Aseptic Blow Fill of PET bottles

GEA Procomac

GEA Process Engineering / GEA Procomac S.p.A.

GEA Group
Engineering Excellence

GEA Process Engineering / GEA Procomac S.p.A.

The GEA Group data sheet

In 2009 the GEA Group employed more than 20,000 people who generated
sales of EUR 4.4 billion. The result before taxes and interest (EBIT)
amounted to EUR 262.2 million.

The GEA Group Aktiengesellschaft is listed on MDAX stock index.

GEA
GEAGroup
Group(2009)
(2009)

Six
Sixsegments,
segments,around
around250
250companies
companies
Sales:
EUR
Sales:
EUR4.4
4.4billion
billion
Earnings
Earnings(EBIT):
(EBIT):
Employees:
Employees:

EUR
EUR262.2
262.2million
million
over
over20,000
20,000

The activities of the GEA Group are managed in six segments.

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

GEA Group structure: Segments and products

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

GEA Procomac Company Profile

GEA Process Engineering / GEA Procomac S.p.A.

GEA Procomac profile

GEA Procomac is an Italian company based in Sala Baganza near Parma in

Northern Italy, established in 1979.

GEA Procomac designs, manufacturs and installs filling and packaging lines for
juices, teas, isotonics, soft drinks, dairy products and water in PET bottles.

Procomac joined GEA

group in April 2007.

Sales*: 113,9 M Euro (2010)

Employees: 416 (FTE 2010)

* consolidated

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

GEA Procomac core business

GEA Procomac turnover mix

by Product Group 2006-2009

100%

GEA Procomac core business

is designing, manufacturing
and installing complete
aseptic and traditional filling
lines for juices, teas,
isotonics, still soft drinks,
dairy products and water.

80%
60%
40%
20%
0%

Aseptic & dairy

Water
Soft drinks

2006 2007
2008 2009
2010

Others

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

Standard Aseptic Filling

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

Aseptic Filling in PET As Is Flow Chart

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

Aseptic Filling in PET GEA Procomac market

From 1994 till today, GEA Procomac has installed more than130 aseptic
filling lines with speed over 45.000 bph for PET bottles, driving the market
and taking the leadership:

10

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

GEA Procomac vision & mission

A company that is
identified as the market
leader for sensitive
beverages filling and
generally the best option
for those markets that
require a clean filling
environment

11

Aseptic Blow Fill of PET bottles

NO PRESERVATIVES
TO PRESERVE
NATURAL LIVING

GEA Process Engineering / GEA Procomac S.p.A.

Market outlook Customers view for the future

FLEXIBILITY
On the same system can be produced Milk, Juices, Tea
SPACE:
Sensible reduction of layout footprint
Less operators required to manage the lines
SUSTAINABILITY
Carbon footprint reduction
Utilities consumption reduction
TCO
Operational costs reduction

12

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

ABF: Aseptic Blow Filling

13

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

This is the future of Aseptic Filling!

Introducing a new technology in the bottle filling market:

Aseptic Blow Fill (ABF)

14

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

Space saving: Aseptic As Is vs ABF

Aseptic As Is

Aseptic As Is

ABF

ABF
15

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

Utilities consumption: Aseptic As Is vs ABF

ABFAseptic As Is
Carbon
Foot Print
Carbon
footprint
reduction
Tons of COof
year)
2 per
770(990
Tons/year
CO
2

ABF
Aseptic As Is
Water
Water
footprint
Foot Print
reduction
(19.000 Tons/year
Tons per year)
13.500

Ref. Line speed: 36.000 bph 0,5 l

16

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

ABF: Advantages for our customers (TCO)

As a result of the reduced consumption, minimized manpower and

more efficient technology, GEA Procomac innovation will result in:

7,5% reduction of bottle

production cost (TCO)

17

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

Aseptic Filling As Is Existing Market Space

All major players are able to supply Bottle Blowing Machines

and Standard Aseptic Filling Systems

Compete in the Existing Market Space is a

Red Ocean Strategy
18

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

ABF The Blue Ocean Strategy

Standard Blowing Machine cannot be updated to Aseptic Blowing Technology

Blowing Technology has been re-invented
by GEA Procomac according to Aseptic Concept

19

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

ABF

20

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.

ABF - Thank you!

21

Aseptic Blow Fill of PET bottles

GEA Process Engineering / GEA Procomac S.p.A.