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Service Bulletin: R: SB-07-100 (F03-006) P: D: V: S: M
Service Bulletin: R: SB-07-100 (F03-006) P: D: V: S: M
Hefbrugweg 77
1332 AM Almere
The Netherlands
Service Bulletin
REFERENCE:
SB-07-100 (F03-006)
SOURCE:
The Netherlands
PAGES:
13
MODELS:
DATE:
May 2012
EP20K-35K
EP20K PAC-35K PAC
VERSION:
Update!
SUBJECT
Fault code 61,65 and 67check procedure
DESCRIPTION
Additional information regarding trouble-shooting of error code "61","65","67".
NEW
1. Target service manual: Pub. No.99759-5F111
2. Revised page and information. See on pages 5 to 13
No.
Page
Information
Error code 61 troubleshooting information has been changed as follows:
Page 2-75
For Setup option group 3 and Default setting, do not use service tool.
Use DRS switch for re-setup.
Error code 65 troubleshooting information has been changed as follows:
Page 2-76
For Setup option group 3 and Default setting, do not use service tool.
Use DRS switch for re-setup.
OLD
Fault code 65, 61 and 67:
When the logic card is changed, and if initializing of logic-card is incorrect, then error code #65 will
happen. To prevent such case, please use the information from this bulletin.
Also when error code #61 or #67 occurs, please conduct initial adjustment of controller by the information
from this service bulletin.
For error condition, please refer following table:
How to detect
Error
code
Result
To return to
normal
61
65
67
SB-07-100
How to set the SUOs when the Traction, Hydraulic or Both Logics where replaced. (and when error code
#61 or #65 #67 occurred):
SUOs setup sequence is SUO Gr3, SUO Gr1 and Gr2.
Default set and adjust SUO Gr1 and 2. (If necessary)
Use only the DRS switch to set these settings (Not GSE)
1.
Start
Enter
SUO G3
IIIP20P25P30P35
#41
Battery
voltage
72:72V
80:80V
Default status
III 72 80
#42
#43
Battery type
Hydraulic
Control
selection
0: Normal BDI
1: Tubular BDI
0: FC
1: Chopper
Default status
01
Default status
01
This Service Bulletin is for informational purposes only.
MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.
(2/13)
SB-07-100
#44
Mast type
Valve
section
0 1 2 3
#46
Battery
voltage
adjustment
#47
Foot
direction
1: Disable ( normal )
2: Enable
Default status
012
Note:
(1) Except #42 to #44 the controller cannot accept default status.
(2) All options must be set by Maker or Dealer at first POWER-ON.
(3/13)
SB-07-100
2.
Default set the SUO Gr1 and 2. (*) This operation is necessary when the Logics card changes.
To set default values:
The following procedure sets default values in the setup option values.
Set the DRS switch to S
Shift the forward / reverse lever to R, hold the accelerator pedal pressed in seat switch OFF, then
turn the Key switch ON. The Display indicates done.
Set the DRS switch to R.
3.
(4/13)
SB-07-100
(OLD)
Problem: EEPROM Fault (61)
(1) Situation
Indication: 61display. All truck operations inhibited. Line contactor OPEN.
(4) Checks
Turn off power, then turn on power and enter in Setup Option Group 3 setting. See pages
1-12 to 1-14.
(5) Set Setup Option Group 3 data. See pages 1-12 to 1-14.
(6) Set Setup Option default data. See pages 1-12 to 1-14.
No change
2-75
This Service Bulletin is for informational purposes only.
MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.
(5/13)
SB-07-100
(NEW)
Problem: EEPROM Fault (61)
(1) Situation
Indication: 61display. All truck operations inhibited. Line contactor OPEN.
(4) Checks
Turn off power, then set the DRS switch to S, while keeping the attachment 1 lever pulled
back with the
seat switch OFF, turn on power. The display shows 40 for Setup Option Group 3 setting.
See pages 1-12 to 1-13.
(5) Set Setup Option Group 3 data without service tool. See pages 1-12 to 1-13.
(6) Turn off power, then place the direction lever in the R position, keep accelerator
pedal depressed, and
turn on power. Default value is set and the display shows done. See page 1-14.
If
remains
(8) Replace logic card. See page 1-26.
2-75
This Service Bulletin is for informational purposes only.
MCFE BV reserves the right to continuously improve the design and quality of its products.
Service Bulletins have no warranty implications, unless advised.
(6/13)
SB-07-100
(OLD)
Problem: Logic Card Initialize Fault (65)
(1) Situation
Indication: 65display. All truck operations inhibited. Line contactor OPEN.
(4) Checks
Turn off power, then turn on power and enter in Setup Option Group 3 setting. See pages
1-12 to 1-14.
(5) Set Setup Option Group 3 data. See pages 1-12 to 1-14.
(6) Set Setup Option default data. See pages 1-12 to 1-14.
Normal truck operation
No change
2-76
(7/13)
SB-07-100
(NEW)
Problem: Logic Card Initialize Fault (65)
(1) Situation
Indication: 65display. All truck operations inhibited. Line contactor OPEN.
(4) Checks
Turn off power, then set the DRS switch to S, while keeping the attachment 1 lever pulled
back with the
seat switch OFF, turn on power. The display shows 40 for Setup Option Group 3 setting.
See pages 1-12 to 1-13.
(5) Set Setup Option Group 3 data without service tool. See pages 1-12 to 1-13.
(6) Turn off power, then plane the direction lever in the R position, keep accelerator
pedal depressed, and
turn on power. Default value is set and the display show done. See page 1-14.
remains
(8/13)
SB-07-100
CONTROLLER
3. Deleting stored fault data
Stored fault data can be deleted as follows after all of them
have been reviewed:
(1) With done displayed in the hour meter area in the
display unit, set the DRS switch in the S (set) position
and wait for more than one second.
(2) Place the DRS switch in the R (run) position.
(3) The hour meter area displays flashing done, showing
that all the stored data have been deleted.
NOTICE: It is generally not recommended to erase fault
data. Fault data are useful as aids for proper
management of the truck.
Setup Option Setting
The tables on pages 1-17 to 1-19 show the setup options
classified in three groups. They include the number
assigned to each setup option (SUO #), its value set before
shipment from the factory (default value), and points to be
noted when changing the default value.
To change a default value, use the following procedure:
1. Entering and exiting from setup option mode
To enter the mode:
The method to enter the mode (to cause the initial display
to appear) differs from group to group. Perform any of the
following operations as appropriate
.
Group 1: Set the DRS switch to S, and turn on the key
switch. The display shows (option #) 1.
Group 2: Set the DRS switch to S, and turn on the key
switch while keeping the lift and tilt levers pulled
back with the seat switch OFF. The display
shows (option #) 11.
Group 3: Set the DRS switch to S, and turn on the key )
switch while keeping the attachment 1 lever
pulled back with the seat switch OFF. The
display shows (option #) 40.
To exit from the mode:
(example
For the groups 1 and 2, turn the key switch OFF. For the
meaning
group 3, advance the SUO # until done appears.
the
Options
table and Notes below the table.
The steps described above are collectively shown in the
following table
(9/13)
SB-07-100
1-12
2. Selecting SUO # and changing set value
CONTROLLER
(10/13)
SB-07-100
1-13
CONTROLLER
3. Returning setting from option value to default value
Use the following procedure to return an optionally set
value to the default value (factory set value) due to
occurrence of error code 61 or 65, or some other reasons.
(1) Turn OFF the seat switch.
(2) Set the DRS switch in the S position.
(3) Place the direction lever in the R position, keep the
accelerator pedal depressed, and turn ON the key
switch.
(4) The set value area in the display shows done.
(5) Set the DRS switch in the R position.
The default value is now set again.
(11/13)
SB-07-100
1-14
CONTROLLER
Removal and Installation of Logic Card
1. Removal of controller cover
Remove the cover mounting screws (M6: 6 places),
and remove the controller cover.
2. Removal of logic card
(1) Disconnect connectors CN3, CN5, CN6, CN7,
CN8, CN9 and CN10.
(2) Remove the logic card bracket mounting screws
(M6: 4 places marked A in the illustration below),
and remove the logic card with bracket.
(3) Remove the logic card mounting screws (M3: 7
places marked B in the illustration below), and the
heat-sink mounting screws (M4: 2 places marked
C in the illustration below), and remove the logic
card.
(12/13)
SB-07-100
1-26
(13/13)