Ver.

2014

CC NG B TNG LY TM DL
Prestressed Concrete Spun Pile

Ch dn
k thut chung

Q UACERT
R

General Technical Guide

01. TIU CHUN

Standard

Tiu chun thit k: TCVN 7888:2008 "Cc

Design standards: TCVN 7888:2008

b tng ly tm ng lc trc, Tiu chun

Pretensioned Spun Concrete Piles, JIS A

JIS A 5373 "Sn phm BTDUL c sn ",

5373 Precast Prestressed concrete

JIS A5337, JIS A5335, PCI MNL 135-00

products, JIS A5337, JIS A5335, PCI MNL

"Dung sai thi cng BTDUL v c sn".

135-00 "Tolerance manual for precast and

prestressed concete construction".

02. CNG B TNG

Concrete Grade

Thit k: PC/PHC 60Mpa/80Mpa (theo mu

Design grade: PC/PHC 60Mpa/80Mpa

tr 15x30cm).

(cylinder sample 15x30cm).

Khi to d ng lc: ti thiu 25Mpa.

At transfer of prestress: minimum 25Mpa.

03. K HIU NHN DNG

ID Sign

BT6

Tn Cng ty vit tt

Company name in abbreviation

PHC300

Loi cc v ng knh cc

Type / Dia.

12.0M-N

Chiu di cc v loi on cc

Length / Segment

TCT

Tn Cng trnh vit tt

Project name in abbreviation

560

S hic cc

Pile number

X3

n v c

Production factory

08.03.10

Ngy sn xut

Date of manufacture

Cc ng B Tng Ly Tm DL - Ver.2014

04. VT LIU

Materials

Thp cng cao: JIS G3137 hoc

High strength steel: JIS G3137 or

tng ng.

equivalent.

Ct thp ai: JIS G3532 hoc tng

Reinforcing steel: JIS G3532 or

ng.

equivalent.

Thp tm: JIS G3101 hoc tng

Steel plate: JIS G3101 or equivalent.

ng.
Ct liu th ( dm): ASTM C33 hoc

Coarse aggregate: ASTM C33 or

tng ng.

equivalent.

Ct liu mn (Ct thin nhin, ct nghin

Fine aggregate (Natural sand,

hay kt hp): ASTM C33 hoc tng

manufactured sand, or combination):

ng.

ASTM C33 or equivalent.

Xi mng (Xi mng Portland hn hp

Cement (Blended portland cement of

PCB 40 tr ln): TCVN 6260-2009 hoc

PCB 40 or higher): TCVN 6260-2009 or

tng ng.

equivalent.

Nc: TCVN 4506:2012 Nc trn b

Water: TCXDVN 4506:2012 Water for

tng v va - Yu cu k thut.

mixing concrete and mortar - Technical

specification.

Ph gia (C chng ch k thut, c

Admixture (Recognized by State Control

cc c quan qun l Nh nc cng

Agencies, having suffcient technical

nhn): ASTM C494.

certificates): ASTM C494.

2
Prestressed Concrete Spun Pile - Ver.2014

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05. MI CC

Pile Shoe

Cc loi mi cc s dng:

Pile shoe types:

Mi X tiu chun

Standard X shoe

Mi bng

Flat shoe

Mi h

Open shoe

Mi Oslo

Oslo shoe

06. NI CC

Pile Joints

Mi ni cc c th dng 2 phng php:

Pile joints can be either fillet welded or fillet

hn i u hoc hn i u kt hp vi

welded with steel plates.

bn m.

07. CU CC, K CC

Pile Lifting, Stacking

Cu v k cc ng v tr theo qui nh.

Pile lifting and stacking at specified positions.

08. GIAO HNG

Delivery

T 10 n 15 ngy sau khi xc

From 10 to 15 days after confirmed orders.

nhn n hng.

09. CC NH NGHA

Definitions

PC: Cc ng b tng ng sut trc -

PC: Prestressed concrete spun pile -

Cng b tng thit k khng nh

Designed concrete strength not less

hn 60Mpa.

than 60Mpa.

PHC: Cc ng b tng ng sut trc

PHC: Prestressed high strength

cng cao - Cng b tng thit

Concrete spun pile - Designed concrete

k khng nh hn 80Mpa.

strength not less than 80Mpa.

Cc ng B Tng Ly Tm DL - Ver.2014

Qui trnh
sn xut
Production Process

01. TO KHUNG CT THP / LP T VN KHUN

Reinforcement Cage / Formwork

Thp d ng lc c dui thng v ct

Prestressed bar is straightened, cut into

ng chiu di.

required length.

B u, to lng ct thp bng my hn t

Putting bar and making reinforcing cage

ng chuyn dng.

by specialised automatic welding

machines.

Khung ct thp hon thin c lp t

Completed reinforcing cage is placed into

vo na vn khun di.

lower half of the formwork.

02. B TNG

Concrete Pouring

B tng c nh lng, trc tip vo

Concrete to be measured and poured into

na vn khun di.

the lower half of formwork.

Lp t na vn khun trn, bt xit bu

Install the upper half of formwork and

lng lin kt.

tighten bolts.

03. CNG CP D NG LC

Prestressed Strand Stressing

Cng cp d ng lc bng phng php

Stressing prestressed bar using 1-time

cng mt ln.

stressing method.

04. QUAY LY TM

Centrifuging

Quay t ng theo 4 giai on nh sau:

Centrifuging automatically in 4 stages as follows:

Phn b u b tng

Uniform distribution of concrete

Nn cht s b b tng

Preliminary compaction of concrete

Nn cht b tng to lng

Compaction of concrete to create a smooth surface

Gim tc , hon thin.

Slow down, finish.

05. BO DNG - RA KHUN

Concrete Curing - Formwork Removal

Bo dng bng hi nng n khi b tng

Hot steam curing until concrete reaches at

t ti thiu 25Mpa v ra khun.

least 25Mpa then stripping the formwork.

06. TN TR

Storage

Hon thin sn phm.

Finishing pile

Sn v k hiu v tn tr.

Marking and storage

4

Prestressed Concrete Spun Pile - Ver.2014

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Thng s k thut
Technical specifications
NG KNH

LOI

DY THNH

Diameter

Type

(mm)

Thickness

TI TRNG
DC TRC TI A
Maximum axial load

TI TRNG
THI CNG PH HP
Construction load allowance

M MEN
KHNG NT
Craking resistance
moment

(mm)

(T)

(T)

(T.M)

PC

PHC

PC

PHC

135

185

95

129

2.50

122

171

85

120

3.50

117

166

82

116

4.00

175

239

123

168

3.50

157

221

110

155

5.00

152

216

106

151

6.00

229

313

160

219

5.50

226

310

158

217

5.60

210

294

147

206

7.50

202

286

141

200

9.00

242

330

169

231

5.50

239

327

167

229

5.60

223

311

156

217

7.50

214

302

150

211

9.00

278

381

209

285

277

379

207

284

254

356

191

267

11.00

245

347

184

260

12.50

293

400

220

300

291

398

218

299

268

375

201

281

11.00

259

366

195

274

12.50

349

477

262

357

10.50

319

446

239

334

322

449

242

337

307

433

230

325

A
D300

D350

60

65

A
75

D400
A
80

7.50

A
80

D450
7.50

A
85

D500

90

15.00

17.00

Cc ng B Tng Ly Tm DL - Ver.2014

Ghi ch: Kh nng chu lc ca cc c th cao hn cc s liu ghi

trong bng theo yu cu ring ca khch hng

Note: Bearing capacity of piles may be manufactured than the indicated

figures in the table according to specific customer requirements.

M men khng nt v m men ph hoi qui nh ring

cho cc PHC
M MEN
PH HOI
Damaging
resistance moment

Craking / Damaging resistance moments shall be privately

specified for PHC pile.

THP D NG LC

THP AI

Prestressed steel

Stirrup steel

TN
MT BCH
Head plate

(mm)

(mm)

(T.M)
S LNG
Quantity

NG KNH
Diameter
(mm)

3.80

7.1

6.30

TN THNH
Collar

DI
Length
(mm)

CHIU DI
PH BIN
Typical length

TRNG
LNG
Weight

(m)

(Kg/m)

7-->13

113

7-->14

146

DY
Thickness
(mm)

10
1.5
3
14

9.0
7.55

10

5.30

9.00

10

6.0
10

7.1

1.5

3
9.0

11.45

60

60
14

12
10

6.0
7.1

12

8.30
7

1.5
191

13.50

12

16.79

15

9.0

14
6.0
7-->15

60
10

7.1

12

8.30
7

1.5
201

13.50

12

16.76

15
12

9.0

14
6.0

7.1

12

11.30

1.5
80

8
19.80

15

23.57

13

9.0

14

10.7

16

233

6.0
100

7-->16

4
12

7.1

12

11.30

1.5
80

244

9.0

14

13

10.7

16

100

14

7.1

14

80

18

9.0
16

100

19.80

15

23.53
15.80

6.0

27.00
12

1.5

6.0

7-->17

290

10.7
32.26

16

8.0

6
Prestressed Concrete Spun Pile - Ver.2014

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Thng s k thut
Technical specifications
NG KNH

LOI

DY THNH

Diameter

Type

(mm)

Thickness

TI TRNG
DC TRC TI A
Maximum axial load

TI TRNG
THI CNG PH HP
Construction load allowance

M MEN
KHNG NT
Craking resistance
moment

(mm)

(T)

(T)

(T.M)

PC

PHC

PC

PHC

475

648

357

486

473

645

354

484

429

601

322

451

25.00

414

586

311

439

29.00

608

832

456

624

609

833

457

625

567

790

425

593

38.00

533

755

399

566

45.00

770

1052

577

789

40.00

761

1042

571

782

40.50

710

991

533

743

55.00

679

959

509

719

65.00

947

1292

710

969

55.00

868

1212

651

909

75.00

809

1152

607

864

85.00

1134

1550

851

1162

75.00

1121

1536

840

1152

74.00

1039

1453

779

1090

105.00

1008

1421

756

1066

120.00

1456

2000

1092

1500

120.00

1368

1910

1026

1432

171.00

1304

1844

978

1383

200.00

A
D600

17.00
100

A
D700

27.00
110

A
D800

D900

120

130

A
D1000

D1200

140

B
C

150

Cc ng B Tng Ly Tm DL - Ver.2014

Ghi ch: Kh nng chu lc ca cc c th cao hn cc s liu ghi

trong bng theo yu cu ring ca khch hng

Note: Bearing capacity of piles may be manufactured than the indicated

figures in the table according to specific customer requirements.

M men khng nt v m men ph hoi qui nh ring

cho cc PHC
M MEN
PH HOI
Damaging
resistance moment

Craking / Damaging resistance moments shall be privately

specified for PHC pile.

THP D NG LC

THP AI

Prestressed steel

Stirrup steel

TN
MT BCH
Head plate

(mm)

(mm)

(T.M)
S LNG
Quantity

NG KNH
Diameter
(mm)

18

7.1

14

12

9.0

16

TRNG
LNG
Weight

(m)

(Kg/m)

7-->18

393

7-->22

510

7-->22

641

7-->22

786

12.0

7-->22

946

12.0

7-->24

1237

Collar

DI
Length
(mm)

100

25.50

CHIU DI
PH BIN
Typical length

TN THNH

DY
Thickness
(mm)

1.5

4
45.00

18

8.0
10.7

54.64

18

150

22
17

10.0
16

9.0

120

40.50

1.5

12
5
68.40

21

86.35

30

18

10.7

10.0
200

20

20
9.0

12.0

16
150

60.00
16

1.5

18
5

99.00

27

122.86

35

82.50

17

10.7
20

200

12.0

18

150

6.0

20

200

12.0

20

150

10.7
135.00
170.00

34
36

12.6

30

9.0

112.50
24
10.7
189.00

42

229.74

36

180.00

24

306.00

38

382.92

50

5
22

200

22

200

12.6

12.6

8
Prestressed Concrete Spun Pile - Ver.2014

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Bn v in hnh
Typical Drawing

1. ON CC MI / Shoe Segment

2. ON CC NI THM / Extending Segment

3. CHI TIT NI CC / Details Of Pile Connection

ng knh cc
Pile Diameter (mm)

Chiu dy
rnh

B rng

Ghi ch

Width

Note

Thickness

W (mm)

A (mm)

300

8.5

4.0

350

8.5

4.0

400

10.0

4.5

450

10.0

4.5

500

12.0

5.0

600

12.0

5.0

700

12.0

5.0

800

14.0

6.0

900

14.0

6.0

1000

14.0

6.0

1200

14.0

6.0

1. Hn i u / Fillet weld
2. Hn i u v bn tp / Fillet weld and steel plate

Cc ng B Tng Ly Tm DL - Ver.2014

4. LIN KT CC NG VO I CC / Connect Pile Into Pile Cap

ng knh cc

Thp ru neo (Thp gn)

Pile Diameter

Deformed bar

(mm)

S lng
Quantity

ng knh
Diameter

Chiu di
Length

(thanh/bar)

(mm)

(mm)

300

12

500

350

12

550

400

12

700

450

16

800

500

16

900

600

20

1000

700

20

1200

800

20

1400

900

10

25

1500

1000

12

25

1500

1200

14

25

1500

Tnh nng / ng dng

Features and Application
01. TNH NNG SN PHM

Features

Kh nng chu nn v un cao.

High compressive and bending resistance.

Sn phm sn xut cng nghip v c

gii ha cao.

Industrially manufactured and highly

mechanized products.

Cc d ng lc c kh nng chng
nt, chng thm cao.

Prestressed piles with high crack

absorption resistance.

Kh nng p ng cht lng v tin

cao, sn bi sn xut qui m ln.

The ability to meet high quality and urgent

schedule, large scale production yard.

Kim sot cht lng sn phm theo

Qui trnh QLCL ISO 9001:2008

Quality control process according to ISO

9001:2008.

Sn phm c tnh ng u cao, mang

du n sn phm Beton 6.

Products with high uniformity, bearing the

stamp of Beton 6.

02. PHM VI P DNG

Application

Mng cc cng trnh cu, ng v bn cng.

Foundations of bridges, roads and ports.

Mng cc cng trnh nh dn dng v cng nghip.

Foundations of civil and industrial buildings.

Cc cng trnh chuyn dng khc.

Other special projects.

10
Prestressed Concrete Spun Pile - Ver.2014

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VN PHNG /
Add: Floor 14 - Green Power
35 Ton Duc Thang,
District 1, HCMC, Vietnam
Tel: (84.8) 3911.9696
Fax: (84.8) 3911.9292
Email: info@beton6.com

NH MY / Factory
Add: Km 1887, National Road 1K,
Binh An Ward, Di An Town,
Binh Duong Province, Vietnam
Tel: (84-650) 375 1617
Fax: (84-650) 375 1628
Website: www.beton6.com