Power Transformers

Electro Electric Systems

Electro Electric Systems

Contents

1. Production Capacity & Manpower

2. Production Range
3. Production History
4. Research & Development Framework
5. Manufacturing Process
6. Major Manufacturing & Testing Facilities
7. Performance Record of Power Transformer
(above 1300kv BIL)

Electro Electric Systems

Production Capacity & Manpower

1) Annual Production Capacity

: 100,000MVA

2) Production Voltage

: up to 800kv

3) Production Capacity

: up to 1,300MVA (3 phase)

4) Factory Space

: 53,000(570,000ft)

5) Manpower for Transformer Factory

78 Design Engineers (and 17 drafters & general affairs)
960 Workers
30 Test Engineers

15 R & D Engineers
Electro Electric Systems

Production Range
1) Oil Immersed Power transformer
2) Distribution transformer (Below 36kV, 30MVA)
3) Cast resin transformer (Up to 36kV, 10MVA)
4) Reactor
5) SF6 Gas Insulated Power Transformer
6) Special purpose transformer
Phase shift transformer
Furnace transformer
Mobile transformer

Electro Electric Systems

Power Transformer

Cast Resin Transformer

Electro Electric Systems

Distribution Transformer

Shunt Reactor

Traction Transformer

SF6 Gas Insulated

Power Transformer
1PH 60Hz 20MVA
154/23kV OLTC

Mobile Transformer
3PH 60Hz 40MVA 154/23kV

Electro Electric Systems

Regional Distribution of Annual Production MVA

NORTH AMERICA (38.8%)
OTHERS (5%)
EUROPE (3.4%)
ASIA (6.9%)

NORTH AMERICA (46.1%)

OTHERS (5.1%)
EUROPE (3.5%)
ASIA (3.0%)

KOREA (13.5%)

KOREA (14.3%)

MIDDEL EAST (31.6%)

Year of 2007

Electro Electric Systems

MIDDEL EAST (28.1%)

Year of 2008

Production History
Voltage class vs. Develop Year

Annual Produced MVA

67,800
61,400

765 kV
500kV
36,900

40,200

400kV
25,900

345kV
220kv
154kV

1978 1979

1985

1993

Electro Electric Systems

1997

2004

2005

2006

2007

2008

Research & Development Framework

Electro Mechanical Research
Institute
-Electro Magnetic Analysis
-Thermal & Fluid Analysis

Industrial Research
Institute

-Material
-Mechanical strength

Maritime Research
Institute

VIT(Ukraine Transformer
Research Institute)

Technology
Development
Center
Hyundai Technologies Center
Hungary Ltd.

-Vibration & Noise

Electro Electric Systems

Manufacturing Process
COIL

INSULATION

CORE

CLAMP

TANK / COVER

MANUFACTURE

MANUFACTURE

SLITTING/
CUTTING

PRE-TREATMENT

PRE-TREATMENT

RADIATOR
PRE-TREATMENT

INSIDE COATING
WINDING

LAMINATION

PAINTING

PAINTING

SIZING/DRYING

PAINTING/DRYING

10
2

OLTC, NLTC
LEAD CONNECTION

CORE/COIL
ASSEMBLY
11

LEGEND
: HOLD

DRYING

& CHECK POINT

: MANUFACTURING

PROCESS

12

TANKING

BUSHING, BCT,
ACCESSORIES

FINAL ASSEMBLY

13

OIL FILLING

Electro Electric Systems

TEST

14

FINAL
PAINTING

15

PACKING

DELIVERY

Major Manufacturing &Testing Facilities

1) Lightning Impulse Test System

4000 kV / 600 kJ

2) AC Voltage Test System

1200 kV, 4 A

3) Partial Discharge Measuring Equipment

PD detector, RIV meter

4) Condenser Bank

3158kV, 225 MVAR

5) M/G Set

1500kW Motor, 23MVA Generator

6) Auxiliary Transformer

3100MVA 6.6/100-250 kV

7) Sweep Frequency Response Analyzer

Doble M5100

8) Over-Head Crane (heaviest)

2 x 300 Ton, 23m(H)

600 Ton Transporter

9) Vapor phase Drying Plant (max.)

Electro Electric Systems

: L 13.8 x W 5.8 x H 7.2

10

Pictures of Major Testing Equipment

Lightning
Impulse
Tester
Condense
Bank

Electro Electric Systems

AC Voltage
Tester

Frequency
Response
Analyzer
:M5100

11

Clean Room Facilities

Winding Manufacturing Shop

Core & Coil

Assembly
Shop
Entrance

Air Shower

Temperature
Humidity
Control
Equipment

Room Temperature : 28
Maximum Humidity : 65%
Particles : 100,000 EA/ft
( 0.5m)

Electro Electric Systems

Air Shower

12

Insulation Material
Moisture Content

0.5%

Vapor Phase Drying Plant

Insulation Oil
Moisture Content

10 ppm

Breakdown Voltage

60 kv

Particle Count

Electro Electric Systems

Class 4 NAS 1638

13

400kV New Factory

Establish Date : Nov. 25. 2008
Factory Space : W106 x L120 x H36[m] (12,300 )

Electro Electric Systems

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Facilities of the 400kV New Factory

Overhead crane:
2 xTransporter
250 tons
Dustproof
System
Vapor
phase: 2Drying
Plant
: 4units
Air
x 300 tons
400kv
Test Facilities
W5.8 x L13.8 x H7.2[m]

Electro Electric Systems

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Performance Record of Power Transformer (above 1300kv BIL)

1) Middle East & Asia
Country

Customer(Application)

Qty

Irag

State Organization of Electricity(SOE)

(Super Grid 400kv Substation)

52

1PH 83.3MVA

UAE

SIEMENS-KWU/ADWEA
(AL-TAWEELAH PROJECT)
DEWA
(JEBEL ALI D POWER)
Korea Electric Power Corporation
(Dang-Jin TPP)

KOREA

Korea Electric Power Corporation

(Shin- Soesan substation)
(Shin-Gapheung substation)
(Shin-Ansung substation)

Electro Electric Systems

Rated Voltage

Delivery

400/138.6/11
( 1300 BIL )

1986,7,8

3PH 190/280MVA

15.75/420
(1425 BIL)

1999

3PH 228/340MVA

10.5-10.5/420
(1425 BIL)

1999

3PH 137.8/176MVA

15/450
( 1425 BIL )

2001

1PH 204MVA

20.9/765
( 2050 BIL )

1999/2000

1PH 370MVA

765/345/23
( 2050 BIL )

1999

1PH 667MVA

765/345/23
( 2050 BIL )

2000
2002
2004

7
18
6

Capacity

16

2) South & North America(1)

Country

Customer(Application)

Qty

Capacity

Rated Voltage

Delivery

Interconexion Electrica S.A. E.S.P (ISA)

(BM75)

1PH 90/120/150MVA

500/230/34.5
( 1550 BIL )

1997

Interconexion Electrica S.A. E.S.P (ISA)

(TPS-202)

1PH 90/120/150MVA

500/230/34.5
( 1550 BIL )

1997

British Columbia Hydro and

Power Authority (BCHP)

3PH 305/400/500MVA

512.5/242/25.2
( 1550 BIL )

1994

2+1

3PH 234/312/390MVA

18-18/500
( 1425 BIL )

2000,1

3PH 126/168/210MVA

16/525
( 1425 BIL )

2001

3PH 156/208/260MVA

16/525
( 1425 BIL )

2001

1PH 170/226/283MVA

525/30/34.5KV
(1425 KV BIL)

2001

Colombia

Canada

Zachry Construction Corporation

(GEORGIA GENERATING PROJECT)

USA

SIEMENS-WESTINGHOUSE
(BIG SANDY PROJECT)

OREGON TRANSMISSION LINE

(TRACY SUBSTATION)

Electro Electric Systems

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- Continuance Country

Customer(Application)

TRAC-10
(HOT SPRINGS COUNTY PROJECT)

USA

GILBERT/TENASKA
(FLUVANNA GEN. S/S PROJECT)

TRAC-10
(CHOCTOW GAS PROJECT)

Southern California Edison(SCE)

(VALLEY S/S)

Electro Electric Systems

Qty

Capacity

Rated Voltage

Delivery

3PH 169/225/281MVA

16/525KV
(1550KV BIL)

2002

3PH 187/249/312MVA

16/525KV
(1550KV BIL)

2002

3PH 115/153/192MVA
=>55(65:215MVA)

18/525KV
(1425KV BIL)

2003

3PH 265/353/442MVA
=>55(65:495MVA)

22/525KV
(1425KV BIL)

2003

3PH 169/225/281MVA

16/525KV
(1550KV BIL)

2003

3PH 187/249/312MVA

16/525KV
(1550KV BIL)

2003

3PH 336/448/560MVA

525/120/13.8KV
(1550KV BIL)

2004

18

400kV Transformer
SOE Super Grid / Iraq
1PH 400/138.6/11KV 83.3MVA
Auto-Transformer
1986~1988 / 52 units
Description
Rated Voltage (kV)
Rated Capacity (MVA)

Rating
H.V

M.V

L.V

400

138.6

11

H.V

M.V

L.V

50/66.7/83.3

50/66.7/83.3

15/20/25

Tap Changer type

ON Load Tap Changer

Cooling System
Insulation Level (kV)

OA / FA / FOA
H.V

M.V

Neutral

L.V

1,300

550

110

110

Winding Connection

Electro Electric Systems

(YNa0d1)

19

500kV Transformer
BC Hydro / Canada
3PH 512/242/25.2KV 500MVA
Auto-Transformer
1994 / 2 units
Description
Rated Voltage (kV)
Rated Capacity (MVA)

Rating
H.V

M.V

L.V

512

242

25.2

H.V

M.V

L.V

305/400/500

305/400/500

75/84/123

Tap Changer type

Off Circuit Tap Changer

Cooling System
Insulation Level (kV)
Winding Connection

Electro Electric Systems

OA / FA / FOA
H.V

M.V

Neutral

L.V

1,550

850

150

150

YNa0d1

20

500kV Transformer
Tracy SS / USA
1PH 525/230/34.5kV
283 MVA
Auto-Transformer
2001 / 3 units
Description
Rated Voltage (kV)
Rated Capacity (MVA)

Rating
H.V

M.V

L.V

525

230

34.5

H.V

M.V

L.V

283

283

47

Tap Changer type

Off Circuit Tap Changer

Cooling System
Insulation Level (kV)
Winding Connection

Electro Electric Systems

OA / FA / FOA
H.V

M.V

Neutral

L.V

1,425

750

150

200

(YNa0d1)

21

500kV Transformer
Tenaska Power / USA
3PH 18/525kV 215 MVA
3PH 22/525kV 495 MVA
GSU Transformer
2003 / 3+1 units

Description

Rating
H.V

L.V

525

18

H.V

L.V

115/153/192(215)

115/153/192(215)

Rated Voltage (kV)

Rated Capacity (MVA)

Tap Changer type

Off-Circuit Tap Changer

Cooling System
Insulation Level (kV)
Winding Connection

Electro Electric Systems

ONAN/ONAF/ONAF
H.V

H.V.N

L.V

1425

150

150

YNd1

22

765kV Transformer
(1) 1PH 765/20.9kV 204 MVA GSU Transformer (7units/1999-2000)

Electro Electric Systems

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765kV Transformer
(2) 1PH 765/345/23KV 370MVA Tie-Transformer (4units / 1999)

Electro Electric Systems

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765kV Transformer
(3) 1PH 765/345/23KV 667(2x333.3)MVA Auto-Transformer

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765KV 370MVA Transformer under testing

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Manufacturing flow chart

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Thank you very much.

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