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Production of Aniline From Ammonolysis of Phenol - 2010-CH-09,61,65,87
Production of Aniline From Ammonolysis of Phenol - 2010-CH-09,61,65,87
Production of Aniline From Ammonolysis of Phenol - 2010-CH-09,61,65,87
PROJECT TITLE:
ANILINE PRODUCTION
[By The Ammonolysis Of Phenol]
5TH SEMESTER
[SECTION A]
SESSION [2010 - 2014]
SUBMITTED TO:
SUBMISSION DATE
[3]
---------------------------------------------------------------------------------------------------------------------------------- 5
Hydrogenation of Nitrobenzene ------------------------------------------------------------------------------------------------------------- 5
By Ammonolysis of Chlorobenzene --------------------------------------------------------------------------------------------------------- 6
By Ammonolysis Of Benzene ----------------------------------------------------------------------------------------------------------------- 6
[4]
By Ammonolysis Of Phenol ----------------------------------------------------------------------------------------------------------------- 7
SUMMARY ----------------------------------------------------------------------------------------------------------------------------------------------- 7
ANILINE PRODUCTION BY THE AMMONOLYSIS OF PHENOL----------------------------------------------------------------------------- 7
CAPACITY SELECTION: ----------------------------------------------------------------------------------------------------------------------------------- 8
[5]
Industrial Aspect ------------------------------------------------------------------------------------------------------------------------------ 8
Global Supply And Demand ------------------------------------------------------------------------------------------------------------------- 8
Our Goal ------------------------------------------------------------------------------------------------------------------------------------------- 8
PROCESS DESCRIPTION ---------------------------------------------------------------------------------------------------------------------------------- 9
Fresh Feed: -------------------------------------------------------------------------------------------------------------------------------------- 10
Surge Tank: -------------------------------------------------------------------------------------------------------------------------------------- 10
Chemical Reactor: ----------------------------------------------------------------------------------------------------------------------------- 10
Distillation Column: --------------------------------------------------------------------------------------------------------------------------- 10
Ammonia Recycle: ----------------------------------------------------------------------------------------------------------------------------- 10
Drying column: --------------------------------------------------------------------------------------------------------------------------------- 10
Purification column: -------------------------------------------------------------------------------------------------------------------------- 10
APPENDIX I -------------------------------------------------------------------------------------------------------------------------------------------- IV
REFERENCES ---------------------------------------------------------------------------------------------------------------------------------------------- 1
CONTENTS |
GROUP MEMBERS
2010 CHEM 09
[K] A L I M [U] L L A H
2010 CHEM 61
[Z] A I D [M] A S O O D
2010 CHEM 65
[A] H M A D [I] J A Z
2010 CHEM 87
[S] H I R A Z [D] A U D
GROUP MEMBERS | I
ABSTRACT
This report is been written under the supervision of a group of four members. Data included in this
literature is authentic and accurate, mostly taken from reliable sources.
We would like to thank a number of people who encouraged and helped us in writing and compiling
this report including, Seniors from University of Engineering & Technology, Lahore, who enable us
to do so. We can assure the reader that this may be our first report of its own kind, because we have
put a bit of "heart and soul" into it! Therefore, we hope that you will find this report immensely
educative & informative.
AUTHORS
ABSTRACT | II
PREFACE
This project simply talks about the Production Of Aniline By Ammonolysis Of Phenol. We have
tried our best to gather as much information as we can and to present our research in the form of
completely arranged booklet.
As far as its contents are concerned, it includes the necessary introduction to the topic and the basic
knowledge about our topic i.e. Production of Aniline by ammonolysis of Phenol .The technique
which is our topic of concern is a very unique process that is being utilize mostly in middle east and
western Europe for the production of Aniline.
During completing this assignment it was our intention to cover all major information regarding to
our process, its benefits, and its other features.
In presenting a good deal of information concerning the topic of this mini project, every group
member did different jobs in order to divide the bulk of this assignment. We collectively gathered
information from the internet and various books to present the data in the complete form.
In the end, we would like to thank again all the people who helped us. We hope that our assignment
will prove beneficial to our class mates as well as the others seeking information about the Aniline
Production and about this contemporary technique.
PREFACE | III
In commerce, three brands of aniline are distinguished: aniline oil for blue, which is pure aniline;
aniline oil for red, a mixture of equimolecular quantities of aniline and ortho- and para-toluidines;
and aniline oil for safranine, which contains aniline and ortho-toluidine, and is obtained from the
distillate of the fuchsine fusion.
PROPERTIES OF ANILINE[1]
Aniline when freshly prepared is a colorless oily liquid. It has a characteristic unpleasant odor and is
not poisonous in nature. It is heavier than water and is only slightly soluble. It is soluble in alcohol,
ether and benzene. Its color changes to dark brown on standing.
Aniline in solution adsorbs strongly to colloidal organic matter, which effectively increases its
solubility and movement into ground water. It is also moderately adsorbed to organic material in the
soil; adsorption is dependent upon soil pH (pKa of 4.596). It will slowly volatilize from soil and
surface water (vapor pressure 0.67 mm Hg @ 25 C) and is subject to biodegradation. Although
rapidly degraded in the atmosphere, aniline can be deposited in the soil by wet and dry deposition,
and by adsorption on aerosol particles.
Aniline reacts with any free radicals produced by sunlight in the atmosphere.This radical scavenging
reactivity has been shown to inhibit the production of Photochemical smog by sunlight. Aniline
apparently undergoes direct photolysis and has considerable absorption of wavelengths above 290
nanometers. Photoproducts formed from aniline in the atmosphere include N-methylaniline, N, Ndimethylaniline, Isomeric hydroxyanilines and phenols. The half-life of atmospheric Aniline due to
photo degradation has been estimated at 3.3 hours.
PRACTICAL APPLICATIONS OF ANILNE
Aniline is an important organic compound which is used mainly used in the preparation of other
chemicals, industrial as well as on laboratory scale. These applications are given below:
It is used in the preparation of diazonium compounds which are used in dye industry.
Anils (Schiff's bases from aniline) are used as antioxidants in rubber industry.
It is used for the manufacture of its some derivatives such as acetamide, sulphanilic acid and
sulpha drugs, etc.
It is used as an accelerator in vulcanizing rubber.
PREFACE | 4
PROCESS SELECTION
[Choice Of A Prefect Method]
Climatic conditions
Cost of Raw Material
Government subsidy scheme
Capital Cost
Payback period etc.
EXISTING PROCESSES[3]
Following processes are currently being used all over the world for the production of aniline,
depending upon the various factors mentioned above. These processes are:
Hydrogenation of nitrobenzene
Ammonolysis of chlorobenzene
By ammonolysis of Benzene
Ammonolysis of Phenol
HYDROGENATION OF NITROBENZENE
Nitrobenzene is the classical feedstock for Aniline manufacture. Recently less chlorobenzene and
Phenol are being used in aniline manufacturing processes in several countries. The reduction of
nitrobenzene with iron turnings and water in the presence of small amounts of hydrochloric acid is
the oldest form of industrial aniline manufacture. It would certainly have been replaced much earlier
by more economical reduction methods if it had not been possible to obtain valuable iron oxide
pigments from the resulting iron oxide sludge. However, the increasing demand for aniline has far
PREFACE | 5
Rayer and Allied work with nickel sulfide catalysts at 300-475 C in a fixed bed. The activation of
the hydrogenation catalysts with Cu or Cr, and the use of different supports and catalyst
sulfurization methods with sulfate, H2S or CS2 all belong to the expertise of the corresponding
firms. The selectivity to aniline is more than 99%. The catalytic activity slowly decreases due to
carbon deposition. However, the catalyst can be regenerated with air at 250-350C and subsequent
H2 treatment. Similar processes are operated by Lonza with Cu on pumice, by ICI with Cu, Mn, or
Fe catalysts with various modifications involving other metals, and by Sumitomo with a Cu-Cr
system.
The gas-phase hydrogenation of nitrobenzene with a fluidized-bed catalyst is used in processes
from BASF, Cyanamid and Lonza. The BASF catalyst consists of Cu, Cr, Ba, and Zn oxides on a
SiO2 support; the Cyanamid catalyst consists of Cu/SiO2. The hydrogenation is conducted at 270290 C and 1-5 bar in the presence of a large excess of hydrogen (H2:nitrobenzene=ca. 9:1). The
high heat of reaction is removed by a cooling system which is built into the fluidized bed. The
selectivity to aniline is 99.5%; the nitrobenzene conversion is quantitative. The catalyst must be
regenerated with air periodically.
BY AMMONOLYSIS OF CHLOROBENZENE
An alternate manufacturing route for aniline is the ammonolysis of chlorobenzene or of phenol. For
example, in the Kanto Electrochemical Co. process, chlorobenzene is ammonolyzed to aniline with
aqueous NH3 at 180-220 C and 60-75 bar in the presence of CuCl and NH3Cl ("Niewland catalyst")
Aniline can be isolated with 91 % selectivity from the organic phase of the two-phase reaction
product.
BY AMMONOLYSIS OF BENZENE
Du Pont has developed an interesting new manufacturing process for aniline. Benzene and ammonia
can be reacted over a NiO/Ni catalyst containing promoters including zirconium oxide at 350C and
300 bar to give a 97% selectivity to aniline with a benzene conversion of 13%
Since the hydrogen formed in the reaction reduces the NiO part of the catalyst, catalyst regeneration
(partial oxidation) is necessary. Despite inexpensive feed stocks, industrial implementation is still
thwarted by the low benzene conversion and the necessary catalyst re-oxidation.
PREFACE | 6
an alternative, aniline is also prepared from phenol and ammonia, the phenol being derived from
the cumene process. Dow stopped operation of a similar process for aniline in 1966. Phenol can also
be subjected to gas-phase ammonolysis with the Halcon/Scientific Design process at 200 bar and
425C
Al2O3.SiO2 (possible as zeolite) and oxide mixtures of Mg, B, Al, and Ti are used as catalysts; these
can be combined with additional co-catalysts such as Ce, V, or W. The catalyst regeneration required
previously is not necessary with the newly developed catalyst. With a large excess of NH3, the
selectivity to aniline is 87-90% at a phenol conversion of 98%. The byproducts are diphenylamine
and carbazole. This process has been operated since 1970 by Mitsui Petrochemical in a plant which
has since been expanded to 45 000 tons per year. A second plant with a capacity of 90000 tons per
year was started up by US Steel Corp. (now Aristech) in 1982.
In 1977, Mitsui Petrochemical started production of m-toluidine by the reaction of m-cresol with
ammonia in a 2000 ton-per-year plant, analogous to the phenol ammonolysis. Thus, there is another
manufacturing path besides the conventional route (nitration of toluene and hydrogenation of mnitrotoluene).
SUMMARY
Each process carries its own importance regarding purity, cost, future demands. There are mainly
two processes which are mostly applied at the industrial scale for the preparation of aniline.
By hydrogenation of nitrobenzene
By ammonolysis of Phenol
The other two processes are economically not efficient (Their drawbacks are briefly explained
above) and hence are mostly not used.
But we are interested in the formation of aniline by the ammonolysis of phenol because of the
following few reasons & keeping other steps in consideration.
Capital costs of the process are lower than for processes based on the conventional nitrobenzene
raw material.
Yields are nearly quantitative at high conversions.
Efficient and easy separation of phenol from aniline.
Phenol as a raw material is cheaper than nitrobenzene.
Initiation of a process based on its output i-e desired quality and amount. Quality in terms of its
purity has already been discussed in the previous section, while capacity selection is an important
criterion which will be discussed here:
PREFACE | 7
PREFACE | 8
PROCESS DESCRIPTION
PREFACE | 9
FRESH FEED:
Fresh feed containing phenol and ammonia is pressurized to 260 psig before entering into surge tank.
SURGE TANK:
It is a special kind of storage reservoir which reduces the fluctuations in temperature and pressure.
Feed enters in surge tank at 1000F and 260psig. So it reduces the chances of damaging pipelines and
heat exchangers. Then this combined stream enters into heat exchanger in which it exchanges heat
with the stream coming from the reactor. Then it is heated to 6700F before entering into chemical
reactor.
CHEMICAL REACTOR:
An exothermic reaction takes place in between Ammonia and phenol in fixed bed adiabatic reactor.
Conversion of phenol into aniline is 98%. Rest of the phenol is converted into di-phenylamine by
this side reaction.
C6H5NH2
C6H5OH
(C6H5)2NH
H2O
Al2O3.SiO2 (possible as zeolites) and oxide mixtures of Mg, B, Al, and Ti are used as catalysts; these
can be combined with additional co-catalysts such as Ce, V, or W.
Stream leaving the reactor which contains aniline, di-phenylamine, water and un-reacted ammonia
passes through the heat exchanger where it exchanges heat with the stream entering in the reactor.
Then this combined stream is cooled further before entering into distillation column.
DISTILLATION COLUMN:
Stream enters into distillation column at the temperature of 2480F and 220psig. Ammonia is
separated from the mixture in distillation column. Two streams leave the distillation column, one is
top stream which is ammonia recycle stream while the remaining components are removed from the
bottom stream which passes through the hydraulic turbine and then it goes to drying column.
AMMONIA RECYCLE:
Conversion of ammonia in the chemical reactor is 87-90%. So rest of the ammonia is recycled
overhead through a compressor to surge tank. In compressor recycled ammonia is pressurized from
220psig to 260psig, correspondingly temperature varies from 2480F to 1000F
DRYING COLUMN:
Drying column is maintained at very low pressure. Water and traces of ammonia are separated from
the top of drying column. Bottom stream containing aniline and di-phenylamine moved towards
purification column.
PURIFICATION COLUMN:
PREFACE | 10
PREFACE | 11
APPENDIX I
PHYSICAL PROPERTIES OF ANILINE [8]
PROPERTY
Molecular Weight
Melting point
Viscosity at 20 oC
Enthalpy dissociation
VALUE
PROPERTY
93.12 g/gmol
-6.15 oC
Boiling Point
Density at 20/4 oC
4.4233 4.435 cP
21.7 kJ/mol
Dissociation Constant
pKa at 20 oC
Heat of combustion
VALUE
184.4 [1 atm]
1.02173
4.60
3389.72 kJ/mol
0.518 Jkg-1K-1
Latent heat of
vaporization
476.3 J/g
76 oC
Auto ignition
615 oC
LEL = 1.3
UEL = 11.0
Vapor Density
3.22
1.1
Solubility
APPENDIX | IV
REFERENCES
[1]
http://www.epa.gov/chemfact/anali-sd.pdf
[2]
http://www.icis.com/Articles/2008/01/07/9089893/chemical-profile-aniline.html
[3]
[4]
[5]
http://www.lookchem.com/Chempedia/Chemical-Technology/Organic-ChemicalTechnology/7791.html.
[6]
http://pubs.acs.org/doi/abs/10.1021/cen-v047n014.p044
[7]
http://onlinelibrary.wiley.com/doi/10.1002/0471238961.0114091201130914.a01.pub2/abstract
[8]
REFERENCES |