Professional Documents
Culture Documents
2014 RUG01-Alkali Metal AC
2014 RUG01-Alkali Metal AC
Jens Huyghe
Promotors:
II
De promotoren,
De auteur,
Jens Huyghe
III
IV
PREFACE
Ik sluit mijn studies aan de faculteit bio-ingenieurswetenschappen af met deze masterproef,
waar ik de voorbije tien maanden intensief aan heb gewerkt. Hierbij heb ik hulp gekregen van
verschillende personen die ik graag even wil bedanken.
Mijn eerste dankwoord gaat naar mijn promotor, Prof. dr. ir. Frederik Ronsse. Graag wil ik
hem bedanken om mij de kans te geven deel uit te maken van de vakgroep
Biosysteemtechniek. Ik kon steeds bij hem terecht met al mijn vragen en met zijn raad tijdens
onze regelmatige bijeenkomsten zorgde hij ervoor dat ik door de bomen het bos bleef zien.
Vervolgens wil ik graag mijn tutor Jop Vercruysse bedanken, met wie ik het zowel op
persoonlijk als professioneel vlak goed kon vinden. Hij stond steeds klaar om me te helpen
bij de micropyrolyse experimenten en om mijn geschreven werk na te kijken.
Ook Andries Poupaert, mijn medethesisstudent, wil ik bedanken voor de vlotte
samenwerking en het studeerwerk dat hij me bespaarde dankzij zijn uitleg over statistische
analyses.
Het laatste dankwoord wil ik richten aan mijn ouders die me de kans hebben gegeven om
deze mooi studies te volbrengen. Hun vertrouwen en steun hebben me steeds veel deugd
gedaan.
Jens Huyghe
Gent, juni 2014
VI
SAMENVATTING
Bio-olie als product van snelle pyrolyse biedt een groot potentieel als bron voor de productie
van chemicalin of zelfs als vervanger voor fossiele brandstoffen. Het voorbije decennium is
veel onderzoek gevoerd naar de mechanismen en de kinetiek van snelle pyrolyse van
biomassa en de vele mogelijkheden die de uiteindelijke producten kunnen leveren. In deze
masterproef werd het effect van natuurlijk voorkomende anorganische elementen onderzocht
op de snelle pyrolyse van de twee hoofdbestanddelen van biomassa, namelijk lignine en
cellulose. Zouten van kalium en calcium werden gebruikt als vertegenwoordigers van
respectievelijk de alkali-en aardalkalimetalen, terwijl een HZSM-achtige zeoliet aangewend
werd om het katalytisch effect van de intrinsieke anorganische componenten te kunnen
vergelijken met dit van een extern toegevoegde katalysator. Voor dit onderzoek werd de
techniek van micropyrolyse, gekoppeld met gaschromatografie en massaspectrometrie,
toegepast. Dit is een zeer nuttige manier omdat via deze techniek een onderscheid kan
gemaakt worden tussen primaire en secundaire afbraakreacties. Om de primaire reacties te
onderzoeken werden de katalysatoren gemengd met afwisselend lignine en cellulose voor ze
samen gepyrolyseerd werden (in-bed katalyse). Anderzijds werden de secundaire reacties
bestudeerd door de katalysator in een reactor na de pyrolysereactor te plaatsen, waar het de
dampen katalyseert (ex-bed katalyse). Eerst werden cellulose en lignine gepyrolyseerd bij
verschillende temperaturen om een onderscheid te maken in de degradatiemechanismen en
de optimale pyrolysetemperatuur vast te stellen. Een temperatuur van 500C werd gekozen
om de verdere experimenten uit te voeren aangezien bij deze temperatuur de opbrengst aan
bio-olie maximaal is. Vervolgens werden katalytische experimenten uitgevoerd met de twee
hoofdbestanddelen van biomassa gempregneerd met acetaat, citraat en chloride zouten van
kalium en calcium. Algemeen wordt aangenomen dat alkali-en aardalkalimetalen de primaire
afbraak van cellulose benvloeden. Zij worden beschouwd als inhibitoren van het breken van
de glycosidebindingen tussen de glucose units, wat leidt tot fragmentatie en dus een hogere
opbrengst van laagmoleculaire componenten. Dit effect werd bevestigd door onze resultaten.
Ook de daling in geproduceerd levoglucosaan bevestigt deze theorie. Een ander interessant
resultaat is het vermogen van calcium om de opbrengst van waardevolle chemicalin zoals
furfural en 5-hydroxymethylfurfural te verhogen. Het katalytisch effect op lignine was minder
intens. Er werd een kleine toename van de niet-gemethoxyleerde fenolische componenten
en aromaten waargenomen, wat wijst op een katalytisch effect op de demethoxylering.
Vervolgens werd ook ontdekt dat dezelfde katalytische invloeden zoals beschreven voor inbed katalyse werden teruggevonden in de resultaten van de ex-bed experimenten. Dit geeft
aan dat alkali- en aardalkalimetalen levoglucosaan en andere anhydrosuikers kunnen
destabilizeren en fragmenteren in componenten met een laag moleculair gewicht. Het effect
van de HZSM-5 katalysator was volledig verschillend dan de effecten geobserveerd bij de
experimenten met alkali- en aardalkalimetalen. HZSM-5 heeft een grotere invloed op de
secundaire reacties en zal vooral cyclisatiereacties leidend tot aromaten promoten.
VII
VIII
ABSTRACT
Fast pyrolysis bio-oils have huge potential as a source for the production of chemicals or
even as a replacement fossil fuels. Last decade lots of scientists studied the mechanisms
and kinetics of biomass fast pyrolysis and the possibilities the final products offer. In this
masterthesis the effect of naturally occurring inorganics on the fast pyrolysis of the two main
biomass constituents, lignin and cellulose, is investigated. Salts of potassium and calcium
were used as representatives for respectively the alkali and earth alkaline metals, while a
HZSM-like zeolite was used to compare the catalytic effect of intrinsic inorganics with those
of extrinsic added catalysts. Therefore micropyrolysis coupled to gas chromatography and
mass spectrometry is applied as a useful approach because a distinction can be made
between primary and secondary thermal degradation reactions. Therefore the catalyst is
respectively mixed with the biomass compound (in-bed catalysis) and placed in a reactor
downstream the pyrolysis reactor where it catalyzes pyrolysis vapors (ex-bed catalysis).
First cellulose and lignin were pyrolyzed at different temperatures to differentiate thermal
degradation mechanisms and to define a proper pyrolysis temperature for the catalytic
experiments. A temperature of approximately 500C was chosen to execute the experiments
since it is the optimal temperature for maximizing the bio-oil yield. Next catalytic pyrolysis
experiments were conducted with cellulose and lignin impregnated with the acetate, citrate
and chloride salts of potassium and calcium. It is generally accepted that alkali and alkaline
earth metals have an influence on the primary decomposition of cellulose. They are
considered as inhibitors for glycosidic bond breakage, leading to a higher yield of low
molecular weight oxygenates. This effect was confirmed by our results, together with a
significant decrease in levoglucosan production. An interesting result is the potential of
calcium to increase the yield of furfural and 5-hydroxymethylfurfural, both valuable platform
chemicals. The catalytic effect on lignin was less intense, but a small increase in nonmethoxylated phenolic species and aromatics was observed, which indicates a catalytic
effect on the demethoxylation reaction. Furthermore it was interesting to discover that the
same catalytic influences as described for in-bed catalysis were also found back in ex-bed
catalysis. This indicates that alkali and earth alkaline metals are able to destabilize and
fragment levoglucosan and other anhydrosugars into low molecular weight compounds. The
effect of the HZSM-5 catalyst was totally different than this observed by the salts. The effect
of in-bed and ex-bed catalysis with HZSM-5 was similar with respect to the pyrolysis vapor
constituents formed, which proves that HZSM-5 merely acts on the secondary decomposition
of the already formed primary vapour constituents.
IX
TABLE OF CONTENTS
Preface.................................................................................................................................. V
Samenvatting ...................................................................................................................... VII
Abstract ................................................................................................................................ IX
List of Figures..................................................................................................................... XIII
List of Tables ....................................................................................................................... XV
Introduction ........................................................................................................................... 1
Literature research ................................................................................................................ 3
1.
2.
3.
4.
Bio-oil ........................................................................................................................12
4.1 Applications .............................................................................................................14
5.
6.
Objective ..............................................................................................................................23
Materials and methods .........................................................................................................25
1.
2.
3.
4.
3.
Conclusions..........................................................................................................................55
Recommendations for further research ................................................................................57
References ...........................................................................................................................59
Appendix ..............................................................................................................................65
1.
XII
LIST OF FIGURES
Figure 1: Technology pathways to transform biomass into biofuel. 4
Figure 2: Cellulose structure
5
Figure 3: Non-, mono- and dimethoxylated monoligols in lignin
6
Figure 4: Main constituents hemicellulose.
7
Figure 5: Influence of temperature on product distribution..
11
Figure 6: Biomass mass loss in function of temperature.
15
Figure 7: Proposed models for the degradation of cellulose 16
Figure 8: Mechanism for levoglucosan formation proposed by ponder et al. 17
Figure 9: Reactions associated with the catalytic upgrading of bio-oils.. 19
Figure 10: Cellulose degradation mechanism in presence of inorganics 21
Figure 11: Micropyrolysis setup at the department of bioscience engineering. 25
Figure 12: Reaction tube packed with catalyst. 27
Figure 13: Overview of the frontier micropyrolyzer. 27
Figure 14: TIC chromatogram of pure cellulose (Avicell) micropyrolysis of approx. 0.5 mg at
(upper) 300C, (middle) 400C and (bottom) 500C..
29
Figure 15: Relative amount of oxygenated compounds, furans/pyrans and anhydrosugars in
function of pyrolysis temperature in pygcms 31
Figure 16: relative amount produced of the 6 most important cellulose pyrolysis degradation
products. Levoglucosan (LG) and 1,6-Anhydro--d-galactofuranose (agf) are examined on
the left axis, Hydroxymethylfurfural (hmf), levoglucosenone (lgo), furfural (FF) and
hydroxyacetaldehyde (ha) on the right axis. 32
Figure 17: TIC chromatogram of lignin micropyrolysis of approx. 0.5 mg at (upper) 300C,
(middle) 400C and (bottom) 500C.. 33
Figure 18: Relative amount of low molecular weight compounds, phenolas and aromatics in
function of temperature in pygcms. 34
Figure 19: Total peak area per mg sample calculated from the gas chromatographic analysis
of lignin and cellulose pyrolysis products in pygcms.. 35
Figure 20: Amount of non, mono and dimethoxylated phenols produced during lignin
pyrolysis in function of temperature in pygcms 36
Figure 21: Amount produced of twelve most important products of lignin pyrolysis in function
of temperature in pygcms 37
Figure 22: Classification of pyrolysis products of cellulose samples impregnated with various
concentrations of potassium citrate in pygcms at 500c. 38
Figure 23: Classification of pyrolysis products of cellulose samples impregnated with various
concentrations of Calcium citrate in pygcms at 500C 39
Figure 24: Effect of different salts on five main cellulose pyrolysis products. 42
Figure 25: Relative amount of low molecular weight compounds, phenols and aromatics
during 500C lignin pyrolyis in function of added cacl2 concentration.. 43
Figure 26: Amount of non, mono and dimethoxylated phenols produced during 500C lignin
pyrolysis in function of the added metal concentration 43
Figure 27: Effect of different salts on main lignin 500C pyrolysis products 44
Figure 28: Classification of pyrolysis products of cellulose at 500C after vapour phase
catalysis with kcl and cacl2 in pygcms . 46
Figure 29: TIC total peak area per mg sample of the pyrolysis products of cellulose in in- en
ex-bed catalyzed mode 47
XIII
Figure 30: tic total peak area per mg sample of the pyrolysis products of both cellulose and
lignin in non-catalyzed and in in- and ex-bed catalyzed mode
48
Figure 31: effect of different levels of hzsm-5 on the main cellulose 500C pyrolysis products
in pygcms. levoglucosan (lg) is examined on the left axis; toluene, furfural (ff), 2,3-anhydro-dgalactosan and hydroxyacetaldehyde (haa) on the right axis.....
50
Figure 32: Absolute amount of cellulose pyrolysis products detected by the gc/ms in terms of
total peak area
50
Figure 33: Absolute amount of lignin pyrolysis products detected by the gc/ms in terms of
total peak area
52
XIV
LIST OF TABLES
Table 1: Elemental composition for different kinds of biomass 8
Table 2: Differences between conventional, fast and flash pyrolysis.
9
Table 3: Physical properties of bio-oil and heavy fuel oil.
12
Table 4: Characteristics of bio-oil.. 14
Table 5: Gas chromatographic analysis of pyrolysis products from cellulose at 500C. The
products determined at 300C are indicated with a star, those with one or more stars are
found at 400C.. 30
Table 6: Gas chromatographic analysis of pyrolysis products from lignin at 500C. the
products indicated with at least one star are also found in the distribution at 400C, the
products with only one star are those determined at 300C.. 33
Table 7: Relative amount (TIC relative abundance) of the main cellulose 500c pyrolysis
products after vapor phase upgrading .. 46
Table 8: Relative amount of the main lignin pyrolysis products after vapor phase
upgrading 48
Table 9: Gas chromatographic analysis of 500C pyrolysis products from lignin catalyzed
with hszm-5 in ex-bed mode 51
XV
XVI
INTRODUCTION
The use of biomass as a source of renewable energy has become very important because of
the large opportunities it offers to solve environmental problems. Together with the living
standards the world population is increasing, which forces us to find alternatives to satisfy the
growing energy demand without contributing to the greenhouse effect originating from the
use of fossil fuels. The high and fluctuating prices of oil and the desire of countries to be
independent in their energy supply are economic reasons to justify the use of renewable
resources. The declining reserves of fossil fuels and the abundant availability of biomass
worldwide, coupled with the concerns about nuclear energy, are additional driving forces to
investigate the opportunities of biomass-derived energy. The most interesting advantage of
the use of biomass is the fact that there is no net contribution to the atmospheric CO 2, one of
the most important gases causing global warming. Since the growing concerns about the
well-known greenhouse effect, scientists are attracted to study the possibilities of bio-energy
and in this way reducing the emissions of CO2.1 The European Union has decided that by
2020 a minimum of 20% of the consumed energy must be derived from renewable resources
and furthermore they have set an obligatory target of 10% for biofuels2. These targets are
ambitious if you know that in 2010 only 12.4% of the energy was renewable. Belgium didnt
even reach 5%. Biomass is with 67% by far the most important source of renewable energy3.
Its particularly interesting because at this moment its the only renewable resource of liquid
transportation fuel. Fast pyrolysis is receiving attention as one of the most promising
processes to obtain bio-oil. During this process, the biomass constituents are thermally
cracked into numerous smaller components, which can be classified according to their
physical appearance at room temperature: liquid bio-oil, solid char and non-condensable
gases. Although a lot of research has been done during the last decades to improve the
quality of the bio-oil, still some problems exist in terms of viscosity, acidity, aging etc. Thats
why knowledge about its chemical composition and consequently about possible ways to
improve bio-oil quality is of utmost importance. Biomass contains some natural catalysts
which can affect the pyrolysis process. Previous work has demonstrated the catalytic effect
of inorganic compounds and alkali metals and alkaline earth metals in particular. They have
a significant influence on the yield and composition of pyrolysis liquids as they catalyze
specific pyrolysis reactions. Hence the main purpose of this master thesis is the investigation
of the catalytic effect of alkali and alkaline earth metals on the primary and secondary
pyrolysis reactions of the major biomass constituents cellulose and lignin.
LITERATURE RESEARCH
1. FIRST AND SECOND GENERATION BIOFUELS
The use of fossil fuels and the subsequent CO2 production can be decreased by applying
biofuels from renewable resources since the CO2 released by burning the biofuel is the same
amount that has been stored by the plant using photosynthesis. A distinction can be made
between biofuels of the first and the second generation. First generation biofuels are made
from sugar, stark or vegetable oils and are already commercially produced: over 100 billion
liters of the three main types (biodiesel, ethanol and biogas) are annually produced from
crops as sugarcane, corn, soy and palm4. But there are growing concerns about these
technologies. Because of the growing number of people in the world dealing with food
scarcity, it seems unethical to use food crops as energy crops or to even use productive land
for growing energy crops. Skeptics also mention the impact on the biodiversity and the cost
inefficiency of e.g. biodiesel.
A better solution can be offered by biofuels produced with lignocellulosic biomass, the so
called biofuels of the second generation. These lignocellulosic materials (e.g. switch grass,
miscanthus, poplar and agricultural wastes) have generated a lot of attention as they are
cheap and abundant and the plants dont compete with food crops. However they still might
compete in land use if production increases. Although its a very promising path to
investigate, at present it isnt cost effective due to some technical obstructions. More
investigation and development is required to identify the ideal characteristics of the feedstock
and especially to improve the pre-treatment methods for opening up the matrix of cellulose,
hemicellulose and lignin5 6.
As can be seen in Figure 1, a lot of different pathways originating from various types of
biomass to a wide range of biofuels exist. One of the most promising and nowadays most
studied processes is pyrolysis. Pyrolysis is a thermochemical decomposition process of
organic material at elevated temperatures without the addition of oxygen7. A substantial
variety of biomass can be used to produce bio-oil through pyrolysis. The most important
feedstock in North-America and Europe are forest residues as bark, sawdust and shavings.
In the rest of the world agricultural residues and sugar cane bagasse are feedstocks of
choice. Nevertheless still plenty of lignocellulosic biomass sources have the potential to be
pyrolyzed, including bagasse, rice hulls, rice straw, peanut hulls, switchgrass, wheat straw
and wood8.
Lately the capability of algae as a feedstock for bio-fuel production has also been
investigated. This expansion of research area is logical since 70% of the earth surface is
covered by water. The results are hopeful since algae species that produce valuable
carbohydrates instead of lipids as their reserves were discovered9. If the crop harvest and
treatment is upgraded, we can refer to the algae fuel production as the third generation of
biofuels.
2. WHAT IS BIOMASS
The renewable energy directive (2009/28/EC) of the European parliament gives us the
following definition of biomass: "Biomass means the biodegradable fraction of products,
wastes and residues from biological origin from agriculture (including vegetable and animal
substances), forestry and related industries including fisheries and aquaculture, as well as
the biodegradable fraction of industrial and municipal waste"10. Biomass contains a lot of
energy, stored as chemical bonds which are formed through photosynthesis. In this process,
water and carbon dioxide from the air are converted into energy-rich carbohydrates using
solar energy.
Lignocellulosic biomass is essentially composed of cellulose, hemicelluloses, lignin,
extractives and minerals. The exact composition depends on various characteristics
4
including the plant species, type of plant tissue, growth stage and growing conditions.
Usually, in woody biomass, a distinction is made between hardwood and softwood because
the properties of both groups are different, but even within these groups a large diversity is
observed11. These terms are quite misleading because hardwoods are not necessarily harder
or stronger, the terms just refer to the type of tree. The wood from conifers (gymnosperms),
trees with needle-like leaves, is usually called softwood while hardwoods comprise the
broad-leaved trees (angiosperms). These last mentioned are at most deciduous, but in more
tropical climates evergreen broad-leaved trees appear12.
2.1 CELLULOSE
D-glucose polysaccharide is the most important structural component in lignocellulosic
biomass and contributes to approximately 40-45% of the plants dry weight. As a cell wall
component, the main function is to protect, stabilize and give structure to the plant. The
glucopyranose units are linked by -1,4-glycosydic bonds. Two adjacent glucose units are
rotated 180 to eachother and are defined as the disaccharide cellobiose 13. The degree of
polymerization DP is used to express the chain length, which can have a value from 800 to
10 000 according to the plant species. Every glucose subunit contains three hydroxyl groups
with a high reactivity when positioned in the equatorial plane. This is the basis for intra -and
extracellular hydrogen bonds, which promote the formation of a partially crystalline structure
and which give cellulose a multitude of different fiber structures and morphologies14. The
parallel aligned cellulose polymers form microfibrils, these in turn assemble as fibrils and
finally cellulose fibres are built from the fibrils. The non-uniformity of the cellulose fiber, with
amorphous regions on the one hand and regions of very high crystallinity on the other hand,
is the reason for the interesting opposing properties of cellulose such as stiffness and rigidity,
but also flexibility. The strong hydrogen bonds strengthen the structure and makes the
cellulose insoluble in most solvents 1.
2.2 LIGNIN
Lignin is the second most abundant organic polymer in plants. Only vascular plants are
lignified but the amount of lignin present can differ a lot in plants. Woody species contain 20
to 40 wt.% lignin, while the content in aquatic and herbaceous species is less. The main
function of lignin is to give strength to the cell wall of vascular tissues, specialized for liquid
transport and mechanical strength. They also connect the cellulose fibers and hemicellulose.
The structural integrity of the cell wall is increased to such an extent that the plants get the
opportunity to grow upright15. Lignin is very heterogenic, has an extremely complex three
dimensional structure and consists of random connected substructures of monolignol
monomers which differ in their degree of methoxylation, namely p-coumaryl, coniferyl and
sinapyl alcohol. These monolignols are synthesized from phenylalanine in a multistep
proces16. In general, softwoods consist of guaiacyl lignin (with mainly coniferyl alcohol units)
and hardwoods are composed of guaiacyl-syringyl lignin (with both coniferyl and synapyl
units). In both cases, p-hydroxyphenyl (from p-coumaryl alcohol) appears in small
quantities17.In guaiacyl lignin of softwood, about 20-25% of the guaiacyl units are linked with
a stable 5-5 carbon linkage, while in hardwood this percentage doesnt exceed 10%. This is
because of the additional methoxygroup at carbon 5 of syringyl monomers in hardwoord. But
the most widespread links are -O-4 ether bonds. At last it can also bind with other
components like hemicelluloses, glycoproteins or tannins18. As a result of the random linkage
the polymers are retained to form crystalline structures. They have a high atomic mass, but
its very difficult to determine the degree of polymerization due to the irregularity of the
structure.
2.3 HEMICELLULOSE
In contrast with the homopolymer cellulose, which is strong and partially crystalline,
hemicellulose is a branched heteropolysaccharide with little strength and amorphous
structure. Also the degree of polymerization is up to 100 times lower. Moreover its qualified
as an alkali soluble material, where cellulose is insoluble2. Due to the short chain length, in
addition with the high rate of hydrogen bonds, they are capable of absorbing huge quantities
6
of water. Hemicellulose exists of a highly substituted chain of sugar monomers, as there are
pentoses (-d-xylose, -l-arabinose), hexoses (-d-mannose, -d-glucose, -d-galactose)
and uronic acids (-d-glucuronic, -d-4-O-methylgalacturonic and -d-galacturonic acids).
Occasionaly other sugars such as -l-rhamnose and -l-fucose can be found in small
quantities19. Xylans and glucomannans are the most abundant hemicelluloses and theyre
typically separated into 6 main classes: glucoronoxylans, galactoglucomannans,
arabinoglucuronoxylans, xyloglucans and arabinoxylans and complex heteroxylans19.
2.4 EXTRACTIVES
Extractives are the organic compounds besides the polymeric parts of the cell wall and can
be extracted by hot water or organic solvents. Primary metabolites like sugars, fats, amino
acids and carboxylic acids are always present, but also more complex secondary metabolites
such as phytosterols, terpenes and phenolic compounds can be found. The functionality is
diverse, for example fats are an energy source for the cells, while terpenoids and phenolic
compounds are protecting against microbiological invasion. Other components are important
for odor and color. Especially bark contains a lot of these extractives20.
2.5 ASH
The alkali and alkaline earth metals are the most significant metals present in the ash, with
calcium being the most abundant, followed by potassium and magnesium. They are
incorporated in salts as carbonates, sulfates, silicates, oxalates and phosphates. In most
plants, these metals only make up approximately 1% of the dry wood weight, but they can
have a significant effect on the product distribution of biomass pyrolysis. Thats why its
important to take into consideration the exact amount of each metal present. The elemental
compositions of some biomass materials are shown in Table 1. Only trace amounts of heavy
metals are found20. Its important to realize that the ash content in fast growing energy crops
or in plants growing on contaminated soils can be significantly higher.
7
3. CONVERSION OF BIOMASS
Energy can be produced from biomass by chemical, biological or thermal treatment and the
choice of an appropriate method depends on the biomass feedstock, the desired endproduct, economic conditions etc. Power and heat generation, transportation fuels and
chemicals are three main products which can be derived from biomass. The thermochemical
conversion processes, which are becoming very important nowadays, apply heat (and
eventually catalysts and pressure) to convert a broad range of biomass into these products.
The four most important methods (combustion, gasification, liquefaction and pyrolysis) will be
described further, pyrolysis in particular. Fermentation for the production of ethanol and
anaerobic digestion for the production of biogas (mainly containing methane and carbon
dioxide) are the best known biological conversion methods. A well-known chemical treatment
on the other hand is the trans-esterification of several specific kinds of biomass (e.g.
rapeseed oil) to produce bio-diesel21.
oxidation22. High air pollution and low energy yield have forced to shift to other degradation
processes.
3.1.2 G ASIFICATION
Gasification is just as combustion an exothermal process that partially oxidizes the solid fuel
(biomass) at temperatures in a range from 800 to even 1700C into a gaseous fuel named
producer gas. The main constituents of this gas are CO and H2, together with smaller
amounts of CO2, CH4 and N2. For an engine driven by a fuel gas, gasification is the
suggested conversion method. The obtained gas can also be used as a fuel gas for
combustion to provide heat, but the most efficient concept is the biomass integrated
gasification/combined cycle heat and power generation, where the produced gas is
converted in a turbine to obtain electricity. Further treatment of the gas by Fischer-Tropsch
process is a more recent application where methanol or other liquid hydrocarbons are
synthesized 6.
3.1.3 P YROLYSIS
Pyrolysis is derived from the Greek words pyro (fire) and lysis (decomposition). Its a
thermal decomposition process in the absence of oxygen that converts biomass into solid,
liquid and gaseous products. The process has been used for ages to produce charcoal and
in ancient Egypt it has been used to acquire tar for caulking boats.23 Earlier the preferred
product was solid char and the term pyrolysis referred to carbonization.8 But the capability of
pyrolysis to produce liquids from biomass has attracted more and more attention in recent
years because these bio-oils could be profitable thanks to their advantages in storage,
transport and wide range of applications24. At the end of the 20th century scientists
discovered that through fast pyrolysis the yield of liquid products can be increased, simply by
adjusting some process parameters in the conventional slow pyrolysis process25. Fast
pyrolysis, as a novel technology, was born, where a liquid yield as high as 72% can be
reached when the feedstock is heated rapidly and also the produced vapors are condensed
as fast as possible. The terms slow and fast are quite arbitrary as there are no precise
definitions of involved heating rates or times8. The process conditions of slow pyrolysis are
less extreme than those applied in the fast pyrolysis process, where liquid yield is
maximized. Flash pyrolysis is a type of fast pyrolysis where even higher temperatures are
used with smaller residence times. As a result the main products formed are gaseous,
therefore this method approaches gasification. A short overview of the differences is given in
Table 2 26.
TABLE 2: DIFFERENCES BETWEEN CONVENTIONAL, FAST AND FLASH PYROLYSIS28
to create filter clogging problems due to the complex interactions between char and pyrolysis
liquid and the subsequent formation of a gel-like phase29. Another issue is the liquid yield
reduction by 10 to 20% because of the catalytic cracking by the char accumulation on the
filter surface 24.
3.1.3.3 P YROLYSIS PRODUCTS
The yield of the products can be influenced by changing the temperature, since different
reactions occur at different temperatures. Figure 5 shows an overview of the yield of each
product fraction as a function of temperature. The moisture content is an additional important
factor in the product distribution as it accounts for water condensation in the liquid fraction,
hereby extracting water-soluble compounds from the gaseous phase and in this way
decreasing gas fractions31.
At higher temperatures the large molecules in char and tar are cracked to smaller, gaseous
molecules. Consequently, the yield of the char can be maximized at a low temperature and
low heating rate. The majority of the solid char left after biomass pyrolysis results from lignin
and hemicellulose degradation. If pyrolysis is complete, char exists nearly completely of
carbon, since the hydrogen and oxygen fractions have been removed from the biomass
feedstock. Other heteroatoms as N, S and P, which affect the properties of bio-char, can be
found as incorporations in aromatic rings, their degree of incorporation depending on the
pyrolysis conditions and feedstock type32. Also the biomass mineral fraction is retained in the
char.
Liquid products are gaseous when collected at pyrolysis temperature but are condensed at
room temperature to a dark brown viscous liquid. Liquid products from biomass pyrolysis are
discussed in more detail in the next paragraph.
11
The main constituents of the produced gas, after removal of the condensable pyrolysis
vapors, are H2, CO, CO2, H2O, N2 and light hydrocarbons as CH4, C2H4, C2H6 etc33. H2
production originates from the further cracking of hydrocarbons at higher temperatures, while
CO and CO2 originate from the decarbonylation and decarboxylation of oxygenated
compounds. Extreme conditions such as temperatures exceeding 1200C ensure complete
cracking of the volatiles, only leaving H2 and CO. During pyrolysis these temperatures are
never reached and therefore the gas contains more components, as mentioned before. The
pyrolysis-gas is called producer gas and can be cleaned to syngas, an equimolar mixture of
H2 and CO. Pure syngas can be used for power generation, for the production of
transportation fuels including methanol and FT-diesel (through Fischer-Tropsch synthesis)
and for synthesis of chemicals such as ammonia (for fertilizers) and hydrogen (used in
refineries). The main application of producer gas on the other hand is found in power and
heat generation by combustion. It isnt recommended for more advanced applications
because only 50% of the energetic value of the producer gas is derived from the syngas
components CO and H2. Only for the production of synthetic natural gas (SNG) the use of
production gas is desirable because in this case the presence of CH4 is beneficial for
achieving a high yield 34.
4. BIO-OIL
Bio-oil is the liquid fraction obtained after condensation of the pyrolysis vapor phase. This
dark brown organic liquid is often referred to by many other names, like bio-crude-oil (BCO),
bio-fuel, liquid wood, liquid smoke, wood distillates, pyrolysis oil, pyrolytic oil etc. It is a
complex mixture that contains highly oxygenated products but the elemental composition
resembles that of the biomass it has been derived from29 7. In Table 3 the major differences
between pyrolysis bio-oil and conventional heavy fuel oil are given.
TABLE 3: PHYSICAL PROPERTIES OF BIO-OIL AND HEAVY FUEL OIL7
More than 300 components can be identified in bio-oil and most of them possess oxygen,
leading to an oxygen content of approximately 35-40 wt.%. The high oxygen level is the key
reason for the differences in properties between bio-oil and conventional hydrocarbon fuels,
but the percentage can be adjusted by changing the pyrolysis conditions. Severe conditions
(high temperature, long residence time and high heating rate) favor the formation of
12
secondary reactions and hence decrease the bio-oil yield, but the remaining organic liquid
contains less oxygen7. Reducing the oxygen content is an important purpose, knowing that it
causes the bio-oil to have a heating value which approaches only more or less 50% of the
heating value of conventional fuel oils. The many polar groups present also give rise to poor
chemical stability of bio-oil and high boiling points and viscosities30.
Water in bio-oil originates either from the moisture present in the initial feedstock, or it is
produced by dehydration reactions during the pyrolysis process. So the water content in the
bio-oil varies from 15 to 30 wt.%, depending on the biomass used and pyrolysis severity.
Thanks to the numerous polar compounds derived from carbohydrate decomposition, water
is in this concentration miscible with the oligomers resulting from lignin conversion. On the
one hand water is desirable because it reduces the viscosity (advantageous for combustion)
and it leads to lower NOx production and a more uniform temperature profile in diesel
engines. On the other hand with increasing water content the heating value and the
combustion rate reduces significantly35 24.
Because of the wide range of feedstock and process conditions, the viscosity can vary from
25 cP up to even 1000 cP at 40C. But with higher temperatures the viscosity reduces
rapidly, unlike conventional fuels of which the viscosity decreases a lot slower under the
same conditions. Not only by water but also by mixing with other polar solvents like methanol
and acetone the viscosity can be reduced drastically7. Finally the increase of viscosity with
time is referred to as aging. This phenomenon is caused by formation of larger molecules by
condensation reactions among the bio-oil components36.
Another disadvantage of bio-oil is the high level of corrosiveness due to organic acids,
particularly formic acid and acetic acid, causing a very low pH of 2-3. As a result, the bio-oil
can affect construction materials as aluminum and carbon steel. At high temperatures and
with high water contents the oil is even more corrosive37.
At last, the combustion behavior of bio-oils is very unique. Due to the high amount of
nonvolatile species, significant energy is needed for ignition. The combustion of an oil droplet
begins with evaporation of water after which vaporization of light compounds and liquidphase pyrolysis of the heavier fraction occurs. This phase is characterized by some unique
processes such as swelling, shrinking and micro-explosions. After this phase, the initial blue
flame of quiescent burning is followed by a bright yellow flame with increased size. The last
step is the solid residual char burnout, with formation of cenosphere-like particles. Petroleum
oil only shows a quiescent, sooty burning after ignition38 39. An overview of the bio-oil
characteristics is given in Table 4.
13
4.1 APPLICATIONS
Compared to gases and solids, liquid products are far easier to transport which is of major
importance in for example combustion equipment. Poor volatility, coking, high viscosity,
corrosiveness and the variability of its composition are factors which have limited the number
of bio-oil applications. However, lots of efforts have been made on the development of
pyrolysis oil and still many challenges are left, but progression has been made and plenty of
organizations are succeeding in giving bio-oil a place on the market.
Furnaces and boilers are usually less efficient than engines and turbines for heat and power
generation, but the huge variety of fuels that can be used in the former gives them a major
advantage. So bio-oil too has received interest to be used for example as a boiler fuel in
district heating, although a better quality and price is required to make this economically
feasible. The use as combustion fuel in diesel engines on the other hand is also being
investigated but until today a lot of difficulties exist with typical bio-oil properties such as its
difficult ignition and corrosiveness7. These characteristics are also the major drawbacks in
the use of pyrolysis liquids in turbines, however, with a proper accommodation of the
turbines, electricity generation is possible.
Bio-oil doesnt seem to be interesting for transportation fuels due to high viscosity and
corrosiveness, low stability and so on, but some of these properties can be improved by
numerous upgrading processes such as mixing with conventional fuels, deoxygenation by
hydrotreating or catalytic vapor cracking etc. The most promising application in this area is
the use as a source of hydrogen for a variety of petrochemical processes such as
hydrocracking and hydrogenation.
Production of a whole range of chemicals derived from bio-oil is also possible, but separation
techniques are very complex and most of these chemicals are now already being produced
14
from coal, natural gas or crude oil at a much lower cost. However some typical and unique
pyrolysis chemicals such as glycolaldehyde and levoglucosan can be more easily isolated
and are derived from bio-oil with an acceptable yield.
In summary, bio-oil shows lots of opportunities but the challenges to be overcome are the
high cost, the lack of standards, the unavailability of materials, incompatibility with
conventional fuels and the lack of familiarity to the user7.
5.1 CELLULOSE
Cellulose pyrolysis already starts at temperatures as low as 150C. At this low temperature a
charred residue is formed and a very low yield of liquids is achieved. Depolymerization takes
place, besides the free radical formation and water elimination. Plenty of carbonyl, carboxyl
and hydroperoxide groups are formed as well, together with a small amount of gaseous
species as carbon monoxide and carbon dioxide. Once above 300C, lots of new reactions
are introduced which contribute to the formation of a liquid product42. The maximum weight
loss rate was reached between 315 and 400C. This single step-multiple reaction type
behavior was later described by an improved kinetic model by Shafizadeh43 who proposed
15
16
modified model of Shafizadeh, stating that competitive reactions rather than sequential
degradation account for the formed species.
5.2 LIGNIN
Lignin is the thermally most stable compound of biomass due to its complicated, highly
branched three-dimensional structure. Therefore its degradation is also the least understood,
its strongly influenced by plenty of parameters as temperature, biomass source and heating
rate. The high quantities of lignin residues available worldwide however have caused major
interest in its thermal behavior and in its potential to serve as a source for valuable
chemicals.
The temperature range over which lignin decomposes is wide because of the variety of
chemical bonds linking the aromatics, all with their own thermal stability and thus other
degradation temperatures. Low molecular weight products are produced by the cleavage of
the several functional groups, while at higher temperatures complete rearrangements of the
backbone occur, producing char and a series of volatile species. Also radical formation and
initially self-condensation occur, but the latter is inhibited by phenolic species leading to a
mass distribution equilibrium. Coniferous lignin is the most stable and accordingly causes the
17
highest char yield. Lignin pyrolysis starts around the relatively low temperature of 200C, but
the main degradation processes occur at higher temperatures, with the formation of aromatic
hydrocarbons, (hydroxy)phenolics and guaiacyl-and syringyl-type components. Between 275
and 350C, the lignin monomers are cleaved, while demethylation of the dimethoxygroups
occurs at 350-450C, hereby increasing the conversion rate of phenols into pyrocatechols.
No demethylation or demethoxylation occurs at lower temperatures, so the substitutes from
the resulting phenols arent changed and the substitution pattern of the native lignin can be
analyzed. The faster the heating rate, the greater the amount of hydrocarbons and alkylphenol derivatives, while lower heating rates gives components with high oxygen ratios.
Unsaturated products (e.g. styrene, vanillin and eugenol) are formed during dehydration of
lignin, together with the production of substantial amounts of water. A temperature of 230C
induces the formation of CO, followed by other condensable gases such as CH4. At 500C
the main non-condensable gas produced is H2, released by rearrangements and
condensations of the aromatic rings. The further decomposition at temperatures exceeding
600C are called secondary reactions and they comprise the decomposition of the formed
intermediates to char and gases. The decomposition reactions of the strongest bonds such
as the oxygen functional groups at even higher temperatures are referred to as tertiary
reactions, producing more H2 and CO.
Lignin and cellulose have a mutual effect when theyre pyrolyzed together. Lignin favours the
formation of low molecular weight products from cellulose, leading to a decreased char yield,
while cellulose also reduces the char formation from lignin by inhibiting secondary char
formation.
5.3 HEMICELLULOSE
The varying properties and high complexity of hemicellulose are the primary reasons why the
mechanisms and kinetics of its thermal degradation are largely unexplored. A huge variety of
linkages and branches are present, depending on the species, the tissue location and even
the tissue age45. Due to their interaction witch cellulose and lignin, hemicellulose is very
difficult to obtain and as a result many studies used xylan or 4-O-methyl-D-glucurono-D-xylan
as a model compound to study pyrolysis behavior. Nevertheless hemicellulose consists of a
set of different polysaccharides which may have different properties. Unlike cellulose,
hemicellulose lacks crystallinity, the amorphous structure causes the hemicellulose to be less
thermally stable42. So thermal decomposition starts at a slightly higher temperature, namely
180C, but the greatest mass loss is reached at 280-340C, which is lower than cellulose
decomposition. At lower temperatures, dehydration and decomposition of the side chains,
which are very easy to remove are the most important processes, followed by breakage of
the glycosidic, C-C, C-O and C-H bonds of the individual sugars, depolymerization,
decarboxylation and decarbonylation. The non-condensable volatiles mainly consists of CO2,
CH4,CO, H2, C2H2, C2H4, and C2H6. CO2 is predominant in the early stages of pyrolysis (low
temperatures), but since its concentration decreases with temperature, H2 and CH4 become
more significant above 750C. The liquid products can be classified in following groups:
furans, cyclopentanes, alcohols, saturated fatty acids, cyclohexanes and aromatics. Between
300 and 600C, particularly oxygen compounds with low molecular weight (alcohols,
anhydrosugars), cyclopentanes, simple aromatics and fatty acids are formed, while the
pyrolysis at temperatures exceeding 800C yields specially phenolic and polynuclear
18
aromatic compounds. The components produced in the early stages can also experience
condensation, hereby generating complex aromatic compounds such as benzofuran and
indene. Generally, the char yield of hemicellulose pyrolysis is larger than the one from
cellulose pyrolysis19.
6. C ATALYTIC UPGRADING
The study of catalyzed biomass pyrolysis is becoming very popular, because of its huge
potential for modifying the pyrolysis products in order to provide a more efficient pathway for
chemical production or to improve the bio-oil quality. The main purpose for the latter is
producing a liquid transportation fuel from biomass that is able to replace fossil fuels, which
is essentially achieved by the removal of oxygen. By adding catalysts to the pyrolysis
process,
reactions
such
as
decarbonylation,
decarboxylation,
hydrocracking,
hydrodeoxygenation, and hydrogenation are enhanced. An overview of these different types
of reactions can be seen in Figure 946. The bio-oil properties are improved since oxygenated
compounds are removed via H2O and CO2, making the oil less corrosive. Furthermore these
cracking reactions lead to a lighter, less viscous product and also the heating value of the
bio-oil is increased thanks to the formation of more valuable components resembling
petrochemical products. Numerous types of catalyst applications, each responsible for
another product distribution, have been studied in order to improve pyrolysis productivity.
They can be classified according to their application: one possibility is to mix the catalyst with
the biomass before being fed to the reactor, but if a more intense contact with vapor, solids
and char is needed they can also be fed directly to the reactor. The catalysis occurs in the
reactor and thats why it is called in-bed catalysis. Another option is to locate them in a
secondary reactor downstream of the actual pyrolysis reactor, the so-called ex-bed
catalysis27. In-bed catalysts mainly influence the primary reactions while the ex-bed catalysts
affect the secondary reactions (vapor phase upgrading).
19
Its very important to take into account that biomass itself contains components to which
catalytic effects can be ascribed. Common inorganics such as Na, K, Ca, Mg and silica have
been proven to alter the behavior of cellulose and lignin during thermal degradation. So when
the pyrolysis of biomass with additional catalysts is studied, a good understanding of the
effect of naturally occurring inorganics is essential47.
The two most important routes for bio-oil upgrading separated from the pyrolysis reactor are
hydrodeoxygenation and zeolite cracking. Hydrodeoxygenation is a catalytic hydrotreatment
of the bio-oil under high pressure in the presence of hydrogen or hydrogen and carbon
monoxide. Occasionally other hydrogen donor solvents are used. Sulfide/oxide and transition
metal catalysts are applied to promote the carbon-oxygen bond cleavage with hydrogen.
Nowadays cracking catalysts such as zeolites are receiving more interest since they operate
at atmospheric pressure and in the absence of hydrogen47. Zeolites are microporous
minerals with a complex three-dimensional structure and varying elemental composition. The
pore size and acidity of the zeolite are the main parameters which affect the reactivity. The
most widely applied zeolite, HZSM-5, is an aluminosilicate composed of several pentasil
units (eight five-membered rings). Its acidity depends on the Si/Al ratio; a low ratio indicates
high acidity, which provides a better adsorption of the oxy-compounds. A drawback of using
these catalysts is the formation of high amounts of coke, which deposit on the catalyst
surface and block the pores in this way, making the catalyst less reactive. To minimize
depositions and promote the desired cracking reactions, zeolites with a correct pore size and
well defined number of acidic reaction sites should be used46.
in demineralized biomass, while the presence of inorganics favors the fragmentation to low
molecular weight products. He reported that the C-O bond in glucose monomers is less
stable than the C-C bonds and consequently the two-, three- and four-carbon fragments
could be produced directly from cellulose in competition with levoglucosan formation. Eom et
al.51 and Nowakowski et al.52 confirmed that these ring-opening reactions are catalyzed by
potassium in particular. Figure 10 shows the suggested mechanism in presence of
inorganics, while Figure 8 represents the cellulose degradation pathway in absence of
inorganics.
21
22
OBJECTIVE
The objective of this masterthesis is to investigate the effect of alkali and earth alkaline
metals on the fast pyrolysis of biomass constituents. Previous work has shown the catalytic
influence of char on the thermal degradation of biomass, but less is known about the
complex mechanisms behind this process. Furthermore the pyrolysis products are generally
classified in tar, char and gas but this kind of classification does not give information about
the different chemical species formed. A better understanding of the exact catalytic role of
the naturally occurring minerals on the chemical speciation can be achieved by using
micropyrolysis-GC/MS as analysis technique. Through pyrolyzing biomass constituents, with
focus on cellulose and lignin, mixed with various salts in different concentrations a better
insight in their effect on the final product distribution is received. Micropyrolysis together with
gas chromatography and mass spectrometry is for this purpose a very useful approach
because a distinction can be made between primary and secondary reactions. The complex
nature of pyrolysis reactions has led to a lack of distinguishing primary and secondary
reactions. However the residence time of vapors in the micropyrolyzer does not exceed 20
ms, which makes it possible to exclude the main secondary reactions. This allows us to study
the catalytic influence of metals on the primary reactions by mixing them with the biomass
samples before dropping them in the micropyrolyzer oven. On the other hand, by placing a
secondary reactor containing metals fixed in a bed downstream of the pyrolysis reactor, also
the effect on secondary reactions can be analysed.
23
24
25
A more detailed illustration of the micro-pyrolysis unit is given in Figure 13. It consists of a
sampler and a quartz pyrolysis tube that can be preheated by a furnace to the desired
temperature (500C). Furthermore a heated interface (350C) and deactivated needle (which
is directly inserted into the GC injector) can be distinguished.
Sample cups of deactivated stainless steel were loaded with approximately 500 g of the
finely ground lignin or cellulose sample. Roughly 2 mg of inert quartz wool was added on top
to prevent loss of sample material during transportation of the cup and particularly during the
free fall through the reactor tube. A Mettler Toledo microbalance with a sensitivity of 0.001
mg was used to weigh the cups accurately before they were dropped into the quartz
pyrolysis tube. The cup falls freely into the preheated furnace by gravity in a very short time
period of approximately 12-20 ms. In that way the sample is heated at a heating rate
exceeding 2000C/s, hereby ensuring fast pyrolysis. Its difficult to determine the yield of
liquids and solids by using micropyrolysis. Initially it was tried to estimate the amount of char
produced by weighing the cup before and after pyrolysis, but some loss of quartz wool during
the process is inevitable which leads to an underestimation of the produced amount of char.
But the gas chromatographic analysis results allowed us to determinate the different volatile
pyrolysis products. All of these experiments were conducted at least two times to confirm the
reproducibility of the tests.
Helium gas was used as the carrier gas to sweep all the produced vapours directly into the
GC. A split/splitless injection port with a split ratio of 1:100 was used to achieve a constant
helium gas flow of 1 ml/min in the capillary column, knowing that the original gas flow was
100 ml/min. The injection temperature was 300C. A Restek capillary column (Rtx-1707, 60m
L x 0.25 mm I.D. x 0.25 m df) with a stationary phase consisting of a crossbond 14%
cyanopropylphenyl and 86% dimethyl polysiloxane was used to separate the injected
pyrolysis vapours. The GC oven temperature started with a 3 min. hold at 40C, followed by
heating to 280C at a heating rate of 5C/min. Finally the temperature was held constant for
1 min. After separation on the column, the species are broken down in the mass
spectrometer for further analysis.
prevent the catalyst from shifting in case of sudden pressure changes. The catalysts used
were the same in both in-and ex-bed mode (see sample preparation).
27
28
1. TEMPERATURE EFFECT
1.1 CELLULOSE
Pure cellulose was pyrolyzed at 300C, 400C and 500C. Figure 14 shows their respective
chromatograms. The decomposition products from the pyrolysis of pure cellulose at 500C
are given in Table 5. These 47 identified products make up to approximately 96% of the total
peak area in the TIC chromatogram. At 300C and 400C respectively only 13 and 22
products could be distinguished respectively. The products determined at 300C are
indicated with a star in Table 5, those with one or more stars are found at 400C.
FIGURE 14: TIC CHROMATOGRAM OF PURE CELLULOSE (AVICELL) MICROPYROLYSIS OF APPROX. 0.5 MG AT
(UPPER) 300C, (MIDDLE) 400C AND (BOTTOM) 500C
29
TABLE 5: GAS CHROMATOGRAPHIC ANALYSIS OF PYROLYSIS PRODUCTS FROM CELLULOSE AT 500C. THE
PRODUCTS DETERMINED AT 300C ARE INDICATED WITH A STAR, THOSE WITH ONE OR MORE STARS ARE FOUND
AT 400C
Iupac name
Apex RT
TIC Peak
Area %
Iupac name
Carbon dioxide*
4,65
1,29
Cyclohexanol, 2,3-dimethyl-
Ethane
4,77
0,46
Acetaldehyde
5,13
Furan
Apex RT
TIC Peak
Area %
26
0,16
Maltol
26,36
0,05
0,11
2-Hydroxy-gamma-butyrolactone
26,44
0,06
5,66
0,07
Cyclopentanecarboxaldehyde
27,2
0,06
2-Propenal
5,98
0,04
2,3-dihydro-3,5-dihydroxy-6-methyl-4H-Pyran-4-one
27,7
0,08
Acetic anhydride*
6,26
0,58
Levoglucosenone**
27,93
0,18
2,3-Butanedione
7,86
0,08
3,5-Dihydroxy-2-methyl 4H-Pyran-4-one*
28,28
0,18
Hydroxyacetaldehyde*
9,06
0,76
2-Pentanol, 5-(2-propynyloxy)-**
30,43
0,45
Acetic acid
10,28
0,05
2H-Pyran-3(4H)-one, dihydro-6-methyl-
30,56
0,08
1-Hydroxy-2-propanone
11,41
0,17
2,3-Anhydro-d-galactosan
30,69
0,12
2(5H)-Furanone*
15,76
0,25
2,3-Anhydro-d-mannosan*
30,88
0,21
3-furfuraldehyde
15,88
0,05
1,4:3,6-Dianhydro--d-glucopyranose**
31,19
0,42
Methylpyruvaat*
16,32
0,20
2,4;3,5-Dimethylene-l-iditol*
31,78
0,21
Furfural*
16,86
0,42
5-hydroxymethylfurfural**
32,81
0,44
5-Methyl-2(3H)-furanone
18,28
0,05
4-Cyclopentene-1,3-diol
32,95
0,07
dihydro-4-hydroxy-2(3H)-furanone*
20,12
0,27
2-Butene-1,4-diol**
33,95
0,12
1,2-Cyclopentanedione*
20,42
0,21
2-Hydroxy-2-methyl-Butanedioic acid
34,84
0,14
5-Methylfurfural
21,36
0,10
Methyl--d-ribofuranoside**
35,08
0,56
23,53
0,22
Levoglucosan**
42,16
79,71
25,02
0,35
1,6-Anhydro--d-galactofuranose**
44,9
8,66
1,2-Cyclopentanedione, 3-methyl2,5-Dimethyl-4-hydroxy-3(2H)furanone*
Figure 15 shows the relative yield of the three main groups of products (low molecular weight
oxygenates, furans/pyrans and anhydrosugars) formed in function of the temperature. It is
clear that depolymerization reactions, leading to anhydrosugars and levoglucosan in
particular (mechanism is shown in Figure 8), are the most important, but at elevated
temperatures, i.e. from 400C on, the formation of oxygenated compounds and furan/pyran
derivatives becomes more significant since they are produced by endothermic glucose ringscission reactions. Regarding the results in Figure 15, attention has to be paid to the fact that
the absolute amount of anhydrosugars still increased from 5.97*1010 to 4.03*1012 TIC (in
peak area per mg cellulose sampled), which indicates that the polymeric structure of
cellulose is more degraded into monomers at higher temperatures.
30
100
90
80
70
60
50
300C
40
400C
30
500C
20
10
0
Oxygenated
compounds
31
1,6
80
1,4
70
1,2
60
50
0,8
40
0,6
30
0,4
20
0,2
10
0
0
300C
400C
90
LG
AGF
HMF
LGO
FF
HA
500C
FIGURE 16: RELATIVE AMOUNT PRODUCED OF THE 6 MOST IMPORTANT CELLULOSE PYROLYSIS DEGRADATION
PRODUCTS. LEVOGLUCOSAN (LG) AND 1,6-ANHYDRO--D-GALACTOFURANOSE (AGF) ARE EXAMINED ON THE
LEFT AXIS, HYDROXYMETHYLFURFURAL (HMF), LEVOGLUCOSENONE (LGO), FURFURAL (FF) AND
HYDROXYACETALDEHYDE (HA) ON THE RIGHT AXIS.
Pathwardan26 et al. stated earlier that levoglucosan does not degrade at temperatures under
600C in a micropyrolysis set-up. It is also very volatile, so it degradation can be minimized
by applying short residence times and rapid cooling. Statistical analysis proved that at a 5%
significance level the variation in levoglucosan at three temperatures (shown in Figure 16) is
negligible, which confirms these findings. As such it can be assumed that other pyrolysis
products were produced from an active intermediate species (i.e. a cellulose-derived
precursor prior to the formation of levoglucosan) instead of from further degradation of
levoglucosan.
1.2 LIGNIN
The same experiment was also applied to lignin, the second main constituent of biomass.
The product distribution of lignin pyrolysis can differ significantly among the various types of
biomass. The pyrolyzed lignin in the following experiments was extracted from an unknown
plant species. The obtained chromatograms at three different temperatures are shown in
Figure 17, while the product distribution analyzed at 500C is shown in Table 6. Once more
the products indicated with at least one star are also found in the distribution at 400C, the
products with only one star are those determined at 300C.
32
FIGURE 17: TIC CHROMATOGRAM OF LIGNIN MICROPYROLYSIS OF APPROX. 0.5 MG AT (UPPER) 300C, (MIDDLE)
400C AND (BOTTOM) 500C
TABLE 6: GAS CHROMATOGRAPHIC ANALYSIS OF PYROLYSIS PRODUCTS FROM LIGNIN AT 500C. THE PRODUCTS
INDICATED WITH AT LEAST ONE STAR ARE ALSO FOUND IN THE DISTRIBUTION AT 400C, THE PRODUCTS WITH
ONLY ONE STAR ARE THOSE DETERMINED AT 300C.
Iupac name
Apex RT
Area %
Iupac name
Apex RT
Area %
Carbon dioxide*
4,9
8,25
2-methoxy-3-(2-propenyl)-phenol*
32,48
1,26
Methanethiol*
5,38
2,02
2-methoxy-4-propyl-phenol*
32,54
0,73
Methanol**
5,57
2,07
Catechol
33,01
0,35
Dimethyl sulfide
6,2
0,12
2,6-dimethoxy-Phenol, 2,6-dimethoxy-
33,2
0,32
Acetic acid
10,43
0,38
Benzene, 4-ethenyl-1,2-dimethoxy-
33,65
0,32
1-Hydroxy-2-Propanone
11,56
0,14
Phenol, 2-methoxy-4-(1-propenyl)-**
33,89
1,29
Toluene
11,75
0,22
4-(2-propenyl)-phenol
34,56
0,14
Benzene, 1-methoxy-4-methyl-
21,18
0,19
35,2
6,29
2-Cyclopenten-1-one, 3-ethyl-2-hydroxy-
24,03
0,20
2-Methoxy-4-formylphenol**
35,85
1,78
Phenol*
24,5
2,20
1-(4-Hydroxybenzylidene)acetone
36,14
0,16
Guaiacol*
25,16
19,58
4-propylguaiacol
37,25
0,45
2-methyl-phenol
25,9
0,90
1-(4-hydroxy-3-methoxyphenyl)-ethanone*
37,77
1,78
1,2-dimethoxy-benzene
26,01
0,22
1,2-Dimethoxy-4-n-propylbenzene
38,04
0,31
4-methyl-phenol
26,92
0,74
Guaiacylaceton*
38,95
1,74
3-methyl-phenol
26,98
0,79
4-(2-Hydroxyethyl)-2-methoxyphenol
39,13
0,28
3-Methylguaiacol
27,14
1,56
4-ethoxy-3-methoxy-Benzaldehyde
39,64
0,32
4-Methylguaiacol*
28,06
7,57
Homovanillic acid*
41,66
5,46
Cyclopropyl carbinol*
28,32
0,42
4-((1E)-3-Hydroxy-1-propenyl)-2-methoxyphenol
42,25
0,47
3,4-Dimethoxytoluene**
28,54
1,12
2,3-dimethoxy-Naphthalene
43,47
0,29
4-ethylguaiacol
29,27
0,54
2-Acetyl-6-methoxynaphthalene
44,18
0,27
2-Methoxy-4-vinylphenol*
31,9
11,99
3-(4-hydroxy-3-methoxyphenyl)-2-Propenal*
44,52
0,79
4-ethenyl-1,2-dimethoxy -benzene**
32,34
0,38
3,5-Dimethoxy-4-methylbenzoic acid**
44,65
0,40
33
Figure 18 shows that the product distribution of lignin pyrolysis products is totally different
than the one from cellulose pyrolysis. The main products here are phenolic derivatives, low
molecular weight species and aromatic species, while oxygenated species, furans and
anhydrosugars account for the majority of the cellulose pyrolysis products and were not
found in the pyrolytic spectrum of lignin.
100
90
80
70
60
50
40
30
20
10
0
Low molecular
weight
compounds
300C
Phenols
400C
Aromatics
500C
FIGURE 18: RELATIVE AMOUNT OF LOW MOLECULAR WEIGHT COMPOUNDS, PHENOLAS AND AROMATICS IN
FUNCTION OF TEMPERATURE IN PYGCMS
Figure 19 proves that the pyrolysis behavior is very different among these two constituents.
The amount of pyrolyzed products detected and analyzed by the GC/MS, expressed in peak
area per mg of the pyrolyzed constituent, increases in the case of lignin from 4.98*109 at
300C to 2.02*1010 at 500C, while for cellulose pyrolysis a smaller increase (from 6.21*1010
to 6.31*1010 ) is noticed between 300C and 400C, after which it becomes stable (effect is
not significant). The total quantity of products analyzed (in the TIC chromatogram) is
approximately twelve times higher for cellulose at 300C compared to lignin and still three
times higher at 500C. This means that cellulose is totally decomposed at 400C while at
500C it is further degraded in smaller components. This result is confirmed by Figure 15 and
was also demonstrated by Yang et al.64, who studied the mass loss rates during pyrolysis of
lignin and cellulose using thermogravimetric analysis (TGA). The weight loss for cellulose
pyrolysis was focused at a temperature range between 315-400C, with a maximum rate at
355C. At 400C nearly all cellulose was pyrolyzed. The thermal decomposition of lignin
seemed to be much more difficult, it continued over an extremely wide range. From 100 to
900C decomposition occurred, but at a much lower mass loss rate (6.5 wt.%/C for cellulose
against 0.14 wt.%/C for lignin). The char residue was significantly higher for lignin. This
effect is due to their difference in chemical structure. The wide temperature range of
34
degradation of lignin can be explained by the variety of chemical bonds with different
stabilities linking the aromatic moieties, as mentioned before in the literature research.
8E+10
7E+10
6E+10
5E+10
4E+10
Cellulose
3E+10
Lignine
2E+10
1E+10
0
300C
400C
500C
FIGURE 19: TOTAL PEAK AREA PER MG SAMPLE CALCULATED FROM THE GAS CHROMATOGRAPHIC ANALYSIS
OF LIGNIN AND CELLULOSE PYROLYSIS PRODUCTS IN PYGCMS
The absolute amount of phenol derivatives and methoxylated aromatics increases with
temperature (from 4.65*109 to 1.66*1010 TIC) but their relative importance diminishes (from
93.4 to 82.6%) due to two competing pathways: one the hand, these phenolic compounds
could polymerize into heavy lignin oligomers and finally char accompanied with the
production of non-condensable gases. On the other hand, the unstable phenolic compounds
are also subjected to demethoxylation reactions leading to aromatics. Small components
such as acetic acid and hydroxypropane are just observed at 500C. Figure 20 shows a
breakdown of the phenolic species of lignin pyrolysis into non, mono and dimethoxylated
species, which are assumed to be the respective degradation products of coumaryl, coniferyl
and sinapyl units of the lignin structure, as described earlier. Monomethoxylated compounds
(or guaiacol derivatives) represent the largest fraction (up to 97,5 % at 300C). Nevertheless
this ratio depends on the wood type from which the lignin is derived since softwood lignins
produce mainly guaiacols and hardwood lignins gives equal amounts of guaiacols and
syringols.65 The lignin used in our experiments is for this reason clearly extracted from
softwood. With increasing temperature the relative amount of guaiacol derivatives reduces
from 97.5% to 86.0% in favor of non methoxylated species. Starting from 400C, these
compounds become significant (1.75% at 400C and 7.23% at 500C). This is a result of the
demethylation of the methoxygroups which takes place between 350 and 400C according to
Murwanashyaka et al.66. On the other hand an increase of syringol derivatives with
temperature (from 2.1 to 5.8%) was observed. The higher yields of components as phenols,
catechols and syringol derivatives were also described by Petrocelli at al.67.
35
120
100
80
300C
60
400C
500C
40
20
0
NON
MONO
DI
FIGURE 20: AMOUNT OF NON, MONO AND DIMETHOXYLATED PHENOLS PRODUCED DURING LIGNIN PYROLYSIS IN
FUNCTION OF TEMPERATURE IN PYGCMS
Figure 21 summarizes the tendency of the twelve most common compounds in function of
the applied temperature. Most of these are indeed guaiacols derivatives. Unsaturated
compounds such as isoeugenol and vinylguaiacol are just as vanillin formed during the early
stages of pyrolysis by dehydration of lignin. During this process also a substantial amount of
water is produced68. These components are relatively unstable and rapidly degrade at higher
temperatures, which is very clear for vinylguaiacol (from 21.4 to 11.9%). Methylguaiacol and
ethylguaiacol are also already formed at temperatures between 200 and 300C by the
degradation of the propanod side chain of lignin41. Guaiacol, vinylguaiacol, isoeugenol,
vanillin, acetylguiacol, guaiacylaceton and homovanillic acid are all monomethoxylated and
their relative share decreases at increasing temperature due to the earlier mentioned
demethoxylation reaction. Their decrease can also be explained by the induced
rearrangements of the functional groups at higher temperatures, leading to a bigger amount
of char and heavier products such as polyaromatics.
36
30
25
20
15
300C
10
5
400C
500C
FIGURE 21: AMOUNT PRODUCED OF TWELVE MOST IMPORTANT PRODUCTS OF LIGNIN PYROLYSIS IN FUNCTION
OF TEMPERATURE IN PYGCMS
37
2.1.1 C ELLULOSE
The first conclusion that can be made is that similar decomposition products are identified in
pure cellulose and samples with added salt catalysts, but their relative yields differ. Between
73 and 120 products were identified, accounting for approximately 90% of the total peak area
in all chromatograms. The first step of the volatile production during cellulose pyrolysis is
generally the generation of anhydrosugars and levoglucosan in particular, which is confirmed
by the graph in Figure 22, where the products are classified into different categories
according to their chemical appearance. When the amount of anhydrosugars is 90.05% of all
pyrolysis products for pure cellulose, this remains only 17.62% at samples containing 2.5
wt.% potassium citrate. The presence of a very small amount of salt was already found to
have an adverse effect on levoglucosan production. Pathwardan et al.26 suggested that the
added salts lower the levoglucosan degradation temperature, so it isnt stable anymore at
500C. Another hypothesis is that inorganics only interact with the formation of levoglucosan
and do not have an effect on its secondary degradation. Therefore a comparison should be
made with the ex-bed experiments. The decrease of anhydrosugars was accompanied by a
considerable increase in low molecular weight species including hydroxyacetaldehyde (from
0.78% to 8.52%), acetic acid (from 0.04 to 0.37%) and formic acid (with a maximum for the
initial loading of 0.02 wt.%). The ratio of other ring-open cracked species as alcohols,
ketones, aldehydes, ethers, carboxylic acids and aliphatics also increased significantly.
These species result from the direct separation from glucose units, or from the
decomposition of levoglucosan and other earlier formed anhydrosugars.
100%
90%
Sugars
80%
Phenols
70%
Furans / Pyran
60%
Carboxylic
acids/esters
Ethers
50%
40%
30%
Aldehydes
Ketones
20%
Alcohols
10%
0%
Aliphatic
CO2
FIGURE 22: CLASSIFICATION OF PYROLYSIS PRODUCTS OF CELLULOSE SAMPLES IMPREGNATED WITH VARIOUS
CONCENTRATIONS OF POTASSIUM CITRATE IN PYGCMS AT 500C
38
Figure 23 shows the pyrolysis products of samples impregnated with calcium citrate,
subdivided conform the classification shown earlier. A first important difference with
potassium catalysis is the smaller decline in levoglucosan yield. Still 63.94% of
anhydrosugars, of which 54.7% was levoglucosan, remained when 2 wt.% calcium citrate
was present in the cellulose sample. In contrast the amount of the low molecular weight
species increased. Only a quantity as small as 0.05 wt.% was required to drastically
influence the yield of ketones, alcohols, aldehydes, furan derivatives and carboxylic acids.
Nevertheless compared with potassium citrate the catalytic effect of calcium citrate is less
dependent on the concentration of added salt. Only a significant difference was observed
between the amounts of ethers, with a yield increasing from 0.45 to 3.34%, and alcohols,
with maximum yield of 2.53% at 0.05 wt.% of catalyst after which it declined again. The other
categories didnt show a significant difference when the catalyst loading exceeded 0.05 wt.%.
100%
90%
80%
70%
Anhydrosugars
Phenols
60%
Furans / Pyran
50%
Carboxylic acids/esters
40%
Ethers
30%
Aldehydes
20%
Ketones
10%
Alcohols
0%
Aliphatic
FIGURE 23: CLASSIFICATION OF PYROLYSIS PRODUCTS OF CELLULOSE SAMPLES IMPREGNATED WITH VARIOUS
CONCENTRATIONS OF CALCIUM CITRATE IN PYGCMS AT 500C
The impact of different potassium and calcium salts on five main cellulose pyrolysis products
is shown in Figure 24. Levoglucosan, hydroxymethylfurfural, furfural, hydroxyacetaldehyde
and acetol are chosen to study the reaction mechanisms of catalytic fast pyrolysis. The
reduction of levoglucosan is generally used as a parameter to interpret the catalytic strength
of the applied salts. The graphs on the left side show the effect of potassium salts, the ones
on the right side represent the influence of calcium salts.
From the results it is obvious that potassium combined with acetate yields the lowest amount
of levoglucosan. By doping a gram of cellulose with 0.005 mmoles of potassium acetate the
levoglucosan yield diminished from 79.7% to 8.2%. No further effect on levoglucosan was
noted when higher catalyst concentrations were applied. On the contrary, a minimal amount
39
40
LEVOGLUCOSAN
KAc
KCit
CaCl2
KCl
90
80
70
60
50
40
30
20
10
0
0,05
0,1
0,15
0,2
0,25
0,3
0,35
CaAc
CaCit
90
80
70
60
50
40
30
20
10
0
0,4
0,05
0,1
0,15
0,2
0,25
mmol/g cellulose
mmol/g cellulose
HYDROXYMETHYLFURFURAL
7
4
3,5
3
2,5
2
1,5
1
0,5
0
0,1
0,2
0,3
0,4
6
5
4
3
2
1
0
0
0,05
0,1
0,15
mmol/g cellulose
0,2
0,25
mmol/g cellulose
FURFURAL
2
1,8
1,6
1,4
1,2
1
0,8
0,6
0,4
0,2
0
0
0,1
0,2
0,3
0,4
3,5
3
2,5
2
1,5
1
0,5
0
0
mmol/g cellulose
0,05
0,1
0,15
0,2
0,25
mmol/g cellulose
HYDROXYACETALDEHYDE
TIC relative abundance (peak area %)
12
10
8
6
4
2
0
0
0,05
0,1
0,15
0,2
0,25
0,3
0,35
0,4
mmol/g cellulose
ACETOL
6
5
4
3
2
1
0
0
0,05
0,1
0,15
0,2
0,25
mmol/g cellulose
41
10
8
6
4
2
0
0
0,05
0,1
0,15
0,2
0,25
0,3
0,35
0,4
ACETOL
12
3
2,5
2
1,5
1
0,5
0
0
0,05
0,1
0,15
mmol/g cellulose
0,2
0,25
mmol/g cellulose
FIGURE 24: EFFECT OF DIFFERENT SALTS ON FIVE MAIN CELLULOSE PYROLYSIS PRODUCTS
2.1.2 L IGNIN
In accordance with the tests on cellulose, similar samples were prepared to figure out the
influence of calcium and potassium on the thermal degradation of lignin. Less is known about
the precise mechanisms of catalytic degradation of lignin, since most of the studies so far
were focused on cellulose. In general, the differences in product distribution after pyrolysis of
lignin with added salts are a lot smaller than those of salt-enriched cellulose. The catalytic
effect is less intense and for this reason, samples with higher weight percentages (up to 10
wt.%) were prepared and analyzed.
The relative amount of the low molecular weight species, phenolics and aromatics is given in
Figure 25. Phenolic derivatives and methoxylated aromatics are the main pyrolytic products
of pure lignin, but their amount decreased with increasing metal content (from 81.7% for pure
lignin to 62.3% for a 0.9 mmol CaCl2/g lignin sample) while the share of aromatics increased.
42
90
80
70
60
50
40
30
20
10
0
low molecular
weight
compounds
lignin
0,23 mmol
phenolics
aromatics
0,45 mmol
0,9 mmol
FIGURE 25: RELATIVE AMOUNT OF LOW MOLECULAR WEIGHT COMPOUNDS, PHENOLS AND AROMATICS DURING
500C LIGNIN PYROLYIS IN FUNCTION OF ADDED CACL2 CONCENTRATION
peak area %
Peak area %
80
70
60
50
40
30
20
10
100
90
80
70
60
50
40
30
20
10
0
NON
0
NON
MONO
DI
MONO
DI
Lignin
Lignin
FIGURE 26: AMOUNT OF NON, MONO AND DIMETHOXYLATED PHENOLS PRODUCED DURING 500C LIGNIN
PYROLYSIS IN FUNCTION OF THE ADDED METAL CONCENTRATION
43
3
2,5
2
1,5
1
0,5
0
0,5
CaCl2
Phenol
0,5
KCl
0,4
0,3
0,2
0,1
0
0,5
CaCl2
KCl
Guaiacol
20
16
12
8
4
0
0
0,5
1,5
mmol/ g lignin
CaCl2
mmol/g lignin
Catechol
24
1,5
Figure 27 shows the amount of the most abundant components formed after pyrolysis of
lignin in the presence of potassium and calcium chloride. The effect of potassium chloride on
the formation of phenol, guaiacol and 4-vinylguaiacol is quite remarkable. An initial decrease
in their yields was followed by a steady increase at higher potassium concentrations. These
results are in conflict with those published before. Eom et al.51 reported an increase in
guaiacol and 4-vinylguaiacol with increasing potassium contents. The beneficial effect on the
demethoxylation reaction was also proven by the substantial increase in catechol. Calcium
on the other hand seems to be detrimental for guaiacol and its derivatives, although previous
studies report only a minimal effect of calcium on the product distribution of lignin pyrolysis in
contrast to potassium. For the other components its not possible to conclude whether the
small differences are a result of a catalytic effect or the uncertain reproducibility.
12
1,5
mmol/g lignin
KCl
4-Vinylguaiacol
10
8
6
4
2
0
0,5
CaCl2
KCl
1,5
mmol/ g lignin
FIGURE 27: EFFECT OF DIFFERENT SALTS ON MAIN LIGNIN 500C PYROLYSIS PRODUCTS
allowed us to investigate the effect of alkali and alkaline metals on primary reactions through
mixing them with lignin and cellulose (i.e. in-bed catalysis). A secondary reactor was used to
study the effect of catalysts on the secondary degradation reactions (ex-bed catalysis). The
temperature of the secondary reactor was kept at 500C as well. An excessive amount of
potassium chloride and calcium chloride were placed alternately in the secondary reactor to
catalyze the cracking reaction of the primary pyrolysis products (vapors). A comparison with
the results of in-bed catalysis allows us to differentiate the catalytic effects on primary and
secondary reactions.
2.2.1 C ELLULOSE
Figure 28 shows the classification of cellulose pyrolysis products when the produced gases
are pushed through a catalytic bed of potassium chloride or calcium chloride. The bed
contains about 5 mg of catalyst. The residence time of the pyrolysis vapors is longer which
makes the secondary degradation of levoglucosan and other primary vapor-phase
compounds possible. The decline in the yield of sugars was accompanied by an increase in
low molecular weight species, especially ketones, aldehydes, and furan derivatives. This
result is similar to that of in-bed catalysis, although the effect seems to be less effective in
terms of levoglucosan yield. More than 67% of the identified products are sugars, while even
very small quantities of potassium chloride were able to reduce the sugar content to 17%
when mixed with cellulose before pyrolysis. Calcium on the other hand seems to have a
stronger effect on secondary cracking since only 40.8% of sugars remain, which is far less
than the yield of 67.8% after potassium catalysis. One had to keep in mind that the effect can
be due to the differences in particle size of the packed bed catalyst and the related residence
time. The particles of both catalysts did not have the same size distribution, which leads to
another specific surface area for each bed. For both catalysts, the same packed bed was
used three times.
45
100%
90%
Sugars
80%
Phenols
70%
Furans / Pyran
60%
Carboxylic acids/esters
50%
Ethers
40%
Aldehydes
Ketones
30%
Alcohols
20%
Aliphatic
10%
CO2
0%
cellulose
KCl
CaCl2
FIGURE 28: CLASSIFICATION OF PYROLYSIS PRODUCTS OF CELLULOSE AT 500C AFTER VAPOUR PHASE
CATALYSIS WITH KCL AND CACL2 IN PYGCMS
The main products of ex-bed catalyzed cellulose pyrolysis are shown in Table 7. These are
the same as detected after in-bed catalyzed pyrolysis, but their relative yields are
significantly different for some compounds. For calcium chloride the yield of
hydroxymethylfurancarboxaldehyde is much smaller (0.8% with respect to 6.2%) in an exbed setup, while the yield of acetol and acetic anhydride is respectively four and two times
higher compared to their yield in in-bed catalysis. In the case of the potassium chloride
experiment the yields of the low molecular weight species are multiple times larger for in-bed
catalysis, which indicates a more intensive degradation. Nevertheless, the generally
accepted hypothesis that alkali and alkaline earth metals only interact in the primary
degradation of cellulose into anhydrosugars is not entirely correct26: a limited catalytic effect
in the vapor phase could be demonstrated wherein the vapor-phase anhydrosugars, in their
turn, are broken down into smaller oxygenated compounds through heterogenous catalysis,
which also has been suggested by Ronsse et al.72
TABLE 7: RELATIVE AMOUNT (TIC RELATIVE ABUNDANCE) OF THE MAIN CELLULOSE 500C PYROLYSIS
PRODUCTS AFTER VAPOR PHASE UPGRADING
Iupac name
Cellulose
Cellulose + KCl
Cellulose + CaCl2
Carbon dioxide
1,29
6,91
8,30
Ethane
0,46
1,70
3,60
Acetic anhydride
0,58
2,14
5,00
Hydroxyacetaldehyde
0,76
1,25
0,44
Acetic acid
0,05
0,51
0,80
Acetol
0,17
1,69
2,68
Furfural
0,42
1,69
3,63
46
1,2-Cyclopentanedione
0,21
1,26
2,68
3,4-Anhydro-d-galactosan
0,12
1,81
0,68
2,3-Anhydro-d-mannosan
0,21
2,82
1,23
5-(Hydroxymethyl)-2-furancarboxaldehyde
0,44
0,71
0,80
79,71
50,80
30,63
8,66
6,35
3,19
Levoglucosan
1,6-Anhydro--d-galactofuranose
It is hard to quantify the differences between in-and ex-bed catalysis because in in-bed mode
various small concentrations were applied, while in ex-bed mode an excess in catalysts was
used. The differences in relative yield are small, which is a remarkable result since one
usually related the catalytic effect of alkali and earth alkaline metals only to the primary
degradations reactions. Figure 29 shows the absolute amounts of different types of products
formed. Knowing that non-catalyzed cellulose pyrolysis produces 200 times more
anhydrosugars than ex-bed catalyzed pyrolysis, one can conclude that there is also a similar
catalytic effect on secondary degradation reactions.
1,6E+10
1,4E+10
1,2E+10
1E+10
8E+09
6E+09
4E+09
2E+09
0
ex-bed
in-bed
FIGURE 29: TIC TOTAL PEAK AREA PER MG SAMPLE OF THE PYROLYSIS PRODUCTS OF CELLULOSE IN IN- EN EXBED CATALYZED MODE
2.2.2 L IGNIN
The fixed bed reactor of potassium and calcium salts mounted downstream the first pyrolysis
reactor doesnt have a remarkable impact on the yield of the stable products from the thermal
degradation of lignin. Table 8 shows the relative amounts produced of the main lignin
47
pyrolysis products before and after going through the bed, but no significant differences
could be determined. When the 76 identified compounds are classified according to their
chemical structure, a decrease of phenolic species from 83% to respectively 76 and 74,5%
was observed in favor of aromatics, aliphatics and CO2 although this cant be proven
statistically.
TABLE 8: RELATIVE AMOUNT OF THE MAIN LIGNIN PYROLYSIS PRODUCTS AFTER VAPOR PHASE UPGRADING
Iupac name
lignin
Lignin + KCl
Lignin + CaCl2
Carbon dioxide
9,28
10,40
7,66
Phenol
2,45
2,60
2,32
16,79
17,55
18,87
4-Methylguaiacol
7,27
7,45
8,20
4-Ethylguaiacol
4,50
4,63
4,70
4-Vinylguaiacol
9,53
8,62
10,01
Iso-eugenol
5,84
5,43
6,03
Homovanillic acid
4,70
3,95
5,21
Guaiacol
Figure 30 shows that the type of catalysis also has a significant influence on the total product
yield. The TIC total peak area is given and for cellulose a significant decrease is observed for
ex-bed catalysis products. The effect is also noticed when even a small amount of 0.05 wt.%
CaCl2 was added to the in-bed samples. The degradation is more intense when catalyzed
and therefore more non condensable gases, which cannot be detected by the GC/MS, are
produced. The influence on lignin is much less severe, no significant differences are
observed between the three experiment types.
8E+10
7E+10
6E+10
5E+10
4E+10
cellulose
3E+10
lignin
2E+10
1E+10
0
pure
CaCl2 ex-bed
0,05 wt.%
CaCl2
FIGURE 30: TIC TOTAL PEAK AREA PER MG SAMPLE OF THE PYROLYSIS PRODUCTS OF BOTH CELLULOSE AND
LIGNIN IN NON-CATALYZED AND IN IN- AND EX-BED CATALYZED MODE
48
3. ZEOLITE CATALYSIS
In the previous section, some of the alkali and earth alkaline metals, naturally abundant in
lignocellulosic biomass have been tested with respect to their catalytic activity towards
primary and secondary pyrolysis decomposition reactions using pyGCMS methodology.
These naturally occurring catalysts are also referred to as intrinsic. In this section, an
example will be worked out of a so-called extrinsic catalyst, i.e. a synthetic added catalyst
and studied using the same methodology with pyGCMS.
A non-commercial HZSM-5 like catalyst was chosen to investigate in in-bed and ex-bed
mode because this type of zeolite has already been confirmed as very effective in decreasing
the oxygen-containing products and even more in producing aromatic hydrocarbons during
biomass pyrolysis, resulting in a more stable pyrolysis oil product with properties that are
more compatible for cofeeding in a petrochemical refinery for fuels and chemicals
production73.
3.1 CELLULOSE
3.1.1 I N - BED CATALYSIS
The product distribution of cellulose pyrolysis mixed with HZSM-5 in three different
concentrations (5, 10 and 20 wt.%) differed with those obtained by metal catalysis. Figure 31
shows the yield of five important species formed during catalyzed pyrolysis.
The
levoglucosan yield was decreased from 79.7 to 69.3% when 5 wt.% of catalyst was present
and did not vary significantly when the catalyst concentration was increased. Yields of other
anhydrosugars such as 2,3-anhydro-d-mannosan, 1,4:3,6-dianhydro--d-glucopyranose, 1,6anhydro--d-galactofuranose and 2,3-anhydro-d-galactosan (from 0.12 to 1.03%) were
slightly increased. These cyclic products are obtained by transglycosylation, dehydration and
cyclization reactions. In contrast, the presence of zeolites induced a steady decline in the
formation of hydroxyacetaldehyde from 0.48 to 0.21%, which was also observed by Azeez et
al.74. From this can be assumed that this zeolite induces ring-closure (aromatization)
reactions.
49
1,40
80
1,20
70
1,00
60
0,80
50
40
0,60
30
0,40
20
0,20
10
0
90
LG
Toluene
FF
2,3-Anhydro-dgalactosan
HAA
0,00
0
10
15
20
25
% HZSM-5
FIGURE 31: EFFECT OF DIFFERENT LEVELS OF HZSM-5 ON THE MAIN CELLULOSE 500C PYROLYSIS PRODUCTS IN
PYGCMS. LEVOGLUCOSAN (LG) IS EXAMINED ON THE LEFT AXIS; TOLUENE, FURFURAL (FF), 2,3-ANHYDRO-DGALACTOSAN AND HYDROXYACETALDEHYDE (HAA) ON THE RIGHT AXIS.
9E+10
8E+10
7E+10
6E+10
5E+10
4E+10
3E+10
2E+10
1E+10
0
Pure
cellulose
5 wt.%
ZSM-5
10 wt.%
ZSM-5
20 wt.%
ZSM-5
Ex-bed
FIGURE 32: ABSOLUTE AMOUNT OF CELLULOSE PYROLYSIS PRODUCTS DETECTED BY THE GC/MS IN TERMS OF
TOTAL PEAK AREA
50
TABLE 9: GAS CHROMATOGRAPHIC ANALYSIS OF 500C PYROLYSIS PRODUCTS FROM LIGNIN CATALYZED WITH
HSZM-5 IN EX-BED MODE
IUPAC name
Apex RT
Peak area %
IUPAC name
Apex RT
Peak area %
Carbon dioxide
6,22
3,44
Benzene, 2-propenyl-
22,16
0,39
Propene
6,29
2,51
Benzene, 1-propynyl-
23,06
2,16
2-Butene
6,48
25,21
0,17
Furan
7,36
1,05 Phenol
25,6
0,43
Acetone
7,86
26,13
0,46
Acetic anhydride
8,08
26,51
0,26
Acetonitrile
8,56
0,16 Naphthalene
27,87
4,32
Furan, 2-methyl-
8,78
30,87
2,04
9,73
31,45
0,28
Benzene
10,18
2,78 2,3-Anhydro-d-galactosan
31,71
0,37
Toluene
13,15
5,52 2,3-Anhydro-d-mannosan
31,88
0,70
Ethylbenzene
16,17
0,18 1,4:3,6-Dianhydro--d-glucopyranose
32,2
0,48
p-Xylene
16,42
33,67
0,82
2(5H)-Furanone
17,38
41,89
56,80
Styrene
17,7
0,51 Anthracene
43,72
0,23
2-Cyclopenten-1-one
18,3
0,89 1,6-Anhydro--d-galactofuranose
45,01
6,59
Benzocyclobuten-1(2H)-one
21,83
0,47
The results correspond to those obtained by Liang et al. who studied the catalytic effect of
HZSM-5 on pyrolysis75. This zeolite is known to enhance dehydration, transglycolysation and
cyclization reactions, hereby removing oxygen as water, CO and CO2. The increase of mono, di- and even poly-aromatics confirm this statement. In this case the fraction of small
molecular products is given by small aliphatic products as propene, 2-butene and furan-like
species. Liang et al. also made notice of the inhibition of both furfural and
hydroxymethylfurfural formation, which is consistent with our results since their amount was
too small to be discovered in the ex-bed HZSM-5 catalyzed experiments. Levoglucosan was
also further degraded by secondary reactions, since a relative yield of only 56.8% remained,
while this was more than 71% for in-bed catalysis.
51
3.2 LIGNIN
Lignin was mixed with 5, 10 and 20 wt.% of HZSM-5. The catalytic effect on the product
distribution of lignin is less severe if compared with the influence it exerts on cellulose.
HZSM-5 is known to catalyze the formation of aromatics, but since the pyrolysis of pure lignin
already produces lots of aromatic species and the catalyst is added in small amounts (up to
20 wt.%), no large differences in the relative product distribution can be observed. Yet the
amount of mono-aromatic species is increased from 1.78 to 4.61%. The methoxylated
aromatics and phenolics on the other hand are classified in a separate category and here a
small decrease (from 81.84 to 75.61%) was noted, which is most likely caused by the
catalyzed deoxygenation reactions on the zeolite surface74. For this reason also yield of
alcohols (from 2.47 to 1.93%) and carboxylic acids and esters (from 0.52 to 0.31%) reduced.
There are furthermore no relative differences between the different classes. On the other
hand a large difference was observed between the absolute amounts of detected products,
as can be seen in Figure 33. In a sample containing 10 wt.% of the zeolite, the total peak
area of the TIC chromatogram is three times larger than in the case of pure lignin pyrolysis.
Nevertheless the product yield decreased when 20 wt.% of zeolite is added to the lignin.
Mullen et al. also found that depolymerization of lignin is more intense when mixed with
HZSM-5, which is confirmed by our results76. The elevated yields of small aliphatic species
(from 0.07 to 0.28%), which used to link the lignin monomers, is another proof of the catalytic
effect on depolymerization.
8E+10
7E+10
6E+10
5E+10
4E+10
3E+10
2E+10
1E+10
0
Pure lignin
Ex-bed
FIGURE 33: ABSOLUTE AMOUNT OF LIGNIN PYROLYSIS PRODUCTS DETECTED BY THE GC/MS IN TERMS OF TOTAL
PEAK AREA
The effect of HZSM-5 on lignin was very limited on the relative distribution in in-bed mode
and also in ex-bed mode the catalytic impact was not as drastic as on cellulose. The amount
of non-methoxylated phenolics increased from 8.7 to 11.1%, while the total yield of phenolics
decreased from 83.5% to 73.3% in favor of mono-aromatics and aliphatic species. As
expected also a decrease in low molecular weight oxygenates and an increase in di- and
52
polyaromatics was observed. Figure 32 also shows that the absolute amount of lignin
pyrolysis products decreased, in contrast to the in-bed experiments. This is a result of the
high amount of products held back by the zeolite bed, which could visually be confirmed from
the bed since it turned black due to coke deposition. The low yield of products from ex-bed
catalysis can also be explained by the dilution of pyrolytic vapors by the helium carrier gas
because there is too much time between pyrolysis and catalysis (secondary reactions) in this
setup, resulting in a lower efficiency of the catalyst.
53
54
CONCLUSIONS
The effect of various potassium and calcium salts on lignin and cellulose pyrolysis was
investigated in both in-and ex-bed mode to distinguish their catalytic effect on primary and
secondary degradation reactions. It has been found that both metals have a significant
influence on the pyrolysis product distribution. They induced a decrease in the absolute
amount pyrolysis products formed, accompanied by an increase of non-condensable gases
and char.
The most severe effect was observed in the yield of levoglucosan and other anhydrosugars,
the primary thermal degradation products of cellulose. Potassium citrate reduced the
levoglucosan yield even to 8.2%. In in-bed mode, calcium was found to be less powerful in
levoglucosan reduction, but it had the strongest impact in ex-bed mode. In terms of
levoglucosan degradation, acetate seems to be the anion with the strongest impact. In
general acetate and citrate followed the same trends as the chloride anion, but they are more
efficient when it comes to 5-hydroxymethylfurfural and acetol production.
The yields of low molecular weight pyrolytic products of cellulose such as
hydroxyacetaldehyde, acetic acid and acetol enhanced in the presence of even very small
amounts of catalyst. An interesting result is the potential of calcium to increase the yield of
furfural and 5-hydroxymethylfurfural, which are considered to be valuable platform chemicals.
On the other hand the amount of 5-hydroxymethylfurfural reduced in ex-bed mode, from
which one can conclude that calcium promotes the primary formation of 5hydroxymethylfurfural.
It is commonly accepted that alkali and alkaline earth metals (AAEM), as well as certain
anions, could interfere in the primary decomposition of cellulose. More specifically, cellulose
decomposes according to two competing mechanisms, i.e. glycosidic bond breakage leading
to levoglucosan and ring scission yielding low molecular weight oxygenates. AAEMs are
believed to inhibit the glycosidic bond breakage, thus leading to increased production of
lighter oxygenates at the expense of levoglucosan formation. The results of the in-bed
catalytic experiments with cellulose seem to corroborate this hypothesis. However, the
experiments using the same AAEMs in ex-bed mode demonstrated similar production of
light oxygenates, which clearly indicates that levoglucosan is destabilized by AAEMs in the
vapour phase and thus (at least partially) contradicting the well-established hypothesis of
AAEM interaction in primary cellulose decomposition.
Methoxylated phenolics and aromatic species are the main lignin pyrolysis products. The
effect of calcium and potassium on lignin pyrolysis was found to be far less intense
compared with their influence on cellulose degradation. The increase of non-methoxylated
phenolic species and aromatics indicates a catalytic effect on the demethoxylation reaction.
The production of aromatics, though in small quantities, when performing Ca-catalyzed lignin
pyrolysis is also noteworthy.
55
As an example of extrinsic catalysis, HZSM-5 was studied in both in-bed and ex-bed mode
for both cellulose and lignin. The catalytic effect of the extrinsic zeolite HZSM-5 is totally
different than the effect of the earlier discussed intrinsic alkali and earth alkaline metals. The
increasing amounts of aromatics as toluene proves that HZSM-5 induces ring-closure
reactions. The formation of oxygenated species such as furfural and hydroxymethylfurfural
was inhibited, which confirms the theory that HZSM-5 removes oxygen as water, CO and
CO2.
The effect of in-bed and ex-bed catalysis with HZSM-5 was similar with respect to the
pyrolysis vapor constituents formed, which proves that HZSM-5 merely acts on the
secondary decomposition of the already formed primary vapour constituents. This conclusion
was somehow expected, as HZSM-5 particles are relatively large (100 m) and hence, the
primary vapors have to diffuse out of the reacting biomass particles and onto the surface
(and into the pores) of the catalyst particles.
56
57
58
REFERENCES
1.
2.
3.
4.
5.
Naik, S. N., Goud, V. V., Rout, P. K. & Dalai, A. K. Production of first and second
generation biofuels: A comprehensive review. Renew. Sustain. Energy Rev. 14, 578
597 (2010).
6.
Farrell, A. E. & Berkeley, C. Bioenergy Research Needs for Heat , Electricity , and
Liquid Fuels. 33, 373388 (2008).
7.
8.
9.
10.
Directive 2009/28/EC of the European Parliament and of the council. Off. J. Eur. Union
1662 (2009).
11.
12.
Schwaiger, H., Pena, N., Mayer, A. & Bird, D. N. Technologies to produce liquid
biofuels for transportation An overview.
13.
Klemm, D., Heublein, B., Fink, H.-P. & Bohn, A. Cellulose: fascinating biopolymer and
sustainable raw material. Angew. Chem. Int. Ed. Engl. 44, 335893 (2005).
14.
15.
16.
17.
Monties, B., Montagu, M. Van, Boerjan, W. & Baucher, M. Biosynthesis and Genetic
Engineering of Lignin. CRC. Crit. Rev. Plant Sci. 17, 125197 (1998).
59
18.
19.
Grio, F. M. et al. Hemicelluloses for fuel ethanol: A review. Bioresour. Technol. 101,
4775800 (2010).
20.
21.
22.
23.
Antal, M. J. & Grnli, M. The Art, Science, and Technology of Charcoal Production .
Ind. Eng. Chem. Res. 42, 16191640 (2003).
24.
25.
26.
27.
Jahirul, M., Rasul, M., Chowdhury, A. & Ashwath, N. Biofuels Production through
Biomass Pyrolysis A Technological Review. Energies 5, 49525001 (2012).
28.
Dobele. Fast pyrolysis effect of wood drying on the yield and properties of bio-oil. 2,
699706 (2007).
29.
30.
31.
Al Arni, S., Bosio, B. & Arato, E. Syngas from sugarcane pyrolysis: An experimental
study for fuel cell applications. Renew. Energy 35, 2935 (2010).
32.
Verheijen, F., Jeffery, S., Bastos, A. C., Van Der Velde, M. & Diafas, I. Biochar
Application to Soils. Environment 8, 149pp. (2010).
33.
He, M. et al. Syngas production from pyrolysis of municipal solid waste (MSW) with
dolomite as downstream catalysts. J. Anal. Appl. Pyrolysis 87, 181187 (2010).
34.
35.
Elliot, D. Water, alkali and char in flash pyrolysis oils. Biomass and Bioenergy 7, 179
185 (1995).
36.
37.
Soltes. Hydroprocessing of biomass tars for liquid engine fuels. Prog. biomass
Convers. V, 168 (1984).
38.
Lehto, J., Oasmaa, A., Solantausta, Y., Kyt, M. & Chiaramonti, D. Fuel oil quality and
combustion of fast pyrolysis bio-oils.
39.
Wornat, M., Porter, B. & Yang, N. Single droplet combustion of biomass pyrolysis oils.
Energy & Fuels 11311142 (1994).
40.
Broido, A. & Weinstein, M. Kinetics of solid-phase cellulose pyrolysis. in 3rd Int. Conf.
Therm. Anal. (1971).
41.
Brebu, M. & Vasile, C. Thermal degradation of lignin-a review. 44, 353363 (2010).
42.
Zhu, X. & Lu, Q. Production of Chemicals from Selective Fast Pyrolysis of Biomass.
(2010).
43.
44.
45.
Sun, X.-F., Sun, R., Fowler, P. & Baird, M. S. Extraction and characterization of
original lignin and hemicelluloses from wheat straw. J. Agric. Food Chem. 53, 860870
(2005).
46.
47.
48.
49.
50.
Piskorz, J., Radlein, D. S. A. G., Scott, D. S. & Czernik, S. Pretreatment of wood and
cellulose for production of sugars by fast pyrolysis. J. Anal. Appl. Pyrolysis 16, 127
142 (1989).
61
51.
52.
53.
54.
Muller-Hagedorn, M., Bockhorn, H., Krebs, L. & Muller, U. A comparative kinetic study
on the pyrolysis of three different wood species. in J. Anal. Appl. Pyrolysis 68-69, 231
249 (2003).
55.
Nik-Azar, M., Hajaligol, M. R., Sohrabi, M. & Dabir, B. Mineral matter effects in rapid
pyrolysis of beech wood. Fuel Process. Technol. 51, 717 (1997).
56.
57.
58.
Blasi, C. D., Galgano, A. & Branca, C. Influences of the chemical state of alkaline
compounds and the nature of alkali metal on wood pyrolysis. Ind. Eng. Chem. Res. 48,
33593369 (2009).
59.
60.
Fahmi, R. et al. The effect of alkali metals on combustion and pyrolysis of Lolium and
Festuca grasses, switchgrass and willow. Fuel 86, 15601569 (2007).
61.
Shen, D., Xiao, R., Gu, S. & Zhang, H. The Overview of Thermal Decomposition of
Cellulose in Lignocellulosic Biomass. (2013).
62.
Luo, Z., Wang, S., Liao, Y. & Cen, K. Mechanism Study of Cellulose Rapid Pyrolysis.
Ind. Eng. Chem. Res. 43, 56055610 (2004).
63.
64.
Yang, H., Yan, R., Chen, H., Lee, D. H. & Zheng, C. Characteristics of hemicellulose,
cellulose and lignin pyrolysis. Fuel 86, 17811788 (2007).
65.
Brebu, M. & Vasile, C. Thermal degradation of lignin-a review. Cellul. Chem. Technol.
44, 353363 (2010).
62
66.
67.
68.
Taner, F., Eratik, A. & Ardic, I. Identification of the compounds in the aqueous phases
from liquefaction of lignocellulosics. Fuel Process. Technol. 86, 407418 (2005).
69.
Zaror, C. A., Hutchings, I. S., Pyle, D. L. & Stiles, N. Secondary char formation
pyrolysis of biomass in the catalytic. 64, 990994 (1985).
70.
71.
Shen, D. K. & Gu, S. The mechanism for thermal decomposition of cellulose and its
main products. Bioresour. Technol. 100, 64966504 (2009).
72.
Ronsse, F., Bai, X. L., Prins, W. & Brown, R. C. Secondary Reactions of Levoglucosan
and Char in the Fast Pyrolysis of Cellulose. (2012).
73.
Mihalcik, D. J., Mullen, C. A. & Boateng, A. A. Screening acidic zeolites for catalytic
fast pyrolysis of biomass and its components. J. Anal. Appl. Pyrolysis 92, 224232
(2011).
74.
Azeez, A. M., Meier, D., Odermatt, J. & Willner, T. Effects of zeolites on volatile
products of beech wood using analytical pyrolysis. J. Anal. Appl. Pyrolysis 91, 296
302 (2011).
75.
Liang, T., Wang, S. R., Guo, X. J., Zhou, Y. & Gu, Y. L. Catalytic Fast Pyrolysis of
Cellulose with HZSM-5. Adv. Mater. Res. 347-353, 24592463 (2011).
76.
63
64
APPENDIX
1. LIST OF PYROLYSIS PRODUCTS
Acetic acid
1,6-anhydro-alpha-d-galactofuranose
Acetic anhydride
2,3-anhydro-alpha-d-galactosan
Acetol
2,3-anhydro-d-mannosan
1,4:3,6-dianhydro-alpha-d-galactosan
Acetylguaiacol
65
Benzene
Furan
Catechol
Furfural
Glycerine
Cyclopentanedione
Guaiacol
Ethylguaiacol
Formic acid
66
Guaiacylaceton
Isoeugenol
Hydroxyacetaldehyde
Levoglucosan
Hydroxymethylfurfural
Levoglucosenone
Homovanillic acid
Methylguaiacol
Hydroxypropane
Naphtalene
67
Phenol
Styrene
Syringol
Vanillin
Vinylguaiacol
68