Professional Documents
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Auto Mechanics Daveauto
Auto Mechanics Daveauto
Course
Course name
Aims / objectives / expected outcomes
Teaching
code
method
Foundation courses
Worker / staff
Acquire and apply good:
Management
team building techniques
customer relations techniques
Work,
Interpret relevant safety codes and Theory
and
housekeeping and standards
practical
safety practices
Understand the need to adhere to stated
precautions
while
handling
tools,
equipment and vehicles
Practice good house-keeping
Acquire basic first aid and fire-fighting
skills
Basic metrology
Identify ISO and other standards of
Practical
measurement
Accurate measurement of selected
components
Calibrate selected measuring instruments
Estimate cost of designed / fabricated
Costing and
components and assemblies
estimation
Accurately estimate cost of workmanship
Entrepreneurship
Core courses
Materials and
corrosion
Automotive
technology
Automotive
technology 1
1|Page
Automotive
technology 2
Automotive
technology 3
Vehicle
performance and
evaluation
Internal
Combustion
Engines
Automotive
Hydraulics
Troubleshooting
2|Page
Practical
Practical
Performance Objectives
Operating Principles
1.1
1.2
1.3
1.4
1.5
1.6
1.7
Stroke
Bore
Swept volume
Engine cylinder capacity
Clearance volume
Combustion chamber
Radial & thrust forces
2.3
3|Page
In-line cylinder
V-banked engine
iii.
2.4
2.5
List the materials for cylinder blocks and state reasons for their use.
2.6
2.7
2.8
Describe the construction of wet and dry cylinder liners and how they are fitted into
cylinder blocks.
2.9
Describe accurate / correct and current methods of locating and sealing liners into
cylinder blocks
2.11
List the materials used for cylinder head manufacture and state reasons for their
selection.
Describe the salient / critical constructional features of a cylinder head assembly using a
disassembled engine: mating faces, valve ports, valve seats, water jackets, thermostat
housing, valve guides and combustion chamber.
2.14
State the purpose and name the main types of cylinder head gaskets.
2.15
Explain the reasons for tightening down a cylinder head in a given sequence.
2.16
State and explain the symptoms and causes of cylinder head gasket failure.
2.17
2.18
Describe the provisions relating to thermal expansion of a piston and piston rings
2.19
Sketch a piston in section and label the features:- land, crown, skirt, gudgeon pin
axis, piston bosses and piston ring groves.
2.20
Explain why there is greater clearance when cold for aluminum alloy pistons
compared with a cast iron piston
2.21
List and explain the reasons for the selection of materials for pistons
2.22
Describe common types of compression, oil control and special purpose piston
rings.
4|Page
2.23
Describe the method of fitting piston rings and state /explain the causes of
piston ring failure.
2.24
2.25
2.26
Describe the construction of connecting rods for compression ignition and spark
ignition engines.
2.27
Describe the small-end and big-end bearing arrangements and state the procedure
for fitting new bearings.
2.28
Explain the purpose of nip in shell bearings and describe the method used to
measure the nip.
2.29
2.30
State cylinder numbering systems and firing orders for engines in common use.
2.31
2.32
2.33
2.34
5|Page
iv overhead valve and side camshaft with push rods, rocker arms, and offset twin
rocker-shafts.
v double row valves and side camshaft with twin rocker shafts and opposite facing
rocker arms, push-rod actuated.
2.35
ii
iii
iv
double-row valves OHC with twin rocker shafts and direct-acting rocker arms
vi
vii
2.36
Describe the current and common forms of cam followers (tappets) e.g. mushroom
follower, roller follower, bucket or barrel follower. Briefly discuss advanced forms where
available- practically.
2.37
2.38
List the types of valve guides; explain the need for valve guides and their
construction.
2.39
2.40
2.41
List the materials used in the valve assembly and state the reasons for their
selection.
2.42
Explain valve bouncing and surging. Describe how these are checked.
2.43
6|Page
2.44
2.45
Describe the various types of valve spring and state the advantage of each type
2.46
Describe the principles underlying the need for valve lead, lag and overlap.
2.47
Explain the meaning of volumetric efficiency and state and discuss the factors
which influence the value,
2.48
Describe how valve timing, valve position and valve operation affect volumetric
efficiency.
2.49
Explain the principle of Variable Valve Timing (VVTI) and the need for it in modern
engines.
2.50
2.51
2.52
2.53
2.54
2.55
2.56
2.57
2.58
2.59
Describe the primary and secondary balance of single, twin, 4 and 6 cylinder in
line and, 6 and 8 cylinder vee formation engines
2.60
Describe the principles of Silent shafts and how they are used for engine balancing
2.61
2.62
2.63
7|Page
Lubrication system
3.1
3.2
Describe the layout and operation of a wet sump system for both full flow and
bypass filtration systems.
3.3
Describe how oil is distributed by splash, mist, pressure and oil spray jets.
3.4
3.5
3.6
Discuss the relative merits of dry- sump and wet-sump lubrication systems.
3.7
3.8
i.
Gear type
ii.
Vane type
iii. Eccentric bi-rotor
iv.
Internal-gear crescent pump
Describe oil-pump drive arrangements
3.9
Disc type
Ball type
Plunger type
3.10
3.11
3.12
3.13
3.14
3.15
3.16
Describe the construction and operation of oil pressure gauges and pressure
indicators including electrical types.
3.17
Describe correct maintenance of oil level and the effects of too much and too little
oil
3.18
8|Page
3.19
3.20
3.21
3.22
3.23
3.24
3.25
3.26
3.27
3.28
List and explain the characteristics and application of greases such as:-
3.29
i.
Lithium based greases
ii.
Calcium based greases
iii. Molybdenum disulfide
State and explain common faults together with causes, symptoms and remedies
associated with lubrication systems for engines.
9|Page
2.0
3.0
Performance Objectives
1.0
1.1
1.2
Straightness
burning
1.3
1.4
1.5
1.6
1.7
Fit cylinder head to engine using torque wrench and the correct sequence of tightening
cylinder head bolts.
1.8
1.9
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2.0
Engine Overhaul
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
3.0
3.1
3.2
Examine suspension systems such as independent front and rear suspension for wear and
correct functioning.
3.3
3.4
3.5
3.6
3.7
3.8
3.9
3.10
3.11
3.12
3.13
3.14
3.15
3.16
3.17
3.18
3.19
3.20
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3.21
3.22
3.23
3.24
3.25
3.26
3.27
3.28
3.29
3.30
3.31
3.32
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VEHICLE TECHNOLOGY II
GENERAL OBJECTIVES
At the end of the module, students should:
1.0
2.0
Performance Objectives:
1.0
Steering system
1.1
1.2
1.3
1.4
1.5
State and explain the conditions necessary to obtain True rolling motion for both single
and twin axle steering Linkage arrangements.
1.6
1.7
Describe the steering linkage for vehicles with:i. beam axle suspension arrangement
ii. independent front wheel suspension system
iii. twin steering axle arrangement
1.8
State the meaning and purpose of the following steering geometry terms:
i. camber angle
ii. Castor angle
iii. Kingpin inclination/swivel axis inclination
iv. Toe in and toe out / wheel alignment
v. toe out on turns
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1.10
camber angle
ii.
Caster angle
iii.
iv.
Describe the provision and methods of checking and adjusting:i. camber angle
ii. Castor angle
iii. Kingpin inclination / swivel axis inclination
iv. Wheel alignment, toe-in / toe-out
v. toe-out-on-turns
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
1.16
1.17
1.18
State and explain the meaning of slip angle, under steer and over steer.
State the effect on slip angle of changes in tyre pressures, size and construction, load on
wheel and tilting of wheel.
State how slip angles will affect the path taken by the wheels
Explain the need for power assistance in the steering system
Describe the layout and operation of a hydraulic power assisted steering system (external
and integral types).
State the system characteristics of any power assisted steering
State and explain the advantages and disadvantages of power assisted steering systems
Describe power assisted steering lock limiters such as:
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Identify the symptoms and causes of the main steering faults in:
i. Steering geometry
ii. Steering gearboxes
iii. Power assisted steering
1.23
Indicate the grades of lubricants suitable for the steering gearboxes including powerassisted types.
1.24
1.25
1.26
1.27
1.28
Indicate the types and position of bearings used on front wheel assemblies.
1.29
2.0
2.1
2.2
2.3
Describe the design and construction of the following vehicle wheel rims and state their
applications
i. car double hump well base rim
ii. van 5 seat angle well base rim
iii. u type drop-center 15 taper rim
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List and describe wheel stud and nut fixtures such as:
i.
ii.
iii.
iv.
v.
2.6
2.7
2.8
Describe the major components / parts of a tyre cover such as carcass, beads, side walls
and tread
2.9
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understand and explain the construction and operation of engine cooling system
2.0
understand and explain the combustion process of a spark ignition engine including
Gasoline Direct Injection (GDI)
3.0
4.0
understand and explain the fuel system of petrol injection system on a spark ignition
engine
5.0
6.0
Performance Objectives
1.0
1.1
1.2
1.3
Describe with the aid of sketches typical engine air cooled systems.
1.4
Describe the construction and operation of fan blowers used in air cooled engines.
1.5
1.6
1.7
Explain reasons why the basic thermo syphon system is not used on modern
vehicles.
1.8
1.9
1.10
1.11
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1.12
1.13
1.14
Describe the construction and operation of a pressure cap which incorporates a pressure
valve and vacuum valve
1.15
1.16
1.17
1.18
1.19
1.20
List and explain reasons for using cross flow systems with remote header tanks.
1.21
1.22
State and explain the reasons for using temperature controlled fans
1.23
1.24
1.25
Describe the operation of an engine speed sensitive (viscous coupling) type fan.
1.26
Discuss the need for the use of antifreeze coolant solutions in certain climates.
1.27
1.28
1.29
1.30
1.31
State and explain the main cooling system faults together with the causes, symptoms and
remedies.
2.0
2.1
2.2
Explain the term octane number of petrol and describe how it is measured.
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2.3
2.4
2.5
2.6
2.7
2.8
2.9
Discuss the advantages and disadvantages of four valve combustion chamber (pentroof
type)
2.10
2.11
Describe the shape of the piston crown of Gasoline Direct Injection engines
2.12
2.13
ii.
2.14
List and explain the advantages of Gasoline Direct Injection engine over conventional S I
engines.
2.15
Describe the construction and principle of operation of High pressure swirl injector in
GDI
3.0
3.1
3.2
Describe the construction and operation of mechanically an electrically operated fuel feed
pumps.
3.3
3.4
Describe the construction and operation of fixed choke carburetors, including mixture
control, cold starting, slow running, acceleration, economy and enrichment systems.
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3.5
Describe the construction and operation of twin choke and progressive choke carburetors.
3.6
3.7
Describe the provisions for cold stating, slow running and mixture adjustment in constant
depression carburetors.
3.8
Describe the tuning procedures for single and multiple carburetor installations.
3.9
Describe the construction and operation of the types of air cleaner in common use.
3.10
3.11
3.12
Sketch common types of induction manifold and state the advantages and disadvantages
of each type.
3.13
Sketch common exhaust system arrangements and describe the principal features.
3.14
3.15
Explain the usefulness of hot spots in the spark ignition engine manifold system.
3.16
4.0
4.1
4.2
4.3
Describe the construction and operation of hydro mechanical multi point injection system
(MPI) such as K Jetronic Mechanical, continues injection
4.4
4.5
Describe the operation of air flow sensor in relation to fuel distributor of K Jetronic fuel
injection.
4.6
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5.0
5.1
State and explain the reasons for pressure (super) charging a spark ignition engine
5.2
Describe the construction and operation of centrifugal, vane and rotor types of super
chargers.
5.3
5.4
5.5
5.6
Explain the need for the use of waste gates on turbocharger installations.
5.7
5.8
List and explain main fuel system faults, causes, and symptoms and describe how they
are remedied.
6.0
Exhaust Emissions
6.1
6.2
i.
ii.
6.3
a. combustion products
i.
complete combustion
ii. incomplete combustion
b. combustion by products
c. oxidants
Explain the properties of exhaust gas components
major components
incomplete combustion
Describe emission control of SI engines
i.
ii.
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2.0
Performance Objectives
1.0
1.1
1.2
1.3
Identify the positions of various sensors of the electronic fuel injection system.
1.4
1.5
1.6
1.7
1.8
1.9
1.10
Test thermostats
1.11
1.12
1.13
1.14
2.0
2.1
2.2
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2.3
2.4
Checking a vehicle for wheel alignment, Caster, Camber, Kingpin Inclination and
turning angles.
2.5
2.6 Examination of wheels and tyres for wear, wheel run-out to determine abnormalities.
2.7 Static and dynamic wheel balancing
2.8 Dismantling, examination and refitting of a front wheel-hub assembly
2.9 Study of the layout and functions of the components of a power-assisted steering system.
2.10 Report on work done
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VEHICLE TECHNOLOGY
GENERAL OBJECTIVES
At the end of this module, students should be able to understand the motor vehicle braking
systems
Performance Objectives
1.0
Braking system
1.1
stop vehicle
1.2
Identify the main parts of a braking system and state their functions
1.3
1.4
1.5
1.6
Explain the operation of the two leading shoes assembly and the leading and trailing shoe
assembly
1.7
Describe the constructional features and operation of the disc brake system
1.8
1.9
List brake lining pad material and state reasons for the choice of such materials
1.10
1.11
1.12
Describe the location, constructional features and operation of automatic brake adjusters
for drum and disc brake assemblies
1.13
1.14
Describe the constructional features and operation of a brake master cylinder both
single and tandem cylinders
1.15
1.16
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1.17
1.18
State types of brake fluids, their appropriate applications and the requirements of brake
fluid
1.19
1.20
Describe the constructional features and operation of a brake servo unit operating on the
principle of
the direct or non-suspended vacuum
suspended vacuum
1.21
1.22
1.23
1.24
Identify the connecting hoses for coupling tractor units to trailers for service, secondary
and emergency brakes by their colour codes.
1.25
1.26
1.27
Describe the layout and basic operation of a compressed air/hydraulic braking system
1.28
1.29
1.30
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Hydraulic Retarders
1.31
1.32
1.33
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2.0
understand and explain the fuel system of in line injection pump and its operating
principle
3.0
understand and explain the fuel system of distributor type fuel injection pumps and their
operating principles.
4.0
understand and explain the principle of pressure charging system of C.I engines
5.0
Performance Objectives
1.0
1.1
1.2
1.3
1.4
1.5
Describe and explain the use of additives for C.I engines fuels
1.6
1.7
Explain the factors, which affect the delay period and intensity of diesel knock.
1.8
Describe the essential features of combustion chambers for compression ignition engine
1.9
Describe the construction and main features of direct and indirect types of combustion
chamber for C.I engines.
1.10
1.11
Explain the similarity and the differences between engine components of S.I and C.I
engines.
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2.0
2.1
Sketch and describe the layout of an in line type of fuel injection pump system and
indicate the bleed points.
2.2
2.3
Describe the construction and operation of fuel filters including the SEDIMENTOR and
AGGLOMERATOR types.
2.4
Describe the piping of fuel lines (low pressure fuel lines / unions.)
2.5
Describe the construction and operation of fuel lift pumps (i.e fuel supply pumps) such
as:
i. plunger type
ii. diaphragm and piston type
2.6
Describe the operating principles of an in line jerk type fuel injection pump.
2.7
2.8
Describe the process of phasing and calibration of an in line fuel injection pump.
2.9
2.10
Describe the methods of timing in line type injection pumps to the engine
2.11
2.12
Describe the construction and operation of mechanical and pneumatic governors fitted to
in line fuel injection pumps
2.13
3.0
3.1
Sketch and describe the layout of distributor type of fuel injection pump and indicate the
bleed points.
3.2
Describe the construction and operation of distributor type fuel injection pumps including
i.
ii.
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D.P.A. Pump
V.E type injection pump.
3.3
Describe the construction and operation of governors on the distributor type fuel injection
pumps such as:
i. Mechanical
ii. Hydraulic
iii. Electronic
3.4
Explain the relative merits of the in-line and distributor type fuel injection pumps.
3.5
Describe and explain the procedure of timing distributor type fuel injection pumps to the
engine
3.6
3.7
Describe the construction and operation of fuel injectors in common use including
i.
ii.
3.8
3.9
Describe the construction and operation of a pressure / time fuel injection system
3.10
State and explain the type of injector used for direct and indirect injection engines.
3.11
Describe and explain the procedure used for cleaning, adjusting and testing fuel
injectors.
3.12
Describe the systems used to aid cold starting of C.I engines, including heater plugs,
excess fuel and spray systems.
4.0
Super charging
4.1
4.2
4.3
Explain the precautions relating to the operating and maintaining turbochargers and
intercoolers
4.4
Explain and discuss common faults of a fuel injection system together with the cause,
symptoms and remedies.
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5.0
5.1
5.2
5.3
combustion chamber
fuel injection
intake-air temperature
exhaust gas recirculation (E G R)
Describe the operation of catalytic converters
5.4
Discuss the use of noble metal catalytic converter for exhaust gas treatment
2.0
3.0
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4.0
Performance Objectives
1.0
1.1
Identify the choices and constraint which affect the location and layout of the repair /
construction area in relation to other areas appropriate to fleet maintenance, vehicle body
building and repair, motor vehicle retail and repair, agricultural machinery, construction
plant retail and repair, such as parts, administration, forecourt, reception, sales.
1.2
Construct simple workshop plan, given peak loading, overall dimensions and functional
activities.
1.3
Draw a simple layout of the following specialized shops and show on the plan how
equipments are mounted in their appropriate relative positions:
i.
ii.
Diagnostic Centre.
iii.
2.0
Organization
2.1
Identify the main departments and the level of authority and responsibility into which the
repair business can be divided.
2.2
Staff job description and organizational chart for leadership (i.e Organizational structure
and chart)
2.3
Describe the duties, levels of responsibility and authority attached to each position in the
main areas associated with and allied to the workshop.
2.4
Outline a procedure for recruiting and training staff including apprentices, trainees,
skilled workmen, supervisors and service managers.
2.5
2.6
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3.0
Service Reception
3.1
Outline the factors involved in reception and indicate how they are applied in the
provision of reception facilities and office records.
3.2
Analyze the importance of accurate fault diagnosis in workshop loading and production
control
3. 3
3.4
Analyse customers repair instructions and reported faults and issue repair orders for
their rectification
3.5
Explain Quality Control methods used in job evaluation before delivery (repair auditing).
3.6
3.7
Describe the design of flow charts for all activities and movement e.g vehicle movement,
human document movement.
3.8
Describe a procedure which enables details of work in progress or which has just been
completed to be readily obtained
3.9
Describe the procedure to be followed when dealing with a claim under warranty
agreement.
3.10
3.11
3.12
3.13
3.14
Describe how to use Key Performance Indicators (KPI) in the Reception- number of
vehicles received, serviced or repaired per day
3.15
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Labour utilization
Efficiency
Number of vehicles received, serviced/ repaired per day
4.0
4.1
Describe the importance of planning the location of stock in the functioning of the service
complex.
4.2
Describe the layout and the equipment of the main sections of a parts department
4.3
Outline basic parts department procedures and documentation relating to the receipt,
inspection and issue of parts.
4.4
4.5
Describe methods of stock checking and reconciling physical stock with records.
4.6
Explain the main considerations for establishing sales forecasts and targets
4.7
Outline the means which may be used to influence the impact the forecourt can have on
the marketing of parts and workshop services.
4.8
Identify possible health and fire hazards associated with stock and outline methods of
dealing with these.
4.9
4.10
4.11
Describe how to use Key Performance Indicators (KPI) in the Parts department etc.
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2.0
braking systems
3.0
Performance objectives
1.0
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2.0
Braking system
2.1
2.2
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2.3
2.4
2.5
Servicing a master cylinder and wheel cylinder for a hydraulic brake system
2.6
2.7
2.8
2.9
2.10 Study a complete Air Brake system to determine relative positions and functions of
components.
2.11
2.12
Examine disc and drum distortions and their effects on the brakes.
3.0
3.1
3.2
3.3
3.4
3.5
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AUTOMOTIVE ELECTRONICS II
GENERAL OBJECTIVES
General Objectives:
At the end of module students should,
1.0
understand micro computer applications in vehicle motion control such as ABS, Traction
Control and Automatic gearbox control.
2.0
3.0
4.0
Performance Objectives
1.0
1.1
1.2
Describe the layout and operation of anti skid brake system (ABS), Electronic brake
Distribution, Load sensing and bypass valve.
1.3
1.4
Describe the lay out and operation of electronic control of automatic transmission, control
of gear shift and torque lock - up
2.0
2.1
2.2
2.3
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2.6
2.7
2.8
3.0
3.1
3.2
3.3
3.4
Describe the layout and operation of a multiplex control system e.g. rear window heating
system.
3.5
3.6
3.7
3.8
3.9
3.10 Describe the operation of electrical movement of seats, mirrors and sun roof operation
3.11 Explain the operation of air bag system for driver and passenger safety.
3.12 Describe the layout and operation of electronic climate control
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4.0
4.1
Explain and discuss maintenance and fault diagnosis of engine and vehicle management.
system connector problems
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
Describe the principle, layout and operation of Active Suspension system- load sensor,
displacement and vertical acceleration sensor. Driver mode selection.
5.2
5.3
5.4
5.5
Describe the principle, layout and operation of Electronic Limited Slip differential.
5.6
5.7
5.8
5.9
Explain the concept of vehicle security systems,- descriptions of basic and top of the range
systems.
5.10 Describe the principle, layout and operation of Security Coded Control units.
5.11
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5.12
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VEHICLE TECHNOLOGY IV
GENERAL OBJECTIVE
At the end of the module, students should be able to understand the transmission system of the
motor vehicle.
Performance Objectives
1.0
Clutch
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
1.11
1.12
1.13
1.14
1.15
2.0
Gearbox
2.1
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2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
2.10
2.11
2.12
2.13
2.14
2.15
b) hill climbing
c) low speeds
d) reverse and neutral
Classify gearboxes according to
type of mesh
number of speeds
List relative advantages of each classification
Describe the layout and operation of each classification in 2.2
Describe the constructional features of a twin lay shaft gearbox and state its advantage
over the single layout type
Describe gear selector mechanism and interlocking arrangement within the gearbox
Explain the terms:
range change
splitter change as applied in gearboxes
Describe the construction and explain the operation of range change and splitter change
gearboxes
Describe a simple epicyclic gear train
Explain the principle of operation of a simple epicyclic gear train:
Principle 1 - Neutral
Principle 2 - Low gear
Principle 3 - High gear
Principle 4 - Intermediate gears
Principle 5 - Reverse
Principle 6 - Overdrive
Explain overdrive and state the purpose of overdrive in the gearbox
Describe an overdrive unit and its operation
Describe the layout and operation of an automatic transmission system
Compare the automatic transmission with the stepped transmission system
Interpret graphs of tractive effort against road speeds representing
i. an ideal tractive effort
ii. a stepped transmission system
iii. an automatic transmission system
2.16
3.0
3.1
3.2
Distinguish between the Hotchkiss open-type drive and the torque tube drive
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3.3
3.4
Explain how the following forces are controlled in the Hotchkiss and torque tube drive
systems:
i. driving thrust
ii. braking thrust
iii. torque reaction
iv. brake reaction
3.5
3.6
Compare the alternative engine and drive layout arrangementi. front engine front wheel drive
ii. front engine rear wheel drive
iii. rear engine rear wheel drive
iv. part time and full time 4 X 4 drives
3.7
Identify the various types of universal joints including constant velocity joints
3.8
3.9
Explain the need for the use of universal joints in the transmission system
Explain the conditions required to obtain constant velocity using two hookes joints
3.12
Describe the two piece propeller shaft and state the purpose of the center bearing
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4.0
4.1
4.2
Describe the constructional features of the following final drive gear assemblies
i. straight bevel
ii. spiral bevel
iii. hypoid bevel
4.3
4.4
4.5
4.6
4.7
4.8
Describe the construction and operation of a bevel type differential gear assembly
4.9
Explain the effects of using four planet gears instead of two gears in a differential
assembly
4.10 Explain the effect of locking any two elements of differential gear system together
4.11 Describe the action of a differential lock system.
4.11 Explain limited slip differential
4.12 Describe the construction and operation of a limited slip differential system
4.13 Identify personal safety measures related to a limited slip differential
4.14 Describe the construction and operation of a double reduction final drive gear
arrangement
4.15 Describe the construction and operation of a two-speed final drive.
4.16 State the purpose of an axle shaft and describe the main constructional features of hub
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arrangement for
i. semi floating axle
ii. three quarter floating axle
iii.fully floating axle
4.17
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understand and explain the working principles of automotive hydraulics and its
applications on motor vehicles and industrial machines
2.0
Performance Objectives
1.0
Automotive Hydraulics
1.1
1.2
1.3
List and explain the functions of the main units in a hydraulic circuit pumps, valves,
cylinders, hydraulic accumulators, auxiliary drives, motors etc.
1.4
1.5
1.6
1.7
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throttle valves
flow pressure-compensated control valves
iii. Pressure control valves
weight loaded
1.19
reservoirs
oil coolers
hoses / pipes
tubes and couplers
filters
State and explain the properties of hydraulic fluid.
1.20
1.21
1.22
2.0
Automotive pneumatics
2.1
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2.0
3.0
4.0
Performance Objectives
1.0
Workshop Control
1.1
Describe a workshop progress and control system for a vehicle, from the time of its
arrival for repair at the reception to the point at which it is collected
1.2
Describe the role of the foreman / first line supervisor in a repair workshop
1.3
List the major problems which affect the achievement of production targets and describe
how these may be overcome.
1.4
1.5
1.5.1
Identify the possible causes and the effects of failure to co-ordinate activities within and
between reception, servicing and parts department
1.6
Describe methods of dealing with customer service activities, complaints, delays and
countermeasures.
1.7
Outline the hazards associated with vehicle repair workshops and the precautions that
should be observed to avoid injury and ill health
1.8
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2.0
Costing
2.1
2.2
State the meaning of fixed and variable direct and indirect costs
2.3
2.4
Outline the use and assess the limitations of manufacturers time schedules in
establishing labour cost
2.5
2.6
2.7
2.8
Describe Management of Credit Control for Credit customers and assessment of credit
worthiness of customers and calculation of credit limits.
3.0
3.1
Identify main areas of risk which in the course of business should be insured against
3.2
3.3
3.4
4.0
Service Equipment
4.1
4.2
Explain the procedure for evaluating the relative merits of specialist equipment
4.3
4.4
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4.5
Outline the procedures for periodically checking the condition of service tools used in the
workshop
4.6
Outline the equipment necessary to maintain an accident recovery and repair service
4.7
4.8
Waste disposal
Speed limits
Safety wear, etc.
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2.0
3.0
4.0
5.0
Performance Objectives
1.0
Business Economics
1.1
Describe the structure and capital requirement of sole traders, partnerships and limited
companies
1.2
Describe the financial flow cycle in terms of funds generation, capital and revenue
expenditure and profit maximization.
1.3
Explain the meanings of fixed costs, variable cost, revenue, contribution, marginal costs
and break-even point
1.4
2.0
2.1
Explain the terms revenue expenditure, capital expenditure, capital employed, working
capital, fixed assets, current assets, debtors and creditors, capital / revenue reserve.
2.2
Describe the sources of company finance which should include banking facilities;
merchant banks finance corporations and private funds (Overdraft, loans, trade credit
short term/medium term etc)
2.3
Describe the various electronic systems of banking- ATM, Debit Card, E-banking etc.
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2.4
State the functions of Standing order payment, transfers, cheque guarantee cards, credit
and bankers draft.
2.5
Describe the functions of the Stock Exchange, discount and finance houses.
2.6
2. 7
2.8
2.9
Compare and contrast the financial status of two companies from given data, for example
profit and loss accounts and balance sheets.
2.10
Calculate depreciation charges using straight line and reducing balance methods
3.0
3.1
Explain budgetary control, forward planning and the establishment of revenue budgets,
together with capital investments planning and control, at all appropriate levels in an
organization
3.2
Explain the use of cash forecasts, both long and short-term and production of cash flow
statements
3.3
4.0
4.1
Describe cost compilation, cost methods and their application to transport organization
and commercial undertaking
4.2
Explain the theory of standard and marginal costing and knowledge on the basis for
integrating costs and financial accounts.
4.3
Describe and explain the use of costing in price fixing and in decision making, with
special reference to opportunity costs
4.4
Explain current practices in the various modes of transport and physical distribution
4.5
Explain sources of finance capital structure, financial institutions, the role of the new
issue market and government financing.
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4.6
Describe and explain alternative corporate fiancining methods including leasing, hiring
and other special arrangements.
4.7
Explain the principles of Corporate Tax together with investment incentives as well as
V.A.T
5.0
Business Management
5.1
List the main divisions of an office and explain the role and function of each division.
5.2
State the basic equipment required in a modern office (Computer, Fax, etc) and state the
benefits derived from their use.
5.3
5.4
5.5
5.6
Calculate discounts.
5.7
Assess the relative advantages of acquiring an item of capital equipment under the
following arrangements:
i.
hire purchase
ii.
Credit sale.
iii.
Leasing.
5.8
5.9
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2.0
Performance Objectives
1.0
Transmission system
1.1
Dismantle inspect and assemble clutch units, such as single plate multi coil spring and
diaphragm spring clutch.
1.2
1.3
1.4
1.5
1.6
1.7
1.8
Dismantling, examination and assembly of a complete propeller shaft with universal and
sliding joints
1.9
1.10
Examine final drive and check pinion preload and meshing (tooth contact)
1.11
1.12
3.0
Diagnostic Tools
3.1
Demonstrate the use of scanners such as CONSULT 11, MUT 11, Intelligent Tester in
assessing Engine and vehicle systems
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3.2
3.3
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PRINCIPLES OF SUPERVISION
GENERAL OBJECTIVES
At the of the module, students should
1.0
2.0
3.0
Performance Objectives:
1.0
Organization Structure
1.1
1.2
Describe how organizations seek to achieve their objectives by the processes of division
of labour, delegation and the allocation of tasks
1.3
1.4
1.5
1.6
1.7
Identify the problems that arise from conflict between objectives of functional areas .
1.8
Identify the conflicts that arise in interpersonal relationships when roles and
responsibilities are inadequately defined
1.9
1.10
State how the management of the organization is affected by internal changes, including
changes in technology and marketing policy
1.11
Describe the term centralization and decentralization in terms of the control and decision
making in an organization.
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1.12
2.0
Personnel Control
2.1
2.2
Establish the relationship between the organizations manpower strategy and its
organizational objectives
2.3
2.4
2.5
Establish major costs of recruitment and assess the cost effectiveness of methods and
media used.
2.6
Outline the selection process including job analysis, the use of application forms and
selection testing.
2.7
Explain the principles of the selection interview, its place in the complete selection
process and its shortcomings.
2.8
Identify the methods of validating selection by follow-up, labour turnover statistics, and
exit interviews.
2.9
2.10
Explain the main principles, purposes and methods of performance appraisal and training
2.11
2.12
2.13
List and describe various motivational theories: Maslows Hierarchy of needs, Elton
Mayos and Theory X and Theory Y.
2.14
Explain job satisfaction and its relevance in the achievement of organizational goals.
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2.15
2.16
2.17
2.18
2.19
2.20
3.0
Communication
3.1
3.2
3.3
3.4
3.5
Display facility in correspondence and report writing to show the ability to adapt to
various circumstances
3.6
3.7
3.8
Describe how managers may handle change in order to minimize its possible ill effects
3.9
Explain how employee participation may improve morale and increase the efficiency of
an organization.
3.10
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