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Manual Del Interruptor ABB CALOR EMAG en Vacio VM1
Manual Del Interruptor ABB CALOR EMAG en Vacio VM1
Vacuum circuit-breaker
with magnetic actuator mechanism
Instruction manual BA 433/07 E
Your safety
always!
Ihre Sicherheit
hatfirst
Vorrang
immer!
That's why our instruction manual begins with these recommendations:
Only install switchgear and/or switchboards in enclosed rooms suitable for
electrical equipment.
Ensure that installation, operation and maintenance are carried out by
specialist electricians only.
Comply in full with the legally recognized standards (DIN VDE / IEC), the
connection conditions of the local electrical utility and the applicable safety
at work regulations.
Observe the relevant information in the instruction manual for all actions
involving switchgear and switchboards.
Danger!
Pay special attention to the hazard notes in the instruction manual marked with
this warning symbol.
WARNUNG
Anerkannte Regeln der Technik und Betriebsanleitungen
beachten !
Gefhrliche Spannung
kann elektrischen Schock und Verbrennungen verursachen.
Vor Aufnahme von Arbeiten jeder Art dieses Gert unbedingt freischalten,
erden und kurzschlieen.
WARNING
Always observe the instruction manual and follow the rules
of good engineering practice !
Hazardous voltage
can cause electrical shock and burns.
Disconnect power, then earth and short-circuit before proceeding
with any work on this equipment.
If you have any further questions on this instruction manual, the members of our
field organization will be pleased to provide the required information.
Contents
Page
Contents
Page
Summary
17
1.1
General
1.2
17
17
20
4.1
Condition on delivery
20
4.2
Packaging
20
4.3
Transport
20
4.4
Delivery
20
4.5
Intermediate storage
20
Installation
21
Commissioning / operation
21
6.1
21
6.2
Preparatory work
21
6.3
Circuit-breaker operation
22
Maintenance
23
7.1
General
23
7.2
23
1.3
Operating conditions
Technical data
2.1
Technical data
circuit-breaker
Technical data
control electronics
2.2
2.3
2.4
Technical data
AC/DC converter
Permissible number of switching
operations of the vacuum interrupters
in relation to breaking current
2.5
Dimensions
12
14
3.1
14
3.2
14
24
14
24
14
24
14
7.4
25
16
25
23
23
7.3
24
Maintenance
Repair
16
25
3.3
16
7.5
26
16
26
16
27
17
27
Function
We reserve all rights to this publication. Misuse, particularly including duplication and making available of this manual
or extracts to third parties is prohibited. The information supplied is without liability. Subject to alteration.
ABB Calor Emag Mittelspannung GmbH, 2001
Summary
1.1
General
(Figures 2/1 and 2/2)
The vacuum circuit-breakers of type VM1 are intended for indoor installation in air-insulated switchgear. Within the limits of their technical data, they
have a switching capacity which is sufficient to
withstand the loads occurring during the switching
on and off of equipment and switchgear components under normal and fault conditions.
Vacuum circuit-breakers have particular advantages
for use in systems where the switching frequency in
the operating current range is high, and/or where a
certain number of short-circuit breaking operations
have to be reckoned with. Vacuum circuit-breakers
of type VM1 are prepared for autoreclosing operations and are notable for their especially high
operational reliability and extremely long service life
with complete freedom from maintenance.
The vacuum circuit-breakers of type VM1 in column
design can be supplied both as individual units for
stationary mounting and mounted on trucks.
1.2
1.3
Operating conditions
+ 40C
+ 35C
Minimum (according to
minus 25 indoor class)
25C
Humidity
the average value of the relative
humidity, measured over a
period of 24 h, does not exceed
the average value of the water
vapour pressure, over a period
of 24 h, does not exceed
95%
2.2 kPa
90%
1.8 kPa
ventilation
for
heat
Climate:
Avoid the risk of corrosion or other damage,
e.g. to the operating mechanisms, in areas:
with high humidity and/or
with major rapid temperature fluctuations.
Implement preventive measures (e.g. electric
heaters) to preclude condensation phenomena.
Technical data
2.1
Technical data
Circuit-breakers
Breaker
type
Rated
voltage
Rated
current
Rated shortcircuit
breaking
current
symm.1)
Shortcircuit
breaking
current
asymm.1)
Rated shortcircuit
making
current
(peak)1)
Rated shortcircuit
duration
Pole
centres
Weight2)
VM1...
kV
kA
kA
kA
mm
approx. kg
1206-16
1212-16
12
630
1250
16
17.4
40
150/210
150/210
90/95
90/95
1206-20
1212-20
630
1250
20
21.8
50
150/210
150/210
90/95
90/95
1206-25
1212-25
1216-25
1220-25
1225-25
630
1250
1600
2000
2500
25
27.3
63
150/210
150/210
210/275
210/275
275
90/95
90/95
135/140
135/140
146
1206-31
1212-31
1216-31
1220-31
1225-31
630
1250
1600
2000
2500
31.5
34.3
80
150/210
150/210
210/275
210/275
275
97/102
97/102
135/140
135/140
146
1212-40
1216-40
1220-40
1225-40
1250
1600
2000
2500
40
43.6
100
210
210/275
210/275
210/275
135
135/142
135/142
141/148
630
1250
16
17.4
40
150/210
150/210
90/95
90/95
1706-20
1712-20
1716-20
1720-20
1725-20
630
1250
1600
2000
2500
20
21.8
50
150/210
150/210
210/275
210/275
275
90/95
90/95
135/140
135/140
146
1706-25
1712-25
1716-25
1720-25
1725-25
630
1250
1600
2000
2500
25
27.3
63
150/210
150/210
210/275
210/275
275
90/95
90/95
135/140
135/140
146
1706-31
1712-31
1716-31
1720-31
1725-31
630
1250
1600
2000
2500
31.5
34.3
80
150/210
150/210
275
275
275
97/102
97/102
142
142
148
630
1250
1600
2000
16
17.4
40
210/275
210/275
275
275
100/105
100/105
145
145
2406-20
2412-20
2416-20
2420-20
630
1250
1600
2000
20
21.8
50
210/275
210/275
275
275
100/105
100/105
145
145
2406-25
2412-25
2416-25
2420-25
2425-25
630
1250
1600
2000
2500
25
27.3
63
210/275
210/275
275
275
275
100/105
100/105
145
145
151
1706-16
1712-16
2406-16
2412-16
2416-16
2420-16
1)
2)
17.5
24
At operating voltages lower than the rated voltage, the same values fundamentally apply
as for the rated voltage. Higher values on request.
Individual unit without truck
Rated voltage
Rated frequency
Rated lightning impulse withstand voltage
Rated power frequency withstand voltage
Rated of rise of transient recovery voltage
Peak transient recovery voltage
Rated operating sequence
Rated operating sequence for autoreclosing
kV
Hz
kV
kV
kV/s
kV
12
50/60
75
28
0.34
20.6
17.5
24
50/60
50/60
95
125
38
50
0.42
0.47
30
41
O-3min-CO-3min-CO
O-0.3s-CO-3min-CO
2.2
Closing time
approx. 45...60 ms
Opening time
approx. 35...45 ms
15 ms
Break time
50 ms
20 ms
20 ms
Technical data
Control electronics
b) Binary outputs
The following applies to all 5 output channels:
a) Binary inputs
The following applies to all 5 input channels:
Switching voltage:
max. 400 V DC or 280 V AC
Current consumption:
< 2 mA at 250 V AC/DC
2.3
Technical data
AC/DC converter
Input voltage ranges, optional:
Power pack A:
24 V 15% ...48 V +15 % AC
24 V 15% ...60 V +15 % DC
Power pack B:
110 V 15 % ...240 V +10% AC/DC
Protection of power feed (must be ordered):
Power pack A:
ABB Stotz m.c.b.:
S 282 UC-K, 1,6 A
Power pack B:
ABB Stotz m.c.b.:
S 282 UC-K, 1,0 A
Power consumption on the input side during a
charging process: ca. 100 W
Power consumption in normal position: 4 W
2.4
Permissible number of switching operations of the vacuum interrupters in relation to breaking current
See figures 2/3 and 2/6.
10 5
8
7
6
5
4
1,5
1,5
10 4
8
7
6
5
4
10 4
8
7
6
5
4
Rated
current:
630 A
630 A
10 3
8
7
6
5
4
10 3
8
7
6
5
4
10 2
8
7
6
5
4
3
2
10
8
7
6
5
0,05
0,1
0,2
0,8 1
4 5 6 7 8 9 10
20
Rated
current:
30
10 2
8
7
6
5
4
3
2
10
8
7
6
5
40 50
0,05
0,1
0,2
0,8 1
4 5 6 7 8 9 10
20
40 50
Permissible number of vacuum interrupter operating cycles as a function of the breaking cuurent Ia.
10 5
8
7
6
5
4
10 5
8
7
6
5
4
10 4
8
7
6
5
4
10 4
8
7
6
5
4
Rated current:
Rated current:
630 A
630 A
1250 A
1250 A
10 3
8
7
6
5
4
10 3
8
7
6
5
4
30
10 2
8
7
6
5
4
3
2
10
8
7
6
5
0,05
0,1
0,2
0,8 1
4 5 6 7 8 9 10
20
30
40 50
10 2
8
7
6
5
4
3
2
10
8
7
6
5
0,05
0,1
0,2
0,8 1
4 5 6 7 8 9 10
20
30
40 50
Permissible number of vacuum interrupter operating cycles n as a function of the breaking current Ia.
9
10 5
8
7
6
5
4
3
2
10 4
8
7
6
5
4
Rated current:
630 A
1250 A
10 3
8
7
6
5
4
3
10 2
8
7
6
5
4
3
2
10
8
7
6
5
0,05
0,1
0,2
0,8 1
4 5 6 7 8 9 10
20
30
40 50
Permissible number of vacuum interrupter operating cycles n as a function of the breaking current Ia.
10
10 5
8
7
6
5
4
10 5
8
7
6
5
4
10 4
8
7
6
5
4
1600 A
1600
2500AA
2000 A
2500 A
10 3
8
7
6
5
4
10 3
8
7
6
5
4
10 2
8
7
6
5
4
3
2
10
8
7
6
5
0,05
0,1
0,2
0,8 1
4 5 6 7 8 9 10
20
30
10 2
8
7
6
5
4
3
2
10
8
7
6
5
40 50
0,05
10 5
8
7
6
5
4
Rated current:
10 4
8
7
6
5
4
10 3
8
7
6
5
4
10 3
8
7
6
5
4
10 2
8
7
6
5
4
3
2
10
8
7
6
5
0,8 1
0,8 1
4 5 6 7 8 9 10
20
30
40 50
4 5 6 7 8 9 10
20
30
40 50
Rated current:
1600 A
2500 A
1600 A
2000 A
2500 A
10 4
8
7
6
5
4
1250 A
1600 A
2000 A
2500 A
0,2
0,2
10 5
8
7
6
5
4
0,1
0,1
0,05
1600 A
2000 A
2500 A
Rated current:
10 4
8
7
6
5
4
Rated current:
10 2
8
7
6
5
4
3
2
10
8
7
6
5
0,05
0,1
0,2
0,8 1
4 5 6 7 8 9 10
20
30
40 50
Figure 2/6: Permissible number of vacuum interrupter operating cycles n as a function of the breaking current Ia.
11
2.5 Dimensions
d
p
30
461
M12
Rated
voltage
Rated
current
Rated shortcircuit
breaking
current
kV
kA
12
630/
1250
... 31.5
17.5
630/
1250
... 31.5
M12
77,5
217,5
433
95
205
"
A"
474,5
44
c
25
a1
345
424
24
60
100
35
30
368
480
a1
M
200
550
409
A
A1
A1
M12
M12
Insertion
Insertion depth
depth
18 +218+2
22
45
= Cable entry
= View "A"
GA
A1
A2
A4
A2
M10
A2
M10
Insertion
Insertion
depth
15+1depth
24
200
GA
15 +1
A4
22
M
40(50)
M12
d
p
"
A"
95
282,5
474,5
631
433
Rated
voltage
Rated
current
Rated shortcircuit
breaking
current
kV
kA
24
630/
1250
... 25
a1
M12
77,5
M12
44
c
25
345
424
24
550
409
60
100
35
30
368
480
a1
M
200
45
A2
M10
Insertion
depth 15+1
24
200
GA
22
A1
M12
Insertion
depth 18+2
22
A4
M
M
40(50)
M12
12
30
310
= Cable entry
= View "A"
GA
A1
A2
A4
d
p
1)
"
1)
A"
95
Rated
voltage
Rated
current
Rated
shortcircuitbreaking
current
kV
kA
12
... 2500 1)
... 40
17.5
... 2500 1)
... 31.5
M12
c
356
77,5
237,5
475
433
616
599
310
400
M12
1)
44
a1
Breakers with rated currents 2500 A are fitted with a heat sink.
424
a
M
428
24
550
385
50
100
35
30
530
670
a1
GA
M
80
200
A4
20
12
20
12
20
20
= View A
GA
A1
A2
A4
M12
= Cable entry
A2
M12
Insertion depth
18 +2
24
200
A1
M10
Insertion depth
15 +1
1)
d
p
"
1)
A"
95
M12
c
Rated
voltage
Rated
current
Rated
shortcircuit
breaking
current
kV
kA
24
... 25001)
... 25
356
77,5
282,5
475
433
661
642
310
400
M12
25
345
44
424
a
M
a1
24
385
550
428
1)
50
Breakers with rated currents 2500 A are fitted with a heat sink.
100
35
30
530
670
a1
GA
A
200
A4
80
12
1)
12
A1
M10
Insertion depth
15 +1
24
200
20
M
M12
M
f
20
20
20
A2
M12
Insertion depth
18 +2
= Cable entry
= View A
GA
A1
A2
A4
3.1
3.2
1
1.1
8
1.2
25
1
1.1
9
24.2
24.1
24
10
11
23
12
22
7
6
5
3
4
13
21
14
20
19
15
16
17
18
Mechanism enclosure
Front plate
Bore for handling, both sides
Ready indicator
ON push-button
OFF push-button
Mechanical operating cycle counter
Mechanical position indicator
Rating plate
Socket for emergency manual operation lever
1
1.1
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24.1
24.2
25
Mechanism enclosure
Front plate, removable
Emergency manual opening mechanism
Magnetic actuator
OFF coil
Magnet armature
Permanent magnets
ON coil
Sensor -B0A for circuit-breaker OFF signal
Sensor -B0E for circuit-breaker ON signal
Travel adjuster
Lever shaft
Insulated link rod
Contact force spring
Flexible connector
Lower breaker terminal
Cast insulation
Vacuum interrupter
Moving contact
Fixed contact
Upper breaker terminal
27
26
6
15
10
26
16
6
5
15
Storage capacitor
energy for:
OFF
ON and OFF
ON
OFF
2. The VM1 can only be closed when the withdrawable assembly is in service or test position.
In the intermediate positions, the voltage for
the closing lock-out is interrupted by auxiliary
switches -S8/-S9.
withdrawable
16
3.3
17
27
-Y3
-Y2
LOGIC
-Y1
-Y4
-Q0
10
15
Inputs:
Y3
Y2
Y4
Y1
Y9
G0
-Y9
3
-S41
-S42
4
16
-S7
2
-S11
-S12
26
= / A: 24 V...48 V AC/DC; 60 V DC
30
18
-G0
Outputs:
S41 OFF signal (NOC)
S42 ON signal (NOC)
S7
Fleeting contact (time: 40 ms)
S11 Ready for operation (NOC)
S12 Failure message (NCC)
Outputs: S41
S42
S7
S11
S12
Inputs: Y3
Y2
Y4
Y1
Y9
-Y4
1
2
3
4
5
6
7
8
9
10
-Y2
-Y1
Connection for
actuator on and
off coils (10)
1
2
3
4
5
6
7
8
9
10
-X1
-Y3
Connection
for storage
capacitor (26)
-Y9
-Q0
ON signal
Fleeting contact
( 40 ms )
-Q0
-Q0
54 +12V
0V
53
0V
52
51 +80V
47
48
49
50
1
2
-G0
-S42
-S7
-S11
-S12
43
44
45
46
43 +80V
44 +80V
45
46
-S41
OFF coil
-X2
1
2
47
48
49
50
ON coil
39 +80V
40 +80V
0V
41
0V
42
-Q0
39
40
41
42
-Q0
-Y9
NOT READY
= failure
-Q0
-Y4
OFF U<
OFF U<
OFF command 2
OFF command 2
READY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
54
53
52
51
-Y1
ON command
ON command
OFF command 1
OFF command 1
ON block
ON block
35 +12V
36 0V
0V
37
38 +80V
-Y2
15
16
17
18
19
20
21
22
23
24
25
26
27
28
35
36
37
38
-Y3
15
16
17
18
19
20
21
22
23
24
25
26
27
28
1
2
3
4
5
6
7
8
9
10
11
12
13
14
ON
OFF signal
READY OFF
+OFF
+ON
+12V
+12V
0V
0V
29
30
31
32
33
34
-Q0
Inputs for
ON/OFF position
signal (sensors)
-Q0
29
30
31
32
33
34
Inputs:
Y3 ON switching command (open circuit)
Y2 OFF switching command 1 (open circuit)
Y4 OFF switching command (closed circuit)
Y1 Closing lock-out (closed circuit)
Y9 OFF switching command 2 (open circuit)
G0 Voltage supply
Outputs:
S41 OFF signal (NOC)
S42 ON signal (NOC)
S7 Fleeting contact
(time: 40 ms)
S11 Ready for operation (NOC)
S12 Failure message (NCC)
19
4.1
Condition on delivery
The factory-assembled switching devices are
checked at the works for completeness of the
equipment installed and simultaneously subjected to a routine test in accordance with
VDE 0670, Part 1000 or IEC Publication 60694,
thus verifying their correct structure and
function.
Storage capacitor 26 is discharged by the
connected control electronics, and has a terminal
voltage of < 10 V when delivered.
4.2
Packaging
4.5
Intermediate storage
Conditions for optimum intermediate storage:
1. Devices with basic packaging or unpacked:
A dry and well ventilated storeroom with
climate in accordance with VDE 0670, Part
1000 / IEC 60694.
Unpackaged devices:
Transport
dry,
safe from damage.
crane,
trolley jack.
Notes:
4.4
Note:
4.3
Installation
Commissioning / operation
6.1
Preparatory work
(before connecting the primary voltage)
Check the circuit-breaker for damage and have
it repaired if necessary.
Remove any dirt which has accumulated during
transport, storage or installation (particularly on
insulating materials).
Remove lifting lugs T (figures 2/9 and 2/10).
Recommended
tightening torque 1)
Nm
Lubricant 2)
1)
Thread
Without
Oil or
grease
M 06
010.5
04.5
M 08
026,5
10,5
,5
M 10
050,5
20,5
,5
M 12
086,5
40,5
,5
M 16
200,5
80,5
,5
2)
21
6.3
Circuit-breaker operation
(Figures 3/1, 6/1 and 6/2)
Closing:
After each operating cycle (ON-OFF), the operating cycle counter 5 is incremented by one full
digit.
Opening:
Remote control by applying a voltage to input
Y2 (see also sections 2.2a and 6.2) or locally
by pressing OFF push-button 4.
Anti-pumping system
(see VDE 0101, section 5.2.3.2)
The circuit-breaker controller ensures that
closing of the circuit-breaker is blocked when
an opening command is active.
28
29
2
3
28
4
5
6
Figure 6/1: Emergency manual opening.
2
3
4
5
6
28
22
Ready display
ON push-button
OFF push-button
Mechanical operating cycle counter
Mechanical position indicator
Emergency manual opening lever
Maintenance
Maintenance serves to preserve trouble-free
operation and achieve the longest possible working
life of the switchgear. In accordance with
DIN 31 051 and IEC 61208, it comprises the
following closely related activities:
Note:
In order to prevent accidents (particularly injury to
hands!) extreme care should be taken during all
repair work on the operating mechanism,
especially with front plate 1.1 removed.
7.1
Servicing:
Repair:
General
23
Maintenance
DC test voltage
12 kV
40 kV
17.5 kV
40 kV
24 kV
60 kV.
7.4
Repair
25
7.5
1)
26
Breaker
type
Rated
voltage
Rated
current
VM1
kV
1206-16
1212-16
1206-20
1212-20
1206-25
1212-25
1216-25
1220-25
1225-25
1206-31
1212-31
1216-31
1220-31
1225-31
1212-40
1216-40
1220-40
1225-40
12
630
1250
630
1250
630
1250
1600
2000
2500
630
1250
1600
2000
2500
1250
1600
2000
2500
1706-16
1712-16
1706-20
1712-20
1716-20
1720-20
1725-20
1706-25
1712-25
1716-25
1720-25
1725-25
1706-31
1712-31
1716-31
1720-31
1725-31
17.5
2406-16
2412-16
2406-20
2412-20
2416-20
2420-20
2406-25
2412-25
2416-25
2420-25
2425-25
24
Rated
short-circuit
breaking
current,
symm.
Part no.1 )
(order ref.)
kA
16
20
25
31.5
40
630
1250
630
1250
1600
2000
2500
630
1250
1600
2000
2500
630
1250
1600
2000
2500
16
630
1250
630
1250
1600
2000
630
1250
1600
2500
2500
16
20
25
31.5
20
25
GCE7003979R0105
GCE7003979R0105
GCE7003979R0105
GCE7003979R0105
GCE7003979R0105
GCE7003979R0105
GCE7005745R0103
GCE7005745R0102
GCE7005745R0102
GCE7003979R0104
GCE7003979R0104
GCE7005745R0102
GCE7005745R0102
GCE7005745R0102
GCE7005745R0101
GCE7005745R0101
GCE7005745R0101
GCE7005745R0101
GCE7003979R0105
GCE7003979R0105
GCE7003979R0105
GCE7003979R0105
GCE7005745R0103
GCE7005745R0102
GCE7005745R0102
GCE7003979R0105
GCE7003979R0105
GCE7005745R0103
GCE7005745R0102
GCE7005745R0102
GCE7003979R0104
GCE7003979R0104
GCE7005745R0101
GCE7005745R0101
GCE7005745R0101
GCE7004730R0102
GCE7004730R0102
GCE7004730R0102
GCE7004730R0102
GCE7005757R0102
GCE7005757R0102
GCE7004730R0103
GCE7004730R0103
GCE7005757R0102
GCE7005757R0102
GCE7005757R0102
For breakers with additional equipment for withdrawable part technology, different ordering data apply in accordance with the
panel types. See the panel documentation!
Always state the serial number of the switching device.
Designation
Rated supply
voltage
Part no.
(order ref.)
Breaker controller1)
Power pack A1)
Power pack B
1)
1)
GCE7004902R0101
24 V... 48 V AC/DC; 60 V DC
110 V...240 V AC /DC
GCE7004903R0101
GCE7004903R0102
The breaker controller and power pack must always be replaced complete.
Part no.
(order ref.)
Lubricant:
Isoflex Topas NB 52
GCE0007249P0100
GCE0007707P0100
GCEA901002P0102
GCE0007706P0100
GCEA901006P0102
Touch-up paint:
Standard colour RAL 7035
1kg-box
Spray tin
GCE9014060R0103
GCE0007895P0100
27
Petzower Strasse 8
D-14542 Glindow