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Concrete Mix Design Code
Concrete Mix Design Code
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 1: f m =f ck + 1.65
zThe standard deviations are:
M10-M15: 3.5 MPa
M20-M25: 4.0 MPa
M30-M50: 5.0 MPa
DETERMINE FROM SITE DATA, 30 CUBES
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 2 :
selection
of w/c from
curves
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 2 :
selection
of w/c
from
curves
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 3: Estimate water content & sand
contents for concrete grades up to M35/
M35
above M35
m.s.a (mm)
W kg/m3
p=Fagg Vol
(%of Total)
10
208
40
20
186
35
40
165
30
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 3: Estimate water content & sand
contents for concrete grades up to M35/
above M35
m.s.a (mm)
W kg/m3
p=Fagg vol
(%of Total)
10
200
28
20
180
25
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 3: Estimate water content & sand
contents for concrete grades up to M35/
above M35
zThe Tables are for:
Crushed CA
Fine aggregate Zone II
w/c =0.6(up to M35) & 0.35 (>M35)
Compaction factor =0.8
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 3: Estimate water content & sand
contents for concrete grades up to M35/
above M35 (Adjustments)
Condition
Adjusments
Sand ZoneI,III,IV
W
0
CF() 0.1
w/c () 0.05
Rounded agg
3%()
0
-15
0
1%
-7
p (%)
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 4: Calculate cement content,
Aggregate contents,
w/c*= Min (w/ccurve, w/cdurability) .
C=Max(W/ w/c*, C
durability).
C 1 Fagg
1
V = W +
+
SC p S Fagg 1000
Cagg
C
1
1
V = W +
+
SC (1 p) SCagg 1000
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
V=1-air content
m.s.a (mm)
10
Air content
(%)
3.0
20
2.0
40
1.0
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD (Example)
M25 concrete
zCement 43 grade
Moderate exposure
Zone III sand
Compaction factor 0.9
20 mm m.s.a rounded
aggregate
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD (Example)
Step 1: f m =f ck + 1.65
=4
Grade
25
SD
TMS
31.6
f m = 32 MPa
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 2 :
selection
of w/c
from
curves
w/c =0.43
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS requirements (RCC)
Exposure
Min C
Max w/c
Min Grade
Mild
300
0.55
M 20
Moderate
Severe
Very severe
Extreme
300
320
340
360
0.50
0.45
0.45
0.40
M 25
M 30
M 35
M40
Step 2: w/c*=0.43,
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 3: Estimate water content & sand
contents for concrete grades up to M35/
M35
above M35
m.s.a (mm)
W kg/m3
p=Fagg(%of
Total)
10
208
40
20
186
35
40
165
30
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 3: Adjustments
W=(0.9-0.8)/0.10.03*186-15=-9.2 kg/m3
p (%)=-1.5+(0.43-0.6)0.01/0.05-7=-11.9
Condition
Adjusments
W
p (%)
Sand ZoneI,III,IV
CF() 0.1
3%()
w/c () 0.05
1%
Rounded agg
-15
-7
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Step 4:
. W=186-9.2177kg/m3
p= 35-11.9=23.1
Fagg=419.25 kg/m3
Fagg
412
1
1
(1 0.02) = 177 +
+
Cagg= 1344.0kg/m3
Cagg
412
1
1
0.98 = 177 +
+
3
.
15
(
1
0
.
231
)
2
.
6
1000
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
W=186-9.2177kg/m3
Fagg=419.25 kg/m3
Cagg= 1344.0kg/m3
Total= 2352 kg/m3
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
IS METHOD
Actual water to be added =177-water (present
absorption) in aggregate in kg/m3
Actual
B. Bhattacharjee
DEPARTMENT OF CIVIL ENGINEERING, IIT DELHI
Summary
IS method
Example