Professional Documents
Culture Documents
Siii Dominator II
Siii Dominator II
Contents
Revisions ...................................................................................................................................................... v
Equipment Safety
11
Specifications
15
21
ii
Contents
Compartment Options
75
93
97
Telescoping Tops
113
Boom Supports
117
Stabilizers
129
Contents
iii
157
Miscellaneous Options
189
Welder Platforms
205
iv
Contents
Welder Deck, 24" Long with 2 Underbody Toolboxes (51720055) ......................................................... 205
Welder Deck, 35" Long with 2 Underbody Toolboxes (51720057) ......................................................... 206
Welder Deck, 36" Long with Flat Deck (51720059) ................................................................................ 207
Welder Deck, 24" Long with Tall Compartment (51719952) .................................................................. 208
Welder Deck, 35" Long with Curbside Tall Compartment (51720061) ................................................... 209
Welder Deck, 35" Long with Streetside Tall Compartment (51720063) .................................................. 210
211
224
Contents
Revisions
DATE
LOCATION
DESCRIPTION
20110831
51719752,
51720021
99905253
51719752,
51720021
ECN 11565 - 51719752, 51720021 hardware kits. Updated pull-out bin set part
numbers.
ECN 11555- Added spring on doors.
ECN 11565- Updated tank hardware.
20110906
20111005
20111201
20111215
20120117
20120119
20120302
20120420
20120523
20120724
20130418
20130606
20130613
20130927
20131118
20140303
Installation
52723757
31724016,
31724017
77441437
Decal graphics
51720308
99905305
52723757,
99905266
99905363
Electrical
Drawer sets
51718751
51713779
77441438
99905067
51713779
99905160
99905060
52723617
99905307
99905201
Page 19
51709516
51709517
99905307
99905307
99905159
LED Lights
52723610
51722573
51722574
51722575
99905253
99905632
99905641
99905641
51712986
51719752
51720021
vi
Contents
20140425
20140514
20140529
20140625
20140828
20140925
99904047
99905235
99905236
Key Cylinder
Replacement
99905112
99905307
51710172
77441580
51725644
99905266
51725142
51725144
51725454
51725455
Panel Ribbon
Cable
Installation
99905245
77441444
99905245
Hydraulic Oil
Reservoir
Decals
ECN 12247 Removed 77441464 & 77441466 from BOM. Added where
applicable note.
ECN 12255 71415474 was 71412598
Added per Engineering.
ECN 12268 removed 8 access lids from 35-48 tele tops.
ECN 12279 Removed Mobil Oil info from 70394189.
CHAPTER 1
Equipment Safety
Personnel Requirements
Certain inherent risks are associated with heavy equipment, including IMT Crane Body
Mechanics Trucks, due to the nature of their use. Personnel working in the area of these
vehicles are subject to certain hazards that cannot be guarded against by mechanical means but
only by the exercise of intelligence, care, and common sense. It is therefore essential for the
owner of this equipment to have personnel involved in the use and operation of these vehicles
who are competent, careful, physically and mentally qualified, and trained in the safe operation
of this equipment.
Training
Prior to using any of the equipment installed on or incorporated in the IMT Crane Body
Mechanics Truck, you must:
Have already been fully trained to operate the vehicle and equipment.
Have demonstrated the effectiveness of your training and the extent of your knowledge.
BEFORE operating this vehicle and any associated equipment, you, the operator or maintainer,
must read, understand, and follow the instructions found in the operator and maintenance
manuals from the manufacturers of major components used on this vehicle or equipment.
Proper tools and service equipment must be used, taking appropriate precautions as required by
accepted safety practices, to prevent personal injury and/or equipment damage.
If you are uncertain about the safe operation of any aspect of this vehicle or equipment, stop
immediately and seek further training. You are the only person who knows what you don't know.
You must speak up about the things you don't know, so you can learn about them before
someone is injured or killed because of your lack of knowledge. You are responsible for learning
how to operate this vehicle and equipment under all conditions without having to pause to read
this manual.
WARNING
Only trained personnel should operate this equipment.
Do not operate or service until you have read and
understood the operation and service manual supplied
with this equipment.
Manuals can be obtained from manufacturers website
or by contacting customer service.
Operating this equipment without knowledge or training
may lead to injury or death for you or others.
No Step
Railings NOT provided.
Surface may be slippery - NOT intended
for stepping, standing or walking.
Falls may injure or kill.
70399191
FALL HAZARDS
When climbing on or off vehicle, ALWAYS:
Face vehicle.
Use steps and handholds.
Maintain three points of contact with
vehicle (two feet and one hand or two
hands and one foot.)
Keep steps, handholds, and walkways
clean.
Use extra caution when wet, icy or muddy.
Replace surfaces when worn.
Slips and falls can injure or kill.
Crane Safety
Your IMT Mechanics Truck may include a crane. Follow all operating procedures posted on the
crane and body and included in the operator's manual for safe crane operation, including:
Powerline safety
If your equipment includes a crane, refer to your crane operation and safety manual prior to
operating your crane.
Hydraulic Hazards
Certain equipment on this vehicle, including cranes and compressors, may be powered by high
pressure hydraulic fluid. Most heavy equipment operates on hydraulic power and it is common
throughout industry. High pressure hydraulic fluid leaks are dangerous. If you see a hydraulic
leak, shut down the equipment and call in a service technician trained in safe methods of
trouble-shooting and servicing hydraulic power equipment.
Never search for leaks with your hands or other body parts. High pressure hydraulic fluid at
pressures as low as 100 psi can penetrate skin. Use a piece of wood or cardboard to detect
leaks, keeping hands and other body parts well away from the potential source of the leak.
If you suspect that you have been exposed to a high pressure hydraulic skin penetration, seek
medical help immediately. The high pressure injection of a fluid such as hydraulic oil, grease
and paint constitutes a medical and surgical emergency, requiring access to appropriate
specialist surgical expertise as soon as possible. Often the injury appears minor. Dont be
fooled. Fluids injected under the skin are highly toxic. The injury will lead to gangrene,
amputation, and death if not treated promptly.
Most doctors are not trained in
treating
hydraulic
related
injuries. Make sure they are
aware of the potential problems
and
get
the
recommend
treatment needed to treat the
injury.
DANGER
HYDRAULIC FLUID HAZARDS
High pressure fluid leak will pierce skin.
Release pressure before working on system.
Detect leaks with wood or cardboard.
Wear sturdy gloves and goggles.
NEVER use fingers.
Fluid injected in skin must be surgically
removed by trained doctor immediately
or gangrene will result.
Fluid injected into skin will injure or kill.
Burn Hazard.
Oil temperatures may exceed 120 F (35 C).
Do not touch.
Hot surface can burn skin.
70399193
10
11
CHAPTER 2
LH
LV3
LV3
LV1
SERIAL TAG
LOCATION
RH
RV3
RV2
RV1
MODEL
NUMBER
SERIAL
NUMBER
MFG
DATE
12
PARTS IDENTIFICATION
To insure proper replacement parts are received, specify the complete number/letter sequence
for any part requested. The parts sections of this manual can assist you in determining the
correct part number.
ORDERING REPAIR PARTS
When ordering replacement parts:
1 Give the model number of the unit.
2 Give the serial number of the unit.
3 Specify the complete part number. When ordering cylinder parts, or one of the main
weldments, always give the stamped part number.
4 Give a complete description of the part.
5 Specify the quantity required.
6 Fill in your serial number to assist in future replacement parts ordering.
13
Task
Monthly
Every 6
months
Dominator
Body
CAS435HA
Compressor
51085090
70048217
CAS2545
Compressor
CAS3560
Compressor
70048233
73396426
89086201
70048217
89086201
70048217
Change compressor
separator element.
Change moisture
separator filter element.
Change hydraulic oil.
Change filter element
and breather cap
element on Dominator
hydraulic reservoir.
CAS40P
Compressor
CAS60R
Compr.
CAS45R
Compr.
70048249 70049252
89086220
71414999
89086222 89086222
70048250 70048253
70048248 70048251
70048209
73052153
filter
element,
70048245
breather
element
70048234
73396427
70580210 (3) 70580211 70580212
14
Maintenance Kits include compressor coalescer filters, oil filters, hydraulic reservoir filters, air
filters, compressor oil, moisture separator filters, and Moluballoy grease for greasing the gear
bearing teeth. Crane grease and hydraulic oil not included in 1-year kits. See the crane parts
manual for specific greasing locations.
15
CHAPTER 3
Specifications
In This Chapter
Equipment Specifications ......................................................... 15
Dominator II Sidepack Dimensions ........................................... 17
Dominator II Chassis Specifications ......................................... 19
Equipment Specifications
SPECIFICATIONS
11-foot
13-foot
14-foot
Body Rating
Body Weight
Angle of Departure
96 in (244 cm)
52 in (132 cm)
22 in (56 cm)
50 in (127 cm)
24 in (61 cm)
10 in (25.4 cm)
179.0 ft (5.1 m)
13
Standard Configurations
11-foot body
52" (132.1 cm) standard left-hand and right-hand sidepacks
Right front raised* to 60" (152.4 cm)
Right front and left front raised* to 60" (152.4 cm)
Right front raised* to 60" (152.4 cm); All left side compartments raised to 60"
(152.4 cm)
All raised to 60" (152.4 cm)
13-foot body
Right front raised* to 60" (152.4 cm)
14-foot body
Right front and left front raised* to 60" (152.4 cm)
Right front raised* to 60" (152.4 cm); All left side compartments raised to 60"
(152.4 cm).
All raised* to 60" (152.4 cm)
* Includes 1st and 2nd vertical compartments.
NOTE: Crane box is 52" high for all configurations.
16
Body Materials
The sidepacks are constructed of 10-gauge and 12-gauge galvannealed steel. The floor structure is constructed of
10-gauge galvannealed and 1/8 deckplate steel. The workbench is constructed of galvannealed and cold rolled
steel.
Body Weights
11 ft RH & LH standard
11 ft RF raised
11 ft RF & LF raised
11 ft RF raised / LH all raised
11 ft RH & LH all raised
13 ft RF raised
14 ft RF & LF raised
14 ft RF raised / LH all raised
14 ft All raised
Body Sub-Structure
Patented inverted A-frame design constructed of 10-gauge galvannealed material with integral crane box, front
stabilizer receptacles and rear stabilizer housing.
Electrical System
The electrical system consists of a central power distribution point in the crane box using automotive-style harnesses.
The circuits use white wire with the circuit function printed every 3. The harness is protected by an overbraid that is
heat- and cut-resistant.
Doors
The doors are constructed of 14-gauge galvannealed steel with internal formed eaves and hemmed edges. The
latches are a 3-point, locking rotary T-handle style. They are constructed of cast steel with a powder-coat finish. The
hinges are stainless steel with composite washers.
Storage Capacity
11ft RH & LH standard
11 ft RF raised
11 ft RF & LF raised
11 ft RF raised / LH all raised
11 ft RH & LH all raised
13 ft RF raised
14 ft RF & LF raised
14 ft RF raised / LH all raised
14 ft All raised
Options
1. Drawers and drawer sets
2. Standard adjustable shelves
3. 3" (7.6 cm) high divided adjustable shelves
4. Stabilizers - manual and hydraulic
5. Workbench vises and vise plates
6. Energy-absorbing boom support
141.5 ft (4.4 m)
146.6 ft (4.2 m)
151.8 ft (4.3 m)
159.7 ft (4.5 m)
164.9 ft (4.6 m)
179.0 ft (5.1 m)
197.1 ft (5.6 m)
210.7 ft (6.0 m)
215.4 ft (6.1 m)
Chapter 3 Specifications
17
T
F
D
K
L C
52"
(132.1)
52"
(132.1)
60"
(152.4)
52"
(132.1)
52"
(132.1)
60"
(152.4)
23.88"
(60.7)
23.88"
(60.7)
23.88"
(60.7)
52"
(132.1)
52"
(132.1)
52"
(132.1)
60"
(152.4)
60"
31.88"
(152.4) (81)
60"
(152.4)
52"
(132.1)
60"
(152.4)
60"
(152.4)
52"
52"
(132.1) (132.1)
60"
52"
(152.4) (132.1)
Compartment Dimensions
Base
Body
11ft
Standard
11ft RF
Raised
11ft RF
& LF
Raised
11ft RF
& LH
Raised
11ft All
Raised
13ft RF
Raised
14ft RF
& LF
Raised
14ft RF
& LH
Raised
31.88"
(81)
23.88"
(60.7)
23.88"
(60.7)
60"
60"
60"
31.88"
(152.4) (152.4) (152.4) (81)
Usable
Depth
T
29.75"
(75.6)
29.75"
(75.6)
29.75"
(75.6)
14.25"
(36.2)
14.25"
(36.2)
14.25"
(36.2)
44.88"
(114)
44.88"
(114)
44.88"
(114)
18.38"
(46.7)
18.38"
(46.7)
18.38"
(46.7)
20.25"
(51.4)
20.25"
(51.4)
20.25"
(51.4)
54.75" 29.75"
(139.1) (75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
54.75"
(139.1)
46.75"
(118.7)
54.75"
(139.1)
54.75"
(139.1)
46.75"
(118.7)
46.75"
(118.7)
44.88"
(114)
44.88"
(114)
44.88"
(114)
18.38"
(46.7)
18.38"
(46.7)
18.38"
(46.7)
20.25"
(51.4)
20.25"
(51.4)
20.25"
(51.4)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
34.93"
(88.7)
34.93"
(88.7)
34.93"
(88.7)
15.88
(40.3)
15.88
(40.3)
15.88
(40.3)
50.38"
(127.9)
50.38"
(127.9)
50.38"
(127.9)
26.75"
(67.9)
26.75"
(67.9)
26.75"
(67.9)
46.75"
(118.7)
46.75"
(118.7)
54.75"
(139.1)
46.75"
(118.7)
46.75"
(118.7)
46.75"
(118.7)
21.50"
(54.6)
21.50"
(54.6)
21.50"
(54.6)
46.75"
(118.7)
46.75"
(118.7)
46.75"
(118.7)
60"
34.93"
(152.4) (88.7)
15.88
(40.3)
50.38" 26.75"
(127.9) (67.9)
60"
(152.4)
52"
(132.1)
52"
(132.1)
50.38"
(127.9)
50.38"
(127.9)
50.38"
(127.9)
50.38" 26.75"
(127.9) (67.9)
34.93"
(88.7)
34.93"
(88.7)
34.93"
(88.7)
23.75"
(60.3)
35.75"
(90.8)
15.88
(40.3)
15.88
(40.3)
15.88
(40.3)
60"
34.93"
(152.4) (88.7)
35.75"
(90.8)
15.88
(40.3)
26.75"
(67.9)
26.75"
(67.9)
26.75"
(67.9)
50.38"
(127.9)
46.75"
(118.7)
46.75"
(118.7)
29.50"
(74.9)
21.50"
(54.6)
21.50"
(54.6)
29.75"
(75.6)
29.75"
(75.6)
29.75"
(75.6)
18.38"
(46.7)
29.75"
(75.6)
14.25"
(36.2)
14.25"
(36.2)
14.25"
(36.2)
54.75" 29.75"
(139.1) (75.6)
29.75"
(75.6)
14.25"
(36.2)
18
TT
JJ
DD
RR
MM
EE
NN
GG
HH
II
FF
BB
AA
KK
LL
CC
SS
PP
Compartment Dimensions
Base
Body
11ft
Standard
11ft RF
Raised
11ft RF
& LF
Raised
11ft RF
& LH
Raised
11ft All
Raised
13ft RF
Raised
14ft RF
& LF
Raised
14ft RF
& LH
Raised
AA
CC
DD
EE
FF
52"
(132.1)
60"
(152.4)
60"
(152.4)
52"
(132.1)
60"
(152.4)
60"
(152.4)
23.88"
(60.7)
23.88"
(60.7)
23.88"
(60.7)
52"
(132.1)
52"
(132.1)
52"
(132.1)
60"
(152.4)
60"
23.88"
(152.4) (60.7)
60"
(152.4)
60"
(152.4)
60"
(152.4)
BB
60"
(152.4)
60"
52"
(152.4) (132.1)
60"
52"
(152.4) (132.1)
OO
31.88"
(81)
23.88"
(60.7)
23.88"
(60.7)
60"
60"
52"
23.88"
(152.4) (152.4) (132.1) (60.7)
GG
RR
SS
Usable
Depth
TT
29.75"
(75.6)
29.75"
(75.6)
29.75"
(75.6)
14.25"
(36.2)
14.25"
(36.2)
14.25"
(36.2)
44.88"
(114)
44.88"
(114)
44.88"
(114)
18.38"
(46.7)
18.38"
(46.7)
18.38"
(46.7)
20.25"
(51.4)
20.25"
(51.4)
20.25"
(51.4)
50.38" 29.75"
(127.9) (75.6)
14.25"
(36.2)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
54.75"
(139.1)
54.75"
(139.1)
54.75"
(139.1)
50.38"
(127.9)
46.75"
(118.7)
46.75"
(118.7)
44.88"
(114)
44.88"
(114)
44.88"
(114)
18.38"
(46.7)
18.38"
(46.7)
18.38"
(46.7)
20.25"
(51.4)
20.25"
(51.4)
20.25"
(51.4)
44.88"
(114)
18.38"
(46.7)
20.25"
(51.4)
HH
II
JJ
KK
LL
MM
NN
OO
34.93"
(88.7)
34.93"
(88.7)
34.93"
(88.7)
15.88
(40.3)
15.88
(40.3)
15.88
(40.3)
50.38"
(127.9)
50.38"
(127.9)
50.38"
(127.9)
26.75"
(67.9)
26.75"
(67.9)
26.75"
(67.9)
46.75"
(118.7)
54.75"
(139.1)
54.75"
(139.1)
46.75"
(118.7)
50.38"
(127.9)
50.38"
(127.9)
21.50"
(54.6)
21.50"
(54.6)
21.50"
(54.6)
50.38"
(127.9)
50.38"
(127.9)
50.38"
(127.9)
52"
34.93"
(132.1) (88.7)
15.88
(40.3)
50.38" 26.75"
(127.9) (67.9)
52"
(132.1)
52"
(132.1)
52"
(132.1)
50.38"
(127.9)
50.38"
(127.9)
50.38"
(127.9)
50.38" 26.75"
(127.9) (67.9)
34.93"
(88.7)
34.93"
(88.7)
34.93"
(88.7)
23.75"
(60.3)
35.75"
(90.8)
15.88
(40.3)
15.88
(40.3)
15.88
(40.3)
52"
34.93"
(132.1) (88.7)
35.75"
(90.8)
15.88
(40.3)
26.75"
(67.9)
26.75"
(67.9)
26.75"
(67.9)
54.75"
(139.1)
46.75"
(118.7)
46.75"
(118.7)
29.50"
(74.9)
21.50"
(54.6)
21.50"
(54.6)
PP
29.75"
(75.6)
29.75"
(75.6)
29.75"
(75.6)
18.38"
(46.7)
29.75"
(75.6)
14.25"
(36.2)
14.25"
(36.2)
14.25"
(36.2)
46.75" 29.75"
(118.7) (75.6)
29.75"
(75.6)
14.25"
(36.2)
Chapter 3 Specifications
Rear View
96"
(2440)
22"
(560)
22"
(560)
50"
(1270)
24"
(610)
32"
(815)
Loadbed Height
24" (610 mm) with standard height compartments
32" (813 mm) with raised compartments
19
21
CHAPTER 4
22
52.00"
(132 cm)
5.20"
(13.2 cm)
CHASSIS FRAME
7.00"
(17.8 cm)
6.00"
(15.2 cm)
49.16"
(124.9 cm)
3,7
1
3,7
2 3
8,7
8,7
2,6
5 9
4,5
8,7
3,7
2 4
LEFT AND RIGHT SIDE PACKS ARE OMITTED FOR CLARITY. FASTENERS CAN BE INSTALLED FROM
EITHER DIRECTION.
WHEN USING A TORQUE WRENCH, ALWAYS HOLD THE BOLT AND APPLY TORQUE TO THE NUT WITH
THE TORQUE TOOL.
FRONT NUTS AND BOLTS ARE GRADE 8. TORQUE TO 160 FT-LB (22.1 KG-M).
REAR NUTS AND BOLTS ARE GRADE 8. TORQUE TO 160 FT-LB (22.1 KG-M).
MUDFLAPS ARE PLACED AT THE FRONT OF THE REAR COMPARTMENT. (THE REAR COMPARTMENT
IS NOT SHOWN.)
DRILL 2 HOLES 0.63" (1.6 cm) PER SIDE THROUGH THE FRAMERAIL.
POSITION THE BRACKET AS FAR FORWARD AS POSSIBLE WHILE ALIGNING WITH THE 3" (7.6 cm) HOLE
SPACING IN THE BODY MOUNT RAIL.
DETAILS
.31-18X 1.25 HH GR5 Z
.62-11X 2.00 HH GR8 Z
.31-18 HEX NYLOCK
.31 BONDED PLATED
.31X1.50 OD ZINC
.62 FLAT ASTM F436
.62-11 HEX ZINC NYLOCK GR8
16H X 24W
QUANTITY
2
6
12
6
6
6
24
12
2
23
15
18, 19
4
17
DETAIL B
SCALE 1:1
14 1
13
15
15
16
7(2)
12
5, 9
5
3
10
8
11
9
3 2
DETAIL A
SCALE 1/4
24
7(8)
NOTES (SEE REFERENCE NUMBER IN BOX):
1
DESCRIPTION
LATCH ASSEMBLY, 3 PT
ROD-DOOR
ROD-DOOR
ROD-DOOR
ROD-DOOR
HANDLE-BOLD-ON BLACK
STEP GRIP STRUT, LH
CAP SCREW
STEP GRIP STRUT, RH
SCREW-THREAD CUT
WASHER-FLAT
NUT
RUBBER FENDER
DETAILS
23.12 LG W-.75in OFFSET (2-4)
27.12 LG W-.75in OFFSET (1-4)
14.38 LG W/.75in OFFSET (2-4)
10.38 LG W-.75in OFFSET (2-4)
(WAS 60126311)
.31-18 X 1.00 TRH PHH
(WAS 60126312)
.31-18 X 0.75 HWH-1
.31 R WRT 304SS
SS .31-18 HEX NYLOC
DOM II / DOM III
QUANTITY
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D
2
1
A/R
1
10
4
A/R
2
DESCRIPTION
RIVET-POP
PLUG-PLASTIC BUTTON
TREAD
WEATHERSTRIP
PLASTIC EDGING, BLACK
DRIP TRAY-CRANE
COMPARTMENT
SPRING-PNEUMATIC
BALL STUD
NUT
DETAILS
ALUMINUM .250 X .50 GRIP LG HD
12" X 21"
.75 X .71
DOM I, II, DSC
3" STROKE
.31-18 HEX NYLOCK
25
QUANTITY
AS REQ'D
AS REQ'D
2
AS REQ'D
AS REQ'D
1
AS REQ'D
AS REQ'D
AS REQ'D
26
4
5
6
13
15 (3 PER HINGE)
7
8
16 (1
PER HINGE)
9
10
11
A
13
12
BEFORE
ASSEMBLY,
APPLY
LOCTITE 515
17 AROUND
EACH HOLE.
DETAIL A
14
(4 PER HINGE)
SIDEPACK HEIGHT
ITEM LOCATION
1.
2.
2.
2.
3.
4.
5.
6.
7.
8.
8.
8.
9.
LEFT VERT 1
LEFT VERT 2 (11' ONLY)
LEFT VERT 2 (13' ONLY)
LEFT VERT 2 (14' ONLY)
LEFT VERT 3
LEFT HORIZ W/LATCH
LEFT HORIZ W/O LATCH
LEFT REAR
RIGHT VERT 1
RIGHT VERT 2
RIGHT VERT 2
RIGHT VERT 2
RIGHT VERT 3
BODY
LENGTH
ALL
11'
13'
14'
13' & 14'
11', 13', 14'
11', 13', 14'
ALL
ALL
11'
13'
14'
13' & 14'
52" DOM II
60" DOM II
71414310
71414308
71414307
71414310
71414308
71414322
71414341
71414307
71414310
71414312
71414307
71414310
71414312
71414305
71414313
71414311
71414305
71414313
71414324
71414343
71414311
71414305
71414306
71414311
71414305
71414306
SIDEPACK HEIGHT
ITEM LOCATION
10.
11.
12.
13.
14.
BODY
LENGTH
11', 13', 14'
11', 13', 14'
ALL
ALL
ALL
52" DOM II
60" DOM II
CRANE BOX
ALL
15.
16.
ALL
17.
ALL
72661383
14.
71414322
71414324
71414341
71414343
71414307
NA
60126276
60126276
72601652 - 4 PER HINGE
27
28
29
77041701
7
2
3
IGNITION
12V
5
6
1,2
PTO
3
3
5
E-BRAKE
80-PIN
CONNECTOR
ON T.C.M.
WIRE 43
(143)
GM (143)
WIRE 50
(150)
GM (104)
NOTE:
1
Different chassis may have different codes for the TCM wire numbers.
TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at that
location.
TCM for Sterling Actera is located under the cab. Use customer access Metripack connector located on the
driver's side wheel well. Use cavity "F" for pin 43 and cavity "G" for pin 50. Use item #5 terminal to connect.
TCM for International 4300 and 4400 models is located under the cab. Use customer access Metripack
connector located in the driver's side, upper wheel well. Use cavity "B" for wire 43 and cavity "C" for wire 50.
Use item #5 terminal to connect.
2007 and newer GM Transmission Connector (Located near upfitter connector in the engine compartment on the
right side) Wire 143 = Pin C; Wire 104 = Pin K.
ALLISON T1000/T2000 4th GEN SINGLE PTO WIRING PARTS LIST
ITEM
PART #
1.
77044764
2.
77041527
3.
77041251
4.
77441047
5.
77044556
6.
77041701
NEW 20061108
DESCRIPTION
FUSE HOLDER W/O FUSE
FUSE-ATC 7.5 AMP
RELAY
TERMINAL, MP 150 16-18GA MALE
DIODE
SWITCH-ROCKER
QUANTITY
1
1
2
2
1
1
30
Allison T1000/T2000 TCM with Dual PTO (4th Generation) (2006-present) (99904085-2)
COMPRESSOR
SWITCH
77041701 7
6
2
3
5
6
IGNITION
12 V
1,2
2
3
PTO
CMPRSR
PTO
COMP
RELAY
CRANE
SWITCH
77041701 7
5
6
4
3
E-BRAKE
80-PIN
CONNECTOR
ON T.C.M.
PTO
CRANE
PTO
4
WIRE 43
(143)
GM (143)
PTO
SOLENOID
CRANE
RELAY
WIRE 50
(150)
GM (104)
NOTE:
1
Different chassis may have different codes for the TCM wire numbers.
TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at that
location.
TCM for Sterling Actera is located under the cab. Use customer access Metripack connector located on the
driver's side wheel well. Use cavity "F" for pin 43 and cavity "G" for pin 50. Use item #5 terminal to connect.
TCM for International 4300 and 4400 models is located under the cab. Use customer access Metripack
connector located in the driver's side, upper wheel well. Use cavity "B" for wire 43 and cavity "C" for 50. Use
item #5 terminal to connect.
2007 and newer GM Transmission Connector (Located near upfitter connector in the engine compartment on the
right side) Wire 143 = Pin C; Wire 104 = Pin K.
ALLISON T1000/T2000 4th GEN DUAL PTO WIRING PARTS LIST
ITEM
PART #
1.
77044764
2.
77041527
3.
77044556
4.
77041251
5.
77441047
6.
77041701
NEW 20061108
DESCRIPTION
FUSE HOLDER W/O FUSE
FUSE-ATC 7.5 AMP
DIODE - 2.2 AMP/ 274 V
RELAY
TERMINAL, MP 150 16-18GA MALE
SWITCH-ROCKER
QUANTITY
1
1
3
3
2
2
31
Allison T3000/T4000 TCM with Single PTO (4th Generation) (2006-present) (99904085-3)
77041701
7
IGNITION
12 V
2
3
1,2
5
6
3
5
PTO
E-BRAKE
3
PIN 45
(145)
80 PIN
CONNECTOR
ON T.C.M.
PIN 17
(117)
PIN 3
(103)
NOTES:
1
Different chassis may have different codes for the TCM wire numbers.
TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at that
location.
2007 and newer GM Transmission Connector (Located near upfitter connector in the engine compartment on the
right side) Pin 45 = Pin A; Pin 17 = Pin B; Pin 3 = Pin J
ALLISON T3000/T4000 4th GEN SINGLE PTO WIRING PARTS LIST
ITEM
PART #
1.
77044764
2.
77041527
3.
77041251
4.
77441047
5.
77044556
6.
77041701
NEW 20061108
DESCRIPTION
FUSE HOLDER W/O FUSE
FUSE-ATC 7.5 AMP
RELAY
TERMINAL MP 150 16-18GA
DIODE - 2.2 AMP/ 274 V
SWITCH-ROCKER
QUANTITY
1
1
2
3
1
1
32
Allison T3000/T4000 TCM with Dual PTO (4th Generation) (2006-present) (99904085-4)
COMPRESSOR
SWITCH
7
6
2
3
5
6
IGNITION
12 V
PTO
SOLENOID
1,2
4
3
COMP
RELAY
CRANE
SWITCH
7
CMPRSR
PTO
6
2
3
E-BRAKE
5
6
CRANE
RELAY
CRANE
PTO
4
3
PIN 45
(145)
80 PIN
CONNECTOR
ON T.C.M.
PIN 17
(117)
4
PIN 3
(103)
NOTES:
1
Different chassis may have different codes for the TCM wire numbers.
TCM for Freightliner is behind the dash on the passenger side of the cab. Splice into appropriate wires at that
location.2
007 and newer GM Transmission Connector (Located near upfitter connector in the engine compartment on the
right side) Pin 45 = Pin A; Pin 17 = Pin B; Pin 3 = Pin J
ALLISON T3000/T4000 4th GEN DUAL PTO WIRING PARTS LIST
ITEM
PART #
1.
77044764
2.
77041527
3.
77044556
4.
77041251
5.
77441047
6.
77041701
NEW 20061108
DESCRIPTION
FUSE HOLDER W/O FUSE
FUSE-ATC 7.5 AMP
DIODE - 2.2 AMP/ 274 V
RELAY
TERMINAL, MP 150 16-18GA MALE
SWITCH-ROCKER
QUANTITY
1
1
3
4
REF
2
33
Allison T1000/T2000 TCM Freightliner - Single PTO (4th Generation) (2006-present) (99904085-5)
TO FREIGHTLINER HARNESS
(BACK OF CAB) CONNECTION TO
PTO SOLENOID CONNECTOR
200D 151T
(PURPLE)
GROUND (BLACK)
2 PIN CONNECTOR
1
PTO ENGAGE
(IMT HARNESS)
E-BRAKE
2
PTO
PRESSURE
SWITCH
WIRE 43
(143)
80-PIN
CONNECTOR
ON T.C.M.
1
PTO
WIRE 50
(150)
34
LOOKING
AT REAR
OF PUMP
S
CCW
CW
CW
P
CW
FRONT
OF
TRUCK
CCW
The pump / driven equipment should always rotate in the opposite direction of the PTO.
LOOKING
AT REAR
OF PUMP
P
S
CCW
11.5"
(29.2 cm)
14.75"
(37.5 cm)
G
H
J
J
G
H
J
H
J
H
J
G
H
J
HOLES
E
F
G
H
J
E
F
G
H
J
E
F
CRANE MODEL
1015/3203i / 4004i (IMT)
2003i* / 2020 / 4004i** (non-IMT)
* Requires adapter plate 51721678 at installation.
** Requires adapter plate 51721680 at installation.
2820 / 3020 / 3820 / 5020 / 5005i / 6006i / 7500S / 7500
6020
6025 / 8600S / 8600 / 9500S / 9500 / 10000S / 10000
35
36
5,6
41
7(6)
5(8) 2
6(2)
5,7
5,7
DOOR
SIDE
5,7
5,7
5,7
5,6
REAR
OF TRUCK
TORQUE MOUNTING BOLTS TO 680 FT-LB (94 KG-M). (8 PLACES) USE THE SUPPLIED 3" (7.6 cm) BOLTS
WITH A CRANE BOX TOP PLATE THICKNESS OF 1/2" TO 5/8" (1.3 cm TO 1.6 cm) ONLY. DETERMINE THE
THICKNESS OF THE CRANE BOX TOP PLATE PRIOR TO MOUNTING. IF DIFFERENT LENGTH BOLTS
ARE REQUIRED, THEY MUST BE 1-8, GRADE 8, ZINC COATED, OF PROPER LENGTH. FAILURE TO USE
PROPER LENGTH BOLTS MAY CAUSE THE BOLTS UNDER THE CRANE SWING BEARING TO BOTTOM
OUT BEFORE TORQUING. INSURE A MINIMUM OF 1-1/2" (3.8 cm) THREAD ENGAGEMENT.
37
7.25
(18.4 cm)
6.75
(17.1 cm)
14.75
(37.5 cm)
13.75
(34.9 cm)
REAR OF TRUCK
6 (15.2 cm) THROUGH
CRANE BOX TOP ONLY
6.63
(16.8 cm)
99905067 PARTS
ITEM
PART #
1.
93713669
2.
CRANE
3.
BODY
4.
72042097
5.
72601748
6.
72063066
7.
72063286
REV D 20120523
DESCRIPTION
INSTALLATION KIT
CRANE ASSEMBLY
DOMINATOR BODY
LEVEL INDICATOR LEVEL
CAP SCREW
WASHER
WASHER
DETAILS
7500-10000
KIT #
#1
1.00- 8X 3.00 SH GR8
#1
1.00 FLAT HI STR
#1
FLAT 1.00 H ASTM F436 #1
Z-CUT
QUANTITY
1
1
1
1
8
2
6
38
3
11,12,13
9
6
CRANE
RETURN
SUCTION
7
8
CRANE
PRESSURE
10
NOTES (SEE REFERENCE NUMBER IN BOX):
1
HYDRAULIC LINES
BODY LENGTH
CRANE PRESSURE
CRANE RETURN
SUCTION
9'
51399200
51399182
89399174-6'
11'
51396239
51399183
89399174-6'
13'
51396721
51399180
89399174-6'
14'
51396721
51399180
89399174-6'
19'
51397030
51399207
89399174-6'
11'
51396721
51399180
89399174-9'
13'
51396722
51399208
89399174-9'
14'
51396722
51399209
89399174-9'
19'
51397032
51399210
89399174-9'
9'
51399201
51399184
89399174-9'
DETAILS
KIT #
REF
1.25 SUCTION
REF
1.25 OD
1
21 GAL
1
M STR/M JIC 20 20
1
MPT/HEX/MPT 1.50 1.25 2
1.25
2
STL 1.25MPT 1.25
2
M JIC/F JIC 12 20
1.75 T-BOLT
2
.50-13X 1.50 HH GR5 Z
1
QTY
1
1
1
1
1
1
1
1
1
2
2
DETAILS
.50 FLAT
.50 LOCK
KIT #
1
1
39
QTY
2
2
12
1
13
6
14
15
17,18,19
8
11
PRESSURE
9
10
16
SUCTION
13'
51399186
14'
51399186
19'
51399186
89399174-6'
89399174-6'
89399174-6'
40
13'
51399187
14'
51399187
19'
51399187
89399174-9'
89399174-9'
89399174-9'
DETAILS
1.25
21 GAL
KIT #
REF
REF
REF
1
QTY
1
1
1
1
1.25 OD
2
-
1
1
3
3
3
1
2
2
2
3
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
COMPRESSOR
PRESSURE
6
5
8,9,10
BULKHEAD PANEL
REMOVED FOR CLARITY
SUCTION
HYD LINES
BODY LENGTH
COMPRESSOR
PRESSURE
SUCTION
99905350 PARTS LIST
ITEM
PART #
1.
91723963
2.
3.
4.
91723969
91724099
CAS40P
5.
51399265
6.
72534811
7.
72534819
8.
72060093
9.
72063005
10.
72063053
NEW 20111215
9' - 19'
51396267
89393401-6'
89393401-9'
DESCRIPTION
KIT, HYDRAULIC
RESERVOIR
KIT, HYDRAULIC CAS40P
KIT, HYDRAULIC SUCTION
COMPRESSOR-MODEL
CAS40P
HOSE
ADAPTER
NIPPLE
CAP SCREW
WASHER
WASHER
DETAILS
1.25
QUANTITY
REF
REF
REF
1
1
1
1
2
2
2
41
42
11
1
12
13
9
14
22
21
18
15 25,26,27
43
7 2
19
16
23,24
20
A
DETAIL A
17
CRANE
PRESSURE
CRANE
RETURN
COMPRESSOR
PRESSURE
10
HYDRAULIC LINES
CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE
SUCTION
11'
51396329
51399177
51399186
13'
51396721
51399178
51399186
14'
51396721
51399179
51399186
19'
51397030
51399180
51399186
89397483-6'
89397483-6'
89397483-6'
89397483-6'
44
11'
51396721
51399182
51399187
13'
51396722
51399183
51399187
14'
51396722
51399184
51399187
19'
51397032
51399185
51399187
89397483-9'
89397483-9'
89397483-9'
89397483-9'
91723964
91724098
20013
6.
51723758
7.
8.
73540446
71414719
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
51399167
51399166
72534749
72053251
73054379
72531552
72532359
72534814
72533592
72053767
72532367
72534564
21.
72053766
22.
72661656
23.
72601992
24.
72063051
25.
72060093
26.
72063005
27.
72063053
REV A 20110923
DESCRIPTION
KIT, HYDRAULIC RESERVOIR
KIT, HYDRAULIC RETURN
MANIFOLD
KIT, HYDRAULIC CAS435
KIT-HYDRAULIC SUCTION
COMPRESSOR-MODEL
CAS435HA
RESERVOIR ASSEMBLY WITH
FILTER
MANIFOLD-RETURN
TUBE ASSEMBLY-HYDRAULIC
RESERVOIR
HOSE
HOSE
ADAPTER
NIPPLE-PIPE
VALVE-BALL
NIPPLE-BARB
ADAPTER
ELBOW
NIPPLE-BARB BRS
ELBOW
ADAPTER
PLUG-STR
ELBOW
CLAMP-HOSE
CAP SCREW
WASHER
CAP SCREW
WASHER
WASHER
DETAILS
KIT #
REF
REF
QUANTITY
1
1
1.5
REF
REF
-
1
1
1
21 GAL
1.25 OD
2
1
1
1
2
3
1
4
4
4
3
2
3
2
3
2
1
1
1
1
1
1
1
1
1
1
1
1
3
4
2
2
1
1
1
1
2
2
2
2
2
2
45
12
4
15,16,17
SUCTION
7
CRANE
RETURN 8
6
11
9
13,14
COMPRESSOR
PRESSURE
CRANE
PRESSURE
10
DETAIL A
HYDRAULIC LINES
CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE
SUCTION
11'
51396329
51399177
51399267
13'
51396721
51399178
51399267
14'
51396721
51399179
51399267
19'
51397030
51399180
51399267
89397483-6'
89397483-6'
89397483-6'
89397483-6'
11'
51396721
51399182
51399268
13'
51396722
51399183
51399268
14'
51396722
51399184
51399268
19'
51397032
51399185
51399268
89397483-9'
89397483-9'
89397483-9'
89397483-9'
DESCRIPTION
DETAILS
KIT-HYDRAULIC RETURN MANIFOLD
KIT-HYDRAULIC RESERVOIR
KIT-HYDRAULIC CAS40P
COMPRESSOR CAS40P
MANIFOLD-RETURN
HOSE
FF 1.25 X 49.00 (20-20) 100R4 GMV
QUANTITY
1
1
1
1
1
1
46
DESCRIPTION
HOSE
ELBOW
ELBOW
ADAPTER
PLUGNIPPLEWASHER
CAP SCREW
WASHER
CAP SCREW
WASHER
DETAILS
FJ .75 X 104.00 (12-12) 100R4 GMV
M STR/90/M JIC 12 12
M STR/90/M JIC 20 20
M STR/M JIC 16 12
STR SOC HD STL 12 ZERO LEAK
BARB BRS .75MPT/90/.75
.38 LOCK
.38-16X .75 HH GR5 Z
.50 FLAT
.50-13X 1.50 HH GR5 Z
.50 LOCK
QUANTITY
1
1
1
1
1
1
2
2
2
2
2
16
20
13
14
15
11
22
47
48
23,24,27
18
5 1
19
17
25,26
21
DETAIL A
12
SUCTION
10
11
CRANE
PRESSURE
10
COMPRESSOR
PRESSURE
CRANE RETURN
HYDRAULIC LINES
CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE
11'
51396329
51399177
51399175
13'
51396721
51399178
51399175
14'
51396721
51399179
51399175
19'
51397030
51399180
51399175
49
11'
51396721
51399182
51399204
13'
51396722
51399183
51399204
14'
51396722
51399184
51399204
19'
51397032
51399185
51399204
HOSE
NIPPLE-PIPE BLK
VALVE-BALL
NIPPLE-BARB
ADAPTER
ELBOW
ELBOW
ADAPTER
ELBOW
PLUG-STR SOC HD STL
CLAMP-HOSE
CAP SCREW
WASHER
CAP SCREW
WASHER
WASHER
DETAILS
21 GAL
KIT #
REF
REF
REF
REF
2
1
QTY
1
1
1
1
1
1
1.25 OD
1.5
1
FJ 1.00 X 63.00 (12-12) 100R17
FF 1.00 X 140.00 (16-16) 100R4
FF 1.25 X 49.00 (20-20) 100R4
GMV
FJ .38 X 90.00 (8-8) 100R17
1.50X CLOSE
1.5
STL 1.50MPT 1.50
M STR/M JIC 20 20
M STR/90/M JIC 20 20
M STR/90/M JIC 12 12
M STR/M JIC 16 16
M STR/90/M JIC 6 6
.12 ZERO LEAK
2.00 T-BOLT
0.5-13X 1.50 HH GR5 Z
.50 FLAT
0.38-16X .75 HH GR5 Z
.38 LOCK
.50 LOCK
3
3
2
1
1
1
3
4
4
4
1
2
2
3
3
2
4
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
50
SUCTION
CRANE
PRESSURE
8
18,19,20
12
6
9
11
B
13
A
10
15
14
16,17
DETAIL A
RIGHT HAND SIDEPACK
REMOVED FOR CLARITY
DETAIL B
HYDRAULIC LINES
CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE
SUCTION
11'
51396329
51399177
51399175
13'
51396721
51399178
51399175
14'
51396721
51399179
51399175
19'
51397030
51399180
51399175
89397483-6'
89397483-6'
89397483-6'
89397483-6'
11'
51396721
51399182
51399204
13'
51396722
51399183
51399204
14'
51396722
51399184
51399204
19'
51397032
51399185
51399204
89397483-9'
89397483-9'
89397483-9'
89397483-9'
DETAILS
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
51
52
10
1
12
9
5
8
11
17,18,19
13
14
SUCTION
15
16
6
7
COMPRESSOR
PRESSURE
HYDRAULIC LINES
BODY LENGTH
COMPRESSOR
PRESSURE
SUCTION
11'
51399175
13'
51399175
14'
51399175
19'
51399175
89397483-6'
89397483-6'
89397483-6'
89397483-6'
11'
51399204
13'
51399204
14'
51399204
19'
51399204
89397483-9'
89397483-9'
89397483-9'
89397483-9'
PART #
91723963
91723965
3.
4.
91724098
51723758
5.
71414719
6.
51396747
DESCRIPTION
KIT, HYDRAULIC RESERVOIR
KIT, HYDRAULIC
CAS2545/CAS3560
KIT-HYDRAULIC SUCTION
RESERVOIR ASSEMBLY WITH
FILTER
TUBE ASSEMBLY-HYDRAULIC
RESERVOIR
HOSE
7.
51399188
HOSE
8.
51399194
HOSE
9.
CAS3560
10.
72534749
11.
72534534
12.
72053760
13.
72053251
14.
73054379
15.
72531552
16.
72661656
17.
72060093
18.
72063005
19.
72063053
REV A 20110923
DETAILS
KIT #
REF
REF
QTY
1
1
1.5
21 GAL
REF
1
1
1
1.25 OD
1
1
1
1
M STR/M JIC 20 20 1 1
M JIC/F JIC 16 20 - 1
M STR/90/M JIC 6 6 2 1
1.50X CLOSE 3 1
1.50 3 1
1.50MPT 1.50 3 1
2.00 T-BOLT 3 2
.50-13X 1.50 HH GR5 Z 1 2
.50 FLAT 1 2
.50 LOCK
1
2
3
3
3
3
1
1
1
1
1
1
1
1
1
2
2
2
2
53
54
A
10,11,12
6
5
9
DETAIL A
BULKHEAD PANEL
REMOVED FOR CLARITY
COMPRESSOR PRESSURE
SUCTION
HYDRAULIC LINES
COMPRESSOR
PRESSURE
SUCTION
11' - 19'
51399175
89397483-6'
89397483-9'
DESCRIPTION
KIT-HYD RESERVOIR
KIT-HYD CAS60R
KIT-HYD 1.50 SUCTION
COMPRESSOR-CAS60R
HOSEADPTRADPTRELBOW-STL
NIPPLE-BARB
CAP SCREW
WASHER
WASHER
DETAILS
QUANTITY
1
1
1
1
1
1
1
1
1
10
2
2
COMPRESSOR
PRESSURE
18,19,20
CRANE RETURN
5
13
14
15
SUCTION
CRANE PRESSURE
COMPRESSOR
PRESSURE
10
6
16,17
11
12
8
DETAIL A
HYDRAULIC LINES
CRANE PRESSURE
CRANE RETURN
COMPRESSOR
PRESSURE
11'
51396329
51399177
51399175
13'
51396721
51399178
51399175
14'
51396721
51399179
51399175
19'
51397030
51399180
51399175
14'
51396722
51399184
51399204
19'
51397032
51399185
51399204
11'
51396721
51399182
51399204
13'
51396722
51399183
51399204
55
56
DESCRIPTION
KIT-HYD RETURN MANIFOLD
KIT-HYDRAULIC RESERVOIR
KIT-HYD CAS45R
KIT-HYD 1.50 SUCTION
COMPRESSOR-CAS45R
MANIFOLD-RETURN
HOSE
HOSE
ELBOW
ELBOW
PLUG
ADAPTER
ADAPTER
ELBOW
NIPPLE-BARB
CAP SCREW
WASHER
CAP SCREW
WASHER
WASHER
DETAILS
BULKHEAD PANEL
REMOVED FOR CLARITY
DETAIL B
QUANTITY
REF
REF
REF
REF
1
1
1
2
1
1
1
1
1
1
1
2
2
6
2
2
57
HYDRAULIC LINES
COMPRESSOR
PRESSURE
SUCTION
11' - 19'
51399175
89397483-6'
89397483-9'
DESCRIPTION
KIT-HYD RESERVOIR
KIT-HYD CAS45R
KIT-HYD 1.50 SUCTION
COMPRESSOR-CAS45R
HOSE
ADAPTER
ADAPTER
ELBOW
NIPPLE-BARB
CAP SCREW
WASHER
WASHER
DETAILS
5
6
8
5 2
7
1
2
3,4 3
1
5
5
5
QUANTITY
REF
REF
REF
1
1
1
1
1
1
2
2
2
58
70034510
DESCRIPTION
HYDRAULIC TANK WELDMENT
HYDRAULIC FILTER ASSEMBLY
BOLT, SELF SEALING
LUBRICANT
LOCTITE
CAPLUG, THREAD
PROTECTOR
O-RING PLUG
CLAMP ASSEMBLY
DETAILS
29 GPM
M8 X 1.25 X 35 mm
#565
QUANTITY
1
1
3
AS REQ'D
AS REQ'D
1
1
1
DIPSTICK
AIR
BREATHER
SAE 20 1-5/8-12 UN
1/8 NPT
INDICATOR
PORT
DIPSTICK
90734588 INCLUDES:
59
60
9
7
6
5
8
99905358 PARTS LIST
ITEM
PART #
1.
91724098
2.
71414719
3.
72534749
4.
51723758
5.
72531552
6.
73054379
7.
72053251
8.
72661656
9.
51399167
NEW 20111215
DESCRIPTION
KIT-HYD 1.50 SUCTION
TUBE ASSEMBLY-HYD
ADAPTER
RESERVOIR ASSEMBLY
W/FILTER
NIPPLE-BARB
VALVE-BALL
NIPPLE-PIPE
CLAMP-HOSE
HOSE
DETAILS
1.25 OD
M STR/M JIC 20 20
21 GAL
QUANTITY
1
1
1
1
1
1
1
1
REF
61
7
8
9
99905359 PARTS LIST
ITEM
PART #
1.
91724099
2.
72534749
3.
71414719
4.
51723758
5.
51399167
6.
72534438
7.
73054232
8.
72531550
9.
72661642
NEW 20111215
DESCRIPTION
KIT-HYD 1.25 SUCTION
ADAPTER
TUBE ASM-HYD
RESERVOIR ASM W/FILTER
HOSE
ADAPTER
VALVE-BALL
NIPPLE-BARB
CLAMP-HOSE
DETAILS
M STR/M JIC 20 20
1.25 OD
21 GAL
FF 1.25 X 49.00 (20-20) 100R4 GMV
MPT/HEX/MPT 1.50 1.25
1.25
STL 1.25MPT 1.25
1.75 T-BOLT
QUANTITY
REF
1
1
1
1
1
1
1
1
62
0.44" Typ.10
63
64
2
7
6
3
5
4
DRILL 0.56" HOLES
4 PLACES
30.50"
2.26"
99905363 PARTS LIST
ITEM
PART #
1.
51724483
2.
CAS40P
3.
76399273
4.
72060117
5.
76392599
6.
72063005
7.
72062080
REV B 20120405
18.00"
1.23"
DESCRIPTION
HARDWARE KIT-CAS40P INSTALL
COMPRESSOR-CAS40P
GASKET-MOUNT
CAP SCREW
WASHER
WASHER
NUT
DETAILS
QUANTITY
REF
1
2
4
4
4
4
65
2
7
6
DRILL 0.56"
HOLES
4 PLACES
5
4
33.75"
3.49"
99905364 PARTS LIST
ITEM
PART #
1.
51724484
2.
CAS45R
3.
76399272
4.
72060117
5.
76392599
6.
72063005
7.
72062080
NEW 20111215
15.5"
2.11"
DESCRIPTION
HARDWARE KIT-CAS45R INSTALL
COMPRESSOR-CAS45R
GASKET-MOUNT
CAP SCREW
WASHER
WASHER
NUT
DETAILS
QUANTITY
REF
REF
2
4
4
4
4
66
7 6
3
5
4
29"
3.58"
15.19"
2.11"
DETAILS
QUANTITY
REF
REF
2
4
4
4
4
11 10
8
5
5
7
6
DETAILS
#10-24X.5 BTNHD ZC
#10-24 HEX NYLOC
.31 FLAT
.31-18 HEX NYLOCK
.31-18 X .75 HHGR5Z
3/8" BLACK
3/8" RED
KIT #
#1
#1
#1
#1
#1
#1
QTY
1
1
1
1
4
4
2
2
2
REF
REF
67
68
4
3(4)
2
1
2
4(4)
1
1
4(4)
1
AS REQUIRED.
WIRE HARNESS 77441135 CONNECTS TO THE HARNESS ON THE BACK OF THE ELECTRICAL PANEL.
TERMINATE FAN WIRING WITH ITEMS #7, 8, 11. BLACK WIRE TO CAVITY A. RED WIRE TO CAVITY B.
DETAILS
12V AXIAL
8-32 HEX NYLOCK
#8-32 X 2.5 RDH
GREEN
QUANTITY
2
2
4
8
1
1
4
2
6
6
4
69
KIT #
QUANTITY
1
1
1
#1
#1
#1
#1
#1
#1
#1
#1
#2
#3
#2
#3
#2
#3
#2 & #3
#2 & #3
#2 & #3
#2 & #3
#2 & #3
REF
REF
1
1
1
1
3
1
1
35 FT
.50 FT
4
4
4
4
8
8
4
4
4
4
8
70
16,17
71
MOUNTING PATTERNS
2003i MOUNTING PATTERN
12"
10"
0.81"
5"
5"
7.38"
7.38"
6"
6"
18"
4.63"
9.25"
12"
1.13"
7.38"
14.75"
12"
14.75"
4.63"
6"
18"
6"
9"
4.75"
4.75"
9.5"
13"
9"
ALLOW 16" RADIUS
FOR SWING CLEARANCE
11.5"
12"
14"
2 The electrical power switch (item #7) provides power for the crane. Install the switch onto
the power unit cover.
22
18
7
19
KEY SUPPLIED
WITH 70734331
SWITCH. SPARE
KEY - 70734357.
21
13.5"
6
2.75"
3.5"
5.03"
4 HOLES,
0.266" DIA.
20
22
LOCATION OF
SWITCH BRACKET
IN CRANE BOX
INSIDE VIEW
OF CRANE BOX
3 Install the vehicle level indicator (item #8) parallel to the door reinforcements.
72
4 After mounting your crane, wire the crane to the vehicle's 12VDC electrical system using the
following steps. Use the parts list above to identify parts. Your crane installation kit,
51721572, includes a 10.7 m (35') long cable, IMT # 89044276 (item #13 in the parts list).
Use this cable to ground the auxiliary battery, the underhood battery, and to connect the
batteries to the fuses and the fuses to the crane on-off switch. Cut the cable to length after
determining the lengths required.
5 Ground the crane by connecting the crane ground cable to bare metal inside the crane box.
13
POWER
CABLE
BRACKET
14
9
89044276 (#13)
ON-OFF SWITCH TO FUSE
(CUT TO LENGTH)
6 Connect the crane power cable from the male power cable connector to the on-off power
switch. Connect cable (item #13 - 89044276), cut to length, from the crane power switch
(item #7) to an electrical bulkhead connector, which will be connected to the fuses in step #8.
Use 3/8" (0.95 cm) ring terminals (item #9 - 77040209) for each connection. Heat shrink the
connections (item #14 - 89392333).
WARNING
Protect the power cable from damage by
fastening it inside the frame channel and
covering it with protective covering including
loom, conduit, etc. Be sure to use rubber
grommets or other protection when running
the power cable through steel bulkheads.
73
7 Use approximately 4' (1.2 m) of the cable (item #13) to ground both the vehicle battery and
auxiliary battery. Connect one end of the ground cable to the negative terminal on the
battery, and the other end to bare metal on the truck body. Use a 5/16" (0.79 cm) ring
terminal (item #10 - 77040529) to connect to the truck body.
WARNING
Install the ground cable to the negative
terminal of the batteries! The crane electrical
ground completes the electrical circuit
through the structure of the crane to the
vehicle frame. The vehicle factory ground is
NOT sufficient to carry the current required by
the crane. Without this extra ground cable,
your crane may not operate at rated capacity,
and motor, contactor, or electrical damage
may occur.
Mount one 225-amp fuse holder (item #11) close to the vehicle battery in a location which
can be easily accessed if the fuse needs to be replaced. Repeat with the auxiliary battery.
Use approximately one foot (30.5 cm) of cable (item #13) to connect the positive terminals
on the vehicle batteries to the fuse holders. Connect the other end of each fuse holder to the
bulkhead pass-through connector from step #6, which is then connected to the crane power
switch. Cables connect to the fuse holders using 5/16" (0.79 cm) ring terminals (item #10 77040529). Heat shrink connections.
1
AUXILIARY
BATTERY 13-CABLE #89044276
(CUT TO APPROX. 1' (30.5 cm))
(FUSE TO BATTERY (+))
(-)
(+)
FUSE
DETAIL
13-CABLE #89044276
(CUT TO LENGTH)
FUSE
DETAIL
BULKHEAD 2
PASS-THROUGH
CONNECTOR
13-CABLE #89044276
(CUT TO APPROX. 1' (30.5 cm))
(FUSE TO BATTERY (+))
13-CABLE #89044276
(CUT TO LENGTH)
(BATTERY (-) TO CHASSIS GROUND)
10
TO CHASSIS GROUND
UNDERHOOD 1
BATTERY
13-CABLE #89044276
(CUT TO LENGTH)
(CRANE ON-OFF
SWITCH TO FUSE)
FROM ON-OFF
SWITCH
IN CRANE BOX
10 (5/16" RING
TERMINA)L
(+)
(-)
13-CABLE #89044276
(CUT TO LENGTH)
TO CRANE
10
TO CHASSIS
GROUND
TO
12
BATTERY (+)
(225-AMP
11
10 (5/16" RING FUSE)
(FUSEHOLDER)
TERMINAL)
74
NOTES:
1. Use the highest rating cold-cranking amp battery available up to 1,000 CCA. Underhood
and auxiliary batteries must be identical.
2. Use bulkhead pass-through connectors when power or ground passes through a
compartment wall.
3. Reference drawing 99904884 for wiring diagram.
75
CHAPTER 5
Compartment Options
In This Chapter
Compartment Layout (99905160) ............................................. 76
Parts List, Shelves (99905160)................................................. 77
Installation Drawing, Shelves (99905160)................................. 79
Installation Drawing, Door Trays (99905166)............................ 80
Dominator II Parts List, Drawer Units and Kits .......................... 81
Dominator II Drawer Set Reference Drawing ............................ 83
Drawer Components ................................................................ 85
Compartment Options .............................................................. 86
Tool Box Tray (51711548) ........................................................ 87
Tank Bracket, 2-Bottle (51719752) ........................................... 88
Tank Bracket, 3-Bottle (51720021) ........................................... 89
Pull-Out Bin Sets ...................................................................... 90
76
LH
LV3
LV2
LV1
RH
RV3
RV2
RV1
4,5,6
Compartment Key
LR
Left Rear
LH
Left Horizontal
LV1
Left Vertical 1
LV2
Left Vertical 2
LV3
Left Vertical 3
RH
Right Horizontal
RV1
Right Vertical 1
RV2
Right Vertical 2
RV3
Right Vertical 3
NOTE: The Left and Right Vertical 3 compartments are only used on Dominator II 13' and 14'
bodies.
99905160 COMPARTMENT LAYOUT PARTS
ITEM
PART #
1.
SEE CHART
2.
SEE CHART
3.
SEE CHART
4.
72062109
5.
72060023
6.
72063002
REV B 20111202
DESCRIPTION
SHELF
SHELF END
SHELF END
NUT
CAP SCREW
WASHER
DETAILS
QUANTITY
1
1
1
4
4
4
77
ITEM #3
ITEM #1
SHELF END SHELF
SHELF
ITEM #2
SHELF END WIDTH
LEFT VERT 1
60136436
60136436
60136439
60136439
60136439
60136439
60136439
60136439
60136439
60136439
60136439
60136439
60136438
60136438
60136438
60136438
60136439
60136439
60136439
60136439
60136438
60136438
60136438
60136438
60136439
60136439
60136439
60136439
60136439
60136439
60136441
60136441
60136441
60136441
60136437
60136437
60136437
60136437
60136441
60136441
60136441
60136441
60136441
60136441
60136440
60136440
60136440
60136440
60136441
60136441
60136441
60136441
60136441
60136441
60136441
60136441
60136441
60136441
60136437
60136437
60136447
60136450
60136446
60136449
60136852
60136853
60136447
60136450
60136446
60136449
60136446
60136449
60136445
60136448
60136444
60136443
60136447
60136450
60136446
60136449
60136852
60136853
60136447
60136450
60136446
60136449
60136446
60136449
60136445
60136448
33.62
33.62
15
15
23
23
33.62
33.62
15
15
15
15
49.75
49.75
25.75
25.75
33.62
33.62
15
15
23
23
33.62
33.62
15
15
15
15
49.75
49.75
60136860
SHELF
SHELF DIVIDER KIT NUMBER
6 INCLUDED
4 INCLUDED
4 INCLUDED
6 INCLUDED
4 INCLUDED
4 INCLUDED
10 INCLUDED
5 INCLUDED
6 INCLUDED
4 INCLUDED
4 INCLUDED
6 INCLUDED
4 INCLUDED
4 INCLUDED
10 INCLUDED
51723712
51723713
51723714
51723715
51723724
51723725
51723722
51723723
51723714
51723715
51723714
51723715
51723716
51723717
51723718
51723719
51723720
51723721
51723714
51723715
51723738
51723739
51723736
51723737
51723714
51723715
51723714
51723715
51723740
51723741
78
RIGHT HAND
DIVIDER PANELS
ITEM #3
ITEM #1
SHELF END SHELF
60136439
60136442
60136856
60136857
60136858
60136859
60136856
60136857
60136858
60136859
ITEM #3
ITEM #1
SHELF END SHELF
60136921
60136442
60136856
60136857
60136858
60136859
60136856
60136857
60136858
60136859
ITEM #2
SHELF
SHELF END WIDTH
60136863
11.5
60136862
60136862
60136862
60136862
60136862
60136862
60136862
60136862
11.5
11.5
17.5
17.5
11.5
11.5
17.5
17.5
ITEM #2
SHELF
SHELF END WIDTH
60136863
11.5
60136862
60136862
60136862
60136862
60136862
60136862
60136862
60136862
11.5
11.5
17.5
17.5
11.5
11.5
17.5
17.5
SHELF DIVIDER
SHELF KIT #
SHELVES
INCLUDED
51723744
60251213 (4)
51723728
51723729
51723730
51723731
51723728
51723729
51723730
51723731
SHELF DIVIDER
SHELF KIT #
60251213 (3)
60251213 (4)
60251213 (3)
51724702
60251213 (3)
60251213 (4)
60251213 (3)
60251213 (4)
51724698
51724699
51724700
51724701
51724698
51724699
51724700
51724701
1 OR 2
POSITION AND
DRILL AT ASSEMBLY
PART #
51720126
2.
51720127
3.
4.
51723744
SEE CHART
DESCRIPTION
DIVIDER KIT, BOLT ON, RAISED
SIDEPACKS
DIVIDER KIT, BOLT ON,
STANDARD SIDEPACKS
BOLT-ON DIVIDER KIT
SHELF KIT
5.
SEE CHART
SHELF KIT
6.
72601831
7.
72062167
8.
72062314
REV B 20111202
CAP SCREW
NUT
WASHER-STAINLESS STEEL
DETAILS
44" & 52" SIDEPACKS
QUANTITY
1
60" SIDEPACKS
20" HIGH
1.50" H 11.5" W 18.5"
DIVIDER PANEL
1.50" H 17.5" W 18.5"
DIVIDER PANEL
SS .31-18X 1.00 HH
SS .31-18 HEX NYLOC
BONDED PLTD .31
1
1
1
AS REQ'D
AS REQ'D
AS REQ'D
79
80
8.25"
(31
cm)
8.25"
(31
cm)
8
3"
(7.6
cm)
31.96"
(81.2 cm)
3"
(7.6
cm)
3"
(7.6
cm)
26.97"
(68.5 cm)
26.62"
(67.6 cm)
3"
(7.6
cm)
3"
(7.6
cm)
20.62"
(52.4 cm)
18.99"
(48.2 cm)
3"
(7.6
cm)
16.49"
(41.9 cm)
10
11
3"
(7.6
cm)
3"
(7.6
cm)
DETAIL A
21.37"
(54.3 cm)
20.68"
(52.5 cm)
NOTE:
1
Position all tray applications 3.0" (7.6 cm) above latch hole opening. Space all double tray applications 8.25"
(31 cm) apart.
81
LH
LV3
LV2
LV1
CHASSIS
CAB
RH
RV3
RV2
RV1
Compartment Key
LR
Left Rear
RH
Right Horizontal
LH
Left Horizontal
RV3
Right Vertical 3
LV3
Left Vertical 3
RV2
Right Vertical 2
LV2
Left Vertical 2
RV1
Right Vertical 1
LV1
Left Vertical 1
NOTE: The Left and Right Vertical 3 compartments are only used on Dominator II 13' and 14'
bodies.
The body configuration determines the rollout drawer sets which can be used in each body.
COMPARTMENT
BODY LENGTH
DRAWER SET WIDTH
LEFT & RIGHT VERTICAL 1 11', 13', 14'
26" Wide
LEFT & RIGHT VERTICAL 2 11' DOM I
13" Wide
11' DOM II
10" Wide
13' DOM II
13" Wide
14' DOM II
26" Wide
LEFT & RIGHT VERTICAL 3 13' & 14'
10" Wide
LEFT & RIGHT
11', 13', 14'
39" Wide
HORIZONTAL
LEFT REAR
11', 13', 14'
13" Wide
DRAWER
SET
WIDTH
10" WIDE
COMPARTMENT
APPLICATION
PART #
3" HIGH
DRAWERS
70734669
(was 70734610)
70734670
(was 70734611)
70734613
70734614
70734615
70734610
70734616
70734617
70734618
3
3
5
5
3
8
5" HIGH
7" HIGH
DRAWER SET
DRAWERS DRAWERS OVERALL
HEIGHT
22"
3
21"
21"
15"
23'
41"
39"
40"
39"
2
2
3
2
1
1
1
1
82
DRAWER
SET
WIDTH
13" WIDE
26" WIDE
39" WIDE
COMPARTMENT
APPLICATION
LEFT & RIGHT VERTICAL 2
- 13' DOMINATOR II
PART #
70733765
70733766
70733767
LEFT REAR
70733768
70733769
70733780
70733784
70733786
70733787
70733788
70733789
70733791
70733793
LEFT & RIGHT VERTICAL 1; 70733774
70733775
LEFT & RIGHT VERTICAL 2 70733776
- 14' DOMINATOR II
70733777
70733778
70733779
70733781
70733782
70733783
70733785
70733790
70733792
70733794
LEFT & RIGHT
70733770
HORIZONTAL
70733771
COMPARTMENTS
70733772
70733773
3" HIGH
DRAWERS
5
3
3
5
5
3
3
8
6
3
3
5
3
3
5
3
8
5
6
3
3
5
3
5" HIGH
7" HIGH
DRAWER SET
DRAWERS DRAWERS OVERALL
HEIGHT
22"
3
21"
1
21"
15"
2
1
23"
2
1
41"
3
39"
2
1
34"
2
1
40"
1
39"
1
31"
3
32"
4
38"
22"
3
21"
1
21"
15"
2
1
23"
2
1
41"
2
1
34"
1
39"
5
1
40"
3
39"
1
31"
3
32"
4
38"
22"
3
21"
1
21"
2
1
23"
83
4
8
1
8
1
6
3
SAMPLE DRAWING
WITH 3" DRAWERS ONLY
3
7
5
2
HEIGHT
WIDTH
RISER
HEIGHT
3.0"
DEPTH
NOTE:
1
Complete drawer set part numbers are included in Parts List, Drawer Units and Kits.
The quantity of items 1- 5, panels, risers, and shelves, is 1 per drawer set.
The quantities of items 6 - 11, slides and drawers, are based on the number of drawers in the complete kits.
Part numbers noted with (ref) in 10" wide sets are from 10.5" obsolete sets.
84
ITEM
1.
2.
3.
DESCRIPTION
PANEL-SIDE, LH
PANEL-SIDE, RH
RISER
4.
SHELF
5.
6.
7.
8.
PANEL-DRAWER BACK
DRAWER SLIDE W-TABS LH
DRAWER SLIDE W-TABS RH
SHELF-ADJUSTABLE END
9.
3" DRAWER
10.
5" DRAWER
11.
7" DRAWER
10" SET
REF
REF
60139334 (ref
60131444)
60139332 (ref
60138141)
REF
70734171
70734173
60139336 (ref
60138143)
70734667
(ref 70734608)
70734666
(ref 70734607)
70734668
(ref 70734609)
13" SET
REF
REF
60130555
26" SET
REF
REF
60130556
39" SET
REF
REF
60130557
60130552
60130553
60130554
REF
70734171
70734173
60130659
REF
70734171
70734173
60130659
REF
70734171
70734173
60130660
70733800
70733798
70733804
70733802
70733799
70733805
70733803
70733801
70733806
85
Drawer Components
SAMPLE DRAWING - DRAWER WITH 4 DIVIDERS
1
(DIVIDER)
4
(LOCK)
4
(LOCK)
NOTE:
1
Each IMT drawer comes with the standard lock 70734188. Optional replacement drawer lock sets are available
for IMT drawers. Replacement lock sets 70734420 and 70734421 can be ordered from IMT customer service.
86
DRAWER
PART #
70734667 (ref
70734608)
70734666 (ref
70734607)
70734668 (ref
70734609)
70733800
70733802
70733803
70733798
70733799
70733801
70733804
70733805
70733806
3" H X 10" W
5" H X 10" W
7" H X 10" W
3" H X 13" W
5" H X 13" W
7" H X 13" W
3" H X 26" W
5" H X 26" W
7" H X 26" W
3" H X 39" W
5" H X 39" W
7" H X 39" W
60130558 (2)
60130559 (2)
60130559 (2)
60130571 (2)
60130572 (2)
60130572 (2)
Compartment Options
Part #
Dimensions / Description
Roll-out Tool Box Tray
51711548
Tray dimensions 32"W x 18.5"D
Oxygen / Acetylene Tank Bracket
51720021
Tank bracket Oxy/Acet 3 tanks with hook
51719752
Tank bracket Oxy/Acet 2 tanks with hook
(Mounted on front wall in vented compartment)
Pull-out Drawer Sets
51704193
4 drawer set with base 18"D x 8.12"W x 19"H
51704194
51709946
51704282
51712650
Compartments Available
LV1, LV2, RV1, RV2
LV1, RV1
LV1, RV1
2,5,6,8
1
4,5,6,8
9,10,11
3,5,6,7
51711548 PARTS LIST
ITEM
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
REV. A 20041230
PART #
52711606
60117163
60114300
70731440
72062106
72063123
72601284
72601283
72601329
72063002
72062109
DESCRIPTION
TRAY 16-3/4 X 32
MTG BRACKET 32"
MTG BRACKET
DRAWER SLIDE
NUT #10-24 LOCK
WASHER #10 WRT
MACH SCR #10-24 X 5/8 FLHD
MACH SCR #10-24 X 5/8 RDHD
CAP SCR 5/16-18X3/4 BTNHD
WASHER 5/16 WRT
NUT 5/16-18 LOCK
QUANTITY
1
1
2
2
19
19
8
11
4
4
4
87
88
10
DESCRIPTION
HOOK-J HOSE CMPT
D(II)-BRACKET OXY/ACET BOTTLE DOM1
D(II)-BRACKET OXY/ACET BOTTLE DOM1
WASHER .25 FLAT
CAP SCR .31-18X 1.00 HH GR5 Z
NUT .31-18 HEX NYLOCK
STRAP-36in BOTTLE HOLDER W/ SNAP HOOK
CHAIN CONNECTOR-THREADED .19
WASHER .31 FLAT
WASHER-BONDED PLTD .31
QUANTITY
1
1
1
6
8
8
1
2
2
6
89
18.25
10
6
2
3
8
9
DESCRIPTION
HOOK-J HOSE CMPT
D(II)-BRACKET OXY/ACET BOTTLE DOM1
D(II)-BRACKET OXY/ACET BOTTLE DOM1
WASHER .25 FLAT
CAP SCR .31-18X 1.00 HH GR5 Z
NUT .31-18 HEX NYLOCK
WASHER .31 FLAT
STRAP-36in BOTTLE HOLDER W/ SNAP HOOK
CHAIN CONNECTOR-THREADED .19
WASHER-BONDED PLTD .31
QUANTITY
1
1
2
8
10
10
2
1
2
8
90
4.
52712651
52710227
52710226
52710235
52724317
52710234
52724318
52710274
52724321
60114979
60138324
72060002
5.
6.
72062104
72063001
2.
3.
DESCRIPTION
2-BINS
4-BINS
(51712650) (51704193)
CABINET (2-BIN SET) 1
CABINET (4-BIN SET)
1
CABINET (5-BIN SET)
CABINET (16-BIN SET)
CABINET (16-BIN SET)
CABINET (18-BIN SET)
CABINET (18-BIN SET)
BIN
2
4
BIN 6.5" WIDE
DIVIDER 3.38X7.62
8
12
DIVIDER 3.38 X 6.00
CAP SCR 1/4-20X3/4 4
4
HHGR5
NUT 1/4-20 LOCK
4
4
WASHER 1/4 WRT
8
8
5-BINS
16-BINS
16-BINS
18-BINS
18-BINS
(51704194) (51709946) (51724319) * (51704282) (51724320) *
1
1
1
1
1
5
16
18
16
15
48
18
54
48
8
54
8
4
8
8
16
8
16
* NOTE: 51724319 and 51724320 used only in Dominator II narrow compartments ahead of rear axles.
2
ITEMS 4,5,6 NOT SHOWN
1
17" D x 8.13" W x 10.75" H
91
ITEMS 4,5,6
NOT SHOWN
ITEMS 4,5,6
NOT SHOWN
1
1
\
17" D x 16.26" W x 39" H (51704282)
17" D x 13.5" W x 41" H (51724320)
93
CHAPTER 6
94
15
6
2
12,13,14
TO EXISTING HOLES IN BODY
9,10
8
15
7
17
15
BOTTOM SPRING
CONNECTION
8
3
TAILGATE ASSEMBLY
12,13,14
TO EXISTING HOLES IN BODY
TAILGATE INSTALLATION
15
INSTALLATION NOTES:
1 INSTALL ROD WELDMENT #2 INTO PANEL #3 SLOTS.
2 CONNECT SPRING #7 BETWEEN PANEL #3 BRACKET AND ROD #2 BRACKET.
3 JOIN PANEL #1 OVER PANEL #3.
4 CONNECT PANEL #1 TO PANEL #3 WITH RIVET #6.
5 INSERT LOWER MOUNTING PIN OF MOUNTING BRACKETS #17 AND #18 INTO LOWER HOLE OF
ASSEMBLED TAILGATE.
6 BOLT ASSEMBLY TO REAR OF BODY.
7 CABLE #15 WILL SHARE THE TOP MOUNTING HOLE IN BRACKETS #17 AND #18. ATTACH THE OTHER
END OF CABLE TO THE TOP END OF THE TAILGATE TO HOLD THE TAILGATE PARALLEL TO THE
CARGO FLOOR.
51718801 PARTS LIST
ITEM PART #
1.
52718802
2.
52718803
3.
52718804
6.
72661226
7.
71411138
8.
60126539
9.
72063001
10.
72060002
11.
72062104
12.
72063003
13.
72060047
14.
72062103
15.
72661600
17.
52719638
18.
52719639
REV. F 2007
DESCRIPTION
TAILGATE WELDMENT REAR COVER
TAILGATE WELDMENT LATCH ROD
TAILGATE WELDMENT FRONT COVER
RIVET-ALUMINUM .257 DIA X .38 GRIP
SPRING-COMPRESSION .50 X 3.50 X 14GA
BRACKET, TAILGATE REAR COVER
WASHER .25 FLAT (WAS 72063166)
CAP SCREW-.25-20X .75 HH GR5Z (WAS 72601827)
NUT .25-20 HEX NYLOC (WAS 72062194)
WASHER .38 FLAT (WAS SS)
CAP SCREW .38-16X 1.25 HHGR5Z (WAS 72601835)
NUT .38-16 HEX NYLOC (WAS 72062197)
CABLE, PLASTIC COATED
TAILGATE POST WELDMENT, RH
TAILGATE POST WELDMENT, LH
QUANTITY
1
1
1
14
1
2
8
4
4
8
4
4
2
1
1
95
51709517
Hitch
51710172
70733332
60117003
4
6
1
3
2
6
5
97
CHAPTER 7
DESCRIPTION
Air Tank Kit, 22.5 Gal
Air Tank Kit, 2 - 15 Gal (30
Gal Total)
Air Tank Kit, 22 Gal
Air Tank Kits, 2- 15 Gal
Tanks
Air Tank Kit, 35 Gal
Air Tank Kit, 58 Gal
LOCATION
Mount between the frame for all units.
Mount between the frame at the rear of the body.
Mount on one side parallel to driveshaft.
Mount one on each side of frame.
Mount on top of street side compartments.
Mount on top of street side compartments.
98
17(4)
13
SEE NOTE 2
11
16(4)
5
SEE NOTE 2
5
15(2)
2
4
9(12)
TO FRONT
8(4)
1
51706697 PARTS LIST
ITEM
PART #
1.
51709358
2.
70731788
4.
72053517
5.
72053556
6.
72053610
7.
72060093
8.
72062080
9.
72063005
10.
72531836
11.
72532552
13.
73054032
14.
71393886
15.
60113718
16.
70144807
17.
72060920
REV. J 20060329
DESCRIPTION
DRAIN ASM (INCL:1)
AIR TANK 22-1/2 GALLON
ADAPTER 1/4MPT 1/4MPT HEX
STREET ELBOW 3/4NPT 90
TEE 1/4
CAP SCR 1/2-13X1-1/2 HHGR5 (WAS 72060092)
NUT 1/2-13 LOCK
WASHER 1/2 WRT
REDUCER BUSHING 1-1/4X3/4NPT
HOSE FTG TYPE O 1/4 1/4
SAFETY VALVE 1/4 200PSI
DECAL-DANGER EXPLODING TANK
BRACKET
SPRING
CAP SCR 1/2-13X3-1/4 HHGR5
QTY
1
1
1
2
1
4
4
12
2
1
1
1
2
4
4
99
3 (4 PLCS)
USED IN THIS
LOCATION ON
SECOND TANK
15
4 (4 PLCS)
8 16
2
14 (4 PLCS)
10 9
11
12
1
13
NOTES:
1
DESCRIPTION
TANK BRKT-DUAL 15GAL INSFRAME
TANK-AIR 15 GAL 12.00 X 32.50
REDUCER BUSH-BLK 1.25- .75
ELBOW-STREET STL .75 X 90 DEG
HOSE FTG-TYPE O 12 .75 BRS
CLAMP-.75 STEPLESS EAR (WAS 72066000)
HOSE-GP .75 X 250 WP GRAY 801
QUANTITY
1
2
4
4
4
2
0.583 FT
100
DESCRIPTION
VALVE-PRESS RELIEF .25 200 PS
DRAIN ASM-DUAL AIR TANKS
ELBOW-STREET BLK .25 X 90 DEG
CAP SCR .50-13X 1.50 HH GR5 Z
WASHER .50 W FLAT ANSI B27.2Z
NUT .50-13 HEX NYLOC ZINC
PLUG-PIPE SOC HEX BLK 1.25
PLUG-PIPE SQ HD BLK .38
REDUCER BUSH-BLK .38- .25
DECAL-DANGER EXPLODING TANK
QUANTITY
1
1
1
4
4
4
4
1
1
1
101
TO AIR TANK
12 (4 PLCS)
USED IN THIS
LOCATION ON
SECOND TANK
14
11 (4 PLCS)
15 19
8
13 (4 PLCS)
16 18
7
4
SEE NOTE 2
1
6
NOTES:
1
FITTING CONFIGURATION MAY VARY PER APPLICATION. TANK BRACKET MAY BE MOUNTED
INVERTED OR ROTATED 180 AS REQUIRED PER APPLICATION.
DESCRIPTION
TANK BRKT-SGL 15GAL
BRACKET, AIR TANK
CAP SCR 3/8-16 X 1.5
CAP SCR 1/2-13 X 2.50
QUANTITY
2
4
8
8
102
DESCRIPTION
NUT 1/2-13 HEX SELF LOCK
NUT 3/8-16 HEX SELF LOCK
WASHER 1/2 FLAT
TANK, AIR 15 GAL
HOSE-GP 3/4" 200 PSI
HOSE FTG 3/4 3/4 BRS
ELBOW STR 3/4X90
RED BUSHING 1.25-.75
PIPE PLUG 1.25 HOL HEX
PLUG-PIPE 3/8 SQHD
SAFETY VALVE
ELBOW STREET 1/4 X 90
HOSE CLAMP
DRAIN ASM, DUAL TANK
RED BUSHING 3/8-1/4
DECAL-DANGER AIR TANK
QUANTITY
8
8
16
2
8'
4
4
4
4
1
1
1
2
1
1
1
9
10
4
5-FORWARD 1/4"FITTING
18-REARWARD 1/4"FITTING
1-2-3
19
9
10
11
11
6-CURB SIDE
14-DRIVER
SIDE
15
12
13
12
11
10
16
10
11
12
13
13
12
12
THESE TWO(2) CLAMPS USE
THE SAME #20-21-22
17
NOTES:
1
ITEMS 23-27 ARE USED TO SECURE TANK (#1) TO BRACKET (#4), AND BRACKET TO BODY.
ITEM 28 AND ONE OF ITEM 9 MAY NOT BE REQUIRED, OR MAY REPLACE ITEMS 14 & 15.
DESCRIPTION
TANK-AIR 35 GAL 14.00 X 57.00
DECAL-AIR TANK DRAIN
DECAL-DANGER EXPLODING TANK
BRACKET-AIR TANK 58 GAL MECH
PLUG-PIPE SQ HD BLK .25
PLUG-PIPE SOC HD GLV .75
VALVE-SAFETY .25 200 PSI
REDUCER BUSH-BLK 1.50- .75
ELBOW-STREET BLK .75 X 90 DEG
NIPPLE-BARB BRS .75 MPT .75
CLAMP-.75 STEPLESS EAR (WAS 72066000)
CLAMP-UMP20 S464-G20
HOSE-GP .75 X #300 WP (GRAY)
ELBOW-STREET BLK .75 X 45
NIPPLE-PIPE BLK .75 X CLOSE
VALVE-BALL .75
HOSE FTG-TYPE O .75 .75 STL
GAUGE-PRESSURE AIR 300#
QUANTITY
1
1
1
2
2
1
1
2
3
4
5
5
31'
1
1
1
1
1
103
104
DESCRIPTION
ELBOW-STREET BLK .25 X 45
CAP SCR .25-20 X 1.00 HH GR5 ZINC
WASHER .25 W FLAT ANSI B27.2Z
NUT .25-20 HEX NYLOC ZINC
CAP SCR .38-16 X 1.25 HH GR5 ZINC
WASHER .38 W FLAT ANSI B27.2Z
NUT .38-16 HEX NYLOC ZINC
CAP SCR .38-16 X 1.00 HH GRD5 ZINC
WASHER-BONDED PLTD .38
NIPPLE-PIPE BLK .75 X 5.00
QUANTITY
1
4
8
4
8
20
12
4
4
1
8
1
TO FLR
14,15,
16
10
12
9
4
5
6
23
12
13
11
17,18,19,
20,21,22
TO COMPRESSOR
NOTE:
1
LOCATE DECAL #24 AS CLOSE TO DRAIN VALVE AS POSSIBLE, IN CLEAR VIEW OF OPERATOR.
DESCRIPTION
TANK-AIR 58 GAL
BRACKET-AIR TANK 58 GAL MECH
GAUGE-PRESS AIR 300# BTM MNT
REDUCER BUSH-BLK .75- .25
TEE-BLK .75
HOSE HTG-TYPE O .75 .75 STL
NIPPLE-PIPE BLK .75 X CLOSE
REDUCER BUSH-BLK 2.00- .75
VALVE-SAFETY .25 200 PSI
CAP SCR .38-16 X 1.00 HH GR5 Z
NUT .38-16 HEX ZINC
WASHER .38 W FLAT AHSI B27.2Z
WASHER .38 LOCK ZINC
QUANTITY
1
2
1
2
2
2
2
2
1
12
12
12
12
105
106
DESCRIPTION
DRAIN ASM-AIR TANK UNDER DECK
CLAMP-HOSE VINYL COVERED .25
RIVET-POP AL .12 X .375 GRIP
HOSE-GP .75 X 300# WP (GRAY)
CLAMP-HOSE VINYL COVERED .75
CAP SCR .25-20 X .75 HH GR5 Z
WASHER .25 LOCK ZINC
WASHER .25 W FLAT ANSI B27.2Z
NUT .25-20 HEX ZINC
CLAMP-.75 STEPLESS EAR (WAS 72066000)
DECAL-DANGER EXPLODING TANK
QUANTITY
1
3
3
31 FT
9
9
9
6
6
2
1
NOTE: Stepless ear clamps can only be used once. When removed, they must be discarded and
replaced with new clamps.
107
108
7
2
4
9
1
8
6
3
10
NOTE:
1
When installing fittings, seal threads with Pro Lock pipe sealant with teflon (#51464) or equivalent. This sealant is
a low strength anaerobic paste. Thread tape is not acceptable.
DESCRIPTION
AIR PRESSURE GAUGE 300PSI
MOISTURE SEP/REG/OILER
STREET ELBOW 3/8NPT 45 BRASS
REDUCER BUSHING 1/2-1/4NPT BRS
STREET ELBOW 1/4NPT 90 SHORT
TEE 3/8NPT BRS RUN
TEE 1/2NPT BRS RUN
REDUCER BUSHING 3/8-1/4NPT BRS
BARB NIPPLE 1/2MPT 3/4NPT 90
QUICK DISCONNECT 3/8MPT 1/4DIS
CAP SCR, SS 1/4-20 X 1/2 HH
WASHER, SS 1/4 LOCK
920 3X5 2MIL ZIPLOC BAG
QUANTITY
2
1
1
1
1
1
1
1
4
1
*4
*4
*4
109
70048206 FILTER,
COMPLETE
70048208 LUBRICATOR,
AIR, COMPLETE
70733664 BOWL
76395036 O-RING
70048207 REGULATOR,
COMPLETE
70733664 BOWL
76395036 O-RING
COMPONENT PART ASSEMBLIES:
70048206 FILTER REPLACEMENT PARTS INCLUDE 94395039 ELEMENT KIT (5-MICRON ELEMENT, ELEMENT
RETAINER, DEFLECTOR, AND BOWL O-RING) AND 70048209 ELEMENT (5-MICRON ELEMENT ONLY).
70048207 AIR REGULATOR REPLACEMENT PARTS INCLUDE 94395037 DIAPHRAGM KIT AND 70145777
SPRING, AIR REGULATOR.
70048208 LUBRICATOR REPLACEMENT PARTS INCLUDE 94395038 BY-PASS KIT, WHICH INCLUDES
MODULE, CHECK BALLS, ELASTOMER, AND GASKET.
110
PART #
70732096
72531133
72532022
72060046
72062103
72063003
72661657
72051547
89392349
70034542
72601008
72062106
72066581
72060833
51725650
REV 20140514
DESCRIPTION
HOSE REEL
STREET ELBOW, STL 1/2X90
QUICK DISCONNECT .50 FPT
CAP SCR 3/8-16X1 HHGR5Z
NUT 3/8-16 LOCK
WASHER 3/8 FLAT
HOSE CLAMP
BARB NIPPLE 1/2MPT 3/4 HOSE
HOSE 3/4 300#
HOSE GUIDE
BOLT, STV #10-24 X 1.50 FLH ZINC
NUT #10-24 HEX LOCK
CLAMP-LOOP 1.00 CUSHIONED
SCREW-THRD CUT .31-18 X .75 HWH-1
HARDWARE KIT, HOSE REEL
(INCLUDES 4-7,11-14)
QUANTITY
1
1
1
4REF
4REF
8REF
4REF
1
36"
1
4REF
4REF
1REF
1REF
REF
111
112
PART #
70732096
72531133
72053810
72060046
72062103
72063003
72066000
72051547
89392349
70731371
72601004
72062106
51716381
REV 20120216
DESCRIPTION
HOSE REEL
STREET ELBOW, STL 1/2X90 (WAS 72053284)
PIPE CAP 1/2NPT
CAP SCR 3/8-16X1 HHGR5Z
NUT 3/8-16 LOCK
WASHER 3/8 FLAT
HOSE CLAMP (WAS QTY 2)
BARB NIPPLE 1/2MPT 3/4HOSE (WAS QTY 2)
HOSE 3/4 300#
HOSE GUIDE & ROLLER ASM
BOLT, STV #10-24X3/4 FLH ZINC
NUT #10-24 HEX LOCK
HARDWARE KIT, HOSE REEL (INCL. 4-7,11,12)
QUANTITY
1
1
1
4REF
4REF
8REF
4REF
1
36"
1
4REF
4REF
REF
113
CHAPTER 8
Telescoping Tops
In This Chapter
Telescoping Loadbed Tops (99905245) ................................... 114
114
18
22 (6 PLCS)
27, 28
17
6
1 (8 PLCS)
26, 27, 28
(8 PLCS)
20
16
5, 6
(2 PLCS)
24, 25
(2 PLCS)
8 (8 PLCS)
19
11
7 (8 PLCS)
26, 27
8 (2 PLCS)
9
33
14
15
38
30
34
13
4
5
37
26, 27, 28
26, 27, 28
(4 PLCS)
28
31
12
31, 24 (2), 26
(6 PLCS)
4
38
30
THE COMPLETE ASSEMBLY DETAIL IS FOR THE TOP WHICH IS 43" (1092 mm) ABOVE THE
LOADBED. VIEW A SHOWS THE HINGE-UP DOOR ON THE TOP THAT IS 26" (660 mm) ABOVE THE
LOADBED.
ON ASSEMBLIES WITH HINGE-UP DOORS, THE REAR POST WILL BE FLUSH WITH THE BACK OF
THE SIDEPACK.
115
ON ASSEMBLIES WITH SWING-OUT DOORS, THE REAR POST WILL BE 0.09" BEHIND THE BACK OF
THE SIDEPACK.
SECURE POST ON THE CRANE BOX SIDE WITH ITEMS #22, 24, 26.
HEIGHT BETWEEN SIDEPACK AND TOP- 18.25" (463.5 mm) FOR TOP WHICH IS 43" (1092 mm) ABOVE
THE LOADBED; 1" (25 mm) FOR TOP WHICH IS 26" (660 mm) ABOVE THE LOADBED.
THE FASTENERS ARE TO BE INSTALLED WITH THE NUT INSIDE THE COMPARTMENT. THE
EXCEPTION IS IF THEY INTERFERE WITH A COMPARTMENT OPTION SUCH AS ROLLOUT DRAWERS.
72661599
70391615
72062002
72060050
72601652
72062194
71734026
72060833
SEE CHART
SEE CHART
SEE CHART
SEE CHART
SEE CHART
SEE CHART
SEE CHART
SEE CHART
SEE CHART
SEE CHART
70395940
72066340
72060640
72062106
72063000
72062109
72063002
72060025
72060026
SEE CHART
SEE CHART
SEE CHART
34.
SEE CHART
35.
SEE CHART
LATCH ASSEMBLY
BUMPER-RUBBER
NUT
CAP SCREW
SCREW-MACH
NUT-SS
PIN-QUICK RELEASE
SCREW-THREAD CUT
ANGLE-FRONT FILLER
SPACER REAR POST
BRACKET-SIDE WELDMENT
BRACKET-SIDE WELDMENT
TRACK-LOWER RF LR
TOP-REAR SECTION
TOP-CENTER SECTION
TOP-FRONT SECTION
TRACK-LOWER LF RR
TRACK-UPPER
LID-ASSEMBLY
RIVET-POP AL
SCREW-MACH
NUT
WASHER
NUT
WASHER
CAP SCREW
CAP SCREW
DOOR-WELDMENT FLIP UP DOOR
PANEL REAR POST LR
DOOR-WELDMENT W-SWING WOLATCH
DOOR-WELDMENT W-SWING WLATCH
ROD-DOOR W/.75" OFFSET TOP
DETAILS
UHMW .52X1.25X .62 LG
SS 10GA BUTT W/IMT
LOGO OFFSET
3PT COMPRESSION
1.25 DIA X 1.88
.38-16 HEX
.38-16X 2.00 HH GR5ZC
.25-20X .75TRHTORXSS
.25-20 NYLOC
.50D/1.5 W/ 12inL
.31-18X.75 HWH-1
17.5
43 H
QUANTITY
8
6
1
2
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
1
PART OF HARDWARE KIT
2
2
2
2
2
1
1
1
2
2
A/R
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
PART OF HARDWARE KIT
1
1
1
1
1
116
36.
SEE CHART
37.
38.
71415474
SEE CHART
1
WAS 71412598
2
1
REV B 20140821
CHART-TELESCOPING TOPS
ITEM
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
30.
31.
33.
34.
35.
36.
38.
REF
SIDEPACK LENGTH
TOP HEIGHT ABOVE
LOADBED
TELESCOPING TOP
ASSEMBLY #
DESCRIPTION
ANGLE-FRONT-FILLER
SPACER-REAR POST
SIDE MOUNTING
BRACKET
SIDE MOUNTING
BRACKET
TRACK-LOWER
TOP-REAR
TOP-CENTER
TOP-FRONT
TRACK-LOWER
TRACK-UPPER
8 LID
DOOR-HINGE UP
POST-LEFT REAR
DOOR-SWING WITHOUT
LATCH
DOOR-SWING WITH
LATCH
DOOR ROD-TOP
DOOR ROD-BOTTOM
POST-RIGHT REAR
HARDWARE KIT
13' LONG
26"
13' LONG
43"
14' LONG
26"
14' LONG
43"
52724221
52724222
52724223
52724224
52724225
52724226
N/A
N/A
52724184
60128518
60126567
52724185
N/A
N/A
52724192
60128518
60126567
52724194
N/A
N/A
52724198
60128518
60126567
52724200
N/A
N/A
52724193
52724195
52724199
N/A
N/A
52724186
52719459
52719458
60138068
60128897
70395940
52719461
60128899
N/A
N/A
52724186
52719459
52718856
60138068
60128897
N/A
52720957
60131373
52720958
60138077
52724191
52719216
52719212
60138078
60128598
70395940
52719461
60128899
N/A
60138077
52724191
52719216
52719215
80168078
60128598
N/A
52720957
60131373
52720958
60138085
52724197
52729217
52719696
60138086
60129093
70395940
52719461
60128899
N/A
60138085
52724197
52729217
52719697
60138086
60129093
N/A
52720957
60131373
52720958
N/A
52720959
N/A
52720959
N/A
52720959
60113039
60113039
60128899
51719679
60131457
60131458
60131379
51719679
60113039
60113039
60128899
51719642
60131457
60131458
60131379
51719642
60113039
60113039
60128899
51719642
60131457
60131458
60131379
51719642
117
CHAPTER 9
Boom Supports
In This Chapter
Boom Support Placement (99905157)...................................... 117
Boom Support, Adjustable, 1015 & 2020 (51718847) ............... 118
Boom Support, Electric Cranes (51720308) ............................. 119
Boom Support, Adjustable (52723757) ..................................... 120
Boom Support Adjustable (51725142-Tall/5175144-Short)....... 122
Boom Support Saddle (51725454-Wide/51725455-Narrow) ..... 124
Boom Support Assembly (99905632) ...................................... 126
Adjustable Boom Support Placement (99905641) ................... 127
118
12
5
8
14
6
4
14
11
13
13
58"
2
7
12
15
12
10
NOTE:
1
DESCRIPTION
CAP SCREW .50-13 X 5 HHGR5Z (WAS 52708158)
PEDESTAL-WLDMT ADJ 3.5X3.5X16.88
WEAR PAD-RC UHMW .75X4.00X6.00
TUBE-PEDESTAL TEL 4.0X4.0X20.00
SADDLE-BOOM SUPT 1015/2020
SADDLE-BOOM SUPPORT DOM 3820 & UP
CAP SCR .38-16X 1.50 HH GR5 Z
CAP SCR .75-10X 6.00 HH GR5 Z
NUT .50-13 HEX NYLOCK
NUT .38-16 HEX NYLOCK
NUT .75-10 HEX NYLOCK
WASHER .38 FLAT
WASHER .50 FLAT
WASHER .75 FLAT
WASHER-BONDED PLTD .38
QUANTITY
2
1
1
1
1
1
6
1
2
6
1
12
4
2
4
14
9,13,17
12
8,10,
16 (2 PLCS)
3
58"
15
18
11
KIT #
#1
#1
#1
#1
#1
#1
#1
#1
#1
QUANTITY
1
1
1
1
1
2
6
2
1
2
6
2
1
4
119
120
KIT #
#1
#1
#1
#1
QUANTITY
6
4
2
6
16(2)
1
11
10
2(2)
3(2)
8
12
6
5(2)
14
15
4(4)
2(4)
4(4)
2(4)
3(4)
13
7(4)
2(4
3(4)
DESCRIPTION
CAP SCREW
WASHER
NUT
CAP SCREW
WASHER
DETAILS
.75-10 X 6.00 HH GR5Z
.38 FLAT
.38-16 HEX NYLOCK
.38-16 X 1.25 HHGR5Z
.50 FLAT
QUANTITY
1
18
10
8
2
DESCRIPTION
CAP SCREW
WASHER
NUT
WASHER
BRACKET-SADDLE PIVOT
WEAR PAD-SADDLE
PEDESTAL TUBE
WELDMENT-ADJ BOOM SUPPORT
POST WELDMENT
NUT
SCREW-MACHINERY
HARDWARE KIT
DETAILS
.50-13 X 5.5 HHGR5Z
.38 BONDED-PLATED
.75-10 HEX NYLOCK
.75 FLAT
QUANTITY
1
4
1
2
1
1
1
1
1
1
2
121
122
10
2
9
10
11
11
6
1
5
11
14
11
8
NOTE:
1
TALL TUBES CAN ONLY BE USED ON THE TALL ASSEMBLY, SHORT FOR THE SHORT ASSEMBLY.
PART #
52725141
52725143
52725248
52725452
52725451
DESCRIPTION
WLDMT-BOOM SUPPORT OUTER TUBE (TALL)
WLDMT-BOOM SUPPORT OUTER TUBE (SHORT)
WLDMT-BOOM SUPPORT INNER TUBE (TALL)
WLDMT-BOOM SUPPORT INNER TUBE (SHORT)
WLDMT-BOOM SUPPORT SWIVEL
QUANTITY
1
1
1
1
1
DESCRIPTION
CAP SCR .25-20X 1.25 HH GR5 Z
CAP SCR .38-16X 1.50 HH GR5 Z
CAP SCR .38-16X 4.25 HH GR5 Z
NUT .50-13 HEX NYLOCK
NUT .38-16 HEX NYLOCK
NUT .25-20 HEX NYLOCK
WASHER .25 FLAT
WASHER .38 FLAT
WASHER .50 FLAT ASTM F436
CAP SCR .50-13X 5.00 HH GR8 Z
WASHER-BONDED PLTD .38
QUANTITY
1
4
1
1
5
1
2
10
2
1
4
123
124
3
4
1
6
SHIM GAP
NOTES:
1
USE 12 GA (0.105) SHIM TO SPACE NUT FROM WASHER PRIOR TO TIGHTENING BOLT. STRAP MUST
BE ABLE TO MOVE FREELY.
DO NOT ALLOW WASHER TO DEFORM BOOM SUPPORT STRAP WHEN TIGHTENING STRAP BOLTS.
THE WIDE BOOM SUPPORT AND BELT CAN ONLY BE USED ON THE WIDE ASSEMBLY, NARROW BOOM
SUPPORT AND BELT ON THE NARROW ASSEMBLY.
PART #
60140922
60141260
76399468
DESCRIPTION
BRACKET-BOOM SUPPORT SADDLE (WIDE)
BRACKET-BOOM SUPPORT SADDLE (NARROW)
RUBBER BELT-BOOM SUPPORT (WIDE)
QUANTITY
1
1
1
DESCRIPTION
RUBBER BELT-BOOM SUPPORT (NARROW)
WASHER-FLAT .38ID X 1.00OD NYLON
WASHER .38 FLAT ASTM F436
CAP SCR .38-16X 2.00 HH GR8 Z
NUT .38-16 HEX GR8 YZ NYLOCK
QUANTITY
1
4
4
2
2
125
126
2
4
SHIM GAP
51725142
D1-2
TALL
6
1
51725481
D1-2 S-N
51725482
D1-2 T-N
51725483
D1-2 S-W
51725484
D1-2 T-W
51725485
D3-4 S-W
51725486
D3-4 T-W
51725144
D1-2
SHORT
51725462
D3-4
TALL
51725463
D3-4
SHORT
51725454
WIDE
SADDLE
X
X
X
X
X
X
51725455
NARROW
SADDLE
51725456
HARDWARE
KIT
NOTES:
1
USE 12 GA (0.105) SHIM TO SPACE NUT FROM WASHER PRIOR TO TIGHTENING BOLT. STRAP MUST
BE ABLE TO MOVE FREELY.
DO NOT ALLOW WASHER TO DEFORM BOOM SUPPORT STRAP WHEN TIGHTENING STRAP BOLTS.
DESCRIPTION
BOOM SUPPORT ADJUSTABLE (TALL)
BOOM SUPPORT ADJUSTABLE (SHORT)
BOOM SUPPORT ADJUSTABLE D3-4 (TALL)
BOOM SUPPORT ADJUSTABLE D3-4 (SHORT)
SADDLE BOOM SUPPORT (WIDE)
SADDLE BOOM SUPPORT (NARROW)
KIT HRDW SADDLE TO BOOM SUPPORT
CAP SCR 0.38-16 X 1.25 HH GR5 Z
NUT 0.38-16 HEX NYLOCK
WASHER 0.38 FLAT
KIT #
3
3
3
QUANTITY
A/R
A/R
A/R
A/R
A/R
A/R
1
2
2
4
DETAIL A
82 - 111
95.00 OPTIMAL IN MOST CASES
127
129
CHAPTER 10
Stabilizers
In This Chapter
Front Stabilizer Matrix (Dominator II) ........................................................... 130
Stabilizer Kit, Front Drop-Down (52723610) ................................................ 131
Stabilizer Kit, Front Pull-Out (13") (52724169) ............................................. 132
Stabilizer Kit, Front Pull-Out (13") (51725574) ............................................. 133
Stabilizer Kit, Right Front Manual Out/Manual Down (19") (52723617)........ 134
Stabilizer Kit, Right Front Manual Out/Manual Down (19") (51725575)........ 136
Stabilizer Kit, Right & Left Side Front Pullout (19" & 25") (52724156) .......... 137
Stabilizer Kit, Right & Left Side Front Pullout (19" & 25") (51725573) .......... 139
Rear Stabilizers, Manual Out / Manual Down (31718953 / 99904047)......... 140
Stabilizer Kit, Manual Out / Power Down (31724016/99905235) ................. 143
Stabilizer Kit, Power Out / Power Down (31724017 / 99905236) ................. 148
Stabilizer Assembly (51718746) .................................................................. 151
Stabilizer Assembly, Stationary Mount (51718747) ..................................... 152
Cylinder (51718751) (Thru. 9-05, Eff. 2/07) ................................................. 153
130
CRANE MODEL
MOUNTING
STAB P/N 1015 2003i 2020 2820 3203i 4004i 5005i 6006i 6000
7500- 7500- 8600 9500 10000
LOCATION
22
30
LH-No stabilizers X
X
X
X
X
X
X
X
X
X
required
LH Drop Down
52723610
X
X
LH Pullout/Drop
51725574
Down (13")
52724169
RH-No stabilizers X
X
X
X
X
X
X
X
X
X
required
RH Pullout/Drop
51725575
X
X
Down (19")
52723617
LH & RH
51725573
X
X
Pullout/Drop Down 52724156
(19" & 25")
Note - No stabilizers are required for Dominator II bodies with cranes in the range between 1015 and 7500-22'. Other
crane models require stabilizer part numbers indicated.
Chapter 10 Stabilizers
131
6, 5, 7 2
1
2
DETAIL A
AT ASSEMBLY, DRILL FOUR 0.41" DIAMETER HOLES IN THE PANEL USING ITEM #9 (DROP DOWN
WELDMENT) AS A GUIDE.
ITEM
PART #
1.
52725078
2.
52725081
3.
60350164
4.
71732054
5.
72060047
6.
72062103
7.
72063003
8.
60141527
REV E 20130801
DESCRIPTION
DS3-STAB DROP DOWN MOUNT
TUBE-STAB EXT RND PAD
TREAD-SHUR STEP 4in X 5in
PIN-QUICK RLSE .50D/2.5CRIT RNG
CAP SCR .38-16X 1.25 HH GR5 Z
NUT .38-16 HEX NYLOCK
WASHER .38 FLAT
DS3 -STABILIZER SPACER DROP DOWN
QUANTITY
1
1
1
1
4
4
4
1
132
11,12,13
2
8
10
3
2
15
NOTES (SEE REFERENCE NUMBER IN BOX):
1
AT ASSEMBLY, DRILL 7 0.53" (1.3 cm) HOLES USING ITEM #1, STABILIZER HOUSING, AS A GUIDE.
PART #
52723607
52724168
3.
4.
5.
6.
7.
8.
9.
10.
11.
71734566
72062104
60126320
60126321
71732054
60114940
72601582
72062232
72602066
12.
72063005
13.
72062080
14.
60350164
15.
60138429
REV D 20120724
DESCRIPTION
FRONT HOUSING
STABILIZER ARM PULLOUT
WELDMENT
PIN-QUICK RELEASE
NUT
STABILIZER FRONT TUBE EXTEND
STABILIZER FRONT BOTTOM PAD
PIN-QUICK RELEASE
CHAIN
CAP SCREW
NUT
CAP SCREW
WASHER
NUT
TREAD
STABLIIZER SPACER
DETAILS
QUANTITY
1
1
1
1
1
1
.50D 2.5CRIT RNG
1
.12 X 9.00in LONG
1
.50-13X 3.50 HH GR8 Z
1
.50-13 HEX TOP LOCK GR8 Z 1
.50-13X 1.75 HH GR8 Z (WAS 7
72060117)
.50 FLAT
7
.50-13 HEX NYLOCK
7
SHUR STEP 4 X 5 IN
1
1
Chapter 10 Stabilizers
133
2
12
9, 8, 7
2
11
AT ASSEMBLY, DRILL 7 0.53" (1.3 cm) HOLES USING ITEM #1, STABILIZER HOUSING, AS A GUIDE.
PART #
52725580
2.
52725581
3.
4.
5.
6.
7.
71734566
72062104
71732054
60114940
72602066
DESCRIPTION
DS3 -STABILIZER FRONT PULLOUT
WLDMT
DS3 -DOM1 STABILIZER ARM
PULLOUT WLDMT
PIN-QUICK RLSE .50D/5.0CRIT RNG
NUT .25-20 HEX NYLOCK
PIN-QUICK RLSE .50D/2.5CRIT RNG
CHAIN-.12 X 9.00in LONG
CAP SCR .50-13X 1.75 HH GR8 Z
DETAILS
QUANTITY
1
1
1
1
1
1
7
134
DESCRIPTION
WASHER .50 FLAT
NUT .50-13 HEX NYLOCK
TREAD-SHUR STEP 4in X 5in
DS3 -STABILIZER SPACER
TUBE-STAB EXT RND PAD
DETAILS
QUANTITY
7
7
1
1
1
Chapter 10 Stabilizers
135
10
11,12,13
1
4
3
1
7
2
6
15
AT ASSEMBLY, DRILL SEVEN 0.53" DIAMETER HOLES IN THE PANEL USING ITEM #1 (FRONT PULLOUT
WELDMENT) AS A GUIDE.
DESCRIPTION
WELDMENT, PULLOUT
STABILIZER ARM WELDMENT
PIN-QUICK RELEASE
NUT
TUBE
BOTTOM PAD
PIN-QUICK RELEASE
CHAIN
CAP SCREW
NUT
CAP SCREW
WASHER
NUT
TREAD
STABILIZER SPACER
DETAILS
QUANTITY
1
1
1
.25-20 HEX NYLOCK
1
1
1
1
0.12" X 9" LONG
1
.50-13 X 3.5 HHGR8Z
1
.50-13 HEX TOP LOCK GR8Z
1
.50-13 X 1.75 HHGR8Z (WAS 72060117) 7
.50 FLAT
7
.50-13 HEX NYLOCK
7
SHUR STEP 4 X 5 IN
1
1
136
6
1
1
4
SIDE PACK - REF
2
12
2
7, 8, 9 1
11
AT ASSEMBLY, DRILL SEVEN 0.53" DIAMETER HOLES IN THE PANEL USING ITEM #1 (FRONT PULLOUT
WELDMENT) AS A GUIDE.
DETAILS
QUANTITY
1
1
Chapter 10 Stabilizers
DETAILS
QUANTITY
1
1
1
1
7
7
7
1
1
1
137
138
11,12(2),
13
16
6
1
4
14
5,9
10
10
3
16
2
7
9
SIDEPACK (REFERENCE)
DETAILS
QTY
1
42.5in
1
33 in
1
.50D 5.0CRIT RING
2
2
2
.50D 2.5CRIT RING
2
.25-20 HEX NYLOCK
2
.50-13X 3.50 HH GR8 Z
2
.50-13 HEX TOP LOCK GR8 Z
2
.50-13X 1.75 HH GR8 Z (WAS 72060117) 12
.50 FLAT
23
.50-13 HEX NYLOCK
12
.12 X 16.00in LONG
2
2
1
Chapter 10 Stabilizers
139
1
2
7
8 2X
9
3
5
12
1
4
10
12
2
5
13
NOTES (SEE REFERENCE NUMBER IN BOX):
1
SIDEPACK (REFERENCE)
DETAILS
QUANTITY
1
1
1
2
2
2
12
23
12
2
2
1
2
140
11 14 (2)
3
12 13
15
5
6
17
2
10
16 7
8
PART #
51705040
52703319
52719645
3.
52712737
4.
52719646
4.
52712738
5.
5.
6.
7.
60140928
60140929
60010351
60030053
DESCRIPTION
CRANK ASSEMBLY
CRANK HANDLE
ARM-STABILIZER ADJUSTABLE
MANUAL CRANK
ARM-STABILIZER ADJUSTABLE
MANUAL CRANK
ARM-STABILIZER STATIONARY
MANUAL CRANK
ARM-STABILIZER STATIONARY
MANUAL CRANK 7X5
PIN-STABILIZER STOP (DOM 1)
PIN-STABILIZER STOP (DOM 2)
SPRING
ROLLER
DETAILS
(DOM 1)
QUANTITY
1
1
1
(DOM 2)
(DOM 1)
(DOM 2)
1
1
1
UHMW .50 X 2.00 X 1.38 LG 2
Chapter 10 Stabilizers
PART #
60106314
60127906
10.
11.
12.
71039096
72060046
72601297
DESCRIPTION
PIN
PANEL-CRANE BOX VALVE
BLOCK COVER
KNOB-CONTROL
CAP SCREW
CAP SCREW
12.
72060101
CAP SCREW
13.
14.
15.
16.
17.
72062080
72063051
72063119
72066178
72066185
NUT
WASHER
WASHER
COTTER PIN
COTTER PIN
REV A 20130321
DETAILS
QUANTITY
2
1
1.50 BLK
.38-16X 1.00 HH GR5 Z
.50-13X 5.75 HH GR5 Z
(DOM 2)
.50-13X 5.00 HH GR5 Z
(DOM I)
.50-13 HEX NYLOCK
.38 LOCK
.62 FLAT ASTM F436
.12X1.00 PLAIN
.16X1.00 PLAIN
1
2
1
1
1
2
1
4
1
141
142
3
15
12
15
13
6
2
17
10
16 7,8
31718953 PARTS LIST
ITEM
1.
2.
3.
PART #
51705040
52703319
52719645
3.
52712737
4.
52719646
4.
52712738
5.
5.
52719747
52718725
DESCRIPTION
CRANK ASSEMBLY
CRANK HANDLE
ARM-STABILIZER
ADJUSTABLE MAN CRANK
ARM-STABILIZER
ADJUSTABLE MAN CRANK
ARM-STABILIZER
STATIONARY MAN CRANK
ARM-STABILIZER
STATIONARY MAN CRANK
7X5
PIN-WELDMENT
PIN-WELDMENT
DETAILS
(DOM 1)
QUANTITY
1
1
1
(DOM 2)
(DOM 1)
(DOM 2)
(DOM 1)
(DOM 2)
1
1
Chapter 10 Stabilizers
PART #
60010351
60030053
60106314
60127906
10.
71039096
11.
72060046
12.
72601297
12.
72060101
13.
72062080
14.
72063051
15.
72063028
16.
72066178
17.
72066185
REV 20060523
DESCRIPTION
SPRING
ROLLER
PIN
PANEL-CRANE BOX VALVE
BLOCK COVER
KNOB-CONTROL
CAP SCREW
CAP SCREW
CAP SCREW
NUT
WASHER
MACHY BUSHING
COTTER PIN
COTTER PIN
DETAILS
UHMW .50 X 2.00 X 1.38 LG
QUANTITY
1
2
2
1
1.50 BLK
.38-16X 1.00 HH GR5 Z
.50-13X 5.75 HH GR5 Z (DOM 2)
.50-13X 5.00 HH GR5 Z (DOM I)
.50-13 HEX NYLOCK
.38 LOCK
.75X14 GA NR (WAS 72063027)
.12X1.00 PLAIN
.16X1.00 PLAIN
1
2
1
1
1
2
2
4
1
143
144
26
14
24
4
28
19
36
20,23
12(2)
32
17(2)
30
LOCK PIN IS
LOCATED IN
CRANE BOX
13
35
14
31
21
18(4)
29
16(3)
27(2)
1
15(4)
33(2)
5
9
8
11
10
VIEW AS SEEN FROM THE
REAR OF CRANE BOX
NOTES:
1
REFERENCE DRAWING 77441438 FOR WIRE HARNESS CONNECTIONS TO THE VALVE BANK.
DETAILS
QUANTITY
1
1
1
1
Chapter 10 Stabilizers
QUANTITY
1
REF
REF
1
1
1
1
2
2
2
REF
3
2
4
2
1
4
2
1
4
2
1
2
1
1
1
1
1
2
1
1
4
145
146
18
28
26,29 VALVE IS
INSTALLED ON
BACK WALLOF
CRANE BOX.
38
34 LOCK PIN IS
LOCATED IN
5 or 6
CRANE BOX.
7 or 8
32
23
36
40
25
22(4)
16(2)
17
21(2) 39
35
33
20(3)
23,24
18
1 or 2
31(2)
15(4)
37(2)
13
12
15
14
VIEW AS SEEN FROM
REAR OF CRANE BOX
NOTE:
1
REFERENCE DRAWING 77441438 FOR WIRE HARNESS CONNECTIONS TO THE VALVE BANK.
QTY
1
1
1
Chapter 10 Stabilizers
DETAILS
RC 2.00 X 2.00 X 6.75
147
QTY
1
1
REF
REF
1
1
1
1
2
2
2
REF
3
2
4
2
1
4
2
1
4
2
1
.12X1.00 PLAIN
.16X1.00 PLAIN
TYPE O .50X 2.88 ( 2.63)
.062 X 1.50 X .845OD
UHMW .50 X 2.00 X 1.38 LG
1.00 DIA. X 2.00
.62 LOOP CUSHIONED
.75X14 GA NR
2
1
1
1
1
1
2
2
1
.50 FLAT
148
16
31
39
21,17
28,30
40
3
25
35
37
26,32
14(2)
40
18(2) 36
15
16
41
27
23
22(3)
20(6)
1
38(2)
19(4)
13
8
12
10
11
9
VIEW AS SEEN FROM
REAR OF CRANE BOX
NOTE:
1
DETAILS
QTY
1
1
1
1
1
REF
Chapter 10 Stabilizers
149
DETAILS
QTY
REF
1
1
1
1
1
1
2
2
2
2
2
4
6
2
3
1
1
2
1
4
1
2
1
4
1
2
2
1
1
1
2
1
1
4
1
150
20
VALVE IS
INSTALLED ON
BACK WALLOF
CRANE BOX.
33,37
43
5
or 6
21,25
35
31
32,34
7 or 8
29
41
39 30,32
18(2)
22(2) 40
46
24(6)
44
LOCK PIN IS
LOCATED IN
CRANE BOX.
26(3)
45
19
20
27
1 or 2
42(2)
19(4)
17
12
14
16
15
13
DETAILS
QTY
1
1
1
1
1
Chapter 10 Stabilizers
151
DETAILS
QTY
REF
REF
1
1
1
1
1
1
2
2
2
2
2
4
6
2
3
1
1
2
1
4
1
2
1
4
1
2
2
1
1
1
2
2
1
1
4
152
SECTION A-A
7
2
6
1
6
51718746 PARTS LIST
ITEM
PART #
DESCRIPTION
1.
52718749
STABILIZER WELDMENT- SLIDEOUT ASM
2.
5P288970
PORT TUBE- 0.50 OD X 20.67 LG
3.
72053763
ELBOW-M STR/90/M JIC 8 8
4.
71411151
RING-LOCK DOMINATOR STABILIZER
5.
71411152
RETAINING RING-4.50 DIA X .120
6.
72601851
SET SCR-SS .38-16X .50 SOC HEAD
7.
51718751
CYLINDER-3.50 BORE X 18.00S 28.38CC O.R (WAS 71411796 THRU 1/07)
REV. F 20070313
QTY
1
1
2
1
1
2
1
Chapter 10 Stabilizers
153
SECTION A-A
QTY
1
1
2
1
1
2
1
154
15
14
12
16
10
11
13
APPLY "LUBRIPLATE" NO. 630-2 MEDIUM HEAVY, MULTI-PURPOSE LUBRICANT, TO ALL PISTON,
HEAD GLAND, AND HOLDING VALVE SEALS, NYLON LOCK RING, CAST IRON PISTON RINGS, AND
ROD STINGER THREADS.
4
5
ITEM #6, STOP TUBE, REPLACES 6A025025 WAFER LOCK. USE STOP TUBE INSTEAD OF WAFER
LOCK WHEN RESEALING CYLINDER.
PRESS LOCKING PIN (ITEM #17) INTO #15 HOLE DRILLED 0.188 DEEP.
TORQUE PISTON TO 500-530 FT-LB, HEAD TO 350 FT-LB, AND CARTRIDGE TO 30-35 FT-LB.
PART #
4G048870
52718748
6ID35125
6HD35025
6c015025
60138276
7Q072338
DESCRIPTION
ROD ASSEMBLY
CASE ASSEMBLY
PISTON
HEAD
STOP TUBE
STOP TUBE (WAS 6A025025)
O RING 3.12X 3.50X .19 70
QUANTITY
1
1
1
1
1
1
1
Chapter 10 Stabilizers
1
1
1
1
1
2
2
1
1
1
1
155
157
CHAPTER 11
158
18,24
17,19
13
6
C
B
DETAIL B
(SWITCH PANEL)
DETAIL C
(MOD 2)
12,13,22
11
16,17,19
25
20,21
1
DETAIL A
(DOM ELECTRICAL PANEL)
159
14
15
2
1
3
4
9
7
28
22
27
13
13
22
22
28
26
13
12
13
NOTE:
1
COVER ANY OPEN BATTERY TERMINALS ON POWER MODULES WITH 77040389 FLAG.
70733496
77141416
77441544
77041871
77041872
77041878
77041874
77041875
77041877
60136431
60136430
12.
13.
14.
15.
16.
17.
18.
72601704
72601726
72060612
72063181
72060002
72063001
76392820
DESCRIPTION
ELECTRICAL CONTROL PANEL
(DOM 1-2)
HOURMETER
HARNESS
HARNESS
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
POWER MODULE (1)
POWER MODULE (2)
POWER MODULE (3A)
BRACKET-AUX SWITCH PANEL
BRACKET-AUX POWER
MODULE
SCREW-MACHINERY
NUT
SCREW-MACHINERY
WASHER-FLAT
CAP SCREW
WASHER
WASHER-BONDED PLATED
DETAILS
QUANTITY
1
3
A/R
A/R
1
1
1
2
1
1
1
1
16
28
4
4
2
6
2
160
DESCRIPTION
NUT
CAP SCREW
WASHER
WASHER
TERMINAL
CAP SCREW
DECAL-ELECTRICAL PANEL
ANGLE
CLAMP
SCREW-MACHINERY
DETAILS
.25-20 HEX NYLOCK
.31-18 X 0.50 HHGR5Z
.31 LOCK
#6 W FLAT ANSI B27.2
FSLPON I .25 FLAG 16-14 GA
.25-20 X 1.00 HHGR5Z
.10X2.38X2.00X3.98
NYLON .12 CABLE
#6-32 X .50 ROUND HEAD PHILIPS
QUANTITY
4
4
4
19
4
2
1
1
1
3
161
18,24
17,19
13
6
C
B
DETAIL B
(SWITCH PANEL)
DETAIL C
(MOD 2)
12,13,22
11
16,17,19
25
20,21
1
DETAIL A
(DOM ELECTRICAL PANEL)
162
14,15
1
2
3
4
5
9
7
13
12,13,22
NOTE:
1
COVER ANY OPEN BATTERY TERMINALS ON POWER MODULES WITH 77040389 FLAG.
70733496
77441438
4.
5.
6.
7.
8.
9.
10.
11.
77041871
77041872
77041878
77041874
77041875
77041877
60136431
60136430
12.
13.
14.
15.
16.
17.
18.
19.
20.
72601704
72601726
72060612
72063181
72060002
72063001
76392820
72062104
72060021
DESCRIPTION
ELECTRICAL CONTROL PANEL
(DOM 1-2)
HOURMETER
HARNESS, DOM POWER
PANEL
SWITCH PANEL
SWITCH PANEL
SWITCH PANEL
POWER MODULE (1)
POWER MODULE (2)
POWER MODULE (3A)
BRACKET-AUX SWITCH PANEL
BRACKET-AUX POWER
MODULE
SCREW-MACHINERY
NUT
SCREW-MACHINERY
WASHER-FLAT
CAP SCREW
WASHER
WASHER-BONDED PLATED
NUT
CAP SCREW
DETAILS
QUANTITY
1
3
1
6 POSITION
8 POSITION (MASTER)
8 POSITION (SLAVE)
1
1
1
2
1
1
1
1
16
28
4
4
2
6
2
4
4
DESCRIPTION
WASHER
WASHER
TERMINAL
CAP SCREW
DECAL-ELECTRICAL PANEL
DETAILS
.31 LOCK
#6 W FLAT ANSI B27.2
FSLPON I .25 FLAG 16-14 GA
.25-20 X 1.00 HHGR5Z
163
QUANTITY
4
16
4
2
1
165
CJ-301
LEFT REAR
FLOOD
MOD 2
EXTENSION HARNESS
FLOOD LIGHT
LEFT
AUXILIARY
CJ-601
FLOOD LIGHT
MARKER
LIGHT
CP-400
CJ-400
CP-600
CJ-603
CP-300
SWITCH PANEL
CP-601
COMPARTMENT LIGHTS
LEFT
MARKERS
Connects to
77441439 (streetside mounted crane)
LICENSE
PLATE
COMPARTMENT LIGHTS
77441439
HARNESS
PANEL
GROUND
RIBBON CABLE
CONNECTION
POINT
SWITCH
PANEL
EXTENSION
HARNESS
MODULE 2
PIN CONNECTOR
CONNECTION
POINT
LR
LR
LEFT
STOP/
TURN/TAIL
LH
LV2
LV2
LV1
RV2
RV1
LV1
CP-602 CP-303
CJ-100
LH
SWITCH
PANEL
POWER PANEL
CJ-302
MODULE 2
77441437
HARNESS
GROUNDS
CHAS/BODY
POWER PANEL
HARNESS
77441437
HARNESS
POWER PANEL
RH
CENTER
MARKER
RIGHT
MARKERS
RH
RV2
CJ-101
CJ-300
EXTENSION
HARNESS
Connects to
power-panel
harness
CJ-301
FLOOD LIGHT
FLOOD LIGHT
CP-300
CJ-601
REAR
FLOOD
CRANE
CMPT
LIGHT
CJ-400
CP-600
(NOT NEEDED
WHEN USED ON
CRANE SIDE)
RT AUX
CP-400
CMPT
FANS
EXTENSION HARNESS
MARKER
LIGHT
Connects to
extension
harness
COMPARTMENT LIGHTS
CP-603 TO MASTER
SWP
SWITCH PANEL
CP-601
(NOT NEEDED
PANEL (WHEN USED
GROUND ON CRANE SIDE)
CP-602 TO MOD 1
MOD
PANEL GROUND
PIN CONNECTOR
CONNECTION
POINT
CP-100
RIGHT
BACKUP
RIBBON CABLE
CONNECTION
POINT
RV1
CP-601 CP-301
CP-600
COMPRESSOR
CONNECTION
FUSE PANEL
CHASSIS
CONNECTOR
CP-1400
TO CHASSIS WIRING
AT FRONT OF BODY
STABILIZER
CONTROLS
CRANE
CONNECTOR
CHASSIS
GROUNDS
166
HOURMETERS
STABILIZER
CONTROL
SWITCH
PANEL
FLOOD LIGHT
SWITCH PANEL
FUSE PANEL
MOD 3
MOD 1
Installed Mod 2
MOD 1
NOTE: Views shown are for Dominator I-II. Dominator III-IV have power-out stabilizers and an additional stabilizer module, so there is additional wiring.
NOTES:
1
The connection numbers define the type of connection. 100 series (i.e. C-101) means a 1-pin connector; 300 series (i.e. CP-301) means a 3-pin connector. 600-series (CJ-601) are the 6-pin ribbon cable connectors.
Ribbon cables connect to a module, or to each other at the front of the compartment. Pin connectors connect along the back of the compartment.
Connection points are defined for standard right-hand crane mount. Connection points will be reversed with left-hand crane mount.
See graphics for pin connection and ribbon cable connection points.
See specific harness drawings for complete details on electrical connections and wire markings.
167
Harness to Harness Connection Chart
Harness
Connects to
Location of
Connection
Connection Points
77441437 Harness
77441437-Rear
Harness (Tail lights,
Marker lights)
Power Panel
Harness
(77441438 - Dom I II)
(77441445 - Dom IIIIV)
Extension harness to
Front of crane
front marker, flood lights compartment
(77441440 - 9')
(77441441 - 11')
(77441442 - 13' & 14')
(77441443 - 19')
77441437-Rear
Harness (Tail lights,
Marker lights)
77441439-Left
Sidepack
Crane
compartment
Extension harness to
front marker, flood lights
(77441440 - 9')
(77441441 - 11')
(77441442 - 13' & 14')
(77441443 - 19')
Front of
compartment
opposite crane
compartment
Power Panel
Harness
CJ-101
CP-100
CJ-300
CP-300
CP-301
CJ-301
CP-601
CJ-601
Power Panel Harness Extension Harness
CP-400
Not used when
connecting to
extension harness
CJ-400
CP-600
77441437 Harness
77441439 Harness
CJ-100
CJ-302
CP-303
CP-602
77441439 Harness
CP-400
CJ-400
CJ-603
CP-600
168
77441494
77441495
77441494
RIBBON CABLE REPLACEMENT PARTS
77441493
CABLE-RIBBON 6-PIN
77441494
CONNECTOR-RIBBON (FEM)
77441495
PLUG-RIBBON CABLE (2 PC MALE)
169
RED LINE
ARROW
2 Place the new ribbon cable plug (77441495) approximately 1" from the inside edge of the
connection to be replaced. Center the ribbon cable in the plug. Keep the arrow on the same
side of the red line as the original connection.
ARROWS TO THE
RIGHT OF THE
RED LINE
170
3 Install the new retainer into the plug as shown. Lock one side into the plug by hand, then
press in the other side until it clicks into place. Snap the retainer into place to hold the plug
and connector together. Cut off the original connection assembly and ribbon close to the
new connection point.
SNAP IN RETAINER.
SNAP IN RETAINER.
RESOLUTION
If blue backlight does not light, there is
not operational power to the switch
panel.
If red LED does not light, check the
fuses in the fuse panel at the front of
the switch panel. Replace if required.
Connect if disconnected.
Replace if pinched.
171
RESOLUTION
If there is a fault in the ribbon cable on
the lighting harness on the left (noncrane) side of the body, that cable can
be swapped with the lighting harness
on the right (crane) side of the body, as
the crane side lighting harness does
not use the ribbon cable signal.
Connect if disconnected.
Replace if pinched.
Connect if disconnected.
Replace if pinched.
Contact IMT Technical Support for
further assistance if the troubleshooting
steps do not resolve the problem.
RESOLUTION
If neither blue backlight is lit, check the
operational power to the switch as
described above.
Secure connections if loose.
Replace if pinched or damaged.
Secure connections if loose.
Secure connections if loose. If
connections are secure, check for a
12v signal to the I-1 wire.
If there is a 12v signal, replace the Mod
1 unit.
Contact IMT Technical Support for
further assistance if the troubleshooting
steps do not resolve the problem.
172
27
1 18
3,4,5
15,17
19
17
20
16
25
13 14
2
3,4,29
26
6
7,8,9,10
13
12
11
Terminate with 77044690, 77045887, and 70394069. Ground eyelet from harness to be attached to one of the
screws.
The chassis and body ground eyelets from the lighting harness must be attached to the chassis and body,
respectively. The trailer ground eyelet must be attached with the body eyelet. Prepare frame and surfaces by
grinding away paint. Use supplied 3/8" hardware and drill as necessary.
60130829
7.
8.
9.
72060026
72063002
76392598
DESCRIPTION
EDGING-PLASTIC BLACK
LIGHT-3 BAR LED
WASHER
NUT
LIGHT-LICENSE PLATE PLASTIC
MOUNTING BRACKET-WIRE
HARNESS
MOUNTING BRACKET-WIRE
HARNESS
CAP SCREW
WASHER
WASHER-BONDED PLATED
DETAILS
DOM IV ONLY
KIT #
#28
.19 W FLAT ANSI B27.2Z 5 #28
10-24 HEX NYLOCK
#28
#28
DOM I - II
QUANTITY
AS REQUIRED
1
4
4
1
2
DOM III - IV
8
6
6
77040569
77040615
21.
22.
23.
24.
25.
26.
27.
28.
72060044
(was 72060047)
72063003
72063050
(was 72063051)
72062103
70039058
70039057
51715985
51723807
29.
72060639
REV D 20140519
DESCRIPTION
NUT
ALARM-BACK UP HORN
CAP SCREW
WASHER
NUT
LIGHT-STOP/TURN/TAIL LED
LIGHT-BACKUP CLEAR
GROMMET-RUBBER TAIL LIGHT
SCREW-MACH
LIGHT-CLEARANCE RED LED
OVAL W/GROMMET
LIGHT-CLEARANCE RED LED
ROUND W/GROMMET
LIGHT-CLEARANCE AMBER LED
OVAL W/GROMMET
LIGHT-CLEARANCE AMBER LED
ROUND W/GROMMET
CAP SCREW
DETAILS
.31-18 HEX NYLOCK
KIT #
#28
.25-20X 1.25 HH GR5 Z
#28
.25 FLAT
#28
.25-20 HEX NYLOCK
#28
4 INCH
#28
4 INCH
#28
4 INCH
#28
#10-24X .75 RDH PH ZINC #28
#28
QUANTITY
6
1
2
4
2
2
2
4
2
4
#28
#28
#28
#28
WASHER
WASHER
#28
#28
2
2
NUT
REFLECTOR-AMBER ROUND
REFLECTOR-RED ROUND
KIT-LICENSE PLATE HARDWARE
DOT CROSSOVER ELECTRICAL
KIT
SCREW-MACHINERY
2
2
4
1
1
#28
173
174
WOVEN LOOM
SPLIT LOOM
12"
6"
80"
112"
210"
CJ-1400
DEUTSCH: HDP26-24-14SN
CAVITY
COLOR
GA.
PRINT LABEL
TO
CON-SP LC
CAVITY
WHT
BATTERY
TO
SPL A
WHT
12
COMP PWR
TO
SPL C
WHT
14
TO
W3
WHT
14
IGNITION
PTO (1 I-2)
TO
W4
WHT
14
EBRAKE (1 I-4)
TO
W5
WHT
14
EFM PWR
TO
SPL B
WHT
14
SELECTOR
TO
W7
WHT
14
ENG STOP
TO
W8
WHT
14
ENG SPEED
TO
W9
10
WHT
14
ENG START
TO
W10
11
WHT
14
STOW SEN NC
TO
W11
12
14
-
STOW SEN NO
-
TO
TO
W12
-
13
WHT
-
14
TO
CAVITY
W1-W12
CAVITY
COLOR
GA.
PRINT LABEL
TO
CON-SP LC
W1
WHT
BATTERY
TO
SPL A
W2
WHT
10
COMP PWR
TO
SPL C
W3
WHT
14
CJ-1400
WHT
14
IGNITION
PTO (1 I-2)
TO
W4
TO
CJ-1400
14
EBRAKE (1 I-4)
TO
CJ-1400
EFM PWR
TO
SPL B
5
-
W5
W6
WHT
12
WHT
W7
WHT
14
SELECTOR
TO
CJ-1400
W8
WHT
14
ENG STOP
TO
CJ-1400
W9
WHT
14
ENG SPEED
TO
CJ-1400
W10
WHT
14
ENG START
TO
CJ-1400
10
W11
WHT
14
STOW SEN NC
TO
CJ-1400
11
W12
WHT
14
STOW SEN NO
TO
CJ-1400
12
CAVITY
COLOR
GA.
PRINT LABEL
TO
CON-SP LC
CAVITY
WHT
BATT
TO
CJ-1400
WHT
BATT
TO
W1
1
-
CAVITY
COLOR
GA.
PRINT LABEL
TO
CON-SP LC
CAVITY
WHT
12
EFM PWR
TO
W6
WHT
14
EFM PWR
TO
CJ-1400
CAVITY
COLOR
GA.
PRINT LABEL
TO
CON-SP LC
CAVITY
WHT
10
COMP PWR
TO
W2
WHT
12
COMP PWR
TO
CJ-1400
SPLICE A
SPLICE B
SPLICE C
NOTES:
1
ALL DIMENSIONS ARE FROM MATING END OF CONNECTOR TO BREAK-OUT POINT IN HARNESS.
175
176
CP-300
CJ-301
CJ-601 TO MOD 2
COMPRESSOR
CONNECTION
CRANE
MI COMPARTMENT
LIGHT
RT REAR
FLOOD CJ-209
RT AUX CP-210
CP-400
TO MASTER CP-603
SWITCH PANEL
CP-600
COMPRESSOR ENG
SPEED DIODE
CP-211
ENGINE
SPEED DIODE
CP-212
COMPARTMENT
CP-200 FANS
SWP
W3 - W6
TO MOD 1 CP-602
MOD
W7, W8
W35 PANEL GROUND
CP-800
FUSE PANEL
BRADY
WRAP
CHASSIS
GROUNDS
W2
BRADY
WRAP
RT STAB OUT
CJ-206
CJ-205
RT STAB IN
RT STAB DOWN
CJ-202
CJ-201
RT STAB UP
LT STAB DOWN
CJ-203
LT STAB UP
CJ-204
W1
CP-207
BYPASS
CP-1202
CRANE
CONNECTOR
CJ-201
RIGHT STAB UP B
GROUND A
CJ-202
CJ-203
LEFT STAB UP B
GROUND A
CJ-204
A
B
CP-600
C
COMPRESSOR
D
CONNECTOR
E
F
SELECTOR 1
ENGINE STOP 2
GROUND 3
COMPRESSOR ON 4
ENGINE SPEED 5
CP-1202
ENGINE START 6
CRANE
CRANE POWER 7
CONNECTOR
CRANE HOURMETER 8
STOW SENSOR POWER 9
STOW SENSOR NC 10
STOW SENSOR NO 11
BOOM FLOOD LIGHT 12
COMP ON
COMP POWER
GROUND
N/C
FAN GROUND
N/C
CP-200
COMPARTMENT
FANS
COMPARTMENT FANS B
COMPT FANS GROUND A
BATTERY POWER
BATTERY POWER
COMPARTMENT FANS
A
B
C
A
B
C
A
CP-300
OPPOSITE
SIDE SIGNALS
CJ-301
OPPOSITE
SIDE SIGNALS
177
B
A
RIGHT STAB IN
GROUND
CJ-205
B
A
CJ-206
B
A
BYPASS
GROUND
CJ-207
1
2
3
4
5
6
7
8
9
10
11
12
A
1
2
3
4
5
BATTERY
COMP POWER
IGNITION POWER
PTO GROUND
EBRAKE GROUND
IGNITION POWER (EFM)
SELECTOR
ENGINE STOP
ENGINE SPEED
ENGINE START
STOW SENSOR NC
STOW SENSOR NO
BATTERY
BATTERY
CP-800
BATTERY
FUSE
BATTERY
PANEL
BATTERY
BATTERY
A
B
C
D
GROUND
RF FLOOD
MARKER
RIGHT COMPT LIGHTS
A
Z
X
CP-216
Y
L
2 1
CP-217
B
C
D
G
F
J
U
U
U
G G
N PR
CP-1400
CHASSIS
CONNECTOR
CP-400
B RR FLOOD CJ-209
A GROUND
RIGHT REAR FLOOD
B CRANE COMPT LIGHT
M1
A GROUND
CRANE COMPT LIGHT
B
A
RIGHT AUX
GROUND
CJ-601
1
2
3
4
5
6
7
8
9
10
CP-210
RIGHT AUXILIARY
CP-603
1
2
3
4
5
6
7
8
9
10
178
LEFT
MARKERS
W6
W7
W14
W15
M1
W13
CJ-600
CJ-101
CP-601
M4
M3
RIGHT
STOP/
TURN/TAIL
W12
BACKUP
ALARM
CP-102
CP-303 CJ-302
CJ-300
BATTERY POWER A
BATTERY POWER B
COMPT FANS C
CP-301
CJ-600
W16
W17
W4 W5
W2
CJ-100
CP-602
LICENSE
PLATE
LEFT
BACKUP
RIGHT
BACKUP
TAIL
LEFT TURN/BRAKE
BACKUP
RIGHT TURN/BRAKE
STOP
A
B
C
D
E
AUX CIRCUIT F
GROUND (WHITE)
MARKER (BLACK)
CJ-700 LEFT TURN/BRAKE (YELLOW)
STOP (RED)
1
2
3
4
TAIL (BROWN) 6
AUX CIRCUIT (BLUE) 7
CP-602
1
2
3
4
5
6
7
8
9
10
SPLICE G
CP-301
CJ-300
A
B
C
A
B
C
BATTERY POWER
BATTERY POWER
CJ-302
COMPT FANS
CRANE COMPT LIGHT
CP-303
MARKER
GROUND
A LICENSE PLATE
CP-102
A BACKUP
CJ-100
A BACKUP
CJ-101
LEFT TURN/BRAKE
TAIL
GROUND
LEFT BACKUP LIGHT
GROUND
RIGHT TURN/BRAKE
TAIL
GROUND
M1
M2
M3
179
CJ-301
CJ-601
CP-201
LEFT
AUXILIARY
W1-10
W11
CP-602
CP-400
CJ-603
CP-300
COMPT
LIGHT
CP-202
COMPT
LIGHT
CP-203
180
CP-602
1
2
3
4
5
6
7
8
9
10
CP-300
BATTERY POWER
BATTERY POWER
COMPT FANS
1
2
3
4
5
6
7
8
9
10
A
B
C
CJ-603
1
2
3
4
5
6
7
8
9
10
B
A
LR FLOOD
GROUND
CJ-200
B
A
L AUX
GROUND
CP-201
C
A
B
D
MARKER
GROUND
LF FLOOD
COMPT LIGHT
B
A
B
A
G
CRANE COMPT LIGHT A
CJ-301
MARKER B
GROUND C
G
A
W11 GROUND
CP-400
181
CJ-208
FLOOD LIGHT
MARKER
LIGHT
W1
W2
CJ-400
CP-600
CP-601
CP-201
COMPT
LIGHT
CP-206
COMPT
LIGHT
BA
BA
BA
BA
BA
W3
PANEL
GROUND
CJ-207 CJ-208
FLOOD FLOOD
LIGHT LIGHT
BA
CJ-400
COMPT LIGHT
MARKER
FLOOD LIGHT
GROUND
D
C
B
A
2
3
4
5
6
7
8
9
10
BA
MARKER
LIGHT
W1
G
W2
W3
PANEL
GROUND
182
CJ-210
FLOOD LIGHT
MARKER
LIGHT
W1
W2
CJ-400
CP-600
CP-601
CP-201 CP-202 CP-203 CP-204 CP-205 CP-206
COMPT COMPT COMPT COMPT COMPT COMPT
LIGHT LIGHT LIGHT LIGHT LIGHT LIGHT
CP-207
COMPT
LIGHT
CP-208
COMPT
LIGHT
COMPT
LIGHT
COMPT
LIGHT
COMPT
LIGHT
COMPT
LIGHT
COMPT
LIGHT
COMPT
LIGHT
B A
B A
B A
B A
B A
B A
B A
W3
PANEL
GROUND
B A
B A
CJ-400
COMPT LIGHT
MARKER
FLOOD LIGHT
GROUND
D
C
B
A
MARKER
LIGHT
W1
F
G
1
2
3
4
5
6
7
8
9
10
W2
W3
PANEL
GROUND
183
50
CP-602
SWP
TO MOD 1
CP-601
36
MOD
WIRE #4 A
CP-401
DOT HARNESS CONNECTOR
TO MOD 2
COMMUNICATION WIRING
WIRE #5 B
WIRE #6 C
WIRE #8 D
CP-601
AA
WIRE #4 A
CJ-402
FRONT HARNESS CONNECTOR
BB
WIRE #5 B
CC
WIRE #6 C
WIRE #8 D
DD
CP-602
8 POSITION SWITCH PANEL RIBBON CABLE CONNECTOR
184
BATTERY
EBRAKE SWITCH
(CHASSIS SUPPLIED)
TO SELECTOR VALVE
RELAY #5
86
30
RELAY #6
86
30
85
87a
87
RELAY #1
86
30
85
85
87a
87
87a
87
RELAY #2
30
87
86
85
RELAY #3
RELAY #4
E-BRAKE
30
30
30
87a
86
85
87
86
85
87
86
BATTERY
COMPRESSOR POWER
IGNITION POWER
PTO GROUND
E-BRAKE GROUND
SELECTOR
ENGINE STOP
ENGINE SPEED
IGNITION
POWER 15A
10 ENGINE START
GROUND
85
NOTES:
ALL WIRE SAE J1128 TYPE GXL.
ALL DIODES 1N4007.
PLUG UNUSED CAVITY WITH
PACKARD #12010300.
185
NOTE:
1
BODY SIZE
1.
60117375
2.
77040424
4.
5.
72063001
72062104
BRACKET-FLOODLIGHT REAR
SIDEPACK 12V
FLOODLIGHT-COMPOSITE WORK
LAMP
WASHER .25 FLAT
NUT .25-20 HEX NYLOCK
51723853
COMPT
LIGHTS (6)
9'
51723829
51719195
COMPT.
FLOODLIGHT
LIGHTS (10) KIT (2 LIGHTS)
DOM2 13', 14';
DOM4 19'
51723828
COMPT
LIGHTS (8)
DOM2 11';
DOM3 13';
DOM4 14'
2
4
4
4
4
4
4
4
4
186
51723853
5
10
51723828
7
14
51723829
9
18
51719195
2
4
4
1
2
4
4
1
2
4
4
1
2
4
4
187
1.00"
(25 mm)
2.31"
(59 mm)
2 x 0.34" DIA
(8.6 mm)
4
Drill hole the same size as the wire harness. Wire must enter compartment alongside of bracket. Seal finished opening
with caulk.
Drill holes to mount light bracket. Holes will also align with the hole pattern for a masterlock kit.
DESCRIPTION
BRACKET-FLOOD LIGHT
GROMMET-POLY
ROD-MASTER LOCK
FLOODLIGHT-WORK LAMP TOP MTG
GROMMET-RUBBER
BRACKET-PADLOCK
DETAILS
.52ID GR-5/8-UL 1
60.00 X 6.00
QUANTITY
1
1
1
1
1
1
188
DOM2-11' Standard
DOM2-11' Standard
DOM2-11' Right Front Raised
DOM2-11' Right Front Raised
DOM2-11' Right & Left Front Raised
DOM2-11' Right & Left Front Raised
DOM2-11' RF & LH Raised
DOM2-11' RF & LH Raised
DOM2-11' All Raised
DOM2-11' All Raised
DOM2-13' Right Front Raised
DOM2-13' Right Front Raised
DOM2-14' Right & Left Front Raised
DOM2-14' Right & Left Front Raised
DOM2-14' Right Front & Left Side Raised
DOM2-14' Right Front & Left Side Raised
DOM2-14' All Raised
DOM2-14' All Raised
21" LED
Light Bar
77040574
31" LED
Light Bar
77040592
42" LED
Light Bar
77040593
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
10
5
6
3
2
1
10
5
6
3
2
1
-
4
2
8
4
10
5
10
5
4
2
8
4
12
6
14
7
14
9
14
9
14
9
14
9
14
9
18
11
18
11
18
11
18
11
51724360
51725557
51724361
51725558
51724362
51725559
51724364
51725561
51724364
51725561
51724365
51725562
51724366
51725563
51724367
51725564
51724368
51725565
Service Reference 51723811 Light Kit includes 77040574 (21" LED Light Bar) - 4; 77040575 (36" LED Light Bar) - 6; 77040576 (45" LED Light
Bar) - 4
51723819 Light Kit includes 77040574 (21" LED Light Bar) - 4; 77040575 (36" LED Light Bar) - 6; 77040576 (45" LED Light
Bar) - 8
189
CHAPTER 12
Miscellaneous Options
In This Chapter
Headache Rack (99905201) ..................................................... 190
Headache Rack (99905361) ..................................................... 191
Salvage Installation Kit (99905243) .......................................... 192
Master Lock System Drawing (99903665) ................................ 197
Master Lock Kits ....................................................................... 200
Ladder Installation (99905127) ................................................. 201
Ladder Assembly (52723864)................................................... 202
Removable Gate (51712986) .................................................. 203
190
1
3
8
6,7
3
5
1 4
5
DETAIL A
NOTES (SEE REFERENCE NUMBER IN BOX):
1
AT ASSEMBLY, DRILL 0.38" (0.96 cm) DIAMETER HOLES TO PERMIT FASTENING OF HEADACHE RACK.
DESCRIPTION
HEADACHE RACK, BOLT-ON
CAP SCREW
WASHER
WASHER-BONDED PLATED
NUT
BRACKET-LEFT
BRACKET-RIGHT
CAP SCREW
DETAILS
.31-18 X 1.00 HHGR5Z
.31 FLAT
.31
.31-18 HEX NYLOCK
QUANTITY
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D
AS REQ'D
191
A
10,11,12,13
7
11,12
11,12
11,12,13
8
10,13
11,13
DETAIL A
NOTE:
1
DURING ASSEMBLY, DRILL 3/8" DIAMETER HOLES AS REQUIRED TO MOUNT HEADACHE RACK TO
SIDEPACK.
51724111
7.
52718845
8.
60139054
9.
60139055
10.
76392598
11.
72063002
12.
72060025
13.
72062109
NEW 20111216
DESCRIPTION
HEADACHE RACK KIT-DOM STD-STD
HEADACHE RACK KIT-DOM STD-L/RSD
HEADACHE RACK KIT-DOM LRSD-RRSD
HARDWARE KIT-DOM HEADACHE RACK
HARDWARE KIT- DOM HEADACHE RACK
STD-RSD
HARDWARE KIT- DOM HEADACHE RACK
RSD-RSD
HEADACHE RACK BODY-BOLT ON
BRACKET-HEADACHE RACK
SPACER-HEADACHE RACK
WASHER
WASHER
CAP SCREW
NUT
DETAILS
QUANTITY
REF
REF
REF
REF
REF
REF
1
1
1
4
12
8
8
192
6,7,8 1
14
9
2
6,7,8 1
15
NOTES:
1
193
FLOOR DETAIL
DETAIL OF HOLE TO BE CUT IN THE FLOOR FOR THE SALVAGE TANK.
USE THIS LOCATION ONLY IF THERE IS NOT A WELDER DECK.
3.3"
(8.4 cm)
FRONT
72531991
72533592
12.
72531830
13.
72053459
14.
89393634
15.
89392146
16.
72066452
REV. A 20110706
DESCRIPTION
TANK-WELDMENT
PUMP ASSEMBLY
FAST FILL-VENT
REDUCER BUSHING-STEEL
ELBOW
HOSE FITTING
HOSE FITTING
HOSE FITTING
FILTER-REGULATORLUBRICATOR
TEE-STREET STEEL
NIPPLE-BARB BRASS
REDUCER BUSHING-STEEL
NIPPLE-BARB BRASS
HOSE-HYDRAULIC
HOSE-GP
CLAMP-HOSE
DETAILS
1.25-.75
MPT/45/MJIC .75 12
TYPE F 12 .75 PARK
TYPE J 12 .75 PARK
TYPE Z 12 .75 PARK
.50
.50 MPT/90/.75 (PART OF
#9)
.50-.25
.25 MPT .25
.75 100R4
.25 X 250
.25 - .62 SAE
QUANTITY
1
1
1
1
1
AS REQ'D
AS REQ'D
AS REQ'D
1
1
1
1
1
AS REQ'D
AS REQ'D
2
194
SIZE
35 GALLON TOP DECK
WITH WELDER
60 GALLON TOP DECK
WITH WELDER
35 GALLON TOP DECK
WITHOUT WELDER
60 GALLON TOP DECK
WITHOUT WELDER
TANK
WELDMENT
52724128
PUMP
ASSEMBLY
51721592
SALVAGE
KIT #
51724207
INSTALLATION
KIT #
51713779
52724130
51721592
51724208
51713779
52724128
51721592
51724209
51713779
52724130
51721592
51724210
51713779
195
8
15
2
13
16
11
18
10
1
17
9
51721592 PARTS LIST
ITEM
PART #
1.
70048015
2.
70048059
3.
70732360
4.
70734343
5.
72053000
6.
72053376
7.
72053431
8.
72053458
9.
72053459
10.
72053517
11.
72053533
12.
72053676
13.
72053724
14.
72053727
15.
72066000
16.
72532421
17.
73054122
18.
89393634
REV. B 20120502
DESCRIPTION
GAUGE-AIR PRESSURE
REGULATOR-AIR FIXED
VALVE-4WAY
PUMP-DIAPHRAGM
NIPPLE-PIPE BLACK
REDUCER BUSHING
COUPLING-REDUCER
NIPPLE-BARB BRASS
NIPPLE-BARB BRASS
ADAPTER
ELBOW-STREET
ADAPTER
ADAPTER
ADAPTER
CLAMP-HOSE
FAST FILL-SOCKET
VALVE-BALL
HOSE-HYDRAULIC
1.00in
.12X CLOSE
BLACK 1.00- .75
BLACK .25 - .12
.75MPT .75
.25MPT .25
MPT/HEX/MPT .25 .25
STEEL .25 X 45 DEG
MPT/M JIC .75 12
MPT/HEX/MPT .50 .25
MPT/HEX/MPT 1.00 .75
.50-1.25 SAE 12
.25
.75 100R4
QUANTITY
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
196
3(4)
2(4)
4(8)
A
4
1
7
DETAIL A
WHEN INSTALLING THE PUMP SHELF IN THE LEFT HAND REAR COMPARTMENT, USE ITEMS #6 AND #7
FOR MOUNTING HARDWARE.
THE SALVAGE PUMP MUST BE INSTALLED AFTER THE CRANE AND DRIP TRAY ARE IN PLACE.
USE RED LOCKTITE WHEN INSTALLING THE NUT WHICH IS PART OF #8, UNION.
72060021
72063050
72063002
72060027
7.
72062109
8.
72533371
REV C 20120523
DESCRIPTION
BRACKET-SHELF SALVAGE (RIGHT REAR)
FOR PUMP
CAP SCREW .31-18 X .50 HHGR5Z
WASHER .31 LOCK
WASHER .31 FLAT
CAP SCREW .31-18 X 1.50 HHGR5Z (NOT
SHOWN)
NUT .31-18 HEX NYLOC (NOT SHOWN)
UNION-BULKHEAD JIC 12
QUANTITY
1
4
4
8
4
4
1
A
D
197
198
9 8
12
6
3
11
2
DETAIL B
11
9
8
8
DETAIL A
10
AT END OF EACH ROD &
AT CENTER OF SPANS
OF 40" (102 cm) OR LONGER
.63"
(1.6 cm)
AT END OF 3
EACH ROD 4
1.19"
(3.0 cm)
12
5
5.26"
2.13"
(5.4 cm) (13.3
cm)
9
1
0.33"
(8.4 mm)
2.31"
(5.86 cm)
DETAIL D
DRILL HOLES IN SIDEPACK
THROUGH ONE WALL ONLY.
MIRROR AS NECESSARY FOR
FRONT END OR LEFT SIDEPACK.
8
7
DETAIL C
SEE DETAIL "D" FOR
DRILLING INSTRUCTIONS.
PART #
60138970
60117216
70143654
72063205
FRONT
REAR
72601590
8.
72063001
9.
10.
11.
72062109
60117214
72601435
12.
70034277
REV. G 20120123
DESCRIPTION
BRACKET-PADLOCK MASTER LOCK
BRACKET-ROD STOP 2.00 M LOCK
COLLAR-SHAFT 2 PIECE 1/2 in.
WASHER-SS .50 FLAT TYPE 304
ROD-MASTER LOCK
ROD-MASTER LOCK
CAP SCREW-STAINLESS STEEL .31-18X1.00
TRH PHH
WASHER .25 FLAT (WAS 72063166,
72063152)
NUT-.31-18 HEX NYLOC (WAS 72062167)
BRACKET-ROD HANGER
CARRIAGE BOLT-.31-18X 1.25 SQNK GR2
(WAS 72601847)
GROMMET
QUANTITY
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
A/R
199
200
BODY DESCRIPTION
11' DOMINATOR II WITH RIGHT-FRONT RAISED, LEFT STANDARD
11' DOMINATOR II WITH RIGHT AND LEFT STANDARD
11' DOMINATOR II WITH RIGHT FRONT AND LEFT FRONT RAISED
11' DOMINATOR II WITH ALL RAISED (DROPPED CRANE BOX)
11' DOMINATOR II WITH RIGHT FRONT RAISED, LEFT ALL RAISED
13' DOMINATOR II WITH RIGHT FRONT RAISED
14' DOMINATOR II WITH RIGHT FRONT AND LEFT FRONT RAISED
14' DOMINATOR II WITH RIGHT FRONT, ALL LEFT RAISED
QUANTITY
KIT 51719620 51719621 51719622 51719623 51719624 51719625 51719626 51719627
PART #
99903665
60121632
70143654
60138970
60117216
60117214
60127757
60121633
60127755
60117222
60118723
60119910
60120170
51719682
51719686
#
DESCRIPTION
DRAWING,
INSTALLATION
ROD- 106X6
COLLAR-SHAFT 2
PIECE
BRACKETPADLOCK
BRACKET-ROD
STOP
BRACKET-ROD
HANGER
ROD- 10 X 6
ROD- 43 X 6
ROD- 60 X 6
ROD- 95 X 6
ROD- 98.75 X 6
ROD- 134.5 X 6
ROD- 145 X 6
HARDWARE KIT
HARDWARE KIT
1
6
2
4
1
6
1
6
10
10
10
1
1
1
1
1
1
1
2
2
1
1
1
1
1
201
1
6
4 5
2
3
1
1
NOTE:
1
ALIGN HOLE IN STEP BRACKET WITH OUTSIDE HOLE IN REAR STEP CHANNEL
99905127 PARTS LIST
ITEM
PART #
1.
52723864
2.
99905040
3.
60137157
4.
72060046
5.
72063003
6.
72062103
REV A 20110706
DESCRIPTION
LADDER ASSEMBLY
DRAWING, REAR STEP
BUMPER WELDMENT
CHANNEL SPACER, REAR
STEP
CAP SCREW
WASHER
NUT
DETAILS
QUANTITY
1
1
1
2
4
2
202
9(4)
4(2)
6(2)
5(6)
3
NOTES:
1
DESCRIPTION
RIGHT HAND STEP BRACKET
LEFT HAND STEP BRACKET
LADDER WELDMENT
CAP SCREW
WASHER
NUT
CAP SCREW
WASHER
NUT
DETAILS
QUANTITY
1
1
1
2
6
2
4
8
4
203
1
5
4
6
DETAIL A
SCALE .75
46.28
21.00
24.59
(49.75)
DESCRIPTION
GATE-WLDMT REMOVABLE (MECH)
BRACKET-WLDMT REMOVABLE GATE
WASHER .31 FLAT
NUT .31-18 HEX NYLOCK
CAP SCR .31-18X 1.00 HH GR5 Z
WASHER-BONDED PLTD .31
DETAILS
QUANTITY
1
2
8
8
8
8
205
CHAPTER 13
Welder Platforms
In This Chapter
Welder Deck, 24" Long with 2 Underbody Toolboxes (51720055) .............. 205
Welder Deck, 35" Long with 2 Underbody Toolboxes (51720057) .............. 206
Welder Deck, 36" Long with Flat Deck (51720059) ....................................206
Welder Deck, 24" Long with Tall Compartment (51719952) .......................207
Welder Deck, 35" Long with Curbside Tall Compartment (51720061) ........ 209
Welder Deck, 35" Long with Streetside Tall Compartment (51720063)....... 210
7
7
4
3
5
SECTION A-A
SCALE 0.16:1
6
A
DESCRIPTION
WELDER DECK-WLDMT 35in L UBT-R UBT
LATCH ASM-3PT DOM (II) COMPRESSION
TIE DOWN-BODY 4.00 FRAME
ROD-THREADED .62-11 X 14.00
WASHER .62 FLAT
NUT .62-11 HEX NYLOCK
ROD-DOOR 8.12 LG W/.75" OFFSET
QUANTITY
1
2
4
4
8
8
4
206
A
7
7
VIEW:
INSIDE
UBTB
51720057 PART LIST
ITEM
PART #
1.
52720058
2.
72661599
3.
60108981
4.
60109048
5.
72063007
6.
72062091
7.
60128412
NEW 20070302
3
5
6
A
SECTION A-A
SCALE 0.16:1
VIEW C-C
SCALE 0.16:1
DESCRIPTION
WELDER DECK-WLDMT 35in L UBT-R UBT
LATCH ASM-3PT DOM (II) COMPRESSION
TIE DOWN-BODY 4.00 FRAME
ROD-THREADED .62-11 X 14.00
WASHER .62 FLAT
NUT .62-11 HEX NYLOCK
ROD-DOOR 8.12 LG W/.75" OFFSET
QUANTITY
1
2
4
4
8
8
4
DESCRIPTION
HARNESS-LUBE FRONT MARKER LIGHTS
HARDWARE KIT
WELDER DECK, 36" FLAT
TIE DOWN
THREADED ROD, 0.62-11 X 14
QUANTITY
1
1
1
4
4
207
208
11
12
13
SECTION A-A
SCALE 0.12:1
16
18
A 16
17
4
DESCRIPTION
D(II)-WELDER DECK-W D2 24in L RSD-R UBT
PANEL WELDER DECK UBTB RF #2
PANEL WELDER DECK UBTB RF #1
CHANNEL-FORM 1.24X 4.00X 50.00
PANEL-WELDERDECK LF 60H #1
PANEL-WELDERDECK LF 60H #2
DOOR STOP-SELF CLOSING SPRING
GUSSET-FRONT PANEL RH BTTM D2
GUSSET-FRONT PANEL LH BTTM D2
HINGE-SS 10GA BUTT W/IMT LOGO OFFSET
BACK-BTM WELDER DECK RF D2 24in
SDPK HEADER WELDER DECK 19.62
CHANNEL-FORM 1.00X 2.00X 23.62
MTG BAR-WLDR DECK 24in W D(II) 2
BACK-BTM WELDER DECK LF D2 24in
TOP WELDER DECK CARGO FLOOR UBTB-VERT COMPT 24in
TOP-WELDER DECK RSD COMPT D2 24in
DOOR-WLDMT HEM D(II) 18.88H X 20.50W (40
DOOR-WLDMT HEM D(II) 56.88H X 20.50W (40
QTY
INCL 4-28
1
1
3
1
1
2
2
2
4
1
2
1
2
1
1
1
1
1
B
1
5
8
4
5
C
7
6
SECTION C-C
SCALE 0.12:1
51720061 PARTS LIST
ITEM
PART #
1.
52720062
3.
72661599
4.
60109048
5.
60108981
6.
72062091
7.
72063007
8.
60128412
10.
60130297
REV. A 20070302
DESCRIPTION
WELDER DECK-WLDMT 35in L UBTB-R RSD
LATCH ASM-3PT DOM (II) COMPRESSION
ROD-THREADED .62-11 X 14.00
TIE DOWN-BODY 4.00 FRAME
NUT .62-11 HEX NYLOCK
WASHER .62 FLAT
ROD-DOOR 8.12 LG W/.75" OFFSET
ROD-DOOR 27.12 LG W/.75" OFFSET
SECTION B-B
SCALE 0.12:1
QUANTITY
1
2
4
4
8
8
2
2
209
210
1
6
5
3
RIGHT SIDE
LEFT SIDE
ITEM
1.
3.
5.
6.
7.
8.
9.
PART #
52720064
72661599
60108981
60109048
72062091
72063007
60128412
DESCRIPTION
WELDER DECK-WLDMT 35in L RSD-R UBT
LATCH ASM-3PT DOM (II) COMPRESSION
TIE DOWN-BODY 4.00 FRAME
ROD-THREADED .62-11 X 14.00
NUT .62-11 HEX NYLOCK
WASHER .62 FLAT
ROD-DOOR 8.12 LG W/.75" OFFSET
QUANTITY
1
2
4
4
8
8
2
10.
60130297
211
CHAPTER 14
212
Decal List
Dominator I, II, III, and IV have many common and some unique decals. See the chart below and the decal
application photos on subsequent pages for application details.
ITEM
DECAL
PART #
1.
DESCRIPTION
QTY PER
BODY
MODEL
NOTES
ALL
INCLUDES ITEMS
2-13
2.
3.
1
2
ALL
ALL
4.
ALL
5.
6.
7.
8.
70392453
71393886
70391601
70398983
2
1
1
1
ALL
ALL
ALL
ALL
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
70399138
70399191
70399192
70399193
70399141
70399114
70399115
70398872
70398873
70397063
70397064
2
3
2
1
1
1
1
1
1
1
1
20.
ALL
ALL
ALL
ALL
ALL
DOM I-II
DOM III-IV
DOM I-II
DOM III-IV
DOM I, II
DOM II, III &
IV
ALL
ON STABILIZER
ARMS WHEN
FULLY
DEPLOYED.
FOR DIESEL
ENGINES ONLY
FOR GASOLINE
ENGINES ONLY
BY LIGHT BOX
ON REAR OF
VEHICLE
213
2
1
Place the Dominator ID decal (70399138), item #1, on each side of the vehicle. Place IMT
diamond (70399141), item #2, on the tailgate.
214
1
2
2
1
1
Both item #1 - 70394445, and item #2 - 70392868, are applied on all four sides of the carrier
vehicle, so the operator can see the dangers regarding electrocution and the crane loadline from
any point of crane operation.
215
70399191Warning-No Step
On both sidepacks.
3
4
Item # 3-70399192- is the warning decal regarding climbing safely on and off the body. One
70399192 is placed by the light box on each side of the Dominator. Item #4 - 70398983 - is the
welding damage caution decal located next to the left side light box.
216
70399114
217
72042097 Level
70396613
Operator
Crane Safety
Compressor warnings
(70396162-7039616370396164)
70392982Contact IMT
Capacity Chart
per model
Stabilizer valvebank
manual override instructions
(70398872 - Dom I - II)
(70398873 - Dom III - IV)
218
Note: If unleaded gas fuel tank, use decal part number 70392453.
219
220
70391601-Air tank
drain, located on door
where air tank is stored.
71393886-Exploding tank
tank decal, located on door
where air tank is stored.
1
2
70391598
70392864
2
1
2
1
4
1
221
222
Place four red reflector decals, 70039057, item #1, at the sides and outer edges of the tailgate
as shown.
Place two amber reflector decals, 70039058, item #2, at the front of the sidepacks as shown.
Place the welding caution decal, 70398983, item #3, on the side of the light box at the left rear of
the body.
Place a hitch decal, item #4, above the hitch on the rear of the body. Typically, Dominator I, II
and DSC use 70397063 - Receiver Hitch, 2000 lb tongue and 16,000 lb gross trailer weight.
Typically, Dominator II and IV use 70397064 - Pintle Hitch, 6000 lb tongue and 30,000 lb gross
trailer weight.
223
Note: All decals for the CAS3560 air compressor are included on decal sheet 95718232. See
the CAS3560 manual for complete decal placement information.
224
SAE J429
GRADE 5
5/16-24
3/8-24
7/16-20
1/2-20
9/16-18
5/8-18
3/4-16
7/8-11
1-12
1 1/8-12
1 1/4-12
1 3/8-12
1 1/2-12
0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
1.5
(FT-LB)
19
35
55
90
120
170
300
445
645
890
1240
1675
2195
GRADE 8
SAE J429
GRADE 5
SAE J429
GRADE 8
PLATED PLAIN
PLATED
(FT-LB)
14
26
41
64
90
130
225
325
485
670
930
1255
1645
(FT-LB)
20
35
58
90
130
180
315
500
745
1085
1510
2035
2670
(FT-LB)
27
49
78
120
170
240
420
670
995
1445
2010
2710
3560
(DIATPI)
(INCHES) PLAIN
5/16-18
3/8-16
7/16-14
1/2-13
9/16-12
5/8-11
3/4-10
7/8-9
1-8
1 1/8-7
1 1/4-7
1 3/8-6
1 1/2-6
0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
1.5
(FT-LB)
17
31
49
75
110
150
265
395
590
795
1120
1470
1950
GRADE 8
SAE J429
GRADE 8
PLATED
PLAIN
PLATED
(FT-LB)
13
23
37
57
82
115
200
295
445
595
840
1100
1460
(FT-LB)
25
44
70
105
155
220
375
605
910
1290
1815
2380
3160
(FT-LB)
18
33
52
80
115
160
280
455
680
965
1360
1780
2370
NOTES
1 Tightening torques provided are midrange.
2
Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of
high stress ability, such as Never-Seez compound graphite and oil, molybdenum disulphide, colloidal copper or
white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect
the torque values listed above.
WARNING
Anytime a gear-bearing bolt is removed, it
must be replaced with a new bolt of the
identical grade and size. Once a bolt has
been torqued to 75% of its proof load and
then removed, the torque coefficient may no
longer be the same as when the bolt was new
thus giving indeterminate clamp loads after
torqueing. Failure to replace gear-bearing
bolts may result in bolt failure due to metal
fatigue causing death or serious injury.
TIGHTENING TORQUE
TIGHTENING TORQUE
SIZE
(DIATPI)
SIZE
(DIATPI)
BOLT
DIA.
(INCHES)
SAE J429
GRADE 5
5/16-24
3/8-24
7/16-20
1/2-20
9/16-18
5/8-18
3/4-16
7/8-11
1-12
1 1/8-12
1 1/4-12
1 3/8-12
1 1/2-12
0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
1.5
BOLT DIA
(INCHES)
SAE J429
GRADE 5
SAE J429
GRADE 8
PLATED
(KG-M)
3
5
8
12
18
25
44
69
103
150
209
281
369
225
SAE J429
GRADE 8
0.3125
0.375
0.4375
0.5
0.5625
0.625
0.75
0.875
1
1.125
1.25
1.375
1.5
2
4
7
10
15
21
37
55
82
110
155
203
270
2
3
5
8
11
16
28
41
62
82
116
152
210
3
6
10
15
21
30
52
84
126
178
251
329
438
2
5
7
11
16
22
39
63
94
133
188
246
328
NOTES
1 Tightening torques provided are midrange.
2
Torque values specified are for bolts with residual oils or no special lubricants applied. If special lubricants of
high stress ability, such as Never-Seez compound graphite and oil, molybdenum disulphide, colloidal copper or
white lead are applied, multiply the torque values in the charts by the factor .90. The use of Loctite does not affect
the torque values listed above.
WARNING
Anytime a gear-bearing bolt is removed, it
must be replaced with a new bolt of the
identical grade and size. Once a bolt has
been torqued to 75% of its proof load and
then removed, the torque coefficient may no
longer be the same as when the bolt was new
thus giving indeterminate clamp loads after
torqueing. Failure to replace gear-bearing
bolts may result in bolt failure due to metal
fatigue causing death or serious injury.