.

RISK ASSESSMENT

PT. SWIBER BERJAYA

CHECK PPE & CONTROLS REQUIRED

Hard Hats

Safety Shoes

Safety Glasses

Hearing Protection
Cotton Gloves
Leather Gloves

Respirator
Work Vest
Safety Harness
Face Shield
Goggles
Ventilation

Fire Extinguisher
Lockout / Tag-out
Permit to Work
Stokes Basket
Life Rings
Barricades

WORK ACTIVITY. Working

VESSEL:

*S

*E

REQUIRED CONTROLS

Describe fully all equipment, facility, and/or procedure controls applicable for each
hazard (i.e. if PPE is used as control, it must be specifically describe.) If a control can
only be verified by documentation then it must be available. All controls must be valid
in that they reduce severity, probability of both.

Contact with fast rotating or hot

parts; Body parts injury or burn.
Inspection & Testing
of engine while
running
Contact with live wires or
component; Electric shock and
damage to equipment.

REGISTERED NO :- 041

INITIAL
RISK

HAZARD DESCRIPTION
*H

Isolation/ out of
service.

in Machinery Space.

REV. DATE: 02 / 20 Mar 2009

Risk to
WHAT?

JOB STEPS / TASKS

Other - List

RESIDUAL
RISK

S: Toolbox Talk, Raised Safety Awareness of Engineers. PTW System.

Personnel carrying out task are competent and highly trained to do the
job.
M
Safety guards on moving mechanical equipment in place. Proper engine
room PPE
Certified Engineers to carry out task.
S: Toolbox Talk.
Battery switched off, remove contact switch, remove starting key and
H
install tag/signage DO NOT USE or OUT OF SERVICE.
Starting Key handed over to chief engineer or master

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Hot & Humidity, heavy sweating;

Heat Stroke.
Injury due to flying object and
foreign particles.
WORKING IN
MACHINERY SPACE

WORKING IN
MACHINERY SPACE

Dark and poor visibility, bump,

slip, trip and fall, body injuries.
Uneven engine room floor plates,
trip and body injuries.
Slippery engine room floor plates,
Body Injuries.
Dropping tools, Body injuries and
damage to equipment.
Cover All, loose sleeves caught up
with moving mechanical
equipment.
Handling of batteries, engineers
hurt by acids. Damage batteries
and chemical spillage
Manual handling, Back Pains.
Working cramp space, Bumps and
back pains.
Usage of torch cutting and welding
Inhaling toxic smoke, fire at
engine room, release of carbon
dioxide.
Bilges, Fire Hazard, water
pollutant.
Unguarded moving mechanical
equipment, trapping of body parts.
Handling oily materials, skin
disorder or skin cancer on
prolonged exposure.
Oil spillage causes water pollution.

S: Toolbox Talk, Raise awareness engineers to have proper ventilation in

the engine room. Usage of fan blower intake and exhaust. Portable fan
blower on standby. PPMS for Engine room blower fan.
Raise awareness of engineers that fan blowers might blows objects and
foreign particles. Usage of proper Safety Glass or Face shield.
Competent first aider, First Aid kit/box.
M H: Eye wash.
Increased fluid intake (Awareness)
Provision of shade where possible
Scheduling of tasks
Ship captains medical guide
Long sleeve coveralls.
Available air conditioned space for recovery.
S: Proper lighting and usage of trouble light or flood light to illuminate
dark areas of activities to be carried out. PPMS for the lighting features in
engine room. Emergency Light readiness.
Raise of engineers with regard of engine room floor plates, All floor plates
must be properly screwed and secured. PPMS on engine room floor plate
screws. Barricade unsecured floor plates.
Toolbox Talk, Raise safety awareness of crew. Proper safety footwear.
Barricade and install signage, SLIPPERY FLOOR. Wash down oily floor
plates.
Engineers to use proper tools and fully understood the working
procedure. Competent engineers to carry out task. Stop work if not proper
tools available.
Safety Induction to engineers and provide proper engine room cover all.
Risk Assessment on handling of batteries. Training on Safe Manual
H handling. Proper posture. Buddy system to handle heavy materials.
Usage of chain block if material is too heavy.
Employ smaller engineers to do the cramp space task.
Risk Assessment for hot work activity. PTW, gas freeing bilges and oily
free.
H: Use of long sleeve cover all buttoned at the wrist to prevent catching
moving equipment. Raise Safety Awareness of engineers on proper
usage of Chemical PPE. First Aider availability, First Aid Kit/box. Eye
wash station in engine room.

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WORKING IN
MACHINERY SPACE

Using grinder, Body parts

injuries when hit by broken
grinding disk.
Long hair/Jewelry, trapped by
moving mechanical equipment.
Communication Breakdown,
Stranded during emergency
Engine room.
Flooding, Electrocuted, Body
Injuries, Drowning, Sinking of
vessel, Water polluted by
vessels fuel and oils.
Noise, Hearing loss
Tripping Bumps and body part
injuries.
New engineer, Hurt and
damaged
equipment/machineries.
Short ladders, Fall and body part
injuries.

S: Toolbox Talk, Risk Assessment on usage of power grinders.

Guards in place. Grinding disk in good quality. Checklist before using.
Proper PPE-face shield. PPMS on grinders. Competent and trained
person to use power grinders
No long hair and sporting jewelries while working in engine room. Stop
any engineers to commence work sporting these qualities.
Familiarization briefing of emergency alarm signals, Emergency
procedure checklist.
Risk Assessment when servicing sea chest, and all other cooling valves
and piping. Tag/signage notices in place. Blinding flange available. Bilge
float alarm detector in working condition.
Emergency procedure on engine room flooding.
Raise safety Awareness to Crew. Mandatory signage/ notices posted in
the entrance door or in the engine room to use proper ear protectors,
earmuffs/earplugs. Stop engineers if not using this noise protective gear.
Enforce good housekeeping. Tools must be properly stowed. Usage of
proper safety footwear/shoes. First aider, First kit/box. Emergency
procedure of personal injury/casualty.
Toolbox Talk, Risk Assessment, Raise safety awareness in engine
room activity. Working under the keen eye of supervision of experience
buddy. Safety Induction and Briefing
Toolbox Talk, Risk Assessment on ladders, Raise Safety Awareness using
ladders. Mandatory signage to use navy style when descending or
ascending Safety induction and briefing.
E: Emergency procedure checklist for fire emergency.
Proper disposal of oily bilges, Thru bilge oil separator or thru shore
reception facilities. Cleaning of oil residue at bilge. PPMS for leaks,
Emergency procedure checklist of oil spillage.
Highlighting of unguarded moving mechanical equipment. Barricade,
signage in place. Raise safety Awareness. Stringent monitoring and
supervision by the responsible in charge in the engine room.
Usage of proper hand gloves. Waste rag ready and available. First Aider,
First aid kit/box. Hand cleaner on standby.
Saw dust/absorbent/waste rags in place.
SOPEP equipment ready. Wash down oily areas.

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