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Sv250 Intruction Manual
Sv250 Intruction Manual
INSTRUCTION MANUAL
For
safe
Ver 32
operation
1.Prior the use of this product, please read the instruction Manual. Keep this Instruction Manual and the user
may read it at anytime when necessary.
,; .
2.Before turn on the power, be sure to check the power voltage and phase agreeing with the nameplate that
indicated in the control box.
,,.
3. Grounding the machine is always necessary for safe and normal operation.
,.
4. Check lubricating oil prior to operation.
,.
5. Check that rotational direction of the motor is correct prior to operation.
,.
6. So as to prevent personal injuries during operation, be careful not to allow your head and hands to come
close to the moving parts. Also never try to stop it with external forces.
,,,,,;,.
7. For the following conditions, turn off the power or disconnect the power plug from receptacle.
,:
7.1 For threading needle or replacing bobbin.
.
7.2 To plug or unplug any connectors from control box.
.
7.3 For maintenance and repairing.
.
7.4 When machine is not at use, inspected or adjusted.
,. .
7.5 When lightning and thunder occurs.
.
8. Repairing, remodeling and adjusting works must only be done by appropriately trained technicians
or specially skilled personnel.
,,;.
I. Set up
1).Open the front cover of the control box, the following connectors of the P.C.B are shown in Fig.3.
According to the sewing machine model, connect the connecting lines to the appropriate position.
,.( );,.
Fig.3 ( )
1) CN6:Synchronizer connector.
CN6 :.
2) CN7:Encoder connector.
CN7:.
3) CN13: Safety switch connector.
CN13:.
4) CN1: Pattern setting switch box connector.
CN1: .
5) CN5: Speed control unit connector.
CN5: .
6) CN12:Presser foot lifter solenoid connector.
CN12:.
7) CN9: Sewing machine head connector.
CN9 :.
CN8:.
Option IN_A : pin 7 & 8
Option IN_B : pin 9 & 10
Option IN_C : pin 11 & 12
11) CN15:option B.
CN15: option B .
Option IN_F : pin 2 & 7
Option IN_G : pin 3 & 7
Option IN_H : pin 5 & 7
12) CN16:option C.
CN16: option C .
Option IN_D : pin 2 & 6
Option IN_E : pin 3 & 6
13) CN17:option D.
CN17: option D .
14) CN11:option A.
CN11: option A .
Option OUT_A : pin 2 & 7
Option OUT_C : pin 1 & 6
Option OUT_D : pin 3 & 8
2). See Fig.4
():
1) Power source line connector.
.
2) Motor power line connector.
.
Fig.4 ( )
II
Operating way
:
1. For regular operations:(Turning the power switch on without pressing any button)
:(
)
The external VR let the user adjust freely the speed of the motor.
VR .
Adjust speed intensity by turning clockwise direction through VR.
VR .
After replacement of speed unit, Adjust speed unit standard voltage following the below procedures.
,.
Place the pedal sensor inner lever arm to the neutral position .
Loosen the hexagon screw (A) from the speed unit. Adjust the induction arm (B) so that LD1 from the main
board turns on.
.(A) ;(B) LD1 .
Tighten the hexagon screw (A).
(A).
If LD1 keeps on, thus adjustment is completed, otherwise repeat steps 1~2.
LD1 ,;. 1~2.
When abnormal condition occurs, the error message will displayed as below figure.
, . :
A B
D C
Items to be checked
Er-0
Over current
Er-1
Er-2
Synchronizer failure
Er-3
Er-4
Er-5
Er-6
Er-7
Er-8
Er-9
Er-0
Er-1
,;
.
5
Er-2
()
Er-3
Er-4
Er-5
Er-6
.( ,)
EEPROM
Er-7
NO.42
Er-8
Er-9
,,
(F 2).
,
NO.35
NO.1
No.
Parts
No.
Description
AMT
1
2
AGA0410F
AGA0416C
++
++ M4xS4x10x16L
3
4
ACB00220
AGA0510D
End Cover
Headless screw
AAB00072
Fan
6
7
8
SNSA006B
ACD00020
AGA0416A
(SV-250)
++ M4xS4x10x16L
1
1
4
9
10
AGFCS02A
ADA0057A
CS ring
CS
7.8x10x0.25T
Bended Washer
8.5x12.5x0.3T
11
12
ADA00540
AHB00010
Washer
8.1x12.5x0.5T
Encoder disk
3
1
13
14
15
16
17
18
19
20
21
22
23
ACM00120
CME00051
ACK0002A
AGA05250
AAA30262
AGG62030
ADB00040
ABA00160
ADD0075D
AHA00011
BBD51000
Cord clamp
Back cover
Bearing
Rotor shaft
20x275L
Rotor
61x75
Magnetic iron
R29.4x9.4x36.5x42.5
Shrink pipe
95x100
24
AGG63020
Bearing
6302-LLB
25
ACM00090
Cable bushing
26
27
28
29
BBD4002A
AGH63020
BBK00040
AGA06080
P.V.C
30
M4xS4x10x10L
M5x10L
2
1
1
1
1
1
M5xS5x25L
6203-LLB
1
4
1
1
2
1
1
8
1
1
Preload spring
M6x6L
1
1
1
1
AGA0515B
++
M5xS5x2.5T15x15L
31
32
33
AAA30272
AGA0510C
AGC00050
Motor housing
Spring washer
34
35
AGB05120
CJA50421
Washer copper
Plug
36
37
CJA5049A
BBF23206
Cap
Ground
38
SNSP0020
Screw ASM.
39
ABA00031
1
1
1
1
#6302
M5x10L
S5
12 x 5 x t0.8
8.9x130L
1
1
1
1
40
AGE10080
Nut
M10x t8
41
42
43
AGC00100
AGB10020
AGA0512D
Spring washer
S10
Washer
21 x 10 x t1.5
Screw
M5x12L
1
2
1
44
45
AAA00110
AGB10018
Slide base
Washer
21 x 10 x t1.8
1
1
46
47
ABA00180
ADA00560
Lateral pin
10x70L
Wave ring
Bww608
48
49
SNSA003B
AAAP100B
Motor pulley100
100
100
1
1
1
1
50
AGM04130
Key
13xH5xW4x12.6L
51
52
53
AGC0010A
AGE1008C
SNSA003E
Spring washer
S10x t2.5
Nut
M10xP1
1
1
1
54
55
ACA0010A
ACA00380
Dropping Plate
56
57
AGA05080
ACA00090
Dropping Pad
58
ACB0012A
()
1
1
M5xS5x8L
(1HP)
2
1
1
No.
Parts
No.
Description
AMT
2
1
1
2
AGA0410F
ACB00200
++
End Cover
3
4
AGA0416C
ACK0002A
++ M4xS4x10x16L
Cord clamp
AGA0510D
Headless screw
6
7
8
AAB00072
SNSA006D
ACD00020
Fan
(SV-260)
Encoder Cover
1
1
1
9
10
AGA0416A
AGFCS02A
++ M4xS4x10x16L
CS ring
CS
7.8x10x0.25T
11
12
ADA0057A
ADA00540
Bended Washer
8.5x12.5x0.3T
Washer
8.1x12.5x0.5T
1
3
13
14
15
16
17
18
AHB00010
CME00051
ACD00030
AGA05250
AAB00130
AGG62030
Encoder disk
Back cover
Bearing
6203-LLB
1
4
1
2
19
SNSA006C
Rotor shaft
20x245.1LL
20
AGH62030
Preload spring
#6203
21
22
AGA0512D
SNSP0020
Round screw
M5x12L
23
24
ABA00031
AGE10080
Adjusting screw
8.9x130L
Nut
M10x t8
1
1
1
2
25
AGB10020
Washer
21 x 10 x t1.5
26
27
28
AAB00100
BBK0005A
AGC00100
Motor housing
Spring washer
S10
1
1
2
29
AGA06080
M6x6L
30
SNSA001G
++
M6xS6x t3x15x15L
31
32
ADA00560
ABA00180
Wave ring
Bww608
Lateral pin
10x70L
33
34
AAA00080
SNSA003B
Slide base
1
1
1
1
35
AABP1000
Motor pulley100
100
100
36
37
38
AGM04130
AGE1008A
SNSA003E
Key
13xH5xW4x12.6L
Nut
M10xP1.25
1
1
1
39
ACA0010A
Dropping Plate
ASM
M4xS4x10x10L
M5x10L
1
1
1
1
1
M5xS5x25L
40
ACA00380
41
42
43
AGA05080
ACA00090
ACB0012A
Dropping Pad
()
44
45
BAA00030
BAA00040
No.
PARTS
1
M5xS5x8L
2
1
1
1
1
LIST
Parts No.
Description
Specification
M4xS4x10x16L
1
2
3
++
4
5
M4xS4x9x8L
3
1
4
M5xS5x15x15L
2
4
I/O
++
++
10
AMT
7
8
9
10
++
11
12
SV-250 CTL
13
14
SV-500
15
++
16
17
18
19
20
21
22
23
24
25
26
1
1
M4xS4x8x10L
20
1
1
4
#3x6L
1
1
M4xS4x9x16L
6
1
1
1
SV-250 PWR
M3xS3x6x8L
2
1
M4xS4x8x16L
2
6
220V
1
6
M4x6L
No.
Parts
No.
Description
11
AMT
1.6x74.5L
++
M4xS4x10x1.5Tx16L
ACE00050
()
()
1.0x44L
M12xP1.0x15xT2.5
ACF00010
M12xP1.0x21L
10
()
M5x12L
11
12
13
14
15
16
SYNCHRONIZER
No.
1
2
3
4
Parts
No.
CMA00232
CKD00010
AGA0608A
AAB00200
PARTS
LIST
Description
98
98
98 Synchronizer P. C. B.
98 Synchronizer cable
Headless screw
Synchronizer shaft
12
#3x6L
M6x8L
AMT
1
1
2
1
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
ACA00630
AGG6200Z
ADE00300
AGA0312A
ACF00030
ADE00310
AGA0310A
AGH00030
ADE00360
ACF00070
ADE00320
ACF00060
ADE00330
AGA0510A
ACA00620
AGA0412B
Synchronizer base
Bearing 6200-Z
Bearing pressed plate
Screw
Fixing packing (black)
TG Disc
Self tapping screw
Preload spring
Needle down disc (word)
Fixing packing (white)
Needle up disc
Protective casing
Fixing piece for protective casing
Ovalhead screw
Synchronizer upper cover
Screw +Spring washer +Washer
6200-Z
()
TG
(WW-14)
()
()
++
M3x12L
#3x24.5L
8x15x0.3T
M5x10L
M4xS4x8x12L
IV Setting way
1.Parameter setting:
:
2.Parameters setting .
A B
Press
key, then turn ON
the power simultaneously.
Release A B key
A B
A B
D C
D C
(
):
A B
,.
A B
D C
P-SET
A B
.
13
1
2
1
3
2
1
2
1
1
1
1
1
1
1
1
1
key, thus
A B
A B
D C
D C
,
A B
D C
A B
A B
D C
D
D C
6.
,.
(: No.3 135
130. 5 ,
130)
14
A B
A B
D C
7. ITEM
, 4~6
.
8.Once all specified value has
been changed, press SET key to
save. If this procedure is not
performed, the specified value
will not be updated.
8. SET
,;
,
,.
9.Turn OFF the power then
re-start the power, thus it will
operate according to new
parameter values
D C
A B
D C
A B
D C
9.,,
.
2.
Press C
the power.
TEST
15
D C
.
EEPROM
D C
Release C key.
2.
C
,.
( 360 =?)
4 ,.
5.Press SET key to save. If this
procedure is not performed, it will
remain as the old values.
A B
D C
5. SET ,
;,
.
6.Turn OFF the power then re-turn
ON the power, It will operate
according to new pulley ratio
values .
6.,,
.
16
2. SET ,,
rESET
PW-IP .
A B
to confirm.
4. A, B, C, D
A B
A B
5.
,
PW-ER 4.
D C
6. ITEM ,
, SET .
17
7.,;
.
Press
key for 2 seconds, the
COUNT is displayed. Release
UP/DOWN key, the counter is
displayed.
D C
D C
1. ,
A B
2 ,
COUNT , UP/DOWN ,
.
2. In counter displayed screen.
Press C key counter +1
Press D key counter -1
Press ITEM key for 2 seconds
counter 0
D C
Press
key for 2 seconds,
display STIT, release
UP/DOWN key, display the
stitches number.
2.:
C 1
D 1
ITEM 2
A B
D C
2 ,
ITEM 2
STIT , UP/DOWN ,
.
18
3. ,
.
5.Historical error message display
:
1..
A B
D C
2
,.
ERROR
3.Release D key and display
recently error message.
D
D
3
.
4 ITEM 6
error .
D C
ITEM
19
A B
Press
key, then turn ON the
power simultaneously and display
OFSET.
D C
D
D C
2. ,
,.
D C
OFSET
3.Release
key, display the
pedal sensor value that stored in
EEPROM.
3
EEPROM ;
4. Once press UP key, read the
pedal sensor again. If the value
between 1340~1790, press is B
key to store.
4. UP
,
1340~1790 , B .
5.If always display ERROR that
means the pedal sensor neutral point
offset too much. The pedal sensor
mechanical neutral point must be
adjusted then repeat step 4.
5. ERROR
,
, 4 .
20
SV-250(SV-260)
Press A B
A B
No
1
2
Item
Range
200spm ~ 8000spm
200spm 8000spm
100spm 250spm
100spm 250spm
500spm 2500spm
0 19 stitches
500 2500spm
0 99 stitches
10
0 19 stitches
11
250spm 2000spm
12
13
100 2500 ms
14
10 1000 ms
15
16
17
17
18
0 99%
100 1000 ms
0 200 ms
22
19
0 1000 ms
20
0 300 ms
21
0 2500 ms
22
0 2500 ms
23
24
25
26
0 720
27
0 720
CCW : Counterclockwise
CW : Clockwise
0 720
23
28
29
Accelerating slope
30
31
1 8
Bigger value means slowly accelerating
( = 40 , LD1 )
Pedal stroke adjusts for motor start accelerating
70 110
32
20 35
33
3 30
34
35
36
37
38
2000 8000 ms
BTSW : Control back tacking solenoid
24
38
39
40
41
42
43
44
,
ON : With the function
45
46
47
48
49
50
51
52
53
54
55
The counter number displays on the simple panel 0 : Display the value of stitches number
when power on
0 250
Sewing machine reversed revolution angles after
thread trimming processed
0 2500 ms
The delaying time after finished thread trimming
but before sewing machine reversed revolution.
0 250
56
57
58
59
60
61
62
0 250
0 250
Option IN_B
DSBT: Cancel auto back tacking for one time
Option IN_C
NDUP : Needle up switch
63
Whether motor stops or not before executes EBT OFF : Motor will not stop, directly executes EBT
EBT
, EBT
ON : Motor will stop for A period time (set by
No.64) then executes EBT
( NO.64 ) EBT
64
20 1500 ms
27
65
66
67
68
69
70
71
72
73
74
75
76
77
78
20 1500 ms
0 99 stitches
0 99 stitches
0 99 stitches
0 99 stitches
0 99 stitches
0 250 ms
0 99 stitches
0 99 stitches
0 99 stitches
0 99 stitches
79
80
81
82
0 : No output
0 : No output
0 : No output
83
2 : Option OUT_C
84
The priority between material edge sensor on & 0 : The material edge sensor must be acted before
pressing pedal forward
pressing pedal
84
The priority between material edge sensor on & 1 : Pedal condition is immediate effective when
pressing pedal forward
material edge sensor on
Cancel the thread trimming function choice when OFF : With the thread trimming function when
pedal is heeled.
pedal is heeled
85
86
0 : No special function
30
87
88
89
1 8
(The bigger value means the longer time of
decelerating.)
,
90
91
92
0 20
0 : No such function
OFF : No output
93
94
95
96
Check the speed control unit condition function OFF : No such function
when power on.
97
98
Folder
ON : With this function
( TCF )
Dial
1 : Dial is VR type
VR
2 : Dial is not connected
99
100
101
102
103
104
105
106
107
108
109
32
0 9900 ms
110
111
112
113
114
115
116
117
118
119
120
FOLDER
ON : With this function
33
121
0 720
122
0 720
123
0 720
124
0 720
125
0 720
126
0 720
34
127
128
Speed boosting
129
130
Up position adjustment
131
132
133
134
0 50 %
0 30
0 250
0 250
0 300 ms
0 2500 ms
OFF : Depend on simple control panel setting
UP : Up position
0 200 ms
135
136
137
138
139
140
141
0 2000 ms
0 200 ms
35
0 2
142
143
144
145
146
147
0 250 stitches
148
0 250 stitches
149
0 250 stitches
150
Execute auto foot lifter after end fixed stitches OFF : No such function.
number sewing process
,
ON : With the function
0 4
Decelerating curve for fixed stitches number
sewing process
151
152
153
154
0 1000
OFF : No such function
0 1000 ms
200 360
0 99
0 ~ 9000 ms
36