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Manual Part # 99905270

Dominator II Parts &


Specifications

Effective September 2011


Revised 20140925

IOWA MOLD TOOLING CO., INC.


PO Box 189
Garner, IA 50438
Tel: 641-923-3711 FAX: 641-923-2424
Website: http://www.imt.com

Copyright 2014 Iowa Mold Tooling Co., Inc.


All rights reserved
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any
form or by any means, electronic, mechanical, photocopying, recording or otherwise without the
prior written permission of Iowa Mold Tooling Co., Inc.
Iowa Mold Tooling Co., Inc. is an Oshkosh Corporation Company.

Contents
Revisions ...................................................................................................................................................... v

Equipment Safety

Equipment Daily Safety Inspections ........................................................................................................... 10

Parts Ordering Information

11

Planned Maintenance Kits .......................................................................................................................... 13

Specifications

15

Equipment Specifications ........................................................................................................................... 15


Dominator II Sidepack Dimensions ............................................................................................................ 17
Dominator II Chassis Specifications ........................................................................................................... 19

Assemblies & Installation

21

Body Installation (99905159) ..................................................................................................................... 22


Body Assembly, Dominator II (99905253) ................................................................................................ 23
Door Assembly (Dominator II) (99905142) ............................................................................................... 26
Key Cylinder Replacement ......................................................................................................................... 28
PTO Wiring Installation-2006 to Present (99904085) ................................................................................ 29
PTO/Pump Rotation Guide (99904279) ..................................................................................................... 34
Dominator II Crane Installation Hole Pattern (99905219).......................................................................... 35
Dominator II - 8600 - 10000 Crane Installation Kit (99905067) ................................................................ 36
Hydraulic Installation, Crane (99905203) .................................................................................................. 38
Hydraulic Installation, CAS435HA Compressor (99905204) .................................................................... 39
Hydraulic Installation, CAS40P Compressor (99905350) .......................................................................... 41
Hydraulic Installation, Crane & CAS435HA Compressor (99905205) ...................................................... 42
Hydraulic Installation, Crane & CAS40P (99905351) ............................................................................... 45
Hydraulic Installation, Crane & CAS3560 (99905206) .............................................................................. 47
Hydraulic Installation, Crane, CAS60R Compressor (99905356) .............................................................. 50
Hydraulic Installation, CAS3560 Compressor (99905207) ........................................................................ 52
Hydraulic Installation, CAS60R Compressor, Ford (99905357) ................................................................ 54
Hydraulic Installation, Crane, CAS45R Compressor (99905352) .............................................................. 55
Hydraulic Installation, CAS45R Compressor (99905353) ......................................................................... 56
Hydraulic Reservoir (51723758) ................................................................................................................ 57
Reservoir Assembly, 1.5" Suction (99905358)........................................................................................... 60
Reservoir Assembly, 1.25" Suction (99905359)......................................................................................... 61
Compressor Installation, CAS435HA - CAS3560 - CAS2545 (99905254) ............................................... 62
CAS40P Mounting Location & Installation (99905363) ............................................................................ 64
CAS45R Mounting Location & Installation (99905364)............................................................................ 65
CAS60R Mounting Location & Installation (99905365)............................................................................ 66
Battery Relocation, Cover Installation (99905060) .................................................................................... 67
Installation Kit, Compartment Pressure Fan (99905252)............................................................................ 68
Electric Crane Installation (2003i, 3203i, 4004i, 5005i, 6006i) (99904394) .............................................. 69

ii

Contents

Compartment Options

75

Compartment Layout (99905160)............................................................................................................... 76


Parts List, Shelves (99905160) ................................................................................................................... 77
Installation Drawing, Shelves (99905160).................................................................................................. 79
Installation Drawing, Door Trays (99905166) ............................................................................................ 80
Dominator II Parts List, Drawer Units and Kits ......................................................................................... 81
Dominator II Drawer Set Reference Drawing ............................................................................................ 83
Drawer Components ................................................................................................................................... 85
Compartment Options ................................................................................................................................. 86
Tool Box Tray (51711548) ......................................................................................................................... 87
Tank Bracket, 2-Bottle (51719752) ............................................................................................................ 88
Tank Bracket, 3-Bottle (51720021) ............................................................................................................ 89
Pull-Out Bin Sets ........................................................................................................................................ 90

Tailgate & Bumper Options

93

Tailgate Assembly (51718801) ................................................................................................................... 94


Bumper Hitch & Workbench Options ........................................................................................................ 95

Air System Options

97

Air Tank Options ........................................................................................................................................ 97


Air Tank Kit, 22.5 Gallon (51706697) ....................................................................................................... 98
Air Tank Kit, 15 Gal (51707363) ............................................................................................................... 99
Air Tank Kit, Dual 15 Gal (51709693) ..................................................................................................... 101
Air Tank Kit, 35 Gallon (51708336) ........................................................................................................ 103
Air Tank Kit, 58 Gallon (51708369) ........................................................................................................ 105
Stepless Ear Clamp Installation (99904411) ............................................................................................. 107
Moisture Separator / Regulator / Oiler Assembly (51714805) ................................................................. 108
Moisture Separator / Regulator / Oiler Parts (51714805) ......................................................................... 109
Moisture Separator / Regulator / Oiler Installation ................................................................................... 110
Hose Reel (51725644)(Eff. 6/05/14) ........................................................................................................ 111
Hose Reel (51713651)(Through 6/05/14) ................................................................................................. 112

Telescoping Tops

113

Telescoping Loadbed Tops (99905245) ................................................................................................... 114

Boom Supports

117

Boom Support Placement (99905157) ...................................................................................................... 117


Boom Support, Adjustable, 1015 & 2020 (51718847) ............................................................................. 118
Boom Support, Electric Cranes (51720308) ............................................................................................. 119
Boom Support, Adjustable (52723757) .................................................................................................... 120
Boom Support - Adjustable (51725142-Tall/51725144-Short) ................................................................ 122
Boom Support Saddle (51725454-Wide/51725455-Narrow) ................................................................... 124
Boom Support Assembly (99905632)....................................................................................................... 126
Adjustable Boom Support Placement (99905641).................................................................................... 127

Stabilizers

129

Contents

iii

Front Stabilizer Matrix (Dominator II)(effective 08/2013)....................................................................... 130


Stabilizer Kit, Front Drop-Down (52723610)........................................................................................... 131
Stabilizer Kit, Front Pull-Out (13") (52724169) ....................................................................................... 132
Stabilizer Kit, Front Pull-Out (13") (51725574) ....................................................................................... 133
Stabilizer Kit, Right Front Manual Out/Manual Down (19") (52723617) ................................................ 135
Stabilizer Kit, Right Front Manual Out/Manual Down (19") (57725575) ................................................ 136
Stabilizer Kit, Right & Left Side Front Pullout (19" & 25") (52724156) ................................................. 138
Stabilizer Kit, Right & Left Side Front Pullout (19" & 25") (51725573) ................................................. 139
Rear Stabilizers, Manual Out / Manual Down (31718953 / 99904047)(Eff. 3/29/13).............................. 140
Rear Stabilizers, Manual Out / Manual Down (31718953 / 99904047)(Through 3/28/13) ...................... 142
Stabilizer Kit, Manual Out / Power Down (31724016/99905235)(Eff. 3/29/13)...................................... 144
Stabilizer Kit, Manual Out / Power Down (31724016/99905235)(Through 3/28/13) .............................. 146
Stabilizer Kit, Power Out / Power Down (31724017 / 99905236)(Eff. 3/29/13)...................................... 148
Stabilizer Kit, Power Out / Power Down (31724017 / 99905236)(Through 3/28/13) .............................. 150
Stabilizer Assembly (51718746)............................................................................................................... 152
Stabilizer Assembly, Stationary Mount (51718747) ................................................................................. 153
Cylinder (51718751) (Thru. 9-05, Eff. 2/07) ............................................................................................ 154

Electrical & Lighting

157

Electrical Panel, Dominator I-II (99905112) (Effective 7/24/14) ............................................................. 158


Electrical Panel, Dominator I-II (99905112) (Through 7/23/14) .............................................................. 161
Wiring Installation (99905415)................................................................................................................. 165
Ribbon Cable Replacement Parts (99905415-2) ....................................................................................... 168
Ribbon Cable Connection Replacement Instructions ............................................................................... 169
Dominator Electrical Troubleshooting...................................................................................................... 170
Electrical Installation (99905307)............................................................................................................. 172
Electrical Harness, Chassis, Dominator I-II (77441444) .......................................................................... 174
Electrical Harness, Power Panel, Dominator I-II (77441438) .................................................................. 176
Electrical Harness- Rear Body Lights (77441437) ................................................................................... 178
Electrical Harness, Left Sidepack (77441439).......................................................................................... 179
11' Dom Harness, Flood & Marker Lights (77441441) ............................................................................ 181
13-14' Dom Harness, Flood & Marker Lights (77441442) ....................................................................... 182
Com Bus Replacement Harness (77441580) ............................................................................................ 183
Chassis Interface Installation (99905369)................................................................................................. 184
Compartment / Flood Light Installation (99905266) ................................................................................ 185
Installation, Front Flood Light Bracket (99905305) ................................................................................. 187
LED Light Kits ......................................................................................................................................... 188

Miscellaneous Options

189

Headache Rack (99905201) ...................................................................................................................... 190


Headache Rack (99905361) ...................................................................................................................... 191
Salvage Installation Kit (99905243) ......................................................................................................... 192
Salvage Pump Assembly (51721592) ....................................................................................................... 195
Salvage Pump Installation (51713779) ..................................................................................................... 196
Master Lock System Drawing (99903665) ............................................................................................... 197
Master Lock Kits ...................................................................................................................................... 200
Ladder Installation (99905127)................................................................................................................. 201
Ladder Assembly (52723864)................................................................................................................... 202
Removable Gate (51712986) .................................................................................................................... 203

Welder Platforms

205

iv

Contents
Welder Deck, 24" Long with 2 Underbody Toolboxes (51720055) ......................................................... 205
Welder Deck, 35" Long with 2 Underbody Toolboxes (51720057) ......................................................... 206
Welder Deck, 36" Long with Flat Deck (51720059) ................................................................................ 207
Welder Deck, 24" Long with Tall Compartment (51719952) .................................................................. 208
Welder Deck, 35" Long with Curbside Tall Compartment (51720061) ................................................... 209
Welder Deck, 35" Long with Streetside Tall Compartment (51720063) .................................................. 210

Dominator Decal Examples & Placement

211

Decal List .................................................................................................................................................. 212


IMT Diamond and Logo Placement ......................................................................................................... 213
Body Safety Decal Placement ................................................................................................................... 214
Dominator Control Decal Placement ........................................................................................................ 216
Crane Safety Decals on Dominator Door ................................................................................................. 217
Hydraulic Oil Reservoir Decals ................................................................................................................ 218
Fuel Tank Decal Placement ...................................................................................................................... 219
Air Tank Decal Placement ........................................................................................................................ 220
Stabilizer Decal Placement ....................................................................................................................... 220
Reflector & Hitch Decal Placement .......................................................................................................... 221
Compressor Decal Placement ................................................................................................................... 223

Thread Torque Charts

224

Contents

Revisions
DATE

LOCATION

DESCRIPTION

20110831

51719752,
51720021
99905253
51719752,
51720021

ECN 11565 - 51719752, 51720021 hardware kits. Updated pull-out bin set part
numbers.
ECN 11555- Added spring on doors.
ECN 11565- Updated tank hardware.

20110906

20111005
20111201
20111215
20120117
20120119

20120302

20120420
20120523

20120724

20130418

20130606
20130613
20130927

20131118

20140303

Installation
52723757
31724016,
31724017
77441437
Decal graphics
51720308
99905305
52723757,
99905266
99905363
Electrical
Drawer sets
51718751
51713779
77441438
99905067
51713779
99905160
99905060
52723617
99905307
99905201
Page 19
51709516
51709517
99905307
99905307
99905159
LED Lights
52723610
51722573
51722574
51722575
99905253
99905632
99905641
99905641
51712986
51719752
51720021

ECN 11555 - Miscellaneous updates after pre-production builds.


ECN 11628 - Update stabiilzer wording, decals.
ECN 11607 - Updated shelf divider kits by body side.
ECN 11627 - Added new compressor models.
ECN 11666 Updated CAS60R installation.
ECN 11650 - Updated boom support.
ECN 11656 - Added washer to stabilizer kit.
ECN 11669 - Changed connection on CJ700
ECN 11628-1- Updated decal graphics
ECN 11638 - Thicker wear pad in 51720308 boom support.
ECN 11638 - Added wire routing notes.
ECN 11689 - Hardware changes
ECN 11674 - Modified mounting pattern
Added installation and troubleshooting information.
ECN 11702 - Revised 10.5" sets to 10" width. Updated part numbers.
ECN 11581 - Updated cylinder drawing.
ECN 11632, - Added salvage pump mounting drawing.
ECN 11746 - Added compressor speed control.
ECN 11571- Updated installation drawing.
ECN 11744 - Salvage pump plate removed.
ECN 11745- Changed left sidepack shelf ends.
ECN 11772-1 - New view of battery cover.
ECN 11769 - Lengthened cap screw.
ECN 11761 - Added 72060639, BOM change.
ECN 11760 - Added 72060026, drawing change.
Engineering markup; dimension change.
Engineering markup; removed text.
Engineering markup; removed text.
Image updated per engineering, chain hooks updated.
Updated parts list per engineering mark-up.
Per engineering mark-up; Note 3 grade 5 to 8 and torque spec.
Updated LED light kits table per engineering.
ECN 12033 Updated drawing and BOM table.
Added per engineering.
Added per engineering.
Added per engineering.
Added items 5 and 9 to drawing.
Added per engineering
Added per engineering
Added per engineering
Added per engineering
Updated
Updated

vi

Contents

20140425

20140514
20140529
20140625

20140828

20140925

99904047
99905235
99905236
Key Cylinder
Replacement
99905112
99905307
51710172
77441580
51725644
99905266
51725142
51725144
51725454
51725455
Panel Ribbon
Cable
Installation
99905245
77441444
99905245
Hydraulic Oil
Reservoir
Decals

ECN 11941 added new drawings Effective 3/29/13.

ECN 12201 new latch assembly Effective 9/25/13.


ECN 12166 Relocate power module
ECN 12087 Updated BOM hardware
ECN 12210 BOM change: 60142620 was 60114831, 60142621 was
60114832.
Added per Engineering.
ECN 12072-1 New Hose Reel Kit
ECN 12181 Update Flood Light Bracket, 72602097 was 72060004.
ECN 12235 Boom Support Saddle Revision, added sub-assemblies.

ECN 12247 Removed 77441464 & 77441466 from BOM. Added where
applicable note.
ECN 12255 71415474 was 71412598
Added per Engineering.
ECN 12268 removed 8 access lids from 35-48 tele tops.
ECN 12279 Removed Mobil Oil info from 70394189.

CHAPTER 1

Equipment Safety
Personnel Requirements
Certain inherent risks are associated with heavy equipment, including IMT Crane Body
Mechanics Trucks, due to the nature of their use. Personnel working in the area of these
vehicles are subject to certain hazards that cannot be guarded against by mechanical means but
only by the exercise of intelligence, care, and common sense. It is therefore essential for the
owner of this equipment to have personnel involved in the use and operation of these vehicles
who are competent, careful, physically and mentally qualified, and trained in the safe operation
of this equipment.
Training
Prior to using any of the equipment installed on or incorporated in the IMT Crane Body
Mechanics Truck, you must:

Have already been fully trained to operate the vehicle and equipment.

Have demonstrated the effectiveness of your training and the extent of your knowledge.

BEFORE operating this vehicle and any associated equipment, you, the operator or maintainer,
must read, understand, and follow the instructions found in the operator and maintenance
manuals from the manufacturers of major components used on this vehicle or equipment.
Proper tools and service equipment must be used, taking appropriate precautions as required by
accepted safety practices, to prevent personal injury and/or equipment damage.
If you are uncertain about the safe operation of any aspect of this vehicle or equipment, stop
immediately and seek further training. You are the only person who knows what you don't know.
You must speak up about the things you don't know, so you can learn about them before
someone is injured or killed because of your lack of knowledge. You are responsible for learning
how to operate this vehicle and equipment under all conditions without having to pause to read
this manual.

WARNING
Only trained personnel should operate this equipment.
Do not operate or service until you have read and
understood the operation and service manual supplied
with this equipment.
Manuals can be obtained from manufacturers website
or by contacting customer service.
Operating this equipment without knowledge or training
may lead to injury or death for you or others.

Dominator II Parts & Specifications Manual Part # 99905270

Hazards When Moving About the Vehicle


Only climb, step, or walk on this vehicle where there are slip resistant surfaces and the
opportunity to maintain three points of contact at all times. Some surfaces that should not be
stepped on are marked with a No Step warning. All smooth surfaces should be avoided even if
not specifically labeled with a No Step sign. If maintenance or service requires access to a point
on the vehicle not provided with slip resistant surfaces and hand holds, then use OSHA
approved ladders, stepstools, or other safe means for access.
DO NOT ride on the outside of the vehicle when it is moving.

No Step
Railings NOT provided.
Surface may be slippery - NOT intended
for stepping, standing or walking.
Falls may injure or kill.
70399191

FALL HAZARDS
When climbing on or off vehicle, ALWAYS:
Face vehicle.
Use steps and handholds.
Maintain three points of contact with
vehicle (two feet and one hand or two
hands and one foot.)
Keep steps, handholds, and walkways
clean.
Use extra caution when wet, icy or muddy.
Replace surfaces when worn.
Slips and falls can injure or kill.

Never ride on vehicle when it is in motion.


Fall from moving vehicle may injure or kill.
70399192

Chapter 1 Equipment Safety

Crane Safety
Your IMT Mechanics Truck may include a crane. Follow all operating procedures posted on the
crane and body and included in the operator's manual for safe crane operation, including:

Powerline safety

Proper job-site set-up


Using stabilizers

If your equipment includes a crane, refer to your crane operation and safety manual prior to
operating your crane.
Hydraulic Hazards
Certain equipment on this vehicle, including cranes and compressors, may be powered by high
pressure hydraulic fluid. Most heavy equipment operates on hydraulic power and it is common
throughout industry. High pressure hydraulic fluid leaks are dangerous. If you see a hydraulic
leak, shut down the equipment and call in a service technician trained in safe methods of
trouble-shooting and servicing hydraulic power equipment.
Never search for leaks with your hands or other body parts. High pressure hydraulic fluid at
pressures as low as 100 psi can penetrate skin. Use a piece of wood or cardboard to detect
leaks, keeping hands and other body parts well away from the potential source of the leak.
If you suspect that you have been exposed to a high pressure hydraulic skin penetration, seek
medical help immediately. The high pressure injection of a fluid such as hydraulic oil, grease
and paint constitutes a medical and surgical emergency, requiring access to appropriate
specialist surgical expertise as soon as possible. Often the injury appears minor. Dont be
fooled. Fluids injected under the skin are highly toxic. The injury will lead to gangrene,
amputation, and death if not treated promptly.
Most doctors are not trained in
treating
hydraulic
related
injuries. Make sure they are
aware of the potential problems
and
get
the
recommend
treatment needed to treat the
injury.

DANGER
HYDRAULIC FLUID HAZARDS
High pressure fluid leak will pierce skin.
Release pressure before working on system.
Detect leaks with wood or cardboard.
Wear sturdy gloves and goggles.
NEVER use fingers.
Fluid injected in skin must be surgically
removed by trained doctor immediately
or gangrene will result.
Fluid injected into skin will injure or kill.
Burn Hazard.
Oil temperatures may exceed 120 F (35 C).
Do not touch.
Hot surface can burn skin.
70399193

10

Dominator II Parts & Specifications Manual Part # 99905270

Equipment Daily Safety Inspections


Use the following list as a guide when you are inspecting your unit at start-up and during
operation. You may be required to log your inspection results using the Crane Log (IMT Manual
No. 99900686) or the inspection checklist in the crane manual:
1 Vehicle - Check oil level, battery, lights, brakes, and tires for inflation, pressure, cuts, and
loose or missing wheel lugs.
2 Safety Accessories - Check for proper function, oil levels, leaks and malfunctions.
3 Hydraulic Oil Reservoir - Check for proper oil level. Check for leaks and blockages.
4 Weldments - Check visually for damage, especially cracks or breaks in welds.
5 Fasteners - Check pins, sheaves, nuts and bolts for breakage, excessive wear and
tightness.
6 Covers & Guards - Check for missing or improperly maintained covers and guards.
7 Operation Placards and Safety Decals - Check for illegible or missing decals and placards.
Refer to the Decal section of this manual for more information on the required decals.
8 Work Area - Check for hazards including powerlines, obstructions, etc.
Replace or repair any items as needed prior to equipment operation.
In addition, inspect your crane per the daily safety inspection instructions in the crane manual.

11

CHAPTER 2

Parts Ordering Information


GENERAL
This remainder of this manual contains the exploded parts drawings and accompanying parts
lists for the assemblies used on this body. For equipment such as cranes, compressors, and
winches, refer to the appropriate service manual.
BODY IDENTIFICATION
Every IMT body has an identification placard (see figure). This placard is attached in the upper
left hand corner of the left vertical 1 compartment.
LR

LH

LV3

LV3

LV1
SERIAL TAG
LOCATION

Dominator Body Layout

RH

RV3

RV2

RV1

When ordering parts, communicating warranty information, or referring to the unit in


correspondence, always include the serial number and model numbers. Address all inquiries to
your authorized IMT distributor or to:
Iowa Mold Tooling Co., Inc.
Box 189, Garner, IA 50438-0189
Telephone: 641-923-3711
Technical Support Fax: 641-923-2424
IOWA MOLD TOOLING CO., INC.
BOX 189, GARNER, IA 50438-0189

MODEL
NUMBER
SERIAL
NUMBER
MFG
DATE

12

Dominator II Parts & Specifications Manual Part # 99905270

PARTS IDENTIFICATION
To insure proper replacement parts are received, specify the complete number/letter sequence
for any part requested. The parts sections of this manual can assist you in determining the
correct part number.
ORDERING REPAIR PARTS
When ordering replacement parts:
1 Give the model number of the unit.
2 Give the serial number of the unit.
3 Specify the complete part number. When ordering cylinder parts, or one of the main
weldments, always give the stamped part number.
4 Give a complete description of the part.
5 Specify the quantity required.
6 Fill in your serial number to assist in future replacement parts ordering.

DOMINATOR SERIAL NUMBER:

Chapter 2 Parts Ordering Information

13

Planned Maintenance Kits


Maintaining your equipment properly will extend its function and performance over the life of the
machine. IMT has developed planned maintenance kits for many of its products which include
filters, air and hydraulic filter elements, oil, grease, and other maintenance items. To order an
IMT planned maintenance kit, please contact IMT customer service at 800-554-4421. For
additional information on IMT planned maintenance kits for your equipment, please contact IMT
Technical Support at 800-554-4421 or (641) 923-4633.
Frequency

Task

Monthly

Drain moisture from


compressor air tank.

Every 6
months

Change compressor oil


filter element.

Dominator
Body

Change compressor oil.


Change compressor air
filter.

CAS435HA
Compressor

51085090
70048217

CAS2545
Compressor

CAS3560
Compressor

70048233

73396426

89086201
70048217

89086201
70048217

Change compressor
separator element.
Change moisture
separator filter element.
Change hydraulic oil.
Change filter element
and breather cap
element on Dominator
hydraulic reservoir.

Once per year Change compressor


(Every 12
coalescer filter.
months)
Check belts on
compressor. Change if
needed.

CAS40P
Compressor

CAS60R
Compr.

CAS45R
Compr.

70048249 70049252
89086220
71414999

89086222 89086222
70048250 70048253
70048248 70048251

70048209

73052153
filter
element,
70048245
breather
element
70048234

73396427
70580210 (3) 70580211 70580212

14

Dominator II Parts & Specifications Manual Part # 99905270

Planned Maintenance Kit part numbers:

DOMINATOR - CRANE - CAS435HA COMPRESSOR - 91724292 (12-month kit); 91724450


(36-month kit); 91724453 (60-month kit)

DOMINATOR - CRANE - CAS3560 COMPRESSOR - 91724293 (12-month kit); 91724451


(36-month kit); 91724454 (60-month kit)

DOMINATOR - CRANE- CAS2545 COMPRESSOR - 91724294 (12-month kit); 91724452


(36-month kit)

DOMINATOR - CRANE - CAS40P COMPRESSOR - 91724477 (36-month kit); 91724480


(60-month kit)

DOMINATOR - CRANE - CAS60R COMPRESSOR - 91724478 (36-month kit); 91724481


(60-month kit)

DOMINATOR - CRANE - CAS45R COMPRESSOR - 91724479 (36-month kit)

Maintenance Kits include compressor coalescer filters, oil filters, hydraulic reservoir filters, air
filters, compressor oil, moisture separator filters, and Moluballoy grease for greasing the gear
bearing teeth. Crane grease and hydraulic oil not included in 1-year kits. See the crane parts
manual for specific greasing locations.

15

CHAPTER 3

Specifications
In This Chapter
Equipment Specifications ......................................................... 15
Dominator II Sidepack Dimensions ........................................... 17
Dominator II Chassis Specifications ......................................... 19

Equipment Specifications
SPECIFICATIONS

11-foot

13-foot

14-foot

Body Rating
Body Weight

75,000 ft-lb (10.4 tm)


3,722 lb to 3,898 lb (1688
- 1768 kg) (Based on
configuration)
96 in (244 cm)
52 in (132 cm)
22 in (56 cm)
50 in (127 cm)
24 in (61 cm)
10 in (25.4 cm)
141.5 ft to 164.9 ft (4.0 4.6 m) (Based on
configuration)
13

75,000 ft-lb (10.4 tm)


4,205 lb (1907 kg)

75,000 ft-lb (10.4 tm)


4,439 lb to 4,553 lb (2014
- 2065 kg) (Based on
configuration)
96 in (244 cm)
52 in (132 cm)
22 in (56 cm)
50 in (127 cm)
24 in (61 cm)
10 in (25.4 cm)
197.1 to 215.4 ft (5.6 6.1 m) (Based on
configuration)
13

Body Width (including rain eaves)


Sidepack Height
Sidepack Depth
Cargo Deck Width
Workbench Depth
Tailgate Height
Storage Capacity (including workbench)

Angle of Departure

96 in (244 cm)
52 in (132 cm)
22 in (56 cm)
50 in (127 cm)
24 in (61 cm)
10 in (25.4 cm)
179.0 ft (5.1 m)

13

Standard Configurations
11-foot body
52" (132.1 cm) standard left-hand and right-hand sidepacks
Right front raised* to 60" (152.4 cm)
Right front and left front raised* to 60" (152.4 cm)
Right front raised* to 60" (152.4 cm); All left side compartments raised to 60"
(152.4 cm)
All raised to 60" (152.4 cm)
13-foot body
Right front raised* to 60" (152.4 cm)
14-foot body
Right front and left front raised* to 60" (152.4 cm)
Right front raised* to 60" (152.4 cm); All left side compartments raised to 60"
(152.4 cm).
All raised* to 60" (152.4 cm)
* Includes 1st and 2nd vertical compartments.
NOTE: Crane box is 52" high for all configurations.

16

Dominator II Parts & Specifications Manual Part # 99905270

Body Materials
The sidepacks are constructed of 10-gauge and 12-gauge galvannealed steel. The floor structure is constructed of
10-gauge galvannealed and 1/8 deckplate steel. The workbench is constructed of galvannealed and cold rolled
steel.
Body Weights
11 ft RH & LH standard
11 ft RF raised
11 ft RF & LF raised
11 ft RF raised / LH all raised
11 ft RH & LH all raised
13 ft RF raised
14 ft RF & LF raised
14 ft RF raised / LH all raised
14 ft All raised

3,722 lb (1688 kg)


3,789 lb (1719 kg)
3,845 lb (1744 kg)
3,883 lb (1761 kg)
3,897 lb (1767 kg)
4,205 lb (1907 kg)
4,439 lb (2014 kg)
4,502 lb (2042 kg)
4,553 lb (2065 kg)

Body Sub-Structure
Patented inverted A-frame design constructed of 10-gauge galvannealed material with integral crane box, front
stabilizer receptacles and rear stabilizer housing.
Electrical System
The electrical system consists of a central power distribution point in the crane box using automotive-style harnesses.
The circuits use white wire with the circuit function printed every 3. The harness is protected by an overbraid that is
heat- and cut-resistant.
Doors
The doors are constructed of 14-gauge galvannealed steel with internal formed eaves and hemmed edges. The
latches are a 3-point, locking rotary T-handle style. They are constructed of cast steel with a powder-coat finish. The
hinges are stainless steel with composite washers.
Storage Capacity
11ft RH & LH standard
11 ft RF raised
11 ft RF & LF raised
11 ft RF raised / LH all raised
11 ft RH & LH all raised
13 ft RF raised
14 ft RF & LF raised
14 ft RF raised / LH all raised
14 ft All raised
Options
1. Drawers and drawer sets
2. Standard adjustable shelves
3. 3" (7.6 cm) high divided adjustable shelves
4. Stabilizers - manual and hydraulic
5. Workbench vises and vise plates
6. Energy-absorbing boom support

141.5 ft (4.4 m)
146.6 ft (4.2 m)
151.8 ft (4.3 m)
159.7 ft (4.5 m)
164.9 ft (4.6 m)
179.0 ft (5.1 m)
197.1 ft (5.6 m)
210.7 ft (6.0 m)
215.4 ft (6.1 m)

7. Individual incandescent compartment lights


8. Work lights
9. High-intensity light package
10. Compartment pressurization system
11. Air systems
12. Telescopic cranes up to 75,000 ft-lb
(10.4 tm)

Chapter 3 Specifications

17

Dominator II Sidepack Dimensions


Left Hand Sidepack

T
F

D
K

L C

Door Opening Dimensions

52"
(132.1)
52"
(132.1)
60"
(152.4)

52"
(132.1)
52"
(132.1)
60"
(152.4)

23.88"
(60.7)
23.88"
(60.7)
23.88"
(60.7)

52"
(132.1)
52"
(132.1)
52"
(132.1)

60"
(152.4)

60"
31.88"
(152.4) (81)

60"
(152.4)
52"
(132.1)
60"
(152.4)

60"
(152.4)
52"
52"
(132.1) (132.1)
60"
52"
(152.4) (132.1)

Compartment Dimensions
Base
Body
11ft
Standard
11ft RF
Raised
11ft RF
& LF
Raised
11ft RF
& LH
Raised
11ft All
Raised
13ft RF
Raised
14ft RF
& LF
Raised
14ft RF
& LH
Raised

31.88"
(81)
23.88"
(60.7)
23.88"
(60.7)

60"
60"
60"
31.88"
(152.4) (152.4) (152.4) (81)

Usable
Depth
T

29.75"
(75.6)
29.75"
(75.6)
29.75"
(75.6)

14.25"
(36.2)
14.25"
(36.2)
14.25"
(36.2)

44.88"
(114)
44.88"
(114)
44.88"
(114)

18.38"
(46.7)
18.38"
(46.7)
18.38"
(46.7)

20.25"
(51.4)
20.25"
(51.4)
20.25"
(51.4)

54.75" 50.38" 29.50"


(139.1) (127.9) (74.9)

54.75" 29.75"
(139.1) (75.6)

14.25"
(36.2)

44.88"
(114)

18.38"
(46.7)

20.25"
(51.4)

54.75"
(139.1)
46.75"
(118.7)
54.75"
(139.1)

54.75"
(139.1)
46.75"
(118.7)
46.75"
(118.7)

44.88"
(114)
44.88"
(114)
44.88"
(114)

18.38"
(46.7)
18.38"
(46.7)
18.38"
(46.7)

20.25"
(51.4)
20.25"
(51.4)
20.25"
(51.4)

44.88"
(114)

18.38"
(46.7)

20.25"
(51.4)

34.93"
(88.7)
34.93"
(88.7)
34.93"
(88.7)

15.88
(40.3)
15.88
(40.3)
15.88
(40.3)

50.38"
(127.9)
50.38"
(127.9)
50.38"
(127.9)

26.75"
(67.9)
26.75"
(67.9)
26.75"
(67.9)

46.75"
(118.7)
46.75"
(118.7)
54.75"
(139.1)

46.75"
(118.7)
46.75"
(118.7)
46.75"
(118.7)

21.50"
(54.6)
21.50"
(54.6)
21.50"
(54.6)

46.75"
(118.7)
46.75"
(118.7)
46.75"
(118.7)

60"
34.93"
(152.4) (88.7)

15.88
(40.3)

50.38" 26.75"
(127.9) (67.9)

60"
(152.4)
52"
(132.1)
52"
(132.1)

50.38"
(127.9)
50.38"
(127.9)
50.38"
(127.9)

50.38" 26.75"
(127.9) (67.9)

34.93"
(88.7)
34.93"
(88.7)
34.93"
(88.7)

23.75"
(60.3)
35.75"
(90.8)

15.88
(40.3)
15.88
(40.3)
15.88
(40.3)

60"
34.93"
(152.4) (88.7)

35.75"
(90.8)

15.88
(40.3)

26.75"
(67.9)
26.75"
(67.9)
26.75"
(67.9)

50.38"
(127.9)
46.75"
(118.7)
46.75"
(118.7)

29.50"
(74.9)
21.50"
(54.6)
21.50"
(54.6)

54.75" 54.75" 29.50"


(139.1) (139.1) (74.9)

29.75"
(75.6)
29.75"
(75.6)
29.75"
(75.6)

18.38"
(46.7)
29.75"
(75.6)

14.25"
(36.2)
14.25"
(36.2)
14.25"
(36.2)

54.75" 29.75"
(139.1) (75.6)

29.75"
(75.6)

14.25"
(36.2)

18

Dominator II Parts & Specifications Manual Part # 99905270

Right Hand Sidepack

TT

JJ

DD

RR

MM

EE

NN

GG

HH

II

FF

BB

AA
KK

LL
CC

SS

PP

QQ

Compartment Dimensions
Base
Body
11ft
Standard
11ft RF
Raised
11ft RF
& LF
Raised
11ft RF
& LH
Raised
11ft All
Raised
13ft RF
Raised
14ft RF
& LF
Raised
14ft RF
& LH
Raised

AA

Door Opening Dimensions

CC

DD

EE

FF

52"
(132.1)
60"
(152.4)
60"
(152.4)

52"
(132.1)
60"
(152.4)
60"
(152.4)

23.88"
(60.7)
23.88"
(60.7)
23.88"
(60.7)

52"
(132.1)
52"
(132.1)
52"
(132.1)

60"
(152.4)

60"
23.88"
(152.4) (60.7)

60"
(152.4)
60"
(152.4)
60"
(152.4)

BB

60"
(152.4)
60"
52"
(152.4) (132.1)
60"
52"
(152.4) (132.1)

OO

31.88"
(81)
23.88"
(60.7)
23.88"
(60.7)

60"
60"
52"
23.88"
(152.4) (152.4) (132.1) (60.7)

GG

QQ

RR

SS

Usable
Depth
TT

29.75"
(75.6)
29.75"
(75.6)
29.75"
(75.6)

14.25"
(36.2)
14.25"
(36.2)
14.25"
(36.2)

44.88"
(114)
44.88"
(114)
44.88"
(114)

18.38"
(46.7)
18.38"
(46.7)
18.38"
(46.7)

20.25"
(51.4)
20.25"
(51.4)
20.25"
(51.4)

54.75" 50.38" 21.50"


(139.1) (127.9) (54.6)

50.38" 29.75"
(127.9) (75.6)

14.25"
(36.2)

44.88"
(114)

18.38"
(46.7)

20.25"
(51.4)

54.75"
(139.1)
54.75"
(139.1)
54.75"
(139.1)

50.38"
(127.9)
46.75"
(118.7)
46.75"
(118.7)

44.88"
(114)
44.88"
(114)
44.88"
(114)

18.38"
(46.7)
18.38"
(46.7)
18.38"
(46.7)

20.25"
(51.4)
20.25"
(51.4)
20.25"
(51.4)

44.88"
(114)

18.38"
(46.7)

20.25"
(51.4)

HH

II

JJ

KK

LL

MM

NN

OO

34.93"
(88.7)
34.93"
(88.7)
34.93"
(88.7)

15.88
(40.3)
15.88
(40.3)
15.88
(40.3)

50.38"
(127.9)
50.38"
(127.9)
50.38"
(127.9)

26.75"
(67.9)
26.75"
(67.9)
26.75"
(67.9)

46.75"
(118.7)
54.75"
(139.1)
54.75"
(139.1)

46.75"
(118.7)
50.38"
(127.9)
50.38"
(127.9)

21.50"
(54.6)
21.50"
(54.6)
21.50"
(54.6)

50.38"
(127.9)
50.38"
(127.9)
50.38"
(127.9)

52"
34.93"
(132.1) (88.7)

15.88
(40.3)

50.38" 26.75"
(127.9) (67.9)

52"
(132.1)
52"
(132.1)
52"
(132.1)

50.38"
(127.9)
50.38"
(127.9)
50.38"
(127.9)

50.38" 26.75"
(127.9) (67.9)

34.93"
(88.7)
34.93"
(88.7)
34.93"
(88.7)

23.75"
(60.3)
35.75"
(90.8)

15.88
(40.3)
15.88
(40.3)
15.88
(40.3)

52"
34.93"
(132.1) (88.7)

35.75"
(90.8)

15.88
(40.3)

26.75"
(67.9)
26.75"
(67.9)
26.75"
(67.9)

54.75"
(139.1)
46.75"
(118.7)
46.75"
(118.7)

29.50"
(74.9)
21.50"
(54.6)
21.50"
(54.6)

54.75" 46.75" 21.50"


(139.1) (118.7) (54.6)

PP

29.75"
(75.6)
29.75"
(75.6)
29.75"
(75.6)

18.38"
(46.7)
29.75"
(75.6)

14.25"
(36.2)
14.25"
(36.2)
14.25"
(36.2)

46.75" 29.75"
(118.7) (75.6)

29.75"
(75.6)

14.25"
(36.2)

Chapter 3 Specifications

Rear View
96"
(2440)
22"
(560)

22"
(560)

50"
(1270)
24"
(610)

32"
(815)

Loadbed Height
24" (610 mm) with standard height compartments
32" (813 mm) with raised compartments

Dominator II Chassis Specifications


CHASSIS SPECIFICATIONS
Minimum Cab-to-Axle Dimensions
Dominator II without Welder
Single Axle (CA)
Deck
9' Body
60" (152.4 cm)
11' Body
84" (213.4 cm)
13' Body
108" (274.3 cm)
14' Body
120" (304.8 cm)
Dominator II with Welder Deck Single Axle (CA) (based on width of welder deck selected)
9' Body
84" - 96" (213.4 - 243.8 cm)
11' Body
108" - 120" (274.3 - 304.8 cm)
13' Body
132" - 144" (335.3 - 365.8 cm)
14' Body
144" - 156" (365.8 - 396.2 cm)

19

21

CHAPTER 4

Assemblies & Installation


In This Chapter
Body Installation (99905159) .........................................................................22
Body Assembly, Dominator II (99905253) .....................................................23
Door Assembly, Dominator II (99905142) ......................................................25
Key Cylinder Replacement ............................................................................28
PTO Wiring Installation-2006 to Present (99904085) .....................................29
PTO/Pump Rotation Guide (99904279) .........................................................34
Dominator II Crane Installation Hole Pattern (99905219)...............................35
Dominator II - 8600 - 10000 Crane Installation Kit (99905067) ......................36
Hydraulic Installation, Crane (99905203) .......................................................38
Hydraulic Installation, CAS435HA Compressor (99905204) ..........................39
Hydraulic Installation, CAS40P Compressor (99905350)...............................41
Hydraulic Installation, Crane & CAS435HA Compressor (99905205) ............42
Hydraulic Installation, Crane & CAS40P (99905351) .....................................45
Hydraulic Installation, Crane & CAS3560 (99905206) ...................................47
Hydraulic Installation, Crane, CAS60R Compressor (99905356) ...................50
Hydraulic Installation, CAS3560 Compressor (99905207) .............................52
Hydraulic Installation, CAS60R Compressor, Ford (99905357) .....................54
Hydraulic Installation, Crane, CAS45R Compressor (99905352) ...................55
Hydraulic Installation, CAS45R Compressor (99905353) ..............................56
Hydraulic Reservoir (51723758) ....................................................................57
Reservoir Assembly, 1.5" Suction (99905358)...............................................60
Reservoir Assembly, 1.25" Suction (99905359) .............................................61
Compressor Installation, CAS435HA - CAS3560 - CAS2545 (99905254) .....62
CAS40P Mounting Location & Installation (99905363) ..................................63
CAS45R Mounting Location & Installation (99905364) ..................................65
CAS60R Mounting Location & Installation (99905365) ..................................66
Battery Relocation, Cover Installation (99905060) .........................................67
Installation Kit, Compartment Pressure Fan (99905252) ...............................68
Electric Crane Installation (2003i, 3203i, 4004i, 5005i, 6006i) (99904394).....68

22

Dominator II Parts & Specifications Manual Part # 99905270

Body Installation (99905159)


6 7
3.69"
(9.3 cm)

52.00"
(132 cm)

5.20"
(13.2 cm)

CHASSIS FRAME

7.00"
(17.8 cm)

6.00"
(15.2 cm)
49.16"
(124.9 cm)

BETWEEN 90.63" (230 cm)


& 117.63" (298.8 cm)

3,7

1
3,7
2 3

8,7

8,7

2,6
5 9

4,5

8,7
3,7
2 4

NOTES (SEE REFERENCE NUMBER IN BOX):


1

LEFT AND RIGHT SIDE PACKS ARE OMITTED FOR CLARITY. FASTENERS CAN BE INSTALLED FROM
EITHER DIRECTION.

WHEN USING A TORQUE WRENCH, ALWAYS HOLD THE BOLT AND APPLY TORQUE TO THE NUT WITH
THE TORQUE TOOL.

FRONT NUTS AND BOLTS ARE GRADE 8. TORQUE TO 160 FT-LB (22.1 KG-M).

REAR NUTS AND BOLTS ARE GRADE 8. TORQUE TO 160 FT-LB (22.1 KG-M).

MUDFLAPS ARE PLACED AT THE FRONT OF THE REAR COMPARTMENT. (THE REAR COMPARTMENT
IS NOT SHOWN.)

DRILL 2 HOLES 0.63" (1.6 cm) PER SIDE THROUGH THE FRAMERAIL.

POSITION THE BRACKET AS FAR FORWARD AS POSSIBLE WHILE ALIGNING WITH THE 3" (7.6 cm) HOLE
SPACING IN THE BODY MOUNT RAIL.

99905159 PARTS LIST


ITEM
PART #
DESCRIPTION
1.
60115068
MOUNTING ANGLE-BODY TIE DOWN
2.
72060026
CAP SCREW
3.
72060151
CAP SCREW
4.
72062109
NUT
5.
76392598
WASHER
6.
72063078
WASHER
7.
72063119
WASHER
8.
72601859
NUT
9.
76393799
MUD FLAP - IMT LOGO
REV A 20110520

DETAILS
.31-18X 1.25 HH GR5 Z
.62-11X 2.00 HH GR8 Z
.31-18 HEX NYLOCK
.31 BONDED PLATED
.31X1.50 OD ZINC
.62 FLAT ASTM F436
.62-11 HEX ZINC NYLOCK GR8
16H X 24W

QUANTITY
2
6
12
6
6
6
24
12
2

Chapter 4 Assemblies & Installation

23

Body Assembly, Dominator II (99905253)

15

18, 19
4
17
DETAIL B
SCALE 1:1

14 1

13
15
15

16

7(2)

12
5, 9

5
3
10
8

11

9
3 2

DETAIL A
SCALE 1/4

24

Dominator II Parts & Specifications Manual Part # 99905270

7(8)
NOTES (SEE REFERENCE NUMBER IN BOX):
1

APPLIED TO NON-LATCHING DOOR OF THE PAIR OF DOORS.

CRANE SIDE ONLY.

ROD ATTACHMENT HARDWARE INCLUDED WITH LATCH.

APPLY TREAD DECAL FLUSH TO BOTTOM & OUTSIDE EDGE OF SIDEPACK.

ASSEMBLY TYPICAL, BOTH ENDS OF DOOR SHOCK.

RIGHT SIDE SIDEPACK SHOWN. LEFT SIDE SIMILAR.

DOOR JAMB WEATHERSTRIP PART NUMBERS LISTED IN CHART BELOW:

DOOR JAMB WEATHERSTRIP PART NUMBERS


89397091
DOMINATOR II 11' BODY
89397094
DOMINATOR II 13' BODY
89397095
DOMINATOR II 14' BODY

99905253 PARTS LIST


ITEM
PART #
1.
72661599
2.
60130298
60130297
60127636
60127447
3.
72661467
4.
60140037
5.
72601590
6.
60140038
7.
72060833
8.
72063152
9.
72062167
10.
89396599

DESCRIPTION
LATCH ASSEMBLY, 3 PT
ROD-DOOR
ROD-DOOR
ROD-DOOR
ROD-DOOR
HANDLE-BOLD-ON BLACK
STEP GRIP STRUT, LH
CAP SCREW
STEP GRIP STRUT, RH
SCREW-THREAD CUT
WASHER-FLAT
NUT
RUBBER FENDER

DETAILS
23.12 LG W-.75in OFFSET (2-4)
27.12 LG W-.75in OFFSET (1-4)
14.38 LG W/.75in OFFSET (2-4)
10.38 LG W-.75in OFFSET (2-4)
(WAS 60126311)
.31-18 X 1.00 TRH PHH
(WAS 60126312)
.31-18 X 0.75 HWH-1
.31 R WRT 304SS
SS .31-18 HEX NYLOC
DOM II / DOM III

QUANTITY
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D
2
1
A/R
1
10
4
A/R
2

Chapter 4 Assemblies & Installation

99905253 PARTS LIST


ITEM
PART #
11.
72661384
12.
70034366
13.
60350056
14.
89399101
15.
89396626
16.
60116698
17.
73050188
18.
70143791
19.
72062109
REV C 20120918

DESCRIPTION
RIVET-POP
PLUG-PLASTIC BUTTON
TREAD
WEATHERSTRIP
PLASTIC EDGING, BLACK
DRIP TRAY-CRANE
COMPARTMENT
SPRING-PNEUMATIC
BALL STUD
NUT

DETAILS
ALUMINUM .250 X .50 GRIP LG HD
12" X 21"
.75 X .71
DOM I, II, DSC
3" STROKE
.31-18 HEX NYLOCK

25

QUANTITY
AS REQ'D
AS REQ'D
2
AS REQ'D
AS REQ'D
1
AS REQ'D
AS REQ'D
AS REQ'D

26

Dominator II Parts & Specifications Manual Part # 99905270

Door Assembly (Dominator II) (99905142)

4
5

6
13

15 (3 PER HINGE)
7
8

16 (1
PER HINGE)

9
10
11
A

13

12

BEFORE
ASSEMBLY,
APPLY
LOCTITE 515
17 AROUND
EACH HOLE.

DETAIL A
14
(4 PER HINGE)
SIDEPACK HEIGHT
ITEM LOCATION
1.
2.
2.
2.
3.
4.
5.
6.
7.
8.
8.
8.
9.

LEFT VERT 1
LEFT VERT 2 (11' ONLY)
LEFT VERT 2 (13' ONLY)
LEFT VERT 2 (14' ONLY)
LEFT VERT 3
LEFT HORIZ W/LATCH
LEFT HORIZ W/O LATCH
LEFT REAR
RIGHT VERT 1
RIGHT VERT 2
RIGHT VERT 2
RIGHT VERT 2
RIGHT VERT 3

BODY
LENGTH
ALL
11'
13'
14'
13' & 14'
11', 13', 14'
11', 13', 14'
ALL
ALL
11'
13'
14'
13' & 14'

52" DOM II

60" DOM II

71414310
71414308
71414307
71414310
71414308
71414322
71414341
71414307
71414310
71414312
71414307
71414310
71414312

71414305
71414313
71414311
71414305
71414313
71414324
71414343
71414311
71414305
71414306
71414311
71414305
71414306

Chapter 4 Assemblies & Installation

SIDEPACK HEIGHT
ITEM LOCATION
10.
11.
12.
13.
14.

BODY
LENGTH
11', 13', 14'
11', 13', 14'
ALL
ALL
ALL

52" DOM II

60" DOM II

CRANE BOX

72601653 - 2 IN CRANE BOX

ALL

72062194 - 3 PER HINGE

15.

RIGHT HORIZ W/LATCH


RIGHT HORIZ W/O LATCH
RIGHT REAR
WORKBENCH
SCREW-MACH .25-20X .75
TRHTORXSS
SCREW-MACH .25-20X 1.00
TRHTORXSS
72062194 - NUT-SS .25-20 NYLOC

16.

72062264 - WELD NUT .25-20

ALL

72062264 - 1 PER HINGE

17.

72661383 - HINGE-SS 10GA BUTT

ALL

72661383

14.

71414322
71414324
71414341
71414343
71414307
NA
60126276
60126276
72601652 - 4 PER HINGE

27

28

Dominator II Parts & Specifications Manual Part # 99905270

Key Cylinder Replacement


KEY CYLINDER REPLACEMENT: The Dominator service vehicle uses door latch assembly 72661599 on all
compartment doors. Upon installation, the latch assemblies have a common key cylinder. However, the
key cylinders can be changed so compartments use different keys. This feature allows different
Dominator compartments to have different keys, thus increasing security.

Latch Assembly 72661599 Effective 9/25/13


72661713

Latch Assembly **shown at right

Standard Key Cylinder:


72661727
Cylinder/Key Compression Latch J223
Alternate Key Cylinders:
72661728
Cylinder/Key Compression Latch J201
72661729
Cylinder/Key Compression Latch J202
72661730
Cylinder/Key Compression Latch J203
72661731
Cylinder/Key Compression Latch J204
72661732
Cylinder/Key Compression Latch J205
72661733
Cylinder/Key Compression Latch J206
72661734
Cylinder/Key Compression Latch J207
72661735
Cylinder/Key Compression Latch J208
72661736
Cylinder/Key Compression Latch J209
72661737
Cylinder/Key Compression Latch J210

Latch Assembly 72661599 Through 9/25/13


72661726

Latch Assembly **shown at right

Standard Key Cylinder:


72661608
Cylinder/Key Compression Latch J223
Alternate Key Cylinders:
72661609
Cylinder/Key Compression Latch J201
72661610
Cylinder/Key Compression Latch J202
72661611
Cylinder/Key Compression Latch J203
72661612
Cylinder/Key Compression Latch J204
72661613
Cylinder/Key Compression Latch J205
72661614
Cylinder/Key Compression Latch J206
72661615
Cylinder/Key Compression Latch J207
72661616
Cylinder/Key Compression Latch J208
72661617
Cylinder/Key Compression Latch J209
72661618
Cylinder/Key Compression Latch J210
Part # 72661619, Cylinder/Key Tool for Compression
Latch, is required to change the key cylinders on
Latch Assembly 72661726.

Chapter 4 Assemblies & Installation

29

PTO Wiring Installation-2006 to Present


(99904085)
Allison T1000/T2000 TCM with Single PTO (4th Generation) (2006-present) (99904085-1)
6

77041701
7
2
3

IGNITION
12V

5
6

TO PTO GROUND SPLICE (99903681)


CHASSIS ELEC. INSTALL. INSTR.

1,2
PTO

3
3
5
E-BRAKE
80-PIN
CONNECTOR
ON T.C.M.

WIRE 43
(143)
GM (143)
WIRE 50
(150)
GM (104)

NOTE:
1

Different chassis may have different codes for the TCM wire numbers.

TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at that
location.

TCM for Sterling Actera is located under the cab. Use customer access Metripack connector located on the
driver's side wheel well. Use cavity "F" for pin 43 and cavity "G" for pin 50. Use item #5 terminal to connect.

TCM for International 4300 and 4400 models is located under the cab. Use customer access Metripack
connector located in the driver's side, upper wheel well. Use cavity "B" for wire 43 and cavity "C" for wire 50.
Use item #5 terminal to connect.

2007 and newer GM Transmission Connector (Located near upfitter connector in the engine compartment on the
right side) Wire 143 = Pin C; Wire 104 = Pin K.
ALLISON T1000/T2000 4th GEN SINGLE PTO WIRING PARTS LIST
ITEM
PART #
1.
77044764
2.
77041527
3.
77041251
4.
77441047
5.
77044556
6.
77041701
NEW 20061108

DESCRIPTION
FUSE HOLDER W/O FUSE
FUSE-ATC 7.5 AMP
RELAY
TERMINAL, MP 150 16-18GA MALE
DIODE
SWITCH-ROCKER

QUANTITY
1
1
2
2
1
1

30

Dominator II Parts & Specifications Manual Part # 99905270

Allison T1000/T2000 TCM with Dual PTO (4th Generation) (2006-present) (99904085-2)
COMPRESSOR
SWITCH
77041701 7
6

2
3

TO PTO GROUND SPLICE


(REF 99903681-CHASSIS
ELEC. INSTL. INSTRUCTIONS)

5
6

IGNITION
12 V

1,2

2
3

PTO
CMPRSR
PTO

COMP
RELAY

CRANE
SWITCH
77041701 7
5
6

4
3
E-BRAKE
80-PIN
CONNECTOR
ON T.C.M.

PTO
CRANE
PTO

4
WIRE 43
(143)
GM (143)

PTO
SOLENOID

CRANE
RELAY

WIRE 50
(150)
GM (104)

NOTE:
1

Different chassis may have different codes for the TCM wire numbers.

TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at that
location.

TCM for Sterling Actera is located under the cab. Use customer access Metripack connector located on the
driver's side wheel well. Use cavity "F" for pin 43 and cavity "G" for pin 50. Use item #5 terminal to connect.

TCM for International 4300 and 4400 models is located under the cab. Use customer access Metripack
connector located in the driver's side, upper wheel well. Use cavity "B" for wire 43 and cavity "C" for 50. Use
item #5 terminal to connect.

2007 and newer GM Transmission Connector (Located near upfitter connector in the engine compartment on the
right side) Wire 143 = Pin C; Wire 104 = Pin K.
ALLISON T1000/T2000 4th GEN DUAL PTO WIRING PARTS LIST
ITEM
PART #
1.
77044764
2.
77041527
3.
77044556
4.
77041251
5.
77441047
6.
77041701
NEW 20061108

DESCRIPTION
FUSE HOLDER W/O FUSE
FUSE-ATC 7.5 AMP
DIODE - 2.2 AMP/ 274 V
RELAY
TERMINAL, MP 150 16-18GA MALE
SWITCH-ROCKER

QUANTITY
1
1
3
3
2
2

Chapter 4 Assemblies & Installation

31

Allison T3000/T4000 TCM with Single PTO (4th Generation) (2006-present) (99904085-3)
77041701
7

IGNITION
12 V

2
3

1,2

5
6

TO PTO GROUND SPLICE


(REF 99903681-CHASSIS
ELEC. INSTALL. INSTRUCTIONS)

3
5

PTO

E-BRAKE

3
PIN 45
(145)

80 PIN
CONNECTOR
ON T.C.M.

PIN 17
(117)

PIN 3
(103)

NOTES:
1

Different chassis may have different codes for the TCM wire numbers.

TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at that
location.

2007 and newer GM Transmission Connector (Located near upfitter connector in the engine compartment on the
right side) Pin 45 = Pin A; Pin 17 = Pin B; Pin 3 = Pin J
ALLISON T3000/T4000 4th GEN SINGLE PTO WIRING PARTS LIST
ITEM
PART #
1.
77044764
2.
77041527
3.
77041251
4.
77441047
5.
77044556
6.
77041701
NEW 20061108

DESCRIPTION
FUSE HOLDER W/O FUSE
FUSE-ATC 7.5 AMP
RELAY
TERMINAL MP 150 16-18GA
DIODE - 2.2 AMP/ 274 V
SWITCH-ROCKER

QUANTITY
1
1
2
3
1
1

32

Dominator II Parts & Specifications Manual Part # 99905270

Allison T3000/T4000 TCM with Dual PTO (4th Generation) (2006-present) (99904085-4)
COMPRESSOR
SWITCH
7
6

2
3

5
6

TO PTO GROUND SPLICE


(REF 99903681-CHASSIS
ELEC. INSTL. INSTRUCTIONS)

IGNITION
12 V

PTO
SOLENOID

1,2

4
3

COMP
RELAY

CRANE
SWITCH
7

CMPRSR
PTO

6
2
3

E-BRAKE

5
6

CRANE
RELAY

CRANE
PTO

4
3

PIN 45
(145)

80 PIN
CONNECTOR
ON T.C.M.

PIN 17
(117)
4

PIN 3
(103)

NOTES:
1

Different chassis may have different codes for the TCM wire numbers.

TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at that
location.2

007 and newer GM Transmission Connector (Located near upfitter connector in the engine compartment on the
right side) Pin 45 = Pin A; Pin 17 = Pin B; Pin 3 = Pin J
ALLISON T3000/T4000 4th GEN DUAL PTO WIRING PARTS LIST
ITEM
PART #
1.
77044764
2.
77041527
3.
77044556
4.
77041251
5.
77441047
6.
77041701
NEW 20061108

DESCRIPTION
FUSE HOLDER W/O FUSE
FUSE-ATC 7.5 AMP
DIODE - 2.2 AMP/ 274 V
RELAY
TERMINAL, MP 150 16-18GA MALE
SWITCH-ROCKER

QUANTITY
1
1
3
4
REF
2

Chapter 4 Assemblies & Installation

33

Allison T1000/T2000 TCM Freightliner - Single PTO (4th Generation) (2006-present) (99904085-5)

TO FREIGHTLINER HARNESS
(BACK OF CAB) CONNECTION TO
PTO SOLENOID CONNECTOR
200D 151T
(PURPLE)

GROUND (BLACK)
2 PIN CONNECTOR

1
PTO ENGAGE
(IMT HARNESS)
E-BRAKE

2
PTO
PRESSURE
SWITCH

WIRE 43
(143)
80-PIN
CONNECTOR
ON T.C.M.

1
PTO

WIRE 50
(150)

ALLISON T1000/T2000 4th GEN FREIGHTLINER PTO WIRING PARTS LIST


ITEM
PART #
DESCRIPTION
QUANTITY
1.
77041251
RELAY
2
2.
77044556
DIODE - 2.2 AMP/ 274 V
2
NEW 20061108

200 1413 (PURPLE)


TO FREIGHTLINER
HARNESS (BACK OF
CAB) CONNECTION
TO PTO PRESSURE
SWITCH
GROUND (BLACK)
2 PIN CONNECTOR

34

Dominator II Parts & Specifications Manual Part # 99905270

PTO/Pump Rotation Guide (99904279)


PTO ROTATION IS OPPOSITE OF ENGINE ROTATION (OPP)
LOOKING
AT PUMP
SHAFT
P
FRONT
OF
TRUCK

LOOKING
AT REAR
OF PUMP
S

CCW

CW

LOOKING FROM REAR


OF TRUCK, PTO
ROTATES CW

CW

LOOKING FROM FRONT


OF TRUCK, PUMP / DRIVE
EQUIPMENT ROTATES CCW
LOOKING
AT PUMP
SHAFT
S

P
CW

FRONT
OF
TRUCK

LOOKING FROM REAR


OF TRUCK, PTO
ROTATES CCW

LOOKING FROM FRONT


OF TRUCK, PUMP / DRIVE
EQUIPMENT ROTATES CW

CCW

PTO ROTATION IS THE SAME AS ENGINE ROTATION (ENG)


NOTES:
1

The pump / driven equipment should always rotate in the opposite direction of the PTO.

A geared adapter will always change the rotation of the PTO.

LOOKING
AT REAR
OF PUMP
P

S
CCW

Chapter 4 Assemblies & Installation

Dominator II Crane Installation Hole Pattern


(99905219)
0.88" (2.2 cm)

11.5"
(29.2 cm)

14.75"
(37.5 cm)
G
H
J
J

G
H
J

H
J

H
J
G
H
J
HOLES
E
F

G
H
J

E
F

G
H
J

E
F

CRANE MODEL
1015/3203i / 4004i (IMT)
2003i* / 2020 / 4004i** (non-IMT)
* Requires adapter plate 51721678 at installation.
** Requires adapter plate 51721680 at installation.
2820 / 3020 / 3820 / 5020 / 5005i / 6006i / 7500S / 7500
6020
6025 / 8600S / 8600 / 9500S / 9500 / 10000S / 10000

35

36

Dominator II Parts & Specifications Manual Part # 99905270

Dominator II - 8600 - 10000 Crane Installation


Kit (99905067)
2

CUT WASHER LOCATIONS


5,7

5,6
41
7(6)
5(8) 2
6(2)

5,7

5,7
DOOR
SIDE

5,7
5,7

5,7
5,6

REAR
OF TRUCK

NOTES (SEE REFERENCE NUMBER IN BOX):


1

INSTALL THE LEVEL INDICATOR (72042097) PARALLEL TO THE DOOR REINFORCEMENTS.

TORQUE MOUNTING BOLTS TO 680 FT-LB (94 KG-M). (8 PLACES) USE THE SUPPLIED 3" (7.6 cm) BOLTS
WITH A CRANE BOX TOP PLATE THICKNESS OF 1/2" TO 5/8" (1.3 cm TO 1.6 cm) ONLY. DETERMINE THE
THICKNESS OF THE CRANE BOX TOP PLATE PRIOR TO MOUNTING. IF DIFFERENT LENGTH BOLTS
ARE REQUIRED, THEY MUST BE 1-8, GRADE 8, ZINC COATED, OF PROPER LENGTH. FAILURE TO USE
PROPER LENGTH BOLTS MAY CAUSE THE BOLTS UNDER THE CRANE SWING BEARING TO BOTTOM
OUT BEFORE TORQUING. INSURE A MINIMUM OF 1-1/2" (3.8 cm) THREAD ENGAGEMENT.

Chapter 4 Assemblies & Installation

37

CRANE MOUNTING HOLE LOCATIONS

14.75 (37.5 cm)


7.38
(18.7 cm)
2.38
(6 cm)

1.13 (2.9 cm) THROUGH


CRANE BOX TOP ONLY
(8 PLACES)

7.25
(18.4 cm)

6.75
(17.1 cm)

14.75
(37.5 cm)

13.75
(34.9 cm)

REAR OF TRUCK
6 (15.2 cm) THROUGH
CRANE BOX TOP ONLY

6.63
(16.8 cm)

99905067 PARTS
ITEM
PART #
1.
93713669
2.
CRANE
3.
BODY
4.
72042097
5.
72601748
6.
72063066
7.
72063286
REV D 20120523

DESCRIPTION
INSTALLATION KIT
CRANE ASSEMBLY
DOMINATOR BODY
LEVEL INDICATOR LEVEL
CAP SCREW
WASHER
WASHER

DETAILS
7500-10000

KIT #

#1
1.00- 8X 3.00 SH GR8
#1
1.00 FLAT HI STR
#1
FLAT 1.00 H ASTM F436 #1
Z-CUT

QUANTITY
1
1
1
1
8
2
6

38

Dominator II Parts & Specifications Manual Part # 99905270

Hydraulic Installation, Crane (99905203)


4
1

3
11,12,13
9
6

CRANE
RETURN

SUCTION

7
8

CRANE
PRESSURE

10
NOTES (SEE REFERENCE NUMBER IN BOX):
1

CLAMP ASSEMBLY IS PART OF ITEM #4.

HYDRAULIC LINES
BODY LENGTH
CRANE PRESSURE
CRANE RETURN
SUCTION

9'
51399200
51399182
89399174-6'

11'
51396239
51399183
89399174-6'

13'
51396721
51399180
89399174-6'

14'
51396721
51399180
89399174-6'

19'
51397030
51399207
89399174-6'

11'
51396721
51399180
89399174-9'

13'
51396722
51399208
89399174-9'

14'
51396722
51399209
89399174-9'

19'
51397032
51399210
89399174-9'

HYDRAULIC LINES WITH WELDER DECK


BODY LENGTH
CRANE PRESSURE
CRANE RETURN
SUCTION

9'
51399201
51399184
89399174-9'

99905203 PARTS LIST


ITEM PART #
DESCRIPTION
1.
91723963
KIT, HYDRAULIC RESERVOIR
2.
91724099
KIT-HYDRAULIC
3.
71414719
TUBE ASSEMBLY-HYDRAULIC RESERVOIR
4.
51723758
RESERVOIR ASSEMBLY WITH FILTER
5.
72534749
ADAPTER
6.
72534438
ADAPTER
7.
73054232
VALVE-BALL
8.
72531550
NIPPLE-BARB
9.
72534811
ADAPTER
10.
72661642
CLAMP-HOSE
11.
72060093
CAP SCREW

DETAILS

KIT #
REF
1.25 SUCTION
REF
1.25 OD
1
21 GAL
1
M STR/M JIC 20 20
1
MPT/HEX/MPT 1.50 1.25 2
1.25
2
STL 1.25MPT 1.25
2
M JIC/F JIC 12 20
1.75 T-BOLT
2
.50-13X 1.50 HH GR5 Z
1

QTY
1
1
1
1
1
1
1
1
1
2
2

Chapter 4 Assemblies & Installation

99905203 PARTS LIST


ITEM PART #
DESCRIPTION
12.
72063005
WASHER
13.
72063053
WASHER
REV A 20110923

DETAILS
.50 FLAT
.50 LOCK

KIT #
1
1

39

QTY
2
2

Hydraulic Installation, CAS435HA Compressor


(99905204)
4

12
1

13
6

14

15

17,18,19
8

11

PRESSURE

9
10
16
SUCTION

NOTES (SEE REFERENCE NUMBER IN BOX):


1 CLAMP ASSEMBLY IS PART OF ITEM #4.
HYDRAULIC LINES
BODY LENGTH
9'
11'
COMPRESSOR
51396287
51399186
PRESSURE
SUCTION
89399174-6' 89399174-6'

13'
51399186

14'
51399186

19'
51399186

89399174-6'

89399174-6'

89399174-6'

40

Dominator II Parts & Specifications Manual Part # 99905270

HYDRAULIC LINES WITH WELDER DECK


BODY LENGTH
9'
11'
COMPRESSOR
51399187
51399187
PRESSURE
SUCTION
89399174-9' 89399174-9'
99905204 PARTS LIST
ITEM
PART #
DESCRIPTION
1.
91723963
KIT, HYDRAULIC RESERVOIR
2.
91723964
KIT, HYDRAULIC CAS435
3.
91724099
KIT, HYDRAULIC SUCTION
4.
51723758
RESERVOIR ASSEMBLY WITH
FILTER
5.
71414719
TUBE ASSEMBLY-HYDRAULIC
RESERVOIR
6.
51399166
HOSE
7.
20013
COMPRESSOR-MODEL
CAS435HA
8.
72534438
ADAPTER
9.
73054232
VALVEBALL
10.
72531550
NIPPLEBARB
11.
72534811
ADAPTER
12.
72534749
ADAPTER
13.
72053766
ELBOW
14.
72532359
ADAPTER
15.
72533592
NIPPLEBARB
16.
72661642
CLAMPHOSE
17.
72060093
CAP SCREW
18.
72063005
WASHER
19.
72063053
WASHER
REV A 20110923

13'
51399187

14'
51399187

19'
51399187

89399174-9'

89399174-9'

89399174-9'

DETAILS

1.25
21 GAL

KIT #
REF
REF
REF
1

QTY
1
1
1
1

1.25 OD

FF .75 X 88.00 (12-12)

2
-

1
1

MPT/HEX/MPT 1.50 1.25


1.25
STL 1.25MPT 1.25
M JIC/F JIC 12 20
M STR/M JIC 20 20
M STR/90/M JIC 10 12
M STR/M JIC 10 8
BRS .50MPT/90/.75
1.75 T-BOLT
.50-13X 1.50 HH GR5 Z
.50 FLAT
.50 LOCK

3
3
3
1
2
2
2
3
1
1
1

1
1
1
1
1
1
1
1
2
2
2
2

Chapter 4 Assemblies & Installation

Hydraulic Installation, CAS40P Compressor


(99905350)
4
7

COMPRESSOR
PRESSURE
6
5
8,9,10

BULKHEAD PANEL
REMOVED FOR CLARITY
SUCTION
HYD LINES
BODY LENGTH
COMPRESSOR
PRESSURE
SUCTION
99905350 PARTS LIST
ITEM
PART #
1.
91723963
2.
3.
4.

91723969
91724099
CAS40P

5.

51399265

6.
72534811
7.
72534819
8.
72060093
9.
72063005
10.
72063053
NEW 20111215

9' - 19'
51396267

HYD LINES WITH WELDER


DECK
9' - 19'
51396268

89393401-6'

89393401-9'

DESCRIPTION
KIT, HYDRAULIC
RESERVOIR
KIT, HYDRAULIC CAS40P
KIT, HYDRAULIC SUCTION
COMPRESSOR-MODEL
CAS40P
HOSE
ADAPTER
NIPPLE
CAP SCREW
WASHER
WASHER

DETAILS

1.25

FJ .75 X 104 (12-12) 100R4


GMV
MJIC/FJIC 12 20
BARB BRASS .75MPT/90/.75
M JIC/F JIC 12 20
.50 FLAT
.50 LOCK

QUANTITY
REF
REF
REF
1
1
1
1
2
2
2

41

42

Dominator II Parts & Specifications Manual Part # 99905270

Hydraulic Installation, Crane & CAS435HA


Compressor (99905205)
6

11
1

12
13

9
14
22

Chapter 4 Assemblies & Installation

21

18

15 25,26,27

43

7 2
19
16

23,24
20
A


DETAIL A

RIGHT HAND SIDEPACK


REMOVED FOR CLARITY

17
CRANE
PRESSURE
CRANE
RETURN

COMPRESSOR
PRESSURE
10

HYDRAULIC LINES
CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE
SUCTION

11'
51396329
51399177
51399186

13'
51396721
51399178
51399186

14'
51396721
51399179
51399186

19'
51397030
51399180
51399186

89397483-6'

89397483-6'

89397483-6'

89397483-6'

44

Dominator II Parts & Specifications Manual Part # 99905270

HYDRAULIC LINES WITH WELDER DECK


CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE
SUCTION

11'
51396721
51399182
51399187

13'
51396722
51399183
51399187

14'
51396722
51399184
51399187

19'
51397032
51399185
51399187

89397483-9'

89397483-9'

89397483-9'

89397483-9'

NOTES (SEE REFERENCE NUMBER IN BOX):


1

CLAMP ASSEMBLY IS PART OF ITEM #6.

MOUNT RETURN MANIFOLD ON GUSSET CLOSEST TO RESERVOIR.

99905205 PARTS LIST


ITEM
PART #
1.
91723963
2.
91723962
3.
4.
5.

91723964
91724098
20013

6.

51723758

7.
8.

73540446
71414719

9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.

51399167
51399166
72534749
72053251
73054379
72531552
72532359
72534814
72533592
72053767
72532367
72534564

21.
72053766
22.
72661656
23.
72601992
24.
72063051
25.
72060093
26.
72063005
27.
72063053
REV A 20110923

DESCRIPTION
KIT, HYDRAULIC RESERVOIR
KIT, HYDRAULIC RETURN
MANIFOLD
KIT, HYDRAULIC CAS435
KIT-HYDRAULIC SUCTION
COMPRESSOR-MODEL
CAS435HA
RESERVOIR ASSEMBLY WITH
FILTER
MANIFOLD-RETURN
TUBE ASSEMBLY-HYDRAULIC
RESERVOIR
HOSE
HOSE
ADAPTER
NIPPLE-PIPE
VALVE-BALL
NIPPLE-BARB
ADAPTER
ELBOW
NIPPLE-BARB BRS
ELBOW
ADAPTER
PLUG-STR
ELBOW
CLAMP-HOSE
CAP SCREW
WASHER
CAP SCREW
WASHER
WASHER

DETAILS

KIT #
REF
REF

QUANTITY
1
1

1.5

REF
REF
-

1
1
1

21 GAL

1.25 OD

2
1

1
1

2
3
1
4
4
4
3
2
3
2
3
2

1
1
1
1
1
1
1
1
1
1
1
1

3
4
2
2
1
1
1

1
2
2
2
2
2
2

FF 1.25 X 49.00 (20-20)


FF .75 X 88.00 (12-12)
M STR/M JIC 20 20
BLK 1.50X CLOSE
1.5
STL 1.50MPT 1.50
M STR/M JIC 10 8
M STR/90/M JIC 20 20
.50MPT/90/.75
M STR/90/M JIC 12 12
M STR/M JIC 16 12
SOC HD STL 12 ZERO
LEAK
M STR/90/M JIC 10 12
2.00 T-BOLT
.38-16X .75 HH GR5 Z
.38 LOCK
.50-13X 1.50 HH GR5 Z
.50 FLAT
.50 LOCK

Chapter 4 Assemblies & Installation

45

Hydraulic Installation, Crane & CAS40P


(99905351)
A

12
4

15,16,17

SUCTION
7
CRANE
RETURN 8

6
11
9

13,14

COMPRESSOR
PRESSURE

CRANE
PRESSURE

10

DETAIL A

HYDRAULIC LINES
CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE
SUCTION

11'
51396329
51399177
51399267

13'
51396721
51399178
51399267

14'
51396721
51399179
51399267

19'
51397030
51399180
51399267

89397483-6'

89397483-6'

89397483-6'

89397483-6'

HYDRAULIC LINES WITH WELDER DECK


CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE
SUCTION

99905351 PARTS LIST


ITEM
PART #
1.
91723962
2.
91723963
3.
91723968
4.
CAS40P
5.
73540446
6.
51399167

11'
51396721
51399182
51399268

13'
51396722
51399183
51399268

14'
51396722
51399184
51399268

19'
51397032
51399185
51399268

89397483-9'

89397483-9'

89397483-9'

89397483-9'

DESCRIPTION
DETAILS
KIT-HYDRAULIC RETURN MANIFOLD
KIT-HYDRAULIC RESERVOIR
KIT-HYDRAULIC CAS40P
COMPRESSOR CAS40P
MANIFOLD-RETURN
HOSE
FF 1.25 X 49.00 (20-20) 100R4 GMV

QUANTITY
1
1
1
1
1
1

46

Dominator II Parts & Specifications Manual Part # 99905270

99905351 PARTS LIST


ITEM
PART #
7.
51399265
8.
72053767
9.
72534814
10.
72532367
11.
72534564
12.
72534819
13.
72063051
14.
72060044
15.
72063005
16.
72060093
17.
72063053
NEW 20111215

DESCRIPTION
HOSE
ELBOW
ELBOW
ADAPTER
PLUGNIPPLEWASHER
CAP SCREW
WASHER
CAP SCREW
WASHER

DETAILS
FJ .75 X 104.00 (12-12) 100R4 GMV
M STR/90/M JIC 12 12
M STR/90/M JIC 20 20
M STR/M JIC 16 12
STR SOC HD STL 12 ZERO LEAK
BARB BRS .75MPT/90/.75
.38 LOCK
.38-16X .75 HH GR5 Z
.50 FLAT
.50-13X 1.50 HH GR5 Z
.50 LOCK

QUANTITY
1
1
1
1
1
1
2
2
2
2
2

Chapter 4 Assemblies & Installation

Hydraulic Installation, Crane & CAS3560


(99905206)
6
1

16
20

13

14
15
11

22

47

48

Dominator II Parts & Specifications Manual Part # 99905270

23,24,27

18

5 1
19


17
25,26
21

DETAIL A

RIGHT HAND SIDEPACK


REMOVED FOR CLARITY

12
SUCTION
10
11

CRANE
PRESSURE

10

COMPRESSOR
PRESSURE

CRANE RETURN

HYDRAULIC LINES
CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE

11'
51396329
51399177
51399175

13'
51396721
51399178
51399175

14'
51396721
51399179
51399175

19'
51397030
51399180
51399175

Chapter 4 Assemblies & Installation

49

HYDRAULIC LINES WITH WELDER DECK


CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE

11'
51396721
51399182
51399204

13'
51396722
51399183
51399204

14'
51396722
51399184
51399204

19'
51397032
51399185
51399204

NOTES (SEE REFERENCE NUMBER IN BOX):


1

CLAMP ASSEMBLY IS PART OF ITEM #6.

MOUNT RETURN MANIFOLD ON GUSSET CLOSEST TO RESERVOIR.

99905206 PARTS LIST


ITEM PART #
DESCRIPTION
1.
91723963
KIT, HYDRAULIC RESERVOIR
2.
91723962
KIT, HYDRAULIC RETURN MANIFOLD
3.
91723965
KIT, HYDRAULIC CAS2545/CAS3560
4.
91724098
KIT-HYDRAULIC SUCTION
5.
73540446
MANIFOLD-RETURN
6.
51723758
RESERVOIR ASSEMBLY WITH
FILTER
7.
71414719
TUBE ASSEMBLY-HYDRAULIC
RESERVOIR
8.
CAS3560
COMPRESSOR ASSEMBLY, CANOPY
ROTARY SCREW
9.
51396747
HOSE
10.
51399188
HOSE
11.
51399167
HOSE
12.
51399194
13.
72053251
14.
73054379
15.
72531552
16.
72534749
17.
72534814
18.
72053767
19.
72532370
20.
72053760
21.
72534564
22.
72661656
23.
72060093
24.
72063005
25.
72060044
26.
72063051
27.
72063053
REV A 20110920

HOSE
NIPPLE-PIPE BLK
VALVE-BALL
NIPPLE-BARB
ADAPTER
ELBOW
ELBOW
ADAPTER
ELBOW
PLUG-STR SOC HD STL
CLAMP-HOSE
CAP SCREW
WASHER
CAP SCREW
WASHER
WASHER

DETAILS

21 GAL

KIT #
REF
REF
REF
REF
2
1

QTY
1
1
1
1
1
1

1.25 OD

1.5

1
FJ 1.00 X 63.00 (12-12) 100R17
FF 1.00 X 140.00 (16-16) 100R4
FF 1.25 X 49.00 (20-20) 100R4
GMV
FJ .38 X 90.00 (8-8) 100R17
1.50X CLOSE
1.5
STL 1.50MPT 1.50
M STR/M JIC 20 20
M STR/90/M JIC 20 20
M STR/90/M JIC 12 12
M STR/M JIC 16 16
M STR/90/M JIC 6 6
.12 ZERO LEAK
2.00 T-BOLT
0.5-13X 1.50 HH GR5 Z
.50 FLAT
0.38-16X .75 HH GR5 Z
.38 LOCK
.50 LOCK

3
3
2

1
1
1

3
4
4
4
1
2
2
3
3
2
4
1
1
2
2
1

1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2

50

Dominator II Parts & Specifications Manual Part # 99905270

Hydraulic Installation, Crane, CAS60R


Compressor (99905356)
CRANE
RETURN

SUCTION

CRANE
PRESSURE
8

18,19,20

12

6
9
11

B
13
A

10
15

14

16,17
DETAIL A
RIGHT HAND SIDEPACK
REMOVED FOR CLARITY

DETAIL B

Chapter 4 Assemblies & Installation

HYDRAULIC LINES
CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE
SUCTION

11'
51396329
51399177
51399175

13'
51396721
51399178
51399175

14'
51396721
51399179
51399175

19'
51397030
51399180
51399175

89397483-6'

89397483-6'

89397483-6'

89397483-6'

HYDRAULIC LINES WITH WELDER DECK


CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE
SUCTION

11'
51396721
51399182
51399204

13'
51396722
51399183
51399204

14'
51396722
51399184
51399204

19'
51397032
51399185
51399204

89397483-9'

89397483-9'

89397483-9'

89397483-9'

99905356 PARTS LIST


ITEM
PART #
DESCRIPTION
1.
91723962
KIT-HYD RETURN MANIFOLD
2.
91723963
KIT-HYD RESERVOIR
3.
91723970
KIT-HYD CAS60R
4.
91724098
KIT-HYD 1.50 SUCTION
5.
CAS60R
COMPRESSOR-CAS60R
6.
73540446
MANIFOLD-RETURN
7.
51399270
HOSE
8.
51399167
HOSE
9.
72532370
ADAPTER
10.
72053558
ADAPTER
11.
72531102
ELBOW
12.
72053767
ELBOW
13.
72534814
ELBOW
14.
72534564
PLUG
15.
72053458
NIPPLE-BARB
16.
72060044
CAP SCREW
17.
72063051
WASHER
18.
72060093
CAP SCREW
19.
72063053
WASHER
20.
72063005
WASHER
NEW 20111215

DETAILS

FF 1.00 X 125.00 (16-16) 100R4


FF 1.25 X 49.00 (20-20) 100R4 GMV
M STR/M JIC 16 16
MPT/HEX/MPT .75 .75
STL .75 X 90 DEG
M STR/90/M JIC 12 12
M STR/90/M JIC 20 20
STR SOC HD STL 12 ZERO LEAK
BRS .75MPT .75
.38-16X .75 HH GR5 Z
.38 LOCK
.50-13X 1.50 HH GR5 Z
.50 LOCK
.50 FLAT

QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2

51

52

Dominator II Parts & Specifications Manual Part # 99905270

Hydraulic Installation, CAS3560 Compressor


(99905207)
4

10
1

12

9
5
8

11
17,18,19

13
14

SUCTION
15
16

6
7
COMPRESSOR
PRESSURE

NOTES (SEE REFERENCE NUMBER IN BOX):


1

CLAMP ASSEMBLY IS PART OF ITEM #4.

HYDRAULIC LINES
BODY LENGTH
COMPRESSOR
PRESSURE
SUCTION

11'
51399175

13'
51399175

14'
51399175

19'
51399175

89397483-6'

89397483-6'

89397483-6'

89397483-6'

11'
51399204

13'
51399204

14'
51399204

19'
51399204

89397483-9'

89397483-9'

89397483-9'

89397483-9'

HYDRAULIC LINES WITH WELDER DECK


BODY LENGTH
COMPRESSOR
PRESSURE
SUCTION

Chapter 4 Assemblies & Installation

99905207 PARTS LIST


ITEM
1.
2.

PART #
91723963
91723965

3.
4.

91724098
51723758

5.

71414719

6.

51396747

DESCRIPTION
KIT, HYDRAULIC RESERVOIR
KIT, HYDRAULIC
CAS2545/CAS3560
KIT-HYDRAULIC SUCTION
RESERVOIR ASSEMBLY WITH
FILTER
TUBE ASSEMBLY-HYDRAULIC
RESERVOIR
HOSE

7.

51399188

HOSE

8.

51399194

HOSE

9.

CAS3560

COMPRESSOR ASSEMBLYCANOPY ROTARY SCREW


ADAPTER
ADAPTER
ELBOW
NIPPLE-PIPE BLK
VALVE-BALL
NIPPLE-BARB STL
CLAMP-HOSE
CAP SCREW
WASHER
WASHER

10.
72534749
11.
72534534
12.
72053760
13.
72053251
14.
73054379
15.
72531552
16.
72661656
17.
72060093
18.
72063005
19.
72063053
REV A 20110923

DETAILS

KIT #
REF
REF

QTY
1
1

1.5
21 GAL

REF
1

1
1

1.25 OD

FJ 1.00 X 63.00 (12-12)


2
100R17 2 1
FF 1.00 X 140.00 (16-16)
2
100R4 2 1
FJ .38 X 90.00 (8-8) 100R17 2
21

1
1
1
1

M STR/M JIC 20 20 1 1
M JIC/F JIC 16 20 - 1
M STR/90/M JIC 6 6 2 1
1.50X CLOSE 3 1
1.50 3 1
1.50MPT 1.50 3 1
2.00 T-BOLT 3 2
.50-13X 1.50 HH GR5 Z 1 2
.50 FLAT 1 2
.50 LOCK

1
2
3
3
3
3
1
1
1

1
1
1
1
1
1
2
2
2
2

53

54

Dominator II Parts & Specifications Manual Part # 99905270

Hydraulic Installation, CAS60R Compressor,


Ford (99905357)
4
7

A
10,11,12

6
5
9
DETAIL A

BULKHEAD PANEL
REMOVED FOR CLARITY

COMPRESSOR PRESSURE

SUCTION

HYDRAULIC LINES
COMPRESSOR
PRESSURE
SUCTION

99905357 PARTS LIST


ITEM
PART #
1.
91723963
2.
91723970
3.
91724098
4.
CAS60R
5.
51399270
6.
72534534
7.
72053558
8.
72531102
9.
72053458
10.
72060093
11.
72063053
12.
72063005
NEW 20111215

11' - 19'
51399175

11' - 19' WITH WELDER DECK


51399204

89397483-6'

89397483-9'

DESCRIPTION
KIT-HYD RESERVOIR
KIT-HYD CAS60R
KIT-HYD 1.50 SUCTION
COMPRESSOR-CAS60R
HOSEADPTRADPTRELBOW-STL
NIPPLE-BARB
CAP SCREW
WASHER
WASHER

DETAILS

FF 1.00 X 125.00 (16-16) 100R4


M JIC/F JIC 16 20
MPT/HEX/MPT .75 .75
.75 X 90 DEG
BRS .75MPT .75
.50-13X 1.50 HH GR5 Z
.50 LOCK
.50 FLAT

QUANTITY
1
1
1
1
1
1
1
1
1
10
2
2

Chapter 4 Assemblies & Installation

Hydraulic Installation, Crane, CAS45R


Compressor (99905352)
5

COMPRESSOR
PRESSURE

18,19,20
CRANE RETURN

5
13
14
15

SUCTION
CRANE PRESSURE

COMPRESSOR
PRESSURE

10
6

16,17

11

12

8
DETAIL A

HYDRAULIC LINES
CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE

11'
51396329
51399177
51399175

13'
51396721
51399178
51399175

14'
51396721
51399179
51399175

19'
51397030
51399180
51399175

14'
51396722
51399184
51399204

19'
51397032
51399185
51399204

HYDRAULIC LINES WITH WELDER DECK


CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE

11'
51396721
51399182
51399204

13'
51396722
51399183
51399204

55

56

Dominator II Parts & Specifications Manual Part # 99905270

99905352 PARTS LIST


ITEM
PART #
1.
91723962
2.
91723963
3.
91723969
4.
91724098
5.
CAS45R
6.
73540446
7.
51399269
8.
51399167
9.
72534519
10.
72053767
11.
72534564
12.
72532370
13.
72053558
14.
72531102
15.
72053458
16.
72060044
17.
72063051
18.
72060093
19.
72063005
20.
72063053
NEW 20111215

DESCRIPTION
KIT-HYD RETURN MANIFOLD
KIT-HYDRAULIC RESERVOIR
KIT-HYD CAS45R
KIT-HYD 1.50 SUCTION
COMPRESSOR-CAS45R
MANIFOLD-RETURN
HOSE
HOSE
ELBOW
ELBOW
PLUG
ADAPTER
ADAPTER
ELBOW
NIPPLE-BARB
CAP SCREW
WASHER
CAP SCREW
WASHER
WASHER

DETAILS

FJ 1.00 X 90.00 (16-16) 100R4 GMV


FF 1.25 X 49.00 (20-20) 100R4 GMV
M STR/90/M FACE 16 12
M STR/90/M JIC 12 12
STR SOC HD STL 12 ZERO LEAK
M STR/M JIC 16 16
MPT/HEX/MPT .75 .75
STL .75 X 90 DEG
BRS .75MPT .75
.38-16X .75 HH GR5 Z
.38 LOCK
.50-13X 1.50 HH GR5Z
.50 FLAT
.50 LOCK

Hydraulic Installation, CAS45R Compressor


(99905353)
4
7
8
9
10,11,12
6
5
COMPRESSOR
PRESSURE

BULKHEAD PANEL
REMOVED FOR CLARITY
DETAIL B

QUANTITY
REF
REF
REF
REF
1
1
1
2
1
1
1
1
1
1
1
2
2
6
2
2

Chapter 4 Assemblies & Installation

57

HYDRAULIC LINES
COMPRESSOR
PRESSURE
SUCTION

99905353 PARTS LIST


ITEM
PART #
1.
91723963
2.
91723969
3.
91724098
4.
CAS45R
5.
51399269
6.
72534534
7.
72053558
8.
72531102
9.
72053458
10.
72060093
11.
72063005
12.
72063053
NEW 20111215

11' - 19'
51399175

11' - 19' WITH WELDER DECK


51399204

89397483-6'

89397483-9'

DESCRIPTION
KIT-HYD RESERVOIR
KIT-HYD CAS45R
KIT-HYD 1.50 SUCTION
COMPRESSOR-CAS45R
HOSE
ADAPTER
ADAPTER
ELBOW
NIPPLE-BARB
CAP SCREW
WASHER
WASHER

DETAILS

FJ 1.00 X 90.00 (16-16) 100R4 GMV


M JIC/F JIC 16 20
MPT/HEX/MPT .75 .75
STL .75 X 90 DEG
BRS .75MPT .75
.50-13X 1.50 HH GR5 Z
.50 FLAT
.50 LOCK

Hydraulic Reservoir (51723758)

5
6

8
5 2
7

1
2
3,4 3
1
5

5
5

QUANTITY
REF
REF
REF
1
1
1
1
1
1
2
2
2

58

Dominator II Parts & Specifications Manual Part # 99905270

NOTES (SEE REFERENCE NUMBER IN BOX):


1

DIPSTICK BOLT TORQUE: 5 FT-LB (0.69 KG-M)

TORQUE - 24 FT-LB (3.3 KG-M)

TORQUE - 15 FT-LB (2.1 KG-M)

51723758 PARTS LIST


ITEM
PART #
1.
2.
REF 90734588
3.
4.
5.
6.
7.
8.

70034510

DESCRIPTION
HYDRAULIC TANK WELDMENT
HYDRAULIC FILTER ASSEMBLY
BOLT, SELF SEALING
LUBRICANT
LOCTITE
CAPLUG, THREAD
PROTECTOR
O-RING PLUG
CLAMP ASSEMBLY

DETAILS
29 GPM
M8 X 1.25 X 35 mm
#565

HH 9/16-18 ZINC PLATED


1.25"

QUANTITY
1
1
3
AS REQ'D
AS REQ'D
1
1
1

Chapter 4 Assemblies & Installation

90734588 HYDRAULIC FILTER REPLACEMENT KIT

DIPSTICK

AIR
BREATHER

SAE 20 1-5/8-12 UN

1/8 NPT
INDICATOR
PORT

DIPSTICK

90734588 INCLUDES:

73052153 FILTER ELEMENT (10 MICRON)

70048245 BREATHER ELEMENT (10 MICRON)

59

60

Dominator II Parts & Specifications Manual Part # 99905270

Reservoir Assembly, 1.5" Suction (99905358)


PART OF RESERVOIR ASY
3
2
4

9
7

6
5
8
99905358 PARTS LIST
ITEM
PART #
1.
91724098
2.
71414719
3.
72534749
4.
51723758
5.
72531552
6.
73054379
7.
72053251
8.
72661656
9.
51399167
NEW 20111215

DESCRIPTION
KIT-HYD 1.50 SUCTION
TUBE ASSEMBLY-HYD
ADAPTER
RESERVOIR ASSEMBLY
W/FILTER
NIPPLE-BARB
VALVE-BALL
NIPPLE-PIPE
CLAMP-HOSE
HOSE

DETAILS
1.25 OD
M STR/M JIC 20 20
21 GAL

QUANTITY
1
1
1
1

STL 1.50MPT 1.50


1.5
BLK 1.50X CLOSE
2.00 T-BOLT
FF 1.25 X 49.00 (20-20) 100R4 GMV

1
1
1
1
REF

Chapter 4 Assemblies & Installation

61

Reservoir Assembly, 1.25" Suction (99905359)


2

7
8

9
99905359 PARTS LIST
ITEM
PART #
1.
91724099
2.
72534749
3.
71414719
4.
51723758
5.
51399167
6.
72534438
7.
73054232
8.
72531550
9.
72661642
NEW 20111215

DESCRIPTION
KIT-HYD 1.25 SUCTION
ADAPTER
TUBE ASM-HYD
RESERVOIR ASM W/FILTER
HOSE
ADAPTER
VALVE-BALL
NIPPLE-BARB
CLAMP-HOSE

DETAILS
M STR/M JIC 20 20
1.25 OD
21 GAL
FF 1.25 X 49.00 (20-20) 100R4 GMV
MPT/HEX/MPT 1.50 1.25
1.25
STL 1.25MPT 1.25
1.75 T-BOLT

QUANTITY
REF
1
1
1
1
1
1
1
1

62

Dominator II Parts & Specifications Manual Part # 99905270

Compressor Installation, CAS435HA CAS3560 - CAS2545 (99905254)


NOTE:
When installing any compressors, maintain a minimum clearance of 10" on each end of the compressor.
If installing a compressor with a hydraulic aftercooler, maintain a minimum space of 10" between the
compressor and aftercooler, while still maintaining the 10" of clearance on each end of the compressorcooler combination.

CAS435HA Compressor Mounting Location

4.4" (11.2 cm)


13.38" (34 cm)
7.75" (19.7 cm)

0.44" TYP (4)


12" (30.5 cm)

CAS2545 (No Telescopic Roof) & CAS3560 Compressor Mounting Locations

4.38" (11.2 cm)


12.25" (31 cm)
4.5" (11.4 cm)
12" (30.5 cm)

0.44" Typ. (10)


6" (19.7 cm)
18" Min (46 cm)

Chapter 4 Assemblies & Installation

CAS2545 (With Telescopic Roof) Compressor Mounting Locations

4.38" (11.2 cm)


12.25" (31 cm)
2.75" (7 cm)
6" (15.2 cm)

0.44" Typ.10

12" (30.5 cm)


24" (61 cm)
18" Min (46 cm)

63

64

Dominator II Parts & Specifications Manual Part # 99905270

CAS40P Mounting Location & Installation


(99905363)

2
7
6
3
5
4
DRILL 0.56" HOLES
4 PLACES
30.50"
2.26"
99905363 PARTS LIST
ITEM
PART #
1.
51724483
2.
CAS40P
3.
76399273
4.
72060117
5.
76392599
6.
72063005
7.
72062080
REV B 20120405

18.00"

1.23"

DESCRIPTION
HARDWARE KIT-CAS40P INSTALL
COMPRESSOR-CAS40P
GASKET-MOUNT
CAP SCREW
WASHER
WASHER
NUT

DETAILS

.50-13X 1.50 HH GR8 Z


BONDED .50 PLTD
.50 FLAT
.50-13 HEX NYLOCK

QUANTITY
REF
1
2
4
4
4
4

Chapter 4 Assemblies & Installation

65

CAS45R Mounting Location & Installation


(99905364)

2
7
6
DRILL 0.56"
HOLES
4 PLACES

5
4

33.75"

3.49"
99905364 PARTS LIST
ITEM
PART #
1.
51724484
2.
CAS45R
3.
76399272
4.
72060117
5.
76392599
6.
72063005
7.
72062080
NEW 20111215

15.5"

2.11"

DESCRIPTION
HARDWARE KIT-CAS45R INSTALL
COMPRESSOR-CAS45R
GASKET-MOUNT
CAP SCREW
WASHER
WASHER
NUT

DETAILS

.50-13X 1.50 HH GR8 Z


BONDED .50 PLTD
.50 FLAT
.50-13 HEX NYLOCK

QUANTITY
REF
REF
2
4
4
4
4

66

Dominator II Parts & Specifications Manual Part # 99905270

CAS60R Mounting Location & Installation


(99905365)

DRILL 0.56" DIA


HOLES
(8 PLACES)

7 6

3
5
4

29"

3.58"

15.19"

2.11"

99905365 PARTS LIST


ITEM
PART #
DESCRIPTION
1.
51724485 HARDWARE KIT-CAS60R
INSTALL
2.
CAS60R
COMPRESSOR-CAS60R
3.
76399273 GASKET-MOUNT
4.
72060117 CAP SCREW
5.
76392599 WASHER
6.
72063005 WASHER
7.
72062080 NUT
REV A 20120117

DETAILS

.50-13X 1.50 HH GR8 Z


BONDED .50 PLTD
.50 FLAT
.50-13 HEX NYLOCK

QUANTITY
REF
REF
2
4
4
4
4

Chapter 4 Assemblies & Installation

Battery Relocation, Cover Installation


(99905060)

11 10

NOTE: BATTERY COVER


NOT SHOWN FOR CLARITY.

8
5
5

7
6

Reference Kit # 51723882


99905060 PARTS LIST
ITEM PART #
DESCRIPTION
1.
51721742 HARDWARE KIT-BATTERY COVER
2.
60136427 BATTERY COVER BRACKET
3.
60136426 BATTER COVER
4.
70039108 LATCH-RUBBER T-HANDLE
5.
72601940 SCREW-MACHINERY
6.
72062106 NUT
7.
72063002 WASHER
8.
72062109 NUT
9.
72060023 CAP SCREW
10.
77041774 STUD-BULKHEAD PASS THROUGH
11.
77041773 STUD-BULKHEAD PASS THROUGH3
REV B 20120724

DETAILS

#10-24X.5 BTNHD ZC
#10-24 HEX NYLOC
.31 FLAT
.31-18 HEX NYLOCK
.31-18 X .75 HHGR5Z
3/8" BLACK
3/8" RED

KIT #

#1
#1
#1
#1
#1
#1

QTY
1
1
1
1
4
4
2
2
2
REF
REF

67

68

Dominator II Parts & Specifications Manual Part # 99905270

Installation Kit, Compartment Pressure Fan


(99905252)
REFERENCE KIT 51719186
9,10 2
1

4
3(4)

2
1
2
4(4)
1

1
4(4)
1

NOTES (SEE REFERENCE NUMBER IN BOX):


1

AIR FLOW DIRECTION IS OUT OF CRANE COMPARTMENT.

AS REQUIRED.

WIRE HARNESS 77441135 CONNECTS TO THE HARNESS ON THE BACK OF THE ELECTRICAL PANEL.

TERMINATE FAN WIRING WITH ITEMS #7, 8, 11. BLACK WIRE TO CAVITY A. RED WIRE TO CAVITY B.

99905252 PARTS LIST


ITEM PART #
DESCRIPTION
1.
70144323
GUARD-FILTER
2.
77042080
FAN
3.
72062207
NUT
4.
72601676
SCREW-MACHINERY
5.
70144322
GUARD-CHROME WIRE
6.
77441135
HARNESS-COMPARTMENT FAN
7.
77044552
TERMINAL
8.
77044573
CONNECTOR
9.
77045927
RETAINER-ZIP TIE
10.
70034060
ZIP TIES
11.
70394069
SEAL
REV A 20110706

DETAILS
12V AXIAL
8-32 HEX NYLOCK
#8-32 X 2.5 RDH

PACKARD WP 18-20 GA MALE


PACKARD WP 2-CAVITY MALE

GREEN

QUANTITY
2
2
4
8
1
1
4
2
6
6
4

Chapter 4 Assemblies & Installation

69

Electric Crane Installation (2003i, 3203i, 4004i,


5005i, 6006i) (99904394)
Install the IMT 2003i, 3203i, 4004i, 5005i, and 6006i model cranes using the instructions in
99904394. In addition to meeting the minimum chassis specifications noted in the Technical
Data section of this manual, make sure there is sufficient room for mounting the crane and the
platform is strong enough to support the crane and rated load. Install the crane only on an IMT
designed and approved truck body. The body must be designed to sustain the forces imposed
by the crane when lifting the full rated load. Install the body on the chassis before installing the
crane. Refer to the following table for parts referenced in the following crane installation
drawings.
CRANE INSTALLATION PARTS LIST
ITEM
PART #
DESCRIPTION
1.
51721572
ELECTRIC CRANE BODY INSTALLATION
2.
91721647
HARDWARE KIT- 3203i/4004i ELEC CRANE BODY
INSTALLATION
3.
91721751
HARDWARE KIT- 5005i ELEC CRANE BODY
INSTALLATION
4.
99904317
DRAWING-CRANE & WINCH ASSEMBLY 3203I
5.
Body
IMT BODY ASSEMBLY
6.
60251272
BRACKET-SWITCH 300 AMP ELEC CRANE
7.
70734331
SWITCH-300A KEYED BATTERY DISCONNECT
8.
72042097
LEVEL INDICATOR LEVEL
9.
77040209
TERMINAL-RING NI .38 STUD 1 WIRE
10.
77040529
TERMINAL-RING NI .31 STUD 1-2 WIRE
11.
77441116
FUSEHOLDER-HIGH AMP2 BOLT WITH COVER
12.
77441219
FUSE-225 AMP
13.
89044276
CABLE-#1 WELDING
14.
89392333
TUBE-HEAT SHRINK AMP
15.
72060208
CAP SCREW .75-10X 2.50 HH GR8 Z
15.
72601621
CAP SCREW 1.00 - 8 X 3.00 HHGR8Z
16.
72601862
NUT .75-10 HEX NYLOC GR8Z
16.
72062375
NUT 1.0 - 8 HEX NYLOC GR8Z
17.
72063116
WASHER .75 N FLAT H ASTMF436Z
17.
72063066
WASHER 1.0 FLAT HI STR
18.
72060002
CAP SCREW .25-20X .75 HH GR5 Z
19.
72060634
SCREW-MACHINERY #10-24X .50 RDH
20.
72062000
NUT .25-20 HEX
21.
72062106
NUT 10-24 HEX NYLOCK
22.
72063001
WASHER .25 FLAT
REV. 20120918

KIT #

QUANTITY
1
1
1

#1
#1
#1
#1
#1
#1
#1
#1
#2
#3
#2
#3
#2
#3
#2 & #3
#2 & #3
#2 & #3
#2 & #3
#2 & #3

REF
REF
1
1
1
1
3
1
1
35 FT
.50 FT
4
4
4
4
8
8
4
4
4
4
8

70

Dominator II Parts & Specifications Manual Part # 99905270

To install the crane:


1 Use a lifting device capable of lifting the weight of the crane as indicated in the Technical
Data section of this manual. Attach fabric slings to the crane lower boom, centered
approximately 18 inches (46 cm) from the mast hinge. Make certain the crane is well
balanced on the slings by slowly lifting approximately 6" (15 cm) off the ground. Lift the crane
and apply a bead of waterproof compound, such as silicon based caulk, to the bottom of the
base. Move the chassis under the crane and lower the crane into the desired position.
Install the mounting cap screws (item # 15) and washers (item #16) to secure the crane base
to the truck body (see figure). Torque the 3/4" cap screws (used on models 3203i and 4004i)
to 280 ft-lb and torque to 1" cap screws (used on models 5005i and 6006i) to 680 ft-lb.
NOTE:
The 3/4-10 x 2.5" grade 8 zinc coated capscrews (models 3203i and 4004i) are designed for
a crane box thickness of 1/2" only.
The 1-8 x 3" grade 8 zinc coated capscrews (model 5005i and 6006i) are designed for a
crane box top thickness of 7/8" to 1" only.
A different crane box may require different capscrews. If different length bolts are required,
they must be the same size and of sufficient length. Failure to use proper length bolts may
cause the bolts to bottom out before torqueing.
15,17
1 2

16,17

Chapter 4 Assemblies & Installation

71

MOUNTING PATTERNS
2003i MOUNTING PATTERN

3203i & 4004i MOUNTING PATTERN


6"
0.81" 9.5"
5.75"

12"

5005i & 6006i MOUNTING PATTERN


18"
14.75"

10"
0.81"

5"

5"

7.38"

7.38"
6"

6"
18"

4.63"
9.25"
12"

1.13"

7.38"

14.75"
12"

14.75"

4.63"

6"

18"

6"
9"
4.75"

4.75"
9.5"
13"
9"
ALLOW 16" RADIUS
FOR SWING CLEARANCE

11.5"
12"
14"

ALLOW 12" RADIUS


FOR SWING CLEARANCE
ALLOW 16" RADIUS
FOR SWING CLEARANCE

2 The electrical power switch (item #7) provides power for the crane. Install the switch onto
the power unit cover.
22
18
7
19
KEY SUPPLIED
WITH 70734331
SWITCH. SPARE
KEY - 70734357.

21

13.5"

6
2.75"

3.5"
5.03"

4 HOLES,
0.266" DIA.

20
22

LOCATION OF
SWITCH BRACKET
IN CRANE BOX

INSIDE VIEW
OF CRANE BOX

3 Install the vehicle level indicator (item #8) parallel to the door reinforcements.

72

Dominator II Parts & Specifications Manual Part # 99905270

4 After mounting your crane, wire the crane to the vehicle's 12VDC electrical system using the
following steps. Use the parts list above to identify parts. Your crane installation kit,
51721572, includes a 10.7 m (35') long cable, IMT # 89044276 (item #13 in the parts list).
Use this cable to ground the auxiliary battery, the underhood battery, and to connect the
batteries to the fuses and the fuses to the crane on-off switch. Cut the cable to length after
determining the lengths required.
5 Ground the crane by connecting the crane ground cable to bare metal inside the crane box.

13

POWER
CABLE
BRACKET

GROUND CABLE (GROUND


TO BARE METAL INSIDE
CRANE BOX)
MALE POWER
CABLE CONNECTOR

14
9

89044276 (#13)
ON-OFF SWITCH TO FUSE
(CUT TO LENGTH)

6 Connect the crane power cable from the male power cable connector to the on-off power
switch. Connect cable (item #13 - 89044276), cut to length, from the crane power switch
(item #7) to an electrical bulkhead connector, which will be connected to the fuses in step #8.
Use 3/8" (0.95 cm) ring terminals (item #9 - 77040209) for each connection. Heat shrink the
connections (item #14 - 89392333).

WARNING
Protect the power cable from damage by
fastening it inside the frame channel and
covering it with protective covering including
loom, conduit, etc. Be sure to use rubber
grommets or other protection when running
the power cable through steel bulkheads.

Chapter 4 Assemblies & Installation

73

7 Use approximately 4' (1.2 m) of the cable (item #13) to ground both the vehicle battery and
auxiliary battery. Connect one end of the ground cable to the negative terminal on the
battery, and the other end to bare metal on the truck body. Use a 5/16" (0.79 cm) ring
terminal (item #10 - 77040529) to connect to the truck body.

WARNING
Install the ground cable to the negative
terminal of the batteries! The crane electrical
ground completes the electrical circuit
through the structure of the crane to the
vehicle frame. The vehicle factory ground is
NOT sufficient to carry the current required by
the crane. Without this extra ground cable,
your crane may not operate at rated capacity,
and motor, contactor, or electrical damage
may occur.

Mount one 225-amp fuse holder (item #11) close to the vehicle battery in a location which
can be easily accessed if the fuse needs to be replaced. Repeat with the auxiliary battery.
Use approximately one foot (30.5 cm) of cable (item #13) to connect the positive terminals
on the vehicle batteries to the fuse holders. Connect the other end of each fuse holder to the
bulkhead pass-through connector from step #6, which is then connected to the crane power
switch. Cables connect to the fuse holders using 5/16" (0.79 cm) ring terminals (item #10 77040529). Heat shrink connections.
1
AUXILIARY
BATTERY 13-CABLE #89044276
(CUT TO APPROX. 1' (30.5 cm))
(FUSE TO BATTERY (+))

(-)
(+)

FUSE
DETAIL

13-CABLE #89044276
(CUT TO LENGTH)
FUSE
DETAIL

BULKHEAD 2
PASS-THROUGH
CONNECTOR

13-CABLE #89044276
(CUT TO APPROX. 1' (30.5 cm))
(FUSE TO BATTERY (+))

13-CABLE #89044276
(CUT TO LENGTH)
(BATTERY (-) TO CHASSIS GROUND)
10

TO CHASSIS GROUND

UNDERHOOD 1
BATTERY
13-CABLE #89044276
(CUT TO LENGTH)
(CRANE ON-OFF
SWITCH TO FUSE)

FROM ON-OFF
SWITCH
IN CRANE BOX

10 (5/16" RING
TERMINA)L

(+)
(-)

13-CABLE #89044276
(CUT TO LENGTH)

TO CRANE

10
TO CHASSIS
GROUND
TO
12
BATTERY (+)
(225-AMP
11
10 (5/16" RING FUSE)
(FUSEHOLDER)
TERMINAL)

74

Dominator II Parts & Specifications Manual Part # 99905270

NOTES:
1. Use the highest rating cold-cranking amp battery available up to 1,000 CCA. Underhood
and auxiliary batteries must be identical.
2. Use bulkhead pass-through connectors when power or ground passes through a
compartment wall.
3. Reference drawing 99904884 for wiring diagram.

75

CHAPTER 5

Compartment Options
In This Chapter
Compartment Layout (99905160) ............................................. 76
Parts List, Shelves (99905160)................................................. 77
Installation Drawing, Shelves (99905160)................................. 79
Installation Drawing, Door Trays (99905166)............................ 80
Dominator II Parts List, Drawer Units and Kits .......................... 81
Dominator II Drawer Set Reference Drawing ............................ 83
Drawer Components ................................................................ 85
Compartment Options .............................................................. 86
Tool Box Tray (51711548) ........................................................ 87
Tank Bracket, 2-Bottle (51719752) ........................................... 88
Tank Bracket, 3-Bottle (51720021) ........................................... 89
Pull-Out Bin Sets ...................................................................... 90

76

Dominator II Parts & Specifications Manual Part # 99905270

Compartment Layout (99905160)


SEE PARTS
LIST CHART
LR

LH

LV3

LV2

LV1

RH

RV3

RV2

RV1
4,5,6

Compartment Key
LR
Left Rear
LH
Left Horizontal
LV1
Left Vertical 1
LV2
Left Vertical 2
LV3
Left Vertical 3
RH
Right Horizontal
RV1
Right Vertical 1
RV2
Right Vertical 2
RV3
Right Vertical 3
NOTE: The Left and Right Vertical 3 compartments are only used on Dominator II 13' and 14'
bodies.
99905160 COMPARTMENT LAYOUT PARTS
ITEM
PART #
1.
SEE CHART
2.
SEE CHART
3.
SEE CHART
4.
72062109
5.
72060023
6.
72063002
REV B 20111202

DESCRIPTION
SHELF
SHELF END
SHELF END
NUT
CAP SCREW
WASHER

DETAILS

.31-18 HEX NYLOC


.31-18X .75 HH
.31 FLAT 18-8

QUANTITY
1
1
1
4
4
4

Chapter 5 Compartment Options

77

Parts List, Shelves (99905160)


COMPARTMENT
LOCATION

ITEM #3
ITEM #1
SHELF END SHELF

SHELF
ITEM #2
SHELF END WIDTH

LEFT VERT 1

60136436
60136436
60136439
60136439
60136439
60136439
60136439
60136439
60136439
60136439
60136439
60136439
60136438
60136438
60136438
60136438
60136439
60136439
60136439
60136439
60136438
60136438
60136438
60136438
60136439
60136439
60136439
60136439
60136439
60136439

60136441
60136441
60136441
60136441
60136437
60136437
60136437
60136437
60136441
60136441
60136441
60136441
60136441
60136441
60136440
60136440
60136440
60136440
60136441
60136441
60136441
60136441
60136441
60136441
60136441
60136441
60136441
60136441
60136437
60136437

LEFT VERT 2-11'


LEFT VERT 2-13'
LEFT VERT 2-14'
LEFT VERT 3-13'
LEFT VERT 3-14'
LEFT HORIZ 11' 13' 14'
LEFT REAR
RIGHT VERT 1
RIGHT VERT 2-11'
RIGHT VERT 2-13'
RIGHT VERT 2-14'
RIGHT VERT 3-13'
RIGHT VERT 3-14'
RIGHT HORIZ 11' 13' 14'

60136447
60136450
60136446
60136449
60136852
60136853
60136447
60136450
60136446
60136449
60136446
60136449
60136445
60136448
60136444
60136443
60136447
60136450
60136446
60136449
60136852
60136853
60136447
60136450
60136446
60136449
60136446
60136449
60136445
60136448

33.62
33.62
15
15
23
23
33.62
33.62
15
15
15
15
49.75
49.75
25.75
25.75
33.62
33.62
15
15
23
23
33.62
33.62
15
15
15
15
49.75
49.75

60136860
SHELF
SHELF DIVIDER KIT NUMBER
6 INCLUDED
4 INCLUDED
4 INCLUDED
6 INCLUDED
4 INCLUDED
4 INCLUDED
10 INCLUDED
5 INCLUDED
6 INCLUDED
4 INCLUDED
4 INCLUDED
6 INCLUDED
4 INCLUDED
4 INCLUDED
10 INCLUDED

51723712
51723713
51723714
51723715
51723724
51723725
51723722
51723723
51723714
51723715
51723714
51723715
51723716
51723717
51723718
51723719
51723720
51723721
51723714
51723715
51723738
51723739
51723736
51723737
51723714
51723715
51723714
51723715
51723740
51723741

78

Dominator II Parts & Specifications Manual Part # 99905270

RIGHT HAND
DIVIDER PANELS

ITEM #3
ITEM #1
SHELF END SHELF
60136439
60136442

20" DIVIDER PANEL


51723744
40" TALL DIVIDER PANEL 60136439
51720126
60136439
60136439
60136439
56" TALL DIVIDER PANEL 60136439
51720127
60136439
60136439
60136439
LEFT HAND
DIVIDER PANELS

60136856
60136857
60136858
60136859
60136856
60136857
60136858
60136859

ITEM #3
ITEM #1
SHELF END SHELF
60136921
60136442

20" DIVIDER PANEL


51723744
40" TALL DIVIDER PANEL 60136921
51720126
60136921
60136921
60136921
56" TALL DIVIDER PANEL 60136921
51720127
60136921
60136921
60136921

60136856
60136857
60136858
60136859
60136856
60136857
60136858
60136859

ITEM #2
SHELF
SHELF END WIDTH
60136863
11.5
60136862
60136862
60136862
60136862
60136862
60136862
60136862
60136862

11.5
11.5
17.5
17.5
11.5
11.5
17.5
17.5

ITEM #2
SHELF
SHELF END WIDTH
60136863
11.5
60136862
60136862
60136862
60136862
60136862
60136862
60136862
60136862

11.5
11.5
17.5
17.5
11.5
11.5
17.5
17.5

SHELF DIVIDER

SHELF KIT #

SHELVES
INCLUDED

51723744

60251213 (4)

51723728
51723729
51723730
51723731
51723728
51723729
51723730
51723731

SHELF DIVIDER

SHELF KIT #

60251213 (3)
60251213 (4)
60251213 (3)

51724702

60251213 (3)
60251213 (4)
60251213 (3)
60251213 (4)

51724698
51724699
51724700
51724701
51724698
51724699
51724700
51724701

Chapter 5 Compartment Options

Installation Drawing, Shelves (99905160)

1 OR 2

POSITION AND
DRILL AT ASSEMBLY

99905160 SHELF INSTALLATION PARTS LIST


ITEM
1.

PART #
51720126

2.

51720127

3.
4.

51723744
SEE CHART

DESCRIPTION
DIVIDER KIT, BOLT ON, RAISED
SIDEPACKS
DIVIDER KIT, BOLT ON,
STANDARD SIDEPACKS
BOLT-ON DIVIDER KIT
SHELF KIT

5.

SEE CHART

SHELF KIT

6.
72601831
7.
72062167
8.
72062314
REV B 20111202

CAP SCREW
NUT
WASHER-STAINLESS STEEL

DETAILS
44" & 52" SIDEPACKS

QUANTITY
1

60" SIDEPACKS

20" HIGH
1.50" H 11.5" W 18.5"
DIVIDER PANEL
1.50" H 17.5" W 18.5"
DIVIDER PANEL
SS .31-18X 1.00 HH
SS .31-18 HEX NYLOC
BONDED PLTD .31

1
1
1
AS REQ'D
AS REQ'D
AS REQ'D

79

80

Dominator II Parts & Specifications Manual Part # 99905270

Installation Drawing, Door Trays (99905166)


8.25"
(31
cm)

8.25"
(31
cm)

8.25"
(31
cm)

8
3"
(7.6
cm)

31.96"
(81.2 cm)

3"
(7.6
cm)

3"
(7.6
cm)

26.97"
(68.5 cm)

26.62"
(67.6 cm)

3"
(7.6
cm)

3"
(7.6
cm)

20.62"
(52.4 cm)

18.99"
(48.2 cm)

3"
(7.6
cm)

16.49"
(41.9 cm)

10

11

3"
(7.6
cm)

3"
(7.6
cm)

HARDWARE PER TRAY:


(4) 72062307-NUT-SS # 8-32 HEX NYLOC
(4) 72601818-SCREW-MACH # 8-32X0.50 FH SS
DRILL AT ASSEMBLY.
A

DETAIL A
21.37"
(54.3 cm)

20.68"
(52.5 cm)

NOTE:
1

Position all tray applications 3.0" (7.6 cm) above latch hole opening. Space all double tray applications 8.25"
(31 cm) apart.

99905166 PARTS LIST


ITEM
PART #
DESCRIPTION
QUANTITY
1.
52723950
TRAY-TORCH DOM WITH LATCH
31.96"
REF
2.
52723956
TRAY-SPRAY CAN WITH DOOR
16.49"
REF
3.
52723952
TRAY-SPRAY CAN WITH DOOR
26.97"
REF
4.
52723954
TRAY-SPRAY CAN WITH DOOR
20.62"
REF
5.
52723953
TRAY-SPRAY CAN WITH DOOR
26.62"
REF
6.
52723951
TRAY-SPRAY CAN WITH DOOR
31.96"
REF
7.
52723955
TRAY-SPRAY CAN WITH DOOR
18.99"
REF
8.
52723957
TRAY-WELDMENT TORCH WITH LATCH
18.99"
REF
9.
52723958
TRAY-WELDMENT TORCH WITH LATCH
16.49"
REF
10.
52724000
TRAY-TORCH WITH LATCH
20.68"
REF
11.
52724001
TRAY-SPRAY CAN WITH DOOR
21.37"
REF
REV A 20110524
NOTE: Not all trays are available on all models. Check the door widths on your model to determine
appropriate options.

Chapter 5 Compartment Options

81

Dominator II Parts List, Drawer Units and Kits


LR

LH

LV3

LV2

LV1

CHASSIS
CAB

RH

RV3

RV2

RV1

Compartment Key
LR
Left Rear
RH
Right Horizontal
LH
Left Horizontal
RV3
Right Vertical 3
LV3
Left Vertical 3
RV2
Right Vertical 2
LV2
Left Vertical 2
RV1
Right Vertical 1
LV1
Left Vertical 1
NOTE: The Left and Right Vertical 3 compartments are only used on Dominator II 13' and 14'
bodies.
The body configuration determines the rollout drawer sets which can be used in each body.
COMPARTMENT
BODY LENGTH
DRAWER SET WIDTH
LEFT & RIGHT VERTICAL 1 11', 13', 14'
26" Wide
LEFT & RIGHT VERTICAL 2 11' DOM I
13" Wide
11' DOM II
10" Wide
13' DOM II
13" Wide
14' DOM II
26" Wide
LEFT & RIGHT VERTICAL 3 13' & 14'
10" Wide
LEFT & RIGHT
11', 13', 14'
39" Wide
HORIZONTAL
LEFT REAR
11', 13', 14'
13" Wide
DRAWER
SET
WIDTH
10" WIDE

COMPARTMENT
APPLICATION

PART #

3" HIGH
DRAWERS

LEFT & RIGHT VERT 2 - 11'


DOMINATOR II

70734669
(was 70734610)
70734670
(was 70734611)
70734613
70734614
70734615
70734610
70734616
70734617
70734618

LEFT & RIGHT VERT 3 - 13'


& 14' DOMINATOR II

3
3
5
5
3
8

5" HIGH
7" HIGH
DRAWER SET
DRAWERS DRAWERS OVERALL
HEIGHT
22"
3

21"

21"
15"
23'
41"
39"
40"
39"

2
2
3
2
1

1
1
1

82

Dominator II Parts & Specifications Manual Part # 99905270

DRAWER
SET
WIDTH
13" WIDE

26" WIDE

39" WIDE

COMPARTMENT
APPLICATION
LEFT & RIGHT VERTICAL 2
- 13' DOMINATOR II

PART #

70733765
70733766
70733767
LEFT REAR
70733768
70733769
70733780
70733784
70733786
70733787
70733788
70733789
70733791
70733793
LEFT & RIGHT VERTICAL 1; 70733774
70733775
LEFT & RIGHT VERTICAL 2 70733776
- 14' DOMINATOR II
70733777
70733778
70733779
70733781
70733782
70733783
70733785
70733790
70733792
70733794
LEFT & RIGHT
70733770
HORIZONTAL
70733771
COMPARTMENTS
70733772
70733773

3" HIGH
DRAWERS
5
3
3
5
5
3
3
8
6
3
3
5
3
3
5
3
8
5
6
3
3
5
3

5" HIGH
7" HIGH
DRAWER SET
DRAWERS DRAWERS OVERALL
HEIGHT
22"
3
21"
1
21"
15"
2
1
23"
2
1
41"
3
39"
2
1
34"
2
1
40"
1
39"
1
31"
3
32"
4
38"
22"
3
21"
1
21"
15"
2
1
23"
2
1
41"
2
1
34"
1
39"
5
1
40"
3
39"
1
31"
3
32"
4
38"
22"
3
21"
1
21"
2
1
23"

Chapter 5 Compartment Options

83

Dominator II Drawer Set Reference Drawing


SAMPLE DRAWER SET
DRAWING WITH 3",
5", AND 7" HIGH DRAWERS.
8

4
8

1
8
1

6
3
SAMPLE DRAWING
WITH 3" DRAWERS ONLY

3
7

5
2

HEIGHT

WIDTH

RISER
HEIGHT
3.0"

DEPTH

NOTE:
1

Complete drawer set part numbers are included in Parts List, Drawer Units and Kits.

The quantity of items 1- 5, panels, risers, and shelves, is 1 per drawer set.

The quantities of items 6 - 11, slides and drawers, are based on the number of drawers in the complete kits.

Part numbers noted with (ref) in 10" wide sets are from 10.5" obsolete sets.

84

Dominator II Parts & Specifications Manual Part # 99905270

ITEM
1.
2.
3.

DESCRIPTION
PANEL-SIDE, LH
PANEL-SIDE, RH
RISER

4.

SHELF

5.
6.
7.
8.

PANEL-DRAWER BACK
DRAWER SLIDE W-TABS LH
DRAWER SLIDE W-TABS RH
SHELF-ADJUSTABLE END

9.

3" DRAWER

10.

5" DRAWER

11.

7" DRAWER

10" SET
REF
REF
60139334 (ref
60131444)
60139332 (ref
60138141)
REF
70734171
70734173
60139336 (ref
60138143)
70734667
(ref 70734608)
70734666
(ref 70734607)
70734668
(ref 70734609)

13" SET
REF
REF
60130555

26" SET
REF
REF
60130556

39" SET
REF
REF
60130557

60130552

60130553

60130554

REF
70734171
70734173
60130659

REF
70734171
70734173
60130659

REF
70734171
70734173
60130660

70733800

70733798

70733804

70733802

70733799

70733805

70733803

70733801

70733806

Chapter 5 Compartment Options

85

Drawer Components
SAMPLE DRAWING - DRAWER WITH 4 DIVIDERS

1
(DIVIDER)

4
(LOCK)

SAMPLE DRAWING - DRAWER WITH CENTER AND SIDE DIVIDERS


3
(DIVIDER-HEMMED)
2
(DIVIDER-CENTER)
1
(DIVIDER)

4
(LOCK)

NOTE:
1

All drawers are painted.

Each IMT drawer comes with the standard lock 70734188. Optional replacement drawer lock sets are available
for IMT drawers. Replacement lock sets 70734420 and 70734421 can be ordered from IMT customer service.

86

Dominator II Parts & Specifications Manual Part # 99905270

DRAWER
PART #

70734667 (ref
70734608)
70734666 (ref
70734607)
70734668 (ref
70734609)
70733800
70733802
70733803
70733798
70733799
70733801
70733804
70733805
70733806

DRAWER WITH DIVIDER


DIMENSIONS

3" H X 10" W
5" H X 10" W
7" H X 10" W
3" H X 13" W
5" H X 13" W
7" H X 13" W
3" H X 26" W
5" H X 26" W
7" H X 26" W
3" H X 39" W
5" H X 39" W
7" H X 39" W

DRAWER COMPONENT PART NUMBERS


(QUANTITY IN PARENTHESES)
ITEM 1-DIVIDER
ITEM 2DIVIDER, CENTER
60139331 (4)
(ref 60138138)
60139330 (4)
(ref 60138136)
60139330 (4)
(ref 60138136)
60251081 (4)
60251233 (4)
60251233 (4)
60251081 (6)
60130560 (1)
60251233 (6)
60130561 (1)
60251233 (6)
60130561 (1)
60251081 (9)
60130560 (2)
60251233 (9)
60130561 (2)
60251233 (9)
60130561 (2)

ITEM 3DIVIDER, HEMMED

60130558 (2)
60130559 (2)
60130559 (2)
60130571 (2)
60130572 (2)
60130572 (2)

Compartment Options
Part #
Dimensions / Description
Roll-out Tool Box Tray
51711548
Tray dimensions 32"W x 18.5"D
Oxygen / Acetylene Tank Bracket
51720021
Tank bracket Oxy/Acet 3 tanks with hook
51719752
Tank bracket Oxy/Acet 2 tanks with hook
(Mounted on front wall in vented compartment)
Pull-out Drawer Sets
51704193
4 drawer set with base 18"D x 8.12"W x 19"H
51704194
51709946
51704282
51712650

5 drawer set with base 18"D x 8.12"W x 23"H


16 bolt drawer set w/base 18"D x 16.25"W x
35.5"H
18 bolt drawer set w/base 18"D x 16.25"W x
39.5"H
2 drawer set with base 18"D x 8.12"W x 11"H

Compartments Available
LV1, LV2, RV1, RV2
LV1, RV1
LV1, RV1

LV1, LV2, LV3, RV1, RV2, RV3, LH, RH,


LR
LV1, LV2, LV3, RV1, RV2, RV3, LR
LV1, LV2*, RV1, RV2*, LR
LV1, LV2*, RV1, RV2*, LR
LV1, LV2, LV3, RV1, RV2, RV3, LH, RH,
LR

Slide-out Parts Book Tray


51713240
Slide out parts / book tray
LH, RH
Bookshelf
51710102
Bookshelf dimensions 8"H x 45"L x 12"D
RH, LH
51707629
Bookshelf dimensions 8"H x 26"L x 12"D
RH, LH
Note: Left Vertical Compartment 3 (LV3) and Right Vertical Compartment 3 (RV3) are only available on Dominator I
and II 13' and 14' models, and may not be available on your model. Check your product specifications.
* Not available on Dominator II 11' models.

Chapter 5 Compartment Options

Tool Box Tray (51711548)

2,5,6,8

1
4,5,6,8
9,10,11
3,5,6,7
51711548 PARTS LIST
ITEM
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
REV. A 20041230

PART #
52711606
60117163
60114300
70731440
72062106
72063123
72601284
72601283
72601329
72063002
72062109

DESCRIPTION
TRAY 16-3/4 X 32
MTG BRACKET 32"
MTG BRACKET
DRAWER SLIDE
NUT #10-24 LOCK
WASHER #10 WRT
MACH SCR #10-24 X 5/8 FLHD
MACH SCR #10-24 X 5/8 RDHD
CAP SCR 5/16-18X3/4 BTNHD
WASHER 5/16 WRT
NUT 5/16-18 LOCK

QUANTITY
1
1
2
2
19
19
8
11
4
4
4

87

88

Dominator II Parts & Specifications Manual Part # 99905270

Tank Bracket, 2-Bottle (51719752)


6
9
1

10

51719752 PARTS LIST


ITEM
PART #
1.
60140829
2.
60129198
3.
60129197
4.
72063001
5.
72060025
6.
72062109
7.
70733516
8.
70058959
9.
72063002
10.
76392598
REV E 20130401

DESCRIPTION
HOOK-J HOSE CMPT
D(II)-BRACKET OXY/ACET BOTTLE DOM1
D(II)-BRACKET OXY/ACET BOTTLE DOM1
WASHER .25 FLAT
CAP SCR .31-18X 1.00 HH GR5 Z
NUT .31-18 HEX NYLOCK
STRAP-36in BOTTLE HOLDER W/ SNAP HOOK
CHAIN CONNECTOR-THREADED .19
WASHER .31 FLAT
WASHER-BONDED PLTD .31

QUANTITY
1
1
1
6
8
8
1
2
2
6

Chapter 5 Compartment Options

89

Tank Bracket, 3-Bottle (51720021)


6
7

18.25

10

6
2
3

8
9

51720021 PARTS LIST


ITEM
PART #
1.
60140829
2.
60129198
3.
60129197
4.
72063001
5.
72060025
6.
72062109
7.
72063002
8.
70733516
9.
70058959
10.
76392598
REV E 20130401

DESCRIPTION
HOOK-J HOSE CMPT
D(II)-BRACKET OXY/ACET BOTTLE DOM1
D(II)-BRACKET OXY/ACET BOTTLE DOM1
WASHER .25 FLAT
CAP SCR .31-18X 1.00 HH GR5 Z
NUT .31-18 HEX NYLOCK
WASHER .31 FLAT
STRAP-36in BOTTLE HOLDER W/ SNAP HOOK
CHAIN CONNECTOR-THREADED .19
WASHER-BONDED PLTD .31

QUANTITY
1
1
2
8
10
10
2
1
2
8

90

Dominator II Parts & Specifications Manual Part # 99905270

Pull-Out Bin Sets


Pull-out bins are available for IMT Dominators in sets of 2, 4, 5, 16, and 18 units. (Note
maximum size for Dominator I unit is 16-bin.)
BIN SET PARTS LISTS
ITEM PART #
1.

4.

52712651
52710227
52710226
52710235
52724317
52710234
52724318
52710274
52724321
60114979
60138324
72060002

5.
6.

72062104
72063001

2.
3.

# BINS / QUANTITY OF PARTS

DESCRIPTION

2-BINS
4-BINS
(51712650) (51704193)
CABINET (2-BIN SET) 1
CABINET (4-BIN SET)
1
CABINET (5-BIN SET)
CABINET (16-BIN SET)
CABINET (16-BIN SET)
CABINET (18-BIN SET)
CABINET (18-BIN SET)
BIN
2
4
BIN 6.5" WIDE
DIVIDER 3.38X7.62
8
12
DIVIDER 3.38 X 6.00
CAP SCR 1/4-20X3/4 4
4
HHGR5
NUT 1/4-20 LOCK
4
4
WASHER 1/4 WRT
8
8

5-BINS
16-BINS
16-BINS
18-BINS
18-BINS
(51704194) (51709946) (51724319) * (51704282) (51724320) *

1
1
1
1
1
5

16

18
16

15

48

18
54

48
8

54
8

4
8

8
16

8
16

* NOTE: 51724319 and 51724320 used only in Dominator II narrow compartments ahead of rear axles.

2-Bin Set with Base (51712650)


3

2
ITEMS 4,5,6 NOT SHOWN
1
17" D x 8.13" W x 10.75" H

Chapter 5 Compartment Options

4-Bin Set with Base (51704193)

91

5-Bin Set with Base (51704194)


3

ITEMS 4-7 NOT SHOWN

ITEMS 4,5,6 NOT SHOWN


1

17" D x 8.13" W x 19" H


17" D x 8.13" W x 23" H

16-Bin Set with Base (51709946)

18-Bin Set with Base (51704282)

16-Bin Set with Base (51724319) (Only for narrow


compartment ahead of rear axle.)

18-Bin Set with Base (51724320) (Only for narrow


compartment ahead of rear axle.)

ITEMS 4,5,6
NOT SHOWN

ITEMS 4,5,6
NOT SHOWN

1
1

17" D x 16.26" W x 35" H (51709946)


17" D x 13.5" W x 37" H (51724319)

\
17" D x 16.26" W x 39" H (51704282)
17" D x 13.5" W x 41" H (51724320)

93

CHAPTER 6

Tailgate & Bumper Options


In This Chapter
Tailgate Assembly (51718801) ................................................. 94
Bumper Hitch & Workbench Options ........................................ 95

94

Dominator II Parts & Specifications Manual Part # 99905270

Tailgate Assembly (51718801)


18
9,11

15

6
2

12,13,14
TO EXISTING HOLES IN BODY

9,10

8
15

7
17

15
BOTTOM SPRING
CONNECTION

8
3
TAILGATE ASSEMBLY

12,13,14
TO EXISTING HOLES IN BODY
TAILGATE INSTALLATION

15

INSTALLATION NOTES:
1 INSTALL ROD WELDMENT #2 INTO PANEL #3 SLOTS.
2 CONNECT SPRING #7 BETWEEN PANEL #3 BRACKET AND ROD #2 BRACKET.
3 JOIN PANEL #1 OVER PANEL #3.
4 CONNECT PANEL #1 TO PANEL #3 WITH RIVET #6.
5 INSERT LOWER MOUNTING PIN OF MOUNTING BRACKETS #17 AND #18 INTO LOWER HOLE OF
ASSEMBLED TAILGATE.
6 BOLT ASSEMBLY TO REAR OF BODY.
7 CABLE #15 WILL SHARE THE TOP MOUNTING HOLE IN BRACKETS #17 AND #18. ATTACH THE OTHER
END OF CABLE TO THE TOP END OF THE TAILGATE TO HOLD THE TAILGATE PARALLEL TO THE
CARGO FLOOR.
51718801 PARTS LIST
ITEM PART #
1.
52718802
2.
52718803
3.
52718804
6.
72661226
7.
71411138
8.
60126539
9.
72063001
10.
72060002
11.
72062104
12.
72063003
13.
72060047
14.
72062103
15.
72661600
17.
52719638
18.
52719639
REV. F 2007

DESCRIPTION
TAILGATE WELDMENT REAR COVER
TAILGATE WELDMENT LATCH ROD
TAILGATE WELDMENT FRONT COVER
RIVET-ALUMINUM .257 DIA X .38 GRIP
SPRING-COMPRESSION .50 X 3.50 X 14GA
BRACKET, TAILGATE REAR COVER
WASHER .25 FLAT (WAS 72063166)
CAP SCREW-.25-20X .75 HH GR5Z (WAS 72601827)
NUT .25-20 HEX NYLOC (WAS 72062194)
WASHER .38 FLAT (WAS SS)
CAP SCREW .38-16X 1.25 HHGR5Z (WAS 72601835)
NUT .38-16 HEX NYLOC (WAS 72062197)
CABLE, PLASTIC COATED
TAILGATE POST WELDMENT, RH
TAILGATE POST WELDMENT, LH

QUANTITY
1
1
1
14
1
2
8
4
4
8
4
4
2
1
1

Chapter 6 Tailgate & Bumper Options

95

Bumper Hitch & Workbench Options


Dominator Bumper Hitch & Workbench Options
PART NUMBER
DESCRIPTION
NOTES
51709516
Pintle ball combination with
2" removable ball

51709517

Hitch

51710172

Vise mounting bracket


Parts List:
1. 71731462 (2)
2. 60142621 (1)
3. 60142620 (1)
4. 72060048 (4)
5. 72062103 (4)
6. 72063003 (8)

70733332
60117003

Can be located on RH side, LH side, or both with quantity of 2

4
6
1
3

2
6
5

Note: See drawing 99903161 for installation instructions.


Combination vise, 5"
Can be located on RH side, LH side, or both with quantity of 2
Vise plate, weld-on 12" x 12" Can be located on RH side, LH side, or both with quantity of 2
x 1/2"

97

CHAPTER 7

Air System Options


In This Chapter
Air Tank Options....................................................................... 97
Air Tank Kit, 22.5 Gallon (51706697)........................................ 98
Air Tank Kit, 15 Gal (51707363) ............................................... 99
Air Tank Kit, Dual 15 Gal (51709693) ....................................... 101
Air Tank Kit, 35 Gallon (51708336)........................................... 102
Air Tank Kit, 58 Gallon (51708369)........................................... 104
Stepless Ear Clamp Installation (99904411) ............................. 106
Moisture Separator / Regulator / Oiler Assembly (51714805) ... 108
Moisture Separator / Regulator / Oiler Parts (51714805) .......... 109
Moisture Separator / Regulator / Oiler Installation .................... 110
Hose Reel (51725644)(Effective 6/05/14) ................................. 111
Hose Reel (51713651)(Through 6/05/14) ................................. 112

Air Tank Options


PART #
51706697
51707363
51709804
51709693
51708336
51708369

DESCRIPTION
Air Tank Kit, 22.5 Gal
Air Tank Kit, 2 - 15 Gal (30
Gal Total)
Air Tank Kit, 22 Gal
Air Tank Kits, 2- 15 Gal
Tanks
Air Tank Kit, 35 Gal
Air Tank Kit, 58 Gal

LOCATION
Mount between the frame for all units.
Mount between the frame at the rear of the body.
Mount on one side parallel to driveshaft.
Mount one on each side of frame.
Mount on top of street side compartments.
Mount on top of street side compartments.

98

Dominator II Parts & Specifications Manual Part # 99905270

Air Tank Kit, 22.5 Gallon (51706697)


6

17(4)

13
SEE NOTE 2

11

16(4)

5
SEE NOTE 2
5

15(2)

2
4

9(12)
TO FRONT

8(4)

1
51706697 PARTS LIST
ITEM
PART #
1.
51709358
2.
70731788
4.
72053517
5.
72053556
6.
72053610
7.
72060093
8.
72062080
9.
72063005
10.
72531836
11.
72532552
13.
73054032
14.
71393886
15.
60113718
16.
70144807
17.
72060920
REV. J 20060329

DESCRIPTION
DRAIN ASM (INCL:1)
AIR TANK 22-1/2 GALLON
ADAPTER 1/4MPT 1/4MPT HEX
STREET ELBOW 3/4NPT 90
TEE 1/4
CAP SCR 1/2-13X1-1/2 HHGR5 (WAS 72060092)
NUT 1/2-13 LOCK
WASHER 1/2 WRT
REDUCER BUSHING 1-1/4X3/4NPT
HOSE FTG TYPE O 1/4 1/4
SAFETY VALVE 1/4 200PSI
DECAL-DANGER EXPLODING TANK
BRACKET
SPRING
CAP SCR 1/2-13X3-1/4 HHGR5

QTY
1
1
1
2
1
4
4
12
2
1
1
1
2
4
4

Chapter 7 Air System Options

99

Air Tank Kit, 15 Gal (51707363)


5 (4 PLCS)
TO AIR TANK
6 (2 PLCS)

3 (4 PLCS)
USED IN THIS
LOCATION ON
SECOND TANK
15
4 (4 PLCS)

8 16

2
14 (4 PLCS)
10 9

11
12

1
13
NOTES:
1

LOCATE DECAL AS CLOSE TO DRAIN VALVE AS POSSIBLE, IN CLEAR VIEW OF OPERATOR.

FITTING CONFIGURATION MAY VARY PER APPLICATION.


TANK BRACKET MAY BE MOUNTED
INVERTED OR ROTATED 180 AS REQUIRED PER APPLICATION.

51707363 PARTS LIST


ITEM
PART #
1.
51705045
2.
70073062
3.
72053180
4.
72053556
5.
72532559
6.
72661657
7.
89392349

DESCRIPTION
TANK BRKT-DUAL 15GAL INSFRAME
TANK-AIR 15 GAL 12.00 X 32.50
REDUCER BUSH-BLK 1.25- .75
ELBOW-STREET STL .75 X 90 DEG
HOSE FTG-TYPE O 12 .75 BRS
CLAMP-.75 STEPLESS EAR (WAS 72066000)
HOSE-GP .75 X 250 WP GRAY 801

QUANTITY
1
2
4
4
4
2
0.583 FT

100

Dominator II Parts & Specifications Manual Part # 99905270

51707363 PARTS LIST


ITEM
PART #
8.
73054032
9.
51713771
10.
72053282
11.
72060093
12.
72063005
13.
72062080
14.
72053397
15.
72053246
16.
72053372
17.
71393886
REV. C 20080613

DESCRIPTION
VALVE-PRESS RELIEF .25 200 PS
DRAIN ASM-DUAL AIR TANKS
ELBOW-STREET BLK .25 X 90 DEG
CAP SCR .50-13X 1.50 HH GR5 Z
WASHER .50 W FLAT ANSI B27.2Z
NUT .50-13 HEX NYLOC ZINC
PLUG-PIPE SOC HEX BLK 1.25
PLUG-PIPE SQ HD BLK .38
REDUCER BUSH-BLK .38- .25
DECAL-DANGER EXPLODING TANK

QUANTITY
1
1
1
4
4
4
4
1
1
1

Chapter 7 Air System Options

101

Air Tank Kit, Dual 15 Gal (51709693)


10 (4 PLCS)
17 (2 PLCS)

TO AIR TANK

12 (4 PLCS)
USED IN THIS
LOCATION ON
SECOND TANK
14
11 (4 PLCS)
15 19
8
13 (4 PLCS)
16 18
7
4

SEE NOTE 2

1
6

NOTES:
1

LOCATE DECAL AS CLOSE TO DRAIN VALVE AS POSSIBLE, IN CLEAR VIEW OF OPERATOR.

FITTING CONFIGURATION MAY VARY PER APPLICATION. TANK BRACKET MAY BE MOUNTED
INVERTED OR ROTATED 180 AS REQUIRED PER APPLICATION.

51709693 PARTS LIST


ITEM
PART #
1.
52709697
2.
60106492
3.
72060048
4.
72060096

DESCRIPTION
TANK BRKT-SGL 15GAL
BRACKET, AIR TANK
CAP SCR 3/8-16 X 1.5
CAP SCR 1/2-13 X 2.50

QUANTITY
2
4
8
8

102

Dominator II Parts & Specifications Manual Part # 99905270

51709693 PARTS LIST


ITEM
PART #
5.
72062080
6.
72062103
7.
72063005
8.
70073062
9.
89392349
10.
72532559
11.
72053556
12.
72053180
13.
72053397
14.
72053246
15.
73054032
16.
72053282
17.
72066000
18.
51713771
19.
72053372
20.
71393886
REV. B 20051128

DESCRIPTION
NUT 1/2-13 HEX SELF LOCK
NUT 3/8-16 HEX SELF LOCK
WASHER 1/2 FLAT
TANK, AIR 15 GAL
HOSE-GP 3/4" 200 PSI
HOSE FTG 3/4 3/4 BRS
ELBOW STR 3/4X90
RED BUSHING 1.25-.75
PIPE PLUG 1.25 HOL HEX
PLUG-PIPE 3/8 SQHD
SAFETY VALVE
ELBOW STREET 1/4 X 90
HOSE CLAMP
DRAIN ASM, DUAL TANK
RED BUSHING 3/8-1/4
DECAL-DANGER AIR TANK

QUANTITY
8
8
16
2
8'
4
4
4
4
1
1
1
2
1
1
1

Chapter 7 Air System Options

Air Tank Kit, 35 Gallon (51708336)


7-REARWARD 1/4"FITTING
5-FORWARD
1/4"FITTING
8

9
10
4

5-FORWARD 1/4"FITTING
18-REARWARD 1/4"FITTING

1-2-3

19
9
10

11

11
6-CURB SIDE
14-DRIVER
SIDE
15

12
13

12
11
10

16
10
11
12

13

13
12

12
THESE TWO(2) CLAMPS USE
THE SAME #20-21-22
17

NOTES:
1

ITEMS 23-27 ARE USED TO SECURE TANK (#1) TO BRACKET (#4), AND BRACKET TO BODY.

ITEMS 20-22 ARE USED TO SECURE CLAMP (#12) TO BODY.

ITEM 28 AND ONE OF ITEM 9 MAY NOT BE REQUIRED, OR MAY REPLACE ITEMS 14 & 15.

51708336 PARTS LIST


ITEM
PART #
1.
70073063
2.
70391601
3.
71393886
4.
60112258
5.
72053245
6.
72053405
7.
73054032
8.
72053577
9.
72053285
10.
72053458
11.
72661657
12.
72066582
13.
89392349
14.
72053173
15.
72053141
16.
73054230
17.
72532832
18.
70048015

DESCRIPTION
TANK-AIR 35 GAL 14.00 X 57.00
DECAL-AIR TANK DRAIN
DECAL-DANGER EXPLODING TANK
BRACKET-AIR TANK 58 GAL MECH
PLUG-PIPE SQ HD BLK .25
PLUG-PIPE SOC HD GLV .75
VALVE-SAFETY .25 200 PSI
REDUCER BUSH-BLK 1.50- .75
ELBOW-STREET BLK .75 X 90 DEG
NIPPLE-BARB BRS .75 MPT .75
CLAMP-.75 STEPLESS EAR (WAS 72066000)
CLAMP-UMP20 S464-G20
HOSE-GP .75 X #300 WP (GRAY)
ELBOW-STREET BLK .75 X 45
NIPPLE-PIPE BLK .75 X CLOSE
VALVE-BALL .75
HOSE FTG-TYPE O .75 .75 STL
GAUGE-PRESSURE AIR 300#

QUANTITY
1
1
1
2
2
1
1
2
3
4
5
5
31'
1
1
1
1
1

103

104

Dominator II Parts & Specifications Manual Part # 99905270

51708336 PARTS LIST


ITEM
PART #
19.
72053170
20.
72060004
21.
72063001
22.
72062104
23.
72060047
24.
72063003
25.
72062103
26.
72060046
27.
76392821
28.
72053152
REV. C 20080613
REV. B 20051129

DESCRIPTION
ELBOW-STREET BLK .25 X 45
CAP SCR .25-20 X 1.00 HH GR5 ZINC
WASHER .25 W FLAT ANSI B27.2Z
NUT .25-20 HEX NYLOC ZINC
CAP SCR .38-16 X 1.25 HH GR5 ZINC
WASHER .38 W FLAT ANSI B27.2Z
NUT .38-16 HEX NYLOC ZINC
CAP SCR .38-16 X 1.00 HH GRD5 ZINC
WASHER-BONDED PLTD .38
NIPPLE-PIPE BLK .75 X 5.00

QUANTITY
1
4
8
4
8
20
12
4
4
1

Chapter 7 Air System Options

Air Tank Kit, 58 Gallon (51708369)


3
4
5
6
23
17,18,19,
20,21,22

8
1

TO FLR
14,15,
16

10
12

9
4
5
6
23

12
13
11

17,18,19,
20,21,22

TO COMPRESSOR
NOTE:
1

LOCATE DECAL #24 AS CLOSE TO DRAIN VALVE AS POSSIBLE, IN CLEAR VIEW OF OPERATOR.

51708369 PARTS LIST


ITEM
PART #
1.
70073808
2.
60112258
3.
70048036
4.
72053527
5.
72053604
6.
72532832
7.
72053141
8.
72532852
9.
73054032
10.
72060046
11.
72062002
12.
72063003
13.
72063051

DESCRIPTION
TANK-AIR 58 GAL
BRACKET-AIR TANK 58 GAL MECH
GAUGE-PRESS AIR 300# BTM MNT
REDUCER BUSH-BLK .75- .25
TEE-BLK .75
HOSE HTG-TYPE O .75 .75 STL
NIPPLE-PIPE BLK .75 X CLOSE
REDUCER BUSH-BLK 2.00- .75
VALVE-SAFETY .25 200 PSI
CAP SCR .38-16 X 1.00 HH GR5 Z
NUT .38-16 HEX ZINC
WASHER .38 W FLAT AHSI B27.2Z
WASHER .38 LOCK ZINC

QUANTITY
1
2
1
2
2
2
2
2
1
12
12
12
12

105

106

Dominator II Parts & Specifications Manual Part # 99905270

51708369 PARTS LIST


ITEM
PART #
14.
51709358
15.
72066534
16.
72066340
17.
89392349
18.
72066525
19.
72060002
20.
72063049
21.
72063001
22.
72062000
23.
72661657
24.
71393886
REV. C 20080613

DESCRIPTION
DRAIN ASM-AIR TANK UNDER DECK
CLAMP-HOSE VINYL COVERED .25
RIVET-POP AL .12 X .375 GRIP
HOSE-GP .75 X 300# WP (GRAY)
CLAMP-HOSE VINYL COVERED .75
CAP SCR .25-20 X .75 HH GR5 Z
WASHER .25 LOCK ZINC
WASHER .25 W FLAT ANSI B27.2Z
NUT .25-20 HEX ZINC
CLAMP-.75 STEPLESS EAR (WAS 72066000)
DECAL-DANGER EXPLODING TANK

QUANTITY
1
3
3
31 FT
9
9
9
6
6
2
1

Chapter 7 Air System Options

Stepless Ear Clamp Installation (99904411)


INSTALLING A STEPLESS EAR CLAMP
When there is sufficient room, use standard jaw pincers to
position a properly-sized ear clamp on a hose fitted with a hose
stem. Close ear clamp fully with uniform force until there is only
a 1/16" gap remaining. The visible deformation of the clamp ear
provides a visible, instant check that the closure is complete.

INSTALLING A STEPLESS EAR CLAMP IN RESTRICTED SPACE


When space is restricted, use side jaw pincers held parallel to
the hose to position and clamp a properly-sized ear clamp on a
hose fitted with a hose stem. Close ear clamp fully with uniform
force until there is only a 1/16" gap remaining. The visible
deformation of the clamp ear provides a visible, instant check
that the closure is complete.

REMOVING A STEPLESS EAR CLAMP


To remove a stepless ear clamp, grasp the strip end with a
pincer and pull it away.

NOTE: Stepless ear clamps can only be used once. When removed, they must be discarded and
replaced with new clamps.

107

108

Dominator II Parts & Specifications Manual Part # 99905270

Moisture Separator / Regulator / Oiler


Assembly (51714805)
9
1

7
2

4
9

1
8

6
3

10
NOTE:
1

When installing fittings, seal threads with Pro Lock pipe sealant with teflon (#51464) or equivalent. This sealant is
a low strength anaerobic paste. Thread tape is not acceptable.

51714805 PARTS LIST


ITEM
PART #
1.
70048205
2.
70073310
3.
72053571
4.
72531812
5.
72532974
6.
72533586
7.
72533587
8.
72533588
9.
72533592
10.
72533593
11.
72601825
12.
72063142
13.
T48004
* NOT SHOWN

DESCRIPTION
AIR PRESSURE GAUGE 300PSI
MOISTURE SEP/REG/OILER
STREET ELBOW 3/8NPT 45 BRASS
REDUCER BUSHING 1/2-1/4NPT BRS
STREET ELBOW 1/4NPT 90 SHORT
TEE 3/8NPT BRS RUN
TEE 1/2NPT BRS RUN
REDUCER BUSHING 3/8-1/4NPT BRS
BARB NIPPLE 1/2MPT 3/4NPT 90
QUICK DISCONNECT 3/8MPT 1/4DIS
CAP SCR, SS 1/4-20 X 1/2 HH
WASHER, SS 1/4 LOCK
920 3X5 2MIL ZIPLOC BAG

QUANTITY
2
1
1
1
1
1
1
1
4
1
*4
*4
*4

Chapter 7 Air System Options

109

Moisture Separator / Regulator / Oiler Parts


(51714805)
94395040 KIT-JOINER SET &
T-BRACKET (TYP 2)
70034444 SIGHT DOME ASM
70034443 PLUG,
FILL W/O-RING

70048206 FILTER,
COMPLETE

70048208 LUBRICATOR,
AIR, COMPLETE

70733664 BOWL
76395036 O-RING
70048207 REGULATOR,
COMPLETE

70733664 BOWL
76395036 O-RING
COMPONENT PART ASSEMBLIES:
70048206 FILTER REPLACEMENT PARTS INCLUDE 94395039 ELEMENT KIT (5-MICRON ELEMENT, ELEMENT
RETAINER, DEFLECTOR, AND BOWL O-RING) AND 70048209 ELEMENT (5-MICRON ELEMENT ONLY).
70048207 AIR REGULATOR REPLACEMENT PARTS INCLUDE 94395037 DIAPHRAGM KIT AND 70145777
SPRING, AIR REGULATOR.
70048208 LUBRICATOR REPLACEMENT PARTS INCLUDE 94395038 BY-PASS KIT, WHICH INCLUDES
MODULE, CHECK BALLS, ELASTOMER, AND GASKET.

110

Dominator II Parts & Specifications Manual Part # 99905270

Moisture Separator / Regulator / Oiler


Installation

Chapter 7 Air System Options

Hose Reel (51725644)(Eff. 6/05/14)

51725644 PARTS LIST


ITEM
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

PART #
70732096
72531133
72532022
72060046
72062103
72063003
72661657
72051547
89392349
70034542
72601008
72062106
72066581
72060833
51725650

REV 20140514

DESCRIPTION
HOSE REEL
STREET ELBOW, STL 1/2X90
QUICK DISCONNECT .50 FPT
CAP SCR 3/8-16X1 HHGR5Z
NUT 3/8-16 LOCK
WASHER 3/8 FLAT
HOSE CLAMP
BARB NIPPLE 1/2MPT 3/4 HOSE
HOSE 3/4 300#
HOSE GUIDE
BOLT, STV #10-24 X 1.50 FLH ZINC
NUT #10-24 HEX LOCK
CLAMP-LOOP 1.00 CUSHIONED
SCREW-THRD CUT .31-18 X .75 HWH-1
HARDWARE KIT, HOSE REEL
(INCLUDES 4-7,11-14)

QUANTITY
1
1
1
4REF
4REF
8REF
4REF
1
36"
1
4REF
4REF
1REF
1REF
REF

111

112

Dominator II Parts & Specifications Manual Part # 99905270

Hose Reel (51713651)(Through 6/05/14)

51713651 PARTS LIST


ITEM
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.

PART #
70732096
72531133
72053810
72060046
72062103
72063003
72066000
72051547
89392349
70731371
72601004
72062106
51716381
REV 20120216

DESCRIPTION
HOSE REEL
STREET ELBOW, STL 1/2X90 (WAS 72053284)
PIPE CAP 1/2NPT
CAP SCR 3/8-16X1 HHGR5Z
NUT 3/8-16 LOCK
WASHER 3/8 FLAT
HOSE CLAMP (WAS QTY 2)
BARB NIPPLE 1/2MPT 3/4HOSE (WAS QTY 2)
HOSE 3/4 300#
HOSE GUIDE & ROLLER ASM
BOLT, STV #10-24X3/4 FLH ZINC
NUT #10-24 HEX LOCK
HARDWARE KIT, HOSE REEL (INCL. 4-7,11,12)

QUANTITY
1
1
1
4REF
4REF
8REF
4REF
1
36"
1
4REF
4REF
REF

113

CHAPTER 8

Telescoping Tops
In This Chapter
Telescoping Loadbed Tops (99905245) ................................... 114

114

Dominator II Parts & Specifications Manual Part # 99905270

Telescoping Loadbed Tops (99905245)


21

18

22 (6 PLCS)
27, 28
17
6

1 (8 PLCS)

26, 27, 28
(8 PLCS)

20

16

5, 6
(2 PLCS)

24, 25
(2 PLCS)

8 (8 PLCS)

19
11

7 (8 PLCS)

26, 27

8 (2 PLCS)

9
33

14
15

38

30

34
13

4
5
37

26, 27, 28
26, 27, 28
(4 PLCS)

28
31

12
31, 24 (2), 26
(6 PLCS)

4
38

30

NOTES (SEE REFERENCE NUMBER IN BOX):


1

THE COMPLETE ASSEMBLY DETAIL IS FOR THE TOP WHICH IS 43" (1092 mm) ABOVE THE
LOADBED. VIEW A SHOWS THE HINGE-UP DOOR ON THE TOP THAT IS 26" (660 mm) ABOVE THE
LOADBED.

ON ASSEMBLIES WITH HINGE-UP DOORS, THE REAR POST WILL BE FLUSH WITH THE BACK OF
THE SIDEPACK.

Chapter 8 Telescoping Tops

115

ON ASSEMBLIES WITH SWING-OUT DOORS, THE REAR POST WILL BE 0.09" BEHIND THE BACK OF
THE SIDEPACK.

SECURE POST ON THE CRANE BOX SIDE WITH ITEMS #22, 24, 26.

QUANTITY VARIES PER SIDE.

HEIGHT BETWEEN SIDEPACK AND TOP- 18.25" (463.5 mm) FOR TOP WHICH IS 43" (1092 mm) ABOVE
THE LOADBED; 1" (25 mm) FOR TOP WHICH IS 26" (660 mm) ABOVE THE LOADBED.

THE FASTENERS ARE TO BE INSTALLED WITH THE NUT INSIDE THE COMPARTMENT. THE
EXCEPTION IS IF THEY INTERFERE WITH A COMPARTMENT OPTION SUCH AS ROLLOUT DRAWERS.

99905245 PARTS LIST


ITEM PART #
DESCRIPTION
1.
60030171
ROLLER
2.
72661383
HINGE
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
33.

72661599
70391615
72062002
72060050
72601652
72062194
71734026
72060833
SEE CHART
SEE CHART
SEE CHART
SEE CHART
SEE CHART
SEE CHART
SEE CHART
SEE CHART
SEE CHART
SEE CHART
70395940
72066340
72060640
72062106
72063000
72062109
72063002
72060025
72060026
SEE CHART
SEE CHART
SEE CHART

34.

SEE CHART

35.

SEE CHART

LATCH ASSEMBLY
BUMPER-RUBBER
NUT
CAP SCREW
SCREW-MACH
NUT-SS
PIN-QUICK RELEASE
SCREW-THREAD CUT
ANGLE-FRONT FILLER
SPACER REAR POST
BRACKET-SIDE WELDMENT
BRACKET-SIDE WELDMENT
TRACK-LOWER RF LR
TOP-REAR SECTION
TOP-CENTER SECTION
TOP-FRONT SECTION
TRACK-LOWER LF RR
TRACK-UPPER
LID-ASSEMBLY
RIVET-POP AL
SCREW-MACH
NUT
WASHER
NUT
WASHER
CAP SCREW
CAP SCREW
DOOR-WELDMENT FLIP UP DOOR
PANEL REAR POST LR
DOOR-WELDMENT W-SWING WOLATCH
DOOR-WELDMENT W-SWING WLATCH
ROD-DOOR W/.75" OFFSET TOP

DETAILS
UHMW .52X1.25X .62 LG
SS 10GA BUTT W/IMT
LOGO OFFSET
3PT COMPRESSION
1.25 DIA X 1.88
.38-16 HEX
.38-16X 2.00 HH GR5ZC
.25-20X .75TRHTORXSS
.25-20 NYLOC
.50D/1.5 W/ 12inL
.31-18X.75 HWH-1
17.5
43 H

.12 X .375 GRIP


10-24X 1.50 RDH
10-24 HEX NYLOCK
.19 W FLAT ANSI B27.2Z
.31-18 HEX NYLOCK
.31 FLAT
.31-18X 1.00 HH GR5 Z
.31-18X 1.25 HH GR5 Z

QUANTITY
8
6
1
2
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
1
PART OF HARDWARE KIT
2
2
2
2
2
1
1
1
2
2
A/R
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
1
1
1
1
1

116

Dominator II Parts & Specifications Manual Part # 99905270

36.

SEE CHART

37.
38.

71415474
SEE CHART

ROD-DOOR W/ 2.75" OFFSET


BOTTOM
DOOR CATCH-ASM SS 4" 2 PC
PANEL REAR POST RR

1
WAS 71412598

2
1

REV B 20140821

CHART-TELESCOPING TOPS

ITEM
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
30.
31.
33.
34.
35.
36.
38.
REF

SIDEPACK LENGTH
TOP HEIGHT ABOVE
LOADBED
TELESCOPING TOP
ASSEMBLY #
DESCRIPTION
ANGLE-FRONT-FILLER
SPACER-REAR POST
SIDE MOUNTING
BRACKET
SIDE MOUNTING
BRACKET
TRACK-LOWER
TOP-REAR
TOP-CENTER
TOP-FRONT
TRACK-LOWER
TRACK-UPPER
8 LID
DOOR-HINGE UP
POST-LEFT REAR
DOOR-SWING WITHOUT
LATCH
DOOR-SWING WITH
LATCH
DOOR ROD-TOP
DOOR ROD-BOTTOM
POST-RIGHT REAR
HARDWARE KIT

11' LONG 11' LONG


26"
43"

13' LONG
26"

13' LONG
43"

14' LONG
26"

14' LONG
43"

52724221

52724222

52724223

52724224

52724225

52724226

N/A
N/A
52724184

60128518
60126567
52724185

N/A
N/A
52724192

60128518
60126567
52724194

N/A
N/A
52724198

60128518
60126567
52724200

N/A

N/A

52724193

52724195

52724199

N/A

N/A
52724186
52719459
52719458
60138068
60128897
70395940
52719461
60128899
N/A

N/A
52724186
52719459
52718856
60138068
60128897
N/A
52720957
60131373
52720958

60138077
52724191
52719216
52719212
60138078
60128598
70395940
52719461
60128899
N/A

60138077
52724191
52719216
52719215
80168078
60128598
N/A
52720957
60131373
52720958

60138085
52724197
52729217
52719696
60138086
60129093
70395940
52719461
60128899
N/A

60138085
52724197
52729217
52719697
60138086
60129093
N/A
52720957
60131373
52720958

N/A

52720959

N/A

52720959

N/A

52720959

60113039
60113039
60128899
51719679

60131457
60131458
60131379
51719679

60113039
60113039
60128899
51719642

60131457
60131458
60131379
51719642

60113039
60113039
60128899
51719642

60131457
60131458
60131379
51719642

117

CHAPTER 9

Boom Supports
In This Chapter
Boom Support Placement (99905157)...................................... 117
Boom Support, Adjustable, 1015 & 2020 (51718847) ............... 118
Boom Support, Electric Cranes (51720308) ............................. 119
Boom Support, Adjustable (52723757) ..................................... 120
Boom Support Adjustable (51725142-Tall/5175144-Short)....... 122
Boom Support Saddle (51725454-Wide/51725455-Narrow) ..... 124
Boom Support Assembly (99905632) ...................................... 126
Adjustable Boom Support Placement (99905641) ................... 127

Boom Support Placement (99905157)


65.25" (166 cm)

68.15" (173 cm)

Boom support placement


for these cranes:
2020, 2820, 5005i, 6006i

57.00" (145 cm)


Boom support placement
for these cranes:
7500, 8600, 9500, 10000

Boom support placement


for these cranes: 3203i & 4004i

118

Dominator II Parts & Specifications Manual Part # 99905270

Boom Support, Adjustable, 1015 & 2020


(51718847)
7
3

12

5
8
14
6
4

14
11

13

13
58"

2
7
12
15
12
10

POSITION BOOM SUPPORT


58" FROM REAR OF
DOMINATOR SIDEPACK
ASSEMBLY AS SHOWN.

NOTE:
1

Hardware included in kit # 51718794.

Rotate and arrange pedestal #2 and saddle #5 or #6 based on chassis exhaust.

51718847 PARTS LIST


ITEM
PART #
1.
72060101
2.
52718849
3.
60030338
4.
60126561
5.
60126562
6.
60126563
7.
72060048
8.
72060193
9.
72062080
10.
72062103
11.
72062114
12.
72063003
13.
72063005
14.
72063008
15.
76392821
REV. C 20120223

DESCRIPTION
CAP SCREW .50-13 X 5 HHGR5Z (WAS 52708158)
PEDESTAL-WLDMT ADJ 3.5X3.5X16.88
WEAR PAD-RC UHMW .75X4.00X6.00
TUBE-PEDESTAL TEL 4.0X4.0X20.00
SADDLE-BOOM SUPT 1015/2020
SADDLE-BOOM SUPPORT DOM 3820 & UP
CAP SCR .38-16X 1.50 HH GR5 Z
CAP SCR .75-10X 6.00 HH GR5 Z
NUT .50-13 HEX NYLOCK
NUT .38-16 HEX NYLOCK
NUT .75-10 HEX NYLOCK
WASHER .38 FLAT
WASHER .50 FLAT
WASHER .75 FLAT
WASHER-BONDED PLTD .38

QUANTITY
2
1
1
1
1
1
6
1
2
6
1
12
4
2
4

Chapter 9 Boom Supports

Boom Support, Electric Cranes (51720308)


6
14

14
9,13,17
12

8,10,
16 (2 PLCS)
3

58"

15

18

11

POSITION BOOM SUPPORT


58" FROM REAR OF
DOMINATOR SIDEPACK
ASSEMBLY AS SHOWN.

51720308 PARTS LIST


ITEM PART #
DESCRIPTION
1.
51720310
HARDWARE KIT BOOM SUPPORT-DSC-3203i
2.
52706408
SADDLE-WELDMENT
3.
52720307
PEDESTAL-WELDMENT
4.
52720309
WELDMENT-PEDESTAL TUBE/RING
5.
60030464
WEAR PAD-RC UHMW 1.75X4.00X6.00 (WAS 60030306)
6.
72060025
CAP SCREW .31-18X 1.00 HH GR5 Z
7.
72060048
CAP SCREW .38-16X 1.50 HH GR5 Z
8.
72060099
CAP SCREW .50-13X 4.00 HH GR5 Z
9.
72060191
CAP SCREW .75-10X 5.00 HH GR5 Z
10.
72062080
NUT .50-13 HEX NYLOCK
11.
72062103
NUT .38-16 HEX NYLOCK
12.
72062109
NUT .31-18 HEX NYLOCK
13.
72062114
NUT .75-10 HEX NYLOCK
14.
72063002
WASHER .31 FLAT

KIT #

#1
#1
#1
#1
#1
#1
#1
#1
#1

QUANTITY
1
1
1
1
1
2
6
2
1
2
6
2
1
4

119

120

Dominator II Parts & Specifications Manual Part # 99905270

51720308 PARTS LIST


ITEM PART #
DESCRIPTION
15.
72063003
WASHER .38 FLAT
16.
72063005
WASHER .50 FLAT
17.
72063008
WASHER .75 FLAT
18.
76392821
WASHER-BONDED PLTD .38
REV. C 20120125

KIT #
#1
#1
#1
#1

QUANTITY
6
4
2
6

Boom Support, Adjustable (52723757)


9(2)

16(2)

1
11
10
2(2)
3(2)
8
12

6
5(2)
14

15
4(4)
2(4)
4(4)

2(4)
3(4)
13

7(4)
2(4
3(4)

52723757 PARTS LIST


ITEM
PART #
1.
72060193
2.
72063003
3.
72062103
4.
72060047
5.
72063005

DESCRIPTION
CAP SCREW
WASHER
NUT
CAP SCREW
WASHER

DETAILS
.75-10 X 6.00 HH GR5Z
.38 FLAT
.38-16 HEX NYLOCK
.38-16 X 1.25 HHGR5Z
.50 FLAT

QUANTITY
1
18
10
8
2

Chapter 9 Boom Supports

52723757 PARTS LIST


ITEM
PART #
6.
72060102
7.
76392821
8.
72062114
9.
72063008
10.
60136190
11.
60030430
12.
60136187
13.
52724120
14.
52723211
15.
72062080
16.
72601611
REF
51723760
REV. F 20120301

DESCRIPTION
CAP SCREW
WASHER
NUT
WASHER
BRACKET-SADDLE PIVOT
WEAR PAD-SADDLE
PEDESTAL TUBE
WELDMENT-ADJ BOOM SUPPORT
POST WELDMENT
NUT
SCREW-MACHINERY
HARDWARE KIT

DETAILS
.50-13 X 5.5 HHGR5Z
.38 BONDED-PLATED
.75-10 HEX NYLOCK
.75 FLAT

.50-13 HEX NYLOCK


.38-16 X 1.5 FLH
INCLUDES 1-9, 15,16

QUANTITY
1
4
1
2
1
1
1
1
1
1
2

121

122

Dominator II Parts & Specifications Manual Part # 99905270

Boom Support - Adjustable (51725142Tall/51725144-Short)


12
3
13
12
7

10

2
9

10

11
11
6

1
5
11

14
11
8
NOTE:
1

TALL TUBES CAN ONLY BE USED ON THE TALL ASSEMBLY, SHORT FOR THE SHORT ASSEMBLY.

51725142/51725144 PARTS LIST


ITEM
1.
1.
2.
2.
3.

PART #
52725141
52725143
52725248
52725452
52725451

DESCRIPTION
WLDMT-BOOM SUPPORT OUTER TUBE (TALL)
WLDMT-BOOM SUPPORT OUTER TUBE (SHORT)
WLDMT-BOOM SUPPORT INNER TUBE (TALL)
WLDMT-BOOM SUPPORT INNER TUBE (SHORT)
WLDMT-BOOM SUPPORT SWIVEL

QUANTITY
1
1
1
1
1

Chapter 9 Boom Supports

51725142/51725144 PARTS LIST


ITEM PART #
4.
72060005
5.
72060048
6.
72060924
7.
72062080
8.
72062103
9.
72062104
10.
72063001
11.
72063003
12.
72063132
13.
72601584
14.
76392821
REV A 20140514

DESCRIPTION
CAP SCR .25-20X 1.25 HH GR5 Z
CAP SCR .38-16X 1.50 HH GR5 Z
CAP SCR .38-16X 4.25 HH GR5 Z
NUT .50-13 HEX NYLOCK
NUT .38-16 HEX NYLOCK
NUT .25-20 HEX NYLOCK
WASHER .25 FLAT
WASHER .38 FLAT
WASHER .50 FLAT ASTM F436
CAP SCR .50-13X 5.00 HH GR8 Z
WASHER-BONDED PLTD .38

QUANTITY
1
4
1
1
5
1
2
10
2
1
4

123

124

Dominator II Parts & Specifications Manual Part # 99905270

Boom Support Saddle (51725454Wide/51725455-Narrow)


5
4

3
4
1
6

SHIM GAP

NOTES:
1

USE 12 GA (0.105) SHIM TO SPACE NUT FROM WASHER PRIOR TO TIGHTENING BOLT. STRAP MUST
BE ABLE TO MOVE FREELY.

DO NOT ALLOW WASHER TO DEFORM BOOM SUPPORT STRAP WHEN TIGHTENING STRAP BOLTS.

THE WIDE BOOM SUPPORT AND BELT CAN ONLY BE USED ON THE WIDE ASSEMBLY, NARROW BOOM
SUPPORT AND BELT ON THE NARROW ASSEMBLY.

51725454/51725455 PARTS LIST


ITEM
1.
1.
2.

PART #
60140922
60141260
76399468

DESCRIPTION
BRACKET-BOOM SUPPORT SADDLE (WIDE)
BRACKET-BOOM SUPPORT SADDLE (NARROW)
RUBBER BELT-BOOM SUPPORT (WIDE)

QUANTITY
1
1
1

Chapter 9 Boom Supports

51725454/51725455 PARTS LIST


ITEM PART #
2.
76399479
3.
72063302
4.
72063186
5.
72601580
6.
72062376
REV B 20140610

DESCRIPTION
RUBBER BELT-BOOM SUPPORT (NARROW)
WASHER-FLAT .38ID X 1.00OD NYLON
WASHER .38 FLAT ASTM F436
CAP SCR .38-16X 2.00 HH GR8 Z
NUT .38-16 HEX GR8 YZ NYLOCK

QUANTITY
1
4
4
2
2

125

126

Dominator II Parts & Specifications Manual Part # 99905270

Boom Support Assembly (99905632)

2
4
SHIM GAP

51725142
D1-2
TALL

6
1

51725481
D1-2 S-N
51725482
D1-2 T-N
51725483
D1-2 S-W
51725484
D1-2 T-W
51725485
D3-4 S-W
51725486
D3-4 T-W

51725144
D1-2
SHORT

51725462
D3-4
TALL

51725463
D3-4
SHORT

51725454
WIDE
SADDLE

X
X
X
X
X
X

51725455
NARROW
SADDLE

51725456
HARDWARE
KIT

NOTES:
1

USE 12 GA (0.105) SHIM TO SPACE NUT FROM WASHER PRIOR TO TIGHTENING BOLT. STRAP MUST
BE ABLE TO MOVE FREELY.

DO NOT ALLOW WASHER TO DEFORM BOOM SUPPORT STRAP WHEN TIGHTENING STRAP BOLTS.

99905632 PARTS LIST


ITEM PART #
1.
51725142
1.
51725144
1.
51725462
1.
52725463
2.
51725454
2.
51725455
3.
51725456
4.
72060047
5.
72062103
6.
72063003
REV B 20140610

DESCRIPTION
BOOM SUPPORT ADJUSTABLE (TALL)
BOOM SUPPORT ADJUSTABLE (SHORT)
BOOM SUPPORT ADJUSTABLE D3-4 (TALL)
BOOM SUPPORT ADJUSTABLE D3-4 (SHORT)
SADDLE BOOM SUPPORT (WIDE)
SADDLE BOOM SUPPORT (NARROW)
KIT HRDW SADDLE TO BOOM SUPPORT
CAP SCR 0.38-16 X 1.25 HH GR5 Z
NUT 0.38-16 HEX NYLOCK
WASHER 0.38 FLAT

KIT #

3
3
3

QUANTITY
A/R
A/R
A/R
A/R
A/R
A/R
1
2
2
4

Chapter 9 Boom Supports

Adjustable Boom Support Placement


(99905641)
65.25 (1015-6006i)

THIS VIEW APPLIES TO


THE FOLLOWING CRANE INSTALLATIONS:
1015 2020 2820 5005i 6006i

57.00 (3203i 4004i)

THIS VIEW APPLIES TO


THE FOLLOWING CRANE INSTALLATIONS:
3203i and 4004i
NOTE: 2003i DOES NOT REQUIRE A BOOM SUPPORT
0.50

DETAIL A

82 - 111
95.00 OPTIMAL IN MOST CASES

THIS VIEW APPLIES TO


THE FOLLOWING CRANE INSTALLATIONS:
6000 7500 8600 9500 10000

127

129

CHAPTER 10

Stabilizers
In This Chapter
Front Stabilizer Matrix (Dominator II) ........................................................... 130
Stabilizer Kit, Front Drop-Down (52723610) ................................................ 131
Stabilizer Kit, Front Pull-Out (13") (52724169) ............................................. 132
Stabilizer Kit, Front Pull-Out (13") (51725574) ............................................. 133
Stabilizer Kit, Right Front Manual Out/Manual Down (19") (52723617)........ 134
Stabilizer Kit, Right Front Manual Out/Manual Down (19") (51725575)........ 136
Stabilizer Kit, Right & Left Side Front Pullout (19" & 25") (52724156) .......... 137
Stabilizer Kit, Right & Left Side Front Pullout (19" & 25") (51725573) .......... 139
Rear Stabilizers, Manual Out / Manual Down (31718953 / 99904047)......... 140
Stabilizer Kit, Manual Out / Power Down (31724016/99905235) ................. 143
Stabilizer Kit, Power Out / Power Down (31724017 / 99905236) ................. 148
Stabilizer Assembly (51718746) .................................................................. 151
Stabilizer Assembly, Stationary Mount (51718747) ..................................... 152
Cylinder (51718751) (Thru. 9-05, Eff. 2/07) ................................................. 153

130

Dominator II Parts & Specifications Manual Part # 99905270

Front Stabilizer Matrix (Dominator II)(effective 08/2013)

IF YOUR FRONT STABILIZER HOUSING HAS THIS


RETAINER-PIN HOLE IN THE TOP OF THE HOUSING:
0.53 HOLE

SEE 52724156, 52724169, 52723617, OR 51724789


EFFECTIVE TO 08/2013

IF YOUR FRONT STABILIZER HOUSING HAS THIS


RETAINER-PIN HOLE IN THE TOP OF THE HOUSING:
0.63 X 1.00 SLOT

SEE 51725573, 51725574, 51725575, OR 51725576


EFFECTIVE FROM 08/2013

CRANE MODEL
MOUNTING
STAB P/N 1015 2003i 2020 2820 3203i 4004i 5005i 6006i 6000
7500- 7500- 8600 9500 10000
LOCATION
22
30
LH-No stabilizers X
X
X
X
X
X
X
X
X
X
required
LH Drop Down
52723610
X
X
LH Pullout/Drop
51725574
Down (13")
52724169
RH-No stabilizers X
X
X
X
X
X
X
X
X
X
required
RH Pullout/Drop
51725575
X
X
Down (19")
52723617
LH & RH
51725573
X
X
Pullout/Drop Down 52724156
(19" & 25")
Note - No stabilizers are required for Dominator II bodies with cranes in the range between 1015 and 7500-22'. Other
crane models require stabilizer part numbers indicated.

Chapter 10 Stabilizers

131

Stabilizer Kit, Front Drop-Down (52723610)


3

6, 5, 7 2

1
2

DETAIL A

NOTES (SEE REFERENCE NUMBER IN BOX):


1

POSITION 1/2" (1.3 cm) FROM OUTSIDE OF SIDEPACK.

AT ASSEMBLY, DRILL FOUR 0.41" DIAMETER HOLES IN THE PANEL USING ITEM #9 (DROP DOWN
WELDMENT) AS A GUIDE.

ITEM
PART #
1.
52725078
2.
52725081
3.
60350164
4.
71732054
5.
72060047
6.
72062103
7.
72063003
8.
60141527
REV E 20130801

DESCRIPTION
DS3-STAB DROP DOWN MOUNT
TUBE-STAB EXT RND PAD
TREAD-SHUR STEP 4in X 5in
PIN-QUICK RLSE .50D/2.5CRIT RNG
CAP SCR .38-16X 1.25 HH GR5 Z
NUT .38-16 HEX NYLOCK
WASHER .38 FLAT
DS3 -STABILIZER SPACER DROP DOWN

QUANTITY
1
1
1
1
4
4
4
1

132

Dominator II Parts & Specifications Manual Part # 99905270

Stabilizer Kit, Front Pull-Out (13") (52724169)


14

11,12,13
2
8

10
3
2

15
NOTES (SEE REFERENCE NUMBER IN BOX):
1

3.66" (9.3 cm) FROM OUTSIDE OF SIDEPACK.

AT ASSEMBLY, DRILL 7 0.53" (1.3 cm) HOLES USING ITEM #1, STABILIZER HOUSING, AS A GUIDE.

52724169 PARTS LIST


ITEM
1.
2.

PART #
52723607
52724168

3.
4.
5.
6.
7.
8.
9.
10.
11.

71734566
72062104
60126320
60126321
71732054
60114940
72601582
72062232
72602066

12.
72063005
13.
72062080
14.
60350164
15.
60138429
REV D 20120724

DESCRIPTION
FRONT HOUSING
STABILIZER ARM PULLOUT
WELDMENT
PIN-QUICK RELEASE
NUT
STABILIZER FRONT TUBE EXTEND
STABILIZER FRONT BOTTOM PAD
PIN-QUICK RELEASE
CHAIN
CAP SCREW
NUT
CAP SCREW
WASHER
NUT
TREAD
STABLIIZER SPACER

DETAILS

.50D 5.0CRIT RNG


.25-20 HEX NYLOCK

QUANTITY
1
1

1
1
1
1
.50D 2.5CRIT RNG
1
.12 X 9.00in LONG
1
.50-13X 3.50 HH GR8 Z
1
.50-13 HEX TOP LOCK GR8 Z 1
.50-13X 1.75 HH GR8 Z (WAS 7
72060117)
.50 FLAT
7
.50-13 HEX NYLOCK
7
SHUR STEP 4 X 5 IN
1
1

Chapter 10 Stabilizers

133

Stabilizer Kit, Front Pull-Out (13") (51725574)


10

2
12

9, 8, 7
2

11

NOTES (SEE REFERENCE NUMBER IN BOX):


1

3.66" (9.3 cm) FROM OUTSIDE OF SIDEPACK.

AT ASSEMBLY, DRILL 7 0.53" (1.3 cm) HOLES USING ITEM #1, STABILIZER HOUSING, AS A GUIDE.

52724169 PARTS LIST


ITEM
1.

PART #
52725580

2.

52725581

3.
4.
5.
6.
7.

71734566
72062104
71732054
60114940
72602066

DESCRIPTION
DS3 -STABILIZER FRONT PULLOUT
WLDMT
DS3 -DOM1 STABILIZER ARM
PULLOUT WLDMT
PIN-QUICK RLSE .50D/5.0CRIT RNG
NUT .25-20 HEX NYLOCK
PIN-QUICK RLSE .50D/2.5CRIT RNG
CHAIN-.12 X 9.00in LONG
CAP SCR .50-13X 1.75 HH GR8 Z

DETAILS

QUANTITY
1
1
1
1
1
1
7

134

Dominator II Parts & Specifications Manual Part # 99905270

52724169 PARTS LIST


ITEM
PART #
8.
72063005
9.
72062080
10.
60350164
11.
60138429
12.
52725081
REV A 20130701

DESCRIPTION
WASHER .50 FLAT
NUT .50-13 HEX NYLOCK
TREAD-SHUR STEP 4in X 5in
DS3 -STABILIZER SPACER
TUBE-STAB EXT RND PAD

DETAILS

QUANTITY
7
7
1
1
1

Chapter 10 Stabilizers

135

Stabilizer Kit, Right Front Manual Out/Manual


Down (19") (52723617)
14
SIDEPACK (REF)

10

11,12,13
1

4
3
1

7
2
6

15

NOTES (SEE REFERENCE NUMBER IN BOX):


1

AT ASSEMBLY, DRILL SEVEN 0.53" DIAMETER HOLES IN THE PANEL USING ITEM #1 (FRONT PULLOUT
WELDMENT) AS A GUIDE.

POSITION 3.66" (9.3 cm) FROM OUTSIDE OF SIDEPACK.

52723617 PARTS LIST


ITEM
PART #
1.
52723607
2.
52723608
3.
71734566
4.
72062104
5.
60126320
6.
60126321
7.
71732054
8.
60114940
9.
72601582
10.
72062232
11.
72602066
12.
72063005
13.
72062080
14.
60350164
15.
60138429
REV E 20120724

DESCRIPTION
WELDMENT, PULLOUT
STABILIZER ARM WELDMENT
PIN-QUICK RELEASE
NUT
TUBE
BOTTOM PAD
PIN-QUICK RELEASE
CHAIN
CAP SCREW
NUT
CAP SCREW
WASHER
NUT
TREAD
STABILIZER SPACER

DETAILS

QUANTITY
1
1
1
.25-20 HEX NYLOCK
1
1
1
1
0.12" X 9" LONG
1
.50-13 X 3.5 HHGR8Z
1
.50-13 HEX TOP LOCK GR8Z
1
.50-13 X 1.75 HHGR8Z (WAS 72060117) 7
.50 FLAT
7
.50-13 HEX NYLOCK
7
SHUR STEP 4 X 5 IN
1
1

136

Dominator II Parts & Specifications Manual Part # 99905270

Stabilizer Kit, Right Front Manual Out/Manual


Down (19") (57725575)
10

6
1
1

4
SIDE PACK - REF

2
12
2

7, 8, 9 1

11

NOTES (SEE REFERENCE NUMBER IN BOX):


1

AT ASSEMBLY, DRILL SEVEN 0.53" DIAMETER HOLES IN THE PANEL USING ITEM #1 (FRONT PULLOUT
WELDMENT) AS A GUIDE.

POSITION 3.66" (9.3 cm) FROM OUTSIDE OF SIDEPACK.

52723617 PARTS LIST


ITEM PART #
DESCRIPTION
1.
52725580
DS3 -STABILIZER FRONT PULLOUT WLDMT
2.
52725582
DS3 -OUTRIGGER ARM PULLOUT WLDMT

DETAILS

QUANTITY
1
1

Chapter 10 Stabilizers

52723617 PARTS LIST


ITEM PART #
DESCRIPTION
3.
71734566
PIN-QUICK RLSE .50D/5.0CRIT RNG
4.
72062104
NUT .25-20 HEX NYLOCK
5.
71732054
PIN-QUICK RLSE .50D/2.5CRIT RNG
6.
60114940
CHAIN-.12 X 9.00in LONG
7.
72602066
CAP SCR .50-13X 1.75 HH GR8 Z
8.
72063005
WASHER .50 FLAT
9.
72062080
NUT .50-13 HEX NYLOCK
10.
60350164
TREAD-SHUR STEP 4in X 5in
11.
60138429
DS3 -STABILIZER SPACER
12.
52725081
TUBE-STAB EXT RND PAD
REV E 20130701

DETAILS

QUANTITY
1
1
1
1
7
7
7
1
1
1

137

138

Dominator II Parts & Specifications Manual Part # 99905270

Stabilizer Kit, Right & Left Side Front Pullout


(19" & 25") (52724156)
14

11,12(2),
13

16

6
1
4

14

5,9

10

10
3

16

2
7
9

NOTES (SEE REFERENCE NUMBER IN BOX):


1

SIDEPACK (REFERENCE)

3.5" (8.9 cm)

ASSEMBLY TYPICAL OF BOTH SIDES OF SIDEPACK.

52724156 PARTS LIST


ITEM PART #
DESCRIPTION
1.
52724155
FRONT STABILIZER HOUSING
2.
52724154
STABILIZER ARM PULLOUT WELDMENT
3.
52724153
STABILIZER ARM PULLOUT WELDMENT
4.
71734602
PIN-QUICK RELEASE
5.
60126320
STABILIZER FRONT TUBE EXTEND
6.
60126321
STABILIZER FRONT BOTTOM PAD
7.
71732054
PIN-QUICK RELEASE
8.
72062104
NUT
9.
72601582
CAP SCREW
10.
72062232
NUT
11.
72602066
CAP SCREW
12.
72063005
WASHER
13.
72062080
NUT
14.
60137862
CHAIN
15.
70391598
DECAL-WARNING
16.
60138200
BULKHEAD PLATE
REV E 20120724

DETAILS

QTY
1
42.5in
1
33 in
1
.50D 5.0CRIT RING
2
2
2
.50D 2.5CRIT RING
2
.25-20 HEX NYLOCK
2
.50-13X 3.50 HH GR8 Z
2
.50-13 HEX TOP LOCK GR8 Z
2
.50-13X 1.75 HH GR8 Z (WAS 72060117) 12
.50 FLAT
23
.50-13 HEX NYLOCK
12
.12 X 16.00in LONG
2
2
1

Chapter 10 Stabilizers

139

Stabilizer Kit, Right & Left Side Front Pullout


(19" & 25") (51725573)
10
4

1
2
7
8 2X
9

3
5

12
1
4

10

12

2
5
13
NOTES (SEE REFERENCE NUMBER IN BOX):
1

SIDEPACK (REFERENCE)

3.5" (8.9 cm)

ASSEMBLY TYPICAL OF BOTH SIDES OF SIDEPACK.

51725573 PARTS LIST


ITEM PART #
DESCRIPTION
1.
52725577 DS3 -DOM2 FRT STABILIZER HOUSING
2.
52725578 DS3 -STABILIZER ARM PULLOUT WLDMT 42.5in
3.
52725579 DS3 -STABILIZER ARM PULLOUT WLDMT 33in
4.
71734602 PIN-QUICK RLSE .50D/5.0CRIT RNG
5.
71732054 PIN-QUICK RLSE .50D/2.5CRIT RNG
6.
72062104 NUT .25-20 HEX NYLOCK
7.
72602066 CAP SCR .50-13X 1.75 HH GR8 Z
8.
72063005 WASHER .50 FLAT
9.
72062080 NUT .50-13 HEX NYLOCK
10.
60137862 CHAIN- .12 X 16.00in LONG
11.
70391598 DECAL-WARNING 315A OUTRIGGER
12.
60138200 DS3 -DOM2 BULKHEAD PLATE
13.
52725081 TUBE-STAB EXT RND PAD
REV A 20130701

DETAILS

QUANTITY
1
1
1
2
2
2
12
23
12
2
2
1
2

140

Dominator II Parts & Specifications Manual Part # 99905270

Rear Stabilizers, Manual Out / Manual Down


(31718953 / 99904047)(Eff. 3/29/13)
1

THIS PANEL IS USED TO


BLOCK THE VALVEBANK
OPENING ON THE BACK
OF THE CRANE BOX.
9

11 14 (2)

3
12 13

15

5
6
17
2

10

16 7
8

31718953/99904047 PARTS LIST


ITEM
1.
2.
3.

PART #
51705040
52703319
52719645

3.

52712737

4.

52719646

4.

52712738

5.
5.
6.
7.

60140928
60140929
60010351
60030053

DESCRIPTION
CRANK ASSEMBLY
CRANK HANDLE
ARM-STABILIZER ADJUSTABLE
MANUAL CRANK
ARM-STABILIZER ADJUSTABLE
MANUAL CRANK
ARM-STABILIZER STATIONARY
MANUAL CRANK
ARM-STABILIZER STATIONARY
MANUAL CRANK 7X5
PIN-STABILIZER STOP (DOM 1)
PIN-STABILIZER STOP (DOM 2)
SPRING
ROLLER

DETAILS

(DOM 1)

QUANTITY
1
1
1

(DOM 2)

(DOM 1)

(DOM 2)

1
1
1
UHMW .50 X 2.00 X 1.38 LG 2

Chapter 10 Stabilizers

31718953/99904047 PARTS LIST


ITEM
8.
9.

PART #
60106314
60127906

10.
11.
12.

71039096
72060046
72601297

DESCRIPTION
PIN
PANEL-CRANE BOX VALVE
BLOCK COVER
KNOB-CONTROL
CAP SCREW
CAP SCREW

12.

72060101

CAP SCREW

13.
14.
15.
16.
17.

72062080
72063051
72063119
72066178
72066185

NUT
WASHER
WASHER
COTTER PIN
COTTER PIN

REV A 20130321

DETAILS

QUANTITY
2
1

1.50 BLK
.38-16X 1.00 HH GR5 Z
.50-13X 5.75 HH GR5 Z
(DOM 2)
.50-13X 5.00 HH GR5 Z
(DOM I)
.50-13 HEX NYLOCK
.38 LOCK
.62 FLAT ASTM F436
.12X1.00 PLAIN
.16X1.00 PLAIN

1
2
1
1
1
2
1
4
1

141

142

Dominator II Parts & Specifications Manual Part # 99905270

Rear Stabilizers, Manual Out / Manual Down


(31718953 / 99904047)(Through 3/28/13)
1

THIS PANEL USED


TO BLOCK THE
VALVEBANK OPENING
ON THE BACK OF
THE CRANE BOX.
11,14 (2X)
LOCK PIN
LOCATED AND
INSTALLED
IN CRANE BOX

3
15
12

15

13
6
2

17

10

16 7,8
31718953 PARTS LIST
ITEM
1.
2.
3.

PART #
51705040
52703319
52719645

3.

52712737

4.

52719646

4.

52712738

5.
5.

52719747
52718725

DESCRIPTION
CRANK ASSEMBLY
CRANK HANDLE
ARM-STABILIZER
ADJUSTABLE MAN CRANK
ARM-STABILIZER
ADJUSTABLE MAN CRANK
ARM-STABILIZER
STATIONARY MAN CRANK
ARM-STABILIZER
STATIONARY MAN CRANK
7X5
PIN-WELDMENT
PIN-WELDMENT

DETAILS

(DOM 1)

QUANTITY
1
1
1

(DOM 2)

(DOM 1)

(DOM 2)

(DOM 1)
(DOM 2)

1
1

Chapter 10 Stabilizers

31718953 PARTS LIST


ITEM
6.
7.
8.
9.

PART #
60010351
60030053
60106314
60127906

10.
71039096
11.
72060046
12.
72601297
12.
72060101
13.
72062080
14.
72063051
15.
72063028
16.
72066178
17.
72066185
REV 20060523

DESCRIPTION
SPRING
ROLLER
PIN
PANEL-CRANE BOX VALVE
BLOCK COVER
KNOB-CONTROL
CAP SCREW
CAP SCREW
CAP SCREW
NUT
WASHER
MACHY BUSHING
COTTER PIN
COTTER PIN

DETAILS
UHMW .50 X 2.00 X 1.38 LG

QUANTITY
1
2
2
1

1.50 BLK
.38-16X 1.00 HH GR5 Z
.50-13X 5.75 HH GR5 Z (DOM 2)
.50-13X 5.00 HH GR5 Z (DOM I)
.50-13 HEX NYLOCK
.38 LOCK
.75X14 GA NR (WAS 72063027)
.12X1.00 PLAIN
.16X1.00 PLAIN

1
2
1
1
1
2
2
4
1

143

144

Dominator II Parts & Specifications Manual Part # 99905270

Stabilizer Kit, Manual Out / Power Down


(31724016/99905235)(Eff. 3/29/13)
13

26

14

DECAL PLACED ABOVE VALVE


BANK INSIDE CRANE BOX
25,22
VALVE IS INSTALLED ON
BACK WALL OF CRANE BOX
34
3

24

4
28

19
36

20,23

12(2)

32

17(2)

30

LOCK PIN IS
LOCATED IN
CRANE BOX

13

35

14

31

21
18(4)

29
16(3)

27(2)

1
15(4)

33(2)
5

9
8

11

10
VIEW AS SEEN FROM THE
REAR OF CRANE BOX

NOTES:
1

REFERENCE DRAWING 77441438 FOR WIRE HARNESS CONNECTIONS TO THE VALVE BANK.

31724016 / 99905235 PARTS LIST


ITEM
PART #
DESCRIPTION
1.
51719647
STABILIZER ASSEMBLY,
EXTENSION
2.
51719649
STABILIZER ASSEMBLY,
STATIONARY MOUNT
3.
60140928
PIN-STABILIZER STOP
4.
60030356
WEAR PAD

DETAILS

QUANTITY
1
1

RC 2.00 X 2.00 X 5.00

1
1

Chapter 10 Stabilizers

31724016 / 99905235 PARTS LIST


ITEM
PART #
DESCRIPTION
DETAILS
5.
73734228
VALVE BANK, 2 SECTION
WITH SOLENOIDS
6.
77441438
HARNESS-DOM 1-2
7.
51720994
HOSE KIT, MANUAL OUT HYD
STABILIZERS
8.
51397096
HOSE
FJ .25 X 107.50 OAL (4-6)
100R17
9.
51397099
HOSE
FZ .25 X 108.00 OAL (4-6)
100R17
10.
51397097
HOSE
FJ .25 X 38.00 OAL (4-6) 100R17
11.
51397098
HOSE
FZ .25 X 42.00 OAL (4-6)
100R17
12.
51396821
HOSE
FF .25 X 96.00 (4-4) 100R2
13.
72053758
ELBOW
M STR/90/M JIC 4 4
14
72533567
ELBOW
M STR/M JIC XLG 4 4
15.
72053763
ELBOW
M STR/90/M JIC 8 8
16.
72532358
ADAPTER
M STR/M JIC 8 8
17.
72533590
ELBOW
M JIC/90/M JIC 4 4 BLKHD
18.
72532355
ADAPTER
M STR/M JIC 6 6
19.
72060031
CAP SCREW
.31-18X 2.50 HH GR5 Z
20.
72060026
CAP SCREW
.31-18X 1.25 HH GR5 Z
21.
72060117
CAP SCREW
.50-13X 1.50 HH GR8 Z
22.
72060056
CAP SCREW
.38-16X 4.00 HH GR5 Z
23.
72062109
NUT
.31-18 HEX NYLOCK
24.
72062232
NUT
.50-13 HEX TOP LOCK GR8 Z
25.
72063051
WASHER
.38 LOCK
26.
70398872
DECAL-STABILIZER MANUAL
OVERRIDE
27.
72066178
COTTER PIN
.12X1.00 PLAIN
28.
72066185
COTTER PIN
.16X1.00 PLAIN
29.
60106314
PIN
TYPE O .50X 2.88 ( 2.63)
30.
60010351
SPRING-COMPRESSION
.062 X 1.50 X .845OD
31.
60030053
ROLLER
UHMW .50 X 2.00 X 1.38 LG
32.
60030354
CAM CLAMP
1.00 DIA. X 2.00
33.
72661621
CLAMP
.62 LOOP CUSHIONED
34.
72063119
WASHER
.62 FLAT ASTM F436
35.
52719342
WELDMENT CHANNEL HOSE
CARRIER
36.
72063132
WASHER
.50 FLAT
REV C 20130321

QUANTITY
1
REF
REF
1
1
1
1
2
2
2
REF
3
2
4
2
1
4
2
1
4
2
1
2
1
1
1
1
1
2
1
1
4

145

146

Dominator II Parts & Specifications Manual Part # 99905270

Stabilizer Kit, Manual Out / Power Down


(31724016/99905235)(Through 3/28/13)
17
DECAL PLACED ON
CRANE BOX DOOR.
30

18

28

26,29 VALVE IS
INSTALLED ON
BACK WALLOF
CRANE BOX.
38
34 LOCK PIN IS
LOCATED IN
5 or 6
CRANE BOX.

7 or 8

32

23
36

40
25

22(4)

16(2)

17

21(2) 39
35
33
20(3)

23,24
18

1 or 2
31(2)

15(4)
37(2)

13
12

15

14
VIEW AS SEEN FROM
REAR OF CRANE BOX
NOTE:
1

REFERENCE DRAWING 77441438 FOR WIRE HARNESS CONNECTIONS TO THE VALVE BANK.

31724016 / 99905235 PARTS LIST


ITEM
PART #
DESCRIPTION
DETAILS
1.
51718746 STABILIZER ASSEMBLY, EXTENSION
4.
51718747 STABILIZER ASSEMBLY,
STATIONARY MOUNT
6.
52718725 PIN

QTY
1
1
1

Chapter 10 Stabilizers

31724016 / 99905235 PARTS LIST


ITEM
PART #
DESCRIPTION
7.
60030355 WEAR PAD
9.
73734228 VALVE BANK, 2 SECTION WITH
SOLENOIDS
10.
77441438 HARNESS-POWER PANEL
11.
51720994 HOSE KIT, MANUAL OUT HYD
STABILIZERS
12.
51397096 HOSE
13.
51397099 HOSE
14.
51397097 HOSE
15.
51397098 HOSE
16.
51396821 HOSE
17.
72053758 ELBOW
18.
72533567 ELBOW
19.
72053763 ELBOW
20.
72532358 ADAPTER
21.
72533590 ELBOW
22.
72532355 ADAPTER
23.
72060031 CAP SCREW
24.
72060026 CAP SCREW
25.
72060117 CAP SCREW
26.
72060056 CAP SCREW
27.
72062109 NUT
28.
72062232 NUT
29.
72063051 WASHER
30.
70398872 DECAL-STABILIZER MANUAL
OVERRIDE
31.
72066178 COTTER PIN
32.
72066185 COTTER PIN
33.
60106314 PIN
34.
60010351 SPRING-COMPRESSION
35.
60030053 ROLLER
36.
60030354 CAM CLAMP
37.
72661621 CLAMP
38.
72063028 MACHINERY BUSHING
39.
52719342 WELDMENT CHANNEL HOSE
CARRIER
40.
72063132 WASHER
REV B 20120120

DETAILS
RC 2.00 X 2.00 X 6.75

147

QTY
1
1
REF
REF

FJ .25 X 107.50 OAL (4-6) 100R17


FZ .25 X 108.00 OAL (4-6) 100R17
FJ .25 X 38.00 OAL (4-6) 100R17
FZ .25 X 42.00 OAL (4-6) 100R17
FF .25 X 96.00 (4-4) 100R2
M STR/90/M JIC 4 4
M STR/M JIC XLG 4 4
M STR/90/M JIC 8 8
M STR/M JIC 8 8
M JIC/90/M JIC 4 4 BLKHD
M STR/M JIC 6 6
.31-18X 2.50 HH GR5 Z
.31-18X 1.25 HH GR5 Z
.50-13X 1.50 HH GR8 Z
.38-16X 4.00 HH GR5 Z
.31-18 HEX NYLOCK
.50-13 HEX TOP LOCK GR8 Z
.38 LOCK

1
1
1
1
2
2
2
REF
3
2
4
2
1
4
2
1
4
2
1

.12X1.00 PLAIN
.16X1.00 PLAIN
TYPE O .50X 2.88 ( 2.63)
.062 X 1.50 X .845OD
UHMW .50 X 2.00 X 1.38 LG
1.00 DIA. X 2.00
.62 LOOP CUSHIONED
.75X14 GA NR

2
1
1
1
1
1
2
2
1

.50 FLAT

148

Dominator II Parts & Specifications Manual Part # 99905270

Stabilizer Kit, Power Out / Power Down


(31724017 / 99905236)(Eff. 3/29/13)
15

16

24 DECAL PLACED ABOVE VALVE


BANK INSIDE CRANE BOX
29,33
VALVE IS INSTALLED
ON BACK WALL OF
CRANE BOX

31

39

21,17
28,30

40

3
25

35
37

26,32
14(2)
40

18(2) 36

15
16

41
27

23
22(3)

20(6)

1
38(2)

19(4)

13
8

12

10
11
9
VIEW AS SEEN FROM
REAR OF CRANE BOX

NOTE:
1

SEE HARNESS DRAWING 77441438 FOR WIRE HARNESS CONNECTIONS TO VALVEBANK.

31724017 / 99905236 PARTS LIST


ITEM PART #
DESCRIPTION
1.
51719647
STABILIZER ASSEMBLY EXTENSION
2.
51719649
STABILIZER ASSEMBLY STATIONARY
MOUNT
3.
60140928
PIN-STABILIZER STOP
4.
60030356
WEAR PAD
5.
73734229
VALVE BANK, 3-SECTION WITH
SOLENOID
6.
77441438
HARNESS, POWER PANEL

DETAILS

RC 2.00 X 2.00 X 5.00

QTY
1
1
1
1
1
REF

Chapter 10 Stabilizers

31724017 / 99905236 PARTS LIST


ITEM PART #
DESCRIPTION
7.
51720995
HOSE KIT-POWER OUT HYD
STABILIZERS
8.
51397101
HOSE
9.
51397100
HOSE
10.
51397097
HOSE
11.
51397098
HOSE
12.
51397096
HOSE
13.
51397099
HOSE
14.
51396821
HOSE
15.
72053758
ELBOW
16.
72533567
ELBOW
17.
72532690
ELBOW
18.
72533590
ELBOW
19.
72053763
ELBOW
20.
72532355
ADAPTER
21.
72532351
ADAPTER
22.
72532358
ADAPTER
23.
3B142860
CYLINDER
24.
70398872
DECAL-STABILIZER MANUAL OVERRIDE,
SOFT SHIFT
25.
72060031
CAP SCREW
26.
72060026
CAP SCREW
27.
72060117
CAP SCREW
28.
72601297
CAP SCREW
29.
72060056
CAP SCREW
30.
72062080
NUT
31.
72062232
NUT
32.
72062109
NUT
33.
72063051
WASHER
34.
72066178
COTTER PIN
35.
72066185
COTTER PIN
36.
52719342
WELDMENT, CHANNEL HOSE CARRIER
37.
60030354
CAM CLAMP
38.
72661621
CLAMP
39.
60010351
SPRING-COMPRESSION
40.
72661472
ROLL PIN
41.
72063132
WASHER
42.
72063119
WASHER
REV C 20130321

149

DETAILS

QTY
REF

FZ .25 X 82.00 OAL (4-6) 100R17


FJ .25 X 82.00 OAL (4-6) 100R17
FJ .25 X 38.00 OAL (4-6) 100R17
FZ .25 X 42.00 OAL (4-6) 100R17
FJ .25 X 107.50 OAL (4-6) 100R17
FZ .25 X 108.00 OAL (4-6) 100R17
FF .25 X 96.00 (4-4) 100R2
M STR/90/M JIC 4 4
M STR/M JIC XLG 4 4
M JIC/F JIC SW 4 4
M JIC/90/M JIC 4 4 BLKHD
M STR/90/M JIC 8 8
M STR/M JIC 6 6
M STR/M JIC 4 4
M STR/M JIC 8 8

1
1
1
1
1
1
2
2
2
2
2
4
6
2
3
1
1

.31-18X 2.50 HH GR5 Z


.31-18X 1.25 HH GR5 Z
.50-13X 1.50 HH GR8 Z
.50-13X 5.75 HH GR5 Z
.38-16X 4.00 HH GR5 Z
.50-13 HEX NYLOCK
.50-13 HEX TOP LOCK GR8 Z
.31-18 HEX NYLOCK
.38 LOCK
.12X1.00 PLAIN
.16X1.00 PLAIN

2
1
4
1
2
1
4
1
2
2
1
1
1
2
1
1
4
1

1.00 DIA. X 2.00


.62 LOOP CUSHIONED
.062X1.50X.845 OD
.50X4.00
.50 FLAT ASTM F436
.62 FLAT ASTM F436

150

Dominator II Parts & Specifications Manual Part # 99905270

Stabilizer Kit, Power Out / Power Down


(31724017 / 99905236)(Through 3/28/13)
19
DECAL PLACED ON
CRANE BOX DOOR.
28

20

VALVE IS
INSTALLED ON
BACK WALLOF
CRANE BOX.

33,37

43
5
or 6

21,25
35

31

32,34

7 or 8

29

41

39 30,32

18(2)
22(2) 40

46
24(6)

44

LOCK PIN IS
LOCATED IN
CRANE BOX.

26(3)

45

19
20

27
1 or 2

42(2)

19(4)

17
12
14

16
15

13

VIEW AS SEEN FROM


REAR OF CRANE BOX
NOTES:
1

SEE HARNESS DRAWING 77441438 FOR WIRE HARNESS CONNECTIONS TO VALVEBANK.

31724017 / 99905236 PARTS LIST


ITEM PART #
DESCRIPTION
1.
51718746
STABILIZER ASSEMBLY EXTENSION
4.
51718747
STABILIZER ASSEMBLY STATIONARY
MOUNT
6.
52718725
PIN
7.
60030355
WEAR PAD
9.
73734229
VALVE BANK, 3-SECTION WITH
SOLENOID

DETAILS

RC 2.00 X 2.00 X 6.75

QTY
1
1
1
1
1

Chapter 10 Stabilizers

31724017 / 99905236 PARTS LIST


ITEM PART #
DESCRIPTION
10.
77441438
HARNESS, POWER PANEL
11.
51720995
HOSE KIT-POWER OUT HYD
STABILIZERS
12.
51397101
HOSE
13.
51397100
HOSE
14.
51397097
HOSE
15.
51397098
HOSE
16.
51397096
HOSE
17.
51397099
HOSE
18.
51396821
HOSE
19.
72053758
ELBOW
20.
72533567
ELBOW
21.
72532690
ELBOW
22.
72533590
ELBOW
23.
72053763
ELBOW
24.
72532355
ADAPTER
25.
72532351
ADAPTER
26.
72532358
ADAPTER
27.
3B142860
CYLINDER
28.
70398872
DECAL-STABILIZER MANUAL OVERRIDE,
SOFT SHIFT
29.
72060031
CAP SCREW
30.
72060026
CAP SCREW
31.
72060117
CAP SCREW
32.
72601297
CAP SCREW
33.
72060056
CAP SCREW
34.
72062080
NUT
35.
72062232
NUT
36.
72062109
NUT
37.
72063051
WASHER
38.
72066178
COTTER PIN
39.
72066185
COTTER PIN
40.
52719342
WELDMENT, CHANNEL HOSE CARRIER
41.
60030354
CAM CLAMP
42.
72661621
CLAMP
43.
72063028
MACHY BUSHING
44.
60010351
SPRING-COMPRESSION
45.
72661472
ROLL PIN
46.
72063132
WASHER
REV B 20120120

151

DETAILS

QTY
REF
REF

FZ .25 X 82.00 OAL (4-6) 100R17


FJ .25 X 82.00 OAL (4-6) 100R17
FJ .25 X 38.00 OAL (4-6) 100R17
FZ .25 X 42.00 OAL (4-6) 100R17
FJ .25 X 107.50 OAL (4-6) 100R17
FZ .25 X 108.00 OAL (4-6) 100R17
FF .25 X 96.00 (4-4) 100R2
M STR/90/M JIC 4 4
M STR/M JIC XLG 4 4
M JIC/F JIC SW 4 4
M JIC/90/M JIC 4 4 BLKHD
M STR/90/M JIC 8 8
M STR/M JIC 6 6
M STR/M JIC 4 4
M STR/M JIC 8 8

1
1
1
1
1
1
2
2
2
2
2
4
6
2
3
1
1

.31-18X 2.50 HH GR5 Z


.31-18X 1.25 HH GR5 Z
.50-13X 1.50 HH GR8 Z
.50-13X 5.75 HH GR5 Z
.38-16X 4.00 HH GR5 Z
.50-13 HEX NYLOCK
.50-13 HEX TOP LOCK GR8 Z
.31-18 HEX NYLOCK
.38 LOCK
.12X1.00 PLAIN
.16X1.00 PLAIN

2
1
4
1
2
1
4
1
2
2
1
1
1
2
2
1
1
4

1.00 DIA. X 2.00


.62 LOOP CUSHIONED
.75X14 GA NR
.062X1.50X.845 OD
.50X4.00
.50 FLAT ASTM F436

152

Dominator II Parts & Specifications Manual Part # 99905270

Stabilizer Assembly (51718746)

SECTION A-A

7
2

6
1

6
51718746 PARTS LIST
ITEM
PART #
DESCRIPTION
1.
52718749
STABILIZER WELDMENT- SLIDEOUT ASM
2.
5P288970
PORT TUBE- 0.50 OD X 20.67 LG
3.
72053763
ELBOW-M STR/90/M JIC 8 8
4.
71411151
RING-LOCK DOMINATOR STABILIZER
5.
71411152
RETAINING RING-4.50 DIA X .120
6.
72601851
SET SCR-SS .38-16X .50 SOC HEAD
7.
51718751
CYLINDER-3.50 BORE X 18.00S 28.38CC O.R (WAS 71411796 THRU 1/07)
REV. F 20070313

QTY
1
1
2
1
1
2
1

Chapter 10 Stabilizers

153

Stabilizer Assembly, Stationary Mount


(51718747)
6
5

SECTION A-A

51718747 PARTS LIST


ITEM
PART #
DESCRIPTION
1.
52718750
STABILIZER MOUNT WELDMENT
2.
5P288970 PORT TUBE- 0.50 OD X 20.67 LG
3.
72053763
ELBOW-M STR/90/M JIC 8 8
4.
71411151
RING-LOCK DOMINATOR STABILIZER
5.
71411152
RETAINING RING-4.50 DIA X .120
6.
72601851
SET SCR-SS .38-16X .50 SOC HEAD
7.
51718751
CYLINDER-3.50 BORE X 18.00S 28.38CC O.R (WAS 71411796 THRU 1/07)
REV. E 20070313

QTY
1
1
2
1
1
2
1

154

Dominator II Parts & Specifications Manual Part # 99905270

Cylinder (51718751) (Thru. 9-05, Eff. 2/07)


9

15

14

12

16

10

11

13

DRILL #15 HOLE


3/16" DEEP. PRESS
IN PIN # 17.
NOTES:
1 REPLACE ALL COMPONENTS OF THE SEAL KIT WHENEVER THE CYLINDER IS DISASSEMBLED.
THIS WILL REDUCE FUTURE DOWNTIME.
2

APPLY REGULAR GRADE ANTI-SEIZE AND LUBRICATING COMPOUND TO THREADS ON CYLINDER


HEAD ONLY. KEEP AWAY FROM ALL SEALS.

APPLY "LUBRIPLATE" NO. 630-2 MEDIUM HEAVY, MULTI-PURPOSE LUBRICANT, TO ALL PISTON,
HEAD GLAND, AND HOLDING VALVE SEALS, NYLON LOCK RING, CAST IRON PISTON RINGS, AND
ROD STINGER THREADS.

4
5

ITEM #6, STOP TUBE, REPLACES 6A025025 WAFER LOCK. USE STOP TUBE INSTEAD OF WAFER
LOCK WHEN RESEALING CYLINDER.

PRESS LOCKING PIN (ITEM #17) INTO #15 HOLE DRILLED 0.188 DEEP.

TORQUE PISTON TO 500-530 FT-LB, HEAD TO 350 FT-LB, AND CARTRIDGE TO 30-35 FT-LB.

51718751 PARTS LIST


ITEM
1.
2.
3.
4.
5.
6.
7.

PART #
4G048870
52718748
6ID35125
6HD35025
6c015025
60138276
7Q072338

DESCRIPTION
ROD ASSEMBLY
CASE ASSEMBLY
PISTON
HEAD
STOP TUBE
STOP TUBE (WAS 6A025025)
O RING 3.12X 3.50X .19 70

QUANTITY
1
1
1
1
1
1
1

Chapter 10 Stabilizers

51718751 PARTS LIST


8.
7Q10P338
9.
7T61N125
10.
7T66P035
11.
7Q072151
12.
7R14P025
13.
7T2N4035
14.
7T2NX427
15.
7R546025
16.
73054681
17.
60125699
18.
9D142020
REV. C 20120308

BACKUP RING-3.12 ID X 3.50 OD


LOCK RING-NYLON 1.25
PISTON SEAL
O RING 3.00X 3.19X .09 70
ROD WIPER-TYPE D 2.25 ROD
WEAR RING-PISTON 3.50X3.25X.5
WEAR RING-ROD 2.50 ID X 0.50W HAL
U-CUP LOADED 2.50X3.00X.38 "B
VALVE-CHECK PILOT/OPEN NONVENT
LOCKING PIN
SEAL KIT (WAS 9C142020) (INCL 7-15,17)

1
1
1
1
1
2
2
1
1
1
1

155

157

CHAPTER 11

Electrical & Lighting


In This Chapter
Electrical Panel, Dominator I-II (99905112) .............................. 158
Electrical Panel, Dominator I-II (99905112) .............................. 161
Wiring Installation (99905415) .................................................. 163
Ribbon Cable Replacement Parts (99905415-2) ...................... 168
Ribbon Cable Connection Replacement Instructions ................ 168
Dominator Electrical Troubleshooting ....................................... 170
Electrical Installation (99905307) .............................................. 172
Electrical Harness, Chassis, Dominator I-II (77441444)............ 174
Electrical Harness, Power Panel, Dominator I-II (77441438) .... 176
Electrical Harness- Rear Body Lights (77441437) .................... 178
Electrical Harness, Left Sidepack (77441439) .......................... 179
11' Dom Harness, Flood & Marker Lights (77441441) .............. 181
13-14' Dom Harness, Flood & Marker Lights (77441442) ......... 182
Com Bus Replacement Harness (77441580) ........................... 183
Chassis Interface Installation (99905369) ................................. 184
Compartment / Flood Light Installation (99905266) .................. 185
Installation, Front Flood Light Bracket (99905305) ................... 186
LED Light Kits .......................................................................... 188

158

Dominator II Parts & Specifications Manual Part # 99905270

Electrical Panel, Dominator I-II (99905112)


(Effective 7/24/14)
10

18,24

17,19
13
6
C

B
DETAIL B
(SWITCH PANEL)

DETAIL C
(MOD 2)

12,13,22

11
16,17,19

25

20,21
1

DETAIL A
(DOM ELECTRICAL PANEL)

Chapter 11 Electrical & Lighting

159

14
15
2

1
3
4

9
7
28
22
27
13
13

22
22

28

26

13

12
13

NOTE:
1

COVER ANY OPEN BATTERY TERMINALS ON POWER MODULES WITH 77040389 FLAG.

99905112 PARTS LIST


ITEM
PART #
1.
60136408
2.
3.
3.
4.
5.
6.
7.
8.
9.
10.
11.

70733496
77141416
77441544
77041871
77041872
77041878
77041874
77041875
77041877
60136431
60136430

12.
13.
14.
15.
16.
17.
18.

72601704
72601726
72060612
72063181
72060002
72063001
76392820

DESCRIPTION
ELECTRICAL CONTROL PANEL
(DOM 1-2)
HOURMETER
HARNESS
HARNESS
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
POWER MODULE (1)
POWER MODULE (2)
POWER MODULE (3A)
BRACKET-AUX SWITCH PANEL
BRACKET-AUX POWER
MODULE
SCREW-MACHINERY
NUT
SCREW-MACHINERY
WASHER-FLAT
CAP SCREW
WASHER
WASHER-BONDED PLATED

DETAILS

DOM 1-2 S3 POWER PANEL


DOM 1-2 S3 POWER PANEL 9-11
6 POSITION
8 POSITION (MASTER)
8 POSITION (SLAVE)

#6-32 X 0.75 ROUND HEAD


6-32 HEX NYLOCK
#8-32 X 3/4 ROUND HEAD
#10 WRT TYPE 304 SS
.25-20 X 0.75 HHGR5Z
.25 FLAT
.25

QUANTITY
1
3
A/R
A/R
1
1
1
2
1
1
1
1
16
28
4
4
2
6
2

160

Dominator II Parts & Specifications Manual Part # 99905270

99905112 PARTS LIST


ITEM
PART #
19.
72062104
20.
72060021
21.
72063050
22.
72601705
23.
77040389
24.
72060004
25.
70399114
26.
60251676
27.
72661724
28.
72601725
REV. B 20140423

DESCRIPTION
NUT
CAP SCREW
WASHER
WASHER
TERMINAL
CAP SCREW
DECAL-ELECTRICAL PANEL
ANGLE
CLAMP
SCREW-MACHINERY

DETAILS
.25-20 HEX NYLOCK
.31-18 X 0.50 HHGR5Z
.31 LOCK
#6 W FLAT ANSI B27.2
FSLPON I .25 FLAG 16-14 GA
.25-20 X 1.00 HHGR5Z
.10X2.38X2.00X3.98
NYLON .12 CABLE
#6-32 X .50 ROUND HEAD PHILIPS

QUANTITY
4
4
4
19
4
2
1
1
1
3

Chapter 11 Electrical & Lighting

161

Electrical Panel, Dominator I-II (99905112)


(Through 7/23/14)
10

18,24

17,19
13
6
C

B
DETAIL B
(SWITCH PANEL)

DETAIL C
(MOD 2)

12,13,22

11
16,17,19

25

20,21
1

DETAIL A
(DOM ELECTRICAL PANEL)

162

Dominator II Parts & Specifications Manual Part # 99905270

14,15

1
2

3
4

5
9
7

13

12,13,22
NOTE:
1

COVER ANY OPEN BATTERY TERMINALS ON POWER MODULES WITH 77040389 FLAG.

99905112 PARTS LIST


ITEM
PART #
1.
60136408
2.
3.

70733496
77441438

4.
5.
6.
7.
8.
9.
10.
11.

77041871
77041872
77041878
77041874
77041875
77041877
60136431
60136430

12.
13.
14.
15.
16.
17.
18.
19.
20.

72601704
72601726
72060612
72063181
72060002
72063001
76392820
72062104
72060021

DESCRIPTION
ELECTRICAL CONTROL PANEL
(DOM 1-2)
HOURMETER
HARNESS, DOM POWER
PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
POWER MODULE (1)
POWER MODULE (2)
POWER MODULE (3A)
BRACKET-AUX SWITCH PANEL
BRACKET-AUX POWER
MODULE
SCREW-MACHINERY
NUT
SCREW-MACHINERY
WASHER-FLAT
CAP SCREW
WASHER
WASHER-BONDED PLATED
NUT
CAP SCREW

DETAILS

QUANTITY
1
3
1

6 POSITION
8 POSITION (MASTER)
8 POSITION (SLAVE)

1
1
1
2
1
1
1
1

#6-32 X 0.75 ROUND HEAD


6-32 HEX NYLOCK
#8-32 X 3/4 ROUND HEAD
#10 WRT TYPE 304 SS
.25-20 X 0.75 HHGR5Z
.25 FLAT
.25
.25-20 HEX NYLOCK
.31-18 X 0.50 HHGR5Z

16
28
4
4
2
6
2
4
4

Chapter 11 Electrical & Lighting

99905112 PARTS LIST


ITEM
PART #
21.
72063050
22.
72601705
23.
77040389
24.
72060004
25.
70399114
REV. A 20110920

DESCRIPTION
WASHER
WASHER
TERMINAL
CAP SCREW
DECAL-ELECTRICAL PANEL

DETAILS
.31 LOCK
#6 W FLAT ANSI B27.2
FSLPON I .25 FLAG 16-14 GA
.25-20 X 1.00 HHGR5Z

163

QUANTITY
4
16
4
2
1

165

Wiring Installation (99905415)


HARNESS ROUTINGS & CONNECTION POINTS
HARNESS 77441439 - LEFT SIDEPACK
FLOODLIGHTS, COMPARTMENT LIGHTS

CJ-301

LEFT REAR
FLOOD
MOD 2

EXTENSION HARNESS
FLOOD LIGHT

LEFT
AUXILIARY

CJ-601

FLOOD LIGHT

MARKER
LIGHT

CP-400
CJ-400
CP-600

CJ-603

CP-300

SWITCH PANEL
CP-601

COMPARTMENT LIGHTS

LEFT
MARKERS

Connects to
77441439 (streetside mounted crane)

LICENSE
PLATE

COMPARTMENT LIGHTS

77441439
HARNESS

PANEL
GROUND
RIBBON CABLE
CONNECTION
POINT

SWITCH
PANEL

EXTENSION
HARNESS

MODULE 2
PIN CONNECTOR
CONNECTION
POINT

LR
LR
LEFT
STOP/
TURN/TAIL

LH

LV2

LV2

LV1

RV2

RV1

LV1

CP-602 CP-303
CJ-100

LH

SWITCH
PANEL

POWER PANEL

CJ-302

MODULE 2
77441437
HARNESS

GROUNDS
CHAS/BODY

POWER PANEL
HARNESS

77441437
HARNESS

POWER PANEL

RH

CENTER
MARKER
RIGHT
MARKERS

RH

RV2

CJ-101

CJ-300

EXTENSION
HARNESS

Connects to
power-panel
harness

CJ-301

FLOOD LIGHT

FLOOD LIGHT

CP-300

CJ-601
REAR
FLOOD

CRANE
CMPT
LIGHT

CJ-400
CP-600
(NOT NEEDED
WHEN USED ON
CRANE SIDE)

RT AUX
CP-400

CMPT
FANS

EXTENSION HARNESS

MARKER
LIGHT
Connects to
extension
harness

COMPARTMENT LIGHTS

CP-603 TO MASTER
SWP
SWITCH PANEL

CP-601
(NOT NEEDED
PANEL (WHEN USED
GROUND ON CRANE SIDE)

CP-602 TO MOD 1

MOD

PANEL GROUND

PIN CONNECTOR
CONNECTION
POINT

CONNECTION POINT & MODULE DETAILS

CP-100
RIGHT
BACKUP

RIBBON CABLE
CONNECTION
POINT

RV1

CP-601 CP-301

CP-600
COMPRESSOR
CONNECTION

FUSE PANEL

CHASSIS
CONNECTOR
CP-1400
TO CHASSIS WIRING
AT FRONT OF BODY

STABILIZER
CONTROLS
CRANE
CONNECTOR
CHASSIS
GROUNDS

POWER PANEL HARNESS

166

Dominator II Parts & Specifications Manual Part # 99905270

PANEL RIBBON CABLE INSTALLATION


POWER PANEL

FRONT VIEW (Dom I-II Panel)

HOURMETERS

STABILIZER
CONTROL
SWITCH
PANEL

FLOOD LIGHT
SWITCH PANEL

FUSE PANEL

MOD 3
MOD 1

Loose stabilizer ribbon cable (where applicable)


(77441465 - Dom I- II)
(77441466 - Dom III- IV)

Installed Mod 2

MOD 1

Installed light ribbon cable


The ribbon cable on the extension harness is part of the harness.
Light ribbon cable connects between switch panel,
Mod 1, and the harness.

Installed stabilizer ribbon cable on Dom I-II.


The ribbon cable for the stabilizers is loose.
On Dom I-II, the stabilizer ribbon connects between the
stabilizer switch panel, Mod 1 and Mod 3.
On Dom III-IV, the stabilizer ribbon connects between the
stabilizer switch panel, Mod 1, Mod 2 and Mod 3.

Installed ribbon cable to Mod 2


(Located in the rear compartment
on the non-crane side)

NOTE: Views shown are for Dominator I-II. Dominator III-IV have power-out stabilizers and an additional stabilizer module, so there is additional wiring.

NOTES:
1

The connection numbers define the type of connection. 100 series (i.e. C-101) means a 1-pin connector; 300 series (i.e. CP-301) means a 3-pin connector. 600-series (CJ-601) are the 6-pin ribbon cable connectors.

Ribbon cables connect to a module, or to each other at the front of the compartment. Pin connectors connect along the back of the compartment.

Connection points are defined for standard right-hand crane mount. Connection points will be reversed with left-hand crane mount.

See graphics for pin connection and ribbon cable connection points.

See specific harness drawings for complete details on electrical connections and wire markings.

167
Harness to Harness Connection Chart
Harness
Connects to

Location of
Connection

Connection Points
77441437 Harness

77441437-Rear
Harness (Tail lights,
Marker lights)

Power Panel Harness


(77441438 - Dom I - II)
(77441445 - Dom III-IV)

Power Panel
Harness
(77441438 - Dom I II)
(77441445 - Dom IIIIV)

Extension harness to
Front of crane
front marker, flood lights compartment
(77441440 - 9')
(77441441 - 11')
(77441442 - 13' & 14')
(77441443 - 19')

77441437-Rear
Harness (Tail lights,
Marker lights)

77441439-Left
Sidepack

Crane
compartment

77441439-Left Sidepack Compartment


(Left side flood lights,
opposite crane
compartment lights)
compartment

Extension harness to
front marker, flood lights
(77441440 - 9')
(77441441 - 11')
(77441442 - 13' & 14')
(77441443 - 19')

Front of
compartment
opposite crane
compartment

Power Panel
Harness
CJ-101
CP-100
CJ-300
CP-300
CP-301
CJ-301
CP-601
CJ-601
Power Panel Harness Extension Harness
CP-400
Not used when
connecting to
extension harness

CJ-400
CP-600

77441437 Harness

77441439 Harness

CJ-100

CJ-302
CP-303
CP-602
77441439 Harness

Not used when


connecting to
77441439 harness
CP-300
CJ-301
CJ-601
Extension Harness

CP-400

CJ-400

CJ-603

CP-600

168

Dominator II Parts & Specifications Manual Part # 99905270

Ribbon Cable Replacement Parts (99905415-2)


77441493

77441494

77441495

77441494
RIBBON CABLE REPLACEMENT PARTS
77441493
CABLE-RIBBON 6-PIN
77441494
CONNECTOR-RIBBON (FEM)
77441495
PLUG-RIBBON CABLE (2 PC MALE)

Chapter 11 Electrical & Lighting

169

Ribbon Cable Connection Replacement


Instructions
To replace the connection on a ribbon cable assembly:
1 Identify the connection which requires replacement. Position the connection such that the
red line and arrow are both on the right side.

RED LINE

ARROW

2 Place the new ribbon cable plug (77441495) approximately 1" from the inside edge of the
connection to be replaced. Center the ribbon cable in the plug. Keep the arrow on the same
side of the red line as the original connection.

ARROWS TO THE
RIGHT OF THE
RED LINE

170

Dominator II Parts & Specifications Manual Part # 99905270

3 Install the new retainer into the plug as shown. Lock one side into the plug by hand, then
press in the other side until it clicks into place. Snap the retainer into place to hold the plug
and connector together. Cut off the original connection assembly and ribbon close to the
new connection point.

SNAP IN RETAINER.

SNAP IN RETAINER.

INSTALL 77441494 FEM.


CONNECTOR INTO NEW
77441495 CONNECTOR.
SECURE WITH CLIPS.

AFTER INSTALLING NEW


CONNECTION, CUT OFF
ORIGINAL CONNECTION
AT END OF CABLE.

Dominator Electrical Troubleshooting


LIGHTING & AUXILIARY FUNCTIONS
TROUBLESHOOTING STEPS
DESIRED RESULT
1) Verify that the vehicle ignition and
Blue backlight for the lighting
e-brake are both ON.
functions on the Dominator switch
panel should be lit.
2) Press any light function on the
If light function is getting a signal, a
Dominator switch panel.
red LED should light above the
switch.
3) Move around the body, checking
Unplug the ribbon cable connectors
the ribbon cable between the braid
to isolate the faulty harness.

RESOLUTION
If blue backlight does not light, there is
not operational power to the switch
panel.
If red LED does not light, check the
fuses in the fuse panel at the front of
the switch panel. Replace if required.
Connect if disconnected.
Replace if pinched.

Chapter 11 Electrical & Lighting

LIGHTING & AUXILIARY FUNCTIONS


TROUBLESHOOTING STEPS
DESIRED RESULT
and the connector at each connection If the blue backlight on the switch
point. A fault at any point in the
panel turns on once a harness is
ribbon cable connection will cause the unplugged, the harness is good and
blue power panel backlight to turn off. the fault lies further downline from the
Checking each ribbon cable
tested harness. (Similar to a string of
connection will isolate the harness
Christmas tree lights, where a single
with the fault.
loose bulb can cause the entire string
Check the ribbon connections in the
to go out.)
Ribbon should be securely connected
following order:
A) Right rear sidepack - connection in and not pinched.
Be sure to reconnect the ribbon
the back corner between the
harness before moving to the next
77441437 DOT harness and power
location.
panel harness.
B) Left rear sidepack - connection in
the back corner between 77441437
DOT harness and 77441439 left side
harness.
C) Left rear sidepack - connection in
the front corner between 77441439
left side harness and the extension
light harness.
4) Check the ribbon cable connection Ribbon should be securely connected
to the front switch panel, in the front
and not pinched.
left compartment.
5) Check the ribbon cable connection Ribbon should be securely connected
on the back of the power panel.
and not pinched.
6) Test the modules in the panel, in
Replace any faulty module(s).
the right rear compartment, and at the
switch panel.
STABILIZER FUNCTIONS
TROUBLESHOOTING STEPS
DESIRED RESULT
1) Verify that the vehicle ignition is
Blue backlight for both the lighting
ON;
functions and the stabilizer functions
the e-brake is set;
on the Dominator switch panel should
and the PTO is engaged.
be lit.
2) If blue backlight is lit for the lighting Check for secure connections on the
functions only, there may be a
stabilizer ribbon cable.
problem with the stabilizer modules on Check the white PTO ground wire
the switch panel.
plugged into the vertical Mod 1 unit.
Remove the Dominator switch panel
Check the I-1 wire (white) on the
for further troubleshooting.
vertical Mod 1 unit.

171

RESOLUTION
If there is a fault in the ribbon cable on
the lighting harness on the left (noncrane) side of the body, that cable can
be swapped with the lighting harness
on the right (crane) side of the body, as
the crane side lighting harness does
not use the ribbon cable signal.

Connect if disconnected.
Replace if pinched.
Connect if disconnected.
Replace if pinched.
Contact IMT Technical Support for
further assistance if the troubleshooting
steps do not resolve the problem.
RESOLUTION
If neither blue backlight is lit, check the
operational power to the switch as
described above.
Secure connections if loose.
Replace if pinched or damaged.
Secure connections if loose.
Secure connections if loose. If
connections are secure, check for a
12v signal to the I-1 wire.
If there is a 12v signal, replace the Mod
1 unit.
Contact IMT Technical Support for
further assistance if the troubleshooting
steps do not resolve the problem.

172

Dominator II Parts & Specifications Manual Part # 99905270

Electrical Installation (99905307)

27
1 18
3,4,5
15,17
19
17

20

16
25

13 14
2

3,4,29
26

6
7,8,9,10

13
12
11

VIEW UNDER BUMPER


NOTES (SEE REFERENCE NUMBER IN BOX):
1

Terminate with 77044690, 77045887, and 70394069. Ground eyelet from harness to be attached to one of the
screws.

The chassis and body ground eyelets from the lighting harness must be attached to the chassis and body,
respectively. The trailer ground eyelet must be attached with the body eyelet. Prepare frame and surfaces by
grinding away paint. Use supplied 3/8" hardware and drill as necessary.

99905307 PARTS LIST


ITEM PART #
1.
89396626
2.
77040483
3.
72063000
4.
72062106
5.
77441004
6.
60120705
6.

60130829

7.
8.
9.

72060026
72063002
76392598

DESCRIPTION
EDGING-PLASTIC BLACK
LIGHT-3 BAR LED
WASHER
NUT
LIGHT-LICENSE PLATE PLASTIC
MOUNTING BRACKET-WIRE
HARNESS
MOUNTING BRACKET-WIRE
HARNESS
CAP SCREW
WASHER
WASHER-BONDED PLATED

DETAILS
DOM IV ONLY

KIT #

#28
.19 W FLAT ANSI B27.2Z 5 #28
10-24 HEX NYLOCK
#28
#28
DOM I - II

QUANTITY
AS REQUIRED
1
4
4
1
2

DOM III - IV

.31-18X 1.25 HH GR5 Z


.31 FLAT
0.31

8
6
6

Chapter 11 Electrical & Lighting

99905307 PARTS LIST


ITEM PART #
10.
72062109
11.
77040020
12.
72060005
13.
72063001
14.
72062104
15.
77040493
16.
77040180
17.
76392275
18.
72060636
19.
77040570
77040616
20.

77040569
77040615

21.
22.
23.
24.
25.
26.
27.
28.

72060044
(was 72060047)
72063003
72063050
(was 72063051)
72062103
70039058
70039057
51715985
51723807

29.
72060639
REV D 20140519

DESCRIPTION
NUT
ALARM-BACK UP HORN
CAP SCREW
WASHER
NUT
LIGHT-STOP/TURN/TAIL LED
LIGHT-BACKUP CLEAR
GROMMET-RUBBER TAIL LIGHT
SCREW-MACH
LIGHT-CLEARANCE RED LED
OVAL W/GROMMET
LIGHT-CLEARANCE RED LED
ROUND W/GROMMET
LIGHT-CLEARANCE AMBER LED
OVAL W/GROMMET
LIGHT-CLEARANCE AMBER LED
ROUND W/GROMMET
CAP SCREW

DETAILS
.31-18 HEX NYLOCK

KIT #

#28
.25-20X 1.25 HH GR5 Z
#28
.25 FLAT
#28
.25-20 HEX NYLOCK
#28
4 INCH
#28
4 INCH
#28
4 INCH
#28
#10-24X .75 RDH PH ZINC #28
#28

QUANTITY
6
1
2
4
2
2
2
4
2
4

#28

#28

#28

.38-16X .75 HH GR5 Z

#28

WASHER
WASHER

.38 W FLAT ANSI B27.2Z


.31 LOCK ZINC

#28
#28

2
2

NUT
REFLECTOR-AMBER ROUND
REFLECTOR-RED ROUND
KIT-LICENSE PLATE HARDWARE
DOT CROSSOVER ELECTRICAL
KIT
SCREW-MACHINERY

.38-16 HEX NYLOC ZINC


#28
#28
#28

2
2
4
1
1

#28

#10-24 X 1.25 RDH

173

174

Dominator II Parts & Specifications Manual Part # 99905270

Electrical Harness, Chassis, Dominator I-II


(77441444)
SPL A,B,C

WOVEN LOOM

SPLIT LOOM

12"

6"
80"

112"

210"

CJ-1400

DEUTSCH: HDP26-24-14SN

CAVITY

COLOR

GA.

PRINT LABEL

TO

CON-SP LC

CAVITY

WHT

BATTERY

TO

SPL A

WHT

12

COMP PWR

TO

SPL C

WHT

14

TO

W3

WHT

14

IGNITION
PTO (1 I-2)

TO

W4

WHT

14

EBRAKE (1 I-4)

TO

W5

WHT

14

EFM PWR

TO

SPL B

WHT

14

SELECTOR

TO

W7

WHT

14

ENG STOP

TO

W8

WHT

14

ENG SPEED

TO

W9

10

WHT

14

ENG START

TO

W10

11

WHT

14

STOW SEN NC

TO

W11

12

14
-

STOW SEN NO
-

TO
TO

W12
-

13

WHT
-

14

TO

CAVITY

W1-W12
CAVITY

COLOR

GA.

PRINT LABEL

TO

CON-SP LC

W1

WHT

BATTERY

TO

SPL A

W2

WHT

10

COMP PWR

TO

SPL C

W3

WHT

14

CJ-1400

WHT

14

IGNITION
PTO (1 I-2)

TO

W4

TO

CJ-1400

14

EBRAKE (1 I-4)

TO

CJ-1400

EFM PWR

TO

SPL B

5
-

W5
W6

WHT

12

WHT

W7

WHT

14

SELECTOR

TO

CJ-1400

W8

WHT

14

ENG STOP

TO

CJ-1400

W9

WHT

14

ENG SPEED

TO

CJ-1400

W10

WHT

14

ENG START

TO

CJ-1400

10

W11

WHT

14

STOW SEN NC

TO

CJ-1400

11

W12

WHT

14

STOW SEN NO

TO

CJ-1400

12

CAVITY

COLOR

GA.

PRINT LABEL

TO

CON-SP LC

CAVITY

WHT

BATT

TO

CJ-1400

WHT

BATT

TO

W1

1
-

CAVITY

COLOR

GA.

PRINT LABEL

TO

CON-SP LC

CAVITY

WHT

12

EFM PWR

TO

W6

WHT

14

EFM PWR

TO

CJ-1400

CAVITY

COLOR

GA.

PRINT LABEL

TO

CON-SP LC

CAVITY

WHT

10

COMP PWR

TO

W2

WHT

12

COMP PWR

TO

CJ-1400

SPLICE A

SPLICE B

SPLICE C

NOTES:
1

ALL DIMENSIONS ARE FROM MATING END OF CONNECTOR TO BREAK-OUT POINT IN HARNESS.

ALL WIRE TO BE GXL.

Chapter 11 Electrical & Lighting

175

176

Electrical Harness, Power Panel, Dominator I-II (77441438)


CP-100

CP-300

CJ-301
CJ-601 TO MOD 2

COMPRESSOR
CONNECTION

CRANE
MI COMPARTMENT
LIGHT

RT REAR
FLOOD CJ-209
RT AUX CP-210
CP-400
TO MASTER CP-603
SWITCH PANEL

CP-600
COMPRESSOR ENG
SPEED DIODE
CP-211
ENGINE
SPEED DIODE
CP-212

COMPARTMENT
CP-200 FANS

SWP

W3 - W6

TO MOD 1 CP-602
MOD

W9, W12-14, W17-26

W7, W8
W35 PANEL GROUND
CP-800
FUSE PANEL

W10-11, W15-16, W27-34


CP-1400

BRADY
WRAP
CHASSIS
GROUNDS
W2

BRADY
WRAP

RT STAB OUT

CJ-206

CJ-205

RT STAB IN

RT STAB DOWN

CJ-202

CJ-201

RT STAB UP

LT STAB DOWN

CJ-203

LT STAB UP

CJ-204

W1
CP-207
BYPASS

CP-1202
CRANE
CONNECTOR

Chapter 11 Electrical & Lighting

CJ-201

RIGHT STAB UP B
GROUND A

CJ-202

RIGHT STAB DOWN B


GROUND A

CJ-203

LEFT STAB UP B
GROUND A

CJ-204

LEFT STAB DOWN B


GROUND A

A
B
CP-600
C
COMPRESSOR
D
CONNECTOR
E
F
SELECTOR 1
ENGINE STOP 2
GROUND 3
COMPRESSOR ON 4
ENGINE SPEED 5
CP-1202
ENGINE START 6
CRANE
CRANE POWER 7
CONNECTOR
CRANE HOURMETER 8
STOW SENSOR POWER 9
STOW SENSOR NC 10
STOW SENSOR NO 11
BOOM FLOOD LIGHT 12
COMP ON
COMP POWER
GROUND
N/C
FAN GROUND
N/C

CP-200

COMPARTMENT
FANS

COMPARTMENT FANS B
COMPT FANS GROUND A
BATTERY POWER
BATTERY POWER
COMPARTMENT FANS

A
B
C

CRANE COMPT LIGHT


MARKER
GROUND
BACKUP SIGNAL
CP-100
BACKUP SIGNAL

A
B
C
A

CP-300
OPPOSITE
SIDE SIGNALS

CJ-301

OPPOSITE
SIDE SIGNALS

177

B
A

RIGHT STAB IN
GROUND

CJ-205

B
A

RIGHT STAB OUT


GROUND

CJ-206

B
A

BYPASS
GROUND

CJ-207

1
2
3
4
5
6
7
8
9
10
11
12
A
1
2
3
4
5

BATTERY
COMP POWER
IGNITION POWER
PTO GROUND
EBRAKE GROUND
IGNITION POWER (EFM)
SELECTOR
ENGINE STOP
ENGINE SPEED
ENGINE START
STOW SENSOR NC
STOW SENSOR NO
BATTERY
BATTERY
CP-800
BATTERY
FUSE
BATTERY
PANEL
BATTERY
BATTERY

A
B
C
D

GROUND
RF FLOOD
MARKER
RIGHT COMPT LIGHTS

A
Z

X
CP-216

Y
L

2 1
CP-217

B
C
D

G
F
J

U
U
U

G G

N PR

CP-1400

CHASSIS
CONNECTOR

CP-400

B RR FLOOD CJ-209
A GROUND
RIGHT REAR FLOOD
B CRANE COMPT LIGHT
M1
A GROUND
CRANE COMPT LIGHT
B
A

RIGHT AUX
GROUND

CJ-601
1
2
3
4
5
6
7
8
9
10

CP-210

RIGHT AUXILIARY

RIBBON CABLE WIRING


CP-602
1
2
3
4
5
6
7
8
9
10

CP-603
1
2
3
4
5
6
7
8
9
10

178

Electrical Harness- Rear Body Lights (77441437)


GROUNDS CENTER
CHAS/BODY MARKER RIGHT
W11 W10
W1 W3
MARKERS
LEFT
W8
STOP/
CJ-700
W9
TURN/TAIL M2

LEFT
MARKERS
W6
W7
W14
W15

M1

W13

CJ-600

CJ-101

CP-601

M4
M3

RIGHT
STOP/
TURN/TAIL

W12
BACKUP
ALARM

CP-102
CP-303 CJ-302

CJ-300

BATTERY POWER A
BATTERY POWER B
COMPT FANS C

CP-301

CRANE COMPT LIGHT A


MARKER B
GROUND C

CJ-600

W16
W17

W4 W5

W2
CJ-100

CP-602

LICENSE
PLATE

LEFT
BACKUP

RIGHT
BACKUP

TAIL
LEFT TURN/BRAKE
BACKUP
RIGHT TURN/BRAKE
STOP

A
B
C
D
E

AUX CIRCUIT F
GROUND (WHITE)
MARKER (BLACK)
CJ-700 LEFT TURN/BRAKE (YELLOW)
STOP (RED)

1
2
3
4

RIGHT TURN/BRAKE (GREEN)

TAIL (BROWN) 6
AUX CIRCUIT (BLUE) 7

RIBBON CABLE WIRING


CP-601
1
2
3
4
5
6
7
8
9
10

CP-602
1
2
3
4
5
6
7
8
9
10

SPLICE G

CP-301

CJ-300

A
B
C
A
B
C

BATTERY POWER
BATTERY POWER
CJ-302
COMPT FANS
CRANE COMPT LIGHT
CP-303
MARKER
GROUND

A LICENSE PLATE

CP-102

A BACKUP

CJ-100

A BACKUP

CJ-101

LEFT TURN/BRAKE
TAIL
GROUND
LEFT BACKUP LIGHT
GROUND
RIGHT TURN/BRAKE
TAIL
GROUND

M1

M2
M3

RIGHT BACKUP LIGHT


M4
GROUND

Chapter 11 Electrical & Lighting

179

Electrical Harness, Left Sidepack (77441439)


CJ-200
LEFT
REAR
FLOOD

CJ-301

CJ-601

CP-201
LEFT
AUXILIARY

W1-10
W11
CP-602

CP-400
CJ-603
CP-300
COMPT
LIGHT
CP-202

COMPT
LIGHT
CP-203

180

Dominator II Parts & Specifications Manual Part # 99905270

RIBBON CABLE WIRING


CJ-601

CP-602

1
2
3
4
5
6
7
8
9
10

CP-300

BATTERY POWER
BATTERY POWER
COMPT FANS

1
2
3
4
5
6
7
8
9
10

A
B
C

CJ-603
1
2
3
4
5
6
7
8
9
10

B
A

LR FLOOD
GROUND

CJ-200

B
A

L AUX
GROUND

CP-201

C
A
B
D

MARKER
GROUND
LF FLOOD
COMPT LIGHT

B
A

COMPT LIGHT CP-202


GROUND
COMPT LIGHT

B
A

COMPT LIGHT CP-203


GROUND
COMPT LIGHT

G
CRANE COMPT LIGHT A
CJ-301
MARKER B
GROUND C

G
A

W11 GROUND

LEFT REAR FLOOD


LEFT AUXILIARY

CP-400

Chapter 11 Electrical & Lighting

181

11' Dom Harness, Flood & Marker Lights


(77441441)
CJ-207
FLOOD LIGHT

CJ-208
FLOOD LIGHT

MARKER
LIGHT
W1
W2

CJ-400

CP-600
CP-601
CP-201
COMPT
LIGHT

CP-202 CP-203 CP-204 CP-205


COMPT COMPT COMPT COMPT
LIGHT LIGHT
LIGHT LIGHT

CP-206
COMPT
LIGHT

CP-201 CP-202 CP-203 CP-204 CP-205 CP-206


COMPT COMPT COMPT COMPT COMPT COMPT
LIGHT LIGHT LIGHT LIGHT
LIGHT LIGHT
BA

BA

BA

BA

BA

BA

W3
PANEL
GROUND
CJ-207 CJ-208
FLOOD FLOOD
LIGHT LIGHT
BA

CJ-400
COMPT LIGHT
MARKER
FLOOD LIGHT
GROUND

D
C
B
A

RIBBON CABLE WIRING


CP-600
CP-601
1
1
2
3
4
5
6
7
8
9
10

2
3
4
5
6
7
8
9
10

BA

MARKER
LIGHT
W1
G
W2
W3
PANEL
GROUND

182

Dominator II Parts & Specifications Manual Part # 99905270

13-14' Dom Harness, Flood & Marker Lights


(77441442)
CJ-209
FLOOD LIGHT

CJ-210
FLOOD LIGHT

MARKER
LIGHT
W1
W2

CJ-400

CP-600
CP-601
CP-201 CP-202 CP-203 CP-204 CP-205 CP-206
COMPT COMPT COMPT COMPT COMPT COMPT
LIGHT LIGHT LIGHT LIGHT LIGHT LIGHT

CP-207
COMPT
LIGHT

CP-208
COMPT
LIGHT

CP-201 CP-202 CP-203 CP-204 CP-205 CP-206 CJ-207


COMPT
LIGHT

COMPT
LIGHT

COMPT
LIGHT

COMPT
LIGHT

COMPT
LIGHT

COMPT
LIGHT

COMPT
LIGHT

B A

B A

B A

B A

B A

B A

B A

W3
PANEL
GROUND

CJ-208 CJ-209 CJ-210


COMPT FLOODFLOOD
LIGHT LIGHT LIGHT
B A

B A

B A

CJ-400
COMPT LIGHT
MARKER
FLOOD LIGHT
GROUND

D
C
B
A

MARKER
LIGHT
W1

F
G

RIBBON CABLE WIRING


CP-600
CP-601
1
2
3
4
5
6
7
8
9
10

1
2
3
4
5
6
7
8
9
10

W2

W3
PANEL
GROUND

Chapter 11 Electrical & Lighting

183

Com Bus Replacement Harness (77441580)


NOTE: Service Part Only
CP-401 TO MOD 2

50

TO 8 POSITION SWITCH PANEL

CJ-402 TO FRONT SWITCH PANEL

CP-602
SWP

TO MOD 1

CP-601

36

MOD

WIRE #4 A

CP-401
DOT HARNESS CONNECTOR
TO MOD 2

COMMUNICATION WIRING

WIRE #5 B
WIRE #6 C
WIRE #8 D

CP-601
AA

WIRE #4 A

CJ-402
FRONT HARNESS CONNECTOR

BB

WIRE #5 B
CC

WIRE #6 C
WIRE #8 D

DD

MOD 1 RIBBON CABLE CONNECTOR

CP-602
8 POSITION SWITCH PANEL RIBBON CABLE CONNECTOR

184

Dominator II Parts & Specifications Manual Part # 99905270

Chassis Interface Installation (99905369)


125A
30A
BROWN
ORANGE
GREEN

TO CHASSIS IGNITION SOURCE


TO PTO GROUND SOURCE

BATTERY

EBRAKE SWITCH
(CHASSIS SUPPLIED)

TO SELECTOR VALVE
RELAY #5
86

30

RELAY #6
86

30

85
87a

87

RELAY #1
86

30

85

85
87a

87

87a

87

RELAY #2
30

87

86

85

RELAY #3

RELAY #4

E-BRAKE

30

30

30

87a

86

85

87

86

85

87

86

BATTERY

COMPRESSOR POWER

IGNITION POWER

PTO GROUND

E-BRAKE GROUND

IGNITION POWER (EFM)

SELECTOR

ENGINE STOP

ENGINE SPEED

IGNITION
POWER 15A

10 ENGINE START

GROUND

11 STOW SENSOR (NC)

85

12 STOW SENSOR (NO)

NOTES:
ALL WIRE SAE J1128 TYPE GXL.
ALL DIODES 1N4007.
PLUG UNUSED CAVITY WITH
PACKARD #12010300.

SEE EFM MANUAL


NEW 20111202

USE THESE WIRES


IF CRANE IS EQUIPPED
WITH STOW SENSOR

Chapter 11 Electrical & Lighting

185

Compartment / Flood Light Installation (99905266)

NOTE:
1

Crane box includes crane compartment light kit # 51724514.

99905266 PARTS LIST


ITEM PART #
DESCRIPTION

BODY SIZE

1.

60117375

2.

77040424

4.
5.

72063001
72062104

BRACKET-FLOODLIGHT REAR
SIDEPACK 12V
FLOODLIGHT-COMPOSITE WORK
LAMP
WASHER .25 FLAT
NUT .25-20 HEX NYLOCK

51723853
COMPT
LIGHTS (6)
9'

51723829
51719195
COMPT.
FLOODLIGHT
LIGHTS (10) KIT (2 LIGHTS)
DOM2 13', 14';
DOM4 19'

51723828
COMPT
LIGHTS (8)
DOM2 11';
DOM3 13';
DOM4 14'
2

4
4

4
4

4
4

4
4

186

Dominator II Parts & Specifications Manual Part # 99905270

99905266 PARTS LIST


ITEM PART #
DESCRIPTION
6.
77040384 LIGHT-COMPARTMENT 12V 2.1AMP
7.
72061100 SCREW-SELF TAP #10X .50 HH
SLOTZ
8.
77044574 CONNECTOR-2 CAVITY TOWER WP
9.
77045888 TERMINAL 14-16GA FEMALE WP
10.
77044927 CABLE SEAL WP/MP 15 GA GREY
11.
76399341 GROMMET-RUBBER
.251DX .44PHDX .19PTHK
12.
76399342 GROMMET-RUBBER
.251DX .44PHDX .25PTHK
13.
76399343 GROMMET-RUBBER
.251DX .38PHDX .05PTHK
14.
72602097 BOLT-CRG .25-18X 1.00 SQNK SS
(was 72060004)
REV E 20140505

51723853
5
10

51723828
7
14

51723829
9
18

51719195

2
4
4
1

2
4
4
1

2
4
4
1

2
4
4

Chapter 11 Electrical & Lighting

187

Installation, Front Flood Light Bracket (99905305)


5
1
2
1
D
3
DETAIL A

1.00"
(25 mm)

2.31"
(59 mm)

5.25" (135 mm)


DETAIL D

2 x 0.34" DIA
(8.6 mm)
4

NOTES (SEE REFERENCE NUMBER IN BOX):


1

Drill hole the same size as the wire harness. Wire must enter compartment alongside of bracket. Seal finished opening
with caulk.

Route wire through base of flood light.

Create "drip loop" before wire enters compartment.

Drill holes to mount light bracket. Holes will also align with the hole pattern for a masterlock kit.

Master lock parts shown only for reference.

99905305 PARTS LIST


ITEM
PART #
1.
60138395
2.
70034277
3.
60127755
4.
77040424
5.
76399343
6.
60138970
REV B 20120523

DESCRIPTION
BRACKET-FLOOD LIGHT
GROMMET-POLY
ROD-MASTER LOCK
FLOODLIGHT-WORK LAMP TOP MTG
GROMMET-RUBBER
BRACKET-PADLOCK

DETAILS
.52ID GR-5/8-UL 1
60.00 X 6.00

QUANTITY
1
1
1
1
1
1

188

Dominator II Parts & Specifications Manual Part # 99905270

LED Light Kits

DOM2-11' Standard
DOM2-11' Standard
DOM2-11' Right Front Raised
DOM2-11' Right Front Raised
DOM2-11' Right & Left Front Raised
DOM2-11' Right & Left Front Raised
DOM2-11' RF & LH Raised
DOM2-11' RF & LH Raised
DOM2-11' All Raised
DOM2-11' All Raised
DOM2-13' Right Front Raised
DOM2-13' Right Front Raised
DOM2-14' Right & Left Front Raised
DOM2-14' Right & Left Front Raised
DOM2-14' Right Front & Left Side Raised
DOM2-14' Right Front & Left Side Raised
DOM2-14' All Raised
DOM2-14' All Raised

21" LED
Light Bar
77040574

31" LED
Light Bar
77040592

42" LED
Light Bar
77040593

Total Lights LIGHT KIT #

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

10
5
6
3
2
1
10
5
6
3
2
1
-

4
2
8
4
10
5
10
5
4
2
8
4
12
6
14
7

14
9
14
9
14
9
14
9
14
9
18
11
18
11
18
11
18
11

51724360
51725557
51724361
51725558
51724362
51725559
51724364
51725561
51724364
51725561
51724365
51725562
51724366
51725563
51724367
51725564
51724368
51725565

Service Reference 51723811 Light Kit includes 77040574 (21" LED Light Bar) - 4; 77040575 (36" LED Light Bar) - 6; 77040576 (45" LED Light
Bar) - 4
51723819 Light Kit includes 77040574 (21" LED Light Bar) - 4; 77040575 (36" LED Light Bar) - 6; 77040576 (45" LED Light
Bar) - 8

189

CHAPTER 12

Miscellaneous Options
In This Chapter
Headache Rack (99905201) ..................................................... 190
Headache Rack (99905361) ..................................................... 191
Salvage Installation Kit (99905243) .......................................... 192
Master Lock System Drawing (99903665) ................................ 197
Master Lock Kits ....................................................................... 200
Ladder Installation (99905127) ................................................. 201
Ladder Assembly (52723864)................................................... 202
Removable Gate (51712986) .................................................. 203

190

Dominator II Parts & Specifications Manual Part # 99905270

Headache Rack (99905201)


NOTE: Headache rack installation with CAS435HA, CAS3560 and CAS2545 compressors.
2

1
3
8

6,7

3
5

1 4
5
DETAIL A
NOTES (SEE REFERENCE NUMBER IN BOX):
1

USE BONDED WASHERS WHEN ATTACHING TO SIDEPACK.

AT ASSEMBLY, DRILL 0.38" (0.96 cm) DIAMETER HOLES TO PERMIT FASTENING OF HEADACHE RACK.

99905201 PARTS LIST


ITEM
PART #
1.
52718845
2.
72060025
3.
72063002
4.
76392598
5.
72062109
6.
60137615
7.
60137616
8.
72060026
REV B 20120724

DESCRIPTION
HEADACHE RACK, BOLT-ON
CAP SCREW
WASHER
WASHER-BONDED PLATED
NUT
BRACKET-LEFT
BRACKET-RIGHT
CAP SCREW

DETAILS
.31-18 X 1.00 HHGR5Z
.31 FLAT
.31
.31-18 HEX NYLOCK

.31-18 X 1.25 HHGR5Z

QUANTITY
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D

Chapter 12 Miscellaneous Options

191

Headache Rack (99905361)


NOTE: Headache rack installation with CAS40P, CAS45R and CAS60R compressors.

A
10,11,12,13
7

11,12
11,12
11,12,13
8
10,13

11,13

DETAIL A

NOTE:
1

DURING ASSEMBLY, DRILL 3/8" DIAMETER HOLES AS REQUIRED TO MOUNT HEADACHE RACK TO
SIDEPACK.

99905361 PARTS LIST


ITEM
PART #
1.
51724470
2.
51724471
3.
51724472
4.
51718798
5.
51724110
6.

51724111

7.
52718845
8.
60139054
9.
60139055
10.
76392598
11.
72063002
12.
72060025
13.
72062109
NEW 20111216

DESCRIPTION
HEADACHE RACK KIT-DOM STD-STD
HEADACHE RACK KIT-DOM STD-L/RSD
HEADACHE RACK KIT-DOM LRSD-RRSD
HARDWARE KIT-DOM HEADACHE RACK
HARDWARE KIT- DOM HEADACHE RACK
STD-RSD
HARDWARE KIT- DOM HEADACHE RACK
RSD-RSD
HEADACHE RACK BODY-BOLT ON
BRACKET-HEADACHE RACK
SPACER-HEADACHE RACK
WASHER
WASHER
CAP SCREW
NUT

DETAILS

QUANTITY
REF
REF
REF
REF
REF
REF

BONDED PLTD .31


.31 FLAT
.31-18X 1.00 HH GR5 Z
.31-18 HEX NYLOCK

1
1
1
4
12
8
8

192

Dominator II Parts & Specifications Manual Part # 99905270

Salvage Installation Kit (99905243)


1
3
2

6,7,8 1
14
9

2
6,7,8 1

15
NOTES:
1

SELECT FITTING AS NECESSARY.

PLUMB INTO LUBRICATED AIR.

Chapter 12 Miscellaneous Options

193

FLOOR DETAIL
DETAIL OF HOLE TO BE CUT IN THE FLOOR FOR THE SALVAGE TANK.
USE THIS LOCATION ONLY IF THERE IS NOT A WELDER DECK.

11.09" (28.2 cm)

45.25" (115 cm)


3.5" (8.9 cm)

DETAIL OF HOLE TO BE CUT IN THE


FLOOR FOR THE SALVAGE TANK.
USE THIS LOCATION ONLY IF THERE
IS A WELDER DECK.

3.3"
(8.4 cm)
FRONT

MATCH DRILL MOUNTING HOLE(S) DURING ASSEMBLY


99905243 PARTS LIST
ITEM
PART #
1.
REF
2.
REF
3.
72532436
4.
72531836
5.
72533054
6.
72532976
7.
72533378
8.
72533445
9.
REF
10.
11.

72531991
72533592

12.
72531830
13.
72053459
14.
89393634
15.
89392146
16.
72066452
REV. A 20110706

DESCRIPTION
TANK-WELDMENT
PUMP ASSEMBLY
FAST FILL-VENT
REDUCER BUSHING-STEEL
ELBOW
HOSE FITTING
HOSE FITTING
HOSE FITTING
FILTER-REGULATORLUBRICATOR
TEE-STREET STEEL
NIPPLE-BARB BRASS
REDUCER BUSHING-STEEL
NIPPLE-BARB BRASS
HOSE-HYDRAULIC
HOSE-GP
CLAMP-HOSE

DETAILS

1.25-.75
MPT/45/MJIC .75 12
TYPE F 12 .75 PARK
TYPE J 12 .75 PARK
TYPE Z 12 .75 PARK

.50
.50 MPT/90/.75 (PART OF
#9)
.50-.25
.25 MPT .25
.75 100R4
.25 X 250
.25 - .62 SAE

QUANTITY
1
1
1
1
1
AS REQ'D
AS REQ'D
AS REQ'D
1
1
1
1
1
AS REQ'D
AS REQ'D
2

194

Dominator II Parts & Specifications Manual Part # 99905270

SIZE
35 GALLON TOP DECK
WITH WELDER
60 GALLON TOP DECK
WITH WELDER
35 GALLON TOP DECK
WITHOUT WELDER
60 GALLON TOP DECK
WITHOUT WELDER

TANK
WELDMENT
52724128

PUMP
ASSEMBLY
51721592

SALVAGE
KIT #
51724207

INSTALLATION
KIT #
51713779

52724130

51721592

51724208

51713779

52724128

51721592

51724209

51713779

52724130

51721592

51724210

51713779

Chapter 12 Miscellaneous Options

195

Salvage Pump Assembly (51721592)


4

COVER WITH DECAL


70399344
1
12
14

8
15
2

13
16

11

18
10

1
17
9
51721592 PARTS LIST
ITEM
PART #
1.
70048015
2.
70048059
3.
70732360
4.
70734343
5.
72053000
6.
72053376
7.
72053431
8.
72053458
9.
72053459
10.
72053517
11.
72053533
12.
72053676
13.
72053724
14.
72053727
15.
72066000
16.
72532421
17.
73054122
18.
89393634
REV. B 20120502

DESCRIPTION
GAUGE-AIR PRESSURE
REGULATOR-AIR FIXED
VALVE-4WAY
PUMP-DIAPHRAGM
NIPPLE-PIPE BLACK
REDUCER BUSHING
COUPLING-REDUCER
NIPPLE-BARB BRASS
NIPPLE-BARB BRASS
ADAPTER
ELBOW-STREET
ADAPTER
ADAPTER
ADAPTER
CLAMP-HOSE
FAST FILL-SOCKET
VALVE-BALL
HOSE-HYDRAULIC

1.00in
.12X CLOSE
BLACK 1.00- .75
BLACK .25 - .12
.75MPT .75
.25MPT .25
MPT/HEX/MPT .25 .25
STEEL .25 X 45 DEG
MPT/M JIC .75 12
MPT/HEX/MPT .50 .25
MPT/HEX/MPT 1.00 .75
.50-1.25 SAE 12
.25
.75 100R4

QUANTITY
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1

196

Dominator II Parts & Specifications Manual Part # 99905270

Salvage Pump Installation (51713779)

3(4)

2(4)

4(8)
A
4
1
7

DETAIL A

NOTES (SEE REFERENCE NUMBER IN BOX):


1

DOMINATOR II CRANE BOX INSTALLATION SHOWN. DOMINATOR I IS IDENTICAL.

WHEN INSTALLING THE PUMP SHELF IN THE LEFT HAND REAR COMPARTMENT, USE ITEMS #6 AND #7
FOR MOUNTING HARDWARE.

THE SALVAGE PUMP MUST BE INSTALLED AFTER THE CRANE AND DRIP TRAY ARE IN PLACE.

BULKHEAD NUT TO THE OUTSIDE OF THE COMPARTMENT.

USE RED LOCKTITE WHEN INSTALLING THE NUT WHICH IS PART OF #8, UNION.

51713779 PARTS LIST


ITEM
PART #
1.
60120572
2.
3.
5.
6.

72060021
72063050
72063002
72060027

7.
72062109
8.
72533371
REV C 20120523

DESCRIPTION
BRACKET-SHELF SALVAGE (RIGHT REAR)
FOR PUMP
CAP SCREW .31-18 X .50 HHGR5Z
WASHER .31 LOCK
WASHER .31 FLAT
CAP SCREW .31-18 X 1.50 HHGR5Z (NOT
SHOWN)
NUT .31-18 HEX NYLOC (NOT SHOWN)
UNION-BULKHEAD JIC 12

QUANTITY
1
4
4
8
4
4
1

Chapter 12 Miscellaneous Options

Master Lock System Drawing (99903665)


5

A
D

197

198

Dominator II Parts & Specifications Manual Part # 99905270

MASTER LOCK SYSTEM DETAILS


AT EACH DOOR
ROD LOCATION
2

9 8

12
6

3
11

2
DETAIL B
11

9
8

8
DETAIL A

10
AT END OF EACH ROD &
AT CENTER OF SPANS
OF 40" (102 cm) OR LONGER

.63"
(1.6 cm)

LOCATE & DRILL THROUGH


7 HEADER AT ASSEMBLY
(HEADER NOT SHOWN)

AT END OF 3
EACH ROD 4

1.19"
(3.0 cm)

12
5

5.26"

2.13"
(5.4 cm) (13.3

cm)

9
1

0.33"
(8.4 mm)
2.31"
(5.86 cm)

1" (25 mm)

DETAIL D
DRILL HOLES IN SIDEPACK
THROUGH ONE WALL ONLY.
MIRROR AS NECESSARY FOR
FRONT END OR LEFT SIDEPACK.

8
7
DETAIL C
SEE DETAIL "D" FOR
DRILLING INSTRUCTIONS.

Chapter 12 Miscellaneous Options

MASTER LOCK SYSTEM INSTALLATION

99903665 PARTS LIST


ITEM
1.
2.
3.
4.
5.
6.
7.

PART #
60138970
60117216
70143654
72063205
FRONT
REAR
72601590

8.

72063001

9.
10.
11.

72062109
60117214
72601435

12.
70034277
REV. G 20120123

DESCRIPTION
BRACKET-PADLOCK MASTER LOCK
BRACKET-ROD STOP 2.00 M LOCK
COLLAR-SHAFT 2 PIECE 1/2 in.
WASHER-SS .50 FLAT TYPE 304
ROD-MASTER LOCK
ROD-MASTER LOCK
CAP SCREW-STAINLESS STEEL .31-18X1.00
TRH PHH
WASHER .25 FLAT (WAS 72063166,
72063152)
NUT-.31-18 HEX NYLOC (WAS 72062167)
BRACKET-ROD HANGER
CARRIAGE BOLT-.31-18X 1.25 SQNK GR2
(WAS 72601847)
GROMMET

QUANTITY
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R

199

200

Dominator II Parts & Specifications Manual Part # 99905270

Master Lock Kits


MASTER LOCK KIT
#
51719620
51719621
51719622
51719623
51719624
51719625
51719626
51719627

BODY DESCRIPTION
11' DOMINATOR II WITH RIGHT-FRONT RAISED, LEFT STANDARD
11' DOMINATOR II WITH RIGHT AND LEFT STANDARD
11' DOMINATOR II WITH RIGHT FRONT AND LEFT FRONT RAISED
11' DOMINATOR II WITH ALL RAISED (DROPPED CRANE BOX)
11' DOMINATOR II WITH RIGHT FRONT RAISED, LEFT ALL RAISED
13' DOMINATOR II WITH RIGHT FRONT RAISED
14' DOMINATOR II WITH RIGHT FRONT AND LEFT FRONT RAISED
14' DOMINATOR II WITH RIGHT FRONT, ALL LEFT RAISED

QUANTITY
KIT 51719620 51719621 51719622 51719623 51719624 51719625 51719626 51719627
PART #
99903665
60121632
70143654
60138970
60117216
60117214
60127757
60121633
60127755
60117222
60118723
60119910
60120170
51719682
51719686

#
DESCRIPTION
DRAWING,
INSTALLATION
ROD- 106X6
COLLAR-SHAFT 2
PIECE
BRACKETPADLOCK
BRACKET-ROD
STOP
BRACKET-ROD
HANGER
ROD- 10 X 6
ROD- 43 X 6
ROD- 60 X 6
ROD- 95 X 6
ROD- 98.75 X 6
ROD- 134.5 X 6
ROD- 145 X 6
HARDWARE KIT
HARDWARE KIT

1
6

2
4

1
6

1
6

10

10

10

1
1

1
1

1
1
1

2
2
1

1
1

1
1

Chapter 12 Miscellaneous Options

201

Ladder Installation (99905127)

1
6

4 5
2
3
1
1

NOTE:
1

ALIGN HOLE IN STEP BRACKET WITH OUTSIDE HOLE IN REAR STEP CHANNEL
99905127 PARTS LIST
ITEM
PART #
1.
52723864
2.
99905040
3.

60137157

4.
72060046
5.
72063003
6.
72062103
REV A 20110706

DESCRIPTION
LADDER ASSEMBLY
DRAWING, REAR STEP
BUMPER WELDMENT
CHANNEL SPACER, REAR
STEP
CAP SCREW
WASHER
NUT

DETAILS

QUANTITY
1
1
1

.38-16 X 1.00 HHGR5Z


.38 FLAT
.38-16 HEX NYLOCK

2
4
2

202

Dominator II Parts & Specifications Manual Part # 99905270

Ladder Assembly (52723864)


7(4)
8(8)
1

9(4)
4(2)
6(2)

5(6)

3
NOTES:
1

HARDWARE IS CONTAINED IN KIT 51723865.

52723864 PARTS LIST


ITEM
PART #
1.
52723863
2.
52723862
3.
52723861
4.
72060921
5.
72063005
6.
72062080
7.
72060046
8.
72063003
9.
72062103
REV A 20110706

DESCRIPTION
RIGHT HAND STEP BRACKET
LEFT HAND STEP BRACKET
LADDER WELDMENT
CAP SCREW
WASHER
NUT
CAP SCREW
WASHER
NUT

DETAILS

.50-13 X 3.75 HHGR5Z


.50 FLAT
.50-13 HEX NYLOCK
.38-16 X 1.00 HHGR5Z
.38 FLAT
.38-16 HEX NYLOCK

QUANTITY
1
1
1
2
6
2
4
8
4

Chapter 12 Miscellaneous Options

203

Removable Gate (51712986)


2

1
5

4
6

DETAIL A
SCALE .75

46.28

21.00

24.59

(49.75)

51712986 PARTS LIST


ITEM
PART #
1.
52712987
2.
52725530
3.
72063002
4.
72062109
5.
72060025
6.
76392598
REV - 20091110

DESCRIPTION
GATE-WLDMT REMOVABLE (MECH)
BRACKET-WLDMT REMOVABLE GATE
WASHER .31 FLAT
NUT .31-18 HEX NYLOCK
CAP SCR .31-18X 1.00 HH GR5 Z
WASHER-BONDED PLTD .31

DETAILS

QUANTITY
1
2
8
8
8
8

205

CHAPTER 13

Welder Platforms
In This Chapter
Welder Deck, 24" Long with 2 Underbody Toolboxes (51720055) .............. 205
Welder Deck, 35" Long with 2 Underbody Toolboxes (51720057) .............. 206
Welder Deck, 36" Long with Flat Deck (51720059) ....................................206
Welder Deck, 24" Long with Tall Compartment (51719952) .......................207
Welder Deck, 35" Long with Curbside Tall Compartment (51720061) ........ 209
Welder Deck, 35" Long with Streetside Tall Compartment (51720063)....... 210

Welder Deck, 24" Long with 2 Underbody


Toolboxes (51720055)
1

7
7

4
3
5

SECTION A-A
SCALE 0.16:1

6
A

51720055 PARTS LIST


ITEM
PART #
1.
52720056
2.
72661599
3.
60108981
4.
60109048
5.
72063007
6.
72062091
7.
60128412
NEW 20070302

DESCRIPTION
WELDER DECK-WLDMT 35in L UBT-R UBT
LATCH ASM-3PT DOM (II) COMPRESSION
TIE DOWN-BODY 4.00 FRAME
ROD-THREADED .62-11 X 14.00
WASHER .62 FLAT
NUT .62-11 HEX NYLOCK
ROD-DOOR 8.12 LG W/.75" OFFSET

QUANTITY
1
2
4
4
8
8
4

206

Dominator II Parts & Specifications Manual Part # 99905270

Welder Deck, 35" Long with 2 Underbody


Toolboxes (51720057)
1
2

A
7
7

VIEW:
INSIDE
UBTB
51720057 PART LIST
ITEM
PART #
1.
52720058
2.
72661599
3.
60108981
4.
60109048
5.
72063007
6.
72062091
7.
60128412
NEW 20070302

3
5

6
A

SECTION A-A
SCALE 0.16:1

VIEW C-C
SCALE 0.16:1

DESCRIPTION
WELDER DECK-WLDMT 35in L UBT-R UBT
LATCH ASM-3PT DOM (II) COMPRESSION
TIE DOWN-BODY 4.00 FRAME
ROD-THREADED .62-11 X 14.00
WASHER .62 FLAT
NUT .62-11 HEX NYLOCK
ROD-DOOR 8.12 LG W/.75" OFFSET

QUANTITY
1
2
4
4
8
8
4

Chapter 13 Welder Platforms

Welder Deck, 36" Long with Flat Deck


(51720059)
51720059 PARTS LIST
ITEM
PART #
1.
77044807
2.
51716399
3.
52720060
4.
60108981
5.
60109048

DESCRIPTION
HARNESS-LUBE FRONT MARKER LIGHTS
HARDWARE KIT
WELDER DECK, 36" FLAT
TIE DOWN
THREADED ROD, 0.62-11 X 14

QUANTITY
1
1
1
4
4

207

208

Dominator II Parts & Specifications Manual Part # 99905270

Welder Deck, 24" Long with Tall Compartment


(51719952)
17

11

12

13

51719952 PARTS LIST


ITEM
PART #
REF
52719953
4.
60128310
5.
60128312
8.
60128315
11.
60128317
12.
60128318
13.
70144288
16.
60116990
17.
60117060
18.
72661383
20.
60129361
21.
60129358
22.
60129362
23.
60129360
24.
60129357
25.
60129356
26.
60129359
27.
52719954
28.
52719092
NEW 20070302

SECTION A-A
SCALE 0.12:1

FOR CLARITY, COMPARTMENT


TOP, FLOOR, DOORS
NOT SHOWN

16
18

A 16

17
4

DESCRIPTION
D(II)-WELDER DECK-W D2 24in L RSD-R UBT
PANEL WELDER DECK UBTB RF #2
PANEL WELDER DECK UBTB RF #1
CHANNEL-FORM 1.24X 4.00X 50.00
PANEL-WELDERDECK LF 60H #1
PANEL-WELDERDECK LF 60H #2
DOOR STOP-SELF CLOSING SPRING
GUSSET-FRONT PANEL RH BTTM D2
GUSSET-FRONT PANEL LH BTTM D2
HINGE-SS 10GA BUTT W/IMT LOGO OFFSET
BACK-BTM WELDER DECK RF D2 24in
SDPK HEADER WELDER DECK 19.62
CHANNEL-FORM 1.00X 2.00X 23.62
MTG BAR-WLDR DECK 24in W D(II) 2
BACK-BTM WELDER DECK LF D2 24in
TOP WELDER DECK CARGO FLOOR UBTB-VERT COMPT 24in
TOP-WELDER DECK RSD COMPT D2 24in
DOOR-WLDMT HEM D(II) 18.88H X 20.50W (40
DOOR-WLDMT HEM D(II) 56.88H X 20.50W (40

QTY
INCL 4-28
1
1
3
1
1
2
2
2
4
1
2
1
2
1
1
1
1
1

Chapter 13 Welder Platforms

Welder Deck, 35" Long with Curbside Tall


Compartment (51720061)

B
1
5
8

4
5

C
7
6

SECTION C-C
SCALE 0.12:1
51720061 PARTS LIST
ITEM
PART #
1.
52720062
3.
72661599
4.
60109048
5.
60108981
6.
72062091
7.
72063007
8.
60128412
10.
60130297
REV. A 20070302

DESCRIPTION
WELDER DECK-WLDMT 35in L UBTB-R RSD
LATCH ASM-3PT DOM (II) COMPRESSION
ROD-THREADED .62-11 X 14.00
TIE DOWN-BODY 4.00 FRAME
NUT .62-11 HEX NYLOCK
WASHER .62 FLAT
ROD-DOOR 8.12 LG W/.75" OFFSET
ROD-DOOR 27.12 LG W/.75" OFFSET

SECTION B-B
SCALE 0.12:1

QUANTITY
1
2
4
4
8
8
2
2

209

210

Dominator II Parts & Specifications Manual Part # 99905270

Welder Deck, 35" Long with Streetside Tall


Compartment (51720063)

1
6
5
3

RIGHT SIDE

LEFT SIDE

ITEM
1.
3.
5.
6.
7.
8.
9.

PART #
52720064
72661599
60108981
60109048
72062091
72063007
60128412

DESCRIPTION
WELDER DECK-WLDMT 35in L RSD-R UBT
LATCH ASM-3PT DOM (II) COMPRESSION
TIE DOWN-BODY 4.00 FRAME
ROD-THREADED .62-11 X 14.00
NUT .62-11 HEX NYLOCK
WASHER .62 FLAT
ROD-DOOR 8.12 LG W/.75" OFFSET

QUANTITY
1
2
4
4
8
8
2

10.

60130297

ROD-DOOR 27.12 LG W/.75" OFFSET

211

CHAPTER 14

Dominator Decal Examples & Placement


In This Chapter
Decal List ................................................................................. 212
IMT Diamond and Logo Placement .......................................... 213
Body Safety Decal Placement .................................................. 214
Dominator Control Decal Placement......................................... 216
Crane Safety Decals on Dominator Door .................................. 217
Hydraulic Oil Reservoir Decals ................................................. 218
Fuel Tank Decal Placement ..................................................... 219
Air Tank Decal Placement ........................................................ 220
Stabilizer Decal Placement ....................................................... 220
Reflector & Hitch Decal Placement ........................................... 221
Compressor Decal Placement .................................................. 223

212

Dominator II Parts & Specifications Manual Part # 99905270

Decal List
Dominator I, II, III, and IV have many common and some unique decals. See the chart below and the decal
application photos on subsequent pages for application details.
ITEM

DECAL
PART #

1.

DESCRIPTION

QTY PER
BODY

MODEL

NOTES

95724102 DOMINATOR DECAL KIT

ALL

INCLUDES ITEMS
2-13

2.
3.

70392213 DECAL-CAUTION DONT WASH/WAX


70392309 DECAL-DIESEL FUEL ONLY

1
2

ALL
ALL

4.

70392982 DECAL-SERVICE & REPAIR(GARNER)

ALL

5.
6.
7.
8.

70392453
71393886
70391601
70398983

DECAL-UNLEADED GASOLINE ONLY


DECAL-DANGER EXPLODING TANK
DECAL-AIR TANK DRAIN
DECAL-CAUTION, WELDING DAMAGE

2
1
1
1

ALL
ALL
ALL
ALL

9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.

70399138
70399191
70399192
70399193
70399141
70399114
70399115
70398872
70398873
70397063
70397064

DECAL-DOMINATOR IDENT (III)


DECAL-WARNING, NO STEP
DECAL-WARNING, SLIP
DECAL-DANGER, HYD FLUID
DECAL-DIAMOND IMT 9.25X18.50 REFL
DECAL-ELECTRICAL PANEL LAYOUT
DECAL-ELECTRICAL PANEL LAYOUT
DECAL-STABILIZER MAN OP,SOFT SHIFT (DI-II)
DECAL-STABILIZER MANUAL OP D4 SOFT SHIFT
DECAL-HITCH, RECEIVER 2000V-16000P
DECAL-HITCH, PINTLE 6000V-30000P

2
3
2
1
1
1
1
1
1
1
1

20.

70399271 DECAL-STABILIZER FULLY DEPLOYED

ALL
ALL
ALL
ALL
ALL
DOM I-II
DOM III-IV
DOM I-II
DOM III-IV
DOM I, II
DOM II, III &
IV
ALL
ON STABILIZER
ARMS WHEN
FULLY
DEPLOYED.

FOR DIESEL
ENGINES ONLY
FOR GASOLINE
ENGINES ONLY

BY LIGHT BOX
ON REAR OF
VEHICLE

Chapter 14 Dominator Decal Examples & Placement

213

IMT Diamond and Logo Placement

2
1

Place the Dominator ID decal (70399138), item #1, on each side of the vehicle. Place IMT
diamond (70399141), item #2, on the tailgate.

214

Dominator II Parts & Specifications Manual Part # 99905270

Body Safety Decal Placement

1
2

2
1
1

Both item #1 - 70394445, and item #2 - 70392868, are applied on all four sides of the carrier
vehicle, so the operator can see the dangers regarding electrocution and the crane loadline from
any point of crane operation.

Chapter 14 Dominator Decal Examples & Placement

215

70399191Warning-No Step
On both sidepacks.

3
4

Item # 3-70399192- is the warning decal regarding climbing safely on and off the body. One
70399192 is placed by the light box on each side of the Dominator. Item #4 - 70398983 - is the
welding damage caution decal located next to the left side light box.

216

Dominator II Parts & Specifications Manual Part # 99905270

Dominator Control Decal Placement

70399114

Decal-Dominator Electrical Panel (Dom I-II) (Dom III-IV uses


70399115)

Chapter 14 Dominator Decal Examples & Placement

217

Crane Safety Decals on Dominator Door

72042097 Level
70396613
Operator
Crane Safety

Compressor warnings
(70396162-7039616370396164)

70392982Contact IMT
Capacity Chart
per model
Stabilizer valvebank
manual override instructions
(70398872 - Dom I - II)
(70398873 - Dom III - IV)

71039134Caution check oil


70392213Caution wash/wax

218

Dominator II Parts & Specifications Manual Part # 99905270

Hydraulic Oil Reservoir Decals


Place 70399193-Decal-Danger, Hydraulic Fluid and 70394189, Decal-Hydraulic Oil
Recommendations, on top of the hydraulic tank and on the right side of the fill cap.
Decals must be legible from inside the load bed.

Chapter 14 Dominator Decal Examples & Placement

Fuel Tank Decal Placement

Note: If unleaded gas fuel tank, use decal part number 70392453.

219

220

Dominator II Parts & Specifications Manual Part # 99905270

Air Tank Decal Placement

70391601-Air tank
drain, located on door
where air tank is stored.

71393886-Exploding tank
tank decal, located on door
where air tank is stored.

Stabilizer Decal Placement

1
2

70391598
70392864

Decal-Warning, Manual Stabilizers. Place on each rear stabilizer.


Decal - Warning, Stabilizer Crushing Hazard. Placed on rear
stabilizers as shown, and on front sidepacks.

Chapter 14 Dominator Decal Examples & Placement

Reflector & Hitch Decal Placement

2
1

2
1
4
1

221

222

Dominator II Parts & Specifications Manual Part # 99905270

Place four red reflector decals, 70039057, item #1, at the sides and outer edges of the tailgate
as shown.
Place two amber reflector decals, 70039058, item #2, at the front of the sidepacks as shown.
Place the welding caution decal, 70398983, item #3, on the side of the light box at the left rear of
the body.
Place a hitch decal, item #4, above the hitch on the rear of the body. Typically, Dominator I, II
and DSC use 70397063 - Receiver Hitch, 2000 lb tongue and 16,000 lb gross trailer weight.
Typically, Dominator II and IV use 70397064 - Pintle Hitch, 6000 lb tongue and 30,000 lb gross
trailer weight.

Chapter 14 Dominator Decal Examples & Placement

223

Compressor Decal Placement


Decal placement on a CAS435HA compressor:

Decal placement on a CAS3560 compressor:

Note: All decals for the CAS3560 air compressor are included on decal sheet 95718232. See
the CAS3560 manual for complete decal placement information.

224

Dominator II Parts & Specifications Manual Part # 99905270

Thread Torque Charts


FINE THREAD BOLTS (ENGLISH)
SIZE
BOLT
GRADE 5
DIA.

SAE J429
GRADE 5

(DIA-TPI) (INCHES) PLAIN

5/16-24
3/8-24
7/16-20
1/2-20
9/16-18
5/8-18
3/4-16
7/8-11
1-12
1 1/8-12
1 1/4-12
1 3/8-12
1 1/2-12

0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
1.5

(FT-LB)
19
35
55
90
120
170
300
445
645
890
1240
1675
2195

COARSE THREAD BOLTS (ENGLISH)


SIZE
BOLT
GRADE 5
DIA.

GRADE 8

SAE J429
GRADE 5

SAE J429
GRADE 8

PLATED PLAIN

PLATED

(FT-LB)
14
26
41
64
90
130
225
325
485
670
930
1255
1645

(FT-LB)
20
35
58
90
130
180
315
500
745
1085
1510
2035
2670

(FT-LB)
27
49
78
120
170
240
420
670
995
1445
2010
2710
3560

(DIATPI)

(INCHES) PLAIN

5/16-18
3/8-16
7/16-14
1/2-13
9/16-12
5/8-11
3/4-10
7/8-9
1-8
1 1/8-7
1 1/4-7
1 3/8-6
1 1/2-6

0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
1.5

(FT-LB)
17
31
49
75
110
150
265
395
590
795
1120
1470
1950

GRADE 8

SAE J429
GRADE 8

PLATED

PLAIN

PLATED

(FT-LB)
13
23
37
57
82
115
200
295
445
595
840
1100
1460

(FT-LB)
25
44
70
105
155
220
375
605
910
1290
1815
2380
3160

(FT-LB)
18
33
52
80
115
160
280
455
680
965
1360
1780
2370

NOTES
1 Tightening torques provided are midrange.
2

Consult bolt manufacturers particular specifications, when provided.

Use flat washers of equal strength.

All torque measurements are given in foot-pounds.

Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of
high stress ability, such as Never-Seez compound graphite and oil, molybdenum disulphide, colloidal copper or
white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect
the torque values listed above.

WARNING
Anytime a gear-bearing bolt is removed, it
must be replaced with a new bolt of the
identical grade and size. Once a bolt has
been torqued to 75% of its proof load and
then removed, the torque coefficient may no
longer be the same as when the bolt was new
thus giving indeterminate clamp loads after
torqueing. Failure to replace gear-bearing
bolts may result in bolt failure due to metal
fatigue causing death or serious injury.

Chapter 14 Thread Torque Charts

FINE THREAD TORQUE CHART (METRIC)

COARSE THREAD TORQUE CHART (METRIC)

TIGHTENING TORQUE

TIGHTENING TORQUE

SIZE
(DIATPI)

SIZE
(DIATPI)

BOLT
DIA.
(INCHES)
SAE J429
GRADE 5

5/16-24
3/8-24
7/16-20
1/2-20
9/16-18
5/8-18
3/4-16
7/8-11
1-12
1 1/8-12
1 1/4-12
1 3/8-12
1 1/2-12

0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
1.5

BOLT DIA
(INCHES)
SAE J429
GRADE 5

SAE J429
GRADE 8

PLAIN PLATED PLAIN


(KG-M) (KG-M) (KGM)
3
2
4
5
4
7
8
6
11
12
9
17
17
12
24
24
18
33
41
31
58
62
45
93
89
67
138
123
93
200
171
129
278
232
174
375
304
228
492

PLATED
(KG-M)
3
5
8
12
18
25
44
69
103
150
209
281
369

225

SAE J429
GRADE 8

PLAIN PLATED PLAIN PLATED


(KG-M) (KG-M) (KG-M) (KG-M)
5/16-18
3/8-16
7/16-14
1/2-13
9/16-12
5/8-11
3/4-10
7/8-9
1-8
1 1/8-7
1 1/4-7
1 3/8-6
1 1/2-6

0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
1.5

2
4
7
10
15
21
37
55
82
110
155
203
270

2
3
5
8
11
16
28
41
62
82
116
152
210

3
6
10
15
21
30
52
84
126
178
251
329
438

2
5
7
11
16
22
39
63
94
133
188
246
328

NOTES
1 Tightening torques provided are midrange.
2

Consult bolt manufacturers particular specifications, when provided.

Use flat washers of equal strength.

All torque measurements are given in kilogram-meters.

Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of
high stress ability, such as Never-Seez compound graphite and oil, molybdenum disulphide, colloidal copper or
white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect
the torque values listed above.

WARNING
Anytime a gear-bearing bolt is removed, it
must be replaced with a new bolt of the
identical grade and size. Once a bolt has
been torqued to 75% of its proof load and
then removed, the torque coefficient may no
longer be the same as when the bolt was new
thus giving indeterminate clamp loads after
torqueing. Failure to replace gear-bearing
bolts may result in bolt failure due to metal
fatigue causing death or serious injury.

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