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Saline Treatment of Fibre
Saline Treatment of Fibre
Saline Treatment of Fibre
SCIENCE AND
TECHNOLOGY
Composites Science and Technology 67 (2007) 16271639
www.elsevier.com/locate/compscitech
a,*
a
LMSE, Faculte des sciences de Sfax, BP 802-3018 Sfax, Tunisia
LGP2, Ecole Francaise de Papeterie et des Industries Graphiques (INPG), BP 65, F-38402 St. Martin dHe`res, France
Received 5 February 2006; received in revised form 22 June 2006; accepted 2 July 2006
Available online 1 September 2006
Abstract
Composites materials based on cellulose bres (raw or chemically modied) as reinforcing elements and thermoplastic matrices were
prepared and characterized, in terms of mechanical performances, thermal properties and water absorbance behaviour. Four dierent cellulose bres with dierent average lengths were used, namely avicel, technical, alfa pulps and pine bres. Two thermoplastic polymers, i.e.
low density polyethylene and natural rubber, were employed as matrices. Cellulose bres were incorporated into the matrices, as such or
after chemical surface modication involving three silane coupling agents, namely c-methacryloxypropyltrimethoxy (MPS), c-mercaptoproyltrimethoxy (MRPS) and hexadecyltrimethoxy-silanes (HDS). As expected, the mechanical properties of the composites increased with
increasing the average bre length and the composite materials prepared using both matrices and cellulose bres treated with MPS and
MRPS displayed good mechanical performances. On the other hand with HDS bearing merely aliphatic chain only a modest enhancement
on composite properties is observed which was imputed to the incapacity of HDS to bring about covalent bonding with matrix.
2006 Elsevier Ltd. All rights reserved.
Keywords: A. Polymer-matrix composites (PMCs); A. Coupling agents; B. Fiber/matrix bond; B. Interface
1. Introduction
Over the past decade there has been a growing interest in
the use of lignocellulosic bres as reinforcing elements in
polymeric matrix [15]. The specic properties of this natural product, namely low cost, lightweight, renewable character, high specic strength and modulus, availability in a
variety of forms throughout the word, reactive surface
and the possibility to generate energy, without residue,
after burning at the end of their life-cycle, motivate their
association with organic polymers to elaborate composite
materials. However, it is well known that dierent surface
properties between the bre and the matrix, i.e. the former
is highly polar and hydrophilic while the latter is, generally,
non-polar and relatively hydrophobic, impose the surface
modication of the bres surface, in order to improve the
*
Corresponding author. Tel.: +216 74 274 400; fax: +216 74 274 437.
E-mail address: sami.bou@fss.rnu.tn (S. Bou).
0266-3538/$ - see front matter 2006 Elsevier Ltd. All rights reserved.
doi:10.1016/j.compscitech.2006.07.003
1628
Table 1
The silane coupling agents used in this work
O
O
Si
O
O
O
-Methacryloxypropyltrimethoxysilane
-MPS
O
Si
O
Hexadecyltrimthoxysilane
HDS
HS
Si
O
-mercaptoproyltrimethoxysilane
-MRPS
latex. Its TSC (total solid content), DRC (dry rubber content), and density were 61.58%, 60.1% and 1 g cm3,
respectively. The latex particle size was around 1 lm.
2.4. Fibre treatment
The treatment of cellulosic bres with 3 wt% of the chosen silane was carried out in 80/20 v/v ethanol/water medium for 2 h. Then, the bres were ltered and dried at room
temperature for 2 days, and heated at 120 C under a nitrogen atmosphere for two hours in order to promote the
actual chemical coupling.
2.5. Composite and specimen preparation
Cellulose reinforced LDPE composites were obtained by
mixing the matrix with each type of untreated and silanetreated cellulose bres using a Brabender (FDO 234 H
model) with a rotor speed of 50 rpm and mixing chamber
temperature of 170 C during 10 up to 15 min. The ensuing
cellulose/LDPE materials were then shaped into 0.5 mm
thick sheets by compression moulding at 180 C. The
moulding cycle consisted of 5 min preheating, compression
under a force of 10 ton for 3 min, and air cooling under
load until the mould reached 40 C. CelluloseNR composites were prepared by mixing the cellulose bres (25 wt%
with respect to full composite) into NR latex emulsion.
The ensuing dispersion was poured in Teon mould and
solid lms were obtained by evaporating the water at 50
60 C for 24 days, until a homogeneous solid lm with
0.8 mm thickness was formed.
2.6. Characterization of modied bres
The FTIR spectra were obtained with a PerkinElmer
Paragon 1000 FT-IR spectrometer working in diuse
reectance mode (DRIFT) with a total of 40 scans and
with a resolution of 4 cm1. 5 mg of bres was mixed with
200 mg of analytical grade KBr and the resulting mixture
ground and pressed in order to obtain pellets. All DRIFT
spectra were plotted according to the KubelkaMunk
function.
1629
ual measurements were carried out to ensure perfect reliability of measurements. Each sample was heated from 0
to +250 C at a heating rate of 10 C/min. The melting
temperature (Tm) was taken as the peak temperature of
the melting endotherm.
2.8.2. Tensile testing
The strength of cellulose bre reinforced LDPE composites was determined using an Instron 4301 universal Testing
machine. Tests were carried out according to ASTM standards D638 using a 100 N load cell and 50 mm/min crosshead speed. The specimens were thin rectangular strips
(5 10 0.5 mm of width, length and thickness, respectively). Tensile strength and modulus values correspond
to the average of four samples.
2.8.3. Dynamic mechanical analysis (DMA)
Dynamic mechanical tests were carried out with a RSA2
spectrometer from Rheometrics working in the tensile
mode. The value of 0.05% for the strain magnitude was
chosen in order to fall into the linear domain of viscoelasticity of the material. The samples were thin rectangular
strips with dimensions of about 30 5 0.5 mm3. Measurements were performed in isochronal conditions at
1 Hz, and the temperature was varied between 120 up
to 120 C at a rate of 3 C/min. This setup measured the
complex tensile modulus E*, i.e. the storage, E 0 , and the
loss, E00 , components, as well as their ratio (E00 /E 0 ), i.e.
tan d.
2.8.4. Scanning electron microscopy (SEM)
The tensile fracture surfaces of the composites, containing 15% (v/v) of alfa bres, were examined with a scanning
electron microscope (ABT-55). Fracture surfaces of the
composite samples were coated with gold and then analysed at 7 keV. Before the fracture, the specimens were frozen into liquid nitrogen to impede the plastic deformation
of the matrix and to get well dened brematrix interface.
1630
C=O
0.17
0.16
0.15
1713.72
1701.27
0.14
C=C
0.13
0.12
Si-O-Si + Si-O-Cellulose
0.11
0.10
K-M
1201.79
1181.43
1636.36
0.09
0.08
Si-O-Si
0.07
0.06
0.05
1134.76
0.04
0.03
0.02
0.014
1850.0
1820
1800
1780
1760
1740
1720
1700
1680
1660
1640
1620
1600
1580
1560
1537.4
-1
cm
968.69
1181.83
K-M
1130.62
1204.05
Si-O-Si
1001.08
1099.36
1038.74
968.32
1083.93
1013.88
Si-OCH3
1051.92
1036.85
Si-OH
1250.0
1220
1200
1180
1160
1140
1120
1100
1080
1060
1040
1020
1000
980
960
940
920
900.2
cm-1
Fig. 1. DRIFT substraction spectra of cellulose MPS-modied bres (Tech-50) (a) before and (b) after heat treatment (9001250 cm1 region). Inset:
18501550 cm1 region after heat treatment.
The evolution of tensile stress vs strain curves at dierent bre contents is shown in Fig. 2. All the curves display
a linear Hookean range at low strain (<20%) followed by a
softening region which continue up to 40%. Then the plastic deformation under roughly constant stress is maintained until the failure occurs. With the increase of the
bres content, both the modulus and the tensile strength
increase, while the elongation at break decreases. These different eects are better depicted in Fig. 3. One can notice
that the modulus did not increase linearly with the bres
fraction and a discontinuity occurred at about 15 vol%,
composition above which a much faster increase is
observed. A similar discontinuity was noted for the elongation at break and the tensile strength. In these cases, this
phenomenon took place at around 15 and 25 vol%, respectively. This discontinuity could be attributed to the onset of
the geometric percolation of the bres. Indeed, thanks to
the numerous hydroxyl groups on the bres surface, a three
dimensional connected network could be formed through
15
10%
19.5%
12
37%
50%
0%
0
0
50
100
150
200
250
Strain (in %)
Fig. 2. Typical tensile stress vs. strain (DL/L0) curves for LDPE-based
composites lled with untreated Tech-2500 cellulose bres at 25 C and for
a crosshead speed of 10 mm min1. The bre contents are indicated in the
gure.
16
350
Elongation at break %
Elastic modulus (MPa)
Tensile strength (MPa)
14
12
250
10
200
8
150
6
100
E (MPa)
(MPa), r (%)
300
1631
50
0
0
10
20
30
40
50
60
Table 2
Heat of fusion (DHm) and degree of crystallinity (Xc) of Tech-2500/LDPE
composites reinforced with dierent silane treated bres at 50% weight
fraction
Sample
DHm (J/g)
Xc (%)a
Tm (C)
LDPE
Tech-LDPE
Tech-MPS-LDPE
Tech-MRPS-LDPE
Tech-HDS-LDPE
75.7
43.4
51.5
52.5
44.4
27
22
26
26
22
107
107.8
108.3
107.5
106.5
Fig. 3. Evolution of the Youngs modulus (E), tensile strength (r), and
elongation at break (er) vs cellulose bres content for LDPE-based
composites reinforced with untreated Tech-2500 cellulose bres.
m
X c w DH
, where DH 0m 285 J g1 is the heat of fusion for 100%
DH 0
F
1632
400
Modulus
350
16
Strength
12
250
10
200
Strength (MPa)
Modulus (MPa)
14
300
150
4
100
2
0
50
LDPE
Tech
Tech-MPS
Tech-MRPS
Tech-HDS
LDPE
Tech-2500
Tech-2500/M PS
Tech-2500/M RPS
Tech-2500/HDS
9.5
9
log (E')
8.5
9
8
7.5
8.5
7
8
6.5
10
20
30
40
50
6
-100
-80
-60
-40
-20
20
40
60
80
100
120
Temperature C
0.25
Tech-2500
Tech-2500/MPS
0.2
transition
20
Tech-2500/MRPS
Tech-2500/HDS
LDPE
0.15
Tang
transition
0.1
0.05
0
-100
-80
-60
-40
-20
40
60
80
100
Temperature C
Fig. 5. Evolution of the (a) logarithm of the storage tensile modulus E 0 ,
and (b) loss angle tangent tan d vs temperature at 1 Hz for LDPE-based
composites reinforced with 50 wt% Tech-2500 cellulosic bres submitted
to dierent bre surface treatments. The inset is an expanded view of
log E 0 vs temperature curves.
ation to a relaxation process occurring in the partiallyordered interface between the lamellae and the amorphous
region and can be dened as the glass transition of the sterically hindered interfacial region. The storage modulus E 0
(Fig. 5a) decreases by a factor 10 and 100 across the a and
ac relaxation zones, respectively. Around 110 C an abrupt
drop in E 0 occurred as a result of the melting of the crystalline phase. The incorporation of Tech-2500 bres results in
an appreciable rise in E 0 , particularly above the a relaxation temperature range conrming the reinforcing eect
of Tech-2500 bres. Thus, at 20 C, E 0 was multiplied by
a factor two compared to the unlled matrix. The a relaxation did not exhibit any change in its temperature position
(Fig. 5b), whereas the ac relaxation was shifted from 60 to
67 C after the bres addition which could be attributed to
segmental immobilization of the polymer chain at the bre
surface.
Depending on the silane structure, the bre treatment
aected both E 0 and tan d curves, as depicted in Figs. 5a
and b, respectively. To analyse this eect, the relative modulus E0r and the relative loss factor tan dr were evaluated
using Eq. (1) for each treatment
E0r
E0c
E0m
and
tan dr
tan dc
;
tan dm
where E0c and E0m are the storage modulus of the composite
and unlled matrix, respectively, estimated at the same
temperature, and tan dc and tan dm the corresponding magnitude of the ac relaxation process. Figs. 6 and 7 show the
values of E0r and tan dr, respectively, for both untreated and
silane-treated cellulose bres (Technocel-50, Technocel2500 and alfa bres) reinforced LDPE composites (bre
content = 50 wt%). The relative storage tensile modulus
was estimated at T = 20 C.
By comparing the eect of untreated cellulosic bres, we
observed that the relative reinforcing eect is signicantly
higher for Tech-2500 than for Tech-50. This eect is
ascribed to the average length of the bres, which is well
known to aect the mechanical performances of composites. At the same time, the relative magnitude of the ac
relaxation process decreases. It is well known that its value
depends on both the number of mobile units participating
to the relaxation process and to the magnitude of the modulus drop through the relaxation. The behaviour of
untreated alfa bres reinforced LDPE is intermediate
between Tech-50 and Tech-2500.
For treated bres reinforced LDPE, it can be seen that
only MPS and MRPS enhanced the storage modulus,
except for Tech-50 reinforced composites for which no signicant reinforcing eect was observed. The increase in E 0
at 20 C is about 15% and 35% for MPS and MRPS,
respectively, in presence of Tech-2500 and about 12%
and 20% with alfa bres. This improvement could be
attributed to the increase in the interfacial work of adhesion between bres and matrix through the interface. As
a consequence, the relative damping properties decrease.
One can ask about the possible mechanism of interaction
1633
3
2.5
E'r
2
1.5
1
Tech-2500
Alfa
Tech-50
0.5
0
LDPE
MPS
MRPS
HDS
E0r
Fig. 6. Relative storage tensile modulus estimated at 20 C for LDPE-based composites reinforced with 50 wt% Techn-50, Alfa or Tech-2500 cellulosic
bres submitted to dierent bre surface treatments. LDPE refers to the unlled matrix and 0 to untreated bres-based composite.
1.1
Tan r
0.9
0.7
Tech-2500
Alfa
Tech-50
0.5
LDPE
MPS
MRPS
HDS
Fig. 7. Relative loss factor tan dr for LDPE-based composites reinforced with 50 wt% Tech-50, Alfa or Tech-2500 cellulosic bres submitted to dierent
bre surface treatments. LDPE refers to the unlled matrix and 0 to untreated bres-based composite.
1634
Cellulosic
fiber
MPS
modified fiber
PE
Matrix
Interface
Scheme 1. Schematic illustration of the interfacial zone in LDPE-based composites containing MPS-modied cellulose bres. Note that the relative size of
the bres and of the chemical species are not on scale.
1635
Fig. 8. SEM micrographs of freshly fractured surfaces of LDPE-based composites reinforced with 50 wt% Tech-2500 cellulosic bres: (a) untreated,
(b) MPS-, and (c) HDS-treated bres.
of the ller and its treatment emphasizes this eect. However, the temperature position of the relaxation did not
undergo any appreciable evolution. As in the case of the
LDPE matrix, the appreciable improvement of the modulus in presence of reactive MPS and MRPS reactive silane
is related to their ability to react with the matrix during the
curing process and their capacity to establish covalent
bonds between the bres and the matrix through the interface, thus enhancing the adhesion between the two phases.
Evidence of a better enhancement of the breNR adhesion is also conrmed by SEM observation of frozen frac-
1636
9.5
Tech-2.5/NR
Tech-2.5/HDS-NR
Tech-2.5/M PS-NR
log (E')
8.5
Tech-2.5/M RPS-NR
NR
8
7.5
7
6.5
6
-80
-60
-40
-20
20
40
Temperature C
1.2
Tech-2.5/-NR
Tech-2.5/-HDS-NR
Tech-2.5/M PS-NR
Tang
0.8
Tech-2.5/M RPS-NR
0.6
0.4
0.2
0
-100
-80
-60
-40
-20
20
Temperature (C)
Fig. 9. Evolution of the (a) logarithm of the storage tensile modulus E 0 ,
and (b) loss angle tangent tan d vs temperature at 1 Hz for NR-based
composites reinforced with 25 wt% Tech-2500 cellulosic bres submitted
to dierent bre surface treatments.
formed during the evaporation period. These results conrm again that reactive silane coupling agents are suitable
for the modication of cellulose bres, as reinforcing elements for non-polar thermoplastic polymeric matrices.
respectively, have been used to prepare LDPE and NRbased composites. The relative modulus E0r at 20 C and
loss angle tangent magnitude tan dr were determined from
Eq. (1) for untreated bres-based composites. Results are
shown in Figs. 11 and 12, respectively. It is observed that
for LDPE-based composites reinforced Tech-50, avicel
and alfa bres whose average length is lower than
0.5 mm, the modulus is raised by a factor 150% with
respect to the unlled matrix, whereas in the presence of
longer bres (2.5 and 3.5 mm), this factor is multiplied by
200% and 300%, respectively. NR-based composites prepared using avicel and Tech-2500 were also investigated
(Figs. 11 and 12). Again, higher stiness of the composite
was reported for longer bres. For a given bre type, the
relative reinforcing eect is higher for NR-based composites than for LDPE-based materials despite the higher ller
content for the latter. This is ascribed to the crystallinity of
LDPE.
This trend is quite expected for short bre reinforced
composites, as predicted by Cox model which correlated
the modulus to the bre volume fraction and length, as follows [40]:
tanhbl=2
E c E f /f 1
2
Em /m ;
bl=2
1=2
2 Gm
;
3
b
Ef r2f LnR=rf
r rmax
f
;
4
lc
s
where Ef, and Em and correspond to the bre and the matrix modulus, respectively; /f, /m to their respective volume fraction. l, r, rmax
and s are the bre length, the
f
bre radius, the tensile strength of the bre and the shear
strength of the brematrix interface, respectively. Gm
and R are the bres shear modulus and the interval among
the bres. According to Cox model (Eq. (2)), the modulus
of the composite remains roughly constant up to a critical
length lc, above which it grows rapidly. Then it reaches a
second plateau whose value is close to that of a composite
with continuous bres. Below lc the reinforcing eect is low
and the bres are under-exploited. Even though, Cox approach makes the assumption of parallel bres, the dependence of the modulus as a function of the length follows the
same trend with bres having dierent orientations. It
should also be noted that the bres radius remained
roughly constant (about 57 lm), as conrmed by SEM
observations.
Referring to Cox approach, one could ask how Ec could
evolve after the silane treatment, since it depends only on
the aspect ratio of the bres and should not reect the coupling eciency. This discrepancy could be rationalized if
we assume that treatment with reactive silanes improved
the bre matrix adhesion and therefore led, according to
the expression of lc (Eq. (4)), to a decrease in the bres critical length lc. Hence, for the same bres length Ec will be
higher for the composite with lower lc.
1637
Fig. 10. SEM of fractured surfaces, frozen under liquid nitrogen, of natural latex composites based on long viscose bres: before treatment (a) and after
treatment with MPS (b), and HDS (c).
peroxyde
radical
Cellulosic
fiber
MPS
modified fiber
NR
Matrix
Interface
Scheme 2. Schematic illustration of the interfacial zone in NR-based composites containing MPS-modied cellulose bres. Note that the relative size of
the bres and of the chemical species are not on scale.
1638
3.5
3.5
E'r
2.5
2
1.5
2.5
2
1.5
Tech2500 + MPS
Tech2500 + MRPS
Tech2500 + HDS
Tech2500
0.5
PE
0.5
0
0
Tech50
Avicel
Alfa
Tech2500
Pine
Avicel
NR-matrix
LDPE-matrix
Tech2500
Fig. 11. Relative storage tensile modulus E0r estimated at 20 C for LDPEand NR-based composites reinforced with 50 wt% and 25 wt%, respectively, untreated cellulose bres presenting dierent average lengths.
10
12
14
16
18
20
Time (days)
Fig. 13. Water uptake versus immersion time at 25 C for LDPE-based
composites reinforced with 50 wt% alfa bres submitted to dierent bre
surface treatments. The lines serve to guide the eye.
Ta n r
0.7
0.6
0.5
0.4
0.3
0.2
0.1
0
Te ch50
Avice l
Alfa
LDPE-matrix
Te ch 2500
Pine
Avice l
Te ch2500
NR-matrix
Fig. 12. Relative loss factor tan dr for LDPE- and NR-based composites
reinforced with 50 wt% and 25 wt%, respectively, untreated cellulose bres
presenting dierent average lengths.
The eect of the silane treatment on the mechanical performances of the LDPE-based composites in presence of
bres with dierent length was investigated and the relative
storage modulus E0r at 20 C for both unmodied and modied bres was determined. A similar trend as the one
reported in Figs. 6 and 7 was observed provided that the
bres average length was higher than 0.5 mm. For shorter
bres, the improvement induced by the silane treatment
was modest. Thus, the treatment of the cellulosic ller with
MRPS results in an increase of the modulus by a factor of
250% for Tech-2500 and only 25% for Tech-50 in LDPEmatrix at 50 wt%. The same behaviour was reported for
Tech-2500 and avicel reinforced NR composites. As the
bres length is lower than lc, the reinforcing action is modest and any improvement in the interfacial adhesion would
not provoke noticeable eect on E 0 .
The most serious handicap related to the use of lignocellulosic bres in composite materials is their extreme sensitivity to water, which reduces dramatically their
mechanical performances in a damp atmosphere. The evolution of the water absorption as a function of the immersion time is shown in Fig. 13 for LDPE-based composites
reinforced with 50 wt% alfa bres submitted to dierent
bre surface treatments. For all composites, the water
absorption was found to increase with immersion time
reaching a plateau after about 6 days. For unlled LDPE
the water absorption is very low due to the apolar nature
of this polymer. For composites, the equilibrium water
uptake was found to depend on the treatment of the bres.
Thus, the LDPE composites containing untreated bres
absorbed 3.5% of water, whereas the composites based
on HDS-, MPS- and MRPS-treated bres absorbed 2.2%,
2.6% and 3% of water, respectively. The treatment of the
bres with HDS did not bring about signicant reduction
in water absorption compared to MPS or MRPS, despite
the marked hydrophobic character of the ensuing modied
bre. It seems therefore that the covalent bonding between
the bres and the matrix is also necessary to reduce the
water absorption by the composite. If one considers that
water molecules will be accumulated within the bres structure, than chemical linkage between the bres and the
matrix will inevitably reduce the expansion possibility of
the bres which in turn reduces the water uptake by the
composite material.
4. Conclusion
This work clearly shows that cellulose bres can be eectively used as reinforcing elements in thermoplastic LDPE
and NR matrices. It constitutes a good alternative to glass
inorganic bres commonly used as a reinforcing material.
This approach became successful thanks to coupling agents
from silane family. It can be believed that from the combination of adequate bres (especially in terms of aspect
ratio) and optimal grafting agents and reaction conditions,
one can succeed in the preparation of good performance
composite materials containing renewable natural
resources. Works are under progress to verify whether
reactive silane coupling agents could eectively enhance
the interfacial adhesion in the presence of polypropylene
matrix.
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