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COMPANY:

CONTRACTOR:

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

QUALITYASSURANCE/CONTROLSYSTEM
The Quality Management System of Target Engineering is based on ISO 9001:2008 role model which
ensures that adequate controls are established and implemented during construction and the final
productisfullycomplyingwiththecontract/COMPANYrequirements.TargetiscertifiedtoIntegrated
ManagementSystem(IMS)byGermanischerLloydsCertificationandtheQualityManagementSystem
isbasedonISO9001:2008,certifiedsince1995.

Quality of works is ensured through implementation of project specific quality plan and procedures,
which ensures that the Company requirements / deliverables for fabrication, construction engineering,
installation, procurement, and precommissioning activities have been clearly identified, systematically
andcorrectlycarriedouttotherequiredstandardandprovidesevidencethathastakenplace,personnel
areawareoftheirresponsibilities;verifyingdocumentsareidentifiedandarecompletedintime.

The quality plan is being prepared considering the Project Quality Assurance requirements Quality
Requirements such as Project Management, Planning, Document / Drawing Control, Change Control,
Purchasing, Material Control, Construction Management, QA/QC and Precommissioning &
Commissioning Plans, Engineering, Records and Test Certificate are addressed in the Project Quality
Plan, Contractors Quality Management Procedure and will be more specifically addressed in various
projectspecificprocedureswhichwillbesubmittedduringexecution.

Theinspectionandtestplans,andqualitychecksheetsdetailthecontrolofallactivitiesandmethodof
verification and recording. Applicable materials / equipments will be inspected by qualified personnel.
Precommissioning and commissioning activities will be covered by Precommissioning and
commissioning procedure. The procedure will be submitted and implemented on Company approval.
The procedure will cover how the various testing will be conducted and formats for recording the test
results.

MaterialtestingrequirementsoftheProjectwillbecompliedwith.TheproposedTestingLaboratorywill
comply with the requirements in terms of accreditation, qualification, quality system, procedures,
personnelandequipment.

Further detail regarding how the various activities on site comply with ISO 9001 requirements and the
controlsappliedaredescribedintheProvisionalProjectQualityPlanT2368PSP401andingeneralinthe
IMS Manual. CONTRACTOR will fully coordinate with Company on establishing and implementing a
project specific ISO 9001:2008 compliant quality management system on site, as detailed by our project
qualityplan.

Attachments:
ContractorsCompanyQualityPolicy
ISO9001:2008Certificate
ProjectSpecificQualityPlan
ContractorsCompany IntegratedManagementSystem(IMS)Manual

COMPANY:

CONTARCTOR:

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

ContractorsCompanyQualityPolicy

COMPANY:

CONTARCTOR:

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

ISO9001:2008Certificate

COMPANY:

CONTARCTOR:

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

ProjectSpecificQualityPlan

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

2of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

Contents

Number

PageNumber

RevisionHistory,ApprovalsandDistributionList
IndexofContents

Description

1
2

1.0
1.1
1.2
1.3

1.4

INTRODUCTIONANDPURPOSE

ScopeofApplication

ReferenceDocumentsandPrecedenceLevel
COMPANY/CONTRACTORCoordination

34

Issue/RevisionControl&Distribution

DEFINITIONS

QUALITYPOLICY,OBJECTIVESANDCOMMITMENT

67

4.0

QUALITYMANAGEMENTSYSTEM
Documentation/CoordinationRequirements

812

5.0

MANAGEMENTRESPONSIBILITY
ManagementCommitment

Responsibility,AuthorityandCommunication
InternalCommunication
ManagementReview

1314

6.0

RESOURCEMANAGEMENT
ProvisionofResources
HumanResources
Infrastructure
WorkEnvironment

15

7.0

PRODUCTREALIZATION

PlanningofProductRealization
CustomerRelatedProcess
DesignandDevelopment
PurchasingandSubcontracting
ProductionandServiceProvision
ControlofMonitoringandMeasuringDevices

1623

8.0

MEASUREMENT,ANALYSISANDIMPROVEMENT

Monitoring&Measurement
CustomerSatisfaction
InternalAudit
Monitoring&MeasurementofProcesses
Monitoring&MeasurementofProduct(InspectionandTesting)
SiteLaboratory/Testing
FieldInspectionCoordinationProcedure
ReceivingInspection
InprocessInspectionandTesting
FinalInspectionandTesting
ControlofNonConformingProduct
AnalysisofData
ImprovementCorrectiveandPreventiveActions

2431

LISTOFATTCHMENT

9.0

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

3of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

1.0

INTRODUCTIONANDPURPOSE
This quality plan describes Target Engineering Construction Companys (hereafter referred as
CONTRACTOR)proposedQualityManagementSystemasapplicabletotheprojecttitled,
EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

As part of CONTRACTOR commitment to quality, this project is covered by a Project Specific


Quality Plan I n compliance with the relevant elements of ISO 9001:2008 as applicable to the
project.
This quality plan ensures that CONTRACTOR has specified the policies, the objectives,
establishedasystemofprocedurestoaccomplishthem,assignedduties,delegatedauthorityand
set up suitable inspection, testing, examination and audit programs to verify that the requisite
standardsofperformanceandcustomer(COMPANY)satisfactionareachieved.
Thisqualityplanisdesignedtoaccomplishanddemonstrateachievement/complianceof/toall
contractual material, equipment and services quality, performance and workmanship
requirementsspecifiedbyTender/ContractandtheCOMPANY.
HSEmanagementsystemisaddressedseparatelybyHSEPlan,Ref.DocumentT2368PSP501.

1.1

ScopeofApplication
Thisqualityplanisoverallapplicableforthecaptionedproject.Thescopeoftheprojectconsistsof
engineering, site surveys, detailed design, procurement, transportation, site preparation, civil
works,fabrication,installation,erection,construction,tiein,precommissioning,andassistancein
commissioningof thefollowingProducedWaterHandlingFacility(PWHF)ExpansiononHalul
Island.
The scope of work is more specifically mentioned in the company provided tender documents
(ExhibitA)andspecifications.

1.2

ReferenceDocumentsandPrecedenceLevels
Thefollowingmatrixshowstheinterrelationshipandtheprecedencelevelsofthevariousquality
relateddocumentstobeimplementedinthisproject.

ReferenceDocuments
1. ContractAgreement
2. SpecificationandDrawings
3. COMPANYProjectCoordinationProcedure
4. COMPANYQualityManagement,Quality
AssuranceandProjectQualityPlan
5. COMPANYQualityManagement
Requirements

PrecedenceLevel
Agreement/Contract,Drawings&Specs
ProjectQualityPlan,ISO9001:2008,Project
Procedures,Inspection&testPlans
ApprovedInspectionandTestPlans
ApprovedMethodStatements
TargetCorporateProcedures

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

4of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

1.3

Company&ContractorCoordination
Where applicable and instructed coordination will be done by using CONTRACTOR provided
procedure&formats,insteadofSUBCONTRACTORprocedure&formats.

1.4

Issue/RevisionControl&Distribution
This quality plan is prepared by CONTRACTOR and it is a provisional copy meant to be
submitted along with the bid. It will be resubmitted for approval during mobilization phase on
contractawardandshallbeapprovedbytheCOMPANYforimplementationonsite.Atthetime
ofContractawarditwillbeacontrolleddocumentandtheSiteQA/QCManagerwillcontrolits
issueanddistribution.Alistofcontrolledcopyholderswillbemaintainedonsite.RefDocument
DistributionMatrix.FormNo.T2368FM40114,
Revisions may be necessary to incorporate COMPANY Instructions or as a result of site
requirements/correctiveactionsagreedduringinternalaudits.Allrevisionsareconductedbythe
QualityManager(delegatedtotheSiteQA/QCManagerasrequired)andallholdersofcontrolled
copies will be issued latest revised copies whenever revisions are effected and approved by
COMPANY.
The first revision is 0 followed by 1, 2 and 3 on subsequent revisions. The revision number is
indicated on every page as can be seen in the header. Wherever practical, the changes /
modificationsoramendmentsareindicatedbyaverticallineintheleftmargin.

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

5of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

2.

Definitions

COMPANY

QatarPetroleum

CONTRACTOR

TECHNIP&TargetEngineeringConstructionCompany(TARGET)
Consortium

PROJECT

EPCI Halul Island Produced WaterHandling Facility (PWHF)


Expansion

DOCUMENT

Any form, letter, facsimile, contract, subcontract specification,


drawing,orrecordofanykindrequiredtotransmitinformationfrom
onepartytoanother.Italsoincludescomputergenerateddrawings,
lists, charts, etc. andother datausedtoforma permanent recordof
theProjectProgressandAsBuiltcondition.

SUBCONTRACTOR

Any person, firm, or company employed by CONTRACTOR to


performanyworkordutyonCONTRACTORsbehalf.

VARIATION

Any and all changes in or relative services and amendments to the


agreement.

VENDOR

Anyperson,firmorcompanycontractedtosupplyanymaterialor
serviceinconnectionwiththisproject.

IMS

IntegratedManagementSystem(CompliancetoISO9001,ISO14001
andBSOHSAS18001ManagementSystems)

ITP

InspectionandTestPlan

RFI

RequestForInspection

TQ

TechnicalQuery

HSE

Health,Safety&Environment

NCR/CAR

NonConformanceReport/CorrectiveActionRequest

MAR

MaterialApprovalRequest

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

6of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

3.

QUALITYPOLICY,OBJECTIVEANDCOMMITMENT

3.1

The Contractor Quality Policy Statement declared in IMS Manual, extract of our quality policy is
reproducedbelow.ThesignedcopyisattachedasExhibit2.

Target engineering Construction Company provides construction engineering solutions: design,


engineering,Procurement,ConstructionandCommissioningofOnshoreandOffshoreCivil,Mechanical,
Electrical and Instrumentation Projects, Piping Systems & Vessels / Tanks Fabrication and Installation,
MarineConstructionProjectsandmarineTransportOperations.

It is the Companys Policy to ensure that the all projects are executed in accordance with contract
specifications and drawings, within the contractual time frame, and the compliance with all legal
requirementsthusprovidinggoodvalueandsatisfactorytoourClient.

This quality policy will be abasis of ourQuality Management System and shallprovidea frameworkfor
settingandreviewingqualityobjectivesandtargets.

Thequalitymanagementsystemadoptedwillcomplywithalltheapplicablerequirementsoflatesteditionof
ISO9001QualityManagementSystemsRequirements.

The Company Management is committed to continuously improve the effectiveness of the quality
managementsystembyanalyzingcustomerfeedback,conductinginternalaudits,importingtrainingwhere
necessaryandreviewoftheQualityManagementSystem.

We believe that our clients, employees, suppliers/subcontractors and the society in general are important
contributorsinourbusiness.Thisfactwillbeevenlyconsidersinouroverallbusinessdealingsvisvisthe
interestsofCompanyShareholders.

Thepolicyisapplicabletoallbranches,divisions,sitesandsubcontractors.Itwillbedisplayedinofficesand
allsites,anditistheresponsibilityofboththemanagementandemployeestobeawareofthisqualitypolicy
andapplicablecompanysystemsrelevanttoonesareofworks.

Thispolicywillbereviewedforadequacyandeffectivenessduringthebiannualmanagementreviews.

Date:16thApril2014
SignedChaouciYassine,ChiefExecutiveOfficer

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

7of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

3.2

QualityObjective
The Quality objectives are set in order to achieve, maintain a performance level to achieve
customer(COMPANY)satisfaction.
Theobjectivesforthisprojectarelistedbelow:
Objectivesforthisproject
1Quality

CompliancetoProjectSpecifications,Requirements&Drawings.
CustomerSatisfactionLevelMinimumLevel2.
(Satisfiedtominimum80%)
Customer Satisfaction Survey midway during execution and towards end
ofproject
Auditsconductedasperschedulewithin5%ofProjectProgress.
Non Conformances Issued by COMPANY to be replied within 3 working
daysandclosedwithinanaveragetimeof4weeks.
2HSE
Fatalities
: 0
FrequencyRate
: 0LTA/MillionManHour
SeverityRate
: 0DayLost/MillionManHour
FireIncident
: 0
NearMissReporting
: AsManyasPossible
VehicleIncident
: 0
PropertyDamage
: 0
EnergyConsumption
: AsMinimumasPossible
Analysis and update on Quarterly
Aspects/Impact
:
Basis
Compliance to all applicable legal
PollutionControl
:
requirements
Note:DetailHSEObjectivewillbeavailableinProjectHSEPlan
3Design
Compliancewithalldesignrequirements.
CompletionofDesignwithintheapprovedschedule.
AimforCOMPANYapprovalofalldesigndeliverableswithinmaximum3
submissions.
4Procurement Identificationandlistoflongleaditemswithfourweeksofaward.
Compliancetoallspecification,drawings,codesandstandard.
Compliancetoapprovedschedulefordelivery.
Compliancetoallinspectionrequirements,intervention,scheduleandon
timenotification.
5Construction Completionofallworksasperapprovedscheduleofworksandwithinthe
/Progress
earlylatedates.
CompletionwithinMilestones.
ProgressReportssubmittedwithinstipulatedtime;WeeklyProgressReport
byMonday,MonthlyReportwithin5thdayinthe1stweekofeverymonth.
6CostControl Actualcostswithinbudget.
CostcontrolreportstoCorporateOfficeonamonthlybasis.
TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

8of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

4.

QUALITYMANAGEMENTSYSTEM

4.1

General
CONTRACTORwillimplementandmaintainthequalitymanagementsystemforthisprojectas
detailedinthisqualityplantogetherwithallapplicablecontractualdocumentsreferredinsection
1.2.
CONTRACTOR is committed to continually improve the effectiveness of the IMS by religious
implementation and planned internal audits. Ongoing improvements / suggestions and
recommendationsfromCOMPANYwillbeimplemented.
The following five sections describe how CONTRACTOR will execute the project whilst
complyingwithISO9001:2008requirements.

4.1.1

InteractionandApplicationoftheProcesses
Thekeyprocessesaregroupedintothreemainprocessgroups
KeyProcessGroup1)Management,ResourcesandAdministration(sections56)
KeyProcessGroup2)Project/ConstructionOperations(Section7)

KeyProcessGroup3)Measurement,AnalysisandImprovement(section8)
These process groups satisfy the ISO 9001:2008 requirement for processes in that they include
Management Responsibility (ISO 9001:2008, #5),Provision of Resources(#6),ProductRealization
(#7)andMeasurement,AnalysisandImprovement(#8).
Process1)Management,ResourcesandAdministrationcoversallthemanagementactivitiesof
planning, implementing and managing the system and determining and providing those
resourcesneededtooperatethesystemeffectivelyandassureproduct/serviceconformity.
Process1)enablesProcess2)Project/ConstructionOperationstotakeplaceinaplannedand
systematicwayinordertocomplywithcontract/projectrequirementsandeventualCOMPANY
satisfaction and realization of payments. Process 2) covers all those elements of product and
servicerealization,thoseactivitiespertinenttothequalitymanagementsystemwhichtakeplace
duringtheplanning,purchasing,design,installationoftheproductorserviceandrelatedtesting
andcommissioningworks.
Process3)Measurement,AnalysisandImprovementmeasuresandmonitorstheeffectiveness
ofProcess1)andProcess2)andprovidesfeedbacktothoseprocessesforimprovement.

4.2

DocumentationRequirements
The project quality management is documented by this quality plan and associated project
procedures as may be developed, together with the corporate IMS Manual and procedures and
projectspecificmethodstatementsthatwillbedevelopedfortheproject.

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

9of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

4.2.1

DocumentationStructure
The following three levels of documentation will be utilized and maintained to satisfy the
requirementsoftheProjectandISO9001:2008andtoensureadequatecontroloftheprocesses.

LevelI

QualityPlan
ContractDocumentstakeprecedence(Agreement,Specs,and
Drawings)

LevelII

Design,DetailEngineering,ResidualEngineeringand
ProjectSpecificProceduresasrequired,QualityControl
Plans/InspectionandTestPlanMethodStatements

LevelIII

QualityRecords

TheabovewillbecomplementedbytheCONTRACTORsCorporateIMSManualandtheQuality
ManagementProcedures,acopyofwhichisavailableonsite.

4.2.2

Document&DataControl
Document control will ensure that valid issues of documents related to the project are available
andusedintheexecutionofthework,andthatobsoletedocumentsarepromptlyremovedfrom
all points of use. Timely Distribution is controlled and is detailed in the Document Distribution
Matrix,Ref.DocumentT2368FM40114
WhereapplicableandinstructedspecificCOMPANYreportingformatswillbeimplementedand
utilized instead of CONTRACTORs formats. A valid document register indicating contract
documentsasreceivedfromCOMPANYwillbemaintained.
Any obsolete document is either destroyed or if need to be retained these are clearly marked
SUPERSEDED.
All documents will be uniquely numbered as explained in 4.2.3. Forms within a procedure are
numbered with a prefix FM after the project code. For example T2368PQP401 is the Project
Quality Plan and a form belonging to this procedure / plan is numbered as T2368FM40114
DocumentDistributionMatrix.

4.2.3

DocumentNumberingSystem
CONTRACTORproposednumberingsystemforqualityrelateddocumentsareexplainedbelow.
However,CONTRACTORmayadoptanynumberingsystempreferredbyCOMPANY.
a) Allprojectdocumentshavebeencategorizedwithabbreviationsasunder.

Table1CategoryofDocumentsandProjectCode
No
1
2
3
4
5
6

TargetEngineeringConstructionCo.

DescriptionofDocument
ProjectSpecificProcedures
MethodStatement
InspectionTestPlans
QualityChecksheets
Forms
ProjectCode

Abbreviation
PSP
MS
ITP
QC
FM
T2368

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

10of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

b) Uniqueserieshasbeenallocatedforvariousprojectmanagement/controlactivities.Theseare
reproducedasunder:

Table2ProjectActivitySeries(tobedevelopedasrequired)

SeriesNo
0100
0200
0300
0400
0500
1000
2000
3000
4000

ProjectActivities

ProjectManagement
EngineeringandDesignControl
Material,ProcurementandSubcontracting
QualityManagement
Health,SafetyandEnvironmentManagement
Civil/StructuralMethodStatements&ITPs
MechanicalMethodStatements&ITPs
ElectricalMethodStatements&ITPs
AnyOthersMethodStatements&ITPs

The numbering system for all documents described above is a simple alphanumeric system
giving the category of the document, the project reference, the serial number (3 digits for
Procedures and an extended digit for related Forms and Quality Checksheets) within the
Procedure/ActivitySeries.
Table3NumberingSystemBlockDiagram.Eachblockbeingseparatedbyahyphen
1
ProjectReference

T2368

2
Category
of
the
Document

PSP = Project Specific


Procedure

MS=MethodStatement
ITP = Inspection and
TestPlan
F=Form
QC
=
Quality
Checksheet

3
Three/Four Digits Serial Number for
Procedures, Method Statements, ITPs as in
Table 2 with extended digits for forms and
QualityChecksheets
E.g.ProcedureSeries
101,102,2368,201,202401,402,.etc.
1001,1002,2001,2002.,etc
Forms&Checksheetswithinagivenprocedure
followthesame3digitnumberfollowedby1,2,
3andseparatedbyahyphen
E.g.FormswithinProcedure
T2368PSP101willhavenumbers
T2368FM1011,T2368FM1012etc.

c) All documents will have full reference to the Project / Agreement Number and will have the
documentnumber,revisionnumberanddateonwhichthedocumentwasmade.
d) The first submission will have a Revision
submissionswillhaverevisionnumbers1,2,3andsoon.

Number

and

subsequent

f) Status of submission and approval will be updated every time a submission is made and
COMPANYcommentsarereceived.
g) Monthly status reports on submissions / approval will be issued by the Document Controller.
FollowuponsubmissionswillbedonebyCONTRACTORProjectManager.

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

11of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

h) Approval category legends for documents as specified in Tender by CONTRACTOR will be


complied with. The status code for drawings and other documents shall be as shown in the
followingtable:

Table4ApprovalLegendsforDrawingsandOtherDocuments
CONTRACTORProposedCOMPANYApprovalLegends
Approval
Code
A

Explanation
Accepted,proceedwithwork
(NoAdversecommentsonthesubmittal,Workmaybecarriedout.NoRe
submittalrequired)

Acceptedwithcommentsincorporate/takeintoaccountcommentsand
proceedwithworks
(Revise and Resubmit as applicable. Work may start taking into account
Company`scomments)

Revise and resubmit for approval incorporating comments by


COMPANY,norelatedworktostart
(ReviseandResubmitasapplicable)

NotAccepted,reviseandresubmitforapproval,norelatedworktostart.
(Resubmissionwillbeconsideredasfirstsubmission)

4.2.4

Letters/FaxesandDocumentTransmittalsNumbering
The letters and fax numbering system will be as agreed with the COMPANY. The
CONTRACTORs Project Manager together with the Site Secretary / Document Controller is
responsibleforcontrolofalldocumentsandinformingallaffecteddepartments/personnel.

Incoming/OutgoingMail
Allincomingmail/correspondence,documenttransmittalsarestampedtoindicatedateofreceipt.
The CONTRACTORs Project Manager then reviews and indicates further distribution (to
CONTRACTORsHOandrelevantsubcontractors)andactionbyothers.
ProjectSpecificCorrespondenceisloggedinIncomingMailRegister.
Thesecretary/documentcontrollerwilltrackandensurethatCONTRACTORsProjectManager
respondstoCOMPANYcorrespondence.

4.2.5

Drawings
All project design and shop drawings shall be uniquely numbered with indication of latest
revisions as per the agreed drawing numbering system. COMPANY Engineering Document
Numbering will be complied with. Wherever practical, the changes themselves are indicated by

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

12of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

clouding and placing the revision number in a triangle beside the cloud. All drawing submittal
andapprovalstatusistrackedusingtheDrawingSubmittalandApprovalLog.

AsBuiltDrawings
As built mark ups are continuously marked during execution by the Surveyor / Site Engineer.
After incorporation of these as built mark ups in the drawings, the AS BUILT drawings are
submittedforapprovalfromCOMPANY.CommentsbyCOMPANYwillbefurtherincorporated
until the As Built Drawings are approved. Submission requirements for As Built Drawings as
indicatedinthecontractwillbefollowed.

4.2.6

ControlofQualityRecords
Thefollowingqualityrecordswillbemaintainedonsite:
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)
q)
r)
s)
t)
u)
v)

w)

ProjectProgress
QA/QCPersonnelonSite
ConstructionQualityPlanStatus
UpdatedStatusofQualityDocumentationSubmittalsandapprovalstatuswithHighlights
ofChangesduringthemonth
StatusofRequestforInspectionandTesting
Rejectionsduringreceivinginspections
DetailsofanyTestfailure
FrequencyTestConductedfortheMaterial(Forthecurrentmonth)
Concretecompressivestrengthtestsconducted
Fielddensitytestsconducted
UpdatedStatusofTechnicalQueryincludingsummary
SummarystatusofCOMPANY/InternalAuditsandcorrectiveactionrequests
NonConformanceStatus
OngoingCorrectiveandPreventiveActions
WeldJointStatus(Ifapplicable)
StatusofWaivers
Customersatisfactionsurveydetails
Commissioningdetailsforthesystem(Asapplicable)
Instrumentcalibrationrecords
Summaryofmeetingsandoutstandingissuesdetails
Punchliststatus(Asapplicable)
Detailsoftrainingconducted
Anyotherissues

Generally these records are filed in sequence so as to make the final hand over a convenient
exercise.ThehandoverdossieriscompiledbasedontheMasterIndex(tobesubmittedlaterand
willbeagreedwithCOMPANY)asrequired&approvedbytheCOMPANY.

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

13of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

5.

MANAGEMENTRESPONSIBILITY
CONTRACTORs Management is committed to implement an effective quality management
system on site. Communication of this commitment will be done by periodic reminders of the
needandimportancetomeetingCOMPANYandregulatoryrequirements.
CONTRACTOR will also ensure regular interactions with COMPANY and comply with
specificationrequirementsandapproveddrawings.Commitmentsmadeduringmeetingswillbe
implemented.
CONTRACTOR quality policy has already been detailed in section 3 and is the basis of
CONTRACTORsQualityManagementSystem.Specificprojectobjectiveshavebeenindicatedin
section3.2.Thesewillbeverifiedduringinspectionsandaudits.

5.1

Responsibility,AuthorityandCommunication
Theprojectwillbemanagedwithadequateresourcesonsiteforexecutingcontractrequirements.
The siteorganizationis detailedby theProjectOrganizationChart, copyofProject Organization
Chartcanbefoundinattachmentsforreference.Updatedorganizationchartmaybefoundatsite
andismaintainedcurrentbytheProjectManager.UpdateswillbesubmittedtoCOMPANY.
CONTRACTOR site team will be fully complemented by the CONTRACTORs corporate Head
OfficesupportintermsofEngineeringdrawings,Procurement&Expediting,QualityAssurance,
HSEManagementandcontractadministration.
Thekeypersonnelreporting&interactionisshownontheorganizationchart.Theresponsibilities
ofthekeypersonnelcanbefoundinattachmentstothisplan.Theformalpointofcontactwillbe
the Project Manager. The Project Manager reports directly to the Division Manager / Chief
Operations Manager, who represents Sr. Management of CONTRACTOR and is, authorized to
dealwithtechnocommercialissuesoftheproject.
TheQualityManagertogetherwithhisSiteQA/QCManagerisresponsibleforallqualityissues.
The quality personnel and the HSE personnel on site are independent and haveaccess to senior
managementforallissuesonqualityandsafety.

5.2

InternalCommunication
CONTRACTORwillensurethatallinternalcommunicationsareeffectiveeitherverbalorwritten
format (memos). Copies of Company / internal correspondence will be copied to relevant
personnel.Sitemeetingsforcoordinationandprogresswillbeheldinternally.
Priortothecommencementofmajorworkactivities,aninitialqualitysysteminductiontraining
session will be conducted by the Site QA/QC Manager. This training induction will include
persons who will conduct or be involved with a quality function. The training will include the
proper use of this Project Quality Plan, the use of the project specific procedures, the
implementation of the inspection and test plans and maintenance of quality records. Routine
RefreshertrainingwillbedoneonthejobbytheQA/QCEngineer.
Project related scope of works and highlights will be addressed by Division Manager and the
ContractorsProjectManager.

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

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The Corporate Quality Manager and the Site QA/QC Manager are organizationally independent
andassuchhavethenecessaryfreedomandauthoritytocarryouttheQualityRelatedActivities/
dutiesrequiredforthesuccessfulexecutionoftheproject.

5.3

ManagementReview
Formal Management Reviews of the overall CONTRACTORs Quality System are done at least
twice a year to ensure continuing suitability and effectiveness in satisfying the requirements of
contracts and the ISO 9001 standard. Statistics for the captioned Project for the applicable areas
willalsobeconsideredforoverallCONTRACTOR`sManagementReviewThisreviewbySenior
ManagementconsiderstheresultsoftheinternalqualityandHSEaudits,theCOMPANYaudits,
Nonconformancesandthecorrective/preventiveandimprovementactions,trainings,customer
satisfactionsurveyresponse/feedback,customercomplaintsandHSEstatisticsfortheProjects.
Evaluationsduringthesereviewsformthebasisofanychangesintheprojectqualitysystem.This
managementreviewwillberecordedeitherasareportorasminutesandcirculated/maintained
bytheQualityManager.Allrecommendationsandactionpointsarisingoutofthisreviewwillbe
acteduponwithinagreedtimes.
The review participants will include the CONTRACTORs Senior Management, Division
ManagersandCorporateQualityandHSEManagersasrequired.

TargetEngineeringConstructionCo.

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CONTRACTOR:

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6.

RESOURCEMANAGEMENT

6.1

ProvisionofResources
CONTRACTORwillensurethatallresourcesrequiredforthesuccessfulexecutionareprovided
within time. These resources include manpower, equipments, site facilities, computers, lifting
toolsandtackles,storagespace,personalprotectiveequipment,instruments,andmachinery.
Details of these as made in technical submissions during tender / and those committed by
programme / and required to successfully complete the project will be mobilized to site in
accordance with the programme requirements. All necessary resources for implementing the
quality management system on site will be provided for Sufficient personnel, document
controlleranddocumentcontrolsystemsincludingtrainedauditors.

6.2

HumanResources

6.2.1

General
CONTRACTOR will ensure that only competent personnel with sufficient qualifications /
experience and / or training will be utilized on the project site. CONTRACTOR believes that all
proposedkeypersonnel/seniorpositionsarecompetenttoleadthisprojectandgenerallycomply
withtherequirementsofCOMPANY.WenoteandunderstandCOMPANYrighttointerviewand
approvethesekeypersonnelbeforeutilizationonsite.

6.2.2

AwarenessandTraining
Regulartrainingsessionsfollowingtheinitialinductiontrainingwillbeconductedonsitetokeep
and update the personnel, contract and technical requirements. Training needs on site will be
identifiedbytheSiteEngineer/SiteQA/QCManager/LeadHSEEngineer.HSEtrainingwillbe
conductedinaccordancewith theHSE Training Matrix attachedwith HSE Plan T2368PSP501.
Necessarytrainingforanyspecializedactivityshallbeprovidedtopersonnelasapplicable.Any
othertrainingforspecialistoperationsonsitewillbeprovided.

6.3

Infrastructure
All equipment deployed on site will be fit for use on site. Authority requirements / Legal
requirements and COMPANY requirements for vehicles, lifting equipment and tackles will be
compliedwith.

6.4

WorkEnvironment
Proper infrastructure, Safety Tools and Tackles, necessary rest / ablution facilities and other
requirement to provide a safe conducive work environment will be provided. This will help to
ensureprovisionofconstructionservicesinconformitywithCOMPANYrequirements.Necessary
safetyproceduresandrelevantcontractrequirementswillbepostedatpertinentlocations.
All COMPANY and CONTRACTORs Corporate Safety requirements will be proactively
implemented onsite to ensure safe working environment and to ensure project is successfully
executedwithoutfatalities,losttimeaccidentsandlosttimeincidents.

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

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7.

PRODUCTREALIZATION

7.1

PlanningofProductRealization
Theprojectwillbeexecutedstrictlyinaccordancewiththecontractspecificationsanddrawings,
approvedproceduresandprogrammes.CONTRACTORsPlanningPackage/Programmewillbe
submitted separately. COMPANY applicable reporting formats will be utilized. Only approved
materialswillbeutilizedintheproject.SubcontractorsasapprovedbyCOMPANYwillbeutilized
onsite.
ThewholeprocessofProject/Constructionoperationscanbesplitas:

Contract review which is done at tender stage and again will be done immediately after
award

DesignControldetailengineeringandshopdrawingswillbesubmittedtoCOMPANYfor
approval,e.g.workingdrawingsandshopdrawings

PurchasingControluseofapprovedmaterialsandsubcontractorsandstorecontrol.
Inspection and Testing including receiving inspection, in process inspections and testing,
inspectionsatvendorpremises,testingandcommissioning

Handover
MorespecificallytheQA/QCactivitieswillbegovernedtoensurethefollowing:

IncorporationofCOMPANYrequirementsduringCONTRACTORsdetailedengineering(see
Para7.3.1to7.3.7).

Ensuring quality of material / equipment by reviewing materials data sheets, FAT for
equipmentsandsecuringpreapprovalandreceivinginspection.

Ensuring quality of installation by checks during and after installation. Refer list of Method
StatementandInspectionTestPlaninattachment9.3.

Finally closing out of all snags / nonconformances raised by COMPANY or internal by


CONTRACTOR.
All the above processes forming the Project / Construction operations are covered by corporate
procedures and / or project specific procedures (See attachment 9.3: Document Submission
Schedule). Records required to demonstrate compliance are indicated in each of the procedures,
whichwillbeverifiedduringinternalaudits.
Method Statements for critical activities will be submitted to ensure planning of the detailed
constructionactivitiesincludingspecificationrequirements,equipment,andpossiblehazardsand
controlmeasureswhichneedtobeinplaceforasafeoperation.

7.2

CustomerRelatedProcesses
CONTRACTOR will review the contractual requirements in detail at the time of tender, post
tender negotiations and on award of contract. All addenda and bulletins issued during tender

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

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period, post tender clarifications and other queries are all will be retained as contractual
documents.
Where requirements are not clear, the COMPANY will be contacted and clarifications will be
soughtusingtheTechnicalQueryformat,see7.2.1below.Recordsarekeptofallreviewsandany
exchanges of correspondence on contractual requirements and are filed as evidence of contract
review.ExampleMinutesofMeeting
The post award contract review will be done in CONTRACTORs Head Office and will be
attended by the CONTRACTORs Division Manager, the Quality Manager and the Project
Managerand/orhisdeputy.

7.2.1

ClarificationsonSite
Anyclarificationsondrawings,scopeofworks,contractualrequirementsareassessedbymeansof
aTechnicalQuery.AllTechnicalqueriesaretreatedascontractualdocumentsandwillformpart
of the final hand over documentation. COMPANY responses will be copied to relevant
departments/personnel.

7.2.2

Variations/SiteMeasurements
TheVariationProcedureaswillbeagreedbyCOMPANY.Allinstructionsconstitutingvariations
willbeproperlydocumentedandprocessed.

7.3

DesignandDevelopment

7.3.1.1

The design works as applicable for the Project will be undertaken by CONTRACTORor by any
COMPANY approved engineering design subcontractor. Coordination meetings and site visits
willbeconductedtoknowandunderstandCOMPANYrequirementsindepthanddetail,which
willbeincorporatedindesign.

7.3.1.2

NecessarymeetingswillbeconductedwithCOMPANY,andrelevantpartners(ifany)toagreeon
thereviewstages,deliverablesandsubmissionschedule.Responsibilitiesofeachofthemembers
ofthedesignteamwillbeestablished.Ingeneraltheseresponsibilitiesaresummarizedbelow:
No. Member

COMPANY

CONTRACTOR
SubContractor

TargetEngineeringConstructionCo.

Responsibilities
ApprovalofDeliverables,DesignComputations&
RespondingtoClarifications
/ CompileDesignDeliverables
Reviewforcompletenessalldesigndocuments
Reviewforcontractualcompliance
SubmitdocumentstoCOMPANYforapproval
Participate as applicable in Design Review / Verification / Validation
Meetings
Submitdesignengineeringprocedure
SubmitListofdeliverables
SubmitDesignComputations
SubmitDesignDocumentsSpecificationsandDrawings
SubmitDesignEngineeringFormats

COMPANY:

CONTRACTOR:

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7.3.1.5

TheDesignProcesswillbeauditedbytheContractorasindicatedintheInternalAuditSchedule,
i.e.Attachment4:ProjectQualityAuditSchedule

7.3.1.6

DesignManagementStrategy
COMPANY has in contract document specified scope of works including general requirements
andspecificdesignandperformancecriteriaforvariousportionsofthework.
Contractorwillinputrequirementwithotherinformationfromsite,proprietaryinformationand
specificationsandapplyapplicable/relevantcodesandstandardstocompleteadetaileddesign
which will be delivered in the form of drawings and specifications including computations
whereverrequired.
Detaileddesignwillbecarriedoutasperapplicablecodesandstandards,especiallyconsidering
ease of construction, availability of materials locally, ease of maintenance, economics, reliability
andsustainability.
Regularmeetingsareenvisagedwheredesignreviewandtechnicaldiscussionswillbecarriedout
/informationexchangedtoensurethedesignprogrammedisexecutedinaccordancewithagreed
milestonesfordeliverables.
Alldesigndocumentswillbechecked/reviewedbyauthorizedpersonnelwithintheContractor
organizationandsubmittedforapprovalbyCOMPANY.Alldesignchangeswillberecordedand
allnecessaryrecords/changes/instructionswillbemaintained.Designwillbevalidatedagainst
userrequirementsbymeansoftestsandcommissioning/handover.

7.3.2

DesignandDevelopmentInputs

7.3.2.1

Thedesigninputsforthisprojectcouldbegroupedasunder:
a) ConceptdrawingsasreceivedfromCOMPANY
b) ContractSpecifications
c)

ContractAgreement/ContractConditionsGeneralandParticular

d) Proprietaryinformationofotherrelevantservices,protectionofexistingfacilities
e) ExitingSoilConditions,LoadInformation
f)

Authority/COMPANYRequirements

g) ChangesrequestedbyCOMPANY
7.3.2.2

The above design inputs shall be reviewed for adequacy and any unclear, ambiguity will be
clarifiedwithCOMPANY.

7.3.3

DesignandDevelopmentOutputs

7.3.3.1

Design Outputs will bein the form of the drawings, sketches, details, design computations, and
specifications.Basicallyalistofdeliverableswillbeagreedwhichwillbethebasisforcomparing
theprogressofdesignworks.

7.3.3.2

Necessary formats agreed with COMPANY and the output documents will be submitted to the
COMPANYforapproval.

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

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7.3.3.3

Contractor will ensure that the design output documents will satisfy the input requirements,
provide adequate specifications for purchasing, installation and servicing, provide acceptance
criteriaandspecifysafetyrequirementsasappropriate.

7.3.4

DesignandDevelopmentReview

7.3.4.1

Reviews may take the form of meetings, or submittals and all design review meetings will be
recorded. It is understood that design activities / process status will be discussed during the
weekly/monthlyprogressmeetings.

7.3.4.2

Review will also identify any bottlenecks in the design process, identify solutions and will also
evaluatetheabilityofthedesignprocesstomeetrequirements.

7.3.5

DesignandDevelopmentVerification

7.3.5.1

DesignVerificationwilltaketheformofapprovalsfromtheCOMPANYandanymeetingsheld
forthepurposeasin7.3.4above.

7.3.5.2

Methodsusedforverificationinclude1)performingalternativecalculations,2)reviewofdesign
outputdocumentsasdiscussedin7.3.3and3)comparingdesignspecificationwithsimilarproven
designspecification.

7.3.5.3

All design verification documents will be recorded / maintained, including results for any tests
anddemonstrations.

7.3.5.4

Resultsofanyverificationthatnecessitateschangesinotheralreadyreviewed/approved/issued
documents will be highlighted and subject documents will be reissued / resubmitted for
COMPANYapproval.

7.3.6

DesignandDevelopmentValidation

7.3.6.1

DesignValidationverifiesthatusersneedsaremet.Thiswillbeachievedbyensuringcompleted
works are checked, tested, commissioned and COMPANY user departments / authorities have
acceptedtheworks.

7.3.6.2

For the nature of the construction industry the design validation documents will be final
inspection reports, snag lists if any, testing and commissioning reports; and the provisional and
finalacceptancecertificates.

7.3.7

DesignChanges

7.3.7.1

All design changes necessitated either as a result of design review, verification, validation,
COMPANY instructions, changes in law / regulations, etc will be recorded. Affected documents
willbemodifiedappropriatelyanddocumented,reviewedandapprovedinaccordancewith7.3.1
7.3.6.Alldesignchangeswillberecordedandmaintained.

7.4

PurchasingandSubcontracting
MaterialsandanysubcontractorstobeusedintheworksshallbefirstsubmittedforCOMPANY
approval. Consideration will be given on quality, price, delivery, reliability and service. Criteria
for selection of subcontractors and suppliers / vendors besides complying with Specifications,
legal/localauthorityregistrationsareorganizationalstructure,priorexperience,QualityandHSE

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

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systems,pastperformance,previousexperiencewithCOMPANY,currentworkloadandadequate
experience/experienceintheparticularserviceshallbeconsideredandcompliedwith.Contractor
will endeavor to procure local material considering the above criteria and the extent of
availability. Where there are proprietary items and the above criteria cannot be adhered to,
COMPANYwouldbeplacedontheactualpicturewithdetailsduringsubmissionforapprovals.
CriticalmilestonesonprocurementofLongLeadItemsandnecessaryfollowupwillbedoneto
meet the milestone deadlines. Material Approval & Delivery will be tracked and reported in
progressreports.Materialispurchasedonlyfromtheapprovedsources.Materialrequisitionsare
sentfromsite,detailingtherequirements.
Allmaterialstobepermanentlyincorporatedintotheprojectwillbesubjectedtoreceivingchecks
SiteQA/QCManager/ProjectManager/SiteEngineerandStorekeeper.See8.2.7

All subcontractors used in the project are subjected to the same project quality assurance
requirements as applicable to Contractor. Subcontract agreements are made on a backtoback
basis,thusmakingallsubcontractorsboundtothemaincontractrequirements.

7.5

ProductionandServiceProvision
CONTRACTOR understands the critical operations involved during the construction works. As
such, coordination, use of dated and approved drawings, and strict compliance to safety
requirements and approved method statement will be ensured. The Work Permit System for the
individualareas (as applicable) and will be complied with. Reference, Project HSE Plan: T2368
PSP501.

7.5.1A ControlofProductionandService
The construction activities shall be controlled by the use of this Quality Plan, HSE Plan, Master
ConstructionSchedule/Program,theMobilizationPlan,InspectionandTestPlans,ProjectSpecific
Procedures / Method Statements, Check Sheets together with the contract drawings and
specifications.
Familiarityandknowledgeofcontractspecifications/drawingsandstrictadherencetogetherwith
the regular interaction / monitoring / inprocess inspections will ensure that work is executed to
contractrequirements.
The CONTRACTORs Project Manager together with his site team will ensure that the work is
executed in line with the relevant procedures / method statements, suitable equipment are used
and the work is monitored at various stages as required by specifications and identified in the
Inspection&TestPlansandrelevantprocedures.
Inspection will be done using calibrated instruments at predefined inspection times as per the
InspectionandTestPlans.
Contract Requirements on planning and construction management will be as agreed in contract.
WorkProgressismonitoredonadaily/weeklybasisandprogressreportingisdoneaspercontract
requirements. Suitable actions are taken to accelerate progress to take care of slippages. Where
required,thescheduleswillbemodifiedasagreedwiththeCOMPANY.

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

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7.5.1B ServiceProvision
CONTRACTOR will provide Servicing / Maintenance as agreed in the contract. The mandatory
maintenance period after receipt of provisional acceptance (and before Final Acceptance) is an
example of servicing. All subcontract arrangements for executing works reflect the maintenance
clause so as to ensure servicing / product warranty is guaranteed for the COMPANY. Records of
thecorrespondencewithrelevantsubcontractorsduringthisstagearemaintainedandretainedin
theCONTRACTORsHeadOffice.
All Operational and Maintenance Manuals and Spare Parts List, Spares and Special Tools as
required like for the electrical / electro mechanical equipments installed will be submitted to
COMPANY for approval sufficiently in advance of completion and hand over stage. COMPANY
comments will be incorporated and all submissions will be done accordingly. Training of
COMPANY Personnel shall be provided as per contract requirements as may be required and as
applicable.

7.5.2

ValidationofProcess
Specialized / critical work activities will be covered by procedures / method statements duly
approved by COMPANY and work will be done accordingly. Project Specific Procedures will be
developedforworkactivitywhereabsencewouldaffectqualityofwork.Thiswillbecoordinated
withtheCOMPANY.Specialprocesswillbevalidatedforensuringdesiredoutcomepriortouse.
List/examplesofsuchprocesseswiththeircontrolplansareindicatedbelow:

7.5.3

Sr.No.

Process

ControlPlans

1.0

MockupSamples

Preparation mockup samples as per


CONTRACTORs Planning Package /
Programme and subsequent approval of
COMPANY.

2.0

ConcreteMixDesignTrial

Mix calculations, review of previous


performance / data, ingredient tests, mix
designtrialandrequiredtestingpriortouse.

3.0

Material testing / results Material testing, submission of previous test


duringMaterialApproval
results / conformity certificate during material
approval.

4.0

Testing&PreCommissioning

Integrity of process equipments thru shop


pressure testing, piping thru field pressure
testing and rotary equipments thru test runs
during construction phase and pre
commissioning.

ProductIdentificationandTraceability
Theproductinthiscasethebuildingsandotherstructures,etc.arevisuallyidentifiableastothe
status of work and the numbering as indicatedin the drawings. COMPANY specified system of
numberingtheindividualbuildingandotherstructureswillbefollowed.

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

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Incoming materials are correctly identified and stored. Most of the construction materials are
identifiablebymeansoflabelsandpackagingbythemanufacturer/supplier.Wherenotavailable,
materialswillbesuitablyidentifiedbyusingcoloredmarkersandortags.Allmaterialscomingout
ofstoreshallbeeithertraceablebymarking/labels,storerecords,testcertificate,etc.
CONTRACTOR also understands the confidentiality of drawings and the property contained
thereinandwillonlyexchangeinformationasnecessaryforexecutionoftheproject.

7.5.4

CustomerProperty
There are no free issue materials issued by COMPANY for this project, if any then it will be
properly identified, checked, stored and handled in full compliance to requirements. These items
will be checked for correctness before accepting to be used on site. Any missing items will be
indicated to COMPANY. Any surplus material at the end of construction will be returned to
COMPANY. The surplus material shall be stored in a separate area pending a decision on their
disposal.
Materialobtainedfromdismantling/demolition(asapplicable)willbeconsideredasCOMPANY
property and will be returned / disposed off as per COMPANY instructions and contract
agreement.
CarewillbetakenofCOMPANYpropertybycomplyingwithallsafetyandsecurityrequirements.
CONTRACTOR also understands the confidentiality of drawings and the property contained
thereinandwillonlyexchangeinformationasnecessaryforexecutionoftheproject.

7.5.5

PreservationofProduct
Suitable actions are initiated on site to ensure material to be used in the project are handled and
stored in accordance with manufacturers instructions / good engineering practice, so as to avoid
damage to materials. Any other specific contract requirements on storage and handling are
followed.
Materials received on site for permanent incorporation on the sites are subject to Receiving
Inspection by QA/QC Engineer / Site Engineer and Storekeeper. Presence of COMPANY
Representative will be as per contract requirements and as indicated in the ITPs. Acceptable
materials are listed on the Site Receipts and logged in to the database. Store data is continuously
updatedonreceiptandissuetosite.Inventorywillbedoneonasixmonthlybasisfortheproject.
Handling / Storage will be done as recommended by Manufacturers / Suppliers or as per good
engineeringpracticessoastoavoidandminimizedamagetomaterial.RelevantMSDSMaterial
Safety Data Sheet will be maintained and specified storage requirements will be complied with.
Necessary preservation activities will be done, such as storage under controlled conditions of
temperatureforsensitivematerialsandshaded/ventilatedareasforvolatilematerials.
Deliveriestositesofconstructionmaterialslikessteelstructures,pipes,etc.areunloadedascloseto
thepointofuseaspossible.Thisisdonetopreventdamageandavoiddoublehandling.

7.6

ControlofMonitoringandMeasuringDevices
Allinstruments/equipmentaffectingquality(surveyingequipment)andtobeusedonsitewillbe
listedandidentifiedwithuniqueCONTRACTORidentificationnumber.TheCalibrationStatusis

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

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identifiedbyavailabilityofcalibrationcertificates.Calibrationisdoneonceayearorexpirydatesas
indicated in calibration certificate or earlier if an error is reported. However calibration checks /
accuracy checks will be done before actual measurement of any characteristic. Any instrument
showingerrorswillbesentbacktoCONTRACTORsHOforcalibration.Anymeasurementsdone
withsuchinstrumentswillbevalidatedonceagainusingcalibratedinstrument.
Theinstrumentsandmeasuringequipmentsarestoredinsuchawayastoavoiddamageandalter
the calibrated status. Users of all instruments and equipment are responsible to check that the
instrumentstheyareusingarecalibratedandaccurate.InitialChecksaregenerallydonetoensure
accuracy. Instruments / Equipment used by Subcontractors on site will also be subjected to the
samecontrol.
Copies of the Calibration Certificates will be available on site; Originals are filed with the
CONTRACTORsHOQADepartment.

TargetEngineeringConstructionCo.

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CONTRACTOR:

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8.

MEASUREMENT,ANALYSISANDIMPROVEMENT

8.1

General
CONTRACTORwillplanandimplementthemonitoring,measurement,analysisandimprovement
processes to demonstrate conformity with the contract requirements, process performance
objectives, conformity of the planned quality management system, and for the continuous
improvementofthequalitymanagementsystem.
Themonitoring,measurement,andtheanalysisareindicatedbelow

Customer Satisfaction use of the Customer Satisfaction Survey Questionnaire twice during
theprojectduration.

InternalAudittocheckcomplianceandeffectivenessofthequalitymanagementsystemand
processes

MonitoringandMeasurementoftheProcesses(CONTRACTORsCompanylevel)
MonitoringandMeasurementoftheProduct(InspectionandTesting)useofInspectionand
TestPlans

ControlofNonConformancesandNonconformingproduct
Analysisofdata
Whiletheimprovementprocessesinclude

CorrectiveAction
PreventiveAction
ContinualImprovement
Alltheaboveprocessesaredescribedingreaterdetailbelow.

8.2

MonitoringandMeasurement

8.2.1

CustomerSatisfaction
CONTRACTORwillseekCOMPANYresponseontheperformanceandsatisfactionsachievedand
checkwhetherrequirements/expectationshavebeensatisfied.Aquestionnairewillbecirculated,
andCOMPANYresponsewillbeanalyzedandweakareasindicatedwillbehighlightedtosenior
management and site management. Necessary actions will be taken to improve upon the weak
areas indicated. Customer satisfaction survey (frequency) will be conducted at least two in the
project, one at the mid of project and one just before handover. Customer satisfaction survey
questionnaireisattached.(Ref.Attachment9.6.7)

8.2.2

InternalAudit
AsapartofthecontinuousmonitoringoftheeffectivenessoftheQualitySystem,periodicinternal
auditswillbecarriedoutbytrainedinternalauditorsfromCONTRACTOR.TheCOMPANYwill
be notified 14 days prior to the audit for participation. The findings will be reported to the

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

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CONTRACTOR Senior Management and all improvement actions and follow up will be done by
theCONTRACTORsProjectManager.(Ref.Attachment9.4:ProjectQualityAuditSchedule).

8.2.3

MonitoringandMeasurementofProcesses
Effectivenessofprocesseswillbecheckedagainstthepreplannedperformanceobjectivessetforthe
processesduringinternalaudits.Theperformanceobjectivesforprocesseshavebeendocumented
on corporate level and achievement or otherwise will be used to check effectiveness of the
processes.

8.2.4

MonitoringandMeasurementofProduct(Inspection&Testing)
The inspection and testing activities are conducted as indicated in the Inspection and Test Plan
(ITP) (ref. list of ITP attachment: 9.3). Necessary coordination will be done with COMPANY
representative.
TheMaterials/Equipmentswhicharerequiredtobeinspectedatmanufacturerpointoforiginwill
beinspected/witnessedbyqualifiedpersonnelorbytheapprovedthirdpartyinspectorsasagreed
and required by the contract. Sufficient notice time will be given to COMPANY in writing for
inspection/testingwitnessofreferencematerials/equipmentatsource.

8.2.5

SiteLaboratory/NDTTesting
An independent Third Party Testing Laboratory will be established on site and specialized NDT
subcontractorwillbeutilized.TheproposedIndependentTestingLaboratory,NDTagencyandits
personnelwillbeasapprovedbyCOMPANY.SoilandConcretetestswillbecarriedoutinthesite
laboratory while other tests as required will be conducted off site in approved laboratories /
agenciesvisviseconomicsandtheavailabilityoftestingequipment.
The QA/QC Engineer together with Project Manager and Construction Manager will ensure
necessary coordination with the Independent Testing Laboratory. They will ensure adequate
quantities of representative samples of materials (as applicable) are secured and delivered other
materials required controls are provided and notify laboratory sufficiently in advance of
operations.

8.2.6

FieldInspectionCoordinationProcedure

8.2.6.1InspectionActivitiesandAttendance
CONTRACTOR will provide Project Specific Procedure (PSP) / Quality Control Procedure (QCP)
andsetofInspectionandTestPlans(ITP),togetherwithChecksheetsforrecording/conductingthe
inspection.EachoftheseITPindicatethevariousinspectionandtestingactivityforagivenactivity
/installation,therelevantspecification/acceptancecriteriaandtheQualityChecksheet(verifying
document) required for the inspection documentation. The Inspection and Test Plans specify a
symbolforeachcontrol/inspectionrequiredlevelandthepartiesinvolved.
TheSiteQA/QCManagerwillraisetheRFIforallHOLD/WITNESSactivities.Additionallyitis
understoodthattheCOMPANYhavetherighttowitnessatanymomenttheongoingconstruction
activities,aspercontractagreement.

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

26of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

8.2.6.2 DefinitionofSymbols

H=HoldPoint
CONTRACTOR is obliged to perform the inspection / test and to verify that the results are
acceptableaccordingtorequiredspecifications,therelevantinspection/testreport/qualitycontrol
Check Sheet will be signed off. Further works cannot be processed until the hold point stage is
executedandclearancereceivedfromCOMPANY(see8.2.6.3).
COMPANYisobligedtowitnessonrequestbyRFI,theinspection/testthatwillbeperformedby
othersandtoascertainthattheinspection/testiscorrectlyexecutedandtheresultsareacceptable
according to contractual specifications, relevant inspection / test report / quality control form /
checksheettobesignedoff.

W=WitnessPoint
COMPANY is requested in writing but not obliged to witness the inspection / test that will be
performed by others; in case of attendance, the party will be sign the relevant inspection / test
report/QCformiftheresultsareacceptable.

R=RecordReview/ReviewPoint
The COMPANY is requested by Contractor to review documents issued such as inspection
reports,millcertificates,etc.

S=Surveillance
COMPANY may perform daily random inspections, monitoring the relevant results, on
constructionactivities/processesasindicatedinthedescriptionofitemtobeinspected.

I=Inspection
DailyInspectionsbyContractorsQA/QCEngineerasworkprogresses.

A=Approval
Thepartyinvolvedisrequestedtogiveapprovalontherelevantitem.
All the controls and tests that involve COMPANY are intended to be performed jointly with the
CONTRACTORQA/QCEngineer.Thetest/inspectionreportwillbeissuedbytheCONTRACTOR
whichwillbereviewed/approvedbytheCOMPANYasapplicable.

8.2.6.3 RequestforInspectionandTesting(RFI)
Onlythoseactivitiesrelatedtoanyinspection/test/reportandclassifiedasHold(H)/Witness(W)
willbecarriedoutthroughthreeessentialstepswhichare
Callforinspection
Inspection
ResultofInspection(TestReport/QCChecksheet)

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

27of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

CallingforinspectionwillbedonebytheuseofRFIRequestforInspectionandTesting,which
is a written request for approval of work activities that classified as HOLD and / or WITNESS
pointsintheInspectionandTestPlan.ThesearesubmittedtotheCONTRACTOR,interactionwith
COMPANY(ifrequired)forrelatedinspectionwillbecoordinatedbytheCONTRACTOR.
Surveillance inspections of ongoing supporting activities like surveying, excavations, will not be
coveredbyanRFI.TheseactivitiesareindicatedintheDailySiteReport/DailyScheduleofWorks.
InspectionandWorkactivitieswillnotproceedfurtherforHOLDpointinspection,eveniffailto
attend due to any reason, unless COMPANY have allowed to proceed. Rescheduling is expected
within 24 hours so as not have a schedule impact. However for all WITNESS point inspections,
work activities will not be stopped even if the COMPANY fails to attend witness inspections for
anyreasons.
AllRFIs will be numberedas T2368C001,T2368M001, etc.indicating the discipline and
sequentialserialnumbers.NoticetimewillbegivenincompliancewithQualityRequirementsand
aswillbemutuallyagreedonsite.
Following inspection, the result of the inspection will be recorded on the related Quality Control
checksheet,whicheventuallybecomestheQCinspectionreport. TheQCreports/checksheetcan
bereplacedbyLaboratoryReports/TestCertificatesforagivenactivity.TheQCchecksheetswill
besuitablycrossreferredwithRFInumberandthelocationofstructure/activitybeeninspected.
ItisexpectedthattheRFIwillbereturnedtotheCONTRACTORwithsummaryresultsmarkedfor
the various inspection activities requested. Where the result of inspection is not satisfactory, and
positiveresultshavenotbeenachieved,afreshRFIwillbeputinafterrectification.
The Site QA/QC Manager will log all RFIs, and maintain the status of RFIs and report in the
WeeklyQualityReport.

8.2.7

ReceivingInspection
All construction material (to be permanently incorporated in the project), received on site will be
subjected to receiving checks on site by the QA/QC Engineer / Site Engineer and Storekeeper to
ensure these are as approved and specified. Such receiving checks will be recorded on the Site
Receipt Notes. Expiration dates, identification, physical compliance, traceability and review of
certificatesofconformity/millcertificatesaretheparametersthatwillbechecked.Whererequired
andasindicatedintheITP,theCOMPANYwillbenotifiedforreceivinginspectionthosethatare
classifiedasHOLD/WITNESSpointsintheInspectionandTestPlans.

8.2.8

InProcessInspection&Testing
ForallHold&WitnessPointsidentifiedontheITPCOMPANYColumn,theRequestforTesting
&InspectionSystemisfollowed.SeedescriptionunderFieldInspection&CoordinationProcedure
8.2.6above.NecessarycoordinationwiththeTestingLaboratorywillbeensured.

8.2.9

FinalInspection&Testing
TheCONTRACTORsProjectManageralongwithSiteQA/QCManager/SiteEngineerwillensure
all final inspection and testing are carried out as outlined in the Inspection and Test Plans. The

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

28of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

PunchListsofalloutstandingworkswhicharetoberectified,providedbyCOMPANYwillbe
attendedtoandclosedoutwithinagreedtimetablewithCOMPANY.
Aftercompletionofallfunctionalchecksoneachelementofwork/equipment,precommissioning
checkswillbedonetoensurecomplianceandproperfunctioningofallsystems.FinalTestingand
commissioning (as applicable) will then be done as per agreed time / schedule with witnessing
fromCOMPANYaspermutuallyagreedandapprovedprocedure.

8.3

ControlofNonConformingProduct
The CONTRACTOR ensures that any nonconformance or nonconformity is controlled, acted
uponanddocumentedasnecessaryandresolved.AllCONTRACTORsemployeesareencouraged
tohighlightanynonconformingactivityorproducttohisimmediateSupervisor.
Nonconformance might be identified and initiated by the COMPANY and / or CONTRACTOR
during
a)
b)
c)
d)
e)

Material/equipmentinspectionatvendor/supplierpremisesormaterialreceivinginspection
Siteworksinspectionordaily/routinesurveillance&testing/commissioning
QualityAuditbyCOMPANY
InternalQualityAuditbyCONTRACTORand
ExternalThirdPartyQualityAudit(asmaybeapplicable)

Depending upon the nature of non conformance, any nonconforming work identified on site
(eitherparty)isrectifiedasperagreedcorrectiveaction.Actionsinclude:
A. Repair/reworktodrawings&specifications.
B. Rejectifnonconformingproductisbeyondrepair.
C. Acceptasiswhenfurtherrectificationmayresultinseriousfunctionalproblems.

a)NonConformancerelatedtoMaterial/Equipment

Material/equipmentnonconformancefoundduringtheinspectionatvendor/supplierpremises
are not delivered to site until the corrections / corrective actions as agreed are completed and
verified.
Material / equipment nonconformance found during the incoming material receiving inspection
stage are kept isolated from use or in quarantined area, labeling the item if necessary. The
concernedSupplierorthePurchasingdepartmentisthenintimatedtoresolvethenonconformance
and propose necessary corrections / corrective actions. For major materials these corrections /
corrective actions shall be discussed and agreed with COMPANY. Generally immediate
replacements/rectifications,resolutionsareprovided.
Nonconformingmaterialsarenotused/incorporatedtheprojectsite,unlessallowed/agreedwith
andapprovedbytheCOMPANYwithfulltraceabilityforapositiverecallifneeded.

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

29of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

b) NonConformance identified during site works inspection or daily / routine


surveillanceandduringTestingandCommissioning

NonConformanceissuedbyCONTRACTOR:

Once the corrective and preventive actions are agreed and coordinated with CONTRACTORs
Project Manager / the Site QA/QC Manager, they will be implemented at site. Corrective actions
shallbecompletedsoonestbutnotlaterthanfourweeksunlessotherwisejustified.Assoonasthe
agreedcorrectiveandpreventiveactionsarecompletedandverified,theNonconformancewillbe
closed.

NonConformanceissuedByCOMPANY:
NonconformancereportmaybereceivedfromtheCOMPANYasaresultofanauditorduetonon
conformancedetectedduringsiteworksinspectionordaily/routinesurveillanceorduringTesting
andCommissioning.AfterreceivingaNonConformanceReport(NCR),CONTRACTORsProject
Manager together with Site QA/QC Manager will review the Non Conformance, discuss with
COMPANYand agreeon the immediatecorrectiveaction to rectify the Non Conformanceand a
preventiveactiontopreventrecurrence.
CONTRACTORwillwritetheCorrective/PreventiveActionontheNCRandmeettheCOMPANY
andforwardacopyoftheNCRwithproposedcorrectiveandpreventiveactions.
On review and approval by COMPANY, the corrective actions will be completed and offered for
reinspectionandthenclosedasapplicable.ThenonconformingworkshallbeputonHOLDuntil
thecorrectiveactionisacceptedbytheCOMPANY.
Records of rectification necessary to close out a Non Conformance are kept. Actions taken are
recorded on the Non Conformance Report. After disposition of NCR, the COMPANY will be
requestedtoverifythesame.
AllNCRsshallberegisteredintheNCRLog/Register.

cde)NonConformanceidentifiedduringQualityAudit
NonconformanceidentifiedduringInternal,SecondPartyandExternalThirdPartyQualityAudits
will be reviewed and appropriate corrective / preventive actions will be proposed. Once the
corrective / preventive actions are agreed by the Auditor, these actions will be implemented and
Auditors will be requested to close the NCRs after submission of appropriate evidence of
completion.

8.4

AnalysisofData

8.4.1

MonthlyQualityReport
TheQA/QCEngineerincoordinationwiththeDocumentControllerwillprepareandsubmitona
monthlybasisareporttotheCONTRACTORCorporateOffice,indicatingissuesdetailedbelow.If
requiredthesamereport areanyother formatprovidedby COMPANY willalso besubmitted to
COMPANY.

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

30of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

Cutoffdateforthemonthlyreportwillfollowthesameasprogressreportingasagreedwiththe
COMPANY.
Followingissueswillbecoveredinthemonthlyreportasaminimum.
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)
q)
r)
s)
t)
u)
v)
w)

8.4.2

ProjectProgress
QA/QCPersonnelonSite
ConstructionQualityPlanStatus
UpdatedStatusofQualityDocumentationSubmittalsandapprovalstatuswithHighlightsof
Changesduringthemonth
StatusofRequestforInspectionandTesting
Rejectionsduringreceivinginspections
DetailsofanyTestfailure
FrequencyTestConductedfortheMaterial(Forthecurrentmonth)
Concretecompressivestrengthtestsconducted
Fielddensitytestsconducted
UpdatedStatusofTechnicalQueryincludingsummary
SummarystatusofCOMPANY/InternalAuditsandcorrectiveactionrequests
NonConformanceStatus
OngoingCorrectiveandPreventiveActions
WeldJointStatus(Ifapplicable)
StatusofWaivers
Customersatisfactionsurveydetails
Commissioningdetailsforthesystem(Asapplicable)
Instrumentcalibrationrecords
Summaryofmeetingsandoutstandingissuesdetails
Punchliststatus(Asapplicable)
Detailsoftrainingconducted
Anyotherissues

StatisticalAnalysis
Statistical Analysis for welders performance, concrete cube strengths will be done to monitor
variationsandtoensuretimelycorrectiveactionsaretakenshouldtherebeanylargevariationsor
trends. Quality Statistics and Progress Measurements statistics, Statistics on concrete strength,
Statisticsonweldingandweldersperformanceareexamplesoftheuseofstatistics.

8.4.3

ConstructionQualityDossier
A construction quality dossier / project handover dossier for all the relevant QA/QC records
certifyingtheconformanceofworkstocontractspecificationswillbepreparedbytheSiteQA/QC
ManagerinmutualconsultationwithCOMPANYrepresentativeonsite.ThiswillincludetheRed
LineMarkUp/AsBuiltDrawingsandtheOperations&MaintenanceManuals&SparePartsList.

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

DocumentCategory:

QualityManagementProcedure

DocumentNo.

T2368PSP401

RevisionNo.

Date:

12.10.2014

Page:

31of31

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
DocumentTitle:

ProjectQualityPlan

8.4.4

ProgressandQuantitiesData
ProgressReportingwillbedoneondaily/weeklyandmonthlybasisaspercontractrequirements.
Anycorrectiveactionstoarrestslippageswillbeactionedasagreedinmeetings.Anyvariationor
changesinscopewillbeasmutuallyagreedonsite.

8.4.5

Health,SafetyandEnvironment(HSE)Data
ProjectHSEPlan,T2368PSP501coversallaspectsofHSEcontrolonsite.Allreportingrequired
shallbeaspertheHSEPlanandCOMPANYapplicablerequirementsasspecified.

8.5

Improvement
CONTRACTOR will strive to continually improve the effectiveness of the quality management
systemthrough theuseof the auditresults,analysis of dataas indicatedabove,andundertaking
corrective and preventive actions resulting from management review decisions and / or
COMPANYinstructions/audits.

8.5.1

CorrectiveandPreventiveAction(Seealsosection8.3)
Correctiveactionfordefectiveworkisstartedassoonasitispracticallypossibleafterapprovalof
proposed corrective action from the COMPANY the corrective actions taken are recorded on the
NonConformancereportand/ortherelevantchecksheetsorthroughletter.
The Site QA/QC Manager will ensure all agreed corrective actions have been inspected after
completionandrelatedNonConformityReportsclosedout.
TheCONTRACTORsProjectMangerisresponsibletoinitiatesuitablepreventiveactiontoensure
the Non Conformances do not repeat. Preventive actions like project documentation, method
statements and Job Hazard Analysis together with the control measures required are already
documented.Compliancewiththesewillensurethatpotentialnonconformitiesandaccidentswill
bepreventedfromoccurring.
Allcorrective/preventiveactionswillbereviewedduringtheManagementReviewoftheProject
QualitySystem.

****

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

Document Category:

Quality Management Procedure

Document No.

T2368PSP401

Revision No.

Project Title:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY
(PWHF)EXPANSION
Document Title:

Date:
Project Quality Plan
ListofAttachments

12.10.2014

9.1

ProjectOrganizationChart(AsSubmittedforInformationOnly)

9.2

ResponsibilitiesofKeyPersonnel

9.3

ProjectDocumentSubmissionSchedule

9.4

ProjectQualityAuditSchedule

9.5

ListofContractorCorporateIMSProceduresApplicablefortheProject

9.6

Forms/Format

9.6.1

FormDocumentTransmittalSheet

9.6.2

FormMaterialApprovalRequest

9.6.3

FormSpecificationComparisonSheet

9.6.4

FormTechnicalQuery

9.6.5

FormRequestforInspectionandTesting(RFI)

9.6.6

FormatDailySiteReport

9.6.7

FormatCustomerSatisfactionSurvey

9.6.8

Format/TemplateMethodStatement

9.6.9

FormatInspectionandTestPlan

9.6.10

FormatQualityChecksheet

9.6.11

FormGeneralVisual/DimensionalChecks

9.6.12

FormNonConformanceReportforCONTRACTORuse

9.6.13

FormTrainingRecord

9.6.14

FormatMonthlyQualityReport

9.7

TargetEngineeringConstructionCo.

ProjectDocumentDistributionMatrix

COMPANY:

CONTARCTOR:

Project Title :

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

9.1 OrganizationChart

Executive Management Board

Target Engineering Construction Company


Doha, Qatar
Email : qatar@target.com.qa

Engineering, Procurement, Construction and Installation Services


for the Halul Island Produced Water Handling Facility Expansion

Chief Executive Officer

Nabil Ailabouni
Branches
Target - SAUDI

Target - QATAR

Area Director

Area Director

Waleed Rashad

Ghazi Samir

Area Manager

Area Manager

Malek Moussa

Adib Samaha

Chief Operations Officer

Mounir Abu Rashid

Chaouci Yassine

Health, Safety & Environment

Quality

Independent
Testing Lab. Head
Office, Doha

Chief Financial Officer

QA/QC Manager

HSE Manager

HSE M R

Das Paritosh

PVJ Varma

George Chattat

HEAD OFFICE BASED

Deputy CFO

Deputy COO

George Kakos

Rezkallah Awad

Internal Audits
& Compliance
Fast Track Projects

PMV Department

MEP Residential
Department

Camps

Issam Kharat

Michel Sayah

Hashim R Hashim

Nabil Adra

Mohan T

FINANCE
Deputy CFO

CORPORATE
ACCOUNTS

Corporate Governance
& HR

TARGET CIVIL
INDUSTRIAL BUILDINGS
DIVISION

Hadi Khawli

ADMINISTRATION
MANAGER

PUBLIC RELATIONS

INFORMATION TECH.

PRO Manager

IT Manager

Affiliate
Companies

Engineering &
Design

Target - UK

EPC Engineering
Director

Representative
Nadeem Elissa

Division Manager

P Radhakrishnan

Resources &
Logistics

Manager - CG & HR

Amine Nasser

Manager

George Kakos
Accounts

Corporate Contracts
Manager

Scaffolding
George Chattat

Felix D'Souza

Design Coordinator
Ziad Haddad
Design Engineer - Arch.
Arshad Mohamad
Design Engineer - Struct.
Manhal Abrahim
Design Engineer - Elec
Bahaa Elsayed
Design Engineer - Mech
Santhosh Kumar
QA/QC Engineer
Ronnie B Orogo
F & G Design Engineer
Mohamed Layaquddin
AutoCAD Team

Petros Zenieris

Target - Italy

Suhail Abbas

Zahi Ailabouni

In-house Residual
Engineering Team

Sabu Chandran

Hossam Gamal

Representative
Planning Manager
Lorenzo
NOBY PAUL

Project Manager

DOHA BASED

ISMAIL MAHMOUD

Lab Manager

QAQC
Manager

HSE
Manager

ABDEL
RAHMAN

HARIKUMAR M

Material
Coordinator

Commitioning
Manager

Marine Logistic
Officer

Sr.Planning
Engineer

Sr.Quantity
Surveyor

Project Engineer

Procurement
Manager

Cad Operators &


Document Controlors

Engineering Coordinator

RAKESH RAVINDRAN

WALEED SAMY
ELSAYED ALI

GOPINATH
SUDHIRKUMAR

S. BALAKRISHNAN

RABI NARAYAN DAS

LALITH RAVINDRA
PERERA

VILLIAM MONTERIO
/
JOJI
CHOUDHARY. M

TBA

ISSAM GABREAL

Major Sub Contactors for

TPC Agency

MEP, ALUMINIUM, CARPENTRY, SUSPENDED


CEILING, WATERPROOFING, ROADS,
LANDSCAPE, ETC..

NDT SubContractor

HALUL BASED

Lab
Technician

Construction Manager
JOSEPH NAIM
QA/QC Engineer

HSE Officer / Ispector

DOCUMENT
CONTROLERS

ADMIN OFFICER

Material Co-ordinator

Site Planner

Quantity Surveyor

Dime-Survey
Engineers

Lead Piping Engineer

Loss Prevention
Engineer

Auto Cad Team

Commissioning
Engineer

Instrument /
F & G Engineer

Building Services
Engineer

S.DEVANDRAN

TBA

S. ATIF MASROOR

MICHEL HASSOUN

TBA
`

CECILCUMPIOSOLIVA

ZAKIRMANGATTAYIL

PRADEEPC.R

ASHOKKUMAR

MANOJSHAH

TBA

RashidkamalAnsari

TBA

HayelAmmar

QC Inpector - Civil

QC Inpector - E & I

QC Inpector - Mech

Kamalekshanan

Gene L.Salo

Cleatus Augastin
DICIPLINE ENGINEERS
CIVIL,MECH,ELEC

Civil:G.K.Rajesh
Electrical:Ahmad Aloush
Mechanical:EhabAzmy

Legend for Site administration


Foreman

QA/QC
Construction
Support & Co-Ordination Services
Sub-Contractors
Authority Line

Chargehand

Coordination/Communication Line
* Part Time
T.B.A To be Advised
Skilled Workforce

TARGETEngineeringConst.Co.
POBox47200,Doha,Qatar.
Email:qatar@target.com.qa
PROJECT ORGANISATION CHART

COMPANY:

CONTARCTOR:

Project Title :

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

9.2ResponsibilityofKeyPersonnel

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

ResponsibilityofKeyPersonnel
PROJECT MANAGER
Reportsto

MajorResponsibility :

RelatedResponsibilities:

DivisionManager
Daytodayprojectadministration,reportingandsuccessfulexecutionofproject

TheProjectManagersreporttotheDivisionManagerandthebriefresponsibilitiesare:
a.

In charge of execution of the project in accordance with contract requirements, implementation of the
TargetsQualityandHSEsystemsonsitewithinallocatedtime,budget(cost),qualityandsafetyobjectives

b. DaytodayProjectadministration,reportingandsuccessfulexecutionofProject
c.

Ensure that all contractual / SubContractor and local authority requirements for Quality, Health Safety &
Environment(HSE)arecompliedwith

d. Communicating COMPANY, requirements to the Division Manager, relevant suppliers and subcontractors
requirements
e.

AttendingpostawardContractReviewMeetings,participateinthepreparationofProjectQuality/HSEPlan

f.

EnsuresufficientandadequateresourcessuchasmanpowerandequipmentaresecuredfromDivisionManager

g. PlanningandmonitoringProgress;reportingofsametotheCOMPANY.andtotheDivisionManager
h. FocalpointforprojectcorrespondencebetweenCOMPANYandContractor
i.

Ensuringspecificationsanddrawingsarereviewedandclarificationsonunclearissuesareobtained

j.

Ensureprojectbudgetsareavailableandupdatedonaregularbasis

k. To direct and coordinate with other Targets division / department and control Subcontractor for effective
executionandcoordinationonsite
l.

To report back to TargetsHO on site progress, bottlenecks, cost control and other issues as required by the
ManagementBoard

m. Ensuringeffectiveplanningandresponsibleforimplementingcorrectiveactionstoarrestslippages
n. Ensuring submittals and interaction with COMPANY for approval on drawings / materials / suppliers /
subcontractorand/MethodStatementsandQuality/HSEDocumentationasapplicable
o. Ensuringallvariationitemsareimmediatelyacknowledgedandconfirmintentionstoclaim
p. Interaction and finalization with COMPANY on technical and contractual matters and discuss on behalf of
DivisionManagerforcommercial/financialmatters
q. CoordinationbetweensiteandHeadOfficeforpurchase,constructionequipmentandentrypermits
r.

EnsuringtimelysubmissionofProgressReportstoCOMPANY/Target

s.

Preparation and submission of Monthly Project Valuations to COMPANY, coordinating with COMPANY.
includingallrelevantdiscussionsforapprovalofinvoice

t.

Preparation and ensuring Secondary Subcontractors Payment Certificates are reviewed and approved for
payment

u. EnsuringNonConformancesifanyareclosedandtakingtimelypreventiveandcorrectiveactions
v. Ensuringalllegalmatters/publicrelations/governmentauthoritydealingsaredonecorrectlythroughthePRO
w. ResponsibleforcompletingofallPunchItemsandProjectCloseOut,HandoverDocumentationandfinalization
ofalloutstandingissuesatHandover

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

CONSTRUCTION MANAGER
Reportsto

ProjectManager

MajorResponsibility

Daytodaymanagementofsiteprojectconstruction,administration,coordinationof
allsiteactivitiesandreportingtoProjectManager

RelatedResponsibilities:
a.

Followupforoverallprojectconstructionworks

b.

WilldeputiesforProjectManagerinanactingcapacityduringhisabsence

c.

EnsuringSpecificationsandDrawingsarereviewedandanyunclearissueshavebeensortedout

d.

Ensure that all contractual / COMPANY and local authority requirements for Quality, Health Safety &
Environment(HSE)requirementsarecompliedwith

e.

Preparation of necessary method statements, ensuring quality and safety documentation are developed
andareapprovedbeforestartofworks.NecessaryliaisonwithQualityandSafetyDepartments

f.

Ensuring Risk Assessment / Job Hazard Analysis is done in advance of commencement of activities and
ensuringallpreventivecontrolmeasuresareinplace

g.

Developlookaheadprogrammeandresourcerequirementsofmanpowerandequipmentandmaterials

h.

Ensuring site activities are all coordinated to meet programme requirements and that the construction
activitiesareaspertheLookAheadProgramme

i.

Ensuringmaterial,equipmentandrequiredmanpowerarerequestedandareavailableonsiteasrequired
andtheiroptimalutilization

j.

Controlandcoordinateworkwithsubcontractorsonadaytodaybasis

k.

EnsuringworksaredoneinstrictcompliancetoSafetyandQualityrequirements

l.

Ensuringandcoordinatingorderingofallapprovedmaterials

m.

Ensuringallrequiredshopdrawingsareproducedandsubmittedforapproval

n.

Interactwithresponsibleengineerandensureallmaterialsareapproved,orderedandavailableonsite

o.

Interact with Safety and ensure all permits are available for works on site and all safety precautions are
taken

p.

InteractwithQA/QCandensureinspectionsaredoneatdefinedstages.

q.

Coordinating with the independent testing laboratory together with QA/QC and ensuring necessary
resourcesareprovided

r.

Coordinatingtheinterfacebetweenothercontractorsandsubcontractorsonsite

s.

Implementingandcoordinatingcorrectiveactionstoarrestslippagesarebeingimplementedandsecuring
necessaryresourcesforthesame

t.

Ensuring all variation items are immediately acknowledged and confirm intentions to claim in
coordinationwiththeProjectManager

u.

Trainingofstaffaspersiterequirements

v.

ContributingforinvoicepreparationtoCOMPANYincludingrelevantdiscussions.

w.

EnsuringNonConformancesifanyareclosedandtakingtimelypreventiveandcorrectiveactions.

x.

Responsibleforcompletingofallpunchitemsandprojectcloseout&handoverdocumentation

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

SITE QA/QC MANAGER


Reportsto

MajorResponsibility

QualityManager(Functional)
ProjectManager(Administrative)
TheSiteQA/QCManager isresponsibleforimplementingandmaintainingthe
companyandprojectqualitysystem/plan

RelatedResponsibilities:
a.

Developing/coordinatingwithQualityManagerforthetimelysubmissionofallQualityDocumentation/Deliverables

b.

Preparation of Project Quality Plan, Quality Control Plan and Inspection Test Plan / Check sheets and ensuring
approvalfromCOMPANY

c.

EnsureandassisttheimplementationofthecompanyandprojectQualitySystem/Plan

d.

Ensurethatallcontractual/companyandlocalauthorityrequirementsforQuality,HealthSafety&Environment(HSE)
requirementsarecompliedwith

e.

Ensuring all inspections are done as perInspection and Test Plan / Contract and that these are documented on pre
definedformats/checksheets

f.

Ensuringallincomingmaterialsareinspected,asapprovedandstoredproperlyasrecommended

g.

EnsureproperinteractionandcoordinationwithCOMPANY,SiteLaboratoryandSiteTeamforprojectcoordination

h.

Ensuring all Quality requirements are understood by site personnel / workmen and subcontractors and providing
traininginthequalitysystemsandskillfunctionsnecessary

i.

Ensuringandcoordinatingforthesubcontractorqualitycontrol/implementationonsite

j.

Ensure proper control on receipt / distribution of Contractual Documents and Drawings with assistance from
DocumentController

k.

Ensuringallvaliddocumentation/contractdocumentsarebeingusedonsite

l.

AssistingduringQualityAuditsonsite

m. CarryingoutregularsurveillanceinspectionsforQCactivitiesonsiteandthatofSubcontractors
n.

MonitoringNonConformancesandfollowingupwithsiteteamforcloseout.Ensuringcorrective/preventiveactions
aretakentoavoidrepetitionsofnonconformances

o.

EnsuringcustomercomplaintsarenotifiedtoQualityManagerandagreedpreventiveandcorrectiveactionsaretaken

p.

Preparewherenecessary,statisticaldatawhichwillshowqualitytrends

q.

Implementationofobjectivesetduringmanagementreview

r.

ReportingweeklyqualityperformanceanddocumentationtoQualityManager

s.

Carryoutinternalaudit

t.

Responsibleforreviewingallqualityrecordsonsiteandretainingtheminhandoverfiles

u. EnsuringpreparationofFinalHandoverDocumentationandsubmissionsofqualityrelateddocuments

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

SITE HSE MANAGER


Reportsto

MajorResponsibility

HSECoordinator/HSEManager(Functional)
ProjectManager(Administrative)
EnsuringCOMPANYandContractualHSErequirementsarecompliedwith,Safety
ofPersonnelandproperty,IdentificationandControllingHazards,Trainingin
Safety,SafetyPerformanceReporting.

RelatedResponsibilities:
a.

Developing, implementing and monitoring the company HSE system / plan in coordination with HSE
Coordinator

b. Ensure that all contractual / company and local authority requirements for Quality, Health Safety &
Environment(HSE)requirementsarecompliedwith
c.

Ensuring Risk Assessment / Job Hazard Analysis is done in advance of commencement of activities and
ensuringallpreventive/controlmeasuresareinplace

d. Ensureallpermitsareavailableforworksonsiteandallsafetyprecautionsaretaken
e.

Imparting adequate training / awareness of HSE systems / regulations especially safety for all personnel
andsubcontractorsonsite

f.

EnsuringEmergencyProceduresareprominentlydisplayedandknown

g. EnsuringFirstAidFacilitiesareavailableonsite
h. EnsuringallpersonnelarewearingPersonnelProtectiveEquipmentasperregulations
i.

MonitoringSafetyComplaintsandfollowingupwithsiteteamforcloseout

j.

EnsuringPreventiveactionsaretakentoavoidrepetitionsofnonconformances

k. InteractionwithCOMPANYformonitoringSafetyPerformance,WeeklyReportinganddocumentation
l.

Prompt reporting of all near miss, incidents, accidents on site and Investigation / Assistance during
Investigation

m. CarryingoutHSEInspections/Auditsonsiteandreportingstatusandeffectivenessofthesystem
n. SafetyPerformanceReportinganddocumentationtoCOMPANYandtoHeadOffice

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

DISCIPLINE ENGINEER (SITE ENGINEER)


(CIVIL / MECHANICAL / ELECTRICAL)
Reportsto

RelatedResponsibilities:

ProjectManager/ConstructionManager

TheDisciplineEngineersareisbasedfulltimeonsiteandisresponsibleforthecontroloftheactivitieswithin
theirrelevantdiscipline/workarea.TheyreportdirectlytotheConstructionManager/ProjectManagerandis
responsibleforallthesubcontractor,foremenandworkmenrelevanttotheirdiscipline.Thebriefresponsibilities
are

a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)
n)
o)
p)
q)
r)

Ensureallworkactivitiesareinconformancewithcontractrequirements,drawings,specificationsand
methodstatements
Ensurespecificationsanddrawingsarereviewedandclarificationsonunclearissuesareobtained
Ensure that all contractual / company and local authority requirements for Quality, Health Safety &
Environment(HSE)requirementsarecompliedwith
Ensureallnecessarysubmission/approvalsandsupportingactivitiesneededforsmoothandtimely
executionofconstructionworkssuchasPermanentMaterial,ShopDrawings,Subcontractorsetc
Preparation, submission, resubmissions of Method statements including Risk assessment and job
hazardanalysis
InteractwithHSE/Safetyandensureallpermitsareavailableforworksonsiteandallsafetyprecautions
aretaken
Ensurerequiredinspectionandtestsarecarriedout,andcompletingrecordsofsuccessfulcompletionof
worksandapprovalsforholdandwitnesspointsidentifiedontheInspection&TestPlan
Ensure adequate training of the people under their control, for the required procedures and specialist
applications
Ensurematerialandequipmentarerequisitionedontimeincorrectquantities
EnsureSafetyofallpersonnelonsite,identificationofpotentialhazards
ReportingProgresstotheProjectManagers/ConstructionManager/SectionEngineer
Ensure NonConformances if any are closed and taking timely preventive and corrective actions,
necessaryliaisonwithQA/QCandHSEdepartment
EnsuringandcoordinatingfortherelevantPrecommissioningandCommissioningactivitiesaredoneas
plannedandacceptedbyCOMPANY
Adequatetraining of the personnel under their control, in both the requiredproceduresandspecialist
applications
Responsible for the preparation of relevant Operation and Maintenance Manual, Spare Parts List,
ConductingTraining
Responsible for keeping AS Built records and ensuring this is reflected on the drawings as work
progresses
Responsible for incoming quality of received materials and acceptance of same along with the
designatedstorekeeper
Responsible for completing of all Punch Items and Project Close Out, Handover Documentation and
finalizationofalloutstandingissuesatHandover

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

FOREMAN
Reportsto

MajorResponsibility

SiteEngineer
TheForemenresponsibleforthesupervision/executionoftheworkactivities.His
Majorresponsibilitiesareworkallocationandreportingoutput.

RelatedResponsibilities:
a.

Followup/completingallworkinaccordancewithconstructiondrawingsandcontractspecification

b.

EnsuringallactivitiesareconductedinasafemannerandcompliancewithallCOMPANYandcontractual
HSErequirements

c.

EnsuringRiskAssessment/JobHazardAnalysisisimplementedandallpreventivecontrolmeasuresarein
place

d. HighlightingpotentialhazardsandensuringallpersonnelusePPEwhereverissued
e.

Ensuringmaterial,equipmentandrequiredmanpowerarerequestedandareavailableonsiteasrequired
andtheiroptimalutilization

f.

Ensuring site activities are all coordinated to meet programme requirements and that the construction
activitiesareaspertheLookAheadProgramme

g.

Ensuringcorrectprocedureforeachactivityiscommunicatedto,andadheredto,bytheForemen/Charge
handsandtheworkforce

h. EnsuringNonConformancesifanyareclosedandtakingtimelypreventiveandcorrectiveactions
i.

Onthejobtrainingforworkforceasrequired

j.

Ensureinspectionandtestingbeforeproceedingwithfurtherworks

k.

Completingofallpunchitemsandprojectcloseout

l.

Ensuringmaterialforfurtherworkisavailableandreportingrequirements

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

SURVEYOR
Reportsto

SiteEngineer

MajorResponsibility

The Surveyors is responsible for day-to-day survey work.

RelatedResponsibilities:
a.

MarkLineandLevelasperapproved/applicabledrawings

b. Ensure that all contractual / Contractor and local authority requirements for Quality, Health Safety &
Environment(HSE)requirementsarecompliedwith
c.

Clarifyandassistinanyunclearissuesondrawings

d. Ensurecalibratedinstrumentsareusedandnotifyrelevantdepartmentonexpiry
e.

Ensurelatestissuesofdrawingsarebeingusedandsupersededissuesarebeingisolated/destroyed

f.

Ensurelinecalibrationandaccuracycheckingofinstrumentbeforeuse

g. EnsureAsBuilt/RedLineMarkUPisdoneondrawings
h. EnsuresitechangesarerelayedtoSiteEngineers/Sr.DisciplineEngineers/Coordinatorsortheperson
heisreportingto
i.

EnsurenecessarycoordinationwithCOMPANY/SubcontractorandQA/QC

j.

Interact with HSE/ Safety and ensure permits are available for relevant works on site and all safety
precautionsaretaken

k.

Determineandresolve,theprinciplecausesofanynonconformance

l.

Ensuringadequatetraining/awarenessofworkmanunderhiscontrol

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

DOCUMENTCONTROLLER/SECRETARY
Reportsto

ProjectManager

MajorResponsibility

To ensure companies best image in all written work, and to ensure all secretarial
workintheofficeiscompletedefficiently,documentsdistributed/filedinrelevant
projectfiles,andalldocumentscanbetracedandretrievedwithinreasonabletime

RelatedResponsibilities:
a.

UnderstandingandcontributingtoContractorQualityandHSEPolicyandGuidelines

b. Ensure that all contractual / Contractor and local authority requirements for Quality, Health Safety &
Environment(HSE)requirementsarecompliedwith
c.

Ensuringallcontractualcorrespondenceisregisteredinincomingregistersandstamped

d. Ensuringcopiesaregiventoallrelevantpersonnelontimeasindicated/advised
e.

Readingandunderstandingcontentsandensuringfasterresponsewhenmattersarecritical

f.

Identificationofallproject/tenderfilesinalogicalmannereasytoaccessandretrieve

g. Retentionfilesarchivedoutsidethedepartmentareknownandlisted
h. Ensuringsupersededdocumentsareisolatedandonlylatestrevisionsareissued
i.

Document acknowledgements, checking completeness of documents and informing to the relevant


department/sectionasrequired

j.

Ensuring submissions are completed on time, submitted and acknowledgements are taken and index /
registeraremaintainedandupdated

k. Ensuring companies best image goes out on written lettersresponsible for proper presentations and
properspellings
l.

Ensuringconfidentialmatterisretainedinthebestethicalway

m. Ensuringappointmentsandmeetingsarecoordinated
n. Ensuringminutesofmeetingsarerecordedanddistributed
o.

Ensuresoftcopiesarearchivedandregularbackupsaretaken

p. Ensuring telephone callers are handled efficiently, courteously and messages are taken and returned
promptly
q. Ensuringcourierparcelsaredispatchedimmediatelythroughreception
r.

Ensuringotherinstructionsfrommanagementarecompliedwith

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

STOREKEEPER
Reportsto

ProjectManager

MajorResponsibility

To maintain stores efficiently, be aware of stocks, and update store records on a


regularbasis

RelatedResponsibilities:
a.

UnderstandingandcontributingtoContractorQualityandHSEPolicyandGuidelines

b. Ensure that all contractual / Contractor and local authority requirements for Quality, Health Safety &
Environment(HSE)requirementsarecompliedwith
c.

Personalresponsibilityforthestoresmaterialandequipmentunderhiscontrol

d. Safematerialhandling,avoiddoublehandling
e.

ReceiptinspectionofmaterialswithorwithoutassistancefromSitemanagementquality,quantityand
physicalappearance

f.

Ensureallnonconformingitemsarereplacedanddocumentingsameonsupplierdeliverynote

g. Updatingofallstorerecords
h. Ensuringallreturnabletoolsandequipment,includingPPEissuedtopersonnelarerecorded
i.

FirstInFirstOutPrincipleknownandfollowed

j.

Ensuringweekly/monthlytimesheets/allocationreportforequipmentsandtools

k. CoordinatingwithTargetsPMV/MussafahStoreforequipment/materialtransfer
l.

Maintaining calibration instrument / equipment calibration status and ensuring valid instrument /
equipmentarebeingusedandnotifyrelevantdepartmentonexpiry

m. Checkingitemsinstorewithregardstotheirshelflifeandensuringfastexpiringmaterialareconsumed
first
n. ConsultwithSiteManagementonbufferstockrequiredforallconsumablestopreventdelaysinwork
onsite
o.

Ensuresafeisolatedstorageofinflammatorymaterialsgas,fuel,etc

p. PreventmisuseofContractormaterials,toolsandequipment
q. Ensurestorecleaningandregularhousekeeping

TargetEngineeringConstructionCo.

COMPANY:

CONTARCTOR:

Project Title :

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

9.3 ProjectDocumentSubmissionSchedule

COMPANY:

CONTRACTOR:

planneddateofsubmissionaretentativedocumentswillbesubmittedwellinadvancesoastohaveapprovalbeforestartoftheworks
ApprovalLegend
ProjectTitle:
A=Accepted,proceedwithwork

Asof:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)

B=Acceptedwithcommentsincorporateandproceedwithworks

EXPANSION

C=Reviseandresubmitforapprovalincorporatingcomments,norelatedworktostart
D=NotAccepted,reviseandresubmitforapproval,norelatedworktostart.Resubmissionwillbeconsideredasfirstsubmission

DocumentNo.

Rev.0,Dated12.10.2014

DOCUMENTSSUBMISSIONSCHEDULE
SUBMISSIONANDAPPROVALHISTORY
CurrentStatus

DocumentTitle
DTFNo.

DateSubmitted

RevisionNo.

DateReturned

Remarks
ifany
ApprovalCode

ProjectManagementProcedures
T2368PSP101

ProjectCoordinationProcedure

T2368PSP102

ProjectSchedulingandControlProcedure

T2368PSP2368

ProjectDocumentHandoverProcedure
Tobedevelopedfurtherasapplicable

ProjectControlProcedureEngineeringandDesign
T2368PSP201

PreCommissioningandCommissioningProcedure
Tobedevelopedfurtherasapplicable

Procurement,MaterialandSubcontracting
T2368PSP301

ProcedureforProcurement,Subcontractingand
Expediting

T2368PSP302

MaterialReceipt,TraceabilityandHandlingProcedure
Tobedevelopedfurtherasapplicable

QualityManagementProcedures
T2368PSP401

ProjectQualityPlan

T2368PSP402

ProjectInspectionProcedure

T2368PSP403

ControlofQualityRecordProcedure
Tobedevelopedfurtherasapplicable

Health,SafetyandEnvironmentManagementProcedures
T2368PSP501

ProjectHSEPlan

T2368PSP502

ProjectEnvironmentManagementPlan

T2368PSP503

ToolBoxTalkDataSheet

T2368PSP504

Signs,SignalsandBarricades

T2368PSP505

FallProtectionandOverheadWorks

T2368PSP506

EmergencyProceduresforSite

T2368PSP507

WasteManagement

T2368PSP508

HazardRegister

T2368PSP509

ProjectEnvironmentManagementPlan

:NOTE:
ThisDocumentisaPartofProjectQualityPlanT2368PSP401,thiswillupdatedand
maintainedbyCONTRACTORsSiteQA/QCManagerincoordinationwithDoc.
ControllerandupdatedMonthly.
Thedateofsubmissionwillbefinalizedconsideringtheprojectstartdate,Thiswillbe
resubmittedwithprojectplanningpackageindicatingplanneddateofsubmission.

Tobedevelopedfurtherasapplicable

InspectionandTestPlans
CivilEngineeringInspectionandTestPlans
T2368ITP1001

EarthWorks(Excavation&Backfilling)

T2368ITP1002

ConcreteWorks

T2368ITP1003

WaterProofingWorks

T2368ITP1004

BlockWorks

T2368ITP1005

PlastringWorks

T2368ITP1006

Painting&CoatingWorks

T2368ITP1007

DoorsandWindowInstallationWorks
Tobedevelopedfurtherasapplicable

Mechanical&PlumbingMethodStatements
T2368ITP2001

StructuralSteelWorks

T2368ITP2002

PipingWorks

T2368ITP2003

WeldingWroks

T2368ITP2004

InstallationofRotary&StaticEquipments

T2368ITP2005

HVACWorks

T2368ITP2006

FireFightingWorks

T2368ITP2007

DrainageWorks
Tobedevelopedfurtherasapplicable

Electrical&InstrumentationInspectionandTestPlans
T2368ITP3001

Low&HighVoltageWorks

T2368ITP3002

Lighting&SmallPowerWorks

T2368ITP3003

Fire&GasDetectionSystem

T2368ITP3004

Data&VoiceSystem
Tobedevelopedfurtherasapplicable

FormNo.T2368FM40101,Revision:0,Dated:12.10.2014

Page 1 of 2

COMPANY:

CONTRACTOR:

planneddateofsubmissionaretentativedocumentswillbesubmittedwellinadvancesoastohaveapprovalbeforestartoftheworks
ApprovalLegend
ProjectTitle:
A=Accepted,proceedwithwork

Asof:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)

B=Acceptedwithcommentsincorporateandproceedwithworks

EXPANSION

C=Reviseandresubmitforapprovalincorporatingcomments,norelatedworktostart
D=NotAccepted,reviseandresubmitforapproval,norelatedworktostart.Resubmissionwillbeconsideredasfirstsubmission

DocumentNo.

Rev.0,Dated12.10.2014

DOCUMENTSSUBMISSIONSCHEDULE
SUBMISSIONANDAPPROVALHISTORY
CurrentStatus

DocumentTitle
DTFNo.

DateSubmitted

RevisionNo.

DateReturned

Remarks
ifany
ApprovalCode

MethodStatements
Civil/StructuralMethodStatements
T2368MS1001A

SurveyWorks

T2368MS1001B

EarthWorks(Excavation&Backfilling)

T2368MS1002A

ConcreteWorks

T2368MS1002B

ConcreteRepairWorks

T2368MS1002C

GroutingWorks

T2368MS1003

WaterProofingWorks

T2368MS1004

BlockWorks

T2368MS1005

PlastringWorks

T2368MS1006

Painting&CoatingWorks

T2368MS1007

DoorsandWindowInstallationWorks

:NOTE:
ThisDocumentisaPartofProjectQualityPlanT2368PSP401,thiswillupdatedand
maintainedbyCONTRACTORsSiteQA/QCManagerincoordinationwithDoc.
ControllerandupdatedMonthly.
Thedateofsubmissionwillbefinalizedconsideringtheprojectstartdate,Thiswillbe
resubmittedwithprojectplanningpackageindicatingplanneddateofsubmission.

Tobedevelopedfurtherasapplicable

Mechanical&PlumbingMethodStatements
T2368MS2001

StructuralSteelWorks

T2368MS2002

PipingWorks

T2368MS2003

WeldingWroks

T2368MS2004

InstallationofRotary&StaticEquipments

T2368MS2005

HVACWorks

T2368MS2006

FireFightingWorks

T2368MS2007

DrainageWorks
Tobedevelopedfurtherasapplicable

Electrical&InstrumentationMethodStatements
T2368MS3001

Low&HighVoltageWorks

T2368MS3002

Lighting&SmallPowerWorks

T2368MS3003

Fire&GasDetectionSystem

T2368MS3004

Data&VoiceSystem
Tobedevelopedfurtherasapplicable

FormNo.T2368FM40101,Revision:0,Dated:12.10.2014

Page 2 of 2

COMPANY:

CONTARCTOR:

Project Title :

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

9.4

ProjectQualityAuditSchedule

COMPANY:

CONTRACTOR:

Revision:0
PROJECT:

SR.NO.

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)
EXPANSION

QUALITYSYSTEMELEMENT

Date:12.10.2014

PROJECTPROGRESSPERCENTAGE

5%

PROJECTQUALITYAUDITSCHEDULE

10%

15%

20%

25%

30%

35%

40%

45%

50%

55%

60%

65%

70%

75%

80%

85%

ConstructionQualityPlan

1.2

Documentation/CoordinationRequirements

ManagementReview

2.2

ManagementCommitment

2.3

Responsibility,AuthorityandCommunication

ResourceManagement

3.1

ProvisionofResources

3.2

HumanResources

3.3

Infrastructure

3.4

WorkEnvironment

100%

ManagementResponsibility

2.1

95%

QualityManagementSystem

1.1

90%

ProductRealization

4.1

ProjectPlanningandScheduling

4.2

CustomerRelatedProcess

4.3

DesignandDevelopment

4.4

PurchasingandSubcontracting

4.5

ProductionandServiceProvision

4.6

ControlofMonitoringandMeasuringDevices

4.7

MaterialControl,IdentificationandTraceability

FormNo.T2368FM40102,Rev0,Dated12.10.2014

Pages 1 of 2

COMPANY:

CONTRACTOR:

Revision:0
PROJECT:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)
EXPANSION

SR.NO.

QUALITYSYSTEMELEMENT

Date:12.10.2014

PROJECTPROGRESSPERCENTAGE

5%

PROJECTQUALITYAUDITSCHEDULE

10%

15%

20%

25%

30%

35%

40%

45%

50%

55%

60%

65%

70%

75%

80%

85%

InspectionandTestControl

5.2

ControlofNonConformingProduct

5.3

PreviousInternalAudit

5.4

SiteLaboratory/Testing

5.5

ReceivingInspection

5.6

InProcessandFinalInspectionandTesting

5.7

DataAnalysis

6.1

95%

100%

Measurement,AnalysisandImprovement

5.1

90%

Others
MajorSubContractorsincludingDesignSubContractor

NOTES

LEGEND

REVIEWEDandAPPROVEDBY

1.PROJECTWILLBEAUDITEDASPERPROJECTPROGRESS

Name:

DasParitosh

AUDITCONDUCTEDXX

2.FOLLOWUPAUDITSWILLBECARRIEDOUTASREQUIRED

Date:

12.10.2014

AUDITCLOSEDOUTXXX

3.AUDITSHALLBECONDUCTEDWITHIN+5%OFACTUALPROGRESS

AUDITPLANNEDX

FormNo.T2368FM40102,Rev0,Dated12.10.2014

Pages 1 of 2

COMPANY:

CONTARCTOR:

Project Title :

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

9.5 ListofCONTRACTORsIMSProcedures
ApplicablefortheProject

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

LISTOFCONTRACTORCORPORATEIMSPROCEDURESAPPLICABLEFORTHEPROJECT
CM200

ProjectManagementManual

CP201

ContractReview

CP202

ProjectExecutionSummary

CP203

ProjectCoordination&DocumentControl

CP204

InterfaceManagement

CP205

ProjectPlanning,ScheduleControl&Reporting

CP206

Engineering&DesignControl

CP207

ProcurementandSubcontracting

CP208

ProjectCostControl

CP209

ContractAdministration&HandlingofVariations

CP210

QualityPlanning,andFieldQualityControl

CP211

OccupationalHealth&SafetyPlanning&Control

CP212

EnvironmentPlanningandControl

CP213

WasteManagement

CP214

ControlofNonConformitiesonSite

CP215

EmergencyPreparednessandResponseManagement

CP216

HandlingofAccidentsandIncidents

CP217

HandlingofCustomerComplaints

CP218

CustomerSatisfactionAnalysis

CP219

StoreControl

CP220

CalibrationofInstrumentsandMeasuringEquipment

CP221

ControlofEquipment,MachineryandVehicles

CP222

OnSiteTraining

CP223

ProjectHandover&CloseOut

TargetEngineeringConstructionCo.

Asof:12.10.2014

COMPANY:

CONTARCTOR:

Project Title :

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

9.6Forms/Formats

COMPANY:

CONTARCTOR:

Project Title :

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

9.6Forms/Formats
9.6.1

FormDocumentTransmittalForm

9.6.2

FormMaterialApprovalRequest

9.6.3

FormSpecificationComparisonSheet

9.6.4

FormTechnicalQuery

9.6.5

FormRequestforInspectionandTesting(RFI)

9.6.6

FormatDailySiteReport

9.6.7

FormatCustomerSatisfactionSurvey

9.6.8

Format/TemplateMethodStatement

9.6.9

FormatInspectionandTestPlan

9.6.10

FormatQualityChecksheet

9.6.11

FormatGeneralVisual/DimensionalCheck

9.6.12

FormNonConformancereportforCONTRACTORuse.

9.6.13

FormTrainingRecord

9.6.14

FormatWeekly/MonthlyQualityReport

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

Drawing/DocumentTransmittalForm
From:

NADIMNASSER

To:

FirstSubmission
PreviousDTFRef:

DTF.No.

DTF

Date:

MR.ELFATIHSAIDPROJECTMANAGER
FurtherSubmission

Date:

S/CRef:

Date:

Rev.

Copies

Approval
Category

Sr.No.

Document
No.

Description

CONTRACTORREVIEWCHECKLIST(Tickasapplicable)
Civil/Structural

Mechanical

Electrical

Others

THISSUBMITTALISINTENDEDFOR(Tickasapplicable)
APPROVAL/COMMENTS

YOURINFORMATION/RECORDS

ASPERYOURREQUEST

YOURNECESSARYACTION

ForCONTRACTOR:
DESIGNATION:
SIGNATURE:

NAME:

DATE

ForCOMPANY Representative:
ApprovalCode(A)

ApprovalCode (B)

ApprovalCode (C)

ApprovalCode (D)

Accepted

AcceptedwithComments

ReviseandResubmit

NotAccepted,Reviseand
Resubmit

Comments:

NAME:

DESIGNATION:

SIGNATURE:

FormNo.T2368FM40103,Revision:0,Dated:12.10.2014

TargetEngineeringConstructionCo.

DATE:

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

MAR.No.

RevisionNo.

MaterialDescription:

Date:

Sec.S/CRef.

MaterialTradeName:

Manufacturer/Supplier:

MaterialApprovalRequest

Listed

Proposed

ContractSpecificationDetails

TechnicalSpecifications:

Discipline

Location/AreaofUse

TechnicalDetailsofproposedmaterials

Attachments:
SpecificationComparison
Sheet

Yes

N/A

Samples
Yes
submitted N/A

Original
Brochure

Yes

N/A

OtherSupporting
Documentsattached

Notes/Comments:

ForCONTRACTORTargetEngineeringConstructionCo.
Name:

Yes

N/A

Designation

Signature:

COMPANYRepresentativeApprovalStatus/Comments
ApprovalCode(A)

ApprovalCode (B)

Accepted

Acceptedwith
Comments

ApprovalCode (C)

Revise&Resubmit

Comments:

Name:

Signature:

Designation:

Date:

FormNo.T2368FM40104,Revision:0,Dated:12.10.2014

TargetEngineeringConstructionCo.

ApprovalCode (D)
NotAccepted,Revise
&Resubmit

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

MARRef.No.

SpecificationComparisonSheet
MaterialTradeName

No

SpecificationClause
Reference

Requirements

Proposed
Material
Specification

Compliance
Remarks

Yes

No

Note:

ReviewedBy
Name

Date

FormNo.T2368FM40105,Revision:0,Dated:12.10.2014

TargetEngineeringConstructionCo.

Signature

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

Discipline:

TechnicalQuery

TQNo.:
Date:
Page:

Requesttoclarifythefollowing
To:

KindAttentionof:

SpecificationReference

DrawingRef.NoandRevision:

Subject:

Query/InformationDetails:(Bespecificandattachsketchesasnecessary)

Attachments:
forCONTRACTOR
Signature
Name :

Date

ReceivedBy
Signature

Name :

Date

ResponsefromCOMPANY

Attachments:
ForCOMPANY
Signature
Name

Date

ForCONTRACTOR
Signature

ReceivedBySubcontractorName,SignatureandDate

FormNo.T2368FM40106,Revision:0,Dated:12.10.2014

TargetEngineeringConstructionCo.

Name

Date

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

RequestforInspectionandTest

Location

Discipline

ITPSerialNumberandClauseNo.

ItemTobeInspectedandortested:

DrawingRef.No./Rev.
AttachSketchasmayberequiredtoshowthelocation(s)

Inspection
Date

Time

Remarks

Signature

IssuedByCONTRACTOREngineer/SubContractorQA/QCEngineer

ReceivedByCONTRACTORQA/QCEngineer

ReceivedByIndependentTestingLaboratory

ReceivedByCOMPANYTPI

ReceivedByCOMPANY

ReadyforInspectionandTesting

O.K

CONTRACTORQA/QCInspection/VerificationRemarks:

IndependentTestLaboratoryTest
Results/Remarks:

O.K

NotO.K

CONTRACTORQA/QCRepresentativeSignature

NotO.K

N.A.

Reportref.No.:

LaboratoryRepresentative
Signature

COMPANYTPIINSPECTION/APPROVALORCOMMENTS(IfAny)

COMPANYInspectionLevel
Surveillance(S)

Witness(W)

TheWorksare
COMPANYRep.Name

Approved

Hold(H)

Date

NotApproved
Time

RecordReview(R)

ApprovedasNoted
Signature

COMPANYINSPECTION/APPROVALORCOMMENTS(IfAny)

ReturnedtoCONTRACTOR
CONTRACTORRep.Name

Date

FormNo.T2368FM40107,Revision:0,Dated:12.10.2014
TargetEngineeringConstructionCo.

Time

Signature

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION
Accidents:

DailySiteReport

CumulativeManhours
w/oAccidents:

Humidity/
Rains
Wind
/Sandstorms

Tempat8am=
C
Tempat1pm=
c

Date

MajorAchievements/ActivitiesoftheDay

ManpoweratSite

MajorMaterialsReceivedonSite

CONTRACTORsManpower

SubTotal1

PlantandMachinery

Working

Breakdown

SubTotal1

SubContractors

WorkinProgress/PlannedfortheNextDay

SubTotal3

Prepared

ProjectManager

c.c.

TotalManpower

FormNo.T2368FM40108,Revision:X,Dated:12.10.2014

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

CustomerSatisfactionSurvey
Guidelines

This Customer Satisfaction Survey is part of our continuous improvement efforts and to ensure that we continually give high
value,betterserviceandsatisfactiontoourCOMPANYs.
Your responses would help us gauge the current level of satisfaction and help us identify key factors leading to possible
dissatisfaction.
TheLevelofSatisfactionistobecodedHighSatisfaction(1)toNoSatisfaction(4)withadde`dexplanationsasbelow.

= Highly Satisfied. Meets expectations

= Satisfied. Some areas need improvement

= Somewhat Satisfied. Many areas need improvement

= Not Satisfied. Does not meet minimum requirements

NA

= Not Applicable / Not Relevant

AnXcouldbemarkedinrelevantboxes.Wherequestionsarenotrelevantornotapplicable,thesemaybemarkedinrelevant
column.
Criticalcommentselaboratingweaknesseswoulddefinitelyhelpustotakeeffectiveactionsforimprovement.
Additionalsheetscanbeused.
Kindlycompleteandfaxforourrecordsandfurtheraction
Company Name

Signature

Name

Designation

Date

Note:CustomerSatisfactionSurvey(Frequency),shallbeconductedatleasttwointheproject,oneatthemidway
duringexecutionofprojectandonetowardsendi.e.justbeforehandoveroftheproject.
TargetEngineeringConstructionCompany
P.O.Box960,AbuDhabi,UAE.Tel.026714700;026714800;mail@target.ae

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

CustomerSatisfactionSurvey

N/A

Highly
Dissatisfied

Dissatisfied

Somewhat
Satisfied

QualityofWork
Wereyouhappywiththequalityofourworks?
List any discipline,where we need to improve
further?

HealthandSafetyatWork
Did we approach safety issues in a professional
way?
Were effective control measures taken for risks
involved?

EnvironmentalIssues
Were environmental issues considered and the
consequentimpactscontrolled?

What improvements would you like to see next


time?

Workmanship,Submissions,Records,Attitude?

ProjectExecution
Did we meet with your expectations while
executingtheproject?

TendersCommercialSubmissions
Werewecompetitiveinourcommercialoffers?

TendersTechnicalSubmissions
Was our technical submission comprehensive ?
Andaddressedallissues?

PREQUALFICATION
Were our prequalifications up to your
expectations? Did it give adequate information.
Anysuggestionsforimprovement?

Comments

SurveyQuestions

Satisfied

No.

Highly
Satisfied

LevelofSatisfaction

TelephoneManners
How do our people behave over the telephone?
Were they courteous and helpful ? Any
suggestionsforimprovement?

Form No. CP-218F-1, Date 16-12-2010

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

CustomerSatisfactionSurvey

N/A

Highly
Dissatisfied

Dissatisfied

Somewhat
Satisfied

SurveyQuestions

Satisfied

No.

Highly
Satisfied

LevelofSatisfaction

Comments

13

12

Wereinstrumentsusedonsiteaccurateand
reliable?

11

EquipmentandInstrumentsResources
Wereourequipmentdeployedonsiteadequate
andingoodworkingcondition?

10

Were our personnel competent and experienced


fortheassignedrole?

ManpowerResources

Whatisourgreateststrength?

Whatisourgreatestweakness?

Wouldyouliketodobusinesswithus
again?

FilledBy
Name

Designation

Date&Signature

Form No. CP-218F-1, Date 16-12-2010

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

DocumentNo.

RevisionNo.
Date:

DocumentTitle

MethodStatement

MethodStatementTitle:

Xyz

Page:

0
aa.bb.cc
1

DocumentTitle

MethodStatementfor
Xyz

Rev.No

Date

CONTRACTORTARGET
Prepared

Reviewed

Rev.History

COMPANY

StatusofApproval

Approved

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

DocumentTitle

MethodStatement

MethodStatementTitle:

Xyz

1.

PURPOSE

2.

SCOPE

3.

REFERENCES

4.

DEFINITIONS

5.

RESPONSIBILITIES

6.

EQUIPMENT

TargetEngineeringConstructionCo.

DocumentNo.

RevisionNo.
Date:
Page:

0
aa.bb.cc
2

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

INSPECTIONandTESTPLANfor

XYZ

Legend:

ITPNO:
Rev&Date:

TypeOf
Inspection

Reference
Document

No

Activity
Description

Responsibility

AcceptanceCriteria

Verifying
Documents

H=HoldPoint,W=WitnessPoint,
S=Surveillance,I=Inspection,R=
RecordReview/ReviewPoint,A=
Approval
InspectionPoints

Contractor

COMPANY

Approval

ForCOMPANY

ForConsultant

ForContractor

Name:

Designation:

Sign:

FormNo.T2368FM40109,Revision:0,Dated:12.10.2014

TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

RFIRef./Sr.No.:

QualityCheckSheetfor

XYZ
Location(Attachsketchesifnecessary):

ApplicableDrawingNo.:

Level(IfApplicable):

RevisionNo.:

Item/StructureDescription:
No.

Status

QualityChecks

Accepted Rejected

VENDOR

CONTRACTOR

COMPANY

OTHERS

Commentsifany:

ForVENDOR

ForCONTRACTOR

ForCOMPANY

Sign:

Sign:

Sign:

Name:

Name:

Name:

Date:

Date:

Date:

T15QCX00X0X,Revision:0,Dated:12.10.2014
TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

RFIRef./Sr.No.:

QualityCheckSheetfor

GeneralVisual/DimensionalChecks
(TobeutilizedforGeneralVisual/Dimensionalinspection,wherenootherformisapplicable.)

DescriptionoftheActivity/ItemtobeChecked

Location(Attachsketchesifnecessary):

Level(IfApplicable):

ApplicableDrawingNo.:

RevisionNo.:

Item/StructureDescription:

No.

Status

QualityChecks

Accepted

Rejected

VENDOR

CONTRACTOR

COMPANY

OTHERS

Commentsifany:

ForVENDOR

ForCONTRACTOR

ForCOMPANY

Sign:

Sign:

Sign:

Name:

Name:

Name:

Date:

Date:

Date:

FormNo.T2368FM40110,Revision:0,Dated:12.10.2014
TargetEngineeringConstructionCo.

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

DocumentTitle:

NonConformanceReport
QualityManagementProcedure:QualityAuditsComplianceRecord
AuditReference/VerificationStage:
Auditors/Verifier:
NCRNo.:

Department/Site:
Auditee/ProcessOwner:
Date:

ApplicableDocument/Standard/Procedure:

ClauseNo.:

NonConformityDescription:

Signature:

AuditorName:

Signature:

AuditeeName:

RootCauseAnalysis:

Signature:

Proposed/AgreedCorrections/RemedialActions:

AuditeeName:

ProposedcompletionDate:
Name:

AcceptanceandVerificationofCorrections/Remedialactions:

Sign&Date

ActualcompletionDate:
Name:

Sign&Date

CorrectiveactionstakentopreventrecurrenceofNonconformity:

PlannedCompletionDate:

ActualCompletionDate:

PostAuditReviewbyManagement
Reviewed:
FormNo.T2368FM40111,Revision:0,Dated:12.10.2014
TargetEngineeringConstructionCo.

Signature:

Signature:
Name:Date:

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

TRAININGRECORD
Training/SeminarTitle:

Date:

No.ofPersonnelTrained:

Names&DesignationsofPersonnelTrained:(UseadditionalSheetifrequired)

ProjectSite/Venue:

TotalTimeTaken:

Reasonfortraining:

Briefdetailsoftopicscovered:(Useadditionalsheetsasrequired)

Handouts/TechnicalLiteraturegiven:

INDUCTION

JOBSKILL

Yes

QUALITYSYSTEM

No

SAFETY

SPECIALAPPLICATION

Remarksifany:

TrainingConductedBy:

Signature:

AcknowledgementofTraining:

PostTrainingcommentonEffectiveness(forExternal)ofTrainingifany:

Applicable
Note:EffectivenessofExternalTrainingtobeevaluatedbetween1to3monthsoftraining.

FormNo.CP116F01,Rev.0,Dated:19.03.2011
TargetEngineeringConstructionCo.

Date:

NotApplicable

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

Month:
MonthNo:
From:

MonthlyQualityReport
1.0

Page1of5
ReportNo:
To:

ProjectProgress

ThisMonth

Cumulative

Planned
Actual

ProjectCompletionDate
ActualDate

RevisedDate

2.0

QA/QCPersonnelonSite

Sr.No
1
2

NameofPersonnel

Designation

Discipline

Civil

Mechanical

Electrical

Marine

Total

3.0

ProjectQualityPlan

CurrentIssue
Date

PlanNo.

Current
Revision

FormNo.T2368FM40112,Revision:0,Dated:12.10.2014

TargetEngineeringConstructionCo.

PlannedRe
submission
data,Iany.

ApprovalStatus

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

Month:
MonthNo:
From:

MonthlyQualityReport
4.0

Page2of5
ReportNo:
To:

QualityDocumentsSubmissionStatus

StatusofQualityDocumentsSubmission
ThisMonth

DocumentType

Sub.

Cumulative

Approved
B
C

Sub.

Approved
B
C

Procedure
MethodStatement
Inspection&TestPlan

Sr.No
1
2
3

DocumentSubmittedThisMonth

PlannedForNextMonth

5.0

InspectionandTestRequestStatus(RFI)

StatusofRFI
Issued

ThisMonth
Accepted

Rejected

Issued

Cumulative
Accepted

Rejected

6.0

RejectionsduringreceivingInspections(ifany)

7.0

8.0

Note:
DetailsofanyTestFailures(ifany)

FrequencyTestConducted(thisMonth)fortheMaterial

a)
b)
c)

9.0

ConcreteCompressiveStrengthTestConducted

TotalNoofCubesTested
NoofCubesTestedThisMonth
7Days

28Days

7Days

28Days

FormNo.T2368FM40112,Revision:0,Dated:12.10.2014

TargetEngineeringConstructionCo.

Cumulative

Remarks

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

MonthlyQualityReport
10.0

Month:
MonthNo:

Page3of5
ReportNo:

From:

To:

FieldDensityTestsConductedandFailure(ifany)

NumberofTestsConductedThisMonth

Cumulative

Remarks

SubGrade

Back
Filling

Total

SubGrade

Back
Filling

Total

11.0

Updated Status of Technical Queries

ThisMonth
Submitted
Responded

Cumulative
Submitted
Responded

Remarks

12.0

SummaryStatusofCOMPANY/InternalAuditsandCorrectiveActionRequest(ifany)

TotalNoof
Audits
Conducted

AuditedBy

COMPANY
Contractor(Internal)
ContractorforSub.
Cont.

NoofAudit
ConductedThis
Week

Noof
Corrective
ActionRequest
Issued

Noof
Corrective
ActionRequest
Closed

Statusof
Corrective/
Preventive
actions

13.0

NonConformanceStatus

Issued
Closed
Open

ThisMonth
Internal
External

14.0

OngoingCorrectiveandPreventiveActions

a)
b)
c)

FormNo.T2368FM40112,Revision:0,Dated:12.10.2014

TargetEngineeringConstructionCo.

Cumulative
Internal
External

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

MonthlyQualityReport
15.0

WeldJointStatus

Tested
Accepted
%ofRepair

Month:

Page4of5

MonthNo:

ReportNo:

From:

To:

ThisMonth

Cumulative

ThisMonth

Cumulative

16.0

StatusofWaivers

Requested
Accepted

17.0

CustomerSatisfactionSurvey

ThisMonth

Cumulative

18.0

CommissioningofSystem

TotalSystem
Completed

ThisMonth

Cumulative

CalibrationDuethisMonth

SenttoHOforCalibration

19.0

CalibrationofInstrument

TotalInstruments

20.0

MeetingSummaryandListofOutstandingIssues(ifany)

This Month

FormNo.T2368FM40112,Revision:0,Dated:12.10.2014
TargetEngineeringConstructionCo.

Cumulative

COMPANY:

CONTRACTOR:

QualityManagementProcedure

DocumentCategory
ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

MonthlyQualityReport
21.0

Month:

Page5of5

MonthNo:

ReportNo:

From:

To:

PunchList

Total
Closed
Open

22.0

TrainingConductedifanyDuringThisMonth

TypeofTraining

TotalNumberofTrainingConducted
ThisMonth

Cumulative

QualityToolBox
Induction
JobSkill
QualitySystem
Safety
SpecialApplication
TOTAL

PlannedschedulefornextMonth
a)

23.0

AnyOtherIssue/AreaOfConcern

a)

24.0

Attachments
1.
2.
3.
4.
5.

Listofproject(Procedure,ITP,MethodStatementetc)documentsubmitted&approvalstatus.
Nonconformancelogandclosingstatus
Traininglog.
Cuberegister.
Trainingrecordi.e.recordoftrainingconductedthisMonth.

Name
Date&Sign

PreparedBy

ReviewedBy

FormNo.T2368FM40112,Revision:0,Dated:12.10.2014

TargetEngineeringConstructionCo.

COMPANY:

CONTARCTOR:

Project Title :

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

9.7ProjectDocumentDistributionMatrix

CONTRACTOR:

1m

1+2

1m

1m

1+2

1m

1m

1a

1a

1+1

1m

1a

DailySiteReports

1+1

1m

DailyScheduleofWorks

1+1

1m

DailyReportsfromSecondarySubcontractors

1+1

1m

ProgressReportsWeekly&Monthly

1+1

1m

Invoices

1+1

1m

TechnicalQuery

ProjectManager/

OtherSubcontractors

(ifonsite)

SubcontractorsonSite

SiteTestLaboratory

ContractSpecifications

Draftsman

QuantitySurveyor

Foremen

(Civil/Mechanical/Electrical)

SiteQA/QCManager

1m

DisciplineEngineer

EngineeringCoordinator

1m

PlanningEngineer

ConstructionManager

DocumentController

ContractDrawings

&Secretary

Contract

LeadHSEEngineer

SiteOfficesofCONTRACTORTargetEngineering

COMPANY

Recipients
Documents

Legend:a=AsApplicable,m=MasterorOriginalandx=Asmanycopiesas
necessary
CONTRACTORsHeadOffice

Planning&CostControl

DocumentDistributionMatrix

Manager

DocumentTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)
EXPANSION

QualityManager&HSE

Project:

DivisionManager

COMPANY:

ContractualDocuments

ProjectDrawingsSubmissions
ProjectDrawingsApprovals
ConstructionProgrammePlanning
Documents
IncomingLetters/Faxes(Distributionmarked
byPM)
OutgoingLetters/Faxes(Distributionmarked
byPM)

1a

1
1

1a

1a

1a

1a

1a

1a

1a

1a

1a

1a

1a

1a

1a

1a

1a

1a

1x

1x

1a

1a

1a

1a

1a

1a

1a

1a

1a

1a

1a

1
1

1
1

1a

1a

1a

1x

1+1

1m

1a

1a

1a

RequestforInspectionandTesting

1m

SignedQualityChecksheets
NonConformanceReportsfrom

1m

1a

1m

1a

Health,SafetyandEnvironmentPlan

1+1

1m

HSEProcedures

1+1

1m

ProjectQualityPlan

1+1

1m

ProjectProcedures

1+1

1m

Variousformsasmaybedeveloped

1+1

InspectionandTestPlans

1+1

1m

MethodStatements

1+1

1m

CONTRACTOR

1a

1a

1a

1a

1a

Allsubmissionsofbelowmentioneditem

1a

1a

1a

1a

1a

1a

1
1a

1a

1x

1x

1a

1a

Note:ThedocumentdistributionmatrixshallbeusedforreferenceorasabasicguidelinesbyCONTRACTOR.ThenumberofcopiesforsubmissiontoCOMPANYshallbecompliedwith.

FormNo.T2368FM40114,Revision:0,Dated:12.10.2014

COMPANY:

CONTARCTOR:

ProjectTitle:

EPCIHALULISLANDPRODUCEDWATERHANDLINGFACILITY(PWHF)EXPANSION

ContractorsCompanyIntegratedManagementSystem(IMS)
Manual

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