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Aeration Calculation PDF
Aeration Calculation PDF
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Aeration - 2...
Introduction...
In aerobic metabolism oxygen acts primarily as an electron acceptor for catabolism. As the activated sludge process is designed
to be substrate - limiting, metabolism sets the rate of oxygen demand. The function of the aeration system is to transfer oxygen
to the liquid at such a rate that oxygen never becomes the limiting factor in process operation ( i.e., never limits the rate of
organic utilization or other metabolic functions ). It is the engineer's responsibility to ensure that aeration systems are adequate.
This requires an understanding of the basic principles of gas transfer as well as some familiarity with the different types of
aeration devices that are available.
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In this figure, C S represents the saturation concentration of the gas in the liquid as predicted by " Henry "s law, C the
concentration of the gas in the bulk of the liquid, Y F the thickness of the film, and C L the gas concentration at the film / bulk
liquid boundary. Applying " Fick "s first law of diffusion to this situation gives ;
( aM / at ) = - ( D L ) ( A ) ( aC / aY F )
In this case, A represents the interfacial area of contact between the gas and liquid phases. Since the liquid film thickness is small
( only a few molecules thick ), it is possible to approximate the differential quantity ( aC / aY F ) with linear approximation ;
( aC / aY F ) ==== ( C S - C ) / ( Y F )
The system, as described by the linear approximation, is shown in figure given below. For the linear approximation, equation
reduces from a partial differential equation in time and space to an ordinary differential equation in time.
( dM / dt ) = - ( D L ) ( A ) [ ( C S - C ) / ( Y F ) ]
Dividing both sides of the equation by V ( the volume of the liquid phase ), the equation becomes ;
[ ( 1 / V ) ( dM / dt ) ] = - ( D L ) ( A / V ) [ ( C S - C ) / ( Y F ) ]
Since the term [ ( 1 / V ) ( dM / dt ) ] has the units of mass volume - 1 time - 1 or concentration per unit time, this term can be
expressed by the differential equation ( dC / dt ) ;
[ ( 1 / V ) ( dM / dt ) ] = ( dC / dt )
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( dC / dt ) = - ( D L ) ( A / V ) [ ( C S - C ) / ( Y F ) ]
Because the value of the film thickness is normally unknowm, it is usually combined with D L to define a new constant term.
KL=(DL)/(YF)
where ; K L represents the gas transfer coefficient and has the units of length time - 1 . K L can be incorporated into the equation
to give an expression which has the form ;
( dC / dt ) = - ( K L ) ( A / V ) ( C S - C )
This equation represents the change in concentration to be expected as molecules diffuse from a region of high concentration to a
region of low concentration so that the concentration is decreasing with time. When the gas concentration increases with time
during the aeration process, the negative sign is dropped and equation reduces to ;
( dC / dt ) = ( K L ) ( A / V ) ( C S - C )
In most cases the interfacial area of contact, A, is difficult to determine. To circumvent this problem, a second constant, K L a, is
introduced. This constant has a value equal to the product of K L and ( A / V ) ;
KLa=(KL)(A/V)
K L a is defined as the overall gas transfer coefficient and has the units of time - 1 .
( dC / dt ) = ( K L a ) ( C S - C )
[ ( dC ) / ( C S - C ) ] = ( K L a ) ( dt )
- ln ( C S - C ) ==== ( K L a ) ( t ) + Constant of integration
If C = C 0 at t = 0, the constant of integration has the value - ln ( C S - C 0 ) ;
- ln ( C S - C ) = ( K L a ) ( t ) - ln ( C S - C 0 )
ln [ ( C S - C 0 ) / ( C S - C ) ] = ( K L a ) ( t )
This implies that a semilog plot of [ ( C S - C 0 ) / ( C S - C ) ] versus t will give a linear trace with a slope equal to ( K L a / 2.3 )
in log base. Some typical C S values for pure water are given in table shown below.
Temperature ( O C )
C S ( mg / L )
14.62
13.84
13.13
12.48
11.87
10
11.33
12
10.83
14
10.37
16
9.95
18
9.54
20
9.17
22
8.83
24
8.53
26
8.22
28
7.92
30
7.63
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Oxygen Saturation...
The saturation concentration of oxygen in water depends upon salinity, temperature, and the partial pressure of the oxygen in
contact with the water. " Eckenfelder " and " O'Connor " suggest that the saturation concentration may be obtained from the
following equation ;
C S - 760 = [ 475 - ( 2.65 ) ( S ) ] / ( 33.5 + T )
where ; C S - 760 : saturation value of oxygen at a total atmospheric pressure of 760 mm Hg ( mg / L ), S : dissolved solids
concentration in the water ( g / L ) and T = temperature ( O C ).
Many workers correct for the presence of dissolved salts by introducing a BETA factor, defined as ;
BETA = ( Saturation concentration in wastewater ) / ( Saturation concentration in tap water )
The value of oxygen saturation given by the equation may be corrected for prevailing pressure by applying the expression ;
C S = ( C S - 760 ) [ ( P - p ) / ( 760 - p ) ]
where ; P : prevailing barometric pressure ( mm Hg ) and p : saturated water vapor pressure at the temperature of the water (
See the table given below ).
Temperature ( O C ) Vapor pressure ( mm Hg )
0
4.5
6.5
10
9.2
15
12.8
20
17.5
25
23.8
30
31.8
Temperature...
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Temperature affects the overall oxygen transfer coefficient according to the following expression ;
K L a T = ( K L a 20 C ) ( 1.020 ) T - 20
" Dobbins " have proposed another approach wherein K L a is corrected for both temperature and viscosity effects ;
[ ( K L a 1 ) / ( K L a 2 ) ] = { [ ( T 1 ) ( MU 2 ) ] / [ ( T 2 ) ( MU 1 ) ] }
where ; T : temperature ( O K ) and MU : absolute viscosity.
Wastewater Characteristics...
Surface - active agents such as short - chain fatty acids and alcohols are soluble in both water and oil solvents. The hydrocarbon
part of the molecule is responsible for its solubility in oil, while the polar carboxyl or hydroxyl group has sufficient affinity to water
to drag a short - length nonpolar hydrocarbon chain into aqueous solution. These molecules will concentrate at an air / water
interface, where they are able to locate their hydrophilic group in the aqueous phase, which allows the hydrophobic hydrocarbon
chain to extend into the vapor phase ( see figure given below ). This situation is energetically more favorable but creates a
concentration of molecules or " film " that retards molecular diffusion. Hence, resistance to oxygen transfer is increased and,
consequently the value of K L a is decreased. To compensate for the effects of surface - active agents on oxygen transfer, an
ALPHA factor is introduced, where ;
ALPHA = ( K L a of wastewater ) / ( K L a of tap water )
Turbulence...
" Eckenfelder " and " Ford " report that the degree of turbulence in the aeration tank will influence the value of ALPHA as follows
;
( 1 ) Under near - quiescent conditions ( a lower degree of turbulence ), fluid motion has little effect on ALPHA because the
resistance to diffusion in the bulk of the liquid is greater than the film resistance.
( 2 ) Increasing fluid agitation to a moderate degree decreases the resistance to diffusion in the liquid bulk so that film resistance
will control the diffusion rate. At this point ALPHA is depressed to a minimum value.
( 3 ) A further increase in fluid agitation will produce a high degree of turbulence and break up the film. Under such conditions
ALPHA will approach unity.
The effects of turbulence on ALPHA, as developed by " Mancy " and " Okun " are illustrated by figure given below.
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Theoretically, 7.9 mg / L of sodium sulfite is required for each mg / L of oxygen present. However, it is common practice to add
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( 5 ) A plot of log [ ( C S - C 0 ) / ( C S - C ) ] versus time will give a linear trace of slope ( K L a ) / ( 2.3 ) ( See figure given
below ).
( 6 ) Repeat the same procedure using tap water as the test liquid.
Some typical values of ALPHA and BETA are given in tables shown below.
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Diffused Aeration...
Fiffused air systems operate by blowing compressed air through diffusers. Compressed air is provided by compressors ( "
blowers " ) operating at a pressure sufficient to overcome the head created by frictional losses in the air piping system and the
static head of liquid above the diffuser.
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the advantage of requiring less maintenance and less power. Examples of coarse - bubble diffusion units are ; ( a ) sparjet and (
b ) INKA.
If adequate mixing is to be maintained, the width / depth ratio should not exceed 2. Tank width also affects oxygen transfer. This
is illustrated in figure given below, which shows the effect of air flow on oxygen transfer for 8 - and 24 - ft wide aeration tanks
using both " Saran " tube and sparjet aeration devices.
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" Shell " and " Cassady " suggest that a diffuser depth between 8 and 16 ft usually gives the optimum balance between mixing
and oxygen transfer rate. The relationship between oxygen transfer rate and diffuser depth is given in figure shown below for
both " Saran " tube and sparjet aeration devices.
When coarse - bubble diffusers are used, an increase in air flow rate creates additional turbulence, which may shear the larger
bubbles into smaller ones, thereby increasing the interfacial area of contact and resulting in an increase in the rate of oxygen
transfer. Such an effect is illustrated in figures given below and 5 - 20 for a sparjet and INKA aeration systems, respectively.
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There is a definite relationship between the rate of oxygen consumption, air floe rate, and percentage oxygen absorbed. " Morgan
" and " Bewtra " presented the data in figure given below and noted that the rapid oxygen - consuming sulfite reaction removed
only 22 % of the oxygen from air passing through water when the air flow rate was low, and this value dropped to 18 % when
the flow rate was increased. When an oxygen - consuming reaction is not present, the system is even more sensitive to air flow
rate. Figure given below suggests that as long as the oxygen demand is satisfied, the rate of air flow should be great enough to
provide the required degree of mixing but no greater.
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Diffused aeration systems use oxygen under air pressure and studies have shown that the oxygen saturation concentration
which should be used to evaluate these systems is very nearly the one - third depth value. To determine the oxygen saturation
concentration for such a system, " Stukenberg " recommended the use of the following equation ;
C SA = ( C S ) [ ( Pb / 59.84 ) + ( O T / 42 ) ]
where ; C SA : oxygen saturation concentration at the one - third depth ( mg / L ), C S : oxygen saturation concentration at the
liquid surface ( mg / L ), Pb : air pressure at the point of release from diffuser ( in Hg ) and O T : percentage of oxygen in the air
leaving the liquid surface ( % ), usually it is assumed that between 6 and 10 % of the oxygen is absorbed and that air initially
contains 21 % oxygen.
Values for C S and Pb can be determined from the relationships given below ;
C S = [ ( P - p ) / ( 760 - p ) ] [ ( 475 - 2.65 S ) / ( 33.5 + T S ) ]
Pb = [ ( H / 2.3 ) + ( P / 760 ) ( 14.7 ) ] ( 2.036 )
where ; P : prevailing barometric pressure ( mm Hg ), p : saturated water vapor pressure at standard conditions ( mm Hg ), S :
dissolved solids in the wastewater ( g / L ), T S : wastewater temperature at standard conditions ( i.e., at 20 O C ) and H : liquid
depth at the point of bubble release ( ft ). The constant 2.036 is the conversion from pounds per square inch to inches of Hg.
Once a value of C SA has been determined, the oxygen transfer rate under process conditions is computed from the following
equation ;
( T.R. ) ACTUAL = ( T.R. ) STANDARD ( ALPHA ) [ ( C SA - C ) / ( 9.2 ) ]
In this equation oxygen transfer rate, ( T.R. ), is expressed as pounds of oxygen transferred per hour per diffuser unit. C
represents the desired minimum dissolved oxygen concentration to be maintained in the aeration tank and is usually taken as 2.0
mg / L. The value of 9.2 in the denominator is the oxygen saturation concentration at standard conditions.
The theoretical horsepower requirement for a diffused aeration system can be computed from a formula that describes adiabatic
compression ;
Thp = ( 0.00436 ) ( Q 1 ) ( P 1 ) [ k / ( k - 1 ) ] [ ( P 2 / P 1 ) ( k - 1 ) / k ]
where ; Thp : theoretical blower horsepower requirement, k : ratio of specific heats at constant pressure to constant volume ( for
adiabatic compression of diatomic molecules, k has a value near 1.395 ), P 1 : absolute inlet pressure ( psia ), P 2 : absolute
outlet pressure ( psia ) ; this term can be estimated from the following expression when frictional losses are neglected ;
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P 2 = [ ( GAMMA W ) ( H ) / ( 144 ) ] + ( P 1 )
GAMMA W : specific weight of water ( lb / cft ), H : liquid depth to point of bubble release ( ft ) and Q 1 : air flow at the intake (
cfm ).
Temperature GAMMA W
(OC)
( lb / ft 3 )
0.0
62.42
4.4
62.43
10.0
62.41
15.5
62.37
21.1
62.30
26.6
62.22
32.2
62.11
Example - 1...
Design calculations for a completely mixed activated sludge process show that 32,000 lb / day of oxygen will be required. A
diffused air system will be employed for aeration. The diffusers will be located 15 ft below the liquid surface, and it is estimated
that frictional losses in the piping system are equivalent to 5 ft of water. System design will be based on an ambient air
temperature of 75 O F and prevailing pressure of 0.95 atm. The manufacturer states that the diffuser units to be used will
transfer 1.50 lb O 2 / hr per diffuser unit when operating at an air flow of 10 scfm under standard conditions at a liquid depth of
15 ft. Studies on process effluent indicate that ALPHA has a value near 0.80 and the dissolved solids concentration of the liquid is
600 mg / L. If the blower efficiency is 0.70, determine the brake horsepower and the number of diffusers required.
Solution...
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( 1 ) Compute the one - third depth oxygen saturation concentration assuming that 8 % of the oxygen is absorbed as the air
bubbles pass through the aeration tank.
( a ) Compute the oxygen saturation concentration at the liquid surface ;
C S = [ ( P - p ) / ( 760 - p ) ] [ ( 475 - 2.65 S ) / ( 33.5 + T S ) ]
C S = [ ( 722 - 17.5 ) / ( 760 - 17.5 ) ] [ ( 475 - 2.65 x 0.6 ) / ( 33.5 + 75 ) ] = 8.4 mg / L
( b ) Calculate the air pressure at the point of bubble release ;
Pb = [ ( H / 2.3 ) + ( P / 760 ) ( 14.7 ) ] ( 2.036 )
Pb = [ ( 20 / 2.3 ) + ( 722 / 760 ) ( 14.7 ) ] ( 2.036 ) = 46.0 in Hg
Pb = 41.6 in Hg when H = 15 ft is used ; this value of H should be used in computing C SA because this is the actual head at the
point of bubble release.
( c ) Determine O T by assuming that 8 % of the oxygen passing through the aeration tank is absorbed.
O T = ( 21 % ) ( 1 - 0.08 ) = 19.3 %
( d ) Estimate the oxygen concentration at one - third depth ;
C SA = ( C S ) [ ( Pb / 59.84 ) + ( O T / 42 ) ]
C SA = ( 8.4 ) [ ( 41.6 / 59.84 ) + ( 19.3 / 42 ) ] = 9.7 mg / L
( 2 ) Adjust the oxygen transfer rate furnished by the manufacturer for standard conditions to process conditions. Assume that a
minimum dissolved oxygen concentration of 2.0 mg / L is required and that this level can be maintained under maximum loading
conditions if the aeration system design is based on a DO residual of 3.5 mg / L.
( T.R. ) ACTUAL = ( T.R. ) STANDARD ( ALPHA ) [ ( C SA - C ) / ( 9.2 ) ]
( T.R. ) ACTUAL = ( 1.5 ) ( 0.8 ) [ ( 9.7 - 3.5 ) / ( 9.2 ) ] = 0.81 lb O 2 / hr . diffuser unit
( 3 ) Estimate the number of diffusers required.
n DIFFUSER = ( 32,000 lb / day ) / [ ( 0.81 lb O 2 / hr . diffuser unit ) ( 24 hr / day ) ] = 1,646 diffuser unit
( 4 ) Calculate the required air flow at the point of discharge.
( a ) Estimate the required air flow rate under standard conditions ;
Q S = ( 10 scfm / unit ) ( 1,646 units ) = 16,460 scfm
( b ) Determine the air temperature at the discharge point ;
( 22.6 / 13.9 ) = ( T 2 / 535 ) 1.395 / 0.395 ==== T 2 = 613 O R
( c ) Convert the standard rate of air flow at the discharge point to actual flow ;
16,460 = ( 22.6 / 13.9 ) ( 492 / 613 ) ( Q 2 ) ==== Q 2 = 12,700 cfm
( 5 ) Calculate the rate of air flow at the blower intake ;
Q 1 = [ ( 22.6 ) ( 12,700 ) ( 535 ) ] / [ ( 13.9 ) ( 613 ) ] = 17,956 cfm
( 6 ) Compute the blower brake horsepower ;
( a ) Determine the theoretical horsepower requirement ;
Thp = ( 0.00436 ) ( 17,956 ) ( 13.9 ) [ 1.395 / ( 1.395 - 1 ) ] [ 22.6 / 13.9 ) 0.28 - 1 ] = 560
( b ) Calculate the brake horsepower ;
Bhp = ( 560 ) / ( 0.70 ) = 800
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In submerged turbine aeration, compressed air is discharged from spargers located beneath impellers which shear the bubbles
into smaller ones which are dispersed throughout the aeration tank. Such an aeration system is presented in figure given below.
Since the degree of mixing provided by this type of aeration unit is controlled by the power input to the turbines and is
independent of the compressed air flow, there are no limitations to tank geometry, such as the width : depth ratio imposed upon
a diffused aeration system. The turbine diameter to equivalent tank diameter generally varies from 0.1 to 0.2 for this type of
system. " Eckenfelder " and " Ford " have reported that the optimum oxygen transfer rate occurs when the ratio of turbine
horsepower to blower horsepower is approximately 1. Such data are presented in figure given below. In this figure P D is given by
the following ratio ;
P D = ( hp T ) / ( hp C )
where ; hp T : turbine horsepower and hp C : blower horsepower.
The oxygen transfer rate of a single impeller submerged turbine aeration device can be expected to range from 1.5 to 2.0 lb
oxygen transferred / hp . hr, whereas dual impeller turbines will provide from 2.5 to 3.0 lb oxygen transferred / hp . hr.
Example - 2...
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A dual impeller submerged turbine aeration device is to be used in a completely mixed activated sludge process. The
manufacturer states that the oxygen transfer rate for the units to be used is 2.5 lb O 2 / hp . hr under standard conditions. If the
oxygen requirement is 15,000 lb / day, determine the total horsepower requirement. Assume that compressed air is to be
released 20 ft below the liquid surface and that frictional losses can be neglected. System design is to be based on an ambient air
temperature of 75 O F, a prevailing pressure of 0.95 atm, an ALPHA value of 0.80, a dissolved solids concentration in the liquid of
600 mg / L, and a blower efficiency of 0.70.
Solution...
( 1 ) Compute the one - third depth oxygen saturation concentration assuming that 8 % of the oxygen is absorbed as the air
bubbles pass through the aeration tank. Following steps 1a, 1b, 1c and 1d as outlined in " Example - 1 ", C SA is found to be 10.3
mg / L.
( 2 ) Adjust the standard condition oxygen transfer rate to process conditions by assuming a residual DO of 2.0 mg / L.
( T.R. ) ACTUAL = ( 2.5 ) ( 0.8 ) [ ( 10.3 - 2.0 ) / ( 9.2 ) ] = 1.8 lb O 2 / hp . hr
( 3 ) Compute the total horsepower requirement for the aeration system.
Total hp = ( 15,000 lb / day ) / [ ( 1.8 lb O 2 / hp . hr ) ( 24 hr / day ) ] = 347
For a proper design the horsepower split between the blower and the turbine should be 1 : 1. This implies that the total
horsepower requirement is 348, where 174 is blower horsepower and 174 is turbine horsepower. The figure of 174 for the
turbine is the operating horsepower. Since operational experience has shown that the operating horsepower is approximately 70
% of the ungassed horsepower, the ungassed horsepower will be 174 / 0.70 = 249. Similarly, the required blower horsepower is
the same, 249.
Surface Aerators...
Earlier it was stated that there are basically two types of surface aerators ; low speed and high or motor speed. The motor speed aerator has no gear reducer between the motor and the impeller and is therefore cheaper. However, in many cases the
mixing capability and oxygen transfer rate of these units are less than those of the low - speed units. Furthermore, as a result of
the close proximity of the impeller and housing, clogging is quite often a problem when the wastewater contains large amounts of
suspended material.
Since low - speed surface aerators oxygenate the liquid by pumping, the volume of liquid under aeration is an important
consideration. This relationship is usually expressed as horsepower per thousand gallons of volume. To illustrate this point,
performance data for several types of surface aerators in water are presented in figures given below.
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The average ranges of horsepower per thousand gallons ( hp / 1,000 gal ) are shown in figure given below for the activated
sludge process, the extended aeration process, and for aerated lagoons.
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Example - 3...
A surface aeration system is to be employed to satisfy an oxygen demand of 12,000 lb / day in an activated sludge plant. If a
manufacturer states that a particular type of aerator will provide 3.0 lb O 2 / hp . hr at standard conditions, determine the total
horsepower requirement for this system. System design is to be based on an ambient air temperature of 75 O F, a prevailing
pressure of 0.95 atm, an ALPHA value of 0.80, a dissolved solids concentration in the liquid of 600 mg / L. The total aeration
tank volume is 1.2 mgd.
Solution...
( 1 ) Compute the oxygen saturation concentration at the liquid surface ;
From step 1a in " Example - 1 ", a value of 8.4 mg / L is determined.
( 2 ) Adjust the standard condition oxygen transfer rate to process conditions by assuming a residual DO of 2.0 mg / L.
( T.R. ) ACTUAL = ( 3.0 ) ( 0.8 ) [ ( 8.4 - 2.0 ) / ( 9.2 ) ] = 1.67 lb O 2 / hp . hr
( 3 ) Compute the total horsepower requirement for the aeration system.
Total hp = ( 12,000 lb / day ) / [ ( 1.67 lb O 2 / hp . hr ) ( 24 hr / day ) ] = 300
( 4 ) Compute the power level ( i.e., the horsepower input per 1,000 gal of aeration tank valume ) and check figure given above
to ensure that the calculated value is a reasonable one for activated sludge plants.
PL = ( 300 ) / ( 1,200 ) = 0.25
According to figure given above, this is a typical value for activated sludge.
Mixing Considerations...
Mixing is also an important consideration in the design of aeration systems. Good mixing is required to maintain the biomass in
suspension as well as to distribute oxygen throughout the liquid volume. However, the degree of mixing required for oxygen
dispersion is considerably less than that required complete mixing. For a specific power input this means that the zone of oxygen
dispersion will be larger than the zone complete mixing. Such performance data are given in table shown below.
Hp
Transfer rate at
standard conditions
( lb O 2 / hp . hr )
Zone of
complete
mixing
( ft )
Depth
( ft )
Zone of complete
oxygen dispersion
( ft )
Pumping rate
through unit
( gpm )
20
3.2
72
10
230
8,320
25
3.4
80
10
255
9,830
30
3.5
88
10
280
12,570
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40
3.8
102
10
325
14,000
50
3.5
105
12
330
18,560
60
3.5
115
12
350
20,560
75
3.0
130
12
380
22,550
100
3.1
150
12
440
41,000
125
3.3
165
12
490
47,500
150
3.2
185
12
530
57,000
Since all aerators are low - head pumps, miixing can be related to pumping capacity. " Busch " reports that the pumping capacity
of a submerged turbine aerator is between 1 and 10 cfs / hp,whereas the pumping capacity for diffused aeration and low - speed
surface aeration is 4.7 and 4.5 cfs / hp, respectively. These values can be used to compute the theoretical turnover time for a
given volume. " Shell " and " Cassady " suggest that a turnover time of 7.5 min or less is generally sufficient for complete mixing
if the system is well baffled.
Example - 4...
For the surface aeration system described in " Example - 3 ", the manufacturer has furnished a pumping capacity figure of 4.5 cfs
/ hp. For this system, determine the theoretical turnover time. Is the resulting value within the range for complete mixing ?
Solution...
Turnover time = ( 1,200,000 gal ) / [ ( 4.5 ft 3 / sec . hp ) ( 0.25 hp / 10 3 gal ) ( 1,200 10 3 ) ( 60 sec / min ) ( 7.5 gal / ft 3 )
] = 2 min
The turnover time is less than 7.5 min ; therefore, complete mixing should occur.
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