Mpa(lbs/in2)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
229
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2014-07-17 10:07:57
SM-309MoL
Dissimillar metals such as stainless steels and carbon steels
Conformances
AWS A5.9 / ASME SFA5.9 ER309LMo
JIS Z3321 YS309LMo
EN
ISO 14343-A G 23 12 2L
Applications
Welding Position
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
High efficiency
Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
230 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:57
SM-309MoL
Typical Chemical Composition of the Wire(%)
Si
0.35
Mn
1.8
Cr
23.2
Ni
13.7
Mo
2.5
SMAW
C
0.01
660 (95,700)
34
SAW
TS
Mpa(lbs/in2)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
231
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2014-07-17 10:07:57
SM-310
25%Cr-20%Ni STS
Conformances
AWS AWS A5.9 / ASME SFA5.9 ER310
JIS Z3321 YS310
EN
ISO 14343-A G 25 20
Applications
Welding Position
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
High efficiency
Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
232 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:57
SM-310
Typical Chemical Composition of the Wire(%)
Si
0.35
Mn
1.90
Cr
26.8
Ni
20.9
SMAW
C
0.09
610 (88,500)
40
SAW
TS
Mpa(lbs/in2)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
233
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2014-07-17 10:07:57
SM-312
29%Cr-9%Ni STS, joining of dissimilar-metal
Conformances
AWS A5.9 / ASME SFA5.9 ER312
JIS Z3321 YS312
EN
ISO 14343-A G 25 20
Applications
Welding Position
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
High efficiency
Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
234 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:57
SM-312
Typical Chemical Composition of the Wire(%)
Si
0.38
Mn
1.68
Cr
30.0
Ni
8.8
SMAW
C
0.10
720 (104,400)
32
SAW
TS
Mpa(lbs/in2)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
235
.indb 235
2014-07-17 10:07:58
SM-316
18%Cr-12%Ni-2%Mo STS
Conformances
AWS A5.9 / ASME SFA5.9 ER316
JIS Z3321 YS316
EN
ISO 14343-A G 19 12 3
Applications
Welding Position
Structural fabrication
Chemical industries
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Nuclear reactors
Features
Current
DC +
High efficiency
Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
236 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:58
SM-316
Typical Chemical Composition of the Wire(%)
Si
0.40
Mn
1.71
Cr
19.4
Ni
12.6
Mo
2.5
SMAW
C
0.06
580 (84,200)
39
SAW
TS
Mpa(lbs/in2)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
237
.indb 237
2014-07-17 10:07:58
SM-316L
Low carbon 18%Cr-12%Ni-2%Mo STS
Conformances
AWS A5.9 / ASME SFA5.9 ER316L
JIS Z3321 YS316L
EN
ISO 14343-A G 19 12 3L
Applications
Welding Position
Structural fabrication
Chemical industries
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Nuclear reactors
Features
Current
DC +
High efficiency
Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
238 | H Y U N D A I W E L D I N G
.indb 238
2014-07-17 10:07:58
SM-316L
Typical Chemical Composition of the Wire(%)
Si
0.39
Mn
1.69
Cr
19.5
Ni
12.8
Mo
2.5
SMAW
C
0.02
570 (82,700)
39
SAW
TS
Mpa(lbs/in2)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
239
.indb 239
2014-07-17 10:07:58
SM-316LSi
Low carbon 18%Cr-12%Ni-2%Mo STS
Conformances
AWS A5.9 / ASME SFA5.9 ER316LSi
JIS Z3321 YS316LSi
EN
ISO 14343-A G 19 12 3L Si
Applications
Welding Position
Structural fabrication
Chemical industries
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Nuclear reactors
Features
Current
DC +
High Si content
Good arc stabillity and bead wetting
Shielding Gas
Ar / Ar + O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
2.0 (0.079)
5kg (11lbs)
Spool
12.5kg (28lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
240 | H Y U N D A I W E L D I N G
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SM-316LSi
Typical Chemical Composition of the Wire(%)
Si
0.65
Mn
2.36
Cr
19.76
Ni
11.62
Mo
2.50
SMAW
C
0.030
597 (86,600)
37
SAW
TS
Mpa(lbs/in2)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
241
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SM-347
18%Cr-8%Ni-Nb(STS 347) & 18%Cr-8%Ni-Ti(STS 321)
Conformances
AWS A5.9 / ASME SFA5.9 ER347
JIS Z3321 YS347
EN
ISO 14343-A G 19 9 Nb
Applications
Welding Position
Boiler
Gas turbine
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
242 | H Y U N D A I W E L D I N G
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SM-347
Typical Chemical Composition of the Wire(%)
Si
0.43
Mn
1.66
Cr
20.0
Ni
9.6
Nb
0.7
SMAW
C
0.05
680 (98,600)
30
SAW
TS
Mpa(lbs/in2)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
243
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2014-07-17 10:07:58
SM-2209
22%Cr-5%Ni-2%Mo-0.15%N STS
Conformances
AWS A5.9 / ASME SFA5.9 ER2209
JIS Z3321 YS2209
EN
ISO 14343-A G 22 9 3N L
Applications
Welding Position
Offshore
Petrochemical
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
244 | H Y U N D A I W E L D I N G
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SM-2209
Typical Chemical Composition of the Wire(%)
Si
0.41
Mn
1.70
Cr
23.4
Ni
8.9
Mo
3.2
SMAW
C
0.01
Temp
C(F)
CVN-Impact Value
J (ftlbs)
PREN
784 (113,700)
30
-20 (-4)
83 (61)
35
SAW
TS
Mpa(lbs/in2)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
245
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2014-07-17 10:07:58
SM-410
13%Cr STS(STS 403, STS 410)
Conformances
AWS A5.9 / ASME SFA5.9 ER410
JIS Z3321 YS410
EN
ISO 14343-A G 13
Applications
Welding Position
Hardfacing application
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (28lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
246 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:58
SM-410
Typical Chemical Composition of the Wire(%)
Si
0.38
Mn
0.34
Cr
12.0
Ni
0.17
SMAW
C
0.10
540 (78,300)
35
SAW
TS
Mpa(lbs/in2)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
247
.indb 247
2014-07-17 10:07:59
SM-430LNb
13%Cr STS(STS 403, STS 410)
Conformances
EN
Applications
Welding Position
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
248 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:59
SM-430LNb
Typical Chemical Composition of the Wire(%)
Si
0.41
Mn
0.33
Cr
18.4
Ni
0.27
Nb
0.45
SMAW
C
0.01
Vol
(V)
Cpm
(cm/min)
Gas Flow
(/min)
Shielding Gas
1.2
1.6
250
300
26
29
30
35
25
100% Ar or
Ar + 2% O2
Diameter, Polarity
Shielding Gas
CTWD
mm(in)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Non-FERROUS
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
SAW
Dia
(mm)
APPENDIX
249
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2014-07-17 10:07:59
Note
.indb 250
2014-07-17 10:07:59
GTAW
TIG Rod
.indb 251
2014-07-17 10:07:59
ST-50G
Mild Steel & 490 Mpa high tensile steels
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
ISO 636-A-W3Si1
KR 3YSG
ABS AWS A5.18 ER70S-G
LR
3, 3YH15
Current
BV UP(-20C)
DC -
NK IIIYM
DNV 3Y
GL KSW53G
Shielding Gas
CCS 3YS
Ar
Applications
Diameter / Packaging
Pressure vessels
Diameter
mm (in)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
Nuclear reactors
Rail road car
Shipbuilding
Pipeline
PVC TUVE
5kg (11lbs)
Features
Good impact value at low temperature
Good bead appearance
Good performance
Typical Chemical Composition of the Wire(%)
C
0.07
Si
0.83
Mn
1.43
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
460 (66,700)
530 (76,900)
27
-20 (-4)
170 (125)
252 | H Y U N D A I W E L D I N G
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2014-07-17 10:07:59
ST-50.6
Mild Steel & 490 Mpa high tensile steels
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
ISO 636-A-W3Si1
SAW
Current
CE
DC -
Applications
Shielding Gas
GMAW
Pressure vessels
Ar
Nuclear reactors
Rail road car
Shipbuilding
Diameter / Packaging
Pipeline
Features
Good impact value at low temperature
Good bead appearance
Good performance
PVC TUVE
5kg (11lbs)
GTAW
Diameter
mm (in)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
FCAW
Non-FERROUS
Si
0.85
Mn
1.5
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
450 (65,300)
520 (75,500)
28
-20 (-4)
180 (132)
APPENDIX
253
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2014-07-17 10:08:00
ST-50.3
Mild Steel & 490 Mpa high tensile steels
Conformances
Welding Position
ISO 636-A-W2Si
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Applications
Current
Pressure vessels
DC -
Nuclear reactors
Rail road car
Shielding Gas
Shipbuilding
Ar
Pipeline
Diameter / Packaging
Features
Diameter
mm (in)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
PVC TUVE
5kg (11lbs)
Si
0.65
Mn
1.15
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
495 (71,800)
565 (81,950)
26
-20 (-4)
170 (125)
254 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:00
ST-72
Mild Steel & 490 Mpa high tensile steels
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
SAW
Applications
Current
Pressure vessels
DC -
Shipbuilding
Shielding Gas
GMAW
Features
Ar
Diameter / Packaging
Ar 100% gas
PVC TUVE
5kg (11lbs)
GTAW
Diameter
mm (in)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
FCAW
Non-FERROUS
Si
0.52
Mn
1.15
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
500 (72,500)
580 (84,200)
29
-30 (-22)
180 (132)
APPENDIX
255
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2014-07-17 10:08:00
ST-1N
Mild Steel & 490 Mpa high tensile steels
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Applications
Current
Offshore
DC -
Power plant
Petrochemical
Shielding Gas
Chemical industry
Ar
Features
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
PVC TUVE
5kg (11lbs)
Si
0.62
Mn
1.15
P
0.011
S
0.01
Ni
0.93
Cu
0.08
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
594 (86,000)
568 (82,400)
671 (97,300)
645 (93,500)
32.3
34.0
-45C
-45C
59
108
256 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:00
ST-80CM
Heat resistance low alloy steel
Conformances
SMAW
Applications
Welding Position
SAW
Pressure vessels
Offshore
1G 2F
(PA) (PB)
Machinery
Chemical industry
GMAW
Features
Current
DC +
Shielding Gas
GTAW
100% Ar
Ar + 2% O2
FCAW
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
Pac
250kg (551lbs) 300kg (661lbs) 350kg (771lbs)
APPENDIX
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
Non-FERROUS
Diameter / Packaging
257
.indb 257
2014-07-17 10:08:00
ST-80CM
Typical Chemical Composition of the Wire(%)
C
0.09
Si
0.67
Mn
1.02
Cr
1.19
Mo
0.45
YS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
PWHT
630 (91,500)
28
0 (32)
-20 (-4)
290 (215)
280 (207)
690C * 1Hr
Wire Feed
Speed
m/min (in/min)
Voltage
(volts)
CTWD
mm(in)
12 (1/2)
19 (3/4)
12 (1/2)
19 (3/4)
12 (1/2)
19 (3/4)
0.9mm (0.035in), DC +
2.5 (100)
3.8 (150)
6.4 (250)
8.9 (350)
12.7 (500)
15.2 (600)
1.0mm (0.040in), DC +
2.5 (100)
3.8 (150)
6.4 (250)
8.9 (350)
12.7 (500)
15.2 (600)
1.2mm (0.045in), DC +
2.5 (100)
3.8 (150)
6.4 (250)
8.9 (350)
12.7 (500)
15.2 (600)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
18
19
21
23
29
30
80
120
175
195
230
275
0.7 (1.6)
1.1 (2.4)
1.8 (4.0)
2.7 (6.0)
3.6 (8.0)
4.4 (9,6)
18
19
21
23
29
30
80
120
175
195
230
275
0.7 (1.6)
1.1 (2.4)
1.8 (4.0)
2.7 (6.0)
3.6 (8.0)
4.4 (9,6)
18
19
21
23
29
30
80
120
175
195
230
275
0.7 (1.6)
1.1 (2.4)
1.8 (4.0)
2.7 (6.0)
3.6 (8.0)
4.4 (9,6)
258 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:00
ST-308
Stainless steel
Conformances
Current
SMAW
DC -
ISO 14343-A W 19 9
Shielding Gas
KR RY308G
Ar
SAW
DNV 308
Diameter / Packaging
Structural fabrication
Petrochemical
Oil and textile industries
Nuclear reactor
Features
5kg*1000
GMAW
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
Applications
GTAW
FCAW
Non-FERROUS
Si
0.38
Mn
1.75
Cr
19.8
Ni
10.1
APPENDIX
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
610 (88,500)
40
0 (32)
130 (95)
259
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2014-07-17 10:08:00
ST-308L
Low carbon 18%Cr-8%Ni steel
Conformances
Current
DC -
ISO 14343-A W 19 9L
KR
RY308L (-196C 29 J)
Shielding Gas
Ar
304L (-196C)
BV
UP (KV -196C)
Diameter / Packaging
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
NK KY308L
CCS 304L
Applications
Structural fabrication
Petrochemical
5kg*1000
Features
Good resistance to crack and corrosion
High efficiency
Si
0.36
Mn
1.70
Cr
20.0
Ni
10.3
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
600 (87,000)
41
0 (32)
110 (81)
260 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:00
ST-309
22%Cr-12%Ni steel, 18%Cr-8%Ni clad steel, STS-CrMo, STS-Carbon steel
Conformances
Current
SMAW
DC -
ISO 14343-A W 23 12
Shielding Gas
Ar
SAW
Applications
Diameter / Packaging
Structural fabrication
Oil and textile industries
Nuclear reactor
Features
Good resistance to crack and heat
High efficiency
5kg*1000
GMAW
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
Petrochemical
GTAW
FCAW
Non-FERROUS
Si
0.38
Mn
1.88
Cr
24.4
Ni
12.8
APPENDIX
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
620 (90,000)
38
0 (32)
130 (96)
261
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2014-07-17 10:08:00
ST-309L
22%Cr-12%Ni steel, 18%Cr-8%Ni clad steel, STS-CrMo, STS-Carbon steel
Conformances
Current
DC -
Shielding Gas
Ar
LR SS/CMn
BV 309L
DNV 309L
Diameter / Packaging
NK KY309L
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
CCS 309L
Applications
Structural fabrication
Petrochemical
Oil and textile industries
5kg*1000
Nuclear reactor
Features
Good resistance to crack and heat
High efficiency
Si
0.40
Mn
1.74
Cr
24.2
Ni
12.6
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
600 (87,000)
38
0 (32)
150 (110)
262 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:00
ST-309MoL
Dissimillar metals such as stainless steels and carbon steels
Conformances
Current
SMAW
DC -
ISO 14343-A W 23 12 2L
Shielding Gas
Ar
Applications
SAW
Diameter / Packaging
5kg*1000
GMAW
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
Features
GTAW
FCAW
Non-FERROUS
Si
0.35
Mn
1.8
Cr
23.2
Ni
13.7
Mo
2.5
APPENDIX
EL
(%)
650 (94,200)
32
263
.indb 263
2014-07-17 10:08:00
ST-310
25%Cr-20%Ni STS
Conformances
Current
DC -
ISO 14343-A W 25 20
Shielding Gas
Ar
Applications
STS clad steel
Diameter / Packaging
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
Features
Good resistance to corrosion and heat
Good arc stabillity and bead wetting
5kg*1000
Si
0.35
Mn
1.90
Cr
26.8
Ni
20.9
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
610 (88,500)
41
0 (32)
110 (81)
264 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:00
ST-312
29%Cr-9%Ni STS, joining of dissimilar-metal
Conformances
Current
SMAW
DC -
ISO 14343-A W 29 9
Shielding Gas
Ar
Applications
steel
Diameter / Packaging
5kg*1000
GMAW
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
Features
SAW
GTAW
FCAW
Non-FERROUS
Si
0.38
Mn
1.68
Cr
30.0
Ni
8.8
APPENDIX
EL
(%)
770 (111,600)
27
265
.indb 265
2014-07-17 10:08:01
ST-316
18%Cr-12%Ni-2%Mo STS
Conformances
Current
DC -
ISO 14343-A W 19 12 3
Shielding Gas
Ar
Applications
Diameter / Packaging
Structural fabrication
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
Chemical industries
Nuclear reactors
Features
Good resistance to crack and corrosion
High efficiency
Good arc stabillity and bead wetting
5kg*1000
Si
0.41
Mn
1.82
Cr
18.9
Ni
12.5
Mo
2.5
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
590 (85,600)
41
0 (32)
130 (95)
266 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:01
ST-316L
Low carbon 18%Cr-12%Ni-2%Mo STS
Conformances
Current
SMAW
DC -
ISO 14343-A W 19 12 3L
KR
RY316L (-196C 29 J)
Shielding Gas
Ar
BV
SAW
LR
Diameter / Packaging
Applications
5kg*1000
GMAW
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
GL 4435
GTAW
Structural fabrication
Chemical industries
Nuclear reactors
Features
FCAW
Non-FERROUS
Si
0.38
Mn
1.85
Cr
18.8
Ni
12.4
Mo
2.5
APPENDIX
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
570 (82,700)
44
0 (32)
140 (103)
267
.indb 267
2014-07-17 10:08:01
ST-347
18%Cr-8%Ni-Nb(STS 347) & 18%Cr-8%Ni-Ti(STS 321)
Conformances
Current
DC -
ISO 14343-A W 19 9 Nb
Shielding Gas
Ar
Applications
Boiler
Diameter / Packaging
Gas turbine
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
Features
Good resistanc to crack
Good resistance corrosion and heat(Nb contents)
5kg*1000
Si
0.43
Mn
1.66
Cr
20.0
Ni
9.6
Nb
0.7
EL
(%)
680 (98,600)
32
268 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:01
SMT-2594
25%Cr-7%Ni-4.5%Mo-0.25%N Super Duplex STS
Conformances
Welding Position
EN
ISO 14343-A G 25 9 4 NL
SMAW
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Applications
SAW
Current
GMAW: DC + / GTAW: DC -
Petrochemical
Shielding Gas
GMAW
Features
Ar / Ar+ O2
GTAW
FCAW
Diameter / Packaging
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
5kg*1000
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
APPENDIX
Diameter
mm (in)
12.5kg (28lbs)
Non-FERROUS
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
269
.indb 269
2014-07-17 10:08:01
SMT-2594
Typical Chemical Composition of the Wire(%)
C
0.011
Si
0.41
Mn
0.53
P
0.019
S
0.001
Cr
25.27
Ni
9.13
Mo
3.86
Cu
0.21
N
0.257
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
PREN
890 (129,000)
28.6
-50 (-58)
195 (144)
40
CTWD
mm(in)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Voltage
(volts)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
270 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:01
ST-2209
22%Cr-5%Ni-2%Mo-0.15%N STS
Conformances
Current
SMAW
DC -
ISO 14343-A W 22 9 3N L
Shielding Gas
Ar
LR S31803m
SAW
Features
Good resistance to corrosion
High resistance to chloride stress corrosion cracking(CSCC)
5kg*1000
GMAW
Petrochemical
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
GTAW
FCAW
Non-FERROUS
Si
0.41
Mn
1.70
Cr
23.4
Ni
8.9
Mo
3.2
APPENDIX
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
PREN
810 (116,700)
27
-20 (-4)
195 (144)
35
271
.indb 271
2014-07-17 10:08:01
SMT-904L
20%Cr-25%Ni-4.5%Mo-1.5%Cu STS
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Applications
Current
GMAW: DC + / GTAW: DC -
Petrochemical
Shielding Gas
Features
Ar / Ar+ O2
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
Diameter
mm (in)
12.5kg (28lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
Pac
150kg (330lbs) 200kg (440lbs) 250kg (551lbs)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
5kg*1000
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
272 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:01
SMT-904L
Typical Chemical Composition of the Wire(%)
Si
0.31
Mn
1.89
P
0.013
S
0.001
Cr
20.52
Ni
24.96
Mo
4.32
Cu
1.42
SMAW
C
0.013
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
490 (71,000)
650 (94,300)
35.0
20 (68)
-196 (-321)
110 (81)
70 (52)
Diameter, Polarity
Shielding Gas
CTWD
mm(in)
15~20
(0.59~0.78)
100% Ar Gas
15~20
(0.59~0.78)
15~20
(0.59~0.78)
Approx.
Current
(amps)
Melt-Off Rate
kg/hr (lb/hr)
24
24
24
26
26
26
140
160
190
160
190
220
2.1 (4.6)
2.5 (5.5)
3.2 (7.1)
1.8 (4.0)
2.4 (5.3)
2.9 (6.4)
27
27
27
28
28
28
190
220
260
200
230
260
4.6 (10.1)
6.0 (13.2)
7.8 (17.2)
3.9 (8.6)
4.3 (9.5)
5.1 (11.2)
FCAW
15~20
(0.59~0.78)
Non-FERROUS
Voltage
(volts)
GTAW
100% Ar Gas
GMAW
SAW
YS
Mpa(lbs/in2)
APPENDIX
273
.indb 273
2014-07-17 10:08:01
ST-410
13%Cr STS(STS 403, STS 410)
Conformances
Current
DC -
ISO 14343-A W 13
Shielding Gas
Ar
Applications
Hardfacing application
Diameter / Packaging
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
Features
Good resistance to corrosion and abrasion
Good anti-abrasive property
5kg*1000
Si
0.38
Mn
0.34
Cr
12.0
Ni
0.17
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
530 (76,800)
37
0 (32)
274 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:01
SM-90B3 / ST-90B3
2.25%Cr- 1%Mo steels, Joining carbon steel and Cr-Mo alloys
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Applications
High pressure pipe
Pressure vessels
SAW
Current
GMAW: DC + / GTAW: DC -
Features
Careful control of preheat, interpass temperatures postweld
Shielding Gas
GMAW
Ar
Diameter / Packaging
1.0 (0.039)
Spool
15kg (33 lbs)
20kg (44lbs)
1.2 (0.045)
1.6 (1/16)
30kg (66lbs)
5kg*1000
2.0 (5/64)
Pac
150kg (330lbs) 200kg (440lbs)
FCAW
Diameter
mm (in)
10kg (22lbs)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
Shielding Gas
Ar
Non-FERROUS
APPENDIX
Si
0.48
Mn
0.54
Ni
0.15
Cr
2.48
Mo
0.98
Cu
0.32
GTAW
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
590 (85,600)
759 (109,518)
24
275
.indb 275
2014-07-17 10:08:01
ST-91B9
A213 T91(Seamless tube), A335 P91(Seamless pipe), A387 Gr91(Plate), A182/A336 F91(forging), A234 WP91
Conformances
Current
GTAW: DC -
Applications
Ar
Headers
Steam piping and turbine casings
Diameter / Packaging
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
Features
Good resistance to creep at high temperature
Tempered martensite structure with alloy carbides in the
PWHT
5kg*1000
Si
0.30
Mn
0.47
Ni
0.67
Cr
8.91
Mo
0.96
Shielding Gas
Ar
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
746 (108,200)
830 (121,000)
21
0 (32)
R.T
180 (133)
190 (137)
276 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:01
ST-92B9
A213 T92(Seamless tube), A335 P92(Seamless pipe), A387 Gr92(Plate), A182/A336 F92(forging), A234 WP92
Conformances
Current
Applications
SMAW
GTAW: DC -
Shielding Gas
Headers
Ar
SAW
Diameter / Packaging
Features
Tempered martensite structure with alloy carbides in the
PWHT
5kg*1000
GMAW
Diameter
mm (in)
1.0 (0.039)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
2.6 (0.10)
3.2 (1/8)
GTAW
FCAW
C
0.10
Si
0.23
Mn
0.55
Ni
0.49
Cr
8.82
Mo
0.44
Shielding Gas
Ar
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
758 (109,939)
845 (122,557)
21
0 (32)
R.T
30 (22)
150 (111)
APPENDIX
Non-FERROUS
277
.indb 277
2014-07-17 10:08:02
Note
.indb 278
2014-07-17 10:08:02
FCAW
.indb 279
2014-07-17 10:08:02
SF-71
Type : Rutile
Conformances
AWS A5.20/ ASME SFA5.20 E71T-1C
GL 2YH10S
NK KSW52Y40G(C)H10
EN
ISO 17632-A-T 42 0 P C 1
TV EN ISO 17632-A - T 42 0 P C 1
KR
2SMG, 2YSMG(C)H10
CE
LR
2S, 2YSH10
BV
CCRS 2HS, 2Y H5
Applications
Welding Position
Shipbuilding
General fabrication
Structural fabrication
Pressure vessels
Features
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
Spool
Pac
5kg (11lbs) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
280 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:02
SF-71
Typical Chemical Composition of All-Weld Metal (%)
Si
0.49
Mn
1.29
P
0.010
S
0.009
SMAW
C
0.04
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
548 (79,600)
582 (84,500)
28.0
0 (32)
-20 (-4)
86 (64)
45 (33)
Diameter, Polarity
Shielding Gas
25 (1)
25 (1)
Approx. Current
(amps)
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
1.5 (3.3)
2.2 (4.8)
2.5 (5.5)
3.0 (6.6)
3.5 (7.6)
3.8 (8.4)
4.4 (9.6)
5.3 (11.6)
86~88
130~170
160~200
180~230
220~260
270~320
300~350
1.9 (4.1)
2.5 (5.5)
3.0 (6.6)
4.2 (9.2)
5.5 (12.1)
6.0 (13.2)
85~88
170~210
180~220
220~260
270~320
300~350
350~400
2.0 (4.4)
2.5 (5.5)
3.2 (7.0)
4.0 (8.8)
5.0 (11.0)
6.4 (14.0)
84~87
APPENDIX
Non-FERROUS
100% CO2
25 (1)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
Voltage
(volts)
FCAW
100% CO2
GTAW
100% CO2
CTWD
mm (in)
GMAW
SAW
YS
Mpa(lbs/in2)
281
.indb 281
2014-07-17 10:08:02
SF-71LF
Type : Rutile
Conformances
AWS A5.20/ ASME SFA5.20 E71T-1C
DNV IIYMSH10
NK KSW52G(C)H10
ABS 2YSAH10
KAW52MG(C)
LR
2S, 2YSH10
Applications
Welding Position
Shipbuilding
General fabrication
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Structural fabrication
Pressure vessels
Features
Current
DC +
Low fume
Smooth and stable arc with a fast freezing slag
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
282 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:02
SF-71LF
Typical Chemical Composition of All-Weld Metal (%)
Si
0.50
Mn
1.35
P
0.009
S
0.011
SMAW
C
0.03
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
550 (79,900)
590 (85,700)
27.0
0 (32)
-20 (-4)
90 (66)
42 (31)
Diameter, Polarity
Shielding Gas
25 (1)
25 (1)
Approx. Current
(amps)
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
1.5 (3.3)
2.2 (4.8)
2.5 (5.5)
3.0 (6.6)
3.5 (7.6)
3.9 (8.6)
4.3 (9.5)
5.2 (11.4)
86~88
130~170
160~200
180~230
220~260
270~320
300~350
1.9 (4.1)
2.5 (5.5)
3.0 (6.6)
4.2 (9.2)
5.4 (11.9)
6.0 (13.2)
85~88
170~210
180~220
220~260
270~320
300~350
350~400
2.0 (4.4)
2.5 (5.5)
3.1 (6.8)
4.0 (8.8)
5.0 (11.0)
6.4 (14.0)
84~87
APPENDIX
Non-FERROUS
100% CO2
25 (1)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
Voltage
(volts)
FCAW
100% CO2
GTAW
100% CO2
CTWD
mm (in)
GMAW
SAW
YS
Mpa(lbs/in2)
283
.indb 283
2014-07-17 10:08:02
Supercored 71
Type : Rutile
Conformances
AWS A5.20/ ASME SFA5.20 E71T-1C
GL 3YH10S
NK KSW53Y40G(C)H10
EN
ISO 17632-A-T 42 2 PC 1
TV EN ISO 17632-A - T 42 2 P C 1
KR
3SMG, 3YSMG(C)H10
DB
CE
LR
3S, 3YSH10
BV
CRS 3YSH10
RS
Applications
3YSM H10
Welding Position
Shipbuilding
General fabrication
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Structural fabrication
Steel industry
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
284 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:02
Supercored 71
Typical Chemical Composition of All-Weld Metal (%)
Si
0.51
Mn
1.26
P
0.010
S
0.011
SMAW
C
0.03
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
545 (79,100)
572 (83,100)
28.0
0 (32)
-20 (-4)
110 (81)
70 (52)
Diameter, Polarity
Shielding Gas
25 (1)
25 (1)
Approx. Current
(amps)
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
1.5 (3.3)
2.2 (4.8)
2.5 (5.5)
3.0 (6.6)
3.5 (7.6)
3.9 (8.6)
4.3 (9.5)
5.2 (11.4)
86~88
130~170
160~200
180~230
220~260
270~320
300~350
1.9 (4.1)
2.5 (5.5)
3.0 (6.6)
4.2 (9.2)
5.4 (11.9)
6.0 (13.2)
85~88
170~210
180~220
220~260
270~320
300~350
350~400
2.0 (4.4)
2.4 (5.3)
3.1 (6.8)
4.0 (8.8)
5.0 (11.0)
6.3 (13.9)
84~87
APPENDIX
Non-FERROUS
100% CO2
25 (1)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
Voltage
(volts)
FCAW
100% CO2
GTAW
100% CO2
CTWD
mm (in)
GMAW
SAW
YS
Mpa(lbs/in2)
285
.indb 285
2014-07-17 10:08:02
SC-71LH
Type : Rutile
Conformances
AWS A5.20/ ASME SFA5.20 E71T-1C/-9C
BV
DNV IIIYMS H5
EN
GL 3YH5S
ISO 17632-A-T 42 2 P C 1 H5
SA3Y HHH
KR 3YSG(C)H5
NK
ABS 3YSA H5
TV EN ISO 17632-A-T 42 2 P C 1 H5
LR
CE
3YS H5
Applications
Welding Position
Shipbuilding
General fabrication
Structural fabrication
Steel industry
Features
KSW53Y40G(C) H5
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
Spool
Pac
5kg (11lbs) 12.5kg (28lbs) 15kg (33lbs) 20kg (44lbs) 100kg (221lbs) 200kg (441lbs) 250kg (551lbs)
286 | H Y U N D A I W E L D I N G
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SC-71LH
Typical Chemical Composition of All-Weld Metal (%)
Si
0.47
Mn
1.35
P
0.014
S
0.012
SMAW
C
0.06
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
550 (79,900)
590 (85,600)
27.0
-30 (-22)
70 (52)
SAW
YS
Mpa(lbs/in2)
25 (1)
25 (1)
Approx. Current
(amps)
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
1.5 (3.3)
2.2 (4.8)
2.5 (5.5)
3.0 (6.6)
3.5 (7.6)
3.9 (8.6)
4.3 (9.5)
5.2 (11.4)
86~88
130~170
160~200
180~230
220~260
270~320
300~350
1.9 (4.1)
2.5 (5.5)
3.0 (6.6)
4.2 (9.2)
5.4 (11.9)
6.0 (13.2)
86~88
170~210
180~220
220~260
270~320
300~350
350~400
2.0 (4.4)
2.4 (5.3)
3.1 (6.8)
4.0 (8.8)
5.0 (11.0)
6.3 (13.9)
86~88
APPENDIX
Non-FERROUS
100% CO2
25 (1)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
Voltage
(volts)
FCAW
100% CO2
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
287
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2014-07-17 10:08:03
Supercored 71H
Type : Rutile
Conformances
AWS A5.20/ ASME SFA5.20 E71T-1C/-9C/-9C-J
NK
KSW54G(C) H10
KSW53G(C) H10
EN
TV EN ISO 17632-A - T 42 4 P C 1
KR
CE
LR
4YS H10
DB
BV
GL
RS
NAKS
Applications
Welding Position
Shipbuilding
Offshore Structure
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Structural fabrication
Pressure vessels
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
288 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:03
Supercored 71H
Typical Chemical Composition of All-Weld Metal (%)
Si
0.46
Mn
1.36
P
0.008
S
0.011
Ni
0.40
SMAW
C
0.03
EL
(%)
550 (79,900)
570 (82,800)
27.0
Temp
C(F)
-30 (-22)
-40 (-40)
CVN-Impact Value
J (ftlbs)
90 (66)
60 (44)
SAW
YS
Mpa(lbs/in2)
85~88
4.1 (9.1)
4.3 (9.5)
4.7 (10.4)
1.8 (3.9)
2.4 (5.2)
2.9 (6.5)
3.5 (7.8)
4.1 (9.1)
4.4 (9.8)
86~88
5.0 (11.1)
5.6 (12.4)
5.9 (13.0)
2.5 (5.5)
2.9 (6.4)
3.3 (7.3)
3.7 (8.2)
4.2 (9.2)
5.0 (11.0)
86~88
5.4 (11.9)
5.8 (12.8)
7.5 (16.5)
APPENDIX
25 (1)
1.6 (3.5)
2.0 (4.5)
2.5 (5.5)
2.9 (6.5)
3.2 (7.0)
3.6 (8.0)
Non-FERROUS
100% CO2
25 (1)
FCAW
100% CO2
25 (1)
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
289
.indb 289
2014-07-17 10:08:03
SC-71HJ
Type : Rutile
Conformances
AWS A5.20/ ASME SFA5.20 E71T-1C/-9C/-9C-J
LR
4Y40S H10
BV
SA4Y40 HH
EN
KR 4Y40SG(C1)H10
GL 4Y40H10S
NK KSW54Y40G(C)H10
Applications
Welding Position
Shipbuilding
Offshore Structure
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Structural fabrication
Pressure vessels
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
290 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:03
SC-71HJ
Typical Chemical Composition of All-Weld Metal (%)
Si
0.45
Mn
1.30
P
0.008
S
0.011
Ni
0.40
SMAW
C
0.04
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
560 (81,300)
580 (84,200)
27.5
-40 (-40)
70 (52)
SAW
YS
Mpa(lbs/in2)
85~88
4.1 (9.1)
4.3 (9.5)
4.7 (10.4)
1.8 (3.9)
2.4 (5.2)
2.9 (6.5)
3.5 (7.8)
4.1 (9.1)
4.4 (9.8)
86~88
5.0 (11.1)
5.6 (12.4)
5.9 (13.0)
2.5 (5.5)
2.9 (6.4)
3.3 (7.3)
3.7 (8.2)
4.2 (9.2)
5.0 (11.0)
86~88
5.4 (11.9)
5.8 (12.8)
7.5 (16.5)
APPENDIX
25 (1)
1.6 (3.5)
2.0 (4.5)
2.5 (5.5)
2.9 (6.5)
3.2 (7.0)
3.6 (8.0)
Non-FERROUS
100% CO2
25 (1)
FCAW
100% CO2
25 (1)
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
291
.indb 291
2014-07-17 10:08:03
Supercored 71MAG
Type : Rutile
Conformances
AWS A5.20/ ASME SFA5.20 E71T-1M/-9M
GL 3YH10S
TV EN ISO 17632-A - T 46 3 P M 1
EN
CE
ISO 17632-A-T 42 3 P M 1
DB
LR
3S, 3YSH10
BV
Applications
Welding Position
Shipbuilding
Civil construction
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
General fabrication
Features
Current
DC +
shielding gas
Good arc performance and bead appearance
Low spatter
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
292 | H Y U N D A I W E L D I N G
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Supercored 71MAG
Typical Chemical Composition of All-Weld Metal (%)
Si
0.54
Mn
1.25
P
0.011
S
0.012
SMAW
C
0.04
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
580 (84,200)
600 (87,100)
28.0
-30 (-22)
60 (44)
SAW
YS
Mpa(lbs/in2)
25 (1)
25 (1)
Approx. Current
(amps)
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
1.5 (3.3)
2.2 (4.8)
2.5 (5.5)
3.0 (6.6)
3.5 (7.6)
3.8 (8.4)
4.4 (9.6)
5.3 (11.6)
86~88
130~170
160~200
180~230
220~260
270~320
300~350
1.9 (4.1)
2.5 (5.5)
3.0 (6.6)
4.2 (9.2)
5.5 (12.1)
6.0 (13.2)
86~89
170~210
180~220
220~260
270~320
300~350
350~400
2.0 (4.4)
2.5 (5.5)
3.2 (7.0)
4.0 (8.8)
5.0 (11.0)
6.4 (14.0)
86~89
APPENDIX
Non-FERROUS
25 (1)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
Voltage
(volts)
FCAW
GTAW
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
293
.indb 293
2014-07-17 10:08:03
SC-71LHM Cored
Type : Rutile
Conformances
AWS A5.20/ ASME JFA A5.20 E71T-1M/-9M
BV
DNV IIIYMSH5
EN
GL 3YH5S
ISO 17632-A-T 46 3 P M 1 H5
SA3Y HHH
ABS 3YSA H5
TV EN ISO 17632-A-T 46 3 P M 1 H5
DB
LR
CE
3YS H5
Applications
EN ISO 17632-A-T 46 3 P M 1 H5
Welding Position
Shipbuilding
Steel industry
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
General fabrication
Features
Current
DC +
shielding gas
Good arc performance and fast freezing slag
Low hydrogen level(H5) and good crack resistance
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
294 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:03
SC-71LHM Cored
Typical Chemical Composition of All-Weld Metal (%)
Si
0.50
Mn
1.20
P
0.012
S
0.015
SMAW
C
0.05
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
580 (84,200)
600 (87,100)
28.0
-30 (-22)
80 (59)
SAW
YS
Mpa(lbs/in2)
25 (1)
25 (1)
Approx. Current
(amps)
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
1.5 (3.3)
2.2 (4.8)
2.5 (5.5)
3.0 (6.6)
3.5 (7.6)
3.8 (8.4)
4.4 (9.6)
5.3 (11.6)
86~88
130~170
160~200
180~230
220~260
270~320
300~350
1.9 (4.1)
2.5 (5.5)
3.0 (6.6)
4.2 (9.2)
5.5 (12.1)
6.0 (13.2)
86~88
170~210
180~220
220~260
270~320
300~350
350~400
2.0 (4.4)
2.5 (5.5)
3.2 (7.0)
4.0 (8.8)
5.0 (11.0)
6.4 (14.0)
86~88
APPENDIX
Non-FERROUS
25 (1)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
Voltage
(volts)
FCAW
GTAW
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
295
.indb 295
2014-07-17 10:08:03
SF-71MC
Type : Rutile
Conformances
AWS A5.20/ ASME SFA A5.20 E71T-1C/-1M/-9C/-9M/-12C/-12M
EN
ISO 17632-A-T 46 3 P M 1
EN
ISO 17632-A-T 46 2 P C 1
DB
LR
3YS H10
/-9(M)/-12(M)-H8
BV
SA3YM HH
CE
Applications
Welding Position
Shipbuilding
Structural fabrication
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
General fabrication
Pipe line
Offshore structure
Current
Features
DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
296 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:04
SF-71MC
Typical Chemical Composition of All-Weld Metal (%)
C
0.04
Si
0.40
Mn
1.20
P
0.010
P
0.012
SMAW
100% CO2
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
510 (74,000)
540 (78,400)
550 (79,900)
605 (87,700)
28.0
28.0
-20 (-4)
-20 (-4)
95 (70)
110 (81)
Diameter, Polarity
Shielding Gas
CTWD
mm (in)
25 (1)
Approx. Current
(amps)
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
1.5 (3.3)
2.2 (4.8)
2.5 (5.5)
3.0 (6.6)
3.5 (7.6)
3.8 (8.4)
4.4 (9.6)
5.3 (11.6)
1.5 (3.3)
2.2 (4.8)
2.5 (5.5)
3.0 (6.6)
3.5 (7.6)
3.9 (8.6)
4.3 (9.5)
5.2 (11.4)
86~88
86~88
Non-FERROUS
FCAW
25 (1)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
Voltage
(volts)
GTAW
100% CO2
GMAW
SAW
100% CO2
75% Ar + 25% CO2
YS
Mpa(lbs/in2)
APPENDIX
297
.indb 297
2014-07-17 10:08:04
SC-71MJ
Type : Rutile
Conformances
AWS A5.20/ ASME SFA5.20 E71T-9M-J
LR
4Y40 H5
BV
EN
Applications
Welding Position
Shipbuilding
Pipe line
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Offshore structure
Features
Current
DC +
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
298 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:04
SC-71MJ
Typical Chemical Composition of All-Weld Metal (%)
Si
0.30
Mn
1.10
P
0.012
S
0.011
Ni
0.42
SMAW
C
0.06
EL
(%)
545 (79,100)
583 (84,500)
25.0
Temp
C(F)
-30 (-22)
-40 (-40)
CVN-Impact Value
J (ftlbs)
126 (93)
80 (59)
SAW
YS
Mpa(lbs/in2)
86~88
4.1 (9.1)
4.3 (9.5)
4.7 (10.4)
1.8 (3.9)
2.1 (4.6)
2.4 (5.2)
2.7 (5.9)
2.9 (6.5)
3.5 (7.8)
86~88
4.1 (9.1)
5.3 (11.7)
2.5 (5.5)
2.9 (6.4)
3.3 (7.3)
3.7 (8.2)
4.2 (9.2)
5.0 (11.0)
86~88
5.4 (11.9)
5.8 (12.8)
6.6 (14.6)
APPENDIX
25 (1)
1.6 (3.5)
2.0 (4.5)
2.5 (5.5)
2.9 (6.5)
3.2 (7.0)
3.6 (8.0)
Non-FERROUS
25 (1)
FCAW
25 (1)
GTAW
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
299
.indb 299
2014-07-17 10:08:04
SF-70MX
Type : Semi-Metal
Conformances
AWS A5.20 / ASME SFA A5.20 E70T-1C
GL 2YH10S
NK
KSW2G, KSW52Y40G(C)H10
EN
ISO 17632-A-T 42 0 R C 3
KAW2MG, KAW52MG(C)H10
KR
LR
2S, 2YSH10
BV
SA2YM HH
DNV IIYMSH10
Applications
Welding Position
Shipbuilding
Structural fabrication
1G 2F
(PA) (PB)
General fabrication
Transportation equipment
Features
Current
DC +
Shielding Gas
100% CO2
Good anti-porosity
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
2.4 (3/32)
5kg (11lbs)
Spool
15kg (33lbs)
25kg (55lbs)
100kg (220lbs)
Pac
250kg (551lbs)
300kg (661lbs)
300 | H Y U N D A I W E L D I N G
.indb 300
2014-07-17 10:08:04
SF-70MX
Typical Chemical Composition of All-Weld Metal (%)
Si
0.5
Mn
1.5
P
0.011
S
0.013
SMAW
C
0.05
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
560 (81,300)
590 (85,700)
28
-20 (-4)
45 (33)
SAW
YS
Mpa(lbs/in2)
100% CO2
25 (1)
25 (1)
Approx. Current
(amps)
200~240
220~260
240~280
260~300
4.1 (9.0)
4.5 (10.0)
5.0 (10.9)
5.4 (11.9)
85~87
87~89
87~89
89~90
230~270
250~290
270~310
300~340
330~370
4.4 (9.8)
5.0 (11.1)
5.6 (12.4)
5.9 (13.0)
6.1 (13.4)
87~89
87~89
88~90
88~90
88~90
250~290
270~310
300~340
340~380
3.8 (8.5)
4.5 (10.0)
5.5 (12.1)
6.3 (13.9)
86~88
87~89
87~89
89~91
335
445
500
590
4.9 (10.8)
7.6 (16.7)
9.6 (21.3)
11.8 (26.0)
86~88
88~89
89~92
89~92
Non-FERROUS
100% CO2
25 (1)
Voltage
(volts)
FCAW
100% CO2
25 (1)
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
APPENDIX
301
.indb 301
2014-07-17 10:08:04
SC-70H Cored
Type : Semi-Metal
Conformances
AWS A5.20 / ASME SFA5.20 E70T-1C/9C
LR
GL 3YH10S
EN
ISO 17632-A-T 42 2 R C 3
3YS H10
Applications
Welding Position
Shipbuilding
Structural fabrication
1G 2F
(PA) (PB)
Machinery
Heavy equipment
Transportation equipment
Current
Features
DC +
Shielding Gas
100% CO2
Good anti-porosity
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
5kg (11lbs)
Spool
15kg (33lbs)
25kg (44lbs)
100kg (220lbs)
Pac
250kg (551lbs)
300kg (661lbs)
302 | H Y U N D A I W E L D I N G
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SC-70H Cored
Typical Chemical Composition of All-Weld Metal (%)
Si
0.56
Mn
1.48
P
0.014
S
0.010
SMAW
C
0.05
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
495 (71,900)
580 (84,100)
28
-30 (-22)
51 (38)
SAW
YS
Mpa(lbs/in2)
100% CO2
25 (1)
100% CO2
25 (1)
100% CO2
25 (1)
100% CO2
25 (1)
220~240
230~270
280~320
4.7 (10.4)
5.6 (12.3)
6.3 (13.9)
89~91
89~91
90~92
280~320
310~330
330~370
5.7 (12.6)
5.9 (13.0)
6.3 (13.9)
89~91
89~91
90~92
280~320
330~370
380~420
5.1 (11.2)
5.9 (13.0)
6.6 (14.6)
89~91
89~91
90~92
330~370
380~420
430~470
6.0 (13.2)
7.1 (15.6)
9.8 (21.6)
89~91
92~93
92~93
380~420
430~470
480~520
6.4 (14.1)
7.6 (16.8)
9.6 (21.2)
89~91
92~93
92~93
360~400
380~420
460~500
6.6 (14.6)
7.2 (15.9)
10.3 (22.7)
89~91
92~93
92~93
APPENDIX
25 (1)
Non-FERROUS
100% CO2
Approx. Current
(amps)
FCAW
25 (1)
Voltage
(volts)
GTAW
100% CO2
GMAW
Diameter, Polarity
Shielding Gas
303
.indb 303
2014-07-17 10:08:04
Supercored 70MXH
Type : Semi-Metal
Conformances
AWS A5.20 / ASME SFA5.20 E70T-1C/-9C
DNV IIIYMS H5
GL 3YH5S
EN
ISO 17632-A-T 42 2 R C 3 H5
NK KSW53G(C)H5
KR
3YSG(C)HHH, 3YMG(C)HHH
KAW53MG(C)H5
CCS 3YSM H5
LR 3YSH5
RINA 3YS H5
BV
Applications
Welding Position
Shipbuilding
Structural fabrication
1G 2F
(PA) (PB)
General fabrication
Heavy equipment
Offshore structure
Current
Features
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
500kg (771lbs)
304 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:04
Supercored 70MXH
Typical Chemical Composition of All-Weld Metal (%)
Si
0.55
Mn
1.65
P
0.013
S
0.010
SMAW
C
0.05
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
540 (78,400)
620 (90,000)
28
-30 (-22)
50 (37)
SAW
YS
Mpa(lbs/in2)
100% CO2
25 (1)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
280~320
330~370
380~420
5.6 (12.4)
6.1 (13.4)
6.4 (14.1)
90~92
91~93
91~93
280~320
330~370
380~420
430~470
4.9 (10.8)
5.5 (12.1)
6.3 (13.9)
7.7 (17.0)
87~89
90~91
90~91
91~92
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
FCAW
Non-FERROUS
APPENDIX
305
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2014-07-17 10:08:04
SC-70T Cored
Type : Metal-Cored
Conformances
AWS A5.18/ ASME SFA5.18 E70C-3C/6M
BV
GL
EN
ISO 17632-A-T 42 2 M C 1
EN
ISO 17632-A-T 46 2 M M 1 H5
DB
LR
CE
Applications
Welding Position
Shipbuilding
Machinery
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Structural fabrication
Features
Current
DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Good anti-porosity
Diameter / Packaging
Diameter
mm (in)
1.0 (0.040)
1.2 (0.045)
5kg (11lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
306 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:04
SC-70T Cored
Typical Chemical Composition of All-Weld Metal (%)
Si
0.6
0.65
Mn
1.2
1.45
P
0.011
0.010
S
0.014
0.011
SMAW
C
0.06
0.07
100% CO2
80% Ar + 20% CO2
EL
(%)
Temp
C(F)
520 (75,500)
550 ( 79,900)
590 (85,700)
620 (90,000)
27
27
-20 (-4)
-30 (-22)
CVN-Impact Value
J (ftlbs)
45 (33)
50 (37)
19-25
(3/4-1)
Voltage
(volts)
Approx. Current
(amps)
1.8 (3.5)
2.0 (4.2)
90~92
91~93
2.3 (4.8)
3.9 (8.3)
5.0 (11.1)
91~93
92~94
94~96
GTAW
100% CO2
CTWD
mm (in)
GMAW
SAW
100% CO2
80% Ar + 20% CO2
YS
Mpa(lbs/in2)
FCAW
Non-FERROUS
APPENDIX
307
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2014-07-17 10:08:05
SC-70Z Cored
Type : Metal-Cored
Conformances
AWS A5.18 / ASME SFA5.18 E70C-G
EN
Applications
Welding Position
Automotive
1G 2F 3G
(PA) (PB) (PFPG)
Shipbuilding
Features
Current
Designed for low carbon and low alloy galvanized steel sheet
DC +
Shielding Gas
Good anti-porosity
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
1.0 (0.040)
1.2 (0.045)
5kg (11lbs)
Spool
15kg (33 lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
308 | H Y U N D A I W E L D I N G
.indb 308
2014-07-17 10:08:05
SC-70Z Cored
Typical Chemical Composition of All-Weld Metal (%)
Si
0.61
Mn
1.57
P
0.025
S
0.014
SMAW
C
0.10
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
580 (84,200)
640 (92,900)
25
0 (32)
105 (77)
SAW
YS
Mpa(lbs/in2)
CTWD
mm (in)
19-25
(3/4-1)
Voltage
(volts)
Approx. Current
(amps)
2.3 (4.9)
2.9 (6.3)
93~94
94~96
2.5 (9.2)
94~96
GTAW
GMAW
Diameter, Polarity
Shielding Gas
FCAW
Non-FERROUS
APPENDIX
309
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2014-07-17 10:08:05
Supercored 70NS
Type : Metal-Cored
Conformances
AWS A5.18/ ASME SFA5.18 E70C-6M
GL 3YH5S
TV EN ISO 17632-A - T 42 3 M M 3
EN
ISO 17632-A-T T 42 3 M M 3 H5
CE
LR
3S, 3YSH5
DB
BV
RINA 3YS H5
DINENISO17632-A-T422MM3
DNV IIIYMS H5
Applications
Welding Position
Machinery
Structural fabrication
1G 2F 3G
(PA) (PB) (PFPG)
Features
Current
DC +
Shielding Gas
Good anti-porosity
Ar + CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
310 | H Y U N D A I W E L D I N G
.indb 310
2014-07-17 10:08:05
Supercored 70NS
Typical Chemical Composition of All-Weld Metal (%)
Si
0.66
0.69
Mn
1.63
1.67
P
0.012
0.012
S
0.005
0.005
SMAW
C
0.038
0.036
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
481 (69,700)
492 (71,340)
566 (82,000)
564 (81,700)
24.4
24.4
-30 (-22)
-30 (-22)
50 (37)
49 (36)
Diameter, Polarity
Shielding Gas
CTWD
mm (in)
19-25
(3/4-1)
25-32
(1-1 1/4)
3.4 (7.6)
4.5 (9.7)
5.9 (12.8)
90~96
3.8 (8.3)
4.9 (10.4)
5.5 (12.0)
92~96
4.5 (9.3)
5.6 (12.1)
6.7 (14.3)
93~96
Non-FERROUS
Approx. Current
(amps)
FCAW
19-25
(3/4-1)
Voltage
(volts)
GTAW
GMAW
SAW
YS
Mpa(lbs/in2)
APPENDIX
311
.indb 311
2014-07-17 10:08:05
Supercored 70B
Type : Basic
Conformances
AWS A5.20/ ASME SFA5.20 E71T-5M-J
DNV IIIYMS H5
GL 3YH5S
EN
TV EN ISO 17632-A-T42 4 B M 3 H5
ISO 17632-A-T42 4 B M 3 H5
ABS 3YSAH5
DB
LR
3S, 3YSH5
CE
BV
SA3YM HHH
Applications
EN ISO 17632-A-T42 4 B M 3 H5
Welding Position
Shipbuilding
Structural fabrication
1G 2F 3G
(PA) (PB) (PFPG)
Features
Current
DC +
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
312 | H Y U N D A I W E L D I N G
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Supercored 70B
Typical Chemical Composition of All-Weld Metal (%)
Si
0.43
Mn
1.33
P
0.011
S
0.013
SMAW
C
0.06
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
450 (65,300)
520 (75,400)
32.0
-40 (-40)
78 (58)
SAW
YS
Mpa(lbs/in2)
25 (1)
25 (1)
Approx. Current
(amps)
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
1.5 (3.3)
2.2 (4.8)
2.5 (5.5)
3.0 (6.6)
3.5 (7.6)
3.8 (8.4)
4.4 (9.6)
5.3 (11.6)
86~88
130~170
160~200
180~230
220~260
270~320
300~350
1.9 (4.1)
2.5 (5.5)
3.0 (6.6)
4.2 (9.2)
5.5 (12.1)
6.0 (13.2)
86~89
170~210
180~220
220~260
270~320
300~350
350~400
2.0 (4.4)
2.5 (5.5)
3.2 (7.0)
4.0 (8.8)
5.0 (11.0)
6.4 (14.0)
86~89
APPENDIX
Non-FERROUS
25 (1)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
Voltage
(volts)
FCAW
GTAW
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
313
.indb 313
2014-07-17 10:08:05
Supercored 70SB
Type : Basic
Conformances
AWS A5.20 / ASME SFA5.20 E71T-5C
LR 3YSH5
BV
EN
DNV IIIYMS H5
ISO 17632-A-T 42 3 B C 2 H5
SA3YM HHH
KR 3YSG(C1)H5
GL 3YH5S
NK KSW53G(C)H5
Applications
Welding Position
Shipbuilding
Structural fabrication
1G 2F 3G 1G
(PA) (PB) (PFPG) (PA)
Heavy equipment
Features
DC +
DC (-)
Current
DC
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
314 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:05
Supercored 70SB
Typical Chemical Composition of All-Weld Metal (%)
Si
0.5
Mn
0.4
P
0.008
S
0.01
SMAW
C
0.07
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Polarity
570 (82,800)
500 (72,600)
620 (90,000)
550 (79,900)
26
31
-30 (-22)
-30 (-22)
70 (52)
80 (59)
DC (-)
DC (+)
SAW
YS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
25 (1)
25 (1)
Approx. Current
(amps)
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
1.5 (3.3)
2.2 (4.8)
2.5 (5.5)
3.0 (6.6)
3.5 (7.6)
3.8 (8.4)
4.4 (9.6)
5.3 (11.6)
86~88
130~170
160~200
180~230
220~260
270~320
300~350
1.9 (4.1)
2.5 (5.5)
3.0 (6.6)
4.2 (9.2)
5.5 (12.1)
6.0 (13.2)
85~89
170~210
180~220
220~260
270~320
300~350
350~400
2.0 (4.4)
2.5 (5.5)
3.2 (7.0)
4.0 (8.8)
5.0 (11.0)
6.4 (14.0)
84~87
APPENDIX
Non-FERROUS
100% CO2
25 (1)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
Voltage
(volts)
FCAW
100% CO2
GTAW
100% CO2
CTWD
mm (in)
GMAW
315
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2014-07-17 10:08:05
SC-EG2 Cored
Type : Metal-Cored
Conformances
Welding Position
3G
(PF)
Current
DC +
Shielding Gas
100% CO2
Applications
Diameter / Packaging
Shipbuilding
Diameter
Spool
mm (in) 15kg (33lbs) 20kg (44lbs)
1.6 (1/16)
Storage tank
Features
Electro gas arc welding process
Hig deposition(Vertical up butt welding)
Typical Chemical Composition of All-Weld Metal (%)
C
0.08
Si
0.3
Mn
1.52
P
0.012
S
0.01
Mo
0.12
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
510 (74,000)
560 (81,300)
27
-20 (0)
60 (44)
100% CO2
CTWD
mm (in)
25 (1)
8.3 (327)
8.8 (346)
9.8 (386)
Voltage
(volts)
Approx. Current
(amps)
330
350
380
92~94
92~94
93~95
316 | H Y U N D A I W E L D I N G
.indb 316
2014-07-17 10:08:05
SC-EG3
Type : Metal-Cored
Conformances
Welding Position
KR 4Y40VH5
3G
(PF)
ABS 5Y400 H5
LR
4Y40 H5
BV
AV5Y40 HHH
Current
DNV VY40(H5)
KEW54Y40G(C)H5 (-60C 39J)
SAW
DC +
GL 6Y40H5V
NK
SMAW
Shielding Gas
100% CO2
Applications
Diameter / Packaging
Diameter
mm (in)
1.6 (1/16)
Features
Spool
20kg (44lbs)
GMAW
Shipbuilding
GTAW
Mn
1.52
P
0.012
S
0.01
Ni
1.8
FCAW
C
0.07
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
575 (83,400)
672 (94,500)
23.5
-60 (76)
50 (37)
100% CO2
CTWD
mm (in)
25 (1)
8.2 (323)
8.6 (346)
9.6 (378)
Voltage
(volts)
Approx. Current
(amps)
330
350
380
91~93
91~93
92~94
APPENDIX
Diameter, Polarity
Shielding Gas
Non-FERROUS
YS
Mpa(lbs/in2)
317
.indb 317
2014-07-17 10:08:05
SC-55 Cored
Type : Rutile
Conformances
AWS A5.29/ ASME SFA5.29 E81T1-GC
JIS Z3313 T55 2 T1-1 C A-U H10
Applications
Welding Position
Structural fabrication
Storage tank
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Bridge construction
Steel industry
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
318 | H Y U N D A I W E L D I N G
.indb 318
2014-07-17 10:08:06
SC-55 Cored
Typical Chemical Composition of All-Weld Metal (%)
Si
0.45
Mn
1.40
P
0.012
S
0.006
SMAW
C
0.06
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
560 (81,200)
610 (88,500)
28.5
-20 (-4)
80 (59)
SAW
YS
Mpa(lbs/in2)
25 (1)
25 (1)
Approx. Current
(amps)
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
1.5 (3.3)
2.2 (4.8)
2.5 (5.5)
3.0 (6.6)
3.5 (7.6)
3.9 (8.6)
4.3 (9.5)
5.2 (11.4)
86~88
130~170
160~200
180~230
220~260
270~320
300~350
1.9 (4.1)
2.5 (5.5)
3.0 (6.6)
4.2 (9.2)
5.4 (11.9)
6.0 (13.2)
85~88
170~210
180~220
220~260
270~320
300~350
350~400
2.0 (4.4)
2.5 (5.5)
3.1 (6.8)
4.0 (8.8)
5.0 (11.0)
6.4 (14.0)
84~87
APPENDIX
Non-FERROUS
100% CO2
25 (1)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
Voltage
(volts)
FCAW
100% CO2
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
319
.indb 319
2014-07-17 10:08:06
SC-55F Cored
Type : Semi-Metal
Conformances
AWS A5.29 / ASME SFA A5.29 E80T1-GC
JIS Z3313 T55 2 T15-0 C A-N1-U H10
Applications
Welding Position
Structural fabrication
Storage tank
1G 2F
(PA) (PB)
Bridge construction
Steel industry
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
250kg (551lbs)
300kg (661lbs)
320 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:06
SC-55F Cored
Typical Chemical Composition of All-Weld Metal (%)
Si
0.48
Mn
1.56
P
0.012
S
0.010
SMAW
C
0.05
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
580 (84,200)
625 (90,600)
24.5
-20 (-4)
60 (44)
SAW
YS
Mpa(lbs/in2)
100% CO2
CTWD
mm (in)
20~25
(51/64~1)
100% CO2
20~25
(51/64~1)
Approx. Current
(amps)
225
245
265
285
4.1 (9.0)
4.4 (9.7)
4.9 (10.8)
5.4 (11.9)
85~86
87~88
87~89
89~90
255
275
295
325
350
4.4 (9.8)
5.0 (11.0)
5.5 (12.1)
5.8 (12.8)
6.1 (13.4)
87~88
87~88
88~89
88~90
88~90
270
295
335
360
3.8 (8.5)
4.6 (10.1)
5.6 (12.3)
6.4 (14.1)
86~88
87~89
87~89
89~91
Non-FERROUS
FCAW
20~25
(51/64~1)
Voltage
(volts)
GTAW
100% CO2
GMAW
Diameter, Polarity
Shielding Gas
APPENDIX
321
.indb 321
2014-07-17 10:08:06
Supercored 81
Type : Rutile
Conformances
AWS A5.29 / ASME SFA5.29 E81T1-Ni1C
JIS Z3313 T55 3 T1-1 C A-N2-U H10
EN
Applications
Welding Position
Machinery
Structural fabrication
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Storage tank
Bridge construction
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
322 | H Y U N D A I W E L D I N G
.indb 322
2014-07-17 10:08:06
Supercored 81
Typical Chemical Composition of All-Weld Metal (%)
Si
0.35
Mn
1.25
P
0.011
S
0.012
Ni
0.95
SMAW
C
0.03
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
570 (82,700)
640 (92,900)
25
-30 (-22)
90 (66)
SAW
YS
Mpa(lbs/in2)
25 (1)
25 (1)
Approx. Current
(amps)
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
1.5 (3.3)
2.2 (4.8)
2.5 (5.5)
3.0 (6.6)
3.5 (7.6)
3.8 (8.4)
4.4 (9.6)
5.3 (11.6)
86~88
130~170
160~200
180~230
220~260
270~320
300~350
1.9 (4.1)
2.5 (5.5)
3.0 (6.6)
4.2 (9.2)
5.5 (12.1)
6.0 (13.2)
85~88
170~210
180~220
220~260
270~320
300~350
350~400
2.0 (4.4)
2.5 (5.5)
3.2 (7.0)
4.0 (8.8)
5.0 (11.0)
6.4 (14.0)
84~87
APPENDIX
Non-FERROUS
100% CO2
25 (1)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
Voltage
(volts)
FCAW
100% CO2
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
323
.indb 323
2014-07-17 10:08:06
SF-80MX
Type : Semi-Metal
Conformances
AWS A5.29 / ASME SFA A5.29 E80T1-GC
JIS Z3313 T55 2 T15-0 C A-N2 H10
EN
Applications
Welding Position
Structural fabrication
1G 2F
(PA) (PB)
Steel industry
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
250kg (551lbs)
300kg (661lbs)
324 | H Y U N D A I W E L D I N G
.indb 324
2014-07-17 10:08:06
SF-80MX
Typical Chemical Composition of All-Weld Metal (%)
Si
0.55
Mn
1.42
P
0.015
S
0.010
Ni
1.00
SMAW
C
0.06
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
590 (85,600)
630 (91,400)
24
-20 (-4)
53 (39)
SAW
YS
Mpa(lbs/in2)
100% CO2
CTWD
mm (in)
20~25
(51/64~1)
100% CO2
20~25
(51/64~1)
Approx. Current
(amps)
225
245
265
285
4.1 (9.0)
4.4 (9.7)
4.9 (10.8)
5.4 (11.9)
85~86
87~88
87~89
89~90
255
275
295
325
350
4.4 (9.8)
5.0 (11.0)
5.5 (12.1)
5.8 (12.8)
6.1 (13.4)
87~88
87~88
88~89
88~90
88~90
270
295
335
360
3.8 (8.5)
4.6 (10.1)
5.6 (12.3)
6.4 (14.1)
86~88
87~89
87~89
89~91
Non-FERROUS
FCAW
20~25
(51/64~1)
Voltage
(volts)
GTAW
100% CO2
GMAW
Diameter, Polarity
Shielding Gas
APPENDIX
325
.indb 325
2014-07-17 10:08:06
SC-80M
Type : Metal-Cored
Conformances
AWS A5.28/ ASME SFA5.28 E80C-G
EN
ISO 17632-A T 46 4 M M 3 H5
Applications
Welding Position
Bridge construction
Structural fabrication
1G 2F
(PA) (PB)
Robotic welding
Transportation equipment
Features
Current
DC +
Good anti-porosity
Shielding Gas
Ar + CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
326 | H Y U N D A I W E L D I N G
.indb 326
2014-07-17 10:08:06
SC-80M
Typical Chemical Composition of All-Weld Metal (%)
Si
0.63
Mn
1.65
P
0.014
S
0.010
Ni
0.72
Cr
0.25
Cu
0.34
SMAW
C
0.07
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
610 (88,400)
658 (96,300)
24.5
-40 (-46)
60 (44)
SAW
YS
Mpa(lbs/in2)
19-25
(3/4-1)
19-25
(3/4-1)
Approx. Current
(amps)
3.5 (7.5)
4.0 (9.2)
4.5 (10.8)
90~96
4.1 (8.9)
4.9 (10.8)
6.6 (14.2)
94~98
5.5 (11.9)
6.8 (14.8)
9.2 (20.5)
93~96
FCAW
19-25
(3/4-1)
Voltage
(volts)
GTAW
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
327
.indb 327
2014-07-17 10:08:06
SC-90M
Type : Metal-Cored
Conformances
AWS A5.28/ ASME SFA5.28 E90C-G
EN
ISO 18276-A T 55 Z Z M M 1 H5
Applications
Welding Position
Structural fabrication
Robotic welding
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
Low temperature
DC +
Low spatter
Good anti-porosity
Shielding Gas
Ar + CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
328 | H Y U N D A I W E L D I N G
.indb 328
2014-07-17 10:08:06
SC-90M
Typical Chemical Composition of All-Weld Metal (%)
Si
0.54
Mn
1.35
P
0.012
S
0.010
Ni
1.17
Mo
0.18
SMAW
C
0.07
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
610 (88,450)
672 (97,400)
25.5
-50 (-58)
60 (44)
SAW
YS
Mpa(lbs/in2)
19-25
(3/4-1)
19-25
(3/4-1)
Voltage
(volts)
Approx. Current
(amps)
3.9 (8.6)
5.4 (11.6)
6.2 (14.2)
90~96
5.2 (11.6)
7.4 (15.9)
8.8 (19.2)
92~97
GTAW
GMAW
Diameter, Polarity
Shielding Gas
FCAW
Non-FERROUS
APPENDIX
329
.indb 329
2014-07-17 10:08:06
SC-91
Type : Rutile
Conformances
AWS A5.29/ ASME SFA5.29 E91T1-GC
JIS Z3313 T57 2 T1-1 C A-N1 H10
EN
Applications
Welding Position
Structural fabrication
Steel industry
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
330 | H Y U N D A I W E L D I N G
.indb 330
2014-07-17 10:08:06
SC-91
Typical Chemical Composition of All-Weld Metal (%)
Si
0.55
Mn
1.20
P
0.013
S
0.013
Ni
0.85
SMAW
C
0.06
EL
(%)
645 (93,600)
660 (95,800)
24.0
Temp
C(F)
0 (32)
-20 (-4)
CVN-Impact Value
J (ftlbs)
100 (74)
70 (52)
SAW
YS
Mpa(lbs/in2)
86~88
4.9 (10.8)
5.2 (11.4)
1.8 (3.9)
2.2 (4.8)
2.7 (5.9)
2.9 (6.5)
3.2 (7.2)
3.5 (7.8)
86~88
4.0 (8.7)
4.4 (9.8)
4.7 (10.4)
2.5 (5.5)
2.9 (6.4)
3.3 (7.3)
3.7 (8.2)
4.2 (9.2)
4.6 (10.1)
86~88
5.4 (11.9)
5.8 (12.8)
APPENDIX
25 (1)
1.6 (3.5)
1.8 (4.0)
2.3 (5.0)
2.7 (6.0)
3.2 (7.0)
3.4 (7.5)
3.8 (8.5)
Non-FERROUS
100% CO2
25 (1)
FCAW
100% CO2
25 (1)
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
331
.indb 331
2014-07-17 10:08:07
SC-90
Type : Semi-Metal
Conformances
AWS A5.29 / ASME SFA5.29 E90T1-GC
JIS Z3313 T62 2 T15-0 C A- H10
EN
Applications
Welding Position
General fabrication
1G 2F
(PA) (PB)
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
250kg (551lbs)
300kg (661lbs)
332 | H Y U N D A I W E L D I N G
.indb 332
2014-07-17 10:08:07
SC-90
Typical Chemical Composition of All-Weld Metal (%)
Si
0.55
Mn
1.75
P
0.014
S
0.014
Ni
0.32
Mo
0.12
SMAW
C
0.08
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
600 (87,100)
660 (95,800)
22.5
-20 (-4)
66 (44)
SAW
YS
Mpa(lbs/in2)
100% CO2
20~25
(51/64~1)
100% CO2
20~25
(51/64~1)
Approx. Current
(amps)
200
250
300
3.5 (7.7)
4.7 (10.4)
6.3 (13.9)
85~87
87~89
91~93
300
320
350
5.6 (12.3)
6.1 (13.4)
6.7 (14.8)
90~92
91~93
91~93
300
350
400
4.9 (10.8)
5.5 (12.1)
6.3 (13.9)
87~89
90~91
90~91
FCAW
20~25
(51/64~1)
Voltage
(volts)
GTAW
100% CO2
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
333
.indb 333
2014-07-17 10:08:07
SC-91LP
Type : Rutile
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Pipe Line
Current
Structural fabrication
DC +
Features
Designed for welding with Ar + 20~25% CO2 shielding gas
Good bead appearance
Shielding Gas
Ar + 20~25% CO2
Diameter
Spool
5kg
15kg
20kg
mm (in)
(11lbs) (33lbs) (44lbs)
1.2 (0.045)
Si
0.40
Mn
1.40
P
0.013
S
0.006
Ni
0.90
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
650 (94,300)
690 (100,000)
24.5
-20 (-4)
-40 (-40)
80 (59)
60 (44)
Approx. Current
(amps)
Melt-off Rate
kg/hr (lb/hr)
130~275
1.8~4.1
(4.0~9.0)
CTWD
mm (in)
25 (1)
Voltage
(volts)
334 | H Y U N D A I W E L D I N G
.indb 334
2014-07-17 10:08:07
SC-91P
Type : Rutile
Conformances
Welding Position
EN
ISO 18276-A-T55 0 Z P M 1
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Pipe Line
SAW
Current
Structural fabrication
DC +
Features
Shielding Gas
GMAW
Ar + 20~25% CO2
Diameter / Packaging
Diameter
Spool
1.2 (0.045)
GTAW
5kg
15kg
20kg
mm (in)
(11lbs) (33lbs) (44lbs)
Mn
1.30
P
0.013
S
0.010
Ni
0.85
Mo
0.22
FCAW
C
0.05
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
640 (92,900)
680 (98,700)
26.0
0 (32)
80 (59)
Approx. Current
(amps)
Melt-off Rate
kg/hr (lb/hr)
130~275
1.8~4.1
(4.0~9.0)
Ar + 20~25% CO2
CTWD
mm (in)
25 (1)
Voltage
(volts)
APPENDIX
Diameter, Polarity
Shielding Gas
Non-FERROUS
YS
Mpa(lbs/in2)
335
.indb 335
2014-07-17 10:08:07
SC-91K2 Cored
Type : Rutile
Conformances
AWS A5.29/ ASME SFA5.29 E91T1-K2C
(-40C 50 J)
DNV IVY50MS H5
CWB CSA W48 E621 T1-K2C-H8
Applications
Welding Position
General fabrication
Offshore structure
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
336 | H Y U N D A I W E L D I N G
.indb 336
2014-07-17 10:08:07
SC-91K2 Cored
Typical Chemical Composition of All-Weld Metal (%)
Si
0.35
Mn
1.25
P
0.013
S
0.012
Ni
1.55
Mo
0.09
SMAW
C
0.04
EL
(%)
620 (90,000)
650 (94,500)
27.0
Temp
C(F)
-20 (-4)
-40 (-40)
CVN-Impact Value
J (ftlbs)
110 (81)
60 (44)
SAW
YS
Mpa(lbs/in2)
86~88
4.9 (10.8)
5.2 (11.4)
1.8 (3.9)
2.2 (4.8)
2.7 (5.9)
2.9 (6.5)
3.2 (7.2)
3.5 (7.8)
86~88
4.0 (8.7)
4.4 (9.8)
4.7 (10.4)
2.5 (5.5)
2.9 (6.4)
3.3 (7.3)
3.7 (8.2)
4.2 (9.2)
4.6 (10.1)
86~88
5.4 (11.9)
5.8 (12.8)
APPENDIX
25 (1)
1.6 (3.5)
1.8 (4.0)
2.3 (5.0)
2.7 (6.0)
3.2 (7.0)
3.4 (7.5)
3.8 (8.5)
Non-FERROUS
100% CO2
25 (1)
FCAW
100% CO2
25 (1)
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
337
.indb 337
2014-07-17 10:08:07
Supercored 110
Type : Rutile
Conformances
AWS A5.29/ ASME SFA5.29 E111T1-GC H4
KR
3Y69S(C) H5
Applications
Welding Position
Offshore structure
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Features
Current
DC +
Pre-heat recommended
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
338 | H Y U N D A I W E L D I N G
.indb 338
2014-07-17 10:08:07
Supercored 110
Typical Chemical Composition of All-Weld Metal (%)
Si
0.35
Mn
1.55
P
0.016
S
0.007
Ni
2.20
Mo
0.50
SMAW
C
0.06
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
780 (113,000)
830 (121,000)
19.9
-40 (-40)
60 (44)
SAW
YS
Mpa(lbs/in2)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
1.6 (3.5)
1.8 (4.0)
2.3 (5.0)
2.7 (6.0)
3.2 (7.0)
3.4 (7.5)
3.8 (8.5)
86~88
4.9 (10.8)
5.2 (11.4)
FCAW
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
339
.indb 339
2014-07-17 10:08:07
SC-110M Cored
Type : Metal-Cored
Conformances
AWS A5.28 / ASME SFA5.28 E110C-G
EN
Applications
Welding Position
Shipbuilding
1G 2F
(PA) (PB)
Heavy equipment
Features
Current
DC +
Shielding Gas
Good anti-porosity
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
340 | H Y U N D A I W E L D I N G
.indb 340
2014-07-17 10:08:07
SC-110M Cored
Typical Chemical Composition of All-Weld Metal (%)
Si
0.70
Mn
1.80
P
0.015
S
0.015
Ni
2.00
Cr
0.10
Mo
0.60
SMAW
C
0.04
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
760 (110,200)
820 (119,000)
20
-51 (-60)
45 (34)
SAW
YS
Mpa(lbs/in2)
CTWD
mm (in)
19-25
(3/4-1)
Voltage
(volts)
Approx. Current
(amps)
3.9 (8.6)
5.3 (11.6)
6.5 (14.2)
90~96
GTAW
GMAW
Diameter, Polarity
Shielding Gas
FCAW
Non-FERROUS
APPENDIX
341
.indb 341
2014-07-17 10:08:07
SF-70W
Type : Rutile
Conformances
JIS Z3320 YFA-50W
Applications
Welding Position
Bridge construction
Civil construction
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
342 | H Y U N D A I W E L D I N G
.indb 342
2014-07-17 10:08:08
SF-70W
Typical Chemical Composition of All-Weld Metal (%)
Si
0.45
Mn
1.05
P
0.017
S
0.011
Cr
0.5
Ni
0.35
Cu
0.4
SMAW
C
0.04
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
510 (74,000)
580 (84,200)
28
0 (32)
60 (44)
SAW
YS
Mpa(lbs/in2)
25 (1)
25 (1)
Approx. Current
(amps)
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
1.6 (3.5)
2.3 (5.1)
2.6 (5.7)
3.1 (6.8)
3.6 (7.9)
3.9 (8.6)
4.5 (9.8)
5.3 (11.6)
86~88
130~170
160~200
180~230
220~260
270~320
300~350
2.0 (4.3)
2.5 (5.5)
3.0 (6.6)
4.2 (9.2)
5.6 (12.3)
6.1 (13.4)
86~88
170~210
180~220
220~260
270~320
300~350
350~400
2.1 (4.6)
2.6 (5.7)
3.2 (7.0)
4.0 (8.8)
5.1 (11.2)
6.5 (14.2)
85~87
APPENDIX
Non-FERROUS
100% CO2
25 (1)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
Voltage
(volts)
FCAW
100% CO2
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
343
.indb 343
2014-07-17 10:08:08
SF-80W
Type : Rutile
Conformances
AWS A5.29 / ASME SFA5.29 E81T1-W2C
JIS Z3320 YFA-58W
Applications
Welding Position
Bridge construction
Civil construction
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
344 | H Y U N D A I W E L D I N G
.indb 344
2014-07-17 10:08:08
SF-80W
Typical Chemical Composition of All-Weld Metal (%)
Si
0.4
Mn
0.92
P
0.016
S
0.012
Cr
0.5
Ni
0.5
Cu
0.4
SMAW
C
0.04
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
530 (77,000)
610 (88,600)
26
-30 (-22)
40 (30)
SAW
YS
Mpa(lbs/in2)
25 (1)
25 (1)
Approx. Current
(amps)
120~160
135~175
150~180
175~205
185~220
220~260
250~290
280~320
1.5 (3.3)
2.2 (4.8)
2.5 (5.5)
3.0 (6.6)
3.5 (7.6)
3.8 (8.4)
4.4 (9.6)
5.3 (11.6)
86~88
130~170
160~200
180~230
220~260
270~320
300~350
1.9 (4.1)
2.5 (5.5)
3.0 (6.6)
4.2 (9.2)
5.5 (12.1)
6.0 (13.2)
85~88
170~210
180~220
220~260
270~320
300~350
350~400
2.0 (4.4)
2.5 (5.5)
3.2 (7.0)
4.0 (8.8)
5.0 (11.0)
6.4 (14.0)
84~87
APPENDIX
Non-FERROUS
100% CO2
25 (1)
4.5 (175)
6.4 (250)
7.6 (300)
8.9 (350)
10.2 (400)
11.5 (450)
12.8 (500)
15.3 (600)
Voltage
(volts)
FCAW
100% CO2
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
345
.indb 345
2014-07-17 10:08:08
SC-81WM
Type : Rutile
Conformances
AWS A5.29 E81T1-W2M
ASME SFA-A5.29 E81T1-W2M
Applications
Welding Position
Bridge construction
Civil construction
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Structural fabrication
Features
Current
DC +
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
346 | H Y U N D A I W E L D I N G
.indb 346
2014-07-17 10:08:08
SC-81WM
Typical Chemical Composition of All-Weld Metal (%)
Si
0.38
Mn
1.04
P
0.005
S
0.004
Ni
0.55
Cr
0.54
Cu
0.43
SMAW
C
0.04
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
590 (85,600)
650 (94,300)
24.9
-30 (-22)
45 (33)
SAW
YS
Mpa(lbs/in2)
1.6 (3.5)
1.8 (4.0)
2.3 (5.0)
2.7 (6.0)
3.2 (7.0)
3.4 (7.5)
86~88
3.8 (8.5)
4.3 (9.5)
4.5 (10.0)
2.5 (5.5)
2.9 (6.4)
3.3 (7.3)
3.7 (8.2)
4.2 (9.2)
4.6 (10.1)
86~88
5.4 (11.9)
5.8 (12.8)
APPENDIX
Non-FERROUS
25 (1)
Voltage
(volts)
FCAW
Ar + 20~25% CO2
25 (1)
GTAW
Ar + 20~25% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
347
.indb 347
2014-07-17 10:08:08
SC-71SR
Type : Rutile
Conformances
AWS A5.20/ ASME SFA5.20 E71T-1C/-9C-J/-12C-J H4
DNV IVY40MSH5
GL 4Y40H5S
EN
ABS 4Y400SA H5
LR
4Y40S H5
BV
SA4Y40 HHH
(-45 Degree)
CCS 4Y40S H5
Applications
Welding Position
Pipe line
Offshore structure
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Pressure vessel
Features
Current
DC +
PHWT)
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
348 | H Y U N D A I W E L D I N G
.indb 348
2014-07-17 10:08:08
SC-71SR
Typical Chemical Composition of All-Weld Metal (%)
Si
0.40
Mn
1.20
P
0.011
S
0.010
Ni
0.38
SMAW
C
0.05
EL
(%)
560 (81,300)
580 (84,200)
28.0
540 (78,400)
560 (81,300)
30.0
Temp
C(F)
-30 (-22)
-40 (-40)
-30 (-22)
-40 (-40)
CVN-Impact Value
J (ftlbs)
115 (85)
80 (59)
84 (62)
60 (44)
SAW
YS
Mpa(lbs/in2)
As Welded
PWHT
(620 @2hr)
Diameter, Polarity
Shielding Gas
86~88
4.1 (9.1)
4.3 (9.5)
4.7 (10.4)
1.8 (3.9)
2.4 (5.2)
2.9 (6.5)
3.5 (7.8)
4.1 (9.1)
4.4 (9.8)
86~88
5.0 (11.1)
5.6 (12.4)
5.9 (13.0)
2.5 (5.5)
2.9 (6.4)
3.3 (7.3)
3.7 (8.2)
4.2 (9.2)
5.0 (11.0)
86~88
5.4 (11.9)
5.8 (12.8)
7.5 (16.5)
APPENDIX
25 (1)
1.6 (3.5)
2.0 (4.5)
2.5 (5.5)
2.9 (6.5)
3.2 (7.0)
3.6 (8.0)
Non-FERROUS
100% CO2
25 (1)
FCAW
100% CO2
25 (1)
GTAW
100% CO2
CTWD
mm (in)
GMAW
349
.indb 349
2014-07-17 10:08:08
SC-71MSR
Type : Rutile
Conformances
AWS A5.20/ ASME SFA5.20 E71T-12M-J
GL 4Y40H5S
EN
ABS 4Y400SA H5
DB
LR
4Y40S H5
CE
BV
SA4Y40M HHH
DNV IVY40MSH5
Applications
Welding Position
Pipe line
Offshore structure
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Pressure vessel
Features
Current
DC +
PHWT)
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
350 | H Y U N D A I W E L D I N G
.indb 350
2014-07-17 10:08:08
SC-71MSR
Typical Chemical Composition of All-Weld Metal (%)
Si
0.35
Mn
1.24
P
0.012
S
0.012
Ni
0.45
SMAW
C
0.06
EL
(%)
542 (78,600)
577 (83,600)
30.0
523 (75,700)
552 (80,000)
33.0
Temp
C(F)
CVN-Impact Value
J (ftlbs)
-40 (-40)
-51 (-60)
-40 (-40)
-51 (-60)
115 (85)
85 (63)
90 (66)
70 (52)
SAW
YS
Mpa(lbs/in2)
As Welded
PWHT
(620 @2hr)
GMAW
25 (1)
Voltage
(volts)
Approx. Current
(amps)
1.6 (3.5)
2.0 (4.5)
2.5 (5.5)
2.9 (6.5)
3.2 (7.0)
3.6 (8.0)
86~88
FCAW
GTAW
CTWD
mm (in)
4.1 (9.1)
4.3 (9.5)
4.7 (10.4)
Non-FERROUS
APPENDIX
351
.indb 351
2014-07-17 10:08:08
SC-70ML
Type : Metal-Cored
Conformances
AWS A5.18/ ASME SFA5.18 E70C-6M
DNV IVY40MS H5
GL 4Y40H5S
EN
ISO 17632-A-T46 4 M M 2 H5
ABS 4Y400SA H5
DB
LR
4Y40S H5
CE
BV
SA4Y40M HHH
Applications
Welding Position
General fabrication
Heavy equipment
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Offshore structure
Features
Current
DC +
Shielding Gas
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
352 | H Y U N D A I W E L D I N G
.indb 352
2014-07-17 10:08:08
SC-70ML
Typical Chemical Composition of All-Weld Metal (%)
Si
0.57
Mn
1.56
P
0.013
S
0.010
Ni
0.42
SMAW
C
0.05
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
510 (73,950)
560 (81,200)
27
-40 (-40)
70 (52)
SAW
YS
Mpa(lbs/in2)
19-25
(3/4-1)
25-32
(1-1 1/4)
Approx. Current
(amps)
3.4 (7.6)
4.5 (9.7)
5.9 (12.8)
90~96
3.8 (8.3)
4.9 (10.4)
5.5 (12.0)
91~96
4.5 (9.3)
5.6 (12.1)
6.7 (14.3)
92~96
FCAW
19-25
(3/4-1)
Voltage
(volts)
GTAW
GMAW
Diameter, Polarity
Shielding Gas
Non-FERROUS
APPENDIX
353
.indb 353
2014-07-17 10:08:09
SC-80MR
Type : Metal-Cored
Conformances
AWS A5.28/ ASME SFA5.28 E80C-G
EN
Applications
Welding Position
Offshore structure
Heavy equipment
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
General fabrication
Features
Current
DC +
Shielding Gas
Good anti-porosity
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
354 | H Y U N D A I W E L D I N G
.indb 354
2014-07-17 10:08:09
SC-80MR
Typical Chemical Composition of All-Weld Metal (%)
Si
0.35
Mn
1.55
P
0.014
S
0.010
Ni
1.55
SMAW
C
0.07
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
612 (88,700)
658 (95,400)
25.5
-60 (-76)
60 (44)
SAW
YS
Mpa(lbs/in2)
19-25
(3/4-1)
19-25
(3/4-1)
Voltage
(volts)
Approx. Current
(amps)
3.5 (7.5)
4.0 (9.2)
4.5 (10.8)
90~96
4.1 (8.9)
4.9 (10.8)
6.6 (14.2)
94~98
GTAW
GMAW
Diameter, Polarity
Shielding Gas
FCAW
Non-FERROUS
APPENDIX
355
.indb 355
2014-07-17 10:08:09
Supercored 81MAG
Type : Rutile
Conformances
AWS A5.29/ ASME SFA5.29 E81T1-Ni1M H4
RINA 5Y40S H5
EN
RS
5Y42SM H5
ABS 5Y400SA H5
LR
5Y40S H5
DB
BV
SA5Y40M HHH
CE
DNV VY40MS H5
CWB AWS A5.29 E81T1-Ni1M-H4 (-46 Degree)
Applications
Welding Position
Offshore structure
Shipbuilding
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
Mining
Petrochemical industry
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
356 | H Y U N D A I W E L D I N G
.indb 356
2014-07-17 10:08:09
Supercored 81MAG
Typical Chemical Composition of All-Weld Metal (%)
Si
0.28
Mn
1.20
P
0.008
S
0.012
Ni
0.93
SMAW
C
0.05
EL
(%)
26.0
28.0
Temp
C(F)
-60 (-76)
-40 (-40)
CVN-Impact Value
J (ftlbs)
60 (44)
98 (72)
As welded
PWHT (620 @2hr)
SAW
YS
Mpa(lbs/in2)
550 (79,900)
510 (74,100)
86~88
3.8 (8.5)
4.3 (9.5)
4.5 (10.0)
1.8 (3.9)
2.2 (4.8)
2.7 (5.9)
2.9 (6.5)
3.2 (7.2)
3.5 (7.8)
86~88
4.0 (8.7)
4.4 (9.8)
4.7 (10.4)
2.5 (5.5)
2.9 (6.4)
3.3 (7.3)
3.7 (8.2)
4.2 (9.2)
4.6 (10.1)
86~88
5.4 (11.9)
5.8 (12.8)
APPENDIX
25 (1)
1.6 (3.5)
1.8 (4.0)
2.3 (5.0)
2.7 (6.0)
3.2 (7.0)
3.4 (7.5)
Non-FERROUS
25 (1)
FCAW
25 (1)
GTAW
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
357
.indb 357
2014-07-17 10:08:09
Supercored 81-K2
Type : Rutile
Conformances
AWS A5.29/ ASME SFA5.29 E81T1-K2C
NK KSW54Y40G(C)H5
EN
CCS 5Y40S H5
KR
4Y40SG(C1) H5 (-60C 47 J)
ABS 5Y400SA H5
RS
5Y40S H5
LR
5Y40S H5
GL
6Y40 H5S
BV
SA5Y40M HHH
CE
Applications
Welding Position
Offshore
Shipbuilding
1G 2F 3G 4G
(PA) (PB) (PFPG) (PE)
General fabrication
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
358 | H Y U N D A I W E L D I N G
.indb 358
2014-07-17 10:08:09
Supercored 81-K2
Typical Chemical Composition of All-Weld Metal (%)
Si
0.35
Mn
1.35
P
0.012
S
0.011
Ni
1.50
SMAW
C
0.04
EL
(%)
540 (78,400)
620 (90,000)
28.0
Temp
C(F)
-30 (-22)
-60 (-76)
CVN-Impact Value
J (ftlbs)
110 (81)
60 (44)
SAW
YS
Mpa(lbs/in2)
86~88
4.9 (10.8)
5.2 (11.4)
1.8 (3.9)
2.2 (4.8)
2.7 (5.9)
2.9 (6.5)
3.2 (7.2)
3.5 (7.8)
86~88
4.0 (8.7)
4.4 (9.8)
4.7 (10.4)
2.5 (5.5)
2.9 (6.4)
3.3 (7.3)
3.7 (8.2)
4.2 (9.2)
4.6 (10.1)
86~88
5.4 (11.9)
5.8 (12.8)
APPENDIX
25 (1)
1.6 (3.5)
1.8 (4.0)
2.3 (5.0)
2.7 (6.0)
3.2 (7.0)
3.4 (7.5)
3.8 (8.5)
Non-FERROUS
100% CO2
25 (1)
FCAW
100% CO2
25 (1)
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
359
.indb 359
2014-07-17 10:08:09
SC-460
Type : Rutile
Conformances
AWS A5.29/ ASME SFA5.29 E81T1-K2C
BV
DNV VY46MS(H5)
SA5Y46 HHH
EN
GL
KR
5Y46SG(C1) H5
NK KSW5Y46G(C)H5
6Y46 H5
ABS 5YQ460SA H5
KSW63Y47G(C)H5
LR
5Y46 H5
(-20C53J)
Applications
Welding Position
Shipbuilding
Structural fabrication
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Offshore structure
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
360 | H Y U N D A I W E L D I N G
.indb 360
2014-07-17 10:08:09
SC-460
Typical Chemical Composition of All-Weld Metal (%)
Si
0.35
Mn
1.20
P
0.008
S
0.011
Ni
1.50
SMAW
C
0.06
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
580 (84,200)
630 (91,400)
26.0
-60 (-76)
60 (44)
SAW
YS
Mpa(lbs/in2)
1.6 (3.5)
1.8 (4.0)
2.3 (5.0)
2.7 (6.0)
3.2 (7.0)
3.4 (7.5)
3.8 (8.5)
86~88
4.9 (10.8)
5.2 (11.4)
1.8 (3.9)
2.2 (4.8)
2.7 (5.9)
2.9 (6.5)
3.2 (7.2)
3.5 (7.8)
86~88
4.0 (8.7)
4.4 (9.8)
4.7 (10.4)
APPENDIX
Non-FERROUS
25 (1)
Voltage
(volts)
FCAW
100% CO2
25 (1)
GTAW
100% CO2
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
361
.indb 361
2014-07-17 10:08:09
SC-81LT
Type : Rutile
Conformances
AWS A5.29/ ASME SFA5.29 E81T1-K2C
LR
EN
Applications
5Y40S H5
Welding Position
Shipbuilding
Offshore structure
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Structural fabrication
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
362 | H Y U N D A I W E L D I N G
.indb 362
2014-07-17 10:08:09
SC-81LT
Typical Chemical Composition of All-Weld Metal (%)
Si
0.26
Mn
1.20
P
0.010
S
0.010
Ni
1.50
SMAW
C
0.04
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
520 (75,500)
610 (88,600)
28.0
-40 (-40)
-60 (-76)
120 (89)
85 (63)
Diameter, Polarity
Shielding Gas
Approx. Current
(amps)
1.6 (3.5)
1.8 (4.0)
2.3 (5.0)
2.7 (6.0)
3.2 (7.0)
3.4 (7.5)
3.8 (8.5)
86~88
4.9 (10.8)
5.2 (11.4)
1.8 (3.9)
2.2 (4.8)
2.7 (5.9)
2.9 (6.5)
3.2 (7.2)
3.5 (7.8)
86~88
4.0 (8.7)
4.4 (9.8)
4.7 (10.4)
APPENDIX
Non-FERROUS
25 (1)
Voltage
(volts)
FCAW
100% CO2
25 (1)
GTAW
100% CO2
CTWD
mm (in)
GMAW
SAW
YS
Mpa(lbs/in2)
363
.indb 363
2014-07-17 10:08:09
SC-81Ni2
Type : Rutile
Conformances
AWS A5.29/ ASME SFA5.29 E81T1-Ni2C
BV
DNV VY46MS(H5)
SA5Y46 HHH
EN
GL
KR
5Y46SG(C1) H5
NK KSW63Y47G(C)H5
6Y46S H5
ABS 5YQ460SA H5
Applications
Welding Position
Shipbuilding
Offshore structure
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Structural fabrication
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
364 | H Y U N D A I W E L D I N G
.indb 364
2014-07-17 10:08:10
SC-81Ni2
Typical Chemical Composition of All-Weld Metal (%)
Si
0.27
Mn
1.21
P
0.010
S
0.010
Ni
2.20
SMAW
C
0.05
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
590 (85,600)
630 (91,400)
25.0
-40 (-40)
-60 (-76)
100 (74)
80 (59)
Diameter, Polarity
Shielding Gas
Approx. Current
(amps)
1.6 (3.5)
1.8 (4.0)
2.3 (5.0)
2.7 (6.0)
3.2 (7.0)
3.4 (7.5)
3.8 (8.5)
86~88
4.9 (10.8)
5.2 (11.4)
1.8 (3.9)
2.2 (4.8)
2.7 (5.9)
2.9 (6.5)
3.2 (7.2)
3.5 (7.8)
86~88
4.0 (8.7)
4.4 (9.8)
4.7 (10.4)
APPENDIX
Non-FERROUS
25 (1)
Voltage
(volts)
FCAW
100% CO2
25 (1)
GTAW
100% CO2
CTWD
mm (in)
GMAW
SAW
YS
Mpa(lbs/in2)
365
.indb 365
2014-07-17 10:08:10
SC-81Ni2M
Type : Rutile
Conformances
AWS A5.29/ ASME SFA5.29 E81T1-Ni2M
DNV VY46MS(H5)
BV
EN
SA5Y46 HHH
Applications
Welding Position
Offshore structure
Shipbuilding
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
366 | H Y U N D A I W E L D I N G
.indb 366
2014-07-17 10:08:10
SC-81Ni2M
Typical Chemical Composition of All-Weld Metal (%)
Si
0.24
Mn
1.15
P
0.010
S
0.010
Ni
2.25
SMAW
C
0.05
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
580 (84,200)
620 (90,000)
24.8
-50 (-58)
-60 (-76)
110 (81)
90 (66)
Diameter, Polarity
Shielding Gas
25 (1)
Voltage
(volts)
Approx. Current
(amps)
1.6 (3.5)
1.8 (4.0)
2.3 (5.0)
2.7 (6.0)
3.2 (7.0)
3.4 (7.5)
3.8 (8.5)
86~88
FCAW
GTAW
CTWD
mm (in)
GMAW
SAW
YS
Mpa(lbs/in2)
4.9 (10.8)
5.2 (11.4)
Non-FERROUS
APPENDIX
367
.indb 367
2014-07-17 10:08:10
Supercored 81-K2MAG
Type : Rutile
Conformances
AWS A5.29/ ASME SFA5.29 E81T1-K2M
DNV VY40MS H5
GL
6Y40S H5
EN
RS
5Y40S H5
ABS 5Y400SA H5
LR
5Y40S H5
CE
BV
SA5Y40M HHH
DB
Applications
Welding Position
Offshore structure
Shipbuilding
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
12.5kg (28lbs)
Spool
15kg (33lbs)
20kg (44lbs)
100kg (221lbs)
Pac
200kg (441lbs)
250kg (551lbs)
368 | H Y U N D A I W E L D I N G
.indb 368
2014-07-17 10:08:10
Supercored 81-K2MAG
Typical Chemical Composition of All-Weld Metal (%)
Si
0.35
Mn
1.25
P
0.012
S
0.010
Ni
1.55
SMAW
C
0.03
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
590 (85,600)
610 (88,500)
27.0
-30 (-22)
-60 (-76)
110 (81)
70 (52)
Diameter, Polarity
Shielding Gas
25 (1)
Voltage
(volts)
Approx. Current
(amps)
1.6 (3.5)
2.0 (4.5)
2.5 (5.5)
2.9 (6.5)
3.2 (7.0)
3.6 (8.0)
86~88
4.1 (9.1)
4.3 (9.5)
4.7 (10.4)
FCAW
GTAW
CTWD
mm (in)
GMAW
SAW
YS
Mpa(lbs/in2)
Non-FERROUS
APPENDIX
369
.indb 369
2014-07-17 10:08:10
SC-80K2
Type : Semi-Metal
Conformances
AWS A5.29 / ASME SFA5.29 E80T-1K2C
BV
EN
GL
KR RSW54Y40MG(C)HHH
SA5Y40 HHH
6Y40 H5S
NK KAW54Y40MG(C),
ABS 5Y400SA H5
KSW54Y40MG(C)H5
LR
(-60C34J)
4Y40S H5
Applications
Welding Position
Shipbuilding
1G 2F
(PA) (PB)
Offshore structure
Features
Current
DC +
Shielding Gas
100% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
500kg (771lbs)
370 | H Y U N D A I W E L D I N G
.indb 370
2014-07-17 10:08:10
SC-80K2
Typical Chemical Composition of All-Weld Metal (%)
Si
0.43
Mn
1.45
P
0.011
S
0.008
Ni
1.57
SMAW
C
0.06
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
550 (79,900)
590 (85,700)
25
-60 (-76)
53 (39)
SAW
YS
Mpa(lbs/in2)
100% CO2
20~25
(51/64~1)
10.4 (410)
12.7 (500)
15.3 (600)
100% CO2
20~25
(51/64~1)
Voltage
(volts)
Approx. Current
(amps)
200
250
300
3.5 (7.7)
4.7 (10.4)
6.3 (13.9)
85~87
87~89
91~93
300
350
5.6 (12.3)
6.7 (14.8)
90~92
91~93
GTAW
CTWD
mm (in)
GMAW
Diameter, Polarity
Shielding Gas
FCAW
Non-FERROUS
APPENDIX
371
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2014-07-17 10:08:10
SC-81B2
Type : Rutile
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
Petrochemical industry
DC +
Pressure vessel
Shielding Gas
100% CO2
Features
Stable arc and low spatter level
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
Spool
15kg (33lbs)
Si
0.41
Mn
0.83
P
0.016
S
0.017
Cr
1.19
Mo
0.51
TS
Mpa(lbs/in2)
EL
(%)
PWHT
575 (83,500)
656 (95,200)
22.4
69015C X 1Hr
Diameter
in (mm)
Amp-Volt Range
Typical
Stickout
in (mm)
150 ~ 260A
24~30V
200A
26V
15 ~ 25
(5/8 ~ 1)
180 ~ 280A
25~32V
220A
26V
15 ~ 25
(5/8 ~ 1)
200 ~ 300A
25~32V
240A
27V
15 ~ 25
(5/8 ~ 1)
372 | H Y U N D A I W E L D I N G
.indb 372
2014-07-17 10:08:10
SC-91B3
Type : Rutile
Conformances
Welding Position
EN
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
Petrochemical industry
SAW
DC +
Pressure vessel
Shielding Gas
100% CO2
Features
Diameter / Packaging
Spool
15kg (33lbs)
GTAW
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
GMAW
Si
0.47
Mn
0.83
P
0.022
S
0.017
Cr
2.32
Mo
0.99
FCAW
EL
(%)
PWHT
643 (93,300)
730 (106,000)
20.0
69015C X 1Hr
Non-FERROUS
YS
Mpa(lbs/in2)
Typical
Stickout
in (mm)
150 ~ 260A
24~30V
200A
26V
15 ~ 25
(5/8 ~ 1)
180 ~ 280A
25~32V
220A
26V
15 ~ 25
(5/8 ~ 1)
200 ~ 300A
25~32V
240A
27V
15 ~ 25
(5/8 ~ 1)
APPENDIX
Diameter
in (mm)
373
.indb 373
2014-07-17 10:08:10
SC-91B9
Type : Rutile
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Petrochemical industry
Current
Pressure vessel
DC +
Features
Shielding Gas
Ar + 20~25% CO2
Spool
Si
0.1
Mn
0.5
Ni
0.5
Cr
9
Mo
1
V
0.2
Nb
0.05
N
0.03
HDM (ml/100g)
2.01
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Condition
560 (81,300)
740 (107,400)
21
20 (68)
30
SR1: 2h/760C
Amp-Volt Range
Typical
Stickout
in (mm)
150 ~ 260A
24~30V
200A
26V
15 ~ 25
(5/8 ~ 1)
180 ~ 280A
25~32V
220A
26V
15 ~ 25
(5/8 ~ 1)
200 ~ 300A
25~32V
240A
27V
15 ~ 25
(5/8 ~ 1)
374 | H Y U N D A I W E L D I N G
.indb 374
2014-07-17 10:08:10
SC-80D2
Type : Metal-Cored
Conformances
SMAW
Applications
Welding Position
SAW
Heavy equipment
Petrochemical industry
1G 2F
(PA) (PB)
Pressure vessel
GMAW
Features
Current
DC +
Low spatter
Good crack resistance
GTAW
Shielding Gas
Ar + 20~25% CO2
FCAW
Non-FERROUS
Diameter
mm (in)
1.2 (0.045)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
APPENDIX
Diameter / Packaging
375
.indb 375
2014-07-17 10:08:10
SC-80D2
Typical Chemical Composition of All-Weld Metal (%)
C
0.05
Si
0.60
Mn
1.65
P
0.012
S
0.010
Mo
0.51
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
590 (85,600)
660 (95,700)
28
-20 (-4)
70 (52)
CTWD
mm (in)
19-25
(3/4-1)
Voltage
(volts)
Approx. Current
(amps)
3.5 (7.5)
4.0 (9.2)
4.5 (10.8)
90~96
376 | H Y U N D A I W E L D I N G
.indb 376
2014-07-17 10:08:11
Supercored 1CM
Type : Metal-Cored
Conformances
SMAW
Applications
Welding Position
SAW
Petrochemical industry
Pressure vessel
1G 2F
(PA) (PB)
GMAW
Features
Current
DC +
Low spatter
Good porosity resistance
GTAW
Shielding Gas
Ar + 20~25% CO2
FCAW
Non-FERROUS
Diameter
mm (in)
1.2 (0.045)
5kg (11lbs)
Spool
15kg (33lbs)
20kg (44lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
APPENDIX
Diameter / Packaging
377
.indb 377
2014-07-17 10:08:11
Supercored 1CM
Typical Chemical Composition of All-Weld Metal (%)
C
0.07
Si
0.39
Mn
0.81
P
0.013
S
0.010
Cr
1.25
Mo
0.51
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
PWHT
560 (81,300)
510 (74,100)
630 (91,400)
600 (87,100)
20
25
0 (32)
0 (32)
90 (66)
110 (81)
620/1Hr
620/8Hr
CTWD
mm (in)
19-25
(3/4-1)
Voltage
(volts)
Approx. Current
(amps)
3.9 (8.6)
5.3 (11.6)
6.5 (14.2)
90~96
378 | H Y U N D A I W E L D I N G
.indb 378
2014-07-17 10:08:11
Supershield 11
Type : Self-Shielded
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 17632-A-T 42 Z Z Z N 1
Applications
Current
SAW
General fabrication
DC -
Galvanized steel
Shielding Gas
Civil construction
No shielding gas
Diameter / Packaging
GTAW
Diameter
Spool
mm (in) 15kg (33lbs) 20kg (44lbs)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
GMAW
Features
Mn
0.6
P
0.011
S
0.006
Al
1.2
FCAW
C
0.19
EL
(%)
520 (75,400)
590 (85,500)
21
Non-FERROUS
YS
Mpa(lbs/in2)
No shielding gas
CTWD
mm (in)
25 (1)
2.5 (98)
3.4 (134)
4.0 (157)
Voltage
(volts)
Approx. Current
(amps)
77~81
APPENDIX
Diameter, Polarity
Shielding Gas
379
.indb 379
2014-07-17 10:08:11
Supershield 71GS
Type : Self-Shielded
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
ISO 17632-A-T 42 Z Z V N 1
Current
Applications
DC -
General fabrications
Galvanized steel
Shielding Gas
Civil construction
No shielding gas
Features
Diameter / Packaging
Diameter
Spool
mm (in) 15kg (33lbs) 20kg (44lbs)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
Si
0.5
Mn
0.91
P
0.016
S
0.014
Al
2.05
586 (85,000)
Satisfactory
No shielding gas
CTWD
mm (in)
25 (1)
2.4 (94)
3.3 (130)
4.0 (157)
Voltage
(volts)
Approx. Current
(amps)
76~80
380 | H Y U N D A I W E L D I N G
.indb 380
2014-07-17 10:08:11
Supershield 4
Type : Self-Shielded
Conformances
Welding Position
EN
SMAW
ISO 17632-A-T 42 Z Z W N 3
1G 2F
(PA) (PB)
Applications
Current
Heavy equipment
SAW
DC +
Machinery
Shielding Gas
Features
No shielding gas
Diameter
Spool
Coil
mm (in) 12.5kg (28lbs) 25kg (55lbs)
2.0 (0.078 in)
GTAW
Si
0.38
Mn
0.4
GMAW
P
0.012
S
0.01
Al
1.25
FCAW
YS
Mpa(lbs/in2)
465 (67,400)
EL
(%)
24
Diameter, Polarity
Shielding Gas
No shielding gas
50 (2)
76 (3)
81~84
2.0 (4.3)
2.5 (5.5)
3.0 (6.6)
4.2 (9.2)
5.6 (12.3)
80~85
APPENDIX
No shielding gas
CTWD
mm (in)
Non-FERROUS
381
.indb 381
2014-07-17 10:08:11
Supershield EG-72T
Type : Self-Shielded
Conformances
Welding Position
Applications
Storage tank
Pressure vessels
Current
DC +
Features
Electro gas arc welding(EGW)
Vertical-up, V-groove & Square Butt joint single pass EGW
process
Shielding Gas
No shielding gas
Diameter / Packaging
Diameter
mm (in)
2.4 (3/32)
Coil
25kg (55lbs)
Si
0.35
Mn
1.45
P
0.008
S
0.009
Mo
0.25
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
520 (75,400)
590 (85,600)
27
-30 (-20)
45 (33)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
380~450
450~480
480~550
550~600
10 (22.0)
12 (26.5)
15 (33.1)
18 (39.7)
No shielding gas
CTWD
mm (in)
38 (1.49)
Voltage
(volts)
382 | H Y U N D A I W E L D I N G
.indb 382
2014-07-17 10:08:11
Supershield EG-82T
Type : Self-Shielded
Conformances
Welding Position
SMAW
Applications
Storage tank
Pressure vessels
SAW
Current
DC +
Features
Electro gas arc welding (EGW)
Shielding Gas
Vertical- up, V-groove & Square Butt joint single pass EGW
GMAW
No shielding gas
process
Good impact value at low-temperature
Diameter / Packaging
Coil
25kg (55lbs)
Si
0.26
Mn
1.50
P
0.009
S
0.010
Mo
0.35
Ni
0.98
FCAW
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
550 (80,000)
640 (92,900)
25
-40 (-40)
55 (41)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
380~450
450~480
480~550
550~600
10 (22.0)
12 (26.5)
15 (33.1)
18 (39.7)
38 (1.49)
Voltage
(volts)
APPENDIX
No shielding gas
CTWD
mm (in)
Non-FERROUS
YS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
GTAW
Diameter
mm (in)
2.4 (3/32)
383
.indb 383
2014-07-17 10:08:11
SW-410 Cored
Type : Rutile
Conformances
AWS A5.22 E410T1-1/-4
JIS Z3323 TS410-FB1
Applications
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
0.8 (0.033)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
384 | H Y U N D A I W E L D I N G
.indb 384
2014-07-17 10:08:11
SW-410 Cored
Typical Chemical Composition of All-Weld Metal (%)
C
0.07
0.06
Si
0.5
0.5
Mn
0.4
0.4
P
0.008
0.008
S
0.01
0.008
Ni
0.4
0.4
Cr
12.5
12.5
Mo
0.01
0.01
Cu
0.03
0.03
SMAW
100% CO2
80% Ar + 20% CO2
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Heat Treatment
610 (88,500)
600 (87,000)
23
23
0
0
14
13
750C X 1hr
Diameter, Polarity
Shielding Gas
CTWD
mm (in)
20 (0.78)
20 (0.78)
Voltage
(volts)
1.3 (2.86)
1.5 (3.30)
1.8 (3.96)
300
320
340
1.7 (3.74)
2.0 (4.40)
2.3 (5.07)
GTAW
100% CO2
GMAW
SAW
100% CO2
80% Ar + 20% CO2
TS
Mpa(lbs/in2)
FCAW
Non-FERROUS
APPENDIX
385
.indb 385
2014-07-17 10:08:11
SW-307NS Cored
Type : Rutile
Conformances
EN
Welding Position
ISO 17633-A-T 18 8 Mn M M
1G 2F
(PA) (PB)
Applications
Joining and overlay applications on 13Mn steels
Cladding Carbon steels
Current
DC +
Features
Shielding Gas
Ar + 2% O2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
Si
0.6
Mn
7.3
P
0.021
S
0.008
Ni
8.6
Cr
18.3
Mo
0.1
EL
(%)
610 (88,500)
23
Temp
C(F)
-20
-60
CVN-Impact Value
J (ftlbs)
106
71
CTWD
mm (in)
Ar + 2% O2
20 (0.78)
4.2 (9.1)
5 (10.9)
6 (13.0)
386 | H Y U N D A I W E L D I N G
.indb 386
2014-07-17 10:08:11
SW-308L Cored
Type : Rutile
Conformances
DNV 308L (-120C)
NK KW308LG(C)
EN
LR
304L (-120C)
CE
BV
UP (KV -120C)
DB
Applications
SAW
SMAW
Welding Position
GMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
GTAW
DC +
FCAW
Ar + 20~25% CO2
Non-FERROUS
Diameter / Packaging
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
APPENDIX
Diameter
mm (in)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
387
.indb 387
2014-07-17 10:08:12
SW-308L Cored
Typical Chemical Composition of All-Weld Metal (%)
100% CO2
80% Ar + 20% CO2
C
0.03
0.03
Si
0.70
0.80
Mn
1.40
1.50
P
0.02
0.02
S
0.01
0.01
Cr
19.0
19.5
Ni
9.6
9.7
Mo
0.05
0.05
100% CO2
80% Ar + 20% CO2
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ferrite
Number
550 (79,750)
560 (81,200)
44
43
-20 (4)
-20 (4)
60 (44)
50 (37)
8-11
8-11
CTWD
mm (in)
100% CO2
20 (4/5)
20 (4/5)
100% CO2
25 (1)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.6 (5.7)
3.8 (8.4)
4.6 (10.1)
2.7 (5.9)
3.7 (8.3)
4.8 (10.6)
180
250
290
180
250
290
3.0 (6.6)
4.5 (9.9)
5.5 (12.1)
3.1 (6.8)
4.6 (10.1)
5.7 (12.6)
388 | H Y U N D A I W E L D I N G
.indb 388
2014-07-17 10:08:12
SW-308LT
Type : Rutile
Conformances
ABS AWS A5.22 E308LT1-1
SMAW
(-196C 27 J)
Applications
Welding Position
SAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GMAW
Features
Current
DC +
GTAW
Shielding Gas
100% CO2
Ar + 20~25% CO2
FCAW
Non-FERROUS
Diameter
mm (in)
1.2 (0.045)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
APPENDIX
Diameter / Packaging
389
.indb 389
2014-07-17 10:08:12
SW-308LT
Typical Chemical Composition of All-Weld Metal (%)
100% CO2
80% Ar + 20% CO2
C
0.03
0.03
Si
0.50
0.59
Mn
1.50
1.60
P
0.02
0.02
S
0.01
0.01
Cr
18.5
19.0
Ni
9.9
10.0
Mo
0.05
0.05
100% CO2
80% Ar + 20% CO2
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ferrite
Number
540 (78,300)
550 (79,750)
48
49
-196 (-321)
-196 (-321)
35 (26)
35 (26)
4-6
4-6
CTWD
mm (in)
100% CO2
20 (4/5)
20 (4/5)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.6 (5.7)
3.5 (7.7)
4.8 (10.6)
2.6 (5.7)
3.6 (7.9)
4.9 (10.8)
390 | H Y U N D A I W E L D I N G
.indb 390
2014-07-17 10:08:12
SW-309L Cored
Type : Rutile
Conformances
GL 4332S
NK KW309LG(C)
EN
KR
LR SS/CMn
DB
BV
SAW
SMAW
DNV 309L
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
GTAW
Features
GMAW
Applications
Current
DC +
FCAW
Shielding Gas
100% CO2
Ar + 20~25% CO2
Non-FERROUS
Diameter / Packaging
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
APPENDIX
Diameter
mm (in)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
391
.indb 391
2014-07-17 10:08:12
SW-309L Cored
Typical Chemical Composition of All-Weld Metal (%)
100% CO2
80% Ar + 20% CO2
C
0.03
0.03
Si
0.75
0.80
Mn
1.20
1.30
P
0.02
0.02
S
0.01
0.01
Cr
22.8
23.0
Ni
12.3
12.5
Mo
0.05
0.05
100% CO2
80% Ar + 20% CO2
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ferrite
Number
560 (81,200)
580 (84,100)
40
39
-20 (4)
-20 (4)
50 (37)
45 (33)
16-19
16-19
CTWD
mm (in)
100% CO2
20 (4/5)
20 (4/5)
100% CO2
25 (1)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.6 (5.7)
3.7 (8.2)
4.7 (10.4)
2.8 (6.2)
3.8 (8.4)
4.9 (10.8)
180
250
290
180
250
290
3.0 (6.6)
4.6 (10.1)
5.7 (12.6)
3.2 (7.1)
4.7 (10.4)
5.9 (13.0)
392 | H Y U N D A I W E L D I N G
.indb 392
2014-07-17 10:08:12
SW-309LNS Cored
Type : Metal-Cored
Conformances
Welding Position
SMAW
1G 2F
(PA) (PB)
ISO 17633-A-T 23 12 L M M
Applications
Current
DC +
SAW
Automotive mufflers
Shielding Gas
Ar + 2% O2
Features
GMAW
Non-slag type
Low spatter
Diameter / Packaging
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
C
0.025
Si
0.5
Mn
1.8
P
0.02
S
0.01
Ni
13
Cr
24
Mo
0.13
FCAW
GTAW
Diameter
mm (in)
1.2 (0.045)
1.6 (1/16)
Cu
0.12
Temp
C(F)
-20
Non-FERROUS
TS
Mpa(lbs/in2)
590 (85,600)
CVN-Impact Value
J (ftlbs)
60
Ar + 2% O2
20 (0.78)
4.2 (9.1)
5 (10.9)
6 (13.0)
APPENDIX
Diameter, Polarity
Shielding Gas
393
.indb 393
2014-07-17 10:08:12
SW-309MoL Cored
Type : Rutile
Conformances
AWS A5.22 / ASME SFA5.22 E309LMoT1-1/-4
GL 4459S
EN
NK KW309MoLG(C)
Applications
Welding Position
Features
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
394 | H Y U N D A I W E L D I N G
.indb 394
2014-07-17 10:08:12
SW-309MoL Cored
Typical Chemical Composition of All-Weld Metal (%)
C
0.03
0.03
Si
0.60
0.70
Mn
1.40
1.50
P
0.02
0.02
S
0.01
0.01
Cr
22.3
23.5
Ni
12.3
12.5
Mo
2.3
2.4
SMAW
100% CO2
80% Ar + 20% CO2
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ferrite
Number
680 (98,600)
690 (100,050)
31
32
-20 (4)
-20 (4)
45 (33)
50 (37)
17-20
17-20
SAW
100% CO2
80% Ar + 20% CO2
TS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
CTWD
mm (in)
20 (4/5)
100% CO2
25 (1)
25 (1)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.5 (5.5)
3.6 (7.9)
4.6 (10.1)
2.6 (5.7)
3.6 (7.9)
4.7 (10.4)
180
250
290
180
250
290
2.9 (6.4)
4.4 (10.1)
5.6 (12.3)
3.1 (6.8)
4.5 (9.9)
5.5 (12.1)
Non-FERROUS
Approx. Current
(amps)
FCAW
20 (4/5)
Voltage
(volts)
GTAW
100% CO2
GMAW
APPENDIX
395
.indb 395
2014-07-17 10:08:12
SW-316L Cored
Type : Rutile
Conformances
AWS A5.22 / ASME SFA5.22 E316LT1-1/-4
LR 316L
BV
EN
DNV 316L
KR
GL 4435S
316L (-60C)
NK KW316LG(C)
DB
CE
Applications
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
396 | H Y U N D A I W E L D I N G
.indb 396
2014-07-17 10:08:12
SW-316L Cored
Typical Chemical Composition of All-Weld Metal (%)
C
0.03
0.03
Si
0.75
0.80
Mn
1.20
1.30
P
0.02
0.02
S
0.01
0.01
Cr
17.5
18.0
Ni
11.8
12.0
Mo
2.7
2.8
SMAW
100% CO2
80% Ar + 20% CO2
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ferrite
Number
560 (81,200)
570 (82,650)
42
41
-20 (4)
-20 (4)
45 (33)
40 (30)
8-9
8-9
SAW
100% CO2
80% Ar + 20% CO2
TS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
CTWD
mm (in)
20 (4/5)
100% CO2
25 (1)
25 (1)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.5 (5.5)
3.4 (7.5)
4.5 (9.9)
2.6 (5.7)
3.6 (7.9)
4.6 (10.1)
180
250
290
180
250
290
3.0 (6.6)
4.6 (10.1)
5.9 (13.0)
3.1 (6.8)
4.8 (10.6)
6.1 (13.4)
Non-FERROUS
Approx. Current
(amps)
FCAW
20 (4/5)
Voltage
(volts)
GTAW
100% CO2
GMAW
APPENDIX
397
.indb 397
2014-07-17 10:08:12
SW-316LT
Type : Rutile
Conformances
AWS A5.22 / ASME SFA5.22 E316LT1-1/-4
JIS Z3323 TS316L-FB1
EN
Applications
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
398 | H Y U N D A I W E L D I N G
.indb 398
2014-07-17 10:08:13
SW-316LT
Typical Chemical Composition of All-Weld Metal (%)
C
0.03
0.03
Si
0.60
0.70
Mn
1.60
1.80
P
0.02
0.02
S
0.01
0.01
Cr
17.5
17.8
Ni
12.0
12.2
Mo
2.2
2.3
SMAW
100% CO2
80% Ar + 20% CO2
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ferrite
Number
540 (78,300)
545 (79,025)
40
42
-196 (-321)
-196 (-321)
35 (26)
35 (26)
4-5
4-5
SAW
100% CO2
80% Ar + 20% CO2
TS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
CTWD
mm (in)
20 (4/5)
20 (4/5)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.6 (5.7)
3.5 (7.7)
4.6 (10.1)
2.6 (5.7)
3.6 (7.9)
4.6 (10.1)
GTAW
100% CO2
GMAW
FCAW
Non-FERROUS
APPENDIX
399
.indb 399
2014-07-17 10:08:13
SW-317L Cored
Type : Rutile
Conformances
AWS A5.22 / ASME SFA5.22 E317LT1-1/-4
JIS Z3323 TS317L-FB1
Applications
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
400 | H Y U N D A I W E L D I N G
.indb 400
2014-07-17 10:08:13
SW-317L Cored
Typical Chemical Composition of All-Weld Metal (%)
C
0.03
0.03
Si
0.65
0.70
Mn
1.40
1.50
P
0.02
0.02
S
0.01
0.01
Cr
18.8
19.0
Ni
12.3
12.3
Mo
3.3
3.4
SMAW
100% CO2
80% Ar + 20% CO2
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ferrite
Number
550 (79,750)
570 (82,707)
40
41
-20 (4)
-20 (4)
45 (33)
45 (33)
9-10
9-10
SAW
100% CO2
80% Ar + 20% CO2
TS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
CTWD
mm (in)
20 (4/5)
100% CO2
25 (1)
25 (1)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.5 (5.5)
3.4 (7.5)
4.5 (9.9)
2.6 (5.7)
3.5 (7.7)
4.5 (9.9)
180
250
290
180
250
290
3.1 (6.8)
4.6 (10.1)
6.0 (13.2)
3.2 (7.1)
4.8 (10.6)
6.2 (13.7)
Non-FERROUS
Approx. Current
(amps)
FCAW
20 (4/5)
Voltage
(volts)
GTAW
100% CO2
GMAW
APPENDIX
401
.indb 401
2014-07-17 10:08:13
SW-347 Cored
Type : Rutile
Conformances
AWS A5.22 / ASME SFA5.22 E347T1-1/-4
JIS Z3323 TS347-FB1
EN
Applications
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
0.9 (0.035)
1.2 (0.045)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
402 | H Y U N D A I W E L D I N G
.indb 402
2014-07-17 10:08:13
SW-347 Cored
Typical Chemical Composition of All-Weld Metal (%)
C
0.04
0.04
Si
0.60
0.60
Mn
1.40
1.50
P
0.02
0.02
S
0.01
0.01
Cr
19.3
19.5
Ni
9.9
10.0
Nb
0.40
0.40
SMAW
100% CO2
80% Ar + 20% CO2
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ferrite
Number
610 (88,450)
620 (89,900)
38
37
-20 (4)
-20 (4)
50 (37)
55 (41)
8-10
8-10
SAW
100% CO2
80% Ar + 20% CO2
TS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
CTWD
mm (in)
20 (4/5)
100% CO2
25 (1)
25 (1)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.6 (5.7)
3.7 (8.2)
4.8 (10.6)
2.7 (6.0)
3.7 (8.2)
4.9 (10.8)
180
250
290
180
250
290
3.2 (7.1)
4.5 (9.9)
5.6 (12.3)
3.3 (7.3)
4.8 (10.6)
5.9 (13.0)
Non-FERROUS
Approx. Current
(amps)
FCAW
20 (4/5)
Voltage
(volts)
GTAW
100% CO2
GMAW
APPENDIX
403
.indb 403
2014-07-17 10:08:13
SW-410NiMo Cored
Type : Rutile
Conformances
AWS A5.22 / ASME SFA5.22 E410NiMoT1-1/-4
JIS Z3323 TS410NiMo-FB1
EN
Applications
Welding Position
Features
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Current
DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
404 | H Y U N D A I W E L D I N G
.indb 404
2014-07-17 10:08:13
SW-410NiMo Cored
Typical Chemical Composition of All-Weld Metal (%)
C
0.04
0.04
Si
0.65
0.70
Mn
0.45
0.50
P
0.02
0.02
S
0.01
0.01
Cr
11.5
11.5
Ni
4.3
4.5
Mo
0.45
0.50
SMAW
100% CO2
80% Ar + 20% CO2
CVN-Impact Value
J (ftlbs)
Hardness
(HRc)
PWHT
100% CO2
890 (129,050)
17
0 (32)
40 (30)
As weld : 37
PWHT : 26
600C,
1hr, AC
900 (130,500)
17
0 (32)
40 (30)
As weld : 37
PWHT : 27
600C,
1hr, AC
CTWD
mm (in)
20 (4/5)
100% CO2
25 (1)
25 (1)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.5 (5.5)
3.6 (7.9)
4.7 (10.4)
2.6 (5.7)
3.5 (7.7)
4.8 (10.6)
180
250
290
180
250
290
2.9 (6.4)
4.6 (10.1)
5.6 (12.3)
3.0 (6.6)
4.6 (10.1)
5.8 (12.8)
Non-FERROUS
Approx. Current
(amps)
FCAW
20 (4/5)
Voltage
(volts)
GTAW
100% CO2
GMAW
EL
(%)
SAW
TS
Mpa(lbs/in2)
APPENDIX
405
.indb 405
2014-07-17 10:08:13
SW-2209 Cored
Type : Rutile
Conformances
AWS A5.22 / ASME SFA5.22 E2209T1-1/-4
BV
EN
UP (KV -20C 41 J)
Applications
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Features
Current
DC +
Shielding Gas
100% CO2
Ar + 20~25% CO2
Diameter / Packaging
Diameter
mm (in)
0.9 (0.035)
1.2 (0.045)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
406 | H Y U N D A I W E L D I N G
.indb 406
2014-07-17 10:08:13
SW-2209 Cored
Typical Chemical Composition of All-Weld Metal (%)
C
0.03
0.03
Si
0.70
0.80
Mn
1.00
1.10
P
0.02
0.02
S
0.01
0.01
Cr
23.2
23.5
Ni
8.4
8.5
Mo
0.05
0.05
N
0.10
0.10
PREN
36
36
SMAW
100% CO2
80% Ar + 20% CO2
100% CO2
820 (118,900)
26
840 (121,800)
25
Temp
C(F)
CVN-Impact Value
J (ftlbs)
-20 (4)
-50 (-58)
-20 (4)
-50 (-58)
50 (37)
30 (22)
55 (41)
30 (22)
SAW
TS
Mpa(lbs/in2)
Ferrite
Number
50-55
50-55
GMAW
CTWD
mm (in)
20 (4/5)
100% CO2
25 (1)
25 (1)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.6 (5.7)
3.8 (8.4)
4.9 (10.8)
2.8 (6.2)
4.0 (8.8)
5.0 (11.0)
180
250
290
180
250
290
3.0 (6.6)
4.5 (9.9)
5.3 (11.7)
3.2 (7.1)
4.8 (10.6)
5.5 (12.10)
Non-FERROUS
Approx. Current
(amps)
FCAW
20 (4/5)
Voltage
(volts)
GTAW
100% CO2
APPENDIX
407
.indb 407
2014-07-17 10:08:13
Supercored 308L
Type : Rutile
Conformances
AWS A5.22 / ASME SFA5.22 E308LT0-1/-4
CE
Applications
Welding Position
1G 2F
(PA) (PB)
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
408 | H Y U N D A I W E L D I N G
.indb 408
2014-07-17 10:08:13
Supercored 308L
Typical Chemical Composition of All-Weld Metal (%)
C
0.03
0.03
Si
0.50
0.60
Mn
1.50
1.60
P
0.02
0.02
S
0.01
0.01
Cr
19.0
19.5
Ni
9.5
9.6
Mo
0.05
0.05
SMAW
100% CO2
80% Ar + 20% CO2
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ferrite
Number
550 (79,750)
570 (82,650)
44
43
-20 (4)
-20 (4)
50 (37)
55 (41)
7-10
7-10
SAW
100% CO2
80% Ar + 20% CO2
TS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
CTWD
mm (in)
20 (4/5)
100% CO2
25 (1)
25 (1)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.7 (6.0)
3.9 (8.6)
5.0 (11.0)
2.8 (6.2)
4.0 (8.8)
5.1 (11.2)
180
250
290
180
250
290
3.0 (6.6)
4.8 (10.6)
6.3 (13.9)
3.1 (6.8)
5.0 (11.0)
6.5 (14.3)
Non-FERROUS
Approx. Current
(amps)
FCAW
20 (4/5)
Voltage
(volts)
GTAW
100% CO2
GMAW
APPENDIX
409
.indb 409
2014-07-17 10:08:14
Supercored 309L
Type : Rutile
Conformances
AWS A5.22 / ASME SFA5.22 E309LT0-1/-4
CE
LR SS/CMn
EN
BV 309L
DB
GL 4332S
Applications
Welding Position
Features
1G 2F
(PA) (PB)
Current
DC +
Diameter / Packaging
Diameter
mm (in)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
410 | H Y U N D A I W E L D I N G
.indb 410
2014-07-17 10:08:14
Supercored 309L
Typical Chemical Composition of All-Weld Metal (%)
C
0.03
0.03
Si
0.50
0.60
Mn
1.50
1.60
P
0.02
0.02
S
0.01
0.01
Cr
19.0
19.5
Ni
9.5
9.6
Mo
0.05
0.05
SMAW
100% CO2
80% Ar + 20% CO2
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ferrite
Number
570 (82,650)
580 (84,100)
35
34
-20 (4)
-20 (4)
45 (33)
40 (30)
18-20
18-20
SAW
100% CO2
80% Ar + 20% CO2
TS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
CTWD
mm (in)
20 (4/5)
100% CO2
25 (1)
25 (1)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.6 (5.7)
3.8 (8.4)
5.0 (11.0)
2.8 (6.2)
4.1 (9.0)
5.2 (11.5)
180
250
290
180
250
290
3.3 (7.3)
5.2 (11.5)
6.6 (14.6)
3.4 (7.5)
5.4 (11.9)
6.8 (15.0)
Non-FERROUS
Approx. Current
(amps)
FCAW
20 (4/5)
Voltage
(volts)
GTAW
100% CO2
GMAW
APPENDIX
411
.indb 411
2014-07-17 10:08:14
Supercored 309MoL
Type : Rutile
Conformances
AWS A5.22 / ASME SFA5.22 E309LMoT0-1/-4
BV 309LMo
EN
GL 4459S
LR SS/CMn
Applications
Welding Position
Features
1G 2F
(PA) (PB)
Current
DC +
Diameter / Packaging
Diameter
mm (in)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
412 | H Y U N D A I W E L D I N G
.indb 412
2014-07-17 10:08:14
Supercored 309MoL
Typical Chemical Composition of All-Weld Metal (%)
C
0.03
0.03
Si
0.50
0.60
Mn
1.10
1.20
P
0.02
0.02
S
0.01
0.01
Cr
22.0
22.5
Ni
12.2
12.5
Mo
2.2
2.3
SMAW
100% CO2
80% Ar + 20% CO2
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ferrite
Number
680 (98,600)
690 (100,050)
35
32
-20 (4)
-20 (4)
50 (37)
55 (40)
17-20
17-20
SAW
100% CO2
80% Ar + 20% CO2
TS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
CTWD
mm (in)
20 (4/5)
100% CO2
25 (1)
25 (1)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.6 (5.7)
3.9 (8.6)
5.0 (11.0)
2.8 (6.2)
4.0 (8.8)
5.1 (11.2)
180
250
290
180
250
290
3.3 (7.3)
5.3 (11.7)
6.6 (14.6)
3.2 (7.1)
5.5 (12.1)
6.7 (14.8)
Non-FERROUS
Approx. Current
(amps)
FCAW
20 (4/5)
Voltage
(volts)
GTAW
100% CO2
GMAW
APPENDIX
413
.indb 413
2014-07-17 10:08:14
Supercored 316L
Type : Rutile
Conformances
AWS A5.22 / ASME SFA5.22 E316LT0-1/-4
CE
LR 316L
EN
BV 316L
DB
GL 4435S
Applications
Welding Position
1G 2F
(PA) (PB)
Features
Current
DC +
Diameter / Packaging
Diameter
mm (in)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.6 (1/16)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
414 | H Y U N D A I W E L D I N G
.indb 414
2014-07-17 10:08:14
Supercored 316L
Typical Chemical Composition of All-Weld Metal (%)
C
0.03
0.03
Si
0.50
0.60
Mn
1.50
1.60
P
0.02
0.02
S
0.01
0.01
Cr
17.8
18.0
Ni
11.8
12.0
Mo
2.7
2.8
SMAW
100% CO2
80% Ar + 20% CO2
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ferrite
Number
550 (79,750)
560 (81,200)
40
39
-20 (4)
-20 (4)
50 (37)
45 (33)
8-10
8-10
SAW
100% CO2
80% Ar + 20% CO2
TS
Mpa(lbs/in2)
Diameter, Polarity
Shielding Gas
CTWD
mm (in)
20 (4/5)
100% CO2
25 (1)
25 (1)
Deposition Rate
kg/hr (lb/hr)
140
180
210
140
180
210
2.7 (5.9)
3.6 (7.9)
4.7 (10.4)
2.7 (5.9)
3.7 (8.2)
4.8 (10.6)
180
250
290
180
250
290
3.4 (7.5)
4.9 (10.8)
6.3 (13.9)
3.5 (7.7)
5.0 (11.0)
6.4 (14.1)
Non-FERROUS
Approx. Current
(amps)
FCAW
20 (4/5)
Voltage
(volts)
GTAW
100% CO2
GMAW
APPENDIX
415
.indb 415
2014-07-17 10:08:14
SF-409Ti
Type : Metal-Cored
Conformances
Welding Position
1G 2F
(PA) (PB)
Applications
Stainless steels 409 Type
Current
Automotive mufflers
DC +
Features
Shielding Gas
Ar + 2% O2
Low spatter
Non-slag type
Diameter / Packaging
Diameter
mm (in)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
Spool
12.5kg (27.6lbs)
5kg (11lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
Si
0.35
Mn
0.5
P
0.01
S
0.01
Ni
16.5
Cr
0.5
Mo
0.01
Cu
0.02
Ti
1.0
EL
(%)
500 (72,600)
20
Ar + 2% O2
CTWD
mm (in)
20 (0.78)
Voltage
(volts)
2.9 (6.3)
3.5 (7.6)
4.4 (9.5)
416 | H Y U N D A I W E L D I N G
.indb 416
2014-07-17 10:08:14
SF-430
Type : Metal-Cored
Conformances
Welding Position
SMAW
1G 2F
(PA) (PB)
Applications
Stainless steels 409 and 430 Type
Current
Automotive mufflers
Features
SAW
DC +
Shielding Gas
Ar + 2% O2
Low spatter
GMAW
Non-slag type
Diameter / Packaging
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
GTAW
Diameter
mm (in)
1.2 (0.045)
Mn
0.5
P
0.01
S
0.01
Ni
16.5
Cr
0.5
Mo
0.01
Cu
0.02
FCAW
C
0.03
Heat treatment
500 (72,600)
40
Non-FERROUS
TS
Mpa(lbs/in2)
Ar + 2% O2
CTWD
mm (in)
20 (0.78)
Voltage
(volts)
3.0 (6.6)
3.4 (7.4)
4.3 (9.4)
APPENDIX
Diameter, Polarity
Shielding Gas
417
.indb 417
2014-07-17 10:08:14
SF-430Nb
Type : Metal-Cored
Conformances
Welding Position
12072 G Z 17 L Nb
1G 2F
(PA) (PB)
Applications
Stainless steels 409 and 430 Type
Current
Automotive mufflers
DC +
Features
Shielding Gas
Ar + 2% O2
Non-slag type
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
Si
0.40
Mn
0.17
P
0.010
S
0.010
Cr
16.5
Nb
0.50
Ti
0.40
EL
(%)
520 (75,400)
24
Ar + 2% O2
CTWD
mm (in)
20 (0.78)
Voltage
(volts)
2.9 (6.3)
3.4 (7.4)
4.5 (9.9)
418 | H Y U N D A I W E L D I N G
.indb 418
2014-07-17 10:08:14
SF-436
Type : Metal-Cored
Conformances
Welding Position
SMAW
Applications
1G 2F
(PA) (PB)
SAW
Current
DC +
Features
Good corrosion resistance
Low spatter
Shielding Gas
Non-slag type
GMAW
Ar + 2% O2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
Spool
12.5kg (27.6lbs)
5kg (11lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
GTAW
Si
0.4
Mn
0.5
P
0.008
S
0.006
Ni
0.04
Cr
16.8
Mo
0.78
Cu
0.02
Ti
0.5
FCAW
Heat treatment
500 (72,600)
35
Non-FERROUS
TS
Mpa(lbs/in2)
Ar + 2% O2
CTWD
mm (in)
20 (0.78)
Voltage
(volts)
2.8 (6.2)
3.3 (7.3)
4.5 (9.9)
APPENDIX
Diameter, Polarity
Shielding Gas
419
.indb 419
2014-07-17 10:08:14
SC-439Ti Cored
Type : Metal-Cored
Conformances
Welding Position
Applications
1G 2F
(PA) (PB)
Current
DC +
Features
Good corrosion resistance
Low spatter
Shielding Gas
Non-slag type
Ar + 2% O2
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
5kg (11lbs)
Spool
12.5kg (27.6lbs)
15kg (33lbs)
250kg (551lbs)
Pac
300kg (661lbs)
350kg (771lbs)
Si
0.3
Mn
0.6
P
0.005
S
0.01
Ni
0.04
Cr
18.5
Ti
0.75
EL
(%)
Heat treatment
500 (72,600)
40
Ar + 2% O2
CTWD
mm (in)
20 (0.78)
Voltage
(volts)
2.8 (6.2)
3.3 (7.3)
4.3 (9.4)
420 | H Y U N D A I W E L D I N G
.indb 420
2014-07-17 10:08:15
Supershield CrC
Cr-Carbide Type
Conformances
SMAW
Applications
Welding Position
Cement roll mill, bucket teeth and lips, crusher and coke
hammers, wear plate
Features
SAW
1G
(PA)
Current
GMAW
DC +
Cr-Carbide type
Welding Process
Open Arc
GTAW
FCAW
Non-FERROUS
Diameter / Packaging
Coil
25kg (55lbs)
150kg (330lbs)
Pac
250kg (551lbs)
350kg (771lbs)
APPENDIX
Diameter
Spool
mm (in) 12.5kg (27.6lbs) 15kg (33lbs)
1.2 (0.045)
1.6 (1/16)
2.4 (3/32)
2.8 (7/64)
3.2 (1/8)
421
.indb 421
2014-07-17 10:08:15
Supershield CrC
Typical Chemical Composition of All-Weld Metal (%)
C
4.5
5.2
Si
0.4
0.6
Mn
1.6
1.4
P
0.011
0.013
S
0.004
0.005
Cr
25.0
28.5
On Mild Steel
1.2/1.6mm
2.4/2.8mm
1 Layer
42~46
50~52
Rockwell Hardness(HRc)
2 Layers
50~54
54~57
4 Layers
54~58
60~65
CTWD
mm (in)
Open Arc
25 (1)
Open Arc
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
250
300
350
3.4 (7.4)
5.3 (11.6)
7.5 (16.6)
330
380
430
5.2 (11.4)
6.4 (14.1)
7.3 (16.0)
422 | H Y U N D A I W E L D I N G
.indb 422
2014-07-17 10:08:15
Supershield CrCW
Cr-Carbide Type
Conformances
SMAW
Applications
Welding Position
Features
SAW
1G
(PA)
Current
GMAW
DC +
Cr-Carbide type
Welding Process
Open Arc
GTAW
FCAW
Non-FERROUS
Diameter / Packaging
Coil
25kg (55lbs)
150kg (330lbs)
Pac
250kg (551lbs)
350kg (771lbs)
APPENDIX
Diameter
Spool
mm (in) 12.5kg (27.6lbs) 15kg (33lbs)
1.2 (0.045)
1.6 (1/16)
2.4 (3/32)
2.8 (7/64)
3.2 (1/8)
423
.indb 423
2014-07-17 10:08:15
Supershield CrCW
Typical Chemical Composition of All-Weld Metal (%)
C
4.5
5.0
Si
0.6
1.7
Mn
0.7
1.8
P
0.011
0.012
S
0.006
0.008
Cr
25.0
25.0
On Mild Steel
1.2/1.6mm
2.4/2.8mm
1 Layer
40~44
48~52
Rockwell Hardness(HRc)
2 Layers
46~49
52~58
4 Layers
53~56
58~63
CTWD
mm (in)
Open Arc
25 (1)
Open Arc
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
250
300
350
3.4 (7.4)
5.2 (11.4)
7.4 (16.3)
330
380
430
5.2 (11.4)
6.3 (13.9)
7.2 (15.8)
424 | H Y U N D A I W E L D I N G
.indb 424
2014-07-17 10:08:15
Supershield CrCH
Cr-Carbide Type
Conformances
Welding Position
SMAW
Applications
1G
(PA)
SAW
Current
Features
DC +
Welding Process
GMAW
Open Arc
Diameter / Packaging
Diameter
Coil
Pac
2.8 (7/64)
GTAW
Si
1.5
Mn
0.2
P
0.010
S
0.007
Cr
28.0
FCAW
Non-FERROUS
1 Layer
55~59
4 Layers
62~65
Open Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
330
380
430
5.2 (11.4)
6.4 (14.1)
7.2 (15.8)
APPENDIX
Diameter, Polarity
Shielding Gas
425
.indb 425
2014-07-17 10:08:15
Supershield CrCNb5
Cr-Carbide+Nb-Carbide Type
Conformances
Welding Position
Applications
1G
(PA)
Cement roll mill, bucket teeth and lips, crusher and coke
hammers, wear plate
Current
DC +
Features
Open arc type hardfacing wire
Cr-Carbide + Nb-Carbide type
Welding Process
Open Arc
Diameter / Packaging
Diameter
Coil
Pac
C
5.0
Si
1.0
Mn
0.5
P
0.010
S
0.006
Cr
22.0
Nb
4.8
1 Layer
-
Rockwell Hardness(HRc)
2 Layers
-
4 Layers
62~64
Open Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
300
340
380
3.8 (8.3)
5.5 (12.1)
7.1 (15.6)
426 | H Y U N D A I W E L D I N G
.indb 426
2014-07-17 10:08:15
Supershield CrCNb
Cr-Carbide+Nb-Carbide Type
Conformances
SMAW
Applications
Welding Position
Cement roll mill, bucket teeth and lips, crusher and coke
hammers, wear plate
Features
SAW
1G
(PA)
Current
GMAW
DC +
GTAW
FCAW
Non-FERROUS
Diameter / Packaging
Coil
25kg (55lbs)
150kg (330lbs)
Pac
250kg (551lbs)
350kg (771lbs)
APPENDIX
Diameter
Spool
mm (in) 12.5kg (27.6lbs) 15kg (33lbs)
1.2 (0.045)
1.6 (1/16)
2.4 (3/32)
2.8 (7/64)
3.2 (1/8)
427
.indb 427
2014-07-17 10:08:15
Supershield CrCNb
Typical Chemical Composition of All-Weld Metal (%)
C
4.5
5.2
Si
0.8
1.0
Mn
0.2
0.2
P
0.015
0.011
S
0.003
0.004
Cr
21.0
22.0
Nb
6.0
6.8
1.6mm
2.8mm
On Mild Steel
1 Layer
-
Rockwell Hardness(HRc)
2 Layers
-
4 Layers
60~65
64~67
CTWD
mm (in)
Open Arc
25 (1)
Open Arc
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
250
300
350
3.5 (7.7)
6.0 (13.2)
7.8 (17.2)
330
380
430
5.2 (11.4)
6.4 (14.1)
7.3 (16.0)
428 | H Y U N D A I W E L D I N G
.indb 428
2014-07-17 10:08:15
Supershield CrCMo
Cr-Carbide Type
Conformances
Welding Position
SMAW
Applications
1G
(PA)
Cement roll mill, bucket teeth and lips, crusher and coke
hammers, wear plate
Current
SAW
DC +
Features
Welding Process
Open Arc
GMAW
Diameter / Packaging
Diameter
Coil
Pac
GTAW
2.4 (3/32)
2.8 (7/64)
Si
1.7
Mn
0.4
P
0.011
S
0.003
Cr
27.5
Mo
1.2
FCAW
On Mild Steel
Rockwell Hardness(HRc)
2 Layers
-
4 Layers
62~65
63~67
Non-FERROUS
2.4mm
2.8mm
1 Layer
-
Open Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
330
380
430
5.2 (11.4)
6.4 (14.1)
7.3 (16.0)
APPENDIX
Diameter, Polarity
Shielding Gas
429
.indb 429
2014-07-17 10:08:15
Supershield CrCV1
Cr-Carbide Type
Conformances
Welding Position
Applications
1G
(PA)
Cement roll mill, bucket teeth and lips, crusher and coke
hammers, wear plate
Current
DC +
Features
Open arc type hardfacing wire
Welding Process
Open Arc
Diameter / Packaging
Diameter
Coil
Pac
C
5.2
Si
1.2
Mn
2.2
P
0.012
S
0.003
Cr
28.5
V
0.6
Ti
0.1
1 Layer
-
Rockwell Hardness(HRc)
2 Layers
-
4 Layers
63~65
Open Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
360
400
430
5.4 (11.9)
6.7 (14.7)
7.6 (16.7)
430 | H Y U N D A I W E L D I N G
.indb 430
2014-07-17 10:08:15
Supershield CrCB
Cr-Carbide Type
Conformances
Welding Position
SMAW
Applications
1G
(PA)
Cement roll mill, bucket teeth and lips, crusher and coke
hammers, wear plate
Current
SAW
DC +
Features
Welding Process
Open Arc
GMAW
Diameter / Packaging
Diameter
Coil
Pac
GTAW
2.4 (3/32)
3.2 (1/8)
C
4.5
Si
0.6
Mn
1.4
P
0.011
S
0.002
Cr
26.0
Ti
0.1
B
0.3
FCAW
On Mild Steel
Rockwell Hardness(HRc)
2 Layers
-
4 Layers
63~65
64~67
Non-FERROUS
2.4mm
3.2mm
1 Layer
-
Open Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
360
400
430
5.4 (11.9)
6.6 (14.5)
7.5 (16.5)
APPENDIX
Diameter, Polarity
Shielding Gas
431
.indb 431
2014-07-17 10:08:15
Supershield AP-O
High Mn/Cr Type
Conformances
Applications
Welding Position
Features
Current
DC +
High-Mn/Cr type
Welding Process
Open Arc
Diameter / Packaging
Diameter
Spool
mm (in) 12.5kg (27.6lbs) 15kg (33lbs)
1.2 (0.045)
1.6 (1/16)
2.4 (3/32)
2.8 (7/64)
3.2 (1/8)
Coil
25kg (55lbs)
150kg (330lbs)
Pac
250kg (551lbs)
350kg (771lbs)
432 | H Y U N D A I W E L D I N G
.indb 432
2014-07-17 10:08:16
Supershield AP-O
Typical Chemical Composition of All-Weld Metal (%)
C
0.4
Si
0.4
Mn
16.0
Cr
13.0
SMAW
SAW
25 (1)
Open Arc
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
240
280
330
3.4 (7.5)
4.5 (9.9)
5.4 (11.9)
330
360
400
5.0 (11.0)
5.7 (12.5)
6.5 (14.3)
GTAW
Open Arc
GMAW
Diameter, Polarity
Shielding Gas
FCAW
Non-FERROUS
APPENDIX
433
.indb 433
2014-07-17 10:08:16
Supershield 16Mn-O
High Mn Type
Conformances
Applications
Welding Position
Features
Current
DC +
High-Mn type
Welding Process
Open Arc
Diameter / Packaging
Diameter
Spool
mm (in) 12.5kg (27.6lbs) 15kg (33lbs)
1.2 (0.045)
1.6 (1/16)
2.4 (3/32)
2.8 (7/64)
3.2 (1/8)
Coil
25kg (55lbs)
150kg (330lbs)
Pac
250kg (551lbs)
350kg (771lbs)
434 | H Y U N D A I W E L D I N G
.indb 434
2014-07-17 10:08:16
Supershield 16Mn-O
Typical Chemical Composition of All-Weld Metal (%)
C
0.5
Si
0.5
Mn
17.0
Cr
3.5
SMAW
SAW
25 (1)
Open Arc
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
310
360
410
4.3 (9.4)
6.1 (13.4)
8.4 (18.5)
330
360
400
5.2 (11.4)
5.8 (12.7)
6.8 (14.9)
GTAW
Open Arc
GMAW
Diameter, Polarity
Shielding Gas
FCAW
Non-FERROUS
APPENDIX
435
.indb 435
2014-07-17 10:08:16
Supershield 309L-O
Conformances
Welding Position
Applications
1G
(PA)
Current
Features
DC +
Welding Process
Open Arc
Diameter / Packaging
Diameter
Coil
Pac
2.8 (7/64)
Si
0.5
Mn
17.0
Mn
17.0
Cr
3.5
TS
Mpa(lbs/in2)
EL
(%)
630 (91,400)
38
All-Weld Metal
Open Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
330
360
400
5.1 (11.2)
5.8 (12.7)
6.7 (14.7)
436 | H Y U N D A I W E L D I N G
.indb 436
2014-07-17 10:08:16
SC-BU Cored
Low Alloy Type
Conformances
SMAW
Applications
Welding Position
Features
SAW
1G
(PA)
Current
GMAW
DC +
GTAW
FCAW
Non-FERROUS
Diameter / Packaging
Coil
25kg (55lbs)
150kg (330lbs)
Pac
250kg (551lbs)
350kg (771lbs)
APPENDIX
Diameter
Spool
mm (in) 12.5kg (27.6lbs) 15kg (33lbs)
1.2 (0.045)
1.6 (1/16)
2.4 (3/32)
2.8 (7/64)
3.2 (1/8)
437
.indb 437
2014-07-17 10:08:16
SC-BU Cored
Typical Chemical Composition of All-Weld Metal (%)
C
0.12
Si
0.8
Mn
2.7
Cr
1.0
CTWD
mm (in)
Open Arc
25 (1)
Open Arc
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
310
360
410
3.9 (8.6)
4.6 (10.1)
5.1 (11.2)
330
360
400
4.9 (10.8)
5.5 (12.1)
6.3 (13.8)
438 | H Y U N D A I W E L D I N G
.indb 438
2014-07-17 10:08:16
Supershield 430-O
Ferritic STS Type
Conformances
Welding Position
SMAW
Applications
1G
(PA)
SAW
Current
Features
DC +
Welding Process
GMAW
Open Arc
Diameter / Packaging
Diameter
Coil
Pac
2.4 (3/32)
2.8 (7/64)
GTAW
Mn
0.9
Cr
17.0
FCAW
C
0.05
Non-FERROUS
Open Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
330
360
400
4.9 (10.8)
5.6 (12.3)
6.5 (14.2)
APPENDIX
Diameter, Polarity
Shielding Gas
439
.indb 439
2014-07-17 10:08:16
Supershield 410NiMo-O
Martentic STS Type
Conformances
Welding Position
Applications
1G
(PA)
Current
Features
DC +
Welding Process
Open Arc
Diameter / Packaging
Diameter
Coil
Pac
Si
0.7
Mn
0.9
Cr
13.0
Ni
4.0
Mo
0.5
Nb
0.2
Open Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
330
360
400
4.9 (10.8)
5.5 (12.1)
6.6 (14.5)
440 | H Y U N D A I W E L D I N G
.indb 440
2014-07-17 10:08:16
SC-410NiMoS
Martentic STS Type
Conformances
Welding Position
SMAW
Applications
1G
(PA)
SAW
Current
Features
DC +
Welding Process
Diameter / Packaging
Diameter
Coil
Pac
GTAW
GMAW
Si
0.7
Mn
1.7
Cr
13.0
Ni
4.5
Mo
0.5
FCAW
Non-FERROUS
Submerged Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
350
390
430
3.7 (8.2)
4.5 (9.9)
5.3 (11.6)
APPENDIX
Diameter, Polarity
Shielding Gas
441
.indb 441
2014-07-17 10:08:16
SC-414S
Martentic STS Type
Conformances
Welding Position
Applications
1G
(PA)
Current
Features
DC +
Welding Process
SAW(with S-717/S-400HF flux)
Diameter / Packaging
Diameter
Coil
Pac
2.4 (3/32)
3.2 (1/8)
C
0.11
Si
0.6
Mn
1.5
Cr
13.8
Ni
2.8
Mo
1.1
Nb
0.2
V
0.3
Submerged Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
350
390
430
3.8 (8.4)
4.6 (10.1)
5.2 (11.4)
442 | H Y U N D A I W E L D I N G
.indb 442
2014-07-17 10:08:16
SC-420S
Martentic STS Type
Conformances
Welding Position
SMAW
Applications
1G
(PA)
SAW
Current
Features
DC +
Welding Process
Diameter / Packaging
Diameter
Coil
Pac
Nb
0.15
V
0.3
W
1.3
GTAW
GMAW
Si
0.6
Mn
1.8
Cr
12.5
Ni
0.5
Mo
1.6
FCAW
Non-FERROUS
Submerged Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
350
390
430
3.9 (8.6)
4.6 (10.1)
5.3 (11.6)
APPENDIX
Diameter, Polarity
Shielding Gas
443
.indb 443
2014-07-17 10:08:16
SC-420SG
Martentic STS Type
Conformances
Welding Position
Applications
1G
(PA)
Current
Features
DC +
Welding Process
SAW(with S-717/S-400HF flux)
Diameter / Packaging
Diameter
Coil
Pac
C
0.2
Si
0.6
Mn
1.5
Cr
13.0
Ni
0.2
Nb
0.15
CTWD
mm (in)
Submerged Arc
25 (1)
Submerged Arc
25 (1)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
240
280
330
2.4 (5.3)
3.5 (7.7)
4.4 (9.7)
350
390
430
3.8 (8.4)
4.5 (9.9)
5.2 (11.4)
444 | H Y U N D A I W E L D I N G
.indb 444
2014-07-17 10:08:17
SC-423S
Ferritic STS Type
Conformances
Welding Position
SMAW
Applications
1G
(PA)
SAW
Current
Features
DC +
Welding Process
Diameter / Packaging
Diameter
Coil
Pac
GTAW
GMAW
Si
0.4
Mn
1.4
Cr
17.0
Ni
2.4
Mo
1.1
Nb
0.2
V
0.3
FCAW
Non-FERROUS
Submerged Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
350
390
430
3.7 (8.1)
4.4 (9.7)
5.2 (11.4)
APPENDIX
Diameter, Polarity
Shielding Gas
445
.indb 445
2014-07-17 10:08:17
SC-430S
Ferritic STS Type
Conformances
Welding Position
Applications
1G
(PA)
Current
Features
DC +
Welding Process
SAW(with S-717/S-400HF flux)
Diameter / Packaging
Diameter
Coil
Pac
Si
0.7
Mn
1.3
Cr
17.0
Submerged Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
350
390
430
3.8 (8.4)
4.5 (9.9)
5.3 (11.6)
446 | H Y U N D A I W E L D I N G
.indb 446
2014-07-17 10:08:17
SC-30S
Low / Middle Alloy Type
Conformances
Welding Position
SMAW
Applications
1G
(PA)
SAW
Current
Features
DC +
Welding Process
Diameter / Packaging
Diameter
Coil
Pac
GTAW
GMAW
Si
0.2
Mn
1.5
Cr
1.6
Mo
0.3
FCAW
Non-FERROUS
Submerged Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
350
390
430
4.2 (9.2)
5.1 (11.2)
5.8 (12.7)
APPENDIX
Diameter, Polarity
Shielding Gas
447
.indb 447
2014-07-17 10:08:17
SC-45S
Low / Middle Alloy Type
Conformances
Welding Position
Applications
1G
(PA)
Current
Features
DC +
Welding Process
SAW(with S-717/S-400HF flux)
Diameter / Packaging
Diameter
Coil
Pac
3.2 (1/8)
C
0.2
Si
0.4
Mn
1.8
Cr
3.0
Mo
0.5
Submerged Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
350
390
430
4.3 (9.4)
5.2 (11.4)
5.9 (12.9)
448 | H Y U N D A I W E L D I N G
.indb 448
2014-07-17 10:08:17
SC-55S
Middle Alloy Type
Conformances
Welding Position
SMAW
Applications
1G
(PA)
SAW
Current
Features
DC +
Welding Process
Diameter / Packaging
Diameter
Coil
GMAW
Pac
3.2 (1/8)
Cr
6.0
Mo
1.5
GTAW
Si
0.5
Mn
1.5
W
1.5
FCAW
Non-FERROUS
Submerged Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
350
390
430
4.5 (9.9)
5.3 (11.6)
6.0 (13.1)
APPENDIX
Diameter, Polarity
Shielding Gas
449
.indb 449
2014-07-17 10:08:17
SC-A4S
Low Alloy Type
Conformances
Welding Position
Applications
High strength steel, creep resisting steel
Current
DC +
Features
Submerged arc type hardfacing wire
Welding Process
Coil
Pac
Si
0.5
Mn
1.4
Mo
0.5
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Heat
Treatment
676 (97,000)
24.4
-29 (-20)
70 (52)
600C (1,112F)
X 1hr FC
Submerged Arc
CTWD
mm (in)
25 (1)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
310
360
410
3.9 (8.6)
4.6 (10.1)
5.1 (11.2)
450 | H Y U N D A I W E L D I N G
.indb 450
2014-07-17 10:08:17
SC-42H
For Hard-facing
Conformances
Welding Position
SMAW
Applications
1G 2F
(PA) (PB)
SAW
Current
Features
DC +
Shielding Gas
GMAW
Diameter / Packaging
Spool
15kg (33lbs)
GTAW
Diameter
mm (in)
1.6 (1/16)
Mn
1.5
Cr
4.9
Mo
2.5
V
0.35
Nb
0.35
Co
1.0
FCAW
C
0.1
Non-FERROUS
100% CO2
CTWD
mm (in)
20(4/5)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
260
300
330
4.9 (10.8)
5.6 (12.3)
7.4 (16.3)
APPENDIX
Diameter, Polarity
Shielding Gas
451
.indb 451
2014-07-17 10:08:17
SC-250H
For Hard-facing
Conformances
Welding Position
1G 2F
(PA) (PB)
Applications
Spindle, gear, shaft etc.
Current
DC +
Features
Flat and horizontal fillet position welding
Shielding Gas
Spool
15kg (33lbs)
Si
0.57
Mn
1.30
P
0.011
S
0.005
Cr
1.20
Mo
-
Others
-
CTWD
mm (in)
100% CO2
20 (4/5)
100% CO2
20 (4/5)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
230
260
300
4.0 (8.8)
5.1 (11.2)
6.0 (13.2)
260
300
330
4.6 (10.1)
5.4 (11.9)
6.9 (15.2)
452 | H Y U N D A I W E L D I N G
.indb 452
2014-07-17 10:08:17
SC-350H
For Hard-facing
Conformances
Welding Position
SMAW
1G 2F
(PA) (PB)
Applications
Spindle, gear, shaft etc.
Current
SAW
DC +
Features
Shielding Gas
Diameter
mm (in)
1.2 (0.045)
1.6 (1/16)
Spool
15kg (33lbs)
GTAW
Si
0.6
Mn
1.6
P
0.015
S
0.006
Cr
1.2
Mo
0.3
Others
-
FCAW
CTWD
mm (in)
20 (4/5)
100% CO2
20 (4/5)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
230
260
300
4.1 (9.0)
5.2 (11.4)
6.0 (13.2)
260
300
330
4.7 (10.3)
5.4 (11.9)
7.0 (15.4)
APPENDIX
100% CO2
Non-FERROUS
GMAW
Diameter / Packaging
453
.indb 453
2014-07-17 10:08:17
SC-450H
For Hard-facing
Conformances
Welding Position
1G 2F
(PA) (PB)
Applications
Crain wheels, gear, shaft etc.
Current
DC +
Features
Flat and horizontal fillet position welding
Shielding Gas
Spool
15kg (33lbs)
Si
0.7
Mn
1.5
P
0.018
S
0.007
Cr
1.8
Mo
0.6
Others
-
CTWD
mm (in)
100% CO2
20 (4/5)
100% CO2
20 (4/5)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
230
260
300
4.3 (9.4)
5.2 (11.3)
6.0 (13.2)
260
300
330
4.8 (10.5)
5.5 (12.1)
7.2 (15.8)
454 | H Y U N D A I W E L D I N G
.indb 454
2014-07-17 10:08:18
SC-600H
For Hard-facing
Conformances
Welding Position
SMAW
1G 2F
(PA) (PB)
Applications
Rollers, shear blades, screw conveyer etc.
Current
SAW
DC +
Features
Shielding Gas
Spool
15kg (33lbs)
Si
0.5
Mn
0.7
Cr
4.2
Mo
0.6
V
-
W
-
Others
-
FCAW
CTWD
mm (in)
20 (4/5)
100% CO2
20 (4/5)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
230
260
300
4.4 (9.7)
5.3 (11.6)
6.1 (13.4)
260
300
330
4.9 (10.8)
5.7 (12.5)
7.3 (16.0)
APPENDIX
100% CO2
Non-FERROUS
GTAW
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
GMAW
Diameter / Packaging
455
.indb 455
2014-07-17 10:08:18
SC-600HM
For Hard-facing
Conformances
Welding Position
1G 2F
(PA) (PB)
Applications
Rollers, shear blades, screw conveyer etc.
Current
DC +
Features
Flat and horizontal fillet position welding
Shielding Gas
Ar + 20~25% CO2
FCAW process
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
1.6 (1/16)
Spool
15kg (33lbs)
Si
0.3
Mn
1.5
P
0.012
S
0.009
Cr
6.2
Mo
0.35
CTWD
mm (in)
20 (4/5)
20 (4/5)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
230
260
300
4.5 (9.9)
5.5 (12.1)
6.4 (14.1)
260
300
330
5.3 (11.6)
6.2 (13.6)
7.6 (16.7)
456 | H Y U N D A I W E L D I N G
.indb 456
2014-07-17 10:08:18
SC-700H
For Hard-facing
Conformances
Welding Position
SMAW
1G 2F
(PA) (PB)
Applications
Rollers, shear blades, screw conveyer etc.
Current
SAW
DC +
Features
Shielding Gas
Spool
15kg (33lbs)
Si
0.6
Mn
1.3
Cr
5.2
Mo
-
V
-
W
0.4
Others
-
FCAW
CTWD
mm (in)
20 (4/5)
100% CO2
20 (4/5)
Voltage
(volts)
Approx. Current
(amps)
Deposition Rate
kg/hr (lb/hr)
230
260
300
4.4 (9.7)
5.4 (11.9)
6.3 (13.8)
260
300
330
5.1 (11.2)
5.9 (13.0)
7.4 (16.3)
APPENDIX
100% CO2
Non-FERROUS
GTAW
Diameter
mm (in)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
GMAW
Diameter / Packaging
457
.indb 457
2014-07-17 10:08:18
Note
.indb 458
2014-07-17 10:08:18
Non-FERROUS
Non-Ferrous Metal
Welding Consumables
.indb 459
2014-07-17 10:08:19
SR-133
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
DC +
Diameter / Packaging
Diameter
mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
Features
High impact toughness at low temperature
Good Arc & slag stability and hot cracking resistance
Length mm(in)
350 (14)
Good productivity
Si
0.15
Mn
3.1
P
0.005
S
0.003
Cr
15.0
Ni
71.5
Mo
1.0
Cu
0.01
Nb+Ta
1.25
Fe
7.5
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
395 (57,000)
610 (88,000)
37.0
-196 (-321)
91 (67)
3.2mm (1/8) DC +
70~90
70~90
5.0mm (3/16) DC +
120~150
110~140
460 | H Y U N D A I W E L D I N G
.indb 460
2014-07-17 10:08:19
SR-182
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
SAW
Applications
Current
Inconel 600, 601 and stainless steels & low-alloy steel &
DC +
nickel-alloy steel.
Ni-Cr-Fe alloy clad steels
Diameter / Packaging
Length mm(in)
300 (12)
350 (14)
GMAW
Diameter
mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
Features
GTAW
Mn
6.5
P
0.011
S
0.01
Cr
16.3
Ti
0.07
Nb+Ta
1.8
Fe
5.2
FCAW
C
0.06
Ni
72.0
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
650 (94,000)
35.0
-196 (-321)
80 (59)
Diameter
F&HF
V-up
2.6mm (3/32) DC +
60~90
60~90
5.0mm (3/16) DC +
120~160
110~140
APPENDIX
Non-FERROUS
461
.indb 461
2014-07-17 10:08:19
SR-134
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
KOGAS
Applications
Current
AC
Diameter
mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
Length mm(in)
350 (14)
Si
0.4
Mn
2.8
P
0.01
S
0.02
Cr
15.5
Ni
70.7
Mo
2.2
Nb
2.2
Fe
5.3
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
705 (102,000)
40.5
-196 (-321)
60 (44)
3.2mm (1/8) AC
70~90
70~90
5.0mm (3/16) AC
120~150
110~140
462 | H Y U N D A I W E L D I N G
.indb 462
2014-07-17 10:08:19
SR-08
Conformances
Welding Position
SMAW
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
SAW
Applications
Current
AC
Length mm(in)
350 (14)
GMAW
Features
GTAW
Mn
0.3
P
0.002
S
0.001
Cr
2.6
Ni
67.0
Mo
18.5
W
3.1
FCAW
C
0.03
Fe
6.0
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
730 (106,000)
41.0
-196 (-321)
80 (59)
Diameter
F
V-up
APPENDIX
Non-FERROUS
4.0mm (5/32) AC
110~140
100~130
463
.indb 463
2014-07-17 10:08:19
SR-625
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Current
DC +, AC
9% Nickel steel
LNG storage tank manufactures and desulfurizations
Diameter / Packaging
Diameter
mm (in)
2.6 (3/32)
3.2 (1/8)
4.0 (5/32)
5.0 (3/16)
Features
Good corrosion resistance to Crevice and Pitting, SCC
Good Tensile Strength at High Temperature
Length mm(in)
300 (12)
350 (14)
Si
0.4
Mn
0.1
P
0.001
S
0.004
Cr
21.7
Ni
63.4
Mo
9.3
Nb+Ta
3.32
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
780 (113,000)
36.0
-196 (-321)
45 (33)
2.6mm (3/32) DC +
60~90
60~90
5.0mm (3/16) DC +
120~150
110~140
464 | H Y U N D A I W E L D I N G
.indb 464
2014-07-17 10:08:20
Superflux300 X SA-625
Welding Position
Applications
Current
SMAW
Conformances
Furnace equipments
DC +
SAW
Petrochemical plants
Power generation plants
Diameter / Packaging
Spool
25kg (55lbs)
GMAW
Diameter
mm (in)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
4.0 (5/32)
Features
GTAW
Mn
0.27
P
0.011
S
0.005
Cr
20.8
Ni
65.5
Mo
8.6
Nb+Ta
3.3
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
715 (104,000)
37.7
-196 (-321)
60 (44)
Voltage
(volts)
Approx. Current
(amps)
30~60
350~400
APPENDIX
Non-FERROUS
FCAW
C
0.02
465
.indb 465
2014-07-17 10:08:20
SMT-625
Conformances
AWS A5.14/ ASME SFA5.14 ERNiCrMo-3
DNV -MS
EN
KR L92S
NV 1.5Ni, 9Ni
NK KSWL92
GL NiCr21Mo9Nb
BV
LR
9Ni H15
Applications
Welding Position
Current
GMAW: DC+(Pulse)
Features
GTAW: DC-
Shielding Gas
Ar
Ar + He
Diameter / Packaging
Diameter
mm (in)
0.9 (0.035)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
MIG
12.5kg (27.6lbs)
TIG
5kg (11lbs)
466 | H Y U N D A I W E L D I N G
.indb 466
2014-07-17 10:08:20
SMT-625
Typical Chemical Composition of All-Weld Metal (%)
Si
0.05
Mn
0.03
P
0.012
S
0.001
Cr
22.0
Ni
64.6
Mo
8.7
Nb+Ta
3.6
SMAW
C
0.02
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
770 (117,000)
40.0
-196 (-321)
100 (74)
SAW
YS
Mpa(lbs/in2)
Ar, Ar + He
Ar
Voltage
(volts)
1.2mm (0.045 in) DC+
28
2.4mm (3/32 in) DC12
Approx. Current
(amps)
GMAW
Diameter, Polarity
Shielding Gas
140
110
GTAW
FCAW
Non-FERROUS
APPENDIX
467
.indb 467
2014-07-17 10:08:20
SW-625
Conformances
Welding Position
1G 2F 3G 4G
(PA) (PB) (PF) (PE)
Applications
Joining nickel-chromium-molybdenum alloys Cladding steel
with nickel- chromium-molybdenum weld metal LNG storage
LNG storage tank manufactures
Current
DC +
Desulfurizations
Heat Exchangers
Shielding Gas
Ar + 20% CO2
Features
Good corrosion resistance to Crevice and Pitting, SCC
Diameter / Packaging
Diameter
mm (in)
1.2 (0.045)
Spool
12.5kg (27.6lbs)
C
0.07
Si
0.35
Mn
0.29
P
0.003
S
0.002
Cr
20.7
Ni
61.8
Mo
9.1
Fe
3.5
Nb+Ta
3.4
As-weld
PWHT(620C*8Hr)
YS
Mpa(lbs/in2)
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
810 (117,000)
825 (120,000)
36.0
36.4
-196 (-321)
-196 (-321)
60 (44)
55 (41)
468 | H Y U N D A I W E L D I N G
.indb 468
2014-07-17 10:08:20
SMT-08
Conformances
Welding Position
SMAW
SAW
Shielding Gas
Ar
Features
Diameter / Packaging
GTAW
Diameter
MIG
TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
1.2 (0.045)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
plates(ASTM A333,A334,A353,A553)
GMAW
Mn
0.01
P
0.002
S
0.001
Cr
2.1
Ni
69.8
Mo
19.2
Fe
5.6
W
2.6
FCAW
C
0.015
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
725 (105,000)
38.0
-196 (-321)
150 (111)
Ar
Ar
Voltage
(volts)
1.2mm (0.045 in) DC-(Auto-TIG)
28
2.4mm (3/32 in) DC12
Approx. Current
(amps)
APPENDIX
Diameter, Polarity
Shielding Gas
Non-FERROUS
YS
Mpa(lbs/in2)
160
110
469
.indb 469
2014-07-17 10:08:20
SMT-825
Conformances
Welding Position
Current
Applications
Shielding Gas
Ni-Cr-Mo-Co alloys
Overlay cladding on simillar chemical composition steels
Ar, Ar + He
Diameter / Packaging
Features
Good resistance of corrosion in sulfuric acid and phosphoric
acid environment
Diameter
MIG
TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
1.0 (0.040)
1.2 (0.045)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
Si
0.25
Mn
0.45
P
0.02
S
0.001
Cr
21.5
Ni
42.6
Mo
3.1
Fe
29.0
Cu
2.0
Ti
1.0
TS
Mpa(lbs/in2)
EL
(%)
420 (61,000)
610 (88,000)
34.0
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Voltage
(volts)
1.2mm (0.045 in) DC+
28
2.4mm (3/32 in) DC12
Approx. Current
(amps)
160
110
470 | H Y U N D A I W E L D I N G
.indb 470
2014-07-17 10:08:20
SM-455 / ST-455
Conformances
Welding Position
SMAW
SAW
Shielding Gas
Heat exchangers
Ar, Ar + He
Diameter / Packaging
Features
Ni based solid filler wire.
Highly corrosive resistance in reductive, especially in
oxidation cinditions
GMAW
GTAW
Diameter
MIG
TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
Mn
0.01
P
0.004
S
0.003
Cr
17.5
Ni
65.0
Mo
15.0
Fe
2.5
FCAW
C
0.013
EL
(%)
700 (102,000)
40.0
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ar, Ar + He
Ar
Voltage
(volts)
1.2mm (0.045 in) DC+
29
2.4mm (3/32 in) DC12
Approx. Current
(amps)
APPENDIX
Diameter, Polarity
Shielding Gas
Non-FERROUS
YS
Mpa(lbs/in2)
150
110
471
.indb 471
2014-07-17 10:08:20
SMT-22
Conformances
Welding Position
Current
Applications
Shielding Gas
Ar, Ar + He
Diameter / Packaging
Features
Diameter
MIG
TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
1.0 (0.040)
1.2 (0.045)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
Si
0.06
Mn
0.38
P
0.001
S
0.001
Cr
22.4
Ni
55.5
Mo
14.2
W
2.8
Fe
4.1
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
720 (104,000)
41.0
-196 (-321)
110 (81)
Voltage
(volts)
1.2mm (0.045 in) DC+
28
2.4mm (3/32 in) DC12
Approx. Current
(amps)
160
110
472 | H Y U N D A I W E L D I N G
.indb 472
2014-07-17 10:08:20
SM-82 / ST-82
Conformances
Welding Position
SMAW
Applications
stations
Ni-based alloys and high temperature alloys
SAW
Shielding Gas
Ar, Ar + He
Diameter / Packaging
Features
Good corrosion-resistant and heat-resistant
Excellnet strength and toughness
No preheat is required
GMAW
GTAW
Diameter
MIG
TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
Mn
3.2
P
0.006
S
0.001
Cr
20.0
Ni
73.0
Nb+Ta
2.5
FCAW
C
0.04
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
660 (96,000)
35.0
-196 (-321)
80 (59)
Ar, Ar + He
Ar
Voltage
(volts)
1.2mm (0.045 in) DC+
28
2.4mm (3/32 in) DC12
Approx. Current
(amps)
APPENDIX
Diameter, Polarity
Shielding Gas
Non-FERROUS
YS
Mpa(lbs/in2)
180
110
473
.indb 473
2014-07-17 10:08:20
SM-276 / ST-276
Conformances
Welding Position
Current
Applications
Shielding Gas
Ar, Ar + He
station
Aggressive environmetns in chemical process plants
Diameter / Packaging
Features
Good corrosion-resistant
No preheat is required
Interpass temperature should preferably be kept below 100C
and input restriected to 1.5KJ/Min
Diameter
MIG
TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
Si
0.05
Mn
0.5
P
0.003
S
0.01
Cr
15.0
Ni
57.0
Mo
16.0
W
4.0
TS
Mpa(lbs/in2)
EL
(%)
750 (109,000)
33.0
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Voltage
(volts)
1.2mm (0.045 in) DC+
28
2.4mm (3/32 in) DC12
Approx. Current
(amps)
160
110
474 | H Y U N D A I W E L D I N G
.indb 474
2014-07-17 10:08:20
SM-400 / ST-400
Conformances
Welding Position
SMAW
Applications
SAW
Shielding Gas
Heat exchanger
Ar, Ar + He
Diameter / Packaging
GMAW
Features
GTAW
Diameter
MIG
TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
Mn
3.5
P
0.005
S
0.001
Ni
64.0
Cu
28.5
Ti
2.2
Fe
0.9
FCAW
C
0.04
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
530 (77,000)
45.0
Ar, Ar + He
Ar
Voltage
(volts)
1.2mm (0.045 in) DC+
29
2.4mm (3/32 in) DC12
Approx. Current
(amps)
APPENDIX
Diameter, Polarity
Shielding Gas
Non-FERROUS
YS
Mpa(lbs/in2)
150
110
475
.indb 475
2014-07-17 10:08:21
SM-718 / ST-718
Conformances
Welding Position
Current
Applications
Shielding Gas
Ar, Ar + He
Features
Precautions should be taken with high input processes to
avoid microfissuring
Diameter / Packaging
Diameter
MIG
TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
Si
0.10
Mn
0.15
P
0.004
S
0.001
Cr
19.0
Ni
53.0
Mo
3.10
Fe
17.5
Nb
5.05
Ti
1.0
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
630 (91,000)
860 (125,000)
27.0
Voltage
(volts)
1.2mm (0.045 in) DC+
28
2.4mm (3/32 in) DC12
Approx. Current
(amps)
180
110
476 | H Y U N D A I W E L D I N G
.indb 476
2014-07-17 10:08:21
SM-60 / ST-60
Conformances
Welding Position
SMAW
Applications
SAW
Shielding Gas
Ar, Ar + He
Diameter / Packaging
Features
Heavy multipass deposits or highly restrained joints may
require preheatup to 150C
GMAW
GTAW
Diameter
MIG
TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
Mn
0.4
P
0.005
S
0.001
Ni
96.0
Ti
3.0
FCAW
C
0.02
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
480 (70,000)
30.0
Ar, Ar + He
Ar
Voltage
(volts)
1.2mm (0.045 in) DC+
29
2.4mm (3/32 in) DC12
Approx. Current
(amps)
APPENDIX
Diameter, Polarity
Shielding Gas
Non-FERROUS
YS
Mpa(lbs/in2)
150
110
477
.indb 477
2014-07-17 10:08:21
SMT-7030
Conformances
Welding Position
Current
Applications
Shielding Gas
Desalination plant
Evaporators and etc in salt and sea water processing system
Ar, Ar + He
Diameter / Packaging
Features
No preheat & PWHT required, maximum interpass
temperature 150C
Contamination of the weld zone with foreign material,
particularly any source of lead, tin or zinc must be scrupulosly
avoided to prevent weld metal cracking
Diameter
MIG
TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
Si
0.10
Mn
0.8
P
0.001
S
0.001
Ni
31.0
Ti
0.4
Cu
67.0
Fe
0.6
TS
Mpa(lbs/in2)
EL
(%)
500 (73,000)
30.0
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Voltage
(volts)
1.2mm (0.045 in) DC+
28
2.4mm (3/32 in) DC12
Approx. Current
(amps)
160
110
478 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:21
SM-9010 / ST-9010
Conformances
Welding Position
KR
KS D7044 YCuNi-1
SMAW
SAW
Shielding Gas
Ar, Ar + He
industry
Diameter / Packaging
Features
temperature 150C
Contamination of the weld zone with foreign material,
particularly any source of lead, tin or zinc must be scrupulosly
avoided to prevent weld metal cracking
GMAW
GTAW
Diameter
MIG
TIG
mm (in) 12.5kg (27.6lbs) 5kg (11lbs)
1.0 (0.040)
1.2 (0.045)
1.4 (0.052)
1.6 (1/16)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
Mn
0.85
P
0.006
S
0.001
Ni
10.6
Ti
0.27
Cu
Rem
Fe
1.0
FCAW
C
0.01
EL
(%)
380 (55,000)
36.0
Temp
C(F)
CVN-Impact Value
J (ftlbs)
Ar, Ar + He
Ar
Voltage
(volts)
1.2mm (0.045 in) DC+
28
2.4mm (3/32 in) DC12
Approx. Current
(amps)
APPENDIX
Diameter, Polarity
Shielding Gas
Non-FERROUS
YS
Mpa(lbs/in2)
160
110
479
.indb 479
2014-07-17 10:08:21
Superflux300 X SA-82
Conformances
Welding Position
Applications
Current
DC +
Diameter
mm (in)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
Spool
25kg (55lbs)
Si
0.22
Mn
3.33
P
0.001
S
0.014
Cr
19.6
Ni
69.8
TS
Mpa(lbs/in2)
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
619 (90,000)
46.4
-196 (-321)
117 (86)
Voltage
(volts)
Approx. Current
(amps)
36
380
480 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:21
S-Ni2 X SA-08
Welding Position
Applications
Current
SMAW
Conformances
DC +
SAW
Spool
25kg (55lbs)
GMAW
Diameter
mm (in)
2.0 (5/64)
2.4 (3/32)
3.2 (1/8)
GTAW
Mn
0.5
P
0.001
S
0.001
Cr
2.0
Ni
66.0
Mo
19.0
W
2.5
Al
0.2
FCAW
C
0.04
EL
(%)
Temp
C(F)
CVN-Impact Value
J (ftlbs)
420 (61,000)
680 (99,000)
43.0
-196 (-321)
100 (74)
Base Metal: 9% Ni
Voltage
(volts)
2.4mm (3/32 in) DC+
24~28
APPENDIX
Non-FERROUS
YS
Mpa(lbs/in2)
Horizontal Butt
481
.indb 481
2014-07-17 10:08:21
Note
.indb 482
2014-07-17 10:08:21
APPENDIX
Welding symbol 484
The Description of Welded Joint Category 497
The calculation method of welding materials demand 502
The essentials of welding work 506
Storage and handling instructions 548
Welding Standard Code 554
AWS Classification System 555
EN Classification System 580
Standards of welding consumables 586
Reference Material 590
Approvals 606
Recommendation on HYUNDAI WELDING consumable 620
Industries 623
HYUNDAI BALL PAC 632
PAK Series 634
HYUNDAI Standard Packing 638
Warning for Safety in Welding 648
.indb 483
2014-07-17 10:08:21
Welding symbol
1 Indicated position
The case that the weld zone is opposite direction of the arrow
Root distance
Base line
Measurment or intensity
Circumference welding symbols
Field
welding
symbols
Leader
line
Arrow
The case that the weld zone is the same direction of the arrow
2 Welding symbol
Welding Type
Groove
Weld
Symbol
V type
X type
U type
H type
type
J type
K type
Welding Type
I type
Consecutiveness
Cross
Flare
type
Non-consecutiveness
Symbol
Classification
Sub Symbol
Flat
Surface
Shape
Convexity
Concavity
Grinder
Finishing Machinery
Method Chipping
Finishing
G
M
C
F
484 | H Y U N D A I W E L D I N G
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Symbol
Real shape
SMAW
Weld zone
Arrow side
SAW
GMAW
Both side
GTAW
FCAW
Symbol
Non-FERROUS
Both side
APPENDIX
Groove depth
Arrow side 6mm
The opposite side of arrow 9mm
Groove angle
Arrow side 60
The opposite side of arrow 90
Root gap 3mm
485
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2014-07-17 10:08:22
Welding symbol
V Type Groove Welding
Symbol
Weld zone
Arrow side
Symbol
Both side
Arrow side
Groove depth 16mm
Groove angle 60
Opposite side of arrow
Groove depth 9mm
Groove angle 45
Root gap 2mm
T-connection root gap 2mm
Groove depth 10mm
Groove angle 45
Root gap 2mm
486 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:22
Symbol
Real shape
SMAW
Weld zone
Arrow side
SAW
GMAW
GTAW
Groove angle 60
Root radius 6mm
Root gap 2mm
Symbol
FCAW
Both side
Non-FERROUS
APPENDIX
487
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2014-07-17 10:08:23
Welding symbol
(Bevel) Type Groove
Welding
Symbol
Weld zone
Real shape
Arrow side
Symbol
Arrow side
488 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:23
Symbol
Weld zone
Real shape
SMAW
Both side
SAW
Symbol
GTAW
Arrow side
GMAW
FCAW
Non-FERROUS
Both side
APPENDIX
489
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2014-07-17 10:08:23
Welding symbol
Flare V and Flare K Type
Groove Welding
Symbol
Weld zone
Real shape
Arrow side
Both side
Fillet Welding
Symbol
Arrow side
Both side
490 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:24
Fillet Welding
Weld zone
Real shape
SMAW
Symbol
SAW
GMAW
GTAW
Different length of
both side of legs
Fillet Welding
Symbol
Parallel
Zigzag
FCAW
Arrow side
Non-FERROUS
APPENDIX
Both side
491
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2014-07-17 10:08:24
Welding symbol
Fillet Welding
Symbol
Weld zone
Parallel
Real shape
Zigzag
The mark of floor plan
Fillet Welding
Symbol
Arrow side
Groove
type
The opposite side of
arrow
Circle
type
Arrow side
492 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:25
Flux Welding
Weld zone
Real shape
SMAW
Symbol
SAW
Circle
type
GMAW
Symbol
GTAW
FCAW
Arrow side
Non-FERROUS
APPENDIX
493
.indb 493
2014-07-17 10:08:25
Welding symbol
Fillet Welding
Symbol
Weld zone
Field Welding
Real shape
Circular-Patch
Welding
Circular-Patch
Field Welding
In case of circular-patch
sequantial fillet welding
Spot Welding
Symbol
494 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:25
Symbol
Weld zone
Convex
Concave
Real shape
Flatness
SMAW
SAW
GMAW
Symbol
Chipping
Grinding
Cutting
GTAW
Finishing Method
FCAW
Non-FERROUS
APPENDIX
495
.indb 495
2014-07-17 10:08:26
Welding symbol
Combination use of symbol
Flux Welding
Symbol
Weld zone
Real shape
Symbol
Arrow side
496 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:26
Butt Joint
T Joint
Lap Joint
SAW
Scarf Joint
Edge Joint
Corner Joint
GMAW
V-Groove
Double V-Groove
Bevel Groove
J-Groove
Double J-Groove
U-Groove
GTAW
Square Groove
Double U-Groove
Double Flare Flare V-Groove Double Flare
Bevel Groove
V-Groove
FCAW
Flare Bevel
Groove
Non-FERROUS
Groove angle
Root gap
Groove angle Bevel angle
Root gap
APPENDIX
Groove angle
Groove radius
Bevel angle
497
.indb 497
2014-07-17 10:08:27
Corner flange
Fillet welding
Flash welding
Edge flange
Up-set welding
Plug welding
Slot welding
Resistance slot
welding
Electron-beam slot
welding
RSEW: Resistance
seam welding
Electron-beam seam
weldingwelding
Seam welding
Boxing
Leg
Leg
Actual throat
Concave
thickness
degree Theoretical
thickness
Actual or theoretical
throat thickness
Actual throat
thickness
Convex
degree
Convex
degree
Theoretical
thickness
498 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:27
Full penetration
GMAW
Backing welding
Back welding
Groove face
Root
edges
GTAW
Root edges
FCAW
(A) The definition of groove face, root edges and groove & root face
Non-FERROUS
APPENDIX
499
.indb 499
2014-07-17 10:08:28
Welding
toe
fa c
fac
in g
ng
ldi
We
ld
Welding
face
e
W
Welding toe
Welding face
Surface
reinforcement
Root
reinforcement
D: Nugget size
Welding bead
Welding
direction
Welding
direction
Layer
String bead
Weaving bead
Full penetration
Full penetration
weld zone
a: size
a b: size
500 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:28
Undercut
Overlap
Overlap
HAZ
SAW
GMAW
Toe crack
Under fill
Under fill
GTAW
FCAW
Non-FERROUS
APPENDIX
501
.indb 501
2014-07-17 10:08:28
Attention:
A: cross selection of groove(cm)
B: cross selection of built-up(cm)
L: welding length(cm)
: the proportion of deposited weld
metal
(A+B)
L
: deposition efficiency( % )
100
The materials demand could be calculated on the supposition that the following statement (including
deposition efficiency, build-up amount and the proportion). Moreover, please beware that there
could be a little difference between the calculation result and actual demand.
Reinforcement amount: 20% of the cross sectional area
Deposition efficiency
Submerged Arc Welding
99%
93%
85%
82%
7.85
8.02
7.94
502 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:28
The following is the calculation of mild steel flux cored wire demand per 1m of welding length
(1) In case of Fillet welding
SAW
The amount of CO2 flux cored wire for the fillet welding
Leg length
(mm)
Demand quantity
(kg/m)
0.089
10
0.554
0.139
11
0.670
0.199
12
0.798
0.271
13
0.936
0.355
14
1.086
0.449
15
1.247
Note
GTAW
Demand quantity
(kg/m)
GMAW
Leg length
(mm)
tan
45
50
60
70
0.414
0.466
0.577
0.700
FCAW
Non-FERROUS
APPENDIX
Reference:
1) In case of coated electrode
2) In case of CO2 solid wire
}
2
503
.indb 503
2014-07-17 10:08:28
45
60
45
60
Plate
Thickness
( )
(mm)
45
60
45
60
504 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:28
60
c(mm)
b(mm)
45
19
60
45
22
60
APPENDIX
Non-FERROUS
60
FCAW
22
GTAW
45
GMAW
19
c(mm)
b(mm)
Plate
Thickness
( )
(mm)
SAW
45
SMAW
Plate
Thickness
( )
(mm)
505
.indb 505
2014-07-17 10:08:28
Section
.indb 506
Weldability
A little concave
Superb
A lot
Fillet state
Internal
organization
Spatter
Use in mild
steel and
generally use in
every welding
including
construction,
shipbuilding, etc
Beautiful
Bead
appearance
Totally covered
A lot, totally
covered
Slag state
Suitable for
every position
including
flat position,
especially
appropriate to
fillet welding
which has short
vertical leg
Normal
Good
A little concave
Beautiful
Normal
Deep
A little stable
E4303
Spray type
Weld
penetration
E4301
KS
AWS
Arc state
Standard
Suitable for
every position,
especially
appropriate
to vertical
and overhead
position which
needs x-ray
examination.
Moreover it
could be use for
pipe, galvanized
steel sheet and
low alloy steel
A lot
Good
Flat
Normal
A little, partially
covered
Deep
E6011
E4311
Appropriate
to thin plate
welding with
every position
A little
Normal
A little convex
Beautiful
Totally covered
Normal
Stable
E6013
E4313
Having good
mechanical property
among the mild steel
electrodes.
Not only appropriate
to alloy steel, hard
carbon steel and
high sulfur but also
to malleable cast
iron, spring steel,
plating welding and
enameling.
Please take notice of
its drying
Normal
Superb
A little concave
Normal
A lot, easily
desquamate
A little deep
Short maintain
E7016
E4316
Normal
Good
A little concave
Beautiful
A lot, totally
covered
A little deep
Spray type
E6027
E4327
A little
Normal
A little concave
Beautiful
Naturally
desquamate
Normal
Spray type
E7024
E4324
506 | H Y U N D A I W E L D I N G
2014-07-17 10:08:29
SMAW
The crack resistance of deposited metal is the core element when choosing a welding electrode.
crack resistance
SAW
low-hydrogen
type
illmenite type
GMAW
acidic
alkaline
illmenite, high iron oxide, high celluulose, high titanium oxide type. it means that work efficiency is
GTAW
According to the picture, low-hydrogen type has the highest crack resistance and it is followed by
improving if the coating material is more acidic type however on the contrary the crack resistance
is declining.
FCAW
Non-FERROUS
APPENDIX
507
.indb 507
2014-07-17 10:08:29
6~12
13~25
26~38
HT-50
needlessness
needlessness
under 70
40~100
HT-55
needlessness
under 70
40~100
70~120
HT-60
under 70
40~100
70~120
100~150
HT-70
40~100
70~120
100~150
120~180
HT-80
40~120
100~150
120~180
150~200
HT-100
40~150
120~180
150~200
150~200
Steel Grade
39~50
Attention: When the temperature is under 10C, preheat is needed, inter-pass temperature is under
200C
508 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:29
3 Heat input
Heat input(J/cm) =
SMAW
The welding heat input influences the cooling speed and Pass sequence. The bigger heat input
makes not only the cooling speed slower but also makes the bigger bead grain so that the bead
weld metal would decline. Therefore, you have to be careful of too much heat input.
SAW
itself becomes thicker. The strength of weld metal would fall, yield strength and the impact value of
On the contrast, the smaller heat input makes the cooling speed faster. it causes the hardening of
weld metal and parent metal. In result, the crack would appear on the weld zone.
In conclusion, in order to prevent the crack and doing a better welding, it is necessary to select the
GMAW
6~12
13~25
26~38
39~50
under 30
10~50
10~50
15~60
HT-60
under 30
10~45
10~45
15~55
HT-70, HT-80
under25
10~40
10~40
15~45
HT-100
under 25
10~35
10~35
15~40
GTAW
HT-50, HT-55
Attention: If the plate thickness is thinner, the upper limit has to be smaller than the indicated
FCAW
4 General precautions
1) Keep the groove clean and choose the shape that less welding strain occurs
3) In order to prevent the blowhole, back step process is needed when starting arc.
4) Choose the welding method and welding process which can reduce residual stress and
distortion.
5) Try to avoid the arc strike at the base metal. In unavoidable case. the repair welding must be
Non-FERROUS
2) Over 50mm tack welding is needed and remove the tack weld when you do the regular welding
APPENDIX
6) You have to be careful especially during the humid weather in the summer that the weld crack
509
.indb 509
2014-07-17 10:08:29
Pre-Heat Temperature
0.3
100
0.4
100
0.5
150
0.6
200
0.7
250
0.8
300
0.8
350
High Mn steel
Pre-Heat Temperature
(C)
Austenitic steel
Stainless steel
400
Note
Mn Si
Ni Cr Mo V
+
+
+
+
+
6
24 40
5
4
14
6 The relationship between preheat temperature and weld crack index of steel
Section
crack
rate
0%
Chemical
Component
of Steel
C
Si
Mn
Cu
Ni
Cr
Mo
V
Ti
Nb
B
:
:
:
:
:
:
:
:
:
:
:
0.007 ~ 0.22
0 ~ 0.60
0.40 ~ 1.40
0 ~ 0.50
0 ~ 1.20
0 ~ 1.20
0 ~ 0.70
0 ~ 0.12
0 ~ 0.05
0 ~ 0.04
0 ~ 0.005
510 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:29
SMAW
m /100g
t : Plate thickness
mm
K : Intensity of restraint
Kg/mmmm
GMAW
SAW
GTAW
FCAW
Non-FERROUS
APPENDIX
511
.indb 511
2014-07-17 10:08:29
Preheat (KJ/cm)
6~12
under 25
13 ~ 25
10 ~3 5
26 ~ 50
15 ~ 30
Attention: The thinner plate thickness needs smaller preheat range. Drying, preheat, inter-pass
temperature and general precautions of other electrode follow the rules of high tensile
electrode.
2 The welding work with low alloy heat resisting steel electrode
The welding work of heat resisting steel electrode is essentially similar to high tensile steel
electrode. However, it needs higher preheat and also post weld heat treatment after the welding
work because of the hardening due to high content of Cr and Mo.
1) Preheating
The following is the welding preheat temperature in general.
You have to maintain a proper preheat temperature not only during the welding work but also until
the beginning of the post weld heat treatment(PWHT). if the cooling is needed before the PWHT,
you need to remove the hydrogen in advance.
Steel Type
Mn-Mo-(Ni)
0.5% Mo
100 ~ 200
0.5% Cr-0.5% Mo
1% Cr-0.3% Mo
1% Cr-0.5% Mo
150 ~ 300
1.2% Cr-0.5% Mo
2.25% Cr-1% Mo
3% Cr-1% Mo
200 ~ 350
5% Cr-0.5% Mo
Attention: You must obey the following terms when doing a hydrogen elimination
512 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:29
250
1 ~ 24
300
1 ~ 20
350
1 ~ 16
SMAW
2) PWHT
sufficient enough by preheating and moreover because of its poor ductility and unstable matrix,
SAW
A heat resisting steel has high self-hardening property, so the change of heat-affected zone is not
PWHT is needed to get rid of residual stress so that it could avoid the welding crack. The following
table indicates general terms of PWHT.
You need to be careful when heating long hour with extremely thick materials because there is a
middle welding PHWT has to be 30~60 lower than the final welding PHWT. Furthermore, the steel
GMAW
possibility of decreasing solidity due to the growing of ferrite particle. Maintaining temperature of
type which the annealing crack is easily occurs, you have to do grinding work before the PHWT.
Terms of PWHT
under 38
590 ~ 650
0.5% Mo
0.5% Cr - 0.5% Mo
under 16
600 ~ 650
1% Cr - 0.3% Mo
1% Cr - 0.5% Mo
1.25% Cr - 0.3% Mo
under 13
620 ~ 720
2.25% Cr - 1% Mo
3% Cr - 1% Mo
680 ~ 730
5% Cr - 0.5% Mo
680 ~ 730
Heating,
Cooling Speed
(C X hr)
t/25
minimum 1hour
Over 400C
(1) Heating under 220
25/t must not
over 220C/hr
(2) Cooling under 270
25/t must not
over 220C/hr
Non-FERROUS
Mn-Mo(Ni)
Maintaining
Temperature
(hr)
FCAW
Maintaining
Temperature
(C)
Steel Type
GTAW
t: plate thickness
APPENDIX
513
.indb 513
2014-07-17 10:08:29
Surface hardening welding is to deposit the special purpose alloy on the defected parent metal
surface which is caused by abrasion, corrosion, thermal resistance and when you doing a the
welding work you have to satisfy the following conditions.
1) Investigate the wear condition of parent metal
2) Choose the right electrode for the wear part
3) Choose the proper welding method.
514 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:29
200~250
250~325
over 325
SMAW
HV max
under 200
Steel Type
0.50~0.55C Carbon steel
JIC symbol
S50C
Truck link
S 45 C
S Cr 4
SCM 3
0.50~0.70
0.65~0.75
0.70~0.80
Tipper teeth
High mn steel
Medium ni-cr-mo carbon steel
SCMnH
S Cr 4
0.65~0.75
SC 49
SCA 2
S 45 C
SNCM 9
0.35~0.40
0.50~0.55
0.55~0.65
0.80~0.90
SC 46
SCA 51
-
0.35~0.40
0.65~0.75
0.65~
-
Jaw crusher
High mn steel
SCMnH
Gear
S40C
SN CM1
SCM4
-
0.40~0.65
0.70~0.80
0.50~1.00
-
Roller
0.50~0.90
0.80~1.50
1.40~2.50
-
SK 3
SK D 6
SKD
-
1.0~1.2
-
Valve
SC 46
SCS 14
0.35~0.40
-
GMAW
Component Name
Truck roller
SAW
GTAW
FCAW
Non-FERROUS
APPENDIX
.indb 515
2014-07-17 10:08:29
Materials
Electrode
Under Laying
Over Laying
Name
Standard(JIC)
Name
Standard(JIC)
Note
Bulldozer Idler
Medium carbon
steel
Low alloy steel
S-7016M
S-7016H
D4316
D5016
S-260AB
S-350BB
DF2A-300-B
DF2A-400-B
Preheat:
200C
Medium carbon
steel
S-7016M
S-7016H
D4316
D5016
S-600AB
S-700BB
DF2B-600-B
DF2C-600-B
Preheat,
PWHT:
200C
Manganese
steel
High
manganese
steel
S-700BB
S-13MNB
DF3C-600-B
DFMA-250-B
S-7016M
D4316
S-700BB
S-13MNB
DF3C-600-B
DFMA-250-B
Bulldozer Sprocket
Bulldozer Shoe
Bulldozer Link
High carbon
steel
Cast steel
Medium carbon
steel
Preheat,
PWHT:
200C
S-7016H
D5016
(final layer)
S-700BB
DF3C-600-B
516 | H Y U N D A I W E L D I N G
.indb 516
2014-07-17 10:08:29
Materials
Electrode
Under Laying
Over Laying
Name
Standard(JIC)
Name
Standard(JIC)
Carbon tool
steel
S-7016M
S-7016H
D4316
D5016
S-7016M
S-7016H
D4316
D5016
Preheat:
200C
S-13MNB
(When an
object contains
many rocks)
DFMA-250-B
S-600BB
S-700BB
DF2B-600-B
DF3C-600-B
Preheat:
200C
S-13MNB
(When an
object contains
many rocks)
DFMA-250-B
D4316
D5016
D5316
D5816
S-260AB
S-240AR
DF2A-300-B
DF2A-250-R
Preheat:
150C
High carbon
steel
S-7016M
S-7016H
D4316
D5016
S-13MNB
(When an
object contains
many rocks)
DFMA-250-B
Preheat,
PWHT:
200C
Non-FERROUS
Silicon steel
S-7016M
S-7016H
S-8016G
S-9016G
FCAW
Bulldozer Trunnion
GTAW
Carbon tool
steel
DF2B-600-B
DF3C-600-B
GMAW
Bulldozer End-Bit
Note
SAW
S-600BB
S-700BB
Bulldozer Cutting
Edge
SMAW
Component
Name and
Shape
Bulldozer Shank
Tip
APPENDIX
517
.indb 517
2014-07-17 10:08:29
Materials
Bulldozer Roller
Medium carbon
steel
Electrode
Under Laying
Over Laying
Name
Standard(JIC)
Name
Standard(JIC)
S-7016M
S-7016H
S-8016G
S-9016G
D4316
D5016
D5316
D5816
Shovel Shoe
High
manganese
steel
Shovel Roller
S-31616N
S-260AB
S-600BB
S-700BB
DF2A-300-B
DF2B-600-B
DF3C-600-B
S-13MNB
DFMA-250-B
D316-16
Note
Preheat:
70~150C
(final layer)
S-700BB
DF3C-600-B
Medium carbon
steel
Low alloy steel
S-7016M
S-7016H
S-8016G
S-9016G
D4316
D5016
D5316
D5816
S-260AB
S-600BB
S-700BB
DF2A-300-B
DF2B-600-B
DF3C-600-B
Preheat:
70~150C
Medium carbon
steel
Low alloy steel
Preheat:
100~150C
Medium carbon
steel
Low alloy steel
Preheat:
100~150C
Shovel Sprocket
Shovel Idler
518 | H Y U N D A I W E L D I N G
.indb 518
2014-07-17 10:08:29
Materials
Electrode
Under Laying
Over Laying
Name
Standard(JIC)
Name
Standard(JIC)
Note
SMAW
Component
Name and
Shape
Pinion Gear
Cast carbon
steel
DF2B-600-B
DF3C-600-B
Preheat:
70~150C
S-13MNB
(When an
object contains
many rocks)
DFMA-250-B
S-13MNB
S-350BB
DFMA-250-B
DF2A-400-B
FCAW
D316
DFHE-200B
GTAW
S-31616N
S-13MNB
S-600BB
S-700BB
-
Bucket Tooth
High
manganese
steel
GMAW
Bucket
SAW
Medium carbon
steel
DF3C-600-B
S-600BB
S-700BB
DF2B-600-B
DF3C-600-B
Non-FERROUS
(fore-end)
S-700BB
Pin
Silicon steel
APPENDIX
Preheat:
70~150C
519
.indb 519
2014-07-17 10:08:30
2) Dredge part
Component
Name and
Shape
Materials
Pump Casing
Cast carbon
steel
Electrode
Under Laying
Over Laying
Name
Standard(JIC)
Name
Standard(JIC)
S-7016M
D4316
S-600BB
Note
DF2B-600-B
Preheat:
100~150C
Pump Impeller
Low
manganese
Cast steel
S-7016H
D5016
S-700BB
DF3C-600-B
Cast carbon
steel
S-7016M
D4316
S-600BB
DF2B-600-B
Preheat:
100~150C
Cutter Knife
Low
manganese
Cast steel
S-7016H
D5016
S-700BB
DF3C-600-B
Cast carbon
steel
S-7016M
D4316
S-600BB
DF2B-600-B
Preheat:
100~150C
Bucket
Low
manganese
Cast steel
S-7016H
D5016
S-700BB
DF3C-600-B
Mild steel
S-7016M
D4316
S-600BB
DF2B-600-B
Preheat:
70~150C
Cast carbon
steel
S-7016H
D5016
S-700BB
DF3C-600-B
520 | H Y U N D A I W E L D I N G
.indb 520
2014-07-17 10:08:30
Electrode
Under Laying
Over Laying
Name
Standard(JIC)
Name
Standard(JIC)
S-7016M
D4316
S-13MNB
S-7016H
D5016
(final layer)
SMAW
Component
Name and
Shape
Note
DFMA-250-B
SAW
High
manganese
steel
D5316
S-600BB
DF2B-600-B
S-9016G
D5816
S-700BB
DF3C-600-B
S-7016M
D4316
S-13MNB
DFMA-250-B
S-7016H
D5016
(final layer)
GMAW
S-8016G
D5316
S-600BB
DF2B-600-B
S-9016G
D5816
S-700BB
DF3C-600-B
GTAW
S-8016G
FCAW
Non-FERROUS
Cone Crusher
Mantle
APPENDIX
521
.indb 521
2014-07-17 10:08:30
Component
Name and
Shape
Materials
Crusher Hammer
Electrode
Under Laying
Over Laying
Name
Standard(JIC)
Name
Standard(JIC)
S-31616N
D316
S-13MNB
DFMA-250-B
High
manganese
steel
Water
cooling
welding
S-13MNB
Screw Conveyer
DFHE-200B
Mild steel
Low alloy steel
S-600BB
-
Medium carbon
steel
Low alloy
medium carbon
steel
DF2B-600-B
Preheat:
100~150C
Ladle Pin
Cast carbon
steel
Note
S-700BB
DF3C-600-B
S-700BB
DF3C-600-B
S-600BB
DF2B-600-B
Preheat:
250C
Preheat:
70~150C
S-700BB
DF3C-600-B
522 | H Y U N D A I W E L D I N G
.indb 522
2014-07-17 10:08:30
Materials
Electrode
Under Laying
Over Laying
Name
Standard(JIC)
Name
Standard(JIC)
SMAW
Component
Name and
Shape
Note
Crank Shaft
-
S-260AB
DF2A-300-B
S-7016M
D4316
S-260AB
DF2A-300-B
Cast carbon
steel
Preheat:
100~150C
GMAW
Coupling
SAW
Preheat:
70~150C
D5016
S-240AR
High
manganese
steel
S-30816N
D308-16
S-13MNB
GTAW
S-7016H
DF2A-250-R
Roller
FCAW
Non-FERROUS
Mn-Rail Crossing
DFMA-250-B
(when
connecting)
S-30816N
S-240AR
APPENDIX
D308
DF2A-250-R
523
.indb 523
2014-07-17 10:08:30
1 Notes on Usage
1) Re- dry welding
When welding rod coatings contains a large amount of moisture it can be the cause of a BlowHole.
Also if the re-drying temperature is too high and because the thermal expansion coefficient of the
core is large, the coating may crack during solidification.
2) welding current
When the welding current exceeds occurs a phenomenon in a honeycomb form at the late when
welding, becoming the cause of each welding defects (undercuts, intergranular corrosion).
Also in the case of DC welding it should lowered the current 10 to 15 percent more than the AC
case.
3) Diferent cracks that occur during welding
The crack produced between Cr-Ni steel is a high-temperature crack of 900C which appears
on welding first and late time. This phenomenon occurs mainly because the low melting point
compounds are gathered together in the austenite grain boundaries and the weld metal coagulates
outside, and it occurs because it cant tolerate the stresses generated during contraction.
Therefore to mitigate the cracking sensitivity it must add a small amount of ferrite in the Austenite
system and limit below 150C the interpass temperature
4) Thoroughly remove the remains in the weld area.
5) Arc distance and super arc welding
When welding it must keep a short arc distance to prevent oxidation damage and the intrusion of
harmful elements should be suppressed . Also when super arc welding the imperfections in the
coatings due to degradation and lack of protective gas shortage the deoxidized super arc blow
hole occurs easily use the setback method or the alluvial gold method.
6) vertical upward welding
When welding the weld metal flows down the bead shape phenomenon can easily change to @
type, therefore the intermittent welding low current is recommendable.
524 | H Y U N D A I W E L D I N G
.indb 524
2014-07-17 10:08:30
SMAW
The Organization is use to obtain the ferrite amount of the austenite stainless steel weld metal.
estimate. For example, carbon steel and stainless steel joints for Victim welded austenitic stainless
steel or carbon steel materials when welding stainless steel welding materials, etc. If you want to
SAW
foster the organization of the weld metal has been used to estimate.
e
nt
ag
GMAW
Fe
rri
te
pe
rce
(A) Austenite
GTAW
(M) Martensite
(F) Ferrite
FCAW
Schaeffler Organization
Non-FERROUS
APPENDIX
525
.indb 525
2014-07-17 10:08:30
Delong Organization
Austenite
ge
nta
ite
rr
Fe
e
erc
Austenite
Martensite
Martensite + Ferrite
Note: In case of using this organization chart, it is recommendable to calculate the amount of
nitrogen by analysis tests. Unless, please use the nitrogen content at 0.03% approximately.
WRC Organization
Note: In the table the A, AF FA, F refers the solidification mode, A for austenite(Y) phase, AF
for Y definition + ferrite process(), FA for primary crstal+peritectic/process, F for
single phaseiron solification.
526 | H Y U N D A I W E L D I N G
.indb 526
2014-07-17 10:08:30
3 Intergranular corrosion
(deposition temperature area 550~750C) near the boundary of Cr concentration is diluted, Cr
content necessary to ensure corrosion resistance is less than 11.7% and occurs first the corrosion.
SMAW
During 18% Cr-8% Ni welding the chronium carbide is deposited in the austenite boundaries
SAW
therefore it is recommendable the use of low carbon stainless welding rod(308L, 316L, ...)
TiC, NbC are formed to prevent loss of Cr. Therefore it is recommendable the usage of stainless
welding rods(309Cb, 347) with such stable elements(Ti, Nb)
3) In order to avoid 550~750C temperature area(Chromim carbide precipitation) it is recommendable
GMAW
carbides
Cr contents(%)
GTAW
18%
11.7%
boundary
FCAW
Non-FERROUS
2) The presence of ferrite lows thermal expansion the contraction stresses are reduced making
APPENDIX
difficult to cracks.
527
.indb 527
2014-07-17 10:08:30
HYUNDAI WELDING
consumable
S-308.16N
301
SUS 301
302
SUS 302
E 308
D 308
304
SUS 304
E 308
D 308
S-308.16N
E 308L
D 308L
S-308L.16N
E 308L
D 308L
S-308L.16N
SUS304L
304L
309
SUS 309S
309S
310
S-308.16N
E 309
D 309
S-309.16N
E 309L
D 309L
S-309L.16N
E 309
D 309
S-309.16N
E 309L
D 309L
S-309L.16N
E 310
D 310
S-310.15
310S
SUS 310S
E 310
D 310
S-310.15
316
SUS 316
E 316
D 316
S-316.16N
E 316L
D 316L
S-316L.16N
316L
SUS 316L
E 316L
D 316L
S-316.16N
321
SUS 321
E 347
D 347
S-347.16
347
SUS 347
E 347
D 347
S-347.16
430
410
405
403
347
321
309
309
309
309
347
347
309L 309L 309L 309L 347
347
309
309
309
309
309
309
NiCrFe-3 NiCrFe-3 NiCrFe-3 NiCrFe-3 NiCrFe-3 NiCrFe-3
309Mo 309Mo 309Mo 309Mo 316L 316L
309MoL 309MoL 309MoL 309MoL 316L 316L
309Mo 309Mo 309Mo 309Mo 317L 317L
309MoL 309MoL 309MoL 309MoL 317L 317L
309
309 309L 309L 347
347
309
309 309L 309L 347
430
410
430
410
430
430
430
430
410
430
317L
317
317L
317L
309Mo
309Mo
317L
317L
317L
317L
317L
317L
309Mo
309Mo
317L
317L
317L
316L
316
310S
309S
304L
304
316L 316
309
316L 316L 309L
309Mo 309Mo 309
309Mo 309Mo 310
316L 316
316L
309
309L
309
308L
308L
308
528 | H Y U N D A I W E L D I N G
.indb 528
2014-07-17 10:08:30
Arc welding of cast iron to 500~600C of the base metal is heated to high temperatures without
is carried out.
SMAW
doing warm-up or local low-temperature hot- welding process for welding cold welding preheating
It is good to use welding rod with alloy core of pure Ni-Fe, Ni-Cu, etc.
1) It must remove from the base part of the material all contaminants such as oil, rust, sand paint,
GMAW
etc.
2) If possible use one path welding rod and not weaving in low current when welding
method to stress relief.
GTAW
3) Avoid the continuos welding making a short bead, symmetrical method, and with headstone
4) Each bead innings carried the blood stress and residual stress in the weld with plan reduction.
5) Much more good results are obtained with a 100~200C preheating.
FCAW
Non-FERROUS
APPENDIX
529
.indb 529
2014-07-17 10:08:30
Drying
300~350C X hr
Re-used Flux
Holding
150C
Welding
530 | H Y U N D A I W E L D I N G
.indb 530
2014-07-17 10:08:30
Caution
50mm of scatter space. The redrying time may vary depending on the flux weight, therefore
review the redrying method before the performance.
SMAW
1) It is appropriate redry the flux after took it out of its package spray it into the drawer with approx.
2) Redried fluxes that are not used immediately it is recommendable to keep it at a maintaining
temperature of 15025C.
the moisture content of the flux can be managed to a minimum.
SAW
3) When Redry the flux separate it by the dry condition and maintenance condition, and by drying
300~350
3.2
1/8
350~800
4.0
5/32
500~1100
4.8
3/16
700~1600
6.4
1/4
above 1000
7.9
5/16
GMAW
Proper current
mm
Wire
diameter inch
L-8
L-12
M-12K
H-14
H-14L
A-3
A-G
Brown
Blue
Red
Orange
Purple
Green
Black
A5.17 EL8
A5.17 EL12
A5.17 EM12K
A5.17 EH14
A5.23 EG
A5.23 EA3
A5.23 EG
C
0.07
0.09
0.10
0.12
0.05
0.08
0.12
Mo
0.47
-
FCAW
ID. Tag
GTAW
Category
Non-FERROUS
1) Please store the flux in a dry place that is not damp one. On the other hand, before use
APPENDIX
3) If the improve angle, Root spacing are not accurate the burn through, incomplete penetration,
surface : 1mm.
531
.indb 531
2014-07-17 10:08:30
.indb 532
2014-07-17 10:08:31
(2) Excessive weld metal and HAZ hardenability, ductility to prevent lack of critical temperature
base metal near the hydrogen is released from the cooling rate for gatgi plenty of time to
SMAW
SAW
GMAW
2) Avoid welding preheat improve and improve surface if the thickness of the base metal on both
3) Excessive preheat may cause deformation(Distortion) of welded joints, as well as the cause
of base metal impurity elements (C, P, S, etc.) rather than by increasing the dilution of clotting,
must be selected with proper temperature.
GTAW
which can cause cracking of the matrix, depending on the thickness, and carbon equivalent
Pock Mark
Measures
1. Flux moisture
1. Flux moisture
5. Grafting defects
Non-FERROUS
APPENDIX
Porosity
(Blow hole,
Pin hole)
Cause
FCAW
Defect
533
.indb 533
2014-07-17 10:08:31
Slag
inclusion
Over lap
Under cut
Lack of
penetration
6. Fire penetration
534 | H Y U N D A I W E L D I N G
.indb 534
2014-07-17 10:08:31
1) S-717, S-787TB, S-707TP, S-777MX, Superflux 787, S-777MXH apply (multilayer welding)
Improvement Thickness Wire diameter Stacking
shape
(mm)
(mm)
sequence
1st
DC+
450~500
26~28
30~40
DC+
500~600
28~30
30~50
DC+
450~500
26~28
30~40
Foster
DC+
500~600
28~30
30~50
Root
L(DC+)
450~500
26~28
30~40
L(DC+)
600~700
30~32
T(AC)
500~600
32~36
1 electrode
1st
4.0
|
4.0
Root
Foster
-
2nd
Back gouging
L(DC+)
450~500
26~28
L(DC+)
600~700
30~32
T(AC)
500~600
32~36
L(DC+)
450~500
26~28
L(DC+)
600~700
30~32
T1(AC)
500~600
32~36
T2(AC)
400~500
34~36
30~40
60~80
30~40
70~90
Back gouging
3 electrode
L(DC+)
450~500
26~28
L(DC+)
600~700
30~32
Foster
T1(AC)
500~600
32~36
T2(AC)
400~500
34~36
30~40
70~90
Non-FERROUS
Root
FCAW
4.0
|
4.0
|
4.0
Foster
60~80
GTAW
Foster
Root
1st
Back gouging
2 electrode
Root
2nd
Voltage Speed
(V)
(cm/min)
GMAW
Root
Foster
-
2nd
20
Current
(A)
SAW
4.0
Polarity
Electrode
Note: Shield bead welding for melt prevention : GMAW, SM-70 1~2 layer welding
APPENDIX
535
.indb 535
2014-07-17 10:08:31
1st
Improvement
Current
(A)
500
2nd
Voltage Speed
(V)
(cm/min)
34
60
Current
(A)
600
Voltage Speed
(V)
(cm/min)
36
60
550
34
55
650
36
55
650
34
50
750
36
50
12
700
34
50
800
36
50
14
700
34
35
800
36
55
10
16
4.0
750
34
35
825
36
55
800
34
30
850
36
50
20
850
34
30
875
36
45
22
800
34
30
900
35
40
18
25
4.8
4.8
28
30
4.8
825
34
35
825
36
40
850
34
30
950
36
35
875
34
30
950
36
30
Voltage
(V)
Speed
(cm/min)
500
30
60~70
600
32
60~70
700
32
60~70
650
34
50~60
10
700
34
50~60
750
34
40~50
800
34
30~40
6
7
12
14
4.0
4.8
Current
(A)
536 | H Y U N D A I W E L D I N G
.indb 536
2014-07-17 10:08:31
1 SSB Process
One side automatic welding process, is made of double-sided adhesive tape a special structure
SMAW
1) Overview
that can be easily be manageable the backing material attached to the S-22, and the surface of the
weld bead, forming and welding process is at the same time as housing and omitting.
of special solid flux, refractory layer to prevent absorption of the asbestos and embedded in Heat
SAW
S-22 is as shown in the figure below the cambium of fiberglass tape and one side bead layer height
Shrink Films the material position movement(turn-over) is limited simplifying the application to the
automatic welding points.
Flag
Slag
2.5
5.0
GTAW
S-22 4.0
2.5
Magnet
GMAW
Wire
Metal-Powder
Asbestos
Card board pad
56
2) Characteristics
FCAW
Non-FERROUS
(4) Have full flexibility and the improve side doest not fit well so it twists or the difference of
APPENDIX
537
.indb 537
2014-07-17 10:08:31
3) Use
(1) The automatic welding as material applicable, the both side automatic welding is a bit
difficult, therefore applies the backing material S-22 to improve efficiency.
(2) In particular, the upper deck for shipbuilding, bottom and side members inside and dock
locations are suitable for welding.
(3) Relatively heavy plate steel and plate welding structure applied to one side automatic welding
to weld cost reduction and efficiency improvement.
4) Welding material
Force applied
Flux
Wire
S-707
L-8
S-705EF
Iron
Backing article
IRN
S-22(std.-type)
S-22(M-type)
S-22(S-type)
CBM-600F
H-14
Improvement
Layers
1
20 x 20
4.8
13
Standard
34
38
830
33
35
720
34
35
14 x 16
4.8
14
960
34
23
16 x 20
4.8
14
960
34
23
538 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:31
1 Welding conditions
kind of appropriate welding conditions for welding of steel sheet thickness, etc. and for improving
the shape changes. In addition, carbon dioxide gas arc welding process changes drastically the
SMAW
Carbon dioxide gas arc welding wire range of welding conditions are shown in Figure 1. Thats
weld bead shape and performance on the conditions, so it is required to set the welding conditions
carefully. The effects of the welding conditions are shown in Figure 2.
Voltage(V)
SAW
GMAW
Current(A)
Non-FERROUS
Carbon dioxide
- Porosity might occur when the flow
gets smaller or the wind gets stronger.
FCAW
GTAW
Tip-base metal distance between the bead shape, efficiency, etc., depending on the relationship,
APPENDIX
.indb 539
2014-07-17 10:08:31
Note
As the current gets higher the distance between TipBase material gets larger
welding
direction
welding
direction
Intrusive
Short Circuit Transfer
implementation welding
welding
(a) Forward method (b) Reverse method (about 250A and above) (about 250A or less)
Upward welding
Downward welding
540 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:31
2 Weld preparation
In the case of semi-automatic welding the results depends on the improve preparation, so the
precision is high obtaining a clean improving process.
SMAW
2) Grafting
SAW
The attached to the improve side it must keep, paint, moisture, excessive rust should be removed.
GMAW
3 Wire storage
special material, therefore the wire is hard to rust or absorb humidity, However if the wire stays a
long time in a humid place the rust might appear, so please store the wire in a dry place if it is not in
GTAW
Wire wound on plastic spool should not re-dry. The surface of the wire is cover with copper and a
Carbon dioxide gas regulator, welding power source and wire feeding device, if there is a flaw in
FCAW
4 Adjustment of welding
welding adversely affect the results, so please adjust the necessary.
Non-FERROUS
5 General Precautions
hole can cause hydrogen embrittlement of the following (1) to (3) above, please be aware of the
APPENDIX
selection.
(1) CO2 is JIS 3class (JIS K 1106) or CO2 welding
(2) Ar gas is for welding, Ar gas(JIS K 1105)
(3) O2 is JIS K 1101
541
.indb 541
2014-07-17 10:08:31
Blow hole,
Pit
Spatter
Undercut
Bead
Exterior defects
Cause
Measures
542 | H Y U N D A I W E L D I N G
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1 Storage
SMAW
SAW
2 Transportation
Cover it with humid proof on snow, rain or high humidity days. also the packaging might suffer
GMAW
FCAW
Non-FERROUS
APPENDIX
543
.indb 543
2014-07-17 10:08:31
1) Welding power
Applying the characteristics of the DC voltage, use DC(+) when welding.
2) Shielding gas
The shielding gas usually uses the CO2 or for better workability uses Ar + 20% CO2 gas mixture
3) The distance between the tip and the base material (Stick-out)
0.9mm wire 15mm before and after and remain for 1.2~1.5mm wire 15~20mm
4) Windproof
When the wind speed around the arc exceed the 1m/sec it easily produce a blow hole, Arc
1m/sec exceed the wind speed near the blow hole is easy to occur, and the inhalation of
atmospheric nitrogen, the amount of ferrite in the weld metal is easier to decrease the risk of hot
cracking occurs please make the appropriate windproof.
5) Welding fume
Because the amount of welding fume is more than the solid wire, please make sure that the
ventilation is enough
544 | H Y U N D A I W E L D I N G
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1 Overview
MIG welding methods. The TIG welding method is the using of Ar in the arc produced between
the active Tungten and the base material. This method is each class of each strong class specially
SMAW
For inert gas welding protection there is the Ar, Ar + O2, Ar + CO2 and is classified widely by TIG,
stainless sheet(3mm or less) welding using in the root pass of the pipe side welding and in
marageing weldings, etc.
SAW
Because the flux current and the slag does not have any residual the work is more easy, and able
to obtain a beautiful bead exterior, also because of the inert gas welding is performed it can obtain
a clean weld metal.
produced between the core and the base material depending on the application. This welding
method is widely applicable and usually used on mild steel, high strength steel, low alloy steels,
GMAW
MIG welding is the using of Ar, Ar + 2~5% O2, Ar + 5~70% CO2 as a protective gas to the arc
and because is 2 times higher than TIG welding the speed is extremely fast and efficient welding
GTAW
Specially compared to other welding methods the current density is 6 times than mild steels,
method.
Depending the core melted state is classified in short circuit transition, intrusive transition, and
transition becomes difficult, therefore it may content the oxygen 2~5% so the arc can stabilize, and
FCAW
spray transition and in case of use 100% Ar protection gas the volume gets larger and the spray
facilitate the spray transition.
The MIG welding is the using of the DC welding machine making it in a reverse polarity. The arc
has a long a thin cone array in the center of the argon gas, and around it can see a vague beam in
a cup form, and again surrounded by spilled argon gas.
emitted and the ion gas urged between the base material surface and the electrode(+) makes the
clean application.
APPENDIX
The vague beam surrounding the cone in the central part is produced mainly by the argon gas light
Non-FERROUS
545
.indb 545
2014-07-17 10:08:31
The melting rate of the covered arc is determined by the arc current independent from the arc
voltage and the MIG welding is influenced by the arc voltage.
When the current gets at the same the arc voltage increases making the melting rate slow and
when the electrode feed rate gets constant the arc length gets shorter returning to its original size,
this effect its call the MIG arc attributes.
Difference to the flare groove welding, the MIG welding has arc voltage attributes, rising attributes,
therefore the welding machine has to beb practically suitable with the proper constant voltage
characteristics or rising characteristics.
.indb 546
2014-07-17 10:08:31
is always possible. This cleaning application as an inert gas when using He gas the He ion is too
reverse the polarity is heated and melted mixing with the welding metal, also the arc get unstable
and because the control of the welding gets hard so instead of aluminium or magnesium or the
SMAW
lighter than when using Ar gas, therefore it is unable to get effectiveness. On the other side in the
alloy welding they normally use in welding the following explained AC welding.
The AC welding has the characteristics of the DC and reverse polarity welding, therefore can
be used evenly. Simplifying, does not matter that the electrode diameter is smaller relatively, as
SAW
3) AC welding
using the Ar gas the oxide layer applies and the penetration is a bit wider and deep.
Arc Characteristics
Welding positions
Argon
Lower
90 degree
Horizontal fillet
Lower
90 degree
Horizontal fillet
Lower
90 degree
Horizontal fillet
All positions
Lower
90 degree
Horizontal fillet
Lower
90 degree
Horizontal fillet
Argon + 2% Oxygen
Argon + 5% Carbon dioxide
All positions
Argon
Lower
90 degree
Horizontal fillet
Non-FERROUS
APPENDIX
Pulse Arc
FCAW
Short Arc
Apply Steel
GTAW
Spray Arc
Protection Gas
GMAW
4 Shielding gas type and Applicable base material and welding position
547
.indb 547
2014-07-17 10:08:32
.indb 548
2014-07-17 10:08:32
3 The re-drying and temperature maintenance of shielded metal arc welding electrode
AWS Classification
E6010,E6011
E6012, E6013, E6019, E6022, E6020,
E6027, E7014, E7024, E7027
E7015, E7016, E7018, E7028,
E7048, E7018M
Re-drying
120~150C
1 hour
260~427C
1 to 2 hours
SMAW
Re-drying and temperature maintenance of welding electrode (AWS A5.1-91 Appendix Table A2)
Temperature Maintenance
12~24C
30~140C
SAW
Weather
Proof Steel
Hard Facing
Steel
Low hydrogen
Iron powder
low hydrogen
High cellulose
Low hydrogen
Iron powder
low hydrogen
Titania
Low hydrogen
Lime titania
Cast Iron
Special Alloy
Grapehite
Low hydrogen
0.5
350~400
60
0.5
350~400
60
5.0
70~100
30~60
0.5
350~400
60
2.0
70~100
30~60
0.5
350~400
60
1.0
300~350
30~60
1.5
0.5
70~100
350~400
30~60
60
APPENDIX
Stainless
Steel
S-7018.W, S-8018.W
Non-FERROUS
Low Alloy,
Heat Resist
Steel
Iron powder
low hydrogen
Iron powder
low hydrogen
FCAW
Lowtemperature
Service
Steel
Low hydrogen
GTAW
High Tensile
Steel
GMAW
Mild Steel
Covering
material type
Ilmenite
Lime titania
High cellulose
High oxidized titania
Iron oxidized steel
549
.indb 549
2014-07-17 10:08:32
2 Redrying
When handled and stored according to the directions given earlier, redrying of the flux can restore
its original condition with regard to moisture content should the flux pick up moisture due to
unfavorable handling and storage.
Redrying is recommended to perform as follows: (Agglomerate Fluxes)
Recycle
(Times)
Redrying
(32525C)
Recommend to use
(New flux : Redried flux)
1st
1 hour
2nd
2 hours
1:1
3rd
3 hours
1:1
4th
4 hours
1:1
550 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:32
3 Recycling
materials such as mill scale, dross etc. should be removed by a suitable method e. g. sieving and
magnetic separation. Non consumed flux, collected from the weld, shall be cleaned from slag, mill
SMAW
Oil and moisture must be removed from the compressed air used in the recycling system. Foreign
SAW
Flux type
Product name
Dry time
(min)
GMAW
Limited moisture
Dry Temp.
absorption ratio (%)
(C)
GTAW
Agglomerated
S-787TB, S-787TT,
Superflux 55ULT,
0.1
250~300
120
FCAW
S-800CM, S-400HF,
Superflux 300S,
Superflux 787, S-Ni2,
Superflux 600,
Non-FERROUS
APPENDIX
551
.indb 551
2014-07-17 10:08:32
1 FCW storage
To prevent contamination on the surface of the FCW wire the spool must be covered and in case of
rough handling crack may occur in the surface.
In case of long period storage after openning the package pay attention that any crack may occur
in the surface of the wire, in case of re-use try to keep any oil, grease substance from the wire
surface in order to avoid absorption.
552 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:32
SMAW
3) Cautions
(1) The welder has to recollect the necessary amount of welding material for use to avoid
maximum exposure.
(2) When finished the welding work the FCW must be protected from moisture.
(3) In case of using the FCW as welding material in welding work after rested 4 hours or more
please comply one of the following methods to prevent moisture absorption.
SAW
GMAW
Remove the FCW from the feeding device and keep it in a plastic bag.
Remove the FCW from the feeding device and store it in a dryer oven at 3010C, 60% max.
humdity.
It is not necessary remove the FCW from the feeding device 4 hours prior to performing again
weld-work (In case of rain of high humidity 1 hour or less).
GTAW
FCAW
Non-FERROUS
APPENDIX
553
.indb 553
2014-07-17 10:08:32
Code
Global Standard
ISO
KS
JIS
ANSI
National Standard
Standard Name
BS
British Standards
DIN
NF
Normes Francaises
UNI
DOCT
(GOST)
Group Standard
IIW
AWS
ASME
ASTM
AISI
SAE
MIL
VDEh
JRS
WES
CSA
CWB
KR
ABS
LR
Lloyds Register
DNV
NK
BV
Bureau Veritas
GL
Germanischer Lloyd
CCS
RINA
RS
CRS
TV
554 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:32
1 AWS A 5.1
XX
YY - 1
HZ
SMAW
Specification for carbon steel electrodes for Shielded Metal Arc Welding
R
SAW
Designates an electrode
Designates the minimum tensile strength (ksi) - See Table 2
Designates the welding position, the type of covering, and the kind of welding current
- See Table 1
Designates that the electrode meets the requirements for improved toughness
- See Table 4
Designates that the electrode meet the requirements of the absorbed moisture test - See Table 3
GMAW
Designates that the electrode meets the requirements of the diffusible hydrogen test
F, V, OH, H
F, V, OH, H
F, V, OH, H
F, V, OH, H
F, V, OH, H
F, V, OH, H
DCEP
AC or DCEP
AC or DCEN
AC, DCEP, or DCEN
AC or DCEP
AC, DCEP, or DCEN
AC or DCEN
AC, DCEP, or DCEN
AC or DCEN
AC or DCEN
AC, DCEP, or DCEN
AC, DCEP, or DCEN
DCEP
AC or DCEP
AC or DCEP
DCEP
AC, DCEP, or DCEN
AC or DCEN
AC, DCEP, or DCEN
AC or DCEP
AC or DCEP
E6020
E4320
H-Fillet, F
E6022
E4322
F, H-Fillet
E6027
E4327
H-Fillet, F
E7014
E7015
E7016
E7018
E7018M
E7024
E4914
E4915
E4916
E4918
E4918M
E4924
F, V, OH, H
F, V, OH, H
F, V, OH, H
F, V, OH, H
F, V, OH, H
H-Fillet, F
E7027
E4927
H-Fillet, F
E7028
E7048
E4928
E4948
H-Fillet
F, OH, H, V-down
APPENDIX
Type Current
Non-FERROUS
Welding Position
FCAW
Type of Covering
GTAW
AWS Classification
A 5.1
A 5.1M
E6010
E4310
E6011
E4311
E6012
E4312
E6013
E4313
E6018
E4318
E6019
E4319
555
.indb 555
2014-07-17 10:08:32
Tensile Strength
A 5.1
A 5.1M
A 5.1 (ksi)
A 5.1M (MPA)
E6010
E6011
E6012
E6013
E6018
E6019
E6020
E6022
E6027
E7014
E7015
E7016
E7018
E7024
E7027
E7028
E7048
E7018M
E4310
E4311
E4312
E4313
E4318
E4319
E4320
E4322
E4327
E4914
E4915
E4916
E4918
E4924
E4927
E4928
E4948
E4918M
60
60
60
60
60
60
60
60
60
70
70
70
70
70
70
70
70
Note
430
430
430
430
430
430
430
430
430
490
490
490
490
490
490
490
490
Note
Elongation
Percentage In 4X
A 5.1 (ksi) A 5.1M (MPa) Diameter Length
48
330
22
48
330
22
48
330
17
48
330
17
48
330
22
48
330
22
48
330
22
Not Specified
Not Specified
48
330
22
58
400
17
58
400
22
58
400
22
58
400
22
58
400
17c
58
400
22
58
400
22
58
400
22
53-72
370-500
24
E4918
E7028
E7048
E6018
E7015
E7016
E4928
E4948
E4318
E4915
E4916
E7018
E4918
E7028
E7048
E7018M
E4928
E4948
E4918M
Electrode Designation
A 5.1
A 5.1M
E6018
E4318
E7015
E4915
E7016
E4916
E7016-1
E4916-1
E7018
E4918
E7018-1
E4918-1
E7028
E4928
E7048
E4948
E6018R
E4318R
E7015R
E4915R
E7016R
E4916R
E7016-1R
E4916-1R
E7018R
E4918R
E7018-1R
E4918-1R
E7028R
E4928R
E7048R
E4948R
E7018M
E4918M
0.6
Not Specified
0.3
0.4
0.1
0.4
556 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:32
H16
H8
H4
16
8
4
SAW
None
SMAW
AWS Classification
A 5.1
A 5.1M
E7018M
E4918M
E6018
E4318
E7015
E4915
E7016
E4916
E7018
E4918
E7028
E4928
E7048
E4948
2 AWS A 5.4
Weight Percentb
Mo
Cb(Nb)
plus Ta
Mn
Si
E209-XXe
E219-XX
E240-XX
E307-XX
E308-XX
E308H-XX
E308L-XX
E308Mo-XX
E308MoL-XX
E309-XX
E309L-XX
E309Cb-XX
E309Mo-XX
E309LMo-XX
E310-XX
E310H-XX
E310Cb-XX
E310Mo-XX
E312-XX
E316-XX
E316H-XX
E316L-XX
E317-XX
E317L-XX
0.06
0.06
0.06
0.04-0.14
0.08
0.04-0.08
0.04
0.08
0.04
0.15
0.04
0.12
0.12
0.04
0.08-0.20
0.35-0.45
0.12
0.12
0.15
0.08
0.04-0.08
0.04
0.08
0.04
2.50-24.0
19.0-21.5
17.0-19.0
18.0-21.5
18.0-21.0
18.0-21.0
18.0-21.0
18.0-21.0
18.0-21.0
22.0-25.0
22.0-25.0
22.0-25.0
22.0-25.0
22.0-25.0
25.0-28.0
25.0-28.0
25.0-28.0
25.0-28.0
28.0-32.0
17.0-20.0
17.0-20.0
17.0-20.0
18.0-21.0
18.0-21.0
9.5-12.0
5.5-7.0
4.0-6.0
9.0-10.7
9.0-11.0
9.0-11.0
9.0-11.0
9.0-12.0
9.0-12.0
12.0-14.0
12.0-14.0
12.0-14.0
12.0-14.0
12.0-14.0
20.0-22.5
20.0-22.5
20.0-22.0
20.0-22.0
8.0-10.5
11.0-14.0
11.0-14.0
11.0-14.0
12.0-14.0
12.0-14.0
1.5-3.0
0.75
0.75
0.5-1.5
0.75
0.75
0.75
2.0-3.0
2.0-3.0
0.75
0.75
0.75
2.0-3.0
2.0-3.0
0.75
0.75
0.75
2.0-3.0
0.75
2.0-3.0
2.0-3.0
2.0-3.0
3.0-4.0
3.0-4.0
0.70-1.00
0.70-1.00
-
4.0-7.0
8.0-10.0
10.5-13.5
3.30-4.75
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
1.0-2.5
1.0-2.5
1.0-2.5
1.0-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
0.5-2.5
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
0.75
0.75
0.75
0.75
1.00
1.00
1.00
1.00
1.00
1.00
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.04
0.03
0.03
0.03
0.03
0.04
0.04
0.04
0.04
0.04
0.04
0.03 0.10-0.30
0.03 0.10-0.30
0.03 0.10-0.30
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
0.03
-
Cu
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
0.75
APPENDIX
Ni
Non-FERROUS
Cr
FCAW
Ca
GTAW
AWS
Classification
GMAW
557
.indb 557
2014-07-17 10:08:32
E318-XX
0.08
6 C,min
0.5-2.5
to 1.00 max.
0.75
E320LR-XX
0.07
8 C,min
0.5-2.5
to 1.00 max.
3.0-4.0
E320-XX
0.03
8 C,min
1.5-2.5
to 0.40 max.
3.0-4.0
E330-XX
E330H-XX
0.75
0.75
1.0-2.5
1.0-2.5
0.75
0.75
E347-XX
0.08
18.0-21.0 9.0-11.0
0.75
6 C ,min
to 1.00 max
0.5-2.5
0.75
E349-XX
0.13
18.0-21.0 8.0-10.0
0.350.65
0.75-1.20
0.5-2.5
0.75
E383-XX
E385-XX
E410-XX
0.03
0.03
0.12
0.5-2.5
1.0-2.5
1.0
0.6-1.5
1.2-2.0
0.75
E410NiMo-XX
0.06
11.0-12.5 4.0-5.0
0.400.70
1.0
0.75
E430-XX
0.10
15.0-18.0
0.6
0.75
1.0
0.75
1.0
0.75
3.254.00
E502-XX
0.10
4.0-6.0
0.4
0.450.65
E630-XX
0.05
16.0016.75
4.5-5.0
0.75
0.15-0.30
E16-8 2-XX
0.10
1.0-2.0
0.5-2.5
0.75
0.450.65
1.0
0.75
0.5-2.0
0.5-1.5
E7Cr-XX
0.10
E2209-XX
E2553-XX
0.04
0.06
14.5-16.5 7.5-9.5
6.0-8.0
0.4
Notes:
a. Analysis shall be made for the elements for which specific values are shown in the table. If
however, the presence of other elements is indicated in the course of routine analysis, further
analysis shall be made to determine that the total these other elements, except iron, is not
present in excess of 0.50 percent.
b. Single values are maximum percentages.
c. Classification suffix-XX may be - 15, -16, -17, -25 or -26
d. Vanadium shall be 0.10 to 0.30 percent
e. Titanium shall be 0.15 percent max.
f. Tungsten shall be from 1.25 to 1.75 percent.
558 | H Y U N D A I W E L D I N G
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Non-FERROUS
APPENDIX
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
none
a
c
d
b
b
e
none
b
none
none
FCAW
15
15
15
30
35
35
35
35
35
30
30
30
30
30
10
25
30
22
30
30
30
30
30
25
30
30
25
10
30
25
30
30
20
15
20
20
20
7
35
20
20
15
GTAW
Heat Treatment
GMAW
SAW
E209-XX
E219-XX
E240-XX
E307-XX
E308-XX
E308H-XX
E308L-XX
E308Mo-XX
E309-XX
E309L-XX
E309Cb-XX
E309Mo-XX
E309MoL-XX
E310-XX
E310H-XX
E310Cb-XX
E310Mo-XX
E312-XX
E316-XX
E316H-XX
E316L-XX
E317-XX
E317L-XX
E318-XX
E320-XX
E320LR-XX
E330-XX
E330H-XX
E347-XX
E349-XX
E383-XX
E385-XX
E410-XX
E410NiMo-XX
E430-XX
E502-XX
E505-XX
E630-XX
E16-8-2-XX
E7Cr-XX
E2209-XX
E2553-XX
SMAW
AWS Classification
559
.indb 559
2014-07-17 10:08:33
Notes:
a. Heat to 1350 to 1400F(730 to 760C), hold for one hour, furnace cool at rate of 100F(60C)per hour
to 600F(315C) and air cool to ambient.
b. Heat to 1550 to 1600F(840 to 870C), hold for two hour, furnace cool at rate not exceeding
100F(55C)per hour to 1100F(595C) and air cool to ambient.
c. Heat to 1100 to 1150F(595 to 620C), hold for one hour, and air cool to ambient.
d. Heat to 1400 to 1450F(760 to 790C), hold for two hour, furnace cool at rate not exceeding
100F(55C)per hour to 1100F(595C) and air cool to ambient.
e. Heat to 1875 to 1925F(1025 to 1050C), hold for one hour, and air cool to ambient, and than
precipitation harden at 1135 to 1165F(610 to 630C), hold for four hours, and air cool to ambient.
3 AWS A 5.5
table 1 Composition Requirements of Coveredelectrodes for Low Alloy Steels
Electrode
Classification
Mn
Cr
Mo
0.40 to 0.65
0.12
0.60
0.60
0.90
0.90
0.90
0.60
1.00
0.03
0.03
0.40
0.40
0.60
0.60
0.80
0.40
0.40
0.05 to 0.12
0.90
0.03
0.03
E7016-B2L
0.05
0.90
0.03
0.03
E8016-B2
E8018-B2
0.05 to 0.12
0.90
0.03
0.03
E9015-B3
E9016-B3
E9018-B3
0.05 to 0.12
0.90
0.03
0.03
E8018-B3L
E8015-B3L
E8016-B5
0.05
0.90
0.05
0.90
0.07 to 0.15 0.04 to 0.70
0.03
0.03
0.60
0.80
0.60
0.60
1.00
1.00
0.60
0.80
0.80
1.00
0.30 to
0.60
0.05
560 | H Y U N D A I W E L D I N G
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1.25
0.03
0.03
0.60
0.80
2.00 to 2.75
E8016-C2
E8018-C2
0.12
1.25
0.03
0.03
0.60
0.80
3.00 to 3.75
E8016-C3
E8018-C3
0.12
0.04 to 1.25
0.03
0.03
0.80
0.80 to 1.10
0.15
0.35
0.05
E8018-D1
0.12
1.00 to 1.75
0.03
0.03
0.80
0.25 to 0.45
E10015-D2
E10016-D2
E10018-D2
0.15
1.65 to 2.00
0.03
0.03
0.60
0.60
0.80
0.25 to 0.45
0.30min.
0.20min.
0.10min.
SMAW
E8016-C1
E8018-C1
SAW
1.00min
0.80min
E9018-M
E10018-M
E11018-M
E12018-M
0.10
0.10
0.10
0.10
0.60 to 1.25
0.75 to 1.70
1.30 to 1.80
1.30 to 2.25
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.80
0.60
0.60
0.60
0.50min.
1.40 to 1.80
0.15
0.35
1.40 to 2.10
0.35
0.25 to 0.50
1.25 to 2.50
0.40
0.25 to 0.50
1.75 to 2.25 0.30 to 1.50 0.30 to 0.55
0.05
0.05
0.05
0.05
FCAW
Note: Single values shown are Maximum percentage except where otherwise specified
GTAW
EXX10-G
EXX11-G
EXX13-G
EXX15-G
EXX16-G
EXX18-G
E7020-G
GMAW
Non-FERROUS
APPENDIX
561
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2014-07-17 10:08:33
table 2 Mechanical Property Requirements of All Weld Metal for Covered Electrodes for Low Alloy
Steels
AWS Classification
Tensile Strength
min. psi
E7010-X
E7011-X
E7015-X
E7016-X
E7018-X
E7020-X
70,000
Elogation 2 inch,
min, Percent
57,000
22
22
25
22
22
22
E7027-X
E8010-X
E8011-X
E8013-X
E8015-X
E8016-X
E8018-X
80,000
67,000
22
19
19
16
19
19
19
E8016-C3
E8018-C3
80,000
68,000 to 80,000
24
E9010-X
E9011-X
E9013-X
E9015-X
E9016-X
E9018-X
E9018-M
E10010-X
E10011-X
E10013-X
E10015-X
E10016-X
E10018-X
E10018-M
90,000
77,000
90,000
78,000 to 110,000
100,000
87,000
100,000
88,000 to 90,000
17
17
14
17
17
17
24
16
16
13
16
16
16
20
E11051-X
E11016-X
E11018-X
110,000
97,000
15
E11081-M
110,000
98,000 to 110,000
20
E12015-X
E12016-X
E12018-X
120,000
107,000
14
E12018-M
E12018-M1
120,000
108,000 to 120,000
18
562 | H Y U N D A I W E L D I N G
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E7018-W1
E8018-W2
20 ftlb at 0Fb
(27J at -18C)
E9018-M
E10018-M
E11018-M
E12018-M
20 ftlb at -60Fb
(27J at -51C)
E12018-M1
50 ftlb at 0Fb
(68J at -18C)
E8016-C1
E8018-C1
20 ftlb at -75Fb
(27J at -59C)
E7015-C1L
E7016-C1L
E7018-C1L
E8016-C2
E8018-C2
20 ftlb at -100Fb
(27J at -73C)
E7015-C2L
E7016-C2L
E7018-C2L
20 ftlb at -150Fb
(27J at -101C)
Not required
FCAW
20 ftlb at -60Fb
(27J at -51C)
GTAW
E8016-D3
E8018-D3
E8015-D1
E8018-D1
E10015-D2
E10016-D2
E10018-D2
GMAW
20 ftlb at -40Fb
(27J at -40C)
SAW
E8018-NM
E8016-C3
E8018-C3
SMAW
AWS Classification
disregarded for this test. Two of the three remaining values shall be greater than the specified 20
ftlb energy level; one of the three may be lower but shall not be less than 15 ftlb. The computed
average value of the three remaining values shall be equal to, or greater than, the 20 ftlb energy
Non-FERROUS
a. The extremely lowest value obtained together with the extremely highest value shall be
level
APPENDIX
563
.indb 563
2014-07-17 10:08:33
1 AWS A 5.17
Specification for carbon steel electrodes and fluxes for Submerged Arc Welding
F
X ECXXX
HX
UNS
Number
EL8
EL8K
EL12
K01008
K01009
K01012
EM11K
EM12
EM12K
EM13K
EM14K
EM15K
K01111
K01112
K01113
K01313
K01314
K01515
EH10K
EH11K
EH12K
EH14
EG
K01210
K11140
K01213
K11585
wt. percent
Mn
Si
S
Low-Manganese Electrodes
0.10
0.25/0.60
0.07
0.030
0.10
0.25/0.60 0.10/0.25
0.030
0.04/0.14 0.25/0.60
0.10
0.030
Medium-Manganese Electrodes
0.07/0.15 1.00/1.50 0.65/0.85
0.030
0.06/0.15 0.80/1.25
0.10
0.030
0.05/0.15 0.80/1.25 0.10/0.35
0.030
0.06/0.16 0.90/1.40 0.35/0.75
0.030
0.06/0.19 0.90/1.40 0.35/0.75
0.025
0.10/0.20 0.80/1.25 0.10/0.35
0.030
High-Manganese Electrodes
0.07/0.15 1.30/1.70 0.05/0.25
0.025
0.07/0.15 1.40/1.85 0.80/1.15
0.030
0.06/0.15 1.50/2.00 0.25/0.65
0.025
0.10/0.20 1.70/2.20
0.10
0.030
Not-Specificed
C
Cu(4)
Ti
0.030
0.030
0.030
0.35
0.35
0.35
0.025
0.030
0.030
0.030
0.025
0.030
0.35
0.35
0.35
0.35
0.35
0.35
0.03/0.17
-
0.025
0.030
0.025
0.030
0.35
0.35
0.35
0.35
564 | H Y U N D A I W E L D I N G
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Elongations, %
22
22
SMAW
Flux-Electrode Classifications
F6XX-EXXX
F7XX-EXXX
GTAW
AWS Flux-Electrode Combination Optional Supplemental Diffusible Average Diffusible Hydrogen Maximum
Classification
Hydrogen Designation
(mL/100g Deposited Metal)
All
H16
16.0
All
H8
8.0
All
H4
4.0
All
H2
2.0
GMAW
SAW
Digit
0
2
4
5
6
8
Z
2 AWS A 5.23
Specification for low alloy steel electrodes and fluxes for Submerged Arc Welding
X
X - E
XXX
FCAW
N - XN
Indicates the minimum tensile strength (in increments of 10,000 psi [69Mpa] of weld metal
with the flux and some specific classification of electrode deposited according to the welding
conditions specified herein ,Two digits are used for weld metal of 100,000 psi(690 Mpa) tensile
Non-FERROUS
Indicates flux
APPENDIX
Designates the condition of heat treatment in which the test were conducted: A for as-welded
.indb 565
2014-07-17 10:08:33
Indicates electrode
Indicates composite electrode, Omission of the C indicates solid electrode
Classification of the electrode used in depositing the weld metal referred to above See Table 1
The N is used only when footnote C to Tables 1 and 2 apply See Appendix A 2,2 for
explanation
Indicates the chemical composition of the weld metal. One or more letters or digits are used
See Table 2
Example
F9P0 - EB3 - B3 is a complete designation. It refers to a flux that will produce weld metal which,
in the postweld heat - treated condition, will have a tensile strenghth no lower than 90,000
psi and Chary V - notch impact strength of at least 20ft lb at 0F when deposited with an EB3
electrode under the conditions called for in this specification/ The composition of the weld metal
will be B3 (see Table 2)
table 1 Composition Requirements for Electrodes
Electrode
Class.
C
Mn
EL12 0.04/0.14 0.25/0.60
Si
0.10
Cu
0.35
V
-
Al
-
Ti
-
Zr
-
0.35
Remarks
carbon
steel
EA1
0.07/0.17 0.65/1.00
0.20
0.030 0.025
0.45/0.65
0.35
EA2
0.07/0.17 0.95/1.35
0.20
0.030 0.025
0.45/0.65
0.35
C-Mo
EA3
0.07/0.17 1.65/2.20
0.20
0.030 0.025
0.45/0.65
0.35
steel
EA4
0.07/0.17 1.20/1.70
0.20
0.030 0.025
0.45/0.65
0.35
EB2
0.20/0.30 -
Cr-Mo
steel
0.45/0.65
0.35
0.10/0.65
0.30
EB3
0.90/1.10
0.35
EB5
EB6
0.10
0.90/1.10
0.35
0.45/0.70
0.35
0.45/0.65
0.35
ENi1
0.12
0.15
0.75/1.25
0.30
0.35
ENi2
0.12
2.10/2.90
0.35
ENi3
0.13
0.15
3.10/3.80
0.35
1.60/2.10 0.10/0.30
0.35
EF1
0.95/1.60 0.25/0.55
0.35
EF2
0.10/0.18 1.70/2.40
0.40/0.80 0.40/0.65
0.35
0.20
0.025 0.025
Ni steel
566 | H Y U N D A I W E L D I N G
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0.10/0.18 1.70/2.40
0.70/1.10 0.40/0.65
0.35
EF4
0.30
0.025 0.025
0.35
EF5
0.10/0.17 1.70/2.20
0.50
Other low
EF6
0.25
alloy steel
0.20
0.10
0.30
1.40/2.10 0.25/0.55
0.25
0.05
EM3
0.10
0.55
1.90/2.60 0.25/0.65
0.25
0.04
EM4
0.10
0.60
2.00/2.80 0.30/0.65
0.25
0.03
EW
0.12
0.30/0.80
EG
SAW
EM2
SMAW
EF3
A1
A2
A3
A4
0.12
0.12
0.15
0.15
1.00
1.40
2.10
1.60
0.80
0.80
0.80
0.80
0.040
0.040
0.040
0.040
0.030
0.030
0.030
0.030
B2
B2H
B3
B4
B5
B6
B6H
0.15
0.10/0.25
0.15
0.12
0.18
0.12
0.10/0.25
1.20
1.20
1.20
1.20
1.20
1.20
1.20
0.80
0.80
0.80
0.80
0.80
0.80
0.80
0.010
0.040
0.040
0.040
0.040
0.040
0.040
0.030
0.030
0.030
0.030
0.030
0.030
0.030
Ni1
Ni2
Ni3
Ni4
0.12
0.12
0.12
0.14
1.60
1.60
1.60
1.60
0.80
0.80
0.80
0.80
0.030
0.030
0.030
0.030
F1
F2
F3
F4
F5
F6
0.12
0.17
0.17
0.17
0.17
0.14
0.70/1.50
1.25/2.25
1.25/2.25
1.60
1.20/1.80
0.80/1.85
0.80
0.80
0.80
0.80
0.80
0.80
M1
M2
M3
M4
W
0.10
0.10
0.10
0.10
0.12
0.60/1.60
0.90/1.80
1.30/2.25
0.50/1.60
0.50/1.60
Remarks
Mo
Cu
V,Ti,Zr
0.40/0.65
0.40/0.65
0.40/0.65
0.40/0.65
0.35
0.35
0.35
0.35
C-Mo
steel
1.00/1.50
1.00/1.50
2.00/2.50
1.75/2.25
0.45/0.65
0.45/6.00
0.45/6.00
0.40/0.65
0.40/0.65
0.90/1.20
0.40/0.65
0.90/1.20
0.40/0.65
0.40/0.65
0.35
0.35
0.35
0.35
0.35
0.35
0.35
0.30V
-
Cr-Mo
steel
0.030
0.030
0.030
0.030
0.15
0.15
-
0.75/1.10
2.00/2.90
2.80/3.80
1.40/2.10
0.35
0.35
0.35
0.35
0.35
0.35
0.05Ti
-
Ni steel
0.040
0.040
0.040
0.040
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.030
0.15
0.60
0.65
0.65
0.90/1.70 0.55
0.40/0.80 0.40/0.65
0.70/1.10 0.40/0.65
0.40/0.80 0.25
2.00/2.80 0.30/0.80
1.50/2.25 0.60
0.35
0.35
0.35
0.35
0.50
0.40
Other low
0.03Ti alloy steel
-
0.80
0.80
0.80
0.80
0.80
0.040
0.040
0.030
0.040
0.040
0.030
0.15
0.030
0.35
0.030
0.65
0.030
0.80
0.030 0.45/0.70
0.03Ti
0.03Ti
0.03Ti
0.03Ti
-
APPENDIX
1.25/2.00 0.35
0.30
1.40/2.10 0.25/0.65 0.30
1.80/2.60 0.20/0.70 0.35
2.00/2.80 0.30/0.80 0.30
0.40/0.80
0.30/0.75
Non-FERROUS
Si
FCAW
Mn
GTAW
GMAW
Electrode
Class.
567
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2014-07-17 10:08:33
Elongation (%)
22
20
17
16
15
14
Digit
6
8
10
15
Postweld-Heat-Treatment-Temperature
F25(C14)
1050 (566)
1125 (607)
1150 (621)
1275 (691)
1375 (746)
568 | H Y U N D A I W E L D I N G
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1 AWS A 5.18
E (ER)
XX
C(S) - X
SMAW
Specification for carbon steel electrodes and rods for gas shielded arc welding
HZ
SAW
Designates use as either an electrode or rod (ER), or use only as an electrode (E)
Designates the minimum tensile strength
Indicates whether the filler metal is solid (S) or composite (C).
Indicates the chemical composition of a solid electrode or the chemical composition of the weld
metal produced by a composite electrode. The use of the GS suffix designates filler metals
GMAW
UNS
A5.18M Number
Weight Percent
C
Mn
Si
0.45 to
0.05 to
0.025 0.035 0.15 0.15 0.15 0.03 0.50
0.70
0.15
Ni
Cr Mo
Cu
Ti
Zr
Al
0.02 to
0.12
0.05 to
0.15
K10726
0.07
ER70S-3
ER48S-3
K11022
0.06 to
0.15
0.90 to
1.40
0.45 to
0.025 0.035 0.15 0.15 0.15 0.03 0.50
0.75
ER70S-4
ER48S-4
K11132
0.06 to
0.15
1.00 to
1.50
0.65 to
0.025 0.035 0.15 0.15 0.15 0.03 0.50
0.85
ER70S-6
ER48S-6
K11140
0.06 to
0.15
1.40 to
1.85
0.80 to
0.025 0.035 0.15 0.15 0.15 0.03 0.50
1.15
ER70S-7
ER48S-7
K11125
0.07 to
0.15
1.5 0to
2.00
0.505 to
0.025 0.035 0.15 0.15 0.15 0.03 0.50
0.85
ER70S-G
ER48S-G
Not specified
table 2 Chemical composition requirements for weld metal from composite electrodes
AWS Classifications
A5.18
A5.18M
UNS
Number
Shielding Gas
Weight Percent
C
Mn
Si
Ni
Cr
Mo
Cu
Non-FERROUS
ER48S-2
FCAW
ER70S-2
0.90 to
1.40
GTAW
AWS Classifications
W07703
0.12 1.75 0.90 0.03 0.03 0.50 0.20 0.30 0.08 0.50
E70C-6X
E-48C-6X
W07706
0.12 1.75 0.90 0.03 0.03 0.50 0.20 0.30 0.08 0.50
E70C-G(X)
E-48C-G(X)
Not specified
APPENDIX
E70C-3X
Not specified
569
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2014-07-17 10:08:34
A5.18M
ER48S-2
ER48S-3
ER48S-4
ER48S-6
ER48S-7
ER48S-G
E48C-3X
E48C-6X
E48C-G(X)
E48C-GS(X)
Tensile Strength
(minimum)
Yields Strength
(minimum)
psi
Mpa
psi
Mpa
Elongation
Percent
(minimium)
CO2
70,000
480
58,000
400
22
Shielding Gas
70,000
480
58,000
400
22
75~80% Ar/Balance
CO2 or CO2
70,000
480
58,000
400
22
d
d
70,000
70,000
480
480
58,000
400
Not specified
22
Not specified
570 | H Y U N D A I W E L D I N G
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2 AWS A 5.28
E(ER)
XX
X X
SMAW
Specification for low-alloy steel electrodes and rods for gas shielded arc welding
HZ
SAW
Designates use as either electrode or rod (ER), or use only as an electrode (E)
Tensile strength designator
Indicates whether the filler metal is solid (S) or composite stranded or metal cored (C)
Indicates the chemical composition of a solid electrode or the chemical composition of the weld
GMAW
A5.28M
Weight Percent
UNS
Number
Mn
Si
Ni
Cr
Mo
Ti
Zr
Al
Other
Cu Elements
Total
0.35
0.50
0.35
0.50
0.35
0.50
0.35
0.50
0.35
0.50
0.35
0.50
0.35
0.50
0.04 0.20
0.50
K11235
0.12
1.30
K20900
0070.12
0.300.025 0.025
0.70
0.20
0.400.65
GTAW
ER90S-B3 ER62S-B3
K30960
0.05
ER80S-B6 ER55S-B6
K50280
0.10
ER80S-B8 ER55S-B8
K50480
0.10
ER90S-B9 ER62S-B9
K50482
0070.13
0.20
0.20
0.20
0.60
0.50
0.80
1.201.50
1.201.50
2.302.70
2.302.70
4.506.00
8.0010.50
8.0010.50
0.400.65
0.400.65
0.901.20
0.901.20
0.450.65
0.801.20
0.850- 0.151.20 0.30
Non-FERROUS
0.05
0070.12
0.20
FCAW
1.25
0.12
1.25
0.12
1.25
0.400.800.025 0.025
0.80
1.10
0.402.000.025 0.025
0.80
2.75
0.403.000.025 0.025
0.80
3.75
0.15
0.35
0.05
0.35
0.50
0.35
0.50
0.35
0.50
APPENDIX
571
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2014-07-17 10:08:34
K10945
0070.12
1.602.10
0.500.025 0.025
0.80
0.15
0.400.60
0.50
0.50
ER90S-D2 ER62S-D2
Other Low-Alloy Steel Electrodes and Rods
ER100S-1
ER69S-1
K10882
0.08
1.251.80
0.201.400.010 0.010
0.55
2.10
0.30
0.250.55
0.50
ER110S-1
ER76S-1
K21015
0.09
1.401.80
0.201.900.010 0.010
0.55
2.60
0.50
0.250.55
0.50
ER120S-1
ER83S-1
K21030
0.10
1.401.80
0.252.000.010 0.010
0.60
2.80
0.60
0.300.65
0.50
ERXXS-G
ERXXS-G
Not specified
table 2 Chemical composition requirements for weld metal from composite electrodes
AWS Classifications
A5.28
A5.28M
Weight Percent
UNS
Number
Mn
Si
Ni
0.401.00
Mo
Ti
Zr
Al
Cu
Other
Elements
Total
1.001.50
0.400.65
0.03
0.50
Cr
E55C-B2
W52030
0.050.12
E70C-B2L
E49C-B2L
W52130
0.05
0.401.00
1.001.50
0.400.65
0.03
0.35
0.50
E90C-B3
E62C-B3
W53030
0.050.12
0.401.00
2.002.50
0.901.20
0.03
0.35
0.50
E80C-B3L
E55C-B3L
W53130
0.05
0.401.00
2.002.50
0.901.20
0.03
0.35
0.50
E80C-B6
E55C-B6
0.10
0.401.00
4.506.00
0.450.65
0.03
0.35
0.50
E80C-B8
E55C-B8
0.10
0.03
0.35
0.50
E80C-B9
E55C-B9
0.080.13
1.20
0.150.30
0.04 0.20
0.50
E55C-Ni1
W21030
0.12
1.50
0.801.10
0.30
0.03
0.35
0.50
E70C-Ni2
E49C-Ni2
W22030
0.08
1.25
1.752.75
0.03
0.35
0.50
E80C-Ni2
E55C-Ni2
W22030
0.12
1.50
1.752.75
0.03
0.35
0.50
E80C-Ni3
E55C-Ni3
W23030
0.12
1.50
2.753.75
0.03
0.35
0.50
572 | H Y U N D A I W E L D I N G
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W19230
0.12
1.001.90
0.400.60
0.03
0.35
0.50
0.15
0.752.25
0.502.50
0.15
0.250.65
0.03
0.35
0.50
E100C-K3
E69C-K3
0.15
0.752.25
0.502.50
0.15
0.250.65
0.03
0.35
0.50
E110C-K3
E76C-K3
0.15
0.752.25
0.502.50
0.15
0.250.65
0.03
0.35
0.50
0.150.65
0.250.65
0.03
0.35
0.50
E76C-K4
0.15
E120C-K4
E83C-K4
0.15
0.752.25
0.502.50
0.150.65
0.250.65
0.03
0.35
0.50
E80C-W2
E55C-W2
0.12
0.501.30
0.350.400.025 0.030
0.80
0.80
0.450.70
0.03
0.300.75
0.50
EXXC-G
EXXC-G
Not specified
GMAW
E110C-K4
0.752.25
SAW
E90C-K3
SMAW
E90C-D2
Tensile Strength
(minimum)
Yields Strength
(minimum)
Elongation
Testing
Percent
Condition
(minimium)
Mpa
psi
Mpa
ER70S-B2L
ER70C-B2L
ER70S-A1
ER49S-B2L
E49C-B2L
ER49S-A1
75,000
515
58,000
400
19
ER80S-B2
E80C-B2
ER55S-B2
E55C-B2
80,000
550
68,000
470
19
ER80S-B3L
E80C-B3L
ER55S-B3L
E55S-B3L
80,000
550
68,000
470
17
ER90S-B3
E90C-B3
ER62S-B3
E62C-B3
90,000
620
78,000
540
17
ER80S-B6
ER55S-B6
80,000
550
68,000
470
17
E80C-B6
E55C-B6
80,000
550
68,000
470
17
ER80S-B8
ER55S-B8
80,000
550
68,000
470
17
E80C-B8
E55C-B8
80,000
550
68,000
470
17
90,000
620
60,000
410
16
Argon/1~5% O2
(Classes SG-AO-1
thru SG-AO-5)
ER90S-B9
ER62S-B9
Argon/5% CO2
(Class SG-AC-5)
E90C-B9
E62C-B9
Argon/5~25% CO2
(Classes SG-AC-5
thru SG-AC-25)
PWHT
APPENDIX
psi
Non-FERROUS
A5.28M
FCAW
A5.28
GTAW
Shielding Gas
573
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ER70C-Ni2
E49C-Ni2
ER80S-Ni1
E80C-Ni1
ER55S-Ni1
E55C-Ni1
ER80S-Ni2
E80C-Ni2
ER80S-Ni3
E80C-Ni3
ER55S-Ni2
E55C-Ni2
ER55S-Ni3
E55C-Ni3
ER80S-D2
ER55S-D2
ER90S-D2
E90C-D2
ER62S-D2
E62C-D2
ER100S-1
ER69S-1
70,000
480
58,000
400
24
PWHT
80,000
550
68,000
470
24
As-Welded
80,000
550
68,000
470
24
PWHT
80,000
550
68,000
470
17
As-Welded
Argon/1~5% O2
(Classes SG-AO-1
thru SG-AO-5)
90,000
620
78,000
540
17
As-Welded
100,000
690
88,000
610
16
110,000
760
95,000
660
15
Argon/1~5% O2
(Classes SG-AO-1
thru SG-AO-5)
Argon/2% O2
(Class SG-AO-2
ER110S-1
ER76S-1
ER120S-1
ER83S-1
120,000
830
105,000
730
14
E90C-K3
E62C-K3
90,000
620
78,000
540
18
E100C-K3
E69C-K3
100,000
690
88,000
610
16
110,000
710
98,000
680
15
Argon/5~25% CO2
(Classes SG-AC-5
thru SG-AC-25)
E110C-K3
E110C-K4
E76C-K3
E76C-K4
E120C-K4
E83C-K4
120,000
830
108,000
750
15
E80C-W2
E55C-W2
80,000
550
68,000
470
22
As-Welded
As-Welded
ER70S-G
E70C-G
(d)
70,000
480
(e)
(e)
(e)
(e)
ER80S-G
E80C-G
(d)
80,000
550
(e)
(e)
(e)
(e)
ER90S-G
E90C-G
(d)
90,000
620
(e)
(e)
(e)
(e)
ER100S-G
E100C-G
(d)
100,000
690
(e)
(e)
(e)
(e)
ER110S-G
E110C-G
(d)
110,000
760
(e)
(e)
(e)
(e)
ER120S-G
E120C-G
(d)
120,000
830
(e)
(e)
(e)
(e)
574 | H Y U N D A I W E L D I N G
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ER70S-A1
ER49S-A1
ER70S-B2L
ER49S-B2L
E70C-B2L
E49C-B2L
ER80S-B2
ER55S-B2
E55C-B2
ER55S-B3L
E55S-B3L
ER62S-B3
E90C-B3
E62C-B3
ER80S-B6
ER55S-B6
E80C-B6
E55C-B6
ER80S-B8
ER55S-B8
E80C-B8
E55C-B8
ER90S-B9
ER62S-B9
E62C-B9
ER55S-Ni1
E80C-Ni1
E55C-Ni1
E49C-Ni2
ER55S-Ni2
E80C-Ni2
E55C-Ni2
ER80S-Ni3
ER55S-Ni3
E80C-Ni3
E55C-Ni3
ER55S-D2
ER62S-D2
E90C-D2
E62C-D2
ER100S-1
ER69S-1
ER110S-1
ER76S-1
ER120S-1
ER83S-1
E90C-K3
E62C-K3
E100C-K3
E69C-K3
E110C-K3
E76C-K3
E110C-K4
E76C-K4
Not Required
20ftlbf at -50F
27 J at -45C
As-Welded
20ftlbf at -80F
27 J at -60C
PWHTb
20ftlbf at -100F
27 J at -75C
PWHTb
20ftlbf at -20F
27 J at -30C
As-Welded
50ftlbf at -60F
27 J at -50C
As-Welded
20ftlbf at -60F
27 J at -50C
As-Welded
E83C-K4
E80C-W2
E55C-W2
20ftlbf at -20F
27 J at -30C
As-Welded
ERXXS-G
ERXXS-G
EXXC-G
EXXC-G
As agreed between
supplier and purchasers
As agreed between
supplier and purchasers
APPENDIX
E120C-K4
Non-FERROUS
ER80S-D2
ER90S-D2
Not Required
FCAW
E70C-Ni2
ER80S-Ni2
Testing
Condition
GTAW
E90C-B9
ER80S-Ni1
A5.28M
GMAW
E80C-B3L
ER90S-B3
A5.28
SAW
E80C-B2
ER80S-B3L
SMAW
AWS Classification
A5.28
575
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1 AWS A 5.20
Specification for carbon steel electrodes for Flux Cored Arc Welding
E
T X
X - J
HX
Designates an electrode
Tensile strength designator
Welding position designator (0 is for flat and horizontal position only, 1 is for all positions)
This designator indentifies the electrode as a flux cored electrode
Usability designator
Shielding gas designator
The letter J designates that the electrodes meet the requirements for improved toughness
(27J at -40C)
The letter D or Q when present in this position indicates that the weld metal will meet
supplemental mechanical property requirements with welding done using low heat input and
high heat input See Table 2, 3
Optional supplemental diffusible hydrogen designator See Table 1
table 1 Optional hydrogen limits for weld metala
Optional Supplemental Diffusible
Hydrogen Designator
H16
H8
H4
Heat Input
Requirement for
Any Single Pass
Required Average
Heat Input for
All Passes
Low
(Fast cooling rate)
70 25F
[20 15C]
200 25F
[90 15C]
33 kJ/in.
30 + 2, -5 kJ/in.
[1.3 kJ/mm] maximum [1.2 + 0.1, -0.2 kJ/mm]
For electrode dimaters < 3/32 in. [2.4mm]
44 kJ/in.
40 + 2, -5 kJ/in.
[1.7 kJ/mm] minimum [1.6 + 0.1, -0.2 kJ/mm]
576 | H Y U N D A I W E L D I N G
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300 25F
[150 15C]
500 50F
[260 25C]
75 kJ/in.
[3.0 kj/mm] minimum
80 + 5, -2 kJ/in.
[3.1 + 0.2, -0.1 kJ/mm]
Low
(Fast cooling rate)
70 25F
[20 15C]
150F max.
[65C max.]
33 kJ/in.
[1.3 kj/mm] minimum
30 + 2, -5 kJ/in.
[1.2 + 0.1, -0.2 kJ/mm]
High
(Slow cooling rate)
300 25F
[150 15C]
300 25F
[150 15C]
60 kJ/in.
70 + 5, -2 kJ/in.
[2.4 kJ/mm] minimum [2.8 + 0.2, -0.1 kJ/mm]
GMAW
Optional Supplemental
Designator
SAW
GTAW
2 AWS A 5.29
Specification for low-alloy steel electrodes for Flux Cored Arc Welding
X
X X
X - J
HX
FCAW
SMAW
High
(Slow cooling rate)
Designates an electrode
Tensile strength designator See Table 1
Non-FERROUS
Welding position designator (0 is for flat and horizontal position only, 1 is for all positions)
This designator indentifies the electrode as a flux cored electrode
Usability designator
Deposit composition designator - See Table 2
Shielding gas designator
The letter J designates that the electrodes meet the requirements for improved toughness
APPENDIX
(27J at -40C)
Optional supplemental diffusible hydrogen designator See Table 3
577
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2014-07-17 10:08:35
Condition
Tensile Strength
(ksi)
Yield Strength
(ksi)
Elongation
Minimium
(%)
Charpy V-Notch
Impact Energy
Minimium
E8XT1-K2C, -K2M
E8XT5-K2C, -K3M
AW
80-100
68 min.
19
20 ftlbf @-20F
E9XT1-K2C, -K4M
AW
90-110
78 min.
17
20 ftlbf @0F
E9XT5-K2C, -K5M
AW
90-110
78 min.
17
20 ftlbf @-60F
E10XT1-K3C, -K3M
AW
100-120
88 min.
16
20 ftlLbf @0F
E10XT5-K3C, -K4M
AW
100-120
88 min.
16
20 ftlbf @-60F
E11XT1-K3C, -K3M
AW
110-130
98 min.
15
20 ftlbf @0F
E11XT5-K3C, -K4M
AW
110-130
98 min.
15
20 ftlLbf @-60F
E11XT1-K4C, -K4M
AW
110-130
98 min.
15
20 ftlbf @0F
E11XT5-K4C, -K4M
AW
110-130
98 min.
15
20 ftlbf @-60F
E12XT5-K4C, -K4M
AW
120-140
108 min.
14
20 ftlbf @-60F
E12XT1-K5C, -K5M
AW
120-140
108 min.
14
Not-specificed
E7XT5-K6C, -K6M
AW
70-90
58 min.
20
20 ftlbf @-75F
E6XT8-K6
AW
60-80
50 min.
22
20 ftlbf @-20F
E7XT8-K6
AW
70-90
58 min.
20
20 ftlbf @-20F
E10XT1-K7C, -K7M
AW
100-120
88 min.
16
20 ftlbf @-60F
E9XT8-K8
AW
90-110
78 min.
17
20 ftlbf @-20F
E10XT1-K9C, -K9M
AW
100-120
82-97
18
35 ftlbf @-60F
E8XT1-W2C, -W2M
AW
80-100
68 min.
19
20 ftlbf @-20F
EXXTX-G,-GC,-GM
The weld deposit comoposition, condition of test (AW or PWHT) and Charpy V-Notch impact
properties are as agreed upon between the supplier and purchaser. Requirements for the
tension test, positionality, slag system and shielding gas, if any, conform to those indicatied by
the digits used.
EXXTX-X
The slag system, shielding gas, if any, consition of test (AW or PWHT) and Charpy V-Notch
impact properties are as agreed upon between the supplier and purchaser. Requirements for
the tension test, positionality and weld deposit composition conform to those indicatied by the
digits used.
EXXTG-G
The slag system, shielding, if any, consition of test (AW or PWHT) and Charpy V-Notch impact
properties and weld deposit composition are as agreed upon between the supplier and
purchaser. Requirements for the tension test and positionality conform to those indicatied by
the digits used.
578 | H Y U N D A I W E L D I N G
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table 2 Weld metal chemical conposition requirements for classification to AWS A5.29/A5.29M (contd)
UNS
Number
Mn
Si
Weight Percent
Ni
Cr
Mo
Al
Cu
Other
0.80~
1.10
0.15
0.20~
0.65
0.05
K2
W2123X
0.15
0.50~
0.030 0.030
1.75
0.80
1.00~
2.00
0.15
0.35
0.05
1.8
K3
W2133X
0.15
0.75~
0.030 0.030
2.25
0.80
1.25~
2.60
0.15
0.25~
0.65
0.05
K4
W2233X
0.15
1.20~
0.030 0.030
2.25
0.80
0.03
K5
W2162X
0.10~ 0.60~
0.030 0.030
0.25 1.60
0.80
0.05
K6
W2104X
0.15
0.50~
0.030 0.030
1.50
0.80
0.40~
1.00
0.20
0.15
0.05
1.8
K7
W2205X
0.15
1.00~
0.030 0.030
1.75
0.80
2.00~
2.75
K8
W2143X
0.15
1.00~
0.030 0.030
2.00
0.40
0.50~
1.50
0.20
0.20
0.05
1.8
K9
W2323O
0.07
0.50~
0.015 0.015
1.50
0.60
1.30~
3.75
0.20
0.50
0.05
0.06
W2
W2013X
0.12
0.50~
0.35~ 0.40~ 0.45~
0.030 0.030
1.30
0.80 0.80 0.70
0.30~
0.75
0.20
0.10
1.8
0.50
0.030 0.030
1.00
0.50
0.30
FCAW
0.80~
0.030 0.030
1.40
GTAW
0.15
GMAW
W2113X
SAW
K1
SMAW
Weld Metal
Designation
H16
16.0
H8
8.0
H4
4.0
Non-FERROUS
APPENDIX
579
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EN Classification System
1 EN 10204 : Metallic products Type of inspection documents
General
1. This document specifies the different types of inspection documents supplied to the purchaser,
in accordance with the requirements of the order, for the delivery of all metallic products e.g.
plates, sheets, bars, forgings, castings, whatever their method of production
2. This document may also apply to non-metallic products
3. This document is used in conjunction with the product specifications which specify the technical
delivery conditions of the products.
EN 10204 Designation of the
Reference
document type
Type 2.1
Declaration of
Compliance with
the order
Type 2.2
Test report
Type 3.1
Inspection
Certificate 3.1
Type 3.2
Inspection
Certificate 3.2
Document content
Document Validated by
The manufacturer
The manufacturer
46
1Ni
H5
580 | H Y U N D A I W E L D I N G
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Symbol
A
C
B
R
Type of covering
Acid covering
Cellulosic covering
Basic covering
Rutile covering
Welding position
PA, PB, PC, PD, PE, PF & PG
PA, PB, PC, PD, PE & PF
PA & PB
PA
PA, PB & PG
GMAW
Symbol
1
2
3
4
5
SAW
table 2
table 1
PA = Flat position
PB = Horizontal vertical position
table 3
Symbol
PC = Horizontal position
PD = Horizontal overhead position
PE = Overhead position
GTAW
No Symbol
Mo
MnMo
1Ni
Chemical composition
Mn
Mo
Ni
2.0
1.4
0.3~0.6
1.4~2.0
0.3~0.6
1.4
0.6~1.2
PF = Vertical up position
PG = Vertical down position
table 4
table 5
table 6
Test temperature (C)
0
-20
-30
-40
-50
Symbol
H5
H10
H15
APPENDIX
Symbol
0
2
3
4
5
Non-FERROUS
FCAW
Symbol
35
38
42
46
50
581
.indb 581
2014-07-17 10:08:35
EN Classification System
3 EN ISO 17632 : 2008
Welding consumables Tubular cored electrodes for gas shielded and non-gas shielded metal arc
welding of non-alloy and fine grain steels classification
ISO 17632 A T
46
1Ni
H5
C
-
Mn
2.0
1.4
1.4~2.0
1.4
1.6
1.4
1.4
Si
0.80
-
P
-
V
0.08
0.08
0.08
0.08
0.08
0.08
0.08
Nb
0.05
0.05
0.05
0.05
0.05
0.05
0.05
Al
2.0
2.0
2.0
2.0
2.0
2.0
2.0
Cu
0.3
0.3
0.3
0.3
0.3
0.3
0.3
table 2
Symbol
35
38
42
46
50
582 | H Y U N D A I W E L D I N G
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table 3
table 4
Test temperature (C)
0
-20
-30
-40
-50
PA = Flat position
PB = Horizontal vertical position
PC = Horizontal position
PD = Horizontal overhead position
PE = Overhead position
PF = Vertical up position
PG = Vertical down position
GMAW
Symbol
H5
H10
H15
Welding position
PA, PB, PC, PD, PE, PF & PG
PA, PB, PC, PD, PE & PF
PA & PB
PA
PA, PB & PG
SAW
table 5
Symbol
1
2
3
4
5
SMAW
Symbol
0
2
3
4
5
table 6
Characteristics
Rutile, Slow freezing slag
Rutile, Fast freezing slag
Basic
Metal powder
Type of weld
Single, multiple pass
Single, multiple pass
Single, multiple pass
Single, multiple pass
GTAW
Symbol
R
P
B
M
FCAW
Non-FERROUS
APPENDIX
583
.indb 583
2014-07-17 10:08:35
EN Classification System
4 EN ISO 14341 : 2011
Welding consumables Wire electrodes and weld deposits for gas shielded metal arc welding of
non alloy and fine grain steels Classification
ISO 14341 A G
46
5 M21 3Si1
Designates a wire electrode and/or deposit produced by gas shielded metal arc welding
Strength and elongation See Table 2
Impact properties See Table 3
Shielding gas
Chemical composition of the wire electrode See Table 1
table 1
Composition
Designation
2Si
3Si1
3Si2
4Si1
2Ti
2Al
3Ni1
C
0.06~0.14
0.06~0.14
0.06~0.14
0.06~0.14
0.04~0.14
0.08~0.14
0.06~0.14
Si
0.50~0.80
0.70~1.00
1.00~1.30
0.80~1.20
0.40~0.80
0.30~0.50
0.50~0.90
Mn
0.90~1.30
1.30~1.60
1.30~1.60
1.60~1.90
0.90~1.40
0.90~1.30
1.00~1.60
P
0.025
0.025
0.025
0.025
0.025
0.025
0.020
V
0.03
0.03
0.03
0.03
0.03
0.03
0.03
Cu
Al
Ti+Zr
0.35
0.02
0.15
0.35
0.02
0.15
0.35
0.02
0.15
0.35
0.02
0.15
0.35 0.05~0.20 0.05~0.25
0.35 0.35~0.75 0.15
0.35
0.02
0.15
table 2
Symbol
35
38
42
46
50
table 3
584 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:35
46
AB
SMAW
Welding consumables Solid wire electrodes, tubular cored electrodes and electrode/flux
S2
SAW
GMAW
table 3
Non-FERROUS
35
38
42
46
50
Cu
0.30
0.30
0.30
0.30
0.30
0.30
0.30
FCAW
Symbol
Cr
0.15
0.15
0.15
0.15
0.15
0.15
0.15
table 2
Ni
0.15
0.15
0.15
0.15
0.15
0.15
0.15
GTAW
C
Si
Mn
0.05~0.15
0.15
0.35~0.60
0.07~0.15
0.15
0.80~1.30
0.07~0.15
0.15
1.30~1.75
0.07~0.15
0.15
1.75~2.25
0.07~0.15 0.15~0.40 0.35~0.60
0.07~0.15 0.15~0.40 0.80~1.30
0.07~0.15 0.40~0.60 0.80~1.30
Composition
Designation
S1
S2
S3
S4
S1Si1
S2Si1
S2Si2
APPENDIX
585
.indb 585
2014-07-17 10:08:35
1 Flux covered arc welding rods for mild and high tensile steel
Approvals
KR
ABS
LR
Steel type
Mild steel
305
400~560
22
YP32,38
High tensile steel
375
490~660
22
YP50
High tensile steel
490
570~730
20
Mild steel
305
400~655
YP32,38
High tensile steel
370
490~655
Mild steel
305
400~560
NK
Impact value
C
20
0
-20
0
-20
0
-20
-30
20
0
-20 or -10
20 or 0
0 or -20
-20 or -40
20
0
-20
0
-20
YP32,38
High tensile steel
375
460~660
Mild steel
305
400~560
1
2
3
20
0
-20
2Y
3Y
0
-20
BV
DNV
Grade
RMW1
RMW2
RMW3
RMW52
RMW53
RMW61
RMW62
RMW63
1
2
3
1Y
2Y
3Y
1
2
3
2Y
3Y
YP32,38
High tensile steel
375
490~660
Mild steel
305
400~560
YP32,38
High tensile steel
375
490~660
YP40
High tensile steel
400
510~690
Mild steel
305
400~560
YP32,38
High tensile steel
375
490~660
YP40
High tensile steel
400
510~690
1
2
3
2Y
3Y
4Y
5Y
2Y40
3Y40
4Y40
KMW1
KMW2
22
KMW3
KMW52
KMW53
KMW54
KMW52Y40
KMW53Y40
KMW54Y40
20
0
-20
0
-20
-40
-60
0
-20
-40
20
0
-20
0
-20
-40
0
-20
-40
J
47(34)
47(34)
47(34)
47(34)
or 61
54(34)
or 27
Hydrogen contents
(ml/100gr)
Glycerin method
0.10H
0.05HH
Mercury method
0.15H
0.08HH
Glycerin method
0.10H
0.05H
Mercury method
0.16H
0.08HH
47(34)
Glycerin method
0.1H
Mercury method
0.15H
47(34)
Glycerin method
0.1H
0.05HH
Mercury method
0.15H
0.08HH
0.05HH
47(34)
47(41)
47(34)
47(41)
Glycerin method
0.1H15
0.05H10
Mercury method
0.15H15
0.10H10
0.05H5
Glycerin method
0.1H15
0.05H10
Mercury method
0.15H15
0.10HH10
Remark: ( ) value in impact value blank appears regulated value for butt welding
586 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:35
KR
YP32,38
High tensile steel
375
490~660
YP50
High tensile steel
490
570~730
Mild steel
305
400~655
YP32,38
High tensile steel
370
490~655
Mild steel
305
400~560
YP32,38
High tensile steel
375
460~660
Mild steel
305
400~560
22
375
490~660
Mild steel
305
400~560
YP32,38
High tensile steel
375
490~660
YP40
High tensile steel
400
510~690
Mild steel
305
400~560
YP32,38
High tensile steel
375
490~660
YP40
High tensile steel
400
510~690
22
47(34)
or 61
54(34)
or 27
47(34)
47(34)
47(34)
47(41)
47(34)
APPENDIX
YP32,38
High tensile steel
20
47(34)
Non-FERROUS
NK
400~560
FCAW
DNV
305
Impact value
C
20
0
-20
0
-20
0
-20
-30
20
0
-20 or -10
20 or 0
0 or -20
-20 or -40
20
0
-20
20
0
-20
20
0
-20
20
0
-20
20
0
-20
20
0
-20
-40
-60
0
-20
-40
20
0
-20
0
-20
-40
0
-20
-40
GTAW
BV
Mild steel
Grade
RMW1
RMW2
RMW3
RMW52
RMW53
RMW61
RMW62
RMW63
1
2
3
1Y
2Y
3Y
1
2
3
1Y
2Y
3Y
1
2
3
1Y
2Y
3Y
I
II
III
IY
IIY
IIIY
IVY
VY
IIY40
IIIY40
IVY40
KMW1
KMW2
KMW3
KMW52
KMW53
KMW54
KMW52Y40
KMW53Y40
KMW54Y40
GMAW
LR
SAW
ABS
Steel type
SMAW
Approvals
47(41)
Remark: ( ) value in impact value blank appears regulated value for butt vertical welding
587
.indb 587
2014-07-17 10:08:36
KR
ABS
LR
BV
DNV
NK
Steel type
Mild steel
305
400~560
22
YP32,38
High tensile steel
375
490~660
22
YP50
High tensile steel
490
570~730
20
Mild steel
305
400~655
YP32,38
High tensile steel
370
490~655
Mild steel
305
400~560
YP32,38
High tensile steel
375
460~660
Mild steel
305
400~560
YP32,38
High tensile steel
375
490~660
Mild steel
305
400~560
YP32,38
High tensile steel
375
490~660
YP40
High tensile steel
400
510~690
Mild steel
305
400~560
YP32,38
High tensile steel
375
490~660
YP40
High tensile steel
400
510~690
22
Grade
RMW1
RMW2
RMW3
Impact value
C
20
0
-20
RMW52
RMW53
0
-20
RMW61
RMW62
RMW63
1
2
3
1Y
2Y
3Y
1
2
3
1Y
2Y
3Y
1
2
3
1Y
2Y
3Y
I
II
III
IY
IIY
IIIY
IVY
VY
IIY40
IIIY40
IVY40
KMW1
KMW2
KMW3
KMW52
KMW53
KMW54
KMW52Y40
KMW53Y40
KMW54Y40
0
-20
-30
20
0
-20 or -10
20 or 0
0 or -20
-20 or -30
20
0
-20
34
34 or 27
40 or 27
20
0
-20
20
0
-20
20
0
-20
20
0
-20
-40
-60
0
-20
-40
20
0
-20
0
-20
-40
0
-20
-40
34
34
34
41
34
41
Remark: ( ) value in impact value blank appears regulated value for butt vertical welding
588 | H Y U N D A I W E L D I N G
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4 Low Temperature Arc Electrode, Gas Shield Arc Welding Materials and Sub Merged Arc Welding Material
Steel type
400~560
345
440~610
22
490~660
21
375
590
25
DNV
375
490~660
5Y/VY
275
345
390
490
420
440
570
640
305
400~560
345
440~610
NV1.5NI
NV3.5Ni
NV5NI
NV9Ni
KMWL1
KSWL1
KAWL1
KMWL2
KSWL2
KAWL2
KMWL3
KSWL3
KAWL3
RMWL91
RSWL91
RAWL91
RMWL92
RSWL92
RAWL92
5/V
22
25
22
NK
490~660
21
375
590
25
410
660
-80
-100
-120
-196
-55
-60
-55
-60
-95
-115
-140
-196
27
34
41
34
41
34
34
-40
-60
34
(27)
-196
27
-196
APPENDIX
400~560
25
-196
Non-FERROUS
305
22
-60
34
(27)
FCAW
375
460
420
500
600
-40
GTAW
Low temperature
steel
660
GMAW
LR
410
Impact value
C
SAW
KR
Grade
RMWL1
RSWL1
RAWL1
RMWL2
RSWL2
RAWL2
RMWL3
RSWL3
RAWL3
RMWL91
RSWL91
RAWL91
RMWL92
RSWL92
RAWL92
1 1/2Ni
3 1/2Ni
5Ni
9Ni
SMAW
Approvals
589
.indb 589
2014-07-17 10:08:36
Reference Material
1 Hardness conversion table
Vickers
Hardness
(DPH)
940
920
900
880
860
840
820
800
780
760
740
720
700
690
680
670
660
650
640
630
620
610
600
590
580
570
560
550
540
530
520
510
500
490
480
470
460
450
440
430
420
Brinell hardness
10mm Ball 3,000kg load
Standard Ball Tungsten Carbide Ball
767
757
745
733
722
710
698
684
670
656
647
638
630
620
611
601
591
582
573
564
554
545
535
525
505
517
496
507
488
497
480
488
473
479
465
471
456
460
448
452
441
442
433
433
425
425
415
415
405
405
397
397
Rockwell Hardness
B scale
-
C scale
68.0
67.5
67.0
66.4
65.9
65.3
64.7
64.0
63.5
62.6
61.8
61.0
60.1
59.7
59.2
58.8
58.3
57.8
57.3
56.8
56.3
55.7
55.2
54.7
54.1
53.6
53.0
52.3
51.7
51.1
50.5
49.8
49.0
48.4
47.7
46.9
46.1
45.3
44.5
43.6
42.7
Shore
Hardness
97
96
95
93
92
91
90
88
87
86
84
83
81
80
79
77
75
74
72
71
69
67
66
64
62
59
57
Tensile Strength
(kgf/mm)
(approx)
227
224
220
217
213
210
206
203
199
196
192
189
185
182
178
175
171
168
164
161
157
154
150
147
143
140
590 | H Y U N D A I W E L D I N G
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Brinell hardness
10mm Ball 3,000kg load
FCAW
Non-FERROUS
APPENDIX
55
52
50
47
45
42
41
40
38
37
36
34
33
32
30
28
26
25
24
22
21
20
-
GTAW
C scale
41.8
40.8
39.8
38.8
37.7
36.5
35.5
34.4
33.3
32.2
31.0
29.8
29.2
28.5
27.8
27.1
26.4
25.6
24.8
24.0
23.1
22.2
21.3
20.3
(18.0)
(15.7)
(13.4)
(8.5)
(6.0)
(0.3)
(0.0)
-
Tensile Strength
(kgf/mm)
(approx)
137
133
130
126
123
119
116
113
109
106
102
99
97.8
95.2
94.1
92.0
90.6
88.6
87.2
85.1
83.7
81.0
80.1
78.0
74.5
71.0
68.2
61.8
59.0
55.5
52.7
49.9
46.4
43.6
40.1
-
GMAW
B scale
(110.0)
(109.0)
(108.0)
(107.0)
(105.5)
(104.5)
(103.5)
(102.0)
(101.2)
99.5
98.1
96.7
95.0
93.6
89.5
87.1
85.0
81.7
78.7
75.0
71.2
66.7
62.3
56.2
52.2
48.0
41.0
Shore
Hardness
SAW
Rockwell Hardness
SMAW
Vickers
Hardness
(DPH)
410
400
390
380
370
360
350
340
330
320
310
300
295
290
285
280
275
270
265
260
255
250
245
240
230
220
210
190
180
170
160
150
140
130
120
110
105
95
90
85
591
.indb 591
2014-07-17 10:08:36
Reference Material
2 Stress conversion table (1)
(lbs/in2 kgf/mm2)
lbs/in2
Kgf/mm
0.000
2
1.000
0.000
2.000
3.000
4.000
5.000
6.000
7.000
8.000
9.000
Kgf/mm
Kgf/mm
Kgf/mm
Kgf/mm
Kgf/mm
Kgf/mm
Kgf/mm
Kgf/mm
Kgf/mm
Kgf/mm2
0.000
0.703
1.406
2.109
2.812
3.515
4.218
4.922
5.625
6.328
10,000
7.031
7.734
8.437
9.140
9.843
10.546
11.249
11.952
12.665
13.359
20,000
14.063
14.765
15.468
16.171
16.874
17.577
18.280
18.983
19.686
20.398
30,000
21.092
21.796
22.499
23.202
23.905
24.608
25.311
26.014
26.717
27.420
40,000
28.123
28.826
29.529
30.233
30.936
31.639
32.342
33.045
33.748
34.451
50,000
35.154
35.857
36.560
37.263
37.966
38.669
39.373
40.076
40.779
41.482
60,000
42.185
42.888
43.591
44.294
44.997
45.700
46.403
47.106
47.810
48.513
70,000
49,216
49.919
50.622
51.325
52.028
52.731
53.434
54.137
54,840
55.543
80,000
56.247
56.950
57.653
58.356
59.059
59.762
60.465
61.618
61.871
62.574
90,000
63.277
63.980
64.683
65.387
66.909
66.793
67.496
68,199
68.902
69.605
100,000
70.308
71.011
71.714
72.417
73.120
73.824
74.527
75.230
75.933
76.635
110,000
77.339
78.012
78.745
79.448
80.151
80.854
81.557
82.261
82.964
83.667
120,000
84.370
85.073
85.776
86.497
87.182
87.885
88.588
89.291
89.994
90.698
130,000
91.401
92.104
92.807
93.510
94.213
94.916
95.619
96.322
97.025
97.728
140.000
98.431
99.134
99.838
100.541
101.244
101.947
102.650
103.353
104.056
104.759
150,000
105.462
106.165
106.868
107.571
108.275
108.978
109.681
110.384
111.087
111.790
160,000
112.493
113.196
113.899
114.502
115.305
116.008
116.712
117.415
118.118
118.821
170,000
119.524
120.227
120.930
121.633
122.336
123.039
123.742
124.445
125.148
125.852
180,000
123.555
127.258
127.961
128.664
129.367
130.773
130.070
131.476
132.179
132.882
190,000
133.585
134.289
134.992
135.695
136.398
137.101
137.804
138.507
13.210
139.913
200,000
140.161
141.319
142.022
142.726
143.429
144.132
144.835
145.538
146.241
146.944
210,000
147.647
148.350
149.058
149.756
150.459
151.866
151.866
152.569
153.272
153.975
220,000
154.678
155.381
156.084
156.787
157.490
158.193
158.896
159.599
160.303
161.006
230,000
161.709
162.412
163.115
163.818
164.521
165.224
165.927
166.630
167.333
168.036
240,000
168.740
169.443
170.146
170.849
170.552
172.255
172.958
173.661
174.364
175.067
250,000
175.770
176.473
177.177
177.880
178.583
179.286
179.989
180.692
181.395
182.098
100
200
300
400
500
600
700
800
900
0.0703
0.1406
0.2109
0.2812
0.3512
0.4218
0.4918
0.5625
0.6328
lbs/in2
Kgf/mm
592 | H Y U N D A I W E L D I N G
.indb 592
2014-07-17 10:08:36
0.7
6.8647
16.671
26.478
36.285
46.091
55.898
65.705
75.511
85.318
95.125
104.63
114.74
124.54
134.35
144.16
135.96
163.77
173.58
183.38
193.19
203.00
212.80
222.61
232.42
242.22
252.03
261.84
271.64
281.45
291.28
301.06
310.87
320.68
330.48
340.29
350.10
359.90
369.71
379.52
389.32
399.13
408.94
418.74
428.55
438..55
448.16
457.97
467.97
477.58
487.39
0.8
7.8453
17.652
27.459
37.265
47.072
56.879
66.685
76.492
86.299
96.105
105.91
115.72
125.53
135.33
145.14
154.95
164.75
174.56
184.37
194.17
203.98
213.78
223.59
233.40
243.20
253.01
262.82
272.62
282.43
292.24
302.04
311.85
321.66
331.46
341.27
351.08
360.88
370.69
380.50
390.30
400.11
409.92
419.72
429.53
439.34
449.14
458.95
468.76
478.56
488.37
0.9
8.826
18.633
28.439
38.246
48.053
57.859
67.666
77.473
87.279
97.086
106.89
116.70
126.51
136.31
146.12
155.93
165.73
175.54
185.35
195.15
204.96
214.77
224.57
234.77
244.19
253.99
263.80
273.61
283.41
293.22
303.03
312.83
322.64
332.45
342.25
352.06
361.87
370.67
381.48
391.29
401.09
410.90
420.71
430.51
440.32
450.13
459.93
469.74
479.55
489.35
Kgf/mm2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
APPENDIX
0.6
5.8840
15.691
25.497
35.304
45.111
54.917
64.724
74.531
84.337
94.144
103.95
113.76
123.56
133.37
143.18
152.98
162.79
172.60
182.40
192.21
202.02
211.82
221.63
231.44
241.24
251.05
260.86
270.66
280.47
290.28
300.08
309.89
319.70
329.50
339.31
349.12
358.92
368.73
378.54
388.34
398.15
407.96
417.76
427.57
437.38
447.18
456.99
466.80
476.60
486.41
Non-FERROUS
MPa
0.4
0.5
3.9227 4.9033
13.729 14.710
23.536 24.517
33.343 34.323
43.149 44.130
52.956 53.937
62.763 63.743
72.569 73.550
82.376 83.357
92.138 93.163
101.99 102.97
111.80 112.78
121.60 122.58
131.41 132.39
141.22 142.20
151.02 152.00
160.83 161.81
170.64 171.62
180.44 181.42
190.25 191.23
200.06 201.04
209.96 210.84
219.69 220.65
229.48 230.46
239.28 240.26
249.09 250.07
258.90 259.88
268.70 269.68
278.51 279.49
288.32 289.30
298.12 299.10
307.93 308.91
317.74 318.72
327.54 328.52
337.35 338.33
347.16 348.14
356.96 357.94
366.77 367.75
376.58 377.56
386.38 387.36
396.19 397.17
406.00 406.98
415.80 416.78
425.61 426.59
435.42 436.40
445.22 446.20
455.03 456.01
464.84 465.82
474.64 475.62
484.45 485.43
FCAW
0.3
2.9420
12.749
22.555
32.362
42.169
51.975
61.763
71.589
81.395
91.202
101.01
110.82
120.62
130.43
140.24
150.04
159.85
169.66
179.46
189.27
199.07
208.88
218.69
228.49
238.30
248.11
257.91
267.72
277.53
287.33
297.14
306.95
316.75
326.56
336.37
346.17
355.98
365.79
375.59
385.40
395.21
405.01
414.82
424.63
434.43
444.24
454.05
463.85
473.66
483.47
GTAW
0.2
1.9613
11.768
21.575
31.381
41.188
50.995
60.801
70.608
80.415
90.221
100.03
109.83
119.64
129.45
139.25
149.06
158.87
168.67
178.48
188.29
198.09
207.90
217.71
227.51
237.32
247.13
256.93
266.74
276.55
286.35
296.16
305.97
315.77
325.58
335.39
345.19
355.00
364.81
374.61
384.42
394.23
404.03
413.84
423.65
433.45
443.26
453.07
462.87
472.68
482.49
GMAW
9.8067
19.613
29.420
39.227
49.033
58.840
68.647
78.453
88.260
98.067
107.87
117.68
127.49
137.29
147.10
156.91
166.71
176.52
186.33
196.13
205.94
215.75
225.55
235.36
245.17
254.97
264.78
274.59
284.39
294.20
304.01
313.81
323.62
333.63
343.23
353.04
362.85
372.65
382.46
392.27
402.07
411.88
421.69
431.49
441.30
451.11
460.91
470.72
480.53
0.1
0.9807
10.787
20.594
30.401
40.207
50.014
59.821
69.627
79.434
89.241
99.047
108.85
118.66
128.47
138.27
148.08
157.89
167.69
177.50
187.31
197.11
206.92
216.73
226.53
236.34
246.15
255.95
265.76
275.59
285.39
295.18
304.99
314.79
324.60
334.41
344.21
354.02
363.83
373.63
383.44
393.25
403.05
412.86
422.67
432.47
442.28
452.09
461.89
471.70
481.54
SAW
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
SMAW
593
.indb 593
2014-07-17 10:08:37
Reference Material
(kgf/mm2 MPa) / Conversion Factor: 1kgf/mm2 = 9.80665MPa
Kgf/mm2
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
0
490.33
500.14
509.95
519.75
529.56
539.37
549.17
558.98
568.79
578.59
588.40
598.21
608.01
617.82
627.63
637.43
647.24
657.05
666.85
676.66
686.47
696.27
706.08
715.89
725.69
735.50
745.31
755.11
764.92
774.73
784.53
794.34
804.15
813.95
823.76
833.57
843.37
853.18
862.99
872.79
882.41
892.41
902.21
912.02
921.83
913.63
941.44
951.25
891.05
970.86
0.1
491.31
501.12
510.93
520.73
530.54
540.35
550.15
559.96
569.77
579.57
589.38
599.19
608.99
618.80
628.61
638.41
648.22
658.03
667.83
677.64
687.45
697.25
707.06
716.87
726.67
736.48
746.29
756.09
765.90
775.71
785.51
795.32
805.13
814.93
824.74
834.55
844.35
854.16
863.97
873.77
883.58
893.93
903.19
913.00
922.81
932.61
942.42
952.23
962.03
971.84
0.2
492.29
502.10
511.91
521.71
531.52
541.33
551.13
560.94
570.75
580.55
590.35
600.17
609.67
619.78
629.59
639.39
649.20
659.01
668.81
678.62
688.43
698.23
708.04
717.85
727.65
737.46
747.27
757.07
766.88
776.69
786.49
796.30
806.11
815.91
825.72
835.53
845.33
855.14
864.95
874.75
884.56
894.37
904.17
913.98
923.79
933.59
943.40
952.32
963.01
972.82
0.3
493.27
503.08
512.89
522.69
532.50
542.31
552.11
561.92
571.73
581.53
591.34
601.15
610.95
620.76
630.57
640.37
650.18
659.99
669.79
679.60
689.41
699.21
709.025
718.83
728.63
738.44
748.25
758.05
767.86
777.67
787.47
797.27
807.09
816.89
826.70
836.51
846.31
856.12
865.93
875.73
885.54
895.35
905.15
914.96
924.77
934.57
944.38
954.19
963.99
973.80
MPa
0.4
0.5
494.26 495.24
504.06 505.04
513.85 514.85
523.68 524.66
533.48 534.46
543.29 544.27
553.10 554.08
562.90 563.88
572.71 573.69
582.52 583.50
592.32 593.30
602.13 603.11
611.93 612.92
621.74 622.72
631.55 632.53
641.35 642.34
651.16 652.14
660.97 661.95
670.77 671.76
680.58 681.56
690.39 691.37
700.19 701.18
710.00 710.98
719.81 720.79
729.61 730.60
739.42 740.40
749.23 750.21
759.03 760.02
768.84 769.82
778.65 779.63
788.26 789.44
798.26 799.24
808.07 809.05
817.87 818.86
827.68 828.66
837.49 838.47
847.29 848.28
857.10 858.08
866.91 867.89
876.71 877.70
886.52 887.50
896.33 897.31
906.13 907.12
915.94 916.92
925.75 926.13
935.55 936.54
945.36 946.34
955.17 956.15
964.97 965.96
974.78 975.76
0.6
496.22
506.02
515.83
525.64
535.44
545.25
555.06
564.83
574.67
584.48
594.28
604.06
613.90
623.70
633.51
643.32
653.12
662.93
672.74
682.54
692.16
702.16
711.96
721.77
731.58
741.38
751.19
761.00
770.80
780.61
790.42
800.22
810.03
819.84
829.64
839.45
849.26
859.06
868.87
878.48
888.48
898.29
908.10
917.90
927.71
937.52
947.32
957.13
966.94
976.74
0.7
497.20
507.00
516.81
526.62
536.42
546.23
556.04
565.84
575.65
585.46
595.26
605.07
614.88
624.68
634.49
644.30
654.10
663.91
673.72
683.52
693.33
703.14
712.94
722.75
732.56
742.36
752.17
761.98
771.78
781.59
791.40
801.20
811.01
820.82
830.62
840.43
850.24
860.04
869.85
879.66
889.49
899.27
909.08
918.88
928.69
938.50
948.30
958.11
967.92
977.72
0.8
498.18
507.98
517.79
527.60
537.40
547.21
557.02
566.82
576.63
586.44
596.24
606.56
615.56
625.66
635.47
645.28
655.08
664.89
674.70
684.50
694.31
704.12
713.92
723.73
733.73
743.34
753.15
762.96
772.76
782.57
792.38
802.18
811.99
821.80
831.60
841.41
851.22
861.02
870.83
880.64
890.44
900.25
910.06
919.86
929.67
939.48
949.28
959.09
968.90
978.70
0.9
499.16
508.97
518.77
528.58
538.39
548.19
558.00
567.81
577.61
587.42
597.22
607.06
616.84
626.64
636.45
646.26
656.06
665.87
675.68
685.48
695.29
705.10
714.90
724.71
734.52
744.32
754.13
763.94
773.74
783.55
793.36
803.16
812.97
822.78
832.75
842.39
852.20
862.00
871.81
881.62
891.42
901.23
911.04
920.84
930.65
940.46
950.26
960.07
969.88
979.68
Kgf/mm2
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
594 | H Y U N D A I W E L D I N G
.indb 594
2014-07-17 10:08:37
0.7
0.7138
1.7335
2.7532
3.7729
4.7927
5.8124
6.8321
7.8518
8.8715
9.8912
10.911
11.931
12.950
13.970
14.990
16.010
17.029
18.049
19.069
20.088
21.108
22.128
23.148
24.167
25.187
26.207
27.223
28.246
29.266
30.286
31.305
32.325
33.345
34.364
35.384
36.404
37.424
38.443
39.463
40.483
41.502
42.522
43.542
44.562
45.581
46.601
47.621
48.640
49.660
50.680
0.8
0.8158
1.8355
2.8552
3.8749
4.8946
5.9144
6.9341
7.9538
8.9735
9.9932
11.013
12.033
13.052
14.072
15.092
16.112
17.131
18.151
19.171
20.190
21.210
22.230
23.250
24.269
25.289
26.309
27.328
28.348
29.368
30.388
31.407
32.427
33.447
34.466
35.486
36.406
37.526
38.545
39.565
40.585
41.604
42.624
43.644
44.664
45.683
46.703
47.723
48.742
49.762
50.782
0.9
0.9177
1.9375
2.9572
3.9769
4.9966
6.0163
7.0363
8.0558
9.0755
10.095
11.115
12.135
13.154
14.174
15.194
16.213
17.233
18.253
19.273
20.292
21.312
22.332
23.352
24.371
25.391
26.411
27.430
28.450
29.470
30.490
31.509
32.529
33.549
34.568
35.588
36.608
37.628
38.647
39.667
40.687
41.706
42.726
43.746
44.766
45.785
46.805
47.825
48.844
49.864
50.884
MPa
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
APPENDIX
0.6
0.6118
1.6315
2.6543
3.6710
4.6907
5.7104
6.7301
7.7498
8.7696
9.7893
10.809
11.829
12.848
13.868
14.888
15.908
16.927
17.947
18.967
19.986
21.006
22.026
23.046
24.065
25.085
26.015
27.124
28.144
29.164
30.184
31.203
32.223
33.243
34.262
35.282
36.302
37.322
38.341
39.361
40.381
41.400
42.420
43.440
44.460
45.479
46.499
47.519
48.538
49.558
50.578
Non-FERROUS
Kgf/mm2
0.4
0.5
0.4079 0.5099
1.3276 1.5296
2.4473 2.5493
3.4670 3.5690
4.4868 4.5887
5.5065 5.6084
6.5262 6.6282
7.5499 7.6479
8.5656 8.6676
9.5853 9.6873
10.605 10.707
11.625 11.727
12.644 12.764
13.644 13.766
14.674 14.786
15.704 15.806
16.723 16.825
17.743 17.845
18.763 18.865
19.782 19.884
20.802 20.904
21.822 21.924
22.842 22.944
23.861 23.963
24.881 24.983
25.901 26.003
26.921 27.022
27.940 27.042
28.960 29.062
29.980 30.082
30.999 31.101
32.019 32.121
33.039 33.141
33.059 34.160
34.078 35.180
36.098 36.200
37.118 37220
38.137 38.239
39.157 39.259
40.177 40.279
41.197 41.299
42.216 42.318
43.236 43.338
44.256 44.358
45.275 45.377
46.295 46.397
47.315 47.417
48.335 48.437
49.354 49.456
50.374 50.476
FCAW
0.3
0.3059
1.3256
2.3453
3.3651
4.3848
5.4045
6.4242
7.4439
8.4636
9.4834
10.503
11.523
12.543
13.562
14.582
15.602
16.621
17.641
18.661
19.681
20.700
21.720
22.740
23.759
24.779
25.799
26.899
27.838
28.858
29.878
30.897
31.917
32.937
33.957
34.976
35.996
37.016
38.035
39.055
40.075
41.095
42.114
43.134
44.154
45.173
46.193
47.213
48.233
49.253
50.272
GTAW
0.2
0.2039
1.12237
2.2434
3.2631
4.2828
5.3025
6.3222
7.3420
8.3617
9.3814
10.401
11.421
12.441
13.460
14.480
15.500
16.519
17.539
18.559
19.579
20.598
21.618
22.638
23.657
24.677
25.697
26.717
27.736
28.756
29.776
30.795
31.815
32.835
33.855
34.874
35.894
36.914
37.933
38.953
39.973
40.993
42.012
43.032
44.052
45.071
46.091
47.111
48.131
49.150
50.170
GMAW
0.1
0.1020
1.1217
2.1417
3.1611
4.1808
5.2006
6.2203
7.2400
8.2597
9.2794
10.290
11.319
12.399
13.358
14.378
15.398
16.417
17.437
18.457
19.477
20.496
21.516
22.536
23.555
24.575
25.595
26.614
27.634
28.654
29.674
30.693
31.713
32.733
33.753
34.772
35.792
36.812
37.831
38.851
39.871
40.891
41.910
42.930
44.950
44.969
45.989
47.009
48.029
49.048
50.068
SAW
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
370
380
390
400
410
420
430
440
450
460
470
480
490
0
1.0197
2.0394
3.0591
4.0789
5.0936
6.1183
7.1380
8.1577
9.1774
10.197
11.217
12.237
13.256
14.276
15.296
16.315
17.335
18.355
19.375
20.394
21.44
22.434
23.453
24.473
25.493
26.513
27.532
28.552
29.572
30.591
31.611
32.631
33.651
34.670
35.690
36.710
37.729
38.749
39.769
40.789
41.808
42.848
43.848
44.868
45.88
46.907
47.927
48.946
49.966
SMAW
595
.indb 595
2014-07-17 10:08:37
Reference Material
(MPa kgf/mm2) / Conversion Factor: 1MPa = 0.10197kgf/mm2
MPa
500
510
520
530
540
550
560
570
580
590
600
610
620
630
640
650
660
670
680
690
700
710
720
730
740
750
760
770
780
790
800
810
820
830
840
850
860
870
880
890
900
910
920
930
940
950
960
970
980
990
0
50.986
52.006
53.025
54.025
55.265
56.084
57.104
58.124
59.144
60.163
61.183
62.203
63.222
64.242
65.262
66.282
67.301
68.321
69.341
70.360
71.380
72.400
73.420
74.439
75.459
76.479
77.498
78.578
79.538
80.558
81.577
82.597
83.617
84.636
85.656
86.676
87.696
88.715
89.735
90.755
91.774
92.794
93.814
94.834
95.853
96.873
97.893
98.912
99.932
100.95
0.1
51.088
52.107
53.127
54.147
55.167
56.186
57.206
58.226
59.246
60.265
61.285
62.305
63.324
64.344
65.364
66.384
67.403
68.432
69.443
70.462
71.482
72.402
73.522
74.541
75.561
76.581
77.600
78.620
79.640
80.660
81.679
82.699
83.719
84.738
85.758
86.778
87.798
88.817
89.837
90.857
91.876
92.896
93.916
94.936
95.955
96.975
97.995
99.014
100.03
101.05
0.2
51.190
52.209
52.229
54.249
55.269
56.288
57.308
58.328
59.347
60.367
61.387
62.407
63.426
64.446
65.466
66.485
67.404
68.525
69.545
70.564
71.584
72.604
73.624
74.643
75.663
76.682
77.702
78.722
79.742
80.762
81.762
82.801
83.821
84.840
85.860
86.880
87.900
88.919
89.939
90.959
91.978
92.998
93.100
94.140
96.159
97.179
98.301
99.218
100.24
101.16
0.3
51.292
52.311
53.33
54.351
55.371
56.390
57.410
58.430
59.449
60.469
61.489
62.509
63.528
64.548
65.568
66.587
67.607
68.627
69.647
70.666
71.686
72.706
73.725
74.745
75.765
76.785
77.804
78.824
79.844
80.863
81.833
82.903
83.923
84.942
85.962
86.982
88.002
89.021
90.041
91.661
92.080
93.100
94.120
95.140
96.159
97.179
98.199
99.218
100.24
101.26
Kgf/mm2
0.4
0.5
51.394 51.496
52.413 52.515
53.433 53.535
54.453 54.555
55.473 55.575
56.492 56.594
57.512 57.614
58.532 58.634
59.551 59.653
60.571 60.673
61.591 61.693
62.611 62.713
63.630 63.732
64.650 64.752
65.670 65.772
66.689 66.791
67.709 67.811
68.729 68.831
69.749 69.851
70.768 70.870
71.788 71.890
72.808 72.910
73.827 73.929
74.847 74.949
75.867 75.969
76.887 76.989
77.906 78.008
78.926 79.028
79.946 80.048
80.965 81.067
81.985 82.087
83.005 83.107
84.025 48.127
85.044 85.146
86.064 86.166
87.084 87.186
88.103 88.205
89.123 89.225
90.143 90.245
91.163 91.265
92.182 92.284
93.202 93.304
94.222 94.324
95.241 95.343
96.261 96.363
97.281 97.383
98.301 98.403
99.320 99.422
100.34 100.44
101.36 101.46
0.6
51.598
52.617
53.637
54.657
55.677
56.3696
57.716
58.736
59.755
60.775
61.795
62.815
63.834
64.854
65.874
66.893
67.913
68.933
69.953
70.972
71.992
73.012
74.031
75.051
76.071
77.081
78.110
79.130
80.150
81.169
82.189
83.209
84.229
85.248
86.268
87.288
88.307
89.327
90.347
91.367
92.386
93.406
94.426
95.445
96.465
97.485
98.505
99.524
100.52
101.56
0.7
51.700
52.719
53.739
54.759
55.778
56.798
57.818
58.838
59.857
60.877
61.897
62.916
63.936
64.956
65.976
66.995
68.15
68.035
70.055
71.074
72.094
73.114
74.133
75.153
76.173
77.193
78.212
78.232
80.252
81.271
82.291
83.311
84.331
85.350
86.370
87.390
88.409
89.429
90.447
91.469
92.488
93.508
94.528
95.547
96.567
97.589
98.607
99.626
100.67
101.64
0.8
51.802
52.821
53.841
54.861
55.880
56.900
57.920
58.940
59.959
60.979
61.999
63.018
64.038
65.058
66.078
67.097
68.117
69.137
70.156
71.170
72.196
73.216
74.295
75.255
76.275
77.294
78.314
79.334
80.354
81.373
82.393
83.413
84.433
85.452
86.472
87.492
88.511
89.831
90.551
91.571
92.590
93.610
94.630
95.649
96.669
97.689
98.709
99.728
100.75
101.77
0.9
51.904
52.923
53.943
54.963
55.982
.57.002
57.022
59.042
60.061
61.081
62.101
63.120
64.140
65.160
66.180
67.119
68.219
69.239
70.258
71.278
72.298
73.318
74.337
75.357
76.377
77.396
78.416
79.436
80.456
81.475
82.495
83.515
84.534
85.554
86.874
87.594
88.613
89.633
90.653
91.672
92.692
93.712
94.732
95.751
96.771
97.791
98.811
99.830
100.85
101.87
MPa
500
510
520
530
540
550
560
570
580
590
600
610
620
630
640
650
660
670
680
690
700
710
720
730
740
750
760
770
780
790
800
810
820
830
840
850
860
870
880
890
900
910
920
930
940
950
960
970
980
990
596 | H Y U N D A I W E L D I N G
.indb 596
2014-07-17 10:08:37
ftlbs
Kgm
Kgm
Kgm
Kgm
Kgm
Kgm
Kgm
Kgm
0.000
0.138
0.276
0.415
0.553
0.691
0.830
0.968
Kgm
Kgm
Kgm
1.106
1.244
10
1.383
1.521
1.659
1.797
1.936
2.074
2.212
2.350
20
2.765
2.903
3.042
3.180
3.318
3.456
3.595
3.733
2.489
2.627
10
3.871
4.009
20
30
4.148
4.286
4.424
4.562
4.701
4.839
4.977
40
5.530
5.667
5.807
5.945
6.083
6.222
6.360
5.116
5.254
5.392
30
6.498
6.636
6.774
40
50
6.913
7.051
7.189
7.328
7.466
7.604
60
8.295
8.434
8.572
8.710
8.848
8.987
7.742
7.881
8.019
8.157
50
9.125
9.263
9.401
9.540
60
70
9.678
9.816
9.955
10.093
10.231
10.369
10.508
10.646
10.784
10.922
70
80
11.061
11.199
11.337
11.475
11.614
11.752
11.890
12.028
12.167
12.305
80
90
12.443
12.581
12.720
12.858
12.996
13.134
13.273
13.411
13.549
13.687
90
100
13.826
13.964
14.105
14.540
14.379
14.517
14.655
14.794
14.932
15.070
100
110
15.208
15.347
15.482
15.623
15.761
15.900
16.038
16.176
16.314
16.453
110
120
16.591
16.729
16.867
17.006
17.144
17.282
17.420
17.559
17.697
17.835
120
SAW
ftlbs
SMAW
GMAW
GTAW
FCAW
Non-FERROUS
APPENDIX
597
.indb 597
2014-07-17 10:08:38
Reference Material
6 Impact value conversion table (2)
(kgfm Nm or J) / Conversion Factor: 1kgfm = 9.80665Nm(or J)
kgfm
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
0
9.8066
19.613
29.420
39.229
49.033
58.844
68.647
78.453
88.260
98.066
107.87
117.68
127.49
137.29
147.10
156.91
166.71
176.52
186.33
196.13
205.94
215.75
225.55
235.36
245.17
254.97
264.78
274.59
284.39
294.20
304.01
313.81
323.62
333.43
343.32
353.04
362.85
372.35
382.46
392.27
402.07
411.88
421.69
431.49
441.30
451.11
460.91
470.72
480.53
0.1
0.9807
10.787
20.594
30.401
40.207
50.014
59.821
69.627
78.434
89.241
99.047
108.85
118.66
128.47
138.27
148.08
157.89
167.69
177.50
187.31
197.11
206.92
216.73
226.53
236.34
246.15
255.57
265.76
275.57
285.37
295.18
304.99
314.79
324.60
334.41
344.21
351.02
363.83
373.63
383.44
393.25
403.05
412.86
422.67
432.47
442.28
452.09
461.89
471.70
481.51
0.2
1.9613
11.768
21.575
31.381
41.188
50.995
60.801
70.608
80.415
90.221
100.03
109.83
119.64
129.45
139.25
149.06
158.87
168.67
178.48
188.29
198.09
207.90
217.71
227.51
237.32
247.13
256.55
266.74
276.55
286.35
296.16
305.97
315.77
325.58
335.39
345.19
355.00
364.81
374.61
384.42
394.23
404.03
413.84
423.69
433.45
443.26
453.07
462.87
472.68
482.49
0.3
2.9420
12.749
22.555
32.362
42.169
51.975
61.728
71.589
81.395
91.202
101.01
110.82
120.62
130.43
140.24
150.04
156.85
169.66
179.46
189.27
199.07
208.88
218.69
228.49
238.30
248.11
257.53
267.72
277.53
287.33
297.14
306.95
316.75
326.56
336.37
346.17
355.98
365.79
375.59
385..40
395.21
405.01
414.82
424.63
434.43
444.24
454.05
463.85
473.66
483.47
Nm(or Joule)
0.4
0.5
3.9227
4.9033
13.729
14.710
23.343
24.517
33.343
34.323
43.149
44.130
52.956
53.937
62.763
63.743
72.569
73.550
82.376
83.357
92.183
93.163
101.99
102.97
111.80
112.78
121.60
122.58
131.41
132.39
141.22
142.20
151.02
152.00
160.83
161.81
170.64
171.62
180.44
181.42
190.25
191.23
200.06
201.04
209.86
210.84
219.67
220.65
229.48
230.46
239.28
240.26
249.09
250.07
258.89
259.49
268.70
269.68
278.51
279.49
288.32
289.30
298.12
299.10
307.93
308.91
317.74
318.72
327.54
328.52
337.35
338.33
348.14
347.16
356.96
357.94
366.77
367.75
376.58
377.56
386.38
387.36
396.19
397.17
406.00
406.98
415.80
416.78
425.61
426.59
435.42
436.40
445.22
446.20
455.03
456.01
464.83
465.82
474.64
475.62
484.45
485.43
0.6
5.8840
15.691
25.497
35.304
45.111
54.917
64.724
74.531
84.337
94.144
103.95
113.76
123.56
133.37
143.18
152.98
162.72
172.60
182.40
192.21
202.02
211.82
221.63
231.44
241.24
251.05
260.47
270.66
280.49
290.28
300.08
309.89
319.70
329.50
339.31
349.12
358.92
368.73
378.54
388.34
398.15
407.96
417.76
427.57
437.38
447.18
456.99
466.80
476.60
468.41
0.7
6.8647
16.671
26.478
36.285
46.091
55.898
65.705
75.511
85.318
95.125
104.93
114.74
124.54
134.35
144.16
153.96
163.77
173.58
183.38
193.19
203.00
212.80
222.61
232.42
242.22
252.03
261.45
271.64
281.45
291.26
301.06
310.87
320.68
330.48
340.29
350.10
359.90
369.71
379.52
389.32
399.13
408.94
418.74
428.55
438..36
448.13
457.97
467.78
477.58
467.39
0.8
7.8453
17.652
27.652
37.265
47.072
56.879
66.685
76.492
86.299
96.105
105.91
115.72
125.53
135.33
145.14
154.95
164.75
174.56
184.37
194.17
203.98
213.78
223.59
233.40
243.20
253.01
262.43
272.62
282.43
292.24
302.04
311.85
321.66
331.46
341.27
350.88
360.88
370.69
380.50
390.30
400.11
409.92
419.72
429.53
439.34
449.14
458.95
468.76
478.56
488.37
0.9
8.8260
18.633
28.439
38.246
48.053
57.859
67.666
77.473
87.279
97.086
106.89
116.70
126.51
136.31
146.12
155.93
165.73
175.54
185.35
195.15
204.96
214.77
224.57
234.38
244.19
253.99
263.80
273.61
283.41
293.22
303.03
312.83
322.64
332.45
342.25
351.87
361.87
371.67
381.48
391.29
401.09
410.90
420.71
430.51
440.32
450.13
459.93
469.74
479.55
487.35
598 | H Y U N D A I W E L D I N G
.indb 598
2014-07-17 10:08:38
kgfm
0.7
497.20
507.99
516.82
526.32
536.45
536.42
556.06
565.84
575.65
585.46
595.26
605.07
614.88
624.68
634.49
644.30
654.10
663.91
673.72
683.52
693.33
703.14
712.94
722.75
732.56
742.36
752.17
761.98
771.78
781.59
791.40
801.20
811.01
820.82
830.62
840.62
850.43
860.04
869.85
879.66
889.46
899.27
909.08
918.88
928.69
938.50
948.30
958.11
967.92
977.72
0.8
498.18
507.98
517.79
527.64
537.64
537.64
557.02
566.82
576.63
586.44
596.24
606.05
615.86
625.66
635.47
645.28
655.08
664.89
674.70
684.50
694.31
704.12
713.92
723.73
733.54
743.34
753.15
762.96
772.76
782.57
792.38
802.18
811.99
821.80
831.60
841.60
851.41
861.02
870.83
880.64
890.44
900.25
910.06
919.86
929.67
939.48
949.28
959.09
968.90
978.70
0.9
499.16
508.97
518.77
528.58
538.39
538.39
558.00
567.81
577.61
587.42
597.22
607.03
616.84
626.64
636.45
646.26
656.06
665.87
675.68
685.48
695.29
705.10
714.90
724.71
734.52
744.32
754.13
763.94
773.74
783.55
793.36
803.16
812.97
822.78
832.58
842.58
852.39
862.00
871.81
881.62
891.23
901.23
911.04
920.84
930.65
940.46
950.26
960.07
969.88
979.68
APPENDIX
0.6
496.22
506.02
515.83
525.64
535.44
535.44
555.03
564.86
574.67
584.48
594.28
604.09
613.90
623.70
633.51
643.32
653.12
662.93
672.74
682.54
692.35
702.16
711.96
721.77
731.58
741.38
751.19
761.00
770.80
780.61
790.42
800.22
810.03
819.84
829.64
839.64
849.45
859.06
868.87
878.68
888.48
898.28
908.10
917.90
927.71
937.54
947.32
957.13
966.94
976.74
Non-FERROUS
Nm(or Joule)
0.4
0.5
494.26
495.24
504.06
505.04
513.87
514.85
523.68
524.66
533.48
534.46
543.48
534.46
553.10
544.27
562.90
563.88
572.71
573.69
582.52
583.50
592.32
593.30
602.13
603.11
611.93
612.92
621.74
622.72
631.55
632.53
641.35
642.34
651.16
652.14
660.97
661.95
670.77
671.76
680.58
681.56
690.39
691.37
700.19
701.18
710.00
710.98
719.81
720.79
729.61
730.60
739.42
740.40
749.23
750.21
759.03
760.02
768.84
769.82
778.65
779.63
788.45
789.44
798.26
799.24
808.07
809.05
817.87
818.86
827.68
828.66
837.68
838.66
847.49
848.47
857.10
858.08
866.91
867.89
876.71
877.70
886.85
887.50
896.33
897.31
906.13
907.12
915.94
916.92
925.75
926.73
935.55
936.54
945.36
946.34
955.17
956.15
964.97
965.96
974.72
975.76
FCAW
0.3
493.27
503.27
512.89
522.69
532.50
542.31
552.11
561.92
571.73
581.53
591.34
601.15
610.95
620.76
630.57
640.37
650.18
659.99
669.99
679.60
689.41
699.21
709.02
718.83
728.63
738.44
748.25
758.05
767.86
777.67
787.47
797.28
807.09
816.89
826.70
836.70
846.51
856.12
865.93
875.73
885.54
895.35
905.15
914.96
924.77
934.57
944.38
954.19
963.99
973.80
GTAW
0.2
492.29
502.10
511.91
521.71
531.52
541.33
551.13
560.94
570.75
580.55
590.36
600.17
609.97
619.78
629.59
639.39
649.20
659.01
668.81
678.62
688.43
698.23
708.04
717.85
727.65
737.46
747.27
757.07
766.88
776.69
786.49
796.30
806.11
815.91
825.72
835.53
845.72
855.14
864.95
874.75
884.56
894.37
904.17
913.98
923.79
933.59
943.40
953.21
963.01
972.82
GMAW
0.1
491.31
501.12
510.93
520.73
530.54
540.35
550.15
559.96
569.77
579.57
589.38
599.19
608.99
618.80
628.61
638.41
648.22
658.03
667.83
677.64
687.45
697.25
707.06
716.87
726.67
736.48
746.29
756.09
765.90
775.71
785.51
795.32
805.13
814.93
824.74
834.74
844.35
854.16
863.97
873.77
883.58
893.39
903.19
913.00
922.81
932.61
942.42
952.23
962.03
971.84
SAW
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
78
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
0
490.33
500.14
509.95
519.75
529.56
539.37
549.17
558.98
568.79
578.59
588.40
598.21
608.01
617.81
627.63
637.43
647.24
657.05
666.85
676.66
686.47
696.27
706.08
715.89
725.69
735.50
745.31
755.11
764.92
774.73
784.53
794.34
804.15
813.95
823.76
833.56
843.37
853.18
862.99
872.79
882.60
892.41
902.21
912.02
921.83
931.63
941.44
951.25
961.05
970.86
980.66
SMAW
599
.indb 599
2014-07-17 10:08:38
Reference Material
7 Temperature conversion table
C
-17.8
-17.2
-16.7
-16.1
-15.6
-15.0
-14.4
-13.9
-13.3
-12.8
-12.2
-11.7
-11.1
-10.6
-10.0
-9.4
-8.9
-8.3
-7.7
-7.2
-6.7
-6.1
-5.6
-5.0
-4.4
-3.9
-3.3
-2.8
-2.2
-1.7
-1.1
-0.6
0
0.6
1.1
1.7
2.2
3.3
3.9
4.4
5.0
5.6
6.1
6.7
7.2
0~45
0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
38
39
40
41
42
43
44
45
F
32
33.8
35.6
37.4
39.2
41.0
42.8
44.6
46.4
48.2
50.0
51.8
53.6
55.4
57.2
59.0
60.8
62.6
64.4
66.2
68.0
69.8
71.6
73.4
75.2
77.0
78.8
80.6
82.4
84.2
86.0
87.8
89.6
91.4
93.2
95.0
96.8
100.4
102.2
104.0
105.8
107.6
109.3
111.2
113.0
C
7.7
8.2
8.8
9.3
9.9
10.4
11.1
11.5
12.1
12.6
13.2
13.7
14.3
14.8
15.6
16.0
16.6
17.1
17.7
18.2
18.8
19.3
19.9
20.4
21.0
21.5
22.2
22.7
23.3
23.8
24.4
25.0
25.5
26.2
26.8
27.3
27.7
28.8
29.3
29.9
30.4
31.0
31.5
32.1
32.6
46~91
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
84
85
86
87
88
89
90
91
F
114.8
116.8
118.8
120.2
122.0
123.8
125.8
127.4
129.2
131.0
132.8
134.6
136.4
138.4
140.0
141.8
143.6
145.4
147.2
149.0
150.8
152.6
154.4
156.2
158.0
159.8
161.6
163.4
165.2
167.0
168.8
170.6
172.4
174.2
176.0
177.8
179.6
183.2
185.0
186.8
188.6
190.4
192.2
194.0
195.8
C
33.3
33.8
34.4
34.8
35.5
36.1
36.6
37.1
37.7
38
43
49
54
60
65
71
76
83
88
93
99
100
104
110
115
121
127
132
138
143
149
154
160
165
171
177
182
193
199
204
210
215
221
226
232
92~450
92
93
94
95
96
97
98
99
100
100
110
120
130
140
150
160
170
180
190
200
210
212
220
230
240
250
260
270
280
290
300
310
320
330
340
350
360
380
390
400
410
420
430
440
450
F
197.6
199.4
201.2
203.0
204.8
206.6
208.4
210.2
212.0
212
230
248
266
284
302
320
338
356
374
392
410
413
428
446
464
482
500
518
536
554
572
590
608
626
644
662
680
716
734
752
770
788
806
824
842
C
238
243
249
254
260
265
271
276
282
288
293
299
304
310
315
321
326
332
338
343
349
354
360
365
371
376
382
387
393
399
404
410
415
421
426
432
438
449
454
460
465
471
476
482
487
460~910
460
470
480
490
500
510
520
530
540
550
560
570
580
590
600
610
620
630
640
650
660
670
680
690
700
710
720
730
740
750
760
770
780
790
800
810
820
840
850
860
870
880
890
900
910
F
860
878
896
914
932
950
968
986
1004
1022
1040
1058
1076
1094
1112
1130
1148
1166
1184
1202
1220
1238
1256
1274
1292
1310
1328
1346
1364
1382
1400
1418
1436
1454
1472
1490
1508
1544
1562
1580
1598
1616
1634
1652
1670
600 | H Y U N D A I W E L D I N G
.indb 600
2014-07-17 10:08:38
920~1370
1380~1830
1840~2290
2300~2750
2300
2310
2320
2330
2350
2360
2370
2380
2390
2400
2410
2420
2430
2440
2450
2460
2470
2480
2500
2510
2520
2530
2540
2550
2560
2570
2580
2590
2600
2610
2620
2630
2640
2650
2660
2670
2680
2690
2700
2710
2720
2730
2740
2750
F
4172
4190
4208
4244
4262
4280
4298
4316
4334
4552
4370
4388
4406
4424
4442
4460
4478
4496
4532
4550
4568
4586
4604
4622
4640
4658
4676
4694
4712
4730
4748
4766
4784
4802
4820
4838
4856
4874
4892
4910
4928
4946
4964
4982
APPENDIX
C
1260
1266
1271
1277
1288
1293
1299
1304
1310
1316
1321
1327
1332
1338
1343
1349
1354
1360
1371
1377
1382
1388
1393
1399
1404
1410
1416
1421
1427
1432
1438
1443
1449
1454
1460
1466
1471
1477
1482
1488
1493
1499
1504
1510
Non-FERROUS
1840
1850
1860
1870
1890
1900
1910
1920
1930
1940
1950
1960
1970
1980
1990
2000
2010
2020
2040
2050
2060
2070
2080
2090
2100
2110
2120
2130
2140
2150
2160
2170
2180
2190
2200
2210
2220
2230
2240
2250
2260
2270
2280
2290
F
3344
3362
3380
3398
3434
3452
3470
3488
3506
3524
3542
3560
3578
3596
3614
3632
3650
3668
3704
3722
3740
3758
3776
3794
3812
3830
3848
3866
3884
3902
3920
3938
3956
3974
3992
4010
4028
4046
4064
4082
4100
4118
4136
4154
FCAW
C
1003
1008
1014
1019
1030
1036
1041
1047
1052
1058
1063
1069
1074
1080
1085
1093
1099
1104
1116
1124
1127
1132
1138
1143
1149
1154
1160
1166
1171
1177
1182
1188
1193
1199
1204
1210
1216
1221
1227
1232
1238
1243
1249
1254
GTAW
1380
1390
1400
1410
1430
1440
1450
1460
1470
1480
1490
1500
1510
1520
1530
1540
1550
1560
1580
1590
1600
1610
1620
1630
1640
1650
1660
1670
1680
1690
1700
1710
1720
1730
1740
1750
1760
1770
1780
1790
1800
1810
1820
1830
F
2516
2534
2552
2570
2606
2624
2642
2660
2678
2696
2714
2732
2750
2768
2786
2804
2822
2840
2876
2894
2912
2930
2948
2966
2984
3002
3020
3038
3056
3074
3092
3110
3128
3146
3164
3182
3200
3218
3236
3255
3272
3290
3308
3326
GMAW
C
748
752
760
765
776
782
787
793
798
804
809
815
820
827
831
838
842
849
860
864
871
876
882
887
893
898
904
909
915
920
926
934
937
942
948
953
959
964
970
975
981
986
992
997
SAW
920
930
940
950
970
980
990
1000
1010
1020
1030
1040
1050
1060
1070
1080
1090
1100
1120
1130
1140
1150
1160
1170
1180
1190
1200
1210
1220
1230
1240
1250
1260
1270
1280
1290
1300
1310
1320
1330
1340
1350
1360
1370
F
1688
1706
1724
1742
1778
1796
1814
1832
1850
1868
1886
1904
1922
1940
1958
1976
1994
2012
2048
2066
2084
2102
2120
2138
2156
2174
2192
2210
2228
2246
2264
2282
2300
2318
2336
2354
2372
2390
2408
2426
2444
2462
2480
2498
SMAW
C
493
498
504
510
520
526
532
538
543
549
555
560
565
571
576
582
587
593
604
609
616
620
626
631
637
642
648
653
659
664
670
675
682
686
692
697
704
708
715
719
726
734
737
741
601
.indb 601
2014-07-17 10:08:39
Reference Material
8 Unit conversion table of inch and milimeter
Conversion Factor: 1inch = 25.4mm
Inch
1/64
mm
0.015625
0.3937
Inch
33/64
mm
0.515625
13.0969
1/32
0.03125
0.7938
17/32
0.53125
13.4938
3/64
0.046875
1.1906
35/65
0.546875
13.8906
1/16
0.0625
1.5875
9/16
0.5625
14.2875
5/64
0.078125
1.9844
37/64
0.578125
14.6844
3/32
0.09375
2.3812
19/32
0.59375
15.0821
7/64
0.109375
2.7781
39/64
0.607375
15.4781
1/8
0.125
3.175
5/8
0.625
15.875
9/64
0.140625
3.5719
41/64
0.640625
16.2719
5/32
0.15625
3.9688
23/32
0.65625
16.6688
11/64
0.171875
4.3656
43/64
0.671875
17.656
3/16
0.1875
4.7625
11/16
0.6875
17.4625
13/64
0.203125
5.1554
45/64
0.703125
17.8554
7/32
0.21875
5.5562
23/32
0.71875
18.2562
15/64
0.234375
5.9531
47/64
0.734375
18.6531
1/4
0.25
6.35
3/4
0.75
19.05
17/6
0.265625
6.7459
49/64
0.785625
19.4469
9/32
0.28125
7.1438
25/32
0.75125
19.8438
19/64
0.296875
7.5406
51/64
0.796895
20.2406
5/16
0.3125
7.9375
13/16
0.8125
20.6375
21/64
0.328125
8.3344
53/64
0.828125
21.0344
11/32
0.34375
8.7312
27/32
0.74375
21.4312
23/64
0.359375
9.1281
55/64
0.859375
21.8241
3/8
0.375
9.525
7/8
0.875
22.225
25/64
0.390625
9.9219
57/64
0.890625
22.6219
13/32
0.40625
10.3188
29/32
0.90625
23.0188
27/64
0.421875
10.7156
59/64
0.921875
23.4156
7/16
0.4375
11.112
15/16
0.9375
23.8125
29/64
0.453125
11.5094
61/64
0.953125
24.2094
15/32
0.46875
11.9062
31/32
0.96875
24.6082
31/64
0.484375
12.3031
63/64
0.984375
25.0031
1/2
0.5
12.7
25.4
602 | H Y U N D A I W E L D I N G
.indb 602
2014-07-17 10:08:39
Length
Inch
Feet
Yard
Mile
11.9305
0.994211
0.331403
0.000188
0.001129
1.81818
71.5832
5.96527
1.98842
3927.27
154619
12884.9
4294.99
2.44033
39.3707
3.28089
1.09363
0.000621
0.000015
0.08333
0.027777
12
0.333333
0.00189
0.914383
36
0.00568
1609.31
63360
5280
1760
SAW
0.025399
0.030494
SMAW
Meter
0.30303
Weight
Ounce
Pound
Long Ton
Short Ton
5.75
132.28
8.2672
0.00375
0.004133
600
0.6
21.1647
1.32279
0.0006
0.000661
0.001
0.03527
0.0022
0.000001
0.000001
1000
35.273
2.20459
0.001
0.001102
28.3495
0.02835
0.0525
0.000028
0.000031
453.592
0.45359
16
0.00045
0.0005
1016047
36
35840
2240
1.12
907178
63360
32000
2000
0.892857
GTAW
Kilogram
3750
GMAW
Gram
FCAW
Non-FERROUS
APPENDIX
603
.indb 603
2014-07-17 10:08:39
Reference Material
9 Steel plate weight table
Thickness
Weight
Weight/plate
3 feet 6 feet
4 feet 8 feet
5 feet 10 feet
kg
lb
kg
lb
kg
lb
1.608
13.1
28.94
23.3
51.46
36.5
80.40
0.8752
1.930
15.8
34.74
28.0
61.76
43.8
86.50
0.0551
1.021
2.251
18.4
40.52
32.7
72.03
51.1
112.6
1.6
0.0630
1.167
2.573
21.0
46.31
37.3
82.34
58.4
128.7
1.8
0.0709
1.313
2.895
23.6
52.11
42.0
92.64
65.7
144.8
0.0787
1.459
3.217
26.3
57.91
46.7
102.9
73.0
160.9
2.3
0.0906
1.677
3.697
30.2
66.55
53.7
118.3
83.9
184.9
2.6
0.1024
1.896
4.180
34.1
75.24
60.7
133.8
94.8
209.0
2.9
0.1142
2.115
4.663
38.1
83.93
67.7
142.2
106
233.2
3.2
0.1260
2.334
5.146
42.0
92.63
74.7
164.7
117
257.3
3.5
0.1378
2.553
5.628
46.0
101.3
81.7
180.1
128
281.4
0.1575
2.917
6.431
52.5
115.8
93.3
205.8
146
321.6
4.5
0.1772
3.282
8.040
65.6
144.7
117
257.3
182
402.0
0.1969
3.647
8.040
65.6
144.7
117
257.3
182
402.0
5.5
0.2165
4.011
8.843
72.2
159.2
128
283.0
201
442.2
0.2362
4.376
9.647
78.8
173.6
140
308.7
219
482.4
6.5
0.2559
4.740
10.45
85.3
188.1
152
334.4
237
522.5
0.2756
5.105
11.25
91.9
202.5
163
360.0
255
562.5
0.3150
5.834
14.47
118
260.5
210
463.0
328
723.5
10
0.3937
7.293
16.08
131
289.4
233
514.6
365
804.0
11
0.4331
8.022
17.69
144
318.4
257
566.1
401
884.5
12
0.4724
8.752
19.30
158
347.4
280
617.6
438
965.0
mm
inch
kg/ft2
lb/ft2
0.0394
0.7293
1.2
0.0172
1.4
604 | H Y U N D A I W E L D I N G
.indb 604
2014-07-17 10:08:39
Weight
SMAW
Thickness
Weight/plate
lb
kg
lb
20.90
171
376.2
303
668.8
474
1045
10.21
22.51
184
405.2
327
720.3
511
1126
0.5906
10.94
24.12
197
434.2
350
771.8
547
1206
16
0.6299
11.67
25.73
210
463.1
373
823.4
584
1287
19
0.7480
13.86
30.56
249
550.1
444
979.9
693
1528
22
0.8661
16.04
35.36
389
636.5
513
1132
802
1768
25
0.9843
18.23
40.19
328
723.4
583
1286
912
2010
28
1.1024
20.42
45.02
368
810.4
653
1441
1021
2251
32
1.2598
23.34
51.46
420
926.3
747
1647
1167
2573
36
1.4173
26.25
57.87
473
1042
840
1852
1313
2894
40
1.5348
29.17
64.31
525
1158
933
2058
1459
3216
45
1.7717
32.82
72.35
591
1302
1050
2315
1641
3618
50
1.9685
36.47
80.40
656
1447
1167
2573
1824
4020
1/32
0.7938
0.5789
1.276
10.4
22.97
18.5
40.83
28.9
63.8
1/16
1.5875
1.158
2.553
20.8
45.95
37.1
81.70
57.9
127.7
3/32
2.3813
1.737
3.829*
31.3
68.92
55.6
122.5
86.9
191.5
1/8
3.1750
2.316
5.106
41.7
91.91
74.1
163.5
116
255.3
5/32
3.9688
2.894
6.380
52.1
114.8
92.6
204.2
145
319.0
3/16
4.7625
3.473
7.657
62.5
137.8
111
245.0
174
382.9
7/32
5.5563
4.052
8.933
72.9
160.8
130
285.9
203
446.7
1/4
6.3500
4.631
10.21
83.4
183.8
148
326.7
232
510.5
9/32
7.1438
5.210
11.49
93.8
206.8
167
367.7
261
574.5
13
0.5118
9.481
14
0.5512
15
APPENDIX
kg
Non-FERROUS
lb
FCAW
kg
lb/ft2
GTAW
5 feet 10 feet
kg/ft2
GMAW
4 feet 8 feet
inch
SAW
3 feet 6 feet
mm
605
.indb 605
2014-07-17 10:08:39
Approvals
Classification
Brand Name
KS
S-4301.I
E4301
S-4303.V
E4303
S-6010.D
AWS
E6019
E6010
S-6011.D
E4311
E6011
S-6013.LF
E4313
E6013
S-6013.V
E4313
E6013
S-6027.LF
E4327
E6027
S-7016.H
E5016
E7016
S-7016.LF
E5016
E7016
S-7016.LS
DL5016-6AP1
E7016-G
S-76LTH
DL5016-6AP1
E7016-G
S-7016.M
E4316
E7016
S-7016.O
E4316
E7016
S-7018.G
E5016
E7018
S-7018.1
E5016
E7018-1
S-7018.1H
E5016
E7018-1
S-7014.F
E4313
E7014
S-7024.F
E4324
E7024
S-7028.F
E5026
E7028
S-7048.V
E5026
E7048
S-7010.A1
E7010-A1
S-8016.B2
E8016-B2
S-8018.B2
E8018-B2
S-9018.B3
E9018-B2
S-8016.G
E5316
E8016-G
606 | H Y U N D A I W E L D I N G
.indb 606
2014-07-17 10:08:39
3
4.0~8.0
3YH10
2.6~6.0
3YH10
2.6~6.0
5YH10
2.6~6.0
5Y40H5, NV4-4L
2.6~5.0
KMW52
2.6~6.0
KMW2, KMW52
3.2~6.0
KMW3, KMW53
4.0~7.0
KMW53HH
3.2~6.0
Non-FERROUS
3Y
3.2~7.0
3YH10
3.2~6.0
EN ISO 2560-A
E 42 3 B 1 2 H5
FCAW
3, 3Y
3.2~7.0
3, 3YHH
3.2~6.0
3YH10
2.6~6.0
3YH10
2.6~5.0
4YH5
2.6~5.0
2Y
2.6~6.0
GTAW
3YHH
2.6~6.0
3Y HH
2.6~5.0
4Y HHH
2.6~5.0
2, 2Y
2.6~6.0
3YH10
2.6~5.0
3YH10
2.6~6.0
3YH10
2.6~5.0
4YH5
2.6~5.0
2
2.6~6.0
2 (25 t)
3.2~7.0
3 (25 t)
3.2~7.0
3YH10
3.2~6.0
KMW53HH
2.6~6.0
KMW53HH
3.2~5.0
KMW53HH
2.6~6.0
DB
GMAW
3
4.0~8.0
3YHH
2.6~6.0
3, 3YHH
2.6~6.0
3, 3YHH (-60C)
2.6~6.0
SAW
DNV
3
2.6~6.0
3
2.6~6.0
2
2.6~6.0
2
2.6~6.0
2
2.6~6.0
SMAW
BV
3
2.6~6.0
3
2.6~6.0
2
2.6~6.0
2
2.6~6.0
2
2.6~6.0
APPENDIX
607
.indb 607
2014-07-17 10:08:39
Approvals
Classification
Brand Name
KS
AWS
Welding
Position
S-9016.G
E5816
E9016-G
All
S-10016.G
E7016
E10016-G
All
S-11016.G
E8016
E11016-G
All
S-9018.M
E9018-M
All
S-11018.M
E11018-M
S-308.16N
E308.16
E308-16
S-308L.16N
E308L.16
E308L-16
All
F, H-Fil
All
F, H-Fil
All
F, H-Fil
S-308LT.16
E308L.16
E308L-16
All
E308L-17
S-316.16N
E316.16
E316-16
S-316L.16N
E316L.16
E316L-16
All
F, H-Fil
All
F, H-Fil
All
F, H-Fil
All
F, H-Fil
All
F, H-Fil
All
F, H-Fil
All
F, H-Fil
All
F, H-Fil
S-316LT.16
E316L.16
E316L-16
All
S-316L.17
E316L-17
All
F, H-Fil
SR-625
ENiCrMo-3
All
ST-2209/
I1
ST-308/
I1
ST-308L/
I1
ST-309/
I1
ST-309L/
I1
ST-316/
I1
ER2209
All
Y308
ER308
All
Y308L
ER308L
All
Y309
ER309
All
Y309L
ER309L
All
Y316
ER316
All
S-308L.17
S-309.16N
E309.16
E309-16
S-309L.16
E309L.16
E309L-16
S-309L.17
E309L-17
S-309Mo.16
E309Mo.16
E309Mo-16
S-309MoL.16
E309MoL.16 E309LMo-16
KR
RD308
2.4~5.0
RD308L
2.4~5.0
RD309
2.4~5.0
RD309L
2.0~5.0
RD316
2.6~5.0
RD316L
2.4~5.0
316L
2.4~5.0
S31803m
1.6~3.2
304L (-196C)
0.8~3.2
SS/CMn
0.8~3.2
608 | H Y U N D A I W E L D I N G
.indb 608
2014-07-17 10:08:40
308L
2.0~5.0
308
2.4~5.0
308L
2.4~5.0
UP (E309L-16)
2.0~5.0
309
2.4~5.0
309L
2.0~5.0
TV
DB
KD308L
2.4~5.0
EN ISO 3581-A
E 19 9 L R
KD309L
2.0~5.0
EN ISO 3581-A
E 23 12 L R
EN ISO 3581-A
E 23 12 2 L R
EN ISO 3581-A
E 19 12 3 L R
SAW
DNV
SMAW
BV
GMAW
4332
2.0~5.0
GTAW
KY308L
0.8~3.2
309L
0.8~3.2
APPENDIX
309L
0.8~3.2
Non-FERROUS
KD316L
2.0~5.0
FCAW
309MoL (-20C)
2.6~5.0
UP (E316-16, -20C)
316
2.0~5.0
2.4~5.0
UP (E316L-16, -20C)
316L
2.0~5.0
2.4~5.0
KY309L
0.8~3.2
609
.indb 609
2014-07-17 10:08:40
Approvals
Classification
Brand Name
KS
ST-316L/
Y316L
I1
SM-309/
Y309
I1
SM-316L/
Y316L
I1
SMT-2594
SMT-625/
I1 T:1.0~1.6 M:1.0~3.2
SMT-7030/
I1
ST-9010/
I1
ST-50G/
I1
ST-50.3/
I1
ST-50.6/
I1
YCuNi-1
YGT50
YGT50
ST-1N
SM-70/
C1
SM-70/
M21
SM-70EN/
C1
SM-70EN/
M21
SM-70G/
C1
SM-70G/
M21
SM-70GS/
M21
SM-70S/
C1
SM-70S/
M21
SM-80G/
C1
SM-70 Copper Free/
C1
SM-70 Copper Free/
M21
SM-70G Copper Free/
C1
SM-70G Copper Free/
M21
YGW12
YGW12
YGW12
YGW12
YGW11
YGW11
YGW15
YGW16
YGW16
YGW21
YGW12
YGW12
YGW11
YGW11
Welding
Position
610 | H Y U N D A I W E L D I N G
.indb 610
2014-07-17 10:08:40
IIIYM
1.2~3.2
3Y
1.2~3.2
KSWL92
1.0~3.2
KSW53G
1.2~3.2
GMAW
UP (-20C)
1.2~3.2
DB
SAW
TV
SMAW
BV
DNV
316L (KV -196C) 316L (-196C)
0.8~3.2
0.8~3.2
EN ISO 636-A - W 42 5
W3Si1
3YS
0.8~1.6
3YS
0.8~1.6
3Y40S
0.8~1.6
3Y40S
0.8~1.6
3YS
0.8~1.6
KSW53G(C)
0.8~1.6
KSW53G, KAW53MG (M2)
0.8~1.6
EN ISO 14341-A
G42 2 C1 3Si1
EN ISO 14341-A
G42 3 M21 3Si1
EN ISO 14341-A
G42 2 C1 4Si1
EN ISO 14341-A
G46 4 M21 4Si1
FCAW
SA3, 3YM
0.8~1.6
IIIYMS
0.8~1.6
IIIYMS
0.8~1.6
IIIY40MS
0.8~1.6
IIIY40MS
0.8~1.6
IIIYMS
0.8~1.6
IIIYMS
0.8~1.6
GTAW
SA3, SA3YM
0.8~1.6
SA3YM
0.8~1.6
KSW53G,
KAW53MG(C) 0.8~1.6
KSW3G, KSW53G(M2)
KAW3MG, KAW53MG(M2) 0.8~1.6
Non-FERROUS
APPENDIX
611
.indb 611
2014-07-17 10:08:40
Approvals
Classification
Brand Name
KS
AWS
SC-EG2 Cored/
EG70T-2
CBM600/C1
SC-EG2 Cored/
EG70T-2C
WS-600/C1
SC-EG3/
EG82T-NM2
BS-SG/C1
SC-460/
YFL-C506R E81T1-K2C
C1
SC-70ML/
YFW-A50DM E70C-6M
M21
SC-70H Cored/ YFW-C502M E70T-1C
C1
SC-70T Cored/ YFW-C50DM E70C-3C
C1
SC-70T Cored/ YFW-C50DM E70C-6M
M21
SC-71HJ/
YFW-C504R
E71T-9C
C1
SC-71LH/
YFW-C502R
E71T-9C
C1
SC-71LHM Cored/
E71T-1M/-9M
M21
SC-71MJ
Welding
Position
V
V-Up
V-up
All
V-down
F, V
H-Fil
F
All
All
All
V-down
All
V-down
All
V-down
All
E71T-9M-J V-down
All
E71T-12MJ V-down
All
YFL-C503R E71T-1C/-9CJ
-12CJ
V-down
All
E81T1-K2C V-down
SC-71MSR/
M21
SC-71SR/
C1
SC-81LT/
C1
SC-80MR/
M21
SC-80K2/
C1
2 X SC-80K2/
C1
SC-81Ni2/
C1
SC-81Ni2M/
M21
SC-81SR/
C1
SC-81SR/
WS-601/C1
SC-91K2 Cored/
C1
SF-70MX/
YFW-C50DM
C1
SF-71/
YFW-C50DR
C1
E80C-G
All
RSW54Y40MG(C)HHH
5Y400SA H5
4Y40S H5
1.2~1.4
1.2~1.4
1.2~1.4
5Y400SA H5
4Y40M H5
E80T1-K2C
H-F RSW54Y40MG(C)HHH
1.2~1.4
1.2~1.4
1.2~1.4
All
5Y46SG(C1)
H5
5YQ460SA
H5
E81T1-Ni2C V-down
1.2~1.4
1.2~1.4
All
E81T1-Ni2M V-down
All
5Y400SA H5
5Y40S H5, 5Y40srS
E81T1-K2C V-down
1.2
1.2
All
5Y40S
H5,
5Y40srS
E81T1-K2C V-down
1.2
All
AWS A5.29 E91T1-K2C
E91T1-K2C V-down
(-40C) 1.2
2SG,
2YSG
(C1)
H10
2SA,
2YSAH10,
2Y400SA 2S, 2YS H10
E70T-1C
F, H-Fil
2MG, 2YMG(C1) H10 1.2~1.6
1.2~1.6
1.2~1.6
All
2SMG,
2YSMG(C)H10
2SA,
2YSAH10,
2Y400SA
2S,
2YS H10
E71T-1C
V-down
1.2~1.6
1.2~1.6
1.2~1.6
E80T1-K2C
H-F
612 | H Y U N D A I W E L D I N G
.indb 612
2014-07-17 10:08:40
2YH10S
1.2~1.6
2YH10S
1.2~1.6
KSW2G, KSW52Y40G(C)H10
KAW2MG, KAW52MG(C)H10 1.2~1.6
KSW52Y40G(C)H10
1.2~1.6
APPENDIX
KAW54Y40MG(C),
KSW54Y40MG(C)H5 (-60C) 1.2~1.4
KAW54Y40MG(C)H5
(-60C) 1.2~1.4
KSW63Y47G(C)H5
1.2~1.4
Non-FERROUS
SA2YM HH
1.2~1.6
SA2M, SA2YM HH
A2M, A2YM HH 1.2~1.6
IVY50MS H5
1.2
IIYMSH10
1.2~1.6
IIYMS H15
1.2~1.6
6Y40H5S
1.2~1.4
6Y40H5S
1.2~1.4
6Y40H5S
1.2~1.4
6Y46S H5
1.2~1.4
FCAW
VY40MS H5,
NV4-4L 1.2~1.4
VY40MS H5,
NV4-4L 1.2~1.4
VY46MS(H5)
1.2~1.4
VY46MS(H5)
1.2~1.4
EN ISO 17632-A
T46 4 P M 1 H5
GTAW
SA5Y40 HHH
1.2~1.4
SA5Y40 HHH
1.2~1.4
SA5Y46 HHH
1.2~1.4
SA5Y46 HHH
1.2~1.4
4Y40H5S
1.2
4Y40H5S
1.2~1.6
DB
GMAW
SA3YM HH
IIIYMS H10
1.2
1.2
SA3Y HHH
IIIYMS H5
1.2~1.6
1.2~1.6
SA4Y40 HH
IVY40MS H10
1.2~1.4
1.2~1.4
SA3Y HHH
IIIYMS H5
1.2~1.6
1.2~1.6
SA3Y HHH
IIIYMSH5
1.2~1.6
1.2~1.6
SA4Y, SA4Y40 HHHIVY40MS (H5), IVYMS
1.2~1.6
1.2~1.6
SA4Y40M HHH IVY40MSH5
1.2
1.2
SA4Y40 HHH
IVY40MSH5
1.2~1.6
1.2~1.6
VY40MSH5 NV4-4L
1.2~1.4
SAW
DNV
IIY (-20C)
1.6
IIIY
1.6
AV5Y40 HHH VY40(H5) NV2-4L, NV4-4L
1.6
1.6
SA5Y46 HHH
VY46MS(H5)
1.2~1.4
1.2~1.4
SA4Y40M HHH IVY40MS H5
1.2~1.6
1.2~1.6
SMAW
BV
AV3, AV3Y
1.6
EN ISO 17632-A
T 42 0 P C 1
613
.indb 613
2014-07-17 10:08:40
Approvals
Classification
Brand Name
KS
SF-71/CBM8061/
C1
SF-71/WS-601/
C1
SF-71LF/
YFW-C50DR
C1
SF-71LF/CBM8061/
C1
SF-71MC/
C1
SF-71MC/
M21
Supercored 70B/ YFW-A502B
M21
Supercored 70B/
CBM8061/M21
Supercored 70SB/ YFW-C502B
C1
Supercored 70SB/
CBM8061/C1
Supercored 70NS/ YFW-A50DM
M21
Supercored 70MXH/ YFW-C50DM
C1
2 X Suppercored YFW-C50DM
70MXH/C1
Supercored 110/
C1
Supercored 71/
YFW-C502DR
C1
Supercored 71/
CBM8061/C1
Supercored 71H/
C1
AWS
Welding
Position
KR
F, V
LR
2YS H10
1.2~1.4
F, V
E71T-1C
All
V-down
2YSAH10
1.2~1.6
F, V
E71T-1M/
-12M
All
V-down
All
V-down
E71T-5MJ
All
E71T-1/-12C
3YSA H10
1.2~1.6
3YSA H10 (75%Ar+25%CO2)
1.2~1.6
3YSAH5
1.0~2.0
F, V
E71T-5C
F, V
3YSG(C1)H5
1.2~1.6
3SA, 3YSAH5
1.2~1.6
F, V
E70C-6M
F, H-Fil
E70T-1C
F, H-Fil
E70T-1C
F, H-Fil
E111T1-GC
All
V-down
All
V-down
All
V-down
All
V-down
All
V-down
E71T-1C
YFW-C502R
E71T-1C
YFW-C502R
E71T-1C
Supercored 71Hi/
E71T-1C
All
C1
Supercored 71MAG/ YFW-A502R E71T-1M
All
M21
V-down
Supercored 71MAG/
All
CBM8061/M21
V-down
Supercored 81MAG/
All
E81T1-Ni1M V-down
M21
Supercored 81-K2/ YFL-C506R E81T1-K2C
All
C1
V-down
Supercored 81-K2 MAG/ YFL-A506R E81T1-K2M
All
M21
V-down
SW-2209 Cored/
E2209T1-4
All
M21
3SAH5, 3YSA
0.9~1.6
3YSG(C)HHH,
3SAH5, 3YSA
3YMG(C)HHH 1.4~2.0
1.4~2.0
3YMG(C) HHH
3SAH5, 3YSA
1.4~2.0
1.4~2.0
3Y69S(C) H5
AWS A5.29 E111T11.2
GC-H4 (IV-40C) 1.2
3SMG, 3YSMG(C)
3SAH10, 3YSA
H10 0.9~1.6
0.9~1.6
4YSMG(C) H10
1.2~1.4
3YSMG(C) H10
1.6
4Y40SG(C1) H5
(-60C ) 1.2~1.6
4YSAH10
1.2~1.4
3SAH10
1.6
4YSAH5
1.2~1.4
3SAH10, 3YSA
1.2~1.6
5Y400SA H5
1.2
5Y400SA H5
1.2~1.6
5Y400SA H5
1.2
3S, 3YSH10
1.2~1.6
3YS
1.2~1.4
5Y40S H5
1.2
5Y40S H5
1.2~1.6
5Y40S H5
1.2
614 | H Y U N D A I W E L D I N G
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DNV
IIYMSH10
1.2~1.6
IIIYMS H5
1.2~1.6
3YH5S
1.2~1.6
SA3M, SA3YM
HHH 0.9~1.6
SA3YM, A3YM
HHH 1.4~2.0
SA3YM, A3YM
HHH 1.4~2.0
IIIYMS H5
0.9~1.6
IIIYMS H5
1.4~2.0
IIIYMS H5
1.4~2.0
3YH5S
0.9~1.6
3YH5S
1.4~2.0
3YH5S
1.4~2.0
KSW53G(C)H5,
KAW53MG(C)H5 1.4~2.0
KAW53MG(C)
1.4~2.0
IIIYMS H10
0.9~1.6
3YH10S
0.9~1.6
KSW53Y40G(C)H10
0.9~1.6
SA4YM HH
1.2~1.4
SA3YM HH
1.6
IVYSM H5
1.2~1.4
IIIYMS H5
1.6
IVYMS(H5)
1.2~1.4
IIIYMS H10
1.2~1.6
4YS H10
1.2~1.4
3YS H10
1.6
KSW54G(C) H10
1.2~1.4
KSW53G(C) H10
1.6
3YH10S
1.2~1.6
6Y40H5S
1.2~1.6
6Y40S H5
1.2
EN ISO 17632-A
T 42 2 P C 1
EN ISO 17632-A
T 42 2 P C 1
EN ISO 17632-A
T 42 2 P C 1
EN ISO 17632-A
T 42 2 P C 1
EN ISO 17632-A
T 42 2 P M 1
EN ISO 17632-A
T 42 2 P M 1
EN ISO 17632-A
T 46 6 1Ni P M 2 H5
EN ISO 17632-A
T 46 6 1.5 Ni P M 2
KSW54Y40G(C)H5
(-60C(Butt)) 1.2~1.6
APPENDIX
GTAW
SA3M, SA3YM HH
A3M, A3YM 1.2~1.6
EN ISO 17632-A
T 42 3 M M 3
KSW53G(C)H5
1.2~1.6
Non-FERROUS
SA3YM HHH
1.2~1.6
FCAW
3YH5S
1.0~2.0
EN ISO 17632-A
T42 2 P C 1 H10
EN ISO 17632-A
T46 3 P M 1 H10
EN ISO 17632-A
T 42 4 B M 3 H5
EN ISO 17632-A
T 42 4 B M 3 H5
GMAW
IIIYMS H10
1.2~1.6
IIIYMS H10
1.2~1.6
IIIYMS H5
1.0~2.0
SAW
SA3YM HH
1.2~1.6
SA3YM HH
1.2~1.6
SA3YM HHH
1.0~2.0
DB
SMAW
BV
615
.indb 615
2014-07-17 10:08:40
Approvals
Classification
Welding
Position
Brand Name
KS
AWS
SW-308L Cored/ TS308L-FB1 E308LT1-1
All
C1
SW-308LT/
TS308L-FB1 E308LT1-1
All
C1
SW-308LT/
TS308L-FB1 E308LT1-4
All
M21
SW-309L Cored/ TS309L-FB1 E309LT1-1
All
C1
SW-309MoL Cored/
E309LMoT1-1
All
C1
SW-309MoL Cored/
E309LMoT1-4
All
M21
SW-316L Cored/ TS316L-FB1 E316LT1-1
All
C1
SW-316L Cored/ TS316L-FB1 E316LT1-4
All
M21
Supercored 309L/
DownE309LT0-4
M21
hand
Supercored
DownE309LMoT0-4 hand
309MoL/M21
Supercored 316L/
DownE316LT0-4
M21
hand
A-3/S-787TB
2 X A-3/S-787TB
A-3/Superflux55LP
A-3/Superflux55ULT
H-12K/Superflux787
F7A8-EH12K
H-14/S-460Y
F8P8-EH14
H-14/S-705EF/
IRN/S-22
H-14/S-705EF/
CW/CBM-G22
H-14/S-705EF/
CW/SAW-10
H-14/S-705HF/
CW/CBM-G22
H-14/S-705HF/
IRN/BS-3W
2 X H-14/S-705HF/
IRN/BS-3W
F
F
F
F
F
F
H-14/S-707T
S502-H
2 X H-14/S-707T
S502-H
F7A6-EH14
F7P6-EH14
F7A6-EH14
F7P6-EH14
F
F
RW316LG (C)
(-60C) 1.2~1.6
316L
1.2~1.6
SS/CMn
0.9~1.6
SS/CMn
0.9~1.6
316L
0.9~1.6
L3T H10 Max. thick. 28mm 5YT H10 Max. thick. 28mm 4YT H10 (-60C)
(-60C) 3.2~4.8
3.2~4.8
3.2~4.8
5YT H10 Max. thick. 28mm 4YT H10 (-60C)
3.2~4.8
3.2~4.8
5YT H10 Max. thick. 24mm 4YT H10 (-60C)
3.2~4.8
3.2~4.8
5YT Max. thick. 1 Wire 20mm, 5YT Max. thick. 1 Wire 20mm,
2 Wire 25mm 3.2~4.8
2 Wire 25mm 3.2~4.8
4YM H5, AWS A5.17 F7A8-EH12K
AWS A5.17 F7P8-EH12K 1.2~6.4
5Y46MH5
5YQ460M H5
5Y46 H5
1.2~6.4
1.2~6.4
1.2~6.4
2SMR, 2YSMR
2, 2Y
2A, 2YA
2.0~6.4
2.0~6.4
2.0~6.4
2SR, 2YSR Max. thick. 25mm
2, 2Y
2A, 2YA Max. thick. 25mm
2.0~6.4
2.0~6.4
2.0~6.4
2YSR
2Y
2.0~6.4
2.0~6.4
3Y-SMR Max. thick. 25mm
3Y
3YA
2.0~6.4
2.0~6.4
2.0~6.4
3Y-SR
3Y
3YA
2.0~6.4
2.0~6.4
2.0~6.4
3Y-SR
3Y
3YA
2.0~6.4
2.0~6.4
2.0~6.4
3T, 3YT, 4YM
4YM, 3T, 3YT
4YM, 3T, 3YT
1.2~6.4
1.2~6.4
1.2~6.4
3T, 3YT, 4YM
4YM, 3T, 3YT
4YM, 3T, 3YT
1.2~6.4
1.2~6.4
1.2~6.4
616 | H Y U N D A I W E L D I N G
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309L with KV at
-20C 1.2~1.6
309L
1.2~1.6
309MoL (-20C)
1.2~1.6
309MoL (-20C)
1.2~1.6
316L
1.2~1.6
316L (-60C)
1.2~1.6
4435S
0.9~1.6
KW316LG(C)
1.2~1.6
4332S
0.9~1.6
4459S
0.9~1.6
4435S
0.9~1.6
EN ISO 17633-A
T 23 12 L P M21/C1 2
EN ISO 17633-A
DIN EN ISO 17633-A
T 19 12 3 L P M21/C1 2 T 19 12 3 L P M/C 2
EN ISO 17633-A
DIN EN ISO 17633-A
T 19 12 3 L P M21/C1 2 T 19 12 3 L P M/C 2
EN ISO 17633-A
DIN EN ISO 17633-A
T 23 12 L R M21/C1 3
T 23 12 L R M/C 3
EN ISO 17633-A
DIN EN ISO 17633-A
T 19 12 3 L R M21/C1 3 T 19 12 3 L R M/C 3
KAWL3TH10
Max. 28mm
KAWL3TH10
Max. 28mm
6YT H10
3.2~4.8
EN ISO 14174 - S A FB 1 DIN EN 760-S A FB1
EN ISO 14171-A
S4
EN ISO 14171-A
S4
EN ISO 14171-A
S4
EN ISO 14171-A
S4
EN ISO 14171-A
S4
EN ISO 14171-A
S4
EN ISO 14171-A
S4
EN ISO 14171-A
S4
EN ISO 14171-A
S4
APPENDIX
KAW5Y46MH5, KAW63Y47MH5
(-20C) 1.2~6.4
KAW2, KAW52-SMP
2.0~6.4
KAW52SP
2.0~6.4
KAW52SP
2.0~6.4
KAW53-SMP
Max. thick. 25mm 2.0~6.4
KAW53SP
Max. thick. 25mm 2.0~6.4
KAW53SP
Max. thick. 30mm 2.0~6.4
KAW53T, KAW54M
1.2~6.4
KAW53T, KAW54M
1.2~6.4
Non-FERROUS
6Y46MH5
1.2~6.4
2YM
2.0~6.4
2YM
2.0~6.4
2YM
2.0~6.4
3YM
2.0~6.4
3Y
2.0~6.4
3Y
2.0~6.4
4YM, 3YT
1.2~6.4
4YM, 3YT
1.2~6.4
FCAW
VY46M(H5)
1.2~6.4
IIYM t22mm
2.0~6.4
IIYM t25mm
2.0~6.4
IIY t25mm
2.0~6.4
A3YM
IIIYM t25mm
2.0~6.4
2.0~6.4
A3YM
IIIYM
2.0~6.4
2.0~6.4
A3YM
IIIYM
2.0~6.4
2.0~6.4
A4YM, A3T, A3YT IVYM, IIIYT
1.2~6.4
1.2~6.4
A4YM, A3T, A3YT IVYM, IIIYT
1.2~6.4
1.2~6.4
KW309LG(C)
1.2~1.6
KW309MoLG(C)
1.2~1.6
GTAW
A5Y46M HHH
1.2~6.4
A2M, A2YM
2.0~6.4
A2M, A2YM
2.0~6.4
4332S
1.2~1.6
4459S
1.2~1.6
DB
DIN EN ISO 17633-A
T 19 9 L P M/C 2
GMAW
309L
309L (-20C)
0.9~1.6
0.9~1.6
309LMo
309MoL (-20C)
0.9~1.6
0.9~1.6
316L
316L (-20C)
0.9~1.6
0.9~1.6
A5YT HH thick. 28mm VYT H10 (T:t28mm)
3.2~4.8
NV4-4L 3.2~4.8
A5YT HH thick. 28mm VYT H10 (T:t28mm)
3.2~4.8
NV4-4L 3.2~4.8
A5YT HH
VYT H10 (T:t24mm)
3.2~4.8
NV4-4L 3.2~4.8
A5YT Max. thick. 1 Wire 20mm, VYT Max. thick. 1 Wire 20mm, 2 Wire
2 Wire 25mm 3.2~4.8 25mm Also for NV4-4L 3.2~4.8
SAW
DNV
308L (-120C)
1.2~1.6
SMAW
BV
UP (KV -120C)
1.2~1.6
617
.indb 617
2014-07-17 10:08:41
Approvals
Classification
Brand Name
KS
H-14/S-707T/
CW/CBM-G22
AWS
Welding
Position
F
S502-H
F7A6-EH14
F7P6-EH14
F7A4-EH14
F7P4-EH14
S502-H
F7AZ-EH14
2 X H-14/S-777MX
F7AZ-EH14
H-14/S-777MXH
S502-H
2 X H-14/S-777MXH
S502-H
H-14/S-787TB
S502-H
2 X H-14/S-787TB
S502-H
H-14/
Superflux55ULT
2 X H-14/
Superflux55ULT
H-14/Superflux55ULT/
CW
S502-H
F7A2-EH14
F7P2-EH14
F7A2-EH14
F7P2-EH14
F7A8-EH14
F7P8-EH14
F7A8-EH14
F7P8-EH14
F7A8-EH14
F7P8-EH14
F7A8-EH14
F7P8-EH14
H-14/S-707TP
S502-H
H-14/S-737
H-14/S-777MX
S502-H
F
F
F
F
F
F
H-14/Superflux55LP
F7A8-EH14
H-14/Superflux787
S502-H
F7A8-EH14
F7P8-EH14
H-14L/Superflux787
S502-H
F7A8-EG-G
L-8/S-707
S502-H
F7A4-EL8
F7A4-EL8
2 X L-8/S-707
L-8/S-707/
IRN/S-22
L-8/S-707/
CW/CBM-G22
F
F
L-8/S-727
S502-H
F7A2-EL8
L-12/S-727
S502-H
F7A2-EL12
M-12K/S-717
S502-H
F7A6-EM12K
F7P6-EM12K
YS-2209/
Superflux209
YS-316L/
Superflux300S
F
F
618 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:41
3YM
2.0~6.4
KAW53M
2.0~6.4
APPENDIX
IIIYM
2.0~6.4
Duplex Stainless
Steel 2.4~3.2
Non-FERROUS
A3, A3YM
2.0~6.4
FCAW
KAW2M, KAW52M
2.4~6.4
KAW52SP
2.0~6.4
KAW2TM, KAW52TM
2.4~6.4
GTAW
2YM
2.4~6.4
2YM
2.0~6.4
2YTM
2.4~6.4
GMAW
IIYM
2.4~6.4
IIY
2.0~6.4
IIYTM
2.4~6.4
SAW
A2M, A2YM
2.4~6.4
A2YU
2.0~6.4
A2TM, A2YTM
2.4~6.4
DB
DIN EN ISO 14171-A
S4
DIN EN ISO 14171-A
S4
DIN EN ISO 14171-A
S4
DIN EN ISO 14171-A
S4
DIN EN ISO 14171-A
S4
DIN EN ISO 14171-A
S4
DIN EN ISO 14171-A
S4
DIN EN ISO 14171-A S4
DIN EN 760-S A FB1
DIN EN ISO 14171-A S4
DIN EN 760-S A FB1
DIN EN ISO 14171-A
S4
DIN EN ISO 14171-A
S4
DIN EN ISO 14171-A
S4
DIN EN ISO 14171-A
S4
DIN EN ISO 14171-A
S4
DIN EN ISO 14171-A
S4
SMAW
UP (KV -60C)
1.6~5.0
619
.indb 619
2014-07-17 10:08:41
Heat resisting
and molten
Steel
For low
temperature
steels
Minimum yield
strength
Chemical
composition
requirement for
base metal
Temperature
requirement
(C)
Weather
resistant steel
Tensile strength
requirement
Seamless
Temperature
requirement
(C)
50kgf/mm2(490N/mm2)
60kgf/mm2(590N/mm2)
80kgf/mm2(790N/mm2)
0.5Mo
SC-80D2, SC-81A1
0.5Mo-1.25Cr
1.0Mo-2.25Cr
SC-91B3
-30C Charpy-V
-40C Charpy-V
-60C Charpy-V
50kgf/mm2(490N/mm2)
SF-70W
60kgf/mm2(590N/mm2)
SF-80W
-20C Charpy-V
SL-71LH
-40C Charpy-V
SL-81LT
-60C Charpy-V
Above stated are just lists of reference, please ask the detail to our institute of technology.
620 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:41
2 Covered electrode
Needed tensile
strength at
minimum
50kgf/mm2(490N/mm2)
60kgf/mm2(590N/mm2)
70kgf/mm2(690N/mm2)
S-10016.G, S-10018.D2
75kgf/mm (740N/mm )
S-11016.G, S-11018.M
0.5Mo
Chemical
composition of
needed basic
material
0.5Cr-0.5Mo
S-8016.B1
1.25Cr-0.5Mo
0.5Cr-1.0Mo
S-8016.B5
2.25Cr-1.0Mo
5.0Cr-0.5Mo
S-8016.B6
9.0Cr-1.0Mo
S-9015.B9, S-9016.B9
Needed
temperature
(C)
Weather
resistant steel
Needed tensile
strength
Needed diameter
-51C Charpy-V
S-9018.M, S-11018.M
-60C Charpy-V
50kgf/mm2(490N/mm2)
60kgf/mm (590N/mm )
2
S-7018.W
S-8018.W
S-350A.R, S-350B.B
S-450B.B
S-500B.B
S-600B.B
S-700B.B, S-711
S-NCI, S-NFC
Fe type
S-FCF
ENiCrFe-4 type
SR-134
Special alloy
Ni alloy type
APPENDIX
Ni type
-45C Charpy-V
Non-FERROUS
Hard-facing
steel
S-9015.B92, S-9016.B92
FCAW
Steel sheet
at low
temperature
GTAW
9.0Cr-1.0Mo-1.5W
GMAW
SAW
SMAW
40kgf/mm2(390N/mm2)
Above stated are just lists of reference, please ask the detail to our institute of technology.
621
.indb 621
2014-07-17 10:08:41
Minimum yield
strength
50kgf/mm2(490N/mm2)
60kgf/mm2(590N/mm2)
-18C Charpy-V
S-777MXT X H-14
-29C Charpy-V
-40C Charpy-V
-51C Charpy-V
-62C Charpy-V
Above stated are just lists of reference, please ask the detail to our institute of technology.
622 | H Y U N D A I W E L D I N G
.indb 622
2014-07-17 10:08:41
Industries
1 Automotive
Production and supply of products to comply with customer's enviromments and application
Excellent wire feeding for automated robotic welding and premium solid wire for maximizing
SMAW
Hyundai Welding material advantages, features and development for automotive industry
welding performance
Development of high quality wire for GA grade steel to get the excellent porosity performance and
SAW
MIG/MAG wire
SM-70S
MIG/MAG wire
SC-70Z
SW-309LNS Cored
SF-409Ti
GMAW
Exhaust pipe
SM-70
2) Other products
GTAW
Stick electrodes
Flux cored wire
Metal cored wire
SF-430Nb
SF-430, SF-436, SC-439Ti Cored
SM-430LNb, SM-70EN
FCAW
MIG/MAG wire
ST-430LNb
Ni-Alloy
Others
Non-FERROUS
APPENDIX
623
.indb 623
2014-07-17 10:08:41
Industries
2 Heavy Equipment
Hyundai Welding material advantages, features and development for heavy equipment industry
Premiun quality assurance designed for high ampere automatic welding
Maximize productivity with developed PAK feeding system
Wide range of wires in accodance with the recent trend of high tensile strength steel
1) Featured products
Construction equipment
Industrial equipment
SM-70G
MIG/MAG wire
SM-70EN
MIG/MAG wire
SM-80G
MIG/MAG wire
SM-100
MIG/MAG wire
SM-110
MIG/MAG wire
2) Other products
Stick electrodes
Flux cored wire
Metal cored wire
Supercored 70NS
SC-70ML, SC-80CM, SC-90M
TIG wire
Ni-Alloy
Others
3) Equipment
Featured products
Other products
HD AUTO+ SERIES
HIEGW SERIES
624 | H Y U N D A I W E L D I N G
.indb 624
2014-07-17 10:08:41
3 Shipbuilding
SMAW
Hyundai Welding material advantages, features and development for shipbuilding industry
Good performance and less spatter in all position welding with stable arc
Excellent crack and defective resistance in extreme situation and construction.
Eco-friendly Low Fume material development to meet customer requirement
Chemical tankers
LPG Tankers
SW-309MoL Cored
Supercored 81-K2
SC-80K2
SC-71Ni2
SF-71
SC-71LH
SF-70MX
Supercored 71
GMAW
Container vessels
SW-316L Cored
SAW
1) Featured products
GTAW
2) Other products
Stick electrodes
SC-71HJ
Supercored 71H, Supercored 71MAG, SC-71MJ, SC-71SR, SC-71MSR, SF-71MC,
SC-71LHM, Supercored 70MXH, SF-80MX, SC-91K2, Supercored 110,
Supercored 81K2MAG, Supercored 70NS, SC-70ML, SC-80M, SC-90M, SC-110M
Superflux55ULT H-14, S-707 L-8, S-707T H-14, S-787TB H-14, S-705EF H-14,
S-705HF H-14, S-460Y H-14
TIG wire
Non-FERROUS
MIG/MAG wire
FCAW
Ni-Alloy
Others
Featured products
Other products
APPENDIX
3) Equipment
HD AUTO+ SERIES
PONY SERIES, PHANTOM SERIES, LIBERO 600M, BETA SERIES, ALPHA SERIES, HIEGW
SYSTEM, NEO SAW SERIES
625
.indb 625
2014-07-17 10:08:41
Industries
4 Offshore structures
Hyundai Welding material advantages, features and development for Offshore structures industry
High impact toughness at cryogenic(-196C) and CTOD toughness
Diffusible hydrogen level control and cracking improvement by Seamless wire
1) Featured products
Offshore platform
Jack up Rig
Drillship
Submersible
LNG Vessels & FPSO
ST-1N
TIG wire
SMT-625
MIG/TIG wire
SW-625
Supercored 81-K2
SC-81LT
SC-81Ni2
SC-81Ni2M
SL-81LT
SL-81Ni2
SL-81Ni2M
2) Other products
Stick electrodes
MIG/MAG wire
TIG wire
Ni-Alloy
SMT-686
Others
3) Equipment
Featured products
Other products
HD AUTO+ SERIES
PONY SERIES, PHANTOM SERIES, ZEUS SERIES, HERA SERIES, LIBERO 600M,
NEO SAW SERIES
626 | H Y U N D A I W E L D I N G
.indb 626
2014-07-17 10:08:41
Hyundai Welding material advantages, features and development for energy and power plant
Development of heat resistance comsumables designed for various heat treatment
Improvement for crack resistance by controlling of X-Factor, diffusible hydrogen content
1) Featured products
Wind power
GTAW
GMAW
Nuclear Power
SAW
2) Other products
APPENDIX
3) Equipment
Featured products
Other products
Non-FERROUS
FCAW
Stick electrodes
627
.indb 627
2014-07-17 10:08:41
Industries
6 Steel Fabrication
Hyundai Welding material advantages, features and development for steel fabrication
Good performance and less spatter in all position welding with stable arc
Excellent anti-porosity against rusty and primed plate
Excellent crack-resistance for high tensile TMCP plate
Development products of different processes due to high strength trend
1) Featured products
General steel structure
SF-70MX
SF-71
SC-91
SC-91K2 Cored
SM-100
MIG/MAG wire
SC-110M Cored
2) Other products
Stick electrodes
Supercored 70NS
SC-70ML, SC-70T Cored, SC-80D2, Supershield 11, SC-80M, SC-90M, SC-55 Cored,
SC-55F Cored, Supercored 81, SC-91, SC-90, SC-81K2, SC-91K2, SC-80CM, SC-90M
MIG/MAG wire
TIG wire
Ni-Alloy
Others
3) Equipment
Featured products
Other products
628 | H Y U N D A I W E L D I N G
.indb 628
2014-07-17 10:08:41
7 Pipe industry
SMAW
Hyundai Welding material advantages, features and development for pipe industry
Strength moisture-proof with the control of hydrogen content and vaccum packing
Development of pipe welding material to satisfy customer's requirement
High product quality in accordance with customer's reference
Pipe mill
SC-71MSR
Supercored 81MAG
SC-91P
GMAW
Pipeline installation
SAW
1) Featured products
2) Other products
S-6010.D, S-6011.D, S-7016.O, S-308L.16N, S-309L.16, S-316L.16N, S-347.16
SF-71MC
TIG wire
FCAW
MIG/MAG wire
GTAW
Stick electrodes
Ni-Alloy
Others
Non-FERROUS
3) Equipment
Featured products
Other products
APPENDIX
629
.indb 629
2014-07-17 10:08:41
Industries
8 Process industry
Hyundai Welding material advantages, features and development for precess industry
Quality assurance through applying Inactive flux
Excellent mechanical properties in weld metal under the condition of various heat treatment
environments
1) Featured products
Food & Beverage
Pressure vessels
Supershield CrC
Supershield CrCNb
SC-81B2
SC-91B3
SC-91B9
SC-80D2
Supercored 1CM
2) Other products
Stick electrodes
Flux cored wire
Metal cored wire
SAW Wire & Flux
MIG/MAG wire
TIG wire
Ni-Alloy
Others
3) Equipment
Featured products
Other products
630 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:41
SMAW
Hyundai Welding material advantages, features and development for repair & maintenance industry
Providing different kinds of welding material with Open-Arc, SAW, Gas Shield, etc method.
SC-423S
SC-420S
S-717
SAW flux
S-400HF
SAW flux
Supershield CRC
Supershield CRCW
SC-600HM
GMAW
SC-414S
SAW
1) Featured products
GTAW
2) Other products
Stick electrodes
Flux cored wire
Metal cored wire
Supershield 430-O
Supershield 410NiMo-O
FCAW
Non-FERROUS
Others
3) Equipment
Featured products
Other products
HIEGW SERIES
APPENDIX
631
.indb 631
2014-07-17 10:08:42
HYUNDAI BALL PAC is a new and improved version of our original Pail Pack. Our patented marble
system, acts as a non-static resistance on top of the wire, The marbles add weight on the wire
to ensure that only one strand, at a time, is picked up. With the shape and weight of the marbles,
the wire pulls up and out of the Ball Pac consistently and without the nomal static resistance found
with other systems. Our wire is pulled out with minimum resistance and seamless feedability is the
end result.
Hyundai hard wires are pre-tensioned before being put into the Ball Pac. Meaning, our wire has
little to no cast and helix when coming out of the Ball Pac and the straightness of the wire will give
more accurate and consistent starts and weld tracking. This is most ideal for robotic applications.
As the wire has no cast, you can decrease the tip diameter by one size(Except in the case of
.052). This will ensure that the wire is in constant contact with the tip (better current transfer) and
will increase the accuracy of the weld.
Another major factor in the quality and consistency of Hyundai hard wire is the method of
coppercoating the wire. Hyundai Welding is one of the few companies in the world, who are
currently using the Electronic Coating process. With this State-of-the-Art coating process, the user
will experience the following benefits
1) Better Feedability : due to the even coating of copper, feedability is more consistent. Resulting
in lower feed resistance.
2) Copper Flaking : since wire is coated electronically, the adherence of the copper on the wire is
100% as the coating is evenly applied thus, rendering copper-flaking obsolete. No more clogged
or damaged liners.
3) Current Transfer : the current transfer will be more consistent due to the evenness of the
copper coating
4) Less Fume : with the even and consistent copper caoting, there are less fums than conventional
chemically-coated wires on the market today.
1 Characteristics of Product
1) Excellent feeding.
Minimizing friction as it posesses a device developed for the prevention of twisted and tangled
wire, thus, resulting in a smooth feeding action and stable arc, which facilitates welding.
2) Makes good tracking on a welding seam.
Wire is set to be elastically twisted in the pail, so wire is pulled out straight, without rotation of
the pail.
632 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:42
SMAW
The large-packaged wire can save time in change wire, which is effective, particularly, for
system, deformation of the wound wire is greatly minimized or, as in most cases, has now
become obsolete.
SAW
2 Type of Product
Classification
Solid Wire/FCW
Packing Weight
50kg(110lbs), 100kg(220lbs)
150kg(330lbs), 200kg(440lbs)
250kg(551lbs), 300kg(661lbs)
350kg(772lbs), 400kg(882lbs)
420kg(926lbs), 500kg(1,102lbs)
GMAW
0.9(.035in), 1.0(.039in)
1.2(.045in), 1.4(.052in)
1.6(1/16in)
Drum
Classification
FLEXIBLE CABLE
CABLE FIXER
660 Type
510(20.1)
660(26)
300(11.8)
500(19.7)
11(0.43)
11(0.43)
1,2,3,4,5
1,2,3,4,5
FLEXIBLE CABLE FIXING
FCAW
CAP
510 Type
GTAW
3 Size of Feeder
4 Caution
2) Move on a pallet when moving individually, keep it standing up right, using the ring attached to
container with the lid closed.
3) Severe impact can deform wire shape and cause poor feeding.
Non-FERROUS
4) Laying down or tilting can entangle wire in container, which hinders usage.
APPENDIX
633
.indb 633
2014-07-17 10:08:42
PAK Series
HYUNDAI BALL PAC is a new and improved version of our original Pail
pack. Our patented marble system, acts as a non-static resistance on
top of the wire. The marble add weight on the wire to ensure that only one
strand, at a time, is picked up. With the shape and weight of the marbles,
the wire pulls up and out of the Ball Pac consistently and without the normal
static resistance found with other drum systems. Our wire is pulled out with
minimum resistance and seamless feedability is the end result.
Easy to check the remaining wire as no drum is installed inside the pak.
Designed as a pressing plate by step method which minimizes the wire
feeding resistance, also adopted a practical design to prevent tangling during
wire feeding. Likewise by removing the drum and using a light-weighted
pressing plate, the light weighted pak could be launched. Therefore it is easy
to carry and handle. It will be more likely to find out its convenience with
advantages as this item made the best use of our ball pak type, which our
company feels proud of.
The newly developed RING PAK can effectively prevent wire from any
tangling in spite of insufficient winding quality. In a feedability comparison test
with previous models, it shows predominant feedability and weldability. As a
result of minimized resistance in feedings, it guarantees Superior feedability,
Excellent seam tracking, consistent penetration and the straight in bead
appearance.
Type
Dia.
(mm)
0.9
1.0
1.2
1.4
1.6
50
100
150
200
250
300
350
400
420
500
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
S/F
634 | H Y U N D A I W E L D I N G
.indb 634
2014-07-17 10:08:42
SMAW
SAW
GMAW
GTAW
FCAW
Non-FERROUS
APPENDIX
635
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2014-07-17 10:08:42
636 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:42
SMAW
SAW
GMAW
GTAW
FCAW
Non-FERROUS
APPENDIX
637
.indb 637
2014-07-17 10:08:44
20kg
1,000kg
5kg
A
Packet Size(mm)
a
78
b
40~65
c
304~554
Carton Size(mm)
d
82
e
180~275
f
312~562
= Electrode length
A
B
C
D
Pallet Size(mm)
> 450
450
400
400
130, 160
130, 160
1,150
1,130
930
980
10kg
900kg
2.5kg
a
d
c
b
Packet Size(mm)
300mm 350mm
a
79
73
b
79
73
c
340
390
Carton Size(mm)
300mm 350mm
d
86
80
e
335
310
f
360
410
= Electrode length
Pallet Size(mm)
300mm 350mm
A
860
800
B 130,160 130,160
C 1,070
1,210
D 1,010
950
638 | H Y U N D A I W E L D I N G
.indb 638
2014-07-17 10:08:44
4) Vaccum packing
SMAW
GMAW
SAW
2 TIG Wire
GTAW
1,000kg
b
a
A
B
C
Non-FERROUS
Pallet Size(mm)
A
280
B
130, 160
C
1,070
D
1,070
FCAW
Tube Size(mm)
a
48
b
31
c
1,010
APPENDIX
639
.indb 639
2014-07-17 10:08:45
4 Spool
1) MIG Solid Wire
(1) 15kg Plastic spool / (60EA) / 900kg wooden Pallet
(2) 15kg Plastic spool / (72EA) /1,080kg wooden Pallet
(3) 20kg Plastic spool / (60EA) /1,200kg wooden Pallet
2) Stainless MIG Wire
12.5kg Plastic spool / (72EA) / 900kg wooden Pallet
3) FCW
(1) 5kg Plastic spool / (200EA) / 1,000kg wooden Pallet
5kg
Box Size(mm)
a
64
b
210
c
215
640 | H Y U N D A I W E L D I N G
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2014-07-17 10:08:45
SAW
Box Size(mm)
a
110
b
270~280
c
270~280
GMAW
900kg / 1,200kg
5kg spool
640
130, 160
1,130
850
GTAW
A
B
C
D
Pallet Size(mm)
12.5kg/20kg spool 15kg spool
550
550~660
130, 160
130, 160
1,200
1,130
900
850
B
C
FCAW
5 Pail Pack
1) 510 type / wooden pallet
a
Non-FERROUS
b
A
Pallet Size(mm)
A
820
B
130
C
1,070
D
550
APPENDIX
Pac Size(mm)
a
510
b
810
B
C
641
.indb 641
2014-07-17 10:08:46
b
A
Pac Size(mm)
a
570
b
575~810
Pallet Size(mm)
A
590~820
B
130,160
C
1,150
D
580
D
B
C
b
A
Pac Size(mm)
a
660
b
810~870
Pallet Size(mm)
A
820~880
B
130, 160
C
1,340
D
670
D
B
C
Cap
300
510
300/350kg
Type
500
660
D
C = length
1, 2, 3, 4, 5(m) 1, 2, 3, 4, 5(m)
10(mm)
10(mm)
642 | H Y U N D A I W E L D I N G
.indb 642
2014-07-17 10:08:47
1) Submerged Wire
25kg coil / (48EA) / 1,200kg wooden pallet
1,200kg
a
b
SAW
Pallet Size(mm)
A
640
B
130, 160
C
1,320
D
860
c
Box Size(mm)
a
80
b
430
c
430
B
C
GMAW
A
B
150kg Coil Type
Non-FERROUS
FCAW
GTAW
25kg
30kg
75kg
100kg
150kg
300kg
500kg
1,000kg
Coil Size(mm)
A
B
C
305/315 410/420 75/100
305
400
95
630
740
90/100
630
760
90/100
630
790
90
630
820
210
630
910
210
630
1,140
210
APPENDIX
643
.indb 643
2014-07-17 10:08:48
c
Box Size(mm)
a
105
b
430
c
430
a
b
Pallet Size(mm)
A
840
B
130, 160
C
1,320
D
860
B
C
4) Submerged Flux
20kg Tin Can / (40EA) / 800kg wooden pallet
a
c
b
Can Size(mm)
a
375
b
235
c
235
Pallet Size(mm)
A
750
B
130
C
1,170
D
930
A
B
C
c
a
A
b
Paper bag Size
(mm)
a
75
b
415
c
650
Pallet Size(mm)
A
650
B
160
C
1,210
D
970
B
C
644 | H Y U N D A I W E L D I N G
.indb 644
2014-07-17 10:08:49
c
a
A
b
Pallet Size(mm)
A
560
B
160
C
1,210
D
970
SAW
PE bag Size(mm)
a
70
b
365
c
655
D
B
C
GMAW
5) Plastic spool
A
55
72
100~102
100~102
100~102
B
52
52
52~53
52~53
52~53
Spool Size(mm)
C
199~200
203~204
279~280
269~270
279~280
USAGE
FCW / Solid Wire 5kg
FCW 6.8 kg
FCW 12.5kg
FCW 15kg / Solid Wire 15~20kg
FCW 20kg
GTAW
Material
HIPS
HIPS
HIPS
HIPS
HIPS
Spool Design
Non-FERROUS
APPENDIX
645
.indb 645
2014-07-17 10:08:49
A
B
298~300 180~182
413~419 297~303
C
98
103
D
55
-
E
13
-
Spool Size(mm)
F
G
180
220
-
H
97
-
I
18
-
USAGE
15kg / Solid wire 15~20kg
Submerged Wire 25kg
Core Type
A
298~300
B
-
Spool Size(mm)
C
USAGE
99~100
FCW 15kg / Solid wire 15~20kg
646 | H Y U N D A I W E L D I N G
.indb 646
2014-07-17 10:08:49
7 Length of Wire
Solid Wire
Length(m)
5,470
4,285
3,445
2,370
1,730
1,320
2,080
1,520
1,155
1,045
720
400
255
175
165
100
GMAW
Submerged Wire
Weight(kg)
20
20
20
20
20
20
15
15
15
25
25
25
25
25
25
25
SAW
FCW
Diameter
0.8
0.9
1.0
1.2
1.4
1.6
1.2
1.4
1.6
2.0
2.4
3.2
4.0
4.8
5.0
6.4
SMAW
Description
GTAW
FCAW
Non-FERROUS
APPENDIX
647
.indb 647
2014-07-17 10:08:49
Be sure to follow the safety practices stated in the following when you use welding consumables.
Be sure to follow the safety practices stated in the instruction manual when you use welding equipment.
WARNING
Electric shock can kill.
Do not touch live electrical parts.(A covered electrode held with an electrode holder and a wire in welding
are electrically live.)
Wear dry, insulated gloves. Do not wear teared and wet gloves.
Use an electric shock preventing device(open-circuit-voltage-reducing device)when welders or operators
work in confined or high-level spaces. Use also a lifeline when a welder or an operator conducts welding at
a high-level area.
Follow the safaty practices stated in the instruction of the welding manchine before you use.
Do not use a welding manchine case or cover of which is removed. Welding cables must be a size adequate
for the capacity expected. Welding cables must be maintained, and a damaged cable must be repaired or
replaced one.
WARNING
Keep your head out of the source of gases to prevent from directly breathing high density fumes or gases.
Use local exhaust ventilation, or wear respirators in order to prevent you from breathing fumes and toxic
gases which cause toxication, poor health and suffocation by oxygen deficient atmospheres.
Use general ventilation for welding in the workshop. Particularly in welding in confined spaces, be sure to
use adequate ventilation, or wear respirators at the presence of a trained supervisor.
Do not weld where operations of degreasing, cleaning, spraying, and painting are present nearby.
Welding work close to these operations may cause a generation of harmful gases.
Use adequate ventilation or respirators with special attention in welding plated and coated steel.
Use respirators, eye safety glasses and safety leather gloves when handling welding fluxes in order to
prevent you from the flux dust.
WARNING
Arc rays can injure eyes and burn skin.
Wear hand shields with an adequate grade of shade in welding and supervising the welding work.
Select the correct grade shade for filter lenses and filter and filter plates suitable for exact welding work by
referring to the standard of JIS T8141.
648 | H Y U N D A I W E L D I N G
.indb 648
2014-07-17 10:08:49
SMAW
Wear protectors suitable for preventing contact with arc rays, such as safety leather gloves for welding,
long sleeve shirts, foot covers, leather aprons, etc.
Use, as needed shade curtains for welding by surrounding the welding areas in order to prevent
accompanied workers from the arc rays.
WARNING
The tips of the welding wires and filler wires can injure eyes, face, etc.
SAW
Do not lose your hole on the wire when taking off the tip of the wire.
Do not point the welding torch towards your face when checking the wire feeding condition.
WARNING
Falling down and dropping welding consumables can injure you.
GTAW
WARNING
Fire and explosion can take place.
APPENDIX
Wear safety glasses, safety leather gloves for welding, long sleeve shirts, foot covers, leather aprons,etc.
Do not touch weldments while hot.
Non-FERROUS
Flying spatters and slags can injure eyes and cause burn skins.
High temperature heat in welding can cause burn skins.
FCAW
Never weld in areas adjacent to highly inflammable materials. Remove consumables so that spatter cannot
ignite them. If combusibles cannot be removed, cover them with a noninflammable material.
Do not weld a vessel or PiPe which contains combustibles or being sealed.
Do not Put a hot weldment close to combusibles right after welding finished.
When welding ceiling, floors, walls, etc, remove combustibles at the other side of them.
Any part of welding wire, with exception of wire extended at the tip of the torch, must be free from touching
on the electical circuit of the base metal side.
Fasten the cable joints and seal them in a insulation tape. The cable for the base metal side should be
connected closer to the part of welding.
Be ready to cope with a possible accident by equipping fire-extingushing equipmint adjacent to the welding
areas.
WARNING
GMAW
Wear safety shoes, and pay your attention not to drop welding consumables on your body when you carry
and handle them. Keep your posture correct not to cause a crick in your back while handling them.
Pile up welding consumables so that falling down and dropping cannot take place while storing and carrying
them.
649
.indb 649
2014-07-17 10:08:49
650 | H Y U N D A I W E L D I N G
.indb 650
2014-07-17 10:08:50
651
.indb 651
2014-07-17 10:08:50
652 | H Y U N D A I W E L D I N G
.indb 652
2014-07-17 10:08:50
Note
.indb 653
2014-07-17 10:08:50
Note
.indb 654
2014-07-17 10:08:50
1ST EDITION
2ND EDITION
3RD EDITION
4TH EDITION
5TH EDITION
6TH EDITION
7TH EDITION
8TH EDITION
9TH EDITION
10TH EDITION
11TH EDITION
12TH EDITION
13TH EDITION
13TH EDITION(REVISED)
14TH EDITION
.indb 655
1989. 9.
1998. 11.
1999. 1.
2001. 8.
2003. 2.
2004. 9.
2005. 8.
2006. 12.
2008. 1.
2009. 1.
2010. 4.
2011. 6.
2013. 5.
2013. 8.
2014. 7.
2014-07-17 10:08:51
Overseas Offices
HYUNDAI WELDING CO., LTD. (HEAD OFFICE)
ILSONG BLDG. 16TH FL. 507, TEHERAN-RO,
GANGNAM-GU, SEOUL
TEL: (+82-2) 6230-6032~35, 51~68, 76~81
FAX: (+82-2) 522-2030, 525-7317
HYUNDAI WELDING JAPAN CO., LTD. (OSAKA)
8TH FLOOR, SHINOSAKA ROSE B/D 5-12-10,
NISHINAKAJIMA, YODOGAWA-KU, OSAKA, JAPAN
TEL: (+81-6) 6305-8700, FAX: (+81-6) 6305-8720
HYUNDAI WELDING JAPAN CO., LTD. (TOKYO)
5TH FLOOR, HIGASHI NIHONBASHI B/D, 1-3-3,
HIGASHI NIHONBASHI, CHUOKU, TOKYO, JAPAN
TEL: (+81-3) 3861-2502, FAX: (+81-3) 3861-2512
HYUNDAI WELDING JAPAN CO., LTD.
(KYUSYU)
8TH FLOOR ABUNDANT 90 B/D, 3-11-14, HAKATAEKI HIGASHI, HAKATA-KU, FUKUOKA, JAPAN
TEL: (+81-92) 415-6450, FAX: (+81-92) 415-6593
HYUNDAI WELDING JAPAN CO., LTD.
(HIROSHIMA)
3RD FLOOR 510B/D 10-1 HASHIMOTO-CHO, NAKAKU, HIROSHIMA, JAPAN
TEL: (+81-82) 224-1580, FAX: (+81-82) 224-1581
HYUNDAI WELDING JAPAN CO., LTD.
(NAGOYA)
#D 2ND FLOOR RINOFRIENDS, 1-12 NAWA-CHO,
TOKAI-SHI, AICHI-KEN, NAGOYA, JAPAN
TEL: (+81-52) 689-5775, FAX: (+81-52) 689-5776
HYUNDAI WELDING (SPORE) PTE., LTD.
21 JALAN BUROH #04-02 LOGISTICS 21,
SINGAPORE 619478
TEL: (+65) 6863-3218, FAX: (+65) 6863-3225
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WELDING CONSUMABLES
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www.hyundaiwelding.com
WELDING
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2014-07-16 5:51:59