Professional Documents
Culture Documents
Unit II NOTES New Microsoft Office Word 97 - 2003 Document
Unit II NOTES New Microsoft Office Word 97 - 2003 Document
ROBOT HARDWARE
Objectives:
To Know the sensors usage in robots
To Understand the concept of Mechanism of robots
Robot sensors
1.Sensors and Transducers
Simple stand alone electronic circuits can be made to repeatedly flash a light
or play a musical note, but in order for an electronic circuit or system to
perform any useful task or function it needs to be able to communicate with
the "real world" whether this is by reading an input signal from an "ON/OFF"
switch or by activating some form of output device to illuminate a single light
and to do this we use Transducers.
Transducers can be used to sense a wide range of different energy forms
such as movement, electrical signals, radiant energy, thermal or magnetic
energy etc, and there are many different types of both analogue and digital
input and output devices available to choose from. The type of input or
output transducer being used, really depends upon the type of signal or
process being "Sensed" or "Controlled" but we can define a transducer as a
device that converts one physical quantity into another.
Devices which perform an input function are commonly called Sensors
because they "sense" a physical change in some characteristic that changes
in response to some excitation, for example heat or force and covert that
into an electrical signal. Devices which perform an output function are
generally called Actuators and are used to control some external device, for
example movement. Both sensors and actuators are collectively known as
Transducers because they are used to convert energy of one kind into
energy of another kind, for example, a microphone (input device) converts
sound waves into electrical signals for the amplifier to amplify, and a
loudspeaker (output device) converts the electrical signals back into sound
waves and an example of this is given below.
Simple Input/Output System using Sound Transducers
Light Level
DeviceOutput
(Sensor)
Light
Dependant
Device
(Actuator)
Resistor
(LDR)
Lights
&
Photodiode
LED's
Photo-transistor
Fibre Optics
&
Lamps
Displays
Solar Cell
Thermocouple
Thermistor
Temperature
Heater
Thermostat
Resistive
detectors (RTD)
Force/Pressure Strain
temperature
Fan
GaugeLifts
&
Jacks
Pressure
Position
SwitchElectromagnet
Load Cells
Potentiometer
Vibration
Encoders
Motor
Reflective/Slotted
Opto-Solenoid
switch
Panel Meters
LVDT
Tacho-generator
Speed
Reflective/Slotted
Opto-
coupler
Doppler Effect Sensors
Sound
Carbon
Microphone
Piezo-electric Crystal
AC and DC Motors
Stepper
Motor
Brake
Bell
Buzzer
Loudspeaker
Input type transducers or sensors, produce a proportional output voltage or
signal in response to changes in the quantity that they are measuring (the
stimulus) and the type or amount of the output signal depends upon the
type of sensor being used. Generally, all types of sensors can be classed as
two kinds, passive and active.
Active sensors require some form of external power to operate, called an
excitation signal which is used by the sensor to produce the output signal.
Active sensors are self-generating devices because their own properties
change in response to an external effect and produce an output voltage, for
example, 1 to 10v DC or an output current such as 4 to 20mA DC. For
example, a strain gauge is a pressure-sensitive resistor. It does not generate
any electrical signal, but by passing a current through it (excitation signal),
its resistance can be measured by detecting variations in the current and/or
voltage across it relating these changes to the amount of strain or force.
Unlike the active sensor, a passive sensor does not need any additional
energy source and directly generates an electric signal in response to an
Analogue sensors tend to produce output signals that are changing smoothly
and continuously which are very small in value so some form of amplification
is required. Then circuits which measure analogue signals usually have a
slow response and/or low accuracy. Also analogue signals can be easily
converted into digital type signals for use in microcontroller systems by the
use of analogue-to-digital converters, or ADC's.
1.1.2.Digital Sensors
As its name implies, Digital Sensors produce a discrete output signal or
voltage that is a digital representation of the quantity being measured.
Digital sensors produce a Binary output signal in the form of a logic "1" or a
logic "0", ("ON" or "OFF"). This means then that a digital signal only
produces discrete (non-continuous) values which may be outputted as a
single "bit", (serial transmission) or by combining the bits to produce a
single "byte" output (parallel transmission).
Light Sensor used to produce an Digital Signal
In our simple example above, the speed of the rotating shaft is measured by
using a digital LED/Opto-detector sensor. The disc which is fixed to a rotating
shaft (for example, from a motor or wheels), has a number of transparent
slots within its design. As the disc rotates with the speed of the shaft, each
slot passes by the sensor inturn producing an output pulse representing a
logic level "1". These pulses are sent to a register of counter and finally to
an output display to show the speed or revolutions of the shaft. By
increasing the number of slots or "windows" within the disc more output
pulses can be produced giving a greater resolution and accuracy as fractions
of a revolution can be detected. Then this type of sensor arrangement could
be used for positional control.
Compared to analogue signals, digital signals or quantities have very high
accuracies and can be both measured and "sampled" at a very high clock
speed. The accuracy of the digital signal is proportional to the number of bits
used to represent the measured quantity. For example, using a processor of
8 bits, will produce an accuracy of 0.195% (1 part in 512). While using a
processor of 16 bits gives an accuracy of 0.0015%, (1 part in 65,536) or 130
times more accurate. This accuracy can be maintained as digital quantities
are manipulated and processed very rapidly, millions of times faster than
analogue signals.
or
analogue-to-digital
based
system.
Therefore,
an
either a Low Pass, or a High Pass or even Band Pass filter the
"bandwidth" of the noise can be reduced to leave just the output signal
required. For example, many types of inputs from switches, keyboards or
manual controls are not capable of changing state rapidly and so low-pass
filter can be used. When the interference is at a particular frequency, for
example mains frequency, narrow band reject or Notch filters can be used
to produce frequency selective filters. Where some random noise still
remains after filtering it may be necessary to take several samples and then
average them to give the final value so increasing the signal-to-noise ratio.
Op-amp Filters
These
include
capacitive,
eddy
current,
Capacitive proximity
sensors utilize the face or surface of the sensor as one plate of a capacitor,
and the surface of a conductive or dielectric target object as the other. The
capacitance varies inversely with the distance between capacitor plates in
conductive
material
by
an
induced
magnetic
field.
Interruptions in the flow of the electric currents (eddy currents), which are
caused by imperfections or changes in a material's conductive properties,
will cause changes in the induced magnetic field. These changes, when
detected, indicate the presence of change in the test object.
Magnetic
length,
width,
and
height.
Sensors
Capacitive
Proximity
Sensors
Inductive
Proximity
Sensors
Figure 2
Applying
the
between
an
charges
the
alternating
to
objects,
move
voltage
back
creating
causes
and
an
forth
alternating
objects. Larger and closer objects cause greater current than smaller and
more distant objects. The capacitance is also affected by the type of
nonconductive material in the gap between the objects.
Technically speaking, the capacitance is directly proportional to the surface
area of the objects and the dielectric constant of the material between them,
and inversely proportional to the distance between them (Fig. 3).
In typical capacitive sensing applications, the probe or sensor is one of the
conductive objects; the target object is the other. (Using capacitive sensors
to sense plastics and other insulators is discussed in the nonconductive
targets section.) The sizes of the sensor and the target are assumed to be
constant as is the material between them. Therefore, any change in
capacitance is a result of a change in the distance between the probe and
the target. The electronics are calibrated to generate specific voltage
changes for corresponding changes in capacitance. These voltages are scaled
to represent specific changes in distance. The amount of voltage change for
a given amount of distance change is called the sensitivity. A common
sensitivity setting is 1.0V/100m. That means that for every 100m change
in distance, the output voltage changes exactly 1.0V. With this calibration, a
+2V change in the output means that the target has moved 200m closer to
the probe.
Focusing the Electric Field
Figure
Capacitive sensor probe components
Figure
Cutaway showing the guard field shaping the sensing area electric field
When a voltage is applied to a conductor, the electric field emanates from
every surface. In a capacitive sensor, the sensing voltage is applied to the
Sensing Area of the probe (Figs. 4, 5).
For accurate measurements, the electric field from the sensing area needs to
be contained within the space between the probe and the target. If the
electric field is allowed to spread to other items or other areas on the target
then a change in the position of the other item will be measured as a change
in the position of the target.
A technique called guarding is used to prevent this from happening. To
create a guard, the back and sides of the sensing area are surrounded by
another conductor that is kept at the same voltage as the sensing area itself
(Fig. 4, 6).
When the voltage is applied to the sensing area, a separate circuit applies
the exact same voltage to the guard. Because there is no difference in
voltage between the sensing area and the guard, there is no electric field
between them. Any other conductors beside or behind the probe form an
electric field with the guard instead of the sensing area. Only the unguarded
front of the sensing area is allowed to form an electric field with the target.
Effects of Target Size
The target size is a primary consideration when selecting a probe for a
specific application. When the sensing electric field is focused by guarding, it
creates a slightly conical field that is a projection of the sensing area. The
minimum target diameter for standard calibration is 30% of the diameter of
the sensing area. The further the probe is from the target, the larger the
minimum target size.
Range of Measurement
In general, the maximum gap at which a probe is useful is approximately
40% of the sensor diameter. Standard calibrations usually keep the gap
considerably less than that.
The range in which a probe is useful is a function of the size of the sensing
area. The greater the area, the larger the range. The driver electronics are
designed for a certain amount of capacitance at the probe. Therefore, a
smaller probe must be considerably closer to the target to achieve the
desired amount of capacitance. The electronics are adjustable during
calibration
but
there
is
limit
to
the
range
of
adjustment.
the secondaries will be become greater than that of the other secondary and
an output will be produced. The polarity of the output signal depends upon
the direction and displacement of the moving core. The greater the
movement of the soft iron core from its central null position the greater will
be the resulting output signal. The result is a differential voltage output
which varies linearly with the cores position. Therefore, the output signal has
both an amplitude that is a linear function of the cores displacement and a
polarity that indicates direction of movement. The phase of the output signal
can be compared to the primary coil excitation phase enabling suitable
electronic circuits such as the AD592 LVDT Sensor Amplifier to know which
half of the coil the magnetic core is in and thereby know the direction of
travel.
The Linear Variable Differential Transformer
When the armature is moved from one end to the other through the centre
position the output voltages changes from maximum to zero and back to
maximum again but in the process changes its phase angle by 180 deg's.
This enables the LVDT to produce an output AC signal whose magnitude
represents the amount of movement from the centre position and whose
phase angle represents the direction of movement of the core. A typical
application of this type of sensor would be a pressure transducers, were the
pressure being measured pushes against a diaphragm to produce a force.
Advantages of the linear variable differential transformer, or LVDT compared
to a resistive potentiometer are that its linearity, that is its voltage output to
sensor, a
coil
is
wound
around
an
iron
core
within
an
Where:
resultant output voltage signal from the coil is proportional to the pressure
of the sound wave acting upon the diaphragm so the louder or stronger the
sound wave the larger the output signal will be, making this type of
microphone design pressure sensitive.
As the coil of wire is usually very small the range of movement of the coil
and attached diaphragm is also very small producing a very linear output
signal which is 90o out of phase to the sound signal. Also, because the coil is
a low impedance inductor, the output voltage signal is also very low so some
form of "pre-amplification" of the signal is required.
As the construction of this type of microphone resembles that of a
loudspeaker, it is also possible to use an actual loudspeaker as a
microphone. Obviously, the average quality of a loudspeaker will not be as
good as that for a studio type recording microphone but the frequency
response of a reasonable speaker is actually better than that of a cheap
"freebie" microphone. Also the coils impedance of a typical loudspeaker is
different at between 8 to 16. Common applications where speakers are
generally used as microphones are in intercoms and walki-talkie's.
The Loudspeaker Transducer
Sound can also be used as an output device to produce an alert noise or act
as an alarm, and loudspeakers, buzzers, horns and sounders are all types of
sound transducer that can be used for this purpose with the most commonly
used audible type actuator being the "Loudspeaker".
Loudspeaker Transducer
Loudspeakers are also sound transducers that are classed as "sound
actuators" and are the exact opposite of microphones. Their job is to convert
complex electrical analogue signals into sound waves being as close to the
original input signal as possible. Loudspeakers are available in all shapes,
sizes and frequency ranges with the more common types being moving coil,
electrostatic, isodynamic and piezo-electric. Moving coil type loudspeakers
are by far the most commonly used speaker in electronic circuits and kits,
and it is this type of sound transducer we will examine below.
The principle of operation of the Moving Coil Loudspeaker is the exact
opposite to that of the "Dynamic Microphone" we look at above. A coil of fine
wire, called the "speech or voice coil", is suspended within a very strong
magnetic field, and is attached to a paper or Mylar cone, called a
"diaphragm" which itself is suspended at its edges to a metal frame or
chassis. Then unlike the microphone which is pressure sensitive, this type of
sound transducer is a pressure generating device.
Moving Coil Loudspeaker
When an analogue signal passes through the voice coil of the speaker, an
electro-magnetic field is produced and whose strength is determined by the
current flowing through the "voice" coil, which inturn is determined by the
volume control setting of the driving amplifier. The electro-magnetic force
produced by this field opposes the main permanent magnetic field around it
and tries to push the coil in one direction or the other depending upon the
interaction between the north and south poles. As the voice coil is
permanently attached to the cone/diaphragm this also moves in tandem and
its movement causes a disturbance in the air around it thus producing a
sound or note. If the input signal is a continuous sine wave then the cone
will move in and out acting like a piston pushing and pulling the air as it
moves and a continuous single tone will be heard representing the frequency
of the signal. The strength and therefore its velocity, by which the cone
moves and pushes the surrounding air produces the loudness of the sound.
As the speech or voice coil is essentially a coil of wire it has, like an inductor
an impedance value. This value for most loudspeakers is between 4 and
16's and is called the "nominal impedance" value of the speaker measured
at 0Hz, or DC It is important to always match the output impedance of the
amplifier with the nominal impedance of the speaker to obtain maximum
power transfer between the amplifier and speaker with most amplifierspeaker combinations having and efficiency rating as low as 1 or 2%.
Although disputed by some, the selection of good speaker cable is also an
important factor in the efficiency of the speaker, as the internal capacitance
and magnetic flux characteristics of the cable change with the signal
frequency, thereby causing both frequency and phase distortion attenuating
the input signal. Also, with high power amplifiers large currents are flowing
through these cables so small thin bell wire type cables can overheat during
long periods of use.
The human ear can generally hear sounds from between 20Hz to 20kHz, and
the frequency response of modern loudspeakers called general purpose
speakers are tailored to operate within this frequency range as well as
headphones, earphones and other types of commercially available headsets
used as sound transducers. However, for high performance High Fidelity (HiFi) type audio systems, the frequency response of the sound is split up into
different smaller sub-frequencies thereby improving both the loudspeakers
efficiency and overall sound quality as follows:
Descriptive Unit
Sub-Woofer
Bass
Mid-Range
Tweeter
Frequency Range
10Hz to 100Hz
20Hz to 3kHz
1kHz to 10kHz
3kHz to 30kHz
1.2.4.Position Sensors
In this tutorial we will look at a variety of devices which are classed as
Input Devices and are therefore called "Sensors" and in particular those
sensors which are Positional in nature which means that they are
referenced either to or from some fixed point or position. As their name
implies, these types of sensors provide a "position" feedback. One method of
determining a position, is to use either "distance", which could be the
distance between two points such as the distance travelled or moved away
from some fixed point, or by "rotation" (angular movement). For example,
the rotation of a robots wheel to determine its distance travelled along the
ground. Either way, Position Sensors can detect the movement of an
object in a straight line using Linear Sensors or by its angular movement
using Rotational Sensors.
The Potentiometer.
The most commonly used of all the "Position Sensors", is the potentiometer
because it is an inexpensive and easy to use position sensor. It has a wiper
contact linked to a mechanical shaft that can be either angular (rotational)
or linear (slider type) in its movement, and which causes the resistance
value between the wiper/slider and the two end connections to change
giving an electrical signal output that has a proportional relationship
between the actual wiper position on the resistive track and its resistance
value. In other words, resistance is proportional to position.
Potentiometer
Potentiometers come in a wide range of designs and sizes such as the
commonly available round rotational type or the longer and flat linear slider
types. When used as a positional sensor the moveable object is connected
directly to the shaft or slider of the potentiometer and a DC reference
voltage is applied across the two outer fixed connections forming the
resistive element while the output signal is taken from the wiper terminal of
the sliding contact as shown below thus producing a potential or voltage
divider type circuit output. Then for example, if you apply a voltage of say
10v across the resistive element of the potentiometer the maximum output
voltage would be 10 volts and the wiper will vary the output signal from 0 to
10 volts, with 5 volts indicating that the wiper or slider is at the half-way
centre position.
Potentiometer Construction
The output signal (Vout) from the potentiometer is taken from the centre
wiper connection as it moves along the resistive track, and is proportional to
the angular position of the shaft.
Example of a simple Positional Sensing Circuit
carbon film for their resistive track, but these types are electrically noisy
(the crackle on a radio volume control), and also have a short mechanical
life. Wire-wound pots also known as rheostats, in the form of either a
straight wire or wound coil resistive wire can also be used, but wire wound
pots suffer from resolution problems as their wiper jumps from one wire
segment to the next producing a logarithmic (LOG) output resulting in errors
in the output signal. These too suffer from electrical noise.
For high precision low noise applications conductive plastic resistance
element type polymer film or cermet type potentiometers are now available.
These pots have a smooth low friction electrically linear (LIN) resistive track
giving them a low noise, long life and excellent resolution and are available
as both multi-turn and single turn devices. Typical applications for this type
of high accuracy position sensor is in computer game joysticks, steering
wheels, industrial and robot applications.
1.2.5. Inductive Position Sensors.
1.2.6.Rotary Encoders resemble potentiometers mentioned earlier but are
non-contact optical devices used for converting the angular position of a
rotating shaft into an analogue or digital data code. In other words, they
convert mechanical movement into an electrical signal (preferably digital).
All optical encoders work on the same basic principle. Light from an LED or
infra-red light source is passed through a rotating high-resolution encoded
disk that contains the required code patterns, either binary, grey code or
BCD. Photo detectors scan the disk as it rotates and an electronic circuit
processes the information into a digital form as a stream of binary output
pulses that are fed to counters or controllers which determine the actual
angular position of the shaft.
There are two basic types of rotary optical encoders, Incremental
Encoders and Absolute Position Encoders.
Incremental Encoder
By using the Arc Tangent mathematical function the angle of the shaft in
radians can be calculated. Generally, the optical disk used in rotary position
encoders is circular, then the resolution of the output will be given as:
= 360/n, where n equals the number of segments on coded disk. Then for
example, the number of segments required to give an incremental encoder a
resolution of 1o will be: 1o = 360/n, therefore, n = 360 windows, etc. Also
the direction of rotation is determined by noting which channel produces an
output first, either channel A or channel B giving two directions of rotation, A
leads B or B leads A. This arrangement is shown below.
Incremental Encoder Output
affordable ($10-$20), very small, good range (inches to meters), and has
low power consumption.
How
it
Works
can
then
be
determined.
The IR range finder reciever has a special precision lens that transmits the
reflected light onto an enclosed linear CCD array based on the triangulation
angle. The CCD array then determines the angle and causes the rangefinder
to
then
give
corresponding
*analog
value
to
be
read
by
your
(UPDATE: despite popular belief, it is quite possible for both direct and
indirect sunlight to significantly affect results. I learned this the hard way!)
Beam
Width
Ouput
The Sharp IR has a non-linear output. This means that as the distance
increases
linearly
(by
set
increments),
the
analog
output
output from your range finder. Notice the strange kink in the beginning of
the graph. This is because the range finder is not capable of detecting very
short distances. Refer to the particular range finder you are using to
determine the range that your range finder is capable of.
To effectively use your Sharp IR Range Finder, you must have a voltage
output versus distance chart to reference from. The manuals now come with
a 'typical response curve' graph for you to use, but you should check just to
make sure it is accurate. If you do not have a chart, or you would like to
verify the chart, run an experiment that measures distance versus the
output analog value. To do this, place an object in front of your sensor,
measure the distance, then look at the printf output reading. Graph your
data. I recommend reading my article on advanced sensor interpretation
to help you make better sense of the data. Typically people either create a
lookup table or create a representative equation of the distance function.
To minimize any noise, do this experiment in the environment you wish your
robot to operate in. For example, if you want your robot to operate on a
factory floor, run this experiment on a factory floor - this will make sure all
ambient conditions are the same for highest accuracy. This should be a good
rule of thumb for calibrating any sensor.
Disadvantages/Issues
One major issue with the Sharp IR Range Finder and that is going below
the minimum sensor range. This is when an object is so close the sensor
cannot get an accurate reading, and it tells your robot that a really close
object is really far. This is bad, as your robot then procedes to ramp up in
speed for a messy collision. Sonar also has this minimum range problem.
The solution to this problem is to NOT put your sensor flush with the front of
your robot, but to instead back the sensor into the robot so that the front of
the robot is located before the minimum sensor range (refer to image).
This below image is a good CAD example of this concept. Check out this
forum post for more info.
In contrast to the IR Range Finder would be the sonar. Sonar has really poor
accuracy, but since it has a wide beam it can easily detect chair legs.
Unfortunately you cannot tell the size or shape of an object with a cheap
hobby sonar. Sonar also has a cone shaped beam (spreading out from the
point of origin) and the Sharp IR Range Finder beam is more football
shaped (the widest portion in the middle being about 16 cm wide).
An issue that these range finders have in common with sonar is cross
interference. This means that the signal emitted by one sensor can
potentially be read by another sensor and therefore give you bad readings.
However, unlike sonar which have sound signals that can bounce off of
multiple walls, you just need to make sure your IR beams do not cross in
parallel (the wide parts of the football shaped beam not overlapping). This
makes sense because you have over redundant sensors if the two beams
cross.
Techniques With the Sharp IR Range Finder
Bumper
Switch
The sharp IR can be used as a quick and easy front non-contact robot bumper
on your robot. Just place two IR devices in front of your robot and cross beams as
shown. Ideally you would perfer to use rangers that have wider beams. Note: A
single sonar can do this job just as well.
1.4.Robot Control
Introduction
An important area of application of neural networks is in the field of robotics.
Usually, these networks are designed to direct a manipulator, which is the
most important form of the industrial robot, to grasp objects, based on
sensor data. Another applications include the steering and path-planning of
autonomous robot vehicles. In robotics, the major task involves making
movements dependent on sensor data. There are four, related, problems to
be distinguished:
Forward
kinematics.
the
base
frame.
kinematics.
This problem is posed as follows: given the position and orientation of the
end-efector of the manipulator, calculate all possible sets of joint angles
which could be used to attain this given position and orientation. This is a
fundamental problem in the practical use of manipulators. The inverse
kinematic problem is not as simple as the forward one. Because the
kinematic equations are nonlinear, their solution is not always easy or even
possible in a closed form. Also, the questions of existence of a solution, and
of multiple solutions, arise. Solving this problem is a least requirement for
most robot control systems.
Dynamics.
Dynamics is a field of study devoted to studying the forces required to cause
motion. In order to accelerate a manipulator from rest, glide at a constant
end-efector velocity, and finally decelerate to a stop, a complex set of torque
functions must be applied by the joint actuators. In dynamics not only the
geometrical
properties
(kinematics)
are
used,
but
also
the
physical
properties of the robot are taken into account. Take for instance the weight
(inertia) of the robotarm, which determines the force required to change the
motion of the arm. The dynamics introduces two extra problems to the
kinematic
problems.
1. The robot arm has a 'memory'. Its responds to a control signal depends
also
on
its
history
(e.g.
previous
positions,
speed,
acceleration).
2. If a robot grabs an object then the dynamics change but the kinematics
don't. This is because the weight of the object has to be added to the weight
of the arm (that's why robot arms are so heavy, making the relative weight
change very small).
Trajectory
generation.
determination.
Finally, the
development
of
more
complex
(adaptive!) control methods allows the design and use of more exible (i.e.,
less rigid) robot systems, both on the sensory and motory side.
1.5.Wrists
The kinematic structure of the robot arm allows to postion its end point at
any (x,y,z) location in the 3D space (. within the robot's working space)
In order to provide for the proper orientation of the hand/end-effector the
robot arm should have a wrist. Typically a robot wrist provides the same 3D
rotations as a human hand: roll, pitch, and yaw. A wrist where the three
axes of rotation intersect is called a spherical wrist. These have the
advantage that the mathematical model used to calculate the wrist joint
angles from their position and orientation in space is soluble.One problem in
achieving spherical wrist design is the physical difficulty of fitting all the
components into the available space. The size of the human wrist is small
because the muscles which power it are located in the forearm, not in the
wrist. Wrist design is a complex task, involving conflicting goals. Desirable
features of a wrist include :
- small size
- axes close together to increase mechanical efficiency
- tool plate close to the axes to increase strength and precision
- soluble mathematical model
A robot requires a total of six degrees of freedom to locate and orient its
hand at any point in its work envelope, Figure 2-12. Although six degrees
of freedom are required for maximum flexibility, most applications require
only three to five. When more degrees of freedom are required, the robots
motions and controller design become more complex. Some industrial robots
have seven or eight degrees of freedom. These additional degrees are
achieved by mounting the robot on a track or moving base, as shown in
igure 2-13. The track-mounted robot shown in Figure 2-14 has a total of
seven degrees of freedom. This addition also increases the robots reach.
Although the robots freedom of motion is limited in comparison with
that of a human, the range of movement in each of its joints is considerably
greater. For example, the human hand has a bending range of only about
165 degrees. The illustrations in Figure 2-15 show the six major degrees of
freedom by comparing those of a robot to a person using a spray gun.
can be a negative impression of the object to make the grip efficient, or for a
square shape the surface can be plane.
Force required to grip the object
Though there are numerous forces acting over the body that has been lifted
by the robotic arm, the main force acting there is the frictional force. The
gripping surface can be made of a soft material with high coefficient of
friction so that the surface of the object is not damaged. The robotic gripper
must withstand not only the weight of the object but also acceleration and
the motion that is caused due to frequent movement of the object. To find
out the force required to grip the object, the following formula is used
F = Wn
where:
is the force required to grip the object,
is the coeffecient of friction,
is the number of fingers in the gripper and
is the weight of the object.
But the above equation is incomplete. The direction of the movement
also plays an important role over the gripping of the object. For
example, when the body is moved upwards, against the gravitational
force, the force required will be more than towards the gravitational
force. Hence, another term is introduced and the formula becomes:
F = Wng
Here, the value of
like a drill or milling cutters. The end effector on the space shuttles robotic
arm uses a pattern of wires which close like the aperture of a camera around
a handle or other grasping point.
When referring to robotic prehension there are four general categories of
robot grippers, these are[1]:
1. Impactive jaws or claws which physically grasp by direct impact upon
the object.
2. Ingressive pins, needles or hackles which physically penetrate the
surface of the object (used in textile, carbon and glass fibre handling).
3. Astrictive suction forces applied to the objects surface (whether by
vacuum, magneto or electroadhesion).
4. Contigutive requiring direct contact for adhesion to take place (such
as glue, surface tension or freezing).
1.7.Robot gripperss
the object on a bag is sufficient enough to cause the bag wall to be deeply
depressed and surround the object. When the degree of the surrounding is
adequate the lever motion ceases, and pressure in the bags is reduced by
bellows, diaphragm device pr vacuum pump, causing bags to harden without
changing shape and hence gripping the object. To release the object
operation is done in reverse.