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RCE World Rallycross Championship 2014 New PDF
RCE World Rallycross Championship 2014 New PDF
The RX factor
maktrak.com
CONTENTS/COMMENT
CONTENTS
4
TECH REGS
We look at some of the most open technical regulations ever conceived
PEUGEOT 205
The French manufacturers works team vs Albatecs high-profile driver recruit
12
FORD ST MK7
This Fiesta-based car is very well-represented in the new championship
16
CITROEN DS3
A look at two fascinating, and very different, approaches to the same base car
23
VW POLO
Swedens Marklund Motorsport have been locally sourcing core parts
26
SUPPORT CLASSES
Away from Supercars, theres plenty of interest in Super 1600 and Touring Cars
28
SUPERCAR LITES
The rallycross boom is being built on with a new junior formula
32
SAAB 9-3
From the Racecar archives Per Eklunds heavyweight car from 2005
38
INTERVIEW
We talk to Martin Anayi about his hopes for the new championship
WORLD RALLYCROSS 3
The RX regs
conundrum
Cobbled together from various FIA appendices,
teams are finding plenty of room for manoeuvre
By SAM COLLINS
WORLD RALLYCROSS 5
Although every team is still operating outside the regulations in some areas, no one team has yet appeared to obtain an unfair advantage
Compliance issues
Grey areas and interpretation are something
of an issue in RX currently, as although the
technical regulations as they stand are found
in various FIA appendices, there has been
something of an issue implementing them.
Over the years, many cars in the European
Championship have run in configurations
which are not fully compliant. For example,
the rules state that every car must utilise a
standard production dashboard, yet not a
single full season RX Supercar entry does.
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8 WORLD RALLYCROSS
Transverse layout
The programme actually started in
December 2012, Albatec boss Andy Scott
explains. At that time I was looking to build
new cars and believed in the transverse
engine rather than the longitudinal, and
the people with the most experience of
building those cars was MTechnologies in
France. So after great debate of where to
build them, I chose there. It was always my
intention to relocate to Dumfries, and that
is where Albatec Racing and the Albatec
208s are now based. The car is basically a
Peugeot 208 body shell which the team
makes various modifications to, including
subframes, roll cage and chassis to make
it suitable for rallycross.
Sadevs transverse
gearbox is capable of
handling the torque that
we put through them
any brand or supplier so in some areas of
the car there is some surprising matching
of components, with the braking system for
example. We have not built our own pedal box,
but we have reworked an AP box with some
ideas not currently in Rallycross, Levett reveals.
Rather than having a balance bar and two
cylinders, we have put in one tandem cylinder
we worked with Alcon to get the construction
right. So its effectively one cylinder, and a
bit of weight saving. We have also increased
on brake size with the optimal solution from
Alcon and have finally changed the handbrake
system to reduce weight too. There are more
changes to come too.
Resources vs freedom
The Albatec Peugeot 208 also uses bespoke
dampers developed by French firm Evo,
who are on hand at every World Rallycross
WORLD RALLYCROSS 9
The Peugeot-Hansen 208 WRX during intensive testing at Le Circuit de Dreux in Paris
The RX suspension setup follows the basic geometry developed for the R5 programme
The Albatec entry features modifications from the 208 body shell
to elements such as the roll cage, subframes and chassis
WORLD RALLYCROSS 11
FORD ST MK 7 WRX
Ford vs
the world
Above: the Olsbergs MD entry features a four-cylinder, 16-valve engine, delivering 550bhp at 6400rpm
Right: in action at round 1 of the World Rallycross Championship in Montalegre, Portugal
12 WORLD RALLYCROSS
Suspension development
The suspension was an area of significant
development for 2014, with OMSE Ford
running in both the World Championship
and the North American Global series. This
FORD ST MK 7 WRX
TECH SPEC
OMSE Fiesta ST Mk7
Engine: Ford Duratec HE 2030cc Olsbergs MD Design. Four cylinders,
16 valves. Carillo conrods, JE-pistons, ARP-bolts. Camshaft Ultra
Motors. Olsbergs MD head. PWR intercooler. KN Air filter. Stainless
steel pipe with HJS-catalysator
Motor:
Power: 550bhp at 6400rpm
Torque: 820Nm at 4000rpm
Transmission: permanent four-wheel drive. Five-speed sequential
OMSE/MaKTraK gearbox with Alcon clutch
Suspension front: MacPherson struts with Ohlins dampers,
five-way adjustable. Adjustable OMSE top mounts. Adjustable
OMSE anti-roll bar in chrome-moly
Suspension rear: OMSE construction with double A-arms.
Ohlins dampers, five way adjustable. Adjustable OMSE anti-roll bar
in chrome-moly
Brakes Front: Alcon, 355mm ventilated discs with six piston
brake calipers
Brakes Rear: Alcon, 315mm ventilated discs with four piston calipers.
Balance beam brake. Hydraulic handbrake
Wheels: Motegi Racing rims (8in x 17in), BF Goodrich tires (8in x 17in)
Interior: steering wheel, six-point harness, bucket seat and
extinguisher from Sparco. Tachometer from Aim. Radio from Peltor
Dimensions
Length: 3959mm
Width: 1836mm
Wheelbase: 2489mm
Weight: 1300kg minimum, driver included
14 WORLD RALLYCROSS
CHAMPIONSHIP FOCUS
number of older Ford Focus models will also appear during the World Championship, though the
only full season entry with one is that of privateer Jos Jansen who has switched codes from the
European Late Model Championship stockcar series. The cars all feature Julian Godfrey-tuned engines.
Ken Block flips his car during the final heat at the first stop of the Red Bull Global Rallycross at Bushy Park Circuit, Barbados
WORLD RALLYCROSS 15
CITROEN DS3
Vive la
difference
Innovation is key in rallycross
and two teams have taken very
individual approaches to going
racing with the Citron DS3
By SAM COLLINS
16 WORLD RALLYCROSS
WORLD RALLYCROSS 17
CITROEN DS3
Alcon brakes are common to both teams. This is a Solberg car. LD, meanwhile, claims that its discs have something special
Driveline choices
18 WORLD RALLYCROSS
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CITROEN DS3
Unlike the LD team cars, Solbergs Citron DS3s have their engines mounted longitudinally, requiring major surgery to the bulkhead area
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VW POLO RX
Swedish entry
takes flight
VW POLO RX
The bodywork was produced in Ireland, while the composite elements, the roof,
and the floor all remaining from the base Volkswagen production car
As with many World Rallycross Supercar entries, the Marklund teams Polo is fitted with
Alcon brakes, with 355mm discs up front working with 17in wheels
The car features a longitudinally-positioned engine, in no small part down to the teams choice
of gearbox a Unic, made in Sweden. This is the same unit as seen in the Solberg entries
The team are particularly pleased with the Cosworth electronic dashboard, which boasts
the Volkswagen logo in the middle. The car also features a Pectel ECU
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26 WORLD RALLYCROSS
IMG
SUPERCAR LITES
Chassis
Body
Suspension
Driver safety
WORLD RALLYCROSS 29
SUPERCAR LITES
Rallycross is the future, and more young people will be doing this
Suspension travel of 270mm is sufficient
for jumping as long as drivers are not landing
on the nose or tail of the car, notes Manka.
GRC courses tend to typically have taller jumps
than those in the ERC.
Thanks to nose landings, another running
design change was made. Initially the front
body hood, fenders, facia, and valance
was one piece. OMSE found they needed to
separately mould the lower front, to prevent
the need to replace the whole front body
piece when only the vulnerable front valance
was damaged. A 1in square steel tube was
added behind the composite section, with
sacrificial attachments and 8mm bolts, so
that when cars do land heavily on the nose,
impact energy is absorbed and damage is not
telegraphed to the chassis.
Powertrain
Putting out around half of the power of
the 600hp GRC Supercars, the engines are
a joint development between OMSE and
David Mountains Mountune Racing, located
in Essex, England. The block of the 2.5-litre,
four-cylinder Ford Duratec is the starting point,
TECH SPEC
OMSE Supercar Lite
Engine
Type: Ford Duratec block, with Mountune/OMSE head,
intake manifold, pan, valvetrain
Cubic capacity: 2400cc
Number of valves: 16
Position: longitudinal, mid-mounted
Number of cylinders: 4
Maximum power: 310bhp
Torque: 220 ft lbs
Maximum revs: 8200rpm
Top Speed: 75mph, as currently geared
Transmission
Type: transaxle, permanent 4WD
Gearbox: Sadev BV5 4x4 central transaxle, six-speed sequential
Clutch: Alcon, 2 plate
altered by an OMSE/Mountune-designed
cylinder head, intake manifold, oil pan, and
rotating assemblies, while the cam cover reads
Mountune, not Ford. AEM Electronics supplies
the Infinity Electronic Control Unit.
Reduced in displacement to 2.4-litres
and converted to dry sump, the units crank
out a consistent 310hp, and have their redline
set at 8200rpm. The engine is longitudinally
mounted ahead of the rear axle line. All
engines for the Lites like those for OMSEs
Supercars come from the UK. But Mountune
is also looking at opening a facility in
California, which might change that.
To transmit the power, a Sadev transaxle
uses the same robust gears and cogs as the
Supercars. The system provides permanent
four-wheel drive acting through front and
rear limited slip differentials. At the front,
the drive shafts run through the suspension
pushrod assembly. The six-speed sequential
shifting action is controlled by a centrally
mounted lever, not paddles.
Slowing the car is the job of the large,
four piston Alcon brake system. These feature
330mm diameter vented steel disks.
Chassis tuning
Although the cars are meant to be identical,
drivers do have some control over setup.They
have a say beforehand in shock and sway
bar settings, ride height, tyre pressure, and
alignment. They cannot change springs, but
can adjust the rocker bellcrank ratio to make
the spring rate more linear or progressive.
Once inside the car, brake bias is all the drivers
can adjust. That keeps it as much about the
driver as we can, and not somebody with a
bigger chequebook trying to buy the parts to
go faster, Manka says.
Electronic data acquisition is accomplished
via the AIM Dash. Connected to the ECU, it
Ownership
Drivers can lease or buy the cars, all of which
are maintained, repaired and transported by
OMSE, providing arrive and drive convenience.
Another option, coming into play next year, is
for a driver/team to purchase the car and do
the maintenance themselves.
You can buy your own car and take it
home tomorrow, says Manka. To run your own
team can cost just $185,000.
On the subject of teams tinkering with the
cars, Manka was confident that not much could
go undetected. Its the tech inspectors job to
determine that they havent been tampered
with. The engine and gearbox are sealed. The
teams cant get into the ECU. We have fixtures
to check suspension pick-up points.
In the end, with the Lites, it becomes the
drivers skills that are more important than the
final, fine tweaking of the car, emphasising the
series role as a driver development school.
The future
With the 2013 GRC Lite season complete and
with more customers in line, Eriksson sees a
bright, global future.
The car works great it is homologated
and prepared for FIA rules, he says. In 2014,
we are starting a new series in Scandinavia
with STCC that looks to be good. This is the
second series, with more to come. I have
several countries interested, plus schools, and
other interesting programmes. Rallycross is the
future, and more young people will be doing
this professionally in the future. We will have
the future driver stars coming from Lites.
Chassis
Frame: welded steel tube frame
Bodywork: carbon/Kevlar composite
Suspension/brakes/steering
Suspension: double wishbones and pushrod-rocker arm spring/
damper actuation at all corners
Springs: Eibach coil
Dampers: Ohlins TTX44 twin tube progressive
Wheel travel: 270mm
Anti-roll bars: front and rear
Steering: rack and pinion, with DC Electronics power steering assist
Brakes: hydraulic double circuit brake system with Alcon one piece,
four piston, light alloy calipers
Brake discs: ventilated steel
Diameter (front): 330mm
Diameter (rear): 330mm
Wheels: Motegi forged aluminum, 8in x 17in
Tyres: Cooper molded rallycross
Dimensions
Length: 3800mm
Width: 1800mm
Wheelbase: 2489mm
Weight: 2625lb. including driver
Fuel tank: 20 litres
30 WORLD RALLYCROSS
Steel doors for the Fiesta-based Supercar Lite are taken from the road car
As the spec ECU supplier for the Global Rallycross SuperCar Lites (GRC Lites), World Rallycross
SuperCar Lites (RX Lites) and Rallycross SuperCar Lites Scandinavia Series, the opportunity for
controlling the engines and sub systems of these potent vehicles helps us do our part in advancing
the exciting Motorsport of Rallycross. And while the real winners stand on the podium after each
event, it is why we feel like we never lose a race.
PERFORMANCE ELECTRONICS
Some AEM Performance Electronics products may be used solely on vehicles used in sanctioned competition which
may never be used upon a public road or highway, unless permitted by specific regulatory exemption. Visit
aemelectronics.com for more information.
Heavyweight
contender
From the Racecar archives
Per Eklunds rallycross car was
a full-size Saab 9-3 saloon.
Here, we shed
some weight on
the matter
By TIM WHITTINGTON
Packing it in
We had a bodyshell here and fixed everything
to it so that it was about right, says Eklund.
The engine, so the transmission would fit
and the bonnet would close, the suspension
roughly where we needed it that kind
of thing. We did the same with the body,
stretched it out very slightly to cover the
wheels and then took this car to Trollhattan.
Carbon fibre transmission tunnel houses hydraulic handbrake, cut-off switches and gearshift for the Prodrive box
The boot houses fan-cooled water radiator and multiple catch tanks and reservoirs
Body beautiful
The four-door shell is clothed in a mix of OE
and carbon fibre panels produced by Saabs
prototype engineers. The regulations call
for the original drivers door to be retained
here trimmed with a carbon fibre door
card and the Saab currently also has its
production aluminium bonnet. The rear doors
The anti-lag system has two plenum-mounted valves to release excess pressure from the car
Composite bootlid mounts widened rear wing with wooden Gurney flap, developed in the Saab wind tunnel
TECH SPEC
Saab 9-3
Chassis: Saab 9-3 Aero saloon
Bodywork: Saab
Engine: Saab, tuned by Trollspeed
Number of cylinders: four
Displacement: 2047cc
Valve operation: double overhead camshafts
Sparkplugs per cylinder: one
Power: 540bhp/780Nm torque
Transmission: four or six-speed Prodrive H-pattern, mechanical
front and rear differentials, hydraulic centre diff
Suspension: wishbone arrangement designed by Saab Steering
with Prodrive PAS
Data acquisition: Gems
Brakes: Alcon 315mm (F) and 300mm (R) vented and grooved
discs. AP four-pot calipers
Wheels: 17in Speedline
Tyres: 17in x 8in, Kumho radial or Avon crossply, hand grooved
Dimensions:
Wheelbase: 2675mm
Front track: 1790mm
Rear track: 1790mm
Weight: 1273kg
36 WORLD RALLYCROSS
Per-Anders recalls.
To the rear, the bulkhead/firewall between
the cockpit and boot is carbon fibre-coated
aluminium honeycomb, while the majority
of space within the boot is given over to a
large radiator and twin electric fans. Fresh
air is drawn from NACA ducts in the rear
doors and hot air is vented through a large,
mesh-covered hole cut into the vertical part
of the bootlid. The boot also houses the drysump oil tank and an oil cooler with electric
fan, as well as the filler for the fuel tank, brake
and clutch fluid reservoirs and a header tank
for the cooling system.
Thanks in part to a campaign led by Eklund
during 2004, the minimum weight for a
Division One Rallycross car has increased from
1120 to 1200kg for the 2005 season. Eklunds
reasoning in proposing the increase was that
cutting weight from modern series production
bodyshells is time-consuming and therefore
costly. At a time when the cars already
consume up to 3000 hours to build, he argued
that the increase would help other drivers get
into the class. It did not escape the attention
of his rivals that he would be building a new
Saab, or that Saab with a reputation for
Show
business
Cost control
IMG actually pays these travel costs, which
helps to keep budgets relatively low for
the teams. Anayi says that teams spend
anywhere between 300,000 and 700,000
including an entry fee of 50,000 and
this is something he is keen to keep in
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ON YOUR TABLET
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