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NSK Cat
NSK Cat
A 24
A024-057E.indd 24-25
Operating Periods
~3
Small motors for
home appliances
like vacuum
cleaners and
washing machines
Hand power tools
2~4
Life
3~5
4~7
6~
Agricultural
equipment
Conveyors
Elevator cable
sheaves
Factory motors
Machine tools
Transmissions
Vibrating screens
Crushers
Centrifugal
separators
Air conditioning
equipment
Blowers
Woodworking
machines
Large motors
Axle boxes on
railway rolling stock
Crane sheaves
Compressors
Specialized
transmissions
Mine hoists
Press flywheels
Railway traction
motors
Locomotive axle
boxes
Paper making
machines
Waterworks pumps
Electric power
stations
draining
pumps
Mine
Average Life
Rating Life
Failure Probability
( )
( )
Basic
Rating
Life
Ball Bearings
3
L h=
()
106 C =
500 fh3
60n P
Fatigue
Life
Factor
Speed
Factor
Roller Bearings
= (0.03n)- 3
10
3
fh = fn P
f h = fn C
fn = 50010
60n
10
3
( ) =500 f
6
L h= 10 C
60n P
1
3
fn = 50010
60n
3
10
= (0.03n)- 10
A 25
11/20/13 4:50:10 PM
fn
(min1)
60000
40000
30000
fn
(min1)
0.08
0.09
0.1
Lh
60000
0.105
0.11
40000
0.12
30000
0.13
0.12
15000
20000
0.15
15000
0.16
0.14
10000
10000
8000
0.16
6000
0.18
4000
0.20
5.5
80000
60000
5.0
60000
0.25
0.3
1000
1000
800
800
0.4
400
300
300
0.6
150
100
0.7
100
80
80
0.8
0.9
1.0
60
50
0.40
30
1.1
2.5
0.6
1.2
15
1.3
1.4
1.5
15
10
2.5
8000
6000
2.0
4000
2.0
4000
3000
1.8
2000
1.6
1500
1.9
1.8
1.9
3000
1.7
1.6
2000
1500
1.5
1.4
1.4
1.3
0.7
1000
800
0.8
1.3
1.2
1.1
600
0.9
1.0
1.2
Roller
Bearings
1.1
600
1.0
500
0.95
0.90
400
300
0.85
300
0.75
Ball
Bearings
1.0
0.95
0.90
0.80
200
1.2
800
400
1.3
1.4
1000
500
1.1
20
Ball
Bearings
10000
1.7
0.5
3.0
fh P
fn
. . . . . . . . . . . . . . . . . . . . . . . (5.3)
15000
6000
40
20
20000
C=
3.5
3.0
1.5
200
150
10
8000
0.5
200
30
3.5
30000
0.35
0.45
400
40
20000
10000
600
600
60
50
30000
4.0
0.25
1500
1500
40000
40000
15000
0.30
4.5
4.0
4000
2000
fh
4.5
6000
3000
3000
2000
8000
0.17
0.18
0.19
0.20
Lh
(h)
80000
0.14
20000
fh
(h)
0.85
0.80
200
0.75
Roller
Bearings
( )
( )
A 26
A024-057E.indd 26-27
125
150
175
200
250
Reliability (%)
90
95
96
97
98
99
1.00
1.00
0.95
0.90
0.75
a1
1.00
0.62
0.53
0.44
0.33
0.21
A 27
11/20/13 4:50:12 PM
Pk = M / r .............................................(5.10)
Pk = M / r .............................................(5.13)
Sk = Pk tan ...........................................(5.14)
where
n : Speed (min1)
r : Effective radius of pulley or sprocket
wheel (mm)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (5.8)
fw : Load factor
The values given in Table 5.5 are usually used for the
load factor fw.
Typical Applications
fw
Air blowers,
Compressors,
Elevators, Cranes,
Paper making
machines
1.2 to 1.5
Construction
equipment, Crushers,
Vibrating screens,
Rolling mills
1.5 to 3.0
1.3 to 2.0
V belts
2.0 to 2.5
2.5 to 3.0
Flat belts
4.0 to 5.0
n : Speed (min1)
r : Pitch circle radius of drive gear (mm)
c
a
: Pressure angle
In addition to the theoretical load calculated above,
vibration and shock (which depend on how accurately
the gear is finished) should be included using the gear
factor f g by multiplying the theoretically calculated load
by this factor.
The values of f g should generally be those in Table 5.7.
When vibration from other sources accompanies gear
operation, the actual load is obtained by multiplying
the load factor by this gear factor.
FC1
FC2
FC1
Bearing1 K Bearing 2
K
FC2 Bearing 2
Bearing1
fg
1.0~1.1
1.1~1.3
Normal operation
Toothed belts
where
1.0 to 1.2
fb
FC2 = c K ..............................................(5.17)
Electric motors,
Machine tools,
Air conditioners
Type of Belt
FC1 = c K ...............................................(5.16)
Smooth operation
free from shocks
Operation
accompanied by
shock and vibration
+ ... + F n t
F nn tt ++ Fn tn+t.........
+n t
1
1 1
p
2
1 1
2 2
2 2
n n
n n
..........................(5.18)
A024-057E.indd 28-29
A 29
11/20/13 4:50:13 PM
Fmax
Fm
F
niti
(a)
F max
Fm
where
Fae +
where
Fae +
} ..............(5.28)
0.6
0.6
F <
F
Y2 r2 Y1 r1
P1 = Fr1
P2 = XFr2 + Y2
( 0.6
Y
1
Fr1 Fae
)}
...............(5.29)
niti
(b)
Bearing I
Bearing 2
Bearing I
Bearing 2
F1
Fmax
F2
F
Fm
Fm
Fae
Fs
Fr I
(a)
n1 t1 n2 t2
nn tn
A 30
A024-057E.indd 30-31
F ae
F r2
(b)
FR
Fmin
0
Fr I
Fn
0
Fr2
niti
A 31
11/20/13 4:50:15 PM
A 32
A024-057E.indd 32-33
where
: Contact angle
When Fa<Xo Fr , this equation becomes less accurate.
The values of Xo and Yo for Equations (5.30) and
(5.32) are listed in the bearing tables.
The static equivalent load for thrust roller bearings with
= 90 is Po = Fa
5.5.3 Permissible Static Load Factor
The permissible static equivalent load on bearings
varies depending on the basic static load rating and
also their application and operating conditions.
The permissible static load factor fs is a safety factor
that is applied to the basic static load rating, and it is
defined by the ratio in Equation (5.33). The generally
recommended values of f s are listed in Table 5.8.
Conforming to the modification of the static load rating,
the values of fs were revised, especially for bearings for
which the values of Co were increased, please keep this
in mind when selecting bearings.
fs =
where
kgf
CA
Lower Limit of fs
where
Operating Conditions
Diameter series
Value of k
Continuous
0.75
Intermittent
Short time only
2
3
3
4
1
1.2
kgf
3,000
30,000
d=1
2
100 0
2,000
20,000
1,000
800
10,000
8,000
600
500
400
300
6,000
5,000
4,000
N
50,000
40,000
5,000
4,000
k : Size Factor
Value of f
Loading Interval
Co
...............................................(5.33)
Po
f : Load Factor
5,000
4,000
50,000
40,000
3,000
30,000
80
2,000
20,000
80
60
50
1,000
800
10,000
8,000
60
50
6,000
5,000
4,000
40
3,000
600
500
400
300
200
2,000
200
2,000
100
80
1,000
800
60
50
600
500
2.0
3.0
100
80
1,000
800
1.5
2.0
60
50
600
500
1.0
1.5
CA
40
Grease Lubrication
1,000
2,000
n min1
d=1
2
100 0
3,000
1,000
2,000
n min1
Oil Lubrication
A 33
11/20/13 4:50:16 PM
P
2 500
This value is suitable for industrial applications, air
conditioners being regularly used, etc., and according
to the equation in Table 5.2 or Fig. 5.4 (Page A26), it
corresponds approximately to 29 000 hours of service
life.
(Example3)
Obtain C r / P or fatigue life factor fh when an axial
load Fa=1 000N, {102kgf} is added to the conditions of
(Example 1)
When the radial load Fr and axial load Fa are applied on
single-row deep groove ball bearing 6208, the dynamic
equivalent load P should be calculated in accordance
with the following procedure.
Obtain the radial load factor X, axial load factor Y and
constant e obtainable, depending on the magnitude
of fo Fa /C or, from the table above the single-row deep
groove ball bearing table.
The basic static load rating C or of ball bearing 6208 is
17 900N, {1 820kgf} (Page B10)
(Example 2)
Select a single-row deep groove ball bearing with a
bore diameter of 50 mm and outside diameter under
100 mm that satisfies the following conditions:
Radial load Fr = 3 000N, {306kgf}
Speed n =1 900 min1
Basic rating life Lh10 000h
The fatigue life factor fh of ball bearings with a rating
fatigue life longer than 10 000 hours is fh2.72.
Because fn = 0.26, P = Fr = 3 000N. {306kgf}
fh = fn C r = 0.26
P
Cr
2.72
3 000
A 34
A024-057E.indd 34-35
{313kgf}
C r = 29 100 = 9.48
3 070
P
fh = fn C r = 0.333 29 100 = 3.16
3 070
P
This value of fh corresponds approximately to 15 800
hours for ball bearings.
40
Bearing II
HR30206J
10
P = XFr + YXa = Fr + Y3 Fa
when Fa / Fr>e
59.9
fh = fn C r = 0.444
P
C r 3.45
62 600
2000N, {204kgf}
10
3
23.9
83.8
5500N
{561kgf}
{160kgf}
{401kgf}
10
3
( )
505 000
= 500 (0.444
)
64 200
Bearings
Basic dynamic
load rating
Axial load
factor
Constant
Cr
Y1
(N)
{kgf}
Bearing 1 (HR30305DJ)
38 000
{3 900}
Y1 = 0.73
0.83
Bearing 2 (HR30206J)
43 000
{4 400}
Y2 = 1.60
0.38
10
50
Bearing I
HR30305DJ
(Example 5)
Assume that tapered roller bearings HR30305DJ and
HR30206J are used in a back-to-back arrangement
as shown in Fig. 5.14, and the distance between the
cup back faces is 50 mm.
Calculate the basic rating life of each bearing when
beside the radial load Fr = 5 500N, {561kgf},
axial load Fae =2 000N, {204kgf} are applied to
HR30305DJ as shown in Fig. 5.14. The speed is
600 min1.
A 35
11/20/13 4:50:17 PM
6. LIMITING SPEED
{132kgf}
{160kgf}
{354kgf}
3 931
10
A 36
A024-057E.indd 36-37
Bearing No.
Basic dynamic
load rating
Cr
(N)
Constant Factor
Y3
{kgf}
125 000
273 000
196 000
235 000
315 000
0.19 3.5
0.24 2.8
0.32 2.1
0.31 2.2
0.38 1.8
since Fa / Fr = 0.20<e
the dynamic equivalent load P is
P = Fr + Y3 Fa
Judging from the fatigue life factor f h in Table 5.1 and
examples of applications (refer to Page A25), a value
of f h, between 3 and 5 seems appropriate.
f h = fn Cr = 0.444 Cr = 3 to 5
Fr + Y3 Fa
P
Assuming that Y3 = 2.1, then the necessary basic load
rating C r can be obtained
Cr = (Fr + Y3 Fa ) (3 to 5)
0.444
= (245 000 + 2.1 49 000) (3 to 5)
0.444
= 2 350 000 to 3 900 000 N,
{240 000 to 400 000 kgf}
1.0
0.9
Correction Factor
0.8
0.7
0.6
4
7
8
9 10 11 12
C/P
Fig. 6.1 Limiting Speed Correction Factor Variation with
Load Ratio
1.0
Deep Groove Ball Brgs
0.9
Correction Factor
0.8
Spherical Roller Brgs.
Tapered Roller Brgs.
0.7
0.6
0.5
0
0.5
1.0
1.5
2.0
Fa /F r
Fig. 6.2 Limiting Speed Correction Factor for Combined Radial
and Axial Loads
Correction
Factor
1.5
2.5
1.5
A 37
11/20/13 4:50:19 PM