Design 5 A.C. Generator

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ITEM

NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43

SPECIFICATION :
1,600KW, 6.6KV, 3,
1800rpm, p.f. = 80% AC Generator
Number of poles
Peripheral speed
Diameter of rotor
Line current
Phase connection
Volts per phase
Specific loading
Current in armature conductors
Armature ampere-turns per pole
Length of air gap at the center
Internal diameter of stator (armature)
Pole pitch
Pole arc
Percentage of armature covered by poles
Number of inductors per phase
Total number of inductors
Number of armature slots per pole per phase
Total number of slots in armature
Slot pitch
Number of inductors per slot
Flux per pole @ no load
Ave. flux density over pole pitch @ open circuit
Axial length of armature core (gross)
Axial length of armature core (net)
Type of winding
Current density in armature conductors
Size of conductor
Slot width
Slot depth
Apparent tooth density(no load),center of tooth
Flux density in armature core
Radial depth of armature core below slots
Weight of iron in core
Weight of iron in teeth
Total core loss, including teeth @ open circuit
Length mean turn of armature conductor
Resistance per phase
IR drop per phase @ full load
Total armature copper loss @ full load
Amount of copper loss to be radiated from core
Approximate temperature rise of armature
IX drop, volts per phase winding
Full load developed, volts per phase winding

SYMBOL

.
.
.

.
.

.
.

.
.
.
.
.
.
.
.
.
.

p
v
.
IL
.
.
q
IC
(TI)a

D
r
.
.
Z
Z
ns
.

Cs

Bg
la
ln
.

.
s
d
Bt
.
Rd
.
.
.
.
.
.
.
.
.
EdP
OEd

PRELIMINARY OR
ASSUMED
VALUES
. . .

.
.
.
.

.
Y
.

.
.

FINAL VALUES

.
.

.
.
Y

.
.
.

.
.

.
.

.
Distributed Winding
Distributed Winding
252
240
. . .

.
.
.
.
.
.
.
.
.
.

3,471 A/in.2
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .
. . .

.
.

.
.

.
.

.
.

.
.

Item no. 1 Number of poles

Item no. 2 Peripheral speed


*use 11,000 fpm
Item no 3 Diameter of rotor

Item no. 4 Line current

Item no. 5 Phase connection


*use star connection
Item no. 6 Volts per phase

Item no. 7 Specific loading


*use 730
Item no. 8 Current in armature conductor
*use line current for Y connection
Item no. 9 Armature ampere-turns per pole
(

Item no. 10 Length of air gap at center


*use

Item no. 11 Internal diameter of stator (armature)


*
Item no. 12 Pole pitch

Item no. 15 to 20
(

With 20 slots per pole per phase, and three conductors in each slot we have
, therefore it is single layer winding. Each of eight per coils per phase will 13 turns in series
[(

] To construct each single layer winding in 48 slot core requires a slot span of 13

slots.
Slot pitch will be
(

Item no. 21 to 24

With the assumed value of 39,000 lines per sq. inch for
core will be

The length of armature core net will be

Item no. 25 Type of winding

, the axial length of armature

*single layer winding


Item no. 26 Current density in armature conductors

Item no. 27 Size of conductor


*use 4 0.625 0.14in
Item no. 28 Slot width
*use 1 inch
Item no. 29 Slot depth
* use 4.125 in
Item no. 30 Apparent density (no load) at center of tooth

Item no. 31 Flux density in armature core, lines per sq. in.
* use 55500 lines per sq. in.
Item no.32 Radial depth of armature core below slots
(

*, (

-+

Item no. 33 Weight of iron in core, lb


* ,(

) -

Item no. 34 Weight of iron in the teeth


* ,(

) -

)+

Item no. 35 Total core loss, including teeth (kw) open circuit
(

Item no. 36 Length mean turn of armature winding


(

Item no. 37 Resistance per phase, ohms

Item no. 38 IR drop per phase

Item no. 39 Total armature copper loss(full-load current),kw

*which should be increase to 50%:

Item no. 42 IX drop, volts per phase winding


The reactive voltage drop per phase due to the end flux cannot be
predetermined accurately; but we may use the empirical formula (75) of Art 78,
Wherein the symbols have the following numerical values:

The equivalent average projection of the winding beyond the ends of the slots
may be computed by noting that, with a mean length per turn of 210 in., the
average projection beyond ends of slots will be
(
)
Since we have a single-layer winding, the factor
must be introduced into
formula (75), whence with the current
the reactive voltage due to
cutting of the end flux, with full-load current per phase, is
(

Item no. 43 Full load developed, volts per phase winding

ILLUSTRATIONS:

POLYTECHNIC UNIVERSITY OF THE PHILIPPINES


College of Engineering
Electrical Engineering Department

ELECTRICAL MACHINE DESIGN


Design 1: AC Generator Armature Design

Submitted by
ABOGADIE, NICOLLE JAN A.
BSEE V-2

Submitted to
ENGR. LIBRADO S. GESALTA
Instructor

August 16, 2013

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