Professional Documents
Culture Documents
G 000 Za e 09633 QCP For Painting Rev1
G 000 Za e 09633 QCP For Painting Rev1
JOB
314200
UNIT
000
QCP: G-000-ZA-E-09633
Rev.
PROJECT TITLE
Sh. 1 of 16
14/01/06
Approved
Approverd
Necmi Yelercifci
Comment Incorporated
1
G.Temizsoy
First Issue
0
G.Temizsoy
Ulvi Ozkan
Checked
Verified
Prepared
Description
Site Rev.
CONSTRUCTION CONTRACTOR
SNAMPROGETTI S.p.A.
CLIENT
Date
GAMA.VE.QCP.0100
JOB
314200
UNIT
000
QCP: G-000-ZA-E-09633
Rev.
Sh. 2 of 16
CONTENT
GENERAL........................................................................................................................................... 3
1.1
1.2
ATTACHMENTS.................................................................................................................................. 6
3.1 ITP LIST......................................................................................................................................... 6
3.2 FORMS LIST.................................................................................................................................... 6
3.2.1 INSPECTION AND TEST REPORT FORMS:............................................................................................6
JOB
314200
UNIT
000
QCP: G-000-ZA-E-09633
Rev.
Sh. 3 of 16
GENERAL
1.1
1.1.1 This document provides minimum requirements to Gama Al-Moushegah Arabia Ltd. for
inspecting, checking and testing painting work during construction of Hawiyah - Gas Treat
& Compression Facilities (GTC).
1.1.2 This document is additional to GAMA PQP (Project Qulity Plan) and shall be read
toghether with other applicable contractual documentation.
1.2
1.2.1 The following terms and definitions are applicable to all GAMA specifications related to
quality requirements.
Gama
Snamprogetti
Client
TPI
PQP
QAS
QCS
ITS
QCP
ITP
JOB
314200
UNIT
000
QCP: G-000-ZA-E-09633
Rev.
Sh. 4 of 16
QA
QC
Calibration
SATIP
SAIC
SATR
MDT
GTR
E-LogBook
1.2.2 Any other terms related to quality and not listed above shall conform to section 3 Term
and Definition of ISO 9000:2000 Quality Management System Fundamentals and
vocabulary.
2.1
2.1.1 This document includes the ITP(s) and forms, listed under Paragraphes 3.1 and 3.2, to be
implemented for inspection, tests and certification to be carried out during site activities
related to painting work.
JOB
314200
UNIT
000
QCP: G-000-ZA-E-09633
Rev.
Sh. 5 of 16
2.1.3 Inspection checklists and tests reports have been taken from applicable SATIP (Saudi
Aramco Typical Inspection Plan) and adapted to the specific site construction scope of
work as following tables:
TABLE NO. 1
SATIP-H-100-01 / PAINT APPLICATIONOF LIQUID COATING SYSTEMS FOR INDUSTRIAL FACILITIES
CHECKLISTS
TEST REPORT
FILING
SAIC-H-2010
NIL
SAIC-H-2023
NIL
SAIC-H-2024
NIL
SAIC-H-2025
NIL
SAIC-H-2026
GTR.VE.CDQ.0001 (SATR-H-2004)
SAIC-H-2027
GTR .VE.CDQ.0101(SATR-H-2006)
SAIC-H-2028
NIL
SAIC-H-2029
GTR.VE.CDQ.0101 (SATR-H-2006)
SAIC-H-2030
NIL
SAIC-H-2031
SAIC-H-2032
NIL
SAIC-H-2033
NIL
SAIC-H-2034
SAIC-H-2070
NIL
GTR .VE.CDQ.0002
Not Used
a) This table will be completed at site by Construction Contractor to summarize the actual checklists,
test reports to be used for the Project as well as the filing method (i.e. E-Log Book or/and QC Dossier,
see example provided in Doc. No. 000-ZA-E-09616).
b) Construction Contractor shall identify and mark as NA all non applicable checkpoints listed in
SAICs.
2.2
2.2.1 Gama shall endorse QCS-000-ZA-E09623, and re-issue the same as site QCP using the
title block provided in the left side of the front page.
2.2.2 Gama shall revise QCS-000-ZA-E09623, with no change to be made in the ITSs preassigned QC Coding system. If additional QC Codes are required, the same shall be
numbered adding an alphanumeric suffix to the preceding available QC Code. New QC
Codes shall be approved by Snamprogetti.
2.2.3 During the execution of the Works Gama shall revise and update, as and when required,
the QCP(s) and relevant ITP(s) to incorporate any other pertinent requirements set forth
in standards, design codes, recommended practices, safety design, referred hereafter or
included elsewhere in the contractual docments.
2.2.4 Prior to start construction work QCP(s) and ITP(s) shall be submitted to Snamprogetti at
site for review and approval.
JOB
314200
UNIT
000
QCP: G-000-ZA-E-09633
Rev.
Sh. 6 of 16
2.3
GAMA responsibility
2.3.1 Gama shall prepare and update any other necessary QCP(s), ITP(s), and quality
procedures to include all inspections, examinations and tests required to verify the quality
of the Works. The above documents shall be timely submitted to Snamprogetti for review
and approval in order to ensure their availability prior starting of the painting work.
2.3.2 Gama shall notify all inspection and tests by filling up each pertinent SAIC to be submitted
as RFI. When the new Saudi Aramco E-Log Book system will be made available and
functional, Gama shall shift from manual to electronic RFI process. Gama has to submit
personnel name from his organization requiring access to the E-Log Book system.
2.3.3 Gama shall perform and record all inspections, examinations and tests required and shall
carry out all the works necessary for the preparation of inspections, examinations and
tests, including adequate scaffolding for safely witnessing the inspection.
2.3.4 Gama shall provide, for the execution of quality testing, inspection and measurements all
necessary equipment, tools and shall made available on request to Snamprogetti and
Client the applicable international Standards and Codes.
2.3.5 Gama shall issue inspections, examinations and tests reports immediately after the
completion of each inspection activity. All reports shall be approved and signed off by
Gama prior to submit them to Snamprogetti for review or approval, as appropriate.
2.3.6 Snamprogetti or other Parties signature on inspection, examination and test reports do
not release the Gama from its responsibilities.
2.4
Local Regulations
2.4.1 Inspections and tests required by local regulations are out from the scope of this
specification. However, they shall be strictly adhered to and documented by Gama. Copy
of such records shall be submitted to Snamprogetti.
2.4.2 When local regulations are less stringent than the applicable design codes, the latter shall
prevail. Gama shall negotiate the matter with the Authorities concerned and keep
Snamprogetti informed of any resulting deviation from design requirements.
3
ATTACHMENTS
3.1
ITP List
3.1.1
GENERAL ITP
ITP GAMA-VE-0001
sampling tests
3.1.2
SPECIFIC ITP
ITP GAMA-VE-0001
3.2
Forms List
GENERAL
GTR.VE.CDQ.0001
GTR.VE.CDQ.0002
JOB
314200
UNIT
000
QCP: G-000-ZA-E-09633
Rev.
Sh. 7 of 16
b)
SPECIFIC
GTR.VE.CDQ.0101
GTR.RV.CDQ.0103
ITEM NO (N/A)
B2
A6,A7,A8,A9,C7,D13,D15,D17
A4,A5,A6,A7
B2,
A4,A5,A6,C1,
B1,B2,B3,B4,B5,B6,B7,B8
A1,A2,A3,A4
A6,A7,A9,A10,A11,C1,E1,E2,E3,F1,F2,F3,F4,F5,G5,H1
H2,I3,K1,K2,K3,K4,L1
F2
CLIENT
JOB
UNIT
314200
000
PLANT LOCATION
QCP:G- 00-ZA-E-09633
Rev.
QC CODE
0001
01
VE
0001
02
VE
0001
03
VE
0001
04
VE
0001
05
Involvement
Acceptance
Criteria
Verifying
Document
CC
QC
SP
Document review:
- Coating procedure
- Blasters and painters qualification &
certification card
- Etc
Verification
of
painting
and
blasting
equipments adequacy (pressure system
components of Airless spray equipment,
pressure gages,..,etc.)
Verification painting and abrasives products to
be used (Manufacturer Data Sheet, abrasive
material certificate,..,etc.)
SAES-H-100
SAES-H-101
SAEP-316
SAIC-H-2023
SAIC-H-2010
E-Log Book
SAES-H-100
SAES-H-102
SAIC-H-2026
GTR..VE.CDQ.0001
SAES-H-100
SAIC-H-2024
E-Log Book
SAES-H-100
SAIC-H-2025
Site Register
Notes
TP
CO
CL
(SATR-H-2004)
()
Site register to be
maintain by GAMA at
paints storage area
Paints
storage
verification
to
be
performe
every
two
E-Log Book
Job Spec.
ASTM D-3359
DIN ISO 4541
ITEMS
Reference
Document
Description
VE
DISCIPLINE
PAINTING
Sh. 8 of 16
MDT.VE.CDQ.0002
NOT APPLICABLE
ORGANIZATION CODE
INVOLVEMENT CODE
CC GAMA
CO Snamprogetti Commissioning
P Perform
W Witness
QC QC Gama
S Surveillance
H Hold Point
SP Snamprogetti Supervision
CL Client
R Review
Data file: 254342040.doc
CLIENT
JOB
UNIT
314200
000
PLANT LOCATION
QCP:G- 00-ZA-E-09633
Rev.
VE
0101
0101
ON
METALLIC
INTERNAL AND
Description
01
02
DISCIPLINE
PAINTING
0101
03
ITEMS
Reference
Document
Acceptance
Criteria
SAES-H-100
SAIC-H-2027
Involvement
Verifying
Document
GTR.VE.CDQ.0101
TP
C
O
CL
Notes
C
C
P
Q
C
H
SP
W
Site register to be
maintained by CC at
painting area. Report to
be submitted toSP every
week
Site register to be
(SATR-H-2006)
SAES-H-100
Site Register
()
condition
-Ambient temperature monitoring
-Humidity monitoring
VE
Sh. 9 of 16
SAES-H-100
SAIC-H-2028
SAIC-H-2030
Site Register
()
maintained by CC at QC
office
To be performed by
CC once at the start of
each activity and then
every two weeks until
confidents
of
good
workmanship is reached
GTR..VE.CDQ.010
1
(SATR-H-2006)
ORGANIZATION CODE
INVOLVEMENT CODE
CC GAMA
CO Snamprogetti Commissioning
P Perform
W Witness
QC QC Gama
S Surveillance
H Hold Point
SP Snamprogetti Supervision
CL Client
R Review
Data file: 254342040.doc
CLIENT
JOB
UNIT
314200
000
PLANT LOCATION
QCP:G- 00-ZA-E-09633
Rev.
0101
03A
ON
METALLIC
INTERNAL AND
DISCIPLINE
PAINTING
Sh. 10 of 16
ITEMS
Description
Reference
Document
Acceptance
Criteria
SAES-H-100
SAIC-H-2029
Involvement
Verifying
Document
GTR..VE.CDQ.010
C
C
P
Q
C
H
SP
TP
C
O
CL
1
(SATR-H-2006)
VE
VE
0101
0101
04
04A
SAES-H-100
SAES-H-100
SAIC-H-2031
GTR.VE.CDQ.0101
(SATR-H-2006)
SAIC-H-2032
GTR.VE.CDQ.0101
(SATR-H-2006)
VE
0101
04B
SAES-H-100
SAIC-H-2033
VE
0102
05
Job Spec.
SAIC-H-2070
E-Log Book
GTR.VE.CDQ.0103
(SATR-H-2008)
VE
0101
05A
SAES-H-100
SAIC-H-2034
GTR.VE.CDQ.0102
(SATR-A-2011)
ORGANIZATION CODE
INVOLVEMENT CODE
CC GAMA
CO Snamprogetti Commissioning
P Perform
W Witness
QC QC Gama
S Surveillance
H Hold Point
SP Snamprogetti Supervision
CL Client
R Review
Data file: 254342040.doc
Notes
CLIENT
EQUIPMENT
ENGINEERING DOCUMENT n.
SUPPLIER DOCUMENT n.
UNIT NUMBER
1
UNIT
314200
000
QC CODE
REPORT N.
GAMA-VE.0001.01
PROJECT TITLE
TAG/ITEM
JOB
ITP REFERENCE
REFERENCE
GAMA-VE-0001
Page
1 of 2
CODE/SPECIFICATION
REMARKS
2
A. Compressors
Capacity
No. of Manifold Outlet
Size of Air Hose
Gauges
Grounding
Oil Leaks
Air Hose condition
Air hose connections
Outlet connections and
valves (1-1/2" or 2")
B. Air Storage Drum
Size/Capacity
Pressure Test Certificate
Revalidation Test
Relief Valve Calibration
Pressure Gauges
C. Blasting Pots : Type
Capacity
Condition of Pot
Mixing Valves
Oil & Moisture traps
Air Hose Size
Air hose condition
D. Blasting Hose:
Size (3 to 4 times nozzle
orifice)
Anti-static Hose
Couplings & Safety Pins
Deadman Switch fitted
E. Blast Nozzles
Size
Condition
INSPECTION NOTIFICATION REFERENCE
NOTES
RFI No.
ISSUE DATE:
GAMA
SNAMPROGETTI
CLIENT
NAME
NAME
NAME
NAME
SIGNATURE
SIGNATURE
SIGNATURE
SIGNATURE
Date
Date
Date
Date
CLIENT
EQUIPMENT
ENGINEERING DOCUMENT n.
SUPPLIER DOCUMENT n.
UNIT NUMBER
1
UNIT
000
QC CODE
REPORT N.
GAMA-VE.0001.01
PROJECT TITLE
TAG/ITEM
JOB
314200
ITP REFERENCE
REFERENCE
GAMA-VE-0001
Page
2 of 2
CODE/SPECIFICATION
REMARKS
2
F. FBE Powder Application Equipment For external FBE Coating of Field Girth Welds (SAIC-H-2013)
Condition of induction Coil heaters
Powder Application Equipment
F. Airless Spray System
Spray Pump Type/Model
Pressure Ratio
No. of Spare Filters
Hand Set
Liquid Line Zise
Hand Set Condition
Gauges
Spray Gun Tip Size
Condition of Reversible
No. of Machines on Site
Spare Hand Set
Spare Tip
Tools
G. Conventional Spray System
Air Supply Hose Connection
Oil & Moisture Separator
Spray Hand Set
Condition of Paint Mixers
H. Paint Mixers
Type
Size
NOTES
RFI No.
ISSUE DATE:
GAMA
SNAMPROGETTI
CLIENT
NAME
NAME
NAME
NAME
SIGNATURE
SIGNATURE
SIGNATURE
SIGNATURE
Date
Date
Date
Date
JOB
UNIT
314200
000
QC CODE
REPORT N.
CLIENT
G-VE.0101.01,03,03A,04
PROJECT TITLE
ITP REFERENCE
Page
GAMA-VE-0101
1 OF 2
ENGINEERING DOCUMENT n.
START
TIME
READING
SUPPLIER DOCUMENT n.
MID-POINT
OTHERS
CODE/SPECIFICATION
Crew
Supvr.
QC
Insp.
SP
Insp.
Saudi
Aramco
Insp.
Crew
Supvr.
QC
Insp.
SP
Insp.
Saudi
Aramco
Insp.
DATE
Steel Surface Temp
Dew Point Temperature /Relative
humidity
Blasting Nozzle Pressure
Air Quality/Blotter Test
RESULT
accepted
Rejected
N/A
SURFACE PREPARATION
A. Chemical cleaning required?
( Yes / No / N.A )
1. Solvent Clean (TYPE:
_________)
2. Detergent Wash
3. Steam Clean
B. Grinding required and
accepted ?
C. Abrasive Blasting:
Abrasive size:
abrasive type:
2. Anchor
Pattern:______________
3 Degree of
Cleanliness:_________
4. Chloride Tests (Max=40
mg/sqm)
Remarks:
GAMA
SNAMPROGETTI
CLIENT
NAME
NAME
NAME
NAME
SIGNATURE
SIGNATURE
SIGNATURE
SIGNATURE
Date
Date
Date
Date
CLIENT
JOB
UNIT
314200
000
QC CODE
REPORT N.
G-VE.0101.01,03,03A,04
PROJECT TITLE
ITP REFERENCE
Page
GAMA-VE-0101
2 OF 2
ENGINEERING DOCUMENT n.
SUPPLIER DOCUMENT n.
CODE/SPECIFICATION
DFT Gage sr. n. .. shall be verified for calibration at the beginning and end of each shift using plastic shims as per SSPC PA2 Standard
COATING SPECIFICATION : APCS._____________Primer/Intermediate/Top coat. Other_______________
Product Name_____________________________________ SAMS S/N______________________________
Manfacture Date_____________ Batch No._____________________________ Color__________________
Product Name Thinner_____________________________ SAMS S/ No._____________________________
MIXING & OTHER REQUIREMENTS
Ratio of Thining____________ Mixing Acceptable_________________Mixing Completed at______________
InductionTime (completed)______________________ Pot Life_____________________________________
Application by Brush/Airless/Conventional Tip Size/Pressure______________________________________
Primer/Intermediate/Top Coat
Application
Item Description
RESULT
ACC
REJ
.
NOTE: All Non-Explosionproof lightining are disconnected prior to the start of painting
Pipe Surface Free of Flash
Rusting/ Re-coat interval Accept
Crew
Supvr.
QC
Insp.
SP
Insp.
Saudi
Aramco
Insp.
Crew
Supvr.
QC
Insp.
SP
Insp.
Saudi
Aramco
Insp.
N/A
Item Description
RESULT
ACC.
REJ.
N/A
Pt. 3
Pt. 4
Pt. 5
Pt. 6
Pt. 7
Pt. 8
Pt. 9
Pt. 10
INSPECTION NOTIFICATION REFERENCE
NOTES
RFI No.
ISSUE DATE:
GAMA
SNAMPROGETTI
CLIENT
NAME
NAME
NAME
NAME
SIGNATURE
SIGNATURE
SIGNATURE
SIGNATURE
Date
Date
Date
Date
CLIENT
JOB
UNIT
CLIENT
JOB
UNIT
314200
000
QC CODE
REPORT N.
G-VE.0101.01,03,03A,04
PROJECT TITLE
ITP REFERENCE
Page
GAMA-VE-0101
2 OF 2
ENGINEERING DOCUMENT n.
SUPPLIER DOCUMENT n.
CODE/SPECIFICATION
DFT Gage sr. n. .. shall be verified for calibration at the beginning and end of each shift using plastic shims as per SSPC PA2 Standard
314200
000
QC CODE
REPORT N.
GAMA-VE.0102.05
ITP REFERENCE
Page
GAMA-VE-0101
of
PROJECT TITLE
ENGINEERING DOCUMENT n.
SUPPLIER DOCUMENT n.
CODE/SPECIFICATION
(SATR-H-2008)
LINE/
EQUIPME TEST LOCATION
NT
VISUAL CHECK
REF.DWG.
REMARKS
ACCEPT
REJECT
HOLIDAY TEST
COATING
SYSTEM_______________________________________________
COATING DFT__________________________________
TYPE OF COATING
VOLTAGE REQUIREMENT
No. of HOLIDAYS
YES
NOT
REMARKS
REJECT
CLIENT
JOB
UNIT
314200
000
QC CODE
REPORT N.
G-VE.0101.01,03,03A,04
ITP REFERENCE
Page
GAMA-VE-0101
2 OF 2
ENGINEERING DOCUMENT n.
SUPPLIER DOCUMENT n.
CODE/SPECIFICATION
DFT Gage sr. n. .. shall be verified for calibration at the beginning and end of each shift using plastic shims as per SSPC PA2 Standard
INSPECTION NOTIFICATION REFERENCE
NOTES
RFI No.
ISSUE DATE:
GAMA
SNAMPROGETTI
NAME
NAME
NAME
NAME
SIGNATURE
SIGNATURE
SIGNATURE
SIGNATURE
Date
Date
Date
Date
CLIENT