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Twisted Magnet Wire TX
Twisted Magnet Wire TX
IEEE TRANSACTIONS
INTRODUCTION
band transformers,
design information
for braod-band
Proc. IEEE, vol. 56, pp. 738 - 739,
line pulse transformers - Theory and
pp. 47 - 62, Jan. 1968.
(1 -P)+PEr*
= 91 + P (Er2 - frl>,
where erI and er2 are the relative dielectric constants of air (or
some other surrounding material) and the film insulation,
41nternationa1
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LEFFERSON:
149
TABLE I
MINIMUM
Wire size
(AWG)
Diameter
nominal
(W
4--5---
6-e7---
8--m
9--lO--ll--12--13--14--15--16--17--18--19--20--21--22--23--24--25--26--27--28--29--30--31--32--33--34--35--36--37--38--39--40--41--42--43--44---
0.2043
. 1819
. 1620
. 1443
. 1285
.!144
. 1019
. 0907
.0808
.0720
.0641
0571
: 0508
.0453
.0403
. 0359
.0320
. 0285
.0253
. 0226
. 0201
. 0179
. 6159
. 0142
. 0126
. 0113
. 0100
. 0089
.0080
. 0071
.0063
. 0056
. 0050
.0045
.0040
.0035
. 0031
. 0028
.0025
.0022
.0020
CLASS 2
CLASS 3
CLASS 4
Minimum Maximum
increase in overall
diameter
diameter
Minimum
Maximum
increase in
overall
diameter
diameter
Minimum
Maximum
increase in
overall
diameter
diameter
Minimum Maximbm
increase in
overall
diatieter
diameter
(InI
0.0019
. 0019
.0018
.0017
.0016
.bo16
.0015
.0015
.0014
.0014
. 0014
.0013
.0012
.0012
.OOll
.OOll
. 0010
.OOlO
.OOlO
. 0009
. boo9
. 0009
.0008
.0008
.0007
.0007
.0006
.0006
.0006
.0005
.0005
.0004
.0004
.0003
.0003
.0002
.0002
.0002
.0002
.0002
. 0001
(In)
0.2093
. 1867
. 1665
. 1485
. 1324
. 1181
. 1054
. 0941
.0840
.0750
.0&70
. 0599
.0534
.0478
.0426
-0382
.0341
.0306
.Q273
.0244
.0218
. 0195
. 0174
. 0156
! 0139
. 0126
. 0112
. 0100
. 0091
.0081
.0072
.oo64
.0058
.0052
.0047
.0041
.0037
.0033
.0030
.oO26
.0024
(InI
0.0037
.0036
.0035
.0034
.0033
.0032
.0031
.0030
.0029
.0028
.0027
.0026
.0026
.0025
.0024
t 0023
.0022
.OOZl
.0020
.0019
.0019
.0018
.0017
.0016
.0015
.0014
.0013
.0013
.0012
.OOll
.OOlO
.0009
.0008
.0008
.0007
.0006
.0006
.0005
.0004
,0004
.0004
(In)
0.2111
. 1884
. 1682
. 1502
. 1342
. 1198
. 1071
. 0957
.0855
. 0765
.0684
.0613
.0548
. 0492
.0440
. 0395
.0353
. 0317
. 0284
.0255
. 0229
.0206
.0185
. 0165
. 0148
. 0134
. 0120
. 0108
. 0098
. 0088
. 0078
.0070
.0063
.0057
. 0051
.0045
.0040
. 0036
.0032
. 0029
.0027
(InI
0.0049
.0048
.0047
.0046
.0045
.0044
.0043
. 0042
.004b
.0039
.0038
.0037
.0036
.0035
.0034
.0033
.0031
.0030
.0029
.0028
.0027
.0026
.0025
.0023
.0022
.0021
.0020
.0019
no018
.0017
.0015
. ooi4
.0013
.0012
.OOll
. 0010
.0009
.0008
.0008
.0007
.0006
(InI
(In)
0.2125
. 1897
. 1695
. 1515
.1355
. 1211
: 0969
1084
0.0064
.0062
: 0059
0059
.0058
.0057
.0054
.0056
.0867
. 0776
. 0695
.0624
.0558
.0502
. 0450
.0404
.0362
.0326
. 0292
.0263
. 0237
. 0214
. 0192
. 0172
. 0155
. 0141
. 0127
. 0115
. 0105
. 0095
. 0084
.0076
. 0069
; 0062
.0056
. 0050
.0044
.0040
.0037
.0033
.0030
.0052
.0050
.0049
.0048
.0046
.0045
.0044
:0042
.0040
.0039
.0037
.0036
.0035
.0034
.0032
.0030
.0029
.0028
,0027
.0026
.0025
.0024
.0021
.0020
.0019
.0017
.0016
.0015
.0013
.OOlO
.OOlO
.OOlO
.0009
0.2148
. 1920
.1717
, 1537
. 1377
. 1233
.1106
. 0991
.0888
. 0796
.0715
.0644
.0577
. 0520
.0468
.0422
. 0379
.0342
.0308
. 0279
.0252
.0228
.0206
. 0185
. 0166
. 0152
. 0137
. 0124
.0113
.0102
. 0091
.0082
.0074
.0067
.0060
.0053
.0047
.0043
.0038
.0035
.0032
(InI
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IEEE TRANSACTIONS
150
DECEMBER 1971
130120llOLOO
Z_Wc
z
2
E
I
8Q70-
uaE
B soti
24D1
JoM10 I
II
Fig. 1.
Characteristic
10
I,
I1
20
WIRE
15
II
25
(AWG)
SIZE
II
II
1 I
35
30
I1
40
44
impedance for bifilar magnet wire transmission line based on MIL-W-583 dimensions and with relative
dielectric constant of one.
1DODt
loo-
5
E
w
P lot
F
c
1.0 -
I
-
0.1
10
20
PITCH ANGLE
Fig. 2.
30
IN
CLASS 1
CLASS 4
40
DEGREES
50
60
Bifilar transmission line twist per inch versus pitch angle for wire sizes 4-44 having class-l and 4 insulation thickness.
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LEFFERSON:
151
E
,.q
FROM
C- MEASUREMENTS
10
1;
2b
PITCH
Fig. 3.
Measured equivalent
dielectric
25
ANGLE
;D
3;
4b
i-0
DEGREES
constant versus pitch angle for a sample of no. 29 magnet wire having class-2
insulation thickness.
IN
measuredZO
(4)
(5)
(7)
1 x1o-3 02
03)
DESIGN PROCEDURE
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152
IEEE TRANSACTIONS
Fig. 4.
DECEMBER 1971
Comparison of measured to estimated characteristic impedance for 3 wire sizes versus pitch angle.
~~
MEASUREhiENTS
t
0
,1
10
20
15
PITCH
Fig. 5.
Measured equivalent
dielectric
25
ANGLE
IN
301
35I
40I,,
45
50
DEGREES
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LEFFERSON:
Fig. 6.
Bifilar wire transmission line twisted to its maximum pitch angle of 50.5.
153
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154
IEEE
TRANSACTIONS
where
ON PARTS,
HYBRIDS,
AND
PACKAGING,
DECEMBER
1971
D wire diameter;
T twist per inch;
d distance along the transmission line.
(lo)
00
(12)
Peter Lefferson received the B.E.E. and M.E. degrees from the University of Florida, Gainesville, in 1962
and 1965, respectively.
He worked for NASA as an Instrumentation Engineer for one year. He spent five and one half,years with
Electronic Communication Inc., in design of UHF transceivers. Presently, he is with Milton Roy Company,
St. Petersburg, Fla.
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