Form Measurement PRNL

FORM MEASUREMENT
PRE1154(4)
Individual solutions, mature technologies,

convincing conceptions:
Form measuring instruments by Mitutoyo.
You define the task...
FORM MEASUREMENT
ROUNDTE
Measuring technology in
top form. For the perfect
testing of rotationally
symmetric workpieces.
For production, quality control room and laboratory:

With a diversified, sensibly structured product pallet,
Mitutoyo offers mature solutions for all requirement profiles
of state-of-the-art form measurement. Here, even the most
demanding users will find their best-fit and custom-tailored
configuration for the through-and-through perfect measurement of rotationally symmetric workpieces from the
particularly easy-to-handle compact instrument with built-in
printer up to the high-precision reference model.
This brochure offers you a survey of the versatile Mitutoyo
spectrum of form measurement and shows you the goaloriented way to find the instrument or system perfectly
suited for your individual measuring task. In this way, you
may orient yourself in a fast, reliable and efficient way.
Continuative single brochures provide detailed information
about the configuration of your choice, the ample accessory
program as well as the convincing software offer.
Whatever your decision: With a form measuring instrument
by Mitutoyo, you may trust in the experience, competence
and high performance of an internationally leading measurement technology specialist. And in a custom-orien-ted service
offering unequalled opportunities.
EST
... we devise the perfect solution.
Model
Description
Measuring ranges (mm)
The entry-level solution for simple form measuring tasks in a

production environment. With large, clear display for performing
operations and displaying the measured values.
ROUNDTEST RA-120
The compact solution for precise, effective and easy form

measurement in a production environment. With large, easily
readable display for clear presentation of the measured values.
117
ROUNDTEST RA-10
280
280
Manual systems
100
ROUNDTEST RA-120P
A compact device that is easy to operate, equipped with the same

features as ROUNDTEST RA-120, for use in production. With
added PC connectability and high-performance, Windows-based
ROUNDPAK measuring and analysis software.
280
280
Semi-automatic
ROUNDTEST RA-1500
Compact table-top device that meets high standards of measuring

accuracy. Ideally suited for testing smaller work pieces, for
example in electronics and video technology. Large range of
features and extremely cost efficient.
150
100
Specific device features
Supports the most commonly used form analyses

Integrated printer
Extensive range of optional accessories
Specified turntable
ROUNDTEST RA-10
Simple manual alignment of the work piece

Large centering range
Integrated printer
Specified turntable
ROUNDTEST RA-120
PC connection
Simple manual alignment of the work piece
Specified turntable
ROUNDTEST RA-120P
PC connection and standard, Windows-based ROUNDPAK

measuring and analysis software
Smallest system for analyzing cylindricity
Specified turntable and Z axis
ROUNDTEST RA-1500
ROUNDTEST RA-2100
300
500 H models
ROUNDTEST RA-2100 DS
ROUNDTEST RA-2100 DH
Table-top models for demanding, highly precise form measurement.

Rapid manual centering and leveling of the work piece on the
digital adjustment table (DAT).
ROUNDTEST RA-2100 AS
ROUNDTEST RA-2100 AH
300 S models
Semi-automatic
User-oriented form measuring technology

offering the highest levels of accuracy.
Table-top devices designed specially for automatic serial control,

offering a convincing range of features. Automatic centering and
leveling of the work piece.
256
500 H models
pieces and serial measurement. Automatic, freely definable angle

adjustment of the probe system. Optionally available with surface
roughness measuring.
300 S models
ROUNDTEST RA-2100S CNC

ROUNDTEST RA-2100H CNC
ROUNDTEST RA-H5100
ROUNDTEST RA-H5100 AS
ROUNDTEST RA-H5100 AH
Top-of-the-range stand-alone model with extremely fast and

accurate automatic centering and leveling of the work piece.
Especially suited for larger work pieces and controlling large series.
550 H models
400
350 S models
Semi-automatic
CNC
ROUNDTEST RA-2100 CNC Automatic, highly precise measurement of complex individual work
356
volume and possible work piece weight.

Automatically positionable, freely definable angle adjustment of
the probe system. Optionally available with surface roughness
measuring.
550 H models
350 S models
CNC
ROUNDTEST RA-H5100S CNC Meets the highest standards in terms of: Positioning speed, fastest
ROUNDTEST RA-H5100H CNC automatic centering and leveling, utmost precision, measuring
Comfortable, high performance and cost efficient.

Specified turntable, Z axis and X axis
Optionally available with surface roughness analysis
ROUNDTEST RA-2100

Fully automatically rotating and swiveling probe system
ROUNDTEST RA-2100 CNC

Active vibration damper

Fully automatically rotating and swiveling probe system
Active vibration damper
ROUNDTEST RA-H5100
ROUNDTEST RA-H5100 CNC
ROUNDTEST RA-10
Entry-level class.
RA-10
RA-10:
Entry-level solution for simple form measuring tasks
Rotation deviation
(0.04 + 6H/10 000) m
Analysis options
Roundness
Coaxiality
Concentricity
Radial run
Discontinuous work pieces
Designed for use in production

Supports 5 important form analyses
Measures work pieces up to 10 Kg
Measurable work piece height up to 117 mm
Measurable outer diameter up to 100 mm
Large probe system measuring range of 1000 m
3600 measuring points/rotation
Turntable with precision air bearing
ABS scale on the Z axis
Convenient fine adjustment positioning
Electronic adjustment of probe system zero point for measurements
in the ideal range
Well designed, clearly structured user interface
Large buttons
Integrated thermal printer
SPC, RS232C, USB interface
Compact table-top device for performing

measurements right in the workshop or production.
With large display and integrated printer.
Radial run
Roundness
Coaxiality
Flatness
Concentricity
ROUNDTEST RA-120.
Simple, practical
The p
RA-120
RA-120:
Suitable for workshop environments

and eager to perform.
Comfortable and cost conscious.
Rotation deviation
(0.04 + 6H/10 000) m
For use in production environments

Supports 10 important form analyses
Measures work pieces up to 25 kg
(depending on the measuring task, up to 480 mm)
Centering, leveling table with 4 Digimatic screws
Electronic adjustment of probe system zero point for
measurements in the ideal range
Well designed, clearly structured user interface
Rotary knob for accurate menu operation
User-defined centering and leveling
Large buttons
Integrated thermal printer
SPC, RS232C, USB interface
10 analysis options
Roundness
Coaxiality
Concentricity
Radial run
Axial run
Squareness
Wall thickness deviation
Flatness
Parallelity
Roundness
Coaxiality
Radial run
Axial run

Wall thickness Flatness

deviation
Concentricity
Squareness
Reference axis/plane
Parallelity
Compact table-top device for performing measurements right in the workshop or production. With
large display and integrated printer.
practical solutions
11
ROUNDTEST RA-120P.
The PC version.
RA-120P
Rotation deviation:
(0.04 + 6H/10 000) m
Results menu: Concentricity
Results menu: Roundness
12 analysis options
Roundness
Coaxiality
Concentricity
Radial run
Axial run
Squareness
Flatness
Parallelity
Energy spectrum
Harmonic analysis
RA-120P:
PC connection for added versatility.

Top-flight software for easy of use.
The PC version with high-performing ROUNDPAK software
For use in production environments and measuring rooms
Supports 12 form analyses
Centering, leveling table with 4 Digimatic screws
Fine positioning of the probe system with automatic zero point
adjustment using ROUNDPAK software
Windows-based SOFTWARE ROUNDPAK user interface for rapid
individual measurements, writing measurement programs,
documentation and archiving of the results
User-defined request to adjust the Digimatic centering-leveling screws
SPC, USB interface
The P
Compact table-top device for performing measurements in production environments.
PC version
13
ROUNDTEST RA-1500.
Servo-powered axes for added comfort.
RA-1500
RA-1500:
Easy manual centering and leveling of the work

piece. Turntable with air bearing for extremely
precise, non-wearing rotation.
Rotation accuracy:
(0.02 + 6H/10 000) m

Straightness of precision column:
(Z axis)
Analysis options
Cylindricity
Roundness
Concentricity
Coaxiality
Radial run
Axial run
Squareness
Flatness
Parallelity
Measurement across spiral,
screw line
Total radial run
Slope
Diameter
Conicity
Energy spectrum
Harmonic analysis
Results menu: Cylindricity, 3D view
Com
The PC version with high-performing ROUNDPAK software

Supports a wide range of form analyses
Specified: Rotation axis and Z axis
Max. work piece diameter 400 mm
Adjustable measuring force
Centering and leveling using digital adjustment table
(DAT) supported by 4 Digimatic screws
Large centering range 3 mm
Large leveling range 1
Servo-powered Z axis
Servo-powered X axis
Windows-based SOFTWARE ROUNDPAK user interface for rapid
individual measurements, writing measurement programs,
documentation and archiving of the results
User-defined request to adjust the DAT
SPC, USB interface
Large range of probe tips available
Results menu: Cylindricity, view from above
Roundness measurement, external, vertical
Compact table-top model for demanding tasks, with

cylindricity testing.
mfortable
Roundness measurement, internal

left: Roundness measurement
external, horizontal
Cylindricity measurement across screw line
15
ROUNDTEST RA-2100.
The versatile solutions.
RA-2100 DS/DH
Rotation accuracy:
(0.02 + 5H/10 000) m
RA-2100 DS and RA-2100 DH:
Digital adjustment table (DAT) for rapid, simple
Straightness of precision column: and accurate manual work piece alignment. The
(Z axis)
very best technology for demanding applications.
0.15 m / 100 mm
Digital micrometers for manual work piece

alignment (DAT)
Simple, accurate operation

Easy, quick measurements, assessment and printout of measuring results
Complete with PC
High-performance, Windows-based ROUNDPAK measuring and
analysis software
Turntable with air bearing for highly accurate, non-wearing
rotations
Rapid, precise manual centering and leveling of the work piece
on the digital adjustment table (DAT)
Ceramic axes
For work pieces up to 580 mm in diameter and 30 kg in weight
Measurable diameter 300 mm
Measuring probe with adjustable measuring force
Measuring probe adjustment 45
Probe system/Measuring range 400 m
Measuring height 300 mm (DS) resp. 500 mm (DH)
X axis moving distance 175 mm
Wide range of optional accessories
Optional probe system for surface roughness measurement.
(Reference plane system)
Flatness measurement across spiral line
The v
Table-top models offering a convincingly diverse

range of features. Optionally available with manual or
automatic centering and leveling of the work piece
versatile solutions
RA-2100 AS/AH
RA-2100 AS und RA-2100 AH:
Rotation accuracy:
(0.02 + 5H/10 000) m
Pre-programmed success reliable and rapid

automatic centering and leveling of the work
piece. Ideal for demanding measurement tasks and
automatic serial control.

(Z axis)
0.25 m / 100 mm
Same range of features as RA-2000 DS and DH, but including:

Convincingly fast, precise and automatic centering and leveling of
the work piece
Automatic work piece alignment using

servo-powered micrometers (AAT)
Optional: Roughness measurement
Results menu: 3-D display
Results menu: Total axial run
Analysis options (selection)

Cylindricity
Roundness
Concentricity
Coaxiality
Radial run
Axial run
Squareness
Flatness
Parallelity

Measurement across spiral, screw line
Total radial run, total axial run
Horizontal and vertical straightness
Slope
Diameter
Radius deviation
Conicity
Energy spectrum
Harmonic analysis
17
ROUNDTEST RA-2100 CNC.

Versatile, Automatic
The v
RA-2100 S/H CNC

Rotation accuracy:
(0.02 + 5H/10 000) m
RA-2100 S and RA-2100 H CNC:
Servo-powered table adjustment for rapid and
Straightness of precision column: precise work piece alignment. The very best
(Z axis)
technology for demanding users.
0.15 m / 100 mm

analysis software
Complete with PC
rotations
Rapid, precise automatic centering and leveling of the work
piece on the automatic adjustment table (AAT)
Ceramic axes
Servo-powered swiveling probe system
Probe system measuring range of 400 m
Fully automatic calibration
Optional probe system for roughness measurement
AAT (Automatic Adjustment Table) Automatic centering/leveling of the test specimen

Turntable axis
Turntable axis
Work piece
Work piece
able
Turn
t
Turn
ta
ble
Initial axis alignment error
Initial alignment error of the center

points on the turntable surface
Preliminary measurement
Preliminary measurement
of two cross sections A' and B'
Probe system positionable in 1 increments
Centering/leveling completed
Automatic centering and

leveling following preliminary
measurement
Table-top models offering a convincingly diverse

range of features. Standard design with automatic
centering and leveling of the work piece.
versatile solutions
Automatic work piece alignment using

servo-powered micrometers (AAT)
Results menu: 3-D display
Results menu: Total axial run
Analysis options (selection)

Cylindricity
Roundness
Concentricity
Coaxiality
Radial run
Axial run
Squareness
Flatness
Parallelity
Optional: Roughness measurement

Measurement across spiral, screw line
Total radial run, total axial run
Horizontal and vertical straightness
Slope
Diameter
Radius deviation
Conicity
Energy spectrum
Harmonic analysis
19
ROUNDTEST RA-H5100.
Top form.
Top for
RA-H5100
Rotation accuracy:
(0.02 + 4H/10 000) m
RA-H5100 AS and RA-H5100 AH:
This series is top in everything - technology,
Straightness of precision column: precision, measuring speed, positioning speed

(Z axis)
and it can handle the heaviest work pieces.
0.05 m / 100 mm
Analysis options
(selection)
Cylindricity
Roundness
Concentricity
Coaxiality
Radial run
Axial run
Squareness
Flatness
Parallelity
screw line
Total radial run
Total axial run
Horizontal and
vertical straightness
Slope
Diameter
Radius deviation
Conicity
Energy spectrum
Harmonic analysis
With ROUNDPAK software support for form

analyses that meet the highest standards.
analysis software
rotations
A AT precision table for convincingly fast, precise and automatic
centering and leveling of the work piece
FEM design with ceramic components for utmost stability
Standard equipment includes active vibration damper
Probe system with adjustable measuring force
Probe system adjustment 45
Probe system measuring range 400 m
Measuring height 350 mm (AS) resp. 550 mm (AH)
Optional probe system for roughness measurement
Roundness measurement, external, vertical
Roundness measurement, external, horizontal
Flatness measurement
Best-in-class highly accurate equipment for perfect

precision measurement all round.
rm
Flatness measurement across spiral line
Partial circle measurement using precise

control of the round table
21
ROUNDTEST RA-H5100 CNC

Top form
Top for
RA-H5100 S/H CNC

Rotation accuracy:
(0.02 + 4H/10 000) m

(Z axis)
0.05 m / 100 mm
Analysis options
(selection)
Cylindricity
Roundness
Concentricity
Coaxiality
Radial run
Axial run
Squareness
Flatness
Parallelity
screw line
Total radial run
Total axial run
Horizontal and
vertical straightness
Slope
Diameter
Radius deviation
Conicity
Energy spectrum
Harmonic analysis
RA-H5100 S and RA-H5100 H CNC:
Full range of features for CNC form measurement.

This series offers top technology, superb precision,
highest measuring and positioning speeds, full
flexibility for fully automatic positioning of the probe
system, and can handle the heaviest work pieces.
Controlled by high-performing ROUNDPAK form
analysis software to solve complex measuring tasks to
the highest standards.
analysis software
Complete with PC
Turntable with air bearing for highly accurate, non-wearing rotations
A AT precision table for convincingly fast, precise and automatic
centering and leveling of the work piece
FEM design with ceramic components for utmost stability
Measurable outer diameter 356 mm
Servo-powered positioning of the probe in 1 increments
Probe system measuring range of 400 m
Fully automatic calibration
Optional probe system for surface roughness (reference plane)
Standard equipment includes active vibration damper
NOTE: Products in this series are equipped with a safety system to detect any shocks to the measuring system that could impair its functions. If the system is activated, the device will subsequently shut down. The functionality of the device can be secured without downtimes by
asking Mitutoyo's service personnel to release the safety system in good time.
Best-in-class models that meet the highest standards of

flexibility and precision for perfect measuring results
rm
Automatic work piece alignment using servopowered micrometers (AAT)
23
Software package
Extension module
MeasurLink
Complete with peak performance, flexibility and

versatility:
The ROUNDTEST RA-120P, RA-1500, RA-2100 and RAH5100 form measuring devices already come complete with PC and Mitutoyo's excellent new ROUNDPAK software. Based on MS-Windows, it allows you
to take full advantage of the options available for
your individual application. For even more flexibility,
accuracy and measuring speed.
Module for managing statistical measurement data and analyzing

and storing measurement data.
With ROUNDPAK you can easily set your specific measuring

program, visualize the entire measuring process and document
the results in impressive and clearly arranged diagrams and 3-D
charts.
Storing and cataloging the measuring and evaluation conditions
allows you to create a well sorted library of your work pieces.
Several measurements can be incorporated into the measuring
and evaluation conditions which, when linked to each other,
considerably streamline any further measuring processes. Up to
50 individual measurements in total can be defined within one
measuring process.
Measuring screen
ROUNDPAK can:
control all servo-powered axes
center and level the turntable
create part programs
analyze deviations in form and position
offer a wide range of graphic presentation options
recalculate analyses
analyze clashes
create and store test reports
Results screen
Accessories
Centering chuck
(optional)
Reference
hemisphere
Calibration standard
for dynamic probe
calibration
for quick clamping work pieces
for checking the

round table
Surface roughness
(optional)
A probe system for surface
roughness measurement can
be adapted, instead of using
the form measurement probe
system. (RA2100 and RA-H5100
series)
Examples of probe tips for manual and semi-automatic systems

Application/Type
Probe tip
Standard (included in the scope of delivery)

1.6 mm Carbide
Surfaces
3 mm Wolfram carbide
Deep groove
0.25 mm Radius Sapphire
Corner
0.25 mm Radius Sapphire
Dimensions (mm)
5-piece set, no. 12AAC134
Application/Type
Probe tip
Blade
15 mm Radius Carbide
Small bore
0.8 mm Carbide
Small bore
1 mm Carbide
Small bore
1.6 mm Carbide
0.8 mm Carbide
0.8 mm Carbide
Dimensions (mm)
Examples of probe tips for the CNC range

Application/Type
Probe tip
Grooves
1.6 mm Carbide
Even surface
1.6 mm Carbide
Standardtastspitze fr RA-2100S/H CNC
Universal probe tip

1.6 mm Carbide
Grooves
1.6 mm Carbide
Standardtastspitze fr RA-2100S/H CNC
Dimensions (mm)
Application/Type
Probe tip
1.6 mm Ball
1.6 mm Carbide
0.8 mm Ball
0.8 mm Carbide
0.5 mm Ball
0.5 mm Carbide
Deep groove
1.6 mm Carbide
Dimensions (mm)
25
Analysis overview
Analysis
Application
Result
RA-10 RA-120 RA-120P RA-1500 RA-2100 RA-H5100
Analyses during turntable rotation

Roundness
R max - R min
Flatness
(1 element)
Flatness
(n elements)
1 .... N
Squareness
(surface reference)
1 .... N
Plane
reference point
Squareness
Concentricity
Coaxiality
(axis element)
c
1 .... N
1 ....
Axis 2
Coaxiality
(axis axis)
Squareness
Axis reference point
Squareness
(axis reference)
Axis 1
Parallelity
(1 element)
1 .... N
Parallelity
(n elements)
Wall thickness
deviation (radial)
1 .... N
ax
dm
d min
Wall thickness
deviation (axial)
d max
d max - d min
d min
d max - d min
1 .... N
Cylindricity
MZC
Zylindrizitt
Conicity
r1- r2
Radial run
1 .... N
-Rundlauf
Axial run
1 .... N
1 .... N
Total axial run

Diameter
measurement
Radial run
1 .... N
Total radial run
Planlauf
1 .... N
Axial run
1 .... N
Standard
Work piece
Comparison
available
Analysis
Analysis
Application
Result
RA-10 RA-120 RA-120P RA-1500 RA-2100 RA-H5100
Straight measurement analyses

Straightness
(vertical)
Straightness
(horizontal)
Slope
(horizontal)
(t1t2)
L
t1
t2
(t1t2)
L
L
t
Slope
(vertical)
t2
Conicity
(horizontal)
t1
Conicity
(vertical)
Cylindricity
r1
r2
Squareness
Rotation axis
L
r1 - r2
s
c
L
Coaxiality
Parallelity
(vertical)
Parallelity
(horizontal)
Spiral-shaped measurement analyses

Cylindricity
Coaxiality
Flatness
Radial run
Axial run
Total axial run
ss
Squarene
L
Squareness
(surface reference)
Total radial run
Squareness
Squareness
(axis reference)
available
27
11
SURFACE MEASUREMENT
Mitutoyo presents a sensibly structured product pallet of
mature solutions for the state-of-the-art surface measurement. Here, even the most demanding users will find their
best-fit and custom-tailored configuration for the throughand-through perfect measurement of roughness and
waviness in production as well as laboratory.
Note:
All information about our products, in particular the
figures and pictures, drawings, dimensional and performance data as well as other technical information
included in this brochure are approximated mean
values. All construction and design data, technical data
and specifications, dimensions and weights remain
subject to changes. The standards specified by us,
similar technical regulations as well as technical data,
descriptions and pictures of the products refer to the
date of printing. In excess of this, our general terms
and conditions in the actual version apply. The offers
submitted by us are alone definitive.
Coordinate Measuring Machines
CONTOUR MEASUREMENT
Vision Measuring Systems
Contour measurement with profile for performance-oriented

results. Wether digital solution for the mobile application or
stationary use: Mitutoyo offers individual systems, mature
technologies and convincing conceptions. On the basis of
competence and experience accepted worldwide.
Optical Measuring
COMBINATION OF CONTOUR AND SURFACE

MEASUREMENT: FORMTRACER
Digital Scale and DRO Systems
The instruments of the Formtracer series combine the technologies of contour and surface measurement in one single
space-saving system. This allows you to take advantage of
the performances of both procedures even under most limited space conditions - the optimum combination of efficiency
and economy.
For further information please visit our homepage:

www.mitutoyo-products.de
Form Measurement
Sensor Systems
Test Equipment and
Seismometers
Small Tool Instruments and

Data Management
Mitutoyo Nederland b.v.

Storkstraat 40
3905 KX Veenendaal
T 0031 318 534911
F 0031 318 534811
sales@mitutoyo.nl
www.mitutoyo.nl
MITUTOYO/D 0908 PRE1154(4)
Please ask for our overview

brochures!

Form Measurement PRNL

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FORM MEASUREMENT

Individual solutions, mature technologies,

You define the task...

For production, quality control room and laboratory:

... we devise the perfect solution.

Measuring ranges (mm)

The entry-level solution for simple form measuring tasks in a

The compact solution for precise, effective and easy form

A compact device that is easy to operate, equipped with the same

Compact table-top device that meets high standards of measuring

Specific device features

Supports the most commonly used form analyses

Simple manual alignment of the work piece

PC connection and standard, Windows-based ROUNDPAK

Table-top models for demanding, highly precise form measurement.

User-oriented form measuring technology

Table-top devices designed specially for automatic serial control,

pieces and serial measurement. Automatic, freely definable angle

ROUNDTEST RA-2100S CNC

Top-of-the-range stand-alone model with extremely fast and

volume and possible work piece weight.

Comfortable, high performance and cost efficient.

PC connection and standard, Windows-based ROUNDPAK

PC connection and standard, Windows-based ROUNDPAK

ROUNDTEST RA-2100 CNC

PC connection and standard, Windows-based ROUNDPAK

PC connection and standard, Windows-based ROUNDPAK

ROUNDTEST RA-H5100 CNC

Entry-level solution for simple form measuring tasks

(0.04 + 6H/10 000) m

Designed for use in production

Compact table-top device for performing

Suitable for workshop environments

(0.04 + 6H/10 000) m

For use in production environments

Wall thickness Flatness

(0.04 + 6H/10 000) m

Results menu: Concentricity

Results menu: Roundness

PC connection for added versatility.

Compact table-top device for performing measurements in production environments.

Easy manual centering and leveling of the work

(0.02 + 6H/10 000) m

Results menu: Cylindricity, 3D view

The PC version with high-performing ROUNDPAK software

Results menu: Cylindricity, view from above

Roundness measurement, external, vertical

Compact table-top model for demanding tasks, with

Roundness measurement, internal

Cylindricity measurement across screw line

(0.02 + 5H/10 000) m

RA-2100 DS and RA-2100 DH:

Digital adjustment table (DAT) for rapid, simple

Digital micrometers for manual work piece

Cylindricity measurement across screw line

Simple, accurate operation

Flatness measurement across spiral line

Table-top models offering a convincingly diverse

(0.02 + 5H/10 000) m

Pre-programmed success reliable and rapid

Straightness of precision column:

Same range of features as RA-2000 DS and DH, but including:

Automatic work piece alignment using

Optional: Roughness measurement

High-performance, Windows-based ROUNDPAK measuring and