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CMPIC 7 Creating Work Packages (Production Orders)
CMPIC 7 Creating Work Packages (Production Orders)
CMPIC 7 Creating Work Packages (Production Orders)
https://wiki.cloudis.com/wiki/Creating_Work_Packages_(Production_...
Contents
1 Maintain Work Packages
1.1 Creating the work package
1.1.1 Adding Cables to the Work Package
1.1.2 Other useful queries and reports at this stage of the process
1.1.3 Looking at more filters to use for Work Packages
1.1.4 Additional flexibility in creating work packages
1.2 Releasing the work package
1.2.1 Cable cutting, reports, installation management
1.2.1.1 Using Cable Recuts if required at any time.
1.2.2 Print the cable pulling (running) sheet
1.2.3 Record cable installation progress
1.2.4 Look at a progress report
1.2.5 Complete cable pulling progress
2 Query Cables and Work Packages
3 Work Package Release
4 Work Package Release Status
5 Cables on WP affected by Change Control
6 Cables with Reallocated Work Package
7 Reports
7.1 Work Package Detail
7.2 Detailed Cable Schedule
7.3 Segment Report
7.4 Positional Node Analysis
7.5 Schedule of Local Cable Routes
7.6 Production Cable Changes
7.7 Cable Status by Block
7.8 Cable Changes Summary
8 References
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When creating a Work Package, the user adds the selection criteria line by line using as many criteria as are required to filter the
number of cables down to those required on the work package. If, after this filtering, there are more cables eligible for inclusion
on the work package than is desirable then they can be added cable by cable from the filtered list.
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When you SAVE the record the date of creation will be populated.
You can also set the Operator field to Equal To or Not Equal To the value that you are entering.
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Once you have set the position, click on the Link to Prodn WP button. You will get a message Linked nn cables Close down this
screen by using the EXIT icon on the toolbar. You are now back in the main Work Package screen and you have created a Work
Package with associated cables.
A note about Setting Tape Marks:
If you use Tape Marks to identify the point to which a cable should be pulled e.g. an MCT, then these tape marks can be set by
CMPIC so that the cutting team know the exact point that the mark should be made.
To enable Tape Marks to be set, you need to have the project default setting switched on. This is found in the Production tab in
the Project Configuration screen. You may need to get your system administrator to switch this option on. THIS OPTION NEEDS
TO BE ENABLED BEFORE YOU CREATE ANY WORK PACKAGES IF YOU WANT TO USE TAPE MARKS.
If the project default for "Use tape marks?" is set ON, then when the work package is created, the position of the tape mark must
also be recorded. The tape mark is the distance from a specific cable end to the common segment (hanger, tray or penetration).
This distance is calculated automatically by CMPIC when the user selects which cable end the length should be calculated from.
It can be populated in batch for cables which all originate in the same area. Otherwise you will need to type in the length
manually in the field headed Tape. This will then note on the cutting sheet the length and from which end the tape mark should
be made.
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General installation notes for the work package should be entered at the top of this screen (see screenshot overleaf), whereas
cable specific installation notes should be entered in the Details field at the bottom of the screen. The Work Packages report
(CMYP/R01) details each work package and includes these instructions.
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As explained above, you can create up to 10 sets of filter criteria. This can be useful in keeping each set quite simple and
therefore easily modified.
If you choose to add the filter criteria to just one set, then there is no limit to the number of criteria you can add.
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At this point Work Package Release Status (see below) is a useful screen.
This is useful for:
a) Planning because they can see all the work packages yet to release. b) Stores because they can see all the work packages
which have been released to them but for which they have yet to produce the cutting sheet or, if an asterix is shown at the end of
the row (just after the CS button) this signifies that a cutting sheet has been produced but there are still cables remaining on the
work package which have not yet been published on a cutting sheet. c) Production because they can review the work packages
which they have to install.
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As with all CMPIC screens you could also use the Query facility in the Prodn WP column to look for specific groups of records
e.g. %TEST% to retrieve all work package IDs including the string TEST.
Under the Rel? column, you can see which work packages have been released.
Once the work package has been released, you can arrange for the cables on the work package to be cut.
Refer to training manual section P4 Create Drums to find out how to add available material so that CMPIC can use it.
Initially, all cables listed in the Cutting Schedule have their Drum ID set to TBC (or the no-drum identifier that was defined in
project defaults). You can select drums on a cable by cable basis by double clicking in the Drum No field which gives you the list
of eligible drums (only drums with sufficient length remaining and located at the same site (if relevant) are displayed). This is
useful if a particular drum is required or one which is located in a particular store (for ease of cutting) should be used.
If a cable has been incorrectly assigned to a drum, you can reset its value back to TBC (or the default name for No Drum) and its
length will become available on the originally selected drum for use again.
Alternatively, CMPIC can optimize the use of drums for you. Using the Optimize Drums button will attempt to allocate a drum to
all cables with TBC; it prioritises drums as follows:
1. Any "not normal" drum i.e. Any length which is saved in the Drum Schedule but which is not categorised as a Normal
Drum. (These would include returned lengths, coiled lengths etc. These different categories can be added to your CMPIC
system based on your own requirements).
1. If only normal drums exist they will be chosen in order as follows:
a drum that has already been allocated to another cable on the work package then
a drum that has already been used, but not on this work package then
a completely new drum
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Once you have added drum details, you will have material available. If you now double click in the Drum No field you will see
eligible drums listed.
You can select drums from the list cable by cable, or if you click on the Optimize Drums button, CMPIC will allocate drums based
on the selection process outlined on the previous page.
Once drums have been allocated to as many cables as possible, the cutting sheet can be printed using the Print button. This is
the instruction for stores to cut the cable. You can use Check Print which gives a preview of the cutting sheet, without actually
updating any cable dates. The Print All option displays all cables on the work package, with their status (useful for large work
packages).
Click on the Print button, choose Final or For Use option and Preview the report on your screen.
If you now take another look at the Drum Schedule, in the Drum Usage tab you will see that material has been ASSIGNED and
the drum lengths modified.
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Now that you have printed the cutting sheet, in the Cutting Schedule screen you will see that the Issued to Store column has
been updated with the date.
The next stage is for someone to add the Date Cut once the cables have been cut and are ready to collect for installation.
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As well as populating the Date Cut field, you can also add the name or clock number of the person who cut the cables, and the
location of the coils or lengths. There are also fields for name of the person who collected the cables.
Notes about the cutting process.
The Print option publishes the cutting schedule for all cables on the work package which have not already been issued on a
cutting schedule (or a recut is required).
These reports also include an option to produce a label ident file. If selected, this will produce a CSV file which can then be
submitted to a cable marker system. (The label ident CSV file has fields for: Device to Device, Area to Area, Cable Type,
Segregation, Length, Reeving Point (if used), Cable ID.)
If a cable has been issued on a cutting sheet, so Issued to Store has a date, and stores subsequently discover there is
insufficient length on the drum, or it would be better to use a different drum, the only way to change the drum assigned is to use
Revert Drum. This process is explained overleaf.
Note: the Reeving Point is the ID of the hanger, MCT or tray that is being used as the point to which the cable will be pulled and
which will correspond to the tape mark made on the cable. We refer to the same point as a Pull Point.
Revert Drum is only available for cables which have not yet been cut, but which have an Issued To Store date. Selecting Revert
Drum sets the Drum No back to TBC and releases that cable's hold on the drum length which is reallocated back to the drum for
general use. A new drum can then be assigned to the cable and its cutting sheet printed again.
To Revert the drum, highlight the cable that you want to move to have cut from an alternative drum. Then click on Revert Drum
button.
You will get the alert shown below.
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If you OK the alert, then you will be able to double click in the Drum No field and allocate an alternative drum.
Once the drum has been allocated, the Issue to Store field will be blank. To populate this field, you Print the cutting sheet again
using the Final or For Use option.
Useful reports at this stage:
Unallocated Drum report. This gives a list of all cables with a drum number of TBC i.e. no drum assigned, but where there
is a suitable drum available, this is listed. It is a way of checking for cables which haven't yet been assigned a drum, but
there is now material available. There is also an option to only show those cables for which there is no suitable drum
available. This can be used to identify where more stock is required.
Cables Cut Between Dates
Drum Usage History. Useful if you find that a drum is faulty and you need to recall all cables cut from the drum, or if you
just want to see how the material has been called-off. It also shows whether cables have actually been cut or if they are
just reserving the length.
Material Control report.
Using Cable Recuts if required at any time.
If a cable has been cut, then material will have been used from a drum. If a subsequent recut of the cable is required at any time,
then you would need to add a recut. The Query Cable Recuts screen (CMYF12) provides visibility of cables which have been cut
more than once.
To add a Recut, you follow this process:
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Adding the recut takes you back to the main Cable Cutting schedule.
To enable CMPIC to allocate and assign cable accordingly, you now need to print a new cutting sheet.
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The Cutting Report has details of the cables to cut and has temporary labels which can be cut out and used to identify the
cables.
Cut length - by default this is the design length rounded either up or down (controlled by a project default). However, this figure
can be modified if the installer is certain that a cable would be too long/short otherwise (there is a warning if the cut length is
different to the design length).
Double click in Store Despatch - it will fill in todays date.
If you like, put in the name of the person who collected the cables from store.
SAVE and EXIT
Quick Update is available to populate any of the remaining fields eg. Date Cut and Cut By can be entered once and copied to all
cables which have had their cutting sheet issued.
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cable has been coiled and the point (node) at which it has been left is recorded in CMYF13 Cable Pulling Progress (note
that the project default for Coil Location must be set to Node), then this node is also highlighted when the Reprint option is
chosen.
Other useful reports:
Team Pulling Progress
Work Package Progress by Team
Work Assigned and Completed by team
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To set a cable as Partially Pulled, tick the box to the right of the cable(s) to be registered as partially pulled.
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This is so that when you later reprint the pull sheet for the next shift or the team which will continue the installation, the location of
the coil will be highlighted on the report.
You can now add the Team responsible by double clicking in the Team field.
Click on Continue.
You will see that the status of the cables is now Partially Pulled.
You can return to these cables anytime and pull some more in, or register them as fully pulled.
SAVE and EXIT
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Double click in the Work Package field. Select your work package.
Click on PREVIEW.
Take a look at the report which shows details of how much cable has been installed on your work package.
Like many CMPIC reports this data can be output as a .csv file for use in Excel or reporting tools.
Another option you can set up for this report is to link it to your own in-house norms for cable pulling. So if you have estimated
time to pull in a given length of cable (by metre of foot) in a .CSV file then the report will calculate the time needed to complete
the job. These norms are held outside of CMPIC in a location given to CMPIC so that it reads the .CSV when running the report.
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By checking the boxes to the right of the Work Packages you want to release and then clicking on the Release button, this will
process the Work Package.
By using the buttons you can see which Work Packages have not been released, or which have been released but have not had
a cutting sheet printed yet.
By clicking on the CS button you can also see cutting sheet information, where this exists.
A red star to the right of the CS button indicates that there are still cables on the WP for which cutting sheets have not yet been
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produced.
Reports
Work Package Detail
Lists by work package the details of cables including length and from which drum cables were (or are to be) cut.
Segment Report
List of cables in each nodal network segment along with cable details.
References
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